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1. SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page7 5 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS CLES5500 5 1 2 STANDARD CLINCHER TONG Part No Description HHCS 3 8 16 x 2 Gr8 El Street 1 4 El 90 MNPT x MJIC 1 4 Plug Flush 1 8 O Ring Hex Plug 3 8 Plug Flush 3 4 NPT HHCS 1 2 13 x 1 3 4 Gr8 Ball Bearing 1 4 Bearing 307 SZZ Bearing MRC5208MZZ Ring Snap Int IRR3000X306 Ring Snap Ext X97 137 Bushing IR 141816 Cam Follower MGLCFH1 1 8 SB Nut Nylock 1 4 20 Gr8 SHCS 3 8 16 x 2 1 2 Washer Aluminum N w N nN Pin Locking Pad Idler Shaft Dumbell Roller 1 0 OD Stock Key Ring Gear o gt Key Cage Plate Washer Thrust Dumbell 2 3 4 OD Stock Weldment Shifter Shaft Weldment Shifting Yoke Piping Brace 5 8 RB Piping Brace Large Flat Bar Washer N Gear Assembly Spacer Motor Shaft Shaft Motor Shaft Motor Seal Retainer Motor Rineer GA01561015030 w 57 Seal Flange Kit Elbow W168 12 20U N Rl Rel m Rl Rl me Rl SUPERIOR Manu
2. N e N e NI N e SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 7 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS 51035B INTEGRATED DOOR ASSEMBLY For Productions After 11 2000 Part No Description Zert NPT 1 8 Lockwasher 3 8 134 Screw Set 3 8 16 x 1 2 HHCS 3 8 16 x 1 1 2 Gr8 Nut Nylock 7 8 14 Nut Jam 7 8 14 Door Bushing Top Door Bushing Bottom Washer Shaft Door 1 0 OD Stock Door Bushing Door Plate Bottom f CLES5500 Integrated Door Door Upright 51035 Tong Door Door Handle f CLES5500 Integrated Door Door Switch Collar f CLES5500 Integrated Door Door Plate Top ff CLES5500 Integrated Door Door Switch Adj Sleeve NI RR N e OINI o SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 8 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS 51048 TOP TONG PLATE WELDMENT Part No 2 Description Pad Eye Gauge Mount Brake Band Retainer Tab Door Switch Base Mount Door Switch Hose Guide Brake Band Pin Top Plate f 5 1 2 Std Tong 51049 BOTTOM TONG PLATE WELDMENT Description Leg Tong 1 1 4 x 3 1 4 Leg Collar B
3. e mail sales superior mfg com Grit Faced CLINCHER Die Technology Ver 6 0 11 17 03 encircle the pipe to reduce deforma tion and stress levels in the tubular For more information on the CHROME MASTER as well as the CLINCHER Hydraulic Power Tong which drives it and our CLINCHER Hydraulic Backup contact Superior Manufacturing and Hydraulics For a given radial load torque values for Non Marking Dies can vary significantly from tube to tube because they are totally dependent upon the coefficient of friction The presence of a small amount of varnish moisture such as dew or some other type of lubricant can reduce this value sub stantially If this occurs the torque values can be increased by the addi tion of CLINCHER silicon carbide screen cloth The particles on this cloth are sized to span the film of lubricant between the pipe and the die to increase the coefficient of friction CLINCHER GRIT FACED Dies were developed to further enhance die torque capabilities for CRA tubulars and eliminate the need to install a new sheet of silicon carbide screen cloth for every connection The CLINCHER GRIT FACED Dies are available for our CHROMEMASTER CLINCHER Backups CLINCHER LOW FRICTION Tong Jaws CLINCHER LOCKJAW Tongs and CLINCHER Bucking Units GRIT FACED Dies typically provide at least twice the torque which can be achieved using aluminum dies with silicon carbide screen cloth CLINCHER GRIT FACED Dies d
4. SUPERIOR uy Manufacturing amp Hydraulics TECHNICAL MANUAL 5 1 2 STANDARD CLINCHER TONG AND 5 1 2 STANDARD BACKUP COVERS TONG MODEL CLES5500 AND BACKUP MODEL BUCL5500 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com 8Copyright 2000 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER LOCKJAW amp Grit Faced Die are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manualis not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Name Company Address Address City State Postal Code
5. 25003500 Polypack 3 1 2 x 4 x 1 4 BUC4526 S2 Rod 18703625 Polypack 3 5 8 x 4 x 3 16 25003000 Polypack 3 x 3 1 2 x 1 4 D3000 Rod Wiper 3 ID3 1 2 OD 3 8 HT 1 4 TH BUC4527 Backing Plate Welded to Item 4 GO P gt 247 1 2 13 x 1 1 4 SHCS BUC4529 Gland Cap BUC4528A Gland 8 225 Backup Ring 2 225 O Ring 1 7 8 10 2 1 8 OD 1 8 W BUCL5520 Top Jaw Clip BUCL5531 S1 Bottom Jaw Clip Welded to Item 1 1020 1 4 20 x 4 1 4 SHCS 1008 B 1 4 20 x 1 4 Set Screw W40000375 Wearband a ploy A W32500500 Wearband For Item 14 Only 8 5 1 2 BACKUP CYLINDER ASSEMBLY OLD STYLE ASSEMBLY NO BUCL5523 01 AB SUPERIOR w Manufacturing amp Hydraulics 4225HWY 90 EAST BROUSSARD LA 318 837 8847 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND PONSIDERED OONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSI PIED OR REPRODUCED N ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 12 20 00 REV LOG DATE REF S3Equip Manuals Dwgs BUCL5500 Cylinder Old Style wpg 2 01 i SEAL KIT NO ASAP2186
6. PER SET Ab SUPERIOR 35 PES BROI Ws Manufacturing amp Hydraulics 918 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 10 25 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR S3Equip ManualsiDwgs MANUFACTURING amp HYDRAULICS REF CLES5500Uaw LF wpg SECTION 10 BACKUP ILLUSTRATIONS TABLE OF CONTENTS SA STANDARD BACKUP TOP VIEW na uamata anak as u unpu 10 3 5 1 2 STANDARD BACKUP TOP VIEW WITHOUT TOP PLATE 10 4 5 1 2 STANDARD BACKUP BOTTOM 10 5 BUCL5523 CYLINDER ASSEMBLY OLD STYLE 10 6 BUCL5523 CYLINDER ASSEMBLY NEW STYLE eene 10 7 MK5100 MOUNTING KIT ASSEMBL Y ie ettet adir at Via Datis 10 8 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 10 2 0L TONG LEG P N BUC4514 2 REQD DETAILS SEE FIGURE TONG LEG ASSEMBLY BACKUP BODY ON MOUNTING KIT WELDMENT ILLUSTRATION P N BUCL5502 1 2 NPT BULKHEAD CONNECTOR P N BUCST7623 3 8 16 x 3 4 HHCS REO P N 1046 WITH 3 8 LOC
7. 1 1 c o 1 Sl 1 COMMERCIAL 20 A DIRECTIONAL CONTROL VALVE ASSEMBLY WITH 4 BANKS DA SA WDA amp MA AND RELIEF VALVE CARTRIDGE PILOT OPERATED DUMP VALVE W OPTIONAL SOLENOID ACTUATOR 1 SHOWN IN DUMP POSITION P di PIN 58058 1 PIN 58058 S to I 145 PSI ES CHECK VALVE DOOR SWITCH NORMALLY CLOSED CAM VALVE pe 1 SHOWN IN DOOR OPEN POSITION AN 1 P N SLV1000 01 9 A 20 DIRECTIONAL CONTROL VALVE W WDA SECTION PERMANENTLY SHIFTED 1 1 1 I 1 1 114 1 1 RETURN QUICK 1 LOCKJAW TONG MOTOR DISCONNECT I oe RINEER GA15 SERIES 21 CUBIC INCHES DISPLACEMENT A 20 DIRECTIONAL CONTROL VALVE W MA SECTION BASIC HYDRAULIC SCHEMATIC CLES5500 STANDARD TONG BUCL5500 STANDARD BACKUP NOTE NUMEROUS FITTINGS HOSES amp NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC SUPERIO Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 12 13 00 REV LOG DATE REF S Equip Manuals Dwgs CLESS5S500 Hyd Sch wpg Page 2 5 CLINCHER WRAP AROUND DIES Clincher
8. 4 2 2 2 2 2 2 2 2 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 14 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS Part No 1001 5500 5 12 STANDARD BACKUP Description Zert NPT 1 8 1027 Lockwasher 3 8 134 1040 A SHCS 3 8 16 x 3 4 1041 SHCS 3 8 16 x 1 1046 HHCS 3 8 16 x 3 4 Gr8 1103 Lockwasher 1 2 8 1106 SHCS 1 2 13 x 1 1 4 1110 HHCS 1 2 13 x 1 Gr8 1120 HHCS 1 2 13 x 3 1 2 Gr8 1210 Nut 1 8 Gr8 1219 Nut Jam 1 1 4 12 1449 El Street 1 4 1451 El Street 1 2 Forged 1457 Nipple Hex 3 8 1490 Bushing Reducer 1 2 x 1 4 1491 Bushing Reducer 1 2 x 3 8 1498 El 90 Swivel MJIC x FJIC 1 4 x 1 4 1564 Adapter Straight MNPT x Tube 1 4 x 3 8 1566 Adapter Straight MJIC x Tube 3 8 x 3 8 1570 A Adapter Straight MNPT x Tube 3 8 x 3 8 1576 El 90 MNPT x MJIC 1 4 x 1 4 1577 El 90 MNPT x Tube 1 4 x 3 8 1578 El 90 MNPT x Tube 3 8 x 3 8 1587 El 90 MNPT x MNPT 1 2 x 1 2 1595 Tee Run 3 8 1596 Tee Branch 1 2 1598 Tee Run 1 2 1609 A Flush 1 2 1650 Gauge 0 3000 180
9. Alb SUPERIOR 5 1 2 STANDARD TONG 4225 HWY 90 EAST 3 4 90 ELBOW FNPT x FNPT P N 1588 1 2 x 7 1 4 PIPE NIPPLE P N 1403 1 2 90 ELBOW FNPT x MJIC P N 1625 1 2 MALE SNAPTITE QUICK DISCONNECT P N 1431 1 2 HEX NIPPLE P N 1460 3 4 x 1 2 REDUCER BUSHING P N 1495 INLET VALVE W RELIEF VALVE P N VA20 AA440 3 8 16 x 3 3 4 HHCS P N 1072 3 8 LOCKWASHER P N 1027 1 1 4 x1 REDUCER BUSHING P N 1499 1 1 4 45 ELBOW MNPT x FNPT P N 1655 1 1 4 MALE WING TYPE QUICK DISCONNECT P N 1446 1 1 4 Q D CAP P N 1443 BROUSSARD LA 70518 w Manufacturing amp Hydraulics 318 837 8847 THS DOCUMENT ISTHE PROPERTY OF SUPERIOR MANUFACTURING amp MAY NOT USED DISCLOSED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRI WI HI ITTEN CONSENT SUPERIOR MANUFACTURING amp HYDRAULICS STANDARD FITTINGS Page 11 7 S Equip Manuals Dwgs CLES5500 Fittings 1 of 2 wpg 3 4 HEX NIPPLE P N 1461 1 3 4 REDUCER BUSHING P N 1492 1 CHECK VALVE P N 58099 1 2 STREET EL FORGED P N 1451 INLET VALVE W RELIEF VALVE P N 20 440 11 x 3 REDUCER BUSHING P N 1492 3 4 x CLOSE PIPE NIPPLE P N 1371 3 4 x 3 PIPE NIPPLE P N 1401 VALVE WORK SECTION P N VA20 SA3 VALVE WORK SECTION P N VA20 DA3 DUMP VALVE DENISON R4V06 5A9 10A1 w o SEL VE
10. Press Dumbell Roller Bushing Bearing PN 45055 into each end of Dumbell Roller PN 45032 d Install 2 Thrust Washer PN 45057 onto each end of Dumbell Roller Assembly e Install 3 Bushing PN 1955 onto Dumbell Roller Shaft PN 45031 f Make up 1 7 8 14 Nylock Nut PN 1177 on other end of each Dumbell Shaft PN 45031 7 Idler Gear Assembly 2 Units Required a Press Bearing PN 1908 into Idler Gear PN 51095 b Install 2 Internal Snap Rings PN 1937 in Idler Gear PN 51095 c Press Idler Gear Assembly onto Idler Shaft PN 45096 d Install Idler Spacer PN 45097 onto Shaft e Install large end of Shaft Assembly and Idler Gear Assembly into Bottom Tong Plate PN 51046A and Idler Pad PN 45018 using 1 1 4 12 Nut PN 1215 with 1 1 4 Lockwasher PN 1216 8 Install Ring Gear PN 51034 into Tong Body making sure teeth in Idler Gears align with teeth in Ring Gear 9 Install 9 Dumbell Roller Assemblies around Ring Gear PN 51034 making sure holes in Dumbell Roller Assemblies match up to holes in Bottom Tong Plate PN 51046A Hint Temporarily install Dumbell Roller Shafts thru Dumbell Roller Assembly and Bottom Tong Plate to control position SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 4 2 10 11 12 13 14 15 16 17 18 19 ASSEMBLY INSTRUCTIONS Pinion Gear Assembly a Install High Gear PN 45101 onto Pinion Gear 4510
11. BOTTOM JAW CLIP P N BUCL5531 S1 AD SUPERIOR Bar seis 5 1 2 STANDARD BACKUP Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 22 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR ICED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs TOP VIEW WITHOUT TOP PLATE i dd MANUFACTURING amp HYDRAULICS BUCL5500 Top View wo Plate wpg G 0L BACKUP LEG P N BUC4502 S11 8 REQD 1 8 NPT ZERT P N 1001 4 REQD F 5 1 2 STANDARD BACKUP BOTTOM VIEW AB SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 ay Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 06 00 HYDRAULICS AND IS CONSIDERED CONFI THIS INFORMATION REV LOG DATE IDENTIAL MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS BUCL5500 REF S Equip Manuals Dwgs View wpg 9 0 Item SEAL KIT ASAP2185 BILL OF MATERIALS Qty BUCL5531 Description Cylinder Housing BUC4525 Piston
12. 11 5 5 1 2 STANDARD TONG STANDARD FITTINGS 1 of 2 11 7 5 1 2 STANDARD TONG STANDARD FITTINGS 2 of 2 11 8 5 1 2 STANDARD TONG SPECIAL FITTINGS FOR REBEL RENTALS 11 9 5 1 2 STANDARD BACKUP OLD STYLE PLUMBING 1 of 3 11 11 5 1 2 STANDARD BACKUP OLD STYLE PLUMBING 2 of 3 11 12 5 1 2 STANDARD BACKUP OLD STYLE PLUMBING 3 of 3 11 13 5 1 2 STANDARD BACKUP STANDARD FITTINGS PRESENTLY UNAVAILABLE WILL DISTRIBUTE WHEN PUBLISHED SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 11 3 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 11 4 5 1 2 STANDARD TONG OLD STYLE PLUMBING Page 11 5 BILL OF MATERIALS Description P N 1410 3 4 x 6 Pipe Nipple 1452 A 3 4 Street El Square Body 45080 Elbow Flange Kit W168 12 20U 45078 Rineer Motor GA01561015030 1110 1 2 13 x 1 HHCS 1103 1 2 Lockwasher 1586 3 4 F x F 90 El Swivel 1405 3 4 x 4 Pipe Nipple 1453 1 Street El Square Body 1420 1 x 4 Pipe Nipple 1425 1 x 8 Pipe Nipple 1446 1 1 4 Male Quick Di
13. 5800 VALVE PACKAGE FOR 5 1 2 LOCKJAW amp STANDARD 7 19 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 3 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 4 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS CLES5500 5 1 2 STANDARD CLINCHER TONG Part No 2 Description 100 Nut 1 4 20 Gr8 1001 Zert NPT 1 8 1004 Zert Drive 3 16 1006 Pin Roll 3 16 x 1 1007 Bolt U 1 4 20 x 1 1014 Bolt U 1 4 x 1 1 4 1024 Nut 3 8 16 1026 Lockwasher 3 8 Hi Collar 1027 Lockwasher 3 8 134 1028 Screw Set 3 8 16 x 1 4 1029 Screw Set 3 8 16 x 1 2 1041 SHCS 3 8 16 x 1 1042 SHCS 3 8 16 x 1 1 4 1046 HHCS 3 8 16 x 3 4 Gr8 1047 HHCS 3 8 16 x 1 Gr8 1049 HHCS 3 8 16 x 1 1 2 Gr8 1050 HHCS 3 8 16 x 2 1072 HHCS 3 8 16 x 3 3 4 Gr8 110 HHCS 1 4 20 x 2 1 4 Gr8 1103 Lockwasher 1 2 Gr8 1108 SHCS 1 2 13x 3 1 2 1110 HHCS 1 2 13 x 1 Gr8 1111 HHCS 1 2 13 x 1 1 4 Gr8 1150 Nut Jam 5 8 18 1151 Lockwasher 5 8 Gr8 1157 HHCS 5 8 11 x 1 1 2 1167 Nut Nylock 3 4 10 1173 HHCS 3 4 10 x 1 3 4 1176 HHCS 3 4 10 x 3 1177 Nut Nylock 7 8 14 1178 Nut Jam 7 8 14 1215 4 11 4 12 1216 Lockwasher 1 1 4 Gr8 12501375 Polypack 1 8 Cross Section 1 3 8 x 1 5 8 x 1 8
14. w 1 4 Half Collar Welded 58058 Valve Dump Denison R4V06 5A9 10A1 w o Sel Vent Valve 58099 Valve Check High Pressure CVH145 1000N A20 AN1311 Cap End 341 6000 100 A20 DET KIT Kit Detent A 20 Pt 17 18 19 20 391 1873 020 20 1526 8 Handle A20 8 341 9100 002 VA20 AA440 Valve Inlet w Relief VA20 DA3 Valve Work Section VA20 ECS Valve End Cap Screw CS391 1433 020 VA20 MA3 Valve Work Section VA20 SA3 Valve Work Section VA20 TR44 Valve Outlet Section VA20 WDA3 N e e o me Valve Work Section Parallel Circuit SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 20 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong to allow them to be customized to provide a system most appropriate for the Inducer application CLES5500 Tong Accessories Compression Load Cell and Torque Gauge Tension Load Cell and Torque Gauge Tong Handles with closed covers Solenoid Operated Module for Dump Valve Adapter for Turns Proximity Switch 3 Point Lifting Bridle Lift Cylinder with Integral Spring Hanger TSP 80 Tong Speed Control 2 Speed Motors Alternate Motor Displacements BUCLS500 Backup Accessories Bac
15. 7 10 51074 ENCODER ADAPTOR ASSEMBLY STANDARD 7 11 1000 ENCODER ADAPTOR ASSEMBLY ACCESSORY 7 11 51111 SIDE HANDLE ASSEMBLY 2 REQD a eee esed 7 12 58070 HANGER BRACKET ASSEMBL Y 7 12 SLV1000 01 SELF LUBRICATED VALVE N C 7 12 uQ 7 13 51 5 JAW SET 3 5 8 SID uuu un aub 7 13 CJ LF 51A 5 1 2 LOW FRICTION JAW SET 2 1 16 3 1 2 7 14 BUCESS00 5 1 2 SLANDARD BACKUP rie nane 7 15 BUCL5519 01 7 FIXED JAW ASSEMBL Y sea tictatssacaaees 7 16 BUCLS5519 S1 FIXED JAW 7 16 BUCL5523 5 1 2 BACKUP CYLINDER ASSEMBLY 2 REQD 7 17 ASAP2186 SEAL KIT F 4 1 2 amp 5 1 2 BUC 7 17 5100 5 1 2 STD MOUNTING amp VALVE PACKAGE 7 18 BUCL5511 5 1 2 STD HANGER ASSEMBLY 4 eerte nennen ens 7 18 BUCL3570 7 5 1 2 STD EEG ASSEMBLY ise tocar a bot RSS B e p iri berita odes ed 7 18
16. Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date S 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Technical Manual Registration Form Name Return To Company SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 USA City State Postal Code Country Telephone 337 837 8847 Facsimile 337 837 8839 Telephone Fax Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Jaws Adapters and Die Information Assembly Instructions Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations amp Parts Lists 7A Tong 7B Backup amp Valve Package Accessories and Options CLES5500 Standard CLINCHER Tong Illustrations BUCLS5500 Standard Backup Illustrations Lift Cylinder Plumbing Illustrations Load Cell and Torque Gauge Motor Service Manuals Valve Technical Data Col IA n S RTS S 1 2 Standard CLINCHER TONG amp 5 1 2 Standard Backup REVISION TABLE Section Page Date Description 5 1 2 STANDARD CLINCHER TONG AND 5 1 2 STANDARD BACKUP HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can res
17. Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Door Switch Assy wpg Page 9 16 LL 6 LONG BRAKE BAND ASSEMBLY P N 51063 01 LONG BAND PAN 51063 S3 NOTE NOTE CAP SCREW 8 NUT ARE NOT PART OF BRAKE BAND ASSEMBLY THEY ARE PART OF TONG ASSY CAP SCREW AND NUT ARE SHOWN AS BOTTOM VIEW REVERSE FOR TOP BRAKE BAND NOTE NOT PART OF BRAKE BAND ASSEMBLY BRAKE BAND RETAINER TAB P N 45067 S5 1 TOP PLATE WELDMENT 1 BOTTOM PLATE WELDMENT SHORT BRAKE BAND ASSEMBLY P N 51063 02 _ 3 8 16 x2 1 2 SHCS P N 240 3 8 16 HEX NUT P N 1024 BRAKE BAND ASSEMBLY LONG BRAKE BAND ASSEMBLY ASSEMBLY NO 51063 01 BRAKE BAND MATERIAL 1 4 x2 P N 1663 ATTACHED WITH BRASS RIVETS BRAKE BAND GUSSET P N 55061 S3 Welded to band BRAKE BAND EYELET P N 45063 51 Welded to band SHORT BRAKE BAND ASSEMBLY ASSEMBLY NO 51063 02 BRAKE BAND GUSSET P N 55061 S3 Welded to band BRAKE BAND MATERIAL PIN 1663 ATTACHED WITH NC SHORT BRAKE BAND BRASS RIVETS P N 51063 54 F9 BRAKE BAND EYELET P N 45063 S1 Welded to band 4225 HWY 90 EAST SUPERIOR 5 ss Gy Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV MAY NOT BE USED DIS
18. Nipple Pipe 3 4 x 7 Sch80 Nipple Pipe 3 4 x 4 1 2 Sch80 Nipple Pipe 3 4 x 5 Sch80 Nipple Pipe 1 x 3 Sch80 Nipple Pipe 1 x 10 Sch80 Quick Disconnect Male 1 2 Snaptite VHN8 8F Quick Disconnect Male 1 Wing Type Quick Disconnect Cap 1 78DC 16 Quick Disconnect Cap 1 1 4 78DC 20 Quick Disconnect Male 1 1 4 Wing Type El Street 1 2 Forged El Street 3 4 El 90 ENPT x ENPT 1 2 x 1 2 Nipple Hex 1 2 Nipple Hex 3 4 Bushing Reducer 1 x 3 4 Bushing Reducer 3 4 x 1 2 Bushing Reducer 1 1 4 x 1 El 90 MNPT x MJIC 1 4 x 1 4 El 90 Swivel FNPT x ENPT 3 4 x 3 4 Forged Parker El 90 ENPT x ENPT 3 4 x 3 4 El 90 FNPT x FNPT I x 1 El 45 MNPT x MNPT I x 1 Plug Flush MNPT 1 Tee Run 1 El 90 FNPT x 1 2 x 1 2 Tee Run 3 4 N NM e un NINI e I EN QTR N Re Ret N Rl N N FN N SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 19 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS VP5800 VALVE PACKAGE 5 1 2 LOCKJAW amp STANDARD Part No 1655 Description El 45 MNPT x FNPT 1 1 4 x 1 1 4 20006 El 90 FNPT FNPT I x I
19. QR REPRODUCED IN ANY REV LOG DATE A 5 5 LY N R 1 0 0 0 FORM WITHOUT THE EXPRESS WRITTEN CONSENT SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING 8 HYDRAULICS CLES5500 Encoder OR1000 wpg Page 9 10 NOT SHOWN POLYPACK SEAL P N 12501375 MOTOR SEAL P N MCN 1377 SEAL RETAINER P N 45077 A PINION GEAR ASSEMBLY P N 45070 2 Co P N 1945 O 1 8 FLUSH PLUG P N 1607 oe MOTOR GEAR ASSEMBLY Page 9 11 MOTOR SHAFT P N 45077 Installed in Rineer Motor MOTOR SHAFT SPACER pr i P N 45076 DRIVE GEAR HIGH SHIFTING GEAR P N 45071 BOTTOM PLATE 51046 BEARING HOUSING PIN 51038 BEARING P N 1907 EXT SNAP RING BEARING CAP P N 51039 1 2 LOCKWASHER PIN 1103 3 REQD 1 2 13 x 1 3 4 HHCS P N 171 3 REQD Alb SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY SUPERIOR MANUFACTURING amp 12 07 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY _ FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLES 5500 Motor Gear wpg 3 16 x 1 ROLL PIN PIN 1 0
20. 1151 5100 5 1 2 STD MOUNTING KIT amp VALVE PACKAGE Description Lockwasher 5 8 Gr8 1157 HHCS 5 8 11 x 1 1 2 BUCL5511 Hanger Assembly f BUCL5500 BUCL5570 Leg Assembly f CLES5500 BUCL5500 VP5800 Valve Package Assembly f 5 1 2 Lockjaw Part No BUC4509 5511 5 1 2 STD HANGER ASSEMBLY Description Halo Loadcell Bracket BUC4511 H Plate Spring 1 4 Wire BUC4512 H Plate Assembly BUCL5508 Hanger Weldment 5 1 2 Std Part No 165 5570 5 1 2 STD LEG ASSEMBLY Description Nut 1 2 13 Gr8 166 Lockwasher 1 2 8 BUC4514 Leg BUC4515 Leg Spring 4 OD x 7 1 2 Lg 3 8 Wire 119 Ibs in 7 Turns Sqd amp Grnd Ends BUC4516 B Spring Cap Bottom Weldment BUC4516 P Spring Retainer Pin BUCS5571 Spring Cap Top Weldment X2 94 HHCS 1 2 13 x 4 Gr8 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 18 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS VP5800 VALVE PACKAGE 5 1 2 LOCKJAW amp STANDARD Description Lockwasher 3 8 134 HHCS 3 8 16 x 3 3 4 Gr8 Nipple Pipe 3 4 x Close Sch80 Union 3 4 3000s Nipple Pipe 1 2 x 3 Sch80 Nipple Pipe 3 4 x 3 Sch80 Nipple Pipe 1 2 x 7 1 4 Sch80
21. 7 8 WRC minimum wire cable with a 31 ton minimum breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment It is recommended the operator make use of the Clincher Lift Cylinder The Clincher Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards B Assure that the tong is suspended in level manner Tong must be level at the point it contacts the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis If using 3 point bridle use turnbuckles to adjust tong so it hangs level C Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation D wa Attach 3 4 IWRC minimum wire cable with 29 4 ton minimum or better breaking strength as a tong back up line
22. 94 LEG COLLAR P N 45046 52 Welded to Bottom Tong Plate LEG P N BUC4514 NI SPRING RETAINER PIN P N BUC4516 P A H PLATE SPRING P N BUC4511 SPRING H PLATE LEG SPRING WELDMENT ASSEMBLY P N BUC4515 P N BUCS5571 BiU Et s NOT SHOWN 2 REQD A HALO LOADCELL BRACKET BOTTOM SPRING P N BUC4509 WELDMENT P N BUC4516 B HANGER ASSEMBLY INCLUDES A LEG ASSEMBLY INCLUDES ASSEMBLY NO BUCL5511 ASSEMBLY NO BUCL5570 BUCL5500 51 2 STD BACKUP Ab SUPERIOR 2557 90 EAST io QV Manufacturing amp Hydraulics 318 837 8847 MOUNTING KIT ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 121300 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASSEMBLY NO 5100 CONSENT HEAR mer SAEqulp Manuals Page 10 8 L LL any PLES eas Jag d T IG NNI SS SPRING SEE DETAIL B P N SMH1501 A SPRING HOUSING END CAP P N LC101 S3 SPECIFICATIONS A BILL OF MATERIALS MAXIMUM SPRING TRAVEL Qty Description PN PRELOAD TO SOLID 0 8 0 in 2 1 CYLINDER RODWELDMENT L
23. ASSEMBLY Page 9 8 1 2 13 x 1 1 4 HHCS P N 1111 3 REQD 1 2 LOCKWASHER m P N 1103 3 REQD BEARING CAP ENCODER pe P N 51070 04 BEARING LOW PINION GEAR PINION GEAR 4 3 PIN 45100 01 HIGH GEAR 5 PIN 45101 BEARING BEARING CAP pe i P N 51070 1 2 LOCKWASHER lt 4 PIN 1103 pn 3 REQD 1 2 13 x 1 1 4 HHCS 3 REQD 4225 HWY 90 EAST BROUSSARD LA 70518 818 837 8847 Alb SUPERIOR Manufacturing amp Hydraulics 11 30 00 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THISINFORMATION REV amp LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY x FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLES5500 Pinion wpg FOR SHIPMENT WITHOUT ENCODER COVER PLATE P N 40034 ENCODER MOUNTING PLATE P N 51075 3 8 16 x 1 SHCS P N 1041 2 REQD 1 213 x 1 1 4 HHCS P N 1111 1 2 LOCKWASHER P N 1103 3 REQD OF EACH TOP PLATE PINION GEAR ASSEMBLY WITH STD ENCODER ENCODER ASSEMBLY NO 51074 Page9 9 ENCODER amp MOUNTING SCREWS Supplied by Customer 3 8 6 32 MACHINE SCREW P N 1276 4 REQD ENCODER FEMALE COUPLING P N 51076 USE 10 32 x 1 4 SET SCREW P N 1034 ENCODER COUPLING MOUNT P N 51031 P N 1
24. BILL OF MATERIALS x O Item PIN Description x BUCL5530 Cylinder Housing Weldment BUC4525 Piston 25003500 Polypack 3 1 2 x 4 x 1 4 Rod w Backing Plate Weldment 32500500 Wearband 25003000 Polypack 3 x 3 1 2 x 1 4 RodWiper 3 1 2 13 x 1 SHCS Gland 18703625 Polypack 3 5 8 x 4 x 3 16 12501875 Polypack 1 7 8 x 2 1 8 x 1 8 BUCL5520 Top Jaw Clip 1 4 20 x 4 1 4 SHCS 1 4 20 x 1 4 Set Screw 56 5 1 2 BACKUP CYLINDER ASSEMBLY NEW STYLE ASSEMBLY NO BUCL5523 AB SUPERIOR w Manufacturing amp Hydraulics 4225HWY 90 EAST BROUSSARD LA 70518 318 837 8847 5 DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM UT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 12 20 00 REV LOG DATE REF Manuals Dwgs BUCLS500 Cinder New Style wpg NOT SHOWN VALVE PACKAGE P N VP5800 5 8 11 x 1 1 2 HHCS 1157 5 8 LOCKWASHER 1151 8 REQD OF EACH B 1 2 13 NUT P N 165 1 2 LOCKWASHER 166 i AHANGER WELDMENT P N BUCL5508 E 1 2 13 x 4 HHCS P N X2
25. The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used K Re inspect tong hydraulic system for leaks If at this time the unit is functioning as intended replace all covers and grease splines in tong tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 6 2 MAINTENANCE Recommended Lubrication Schedule Performed after Completion of Each Job Hydraulic Tong A Cam followers upper and lower all B Dumbell roller shafts all C Door shaft D Idler shafts 2 E Shift housing 2 zerts F Re pack tong cavity G Pinion gear shaft H Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease D Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly exte
26. and less prone to failure than old fashioned hydraulic systems to further reduce operating costs The simple mechanical system reduces operator training and experience re quirements when compared to other systems used with CRA tubulars The CLINCHER LOCKJAW Tong and the CLINCHER Tong dressed with LOW FRICTION Jaws are significantly lighter in weight than competitive systems which will reduce operator fatigue and improve safety GRIT FACED Dies enhance job safety by reducing operator fatigue and elimi nating the need to reach inside a tong and backup to replace the silicon car bide screen cloth at every connection GRIT FACED dies can also reduce overall operating cost by reducing the time required to run casing and tubing strings CLINCHER GRIT FACED Die tech nology was recognized at the 1998 Offshore Technology Conference in Houston Texas where Superior Manufacturing amp Hydraulics was pre sented with a Special Meritorious Award for Engineering Innovation by editors of Petroleum Engineer International GRIT FACED Inserts for Slips Elevators and Safety Clamps As part of our ongoing program providing tubular handling inno vations to the oil field SUPERIOR Manufacturing amp Hydraulics is pleased to announce we are now pro viding inserts for sips P safety clamps which fe QU FACE Technology This technology field proven in tong applications now provides the indus try with handling tool inserts designed t
27. at 90 degree angle to tong and at the same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Wrap Around Die Installation A Be sure all power to unit is off and power unit is shut down Disconnect hydraulic hoses B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 5 1 OPERATION Hydraulic Lines A Be sure all power to unit is off and power unit is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on Clincher tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The diff
28. cam followers in cage plate insufficient lubrication to jaw pin and roller SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 6 8 Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed TROUBLE SHOOTING Failure to Grip Tubulars D E P G H Problem Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing Ring gear rotates while con
29. mounting bolts backup clip bolts 10 ft lbs 3 8 16 Set Screws bearing caps door switch adj sleeve x top amp bottom tong plates door plates brake bands brake guards 3 8 16 NC front followers clip bolts 33 ft Ibs motor mounts cage plate spacer bolts bearing caps backup jaw bolts 5 8 18 NF cam follower nuts 27 ft Ibs 3 4 10 NC hanger bolts 317 ft lbs 7 8 14 NF dumbell roller shaft door shaft 2 1 1 4 12 NF idler shaft 850 ft Ibs 1 2 13 NC 93 ft Ibs Bearing Caps Coat with removable Loctite tighten until screw contacts bearing back off 1 turn Door Switch Adj Sleeve Tighten by hand until snug 2 Tighten until all slack is removed but dumbell roller is still free to rotate by hand LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 4 1 ASSEMBLY INSTRUCTIONS This section pertains to the physical assembly of the Clincher CLES5500 Standard Tong Section 9 illustrates the individual sub assemblies in more detail The pur
30. to be welded to top of Tong Door 11 Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on Door Switch Adjustment Sleeve 22 Door Switch Assembly 23 b d e Install 1 1 4 Street Ell PN 1449 in Door Switch PN SLV1000 01 Install 1 1 4 MNPT x 1 4 MJIC 90 Degree PN 1576 Install 1 1 4 MNPT x 1 4 MJIC 90 Degree PN 1576 into tank port of Door Switch PN SLV1000 01 Mount Door Switch PN SLV 1000 01 on Door Switch Base PN 76128 with 4 1 4 20 x 2 1 4 Bolt PN 110 and 4 1 4 20 Nylock Nut PN 212 Mount Assembly to 2 Door Switch Base Mount PN 45067 57 Base Mounts should be welded to Top Tong Plate with 2 3 8 16 x 1 Bolt PN 1047 and 2 3 8 Lockwasher PN 1027 Door Switch Adjustment Instructions a b Loosen 3 8 16 x 1 2 Set Screws PN 1029 to align recess in Door Switch Adjustment Sleeve PN 76131 with Roller on Door Switch PN SLV1000 01 Tighten Set Screws PN 1029 Loosen 1 4 20 Nylock Nuts PN 212 and slide Door Switch PN SLV 1000 01 forward until fully seated in recess in Door Switch Adjustment Sleeve PN 76131 Tighten Nylock Nuts PN 212 Connect Tong to Power Unit and actuate motor while in low gear Verify Ring Gear stops rotating when Tong Door is opened SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 4 5 OPERATION Suspension A Tong should be hung by minimum
31. 0 Valve Flow Control Parker F600 BUC4031 S1 Gauge Protector BUC4031 S2 Gauge Protector Tab BUC4502 S11 Legs Backup 2 Sch40 Pipe x 4 1 2 Long BUC4556 AI WINI NI I iS NINI i iS elms N Bolt Backing 1211 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 15 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS 5500 5 12 STANDARD BACKUP Part No 2 Description 5524 Valve Cartridge Sun LBN BUC5524 B Valve Body Aluminum Pilot Opr Check Valve BCC 3000 psi BUC5569 El Street Mod 1 2 Sq Body BUCL5502 Weldment Backup Body BUCL5519 01 Jaw Fixed Assembly 5 1 2 Std Backup BUCL5523 Cylinder Assembly 5 1 2 Std Backup BUCMA551 Hose MNPT x 3 8 x 27 BUCM4552 Hose MNPT x 3 8 x 43 BUCM4553 Hose MNPT x 3 8 x 8 BUCST7623 Connector Bulkhead 1 2 NPT CLEBU9602S 10 Zert Protector CM4577 Hose MNPT x 3 8 x 38 H 1610 Hose FJIC x FJIC 1 4 x 20 T BUCL5500 Tags Backup c Ret N e m Ry BUCLS519 01 FIXED JAW ASSEMBLY Part No Description 1020 SHCS 1 4 20 x 4 1 4 BUCL5519 S1 Jaw Fixed Weldment BUCL5520 Jaw Clip Top BUCLS519 S1 FIXED
32. 0 01 then press Pinion Gear into Bearing PN 1907 which was previously installed in Bottom Pinion Bearing Cap PN 51070 attached to Bottom Tong Plate b Install Low Pinion Gear PN 51099 onto Pinion Gear PN 45100 01 Install Top Tong Plate PN 51067A onto Mid Body PN 51047A with 21 3 8 16 x 13 4 Bolts PN 1049 21 3 8 Lockwashers PN 1027 and 2 3 8 16 x 1 SHCS PN 1041 Press Bearing PN 1907 into Top Pinion Bearing Cap PN 51070 04 Install Top Pinion Bearing Cap Assembly onto Pinion Gear PN 45100 01 Bolt to Top Tong Plate PN 51067A using 3 1 2 13 x 1 1 4 Bolt PN 1111 with 3 1 2 Lockwasher PN 1103 and 2 3 8 16 x 1 2 Set Screw PN 1029 use Removable Loctite Note When Encoder is not mounted install Flush Plug PN 1610 on Bearing Cap PN 51070 04 For optional Encoder mounting see figure of Pinion Gear with Encoder Insert Dumbell Roller Shafts PN 45031 with 7 8 14 Jam Nut PN 1178 through Bottom Tong Plate PN 51046A through Dumbell Roller Assemblies and finally through Top Tong Plate PN 51067A After installing Dumbell Roller Shafts through Top Tong Plate fasten with 7 8 14 Nylock Nut PN 1177 WARNING Insure Thrust Washers are correctly positioned Install Idler Pad PN 45018 1 1 4 Lockwasher PN 1216 and 1 1 4 12 Nut PN 1215 onto each Idler Shaft Assembly 2 outside of Top Tong Plate PN 51067A then install 1 8 NPT Zerts PN 1001 Motor Gear Assembly a Press Bearing PN 1907 into Bearing Housing PN 51038 and instal
33. 06 s SHIFT SHAFT WASHER P lt e CW QU 1 8 NPT ZERT 7 1001 2 REQD CLUTCH HOUSING WELDMENT P N 51067 S3 SHIFTING YOKE WELDMENT P N 45061 SHIFTER SHAFTWELDMENT P N 45060 Und ME BEARING SPRING 5 P N A20 A1327135 P N 51072 lt Cut to fit Nae aes SET SCREW P N 1 APPLY PERMANENT LOCTITE SHIFT BOX ASSEMBLY Ab SUPERIOR BROUSSARD LA 70518 uv Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 10 30 00 LOG DATE HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF Sak Up Manuals Dwigs MANUFACTURING amp FIVORAULICS 1 CLES5500 Shift Box wpg 3 16 DRIVE ZERT PIN 1004 13 REQD TYP UPPER amp LOWER CAGE PLATES 5 8 18 JAM NUT PIN 1150 13 REQD TYP UPPER amp LOWER CAGE PLATES CAM FOLLOWER P N 1965 13 REQD TYP UPPER amp LOWER CAGE PLATES UPPER CAGE PLATE 1 2 13 x 3 1 2 SHCS P N 1108 4 REQD ASSEMBLY LOCKING PIN ASSEMBLY UPPER CAGE PLATE Bb SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT I THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATI
34. 1 1 2 HHCS P N 1049 4 REQD DOOR SHAFT 45054 7187 14 JAM NUT P N 1178 Welded on shaft end without c bore 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 AB SUPERIOR w Manufacturing amp Hydraulics 12 01 00 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS SJEquip Manuals Dwgs CLES5500 Door Integr wpg 15 DOOR SWITCH BASE ASSEMBLY P N 76128 1147 20 x 2 1 4 HHCS 110 4 REQD DOOR SWITCH ASSEMBLY 1 4 20 NYLOCK NUT P N 212 5 4 REQD 7 NN SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY P N SLV1000 01 3 8 16 x 1 HHCS P N 1047 2 REQD 3 8 LOCKWASHER P N 1027 2 REQD Welded to Door Switch Base DOOR SWITCH BASE MOUNT P N 45067 57 2 REQD Welded to Top Tong Plate Ab SUPERIOR 25 9 EAST us w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 06 22 00 HYDRAULICS AND I CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV Loc DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT SUPERIOR REF S
35. 101 BEARING CAP ENCODER P N 51070 04 BEARING PIN 1907 2 REQD LOW PINION GEAR ENCODER MALE COUPLING P N 51077 Pressed into Pinion Gear P N 45100 OR P N 51077 01 Screwed into Pinion Gear P N 45100 01 PINION GEAR P N 45100 OR P N 45100 01 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 AB _ SUPERIOR Manufacturing amp Hydraulics w 12 05 00 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WI MANUFACTURING amp HYDRAULICS LOG DATE R TEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs ENCODER ADAPTOR CLAMP ENCODER ADAPTOR COVER PLATE P N OR103 USED ONLY WHEN ENCODER IS REMOVED ENCODER P N OR101 2 REQD 1147 20 x 3 4 SHCS P N 215 1 4 HIGH COLLAR LOCKWASHER P N 1008 B1 ENCODER COUPLING 9 REQD SOP EACH P N OR102 10 32 x 1 4 SET SCREW P N 1034 3 8 16 x 3 4 SHCS P N 1040 A 2 REQD ENCODER ADAPTOR BASE PLATE P N OR100 ENCODER ADAPTOR Ad SUDERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 AS S E M B LY w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 05 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED
36. 5 1 FEMALE WING TYPE QUICK DISCONNECT P N 1440 1 Q D PLUG P N 1666 1 1 4 FEMALE WING TYPE QUICK DISCONNECT P N 1455 1 1 4 Q D PLUG P N 1670 5 12 STANDARD TONG SPECIAL FITTINGS o THIS dez SUPERIOR INEO EM 12 12 00 HYDRAULICS AND I INSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLES5500 FF ittings Special me dite Page 11 10 LL LL 5 16 18 x 3 HHCS 1023 5 1 2 STANDARD BACKUP OLD STYLE PLUMBING P N 1023 C WITH 5 16 LOCKWASHER amp 5 16 18 NUT P N 1023 B P N 1023 A 2 REQD FOR X OVER O O A gt GAUGE 0 3000 P N 1650 1 4 STREET EL P N 1449 4225 HWY 90 EAST SUPERIOR 3 ESL w Manufacturing amp Hydraulics 318 837 8847 THS DOOUMENT PROPERTY OF SUPERIOR MANUFACTURING a MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCL5500 Fittings Old 1 of 3 wpg Zl LL PRES
37. 7 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydrau 5 1 2 Sta ndard CLINCHER Tong a 11 5 m Sta ndard Backup Revision 12 00 Page 14 1
38. CLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 318 837 8847 10 31 00 LOG DATE REF S Equip Manuals Dwgs CLES5500 Brake Band Assy wpg 8 HANDLE SPACER HANDLE COVER SIDE HANDLE HHCS BOLT ASSEMBLY TONG NUMBER PIPE PART NO PLATE PART NO PLATE PART NO PART NO SIZE 41111 61 41111 52 3 8 16 2 1 4 4 1 2 STANDARD 41111 5 1 2 STANDARD 51111 51111 51 51111 52 3 8 16 x 2 1 4 73017 S1 55141 S2 5 8 11 x 2 1 4 5 1 2 UHT 55141 7 5 8 STANDARD 76133 73017 51 76133 52 5 8 11 x 2 1 4 73017 S1 73017 S2 5 8 11 x 2 1 4 5 1 2LocKJAW 5806 51111 51 51111 52 3 8 16 x 2 1 4 7 5 8 DRILL PIPE 73017 8 5 8 DRILL PIPE 73095 HHCS BOLT SEE CHART FOR P N 4 REQD PER ASSY Ng 73095 S1 73095 S2 5 8 11 x 2 1 4 SIDE HANDLE PLATE SEE CHART FOR P N 2 REQD PER ASSEMBLY e HANDLE SPACER 3 4 SCH 40 PIPE SEE CHART FOR P N HANDLE COVER SEE CHART FOR P N dD SUPERIOR SIDE HANDLE ASSEMBLY Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DI D COPIEI PROI ED IN ANY DISCLOSED COPIED OR DUCI SEE CHART FOR ASSEMB
39. CR112 SPRING FULLY _ _ 3 043 Ibs LCR106 PRESSURE REQUIRED TO LIFT MAXIMUM WEARBAND ALLOWABLE LOAD 969 psi POLYPACK 2 1 8 x 2 1 2 x 3 16 MAXIMUM ALLOWABLE INTERNAL PRESSURE _______ 3 000 psi 6 1 1 12 SLOTTED HEX NUT CYLINDER 1 2200 2 50 in 1 2 FLUSH PLUG W 1 8 ORIFICE ss canere a AB 1 5 in 8 t P HAFCOLAR STROKE 34 94 in 19 1 1 2 x 120 HOSE ASSY MNPT x FJIC 3 8 MNPT x 1 2 ADAPTER DETAIL SCALE 3X ay 8 __ H 1 4 20 x 3 8 SET SCREW al gt POLYPACK 1 1 2 x 1 7 8 x 3 8 O RING 2 ID 2 1 4 OD 1 8 W DETAIL 1 4 x 1 1 2 ROLL PIN O RING 1 ID 1 1 4OD 1 8W LIFT CYLINDER Gua SEAL NP CR14938 ab SUPERIOR Ban EAST ig 1 1 2 FEMALE SNAPTITE Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY GLAND LCR113 21 22 23 2 THIS DOCUMENT PROPERTY OF SUPERIOR MANUFACTURING amp USED DI COPIED OR REPRODUCED IN ANY REV LOG DATE MAY NOT BE ISCLOSED ASSEMBLY NUMBER LCR100 A Equip Manuas Duosi SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 11 2 SECTION 11 PLUMBING ILLUSTRATIONS TABLE OF CONTENTS 51 2 STANDARD TONG OLD STYLE PLUMBING
40. EPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS CLES5500 Door wpg REF S Equip Manuals Dwgs 9 14 1 8 NPT ZERT P N 1001 718 14 NYLOCK NUT P N 1177 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD Use Removable Loctite DOOR WASHER Steel P N 45025 TOP DOOR BUSHING P N 1955 Fits into top door bushing 51036 DOOR BUSHING P N 51036 Press fit into top door plate TOP DOOR PLATE P N 51043 DOOR SWITCH COLLAR P N 51042 TONG DOOR UPRIGHT FOR TONG MODEL CLE4500 P N 41040 FOR TONG MODELS CLES5500 amp CLJ5500 P N 51040 DOOR WASHER Aluminum P N 41037 b between top a amp door assembly BOTTOM DOOR PLATE P N 51037 DOOR BUSHING P N 51036 Press fit into bottom door plate BOTTOM DOOR BUSHING P N 1955 B Fits into bottom door bushing 51036 DOOR WASHER Steel P N 45025 INTEGRATED TONG DOOR ASSEMBLY FOR PRODUCTIONS AFTER 11 2000 FOR TONG MODEL CLE4500 DOOR ASSEMBLY NO 41035B FOR TONG MODELS CLES5500 amp CLJ5500 DOOR ASSEMBLY NUMBER 51035B Page 9 DOOR SWITCH ADJUSTMENT SLEEVE P N 76131 3 8 16 x 1 1 2 HHCS PIN 1049 4 REQD 3 8 LOCKWASHER PIN 1027 4 REQD DOOR HANDLE P N 51041 3 8 LOCKWASHER ETT P N 1027 3 8 16 x 1 1 2 HHCS B SCS IN 1049 3 8 LOCKWASHER P N 1027 4 REQD 3 8 16 x
41. JAW WELDMENT Part No Description BUCL5519 Jaw Fixed 5 1 2 Std BUCL5531 S1 Jaw Clip Bottom SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 16 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS 5523 5 1 2 BACKUP CYLINDER ASSEMBLY 2 REQD Part No 1008 B Description Screw Set 1 4 20 x 1 4 1020 SHCS 1 4 20 x 4 1 4 246 1 2 13 x 1 ASAP2186 Seal Kit 4 1 2 amp 5 1 2 BUC BUC4525 Piston f 4 1 2 BU Jaw amp 5 1 2 Std BUC4526 Rod w Backing Plate Weldment BUC4528 Gland f 4 1 2 Jaw BUCL5520 Jaw Clip Top BUCL5530 AINI Weldment Cylinder Housing f 5 1 2 Std Backup Part No 12501875 ASAP2186 SEAL KIT F 4 1 2 amp 5 1 2 BUC Description Polypack 1 8 Cross Section 1 7 8 x 2 1 8 x 1 8 18703625 Polypack 3 16 Cross Section 3 5 8 x 4 x 3 16 25003000 Polypack 1 4 Cross Section 3 x 3 1 2 x 1 4 25003500 Polypack 1 4 Cross Section 3 1 2 x 4 x 1 4 959 29 Rod Wiper 3 W32500500 Wear Band Nylon 3 1 4 OD SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 17 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS Part No
42. KWASHER P N 1027 16 REQD OF EA 1 8 NPT ZERT P N 1001 4 REQD GAUGE 0 3000 P N 1650 GAUGE PROTECTOR TAB P N BUC4031 S2 2 REQD GAUGE PROTECTOR P N BUC4031 S1 WITH 2 3 8 16 x 3 4 SHCS P N 1040 A 1 4 STREET EL BACKING BOLT P N BUC4556 WITH P N 1449 1 8 NUT P N 1210 3 8 16 x 1 SHCS 4 REQD P N 1041 HANGER WELDMENT P N BUCL5508 DETAILS SEE FIGURE HANGER ASSEMBLY ON MOUNTING KIT ILLUSTRATION AD SUPERIOR 352b 5 1 2 STANDARD BACKUP Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 22 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCL5500 Top View wpg Y 0L BACKUP CYLINDER ASSEMBLY P N BUCL5523 SEE CYLINDER ASSEMBLY ILLUSTRATION HALO P N BUC4509 WITH 1 2 13 1 amp 1 2 LOCKWASHER P N 1110 PIN 1103 H FIXED JAW ASSEMBLY P N BUCL5519 01 INCLUDES A FIXED JAW WELDMENT B TOP CLIP 1 4 20 x 4 1 4 SHCS P N BUCL5519 S1 P N BUCL5520 P N 1020 INCLUDES 2 REQD FIXED JAW P N BUCL5519
43. LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY QF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 10 25 00 REV LOG DATE REF S Equip Manuals Dwgs CLES5500 Assembly sht1 3 wpg UPPER CAGE PLATE ASSEMBLY 1001 P N 1215 1 1 4 LW P N 1216 IDLER PAD P N 45018 PINION BEARING CAP N P N 51070 04 3 8 16 x 1 1 2 HHCS P N 1049 3 8 LW P N 1027 21 REQD OF EA TYP TOP amp BOTTOM BRAKE BAND PIN P N 51067 S2 3 8 16 x 1 SHCS P N 1041 3 8 HIGH COLLAR LOCKWASHER P N 1026 2 REQD OF EA TYP TOP amp BOTTOM 1 8 NPT ZERT P N 1001 1 8 NPT ZERT 1 1 4 12 NUT 1 2 13 x 1 2 LW RINEER MOTOR P N 45078 1 HHCS P N 1110 P N 1103 4 REQD OF EA MOTOR GEAR ASSEMBLY ul e 2 U rj YT Ma P N 1001 2 REQD TOP PLATE P N 51067A 3 4 NPT FLUSH PLUG P N 1610 1 2 13 x 1 1 4 HHCS 1 8 NPT ZERT SHIFT BOX ASSEMBLY 7 8 14 NYLOCK NUT 3 8 16 x 2 1 2 SHCS P N 1111 P N 1177 P N 240 1 2 LW WASHER 3 8 16 NUT PIN 1103 P N 45025 P N 1024 6 REQD OF EA BRAKE BAND TOP amp BOTTOM CAPS ASSEMBLY BEARING P N 1907 E 4225 HWY 90 EAST A
44. LES5500 Standard Tong and BUCL5500 Backup performance when dressed with fine tooth wrap around steel dies 13 11 system torque rating thousands of ft lbs 9 a N 2 375 2 875 3 500 4 000 4 500 5 000 5 500 pipe dia inches 2500 psi supply pressure 2 000 psi supply pressure Technical Manual CLES5500 amp BUCL5500 Rev 12 00 Page 2 4 tong and backup rating charts 123 CLES5500 STANDARD TONG SPECIAL NOTE IF VALVE SECTION COMMERCIAL SHEARING DA 53 IS TO BE SUBSTITUTED CYLINDER SPOOL MUST BE USED BUCL5500 STANDARD BACKUP 777 gt gt 1 1 1 59 SS 9s m an SUPPLY QUICK u E DISCONNECT lt Zo 3 96 5 I z 2 u 4 if I 1 1 1 Y 1 1 l I 1 PILOT OPR CK VALVE L S N CKEBLBNBCCS A20DIRECTIONAL z to 4 CONTROL VALVE Eg W DA SECTION 1 Fu SA X 98 1 Be i z Mu Ac 1 za I gt D 1 m I l CONTROL VALVE W SA SECTION LIFT CYLINDER
45. LY NUMBER MANUFACTURING amp HYDRAULICS 12 15 00 REV 100 DATE REF S Equip Manuals Dwgs ILL1087 Side Hdle Assy rev2 wpg 6 6 BATMAN HANDLE P N 45001 S1 i COMPONENTS WELDED TOGETHER RIGID HANGER BRACKET UPRIGHT P N 58163 2 REQD 3 4 10 x 3 HHCS P N 1176 2 REQD 3 4 THREADED PIPE CAP P N 1613 2 REQD 3 4 10 NYLOCK NUT P N 1167 2 REQD i UPPER PADEYE BAR P N 45001 S3A 2 REQD UPPER PADEYE TAB P N 45001 S3B 4 REQD 3 4 10 x 1 3 4 HHCS P N 1173 2 REQD 8847 b SUPERIOR BROUSSARD LA 70518 HANGER BRACKET ASSEMBLY Manufacturing amp Hydraulics 318 837 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 21 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ASS E M B LY N O 580 70 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLES5500 Hanger 58070 wpg Page 9 20 LZ 6 ed JAW PIN PN 51026 2 REQD PER SET TOP JAW CLIP 2 1 16 x 3 1 2 P N 45027 T R O 358 x5 12 L PIN 51027 T 2 REQD PER SET JAW ROLLER P N 45028 2 REQD PERSET TONG JAW FOR 5 1 2 STD TONG 2 1 16 THRU 3 1 2 P N 51029 OR 35 8 THRU 5 1 2 P N 51029A 2 REQD PER
46. Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 2 2 TONG SPECIFICATIONS Power Supply Requirements 3 000 PSI 45 GPM to 65 GPM Maximum Torque 12 000 ft Ibs 16 270 Nm Maximum Operating Pressure 3 000 psi 20 7 MPa RPM 35 GPM 132 LPM Manual Gearbox High Gear Low Gear 81 RPM 17 RPM Tong Handle Length 24 1 2 62 2 cm Backup Handle Length 29 73 7 cm Overall Height w Backup 51 129 5 cm Overall Height w Backup amp Lifting Bracket 63 1 2 161 3 cm Overall Length 38 96 5 cm Overall Width 24 1 2 62 2 cm Weight w Backup 1 241 165 564 kg 2 Tong Jaw Capacity 2 1 16 thru 3 1 2 amp 31 2 thru 5 1 2 1 Backup Jaw Size Operates using Steel Tooth Wrap Around Dies Grit Faced Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Door Interlock Self Adjusting Brake Optional Equipment Two Speed Hydraulic Motor Hydraulic Cage Plate Brake System Handles Tong amp Backup 3 Point Lifting Bridle Electronic Solenoid Dump Valve Hydraulic Intensifier for Backup Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 2 3 2 1 16 thru 5 1 2 CLINCHER C
47. NT VALVE P N 58058 3 4 HEX NIPPLE P N 1461 1 X 3 REDUCER BUSHING P N 1492 1 RUN TEE P N 1616 VALVE OUTLET P N VA20 TR44 5 1 2 STANDARD TONG STANDARD FITTINGS 3 4 90 SWIVEL FNPT x FNPT FORGED PIN 1586 VALVE WORK SECTION PARALLEL CIRCUIT P N VA20 WDA3 END CAP P N A20 AN1311 A20 DETENT KIT P N A20 DET KIT END CAP SCREW P N VA20 ECS 2 REQD VALVE WORK SECTION P N VA20 MA3 1 x 10 PIPE NIPPLE P N 1421 SUPERIOR Manufacturing amp Hydraulics 3 4 RUN TEE P N 1627 3 4 x 7 PIPE NIPPLE P N 1404 A 1 x 3 PIPE NIPPLE PIN 1418 3 4 STREET ELBOW P N 1452 1 4 90 ELBOW MNPT x MJIC P N 1576 1 90 ELBOW FNPT x FNPT wl 1 4 HALF COLLAR WELDED PIN 20006 1 x 3 PIPE NIPPLE P N 1418 1 90 ELBOW FNPT x FNPT P N 1591 3 4 x 5 PIPE NIPPLE P N 1406 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 Page 11 8 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN IE EXPRESS WRITTEN CONSENT OF SUPERIOR FORM WITHOUT THI MANUFACTURING amp HYDRAULICS 12 12 00 LOG DATE REF SAEquip ManualsiDwgsN CLES5500 Fittings 2 of 2 wpg REV 1 2 MALE SNAPTITE QUICK DISCONNECT P N 1431 1 2 x 3 PIPE NIPPLE P N 1400 A 3 4 x 1 2 REDUCER BUSHING P N 149
48. ON MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 10 25 00 REV LOG DATE REF S Equip Manuals Dwgs CLES5500 Cage Plate Upper wpg 3 8 16 x 1 2 SET SCREW 1 8 NPT ZERT oo PIN 1001 7 8 14 NYLOCK NUT ec P N 1177 P N 1029 2 REQD DOOR SWITCH Use Removable Loctite ADJUSTMENT SLEEVE P N 76131 TOP DOOR BUSHING P N 1955 A Fits into top door bushing 51036 DOOR WELDMENT P N 51035A BOTTOM DOOR BUSHING P N 1955 B Fits into bottom door bushing 51036 lc m e TONG DOOR ASSEMBLY FOR PRODUCTIONS BEFORE 11 2000 s B 06 DOOR WASHER Steel db pec P N 45025 DOOR BUSHING P N 51036 Press fit into top door plate 5 DOOR WASHER Aluminum P N 41037 Placed between top plate amp door assembly DOOR BUSHING P N 51036 Press fit into bottom door plate DOOR WASHER Steel P N 45025 c DOOR SHAFT k m P N 45054 k k 7 8 14 JAM NUT P N 1178 Welded on shaft end without c bore SUPERIOR w Manufacturing amp Hydraulics 318 837 8847 4225 HWY 90 EAST BROUSSARD 70518 THIS DOCUMENT IS THE PROPERTY SUPERIOR MANUFACTURING amp 11 30 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR R
49. P N 45037 51 P N 45039 DOOR CYL SPRING P N 45037 A TONG DOOR P N 45067 S7 P N 45039 TOP VIEW TONG TOP PLATE FRONT VIEW 4225 HWY 90 EAST 5 1 2 STANDARD TONG ELTERO Sy Manufacturing amp Hydraulics 918 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 25 00 ASSEMBLY Preis n a Su LOGS DATE ED IN ANY FORM WITHOUT THI WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLES5500 Assembly sht3 3 wpg Page 9 5 7 8 14 NYLOCK 1177 TONG PLATE P N 51067A DUMBELL THRUST WASHER DUMBELL ROLLER BUSHING ome P N 45055 DUMBELL ROLLER DUMBELL ROLLER BUSHING M P N 45055 DUMBELL THRUST WASHER P N 45057 BUSHING P N 1955 DUMBELL ROLLER ASSEMBLY P N 45122 BUSHING ae P N 1955 BUSHING P N 1955 1 8 NPT ZERT DUMBELL ROLLER SHAFT BOTTOM TONG PLATE P N 51046A 7 8 14 JAM NUT 2 P N 1178 E on shaft ud without c bore 4225 HWY 90 EAST DUMBELL ROLLER 8 2072108 Big e THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 26 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals D
50. R Splined Tong Jaw and Wrap Around Fine Toothed Steel Die system This wrap around the two traditional tong jaws and strip dies resulting in an increase in contact area to approxi mately 230 degrees or 64 of the circumference CLINCHER Wrap Around Dies fixed to the jaws by means of a patented spline arrangement which insures proper alignment and uniform distribution of radial loads ref This causes the torsional oads to be distributed across the entire die unlike the concentrated loading observed in strip dies The increased contact area combined with the fine tooth pattern significantly reduces the marking of tubulars under high torque conditions when com pared to the traditional die system Simultaneously the increased contact area reduces the stress in the tubular and the possibility of permanent deformation In 1987 we introduced the CLINCHER Hydraulic Backup which also uses our Wrap Around Die When these dies are installed in CLINCHER Backups MASTER and LOCKJAW Tongs having 3 jaws this contact area is increased to as much as 340 degrees or 94 of the tubular s circumference Figure 2 Tangential Reaction Radial Reaction Figure 3 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com 0311035207 Patented Spline amp Die FM 65217 In the last decade the use of carbon steel tubulars has declined and the use o
51. S 1 4 20 x 3 4 Encoder Adaptor Base Plate Encoder Adaptor Clamp Encoder Coupling m j m NLR ON iS a Encoder Adaptor Cover Plate SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 11 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS 51111 SIDE HANDLE WELDMENT ASSEMBLY 2 Description HHCS 3 8 16 x 2 1 4 Gr8 Side Handle Plate 1 2 A 36 Laser Cut Handle Spacer 3 4 x 4 530 Pipe Sch40 Handle Cover 5 530 H x 3 375 L 58070 HANGER BRACKET ASSEMBLY Part No Description Nut Nylock 3 4 10 HHCS 3 4 10 x 1 3 4 HHCS 3 4 10 x 3 Gr8 Cap Threaded 3 4 BMI Batman Handle f all sizes A 36 Plate Upper Pad Eye Bar Upper Pad Eye Tab Hanger Bracket Upright 1167 1173 1176 1613 45001 S1 45001 S3A 45001 S3B 58163 N tD tD tE SLV1000 01 SELF LUBRICATED VALVE N C Part No Description 2 016 O Ring 5 8 ID 3 4 OD 1 16 Width 40028 Sleeve Protector f Door Switches SLV 1000 01 MA10 ACNC 04 Valve Camop 2 Way SLV1002 Spool N C f SLV1000 01 SLV1003 Roller Door Switch Valve f SLV 1000 01 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 12 SECTION7 51 2 STD TONG a
52. SET BOTTOM JAW CLIP 2 1 16 x 3 1 2 P N 45027 B OR 3 5 8 x 5 1 2 P N 51027 B 2 REQD PER SET 2 1 16 3 1 2 ASSEMBLY NO CJ 51A 3 5 8 5 1 2 ASSEMBLY NO CJ 51B O RING 1 1 2 ID 1 3 4 OD 1 8 W P N 2 222 3 8 16 x 3 1 2 HHCS P N 1071 et 2 REQD PER SET 1 4 20 3 3 4 5 5 PIN 1011 4 REQD PER SET 5 1 2 STANDARD TONG JAW ASSEMBLY SUPERIOR ey Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR anie CTURING 10 25 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION OG DATE mE BE DISCLOSED COPIED OR REPRODUCED REV N CONSENT OF SUPERIOR SAEquip Manuals Dwgs FORM REF MANUFACTURING amp HYDRAULICS CLES5500VJaw Std wpg 6 FOR LOW FT ROLLER 2 REQD PER 1027 JAW CLIP 2 1 16 x3 1 2 P N 45027 T 2 REQD PER SET JAW ROLLER LOW P N 510 USES GARLOCK BUSHING o e RECD I PER SET TONG JAW FOR CJ LF 51A ASSY 2 1 16 THRU 3 1 2 FOR 5 1 2 STD TONG PIN 51023 2 REQD PER SET BOTTOM JAW CLIP 21 16 x3 1 2 P N 45027 B 2 REQD PER SET 5 1 2 STANDARD TONG LOW FRICTION JAW ASSEMBLY 2 1 16 3 1 2 ASSEMBLY NO CJ LF 51A O RING 1 3 8 ID 1 5 an W B ee 1 2 HHCS put RED PER SET 3 4 SHCS 4
53. SURE a E HWY 90 EAST 5 1 2 STANDARD BACKUP Ege INGHAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION 121300 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR ER i REF S Equip Manuals Dwgs MANUFACTURING amp HYORAULICS BUCL5500 Fittings Old 2 of 3 wpg l LL VIEW A A Item Qty P N Description 1 1 1450 1 2 Street El Square Body 2 1 1598 1 2 Run Tee 3 1 1596 1 2 Branch Tee Ho 4 3 1491 1 2 x 3 8 Reducer Bushing ae m 5 1 1490 1 2 1 4 Reducer Bushing is N 6 2 1576 1 4 MNPT x MJIC 90 19 7 1 1595 3 8 Run 8 1 1460 1 2 Hex Nipple TOP VIEW OF X OVER VALVE 9 2 1495 3 4 x 1 2 Reducer Bushing 10 1 1583 1 2 M x FNPT 90 Swivel Adapter BACKING BOLT 11 3 1570 3 8 MNPT x 3 8 Tube Adapter P N BUC4556 12 2 1570 3 8 MNPT x MJIC Adapter 4 REQD PER BACKUP N TOP PLATE 13 1 1 8 Pilot Counter Balance Valve 14 11 1801 X Over Relief 127025 15 1 1564 1 4 3 8 Tube Adapte
54. T FACED Dies for CRA tubulars at low to high torques and the fine tooth steel die is used in low to ultra high torque applications on carbon steel tubulars Figure 4 Page 2 of 4 Superior Manufacturing amp Hydraulics is committed to continually improving our products and expanding our product lines In early 1997 we intro duced the CLINCHER LOCKJAW Tong Like our other tongs the LOCKJAW tong utilizes our Wrap Around Die system ref Figure 2 This is where the similarity with all other tongs ends The LOCKJAW features a three jaw system which provides more than 300 degrees of die coverage to further reduce pipe mark ing under high torques It also features our patented constant cam angle and a load control system which generates the radial loads required to use our Non Marking Aluminum and GRIT FACED Dies without a CHROMEMASTER In October 1997 CLINCHER introduced its latest tong innovation to the industry The CLINCHER LOW FRICTION Jaw System now allows Non Marking Aluminum and GRIT FACED Dies to be used in conven tional CLINCHER Tongs which are not equipped with CHROMEMASTERS These innovations now allow a single tong and backup assembly to be used for running normal steel tubulars drill pipe or CRA tubulars Eliminating the need for separate tong systems reduces capital and spare parts re quirements for service companies using the conventional tongs These mecha nical systems will be easier to maintain
55. Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars Grit Faced Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and Grit Faced Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Aro
56. ace of the pipe and transmit torque to tighten or loosen the pipe s threaded connection Traditionally tongs employing series of hardened steel dies with sharp teeth were used to grip oil field tubulars Early steel die designs were made from strips of flat bar stock These early dies ranged from approxi mately 3 4 to 1 1 2 in width and were approximately 4 long They are known as strip dies because of their long narrow geometry These dies were in stalled in a holder known as a jaw in sets of 2 or 4 and arranged in a v block configuration The jaws holding the strip dies are installed in opposed pairs in a power tong As the tong is oper ated a cam system generates radial loads which force the jaws to close on the pipe and cause the teeth of the die to penetrate pipe s surface ref Figure 1 Figure 1 In high torque applications the pipe is loaded on the leading edges of the jaws while the trailing edges are unloaded Under these conditions the strip die can severely mark the pipe because the strip die provides essen tially only line contact The limited contact area associated with strip dies can also lead to permanent pipe de formation under high torque conditions In an effort to reduce the depth of the marks left by strip dies and increase the contact area strip dies were modified to provide a contoured sur face which matched the radius of the pipe In 1985 Superior introduced the CLINCHE
57. b SUPERIOR 2255177802057 5 1 2 STANDARD TONG ASSEMBLY Page 9 4 w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 11 30 00 REV LOG DATE REF S Equip Manuals Dwgs CLES5500 Assembly sht2 3 wpg THRUST WASHER Eu P N 45057 DOOR SHAFT o PIN 45054 3 8 H6 x 1 SHCS PIN 1041 JAW WELDMENT ASSEMBLY 51047 BOTTOM PLATE P N 51046A DUMBELL ASSEMBLY 2 5 GEAR ASSEMBLY IDLER GEAR LOWER CAGE PLATE P N 51033 ASSEMBLY BEARING PIN 1907 EXT SNAP RING P N 1945 BUSHING PIN 1955 Ms NO OLD STYLE DOOR ASSEMBLY a 8 N BEARING HOUSING P N 51098 RING GEAR DOYR ASSY ES P N 51034 BEARING CAP P N 51035 i lt P N 51039 DOOR BUSHING A P N 51036 3 8 16 x 1 1 2 5 1 8 NPT FLUSH PLUG Q LOCKWASHER j en WASHER 45025 P N 1027 1 2 LOCKWASHER 2 REQD OF EA P N 1103 1 2 13 1 3 4 HHCS P N 171 3 REQD OF EA 7 8 14 JAM 7 P N 1178 OLD STYLE DOOR CYLINDER ASSEMBLY P N 45036 P N 45037 P N 45037 51 P N 41035 S5 P N 45038
58. c Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 6 5 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque valves Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination TROUBLE SHOOTING Excessive Wear to Hydraulic Components A B C D E P Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life HYDRAULIC TONG SECTION Slow Tong Speed A B C D E P G H Problem Restricted supply line Low fluid level Air leak Pump speed insufficient Damaged or worn equipment Pump not pri
59. d Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS A If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately DESCRIPTION and APPLICATION The CLINCHER Tong and Backup system is Apen throat lesign which can handle tubulars as small as 2 1 16 inches to as large as 5 1 2 inches in diameter This system features two 2 jaws in the Tong and three 3 jaws in the Backup which encircle the pipe Wrap Around jaws and dies combin
60. e and or incorrect spool Repair or replace as necessary SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS RECOMMENDED TONG SPARE PARTS LIST Part Number Quantity 12501375 1 51026 2 51022 2 45028 2 51021 2 1001 8 45055 10 SLV1000 01 1 45061 1 51063 01 1 51063 02 1 2 220 8 A20 MRV 1 1 SUPERIOR Manufacturing amp Hydraulics Inc Description Seal for Rineer Motor Standard Jaw Pins Low Friction Jaw Pins Standard Jaw Rollers Low Friction Jaw Rollers 1 8 NPT Zerts Dumbell Roller Bushings Bearings Door Switch Assembly Shifting Yokes Long Brake Band Assy Short Brake Band Assy Jaw Retract O Ring A 20 Relief Cartridge 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 2 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS TABLE OF CONTENTS CLES5500 5 1 2 STANDARD CLINCHER TONG eese 7 5 51035B INTEGRATED DOOR ASSY For Productions After 11 2000 7 8 51048 TOP TONG PLATE WELDMENT 7 9 51049 BOTTOM TONG PLATE 7 9 51063 01 LONG BRAKE BAND ASSEMBLY 2 REQD 7 10 51063 02 SHORT BRAKE BAND ASSEMBLY 2 REQD
61. ed with our low friction jaw technology and constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or grit faced dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong is still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the lift cylinder at all times Encoder Adapter accepts cu
62. ering hoses eliminates the possibility of attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 5 2 TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG Page 5 3 TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING Page 5 4 OPERATION Tong Operation A B Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation The Clincher CLES5500 is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 I
63. f exotic stainless steel tubulars has increased This change is in response to declining reserves of sweet non corrosive hydrocarbon reserves and the increase in production from hot corrosive oil and gas reservoirs Some of these corrosion resistant alloys CRA materials can have their corrosion resistance severely degraded if their surface is damaged and or contami nated with small particles of iron or steel ref IADC SPE Paper 36386 The marks left behind by traditional slips and elevators used to handle the tubulars or by the tong dies used to tighten the tubulars can also reduce the mechanical strength and lead to premature fatigue failures Since these exotic CRA tubulars cannot be used with any type of toothed steel die it became necessary to develop a non marking die CLINCHER Non Marking Wrap Around Dies are manufactured from a special aluminum alloy and are machined with a smooth face which matches the radius of the tubular They grip the pipe and transmit torque without penetrating the pipe by using the frictional force developed between the die and the pipe Standard tongs used by the oil industry do not develop enough radial load to allow non marking dies to function CLINCHER developed its CHROMEMASTER to allow non marking dies to be used with standard tubing and casing tongs The CHROMEMASTER works by increasing the amount of radial load applied to the pipe Three wrap around non marking aluminum dies virtually
64. f return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door High and low gear is adjusted by use of shifting lever PN 45060 located to the left side of the shifting housing W
65. facturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 6 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS CLES5500 5 1 2 STANDARD CLINCHER TONG Part No 2 Description 45096 Shaft Idler 45097 Spacer Idler 45100 01 Gear Pinion 45101 Gear High 45114 Hose FJIC x FJIC 1 4 x 24 45115 Hose FJIC x FJIC 1 4 x 34 45122 Roller Dumbell Assembly 51008 51033 51034 51035B 51038 51039 51047A 51048 51049 51063 01 51063 02 51067 51 51067 53 51070 51070 04 51072 51095 51099 51111 55151 58070 76128 A20 A1327135 A20 V 1526K 8 MCN 1377 SLV 1000 01 Upper Cage Plate Lower Cage Plate Gear Ring Door Integrated Assembly Bearing Housing Bearing Cap Mid Body 5 1 2 Std Tong Weldment Top Plate 5 1 2 Std Tong Weldment Bottom Plate 5 1 2 Std Tong Brake Band Long Assembly 5 1 2 Std Tong Brake Band Short Assembly 5 1 2 Std Tong Door Jam Weldment Clutch Housing Bearing Cap Bearing Cap Modified f Encoder Gear Drive Gear Idler w o Micro Cam Gear Low Weldment Side Handle Gauge Mount Ext Hanger Bracket Assembly Weldment Door Switch Base Spring Detent 391 3581 130 Handle A20 8 341 9100 002 Seal for Rineer Motor 1 3 8 x 1 5 8 x 1 8 Assembly Self Lubricated Valve N C Door Switch
66. g and Backup for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or backup or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 1 2 HYDRAULIC PRODUCT cr 055 GENERAL INFORMATION SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic equipment to continue to A WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two
67. geo UU n a rad o RU 9 13 TONG DOOR ASSEMBLY For Productions Before 11 2000 9 14 INTEGRATED TONG DOOR ASSEMBL Y For Productions After 11 2000 Assembly No 410355 1035 B i asset sana a aa 9 15 DOOR SWIEFCH ASSEMBLDYVY 9 16 BRAKE BAND ASSEMBLY S Assembly No s 51063 01 51063 02 9 17 SIDE HANDLE ASSEMBLY Assembly No 51111 9 18 HANGER BRACKET ASSEMBLY Assembly No 58070 9 19 5 1 2 STANDARD TONG JAW ASSEMBLY 9 21 5 1 2 STANDARD TONG LOW FRICTION JAW 9 22 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 9 2 UPPER CAGE PLATE lt ASSEMBLY BRAKE BAND ASSEMBLY ASSEMBLY DUMBELL ASSEMBLY OLD STYLE DOOR ASSEMBLY 5 1 2 STANDARD TONG ASSEMBLY Page 9 3 434 MOTOR ASSEMBLY SHIFT BOX ASSEMBLY PINION GEAR ASSEMBLY IDLER GEAR ASSEMBLY AB SUPERIOR k j Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD
68. he information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 12 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 12 2 SECTION12 CLINCHER LOADCELL and TORQUE GAUGE To request copy of TOTCO Instruction Manual No 26 61 Joint Torque System please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydrau 5 1 2 Sta ndard CLINCHER Tong a 11 5 m Sta ndard Backup Revision 12 00 Page 12 3 SECTION13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydrau 5 1 2 Sta ndard CLINCHER Tong a a 5 ae Sta ndard Backup Revision 12 00 Page 13 1 SECTION14 VALVE TECHNICAL DATA To request copy of Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 83
69. hundred fifty hours of use Use of condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be use
70. ift cylinder spring hanger WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment A 3 4 IWRC minimum diameter wire cable with a 29 4 ton minimum or better breaking strength should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for the its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Pagel 1 5 1 2 STANDARD CLINCHER TONG AND 5 1 2 STANDARD BACKUP HAZARD WARNING CLINCHER Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong a
71. ith the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 5 5 MAINTENANCE Clincher recommends that owners of Clincher Hydraulic Power Tongs Chromemasters and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most important prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers fo
72. kup Handles Shipping Skids and Cages SUPERIOR Manufacturing amp Hydraulics Inc directly measures applied torque directly measures applied torque protects operators hands allows computer to limit torque applied allows computer to sense rotation alternative lifting system controls vertical position allows slow speed rotation with full torque Simplifies manipulation Simplify handling transport and help guard against damage 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 8 1 SECTION9 5 1 2 STD TONG ILLUSTRATIONS TABLE OF CONTENTS 5 1 2 STANDARD TONG ASSEMBLY Sht 1 Of 3 9 3 5 1 2 STANDARD TONG ASSEMBLY Sht 2 Of 3 9 4 5 1 2 STANDARD TONG ASSEMBLY Sht 3 Of 3 9 5 DUMBELL ROLLER ASSEMBLY 9 6 IDLER GEAR ASSEMBLY LLL RS n i eee a ng 9 7 PINTON GEAR ASSEMBLY aed eov h 9 8 PINION GEAR ASSEMBLY WITH STD ENCODER Assembly No 51074 9 9 ENCODER ADAPTOR ASSEMBLY Assembly No OR1000 9 10 9 11 SHIFTP BODX ASSEMBDY odiis Lait use 9 12 UPPER CAGE PLATE ASSEMBLY stessi tet
73. l 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on Door Switch Adjustment Sleeve 21 B Integrated Door Assembly and Door Installation For Productions After 11 2000 1 2 3 4 5 6 7 Assemble Door Handle PN 51041 onto Top Door Plate PN 51043 using 3 8 16 x 1 1 2 HHCS PN 1049 with 3 8 Lockwasher PN 1027 Assemble Top Door Plate PN 51043 onto Tong Door Upright PN 51040 using 4 3 8 16 x 1 1 2 HHCS PN 1049 with 4 3 8 Lockwasher PN 1027 Assemble Bottom Door Plate PN 51037 onto Tong Door Upright PN 51040 using 4 3 8 16 x 1 1 2 HHCS PN 1049 with 4 3 8 Lockwasher PN 1027 Press Bushing PN 51036 in top and bottom of Tong Door Assembly PN 51035A Install 7 8 14 Jam Nut PN 1178 on Door Shaft PN 45054 Install Door Washer PN 45025 and Bottom Door Bushing PN 1955 B onto Door Shaft PN 45054 Install Tong Door Shaft Assembly through Bottom Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate Door Washer PN 41037 and Top Door Plate SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 4 4 ASSEMBLY INSTRUCTIONS 8 Slide Top Door Bushing PN 1955 A and Door Washer PN 45025 onto Door Shaft Assembly 9 Install 7 8 14 Nylock Nut PN 1177 and 1 8 NPT Zert PN 1001 onto Tong Door Shaft Assembly 10 Install Door Switch Adjustment Sleeve PN 76131 onto top of Door Note Collar is cut with weld bevel and is
74. l Ext Snap Ring PN 1945 b Install Bearing Cap PN 51039 and Bearing Housing Assembly onto Bottom Tong Plate PN 51046A using 3 1 2 13 x 1 3 4 HHCS PN 171 with 3 1 2 Lockwasher PN 1103 c Install 1 8 NPT Flush Plug PN 1607 into Bearing Cap PN 51039 d Install High Shifting Gear PN 45071 and Bushing PN 45071 S1 on Bottom Plate on top of Bearing Housing Shifting Gear Detent Assembly Install Drive Gear PN 51072 over Motor Shaft PN 45077 Install Steel Ball PN 1906 and Plunger Spring PN A20 A1327133 into Drive Gear PN 51072 Apply permanent Loctite to 3 8 16 x 1 4 Set Screw PN 1028 Install Set Screw in Drive Gear PN 51072 tighten Set Screw until good detent action is achieved Proper adjustment is confirmed when resistance is encountered when shifting gear across detent groove on shaft Install Drive Gear PN 51072 with Shifting Shaft Assembly PN 45060 Shifting Yoke Assembly PN 45061 in Clutch Housing Assembly PN 51067 S3 using Washer PN 45068 and 3 16 x 1 Roll Pin PN 1006 Install Polypack Seal PN 12501375 and Motor Seal PN MCN 1377 into Seal Retainer PN 45077 A Install Seal Retainer Assembly and Motor Shaft Spacer PN 45076 onto Motor Shaft PN 45077 Install Motor PN 45078 with Motor Shaft Assembly in Clutch Housing using 4 1 2 13 x 1 Bolt PN 1110 and 4 1 2 Lockwasher PN 1103 Install A 20 Valve Sections with plumbing on Motor PN 45078 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong a
75. lls To insure maximum effectiveness during use both types of inserts must be periodically inspected and cleaned of foreign materials using a wire brush Our in house laboratory testing and tests performed by an independent third party have demonstrated the marks left on tubulars by both of our insert styles are almost negligible While our GRIT FACE insert system is not totally non marking the depth of the imprint left on the tubular after the application of very heavy loads is significantly less than the depth of slip marks left by conventional inserts Smooth style GRIT FACED inserts do not leave aligned slip marks which are known to reduce mechanical strength and lead to premature corrosion or fatigue failures in tubular goods Figure the marks left by smooth GRIT FACED inserts with standard toothed inserts Close exami nation will show it is almost impossible to distinguish the im pressions left by the GRIT FACED insert from the normal pipe mill surface imperfections It is our belief these results are considerably better than competitive systems as they are shallower are in a random pattern which reduces stress risers the tubulars and they do not contaminate the CRA tubing with steel iron or carbon As an additional benefit our GRIT FACE insert system does not require specially adapted handling tools so it can be used with almost all handling tools in use today Comparison of marks lef
76. mbly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K wa Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washer positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low fo
77. med Low or no flow from supply line Hydraulic bypass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 6 6 Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary TROUBLE SHOOTING Insufficient Torque A B C D E P Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Hydraulic Tong System A B C Problem Damage to motor Restriction of supply line excessive back pressure Defective gauge
78. mp BACKUP PARTS LISTS 51 5 1 2 JAW SET 2 1 16 3 1 2 ASSEMBLY Part No 2 Description SHCS 1 4 20 x 3 4 HHCS 3 8 16 x 3 1 2 O Ring 1 1 2 ID 1 3 4 OD 1 8 Width Jaw Clip Bottom 2 1 16 x 3 1 2 Jaw Clip Top 2 1 16 x 3 1 2 Jaw Roller Jaw Pin f 5 1 2 Std Jaw Jaw Tong f CJ 51A Assy 2 1 16 thru 3 1 2 f CLES5500 Std Tong 4 2 2 2 2 2 2 2 51 5 1 2 JAW SET 3 5 8 5 1 2 ASSEMBLY Part No Description SHCS 1 4 20 x 3 4 HHCS 3 8 16 x 3 1 2 O Ring 1 1 2 ID 1 3 4 OD 1 8 Width Jaw Roller Jaw Pin f 5 1 2 Std Jaw Jaw Clip Bottom 3 5 8 x 5 1 2 Jaw Clip Top 3 5 8 x 5 1 2 Jaw Tong f CJ 51B Assy 3 5 8 thru 5 1 2 f CLES5500 Std Tong N tS rN tS tS N SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 13 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS CJ LF 51A 5 1 2 LOW FRICTION JAW SET 2 1 16 3 1 2 ASSEMBLY Part No 2 Description SHCS 1 4 20 x 3 4 HHCS 3 8 16 x 3 1 2 O Ring 1 3 8 ID 1 5 8 OD 1 8 Width Bushing Garlock 22DU28 Jaw Clip Bottom 2 1 16 x 3 1 2 Jaw Clip Top 2 1 16 x 3 1 2 Jaw Roller Low Friction Jaw Pin f Low Friction Roller Jaw Tong f CJ LF 51A Assy 2 1 16 thru 3 1 2 f CLES5500 Std Tong
79. nd backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Ton
80. nd 5 1 2 Standard Backup Revision 12 00 Page 4 3 ASSEMBLY INSTRUCTIONS 20 Cam Follower Assemblies a Install 13 Cam Followers PN 1965 in Top Cage Plate PN 51008 with 13 3 16 Drive Zert PN 1004 and fasten with 13 5 8 18 Jam Nut PN 1150 b Install 13 Cam Followers PN 1965 in Bottom Cage Plate PN 51033 with 13 3 16 Drive Zert PN 1004 and fasten with 13 5 8 18 Jam Nut PN 1150 c Fit Top Cage Plate Cam Followers into Ring Gear groove Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear groove Fasten Cage Plates together using 4 1 2 13 x 3 1 2 SHCS PN 1108 21 A Door Assembly and Door Installation For Productions Before 11 2000 1 2 3 4 5 6 7 8 Press Bushing PN 51036 in top and bottom of Tong Door Assembly PN 51035A Install 7 8 14 Jam Nut PN 1178 on Door Shaft PN 45054 Install Door Washer PN 45025 and Bottom Door Bushing PN 1955 B onto Door Shaft PN 45054 Install Tong Door Shaft Assembly through Bottom Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate Door Washer PN 41037 and Top Door Plate Slide Top Door Bushing PN 1955 A and Door Washer PN 45025 onto Door Shaft Assembly Install 7 8 14 Nylock Nut PN 1177 and 1 8 NPT Zert PN 1001 onto Tong Door Shaft Assembly Install Door Switch Adjustment Sleeve PN 76131 onto top of Door Note Collar is cut with weld bevel and is to be welded to top of Tong Door Instal
81. nd the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong which could possibly have been damaged either during operation or transit i e Damage to hanger assembly mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 6 3 MAINTENANCE H Check gear selector and shaft Visually inspect shifting shaft for alignment and straightness D Check Hi Low Gear asse
82. o not leave the tooth marks normally seen with conventional steel dies Like the aluminum dies GRIT FACED dies do MER Dies not allow steel iron or carbon to contact the pipe body The absence of teeth greatly reduces stress risers and crevices which have been observed to cause premature failures in CRA tubing strings First proven in critical North Sea applications the CLINCHER GRIT FACED Die is rapidly becoming the standard die used with CRA strings around the world When properly used GRIT FACED Dies will not leave any significant marks on the pipe During recent lab tests the maxi mum depth of marks left after very high torque applications was 0 004 inches It is our belief these results are considerably better than competitive systems as they are shallower are in a random pattern which reduces stress risers in the tubulars and they do not contaminate the CRA tubing with steel iron or carbon GRIT FACED dies provide another major benefit Running of the tubulars is faster safer and less tiring for operators because they do not have to replace six sheets of carbide paper every joint Instead we recommend one die be removed every 10 joints and replaced with a die which has been brushed to remove any accumulated dirt or paint The introduction of the GRIT FACED Die brings the number of tong dies available to three as shown in The aluminum is a non marking die used on CRA tubulars at low to moderate torques GRI
83. o protect CRA tubing and casing strings from the hazards associated with the use of conventional steel toothed inserts combination of exotic materials used in these new inserts protect CRA tubulars from contamination associated with con ventional steel inserts GRIT FACED inserts are offered to fit almost all types of tubular handling tools We provide our inserts for manual and power slips elevators used to handle tubing casing drill pipe and drill collars Safety clamp inserts are available for handling drill collars and downhole tools Inserts are also avail able for manual tongs used with tubing casing and drill pipe CLINCHER Die Technology Ver 6 0 11 17 03 e mail sales superior mfg com Figure 5 Page 3 of 4 Two different styles of GRIT FACED inserts are avallable One has a cylin drical surface which has been coated with our grit material This style insert known as a smooth insert because it doesn t have any teeth is used to handle most CRA tubular goods The smooth insert will accommodate tubulars who s OD is coated with moderate amounts of foreign materials such as pipe mill coatings Our insert style has teeth which are coated with our grit material to protect the tubulars from iron contamination The mud grooves and recesses between the teeth provide room to accommodate large amounts of foreign materials which are often found on the exterior of tubulars when removed from we
84. or load cell SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 6 7 Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using Clincher integral backup system it is the length of backup arm NOT the tong arm length TROUBLE SHOOTING Difficulty Shifting Gears A B C D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B C Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough defective
85. pose of this section is to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant Use this section as a guide to help you familiarize yourself with the component parts of the CLES5500 We have included drawings on the following pages to aid in the assembly The drawings are laid out in the order in which you would assemble disassemble the unit Order of Assembly 1 Locate suitable working height Approximately 6 above your waist Tong Assembly Stands are available from Superior Manufacturing amp Hydraulics Inc which are custom made for tong service work 2 Install Bottom Tong Plate PN 51046A on Assembly Stand 3 Bolt CLES5500 Tong Mid Body PN 51047A to Bottom Tong Plate PN 51046A with 21 3 8 16 x 1 3 4 Bolt PN 1049 21 3 8 Lockwasher PN 1027 and 2 3 8 16 x 1 SHCS PN 1041 and 2 3 8 Hi Collar Lockwasher PN 1026 4 Press Bearing PN 1907 into Bottom Pinion Bearing Cap PN 51070 5 Install Bottom Pinion Bearing Cap Assembly onto Bottom Tong Plate PN 51046A using 3 1 2 13 x 1 1 4 Bolt PN 1111 with 3 1 2 Lockwasher PN 1103 and 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite 6 Dumbell Roller Assembly a Install 1 8 NPT Zert PN 1001 on Dumbell Roller Shaft PN 45031 b Install 7 8 14 Jam Nut PN 1178 onto Dumbell Roller Shaft PN 45031 making certain that it is installed on the end which has the grease port Tack weld nut to dumbell roller shaft
86. r Str ie Stam Pressure ush Plug 18 1 1562 1 4 MNPT x MJIC Tube Adapt Str 19 3 1571 1 2 MNPT x 3 8 Tube Adapter s 1 8 NUT 2 P N 1210 4 REQD PER BACKUP VIEWC C 4225 HWY 90 EAST 5 1 2 STANDARD BACKUP acc 12 13 00 TNGHAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS EY k BUCLS5500 Fittings Old 3 of 3 wpg SECTION12 CLINCHER LOADCELL and TORQUE GAUGE The CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers to products which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells Part Number SM15 29 C or SM20 29C Torque Rating 15 000 ft lbs or20 000 ft lbs Handle Length 29 inches Loadcell Type Compression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Loadcell Part Number CLC200 Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose Length 6 ft Assembly Documentation Calibration Certificate CLINCHER Load cells and Torque Gauges are produced by several manufacturers T
87. r damage or excessive wear cracks breakage and uneven wear patterns Reassemble jaw sections replacing any damaged parts Lubricate pins and rollers and reinstall in tong E Inspect hanger and all hoses for wear replace as necessary F Inspect hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins G Lubricate tong s cam followers upper and lower dumbell roller shafts door shaft idler gear shafts 2 pinion gear assembly and shift housing 2 zerts and re pack tong body cavity H wa Install dies of a size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong and all tools and parts are removed from the tong I With the proper dies installed in the tong place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 6 1 MAINTENANCE J Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure
88. rake Band Retainer Tab Door Switch Base Mount Bottom Plate f 5 1 2 Std Tong Brake Band Pin SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 9 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS 51063 01 LONG BRAKE BAND ASSEMBLY 2 REQD Description Brake Band Material 1 4 x 2 x 25 Ft Lg Roll Brake Band Eyelet Brake Band Long Brake Band Gusset 51063 02 SHORT BRAKE BAND ASSEMBLY 2 REQD Part No Description Brake Band Material 1 4 x 2 x 25 Ft Lg Roll Brake Band Eyelet Brake Band Short Brake Band Gusset SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 7 10 SECTION7 51 2 STD TONG amp BACKUP PARTS LISTS 51074 ENCODER ADAPTOR ASSEMBLY STANDARD ACCESSORY Description Screw Set 1 4 10 32 SHCS 3 8 16 x 1 Nut 1 2 Gr8 Screw Machine 3 8 6 32 Brass Encoder Cover Plate Encoder Coupling Mount Encoder Mounting Plate Encoder Coupling Female 1 2 1 4 1 1 1 1 1 Encoder Coupling Male OR1000 ENCODER ADAPTOR ASSEMBLY ACCESSORY When this assembly is used it replaces Standard Encoder Assembly 51074 Description Lockwasher 1 4 Hi Collar Screw Set 1 4 10 32 SHCS 3 8 16 x 3 4 SHC
89. rward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures specifications S Lubricate tong according to maintenance schedule preceding this section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 6 4 DU BEARING DRY WEAR PROCESS ARE ey Y s a 57 Du 1 Running in completed Low wear rate starts when up to 1096 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 5096 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari ngs 9 Inc Form 9818 5 93 TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B C D E P G H D J K SUPERIOR Manufacturing amp Hydraulics In
90. sconnect 1441 1 Male Quick Disconnect 1007 1 4 20 U Bolt 100 1 4 20 Nut 1072 3 8 16 x 3 3 4 HHCS 1027 3 8 Lockwasher 45064 Valve DVA20AMAOMASTRA44 N l l inini a N N N A20 V1526K 8 Handle A 20 8 Alb SUPERIOR uw Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND I CONSIDERED CONFIDENTIAL THI DISCLOSED COPIED OR REPI MAY NOT BE WED D MANUFACTURING amp HYDRAULICS d HI 5 WRITTEN CONSENT OF SUPERIOR REF 11 06 00 IIS INFORMATION HIS INFORMAT REV 106 DATE S Equip Manuals Dwgs CLES5500 Fittings Old wpg Page 11 5 3 4 HEX NIPPLE P N 1461 3 4 STREET ELBOW 3 4 UNION P N 1452 P N 1372 3 4 x 4 1 2 PIPE NIPPLE 2 PIN 1405 3 4 90 ELBOW FNPT x FNPT PIN 1588 3 4 HEX NIPPLE P N 1461 3 4 UNION P N 1372 1 2 90 ELBOW x FNPT PIN 1459 1 2 x 3 PIPE NIPPLE P N 1400 A 3 4 x 1 2 REDUCER BUSHING P N 1495 8 20 HANDLE P N A20 V1526K 8 3 REQD 1 MNPT FLUSH PLUG P N 1611 2 REQD 1 LOCATED ON BACK SIDE FOR RETURN 3 8 16 x 3 3 4 HHCS P N 1072 3 8 LOCKWASHER P N 1027 1 45 ELBOW MNPT x MNPT P N 1603 1 MALE WING TYPE QUICK DISCONNECT P N 1441 1 Q D CAP P N 1442
91. stomer turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 2 1 DESCRIPTION and APPLICATION Tong Application After completing the make up or break out cycle the Jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the Jaws to their fully open position The Tong cage plate braking system is self adjusting to compensate for brake band wear Field adjustments are not required under normal conditions Backup Application CLINCHER Backup has an throat lesign with three jaws that encircle the pipe The front jaws are operated by cam surfaces on the rear jaw cylinder During a jaw closing cycle the front jaws swing in and interlock as the rear die approaches the pipe Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR
92. t in 2 3 8 OD 4 6 ppf 13 Cr 85 ksi Sy tubing by GRIT FACED Inserts left and by conventional toothed inserts right Unretouched digitial photo at approximately 1X Figure 6 US and foreign Patents Pending CLINCHER CHROMEMASTER LOCKJAW LOW FRICTION and GRIT FACE are marks of SUPERIOR Manufacturing amp Hydraulics CLINCHER Die Technology Ver 6 0 11 17 03 e mail sales superior mfg com Page 4 of 4 ASSEMBLY INSTRUCTIONS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions Alltapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lesser grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG FASTENERS Size Application 1 4 20 NC door switch
93. trol lever is in neutral Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM A B C D E P G H Problem Incorrect die for size tubular Dies have material compacted in tooth area worn teeth Power unit pressure set Incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 6 9 Solution Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damag
94. ult in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic power unit CLINCHER Tongs and Backups are heavy tools They should be suspended from a secure high strength 7 8 WRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire rope should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated l
95. und Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and Grit Faced Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility Aluminum and Grit Faced Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Standard CLINCHER Tong and 5 1 2 Standard Backup Revision 12 00 Page 3 1 SUPERIOR Manufacturing amp Hydraulics uw TECH UPDATE A brief explanation of oil field dies the evolution of the CLINCHER Tong Die and advances in hydraulic power tong technology SUPERIOR s CLINCHER line of power tongs backups and accessories supplies the oil industry with equip ment used when installing oil field tubing casing and drill pipe These products are hydraulically powered wrenches which grip the exterior surf
96. wgs MANUFACTURING amp HYDRAULICS CLES5500 Dumbell wpg Page 9 6 TOP PLATE P N 51067A BOTTOM PLATE P N 51046A IDLER GEAR ASSEMBLY 1 8 ZERT 1 1 4 12 P N 1215 1216 IDLER PAD lt P N 1937 CI BEARING IDLER GEAR IDLER SHAFT pe P N 45096 IDLER SPACER 45097 IDLER PAD xe P N 1216 1 1 4 12 NUT PIN 1215 2 1 1 4 LOCKWASHER INTERNAL SNAP RING 1 1 4 LOCKWASHER Alb __SUPERIOR _ w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT SUPERIOR MANUFACTURING amp HYDRAULICS 10 27 00 REV LOG DATE REF S Equip Manuals Dwgs CLES5500 Idler wpg Page 9 7 3 4 HEX FLUSH PLUG P N 1610 Note Flush Plug used when Encoder is mounted For optional Encoder mounting see figure of Pinion Gear with Encoder 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD Use Removable Loctite TOP PLATE P N 51067A BOTTOM PLATE P N 51046 3 8 16 x 1 2 SET SCREW MT d P N 1029 2 REQD Use Removable Loctite 1 8 NPT ZERT P N 1001 PINION GEAR

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