Instruction Manual "MPF" Modular Pressure - Anderson
Contents
1. 0 Press U or D to set desired LRV value Sensor display increases or decreases accordingly Note continue to URV 7 2 42 URV Upper range value Note starting from 7 2 41 above T 8 9 Press M Sensor displays URV Press E Sensor displays present URV value Example 50 Press U or D to set desired URV value Sensor display increases or decreases accordingly 10 Press E to store displayed value Sensor displays URV 11 Ifno other operation is to be accessed exit to RUN mode via pressing repeatedly 7 2 5 Output Damping 1 Press M Sensor displays CONF 2 Press E Sensor displays PSIG or BARG 3 Press M Sensor displays 4 20 or 20 4 4 Press M Sensor displays LRV 5 Press M Sensor displays URV 6 Press M Sensor displays DAMP 7 Press Sensor displays current damping value from 0 10 8 Press U or D to display desired damping value Sensor display increases or decreases accordingly 9 Press E to store displayed value Sensor displays DAMP 10 If no other operation is to be accessed exit to RUN mode via pressing M repeatedly until process value is displayed Pace 18 7 2 6 Setting Alarms Marms are visual indication only if MPF is not optioned with relays Press M Sensor displays CONF Press E Sensor displays PSIG or BARG Press M2. I t ti M 1 Anderson Instrument Co Inc nstruction Manua ano Me d 1 800 833 0081 Fax 518 922 8997 ANDERSON NEGELE Instrument Model Number Instrument Serial Number MPF Modular Pressure Transmitter 02072 2 1 2015 05 06 PW NA PAGE 3 Table of Contents Section 1 Introduction 6 1 1 Specifications 6 1 2 Warnings 7 Section 2 Theory of Operation Description and Intended Use 9 Section 3 Installation 9 Section 4 Sensor Wiring 10 Section 5 Instrument Wiring 11 5 1 LOOP POWER Section 6 Modular Assembly 12 6 1 Electronic puck replacement 12 6 2 Separation of measurement cell stem from enclosure 12 6 3 Reorientation of enclosure to stem 12 6 4 Remote Kit and MPFs equipped with remote configuration 13 Section 7 Configuration 14 7 1 Configuration without display Native Units Output Range Dampening 14 7 1 1 Display Mode 4 20mA or Process Variable 14 7 1 2 Native Units PSI or Bar 14 7 1 3 Output 4mA 20mA 20mA 4mA 14 7 1 4 Pressure Range 15 7 1 4 1 LRV Lower range value 15 7 1 4 2 URV Upper range value 15 7 1 5 Output Damping 15 7 1 6 Factory configuration reset 15 7 2 Configuration with display interface Native Units Output Range Damping Alarms Display
3. RUN mode via pressing M repeatedly until process value is displayed PAGE 23 8 2 4 Custom calibration range COMPOUND STEM 2 point 5 Ac 4 5 O Clamp sensor into calibration fitting and expose the transmitter to a known zero reference point Set meter to DC mA and connect meter in series with loop Press M Sensor displays COnF Press Sensor displays CAL Press E Sensor displays CCAL Press E Sensor displays 2PtS Press U or D to set 2 point calibration sensor displays 2PtS Press E holding for approximately 2 seconds Sensor displays ArEF ATM with Display Interface Expose sensor to atmospheric pressure Press Sensor will store the atmospheric reference and displays LrV Press Sensor display will prompt the desired pressure standard Press 07 to adjust Expose sensor to requested pressure Press E Sensor displays UrV Press E Sensor display will prompt the desired pressure standard Expose sensor to requested pressure Press E Sensor displays CCAL Exitto RUN mode via pressing M repeatedly until process value is displayed 8 2 5 Custom calibration range ABSOLUTE STEM 4 point Clamp sensor into calibration fitting and expose the transmitter to a known zero reference point Set meter to DC mA and connect meter in series with
4. RUN mode via pressing M repeatedly until process value is displayed 5 PAGE 22 8 2 2 Custom calibration range GAUGE STEM 2 point Clamp sensor into calibration fitting and expose the transmitter to a known zero reference point Set meter to DC mA and connect meter in series with loop Press M Sensor displays COnF Press M Sensor displays CAL Press E Sensor displays CCAL Press E Sensor displays 2PtS Press U or D to set 2 point calibration sensor displays 2PtS Press E holding for approximately 2 seconds Sensor displays ArEF ATM with Display Interface Expose sensor to atmospheric pressure Press E Sensor displays LrV Press E Sensor display will prompt the desired pressure standard Expose sensor to requested pressure Press E Sensor displays Press E Sensor display will prompt the desired pressure standard Expose sensor to requested pressure 16 Press E Sensor displays CCAL Exit to RUN mode via pressing M repeatedly until process value is displayed 8 2 3 Custom calibration range COMPOUND STEM 4 point NOTE For pressure transmitters with compound ranges the ranges must first be converted to all one type unit of measure For example a 30 Hg 0 30 psig unit may be considered to have a range of 14 7 psig 0 30 psig and a span of 44 7 ps
5. 0 4 G A 1 2 NPTF adaptor SP5633200000 069 0 60 G A 060 0 6 G A Seal Kit 6 gaskets 5633000001 071 0 100 309 0 7 G A Field Wireable Connector Straight 42119B0000 073 0 150 061 0 10 G A Field Wireable Connector 90 42119A0000 074 0 160 GA 065 0 20 G A Display Kit SP56741A0001 075 0 200 G A 224 0 35 G A 5 Remote Kit SP73228A0005 077 0 300 G A 206 0 70 G 10 Remote Kit SP73228A0010 081 0 500 25 Remote Kit SP73228A0025 084 0 1 000 Coverplate SP56741B0001 PAGE 5 PAGE 6 Section Introduction 1 1 Specifications PERFORMANCE MECHANICAL amp ELECTRICAL Calibrated Accuracy Repeatability Long Term Stability Process Temperature Effect Ambient Temperature Effect Over Range Capability Response Time Sampling Rate Damping Range Turndown Capability Ranges URL PSI Ranges URL BAR ENVIRONMENTAL Process Temperature Limits Ambient Temperature Limits Enclosure Protection CONSTRUCTION FINISH Product Contact Non Product Contact Metal Non Product Contact Plastic Wiring Connection OPERATIONAL Internal Fill Output 0 1096 of calibrated range up to 5 1 turndown 0 15 if over 5 1 turndown 0 05 as calibrated 0 2 URL for 2 years 0 1 psi 10 F 5 5 C typical 0 1 psi 10 F 5 5 C typical 30 100 500 psi stem 1 5x URL no effect on accuracy 2x URL to failure 1000 psi stem 1 1x URL no effect on accuracy 1 25x URL to failure lt
6. D Sensor display toggles between CvAL or PvAL 4 Press to proceed to next operation or if no other operation is to be accessed exit to RUN 7 1 2 Native Units PSI or Bar 1 Press Sensor displays COnF 2 Press E Sensor displays PSI or BAR 3 Press U or D Sensor toggles between PSI or BAR 4 Press to proceed to the next operation Note When changing native units configuring range is now required 7 1 3 Output 4mA 20mA or 20mA 4mA Press M Sensor displays COnF Press E Sensor displays PSI or BAR Press M Sensor displays 4 20 or 20 4 Press U or D Sensor toggles between 4 20 or 20 4 If no other operation is to be accessed exit to RUN mode via pressing M repeatedly PAGE 15 7 1 4 Pressure Range 7 1 4 1 LRV Lower range value Sensors equipped with Compound style measurement cells stem may configure the LRV Gauge and Absolute stems are predefined as 0 and are not reconfigurable Press M Sensor displays COnF Press E Sensor displays PSI or BAR Press M Sensor displays 4 20 or 20 4 Press M Sensor displays LRV Press E Sensor displays present LRV value Example 0 Press U or D to set desired LRV value Sensor display increases or decreases accordingly Note continue to URV 7 1 4 2 URV Upper
7. Sensor displays 4 20 or 20 4 Press M Sensor displays LRV Press M Sensor displays URV Press M Sensor displays DAMP Press M Sensor displays ALRM1 Press E Sensor displays OFF or ON Press U or Sensor toggles between ON or OFF set to ON Press E Sensor displays High or LOW Press U or D Sensor toggles between HIGH or LOW Choose either active high or active low Press E Sensor displays SETPT Press E Sensor displays set point pressure Press U or D repeatedly to select alarm1 pressure Press Sensor displays HYST allows hysteresis or dead band Press E Sensor displays 0 or 1 turns on dead band preset at 1 of set point Press U or Sensor toggles between 0 or 1 Press E Sensor displays ALRM1 Press M Sensor displays ALRM2 Repeat from instruction 8 to set alarm 2 if desired otherwise press M to proceed to next operation or repeatedly to exit to run mode 7 2 7 Setting display process variable The following Engineering units may be selected PSI BAR kPa In H O In Hg mm H 0 mm Hg or Milliamp output 5 0 1 Press M Sensor displays CONF Press E Sensor displays PSIG or BARG Press M Sensor displays 4 20 or
8. Turn on the HHT wait until communications are established and the Home Menu is displayed 10 2 HART DD Menu Structure All MPF functions as well as standard HART setup detail may be addressed via the HART DD menu See following Menu DD for specific required paths PAGE 28 Home Screen Level 1 PV Value Sensor Type Level 2 Level 3 Level 4 Level 5 Level 6 Level 7 5 I ga w gt 2 4mA to 20mA 20mA to 4mA LRV Change Range URV Change Range Damping ALL Change Damping inH O mmH O mmHg Display Units 1 mBAR Configuration Pa Kg cm TORR Device Setup PSI Energized Active High Out Of SPAN Enabled Alarm 1 or Set Point Alarm 2 Hysteresis Turn On Off Change Type Change SP Change Hysteresis Yes No Set 20mA Calibration Sensor Two Point Calibration Calibration PV LRV Four Point Calibration Calibration PAGE 29 Home Screen Level 2 Level 3 Level 4 Level 5 Level 6 Level 7 Level 1 Burst On Off Choose Command Update Period Burst Message 1 Maximum Update Burst Configuration Burst Message 2 Period Burst HART Burst Message 3 Option Trigger Condition Configuration Device Variable Classification Trigger Level Number of Response Preambles HART Setup Loop Current Mode Enable Disable Device Setup HART Universal Revision Polling Address Long Tag ag Final Assembly Number HART Output PV Pressure Value ag HART Review
9. Units 16 7 2 1 Run Mode 16 7 2 2 Native Units PSI or Bar 16 7 2 3 Output 4mA 20mA 20mA 4mA 17 7 2 4 Pressure Range 17 7 2 41 LRV Lower range value 17 7 2 42 URV Upper range value 17 7 2 5 Output Damping 17 7 2 6 Setting Alarms Alarms are visual indication only if MPF is not optioned with relays 18 7 2 7 Setting display process variable 18 7 2 8 Setting display process variable marquee time 18 7 2 9 Factory configuration reset 19 Section 8 Calibration 20 8 1 CALIBRATION Zero 20 8 2 CALIBRATION Range 20 8 2 1 Custom calibration range GAUGE STEM 4 point 21 8 2 2 Custom calibration range GAUGE STEM 2 point 22 8 2 3 Custom calibration range COMPOUND STEM 4 point 22 8 2 4 Custom calibration range COMPOUND STEM 2 point 23 8 2 5 Custom calibration range ABSOLUTE STEM 4 point 23 8 2 6 Custom calibration range ABSOLUTE STEM 2 point 24 8 3 Calibration Milliamp Meter 24 Section 9 Maintenance Diagnostics 25 Section 10 HART Communicator Connection amp DD Device Descriptor Menu Structure 27 10 1 Attaching HART Communicator 27 10 2 HART DD Menu Structure 27 Section 11 Warranty and Return Statement 31 PAGE 4 HOW TO ORDER complete unit Quick Order Instructions Quick order numbers may be used when standard no charge features are selected All choices omitted and not covered below default to the standard option If a choice other than the standard option is required th
10. and IP66 To facilitate electrical connections your new MPF transmitter may be supplied with a 5pin M12 quick disconnect receptacle a M16 cable gland 7 NPTF threaded adaptor If mounted horizontally the cable connection should point downward Also to prevent entry of excessive moisture it is highly recommended that flexible conduits not be connected directly to the sensor If conduit is to be run to the sensor it is preferable that the watertight connector provided with each sensor not be removed from the sensor Instead run the flexible conduit as near to the sensor as possible and utilize a seal tight connector at the end of the conduit Allow a short amount of cable to run between the sensor and the flexible conduit This isolates the sensor housing from the conduit system and any moisture it may contain If the conduit is connected directly to the sensor the chances are high that the sensor will eventually fail due to excessive water or water vapor entry into the housing NOTE It is recommended that a sensor ZERO be performed at time of installation Refer to section 8 1 page 16 for information on this procedure Pace 10 Section 4 Sensor Wiring Warning This unit accepts DC voltage only connection to AC voltage can cause failure of the sensor and or risk of electrocution For wet environments requiring IP67 or greater environmental protection Anderson strongly recommends using available Anderson shielded molded cord s
11. damage remove union nut and unplug ribbon from socket before removing stem adaptor from stem Figure 6 Remote View PAGE 14 Section 7 Configuration Caution Improper changes to programmed parameters following installation and commissioning can result in incorrect output signal 7 1 Configuration without display Native Units Output Range Dampening See 7 2 for configuration with display interface The MPF s menu functions are accessed via the toggle switches on either side of the interface display U up amp D down are toggle pressed on the left switch E execute amp M menu are toggle pressed on the right Switch All instructions assume start from RUN mode which is default at power on and milliamp output displayed If multiple configuration changes are desired it is not necessary to exit to RUN mode before configuring the next desired operation Once desired operation configuration is accomplished pressing M repeatedly will scroll through operations Run mode is achieved when milliamp output is displayed RUN Mode SENSOR CONFIG Mode CALIBRATION Mode Zero 4 20mA Process Variable 2 Point Cal PSIG BAR 4 Point Cal 4 20mA 20 4mA LRV URV Damping Factory Restore 7 1 1 Display Mode 4 20mA or Process Variable 1 Press Sensor displays COnF 2 Press U amp E simultaneously for 2 seconds sensor displays CvAL PvAL 3 Press U or
12. loop Press Sensor displays COnF Press M Sensor displays CAL Press E Sensor displays CCAL Press E Sensor displays 2PtS Press U or D to set 4 point calibration Sensor displays APtS Press E holding for approximately 2 seconds Sensor displays LrV Press E Sensor displays VAC Press 4 7 to adjust Expose sensor to requested pressure Press E Sensor displays Pt2 Press Sensor display will prompt the desired pressure standard Press 07 to adjust Expose sensor to requested pressure Press E Sensor displays Pt3 Press E Sensor display will prompt the desired pressure standard Press to adjust Expose sensor to requested pressure Press Sensor displays UrV Press E Sensor display will prompt the desired pressure standard Expose sensor to requested pressure Press E Sensor displays CCAL Exit to RUN mode via pressing M repeatedly until milliamp output is displayed PAGE 24 8 2 6 Custom calibration range ABSOLUTE STEM 2 point 4 55 Clamp sensor into calibration fitting and expose the transmitter to a known zero reference point Set meter to DC mA and connect meter in series with loop Press M Sensor displays COnF Press M Sensor displays CAL Press E Sensor displays CCAL Press E Se
13. of decimal places displayed may be adjusted by pressing or Momentary mA display the measured process value may be monetarily displayed by pressing E Descriptive Error Message press for a descriptive error message 7 2 2 Native Units PSI or Bar Press M Sensor displays CONF Press E Sensor displays PSIG or BARG Press U or Sensor toggles between PSIG or BARG Press M once to proceed to the next operation or repeatedly to return to Run Mode Boma Note When changing native units configuring range is now required PAGE 17 7 2 3 Output 4mA 20mA or 20mA 4mA Press Sensor displays CONF Press E Sensor displays PSIG or BARG Press M Sensor displays 4 20 or 20 4 Press U or D Sensor toggles between 4 20 or 20 4 If no other operation is to be accessed exit to RUN mode via pressing M repeatedly 7 2 4 Pressure Range 7 2 41 LRV Lower range value Sensors equipped with Compound style measurement cells stem may configure the LRV Gauge and Absolute stems are predefined as 0 and are not reconfigurable Press Sensor displays Press E Sensor displays PSIG or BARG Press M Sensor displays 4 20 or 20 4 Press M Sensor displays LRV Press E Sensor displays present LRV value Example
14. remove display ribbon from socket on puck 2 If equipped with M12 QDR quick disconnect receptacle remove conductors from wiring connector and unscrew receptacle from enclosure Factory torque spec is 20ft Ibs 3 Squeeze clip connector and remove sensor ribbon from socket on puck 4 Unscrew ground lug slide puck out of enclosure 5 Reverse to install 6 2 Separation of measurement cell stem from enclosure This proceed will require immobilizing the enclosure If a vice is used steps should be taken to protect the surface of the enclosure 1 Squeeze clip connector and remove sensor ribbon from socket on puck 2 Unscrew stem from enclosure Factory torque spec is 20ft Ibs 3 Reverse to install 6 3 Reorientation of enclosure to stem The threaded penetrations of the enclosure allow orientation in either a horizontal or vertical arrangement 1 Complete steps 1 3 of 6 1 above 2 Unscrew stem from enclosure Factory torque spec is 20ft Ibs 3 Reassemble stem to desired enclosure penetration Factory torque spec is 20ft Ibs 4 Connect ribbon cable connector to puck receptacle located next to ground lug 5 Reassemble M12 QDR if equipped to remaining penetration and install conductors Factory torque spec is 20ft Ibs FIGURE 5 Exploded View M12 Quick Disconnect Stem Pace 13 6 4 Remote Kit and MPFs equipped with rem
15. resistance associated with cable length and signal receiver input may affect operation of the transmitter Figure 3 shows some guidelines for loop power required Caution Attempting to disconnect or change wiring to this sensor during process operation can cause loss of signal to the control system FIGURE 3 Loop Power Guidelines 1000 900 800 Total Loop Resistance Ohms S SCP hk d PS xc Loop Power Supply Voltage VDC Please consult the Installation Service Manual that was provided with your receiver for specific wiring instruction Most Anderson receiver displays chart recorders etc are capable of supplying loop power Typical wiring would be as follows FIGURE 4 Sensor Wiring TOTAL LOOP RESISTANCE py MEE RED AMMETER 4 20 mA DC POWER SUPPLY PER SPECS GROUND ONE POINT ONLY PAGE 12 Section 6 Modular Assembly The MPF transmitter consists of two distinct sections enclosure and stem that individually are comprised of one or more components Field replacement of these components is possible to accommodate orientation reconfiguration and component replacement 6 1 Electronic puck replacement Puck replacement may be accomplished at the application site assuming sufficient clearance is available 1 Remove wire cover plate or if equipped with display squeeze clip connector and
16. 10 1 1 2 APC 059 1 1 2 NPT 2 011 2 APC kK 123 AIC CPM Flushmount 016 1 1 2 Cherry I male 129 38mm IDF w Nut 017 2 Cherry I male 131 51mm IDF w Nut 2 027 1 1 2 G amp H H line male 160 G1 CLEANadapt Not available in Hastelloy EHEDG compliant 2 Not 3 A Compliant Puck Enclosure FIXED CHARACTERS ENCLOSURE CERTIFICATION 1 Puck Only A No Certs Standard 2 Puck and Enclosure D Compliance w Clear Cap ENCLOSURE ORIENTATION 3 Puck and Enclosure 1 Vertical w SS Cap 2 Horizontal OUTPUT 0 For Puck only enclosure option 1 A Analog M16x1 5 ELECTRICAL ENTRY H HART and Analog A M12 QDR STD C Cord Grip ENGINEERING UNITS N 1 2 NPTF Adaptor P PSI 0 For Puck only enclosure option 1 B Bar 0 Field Calibrated F Display ACCESSORIES CALIBRATION RANGE TYPE A Display Cord Sat 000 Field Cal G C A Shielded Molded w 25 cable 42117K0025 999 Custom Calibration Shielded Molded w 50 cable 42117K0050 PSI BAR Shielded Molded w 100 cable 42117K0100 s Bos ms dus 286 1 0 25 C Clear Cap w gaskets 5632800001 029 30 0 30 C 217 1 0 3 Stainless Steel Cap w gaskets 5632900001 031 30 0 60 C 056 1 0 4 Enclosure w Clear cap w gaskets SP5632700001 032 30 0 00 C 304 1 0 7 Enclosure w SS cap wigaskets 5 56327 0001 314 30 0 200 C 057 0 2 G A M12 Quick Disconnect Receptacle SP56726A0002 066 0 30 G A 235 0 3 G A Cord Grip SP5633100000 068 0 50 G A 192
17. 100 Milliseconds lt 50 Milliseconds Menu adjustable 10 to 1 turn down from URL 30 100 500 1K gauge and compound 30 100 500 absolute 2 7 35 70 gauge and compound 2 7 35 absolute 0 to 350 F 18 to 177 C with ambient temperatures to 140 F 60 C and 0 to 330 F 0 to 71 C with ambient temperatures to 160 F 71 C 32 to 160 F 0 to 71 C Designed and factory tested to NEMA4X amp IP66 IP69K when equipped with QDR Suitable for use in wet locations at up to 100 relative humidity 316L finished to a Min Ra 25 microinches Optional Hastelloy diaphragm 304 finished to a Min Ra 32 microinches polycarbonate threaded cap Delrin atmospheric vent M16 x 1 5 threaded housing electrical entry Equipped with Standard replaceable M12 5 pin Eurofast QDR Optional M16 Cord Grip M16 x 1 5 NPTF adaptor ETR Extended Temperature Range FDA approved mineral oil Optional Neobee 20 2 wire user selectable 4 20 mA DC or 20 4 mA Optional HART 7 0 digital communications protocol Internal Display Display Interface Loop Resistance Electrical Connection Recommended Cable 4 digit LED nominally displays loop current Process variable selectable PSI or BAR Optional modular field replaceable Millibar Torr amp Kg cm2 PSI BAR In 20 In Hg mm 20 mA 0 300 ohms at 24 VDC screw terminals with a conductor cross section range of 14 26 AWG Anderson shielded molded cordset alternatively 22 24 AWG foil shield
18. 20 4 Press M Sensor displays LRV Press M Sensor displays URV Press M Sensor displays DAMP Press M Sensor displays ALRM1 Press M Sensor displays ALRM2 Press M Sensor displays currently set engineering unit Press U or D repeatedly to select the desired engineering unit Press M to proceed to next operation or repeatedly to exit to run mode 7 2 8 Setting display process variable marquee time The display may be set to repeatedly scroll the Engineering unit selected in a marquee style Note There is no marquee function if milliamp is selected Press Sensor displays CONF Press E Sensor displays PSIG or BARG Press M Sensor displays 4 20 or 20 4 Press M Sensor displays LRV Press M Sensor displays URV Press M Sensor displays DAMP Press M Sensor displays ALRM1 Press M Sensor displays ALRM2 Press M Sensor displays UDISP Press E Sensor displays OFF or the current marquee scroll interval Press U or D repeatedly to select the desired scroll interval Press E to store sensor displays UDISP Press M to proceed to next operation or If no other operation is to be accessed exit to RUN mode via pressing M repeatedly until process variable is displayed PAGE 19 7 2 9 Factory configuration reset Perform if a return t
19. Configuration Change Counter PV Native Units PV Display Units PV LRV PV URV Device PV Pressure USL Information PV Pressure LSL PV Damping Serial Number Pace 30 Home Screen Level 2 Level 3 Level 4 Level 5 Level 6 Level 7 Level 1 Descriptor ong Tag i Final Assembl Extended Clone Instrument POSU Vania ples y Device Set PEES SEERE Setup Info Number of Request Preamble Number of Response Preamble Instrument Parameter Display Units Choose 4 mA Loop Test Choose 20 mA Choose other mA value Error Error code with Description Information Reset Error Codes PV Value One Touch Loop Value Zero Zero Trim Diagnostics PAGE 31 Section 11 Warranty and Return Statement These products are sold by The Anderson Instrument Company Anderson under the warranties set forth in the following paragraphs Such warranties are extended only with respect to a purchase of these products as new merchandise directly from Anderson or from an Anderson distributor representative or reseller and are extended only to the first buyer thereof who purchases them other than for the purpose of resale Warranty These products are warranted to be free from functional defects in materials and workmanship at the time the products leave the Anderson factory and to conform at that time to the specifications set forth in the relevant Anderson instruction manual or manuals sheet or sheets for such products for a period of two ye
20. IDF w Nut 0 150 GA 131 51mm IDF w Nut 2 0 160 G A 160 G1 CLEANadapt 0 200 G A EHEDG compliant 0 300 G A CAPILLARY FILL 0 500 G A 1 Mineral Oil FDA approved Standard 0 1 000 G 5 Propylene Glycol Neobee M 20 1 0 1 C WETTABLE MATERIAL 1 0 2 5 A 316L Standard 1 0 3 C B Hastelloy amp diaphragm ud 6 REMOTE 0 2 G A 0 3 G A 0 None 0 4 G A A 5 Cable 0 6 G A B 10 Cable E 25 Cable 0 7 G A 0 10 G A O FIXED CHARACTER 020 GA 0 70 G STEM CERTIFICATION A No Certs Standard ENGINEERING UNITS B Compliance and Material PSI 0 Accuracy and Material Bar OUTPUT Analog HART and Analog ENCLOSURE Clear Cap Standard Stainless Steel Cap E FIXED CHARACTER 1 Not available in Hastelloy Not 3 A Compliant HOW TO ORDER modular components Stem 10 CERTIFICATION A No Certs Standard uki B Compliance and Material 966 30 psi 2 BAR 0 FIXED CHARACTER 971 100 psi 7 BAR 981 500 psi 35 BAR REMOTE 984 1000 psi 70 BAR 0 None not available in Absolute A 5 Cable B 10 Cable TYPE E 25 Cable G Gauge positive pressure C Compound vacuum pressure WETTABLE MATERIAL A Absolute A 316L B Hastelloy diaphragm CAPILLARY FILL 1 Mineral Oil FDA approved FITTING 5 Propylene Glycol Neobee M 20 002 3 4 Tri ClampO 028 2 G amp H H line male 004 1 1 2 Tri Clamp 044 1 1 2 14 Bevel Seat w nut 005 2 Tri Clamp 045 2 14 Bevel Seat w nut 0
21. a full factory recalibration 8 2 illustrates the procedures for custom range calibration of the transmitter 8 1 CALIBRATION Zero NOTE For ABSOLUTE stems zero calibration is disabled as zeroing is not possible in atmospheric conditions All instructions assume starting from RUN mode which is default at power on and process value displayed Zeroing the sensor provides the best accuracy when clamped into the application therefore negates possible positioning and clamping errors Be sure sensor is exposed to zero psig when performing this function Units Without Display 1 Press both D and M simultaneously for approximately 5 seconds Sensor displays 4 00 milliamp for gauge for compound sensor displays appropriate output for set range Units with Display Interface 1 Press both 4 and simultaneously for approximately 5 seconds 8 2 CALIBRATION Range Field calibration of the MPF results in a custom calibration range This may be desired as it provides in 4 point calibration mode the best possible accuracy for a given specific range Once this procedure is completed care should be taken not to perform any subsequent configuration range changes as this will result in returning to the original factory calibration data When performing this calibration the range desired must be first set in the configuration mode Refer to 7 1 4 for integral display or 7 2 4 for display interface to set this range Equipmen
22. ars THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREIN AND ABOVE SET FORTH ANDERSON MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE PRODUCTS Limitations Anderson shall not be liable for any incidental damages consequential damages special damages or any other damages costs or expenses excepting only the cost or expense of repair or replacement as described above Products must be installed and maintained in accordance with Anderson instructions Users are responsible for the suitability of the products to their application There is no warranty against damage resulting from corrosion misapplication improper specifications or other operating condition beyond our control Claims against carriers for damage in transit must be filed by the buyer This warranty is void if the purchaser uses non factory approved replacement parts and supplies or if the purchaser attempts to repair the product themselves or through a third party without Anderson authorization Returns Anderson s sole and exclusive obligation and buyer s sole and exclusive remedy under the above warranty is limited to repairing or replacing at Anderson s option free of charge the products which are reported in writing to Anderson at its main office indicated below Anderson is to be advised of return requests during normal business hours and such returns are to include a statement of the
23. e full part number must be utilized 1 Select desired URL or CALIBRATION RANGE 3 place code a If URL is selected TYPE will default to Compound and will be calibrated from 0 psig to max range b If CALIBRATION RANGE is selected Sensor type will default to C Compound or G Gauge depending on range 2 Select FITTING 3 place code 3 Select fixed 0 ELECTRICAL ENTRY and ENCLOSURE ORIENTATION Choose from URL or Calibration Range code Quick pa Part 4 ALL FIXED CHARACTERS ENCLOSURE CERTIFICATION Must be same URL as stem certification 966 30 psi 2 BAR 971 100 psi 7 BAR ENCLOSURE ORIENTATION 981 500 psi 35 BAR Vertical 984 1000 psi 70 BAR Horizontal not available in Absolute M16x1 5 ELECTRICAL ENTRY M12 QDR STD TYPE as Cord Grip G Gauge positive pressure 4 2 NPTF Adaptor 0 Compound vacuum pressure A Absolute DISPLAY No Display FITTING Display 002 3 4 Tri Clamp CALIBRATION RANGE TYPE 004 1 1 2 Tri Clamp ER 005 2 Tri Clamp amp Custom Calibration 010 1 1 2 APC K xdi 011 2 APC 016 1 1 2 Cherry I male 30 0 15 C 017 2 Cherry I male 30 0 30 C 027 1 1 2 G amp H H line male 30 0 60 C 028 2 G amp H H line male 30 0 100 C 044 1 1 2 14 Bevel Seat w nut 30 0 200 C 045 2 14 Bevel Seat w nut on 059 1 1 2 NPT 0 60 GA 123 AIC CPM Flushmount 0 100 G A 129 38mm
24. ed 0 17 0 26 Cable Sheath OD for use with cord grip or field wiring connector Electrical Protection Operating Voltage Input Current Rating Zero Adjustment Re Span Electronics Puck Voltage spike and reverse polarity 24 77 18 36 VDC regulated or unregulated 50mA one touch With switch through user interface amp with or without a reference pressure source Modular field replaceable Fitting amp Sensor Stem Modular field replaceable APPROVALS AND DOCUMENTATION Sanitary Compliance Authorized to display the 3 A Symbol Third Party Verified standard 74 03 Compliant with the Pressure Equipment Directive relative to Sound Engineering Practices PED HART 7 0 Compatible CSA B51 03 CRN CSAOF9754 5R1 ETL Listed Conforms to UL Std 61010 1 3rd Ed with Enclosure option 3 only Certified to CSA Std C22 2 61010 1 3rd Ed with Enclosure option 3 only Warranty 2 years PAGE 7 1 2 Warnings gt Warning This unit accepts DC voltage only connection to AC voltage can cause failure of the sensor and or risk of electrocution gt Warning Do not remove this sensor from the process while it is operating Removal while the process is operating can contaminate the process and could cause human injury gt Warning Do not subject this sensor to pressure that exceeds the specified upper range limit Over pressure may cause premature failure incorrect output signal or possible human injury gt Wa
25. erased as follows 1 From RUN Mode Press or and hold for several seconds Some error codes will not erase until problem is resolved Sensor displays current process value 2 Power cycle by removing power for 10 seconds then reattach power 3 For units equipped with optional display interface press for a descriptive error message Caution Improper replacement of components during service can result in process leakage reduced pressure rating system cleanability issues incorrect output signal or error code s PAGE 26 Category Customer Action No visible code 3 8 mA Communication Check Stem ribbon cable connection to puck power cycle output e100 Incompatible Range 1 Reconfigure puck to a range compatible with the stem 2 power cycle 3 Reset Error range changed 3 Reset Error Feel free to contact Anderson Technical Services Department at 1 800 833 0081 for further assistance with troubleshooting PAGE 27 Section 10 HART Communicator Connection amp DD Device Descriptor Menv Structure MPF transmitters can be equipped with an optional HART output protocol and may be addressed via an external HART modem or alternatively via a portable HART communicator HHT compatible with HART 7 0 10 1 Attaching HART Communicator 1 Power the MPF Transmitter The signal loop must have at least 250ohms resistance for HHT function 2 Connect the HHT across the transmitter terminals or the resister loop 3
26. ets utilizing 5 pin M12 eurofast design quick disconnect Anderson supplied cable meets all requirements for shielding and compatibility with MPF quick disconnect receptacle Anderson recommends a cable of 24 gauge 4 conductor shielded Belden 9534 or equivalent Four conductor cable is utilized because of its roundness which provides a suitable seal when used with seal tight connectors strain reliefs and rubber grommets Irregular shaped cable does not allow for a watertight seal If utilizing customer supplied cable select a round cable with 22 24 AWG wire and a shield In order for the Anderson provided seal tight connector to seal on the cable the O D of the cable must be between 3 16 and 1 4 If smaller cable is utilized a different neoprene bushing must be used must be customer supplied If an alternate seal tight type connector is going to be used be absolutely certain that the rubber bushing will adequately seal on the cable Do not use a connector intended for power cable large inside diameter if the sensor cable is only 1 4 Be sure to use Teflon thread tape when attaching the new seal tight connector Wiring to the conduit housing sensors is accomplished as follows 1 Remove the housing cap and lift out cover plate or display optional to expose the wiring terminal block Exercise care when disconnecting ribbon connectors 2 Insert the cable through the seal tight connector stripping back approximately 2 inches of shea
27. ig 2 036 Hg 1 psi Be careful not to lose the sign while performing the calculation of the proper reading 5 Clamp sensor into calibration fitting and expose the transmitter to a known zero reference point Set meter to DC mA and connect meter in series with loop Press M Sensor displays COnF Press M Sensor displays CAL Press E Sensor displays CCAL Press E Sensor displays 2PtS Press U or D to set 4 point calibration Sensor displays 4PtS Press E holding for approximately 2 seconds Sensor displays ArEF ATM with Display Interface Expose sensor to atmospheric pressure Press E Sensor will store the atmospheric reference and displays LrV Press E Sensor display will prompt the desired pressure standard Press 4 7 to adjust Expose sensor to requested pressure Press E Sensor displays Pt2 Press E Sensor display will prompt the desired pressure standard Press 4 to adjust Expose sensor to requested pressure Press E Sensor displays Pt3 Press E Sensor display will prompt the desired pressure standard Press lor to adjust Expose sensor to requested pressure Press E Sensor displays UrV Press E Sensor display will prompt the desired pressure standard Expose sensor to requested pressure Press E Sensor displays CCAL Exit to
28. isplay FrES Press E Sensor display nO Press U or D to display YES 0 Press E Sensor display FrES 1 Exit to RUN mode via pressing M repeatedly until milliamp output is displayed 5 PAGE 16 7 2 Configuration with display interface Native Units Output Range Damping Alarms Display Units The MPF s menu functions are accessed via the arrow buttons on either side of the interface display AL 1 AL2 A ANDEDON 50 Down e Up Execute gt Menu U up amp D are button presses on the right and left of the display E execute and M menu are button presses located between the up and down arrows All instructions assume start from RUN mode which is default at power on and process value displayed If multiple configuration changes are desired it is not necessary to exit to RUN mode before configuring the next desired operation Once desired operation configuration is accomplished pressing M repeatedly will scroll through operations Run mode is achieved when process value is displayed RUN Mode SENSOR CONFIG Mode CALIBRATION Mode Zero PSIG BAR native units 2 Point Cal Adjust Display Decimal 4 20mA 20 4mA 4 Point Cal Momentarily Display mA Output LRV Descriptive Error Message URV Damping Alarm Alarm2 Display Units Unit Description Scroll Factory Restore 7 2 1 Run Mode Zero see section 8 1 Display Decimal the number
29. menu feedback visually displays diagnostic error codes and nominally measures and displays either the loop current or process variable in PSI or BAR In addition the MPF may be supplied with a modular display interface for readout directly at the process location The MPF Transmitter has been specifically designed for use in Dairy Food or Beverage applications where accurate and repeatable pressure measurement is required The measurement cell is integral to a welded sanitary diaphragm seal that is available in a variety of industry standard fitting styles and sizes The process pressure deflects the metal diaphragm transmitting the pressure to a transducer cell The output signal which is proportional to the process pressure is then measured and processed The MPF transmitter is only to be used for the application that it has been designed dimensioned and built for The electrical connection must be to a direct current network see the nameplate The intended purpose of the MPF is the measurement of process pressure in the food processing beverage pharmaceutical and chemical industries This transmitter is not suitable for the measurement of hazardous explosive and combustible liquids of the PED group Any modifications to the transmitter that might have an influence on the function and the safety features of the transmitter are only allowed to be carried out by authorized persons of Anderson Instrument Company Possible misuse including a
30. mitter should be wired in a complete loop at this point or on a test bench and configured per the diagram shown in Figure 4 page 8 8 2 1 Custom calibration range GAUGE STEM 4 point For units with Display Interface Yep u Clamp sensor into calibration fitting and expose the transmitter to a known zero reference point Set meter to DC mA and connect meter in series with loop Press M Sensor displays COnF Press M Sensor displays CAL Press E Sensor displays CCAL Press E Sensor displays 2PtS Press U or D to set 4 point calibration Sensor displays APtS Press E holding for approximately 2 seconds Sensor displays ArEF ATM with Display Interface Expose sensor to atmospheric pressure 10 Press Sensor will store the atmospheric reference and displays LrV 11 Press E Sensor will store LRV reference and displays Pt2 12 Press E Sensor display will prompt the desired pressure standard Press Worf to adjust 13 Expose sensor to requested pressure 14 Press E Sensor displays Pt3 15 Press Sensor display will prompt the desired pressure standard Press Worf to adjust 16 Expose sensor to requested pressure 17 Press E Sensor displays UrV 18 Press E Sensor display will prompt the desired pressure standard 19 Expose sensor to requested pressure 20 Press E Sensor displays CCAL Exit to
31. nsor displays 2PtS Press U or D to set 2 point calibration sensor displays 2PtS Press E holding for approximately 2 seconds Sensor displays LrV Press E Sensor displays VAC Press Worf to adjust Expose sensor to requested pressure Press E Sensor displays UrV Press E Sensor display will prompt the desired pressure standard Expose sensor to requested pressure 14 Press E Sensor displays CCAL Exit to RUN mode via pressing M repeatedly until milliamp output is displayed 8 3 Calibration Milliamp Meter The MPF contains circuitry to measure the loop current This meter may be calibrates to match a users external reference 1 Press Sensor displays COnF 2 Press Sensor displays CAL 3 Press E Sensor displays CCAL 4 Press M Sensor displays MCAL 5 Press E Sensor displays 04 mA 6 Press U or D to match external reference to 4 mA 7 Press Sensor displays 20 mA 8 Press U or D to match external reference to 20 mA 9 Press E to store values sensor displays MCAL Exit to RUN mode via pressing M repeatedly until process value is displayed PAGE 25 Section 9 Maintenance Diagnostics Warning Do not remove this sensor from the process while it is operating Removal while the process is operating can contaminate the process and could cause human injury Wa
32. ny use in contradiction to the above mentioned application is an indication of misuse of the measuring instrument In such a case Anderson does not assume any responsibility for safety Section 3 Installation Caution For proper mounting of this sensor verify that the fitting connection type size gasket or seal and holding ring or clamp match the process connection it is being mounted to Improper mounting can cause process leakage reduced pressure ratings and or contamination issues Caution Handle with care during installation to avoid damage to the sensor Physical damage especially to the sensing surface or probe can cause incorrect output signal or premature failure Caution Do not expose the sensor to process or ambient temperatures that exceed the rated specifications Physical damage incorrect output signal or premature failure may result The physical installation is the most important concern with regards to promoting sensor reliability Sensors must be installed in such a way that the housing and cable is not subject to physical abuse In addition moisture or moist air must not be allowed to enter the sensor housing or cable NOTE The installer assumes responsibility for preventing water or water vapor from entering the sensor housing by proper installation of the cap and appropriate cable preparation Units equipped with M12 Quick Disconnects are rated to NEMA 4X and IP69X Cable gland equipped units are rated to NEMA 4X
33. o the original factory configuration is desired Press M Sensor displays CONF Press E Sensor displays PSIG or BARG Press M Sensor displays 4 20 or 20 4 Press M Sensor displays LRV Press M Sensor displays URV Press M Sensor displays DAMP Press M Sensor display FAC Press E Sensor display nO Press U or D to display YES 0 Press E Sensor display FAC 1 Exit to RUN mode via pressing M repeatedly until process value is displayed 5 Pace 20 Section 8 Calibration Caution Improper calibration can cause incorrect output signal The MPF is calibrated at the factory to meet the specified accuracy for any allowable range that may be configured As general maintenance to the unit a zero check is recommended at approximately 12 month intervals Over time errors may be accumulated due to the impact of environment and operation If you feel that the output of the MPF transmitter is not correct calibration of the unit may be required Accumulated offset errors have the greatest impact to accuracy over time These may easily be addressed in the field via the one touch Zero function in section 8 1 Further calibration to address possible errors in the range may be addressed in the field but will require analytical caliber equipment to provide accurate pressure standards The MPF may also be returned to Anderson for
34. observed deficiency The buyer shall pre pay shipping charges for products returned and Anderson or its representative shall pay for the return of the products to the buyer Approved returns should be sent to ANDERSON INSTRUMENT COMPANY INC 156 AURIESVILLE ROAD FULTONVILLE NY 12072 USA ATT REPAIR DEPARTMENT ANDERSON NEGELE ANDERSON INSTRUMENT CO INC 156 AURIESVILLE RD FULTONVILLE NY 12072 USA 800 833 0081 FAX 518 922 8997 ANDERSON INSTRUMENT CO LP 400 BRITANNIA RD EAST UNIT 1 MISSISSAUGA ONTARIO L4Z 1X9 CANADA 905 603 4358 FAX 905 568 1652 NEGELE MESSTECHNIK GmbH A Division of Anderson RAIFFEISENWEG 7 D 87743 EGG A D GUNZ GERMANY 49 0 8333 9204 0 FAX 49 0 8333 9204 49 www anderson negele com
35. ote configuration The MPF series may be configured or retrofitted with remote cabling allowing the housing and display if equipped to be mounted up to 25 feet from the process connection The remote cabling preserves the modular design and may be removed or added from the MPF at the user s discretion Adding the Remote kit Refer to Figure 6 Note all threaded connections to be torqued to 20ft Ibs 1 Separate the measurement cell stem from enclosure a Remove wire cover plate or if equipped with Display Interface squeeze clip connector and remove display ribbon b Squeeze clip connector and remove sensor ribbon from socket on puck C Unscrew stem from enclosure Utilize care extracting ribbon cable 2 Attach remote kit cabling to measurement cell stem a Route stem ribbon cable through kit stem adaptor Screw on adaptor b Connect ribbon cable connector to cable kit receptacle and carefully fold excess ribbon cable into stem adaptor C Insert cable kit fitting into stem adaptor Secure by threading on union nut 3 Attach remote QDR adaptor to desired enclosure opening a Carefully insert ribbon cable through enclosure opening b Screw remote QDR adaptor into place C Connect ribbon cable connector into sensor receptacle on puck 4 Attach pipe mount adaptor to remote QDR adaptor and secure with nut Position as required 5 Attach remote kit M12 plug to remote QDR adaptor Reverse to un install WARNING To avoid possible ribbon cable
36. range value Note starting from 7 31 above 7 Press Sensor displays URV 8 Press E Sensor displays present URV value Example 50 9 Press U or D to set desired URV value Sensor display increases or decreases accordingly 10 Press to store displayed value Sensor displays URV 11 If no other operation is to be accessed exit to RUN mode via pressing M repeatedly 7 1 5 Output Damping Press M Sensor displays COnF Press E Sensor displays PSI or BAR Press M Sensor displays 4 20 or 20 4 Press M Sensor displays LRV Press M Sensor displays URV Press M Sensor displays dMPg Press E Sensor displays current damping value from 0 10 Press U or D to display desired damping value Sensor display increases or decreases accordingly Press E to store displayed value Sensor displays dMPg 0 If no other operation is to be accessed exit to RUN mode via pressing M repeatedly until milliamp output is displayed 5 7 1 6 Factory configuration reset Perform if a return to the original factory configuration is desired Press M Sensor displays COnF Press E Sensor displays PSI or BAR Press M Sensor displays 4 20 or 20 4 Press M Sensor displays LRV Press M Sensor displays URV Press M Sensor displays dMPg Press M Sensor d
37. rning Before removing for service or calibration ensure that residual product has been flushed from the line and that internal pressure has returned to atmospheric pressure PAGE 8 Figure 1 Dimensional Drawings 2 3 6 91mm 91mm Hi il H 6 6 167mm 6 6 167mm Horizontal Orientation Vertical Orientation Cable lengths available in 5 10 and 25 7 87 200mm Remote Version PAGE 9 Section 2 Theory of Operation Description and Intended Use The Anderson Modular Pressure Transmitter MPF may be utilized for applications in which a process variable of pressure must be converted to an electronic signal This unit utilizes an internal pressure transducer to convert the process measurement into a corresponding mV signal The mV signal then passes through custom linearization and conditioning circuitry The resulting signal is an industry standard 4 20 mA This mA signal is factory set over the specified range of the unit From here the signal may be sent to an Anderson digital display microprocessor based controller chart recorder or customer supplied instrumentation An integral diagnostic interface provides
38. rning Before removing for service or calibration ensure that residual product has been flushed from the line and that internal pressure has returned to atmospheric pressure Anderson electronic sensors require very little maintenance if any We suggest that the sensor be inspected at 6 month intervals to ensure that they are not being subjected to physically abuse moisture entering the housing and that the wiring is sound Caution Do not open the sensor enclosure in wet or spray down environments Moisture ingression can cause premature electronics failure External cleaning instructions The external surfaces of this sensor can be cleaned along with the equipment or piping System that it is installed on using cleaning and disinfecting solutions designed for use on hygienic equipment The MPF is equipped with diagnostic routines that monitor the sensor s function Should an error occur the diagnostic display will flash an error code and the output will be limited to 3 8 mA or less Errors may be caused by a number of reasons ranging from failed electronic components to user configuration errors The code appendix below indicates possible codes with actions that should be taken to correct the problem Error codes may be cleared to facilitate subsequent menu changes however the output will remain at 3 8 mA or less until error is addressed and the unit repowered Always record the error code before attempting to clear it The display code may be
39. t required Pressure suitable standard that can achieve URV Accurate reference gauge DC Milliamp Meter accurate to 005 mA A Warning Do not subject this sensor to pressure that exceeds the specified upper range limit Over pressure may cause premature failure incorrect output signal or possible human injury The MPF accommodates both 2 point and 4 point calibrations 4 point calibrations yield the most accurate results and are therefore preferred If your unit is calibrated at a COMPOUND range you will not see 4 00 mA at atmospheric zero As reference you may use the following chart to determine if your unit may require calibration most common ranges are shown O psig Positive Pressure PAGE 21 The output of a properly calibrated transmitter may be calculated by using the following formula KNOWN VALUE LOW END OF RANGE TRANSMITTER SPAN mA Output 16 x gt 4 NOTE For pressure transmitters with compound ranges the ranges must first be converted to all one type unit of measure For example a 30 Hg 0 35 psig unit maybe considered to have a range of 14 7 psig 0 35 psig and a span of 49 7 psig 2 036 Hg 1 psi Be careful not to lose the sign while performing the calculation of the proper reading If your unit is calibrated at a ABSOLUTE range you will not see 4 00 mA at atmospheric zero Calibration requires an analytical quality pressure source and reference gauge NOTE The trans
40. thing to expose the wires 3 Two wires will be utilized for connections at the transmitter end of the loop Normal color codes being RED Loop and BLACK Loop Trim off all unused wires including the bare shield ground wire To prevent a GROUND LOOP condition be sure the shield material and the shield ground wire do not touch the sensor housing Use an insulator such as electrical tape or heat shrink tubing if necessary 4 Strip the tips of the remaining wires back approximately 3 8 of an inch and twist strands tinning is highly recommended 5 Using Figure 2 make the proper connections to the wiring connector located inside the housing Figure 2 Wiring Terminal Connections AL VN ANDEDON 50 M16 Cable Gland Spin M12 Quick 1 2 NPTF Thread Optional Display Disconnect Receptacle Adaptor Interface PAGE 11 Section 5 Instrument Wiring With the proper wiring connections made at the senor end of the loop it is now time to make final connections at the instrument end of the loop The MPF may feed instruments such as Anderson digital display microprocessor based controllers chart recorders or customer supplied instrumentation 5 1 LOOP POWER The Anderson MPF requires loop power for operation Ratings are as follows MPF Transmitter 18 36 VDC Absolute 24 VDC Nominal regulated or unregulated As inherent
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