2014 Outlaw XP Owner/Parts Manual
Contents
1. 31 9025 00 Steering Arm Elbow Right 27 8820 00 Drive Arm Lever Housing Right 13 0085 00 1 2 13 Hex Flange GR G ZC e O O m NA EN ES ES 1 PAGE 27 Outlaw Fuel Tanks amp Control Panel Assemblies DETAIL B Air Line DETAIL A Left and Right Fuel Tanks are determined when vou are Fuel Line sitting on the Mower PAGE 28 ITEM 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 80 5000 00 31 2030 00 5 018 2007 00 5 019 8051 00 5 019 8044 00 66 8083 00 18 2010 00 83 4013 00 89 1000 00 77 8076 00 56 8058 00 42 9000 00 86 0045 00 6 072 8069 00 51 8067 00 73 8068 00 6 072 8070 00 51 8072 00 73 8068 00 18 8065 00 13 8049 00 19 6042 00 18 5043 00 13 5202 00 67 8001 50 79 3350 00 78 3000 00 31 2031 00 5 018 2007 00 5 019 8051 00 5 019 8044 00 67 4050 00 18 8065 00 13 8049 00 19 6042 00 18 5043 00 13 5202 00 67 8000 50 86 0032 00 86 1201 00 Outlaw XP Fuel Tanks amp Control Panel Assemblies PART NUMBER DESCRIPTION Outlaw Seat Bracket 2012 Outlaw Tank Support 2012 Right 5 16 x 1 Bolt 5 16 Lock Washer 16 Flat Washer 5 Tethered Fuel 10 32 x 3 8 Button Socket Head Bolt Tachometer Oil Light Ignition Switch PTO Engager Ignition Key Wiring Harness 852cc kawasaki Outlaw 1 4 fuel clamp 1 4 fuel line hose uel line T 3 16 viny2. Deck ITEM DESCRIPTION 54 Qutlaw Deck Oniv 2 Deck Idler Bracket 3 54 Outlaw Adjustable Deck Front Right s 11111155050950 rieseg 10111111 s 3 oros mT 3 5 16 x 1 1 4 Carriage Bolt 5 8 x 1 1 2 Grade 8 Bolt E 11 Hex Bol S ack Washer s TESI a s 254 6 018 0010 00 7 Deck WheelBolt 2011 Outlaw a 1 jusmsw PAGE 39 DETAIL B DETAIL C PAGE 40 Outlaw 61 Deck DESCRIPTION S1 Gulan Deck ON 6 1 03420090 2009 Deck Pump Idler Spring s ESO SSCS 1 2 x 3 1 2 Flange Bolt Grade 8 11 1 2 13 Nvlon Insert Flange Nut Rubber Discharge Chute 61 Outlaw Adjustable Deck Front Left 61 Outlaw Adjustable Deck Front Right Discharge Chute Hanger deck mounted 2 3 8 x 1 1 4 Hex Bolt 2 3 8 16 Hex Nuts Zinc 2 1 1 1 1 kA oO 1 1 1 019 5037 00 019 6020 00 3 8 Lockwasher Zinc 1 2 Belleville Washer 018 5250 00 3 8 x 3 4 Hex Bolt 3 8 Flange Nut 5 16 Flange Nut Zinc W Serrations 1 2 20 x 1 1 2 Grade 5 Fine Thread Bolt 5 8 x 4 Hex Bolt 635 ID Plastic Washer 5 8 x 1 1 2 Grade 8 Bolt 5 8 Lock Washer 1 2 x 4 Bolt Grade 8 5 16 x 1 1 4 Carriage Bolt 1 5 8 11 Nylon Insert Ja
3. Make sure mode of transportation is suitable to bear the weight of mower 5 10 Deck height should be set at maximum before attempting to load 5 11 Secure mower with at least two straps capable of securing weight of mower PAGE 10 6 1 6 1 6 2 6 2 6 3 6 3 6 4 6 4 6 5 6 5 6 6 6 6 TROUBLESHOOTING Q How do prevent an uneven cutting pattern and increase the quality of cut A Check tire pressure check blade sharpness replace blades or sharpen at least once per year or when needed make sure blades are tightened properly check spring and belt tension check the underside of the deck to ensure the mower deck is free of grass build up and debris make sure your machine is at full throttle and vary your mowing pattern each time you cut your grass Q What should I do if my mower won t start A Check battery charge and connection grounds check your fuel make sure fuel is less than 30 days old and contains no water make sure your spark plug is in good condition and spark plug wire is attached and make sure air filter is clean a dirty filter makes it more difficult for the engine to draw air Check for broken wires or bad connections Q What should do if the blades won t engage A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO engager to ensure the plug is secure at switch Also check PTO fuse underneath operator console 1Oamps Q What type of fue
4. complete stop before cleaning the machine inspecting the machine for damage removing the grass catcher or unclogging the discharge guard 2 14 Always operate machine in daylight or with adequate working lights 2 15 Do not operate the machine while under the influence of alcohol or drugs 2 16 Watch for traffic when operating near or crossing roadways 2 17 Always wear eye protection when operating or servicing the machine 218 Always wear ear protection such as earplugs while mowing 249 Use extra care when loading or unloading the machine into a trailer or truck 2 20 Be alert of surroundings Watch for rocks stumps mounds depressions and low hanging limbs or objects that could be potentially hazardous while mowing 2 21 Data indicates that operators 60 years of age and above are involved in a large percentage of riding mower related injuries These operators should periodically evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury PAGE 5 SLOPE OPERATION slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or you feel uneasy on it do not mow it 2 22 2 23 2 24 2 20 2 26 22 2 20 2 29 2 30 2 31 2 22 Mow up and down 510065 not across Watch for holes ruts bumps rocks or other hidden objects that t
5. debris Failure to do so can affect the safety and functionality of the machine as well as increase the danger of a fire due to contact with the hot surfaces of the machine Allow machine to cool before storing If you strike something with the mower turn the mower and blades off engage the parking brake and inspect the machine for damage Repair if necessary before resuming Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves before servicing them Check parking brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not attempt to mount a tire without the proper equipment and experience to perform the job PAGE 7 2 69 Always maintain the correct tire pressure Do not inflate the tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel 2 0 Park machine on level ground Never allow untrained personnel to service machine Understand service procedure before doing Work SAFETY INTERLOCK SYSTEM Your Bad Boy mower is equipped with a safety interlock system This system is designed to prevent serious injury or death to the o
6. in the on start position The choke lever is behind the throttle control 74 Control Levers These levers control the mower s speed direction and neutral lock These levers are used to steer accelerate decelerate and change direction Drive Arms 5 Blade Engage Switch This switch engages the blades Pull the switch up to engage the blades and push the switch down to disengage the blades 7 6 Deck Height Adjust XP has a rocker switch for deck height adjustment 7 2 7 3 7 6 74 7 5 PAGE 12 8 1 0 2 8 3 9 4 9 5 9 6 91 MOVING INOPERABLE MOWER Do not tow machine Use a winch to load on a trailer for transporting ATTENTION RETURN BYPASS VALVES TO OPERATING POSITION BEFORE RUNNING MOWER FOLLOWING REPAIRS If it is necessary to move mower when the engine is inoperable the hydraulic drive pumps are equipped with bypass valves Before moving the mower turn the bypass valves counterclockwise one half to one revolution The valve stems on each pump are located near the top and are identified as a hex stud Your Bad Boy Mower Weighs OUTLAW XP SERIES 1180 1310 Ibs Weights fluctuate with the addition of accessories As you can see by the weights of the machines you shouldn t ever try to push or pull a Bad Boy Mower by hand This could cause serious bodily injury Hopefully you ll never need to use this section of the manual However if you do use extreme caution when moving ma
7. 1 1 2 Grade 5 Fine Thread Bolt 6 3 019 6020 00 1 2 Belleville Washer 013 6014 00 3 8 16 Hex Nuts Zinc 8 12 019 5037 00 3 8 Lockwasher Zinc 9 3 038 7230 00 72 High Lift Fusion Blade 033 7203 00 7 Deck Pulley 030 0050 00 5 16 Set Screw 019 5007 00 1 2 Lock Washer 018 6012 00 3 8 x 1 1 2 Hex Bolt 042 6030 00 1 4 x 1 Key 206 6017 00 Discharge Chute Hanger deck mounted 039 4864 00 60 Upper Discharge Chute Bracket 210 6005 00 Rubber Discharge Chute 039 4863 00 60 Lower Discharge Bracket 019 6042 00 360 ID Plastic Washer 013 9002 00 5 16 Flange Nut Zinc W Serrations 018 2007 00 5 16 x 1 Bolt 013 5201 00 3 8 Flange Nut 018 5250 00 3 8 x 3 4 Hex Bolt 018 4703 00 5 16 x 1 1 4 Carriage Bolt 013 8049 00 5 16 Nylon Flange Nut 047 6047 98 3 Link Adjustable Deck Hange 060 7211 00 72 Deck Adustable Front Right 060 7210 00 72 Deck Adjustable Front Left 29 8 018 3003 00 1 2 x 11 4 Carriage Bolt 013 8050 00 1 2 13 Nylon Insert Flange Nut 31 6 022 1000 00 Deck Wheel 025 5338 00 502 ID X 75 OD X 1 500 Leng 018 2018 00 1 2 x 3 1 2 Flange Bolt Grade 8 033 5000 00 5 3 4 Deck Idler Pulley 018 5019 00 1 2 x 4 Bolt Grade 8 025 5339 00 1 3 4 Pullev Spacer 039 6945 00 Deck Idler Bracket 019 6017 00 635 ID Plastic Washer 018 5311 00 5 8 x 4 Hex Bolt 013 5301 00 5 8 11 Nylon Insert Jam Half Nut 034 2009 00 2009 Deck Pump Idler Spring 018 1050 00 1 2 x 2 Carriage Bolt 019 2040 00 1 2 Flat Washe
8. 4 98 039 5944 00 37 019 6017 00 38 018 5311 00 39 013 5301 00 018 6036 00 41 013 8050 00 42 025 7036 00 43 018 2004 00 44 013 7018 00 034 2009 00 033 6001 00 47 018 4010 00 026 0013 00 030 0010 00 040 5000 00 51 029 7038 00 52 030 7039 00 53 019 7040 00 54 013 9001 00 018 8052 00 103 5400 00 57 103 5300 0 043 8929 00 018 8050 00 013 8039 00 61 068 8049 00 62 086 0005 00 63 064 5300 00 64 087 5400 00 013 9002 00 018 2050 00 67 087 7200 00 087 6100 00 018 2049 00 70 089 3000 00 71 028 6010 00 Outlaw Floor Panel Foot Assist Floor Mat Ratchet Fastener 1 4 x 5 8 BS C S 18 8 SS Floor board Cable W Swivel Ends 5 16 18 Nylon Flange Nut 5 16 x 1 Carriage Bolt 360 ID Plastic Washer Outlaw Height Indicator Plate Outer Deck height lever pin Outlaw Deck Lever Lock 390 x 750 x 062 Nylon Washer 3 8 x 1 3 4 Carriage Bolt 3 4 OD x 1 2 ID x 3 4 Length 3 8 Nylock Flange Nut Outlaw Actuator Bar Rear Bushing SF 1620 4 pillow block 2bolt sealmaster 1 2 x 1 1 2 Hex Bolt 1 2 Lock Washer 1 2 Hex Nut 10mm Damper Ball Stud Steering 5 16 Flange Nut 1 2 13 Nylon Flange Nut Orange 1 2 x 1 1 2 Carriage Bolt Outlaw Susp Frame Linkage Bar Actuator 1 2 13x2 GR 5 Hex Bolt 1 2 Washer Grade 8 1 2 Nylcock Nut 1 2 Jam 1 2 x 1 2 Spacer 1 2 13 x GR 5 Hex Bolt Zinc 505 Nylon Spacer Pump Idler assembly Componets 36 40 41 42 46 Pump Idler Bracket 635 ID Pl
9. 6 Fits wheel Motor Pumps 16 2 024 5206 00 3 8 X 9 16 18 ORB Male Fitting S A 2 P 4 013 8073 00 1 4 Nylock Nut 018 4007 00 1 4 20 x 1 GR 5 hex bolt zinc 20 2 024 5343 00 Hydraulic Pump Fitting 6400 10 21 2 018 6012 00 3 8 x 1 1 2 Hex Bolt 22 2 019 5037 00 3 8 Lock Washer 23 2 019 5029 00 3 8 Flat Washer 24 2 013 6014 00 3 8 Hex Nut 25 1 050 3050 00 Right Pump 12cc 051 2000 00 18 hose Assembly W forged 45 Degrees 27 2 033 5003 00 5 Pump Pulley 28 1 026 1040 00 Outlaw Spoiler Plate 29 1 201 1040 00 Outlaw Susp Spoiler Bracket Right 30 1 201 1041 00 Outlaw Susp Spoiler Bracket Left 31 1 026 2200 00 Outlaw Rear Cover Plate Susp Frame 32 8 013 9002 00 5 16 Flange Nut Zinc W Serrations e ness Carige B MS x1 Cage ok 1 1 067 8051 00 Outlaw Hydraulic Tank Left 1 051 8063 00 3 8 clear hose price per foot 2 018 8040 00 1 4 3 4 Carriage Bolt 013 2050 00 1 4 20 Nvlon Insert flange Nut 43 i 067 8050 00 Outlaw Hydraulic Tank Right 072 8065 00 3 8 hose clamp 1 029 7037 00 14 Rubber Bumper x 1 1 4 GR 5 Hex Bolt 1 4 20 018 4702 00 47 2 019 7040 00 1 4 Flat Washer 49 2 so 1 022 4005 00 24 x 12 00 10 outlaw Tire 022 4010 00 10 Wheel For Outlaw 52 10 018 7033 00 1 2 20 x 1 1 2 Lug Bolts Zinc 53 1 070 8001 00 72 Suspension Kit Wheel Motor 2 018 2080 00 1 2 13 x 1 1 4 Hex Bolt Only on 60 Suspension kit wheel Motor 1 020 7022 00 1 8x2 1 4 cotter pin Zinc 1 042 7041 00 W
10. 91 3012 00 091 1020 00 091 0917 00 Danger Decal Spindle Discharge Hydraulic tank 61 Decal 091 1100 00 Outlaw Cluster SWING AWAY PATENT 5 2 091 3150 00 Outlaw Warning Decal 091 1105 00 091 3060 00 091 0918 00 Outlaw Deck Height Decal Swing Away Patent Decal 72 Decal PAGE 45 2014 LIMITED WARRANTV FOR BAD BOV COMMERCIAL MOWER CZT STAND ON DIESEL OUTLAW OUTLAW EXTREME and OUTLAWXP 1 WHAT THIS WARRANTV COVERS AND FOR HOW LONG Bad Boy Inc will at its option repair or replace without charge any part covered by the warranty which is found to be defective in material and or workmanship within two 2 years after date of sale to the original retail purchaser unless the product is used for rental purposes in which case this warranty is limited to ninety 90 days The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the original purchaser against defects in materials and workmanship Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc for two years and at the unit owner s expense during the balance of the lifetime of the machine The Bad Boy ZT Series featuring the Integrated Zero Turn Transaxle used commercially will carry the shorter of a one year or 200 hour warranty parts only Labor on a Bad Boy ZT Series machine used commercially will not be covered by Bad Boy Inc and will be the unit owner s responsibility Belts are
11. AGE 9 MOWER MAINTENANCE Check each and provide maintenance when needed DAILY 4 1 4 2 4 3 4 4 Check Engine Oil Check Engine Air Filter Tire Pressure Inspect Blades Within FIRST five hours of usage change engine oil and filter EVERY 30 HOURS OF USAGE 4 5 Grease Machine EVERY 50 HOURS OF USAGE 4 6 Change Engine Oil and Filters Check filters once a year if under 50 hours Check air and fuel filters more often in dry dustv conditions Within FIRST 50 hours of usage change hydraulic oil and filters EVERY 250 HOURS OF USAGE 4 7 4 8 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 9 9 Change Hydraulic Fluid and Filters Refer to manufacturer manual for specific information on maintenance schedules MOWER STORAGE amp TRANSPORTATION Keep machine from collecting debris by storing in a covered area while not in use Fuel can harm your machine if left for more than 30 days without changing especially if the fuel contains ethanol Never use fuel with more than 10 ethanol by volume E 15 is not permitted Disconnect the negative battery cable when machine will be stored for more than 30 days Always secure machine properly when transporting machine Do not load machine on trailer with blades engaged Do not use ramps to load the machine Make sure Parking Brake is in up position In wet conditions tires may spin while loading unloading If necessary wait for dry conditions before loading unloading
12. OUTLAW MODELS OWNER S SERVICE amp PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 8 0 698 0090 TABLE OF CONTENTS stt e DTI Section 1 page 4 Bad Boy Safety Enn Section 2 pages 5 8 Operation RE Section 3 pages 9 Man ena eee ee Section 4 page 10 Storage and MAS por TAO bl arti a section 5 page 10 Troubleshooting and Section 6 page 11 Section 7 page 12 Moving In operable Mower eene oection 8 page 13 US UEC TATION eege section 9 page 13 Mower Bidde ENT ET LE section 10 page 14 Pet Eisen Section 11 pages 14 How to choose the right blade NEEN Page 15 00 Page 6 SERVICE SECTION BEGINS ON PAGE 17 PARTS SECTION BEGINS ON PAGE 25 LIMITED WARRANTY PAGE 46 PAGE 2 This manual applies to the following equipment Bad Boy Outlaw XP Series Outlaw XP 5400 547 852cc Kawasaki Outlaw XP 6100 61 852cc Kawasaki Outlaw XP 7200 727 852cc Kawasaki Outlaw XP 6100 61 993cc Vanguard Outlaw XP 7200 72 993cc Vanguard COMMONLY USED ITEMS AND PART NUMBERS 72 Blade 61 Blade 94 Blade Deck Belt Pump Belt Vanguard 993cc Kawasaki 852cc Motor Oil Hydro Oil Hydraulic Filters Hi Lift Fusi
13. TS k E i 2 1 gt 2 wem d ta M LE 7 i 3 4 7 e a A 1 3 7 Y LN 5 d d WE LA KE 4 dE 7 Amm yi n ili ee V ep s SS RN l l 5 E SEGTION 3 ENGINE Most models have a drain hose installed on the engine for easier oil changes All gas engines used by Bad Boy use 10w30 Bad Boy recommends that the oil and filter be changed every 50 hours of usage The fuel filter is located in the fuel line about 12 from the carburetor on the side of the engine Note the direction of flow on the side of the filter Replace once a year Most all models have a vacuum operated fuel pump bolted to the side or top of the engine The pump has a fuel in a fuel out and a vacuum line coming from the engine block Fuel flow can be checked here if the pump is suspected to be defective Remove and inspect air cleaner weekly More often in dusty conditions Do not blow filter out with air pressure this will cause the filter to be filled with tiny holes that will allow dirt to enter Instead tap filter on side to remove any debris Replace at least once a year more often in dusty conditions Torque the clutch bolt to 50 ft Ibs on all models Retorque at every oil change All Models PAGE 19 SECTION 4 ELECTRICAL SYSTEM On most larger commercial engines 27
14. UCTURES ROPS If your machine is equipped with ROPS it is of utmost importance they are used properly ROPS when used correctly dramatically decrease the fatality rate in instances when the machine overturns 2 75 Periodically ensure the bolts that attach the ROPS to the machine are securely fastened 276 Always operated the machine with the ROPS secured in the upright position 277 Mthesurrounding environment e g low lying limbs signage etc makes it impossible to mow with the ROPS upright lower the ROPS at the hinge point mow the area then immediately secure the ROPS upright 2 8 Upright ROPS are taller than then operators head Be aware of this and your surrounding environment as referenced above The mower and operator may clear low lying items but the ROPS may not 2 9 Always wear the provided seat belt when ROPS are utilized Failure to use the seat belt severely handicaps the safety benefits of the ROPS 2 80 In the event of a roll over replace the ROPS before resuming use of the machine PAGE 8 3 1 22 3 3 3 4 3 5 3 6 3 3 9 3 9 3 10 3 11 3 12 3 19 3 14 MOWER OPERATION Never operate the machine with faulty equipment Always be alert of sudden changes in landscape as the mower will react differently on slopes or embankments than it will on flat surfaces Never operate the mower with the discharge chute open Do not cross terrain other than grass with blades turning This could cause damage
15. all grass can obscure Uneven terrain could overturn the machine Choose a low ground spend when operating the machine on a slope Do not mow on wet grass the tires mav lose traction Do not attempt to coast down a slope in the neutral position Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on slopes slow and gradual Sudden changes in speed or direction could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do not use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel goes over the edge or the edge caves in Be aware of what is located at the bottom of slopes For example rocks water cliffs and roadways CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity NEVER assume that children will remain where you last saw them 2 33 2 34 2 39 2 36 2 31 2 38 2 39 Keep children out of the mowing area and in the watchful care of a responsible adult other that the operator Maintain alertness and turn machine off if a child enters the area Before and while backing look behin
16. and follow all instructions on the machine and in the manual before starting 2 2 00 not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times 2 3 Always remain seated while operating the machine If the machine is equipped with Roll Over Protection always buckle your seat belt 24 Onlyallow responsible adults who are familiar with the instructions to operate this machine 2 5 Clear the area of objects such as rocks wire toys etc which could be thrown by the blades 2 6 Always maintain a safe distance from people and pets just prior to and during operation Stop the machine if anyone enters the area 2 Never carry passengers 2 8 Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop the blades when crossing gravel surfaces 2 10 Never operate the machine without the discharge chute grass catcher or other safety devices correctly in place and functioning properly 241 Slow down before turning 2 12 Always disengage blades place steering controls in neutral engage parking brake and remove ignition key when leaving operators seat Never leave a running machine unattended 213 Disengage blades when not mowing Shut off engine and wait for all parts to come to a
17. astic Washer 5 8 x 4 Hex Bolt 5 8 Nylock 1 2 Jam 1 2 x 2 3 4 Hex Bolt 1 2 13 Nylon Flange Nut Orange 1 2 x 1 2 Spacer All Thread pump Idler Tensioner 1 2 Hex Nut Pump Idler Spring 4 3 4 Idler Pulley 1 2 Nylcock Nut 1 2 Jam Outlaw Deck Lift Pedal 5 16 18 x1 Thumb Screw Zinc 8 Rubber Bumper 1 4 x 1 1 2 Self Tapping Screw 1 4 Flat Washer 1 4 20 Hex Flange Nuts Zinc w Serrations 1 4 20 x 3 4 GR 5 Hex Bolts Zinc Black Boot For ground cable Red Boot Battery Hold Down 1 4 20 X 8 Carriage Bolt 1 4 20 Hex Nut Battery Starter to chassis cable Red battery cable 200 Ib Gas Spring 54 Deck outlaw 5 16 Flange Nut 10mm Damper Ball Stud Steering 300 Ib Gas Spring 72 Deck Outlaw 250 Ib Gas Spring 61 Deck outlaw 13mm Ball Stud for 72 Deck Only Outlaw 2010 and Up Outlaw Front Actuator Bar Assy PAGE 31 PAGE 32 Outlaw XP Frame Assembly re DESCRIPTION 5610 Hex Bt rede od 1 2 em Ta a 4 4 019 5702 00 1 2 Washer Grade 8 5 4 019 5007 00 1 2 Lock Washer 6 4 018 2030 00 1 2 x 1 Hex Bolt 013 7021 00 5 8 Std NC Nvlock Nut 8 4 032 9000 00 Vibration Mount Green Dot 9 2 070 8000 00 60 Suspension Kit Wheel Motor 018 2030 00 1 2 x 1 Hex Bolt 019 5007 00 1 2 Lock Washer 12 4 019 5702 00 1 2 Washer Grade 8 13 1 050 3000 00 Left Pump 12 015 9999 00 Hydraulic Fan 15 1 014 5600 00 Fan Guard
18. chine INSTRUMENTATION Electronic Hour Meter Registers Hour increments up to 9 999 9 total hours This meter records the cumulative time the engine is running PAGE 13 PAGE 14 10 1 10 2 10 3 10 4 10 5 10 6 10 114 11 2 11 3 11 4 11 5 11 6 MOWER BLADE MAINTENANCE Check mower blades after each use This is essential for maintaining well groomed turf Keep the blades sharp If a dull blade is used for cutting the grass will tear rather than cut This could damage the grass leaving a brown frayed top on the grass within a few hours A dull blade will also require more power from the engine NEVER attempt to straighten a bent blade by heating NEVER attempt to weld a cracked blade The blades can break and cause serious injury or death NEVER work with blades while engine is running or deck clutch is engaged ALWAYS place deck clutch in DISENGAGE position while performing maintenance Use blocks when you MUST work under mower ALWAYS wear thick gloves when handling blades ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NEVER CHECK BLADES WHILE BLADES ARE ENGAGED GREASING THE BEARINGS Park the machine on a level surface and disengage the blade control switch Move the motion control levers outward to the neutral position engage parking brake stop the engine remove the key and wa
19. d and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Never leave key in the ignition especially around children Use extreme care when approaching blind corners shrubs trees or other objects that may block your view of a child TOWING 2 40 2 41 2 42 2 43 2 44 Tow only with a machine that has a hitch specifically designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop PAGE 6 SAFE HANDLING OF GASOLINE To avoid personal injurv or propertv damage use extreme care in handling gasoline Gasoline is extremelv flammable and the vapors are explosive 2 45 2 46 247 2 48 2 49 2 90 2 91 2 92 2 99 2 54 2 99 Extinguish all cigarettes cigars pipes and all other sources of ignition Use only an approved gasoline container Never remove gas cap or add fuel with the engine running Allow eng
20. d by use of parts accessories or supplies including gasoline oil or lubricants incompatible with the turf equipment or other than as recommended in the operator s manual or other operational instructions provided by Bad Boy Inc viii repairs or replacements resulting from parts or accessories which have adversely affected the operation performance or durability of the turf equipment or ix damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Bad Boy Inc service dealer or the installation of parts other than genuine Bad Boy Inc recommended parts As a condition to this warranty customer shall have read the operator s manual and shall have returned to Bad Boy Inc within the prescribed time the enclosed warranty registration card E This warranty gives you specific legal rights and you may also have other rights which vary from state to state PAGE 46 Bad Bov Inc 102 Industrial Drive Batesville AR 72501 1 866 622 3269 www badbovmowers com Purchased From I certify that l have been properly instructed on operating this machine Technical Support JANES RUSSO E james russell badboymowers com Warranty EE jack vaughn badboymowers com Parts Ini tim tosh badboymowers com E robert patterson badboymowers com Cut and Mail or Fill Out Online under Owners at www badboymowers com WARRANTV REGISTRATION Full Na
21. dapter 014 2100 00 Outlaw Cooler Cover 030 7042 00 5 16 x 3 4 washer head tvpe F screw 018 0011 00 1 4 20 x 2 Hex Bolt 013 8049 00 5 16 18 Nvlon Flange Nut 013 9001 00 1 4 20 Hex Flange Nuts Zinc w Serrations 034 1075 00 Torsion Spring for Seat latch 019 6042 00 360 ID Plastic Washer 031 0200 00 Seat Latch Lever 018 0012 00 5 16 18 X 2 Hex C S GR 5 ZC 039 2130 00 Outlaw Filter Bracket 062 8013 00 Filter Head Hvdraulic Filter 024 5050 00 Filter Head Fitting 1 2 x 1 2 063 8014 00 Hydraulic filter 024 5342 00 1 2 Pipe to 3 8 Barb 018 8052 00 1 4 x 3 4 Hex Bolt 019 4008 00 1 4 Lock Washer 013 5041 00 3 8 Nylock Nut 018 5043 00 3 8 x 1 1 4 Carriage Bolt 019 7040 00 1 4 Flat Washer 051 8064 00 1 2 Clear Braded Hose Priced Foot 072 8066 00 1 2 Hose Clamp 051 8063 00 3 8 clear hose price per foot 072 8065 00 3 8 hose clamp 055 8021 75 Outlaw Throttle Cable Only 034 1444 00 Rubber Cone 1621 153 018 0024 00 M6 1 0 X 16MM Hex Bolt 067 0020 00 Carbon Canister ZT CZT Outlaw 051 8073 00 3 16 vinyl tubing 072 8070 00 3 16 vinyl damp 072 8073 00 3 16 Vinyl Hose Clamp 051 8072 00 1 4 vinyl tubing 60 1 019 8051 00 5 16 Lock Washer 013 8043 00 5 16 Nut 018 8063 00 5 16 x 3 4 Hex Bolt 064 8055 00 Short Brake Cable PAGE 35 Kawasaki FX 850 V Kawasaki Engine FX 850 V CSO9R 019 8053 00 016 5300 00 070 1000 00 ES ES L1 070 200000 Clutch Pigtal 057590600 Engager Hol
22. der 1 033 5035 00 4 3 4 Motor Pulley 1 4 x 2 Square key Stock 018 1075 00 3 8 x 1 1 8 bolt 015 5404 00 1 1 103 5400 00 Black Boot For ground cable 1 018 5321 00 8 1 20 20 Hex head bolt 1 063 6000 00 Universal inline Fuel Filter 015 0035 00 063 8020 00 Canister Air Filter Inner 1 063 8019 00 Canister Air Filter Outer tmi e ran 71 06801700 JKawsaki oil Fiter 030 6029 00 3 8 Set Screw 0 5 019 8051 00 5 16 Lock Washer 0 PAGE 36 993cc Vanguard 015 0034 00 vanguard Exhaust L1 096000590 Starter to chassis abe 1 019 8053 00 17 16 Lock Washer 1 070 1000 00 Clutch Assembly 018 8059 00 5 16 1 3 4 Hex Bolt 2 019 5037 00 3 8 Lock Washer 4 0 1 033 5035 00 4 3 4 Motor Pullev 063 6000 00 Universal inline Fuel Filter 1 063 8020 00 Canister Air Filter Inner 0 018 6049 00 3 8 1 Hex Bolt 013 6014 00 3 8 Hex Nut Canister Air Filter Outer 4 1 063 2045 00 RainCapFitsallCanisters n EA 051 5402 00 4 mm Oil drain Hose 993cc Vanguard 28 019 6029 00 1 1 8 Flat Spacer PAGE 37 Outlaw XP 54 Deck DETAIL C DETAIL D DETAIL A PAGE 38 Outlaw XP 54
23. ep in mind that only about 75 of the hydro oil can be changed at a time Use only 20w50 motor oil in the hydro system Conventional or synthetic oil may be used Bad Boy recommends that the hydro oil and filters be changed within the first 50 hours of usage and every 900 hours thereafter or once a year Approximately 4 quarts to re fill system Change hydro oil filters by unscrewing them from the filter head Fill new filters with 20w50 motor oil before installing Use only Bad Boy replacement filters Using any other filter will result in damage to the hydro system and void the warranty Once the system is refilled with oil lift rear of mower until tires are off the ground Start engine release parking brake stay clear of moving rear tires loosen bypass bolt to 3 4 turns move drive arms forward backward 4 to 6 times slowly This will purge the air from the system the bypass bolt has a hole drilled through the side of the bolt head This valve also serves as a neutral for moving the mower without the engine running PAGE 17 SEGTION 2 DRIVE BELT shown above is a typical pump belt tensioner for Outlaw models Factory setting is about 030 about the thickness of a credit card between coils as shown ohown to the right is a typical pump belt layout for most models PAGE 18 CR 1 L 1 d 3 EM mm SS 1 D 1 e d m n 1 4 o m 1 2 4 gt E D N
24. etail purchase date against materials or workmanship defects The battery warranty must be obtained through the battery manufacturer 3 HOW TO OBTAIN SERVICE UNDER THIS WARRANTY A Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Bad Boy Inc Proof of the date of purchase may be required to verify warranty coverage B Warranty claims will not be reviewed or paid unless the warranty registration card is received by Bad Boy Inc within _ 30 days of the retail purchase date C Warranty claims requiring parts returned will be settled upon return of parts to Bad Boy for inspection 4 WARRANTY LIMITATION A THERE IS NO OTHER EXPRESS WARRANTY ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY LIMITED TO THE DURATION OF THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you B BAD BOY INC WILL NOT BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES AND OR EXPENSES IN CONNECTION WITH THE PURCHASE OR USE OF THE MOWER Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation s or exclusion s may not apply to you C Only the warranty expressed in this limited warranty shall apply and no deale
25. eted and signed to validate vour warrantv As the new equipment owner you are expected to see that the form is completed and forwarded to Bad Boy Inc at time of delivery Warranty is non transferable Model Serial Number Your Outlaw model serial numbers are found on the SIN plate underneath seat The serial numbers are necessary on the warranty registration form Also these numbers can assist you in the ordering of new parts when replacements become necessary Parts Service Only Bad Boy replacement parts are to be used on your mower Replacement parts are available through your local Bad Boy Mower Dealer Remember to always provide the following information when ordering parts 1 Correct part number 2 Correct serial number warranty repair and service must be handled through your authorized Bad Boy Mowers dealer To locate the nearest dealer go to our website and click on Locate a Dealer EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT Federal Evaporative Emission Control Warranty Your Warranty Rights and Obligations The Environmental Protection Agency EPA and Bad Boy Inc are pleased to explain the evaporative emission control system s warranty on your 2014 equipment New equipment that uses spark ignition engines for off road use must be meet stringent anti smog standards The evaporative emission control system on your equipment is designed built and equipped so it conforms at the time of sale to the ultimate purchaser with
26. f or slip on the pulleys and cause a cut quality issue With the deck up the spring coil gap should be about 025 030 about the thickness of a credit card Spring tension adjustments can be made by sliding the bolt shown above forward or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too long Resharpening is recommended by professionals only to determine when the blade needs to be replaced and because of the need for rebalancing To change blades it may be easier to use a piece of wood to keep the blade from turning so that the bolt can be loosened Bolts used have standard threads Re torque the blade bolts to 90 110 Ibs The blade spindles contain a sealed ball bearing in the top and bottom of the spindle The bearings are replaceable for a more cost effective repair PAGE 24 Outlaw Suspension Fork Assembly Suspension Fork Assembly ITEM QTY PART NUMBER DESCRIPTION 1 1 1023 0020 00 Suspension Fork Top Side Combo 2 1 023 0012 00 Suspension Fork Bottom Left 3 1 023 0013 00 Suspension Fork Bottom Right 4 1 037 0010 00 Front Suspension Fork Spindle 5 2 013 5300 00 1 2 Flange Nut 6 2 1018 2030 00 1 2 x1 Hex Bolt 7 4 1019 5007 00 1 2 Lock Washer 8 4 019 5702 00 1 2 Washer Grade 8 9 2 032 9002 00 Vibration Mo
27. he first mowing of the season when it s ok to remove more You can safely leave clippings that will quickly decompose and add nutrients back into the soil Contrary to popular opinion grass clippings do not add to thatch buildup Grass blades are made up of about 75 water e Mow your lawn in a different direction with each mowing especially with lawns of shorter grass types Altering the direction ensures a more even cut since grass blades will grow more erect and less likely to develop into a set pattern Keep your mower s blade sharp which means having it sharpened several times during the mowing season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly e Don t forget to change your mower s oil at least once during the mowing season For brand new mowers change the oil after about 5 hours of operation during the initial break in period At the end of the mowing season use a fuel stabilizer in the remaining gasoline n the spring don t use that old gas unless you properly used a fuel stabilizer it can cause a number of problems Better to use fresh gasoline to begin the new mowing season Leaf blade A demonstrates what a leaf blade should look like after mowing with a sharp blade Leaf blade B demonstrates a leaf blade that was injured by a dull mower blade Leaf blade C was cut by the mower but indicates
28. hp and up the 25 amp main fuse is located about 3 from the starter on the engine shown in first image on right On smaller commercial and light duty commercial mowers the 25 amp main fuse is located just behind the battery connected to the starter solenoid Shown in second image on right Always check the condition of the wiring harness ground cable Ensure that the ground is connected clean and tight On most models the ground wire is connected to the negative side of the battery Check the condition and connection of the relays located under the seat Ensure that they are clean and connected Make sure that wire terminal ends have not been pushed out of the relay block On most models the red wire coming out of the engine is the charging wire from the alternator Check for 13 6 14 2 volts DC at this wire with engine at full throttle PAGE 20 che _ B IL LL ire CCI e ni DLE ge HHH iat vi PAGE 21 SEGTION 5 FRAME For non suspension models torque front fork castle nut to 40 ft lbs Be sure to spin the fork while torquing the nut to ensure that no bearing damage is done The torque for suspension forks should be 50 ft Ibs Torque rear wheel lugs to 65 5 ft Ibs Re torque at everv oil change There is one grease fitting in each front wheel and one in each front caster bearing housing Grease at every engine
29. ine to cool before refueling Never fuel the machine indoors Do not store machine near open flame or source of ignition such as a water heater or furnace Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Never fill gasoline containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never overfill fuel tank Replace gas cap and tighten securely GENERAL SERVICE 2 56 2 5 2 90 200 2 60 2 61 2 62 209 2 64 2 65 2 66 2 67 2 68 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never operate a poorly maintained machine Do not touch hot areas of the machine Never interfere with the intended function of a safety device or reduce the protection provided by a safety device Check their proper operation regularly Keep the entire machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked
30. it for all moving parts to stop before leaving the operating position Grease grade 2 multi purpose gun grease Grease the front caster pivots Clean the grease fittings with a cloth Scrape any paint off the front of the fitting s Connect a grease gun to each fitting Pump grease in fittings until grease begins to seep out of the bearings Wipe up excess grease Refer to service manual section for grease fitting locations HOW TO GHOOSE THE RIGHT BLADE Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products 1 Ihe standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system standard blades are also referred to as 2 1 discharging amp bagging or high lift blades because they are designed to create a higher lifting airflow 2 Mulching blades generally have a more curved style surface and frequently include extra cutting surfaces along the blade edges These blades may also come in a design which is actually two individual blades arranged in a perpendicular fashion to enhance mulching The blades are usually found on older style mowers newer ones utilize blades with more advanced mulching technology Mulching blades may also be referred to as 3 in 1 mulching discharging am
31. l clamp 1 4 vinyl tubing fuel line T 5 16 x 1 Carriage Bolt 5 16 18 Nylon Flange Nut 360 ID Plastic Washer 3 8 x 1 1 4 Carriage Bolt 3 8 Nylock Flange Nut 2012 EPA Fuel Tank XP XTRM Right Outlaw Control Panel Rocker Switch Rocker Deck Lift Switch 2011 Tank Support 2012 Outlaw Left 5 16 x 1 Bolt 5 16 Lock Washer 5 16 Flat Washer Fuel Gauge Tanks w downtube 5 16 x 1 Carriage Bolt 5 16 18 Nylon Flange Nut 360 ID Plastic Washer 3 8 x 1 1 4 Carriage Bolt 3 8 Nylock Flange Nut 2012 EPA Fuel Tank XP XTRM Left Wiring Harness 993cc Vanguard Outlaw Relay Terminal 67 6052 00 Rollover Valve White PAGE 29 Outlaw VA DETAIL A DETAIL PAGE 30 Outlaw XP Frame Actuator Floor Board Height Indicator and Pump Idler Assemblies PART NUMBER DESCRIPTION d g Ww Outlaw XP Frame 1 070 5360 00 079 3100 00 081 2008 00 040 6080 00 018 8064 00 064 2006 00 WER 013 8049 00 018 8065 00 019 6042 00 10 026 2100 00 11 040 4000 00 12 031 0100 00 13 5 019 2003 00 14 018 0009 00 15 025 5203 00 16 013 5202 00 17 028 6020 00 18 032 3000 00 19 017 7008 00 20 8 018 5006 00 21 019 5007 00 22 8 013 7018 00 23 018 2050 00 24 013 9002 00 25 013 8050 00 26 018 0008 00 27 028 6055 00 28 035 7033 00 29 018 5049 00 30 019 5702 00 31 018 4010 00 32 025 7036 00 33 018 7016 00 34 019 8054 00 35 039 594
32. l is recommended for my mower A We recommend that you use a name brand fuel to ensure quality Use fuel with an octane rating near 87 Higher octane fuels offer no benefit Only fuels with an ethanol content of 10 or less may be used E 15 is not permitted Q Do you offer touch up paint for your mowers A Touch up paint is available Contact your local dealer for more information Q How durable is the electric deck lift A The actuator which controls the deck height is designed for moving loads of up to 1000 pounds and has a static holding capability which exceeds 3 000 pounds Our deck weighs approximately 250 pounds which is only 2596 of working capability If deck lift will not operate check fuse located underneath operator console 15amp PAGE 11 CONTROLS 71 ignition Switch Bad Boy Mowers have a three position ignition switch off run and start With key inserted rotate it clockwise to START position and release key when engine starts and switch will automatically return to he RUN position 72 Throttle Control A cable is connected to the engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever backward to decrease engine rpm 7 3 Choke Control A cable is linked to manually operate the engine choke When the lever is in the down position the choke is in the off run position When the lever is pulled up the choke is in the on start position Do not operate the machine
33. m Half Nut 1 2 x 1 1 4 Carriage Bolt 1 2 x 2 Carriage Bolt 2 Flat Washer Z x5 1 2 Bok Al WN N OI 1 1 025 5339 00 1 3 4 Pullev Spacer 047 6047 98 3 Link Adjustable Deck Hange 022 1000 00 Deck Wheel 041 0178 00 B178 Belt For 61 Inch Outlaw 014 6010 00 Pulley Cover 045 6043 00 5 16 Knob L E Double Bearing Spindle 61 inch Fusion Blade 1 2 13X 2 1 4 GR Hex Bolts 030 0050 00 5 16 Set Screw 042 6030 00 1 4 x 1 Key 019 6042 00 360 ID Plastic Washer Js 039 4864 00 60 Discharge Chute Upper Hanger A A SI SU SI SI SI SOU WW WwW wl wo j ol wl 6 NID ws AJ UJN O O A WwW Deck Idler Assembly parts of Assembly 3 8 11 57 61 Panhard Linkage Bar 53 Flange Bushing For Deck Arm upper 54 Flange for Lower Deck Arm 6 037800 20 Double Bearing For Spindle 6 018 000 00 Deck Wheel Bolt 2011 Outlaw 7 2 1 5 2 laang o 3 soro WrlekWahe SSS 018 7016 00 1 2 13 x GR 5 Hex Bolt Zinc PAGE 41 E e DETAIL A PAGE 42 Outlaw 72 Deck ITEM PART NUMBER DESCRIPTION 060 7230 00 72 Outlaw Deck Only 037 8000 50 Double Bearing Spindle 019 4807 00 5 8 Lock Washer 018 6020 00 5 8 x 1 1 2 Grade 8 Bolt 018 6019 00 1 2 20 x
34. me Address City otate Zip SERIAL IL IL JE JEJE IE JE JEJE TE JEJE JE TIE IE JL Purchase Date Telephone For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 2501 8 0 698 0090 Cut and Mail or Fill Out Online under Owners at www badboymowers com BAD BOY MOWERS 102 Industrial Drive Batesville AR 72501 Place Stamp Here POST OFFICE WILL NOT DELIVER WITHOUT POSTAGE
35. nerally consist of mulching blades and a mulching plug which closes off the discharge opening to keep the clippings contained under the deck for re cutting plus any necessary hardware for installation Please check with your parts distributor regarding the contents of a particular mulching kit PAGE 15 MOWING TIPS e Mow header strips at the ends of the lawn and around flower beds first Make them wide enough that you can turn the mower around in the already mown section Then mow back and forth between these header strips overlapping each lap by about 1 8 the width of the mower s deck e Don t cut your grass too short particular for cool season grasses Higher heights usually provide for a deeper root system looks better and is less likely to have weeds invading particularly crabgrass e Don t remove any more than one third of the grass leaf at any one cutting If circumstances arise that a lawn gets too tall and you just have to lop off a bunch to get caught up bite the bullet and break it down into several mowings to get caught up with 3 or so days between cuttings e NEVER SCALP YOUR LAWN Scalping severely damages the root system to such a degree that it may die e Avoid mowing when the grass is wet or when it s dark e Avoid throwing grass clippings into the street and driveway where they can be washed into the sewer system After mowing clean up driveway and walkways e When mowing remove only a third with each cutting except for t
36. oil change There is one grease fitting on each of the actuator bar pillow blocks located under the fuel tanks Grease twice a season PAGE 22 The pump belt tensioner is located under the engine and has a grease fitting at its pivot point Grease at everv engine oil change The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point Grease at everv engine oil change The control arm blocks have grease fittings located on the top of each block Grease one time a vear SECTION 6 CUTTING DECK To remove the deck belt lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat surface and set the air pressure in all four tires Raise the deck up and measure all four corners of the deck to see if it is level from left to right and front to back All decks should be level from left to right and have a 1 8 pitch down in the front If deck adjustments are necessary start with the chain length adjusters These adjusters affect the overall height of the deck and the level from left to right PAGE 23 The large turn buckles on the front of the deck oniv affect the pitch of the deck or the level from front to back The deck spring tension is critical If the tension is too much it will cause the spring to break If too loose the belt can jump of
37. on Gator Blade Wave Blade 038 7230 00 038 5400 00 038 7215 00 Hi Lift Fusion Gator Blade Wave Blade 038 6080 00 038 6081 00 038 6090 00 Hi Lift Fusion Gator Blade Wave Blade 038 0001 00 038 0003 00 038 5220 00 727 61 54 041 0202 00 041 0178 00 041 1650 00 041 5048 00 Oil Filter Air Filter Inner Air Filter Outer 063 8018 00 063 8020 00 063 8019 00 Oil Filter Air Filter Inner Air Filter Outer 063 8017 00 063 8020 00 063 8019 00 10w30 Reference Engine s Owner Manual 20w50 9 quarts 063 8014 00 PAGE 3 BASIC INFORMATION Congratulations on the purchase of your new Bad Boy Mower The purpose of this manual is to assist operators in maintaining and operating their machine The information and instructions in this manual can help you attain years of performance from your new Bad Boy Also check out our website to learn more about the Bad Boy family All Bad Boy engines use 10W30 engine oil Conventional or Synthetic be used 12 Bad Boy hydraulic systems use 20W50 engine oil Conventional or Synthetic may be used 13 All Bad Boy Mowers use hi temp multi purpose grease NLGI No 2 for the grease fittings 1 4 Outlaw models have 12 psi in both front and rear tires 1 5 Most Briggs Kohler Kawasaki and Vanguard engines hold approximatelv two 2 quarts of motor oil Be careful not to over fill engine oil Refer to the engines service manual Warrantv Registration The Warrantv Registration form must be compl
38. oodruff Key 2 jum _ s Io 61 1 015 4501 00 15cc Parker Wheel Motor Left 013 8047 00 5 16 18 Nylock Insert Locknut 1 092 5201 00 Brake Disk 1 men ixrHwbk 7 1 nen 68 4 051 6005 00 18 Hydraulic Hose Only 6 2 042 0010 00 3 16 x 1 Square Key 3 3 6 7 LA 39 40 41 PAGE 33 PAGE 34 Seat Frame Assemblv ITEM PART NUMBER DESCRIPTION 080 5000 00 Outlaw Seat Bracket 2012 069 8054 00 Hand Brake 018 8059 00 5 16 x 1 3 4 Hex Bolt 013 8049 00 5 16 Nylon Flange Nut 064 8056 00 Long Brake Cable 013 6051 00 3 8 Fine Threaded Jam Nut 8 3 077 8073 00 Safety Switch 9 2 025 6041 00 Switch Block Plastic 018 8058 00 10 24 x 1 BS C S 18 8 SS 11 6 013 5019 00 10 24 Nylon Insert Locknut 013 5202 00 3 8 Nylock Flange Nut 018 0009 00 3 8 x 1 3 4 Carriage Bolt 018 1010 00 3 8 16x3 1 2 grade 5 hex bolt 013 5202 00 3 8 Nylock Flange Nut 019 5029 00 3 8 Flat Washer 064 8081 00 Seat Cable 019 5029 00 3 8 Flat Washer 055 2012 00 Universal Throttle Head 2012 018 5200 00 10 24 X 5 8 BS C S 18 8 SS 018 4700 00 3 8 16 3 grade 5 hex bolt 026 2006 00 2006 Seat Plate 019 6042 00 360 ID Plastic Washer 24 6 013 8049 00 5 16 18 Nvlon Flange Nut 018 8065 00 5 16 x 1 Carriage Bolt 071 5000 00 2010 Outlaw Seat 013 9002 00 5 16 Flange Nut 036 5300 00 Seat Switch A
39. p bagging or all purpose blades Bear in mind that the re circulating airflow design of 3 1 blades makes them less efficient at discharging grass clippings than a standard 2 1 blade As with most all purpose tools there is some give and take as opposed to using a tool designed for a more specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to mulch clippings you should see about the availability of mulching blades or a mulching kit The type of blade installed on a new mower is a decision the retailer makes for each model of mower based on the expected needs of most customers If you re unsure of which blade is on a particular model inspect the blade Blades have part numbers stamped into them Then compare these part numbers with the unit s Operator s Manual or Parts List It is true there are many other styles of blades available But since we don t manufacture or recommend using these other aftermarket styles we will leave them out of this discussion Should you want more information on special application or aftermarket blades you should contact the companies that make these products NOTE Customers using non OEM blades do so at their own risk The use of unapproved non OEM blades may void any or all of the mower and engine factory warranties MULCHING KITS These ge
40. perator and other people or property damage The system consists of an operator presence switch in the seat the parking brake drive lever neutral position the mower blade engagement switch and the ignition switch These interlocks are vitally important and must be tested frequently Following are instructions to test these very important safety precautions Note the operator must be seated properly on the machine during these tests and the engine should have been previously allowed to warm to operating temperature 271 With the parking brake engaged bring lever arms to their inward position then attempt to start the machine the blade actuator should be in off position the engine should not start 2 2 level surface disengage the parking brake and place lever arms to their outward position then attempt to start the machine the blade actuator should be in off position the engine should not start 2 73 Engage parking brake and leave lever arms in outward position put blade actuator in the on position then attempt to start the machine the engine should not start 2 A Next start the engine as stated in the Mower Operation Section disengage parking brake and Very Slowly begin to rise from the seat the engine should stop If any of these tests fail to produce the results indicated and the problem cannot be identified contact your Bad Boy Mower dealer or the support contacts in the rear of this manual ROLL OVER PROTECTION STR
41. r 028 6060 00 Panhard Linkage Bar 45 6 019 8054 00 505 Nylon Spacer 013 5300 00 1 2 Flange Nut 031 6010 00 Deck Arm Assembiv 018 1090 00 1 2 x 5 1 2 Bolt 018 6037 00 1 2 13X 2 1 4 GR Hex Bolts 014 7204 00 72 Spindle Cover 045 6043 00 5 16 Knob 041 0202 00 B202 Belt for 72 Outlaw 032 5056 00 Flange Bushing For Deck Arm upper 032 5057 00 Flange for Lower Deck Arm 039 6945 98 Deck Idler Complete Assembly Componets 30 34 37 57 58 56 6 037 8001 00 Double Bearing For Spindle 025 5203 00 3 4 OD x 1 2 ID x 3 4 Length 018 7016 00 1 2 13 x GR 5 Hex Bolt Zinc 59 6 018 0010 00 Deck Wheel Bolt 2011 Outlaw 60 2 033 7201 00 5 3 4 Idler Pullev 72 Decks only 018 0022 00 1 2 13 2 Grade 8 Hex Bolt PAGE 43 037 8000 50 Double Bearing Spindle 037 8000 50 PART NUMBER DESCRIPTION 037 8003 00 Tube Spacer Double Bearing Spindle EJER 037 9050 00 Collar Spacer Top of Spindle C 4 1 037 6026 00 Short Spindle Shaft w Locking CD 6 2 037 8001 00 Double Bearing for spindle PAGE 44 ARMORTER5 091 1106 00 091 1107 00 852cc Decal 993cc Decal 091 0919 00 Armor Decal Pump Belt Route 091 0902 00 091 0904 00 091 3309 00 091 3017 00 Logo Decal Floorboard 54 Decal Deck Belt Route Decal Pump Belt Route Decal DANGER CAUTION KEEP HANDS amp FEET AWAY DO NOT OPERATE MOWER UNLESS GUARD OR GRASS CATCHER IS ATTACHED 0
42. r distributor or individual is authorized to amend modify or extend this warranty in any way Accordingly additional statements such as dealer advertising or presentations whether oral or written do not constitute warranties by Bad boy Inc and should not be relied on D This warranty extends only to turf equipment operated under normal conditions and properly serviced and maintained The warranty expressly does not cover i any defects damage or deterioration due to normal use wear and tear or exposure ii normal maintenance services such as oil change cleaning lubrication adjustment iii replacement of services items such as oll lubricants spark plugs belts rubber hoses or other items subject to normal service replacement iv damage or defects arising out of or relating to misuse neglect alteration negligence or accident v repair or replacement arising from operation of or use of the turf equipment which is not in accordance with operating instructions as specified in the operators manual or other operational instructions provided by Bad Boy Inc vi repair or replacement arising as a result of any operation from turf equipment that has been altered or modified so as to indetermination of Bad Boy Inc adversely affect the operation performance or durability of the equipment or that has altered modified or affected the turf equipment so as to change the intended use of the product vii repair or replacement necessitate
43. that the mower blade is not sharp enough The shredded white tissue protruding from the leaf blades C and D is the vascular tissue of the plant Leaf blade D has been mown for quite some time with a dull mower blade To bag or mulch Grass clippings do not contribute to thatch buildup or increase the chances of disease If you mow your lawn at the right height without removing any more than 1 3 of it s total height clippings will quickly breakdown without a trace These clippings contribute additional nitrogen and other nutrients to the soil and supply it with additional organic materials Clippings from a 1000 sq ft lawn can add as much as 1 2 pounds of nitrogen back into the soil If you have a compost pile then you may want to bag your clippings occasionally to add much needed green matter to the compost pile Make sure it is mixed thoroughly with brown matter to avoid a strong ammonia odor DO NOT COMPOST CLIPPINGS after applying any weed control or weed feed type product Before adding clippings to the compost pile wait at least 3 mowings after these products have been applied PAGE 16 SERVICE SECTION SECTION 1 HYDROSTATIC SYSTEM To change hydro oil on the Outlaw XP remove oil return lines from side of hydro tank and place them in a disposable oil container Start and run mower until oil level is reduced down to about 2 of oil remaining in the tank Do not allow air to enter the oil lines in the bottom of the tank Ke
44. the requirements of 40 CFR 1060 The evaporative emission control system is free from defects in materials and workmanship that may keep it from meeting said requirements Bad Boy Inc must warrant the evaporative emission control system on your equipment for two years provided there has been no abuse neglect or improper maintenance If an evaporative emission control system component does fail in a manner that would cause the equipment to no longer meet the requirements of 40 CFR 1060 within the first two years Bad Boy Inc will replace the defective component Your evaporative emission control system may include parts such as fuel tanks fuel lines carbon canisters fuel caps valves vapor hoses clamps or connectors PAGE 4 MOWER SAFETV GUIDELINES Never allow untrained people to operate this machine It is the owner s responsibility to get training and see to it that anyone who has permission to use your machine receives the proper training Do not mow around people The factory discharge chute is designed to deflect debris downward but it could be possible for debris to be thrown in a way that can cause damage to people or property seek additional training when possible to learn more about safety techniques and practices This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION 2 1 Read understand
45. to property or bystanders Place parking brake in up position Drive arms must be in the open position While sitting on the machine each arm is positioned away from the operator to the right and left Drive arms will lock into place and must be in this position to start machine Put PTO switch in the OFF position If your machine has been equipped with a ROPS Roll Over Protection System then you must fasten seatbelt If machine has not been started recently engage the choke Make sure nothing is under or around machine Place key in ignition and turn Once machine is started disengage the choke Increase RPM by sliding the throttle to fast position toward the rabbit Owners must become familiar with the controls before operating a zero turn radius vehicle otart slowly and build your skill level Have ample practice before using the machine at full capabilities Be comfortable with machine before engaging blades Know what each component controls before using machine Your mower will perform differently on an incline decline Be cautious slow down and do not make any sudden jerking movements with control arms The machine could lose traction on a decline or tip backwards on an incline Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease Avoid operating your mower on side hills of over 5 degrees inclines of over 10 degrees and declines of over 15 degrees P
46. unt Red Dot 10 1 013 6016 00 1 Fine Thread Nut 11 2 019 3000 00 1 Lock Washer 12 2 019 5038 00 5 8 Flat Washer 13 2 1018 3001 00 5 8 x 5 8 Shoulder Bolt 14 2 032 5052 00 Bronze Bushing SF 2024 8 2 010700100 16 1 012 7003 00 013 8050 00 1 2 13 Nylon Flange Nut Orange 18 2 025 5203 00 3 4 OD x 1 2 ID x 3M Length 19 1 025 5202 00 Front Wheel Spanner 20 1 018 3002 00 1 2 x 10 Bolt 21 1 013 9004 00 1 Fine Thread 1 2 Nut 22 1 014 7005 00 23 X fo 022 3060 00 Tire and wheel assembly X 022 7010 00 1 3 4 Bearing Large Bore Front Rim 25 2 018 2080 00 1 2 13 x 1 1 4 Hex Bolt 26 i 0 023 7915 98 Suspension Fork Assembly PAGE 25 Outlaw XP Drive Arms Items Per Side PAGE 26 PART NUMBER 34 8025 00 32 5055 00 19 8027 00 32 8024 00 24 6034 00 19 6017 00 13 8050 00 13 8043 00 18 8063 00 27 8819 00 13 6051 00 3 8 Fine Threaded Jam Nut 19 5037 00 19 7000 00 31 9010 00 31 9017 00 31 9014 00 69 4010 00 45 5000 00 Black Knob for Adjustable Steering Arm 18 5043 00 3 8 x 1 1 4 Carriage Bolt 18 2020 00 5 16 18 1 2 HWH Bolt Steering 31 9020 00 Steering Arm Elbow Left 87 3000 00 18 2050 00 13 9002 00 35 5350 00 99 2009 00 13 6051 00 99 6046 00 3 8 24 Ball Joint 18 4011 00 3 8 24 Nylon Insert jam locknut 31 9015 00 Lower Adjuster Steering Arm Right 31 9016 00 Upper Adjust Steering Arm Right
47. warranted for a period of ninety 90 days against materials or workmanship defects Seats are warranted for a period of 6 months against material or workmanship defects At Bad Boy Inc s request customer will make the defective part available for inspection by Bad Boy Inc and or return the defective part to Bad Boy Inc transportation charges prepaid 2 WHAT THIS WARRANTY DOES NOT COVER A This warranty does not cover defects caused by depreciation or damage caused by normal wear accidents improper maintenance improper use or abuse of the product alterations or failure to follow the instruction contained in the Owner s Manual for operation and maintenance B The customer shall pay any charges for making service calls and or for transporting the mower to and from the place where the inspection and or warranty work is performed Bad Boy Inc will not be responsible for the pickup and delivery of a machine for warranty purposes C Engines are warranted separately by their respective manufacturer The available warranties covering this item are furnished with each mower Bad Boy Inc does not assume any warranty obligation liability or modification for this item which is covered exclusively by the stated warranty of the respective manufacturers D Tires blades deck anti scalping wheels are considered to be consumable wear items and are therefore not warranted E Batteries are warranted for six months free replacement from the r
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