EASY WAY 201
Contents
1. WAY 201 P Width of each leaf should be between 1 m and L Maximum opening angle for hinges fastened to the post side Opening limiter The motor stops automatically using its internal limiter To stop the gate earlier fix a limiter not included in the delivery on the ground to stop the leaves Preparation for assembly E Checkpoinis before installation O Gate inspection The gate is in good technical condition it opens and closes without use of force The gate remains in a level position during the whole movement cycle It opens inwards to the garden Gate types only with frames made of metal Subject to observance of the dimensions specified on page 7 Crossbar Fastening holder Metallic post O Inspection of posts The posts must be at least 70 mm wide Otherwise reconstruction may appear necessary to ensure proper corner embedment and fastening Preparation for assembly O Necessary tools Preparation for assembly M Preliminary wiring system To install the gate drive proceed as follows e Lay down a power supply of 230 V to one of the posts and as close to the drive unit as possible e Connect the post together using a cable 2 x 1 mm2 not included in the delivery Provide a shield Orange ICT 25 mm for cables located unde2. assembly E Preparation of connectors In case D use the lock screws M8 x 85 mm included in the delivery oD __ POST 70x70 QT In case a where the metallic posts have dimensions 100 x 100 mm provide 8 sets of lock screws M8 x 120 mm D _POST 100x100 POST 100x100 lt mi e 11 Automatic system installation E Preparation of the gate Level the gate leaves Set position of the automatic system B Mandrel advanced ultimately Apply the prepared set to the previously leveled and closed gate The automatic system cannot rub against the gate fittings Li TR 12 Automatic system installation Hold the connectors P and L using a clamp Apply the automatic system to the gate and see which holes in the gate crossbar line up with the bean shaped holes in the connector V1 use two selected bean shaped holes a J N Fix to the two selected bean shaped holes holes in the gate prepared for bean shaped holes KL Attach the connector to the gate with scre
3. disengagement of the servomotor A For safety reasons these operations must be carried out after disconnecting the power supply Even in the case of a power cut restoration of power supply can occur at any moment 1 In case of power failure the gate can be 2 To engage the servomotor safely lock the opened as follows unlocking element in the locking position using the emergency battery see page 31 using a padlock not included in the kit by disengagement of the servomotor mechanically Unlock the driving mandrel by turning the unlocking element Pull up the servomotor to advance the driving mandrel from the holder fastening the leaf 27 28 Troubleshooting EASY WAY 201 is not responsible for the working of the remote control The indicator ON OFF does not light up after the power supply is connected b Check the mains b Check the supply cable b Check the fuse The indicator DANGER emits light continuously This signal indicates photocell failure b Check the photocell setting b Check the photocell power supply b Check if photocells are present in automatic mode b Check if the lamp voltage conforms to the power supply 230 V or 24 V for the solar system The indicator ON OFF is flashing slowly b Improper power contact the Service department gt Excessive load too strong wind or too heavy gate The indicator ON OFF is flashing quickly gt Servomotor is overheating wait for it to cool d
4. DRIVE UNIT FOR SWING GATES O POLARGOS H M8 x 85 mm this lock screw is designed for gates i mounted on steel posts 70 x 70 mm if the gate is to be mounted on steel 1 posts 100 x 100 mm 8 sets of lock sc rews M8 x 120 mm should be obtained TABLE OF CONTENTS CO UIC ON cc RR a tie 4 Safety principles Gaw za ZR AGE 5 PIGQUCUJE CIIEIO zosia ai AG RR A TP R Gas 6 Preparation for assembiy za oai ck c e EE 8 Installation 1 Automatic system installation 12 2 Electrical COMME CHONG esnin 17 3 Parameter SU NC sap oi ak 20 Operational USP Sci Rd 26 Troubleshooting wana R G WA EPEE 28 ACOBSSONES as a Rai toto TS TED oa 29 In the case of a solar energy supply 222221111112 35 Introduction POLARGOS is a Polish manufacturer of residential and industrial fence systems as well as other steel products that has been operating on the market since 1994 Due to their many years experience as well as their production and marketing facilities POLARGOS manufactures products for a large number of domestic and foreign customers Our aim is to supply products that meet the highest standards of workmanship and fulfill customers expectations as regards aesthetics and the dominant trends in the fence market Thank you for pla
5. E Intercom Accessories incompatible with solar energy supply 31 Accessories Description and connections E Cable panel with code Accessories incompatible with solar energy supply P2 M P1 T3 C3 R3 T2 C2 R2 Ti Ci Ri H H P2 M P1 T3 C3 R3 T2 C2 R2 Ti Ci Ri V V 32 Accessories Description and connections E Wireless wall switch E Radio panel with code E Remote control with 2 push butt E Remote control with 4 push buttons 33 34 Accessories Description and connections E External antenna An external antenna having a wider range can replace the wire antenna Place it on top of the post and check if it is exposed Connection to the electronic module conductor core to terminal 1 stranded aerial wire to the terminal 2 In the case of a solar energy supply WOODEN bia p LL TTE E pi Litaa D E GE mo Parameter setting programming and the drive unit operation remain the same as for a power supply of 230 V E Connection to a solar system supply 1 Insert the cable into the gland of the electric box of the
6. cing your confidence by choosing EASY WAY 201 Please read this instruction book thoroughly before installation EASY WAY 201 is manufactured by Somfy for POLARGOS Safety principles Please read all the instructions in this service manual thoroughly before installation of the product It is necessary to follow the instructions precisely and retain this document for the whole useful life of the product Failure to comply with all of the recommendations concerning installation can lead to severe injury or material damage POLARGOS shall not bear responsibility in such cases This device is not designed to be used by people including children with limited physical sensory or mental abilities or by people without any experience or knowledge unless under the supervision of the person respon sible for their safety or using the instructions provided as regards operation of the device Children are not al lowed to play with fixed control devices Remote control transmitters must be kept out of the reach of children When using a switch without interlock check to make sure that any other people are at an appropriate dis tance from the gate Check the installation frequently to detect any abnormalities connected with the gate balance or specific signs of wear Do not use the drive unit if it needs to be repaired or adjusted Disconnect the power supply from the device before cleaning or any other maintenance work if it is controlled automat
7. drive unit Electronic module 2 Connect the supply cable from of the drive the solar power system to the terminal 1 of the battery 3 Clamp the gland Check if the wire is connected properly by pulling it 3 35 E Accessories Photocells Wiring diagram for the photocell set TX Lamp for gate zone illumination slaja jaja jula ja ja jaja ja ly Pll jejo Njo ja EJ ELO m TEE 24V 25W 36 MERE E ao i MERE E O POLARGOS ul Deptak 17 04 956 Warszawa tel 48 022 872 00 91 93 fax 48 022 612 68 60 serwis polargos pl www polargos eu
8. ess long gt 5 s the remote control push button and hold it down until the indicator AUTO lights up Release the push button gt Indicator AUTO is flashing Parameter setting 3 Activate opening from the usual distance using the remote control gt The gate opens at nominal speed D 4 Once the gate is open completely Wait for the required period of time Activate closing by shorter or longer pressing the remote control push button again gt Both leaves close almost simultaneously gt Indicator AUTO emits light continuously The automatic mode is now active E Switchover from automatic mode to sequential mode To return to sequential mode indicator AUTO is lit e Putthe remote control in the place indicated on the housing e Press the transmitter push button until the indicator AUTO goes out gt Sequential mode is now active 25 Operational use E Operation in sequential mode Operation of complete opening mode e Press the remote control push button long gt Both leaves should open Repeated shorter or longer pressing results in the closing of leaves Operation of opening mode for pedestrian entry if programmed e Press the remote control push button short gt Only one leaf should open Repeated shorter or longer pressing results in The closing of the leaf E Operation
9. for pedestrian entry or complete opening Choose a remote control push button to be used for the gate control Put the remote control in the place indicated on the housing 1 Press the programming push button and hold it down until the indicator PROG starts flashing slowly the indicator DANGER will be alight during push button pressing 2 Release the push button 3 Press the programming push button again no later than within 10 seconds and hold it down until the indicator PROG starts flashing slowly the indicator DANGER will be alight during push button pressing 4 Release the push button it has been memorized At the end of the programming cycle only indicators PROG and ON OFF emit light however the electronic system is awaiting memorization of the path of the leaves Changing the operating mode of the programmed remote controls To switch the remote control from complete opening only mode to the opening for pedestrian crossing or complete opening mode it is enough to carry out the operations described above in the section Programming of remote controls for opening for pedestrian crossing or complete opening The latest settings will replace the previously programmed mode To switch the remote control from opening for pedestrian crossing or complete opening mode to complete opening only mode it is enough to carry out the operations described above in the section Programming of remote contro
10. ial mode Approval of settings Explanation of symbols Long pressing Indicator is flashing O above 0 5 s Short pressing Indicator is lit O below 0 5 s E Programming of remote controls Before the system parameters are entered check if the indicators ON OFF and PROG are lit and the indicator DANGER is unlit Carry out the following operations Operation of remote controls The drive unit can be controlled by means of one or several remote controls The following operations must be repeated for each remote control to be programmed Two operating modes are available for the drive unit v Complete opening only Complete opening of 2 leaves by short or long pressing of the remotecontrol push button v Opening for pedestrian entry or complete opening Opening of one leaf only by short pressing of the remote control push button to allow pedestrian entry Complete opening of 2 leaves by longer pressing of the remote control push button 20 Parameter setting Programming of remote controls for complete opening only Select a remote control push button to be used for the gate control Put the remote control in the place indicated on the housing 1 Press the programming push button and hold it down until the indicator PROG starts flashing slowly the indicator DANGER will be alight during push button pressing 2 Release the push button it has been memorized Programming of remote controls for opening
11. ically Before installation of the drive unit check if the driven part is in good technical condition properly balanced and if it opens and closes well Do not pass between the moving part and close fixed elements in view of the danger connected with the move ment of the driven parts during opening crushing cropping jamming Observe the gate during its movement All switches without interlock must be in a position from where the driven part is directly visible but also at a suitable distance from moving elements The switches must be installed at a height of at least 1 5 m they cannot be generally accessible with the exception of switches requiring the use of a key When the gate is open completely keep a distance of 500 mm clear behind each leaf After installation is completed check the proper adjustment of the mechanism and proper operation of the pro tection system and any devices used to switch off the system manually Do not throw away unwanted devices or expired batteries together with normal household waste Householders are obliged to transport all unwanted electronic and electrical equipment to a special waste collection area for their disposal and recycling POLARGOS hereby declares that this product conforms to the basic requirements and other relevant regula tions of the Directive 1999 5 CE The Declaration of Conformity is available at www polargos eu This product is authorised for use in the European Union and Swit
12. in automatic mode In automatic mode pressing of the remote control push button results in the gate opening Closing occurs automatically after the period of time preset by the user tl ALTI You can stop the gate in the open position by short pressing of the remote control push button within the specified time Repeated pressing of the remote control push button results in the gate closing Opening by pressing Stop by pressing Closing by pressing the push button Up of the middle push button the push button Down Remote controls or transmitters with 3 push buttons are not used to open for pedestrian entry 26 Operational use EH Operation of lighting Zone lighting is turned on every time the drive is activated The light goes out automatically two min utes after the gate movement is finished if the system is supplied from the mains or 30 seconds if the system is supplied from the solar energy source E Battery replacement e Slide the remote control latch forward and lift the cover e Remove the battery using a screwdriver and replace it 3 V CR 2430 or 3 V CR 2032 Battery life is usually 2 years Waste batteries are to be returned to their distributor or transported for disposal E Operational use of the remote control If a vehicle is equipped with air conditioning and metalized windscreen aim the remote the control at the black bar found on the windscreen or at the side window M Engagement
13. ing E Teaching of the movement path of leaves The electronic system automatically programmes the following The servomotor power necessary to control the gate in the usual mode Saving of this information enables the detection of any anomalies in operation of the drive unit Gate path in order to complete the opening and closing of the leaves as well as position of stops To start the programming procedure close the leaves stand at the usual distance from the gate and carry out the following operations 1 Press longer the remote control push button gt After several seconds the gate starts opening at low speed Ifthe gate does not open properly check the servomotor cables as shown on page 18 2 After the gate is open press longer the remote control push button once again gt The gate closes one leaf after the other 3 Press the same push button once again gt The gate opens still at low speed 4 Press the push button for the last time Z gt Both leaves close almost simultaneously amp After these 4 operations are completed the indicator PROG goes out this means the end of the gate path programming procedure The cycle must be complete 2 complete and uninterrupted openings closings In the case of any interruption the procedure will be suspended and resumed at the next opening 24 Parameter setting Checking of the correctness of settings 1 Press long the remote contr
14. ls for complete opening only The latest settings will replace the previously programmed mode 21 Parameter setting Deletion of remote controls 1 Press the reset pushbutton and hold it down for 7 seconds gt Four indicators emit light when the push button is pressed indicators Release the reset pushbutton Four indicators go out for 2 seconds Indicator ON OFF emits light again TE Indicator PROG emits light again reset push button SASH vv OV D All saved settings are cancelled the saved remote controls the gate path the operating mode etc How to add remote controls later Carry out the operations described in the section Programming of remote controls see information close by How to add remote controls with 3 push buttons Put the remote control in the place indicated on the housing 1 Press the push button UP or Down and hold it down until the indicator PROG starts flashing slowly the indicator DANGER will be alight during push button pressing 2 Release the push button the remote control has been programmed Programming of more than 16 transmitters is not possible You must delete all remote controls see information above to start programming again Any programming of new remote control results in the cancellation of the pre vious gate path You must carry out the procedure Teaching of movement path of leaves again see page 23 Parameter sett
15. ol push button Press the push button once again to stop the 2 leaves midway Disconnect the power supply for at least 5 seconds Reconnect the power supply Press long the remote control push button once again The leaves MUST move in the opening direction ak ON If the gate does not open correctly e The leaf activated as the first one controlled by M1 moves in the closing direction gt Interchange cables in drive M1 e The leaf activated as the second one controlled by M2 moves in the closing direction gt Interchange cables in drive M2 Once the cables of one or two drive units are interchanged restart the procedure of teaching of the movement path of leaves To this end restart programming of the remote control see page 22 E Automatic mode adjustment O Precautions To ensure the gate operation in automatic mode according to EN 12 453 it is necessary to install the following accessories that are available for the drive unit EASY WAY 201 e photocell set description and cables see page 29 e orange light description and cables see page 30 e gate zone lighting af gt In the case of solar energy supply see page 35 Automatic mode After opening the gate closes automatically after a preset time The automatic mode will be active once the photocell cables are connected and the following adjustment is carried out 1 Put the remote control in the place indicated on the housing gt Indicator AUTO is off 2 Pr
16. own gt Short circuit at the output s of the drive unit s contact the Service Department Servomotors M1 and M2 are not activated or the direction of their operation is not correct b Check the connection to the electricity supply b Check the extender between the two servomotors b Check the servomotor cables if necessary exchange them see page 18 Limited operating range of the remote control b Check the antenna cable b Check the transmitter battery gt Environmental interference overhead electricity pole reinforced brickwork etc b An external antenna is necessary After closing the gate opens automatically b Move away the bracket fastening the leaf slightly in the opposite direction to the hinges by using the oblong holes O After opening the gate closes automatically b Check the servomotor cables see page 18 Accessories Description and connections E Photocells Photocells cause the gates to stop or reverse their motion in the case of obstacle detection Installing a set of photocells is possible Each photocell set consists of e A transmitting photocell TX e A receiving photocell RX Location of photocells To facilitate the installation of conductors locate the receiving photocell on the post where the 25 cm drive unit equipped with the electronic system is placed Before the connection of photocells remove the conductor jumper that is installed between the electronic module
17. p 1 12 for the second gate leaf Electrical connections E Stages e Location of the electrical box on the post e Fastening of the electrical box on the post e Connection of the two servomotors e Connection of the antenna e Connection to the mains or solar system E Location of the electric box on the post The box should be mounted on the same side as the source of power supply i NIEDOESECNNIT R ne TION ja E E Fixing the electrical box on the post 1 Place the box at the post preferably over 2 Put the electronic system in the box Press one meter above the ground and use the it slightly for proper location Fix the system template to drill installation holes using the mounting screws included in the delivery kit The box shall be mounted with the gland facing downward The cables will be introduced from below as shown in the picture 17 Electric connections E Connection of two servomotors The servomotors must be connected to the electrical box before the box is connected to the mains Servomotor M1 must be mounted on the post of the leaf that opens first and closes last M2 M1 The servomotor M1 moves the right leaf that opens as the first one and closes as
18. rground If cables cannot be led underground between the posts use a cable bush that can withstand the weight of vehicles Crossbar Electronic module Junction box not included in the delivery cable 2 x 0 75 mm between photocells Flexible shield ICT cable 2 x 1 mm between drives x 1 2 res Power supply connection 3 x 1 5 mm ees Connection of 24 V between two drive units 2x 1 mm Mains supply To ensure operation of the gate opening mechanism connect a power supply of 230 V 50 Hz to it The electrical supply cable must be e Designated for the gate opening mechanism only Protected by means of a fuse or a circuit breaker 10 A by means of a differential current switch 30 mA e Installed in accordance with the safety standards concerning wiring systems and effective in the country of use Multipole disconnection of the power supply is to be provided e using a supply cable with a plug e or by means of a switch where a distance between contacts is at least 3 mm for each pole according to EN 60335 1 It is recommended to install a lightning arrester maximum residual voltage 2 kV 10 Preparation for
19. terminals 3 and 4 O Wiring diagram for the photocell set RX SE ielelele TZ 5 TX 7 ee In case of a solar energy supply see page 35 To ensure better operation of the photocells fit them with a shield O Safety rule Photocell operation must be inspected every 6 months To this end cover the photocell with one hand during the closing of the gate Closing should be interrupted 29 Accessories Description and connections E Emergency battery Accessories incompatible with solar energy supply The emergency battery ensure the gate operation at low speed in the case of electrical failure The battery is built in the electronic module of the drive unit and connected to it directly Note Do not place the battery cable above a power supply source e Operating time 10 cycles in continuous mode or 24 hours if the gate is in good technical condition e Optimum charging time for the battery before use 48 hours e Battery life 3 years To ensure optimum battery life disconnect the power supply from the gate three times a year and run several cycles with battery operated drive unit E Orange light The orange light indicates that the drive is running It starts flashing 2 seconds before the gate starts moving Accessories Description and connections E Key switch se
20. the last one Cables of servomotors Wg 10 blue cable ENN brown cable I 12 M2 blue cable TEE brown cable IA 14 A Servomotor M1 must be always connected to terminals 11 and 12 Servomotor M2 must be always connected to terminals 13 and 14 The colours of cables used may vary from these shown in the manual Please take this into account during installation 18 Electric connections E Connection of the antenna To ensure optimum operation it is recommended to introduce the antenna cable through a cable bush AN Never cut the antenna cable E Connection to the mains or solar system See In the case of supply from a solar system see page 35 For safety reasons these operations must be carried out with the power supply disconnected 1 Insert the cable into the gland 2 Connect the earth wire 3 Connect the live and the neutral The earth wire green yellow will be Check if the wires are locked properly by needed for some accessories pulling them lighting 230 V Class 1 It is necessary to always follow the rules regarding cable colours without variation m Red brown black wire Green yellow wire 4 Clamp the gland Check if the wire is locked properly by pulling it 19 Parameter setting EM Stages Explanation of symbols Programming the remote control Leaf path teaching Automatic mode adjustment Switchover from automatic mode to sequent
21. ws Do not tighten all the way Some adjustment of the connector by gentle movement should be possible 13 Automatic system installation Next attach the connector to the post with the gate closed The post must be drilled with a drill bit 10 5 ZZE Screw the connector to the post 14 Automatic system installation Put the automatic system onto the suitably attached connectors Check the position of the connector on the gate once again and adjust it if necessary Remove the automatic system Choose one hole in the connector that does not interfere with a rail In its position drill the gate crossbar with a drill Then ream the hole with CA a drill 2 8 from the street side Fit the locking screw M6 x 40 mm Choose one hole of three that does not interfere with a rail and drill the gate crossbar 15 16 Automatic system installation Assembly of the yoke fastening the leaf or Fasten the unlocking element D on the yoke fastening the leaf or using the screw lel To use the unlocking element properly follow the assembly direction as shown in the diagram Do not mount the screw from below Fix the yoke fastening the leaf or on the driving mandrel Attach the unlocking element D to the drive spindle to lock the mandrel Repeat ste
22. zerland example intercom key switch code panel etc Product description This product is designed for gates used at residential properties description below Technical data Type EASY WAY 201 Supply voltage 230 V AC Solar system Drive type 24 V DC Driving power 40 W Maximum energy consumption 600 W including gate zone lighting Energy consumption in stand by mode 4 5 W Average number of working cycles daily 20 cycles daily Opening time 16 s up to 90 Automatic obstacle detection According to EN 12 453 Attachment A Working temperature Between 20 C and 60 C Thermal shield Yes A IP 55 for electronic components Protection level ZA tr AKES Built in radio wave receiver Yes Remote controls e Radio frequency 433 42 MHz e Range of operational use 30 m Number of memory settings 16 Possible connections e Orange light output Flashing 24 V 10 W A Fm s Max 500 W at 230 V AC Zone lighting output supplied terminals Max 24 V 25 W for solar power system e Accessory supply output 24 V DC 200 mA e Emergency battery input Yes only for 230 V e Photocell input Yes Control input of dry contact type e Built in antenna Opening time may vary depending on gate parameters Product description Leaf dimensions and maximum weight Maximum opening angle for standard hinges EASY
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