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Marco Beverage Systems Ltd

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1. 1402286 Valve Non return Vivreau LE A E 812 The dispense amp vent assembly with IJ hoses can be pushed up into the head from the underside of the tile A screwdriver head can be pushed into the elbow inside the font at the top to help direct it out of the hole AS YOU eg to tighten the nut 4 the vent outlet 5 will protrude from the font This vent outlet does not require a nut and serves to hold the assembly in the correct orientation while the nut is being tightened Otherwise the elbow would twist inside the head and risk kinking the tubes and pushing against the switches ensure the non return valves are in the correct direction allowing flow up to the head Se us sz Foodarade thread sealant E must be used on this nut LT lt gt MACHINES 1000811 The should only 1000811US be hana tight ensure 100012 squeeze out the side 1000815 1000816 1000820 1000821 1000822 1000822L DESCRIPTION DISPENSE HEAD REMOVAL DwcNo UBFT 032A e PJT 07 09 12 0 136 Service Manual 1000810 811 811US 811L 812 812L 815 816 820 821 822 822L 30 07 13 docx Page 13 of 13
2. electrical connections are appropriate 2 1 Adaptors required If connecting to only 1 boiler USING THE FONT The font is simply activated by pressing the switch on the unit The font will either dispense a set amount of liquid after a single press or need to be pressed continuously to dispense the required amount of liquid The dispense functionality is determined by the electronics in the undercounter boiler and is not changeable at the font When the 2 1 adaptor connectors are used either button will operate the same dispense function CLEANING The exterior of these fonts may be cleaned with a damp cloth and a light detergent Do not use abrasive cloths or creams as this will spoil the finish of the font Do not use a water jet or spray Beware of accidentally operating the font when cleaning the front of the machine RISK OF SCALDING Beware of accidentally operating the font especially when cleaning the front of the boiler The utmost care has been taken in the manufacture and testing of this unit Failure to install maintain and or operate this font according to the manufacturer s instructions may result in conditions that can cause bodily injury or damage to property If in doubt about the serviceability of the font always contact the manufacturer or your own supplier for advice service Manual 1000810 811 811US 811L 812 812L 815 816 820 821 822 822L 30 07 13 docx Page 8 of 13 DRILLING CUTOUT TEMPLATE FRON
3. I OF FONT OLE SPROUTS IN CONNECTING 2 BOILERS The Font has a grey hose which can be attached to the 2 boiler vent outlets An additional T piece with 2 grey hoses is supplied to connect the 2 boilers to the main vent hose on the font secured with the supplied F clips This allows steam amp condensate to be directed into the font driptray These hoses must have a constant rise with no sags or kinks which would allow an airlock to form in the line which would effect the boilers performance The hoses should be trimmed to size to stop sags 2 boilers can be connected to a single font which can be set to different temperatures and or dispense times The 2 buttons on the Font can be assigned to each boiler Below is a typical connection set up for this arrangement You have to remove the hose Y piece and electrical adaptor on the font tubing amp wiring The font hoses amp wires are marked L amp R where they exit the font and correspond to the left amp right buttons as shown below 17 3 COL MEN Connector E Vent may be plumbed to a drain however there Drip Tray Outlet must be an air gap Connect to drain to prevent the possibility of a Note some Fonts do not blocked drain have a drain outlet and must flowing into the be emptied manually boiler service Manual 1000810 811 811US 811L 812 812L 815 816 820 821 822 822L 30 07 13 docx Page 10 of 13 ITEM PARI NO NUMBER DESCRIP
4. S marco POURING PERFECTION Marco Beverage Systems Ltd INSTRUCTIONS FOR MODEL Font Uber Style Marco Beverage Systems Limited Marco Beverage Systems Limited 63d Heather Road Shire House Strixton Manor Sandyford Industrial Estate Strixton Wellingborough Northants Dublin 18 NN29 7PA Ireland Tel 353 0 1 295 2674 UK Tel 44 0 2072 744 577 Ireland Fax 353 0 1 295 3715 UK Fax 44 0 2079 788 141 email sales marco ie email sales marco bev co uk www marco ie www marco bev co uk Service Manual 1000810 811 811US 811L 612 812L 815 616 820 821 822 822L 30 07 13 docx Page 4 of 13 INSTALLATION MOUNTING e Cutout the counter using the dimensions on drawing provided 9 Hemove the single wing nut and attach the Front Brace to the underside of the drip tray as shown so that when tightened in place it firmly clamps the Font to the counter top 9 Remove both wing nuts and attach the Back Brace in the position shown when the font is in the counter e 2 standard braces can accommodate counters thicknesses up to 55mm Where the counter thickness is less than 30mm the hard plastic legs on the Front Brace must be removed and reattached to the other side of the brace using a screwdriver The rubber inserts in the brace should be removed and repositioned in the plastic legs as shown below e Ensure that the Front Brace folded edges are pointing away from the drip tray so as to avoid contact with the electri
5. TION QTY MACHINE 1 200010 AERATOR TOMLINSON M2Oa 1 ALL 2 1400090 ADAPTOR AERATOR 1 ALL 3 1800760 ORINGFORSIGHIGLASS 0 Jl ALL 4 11401005 LOCKNUT 1 4 B S P BRASS CHROMED 1 ALL 1000811 811US 8111 816 1402286 Valve Non return Vivreau 82 1501901 Switch Palm Domed Momentary Black 1000820 821 822 822L d 1000815 816 ALL _ 10 401725 Screw Aquacooer 12 ALL 2 DEM ALL pe 1800192 FEET ALL M Threaded 85mm SS ALL NUT M S S WING ALL 15 12501185 Adaptor Mini Fit 2 Plug to 1 Recept B un oe 1402202 Y Piece Fitting Ea 7 1400360 Bolt M6 X 20mm Zinc Plated ALL 18 1401280 NUT M6 S S ALL 19 1800225 55 SOFT 10mm INCUP ALL 1401 320 Nut M6 Domed S S ALL MACHINES 1000822L PARTS LIST vo UBFT 030A f DRAWN PJT 07 09 1 2 5 98 136 service Manual 1000810 811 811US 811L 812 812L 815 816 820 821 822 822L 30 07 13 docx Page 11 of 13 ITEM PART NO NUMBER DESCRIPTION QTY MACHINE ESL LLLI LL S ee 8121 1501221 Push button 2 pin 22mm 1000815 1000816 T STANLEY UTILITY BLADE Both types of switches in the head of the font are fixed in place with adhesive To remove them you must break this seal This is best done by wedging a stanley utility blade in between the switch and font side until there is a visible gap the blade will
6. cal wires e Ensure the Back Brace is positioned as shown so it does not interfere with the hosing amp wires coming out of the font head e For added stability a bead of silicone sealant may be applied to the underside of the tile around the perimeter Front Brace Thin Counter Thickness 30mm Standard Counter thickness 30 55mm Swivel brace configuration Standard Swivel Brace confiquration service Manual 1000810 811 811US 811L 812 812L 815 816 820 821 822 822L 30 07 13 docx Page 5 of 13 Thin Counter Brace rm 1 030mm arrangement lt 30mm 30 55mm Thick Counter swivel Brace Arrangement 30 55mm PLUMBING e he Font has a grey hose which can be attached to the boiler s vent outlet secured with the supplied F clip This allows steam amp condensate to be directed into the font driptray This hose must have a constant rise with no sags or kinks which would allow an airlock to form in the line which would effect the boilers performance The hose should be trimmed to size e he Font is supplied with 1 or 2 semi transparent Font water tubes so that it can be connected to 1 or 2 boilers The Y piece can be removed if connecting to 2 machines If connecting to 1 machine the Y piece should be used to direct water up both silicone tubes see diagram below Use a cable t
7. ie to secure the Y piece to the tank outlet Hoses amp insulation can be trimmed down to reduce heat loss ensure there are no kinks in the tubes e f connecting to only 1 boiler unit then the 2 1 wiring adaptor kits must be used see diagram below e he Font has a drip tray attached with a drain outlet which may be plumbed service Manual 1000810 811 811US 811L 612 812L 815 816 820 821 822 822L 30 07 13 docx Page 6 of 13 2 wire Electrical Water tube Connection Font to boiler Font to Boller 2 1 Adaptors required if connecting to only one boiler Vent may be plumbed to a drain however there must be an air gap to prevent the possibility of a blocked drain flowing into the boiler service Manual 1000810 811 811US 811L 612 812L 815 816 820 821 822 822L 30 07 13 docx Drip Tray Outlet Connect to drain Note some other Marco Fonts do not have a drain outlet and must be emptied manually Page of 13 ELECTRICAL e he wires from the font are terminated in a Mini Fit connector which will plug into a similar Mini Fit connector mounted on the top lid of the undercounter boiler Applies to Boiler part numbers 1000740 1000755 including numbers containing suffixes Note when connected to a Marco undercounter boiler the electrical connections are not polarity sensitive If a non Marco Font or Boiler is being used contact your representative to ensure that the
8. marco POURING PERFECTION UBER FONT SERVICE MANUAL Marco Beverage Systems Ltd Ireland Tel 01 295 2674 63d Heather Road Ireland Fax 01 295 3715 Sandyford Industrial Estate Dublin 18 UK Tel 0207 274 4577 Republic of Ireland UK Fax 0207 978 8141 Service Manual 1000810 811 811US 811L 812 812L 815 816 820 821 822 822L 30 07 13 docx Page 1 of 13 CONTENTS INTRODUCTION STANDARD INSTRUCTION MANUAL ASSEMBLY DRAWINGS PARTS LIST SWITCH REMOVAL DISPENSE HEAD REMOVAL service Manual 1000810 811 811US 811L 812 812L 815 816 820 821 822 822L 30 07 13 docx PAGE Page 2 of 13 INTRODUCTION The information provided in this manual is intended to assist in the installation and maintenance of the Marco Uber Font range Please read the instructions carefully to prevent accidents and ensure an efficient installation This manual is not a substitute for any safety instructions or technical data affixed to the machine or its packaging All information in this manual is current at the time of publication and is subject to change without notice Only technicians or service providers authorised by Marco should carry out installation and maintenance of these machines Marco accepts no responsibility for any damage or injury caused by incorrect or unreasonable installation and operation service Manual 1000810 811 811US 811L 612 812L 815 816 820 821 822 822L 30 07 13 docx Page 3 of 13 STANDARD INSTRUCTION MANUAL 6 PAGE
9. require a gentle tapping downwards with a blunt object Then insert a flat head screwdriver into the gap and lever the switch out Do not lever out with the stanley blade as they are brittle and may snap New switches require resoldering to the wires and should have new heat shrink applied or be wrapped in suitable electrical insulation tape to prevent them contacting the metal plumbing inside The switches in the head may come with 4 solder connections the outer tabs are to be used normally open operation The others may be snipped off The switches must be glued back in place around their bezel with a suitable adhesive N such as epoxy putty or epoxy resins MACHINES 1000810 The buttons on the lower tile plate are held in 1000811 place with a nut and the wires are fixed with 00081105 screw terminals T ERU 1000812L The switches are all low voltage and are not 1000815 iti 1000816 polarity sensitive 100062 000622 10008221 DESCRIPTION SWITCH REMOVAL pweno UBFT 031 A f PJT 05 09 12 C O 136 service Manual 1000810 811 811US 811L 612 812L 815 816 820 821 822 822L 30 07 13 docx Page 12 of 13 ITEM PARI NO NUMBER DESCRIPTION QTY MACHINE 2100010 AERATOR TOMLINSON M205Za ALL 1400090 ADAPTOR AERATOR ALL 3 4 11 E 3 1800760 O RING FOR SIGHTGLASS Eg ALL 4 1401005 LOCKNUT 1 4 B S P BRASS CHROMED 1 ALL NN NUN 63303 Screwing AT 6 1402202 Y Piece Fitting

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