Indico 100 Pre-Installation Manual
Contents
1. 16 1 409 TOP VIEW 3 3 85 le 13 9 353 FRONT l T LEVELLING ae 20 1 511 a 4 PLACES DIMENSIONS ARE IN INCHES MM SPACERS FILE IN_MTG CDR SUPPLIED BY CUSTOMER 4 PLACES Figure 1C 5 Anchoring plates for securing the generator 16 1 409 0 63 16 mm DIA 1 5 38 15 0 380 DIMENSIONS ARE IN INCHES MM FILE IN_MTG2 CDR Figure 1C 6 Holes in base of cabinet for securing the generator Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 12 Rev AC Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Preparing for Installation 1C 1C 7 0 ENVIRONMENTAL REQUIREMENTS Listed below are the ventilation requirements for the Indico 100 series generator e Unrestricted air flow must be provided at the front and sides of the cabinet as well as underneath the unit e Do not allow storage on top of the cabinet e Typical heat output of the generator during stand by is 75 BTU hr or 4000 BTU hr during fluoro operation e Control console heat output is negligible 150 BTU hr 1C 8 0 CABLES SUPPLIED WITH THE INDICO 100 GENERATOR Figure 1C 7 shows the cabling supplied with the generator e The cable supplied for the console is a 15 conductor cable with a standard length of 50 ft 15 m e The cable supplied for the optional remote fluoro cont2. 400 VAC 6 100A 100A 65 kVA 6 0 170 ee ee 480 VAC 6 80A 100A 65 kVA 6 0 24 Q II ee 65 kW 3 Generator 400 VAC 6 125A 100A 85 kVA 6 0 13 Q ee ee ee 480 VAC 6 105A 100A 85 kVA 6 0 190 PAI A 80 kW 33 Generator 400 VAC 6 155A 100A 105 kVA 6 0 100 IPPO O O AA 480 VAC 6 130A 100A 105 kVA 6 0 150 caro YA om 100 kW 3 Generator 400 VAC 4 195A 100A 130 kVA 4 0 09 Q PI AS 480 VAC 6 160A 100A 130 kVA 6 0 120 IP II ee e All wiring and grounding must comply with local electrical codes e All wiring must be copper e The disconnect switch shall be located within reach of the operator Voltage Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 6 Rev AC Indico 100 Series Service Manual Ch 4 740895 02 CPI Canada Inc Preparing for Installation 1C 1C 4 0 GROUND REQUIREMENTS POWER LINE e A suitable ground must be connected from the disconnect switch to the main ground on the generator located to the left of the main fuse block on the power input board The ground wire is typically part of the line cord and the current capacity of the ground conductor must normally be equal to or greater than that of the line conductors e f a neutral line is provided with the system under no circumstances is it to be used for ground purposes The ground conductor must carry fault currents only X RAY TUBE HOUSING e A copper ground cable 10 AWG 6 mm or greater
3. 480 VAC 10 3 with optional line adjusting transformer for 400 VAC input generators 480 VAC 10 3 for 480 VAC input generators SEE NOTE IN SECTION 1C 2 0 50 60 Hz 100 Amps phase at 400 VAC 80 Amps phase at 480 VAC 5 Amps 400 VAC 10 3 for 400 VAC input generators 480 VAC 10 3 with optional line adjusting transformer for 400 VAC input generators 480 VAC 10 3 for 480 VAC input generators SEE NOTE IN SECTION 1C 2 0 50 60 Hz 125 Amps phase at 400 VAC 105 Amps phase at 480 VAC 5 Amps Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev AC Page 1C 3 1C Preparing for Installation 1C 2 7 80 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current 1C 2 8 100 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current CPI Canada Inc 400 VAC 10 3 for 400 VAC input generators 480 VAC 10 3 with optional line adjusting transformer for 400 VAC input generators 480 VAC 10 3 for 480 VAC input generators SEE NOTE IN SECTION 1C 2 0 50 60 Hz 155 Amps phase at 400 VAC 130 Amps phase at 480 VAC 5 Amps 400 VAC 10 3 for 400 VAC input generators 480 VAC 10 3 with optional line adjusting transformer for 400 VAC input generators 480 VAC 10 3 for 480 VAC input gene
4. is to be connected from each X ray tube s housing to the HV module ground stud located at the top of the HV module X ray Stator Drive Cable Requirements The X ray stator cable used with the dual speed starter assembly must meet the following requirements e The cable must be shielded and the shield ground must be connected to the generator chassis ground and to the tube housing ground Note For the Metal Center X ray tube do not connect the shield ground to the tube housing ground e The cable must be rated to at least 600 VAC e The maximum total cable capacitance from the inner conductors shorted together to the cable shield must be less than 5 1 nF For example a cable type 8618 made by Belden has a capacitance of 4 1 nF for 26 meters Note If a longer cable is necessary with total cable capacitance over 5 1 nF consult the cable manufacturer STATOR CABLE e For units with a low speed starter shielded stator cables are recommended For units with a dual speed starter shielded stator cables MUST be used The shield for the stator cable s must be properly grounded at both the tube and the generator ends of the cable s 1C 5 0 OUTLINE DRAWINGS 1C 5 1 Generator Outline Refer to chapter 1A for the Indico 100 generator outline Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev AC Page 1C 7 1C P
5. ATINGS LISTED CONSIDER THE GENERATOR REQUIREMENTS ONL Y THE INSTALLER MUST MAKE THE NECESSARY COMPENSATION FOR ADDITIONAL LOADS A POOR QUALITY INPUT LINE MAY RESULT IN THE INSTALLER HAVING TO DERATE THE GENERATOR S MAXIMUM POWER Mains Minimum Generator Minimum Minimum Minimum Apparent Recommended Momentary Recommended Recommended Recommended Mains Mains Disconnect Line Current Generator Distribution Ground Resistance to Generator Service Rating Transformer Wire 15 ft 5 m max Rating Size Voltage 32 kW 1 Generator 230 VAC 2 200 A 120A 50 kVA 2 0 055 Q 33 mm 33 mm 40 kW 1 Generator 230 VAC 2 250 A 120A 65 kVA 2 0 045 Q 33 mm 33 mm 32 kW 3 Generator 400 VAC 6 65A 100A 45 kVA 6 0 27 Q em Taam TT astm 480 VAC 6 55 A 100A 45 kVA 6 0 40 Q em Lexan O ten 40 kW 3 Generator 400 VAC 6 80 A 100 A 55 kVA 6 0 22 Q em Taam OO astm 480 VAC 6 65 A 100A 55 kVA 6 0 32 Q em Las EBM IP Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev AC Page 1C 5 1C Preparing for Installation CPI Canada Inc Mains Minimum Generator Minimum Minimum Minimum Apparent Recommended Momentary Recommended Recommended Recommended Mains Mains Disconnect Line Current Generator Distribution Ground Resistance to Generator Service Rating Transformer Wire 15 ft 5 m max Rating Size 50 kW 3 Generator
6. CPI Canada Inc Preparing for Installation 1C CHAPTER 1C PREPARING FOR INSTALLATION CONTENTS TETO INTRODUCTION ii A A A AA iret 1C 2 10 2 0 GENERATOR POWER REQUIREMENTS c ccccceeeeeseeeececececaaeceaecaaeceaeseaeecaeseaeeseeeeeeeesaeesaeessaeeaas 10 2 10 2 7 lt 32 KW Single Phase inen a eto Mates tsb casts 1C 2 162 2 40 KW Single Phase omic alas 1C 2 16 23 232 KW Three Phase ias 1C 2 162 4 40KW Thre Phase usas 1C 3 10 20 50 KW Thre sPhase uti ias 1C 3 10 2 6 65 KW Three Phase out AA TE NE AN 1C 3 102 7 BO KW TREO Phase ii A is 1C 4 102 8 100 KW Three Phases Desaparear A ls 1C 4 102 9 Service Disconnect All Models vio A a 1C 4 1C 3 0 POWERLINE REQUIREMENTS heuea in etonne ana aeaa a aeea aa Anan ee aaa anaa aa iaaea 1C 5 10 40 GROUND REQUIREMENT Spinan aaan aan a a aaraa aina aaa a aaa a aaea 1C 7 X ray Stator Drive Cable Requirements 1 c sccccececeeececenetecneecenececsaeesenaeceneeceaeeesaaessensecseneecesstsasseeneetsnetetsaes 1C 7 10 50 OUTLINE DRAWINOS comica ita dial 1C 7 16 5 t Generator QUM R doradas ndorus eaii d araid aasad a ani aaa daa raanda ii aad dadoa aeaa ia eaei a anaidai adar 1C 7 1G 5 2 Generator Weight iiaaaeaoe aa danda pan aao daard airada paasa Tanaina Seada eset 1C 18 1C 5 3 Generator Shipping Containers DIMENSIONS oooonncocicicnnccononccnnnccn caco no rca rn 1C 8 1C 6 0 LOCATING THE GENERATOR CABINET AND CONTROLLER coccciccccconccononcnononanannnonancnnannnnnnnnnn
7. LLATION A MINIMUM 2 51 0 mm IN_WALL CDR Figure 1C 3 Typical through the wall installation Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 10 Rev AC Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Preparing for Installation 1C 1C 6 2 Seismic Centers and mounting hole locations Figure 1C 4 shows the seismic center location for the Indico 100 X ray generator The dimensions are shown as a range of values because the seismic center location will vary slightly depending on model and configuration of the generator The installer will need to confirm the exact seismic center location if the published range is insufficiently precise The generator should be secured to the floor via the 5 8 inch 16 mm diameter clearance holes that are located in the base of the cabinet as shown in figure 1C 6 or by means of the anchoring plates shown in figure 1C 5 LEFT SIDE FRONT DIMENSION VALUE 8 4 8 5 213 216 B 94 10 0 238 254 19 8 20 8 502 527 DIMENSIONS ARE IN INCHES MM INDICO 100 SEISMIC CDR Figure 1C 4 Indico 100 seismic centers Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev AC Page 1C 11 1C Preparing for Installation CPI Canada Inc 1C 6 2 Seismic Centers and mounting hole locations Cont 0 39 10 mm DIA
8. WITH AN OPTIONAL LINE ADJUSTING TRANSFORMER 480 VAC MODELS MUST BE OPERATED FROM 480 VAC MAINS THESE ARE THE NOMINAL MAINS VOLTAGES THE ALLOWED TOLERANCES ARE AS DETAILED IN THE PREVIOUS TABLES 1C 2 1 32 kW Single Phase Line Voltage 230 VAC 10 1 Line Frequency 50 60 Hz Momentary Current 200 Amps Nominal Current 5 Amps 1C 2 2 40 kW Single Phase Line Voltage 230 VAC 10 1 Line Frequency 50 60 Hz Momentary Current 250 Amps Nominal Current 5 Amps 1C 2 3 32 kW Three Phase Line Voltage 400 VAC 10 3 480 VAC 10 3 with optional line adjusting transformer Line Frequency 50 60 Hz Momentary Current 65 Amps phase at 400 VAC 55 Amps phase at 480 VAC Nominal Current 5 Amps Use and disclosure is subject to the restrictions on the title page of this CP document Page 1C 2 Rev AC Indico 100 Series Service Manual Ch 4 740895 02 CPI Canada Inc 1C 2 4 40 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current 1C 2 5 50 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current 1C 2 6 65 kW Three Phase Line Voltage Line Frequency Momentary Current Nominal Current Preparing for Installation 1C 400 VAC 10 3 480 VAC 10 3 with optional line adjusting transformer 50 60 Hz 80 Amps phase at 400 VAC 65 Amps phase at 480 VAC 5 Amps 400 VAC 10 3 for 400 VAC input generators
9. anccnnns 10 9 1C 6 1 Locating The Equipment In The X Ray ROOM scccccceceeeeenseceeneeceneeecsaecsenseceenceseeessaesseneesenseesaes 1C 9 1C 6 2 Seismic Centers and mounting hole locations ooonnioninidinnicinnncncccononcnnncnncccnnnrnnc nn crac 1C 11 10 7 0 ENVIRONMENTAL REQUIREMENTS cccccccccesceeeceeececeecaeceaecaeceaeceaeseeeeeeeeseeeeeeeeeeeesaeeseeeneeeaaes 1C 13 10 8 0 CABLES SUPPLIED WITH THE INDICO 100 GENERATOR cocccococcconoccconcnononcnononcnanoccnnncnnannnnanncnnnncnos 1C 13 10 9 0 PRE INSTALLATION CHECK LISTS dnnncccincccnocccononinononnnonoccnnrncn nora cnc nan 1C 14 EIA Site LOQISUCS A A 1C 14 10 92 Installation Eq ipmeht 00 ii ai 1C 14 Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev AC Page 1C 1 1C Preparing for Installation CPI Canada Inc 1C 1 0 INTRODUCTION The following items must be considered before installing your generator Power level of your generator Power line requirements Ground requirements Physical placement of the generator Environmental requirements for the generator Cable runs from the generator to all room components tables Buckys X ray tubes etc 1C 2 0 GENERATOR POWER REQUIREMENTS 50 kW AND HIGHER THREE PHASE INDICO 100 GENERATORS ARE AVAILABLE IN 400 VAC AND 480 VAC MODELS 400 VAC MODELS MUST BE OPERATED FROM 400 VAC MAINS OR MAY BE OPERATED FROM 480 VAC MAINS
10. n of the generator NOTE Please note that for membrane consoles GenWare and a laptop are required for programming and calibration of the generator Embedded GenWare may be used when programming and calibrating via the touchscreen console this can be accessed directly from the System Utilities menu Refer to chapter 3C for details CHECK y DESCRIPTION GenWare for setup and calibration using a membrane consoles if required Embedded GenWare may be used when calibrating and programming using a touchscreen console General hand tools for installation Wrenches nut drivers assortment of screwdrivers pliers etc If the generator is to be anchored to the floor suitable hardware and drills drill bits etc must be available A supply of connectors for wiring lugs caps line splices etc A calibrated DVM which indicates true RMS voltages Dual trace memory oscilloscope with a minimum 20 MHz bandwidth appropriate leads probes etc Device for measuring X ray true kVp and mA mAs An invasive meter is required however if this is not possible a non invasive meter may be acceptable The use of non invasive meter requires extra precautions in order to read accurate kV For more information refer to application note for using non invasive meter in kV measurement 906930 A calibrated radiation meter with detectors that will allow for R min and uR type measurements or uGy and Gy min A strobe or reed type tachometer to verify
11. rators SEE NOTE IN SECTION 1C 2 0 50 60 Hz 195 Amps phase at 400 VAC 160 Amps phase at 480 VAC 5 Amps Nominal Current Standby current the current drain in continuous fluoro or pulsed fluoro modes R amp F generators or standby current only rad only generators External or installer supplied equipment connected to the generator may increase the nominal current beyond the values shown 1C 2 9 Service Disconnect All Models Refer to the following table for the recommended service disconnect ratings for the Generators Power Supplies Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 4 Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Preparing for Installation 1C 1C 3 0 POWER LINE REQUIREMENTS The following table defines the power line requirements for the generators NOTE THE FOLLOWING TABLE CONTAINS RECOMMENDED VALUES FOR THE WIRE SIZES BETWEEN THE MAINS DISCONNECT AND THE GENERATOR THE ACTUAL VALUES USED AT AN INSTALLATION ARE DEPENDENT ON THE QUALITY OF THE INPUT LINE VOLTAGE LEVEL THE CURRENT REQUIREMENTS THE LENGTH OF THE CABLE RUN AND MUST BE CONFIRMED BY THE INSTALLER FINAL SELECTION OF GENERATOR INPUT WIRE AND DISCONNECTS AS WELL AS THE CABLING FROM THE DISTRIBUTION TRANSFORMER TO THE MAINS DISCONNECT MUST MEET THE REQUIREMENTS OF THE LOCAL ELECTRICAL CODES AND IS USUALLY DETERMINED BY HOSPITAL CONTRACTOR ENGINEERING ALL THE R
12. reparing for Installation CPI Canada Inc 1C 5 2 Generator Weight The weight of the generator cabinet and of the available consoles is listed below Generator cabinet including the HV module 217 Ibs 98 6 kg HV module Steel 66 Ibs 30 kg Spun Aluminum 48 lbs 22 kg Control console 23 X 56 cm 7 lbs 3 2 kg Control console 31 X 42 cm 8 lbs 3 7 kg Control console Rad only 6 Ibs 2 7 kg Control console 15 in 38 5 cm Touch screen 18 lbs 8 2 kg with base 10 lbs 4 5 kg without base 1C 5 3 Generator Shipping Containers Dimensions The overall dimensions of the Indico 100 shipping pack are shown below y AA E MAXIMUM 31 788 1 ttt 58 0 1474 K MAXIMUM 32 0 813 DIMENSIONS ARE IN INCHES MM IN_PACK CDR Figure 1C 1 Generator shipping container Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 8 Rev AC Indico 100 Series Service Manual Ch 4 740895 02 CPI Canada Inc 1C 6 0 LOCATING THE GENERATOR CABINET AND CONTROLLER The generator cabinet is self standing and does not need to be supported However the installation should meet the following requirements The floor must be flat and level Preparing for Installation 1C The floor must be capable of supporting a load of approximately 250 lbs 115 Kg The generator installation area must be clean and free of dir
13. rol is a 9 conductor cable with a standard length of 50 ft 15 m 15M SUPPLIED GENERATOR CABINET REMOTE FLUORO OPTIONAL OPERATOR S CONSOLE ML CBLS CDR Figure 1C 7 Cabling supplied with generator Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev AC Page 1C 13 1C Preparing for Installation CPI Canada Inc 1C 9 0 PRE INSTALLATION CHECK LISTS The following checklists are provided to help the installer during a pre installation site visit prior to installing the generator e Site logistics e Installation equipment 1C 9 1 Site Logistics Before starting the generator installation review the following checklist for site logistics CHECK y DESCRIPTION IME a cae the building IRE alain Income available Are all halls and doorways large enough to allow the generator to pass through Is there a transport dolly or similar device to move the Generator It must have a minimum rating of 350 Ib 160 Kg Do any regulatory bodies need to be notified prior to installation If movers are required have arrangements for time and equipment been completed EN Are lifting straps or some other suitable device available to lift the generator off the shipping pallet 1C 9 2 Installation Equipment The following is a checklist of recommended tools and test equipment for installation and calibratio
14. t or debris Sufficient room must be provided to allow access to the rear and side panels for installation Clearance must also be provided at both sides of the cabinet at the front and at the rear of the upper cabinet to allow access for service See Figure 1C 2 for recommended clearances e A cable conduit should be provided from the control console to the generator cabinet to allow routing of the control cable if required Allow for a 2 inch conduit See Figure 1C 3 e Refer to 1C 6 2 for the seismic center location and for the mounting hole locations to secure the generator to the floor if required 1C 6 1 Locating The Equipment In The X Ray Room Figure 1C 2 shows recommended clearances around the generator Figure 1C 3 shows recommended clearances for through the wall cable routing MINIMUM 36 915 mm e o MINIMUM 36 915 mm K r IN_SPACE CDR Figure 1C 2 Generator clearances THIS DIAGRAM SHOWS THE RECOMMEDED CLEARANCES AT THE REAR AND SIDES OF THE GENERATOR TO ALLOW FOR INSTALLATION AND MAINTENANCE IF THESE DIMENSIONS MUST BE REDUCED PLEASE ENSURE SUFFICIENT CLEARANCE FOR INSTALLATION AND MAINTENANCE OF THE GENERATOR Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev AC Page 1C 9 1C Preparing for Installation CPI Canada Inc TYPICAL THROUGH THE WALL INSTA
15. that the anode is rotating up to speed Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 14 Rev AC Indico 100 Series Service Manual Ch 740895 02 CPI Canada Inc Preparing for Installation 1C 1C 9 2 Installation Equipment CHECK y DESCRIPTION A sufficient selection of absorbers to allow AEC and ABS calibration if applicable A suggested selection is Lexan in thickness of 5 0 10 0 and 15 0 cm or water in plastic containers of homogenous density in thickness of 5 0 10 0 and 15 0 cm Test phantoms to verify the imaging system with the generator Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Series Service Manual Ch 740895 02 Rev AC Page 1C 15 1C Preparing for Installation CPI Canada Inc This page intentionally left blank Use and disclosure is subject to the restrictions on the title page of this CPI document Page 1C 16 Rev AC Indico 100 Series Service Manual Ch 4 740895 02
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