I-180TS2 PARTS MANUAL - Ashland Industries, Inc.
Contents
1. EMA I 180TS2 PARTS MANUAL 180 MEMBER CINA CONSTRUCTION POSTE MANUFACTURERS ASSOC Version 3 07 Ashland Industries Inc 1115 Rail Drive P O Box 717 Ashland WI 54806 877 634 4622 Toll Free phone 715 682 4622 phone 715 682 9717 fax www ashlandind com IMPORTANT Please locate red Transport Links and remove prior to operation Retract Lift Cylinder Circuit Remove Safety Snap Pin Remove link and replace into storage position as shown in figure 2 Reinstall Safety Snap Pins Model I 180TS Scraper HOW TO ORDER PARTS IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer Be sure to state MODEL and SERIAL NUMBER of your machine PART NUMBER DESCRIPTION and QUANTITY needed Unless this is done we cannot provide prompt service or assure shipment of the correct parts Jam Ashland Industries weldable replacement parts are available to rebuild modify or 3T update your scraper to current factory specifications INDEX Page 4 Operators and Maintenance Instructions Page 5 Safety Guidelines Page 6 Illustration Assembly Page 7 Complete Yoke Type Hitch Page 8 9 Swivel Hitch Assembly Page 10 Front Section Frame Page 11 Lift Cylinder 5 1 2 x 20 Page 13 Apron Assembly Page 12 Apron Cylinder Page 13 14 Bowl and Frame Assembly Page 15 Push Off Gate Assembly Page 16 Push Off Cylinder Page 17 Wheel Assembly Page 18 Front Section Pag2. 10 A123324 10 O Ring ID of Piston 11 A125044 20 O Ring OD of Gland 12 A123324 7 Rod Wiper A125044 40 Seal Kit Items 6 12 13 A123335 Pin 2 10 1 2 lg 14 AFP 00001 Cotter Pin 1 4 3 Dealer Note Some 2002 models used a 5 x 20 Lift cylinders in lieu of this cylinder To enusre correct parts shipment carefully examine the cylinder for size 5 1 2 x 20 5 x 20 p n A123326 Barrel Circumference 19 1 4 17 1 2 Barrel Diameter 6 5 1 2 123322 Apron Model I 180 TS2 DESCRIPTION Apron Model 1 180 TS Bushing 2 2 8 O D x 2 I D x 1 1 2 long with grease groove Pin 2 3 3 4 long For Apron cyl rod end Flanged bolt Bushing Bolt 5 8 x 1 1 2 Apron Pivot Pin w grease zerk 1 2 Bolt 1 2 lock 10 PART NUMBER A123322 A123299 10 A123322 14 A123358 AFB 00079 A123321 113 AFB 00012 750500 QTY N N N BN N CON ON UI A W APRON CYLINDER I 180TS2 PART NO A125065 NEW STYLE IMPORTANT This is the new style Apron Cylinder The old style has rein forcement strap on the outside of the barrel near the rod end the new style does not New style was integrated into production Sept 2003 sn 20808 and above 12 6 5 n 9 4 2 3 10 A AN 0 IS g Neg 2 NANN SE E EE E EESSI EZ 14 15 Eum A 125065 ILL ITEM QTY PART NUMBER DESCRIPTION la 1 A125065 1a O RING 248 1b 1 A125065 1b B U RING 5 OD
3. Lift Cylinder Trunion Blocks 180 grease ILL Greas 27 GREASE LOCATIONS Grease Location s Pivot amp Rod End Grease Location iu Base End Apron Cylinder ll NU Grease Location W Grease Location a Hold Down amp Floor Rollers Main Frame Pivot All Grease areas should be cleaned prior to greas Hold Down amp Floor Rollers ing Lack of grease with N in these pivoting areas will void your factory warranty ia be agg Grease Location 180 Grease 2 ILL 28 MAINTENANCE CHECKLIST 1 Grease all zerks a Every 5 hours of operation b See Lubrication Points section on next page 2 Greasing the hubs a Re pack wheel bearings after 600 hrs of operation b Completely clean grease out of hub and bearings every 1200 hours of operation 3 Check tire pressure a 29 5 25 28 ply tire requires a tire pressure of 45 50 psi If pressure drops first secure valve stem and if pressure continues to drop contact Ashland Industries 4 Check all pins for signs of wear a Daily 5 Check and retighten all bolts a After initial 10 hours of use b Again after 50 hours of use C See Torque Specifications on next page 6 Inspect cutting edges a Daily b Replace cutting edges when center blade has been worn to approximately 6 and side edges worn to approximately 4 CAUTION Failure to replace worn cutting edges ma
4. long bolts 5 1 NC nuts Plow bolt 1 NC x 2 1 2 long Bolt 1 NC x 3 long 5 per router blade Bolt 1 1 4 NF x 7 1 2 long 9 S N 21426 And Up Nut 1 1 4 NF Axle mount Lift cylinder pin Main frame pin Flanged bolt bushing Bolt 5 8 x 1 1 2 long Pins Pin Keeper Weld in Apron Boss Dirt Shield Flap Safety Snap Pin 1 4 x 2 1 4 with sq retainer Cotter Pin 1 4 X 3 Lg 3 8 NC Lock Nut 13 ITEM QTY PARTNUMBER 1 1 A123321 2 14 AFB 00094 3 1 A123369 1L 4 1 A123369 1R 5 2 A125018 7 2 A123355 2 A125103 8 1 A 12335658 stardard 1 A123356SER1 1 A123356 1 A125072 1 A125072 SER 1 A125072 SERTC 10 21 PB1P NC 100 0275 1 25 AFN 00012 12 2 A123357 13 4 PB1P NC 100 250 14 10 AFB 0018 15 8 AFB 00109 16 8 AFN 00032 17 4 A123321 65 18 2 A123335 19 2 A123321 09 20 2 A123358 21 2 AFB 00079 22 2 A123321 98 23 1 A123321 89 24 2 A123321 107 25 2 A123369 13 26 1 A125006 27 1 AFP 00001 30 4 Optional Center Blades S N 21426 And Up DESCRIPTION Push Gate Assembly Grease line outside floor roller 48 Pin 1 1 4 x 4 1 8 long Cotter Pin 1 4 x 3 Bushing 1 3 4 O D x 1 1 4 I D Roller Washer V Roller 1 x 12 Bolt Wedge Washer Wedge Spacer JamNut 3 4 NF Bolt 3 4 NF x 2 long Plastic slide Slide Guide Box Top Support Bottom Support Grease line v roller 18 Bulk Head Nut 5 8 x 2 NC gr 8 Bolts 5 8 NC gr 8 Nuts 5 8 Lock Washer NF Nut Lock 1 NF P
5. X 1 8 C S 248 2 1 A125065 2 ROD SEAL U CUP 3 1 AHS 00096 WIPER SEAL 4 1 A125065 4 WEAR RING 5 1 A123324 9 PISTON SEAL PSP TYPE 6 1 A125065 6 WEAR RING 8 1 A125065 01 BARREL 9 1 A125065 02 HEAD 10 1 AFN 00018 LOCK NUT 11 1 A125065 04 ROD 12 1 A125065 03 PISTON 13 1 A125065 05 SEAL KIT INCLUDES ITEMS 1 7 15 2 A123322 09 Pin Apron cylinder barrel end 11 I 180 BOWL AND FRAME PARTS LIST DESCRIPTION Bowl and frame assembly Flanged Bolt 3 8 NC x 1 long Left side dirt shield Right side dirt shield Bushing 2 3 8 OD 2 ID x 1 1 4 Lg Corner cutting blade L shape reversible 13 x 36 1 2 L amp R Each blade requires 6 1 x 2 3 4 plow bolts 2 1 x 2 1 2 plow bolts 8 1 NC nuts Left amp Right Straight Corner Blade w 6 1 x 2 3 4 plow bolts amp nuts each 6 per side Center blade Serrated Both sides Reversible Center blade 1 side Serrated amp 1 side Straight Center cutting blade reversible Straight Blade Diamensions 16 x 54 1 4 Center blade 18 Straight reversible Center blade 18 dbl serrated reversible Center blade 18 dbl serrated w 2 pass Tungsten Carbide imbedding reversible Blade Dimensions 18 x 54 1 4 Blade requires 9 1 x 2 3 4 plow bolts 9 1 NC nuts Plow bolt 1 NC x 2 3 4 long Nut 1 NC Bank shaver router bit reversible L amp R Each blade requires 5 1 NC x 3
6. other means whichever occurs first The major components of swivel hitches used on Industrial series scrapers are warranted for three consecutive months from the date of delivery of the new Ashland Industries product to the purchaser or the date the product is first put into service via a rental agreement or other means whichever occurs first except those components described below Genuine Ashland Industries Inc replacement parts and components will be warranted for 30 days from date of purchase or the remainder of the original equipment warranty period whichever is longer Under no circumstances will it cover any merchandise or components thereof which in the opinion of the company has been subjected to misuse unauthorized modification alterations an accident or if repairs have been made with parts other than those obtained through Ashland Industries Inc Ashland Industries Inc in no way warrants Tires since their respective manufacturer warrants these items separately Please call Ashland Industries Inc to receive phone numbers of tire suppliers Ashland Industries Inc in no way warrants wearable items such as cutting edges front dolly wheel balls socket halves rollers bushings yoke hitch pins hitch bushings etc Our obligation under this warranty shall be limited to repairing or replacing free of charge to the original purchaser any part that in our judgement shall show evidence of such defect provided further that
7. 0S A180H71S A180H72S A180H73S A180H74S A180H56S A180H57S A180H75S A180H76S A180H77 A180H78S A180H63S A180H62S A180H79S A180H80S A180H81S A180H82S A125020 A180H835 A180H845 AJ ODO UOZ LAH TG ANMUOU gt u IMPORTANT This Hyd Manifold was intergrated into production April 2006 It replaces A125070 valve For older machines see master parts book on Ashlandind com HYDRAULIC MANIFOLD ASSEMBLY A125174 S N 21403 amp above SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron se quence valve cartridge is used to control two hydraulic circuits with one hydraulic remote when the tractor hydraulic remote is activated oil flows first to the apron cylinders until they are fully extended Once the cylinders are fully extended the apron circuits hydraulic pressure begins to increase Once the pressure threshold is surpassed which is adjust able See adjustment section the sequence valve diverts the oil flow to the pushoff s hydraulic circuit Once the push off is completely extended the operator then reverses the tractors hydraulic remote The counterbalance valve will hold the apron open until the push off is fully retracted The Apron seguence valve then opens and allows the apron to close Setting the valves STEP 1 PUSHOFF SEOUENCE VALVE Loosen the lock nut 9 167 on the sequence valve cartridge Turn the setscrew 1mm clockwise until the fr
8. NO44 aio Ey JAN 12 2 1 5 N NO du a ONY TADA ONY SANH 17 16 15 14 13 0000000000 mo 2 Icon Swivel Hitch A 125224 MM 10 8 18 49 9 WWE a s A qei ai gt 23 fii 11 1 1 d i 20 6 LE 72 UU B 4 QUANTITY REQUIRED 4 10 13 14 15 16 17 18 19 20 21 I 180TS Front Section Frame DESCRIPTION Front Section 3 ID x 3 1 2 OD x 3 long bronze bushing Trunion mount block Bolt 3 4 NC x 5 1 2 long gr 8 3 4 lock washer Travel Lock Accumulator Mounting brackets Hose Support Trunion Bushing 1x5 1 2 NC Gr 8 Bolt 1 NC Locknut A123320 PARI NUMBER A123320 A123320 8 A123293A AFB 00039 AFW 00002 A123320 20 A125005 A125009 A125109A A125179 AFB 00021 AFN 0037 TY N N N m N FN 00 CO 19 Dealer Note MODEL 1 180 LIFT CYLINDER 5 1 2 20 PART NO A125044 PHD 4 SR tt LOD 27 A A 10 Lift Cylinder KEY NO PART NO DESCRIPTION A 123326 Il i A123326 1 Piston Rod 2 1 2 2 A125044 02 Barrel Weldment 5 1 2 3 A125159 34 1 3 4 NF Locknut 4 A125044 04 Piston 5 1 2 5 A125044 05 Gland 5 1 2 6 A123324 6 Rod Seal Z A123324 3 Wear Band ID for Gland 8 A125044 10 Wear Ring 5 1 2 9 A125044 15 Piston Seal 5 1 2
9. RP FP KP ITEM OTY PART NUMBER CO N O BR C N e WHEEL ASSEMBLY ELI S A 123359 04 ILL ITEM TY PART NUMBER DESCRIPTION 1 1 A125008 Outer Seal CRWH1 2 1 A123359 03 Cap seal mount 3 1 A125016 Outer Bearing Cone 77375 4 1 A125017 Outer Bearing Cup 77675 5 1 A125013 Spindle nut 6 1 A125015 Inner Bearing Cup 7 1 A125014 Inner Bearing Cone 8 1 A125007 Inner Seal CRSHA1 9 1 A123368 Axle 10 1 A12042 Lock Ring 11 2 A12041 Side Ring 12 1 A12047 O Ring 13 1 A12043 Collar 14 1 A123359 04 25 x 25 wheel hub 15 4 AFB 00082 5 16 x 1 1 2 Bolt for Hubcap 16 Front Section I 180TS2 150 Front Section 2 ILL 17 Hydraulic Plumbing I 180TS2 s n 21403 8 Up 180 H Y D TUB 2 ILL 18 Hydraulic Plumbing I 180TS2 Front Section Center 1 180 hyd tub 4 ILL 19 Hydraulic Plumbing 2 Front Section A ny une 1 Tik 180 Front Section 3 ILL Hydraulic Plumbing I 180TS2 Behind Bowl Top 180 HYD ruB 6 ILL 21 PARTS LIST HYDRAULIC PLUMBING MODEL I 180TS2 Key No Part No Description 1 A125116 Tubing Front Top Far Right and Far Left 2 A125117 Tubing Front Top 2nd From Right 3 A125118 Tubing Front Top 2nd From Left 4 A125117 Tubing Front Bottom Outside 5 A125120 Tubing Front Bottom Inside 6 A125121 Tubing Top Right Side 7 A125122 Tubing Top Right Side 8 A125123 Tubing Top Right Arm 9 A125123 T
10. ST HYDRAULIC PLUMBING HOSES MODEL I 180TS2 Key No Part No Description 3 4 x 75 Long F ORS M NPT Double Braid High Pressure Hose 3 4 x 12 Long M ORB F ORS Double Braid High Pressure Hose 3 4 x 21 Long MPT F ORS Double Braid High Pressure Hose 3 4 x 28 Long St ORB F ORS Double Braid High Pressure Hose 3 4 x 34 Long F ORS 3 4 M ORS Double Braid High Pressure Hose 3 4 x 32 Long F ORS F ORS Double Braid High Pressure Hose 3 4 x 41 5 8 Long M ORS M ORS Double Braid High Pressure Hose 3 4 x 36 3 4 Long M ORS M ORS Double Braid High Pressure Hose 3 4 x 50 3 4 Long M ORS F ORS Double Braid High Presure Hose 3 4 x 36 Long 90 M ORS M ORB Double Braid High Pressure Hose 3 4 x 30 Long M ORB M ORB Double Braid High Pressure Hose 3 4 x 41 1 2 Long F ORS F ORS Double Braid High Pressure Hose 3 4 x 36 3 4 Long M ORS M ORS Double Braid High Pressure Hose 3 4 x 60 Lg M ORS 3 4 90 M ORS Double Braid High Pressure Hose 3 4 x 121 Lg 90 M ORB 90 F ORS Double Braid High Pressure Hose 3 4 x 19 1 2 Lg 90 M ORB 90 F ORS Double Braid High Pressure Hose 3 4 x 62 Lg 3 4 M ORB 90 F ORS Double Braid High Pressure Hose 3 4 x 79 Lg 3 4 M ORB F ORS Double Braid High Pressure Hose 32 x 1 8 M NPT x 1 8 M NPT Swivel Remote Grease Line 3 4 x 11 Lg 3 4 Fors FJIC Double Braid High Pressure Hose 3 4 x 9 1 2 Lg 3 4 FORS FJIC Double Braid High Pressure Hose 23 A180H50S A180H7
11. any safety features as possible However every year many accidents occur which could have been avoided by a few sec onds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing the following precautions in this section To avoid personal injury study the following precautions and insist those working with you or for you follow them Replace any CAUTION WARNING DANGER or instruction safety decal that is not readable or is missing Location of such decals is indicated in this booklet Do not attempt to operate this equipment under the influence of drugs or alcohol Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow persons to operate or assemble this unit un til they have read this manual and have developed a thorough understanding of the safety precautions and of how it works To prevent injury or death use a tractor equipped with a Roll Over Protective System ROPS Do not paint over remove or deface any safety signs or warning decals on your equipment Observe all safety signs and practice the instructions on them Never exceed the limits of a piece of machinery If its ability to do a job or to do so safely is in question DON T TRY IT TAA AAS 0 1
12. e 19 24 Hydraulic Plumbing Page 25 Identification Illustration Parts List and Adjustment Hydraulic Valve Page 26 Hydraulic Schematic Page 27 28 Grease Locations Page 29 32 Service Manual Appendix Page 33 Warranty Statement OPERATORS AND MAINTENANCE INSTRUCTIONS This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation The scraper requires a power source with TWO 4 way double acting hydraulic control valves The scraper should be greased at all points where grease fittings are provided Connect hydraulic hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK PINS point A then extend and retract all cylinders several times to force out any air from the hydraulic cylinders and lines Check the oil levels in the tractor hydraulic system and add to maintain the proper level Care should be used when adding oil or when discon necting any oil line to keep all dirt out of the oil as dirt is a major factor in the failure of hydraulic components When the scraper is placed into operation the operator will have to feel out the amount of depth of cut to obtain maximum loading efficiency This is usually accomplished by taking a lesser and more uniform cut however some soil conditions such as loose sand may require a pumping action obtained by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or traction 1 After 10 hours wor
13. in 1 1 4 x 4 1 8 LG Bolt 1 1 4 NF x 5 Bolt 1 1 4 NF x 4 Nut 1 1 4 12 NF Top Lock Shim Plate 14 PART NUMBER A123323 A125023 A123323 21 AFP 00001 A10163 A10164 AFW 00015 A123459 AFB 00103 AFW 00019 A123323 48 AFN 00023 AFB 00060 A123364 08 A123364 A123323 36 A123323 35 A125022 A125026 6684 7530 8110 AFN 00001 A6007A AFN 00009 123364 3 QTY N 1 N BP N FF HB E N ES M N Nc RR N N 00 00 00 RR N N N LA Push off Assembly ITEM O 0 N U RAO N gt M M M M M M M M N a a a a a a a a A A CON UI AE WN O OO N OO A 0 N TS2 Push Off Cylinder 180 Part A123360 2 required 4 Bore x 60 Stroke LAE AE AE La ae oo a A n A 123360 ILL DESCRIPTION BARREL ROD PISTON GLAND LOCK NUT SCREW SPACER SLEEVE PISTON SEAL WEAR RING O RING WEAR RING ROD SEAL WIPER O RING BACK UP RING SEAL KIT INCLUDES ITEMS 8 15 Rod End Pin 5 1 16 x 1 1 2 Barrel End Pin 4 9 16 x 1 1 2 1 4 x 3 Cotter Pin Bushing Snap ring Grease Fitting 1 8 NPT st 15 Fr au d KO S N SSN el N NL s bes Y T MA umma A A123360 01 A123360 02 A123360 03 A123360 04 A123360 05 A123360 06 A123360 07 A123360 08 A123360 09 A123360 10 A123360 11 A123360 12 A123360 13 A123360 14 A123360 15 A123360 16 A123323 38 A123323 41 AFP 00001 A125178 35 A125178 36 14505 RR ONN FR FR 4 RFP RFP
14. k all bolts should be checked and tightened if necessary 2 Every 10 hours all grease fittings should be lubricated 3 After 50 hours work all bolts should be rechecked and tightened if necessary Check wheel bearings and adjust if necessary 4 After 300 hours work clean and repack wheel bearings and replace if necessary cutting edges worn pins etc 5 Maintain tire pressure at 45 to 50 psi a SAFETY SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety mes sages The appropriate signal word for each has been selected using the following guide lines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situa tions typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result 0 in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices A GENERAL SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment Designers and manufacturers build in as m
15. of units previously sold No one is authorized to alter Modify or enlarge this warranty nor the exclusion limitations and reservations Ashland Industries Inc Warranty Department 33
16. ont apron rises before the push off begins to advance Earth mover should be empty Turn the adjustment screw an additional 1 4 turn clockwise and tighten jam nut STEP 2 Counter Balance VALVE Loosen the lock nut 9 16 on the counterbalance valve cartridge Turn the set screw 1mm counter clockwise until the apron holds in a raised position while rear gate is being retracted Turn adjustment screw an additional 1 4 turn tighten jam nut DO NOT tighten adjusting screw more than necessary x r A 125174 ILL ITEM PART NO DESCRIPTION 1 A125162 01 CENTER BALANCE CARTRIDGE 2 A125162 02 SEQUENCE CARTRIDGE 24 HYDRAULIC VALVE IDENTIFICATION Block 60012526 3 New Valve Old Valve h New valve has a S gunioad cartridge aU em o MR New Valve is 6 wide whereas old valve was 5 wide 1 1 25 I 180TS2 HYDRAULIC SCHEMATIC TRACTOR A2 Al BI 2 l LE L i F 6 F T FH Ke TT C 1 C 5 Y Y A A LD L P D P F R R 0 0 N i C C Y Y L L R L E G F H T T 5 5 E E p U 5 H 0 F F C Y L PORT GA AND GB are pressure test ports A Counter balance cartridge E Sequence cartridge PORT 7 8 8 ARE PRESSURE TEST PORTS 6SAE KEY DESCRIPTION A Counter Balance Valve B Check Valve C Directional Control Valve D Sequence Valve 26 IE n Grease Location Hitch Horizontal Pin Hitch Caps e Location
17. such part shall be returned within 30 days from the date of failure to Ashland Industries Inc routed through the dealer and distributor from whom the purchase was made transportation charges prepaid Upon warranty approval proper credits will be reimbursed for transportation This warranty shall not be interpreted to render Ashland Industries Inc liable for injury or damages of any kind or nature to person or property This warranty does not extend to the loss revenue extra labor cost associated with downtime substitute machinery rental or for any other reason Except as set forth above Ashland Industries Inc shall have no obligation or liability of any kind on account of any of its eguipment and shall not be liable for special or conseguential damages Ashland Industries Inc make no other warranty expressed or implied and specifically Ashland Industries Inc disclaims any implied warrant or merchantability or fitness for a particular purpose Some states or provinces do not permit limitations or exclusions of implied warranties or incidental or conseguential damages so the limitations or exclusion in this warranty may not apply This warranty is subject to any existing conditions of supply which may direct affect our ability to obtain materials or manufacture replacement parts Ashland Industries Inc reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to owners
18. ubing Bottom Outer Right Arm 10 A125123 Tubing Bottom Inner Right Arm 11 A125126 Tubing Top Left Side 12 A125127 Tubing Top Left Side 13 A125123 Tubing Top Left Arm 14 A125123 Tubing Bottom Outer Left Arm 15 A125123 Tubing Bottom Inner Left Arm 16 A125132R Tubing Back Outer Right 17 A125131L Tubing Back Inner Left 18 A125132L Tubing Back Outer Left 19 A125131R Tubing Back Inner Right 20 A125190 Tubing Wraps Around Back of Bowl 21 A125191 Tubing Top Around Left Side of Bowl 22 A125137 Tubing Bottom Around Left Side of Bowl 22A A125138 Tubing Middle Back 23 A125139 Tubing Around Right Side of Bowl 24 A125174 Manifold Block s n 21403 25 AHA 00069 ADAPTER M ORS 26 AHA 00068 ADAPTER 90 DEG 3 4 M ORB X 3 4 M ORS 27 AHA 00066 ADAPTER T 3 4 M ORS X 3 4 M ORS X 3 4 M ORS 28 AHA 00075 ADAPTER 90 DEG MORB M ORS LONG 29 AHA 00071 ADAPTER T 3 4 M ORS X 3 4 FORS X 3 4 M ORS 30 AHL 00004 CLAMP HYD TUBING 4 TUBE 31 AHL 00001 CLAMP HYD TUBING 1 TUBE 32 AHL 00022 CLAMP HYD TUBING 2 TUBE STACKING 33 AHL 00022 2 CLAMP HYD TUBING 3 TUBE STACKING 34 AHL 00002 CLAMP HYD TUBING 2 TUBE 35 AHF 00036 IF UNIT HAS BREAKAWAY COUPLERS YOU NEED DUST CAPS 36 AHA 00068 ADAPTER 90 DEG 3 4 M ORB X 3 4 M ORS 37 NOT USED 38 AHF 00023 FEMALE OUICK COUPLERS RIDGE STYLE 39 AHF 00035 FEMALE QUICK COUPLERS BREAKAWAY STYLE 40 AHA 00026 Adapter 90 degree Swivel 1 1 16 M or B x 3 4 FNPT 22 PARTS LI
19. unnion Mount Blocks Both left amp right sides Lift Cylinders Trunnion Mount Blocks Both left amp right sides S det 3l TROUBLESHOOTING Introduction With proper care and maintenance the I 180TS will give many years of reliable service When a situation arises where the eartnmover performance is not satisfactory this section will give some pointers on finding and correcting the problem Grease zerk will not take grease 1 Grease zerk plugged a Remove and replace grease zerk 2 Pin is frozen a Remove clean and inspect pin b Replace pin if necessary 3 Bushing grease passage is not aligned with grease zerk a Remove clean inspect and realign bushing b Replace bushing if necessary and realign Cylinders will not hold in preset position i e the cylinder creeps 1 Seals leaking internally a Remove and replace seal kit Machine cuts unevenly 1 Cutting edges worn unevenly a Replace cutting edges 2 Improperly inflated tires a Check air pressure in tires Limited Warranty Statement Ashland Industries Inc warrants each new product to be free from defects in material and workmanship This warranty is applicable only for the normal service life expectancy of the product or components not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the purchaser or the date the product is first put into service via a rental agreement or
20. y result in unnecessary wear to the earthmover sides and floor Note Please specify left or right L shaped cutting edges when ordering replacements 29 HYDRAULIC SYSTEM Standard Two Circuit Hydraulic Plumbin The apron cylinders and the push off cylinder are controlled on the same circuit with the seguence of the operation controlled by the hydraulic manifold which contains a seguence and counterbalance valve The other hydraulic circuit controls the lift cylin ders on the earthmover adjust the seguence valve see Troubleshooting section CAUTION Relieve all hydraulic pressure before working on the hydraulic system WARNING High Pressure Fluid Hazard To prevent serious injury or death from high pressure fluid a Relieve pressure on hydraulic system before repairing ad justing or disconnecting b Wear proper hand and eye protection when searching for leaks 6 Keep all components in good repair 30 TORQUE SPECIFICATIONS 1 1 8 1280 UBRICATION 1 Grease all zerks every 8 hrs of operation with high quality general purpose grease a Grease until grease flows from around pin Lubrication Points Hitch Horizontal and vertical pins Lift Cylinders Rod end Both left amp right sides Hold down Rollers Both left amp right sides Front Arm Pivot Joint Both left amp right sides Apron Pivot Pin Both left amp right sides Lift Cylinders Tr
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