Runway Closure Marker, LX
Contents
1. Maximum Tongue Weight Full Fuel Tank sa Maximum Tongue Weight Full Fuel Tank amp Second 245 Ibs Unit on Rear Hitch Maximum Length Raised 12 MAINTENANCE Maintenance Schedule NOTICE Never perform any work on this unit unless you are authorized and qualified to do so Always read the operator service manual s before any repair is made After completing maintenance or repair check for correct functioning of unit If not functioning properly always tag DO NOT OPERATE until all problems are corrected Component Frequency Procedure starter Fan Bali Every 100 Hours Check Tension Adjust to instructions in Maintenance Section Before Each Use Inspect and Tighten Wash Unit After Each Use Remove Dirt and Debris For Kubota Diesel Engine maintenance see owners manual 13 MAINTENANCE NOTICE Never perform any work on this unit unless you are authorized and qualified to do so Always read the operator service manual s before any repair is made After completing maintenance or repair check for correct functioning of unit If not functioning properly always tag DO NOT OPERATE until all problems are corrected LIGHT BULB REPLACEMENT 1 Clear area of bystanders 2 Lower display 3 Turn off the generator If applicable remove alternate power source DANGER ELECTRICAL HAZARD 1 DISCONNECT POVVER SUPPLY BEFORE SERVICING 4 Replace defective light bulb vvith Par 38 902. A 10 10 11 12 13 14 15 SETUP Tow the marker to the operating location Using the jack on the tongue lower it to the ground to unhitch the marker from the tow vehicle Remove the tail light connector and safety chains Move the tow vehicle away from the marker Lower the jack extension tubes and pin in the horizontal position figure 1 Rotate front jacks replace pins in lock position and raise the marker enough to raise the jack on the tongue Rotate tongue jack to storage position Rotate rear jacks replace pins in lock position and level marker using all four jacks and bulls eye figure 4 Remove storage hairpins on arms and rotate display arms partially out Replace hairpins PINCH POINT HAZARD Keep hand safe distance away from hazard Failure to heed this warning could result in serious injury or death Remove hitch pins from storage position on display arms figure 2 Rotate each arm into operating position Place hitch pin into lock position and secure hitch pin with a hairpin for each arm figure 3 Clear area around marker of all debris and bystanders Start engine Refer to the engines operator s manual for procedures Raise the display using the Raise Lovver switch figure 4 Verify display operating position figure 6 Activate display lights figure 4 If lights do not flash turn display switch off and on to reset flasher Activate Auto Dimmi
3. 13 14 15 16 17 18 19 20 21 22 23 24 25 26 271 26 29 30 31 32 33 34 35 36 3f 38 39 40 41 42 43 44 45 46 47 48 49 90 91 92 53 54 55 56 57 07 1597 07 1604 07 1718 07 1757 07 1762 07 1763 07 1764 07 1838 07 2032 07 2116 07 2647 07 2826 07 2952 07 2956 07 3100 07 3120 07 3278 07 3279 07 3441 07 3473 07 3617 07 3654 07 3661 07 4052 07 4183 07 4530 07 4815 07 5270 07 5374 07 5867 07 6869 07 7287 07 7471 07 7472 07 7519 07 7541 07 7542 07 7543 07 7892 07 7936 13 16406 13 16757 13 16775 13 16776 13 16777 13 17150 13 17589 13 8784 MAIN FRAME BOTTOM serial 1052001 amp Up Qty Description ma a a a SH fA ND NNN I AH AHA AH HK I NONONG AN BO GONNNN A OC JS ANNOG Rivet Pop Steel 3 16 x 1 2 Chain 3 8 41 Links High Test Gr43 Washer Lock Split Medium 3 8 Box Battery Plastic 13 38 x 10 18 x 10 5 Washer Lock Split Medium 1 2 Washer Flat Gr8 1 2 SAE Nut Hex Gr8 1 2 13 Loom Clip Rosebud Flex Clevis Double Link 9 32 Gr80 Screw HHC Gr8 3 8 16 x 1 1 4 Screw HHC Gr8 5 8 11 x 3 3 4 Axle Leaf Screw HFH CL 10 9 M6 1 x 20 Nut Insert M6 x 1 Grip 027 165 Jack 20004 Swivel Washer Flat Gr8 5 8 Nut Hex Gr8 3 8 16 Washer Flat Gr8 3 8 Screw HHC Gr8 1 2 13 x 3 1 2 Pin Clevis Gr2 3 4 x 3 Nut Insert Hex M6 x 1 Nut Hex Gr8 3 8 16 Screw HHC Gr8 3
4. LIGHT CONSTRLUCTPIN GROUP SWEEPSTER LX peor Runway Closure Marker amp HARLEY fe MCIMILLEMN 5 SWEEPSTER Thr Power of Comhined xcellemcoe Sweepster Serial Number Manual Number 51 2720 Release Date May 2011 Serial Number 0912001 amp Up 800 456 7100 www paladinlcg com Sweepster 2800 N Zeeb Rd Dexter MI 48130 United States of America Notes TABLE OF CONTENTS ES ONG TIN reelle esse 4 SAFETY OTAFEMENT S citem tent EE aa a aja ao 4 GENERAL SAFBETLCPREOGAUTIONS Ess is 5 7 SAFE FY SONGS LABEL S ida 8 9 DE S eM 10 ORE PATON rai 10 SERVICE SNE 10 TRANSPORTOR STORAGE csee baa aaa a a a ag ad aa aga aa wee bak da aaa 11 PRODUE EINFORMANON c rmn 12 MAINTE NANCE ai aga aga Ga a a aapa ag DE Ep 13 14 NGE BULB REPLACEMENT tasa 14 ADJUSTMENT OF GENERATOR BELI as ee 14 MAINTENANCE RECORD anaa ana atan add 15 TROUBLESHOOTING o 16 AU NIE EO Ranco 18 23 MAIN FRAME BOTTOM estades a ken 24 27 K BOTAGENERATORASSENBL iaa ueber 28 29 CUMMINGS 5K GENERATOR ASSEMBLY anna ia 30 31 POWERASSEVIBLY WITHOUT GENERATOR FE une 32 jr EE 33 ic Papa LOS OC RO ae I a EE ee cee eee ert 34 CONTROLBOX qe iia ita 35 BOB PORQUE SPELIFEIERHONS deep 36 WARRANTY cee sce ch re TK ee 37 INTRODUCTION Purpose of Runway Closure Marker This temporary runway closure marker is designed solely for the use on runways for construction cleanup maintenance and similar operations Use in any other way is considered contrary to t
5. Know and follow good work practices when assembling maintaining repairing mounting removing or operating this equipment WARNINC A KNOW YOUR EGUIPMENT Know your equipments capabilities dimensions and operations before operating Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to assure it is tight Make certain that all locking pins latches and connection devices are properly installed and secured Remove and replace any damaged fatigued or excessively worn parts Make certain all safety decals are in place and are legible Keep decals clean and replace them if they become worn and hard to read PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses goggles or a face shield when driving pins in or out or when operation causes dust flying debris or any other hazardous material LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them Do not use support material made of concrete blocks logs buckets barrels or any other material that could suddenly collapse or shift positions Make sure support material is solid not decayed warped twisted or tapered Lower booms to ground level or onto blocks Lower booms and attachments to the ground before leaving the cab or operator s station USE CARE WITH HYDRAULIC FLUID PRESSURE Hydraulic fluid unde
6. Rectangular Plug Plastic 2 Square Washer Flat Gr2 6 Washer Lock Gr8 6 Nut Hex Gr2 6 32 Gauge Level 45 0 45 Stick On Wire Harness Display Inner Wire Harness Display Outer Limit Switch MEA 9111 Screw Pan Head 6 32 x 1 3 8 Plate Mounting Light Reflector Outside Plate Reflector Outside Weld Pivot Plate Mounting Light Reflector Inside Plate Reflector Inside Weld Frame Weld Lock Arm Closed Assembly Lamp Holder Label Operating Position Level 24 Nut Rivet 5 16 18 150 312 Grip 23 MAIN FRAME BOTTOM Serial 1051999 8 Down 24 Item Part EA ONS 03 4329 07 0144 07 0181 07 0196 07 0197 07 0786 07 1044 07 1185 07 1309 07 1604 07 1762 07 1763 07 1764 07 1838 07 2032 07 2647 07 2826 07 2952 07 2956 07 3100 07 3120 07 3278 07 3441 07 3473 07 4052 07 4183 07 4815 07 5270 07 5374 07 5867 07 7287 07 7455 07 7471 07 7472 07 7519 13 16406 13 16757 13 16775 13 16776 13 16777 13 8784 28 3557 MAIN FRAME BOTTOM Serial 1051999 amp Down Qty Description NNBANNA A RON U a gt O 00 Da a a RR BRR RRR AAO HYNANNOONAANNAA A Clamp Hose 3 4 Rubber Coated Nut Lug Gr2 1 2 20 x 5 8 Nut Hex Lock 5 8 11 Gr8 Pin Clevis 1 2 x 2 Pin Clevis 1 2 x 3 Pin Cotter Gr2 3 16 x 1 1 2 Pin Cotter Gr2 5 32 x 1 1 2 Nut Hex Gr2 10 32 Screw HHC Gr8 1 2 13 x 1 1 4 Chain 3 8 41 Links Hig
7. the product b Timely Repair and Notice In order to obtain the Limited Warranty i the product must be repaired within thirty 30 days from the date of failure and ii a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty 30 days from the date of repair c Return of Defective Part or Product If requested by Paladin Light Construction the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specified by Paladin Light Construction with freight PRE PAID by the claimant to allow Paladin Light Construction to inspect the part or product Claims that fail to comply with any of the above terms and conditions shall be denied LIMITATIONS AND EXCLUSIONS THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN AMOUNT IN EXCESS OF THE PURCHASE PRICE OR AT THE OPTION OF PALADIN LIGHT CONSTRUCTION THE REPAIR OR REPLACEMENT OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR DAMAGE IS BASED THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAI
8. 8 16 x 3 1 2 Screw HHC Gr8 3 8 16 x 3 4 Pin Hitch 5 8 x 4 with Clip Nut Hex Nylock CL8 8 M6 x 1 Hook Slip with 3 8 Clevis amp Latch Assembly Tire Wheel 4 x 4 5 Fender Plastic 25 Inches Jack 100 Swivel Manual Holder Actuator 24 Stroke 1000 Ib Wire Harness Input Control Wire Harness Output Control Actuator Display Connector 905 Male Plug 3 Blades Prongs Turn Lock Washer Flat Gr2 6 Washer Lock Gr8 6 Nut Hex Gr2 46 32 Switch Limit MEA 9111 Screw Flat Head 6 32 x 1 3 8 Weld Support Actuator Tube Mounting Jack Weld Trailer Frame Upper Left Weld Trailer Frame Upper Right Weld Trailer Frame Plate Mounting Manual Tube Plate Mounting Limit Switch Angle 1 1 2 x 1 1 2 x 60 with Holes 2f KUBOTA GENERATOR ASSEMBLY SHORT END OF ISOMOUNT THREAD ROD FACE DOWN 28 KUBOTA GENERATOR ASSEMBLY Item Part OS SAI 03 4329 07 0140 07 0141 07 0372 07 0871 07 1430 07 1718 07 1731 07 1757 07 3278 07 3279 07 3432 07 3617 07 3728 07 3920 07 4032 07 4033 07 4052 07 4202 07 4207 07 4208 07 4605 07 4831 07 5370 07 5387 07 6869 07 7477 09 0174 13 16785 e N gt AI NI OU a AQU BE ERO OC RN OO NyNON DNnNnN gt Qty Description Clamp Hose 3 4 Rubber Coated Washer Lock Gr2 10 Nut Hex Gr2 10 24 Latch Rubber 2 5 inches Battery 24 3 425CCA Washer Flat 10 Washer Lock Split Medium 3 8 Terminal Battery Un
9. Assembly Lamp Holder Plastic Label Operating Position Level 19 MAIN FRAME TOP Serial 1021145 to 1051999 Detail B Detail A 20 ltem Part 1 03 4329 2 07 0018 3 07 0148 4 07 1747 5 07 1973 6 07 3273 7 07 3275 8 07 3278 9 07 3279 10 07 3617 11 07 3654 12 07 4052 13 07 4130 14 07 4183 15 07 4213 16 07 6297 17 07 7064 18 07 7526 19 07 7527 20 07 7567 21 07 7813 22 07 7814 23 13 16812 24 13 16813 25 13 16819 26 13 16821 27 13 16822 28 13 16836 29 13 16966 30 28 3558 31 50 0863 32 RHVV8642 Qty 2 4 4 4 24 24 24 2 4 28 4 2 22 4 4 28 160 ft 8 1 4 4 4 4 4 4 4 1 2 22 1 24 MAIN FRAME TOP Serial 1021145 to 1051999 Description Clamp Hose 3 4 Rubber Coated ocrew HHC Gr8 3 8 16 x 1 Nut Hex Lock 3 4 10 Gr8 Clip Hairpin 1 4 Screw HHC Gr8 5 16 18 x 1 1 4 Washer Lock Split Medium 5 16 Washer Flat Gr8 5 16 Nut Hex Gr8 3 8 16 Washer Flat Gr8 3 8 Nut Insert M6 x 1 Hex Nut Hex Gr8 3 8 16 ocrew HHC Gr8 3 8 16 x 3 4 Lamp 90 BR38 Spot 120 Volt Clear Pin Hitch 5 8 x 4 with Clip Screw HHC GR8 3 4 10 x 4 Screw HHC CL 10 9 M6 x 1 25mm Tape Reflective Plug Plastic 1 1 2 x 2 1 2 Rectangular Plug Plastic 2 Square Gauge Level 45 0 45 Stick On Wire Harness Display Inner Wire Harness Display Outer Plate Mounting Light Reflector Outside Plate Reflector O
10. 7 7292 1 Wire Harness 4 Wire Female 5 07 0825 1 Wire Harness 4 Wire Wishbone 25 Ft 33 Item Part 1 03 0018 2 03 1701 3 07 1718 4 07 3279 o 07 3654 6 07 5043 7 07 7248 8 09 0143 9 13 16322 34 FUEL TANK 60 GALLON Qty Description N NA D AA ROD Elbow 90 4FP 8MP Barb 5 4MP Brass Washer Lock Split Medium 3 8 Washer Flat Gr8 3 8 Nut Hex Gr8 3 8 16 Fitting Barb Brass 3 16 1 Tank Fuel 60 Gallon Neoprene 3 x 0625 Weld Strap Tank CONTROL BOX NOTE DO NOT USE NUTS SUPPLIED WITH SWITCHES BETWEEN BOOT COVERS 8 ENCLOSURE Item Part ee SS 07 0343 07 1805 07 1824 07 6831 07 7141 07 7142 07 7143 07 7456 07 7457 07 7459 07 7460 07 7537 07 7540 07 7541 07 7542 Qty Description RAHA RH OC ONNN AAD Q Switch Toggle 2 Position Switch Toggle DPDT Boot Switch Cover Pin Size 16 Gold Washer HD30 18 Shell Nut HD30 18 Shell Gasket HD30 18 Shell Terminal Pin 12 14 Terminal Socket 12 14 Connector Plug 34 18 8 Pin Connector Plug 34 18 8 SN Wedge 4 Pin Screw Gr2 6 32 x 625 Washer Flat Gr2 6 Washer Lock Gr8 6 Item Part 16 17 18 19 20 21 22 24 25 26 27 07 7543 07 7563 07 7566 07 7792 07 7865 13 16848 13 17559 23 50 0723 50 0782 90 0826 90 0827 90 0847 Qty Description ZA Nut Hex Gr2 46 32 Gasket for 07 7562 Gauge Level Eye 1 1 4 Connecto
11. ILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY THIS STATEMENT IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY THIS STATEMENT IS USED WHERE EQUIPMENT OR PROPERTY DAMAGE COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY THIS SYMBOL BY ITSELF OR USED WITH A SAFETY SIGNAL WORD THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH GENERAL SAFETY PRECAUTIONS GENERAL SAFETY PRECAUTIONS WARNING A WARNING A READ MANUAL PRIOR TO WARNING INSTALL Improper installation operation or maintenance of this equipment could result in serious injury or death Operators and maintenance personnel should read this manual as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVERS MANUAL A WARNING A READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this equipment Know and obey all OSHA regulations local laws and other professional guidelines for your operation
12. M IS BASED ON BREACH OF CONTRACT BREACH OF WARRANTY NEGLIGENCE OR OTHER CAUSE AND WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT Attachment Technologies Inc a subsidiary of Paladin Brands Holding Inc PBHI is referred to herein as Paladin Light Construction February 10 2010 37
13. afe 1 distance Failure to heed this vvarning could result in serious injury or death 3 Lovver the display 4 Shut of the engine 5 Remove hitch pins from arms and partially rotate tovvards storage position 6 Replace hitch pins and secure vvith hairpins 7 Rotate arms into storage position and secure with hairpins 8 Raise rear jacks and place in storage position figure 5 9 Lower tongue jack 10 Raise front jacks and place in storage position figure 5 11 Hitch the marker to the tow vehicle Attach the tail light connector and safety chains 12 Raise the jack on the tongue Rotate tongue jack to storage position and secure F i 7 we y AZ 4 c L figure 5 figure 6 11 PRODUCT INFORMATION Specifications and Model Views Maximun Length Storage Towing Maximum Height storage Maximum Width Storage Towing Maximum Weight 1854 lbs No Fuel Maximum Length 127 9 inches Towing amp Storage Position Maximum Width in Towing amp Storage Position pete NCIS ZA N Maximum Height in 76 5 inches P N Towing amp Storage Position El AL TE LA IC er UdL N Maximum Width in Raised 188 5 inches Operating Position Ec Maximum Length in Maximun VVidth Raised Raised Position ENS Maximum Height in Raised Operating Position SEEN Maximum Tongue Weight Empty Fuel Tank zn DS Maximum Height Raised CN YA 2 AN 1 Y
14. any accessories that can catch in moving parts If you have long hair cover or secure it so that it does not become entangled in the equipment Work on a level surface in a well lit area Use properly grounded electrical outlets and tools Use the correct tool for the job at hand Make sure they are in good condition for the task required GENERAL SAFETY PRECAUTIONS WARNING A CONTINUED Wear the protective clothing equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls know its capabilities dimensions and all safety requirements See your prime movers manual for these instructions Keep all step plates grab bars pedals and controls free of dirt grease debris and oil Never allow anyone to be around the equipment when it is operating Do not allow riders on the attachment or the prime mover Do not operate the equipment from anywhere other than the correct operators position Do not alter or remove any safety feature from the prime mover or this attachment Know your work site safety rules as well as traffic rules and flow When in doubt on any safety issue contact your supervisor or safety coordinator for an explanation WARNING A WARNING A GENERAL SAFETY PRECAUTIONS CONTINUED REMOVE PAINT BEFORE WELDING OR HEATING Hazardous fumes dust can be gen
15. erated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area and dispose of paint and solvent properly Remove paint before welding or heating When sanding or grinding paint avoid breathing the dust Wear an approved respirator If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating END OF LIFE DISPOSAL At the completion of the useful life of the unit drain all fluids and dismantle by separating the different materials rubber steel plastic etc Follow all federal state and local regulations for recycling and disposal of the fluid and components SAFETY SIGNS 8 LABELS 1 PAPAH POT HAZARD Kop char HOT SAAT ACE Da eel teueh 9 50 0777 REQUIRED OY FAL AC Ho 1520 IHREM This visual aid indicating Immporary sure elaaore mult be checked der ope ogeralion every Teen Fours T H i 10 50 0782 a a E o uu x 11 50 0826 SAFETY SIGNS amp LABELS There are several specific signs on this sweeper The exact location of the hazards and description of the hazards are reviewed Placement or replacement of Safety Signs 1 Clean the area of application with nonflammable solvent and then wash the same area with soap a
16. h Test Gr43 Washer Lock Split Medium 1 2 Washer Flat Gr8 1 2 SAE Nut Hex Gr8 1 2 13 Loom Clip Rosebud Flex Clevis Double Link 9 32 Gr80 Screw HHC Gr8 5 8 11 x 3 3 4 Axle Leaf Screw HFH CL10 9 M6 1 x 20 Nut Insert M6 x 1 Grip 027 165 Jack 2000 Swivel Washer Flat Gr8 5 8 Nut Hex Gr8 3 8 16 Screw HHC Gr8 1 2 13 x 3 1 2 Pin Clevis Gr2 3 4 x 3 Screw HHC Gr8 3 8 16 x 3 4 Pin Hitch 5 8 x 4 with Clip Hook Slip with 3 8 Clevis amp Latch Assembly Tire Wheel 4 x 4 5 Fender Plastic 25 Inches Jack 100 Swivel Actuator 24 Stroke 1000 Ib Mount Anti Shock Wire Harness Input Control Wire Harness Output Control Actuator Display Connector 90 Male Plug 3 Blades Prongs Turn Lock Weld Support Actuator Tube Mounting Jack Weld Trailer Frame Upper Left Weld Trailer Frame Upper Right Weld Trailer Frame Angle 1 1 2 x 1 1 2 x 60 with Holes Assembly Encloser 14 x 12 x 6 5 25 Item Part N O Se N 03 4329 07 0144 07 0181 07 0196 07 0197 07 0786 07 0871 07 1044 07 1177 Qty ON NI a BON MAIN FRAME BOTTOM Serial 1052001 amp Up Description Clamp Hose 3 4 Rubber Coated Nut Lug Gr2 1 2 20 x 5 8 Nut Hex Lock 5 8 11 Gr8 Pin Clevis 1 2 x 2 Pin Clevis 1 2 x 3 Pin Cotter Gr2 3 16 x 1 1 2 Battery 24 3 425 CCA Pin Cotter Gr2 5 32 x 1 1 2 Clamp Rubber Coat 1 2 x 3 4 Item Part 10 11 12
17. he intended use Compliance with and strict adherence to operation service and repair conditions as specified by the manufacturer are also essential elements of the intended use Contacting Sweepster If you have any questions about information in this manual or need to order parts please call write fax or e mail SWEEPSTER Sweepster 2800 North Zeeb Road Dexter Michigan 48130 Phone 734 996 9116 800 456 7100 Fax 734 996 9014 e mail sweepster paladinbrands com For help with installation operation or maintenance procedures contact our Technical Service Department Direct product questions and parts orders to our Sales Department When ordering parts or accessories be prepared to give the following information e Runway closure marker model serial number and date of purchase e Part number description and quantity Use only manufacturer replacement parts Substitute parts may not meet the required standards Terms Used in Manual Right hand left hand front and rear are determined from the operator s perspective using the control box switches in the normal operating position Warranty To validate the warranty for this unit fill out the warranty card or warranty pages located in the back of this manual Then send this information to SWEEPSTER SAFETY STATEMENTS DANGER A WARNING A CAUTION A NOTICE A THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH W
18. it Medium 3 8 Terminal Battery Universal to P Mounting Wire Bulk Black 10ga Wire Bulk White 10ga Screw HHC Gr8 3 8 16 x 1 1 4 Washer Flat Gr8 3 8 Screw HHC Gr8 1 4 20 x 1 Nut Hex Gr8 3 8 16 Screw HHC Gr8 3 8 16 x 2 Bolt Carriage Gr5 3 8 16 x 2 Nut Hex Nylock 1 4 20 Gr8 Cable Battery 6 Red Cable Battery 6 Black Fitting 1 2 Liquid Tite Plastic Terminal Ring 3 8 6ga Conduit 1 2 Plastic Flex Boot Battery Eye 2 8 ga Red Tank Fuel 60 Gallon Mount Anti Shock with 10 32 Stud Box Outlet Dead End Receptacle Cover Plate Wire Harness Wire Bulk Green 10ga Neoprene 50 Duro 3 x 0625 Plate 1 2x 1 1 2x 1 1 2 Weld Strap Tank Plate Mounting Gen Set Assembly Enclosure 14 x 12 x 6 5 Assembly Load Heater Label Diesel Fuel Only Washer Heavy 3 8 31 POWER ASSEMBLY WITHOUT GENERATOR Item Part Qty Description 1 07 0915 2 Terminal Butt 12 10 Vinyl 2 07 1185 4 Nut Hex Gr2 10 32 3 07 1499 4ft Wire Red 10ga 4 07 1731 2 Terminal Battery Universal to P Mounting 5 07 1900 4ft Wire Black 10ga 6 07 3527 1 Charger Battery 1 5 amp T 07 7709 4 Mount Anti Shock with 10 32 Stud 8 13 60243 1 Cord Charger 9 28 3577 1 Assembly Enclosure 14 x 12 x 6 5 32 TAIL LIGHT Item Part Qty Description 1 07 0358A 1 Light Tail Left 2 07 0358B 1 Light Tail Right 3 07 0824 1 Wire Harness 4 Wire Truck 4 0
19. iversal to P Mounting Box Battery Plastic Black Nut Hex Gr8 3 8 16 Washer Flat Gr8 3 8 Screw HHC Gr8 1 4 20 x 3 4 Nut Insert Hex M6 x 1 Washer Flat CL8 8 M6 Rivet Pop SS 3 16 x 251 375 Grip Washer Flat Gr8 1 4 Nut Hex Nylock 1 4 20 Gr8 Screw HHC Gr8 3 8 16 x 3 4 Handle Plastic for Electric Control Box Cable Battery 6 Red 5 75 Ft Cable Battery 6 Black 5 75 Ft Screw HHC CL 10 9 M6 1 x 20mm Screw BHC 10 24UNC 2B x 3 4 Nut Hex Lock Gr8 3 8 16 Terminal Ring 3 8 6ga Manual Holder Kit Generator Engine Rubber Belt 2 Ply 3 16 x 10 inch Weld Engine Cover 29 CUMMINGS 5K GENERATOR ASSEMBLY A TA A AMA E mmn 81 FROM 28 8 T s 327 GREEN FROM 67 oo GROUND IDE AE WHITE FROM 67 oo COM NS GE A 8 rro o o I r E Ht BLACK FROM 87 oo HOT CUMMINGS 5K GENERATOR ASSEMBLY Item Part O 99 NO SET a Co iC 03 0018 03 0454 03 3231 03 9622 07 0538 07 1095 07 1185 07 1718 07 1731 07 1900 07 1901 07 2116 07 3279 07 3637 07 3654 07 3657 07 3702 07 4033 07 4207 07 4208 07 4324 07 5387 07 5402 07 5715 07 7248 07 7709 07 7894 07 7895 07 7896 07 7935 07 7963 09 0143 12 3654 13 16322 13 17617 28 3577 28 3578 50 0771 P851606 Qty Description Elbow 90 4FP 8MP Barb 4 2MP90 Barb 4 4MP Brass Genset 5 0 Diesel Clamp Screw MM 4 1 4 5 8 Hose Fuel 1 4 Nut Hex Gr2 10 32 Washer Lock Spl
20. l box Replace fuse AGC15 NOTES MAIN FRAME TOP Serial 1021144 amp Lower ltem Part 1 03 4329 2 07 0018 3 07 0148 4 07 1747 5 07 3278 6 07 3279 T 07 3522 8 07 3617 9 07 3654 10 07 3745 11 07 3748 12 07 4052 13 07 4130 14 07 4183 15 07 4213 16 07 6682 17 07 7064 18 07 7064 19 07 7064 20 07 7473 21 07 7526 22 07 7527 23 07 7567 24 13 16812 25 13 16813 26 13 16819 21 13 16821 28 13 16822 29 13 16836 30 13 16966 31 28 3566 32 50 0863 MAIN FRAME TOP Serial 1021144 amp Lower Qty Description 98 7ft 25 3ft 26 ft N BAMONnNA AA RA BAKO OO Clamp Hose 3 4 Rubber Coated Screw HHC Gr8 3 8 16 x 1 Nut Hex Lock 3 4 10 Gr8 Clip Hairpin 1 4 Nut Hex Gr8 3 8 16 Washer Flat Gr8 3 8 Screw HFH CL 10 9 M6 1 x 20 Nut Insert M6 x 1 Hex Nut Hex Gr8 3 8 16 Washer Flat CL8 8 M10 Screw HHC CL10 9 M10 1 5 x 25mm Screw HHC Gr8 3 8 16 x 3 4 Lamp 90 BR38 Spot 120 Volt Clear Pin Hitch 5 8 x 4 with Clip Screw HHC GR8 3 4 10 x 4 Nut Insert M10 1 5 3 8 7 9 Tape Reflective Tape Reflective Tape Reflective Wire Harness Display Plug Plastic 1 1 2 x 2 1 2 Rectangular Plug Plastic 2 Square Gauge Level 45 0 45 Stick On Plate Mounting Light Reflector Outside Plate Reflector Outside Weld Pivot Plate Mounting Light Reflector Inside Plate Reflector Inside Weld Frame Weld Lock Arm Closed
21. nd water 2 Allow the surface to fully dry 3 Remove the backing from the safety sign exposing the adhesive surface 4 Apply the safety sign to the position shown in the diagram above and smooth out any bubbles 14 50 0846 OPERATING POSITION V DEG 17 50 0863 Item Part se oo X OU e CD Dr Instructions 1 2 50 0184 90 0634 90 0643 90 0723 90 0733 90 0737 50 0771 50 0775 90 0777 90 0782 90 0826 90 0827 90 0845 90 0846 90 0847 900 0848 90 0863 TRANSPORT HAZARD 15 50 0847 13 50 0845 16 50 0848 Qty Description D a a a OC a OO a A BR gt W Label Logo Sweepster White Label Serial Number Label Tie Down Point Label Warning Misuse Hazard Label Warning No Riders Label Warning Pinch Point Label Diesel Fuel Only Label Warning Crush Hazard Label Caution Hot Surface Label FAA AC 150 5345 55A Label Enclosure Control Label Warning Transport Hazard Label Prohibition No Step Label Prohibition No Standing Label Danger Electrical Hazard Label Warning Missing Guard Label Operating Position Keep all safety signs clean and legible Replace all missing illegible or damaged safety signs Replacement parts for parts with safety signs attached must also have safety signs attached Safety signs are available free of charge from your dealer or from SWEEPSTER SAFETY SIGNS 8 LABELS WARNING
22. ng if required figure 4 OPERATION Follow all safety precautions outlined in this manual Understand the operator s manual before operating the marker Failure to do so could result in death personal injury and or property damage Follow all government rules and guidelines for use of a runway closure marker WARNING TRANSPORT HAZARD Never have the marker in the raised position or with the arms in their extended position when transporting this product from site to site The marker can tip over causing property damage serious injury or death A WARNING A DO NOT STAND ON OR ALLOW ANYONE TO RIDE ON THIS EQUIPMENT AT ANYTIME Reduce speed when towing to avoid bouncing the marker over rough terrain Personal injury or damage to the marker or property damage may result from loss of control Do not tow over 45 mph SERVICE amp REPAIR Repair or adjust the unit in a safe area away from road traffic and other hazards DANGER ELECTRICAL HAZARD DISCONNECT POWER SUPPLY BEFORE SERVICING A Before adjusting or servicing stop the engine and remove the key from the ignition Never service the marker with display in the raised position figure 2 figure 3 Display Lights Bulls Eye Raise Lower Switch figure 4 1 2 TRANSPORT OR STORAGE Clear area of all debris and bystanders Turn off display figure 4 WARNING CRUSH HAZARD Keep s
23. que values are for use with metric Bolt head Identification marks as per grade hardware that is unplated and either dry or lubricated with engine oil Reduce torque 15 when using hardware that has extreme pressure lubricants plating or hard washer applications Newton Meters Size of Bolt 9 8 19 23 29 8 27 1 35 2 27 1 33 9 46 1 54 2 51 5 62 3 37 9 46 1 69 1 79 9 77 2 89 4 66 4 75 9 109 8 126 130 1 147 7 3 6 5 8 9 7 5 9 4 9 12 7 2 10 8 13 16 3 23 25 7 36 6 29 8 42 27 1 39 3 47 4 63 7 54 2 70 5 42 55 6 75 9 92 1 84 101 6 70 5 86 7 422 143 6 145 168 93 5 112 5 162 6 187 189 7 214 1 136 158 5 239 8 269 6 273 7 313 178 9 203 3 279 1 327 9 333 3 391 6 67 77 90 8 104 3 69 83 120 138 140 158 116 130 157 2 176 2 129 145 174 8 196 5 88 100 119 2 136 100 117 150 168 203 3 227 6 177 199 175 194 237 1 262 9 202 231 108 130 146 3 176 2 132 150 186 205 252 277 8 206 242 288 6 337 4 246 289 NOTE Nylock nuts are utilized when greater resistance to vibrating loose is required and greater operating temperatures are not a factor In addition like lock nuts nylock nuts have a safety feature that if the bolt does vibrate loose the nut will remain on the screw Install nylock nuts to the standard torque shown above WARRANTY Limited Warranty Except for the Excluded Products as described below all new products are warranted to be free from defects in material and or workmanship during
24. r 4 Pin Flange Hour Meter 120 Vac Plate Aluminum Heatsink Enclosure 14 x 12 x 6 5 Label Warning Misuse Hazard Label LX FFA AC Label Enclosure Control Label Warning Transport Hazard Label Danger Electrical Hazard 35 BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLES Use the following charts when determining bolt torque specifications when special torques are not given Always use grade 5 or better when replacing bolts SAE BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with extreme pressure lubricants plating or hard washer applications increase torque 15 when using hardware that is unplated and either dry or lubricated with engine oil l NE SAE GRADE 5 TORQUE Bolt Size Pounds Feet CUNG UNE SAE GRADE 8 TORQUE Bolt head identification marks as per grade NOTE Manufacturing Marks Will Va ne ur Feet Ne UNE NAN a a lege MINE 734 BC ar 8 3 ES AE Nb 35 3 3 4 d 3 4 S AH hs mm amp 5 INN 8 s 14 3 nz X 18 L9 wm pw wr ias Em ma sn NA 88 56 m ma 3 a x m E 1 aw 4933 582 ses S03 765 918 10871245 zs EE Wi o Iz urs Te 3175 952 1054 12011828 i847 1700 2087 2308 38 3493 241 1428 i683 1936 20232312 27833185 14 2 3810 1649 1870 2236 2535 2686 3026 3642 4103 SOG GRADE 8 METRIC BOLT TORQUE SPECIFICATIONS NOTE The following tor
25. r pressure can penetrate the skin and cause serious injury or death Hydraulic leaks under pressure may not be visible Before connecting or disconnecting hydraulic hoses read your prime movers operator s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings Keep unprotected body parts such as face eyes and arms as far as possible from a suspected leak Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities If injured by injected fluid see a doctor at once If your doctor is not familiar with this type of injury ask him to research immediately to determine proper treatment GENERAL SAFETY PRECAUTIONS WARNING A WARNING A CONTINUED Wear safety glasses protective clothing and use a sound piece of cardboard or wood when searching for hydraulic leaks DO NOT USE YOUR HANDS SEE ILLUSTRATION DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the function safety life and performance of the attachment When making repairs use only the manufacturer s genuine parts following authorized instructions Other parts may be substandard in fit and quality Never modify any ROPS Roll Over Protection oystem equipment or device Any modifications must be authorized in writing by the manufacturer SAFELY MAINTAIN AND REPAIR EQUIPMENT Do not wear loose clothing or
26. the Warranty Period in accordance with and subject to the terms and conditions of this Limited Warranty 1 Excluded Products The following products are excluded from this Limited Warranty a Any cable part that engages with the ground i e sprockets digging chain bearing teeth tamping and or demolition head blade cutting edge pilot bit auger teeth and broom brush that either constitutes or is part of a product b Any product merchandise or component that in the opinion of Paladin Light Construction has been i misused ii modified in any unauthorized manner iii altered iv damaged v involved in an accident or vi repaired using parts not obtained through Paladin Light Construction 2 Warranty Period The Limited Warranty is provided only to those defects that occur during the Warranty Period which is the period that begins on the first to occur of i the date of initial purchase by an end user ii the date the product is first leased or rented or iii the date that is six 6 months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date the Commencement Date and ends on the date that is twelve 12 months after the Commencement Date 3 Terms and Conditions of Limited Warranty The following terms and conditions apply to the Limited Warranty hereby provided a Option to Repair or Replace Paladin Light Construction shall have the option to repair or replace
27. utside Weld Pivot Plate Mounting Light Reflector Inside Plate Reflector Inside Weld Frame Weld Lock Arm Closed Assembly Lamp Holder Label Operating Position Level Nut Rivet 5 16 18 150 312 Grip 21 3 22 2 ern MAIN FRAME TOP Serial 1052001 amp Up IO e AL gt NG DN 34 ltem Part 1 03 4329 2 07 0018 3 07 0148 A 07 1747 5 07 1973 6 07 3273 7 07 3275 8 07 3278 9 07 3279 10 07 3617 11 07 3654 12 07 4052 13 07 4130 14 07 4183 15 07 4213 16 07 6297 17 07 7064 18 07 7526 19 07 7527 20 07 7541 21 07 7542 22 07 7543 23 07 7567 24 07 7813 25 07 7814 26 07 7892 27 07 7926 28 13 16812 29 13 16813 30 13 16819 31 13 16821 32 13 16822 33 13 16836 34 13 16966 35 28 3558 36 50 0863 37 RHW8642 MAIN FRAME TOP Serial 1052001 amp Up Qty Description 160 S gt NnN gt ARARAN AR ZNNN ACO ft Clamp Hose 3 4 Rubber Coated Screw HHC Gr8 3 8 16 x 1 Nut Hex Lock 3 4 10 Gr8 Clip Hairpin 1 4 Screw HHC Gr8 5 16 18 x 1 1 4 Washer Lock Split Medium 5 16 Washer Flat Gr8 5 16 Nut Hex Gr8 3 8 16 Washer Flat Gr8 3 8 Nut Insert M6 x 1 Hex Nut Hex Gr8 3 8 16 Screw HHC Gr8 3 8 16 x 3 4 Lamp 90 BR38 Spot 120 Volt Clear Pin Hitch 5 8 x 4 with Clip Screw HHC GRS 3 4 10 x 4 Screw HHC CL 10 9 M6 x 1 25mm Tape Reflective Plug Plastic 1 1 2 x 2 1 2
28. vvatt 120 volt A C spot lamp bulb ADJUSTMENT OF GENERATOR BELT 1 Loosen generator bolts Do not remove 2 Move generator to tension belt to position in figure 1 or use belt tension tester 3 Retighten generator bolts 4 Idler is not used to tension belt Idler used to control belt in non load cycle 7 4 POUNDS 25 INCH figure 1 14 MAINTENANCE RECORD Service Genset according to manufacturers manual Maintenance Procedure Performed Performed by 16 TROUBLESHOOTING Possible Cause Possible Solution Charge battery Low voltage in battery Run generator when raising display Actuator will not function Replace battery Fuse failed in control box Replace fuse AGC30 Flasher defeat switch in ON Move switch to OFF normal position position Check for power 120vac If powered and not flashing replace Display lights do not flash Safety relay not powered relay If no power 120vac to relay circuit board has failed Replace control box xs Check reset on generator end cover Generator not providing power Display lights do not illuminate Adjust v belt tension to 5 ft Ibs Fuse failed in control box Replace fuse AGC15 Replace light Individual lights on display do Check Deutsch connector RORIS Replace lamp holder Replace wire harness All lights on display arm do not Fale cone cuen Replace wire harness illuminate Failed light Fuse failed in contro
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