180 MM WIDE TIRE KIT - Harley
Contents
1. maintaining pressure on the tool Tighten bolts to 22 27 ft lbs 30 37 Nm 3of5 is00702 Rear mount bolt 2 Rear mount T bracket mount bolt 2 T bracket mount Front mount bolt 2 Front mount 1 2 3 4 5 6 Figure 10 Vehicle Alignment 4 See Figure 9 Using a suitable tool wrapped in a clean soft cloth between the front mount and frame 1 move the rear wheel to the left or right as necessary to provide clearance for the gauge Tighten the front mount bolts while maintaining pressure on the tool Tighten bolts to 22 27 ft lbs 30 37 Nm 5 Repeat Clearance Check procedure If further adjustment is necessary proceed with the following step If further J03573 8 adjustment is not necessary proceed to RETURN MOTORCYCLE TO SERVICE section See Figure 10 Loosen the two top bolts 3 of the T bracket 4 See Figure 9 Use a suitable tool between the frame and T bracket 2 Move the rear wheel to the left or right as necessary to provide clearance for the gauge Tighten the T bracket bolts while maintaining pressure on the tool Tighten bolts to 25 30 ft lbs 34 41 Nm Repeat Clearance Check procedure Return Motorcycle to Service 1 Apply 2 3 drops of Loctite 243 blue to the upper shock bolts Install upper shock bolts and spacers Tighten upper shock bolts to 75 85 ft lbs 102 115 Nm Connect battery negative cable See Figure 1 Connect turn signals con2. cMOTOR HARLEY DAVIDSON WY J03573 INSTRUCTIONS REV 2005 06 07 180 MM WIDE TIRE KIT NITES C GENERAL Kit Number 43705 06 Models This kit fits 2006 and later Dyna FXDWG model motorcycles including those equipped with the following e Detachable Sideplate Saddlebags Additional Parts Required Motorcycles equipped with laced wheels also require inner tube 40502 06 and tire rim flap 43101 06 for proper instal lation Proper installation of this kit requires the use of Loctite 243 blue 99642 97 IWAN IN Dealer installation is required Proper installation of this kit requires specific alignment procedures to ensure proper tire clearance Tire contact with chassis components can lead to tire failure which could result in death or serious injury 00428c NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation Kit Contents See Figure 11 and Table 1 INSTALLATION Install Wide Tire Kit 1 Place motorcycle on a lift and secure front tire 2 Place a scissor jack under the frame so that the rear wheel can be raised and lowered IWAN IN To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 3 Disconnect battery negative cable 4 Refer to the appropriate Service Manual and remov
3. e the rear wheel J03573 P SS j Tail Stop Connector Power in connector Right turn signal connector Screw securing circuit board Left turn signal connector PONS Figure 1 Remove Connectors L s00727 Lock nut 4 hidden Fender mounting screw 4 Rear turn signal 2 Turn signal mounting screw and washer 2 5 Stock stud plate 2 Pons Figure 2 Stock Stud Plate and License Plate Bracket See Figure 1 Remove two screws and tail light lens from the tail light base Disconnect the tail light connector 1 and set the tail light aside See Figure 1 Disconnect the turn signal connectors 3 and 5 and harness connector 2 See Figure 2 Remove screw 4 and washer from inside of the fender and remove the rear turn signal 3 Discard screw and washer Repeat for opposite side See Figure 2 Loosen two screws 2 to allow access to the two hidden lock nuts 1 Repeat for opposite side 1of5 License plate bracket Hole drilling location Template Cut line Stock stud plate OPena Figure 3 Template Placement Right Side Shown 1 Front stud plate 2 2 Screw 4 3 Lock nut 4 10 11 12 13 Figure 4 Install Front Stud Plates See Figure 2 Locate the four lock nuts 1 hidden by the fender strut covers Remove two stud plates 5 four nuts 1 and license plate bracket Save nuts for re installati
4. nectors 3 and 5 tail light connector 1 and power harness connector 2 Install tail light to rear fender using two tail light mounting screws removed previously WARNING Be sure that all lights and switches operate properly before operating motorcycle Low visibility of rider can result in death or serious injury 00316a 5 6 Verify turn signal brake and tail light operation See the appropriate Service Manual and perform the Vehicle Alignment procedure and verify rear wheel to front wheel parallelism Verify that belt and belt guard are clear of the rear tire To prevent excessive vibration check for loose hardware and re tighten as necessary 4of5 SERVICE PARTS is00703 Figure 11 Service Parts for Wide Tire Kit Table 1 Service Parts Table ltem Description Quantity Part Number Tire 180 60 B17 75V 43197 04A 2 Template paper Not Sold Separately 3 Plate front stud 2 59738 06 4 Plate rear stud 2 59741 06 5 Screw button head 2 4739A 6 Screw flat head 4 1750 7 Lock nut 4 94024 92T J03573 5of5
5. on Obtain the template page from the kit and cut the two templates out from the page See Figure 3 Use the stock stud plate 5 to locate the template as shown Tape the two templates 3 to the license plate bracket 1 lining up the mounting holes of the bracket with the hole indicators on the template as shown Mark the locations of the holes to be drilled 2 then use a blade to trace the cut lines 4 of the template onto the bracket Drill four 7 32 in holes through the bracket at the marked locations Using a suitable cutting tool cut the bracket along the scribed lines J03573 Fender 2 Turn signal wire Figure 5 Keep Turn Signal Wire Flat To Rear Fender Wall Rear stud plate 2 Button head screw 2 License plate bracket with front stud plates Turn signal wire 2 Nut 4 hidden Turn signal and mount 2 Rear fender bracket 2 Gauge clearance area O RIO OBE Nes Figure 6 Install License Plate Bracket NOTE When countersinking the hole be careful not to overbore the hole 14 Using an 82 single flute countersink bit counter sink the four drilled holes 1 8 in deep being careful not overbore the hole when countersinking 15 See Figure 4 Install two front stud plates 1 to the license plate bracket using four screws 2 and locknuts 3 Tighten lock nuts to 20 in Ibs 2 3 Nm NOTE See Figure 6 for Steps 16 19 16 Install license plate bracket with fron
6. t stud plates 3 into inner fender and insert rear stud plates 1 as shown 17 Apply 2 3 drops of Loctite 243 blue to the button head screw 2 Install rear stud plate 1 then loosely install turn signal and mount 6 and button head screw 2 Repeat Steps 16 and 17 for opposite side NOTE See Figure 5 Keep the turn signal wire flat to the fender 18 Route the turn signal wire 4 flat between the license bracket and fender towards the rear of the motorcycle as 2of5 shown Do not route the turn signal wire under the rear stud plate 1 Repeat for opposite side 19 Install four nuts 5 removed in Step 9 to the four studs between the fender strut and fender strut cover Tighten to 48 in Ibs 5 4 Nm Do not overtighten the nuts 20 See Figure 2 Tighten screws 2 to 18 ft lbs 25 Nm Repeat for opposite side 21 See Figure 6 Tighten button head screw 2 to 14 ft lbs 19 Nm Repeat for opposite side 22 Refer to the appropriate Service Manual and remove the rear tire from the wheel and replace with the tire from the kit Also inspect the tire check radial and lateral runout and balance the wheel 23 See the appropriate Service Manual Install the rear wheel and verify axle swing arm alignment and belt deflection Clearance Check 1 Remove upper shock bolts and spacers from both sides of the motorcycles 2 Using the jack lower the motorcycle until the rear fender struts almost rest on the belt g
7. uard 3 Obtain a 24 in length of straight cold drawn 3 16 in round bar or square bar to use as a gauge 4 See Figure 7 Lay gauge across the tire s radial ridge 2 and check that the gauge 1 can pass through the fender without touching See Figure 6 any of the hardware or brackets in the gauge clearance area 8 5 If gauge passes gauge clearance area 8 proceed to the Return Motorcycle to Service section below If gauge contacts gauge clearance area 8 perform the Horizontal Adjustment procedure below 1 Gauge 2 Radial ridge Figure 7 Gauge Clearance Horizontal Adjustment The following adjustment procedure is meant to center the tire between the rear fender brackets It requires two people 1 See the appropriate Service Manual and perform the Vehicle Alignment procedure and verify rear wheel to front wheel parallelism J03573 2 See Figure 10 Loosen the two front 5 and two rear 1 mount bolts Figure 8 Rear Leverage Points Right Side Shown Left Side Similar 1 Front rubber mount adjustment 2 T Bracket adjustment Figure 9 Front Leverage Points Left Side Shown Right Side Similar 3 See Figure 8 Using a suitable tool wrapped in a clean soft cloth between the swingarm and frame as indicated by the arrow move the rear wheel to the left or right as necessary to provide clearance for the gauge Tighten the rear rubber mount bolts while
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