! BDX-2/UL/Man/A
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1. 17 APPENDIX A PARTS LIST Part No Description 801863 120 Abatement Air Sampler Kit 120 VAC Kit includes pump tool kit single unit charger tubing and collar clip 801863 230 Abatement Air Sampler Kit 230 VAC Kit includes pump tool kit single unit charger tubing and collar clip 801863 Abatement Air Sampler pump only 801862 Rechargeable Battery Pack 298 0006 01 Single Unit Charger 120V 50 60 Hz Output 190 mA 402119 Single Unit Charger 230V 50 60 Hz Output 190 mA 850069 Universal Multi Station Charger 115V 50 60 Hz Output 180 mA 850070 Universal Multi Station Charger 230 V 50 60 Hz Output 180 mA CE 850086 BMS 200 5 Station Charger 115 230V Output 320 mA 850086 1 BMS 200 5 Station Charger 115 230V Output 320 mA CE 850089 1 BMS 100B 5 Station Charger 115 230V Output 230 mA CENELEC CE 380 0015 01 Tool Kit 201050 100 Replacement Filters pkg of 100 800556 Filter Kit 800142 Clip Assembly 3 8 200484 Tubing 36 1 4 ID 801863M Operation amp Service Manual For further information on spare parts please contact your Customer Service Representative 18 Document No 801863M Rev B APPENDIX B SPECIFICATIONS General Specifications COMMONS ES Q vesti fone reps Power Switch Flow Control Flow Indicator sense Built in rotameter range 500 4000 cc min with 500 cc div 20 Full Scale accu2. Inc COPYRIGHT NOTICE 02005 AII Rights Reserved No part ofthis document may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without prior written permission of Sensidyne Inc TRADEMARK NOTICE Sensidyne the Sensidyne logo Gilian and the Gilian logo are registered trademarks These trademarks are protected through use and registration in the United States The trademarks and service marks used in this document are the property of their respective companies and are used only for informational and explanatory purposes DISCLAIMER THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER TO ANY PARTY WHOSOEVER FOR ANY PROPERTY DAMAGE PERSONAL INJURY OR DEATH RECEIVED BY OR RESULTING FROM IN WHOLE OR IN PART THE IMPROPER USE INSTALLATION OR STORAGE OF THIS PRODUCT BY THE USER PERSON FIRM ENTITY CORPORATION OR PARTY NOT ADHERING TO THE INSTRUC TIONS AND WARNINGS IN THIS MANUAL OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT ADHERING TO ALL FEDERAL STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS THE SELLER SHALL NOT BE LIABLE FOR DIRECT INDIRECT CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS LIABIL ITY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DE FECTIVE THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED IN
3. should be properly calibrated prior to sampling The calibration flow adjust is recom mended using a Gilibrator 2 precision electronic flowmeter If you use a preci sion bubble meter other than the Gilibra tor 2 make certain you follow the instruc tions that came with your device Refer to Figure 2 1 and calibrate the pump as follows 1 Make certain the unit is properly charged 2 Using a small Phillips screwdriver back out the holding screw just enough so the anti tamper cover plate can be rotated 180 This ex poses the On Off switch and the flow adjust screw See Figure 1 1 3 Assemble the cassette filter holder for the sampling media Use the appro priate filter for the sampling method Compress the cassette by using a me chanical press or other means of ap plying pressure Use shrink tape around the cassette to cover joints and prevent leakage If a cassette adapter is used make certain it does not come in contact with the backup pad Document No 801863M Rev B 11 Gilian BDX ABATEMENT AIR SAMPLING PUMP Gilian Adjust flow SEXI Dx M on pump ff Y ZA A CAUTION On READ INSTRUCTIONS e Use only with specified BDXII Battery Pack Part No 801862 hog BDXII ABATEMENT AIR SAMPLER GILIBRATOR 2 or equivalent precision flowmeter Figure 2 1 BDXII Pump Calibration Flow Adjust 12 Document No 801863M Rev B Gilian BDX ABATEME
4. DO NOT run the pump beyond its recommended specifications Document No 801863M Rev B 7 SECTION ONE INTRODUCTION 1 1 OVERVIEW 1 2 GENERAL DESCRIPTION IMPORTANT You must read this manual in its entirety to ensure proper operation of your unit This manual contains basic information for operating and maintaining the Gilian BDXII Abatement Air Sampler The BDXY is capable of delivering up to 3 0 LPM of sample air for periods exceeding 8 hours with a nominal head restriction of up to 20 of water Primary application for the Abatement Air Sampler is asbestos sam pling though sampling for emissions dusts fumes and mists is also possible The BDXZ is designed for maximum util ity simplicity of operation long service life and extreme ease of maintenance Features of the BDXI Abatement Air Sam pler include Long life rechargeable battery pack e Battery pack rechargeable while at tached to unit or separately Belt clip for portability and convenience e High impact Lexan plastic case for durability e Light weight construction for comfort when unit is attached to belt Built in easily readable flowmeter Small long life pump The BDX Abatement Air Sampler con sists of a pump contained in a Lexan plas tic case electronic flow control system a pneumatic system and a rechargeable battery pack The BDX is shown in Fig ure 1 1 and Figure 1 2 The BDX Z sampler
5. behind orders currently in process Pack the instrument and its accessories preferably in their original packing and enclose your return address purchase or der shipping and billing information RMA number a description of the prob lem encountered with your instrument and any special instructions All prices are subject to change without notice If this is the first time you are dealing di rectly with the factory you will be asked to prepay or to authorize a COD ship ment Send the instrument prepaid to Sensidyne 16333 Bay Vista Drive Clearwater FL 33760 USA Attention Service Department RMA SERVICE OPTIONS The Sensidyne Service Department offers you a variety of service options which will help increase your user confidence while minimizing costly interruptions and maintenance costs These options include initial training on site technical assistance and full factory repairs Sensidyne has developed several programs which will allow you to select just the right options best suited to your applications and needs For further information contact the Sensidyne Service Department Document No 801863M Rev B 21 Notes W AMTAC MEDIQA SO 9001 2000 Registered W 16333 Bay Vista Dr e Clearwater FL 33760 USA e 800 451 9444 727 530 3602 e fax 727 539 0550 e e mail infor sensidyne com e www sensidyne com
6. racy Additional Features See through external filter housing with filter monitoring lens built in belt clip Dimensions xu cemere ets 3 6 QW x 3 9 H x 2 0 D 90 mm W x 100 mm H x 51 mm D Weight eee s 21 oz 595 g Power Supply Battery Pack nee nen 4 8 volt 1 8 amp hour Battery Type ee eer ces Rechargeable Nickel Cadmium Battery Charge Time 14 16 hours Expected Battery Life 300 500 charge recharge cycles Estimated Battery Life T 2 5 years lt 20 hours weekly use 1 5 2 5 years 20 39 hours weekly use 1 1 5 years 40 60 hours weekly use T Inactivity for extended periods may shorten nickel cadmium battery life Battery life estimates are based on proper battery maintenance Operating Specifications Operating Range 500 3000 cc min 0 5 3 0 LPM t 5 of set point over an 8 hour period 0 with no more than two 2 readjustments when operating at 2 0 LPM Operating Duration Full Charge 10 hours at 2 0 LPM with an inlet pressure of up to 20 of water at 21 C 70 F Operating Temperature 20 C to 45 C C4 F to 113 F Storage Temperature 40 C to 45 C 40 F to 113 F Charging Temperature 5 C to 45 C 41 F to 113 F Document No 801863M Rev B 19 APPENDIX C TROUBLESH
7. 1 2 BDXII Abatement Air Sampler Side View ccce 10 2 1 BDXZ Pump Calibration Flow Adjust sese 12 3 1 Battery Removal ui 15 3 2 Internal Filter Maintenance tet Rote tete te d 17 LIST OF TABLES 3 1 Estimated Battery Life nen nm A 16 6 Document No 801863M Rev B A WARNINGS PAN READ AND UNDERSTAND ALL WARNINGS BEFORE USE Read and understand ALL warnings before using this product Failure to read understand and comply with ALL warnings could result in property damage severe personal injury or death Read and understand ALL applicable Federal State and Local environmental health and safety laws and regulations including OSHA Ensure complete compliance with ALL applicable laws and regulations before and during use of this product UNDER NO CIRCUMSTANCES should this product be used except by qualified trained technically competent personnel and not until the warnings Operation and Service Manual labels and other literature accompanying this product have been read and understood The Operation and Service Manual must be read and understood by each user before operating this product or using its accessories in order to ensure proper and safe use and installation of this product and to ensure familiarity with the proper treatment and safety procedures in the event of an accident DO NOT remove cover or alter any label or tag on this product its accessories or related products DO NOT o
8. CLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FOR A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED 4 Document No 801863M Rev B TABLE OF CONTENTS PREFACE Packing List ew ed tes Eq A ett REN 3 4 gt WARNINGS eeu dece te GP et dae e E ea En A e abi 7 SECTION ONE INTRODUCTION 1 1 ii aetate ede DR ES eoa EC D rer UOS 8 1 2 General 1501011010 n aah nie ed tet las 8 SECTION TWO OPERATION 2 1 Introduction a a ere etu e recte 11 2 2 Calibration Flow Adjust sss 11 2 3 Operation eunt ete tae te P as 13 SECTION THREE MAINTENANCE 3 1 General Maintenance aeree 14 3 2 Battery Maintenance n eee 14 3 2 1 Battery Charging L a ua ete iso iin 16 3 2 2 Available Battery Chargers sss 16 3 3 Filter Maintenance oie ebbe em aee Pede b eda 17 Document No 801863M Rev B 5 TABLE OF CONTENTS SECTION FOUR APPENDICES Appendix A Parts 115 18 Appendix B Specifications 19 Appendix C Troubleshooting Guide r 20 Appendix D Returned Material Authorization e Returned Material Authorization eee 21 e Service ODHORBS c i dete EN 21 LIST OF FIGURES 1 1 BDXII Abatement Air Sampler Front View sss 9
9. Gilian Gilian By ABATEMENT AIR SAMPLER A CAUTION READ INSTRUCTIONS Use only with specified BDXII Battery Pack Part No 801862 Made in USA by AS AS ee EA DEED Y ME OPERATION amp SERVICE MANUAL Y 16333 Bay Vista Dr Clearwater FL 33760 800 451 9444 727 539 0550 FAX Revision B Document No 801863M The items listed below are shipped with the Gilian BDXIT Abate ment Air Sampler BDXII Abatement Air Sampler Tool Kit Tubing Operation and Seruice Manual ALWAYS check to make certain you have received all of the items listed above If you have any questions or need assistance contact your Sales Representative or call 800 451 9444 OR 727 530 3602 Document No 801863M Rev B 3 Gilian BDXII ABATEMENT AIR SAMPLING PUMP PROPRIETARY NOTICE This manual was prepared exclusively for the owner of the Gilian BDXII Abatement Air Sam pler The material within this manual is proprietary information and is to be used only to under stand operate and service the instrument By receiving this document the recipient agrees that neither this document nor the information disclosed within nor any part thereof shall be re produced or transferred physically electronically or in any other form or used or disclosed to others for manufacturing or for any other purpose except as specifically authorized in writing by Sensidyne
10. Low 20 hours over 2 5 years T Inactivity for extended periods may shorten battery life Table 3 1 Estimated Battery Life 16 Document No 801863M Rev B Gilian BDX ABATEMENT AIR SAMPLING PUMP 3 3 FILTER MAINTENANCE The BDXZ internal filter should be changed whenever it becomes clogged or dirty The condition of the internal filter is visible through the clear window on the filter assembly To change the BDXJ filter refer to Figure 3 2 and follow the steps below 1 Make certain the pump is turned off 2 Remove any tubing attached to the pump 3 Remove the 4 housing screws on the filter housing Remove the filter hous ing from the unit 4 Remove the filter O ring from the fil ter housing Remove and discard the old filter 5 Insert a new filter in the filter hous ing Make certain the filter is properly centered and flat 6 Insert the filter O ring in the filter housing Make certain the O ring is properly seated 7 Reinstall the center O ring Corange in its place on the pump Make certain it is properly seated 8 Reinstall the filter assembly back on the unit 9 Insert and tighten the 4 screws Repeat this procedure on a periodic basis or whenever the filter becomes clogged or dirty CENTER O RING Orange FILTER O RING Black FILTER FILTER HOUSING HOUSING SCREWS 4 Figure 3 2 Internal Filter Maintenance Document No 801863M Rev B
11. NT AIR SAMPLING PUMP 4 5 6 7 8 Move the On Off switch to the On position Set the pump flow rate by turning the flow adjust screw clockwise for in creased flow and counterclockwise for decreased flow Use the built in rotameter on the BDXIZI as a flow indicator only Accu rate flow adjustment settings must be made by using a Gilibrator 2 or equivalent flow calibration device for calibration measurements When calibrating the sampler for flow the sample collection device cyclone impinger filter cassette or sorbent tube should be in line When the desired flow rate has been attained move the On Off switch to the Off position The unit is now ready for sample collection 2 3 OPERATION Begin the sample run by switching the On Off switch to the On position Secure the front anti tamper cover The pump will operate at the flow rate set at the last calibration flow adjustment The sam pling run is terminated by moving the On Off switch to the Off position NOTE Itmay be necessary to readjustthe flow rate at least 2 times during the sampling period in order to maintain flow within 5 of the set flow rate After sampling remove the filter cassette and prepare the cassette filter for analysis Replace the cassette filter with a clean fresh filter Fully charge the battery pack preferably overnight to ensure enough power to complete the entire next sampling period The ac
12. OOTING GUIDE Cause Remedy Pump is running but no flow or reduced flow Internal filter may be clogged Remove obstruction or replace filter Unable to adjust flow rate to desired setting Sampling filter cassette is clogged Remove cassette If flow is now adjustable replace filter cassette System may have leaks Check for leaks in tubing assemblies and internal filter Repair leaks or replace asemblies as necessary Improperly seated or damaged Return unit to factory for repair valves or diaphragm Pump motor is worn or damaged Return unit to factory for repair Flowmeter float appears to be stuck System may have leaks If float is stuck at bottom of flowmeter identify other symptoms low or no flow with pump running etc and follow direction accordingly Float is stuck Return unit to factory for repair Pump will not run for the specified battery charge life Battery pack not properly installed Disconnect battery pack and re install it properly Battery pack may be damaged Charge or replace battery pack as needed or discharged Batteries may be exhibiting memory Allow battery pack to fully discharge FULLY recharge battery pack Pump motor is worn Return unit to factory for repair 20 Document No 801863M Rev B APPENDIX D RETURNED MATERIAL AUTHORIZATION Sensidyne maintains an instrument service facility at the factory to pr
13. RNAL EXTERNAL VENT CONTROL 7 FILTER ASSEMBLY SCREWS 4 INTERNAL FILTER ASSEMBLY BATTERY CHARGING JACK RECHARGEABLE BATTERY PACK BELT CLIP Figure 1 2 BDXII Abatement Air Sampler Side view 1 0 Document No 801863M Rev B SECTION TWO OPERATION 2 1 INTRODUCTION 2 2 CALIBRATION FLOW ADJUST Before using the for sampling the unit must be properly prepared This in cludes charging and calibrating the unit for proper flow rate When charging the unit make certain that the unit is fully charged This provides the unit with enough charge to complete a full period of sampling Follow the gen eral instruction provided in Section Three as well as the specific instructions pro vided with the particular charging device used CAUTION When charging the device make certain the AC outlet is nearby and readily accessible The BDX should be calibrated before and after each day of sampling Calibra tion should be performed using either an electronic bubble meter e g Gilibrator 2 or a precision rotameter that has been calibrated against an electronic bubble meter When a sampling train requires the use of an unusual combination of sampling me dia such as a glass fiber filter preceding an impinger these sampling media should be installed in line during calibra tion To ensure proper operation of the BDX 7 Abatement Air Sampling Pump the unit
14. battery pack is charged through a built in jack The jack is located on the side of the unit below the internal filter assembly Note that the charging plug is polarized to prevent improper in sertion CAUTION Donotshortthe battery terminals orthe charg ing jack Shorting will result in irreversible damage to the battery pack The battery pack may be charged while attached to the unit or charged separately Figure 3 1 shows how to remove the bat tery pack for battery pack replacement or for charging the pack separately from the unit 14 Document No 801863M Rev B Gilian BDX ABATEMENT AIR SAMPLING PUMP BATTERY PACK SCREWS 2 BATTERY CHARGING JACK RECHARGEABLE BATTERY PACK Figure 3 1 Battery Pack Removal Document No 801863M Rev B 15 Gilian BDX ABATEMENT AIR SAMPLING PUMP 3 2 1 Battery Charging Battery Life Battery life is usually measured in charge discharge cycles Gilian battery packs are capable of providing 300 500 charging cycles Since this is very difficult to track over the life of the battery Table 3 1 will help you to anticipate how long the bat tery should last The estimated battery life is based on proper battery maintenance Memory Effect Nickel Cadmium batteries will develop re duced capacity when the user does not maintain the practice of fully discharging or fully charging the battery after each use Memory effect takes tim
15. e to develop and usually can be eliminated with two discharge charge cycles Leakage Current Nickel Cadmium batteries always have a small internal leakage current If the bat tery pack has been removed from the charger for more than two days without use it will require additional charging to restore it to full capacity This process can be repeated 2 3 times without causing signs of memory effect 3 2 2 Available Battery Chargers Single Unit Charger Single unit chargers provide a constant rate charge of 190 mA and can fully charge a BDX7I battery pack in 14 hours Universal Multi Station Charger The Multi Station Charger can charge up to 5 battery packs simultaneously These chargers provide a timed constant rate charge of 180 mA and can fully charge a battery pack in 16 hours The unit auto matically switches to trickle charge 45 mA as each battery pack becomes fully charged BMS Multi Station Charger System The BMS Multi Station Charger amp Diag nostic System can charge up to 5 battery packs simultaneously The BMS offers timed charging that switches to a pulsed charge when the battery pack reaches full charge capacity Batteries can be charged in under 14 hours The diagnostic pro grams provide accurate test data regard ing battery voltage under load and battery capacity Pump Usage Weekly Use Est Battery Life T High 40 60 hours 1 1 5 years Medium 20 39 hours 1 5 2 5 years
16. is equipped with a basic control board which contains the flow control circuitry The board also con tains the On Off switch and the flow control potentiometer The pump will normally maintain set flow within 5 with no more than two 2 readjustments needed over an 8 hour pe riod However heavy filter media loading may make more frequent readjustments necessary The internal external vent control is lo cated on the top of the sampling pump You may select the venting control as de sired using the screwdriver provided with the pump Selecting the open circle posi tion will vent the pump s discharge exter nal to the sampler s case recommended for moist or corrosive sampling environ ments Selecting the closed circle will vent the pump s discharge internally rec ommended for dust laden environments Document No 801863M Rev B Gilian BDX ABATEMENT AIR SAMPLING PUMP OPEN CIRCLE EXTERNAL CLOSED CIRCLE INTERNAL INTERNAL EXTERNAL VENT CONTROL Gilian LOM E ABATEMENT AIR SAMPLER A CAUTION READ INSTRUCTIONS Use only with specified BDXII Battery Pack Part No 801862 Made in USA by ame nun FIVE Patent Pending gt Flow Adj E On FLOW ADJUST CONTROL POWER SWITCH ANTI TAMPER DOOR Figure 1 1 BDXII Abatement Air Sampler Front view Document No 801863M Rev B Gilian BDX ABATEMENT AIR SAMPLING PUMP INTE
17. ovide its cus tomers with both warranty and non war ranty repair service Sensidyne assumes no liability for service performed by per sonnel other than Sensidyne personnel To facilitate the repair process please contact the Sensidyne Service Department in advance for assistance with a problem which cannot be remedied and or re quires the return of the product to the factory All returned products require a Returned Material Authorization RMA number Sensidyne Service Department personnel may be reached at Sensidyne 16333 Bay Vista Drive Clearwater FL 33760 USA 727 530 3602 727 539 0550 FAX All non warranty repair orders will have a minimum fee whether the repair is autho rized or not This fee includes handling administration and technical expenses for inspecting the instrument and providing an estimate However the estimate fee is waived if the repair is authorized If you wish to set a limit to the authorized repair cost state a not to exceed figure on your purchase order Please indicate if a price quotation is required before au thorization of the repair cost understand ing that this invokes extra cost and han dling delay Sensidyne s repair policy is to perform all needed repairs to restore the instrument to its full operating condition Repairs are handled on a first in first out basis Your order may be expedited if you authorize an expediting fee This will place your order next in line
18. perate this product should it malfunction or require repair Operation of a malfunctioning product or a product requiring repair may result in serious personal injury or death DO NOT attempt to repair or modify the instrument except as specified in the Operation and Service Manual Contact the Service Department to arrange for a Returned Material Authorization RMA Use ONLY genuine Sensidyne replacement parts when performing any maintenance procedures described in this manual Failure to do so may seriously impair instrument performance Repair or alteration of the product beyond the scope of these maintenance instructions or by anyone other than an authorized service person could cause the product to fail to perform as designed and persons who rely on this product for their safety could sustain severe personal injury or death DO NOT operate in excessive chemical or water vapor atmospheres Failure to follow instructions may cause permanent damage to the equipment The BDX Abatement Air Sampling Pump employs rechargeable Nickel Cadmium batteries ALWAYS fully charge the battery pack before starting the pump DO NOT operate the unit with improperly maintained batteries This can cause pump failure or faulting DO NOT operate the unit with a dirty or blocked inlet filter This can cause pump failure or faulting DO NOT drop crush or roughly handle the unit and NEVER submerge the unit in water This can cause pump failure or faulting
19. tual time to achieve a fully charged battery pack depends on the charging de vice used see Section Three Document No 801863M Rev B 13 SECTION THREE MAINTENANCE 3 1 GENERAL MAINTENANCE 3 2 BATTERY MAINTENANCE The BDX Abatement Air Sampling Pump is relatively maintenance free Most main tenance involves periodic inspection of the unit battery maintenance and filter maintenance General inspection involves checking the unit for blockage and pump capacity as follows 1 Examine the unit for physical dam age Make certain that all case com ponents and connections are tight 2 Turn on the pump and check the flowmeter 3 Ifthere is no flow check all tubing for blockage 4 Check for gross contamination with dust mud etc If contaminated or ex cessively dirty replace the internal fil ter 5 Also check the Troubleshooting Guide Appendix C and make any corrective action If the problem still exists return the unit for repair see Appendix D for obtaining a Returned Material Authorization The Gilian Abatement Air Sampler uses rechargeable Nickel Cadmium batter ies The battery packs must be fully charged and maintained properly to achieve maximum pump run time The battery pack has an output of 4 8 Vdc and a capacity of 1 8 ampere hours It is in cumbent upon tbe pump user to ensure that the battery pack bas enough charge to complete the intended run time The BDX
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