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Evinrude E-TEC 115 – DUSAC

1. 19 Using Your E TEC Outboard INSTRUMENTS AND CONTROLS ENGINE MONITORING IMPORTANT Your outboard must be equipped with the SystemCheck engine mon itor Operating your outboard without the Sys temCheck engine monitor will void your warranty for failures related to the functions monitored on your engine When you turn the key switch ON the Sys temCheck engine monitor horn performs a self test by sounding a 1 2 second beep The gauge self tests by turning the warning lights on then off in sequence During engine start up pause with the key switch in the ON posi tion to observe the horn and gauge perform the self test If the self test does not happen as stated see your Dealer The SystemCheck engine monitor alerts the operator with a 10 second beep of the horn and a warning light on the gauge when certain engine problems occur The appropriate warning light will stay on until the problem is corrected or the key switch is turned OFF If the engine management module EMM senses that the problem could cause perma nent engine damage it will also limit engine speed to 1200 RPM This additional protec tion feature is referred to as S A F E TM Speed Adjusting Failsafe Electronics If the engine was running faster than 1200 RPM when the S A F E mode activated it will shake noticeably Under certain operating conditions the EMM will shut OFF the engine YAN CAUTION YAN In the S A F E mode the engine speed
2. EVINRUDE ES Operator s Guide 115 200 HORSEPOWER PL PX SL HL CX 2007 DN WARNING Read this Operator Guide thoroughly It contains important safety information When operating your boat always have this Operator Guide onboard 115 200 HORSEPOWER PL PX SL HL CX III FEATURES AT A GLANCE Easy to Own and Operate Three Year Limited Warranty No Scheduled Dealer Maintenance for Three Years of Normal Recreational Use No Break In Period E Start System not battery dependent Digital Engine Management Self Flushing Cooling System Long Term Storage Design Simplified Winterization Procedure No Electrical Current Draw in Key Off Mode Digital Diagnostics Ultra Low Oil Usage CANbus Capable Starter Engagement Protection Durable and Reliable Full Corrosion Protection Evinrude E TEC Lubrication System Auto Calibrated Linkage Heavy Duty Use Design Posi Lock Latches Digital Diagnostics Extra Capacity Water Pump High Thrust Large Gearcase Dual Platinum Spark Plugs Vibration Isolated Electronics Beltless 50 Amp Dual Isolated Charging System Stainless Steel Thermostats Nickel Chrome Faced Piston Rings Micro Finished Connecting Rods Crankshaft Cleaner and Quieter EPA 2006 and Beyond Compliance European Union 2006 and Beyond Emissions Compliance California 3 Star Emissions Compliance Sealed Fuel System Low Friction Design No powerhead gears belts cams oil scraping rings or mechanical oil
3. FREQUENTLY ASKED QUESTIONS No dealer scheduled maintenance for the first three years of normal recreational use Really Yes Bombardier Recreational Products knows you want to spend your time on the water not servicing your Evinrude E TEC outboard There are no valves to adjust belts to service chains to replace or oil to change We do recommend pre launch inspections of your out board at each use and at regular intervals Salt water applications require minimal additional inspections and lubrication What fuel octane is recommended for my Evinrude E TEC outboard Evinrude E TEC outboards require a minimum octane of 87 U S Use of higher octane fu els is not harmful but also not necessary What kind of oil does my Evinrude E TEC outboard require Any TC WSRL oil may be used The outboard can be programmed by your Dealer to run on Evinrude Johnson XD100 oil for lower oil consumption and reduced operating cost Refer to Filling the Oil Tank on page 17 see also Oil Requirements on page 18 Do I need to mix oil into my fuel e No Evinrude E TEC outboards do not require any mixing of oil and fuel Where should I take my Evinrude E TEC outboard for service For repairs covered under warranty you must take your Evinrude E TEC outboard to an au thorized dealer BRP approved dealers and distributors have received the necessary train ing to properly service your outboard Contact BRP for an authorized Evinrude E TEC de
4. IMPORTANT SAFETY MESSAGES This Operator s Guide contains essential in formation to help prevent personal injury and damage to equipment Safety messages ap pear throughout this Guide in the applicable section A WARNING A Be careful Human error is caused by many factors carelessness fatigue overload preoccupation unfamiliarity of operator with the product drugs and alcohol to name a few Damage to your boat and outboard can be fixed in a short period of time but injury or death has a lasting effect For your safety and the safety of oth ers follow all safety warnings and rec ommendations Do not disregard any of the safety precautions and instruc tions Anyone operating your boat should first read and understand this Guide before they operate your boat and out board SAFETY MEASURES General N To fully appreciate the pleasures enjoy ment and excitement of boating there are some basic rules that should be ob served and followed by any boater Some rules may be new to you and oth ers may be common sense or obvious irrespective take them seriously IN Be sure at least one of your passengers knows how to handle your boat in case of an emergency A All passengers should know the location of emergency equipment and how to use it A Know the marine traffic laws and obey them A All safety equipment and personal floatation devices must be in good con dition and suitable for your t
5. gt OIL AND FUEL OIL AND FUEL OILING SYSTEM E If the LOW OIL warning light illuminates you have approximately five hours of normal operation before running out of oil when us ing TC W3RL oil If using Evinrude Johnson XD100 oil you have approximately ten hours of normal operation remaining Refill the oil tank at next convenient opportunity IMPORTANT Always top off your oil tank prior to prolonged usage or long trips IMPORTANT When operating in conditions under 32 F 0 C Evinrude Johnson XD100 oil must be used If the oil hose is disconnected for any reason seal it to prevent spillage Install a cap on the hose fitting to prevent contamination You must use an oil tank equipped with a filter and an oil supply hose The oil system must be purged if air is in the oil supply hose Refer to Priming the Oil System on page 17 Install the oil tank following the instructions provided with the unit IMPORTANT Consider the installation loca tion of the oil tank carefully The oil tank is vented to the atmosphere To avoid serious powerhead damage be sure the oil tank is in stalled in a location that does not allow con stant exposure to sunlight rain bilge water or spray Periodically inspect the oil tank for evi dence of water FILLING THE OIL TANK Remove the filler cap and fill the tank with rec ommended outboard lubricant as specified in Oil Requirements on page 18
6. 50 Ignition Timing Controlled by the outboard s EMM Emission Control System per SAE J1930 2 ECM E TEC Engine Control Module E TEC Fuel Requirements 87 Pump Posted AKI 90 RON Refer to Oil and Fuel on page 17 Oil Lubricant Evinrude Johnson XD100 oil or TC W3RL NMMA certified oil Refer to Oil and Fuel on page 17 Warning Signals Controlled by the outboard s EMM Battery Minimum 9 675 CCA 845 MCA 12 volt or 750 CCA 940 MCA 12 volt below 32 F 0 C Spark Plug Refer to ECI Label Fuses P N 967545 Refer to Fuse on page 30 Fuel Filter P N 502906 Battery Charging 50 Amp Fully Regulated Dual Isolated Gearcase Lubricant Capacity Evinrude Ultra HPF L Models 33 1 fl oz 980 ml X Models Standard Rotation 44 fl oz 1300 ml X Models Counter Rotation 41 fl oz 1220 ml Power Trim Tilt Fluid Evinrude Johnson Power Trim Tilt and Power Steering Fluid Capacity 21 fl oz 622 ml Propeller Refer to Propeller Selection on page 42 Weight L Models 418 lbs 190 kg X Models 433 Ibs 196 kg Sound at Driver s Ear LpA ICOMIA 39 94 79 0 dB A Transom Height L Models 19 1 2 to 20 in 495 to 508 mm X Models 24 1 2 to 25 in 622 to 635 mm 47 Product Information PRODUCT WARRANTY INFORMATION BOMBARDIER RECREATIONAL PRODUCTS LIMITED WARRANTY FOR 2007
7. Replace the filler cap and tighten securely Always keep a supply of oil in the tank If you run the tank empty you MUST purge the oil system of air before using the engine PRIMING THE OIL SYSTEM IMPORTANT To avoid engine damage from lack of lubrication the oil system must be primed Confirm the oil supply hose connec tion is airtight Anytime the oil supply hose has been disconnected you must prime the oil system to remove any air in the system before operating the outboard Squeeze oil primer bulb until steady stream of oil comes from the supply hose Connect oil supply hose to the oil inlet fitting Secure with the small clamp 13 8 mm from owner s kit 1 Oil supply hose 2 Oil inlet fitting After securing connection squeeze oil primer bulb again until solid oil appears in all six indi vidual oil lines entering the crankcase The oiling system must be primed before re using the outboard if e You run completely out of oil The oil supply hose is disconnected or The outboard is laid down for transportation or storage 17 Using Your E TEC Outboard OIL REQUIREMENTS E The following outboard oils are recommend ed for use in your Evinrude E TEC outboard Evinrude Johnson XD100 Evinrude Johnson XD50 or Evinrude Johnson XD30 Evinrude Johnson brand oils are formulated to give best engine performance while con trolling piston and combustion chamber de posits
8. is limited Under certain conditions the engine s limited speed may reduce maneuverability of your boat If the S A FE mode is activated and you are unable to correct the problem seek assistance and or return to safe harbor Serious engine damage engine shutoff and or reduced maneuverabil ity may be imminent NO all OIL WATER E3 TEMP CHECK ENGINE LOW pa OIL dr5206 dr5364 1 SystemCheck gauge 2 SystemCheck gauge with tachometer 20 gt INSTRUMENTS AND CONTROLS The following warnings may appear on the outboard s indicator lights LOW OIL Symptom Oil in the oil tank is at reserve level about 1 4 full Result EMM will activate light e Fill the oil tank with recommended oil as soon as possible to avoid emptying the tank The outboard has approximately five hours ten hours if using Evinrude Johnson XD100 oil of normal running time before NO OIL condi tion occurs Refer to Filling the Oil Tank on page 17 Action NO OIL Symptom There is an oil delivery problem Result EMM will activate S A F E mode If the oil tank is empty add the recommended oil If the oil tank is not empty seek assistance and or return to safe harbor Action Your outboard is designed to run in get home mode for up to five hours in the event you run out of oil Refill the onboard oil tank Refer to Priming the Oil System on page 17 WATER TEMP
9. or HOT Symptom The engine is overheating Result EMM will activate S A F E mode A continuous light with S A F E mode The EMM has identified an over heating condition Check the water pump indicator for a steady stream of wa ter Shut OFF the engine Clear the water intake screens of any debris If the overheat condition still exists the engine will operate in get home mode Re turn to harbor immediately A flashing light The EMM has identified a damaging overheating condi tion The engine will not operate Allow the engine to cool for 20 minutes and return to harbor immediately See your Dealer Action CHECK ENGINE or CHK ENG Symptom An abnormal operating condition Result EMM will activate light A flashing light The EMM has identified an abnormal operating condition related to the fuel system The engine will shut OFF and cannot be restarted A continuous light with S A F E mode The EMM has identified a problem Action with the outboard Seek assistance and or return to harbor See your Dealer A continuous light without S A F E mode The EMM has identified a prob lem that should be addressed by your Dealer as soon as practical to avoid operational difficulties WARNING If the outboard shuts OFF and the CHECK ENGINE or CHK ENG light is flash ing the outboard cannot be restarted A hazardous fuel condition may exist Seek assi
10. will dull the finish of the outboard s engine covers SCRATCH REPAIR Surface scratches on the upper and lower engine covers can be painted IMPORTANT Your Dealer has the profes sional materials and matching paint colors to properly repair scratches See your Dealer to repair any deep scratches or gouges SPARK PLUGS A WARNING A The ignition system presents a serious shock hazard The primary circuit oper ates in excess of 200 volts the second ary circuit operates in excess of 25 000 volts Use caution to avoid injury from shock or injury resulting from your reaction to shock Do not handle pri mary or secondary ignition compo nents while the engine is cranking or running IMPORTANT The spark plugs should be ser viced by an Evinrude E TEC Dealer Incorrect spark plug maintenance can lead to engine malfunction SUBMERGED OUTBOARD If your outboard has been under water have it serviced immediately upon recovery If immediate service is unavailable resub merge it in fresh water to avoid prolonged ex posure to the atmosphere After submersion all boat and engine electri cal fuel and oiling systems must be inspect ed for signs of water intrusion Your Dealer should perform this service 38 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate Shift handle not in NEUTRAL Fuse blown Refer to Fuse on page 30 Battery is dead Engine will not sta
11. 12 Water Pump Indicator Flushing Port 16 Trailering Tilt Switch 13 Fuse I 17 EMM Engine Management Module 7 14 Air Silencer 18 Fuel Filter 1 Access requires removal of flywheel cover 13 Using Your E TEC Outboard STARTING STOPPING SHIFTING SAFETY INFORMATION A DANGER A DO NOT run the engine indoors or without adequate ventilation or permit exhaust fumes to accumulate in con fined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious brain damage or death A DANGER IN Contact with a rotating propeller is likely to result in serious injury or death Assure the engine and prop area is clear of people and objects before starting engine or operating boat Do not allow anyone near a propeller even when the engine is off Blades can be sharp and the propeller can continue to turn even after the engine is off Always shut off the engine when near people in the water A WARNING A The engine cover is a machinery guard DO NOT operate your outboard with the cover off unless you are perform ing maintenance or emergency start ing and then be careful to keep hands hair and clothing clear of all moving parts Contact with moving parts could cause injury Always shut off the outboard when your boat is near people who are in the water N Be familiar with the waters you are oper ating in The gearcase of this outboard extend
12. EVINRUDE OUTBOARD ENGINES SOLD IN THE UNITED STATES AND CANADA 1 SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products BRP warrants its 2007 Evinrude outboard engines sold by authorized Evinrude dealers in the fifty United States and Canada Product from defects in material or workmanship for the period and under the conditions described below 2 WARRANTY COVERAGE PERIOD This limited warranty will be in effect from the date of purchase by the first retail consumer or the date the Product is first put to use whichever occurs first for a period of THIRTY SIX 36 CONSECUTIVE MONTHS for private recreational use or TWELVE 12 CONSECUTIVE MONTHS for commercial use except that emission related components providing input to emission controls e g sensors are warranted for twenty four 24 months or two hundred 200 hours of engine use whichever occurs first The Product is used commercially when it is used in connection with any work or employment that generates income during any part of the warranty period The Product is also used commercially when at any point dur ing the warranty period it is installed on a boat that has commercial tags or is licensed for commercial use The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date All Evinrude Johnson Genuine Parts and accessories in
13. after all the water has been removed When using this winterization fogging proce dure engine oil may appear on the skeg be low the gearcase area This is normal Avoid potential oil stains by placing a shop towel or suitable container under the propel ler and skeg for the duration of the storage PRE SEASON CHECK Remove your outboard from storage and pre pare it for a season of reliable service by per forming a general check and a few preventive maintenance procedures Examine all loosened or removed hardware Replace damaged or missing parts with Evinrude Johnson Genuine Parts or equiva lent Check the gearcase for leakage If leak age is evident the gearcase seals should be replaced See your Dealer IMPORTANT Gearcase lubricant is thick and clear Do not confuse this with engine oil which may normally appear on the skeg after performing the long term winterization stor age procedure Anticorrosion anodes Check condition Refer to Anti Corrosion Anodes on page 29 Battery Charge fully Refer to Battery on page 43 A IN WARNING Do not use a booster battery and jumper cables to start the outboard Gasoline fumes can cause explosion and fire resulting in property damage personal injury or death Review your outboard s warning system self test routine During your preseason start up make sure the warning system self tests properly If it does not see your Dealer 37 Maintena
14. for transporting Product to and from Dealer removal of Product from a boat and reinstallation mechanic s travel time in and out of water charges slip or dock fees trailering or towing storage telephone cell phone fax or telegram charges rental of a like or replacement Product or boat during warranty services or down time taxi travel lodging loss of or dam age to personal property inconvenience cost of insurance coverage loan payments loss of time loss of income reve nue or profits or loss of enjoyment or use of Product SOME STATES PROVINCES OR JURISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR OTHER EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE No distributor Dealer or any other person is authorized to make any affirmation representation or warranty regarding Product other than those contained in this limited warranty and if made shall not be enforceable against BRP BRP re serves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty is in effect 8 TRANSFER If the ownership of Product is transferred during the warranty coverage period this warranty shall also be transferred and be v
15. information about classes call toll free 1 800 336 BOAT For additional information about boating safe ty and regulations call e U S Coast Guard Boating Safety Hotline 1 800 368 5647 Outside North America please contact your Dealer or distributor for details about boating safety This Operator s Guide uses the following sig nal words identifying important safety mes sages DANGER A Indicates an imminently hazardous sit uation which if not avoided WILL A result in death or serious injury A WARNING A Indicates a potentially hazardous situa tion which if not avoided CAN result in severe injury or death A CAUTION A Indicates a potentially hazardous situa tion which if not avoided MAY result in minor or moderate personal injury or property damage It also may be used to alert against unsafe practices IMPORTANT Identifies information that will help prevent damage to machinery and ap pears next to information that controls correct assembly and operation of the product These safety notices mean ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Additionally Bombardier Recreational Prod ucts BRP has identified key information that is essential to the operation of your Evinrude E TEC outboard Key information appears throughout this Guide in gray boxes with a key above the text This highlighted information is a vital ref erence when using your outboard 6
16. operation maintenance care and above all safety Safety is our first priority and it should be yours too It is strongly recommended you read this Guide from cover to cover The more you know and understand about your Evinrude E TEC out board the greater the safety and pleasure you will get from using it Following this rec ommendation will assure the completeness of the information essential to your safety the safety of any passengers and other water us ers This Operator s Guide identifies important safety messages Although the mere reading of such informa tion does not eliminate the hazard the under standing and application of the information will promote the correct use of your outboard engine Warning Symbols in this Guide How can you reduce the risk of death per sonal injury and possible property dam age This Operator s Guide answers such questions and are contained in boxes high lighted by the Safety Alert Symbol It is im perative to read understand and follow these comments This Guide should be kept in a waterproof bag with the outboard at all times during opera tion If the product ownership is transferred this Guide should be forwarded to the new owners A responsible educated boater will fully ap preciate the pleasures of boating and will be a safe boater Boating Safety Classes are con ducted by the U S Coast Guard Auxiliary the U S Power Squadron and some Red Cross Chapters For
17. providing superior lubrication and ensuring maximum spark plug life Evinrude Johnson XD100 oil is preferred for your Evinrude E TEC outboard It is for mulated with special additives for cleaner burning and lower consumption This syn thetic blend oil also provides superior lubrica tion and maintains top performance For added protection and cost reduction an authorized dealer can program your Evinrude E TEC outboard EMM to cut normal oil con sumption in half using Evinrude Johnson XD100 as compared to using a conventional oil Only an authorized Evinrude dealer can program your outboard for this bene fit If Evinrude Johnson brand oils are not avail able you must use an oil that meets NMMA TC W3RL certification standards IMPORTANT If your EMM has been pro grammed for Evinrude Johnson XD100 DO NOT use any other oil unless in an emer gency If Evinrude Johnson XD100 is tempo rarily unavailable a one time only use of an oil that meets NMMA TC W3RL certification standards is allowed If you discontinue using Evinrude Johnson XD100 you MUST first re turn to your Dealer to have the EMM repro grammed back to the original factory setting During the first several uses of the out board the EMM will supply additional oil to the engine Oil consumption will be higher but this is normal After the outboard has been operated for a programmed period the EMM will reduce oil consumption IMPORTANT Failure to follow oil
18. specifica tions could void the engine warranty if a lubri cation related failure occurs IMPORTANT When operating in conditions under 32 F 0 C Evinrude Johnson XD100 oil must be used FUEL REQUIREMENTS A WARNING IN Gasoline is extremely flammable and highly explosive under certain condi tions Follow the instructions in this section explicitly Improper handling of fuel could result in property damage serious injury or death Leaking fuel is a fire and explosion haz ard All parts in the fuel system should be inspected frequently and replaced if signs of deterioration or leakage are found Inspect the fuel system each time you refuel each time you remove the engine cover and annually Follow these instructions to ensure safety when handing fuel Always turn off the engine before fuel ing Never permit anyone other than an adult to refill the fuel tank Do not fill the fuel tank all the way to the top or fuel may overflow when it expands due to heating by the sun e Remove portable fuel tanks from the boat before fueling Always wipe off any fuel spillage Do not smoke or allow open flames or sparks or use electrical devices such as cellular phones in the vicinity of a fuel leak or while fueling Always work in a well ventilated area IMPORTANT Always use fresh gasoline Gasoline will oxidize the result is loss of oc tane volatile compounds and the production of gum an
19. stalled by an authorized dealer at the time of sale including but not limited to propellers bear the standard BRP parts and accessories one year limited warranty California residents who purchased or warranty registered a Product in California should refer to BRP s California Emis sions Control Warranty Statement 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on Evinrude outboard engines purchased as new and unused from a dealer au thorized to distribute Evinrude products in the country in which the sale occurred Dealer and then only after the BRP specified pre delivery inspection process has been completed and documented by the purchaser and Dealer Warranty coverage only becomes available upon proper registration of Product by Dealer or owner Only the original purchaser and any subsequent owners who reside in the United States and Canada and have pur chased Product from a U S or Canadian Dealer are eligible for warranty registration and warranty coverage hereunder Such limitations are necessary in order to allow BRP to protect the safety of its products its consumers and the general public As outlined in the Operator s Guide timely routine required maintenance must be performed to maintain warranty cover age BRP may require proof of proper maintenance prior to authorizing warranty coverage 4 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The registered owner must notify an authorized Dealer
20. switch by pulling the lanyard If the engine does not stop running see your Dealer 24 OPERATION OPERATION POWER TRIM AND TILT A WARNING A Any malfunction of the power trim and tilt unit could result in loss of shock absorber protection if an underwater obstruction is hit Malfunction can also result in loss of reverse thrust capabil ity Correct fluid level must be maintained to ensure operation of the impact pro tection on this unit Full Tilt The full tilt is often used to tilt the outboard for clearance when launching beaching mooring or c02692 1 Trim range 2 Tilt range E Trim In most operating conditions it is recom mended to trim the outboard to the full down position when accelerating Once on plane trim the outboard up until the exhaust is heard then back down slightly Shallow Water Drive You can tilt the outboard to any position with in the tilt range but DO NOT run the engine faster than idle speed If idling a tilted out board keep its water intakes submerged at all times Tilting If the tilted outboard s cover contacts the boat s motor well limit the maximum tilt by fol lowing the procedures in Tilt Limiter Cam on page 45 Manually Tilting If needed the outboard will tilt up or down manually using the manual release screw WARNING IN Keep everyone clear of a tilted out board when backing out the manual release screw
21. 1 Shift to NEUTRAL 2 SHUT OFF the engine 3 Tilt the outboard up 4 Clean the intake screens of any blockage 5 Clean the water pump indicator of any blockage 6 Lower the outboard 7 Restart the engine and run at idle IF cleaning the screens and indicator does not restore the water pump indicator s steady discharge the engine will operate only in get home mode Return to harbor immediately See your Dealer IF cleaning the screens and indicator does restore the water pump indicator s steady discharge you might have to run for two min utes in NEUTRAL to allow the engine to cool and the light to go off IMPORTANT If cooling is not restored the EMM will identify a progressive overheating condition and shut off the engine The WA TER TEMP or HOT light will flash The en gine will not restart until the engine is allowed to cool After any overheat causing engine shutdown see your Dealer for Inspection of the water pump for excessive wear or damage e Inspection of the thermostats IMPORTANT The S A F E mode can help prevent engine damage See your Dealer be fore running your engine indefinitely in S A F E mode 22 gt INSTRUMENTS AND CONTROLS REMOTE CONTROLS WARNING If you choose a non Evinrude remote control it must have a start in gear prevention feature This feature can prevent injuries resulting from unexpected boat movement when the engine starts IM
22. 20 39 OWNER S NOTES 40 PRODUCT INFORMATION Product Information RIGGING AND ACCESSORIES PROPELLER Propeller Selection A WARNING IN Be alert of people in the water Always shift the outboard to NEUTRAL and shut off the engine immediately when your boat is in an area where there might be people in the water Serious injury or death can result from contact ing a rotating propeller or moving boat and outboard To select the correct propeller for your boating application your boat and outboard MUST be water tested See your Dealer for assistance IMPORTANT For optimum acceleration per formance Evinrude Johnson Viper propel lers are recommended on 130 HP and 200 HP models Viper propellers include special exhaust vent holes delivering the boat on plane faster IMPORTANT The correct propeller for your boat under normal load conditions will allow the engine to run near the midpoint of the RPM operating range at full throttle Refer to Specifications on page 46 WARNING When servicing the propeller always shift the outboard to NEUTRAL posi tion turn the key switch OFF and twist and remove all spark plug wires so the outboard cannot be started acciden tally A IMPORTANT Apply Triple Guard grease to the entire propeller shaft before installing the propeller At least annually remove the pro peller and check for de
23. Clamps B Adaptor Exhaust Manifold C Megaphone Inner Exhaust Sensors Air Temperature Sensor 3 Fuel System Crank Position Sensor A Fuel Lift Pump Throttle Position Sensor B Fuel Supply Pump Water Temperature Sensor C Fuel Injectors Thermostat D Vapor Separator E Fuel Lines Fittings and Clamps 7 Gaskets A All Emission Component Gaskets 51 Product Information The emission warranty covers damage to other engine components that is caused by the failure of a war ranted part The BRP Operator s Guide provided contains written instructions for the proper maintenance and use of your outboard All emission warranty parts are warranted by BRP for the entire warranty period of the out board unless the part is scheduled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required maintenance are warranted by BRP for the period of time before the first scheduled replacement date for that part Emission warranty parts that are scheduled for regular inspection but not regular replacement are warranted by BRP for the entire warranty period of the outboard Any emission warranty part repaired or replaced under the terms of this warranty statement is warranted by BRP for the remainder of the warranty period of the original part All parts replaced under this limited warranty become the property of BRP Maintenance re
24. OFF position Remove the key when the boat will be unattended 15 Using Your E TEC Outboard SHIFTING AND SPEED CONTROL IMPORTANT Carefully check the function of all control and engine systems before leaving the dock DO NOT shift the engine into FOR WARD or REVERSE while it is shut off If the following directions are not suitable for your boat s control see your Dealer before proceeding Shifting With engine running and control handle in NEUTRAL Concealed Side Mount Control Unlock the control handle lift the neutral lock tab by squeezing the hand grip Briskly and decisively move the control handle fore or aft until it engages the gear detent dr21155b 1 NEUTRAL Lock Tab Hand Grip Binnacle Mount Control Briskly and decisively move the control han dle fore or aft until it engages the gear detent IMPORTANT When shifting from FOR WARD to REVERSE or from REVERSE to FORWARD pause at NEUTRAL until the en gine is at idle speed and the boat has slowed Speed Control After gear engagement move the control handle slowly in the same direction to in crease speed FUEL ECONOMY The econony throttle range can save fuel de pending on boat load and hull design When boat reaches top speed throttle back from FULL SPEED to the economy throttle range You will save fuel with a minimal loss of speed DR6472 DR6506 1 Concealed Side Mount Control 2 Binnacle Mount Control 16
25. PORTANT When selecting the remote control system for your boat specify Evinrude com ponents Evinrude controls deliver the cable stroke your outboard needs for positive shift and throttle control and they incorporate such safety and convenience features as e Start in gear prevention e Plug in compatibility with Evinrude modular wiring system Evinrude Redesigned side mount control Evinrude side mount control 1 Handle shift and throttle 1 Handle shift and throttle 2 Trim tilt switch where equipped 2 Trim tilt switch where equipped 3 Neutral lock tab 3 Neutral lock tab 4 Fast idle lever warm up 4 Fast idle lever warm up 5 Throttle friction control 5 Emergency stop clip and lanyard 6 Emergency stop clip and lanyard 6 Throttle friction control dr21155 DR5986a Evinrude concealed side mount control Evinrude binnacle mount control 1 Handle shift and throttle 1 Handle shift and throttle 2 Trim tilt switch where equipped 2 Trim tilt switch where equipped 3 Neutral lock tab 3 Fast idle button warm up 4 Fast idle button warm up 4 Throttle friction control 5 Throttle friction control 5 Emergency stop clip and lanyard 23 Using Your E TEC Outboard Emergency Stop Key Switch A combination emergency stop switch and key switch is a feature of Evinrude prewired remote controls and all Evinrude control wir ing kits Use of the emergency stop feature is highly recommended on all boats Connect t
26. Pull down the trailering bracket see A be low A detent will hold the bracket in position Lower the outboard until the trailering bracket locks into place in the stern brackets see B above OPERATION To disengage bracket Tilt the outboard fully Return the trailering bracket to its stowed position Lower the outboard to its ver tical position The outboard is designed to be trailered in a vertical position or tilted using the trailering bracket Use the position best suited for your boat IMPORTANT The engine MUST be in NEU TRAL when trailering 27 Using Your E TEC Outboard IMPACT DAMAGE Your outboard has a shock absorption system designed to help withstand damage from im pact with underwater objects at low to moder ate speeds High speed impacts with rigid underwater objects like pilings or boulders can be beyond the capability of the absorption system Such impacts can result in serious damage to your outboard and injury to boat occupants from the outboard or its parts en tering the boat Occupants can also be eject ed or injured by falling against portions of the boat as a result of rapid deceleration following impacts When boating in unfamiliar shallow or de bris laden waters seek information on safe boating areas and navigation hazards from a reliable local source Reduce your speed and keep a sharp lookout The outboard s shock absorption system does not wor
27. TRAL Tilt its gearcase out of the water Off load all persons into another boat and Keep speed slower than planing speed FUSE Be sure that all active and spare fuses are in good condition A blown fuse will not allow the engine to crank Replace it with a fuse of the same rat ing A spare fuse is provided Repeated fuse failures indicate a potentially serious problem Do not replace it with higher rated fuse see your Dealer for service Fuse Replacement IMPORTANT Use only fuses of the same rat ing Your Evinrude E TEC outboard uses 10 amp fuses Remove engine cover Remove flywheel cov er Detach fuse from plug by pulling down on fuse connector clip Install spare fuse in place of failed fuse 1 Fuse 2 Spare fuse IMPORTANT Failure to install fuse and con nector clip securely may cause electrical problems 30 ROUTINE INSPECTION CHECKLIST Common Sense Pre launch Checks Each Use a DO OOOO a Check fuel level Check oil level Check function of steering throttle shift and emergency stop circuit and lanyard Check condition of propeller Confirm operation of SystemCheck self test and warning horn Confirm the cooling system is operational water intake screens and water pump indicator Confirm this Operator s Guide is onboard and readily accessible Periodic a Ooo Check condition of anti corrosion anodes annually or every 100 hours Check for debris on pro
28. The outboard could drop suddenly and forcibly Be sure to tighten the manual release screw after manually repositioning the outboard Tightening the screw also reactivates the outboard s impact protection and reverse thrust capability A 1 Turn the manual release screw counter clockwise slowly about 3 1 2 turns until it lightly contacts its retaining ring 2 Reposition the outboard 3 Tighten the manual release screw to hold the outboard in its new position Many 1 Manual release screw 25 Using Your E TEC Outboard A WARNING A When operating in rough water or crossing a wake excessive bow up trim may result in the boat s bow sud denly rising skyward possibly ejecting or otherwise seriously injuring occu pants Some boat outboard propeller combi nations may encounter boat instability and or high steering torque when oper ated at high speed at or near the out board s trim range limits full bow up or bow down Boat stability and steering torque can also vary due to changing water conditions If any adverse condi tions occur reduce throttle and or adjust trim angle to maintain control If you experience boat instability and or high steering torque see your Dealer to correct these conditions IMPORTANT Some boats plow or are diffi cult to plane when operated in the trim s low est position If your boat handles unsuitably when trimmed fully bow down set the angle ad
29. ab adjustment will relieve steering effort under only one set of speed outboard angle and load conditions No single adjustment can relieve steering ef fort under all speed outboard angle and load conditions If the boat pulls to the left or right when its load is evenly distributed adjust the trim tab as follows With the outboard shut OFF loosen the trim tab screw If the boat pulled to the right move the rear of the trim tab slightly to the right If the boat pulled to the left move the rear of the trim tab slightly to the left Tighten the trim tab screw to a torque of 35 to 40 ft Ibs 47 to 54 N m Test the boat and if needed repeat the pro cedure until steering effort is as equal as pos sible High outboard installations The trim tab might be above the water when the out board is trimmed out Steering effort might in crease Steering effort will be reduced if you trim the outboard in and submerge the trim tab Dual standard rotation outboards Move both trim tabs equally and in the same direction Dual outboards one counter and one standard rotation Set both trim tabs to the center position Tilt Limiter Cam If your outboard contacts the boat s motor well while tilting adjust the tilt limiter cam to limit maximum tilt up C Place the outboard in its normal operating position Rotate the tilt limiter cam pull its tab forward and up to REDUCE the amount of tilt UP Ch
30. actices and conditions such as but not limited to freight insurance taxes li cense fees import duties and any and all other financial charges including those levied by governments states territo ries and their respective agencies BRP reserves the right to improve modify or change Products from time to time without assuming any obligation to modify Products previously manufactured 48 gt PRODUCT WARRANTY INFORMATION 6 EXCLUSIONS The following are not warranted under any circumstances Replacement of parts due to normal wear and tear Routine maintenance parts and services including but not limited to maintenance requirements engine and lower unit oil changes lubrication valve and linkage adjustments and replacement of fuses zinc anodes thermostats timing belts starter motor bushings trim motor brushes filters propellers propeller bushings and spark plugs Damage caused by improper or lack of installation maintenance winterization and or storage failure to follow the pro cedures and recommendations in the Operator s Guide Damage resulting from removal of parts improper repairs service maintenance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Product or adversely affect its operation performance or durability or resulting from repairs done by a person that is not an authorized Dealer Dam
31. age caused by abuse misuse abnormal use neglect racing improper operation or operation of the Product in a manner inconsistent with the recommended operation described in the Operator s Guide Damage resulting from external damage accident submersion water ingestion fire theft vandalism or any act of God Operation without proper fuel oil or lubrication or with fuels oils or lubricants which are not suitable for use with the Product see the Operator s Guide Damage resulting from rust or corrosion Damage caused from cooling system blockage by foreign material Damage resulting from sand or debris in the water pump Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void where Product has been altered or modified in such a way so as to adversely affect its operation performance or durability or change its intended use horsepower or emission levels or Product is or has been used for racing at any point even by a prior owner 7 LIMITATIONS OF LIABILITY ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MER CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY ALL INCIDENTAL CONSEQUENTIAL DIRECT INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY INCLUDING BUT NOT LIMITED TO expense for gasoline expense
32. aler near you Can I order replacement parts and accessories for my Evinrude E TEC outboard Yes When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics including type strength and material Using substandard parts could result in injury or product malfunction Your dealer can order the parts and ac cessories you desire Do I need to complete any paperwork when move or sell my Evinrude E TEC outboard e Yes In order to maintain contact with you or the new Evinrude E TEC owner BRP requests you complete the form outlining Change of Address Change of Ownership on page 53 This will ensure you or the new owner is made aware of any product announcements and keep the warranty coverage up to date What do I need to do before storing my Evinrude E TEC outboard for the winter e Winterization is minimal Refer to Storage on page 36 for step by step instructions to store your Evinrude E TEC outboard for the off season
33. alid for the remaining coverage period provided that the former or new owner promptly contacts BRP or Dealer and gives the name and address of the new owner 9 CONSUMER ASSISTANCE In the event of a controversy or dispute in connection with this BRP limited warranty BRP recommends that you first try to resolve the issue at the dealership level by discussing the issue with Dealer s service manager or owner If further assistance is required please contact the Bombardier Recreational Products Customer Support Services 250 Sea Horse Drive Waukegan IL 60085 1 847 689 7090 BOMBARDIER RECREATIONAL PRODUCTS LIMITED WARRANTY FOR 2007 EVINRUDE OUTBOARD ENGINES SOLD OUTSIDE THE UNITED STATES AND CANADA For a copy of the Limited Warranty see your Bombardier Recreational Products BRP distributor dealer authorized to distribute Evinrude products in the country in which the sale occurs If further assistance is required please contact Bombardier Recreational Products Customer Support Services 250 Sea Horse Drive Waukegan Illinois 60085 or the affiliate of BRP where the Product was registered for warranty Engines sold in Canada are distributed and serviced by Bombardier Recreational Products Inc Limited Warranty Revision February 2005 49 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your Evinrude E TEC outboard has a special environmental label required by the California Air Resources Board The label has one two thre
34. ame Prevent escape of liquid or vapors which could accidentally ignite A Close the filler cap vent screw if equipped Be sure the disconnected fuel hose does not drip IMPORTANT Fuel distribution hoses in the boat must deliver fuel at the rate of flow need ed by the outboard Minimum inside diameter of fuel hoses must be 3 8 in 9 mm WARNING correctly The outboard must be installed Failure to correctly install the outboard could result in property dam age serious injury or death We strongly recommend your Dealer install your outboard to ensure proper instal lation A Fuel systems with built in tanks particularly those that include antisiphon valves and filter primer units may have restrictions not allow ing the engine fuel pump to deliver sufficient fuel under all conditions This can result in a loss of performance lf a performance prob lem exists see your Dealer FUEL ADDITIVES BRP approves only Evinrude 2 4 fuel con ditioner fuel additive for use in your Evinrude E TEC outboard Use of other fuel additives can result in poor performance or engine damage Evinrude 2 4 fuel conditioner will help pre vent gum and varnish deposits from forming in fuel system components and will remove moisture from the fuel system It should be used during any period when your engine is not being operated on a regular ba sis Its use will reduce fuel system icing and fuel deterioration
35. ard marine engine 2003 exhaust emission standards Engines meeting these standards have 65 lower emissions than One Star Low Emission engines Four Stars Super Ultra Low Emission The four star label identifies engines that meet the Air Resources Board s Sterndrive and Inboard marine engine 2009 exhaust emission standards Personal Watercraft and Outboard marine engines may also comply with these standards Engines meeting these standards have 90 lower emission than One Star Low Emission engines For more information Cleaner Watercraft Get the Facts 1 800 END SMOG www arb ca gov 50 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR EMISSION CONTROL WARRANTY RIGHTS AND OBLIGATION The California Air Resources Board and Bombardier Recreational Products BRP are pleased to ex plain the emission control system warranty on your 2007 Evinrude E TEC outboard In California new out board engines must be designed built and equipped to meet the State s stringent anti smog standards BRP must warrant the emission control system on your outboard for the periods of time listed below pro vided there has been no abuse neglect or improper maintenance of your outboard Your emission control system may include parts such as the carburetor or fuel injection system the igni tion system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable conditio
36. battery post If you have marine battery posts install each main cable on the clamp adapter with a star washer below it Install all wires from acces sories on the threaded portion of the post 1 Main cable 2 Starwasher 3 Accessory wires If you have automotive battery posts place a starwasher on the clamp adapter first then the main cable and then the wires from the accessories 1 Main cable 2 Starwasher 3 Accessory wires Tighten all connections securely and coat the installation with Triple Guard grease 43 IN WARNING A Keep the battery connections clean tight and insulated to prevent their shorting or arcing and causing an explosion If the battery mounting sys tem does not cover the connections install covers Check often to see that connections stay clean and tight IMPORTANT DO NOT use wing nuts on bat tery connections even if they came with the battery Wing nuts can loosen and cause er rant warning signals or electrical system dam age Service Before servicing the battery or the outboard remove both battery cables from the battery battery negative cable first Keep metal objects from contacting either battery post IMPORTANT Service electrical components only while the outboard is NOT running Be careful when identifying positive and negative battery cables and posts A WARNING Battery electrolyte is acidic handle with care If electrolyte contac
37. bris Clean the shaft and regrease it before reinstalling a propeller Standard vs Counter Rotation Right hand propellers are considered stan dard rotation propellers When propelling a boat forward the propeller rotates in a right hand clockwise direction as viewed from the rear Left hand propellers are considered counter rotation propellers When propelling a boat forward the propeller rotates in a left hand counterclockwise direction as viewed from the rear 1 Right Hand clockwise 2 Left Hand counterclockwise A WARNING A In dual outboard installations check to make sure correct propellers are installed on each outboard before aggressively operating your boat Shift each engine individually into FOR WARD or REVERSE at idle speed only If the boat moves opposite the direc tion indicated by the remote control handle the wrong propeller has been installed on the outboard being checked 42 Installation Slide thrust washer onto shaft with shoulder facing aft Slide propeller onto shaft engaging the splines and seating it on the thrust bushing Slide spacer onto the shaft and engage the propeller shaft splines Wedge a block of wood between the propeller blade and the anti ventilation plate Install propeller nut and tighten to a torque of 70 80 ft Ibs 95 109 N m Install Keeper on propeller nut align keeper slots and cotter pin hole Install new cotter pin and bend
38. ceipts and records should be transferred to each subsequent owner of the outboard Owner s Warranty Responsibilities As the outboard owner you are responsible for the performance of the required maintenance listed in your Operator s Guide BRP recommends that you retain all receipts covering maintenance on your outboard but BRP cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance As the outboard owner you should however be aware that BRP may deny you warranty coverage if your outboard or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your outboard to an authorized BRP dealer as soon as a problem ex ists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days For any questions regarding your warranty rights and responsibilities or for the name and location of the nearest authorized BRP dealer contact Bombardier Recreational Products Customer Support Services 250 Sea Horse Drive Waukegan IL 60085 1 847 689 7090 or visit www evinrude com 52 CHANGE OF ADDRESS CHANGE OF OWNERSHIP If your address has changed or ifthere has been a change of ownership be sure to fill out and mail the card provided on this page Such notification is likewise necessary for your own safety even after expiration of the original warranty since BRP will be in a position to
39. contact you if correction to your outboard becomes necessary Outside the U S and Canada this card should be sent to the Bombardier Recre ational Products division where the outboard was registered Please contact your Dealer or Distributor a er re a ES Change of address Change of ownership Model number Serial Number Old address Previous owner Last name First name Mi Address i City State Zip code Country Phone number 1001055001050 MAA 100290 100100010301 5701 200 Signature Date New address New owner Last name First name M Address City State Zip code Country Phone number Bombardier Recreational Products Evinrude Johnson DEALER SUPPORT SERVICES 250 SEAHORSE DRIVE WAUKEGAN IL 60085 CONFIRMATION OF RECEIPT Your Dealer Name Address Upon delivery of your new Evinrude Johnson outboard complete and sign the form below Your Dealer will take receipt of the form for their records Sg Receipt Name Address Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the o
40. d air density If your engine drops below the recommended RPM operating range at full throttle have your Dealer select a lower pitch propeller If you return to sea level have your Dealer in stall the original propeller and verify correct RPM operating range FREEZING WEATHER IMPORTANT Use Evinrude Johnson XD100 oil when operating your Evinrude E TEC out board in freezing weather Refer to Oil Re quirements on page 18 During operation in freezing weather keep the gearcase submerged at all times Upon removing your outboard from the water leave it in a vertical position until its cooling system is drained IMPORTANT Store the outboard vertically Water remaining in the gearcase cooling sys tem or other components can freeze causing serious engine damage IMPORTANT If your outboard s gearcase is equipped with an integral speedometer pick up all water must be cleared from the hose to prevent gearcase damage Refer to Storage on page 36 SHALLOW WATER IMPORTANT Gearcase damage can occur if the gearcase is allowed to drag on the water way bottom DUAL OUTBOARD OPERATION When in reverse above slow speed be sure both outboards are running even if one is in NEUTRAL If it is necessary to return to harbor with one outboard not running tilt the inoperative out board high enough to keep its propeller out of the water UNDER TOW Should you require a tow from another boat e Shift your engine to NEU
41. d varnish deposits which can de grade the fuel system 18 Minimum Octane Your outboard is certified to operate on un leaded automotive gasoline with an octane rating equal to or higher than 87 R M 2 AKI Inside the U S 90 RON Outside the U S Using unleaded gasoline that contains methyl tertiary butyl ether MTBE is acceptable ONLY if the MTBE content does not exceed 15 by volume Alcohol Fuels Your outboard has been designed to operate using the specified fuels however be aware of the following e The boat s fuel system may have different requirements regarding the use of alcohol fuels Refer to the boat s owner guide Alcohol attracts and holds moisture that can cause corrosion of metallic parts in the fuel system Alcohol blended fuel may cause engine per formance problems Using alcohol extended fuels is acceptable ONLY if the alcohol content does not exceed 10 ethanol by volume or e 5 methanol with 5 cosolvents by vol ume FUEL SYSTEM OPERATION Connecting the Fuel Hose 1 If the fuel hose is disconnected for any rea son seal it to prevent spillage Cap the fuel fitting to prevent contamination 2 Connect the fuel hose to the 3 8 in 9 mm fuel fitting Fasten hose securely with clamp 18 5 mm from owner s kit 1 Fuel hose 3 8 in 9 mm gt OIL AND FUEL WARNING A Store fuel tanks in a well ventilated area away from heat and open fl
42. e or four stars A hangtag provided with your outboard describes the meaning of the star rating system The Star Label Means Cleaner Marine Engines LOW LIT The Symbol for Cleaner Marine Engines Cleaner Air and Water For a healthier lifestyle and environment Better Fuel Economy Burns up to 30 to 40 percent less gas and oil than conventional carbureted two stroke engines saving money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet the Air Resource Board s Personal Watercraft and Outboard marine engine 2001 exhaust emission stan dards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meetthe Air Resources Board s Personal Watercraft and Outboard marine engine 2004 exhaust emission stan dards Engines meeting these standards have 20 lower emissions than One Star Low Emission en gines Three Stars Ultra Low Emission The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2008 exhaust emission standards or the Sterndrive and Inbo
43. eck your adjustment tilt the outboard fully and adjust further if necessary Return the outboard to vertical position for each ad justment and repeat your check after each adjustment A WARNING A Adjusting the tilt limiter cam will NOT prevent the outboard from tilting fully and contacting the motor well if the gearcase hits an object at high speed Such contact could damage the out board and boat and injure boat occu pants 45 Product Information SPECIFICATIONS 115 130 Models Displacement 105 4 cu in 1727 cc Engine Type 60 V 4 Cylinder Two Cycle E TEC Full Throttle Operating Range 115 HP 5500 to 6000 RPM 130 HP 5500 to 6000 RPM Power 115 HP 115 HP 85 8 kw 5750 RPM 130 HP 130 HP 96 9 kw 5750 RPM Idle RPM in Gear 500 50 Idle RPM in Neutral 500 50 Ignition Timing Controlled by the outboard s EMM Emission Control System per SAE J1930 2 ECM E TEC Engine Control Module E TEC Fuel Requirements 87 Pump Posted AKI 90 RON Refer to Oil and Fuel on page 17 Oil Lubricant Evinrude Johnson XD100 oil or TC W3RL NMMA certified oil Refer to Oil and Fuel on page 17 Warning Signals Controlled by the outboard s EMM Battery Minimum 675 CCA 845 MCA 12 volt or 750 CCA 940 MCA 12 volt below 32 F 0 C Spark Plug Refer to ECI Label Fuses P N 967545 Ref
44. ends to se cure Remove block of wood Make sure engine is in NEUTRAL give propeller a spin It must turn freely Repair If your propeller hits a solid object the impact is partially absorbed by the rubber bushing in the hub to help prevent damage to the out board A strong impact can damage the hub and propeller blades Damage to blades can cause unusual and excessive vibration Dam age to the hub can cause excessive engine RPM with little forward movement IMPORTANT Avoid or limit operation using a damaged propeller Carry a spare propeller Keep your propeller in good condition Use a file to smooth slight damage to blade edges See your Dealer for repair of serious damage BATTERY Requirements e 12 volt heavy duty designated for marine use e Vented refillable or maintenance free and Rated according to the minimum require ments in Specifications on page 46 Deep cycle batteries are suitable IF they meet or exceed the minimum CCA require ments Ask your Dealer about your outboard s re quirements before installing longer battery ca bles or a battery switch gt RIGGING AND ACCESSORIES Installation Read and understand the safety information supplied with your battery BEFORE you begin installation IMPORTANT Make sure all components are clean and free of corrosion Connect the RED main cable to the posi tive battery post Connect the BLACK main cable to the negative
45. er 4 Leave the outboard in vertical position long enough to completely drain the power head IMPORTANT If you cannot store the out board in the recommended vertical position be sure the cooling system is drained com pletely Never place the gearcase higher than the powerhead Any water remaining in the exhaust passages can run into the cylinders and cause serious damage SHORT TERM BETWEEN USES If you must tilt the outboard to remove it from the water lower it and allow the cooling sys tem to drain completely as soon as you clear the launch area Between uses store your outboard in a verti cal position 36 LONG TERM WINTERIZATION A WARNING IN Outboard must be in NEUTRAL and the propeller removed before performing winterization Failure to remove propel ler or starting outboard in gear can cause personal injury or death E You can winterize your outboard in the water If you do so do not remove the propeller and make sure the water intake screens are com pletely submerged Do not start the outboard again after winterization is completed Prepare your outboard for the off season by closely following these steps 1 Remove the propeller if winterizing on a trailer Outboard must be in NEUTRAL 2 Following bottle directions add 2 4 fuel conditioner to fuel tank and fill it with fuel 3 Attach garden hose to flushing port and turn on the water winterizing on a trailer 4 Usi
46. er BRP US Inc 10101 Science Drive Sturtevant WI 53177 EC Type Certificate Exhaust Emissions Sound Emissions Engine Model s Certificate Number Certificate Number E150DPLSU E150DPXSU E150DSLSU E150DHLSU EXBOMB005 SDBOMB015 E150DCXSU E175DPLSU E175DPXSU E175DSLSU E175DCXSU E200DPLSU E200DPXSU E200DSLSU E200DCXSU E115DPLSU E115DPXSU E115DSLSU EXBOMB004 SDBOMB018 the undersigned hereby declare that the product specified above conforms to the above Di rective s and Standard s E MS Fernando Garcia Director of Regulatory Affairs and Public Relations 10 USING YOUR EVINRUDE E TEC OUTBOARD Using Your E TEC Outboard COMPONENT IDENTIFICATION Item Description Item Description 1 Air Inlet 6 Fuel and Oil Hoses 2 Trailering Tilt Switch 7 Tilt Limit Cam 3 Engine Cover Latch 8 Power Tilt and Trim Reservoir 4 Tilt Support Lever 9 Anti Corrosion Anodes 5 Trim Tab 10 Water Intake Screens COMPONENT IDENTIFICATION Starboard 15 11 m S IL IT 0 x Pa 99 mp Wag B 16 12 gt O Port we 17 1 ge lt 7 2 H o 14 _____ Lele mi A A o 8 6 E 18 QAO e Item Description Item Description 11 Spark Plugs 15 Flywheel Cover
47. er to Fuse on page 30 Fuel Filter P N 502906 Battery Charging Gearcase Lubricant Capacity 50 Amp Fully Regulated Dual Isolated Evinrude Ultra HPF L Models 33 1 fl oz 980 ml X Models 44 fl oz 1300 ml Power Trim Tilt Fluid Capacity Evinrude Johnson Power Trim Tilt and Power Steering Fluid 21 fl oz 622 ml Propeller Weight Sound at Driver s Ear LpA ICOMIA 39 94 Transom Height Refer to Propeller Selection on page 42 L Models 375 lbs 170 kg X Models 390 Ibs 177 kg 79 0 dB A L Models 19 1 2 to 20 in 495 to 508 mm X Models 24 1 2 to 25 in 622 to 635 mm Rated following the standards of ICOMIA 28 83 ISO 3046 and NMMA Emission Control Information Use a 750 CCA 940 MCA battery when operating in temperatures below 32 F 0 C Under extraordinary electrical load or environmental conditions use a 107 amp hour minimum battery generally available in group 29 size 46 SPECIFICATIONS 150 175 200 Models Displacement 158 2 cu in 2592 cc Engine Type 60 V 6 Cylinder Two Cycle E TEC Full Throttle Operating Range 150 HP 4850 to 5850 RPM 175 HP 4850 to 5850 RPM 200 HP 4850 to 5850 RPM Power 150 HP 150 HP 111 9 kw 5350 RPM 175 HP 175 HP 130 5 kw 5350 RPM 200 HP 200 HP 149 1 kw 5350 RPM Idle RPM in Gear 500 50 Idle RPM in Neutral 500
48. he clip to the emergency stop key switch Snap the lanyard to a secure place on the operator s clothing or life vest not where it might tear away instead of activating the stop switch Disconnecting the clip and lanyard will stop the engine and prevent the boat from becoming a runaway if the driver moves beyond the range of the lanyard If the lanyard is too long it can be shortened by knotting or looping it DO NOT cut and retie the lanyard In an emergency situation the engine can be started without the clip in place Follow the normal starting procedure Rein stall a clip as soon as possible PUSH KEY IN FOR FULL CHOKE dr6819 dr5992a 1 Clip 2 Emergency stop key switch 3 Lanyard IN WARNING A Always use the safety lanyard when operating your boat to help prevent a runaway boat and reduce the risk of personal injury or death Avoid knocking or pulling the clip off the stop switch during normal boating Avoid bumping the key if operating without the clip on the switch The resulting unexpected loss of forward motion can throw occupants forward causing injury Your emergency stop switch can be effective only when in good working condition At each outing inspect clip and lanyard for cuts breaks or wear Replace worn or damaged parts Keep the lanyard free from obstruc tions and entanglements At each outing test the system s oper ation With the engine running remove the clip from the
49. here is no scheduled dealer maintenance for three years of normal recreational use only common sense pre launch checks and periodic checks for corrosion when used in salt water applica tions Cleaner and Quieter Your Evinrude E TEC outboard has the quieter signature Evinrude sound that rivals any competitive outboard Additionally this Evinrude E TEC outboard complies with the strictest EPA European Union and California emissions regulations for outboard engines and its sealed fuel system minimizes evaporative emissions Durability Quality and Reliability Your Evinrude E TEC outboard utilizes prov en extremely durable engine components such as pistons made from material de veloped by NASA which are two and a half times stronger than competitive pistons There are no belts pulleys powerhead gears cams oil scraping rings or mechanized oil pumps to cause problems The Evinrude E TEC E Start System delivers easy quick starts every time and its full magneto electronics are not de pendant on a battery All ofthis guarantees you getting out there on the water and most importantly getting back Exceptional Styling We put a lot of thought into the styling as well as the tech nology We know form and function go hand in hand so we made the hood ergo nomically correct should you ever need to lift it off The packaging style you will find under the hood is something that has never been seen in the outboard engine industry And w
50. ion Anodes Your outboard is equipped with one or more anodes that protect it from galvanic corrosion Disintegration of the anode is normal and in dicates it is working Check each anode peri odically Replace anodes smaller than 2 3 their original size See your Dealer for re placements Galvanic corrosion destroys underwater met al parts and can occur in fresh or salt water however salt brackish and polluted waters will accelerate corrosion Metal based antifouling paint on the boat or outboard and the use of improperly installed shore power in the area of your moored boat will also accelerate corrosion IMPORTANT NEVER paint the anode its fasteners or its mounting surface Painting will reduce its corrosion protection WEEDY WATER Weeds block water intakes and may cause your outboard to overheat Weeds on the pro peller create vibration and reduce boat speed When operating in weedy water run at slow speeds and in REVERSE frequently to clear weeds from the propeller and water intakes Check the water pump indicator often If REVERSE operation does not clear away weeds SHUT OFF the engine Remove weeds from propeller area and water intakes before operating at higher speed 29 Using Your E TEC Outboard HIGH ALTITUDE Your outboard s EMM will automatically com pensate for changes in altitude However if you boat above 3000 ft 900 m you will ex perience a slight loss of power due to reduce
51. ission levels to exceed their predeter mined factory specifications Exceptions include manufacturer s prescribed changes such as altitude adjustments for ex ample Owner Responsibility The owner operator is required to have en gine maintenance performed to maintain emission levels within prescribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or al low emissions levels to exceed their predeter mined factory specifications Tampering with the fuel system to change horsepower or modify emission levels beyond factory settings or specifications will void the product warranty EPA Emission Regulations All new 1999 and more recent Evinrude out boards manufactured by BRP are certified to the EPA as conforming to the requirements of the regulations for the control of air pollution from new watercraft marine spark ignition en gines This certification is contingent on cer tain adjustments being set to factory standards For this reason the factory proce dure for servicing the product must be strictly followed and whenever practicable returned to the original intent of the design The re sponsibilities listed above are general and in no way a complete listing ofthe rules and reg ulations pertaining to the EPA requirements on exhaust emissions for marine products For more detailed information on this subject you ma
52. ith this unique character and design your Evinrude E TEC outboard is recognizable from near and far We as acompany are proud you have purchased this technology leading Evinrude E TEC outboard engine We thank you for your business and wish you many years of enjoyable use Happy Boating Bi Roch Lambert Vice President General Manager Outboard Engines TABLE OF CONTENTS About This Guide 5 2 ar 6 Important Safety Messages 7 USING YOUR EVINRUDE E TEC OUTBOARD Component Identification 12 Starting Stopping Shifting 14 Oil and Fuel 228 pa os 28 4 222 22122 2 1 1 satus 17 Instruments and Controls 20 Operation scene sata er id Baan ia 25 Routine Inspection Checklist 31 MAINTENANCE Engine Emissions Information 34 Maintenance Schedule 35 SONAE zarten 36 Troubleshooting o0 ooooooomooo 39 PRODUCT INFORMATION Rigging and Accessories 42 Adjustments 3 RANA Sas esa Se es 45 Specifications aaa 46 Product Warranty Information 48 California Emission Control Warranty 50 Readiness Test 0X AGAR Has ra 57 ABOUT THIS GUIDE This Operator s Guide is an essential part of your Evinrude E TEC outboard It contains pertinent information which if followed will provide you with a thorough understanding needed for proper
53. justing rod or trim limiter rod to limit the travel of the power trim If your outboard is not equipped with this rod purchase one from your Dealer WARNING A If the bow of the boat plows the water at high speeds the boat may bow steer or spin suddenly possibly ejecting or otherwise seriously injuring occupants A dr3100 IMPORTANT DO NOT use the tilt support le ver while trailering Refer to Trailering on page 27 Engaging Tilt Support Lever If you intend to leave the outboard tilted for a period of time engage the tilt support lever 1 Tilt the outboard UP using the trailering tilt switch 2 Flip the tilt support lever down 3 Lower the outboard until the tilt support le ver rests solidly on the stern brackets dr5071 Disengaging Tilt Support Lever When you are finished tilting the outboard disengage the tilt support lever 1 Tilt the outboard UP 2 Flip the tilt support lever up 3 Lower the outboard to operating position 26 TRAILERING A WARNING Keep everyone clear of stern area when raising or lowering the outboard Per sonal injury or death can result from contact with moving parts of the out board Trailering Bracket To engage bracket Tiltthe outboard fully using the tilt switch inside the boat or the trailering tilt switch on port or starboard side of engine depending on configuration 1 Trailering tilt switch 2 Tilt switch inside boat
54. k while operating in reverse If you back into an object either in the water or while trailering your boat and outboard can be seriously damaged If you hit any object e STOP immediately and examine the out board for loosening of attaching hardware INSPECT for damage to swivel and stern brackets and steering components EXAMINE the boat for structural damage TIGHTEN any loosened hardware If the collision occurred in the water proceed slowly to harbor Before boating again have your Dealer thoroughly inspect all compo nents YAN VAN WARNING Failure to inspect for damage after an accident or striking an object could result in sudden unexpected compo nent failure loss of boat control and personal injury Unrepaired damage could reduce your boat and outboard s ability to resist future impacts 28 SALT WATER Additional anodic protection for the outboard has been provided for use in salt or brackish water Upon removal from salt water leave outboard in a vertical position until its cooling system has drained During long periods of mooring tilt the gearcase out of the water except in freezing temperatures Flush the outboard if desired Refer to Transportation on page 36 Salt Water Lubrication Points 1 Trailering bracket and swivel bracket lubrica tion points annually Ka N N In 1 Tilt tube lubrication points annually OPERATION Anti Corros
55. n exists BRP will repair your outboard at no cost to you including diagnosis parts and labor provided that such work is performed by an authorized BRP dealer Manufacturer s Limited Warranty Coverage This emission limited warranty covers Evinrude outboards certified and produced by BRP for sale in Cal ifornia that are originally sold in California to a California resident or subsequently warranty registered to a California resident The BRP U S and Canada limited warranty conditions for Evinrude outboards are still applicable to these models with the necessary modifications Select emission control parts of your Evinrude E TEC outboard are warranted from the date of purchase by the first retail consumer or the date the product is first put to use whichever occurs first for a period of 4 years or for 250 hours of use whichever occurs first However warranty coverage based on the hourly period is only permitted for outboards equipped with the appropriate hour meters or their equivalent If any emission related part on your engine is defective under warranty the part will be repaired or replaced by BRP Parts covered are 1 Electrical System 4 Air Induction System A EMM Engine Management Module A Reed Valves B Spark Plugs and Wires B Throttle Body Assembly C Ignition Coils C Intake Manifold D Wiring Harness Oil System 2 Exhaust System Oil Injector A Inner Exhaust Housing Oil Lines Fittings and
56. nce IMPORTANT Do not run your outboard even for a brief start up without supplying water to it Refer to Transportation on page 36 Following Starting Stopping Shifting on page 14 start the outboard If the outboard was auto winterized it will emit a puff of smoke on the first start of the season Let it idle while you Observe running quality If poor refer to Troubleshooting on page 39 or see your Dealer Confirm water pump operation Water must flow from the water pump indicator in a steady stream If it does not shut off the outboard and investigate Refer to Engine Overheat ing on page 22 Stop the outboard and check the fuel system for leaks WARNING A Failure to check for fuel leakage could allow a leak to go undetected resulting in fire or explosion A HULL FINISH The condition of your boat s bottom affects performance Marine growth or bottom paint ing may reduce speed and fuel efficiency For maximum performance keep the boat s running surface clean by rinsing it with fresh water and wiping it dry Apply Evinrude anti corrosion spray to any surface subject to cor rosion but avoid the anti corrosion anode s OUTBOARD EXTERNAL FINISH E Periodically wash the entire boat and out board with soapy water and apply a coat of automotive wax Leave the engine cover in place when washing the outboard IMPORTANT When trailering your outboard DO NOT cover the engine with canvas it
57. nd lubricate 3 Spark plugs inspect and replace if necessary 2 Starter pinion shaft inspect and lubricate Steering system inspect and lubricate Thermostats inspect 2 Throttle cable inspect and re tension SISISISISISISISISISISISISISIS Water pump inspect or replace if necessary 1 When used in normal recreational use Common sense dictates when using an Evinrude E TEC outboard for commercial or other heavy use that you check these items more frequently annual checks are recommended 2 Emission related component Refer to Owner Responsibility on page 34 Product Warranty Information on page 48 and if applicable California Emission Control Warranty Statement on page 3 Annually in salt water applications Refer to Salt Water Lubrication Points on page 29 A Ultra HPF gearcase lubricant B Power Trim Tilt Fluid C Triple Guard grease D Starter Bendix Lube Only P N 337016 35 Maintenance STORAGE A DANGER A DO NOT run the engine indoors or with out adequate ventilation or permit exhaust fumes to accumulate in con fined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious brain damage or death You must protect against natural environmen tal conditions that can be damaging to an out board Temperature and humidity changes while your outboard is not in use can cause corrosion of internal engine parts when they are not pr
58. ng fast idle lever button advance throt tle to FULL fast idle warm up position and start the outboard SystemCheck lights will illuminate and the outboard will run at idle speed Refer to Remote Controls on page 23 for location of fast idle lever but ton depending on your remote control 5 After the SystemCheck lights turn off about 15 seconds move throttle to IDLE position SystemCheck lights will re light Once the SystemCheck lights turn off again using the fast idle lever button advance throttle again to FULL fast idle warm up position SystemCheck lights will flash IMPORTANT If the SystemCheck lights do not flash you may not have used the fast idle lever button If the lights are not flashing and the outboard is not running at fast idle imme diately turn key switch OFF and re start the winterization procedure at step 4 6 Outboard will automatically go to fast idle and fog itself Allow outboard to run until it shuts OFF about one minute 7 After the outboard shuts itself off turn key switch OFF then detach garden hose 8 Grease propeller shaft splines with recom mended lubricant and install propeller gt STORAGE IMPORTANT When finished leave the out board in vertical position long enough to com pletely drain the powerhead If equipped disconnect the speedometer pickup at the upper connection and blow all water out of the hose using air pressure of 25 psi or less Reconnect speedometer pickup
59. nwale transom and seat backs are not intended for use as seats IN Insist on the use of personal floatation devices approved by the U S Coast Guard by all passengers when boating conditions are hazardous and by chil dren and nonswimmers at all times Proceed with caution and at very low speed in shallow water Grounding or abrupt stops may result in personal inju ry or property damage Also be alert for debris and objects in the water A Be familiar with the waters you are oper ating in The gearcase of this outboard extends below the water surface and could potentially come in contact with underwater obstructions Contact with underwater obstructions may result in loss of control and personal injury A Respect no wake zones rights of other water users and the environment As the skipper and owner of a boat you are responsible for damage to other boats caused by the wake of your boat Allow no one to throw refuse overboard Do not operate your boat if you are un der the influence of drugs or alcohol N High performance boats have a high power to weight ratio If you are not ex perienced in the operation of a high per formance boat do not attempt to operate one at or near its top speed un til you have gained that experience Become completely familiar with the control and operation of your boat and outboard before embarking on your first trip or taking on a passenger s If you have not had the opp
60. or repair procedures Maintain your boat and engine in top condition at all times Adhere to the Maintenance Schedule on page 35 Operate your boat and outboard pru dently and have fun Do not forget that all persons must assist other boaters in case of emergency A Prevent injury from contact with rotating propeller remove propeller before flush ing or before performing any mainte nance PRODUCT REFERENCES ILLUSTRATIONS AND SPECIFICATIONS BRP reserves the right to make changes at any time without notice to features specifications and model availability and to change any specification or part at any time without i incurring any obligation to update older models The information in the Guide is based on the latest specifications available at the time of publication Photographs and illustrations used in this Guide might not depict actual models or equipment but are intended as representative views for reference only Certain features of systems discussed in this Guide might not be found on all models in all marketing areas Owner s Identification United States and Canada At the time of purchase your Dealer will complete your out board registration forms Your portion provides proof of ownership and date of purchase Outside United States and Canada See your Dealer or distributor for details Model and Serial Numbers The model and serial numbers appear on a plate attached to the stern bracket or swivel b
61. ortunity to do so with your Dealer practice driving in a suitable area and feel the response of each control Be familiar with all controls before applying the throttle above idle speed As the operator you are in con trol and responsible for safe operation SAFETY MEASURES Installation and Maintenance A The outboard must be correctly in stalled Failure to correctly install the outboard could result in serious injury death or property damage We strongly recommend that your Dealer install your outboard to ensure proper installation A Do not overpower your boat by using an engine that exceeds the horsepower in dicated on the boat s capacity plate Overpowering could result in loss of control If your boat has no capacity plate contact your Dealer or the boat s manufacturer When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent character istics including type strength and mate rial Using substandard parts could result in injury or product malfunction IN Only perform service procedures which are detailed in this Operator s Guide At tempting to perform maintenance or re pair on your outboard if you are not familiar with the correct service and safety procedure could cause personal injury or death Further information can be obtained from your authorized Evinrude Johnson Dealer In many in stances proper tools and training are re quired for certain service
62. otected Fuel remaining in your fuel tank can oxidize which can result in loss of oc tane and can cause gum deposits in the fuel system Your warranty does not cover engine failure caused by these conditions A WARNING Prevent injury from moving engine components Before starting the out board e Shift it to NEUTRAL Keep hands clothes and hair clear of powerhead Remove the propeller Store fuel tanks in a well ventilated area away from heat and open flame Prevent escape of liquid or vapors which could accidentally ignite Close the filler cap vent screw if equipped Be sure the disconnected fuel hose does not drip TRANSPORTATION If the outboard is laid down for transportation or storage the oiling system must be primed before reusing the outboard Prime the oiling system by performing winterization Refer to Long Term Winterization on page 37 FLUSHING If desired the outboard can be flushed after each use on a trailer or at dockside while it is vertical 1 Place the outboard in an area with good drainage 2 Connect garden hose to flushing port 3 Turn on the water It is not necessary to run the engine for a good flushing 002024 IMPORTANT The CHECK ENGINE or CHK ENG SystemCheck gauge light may il luminate if you are running the outboard dur ing the flushing procedure This is normal The outboard will continue to run as long as it is being supplied with wat
63. peller Clean and wax upper and lower engine covers annually or every 100 hours In salt water applications check lubrication points and corrosion protection Use Evinrude anti corrosion spray or Evinrude 6 in 1 multi purpose lubricant annually or 100 hours 31 32 MAINTENANCE Maintenance ENGINE EMISSIONS INFORMATION Maintenance replacement or repair of the emission control devices and systems may be performed by any marine SI spark ignition engine repair establishments or individual Manufacturer s Responsibility Beginning with 1999 model year outboards manufacturers of marine engines must deter mine the exhaust emission levels for each en gine horsepower family and certify these outboards with the United States of America Environmental Protection Agency EPA An emissions control information label showing emission levels and engine specifications must be placed on each outboard at the time of manufacture Dealer s Responsibility When performing service on all 1999 and more recent Evinrude outboards that carry an emissions control information label adjust ments must be kept within published factory specifications Replacement or repair of any emission relat ed component must be executed in a manner that maintains emission levels within the pre scribed certification standards Dealers are not to modify the outboard in any manner that would alter the horsepower or al low em
64. peration maintenance safety features and warranty policy all of which understand and agree to be bound with am also satisfied with the predelivery set up and inspection of my Evinrude Johnson outboard have also received a copy of the Operator s Guide Signature Date Readiness Test The Operator s Readiness Test 1 2 3 4 Did you read this Guide from front cover to rear cover Are you ready to take responsibility for the safe operation of your boat and outboard Do you understand all the safety precautions and instructions contained in this Guide Do you understand that this Guide contains essential information to help prevent personal injury and damage to equipment Are you ready to follow the recommendations in this Guide and take a boating safety course before you operate your boat and outboard 6 Do you know who to ask if you have any questions about your boat and outboard Do you know your local marine traffic laws Do you understand that human error can be caused by carelessness fatigue overload preoccupation unfamiliarity of operator with the product drugs and alcohol just to name a few WARNING It is impossible for this Guide to cover every hazardous situation you may encoun ter however your understanding of and adherence to essential information con tained in this Guide will build good judgment when boating Always be alert and careful a good foundation for safety
65. pump Full Length Insulated Lower Pans Quiet Signature Sound Air Intake Silencer Idle Air Bypass The following trademarks are the property of Bombardier Recreational Products Inc or its affiliates Evinrude Evinrude E TEC Evinrude Johnson Genuine Parts Evinrude Johnson XD100 Evinrude Johnson XD50 2005 BRP US Inc All rights reserved Evinrude Johnson XD30 2 4 fuel conditioner S A F E SystemCheck Triple Guard grease TM Trademarks and registered trademarks of Bombardier Recreational Products Inc or its affiliates Dear Boating Enthusiast Congratulations on your purchase of our industry leading Evinrude E TEC out board Your purchase comes with the full commitment and backing of the Bombar dier Recreational Products Outboard Engine team We know your Evinrude E TEC outboard will provide you with years of reliable use and we hope you will enjoy using it as much as we enjoyed designing and building this innovative product You can be proud you purchased an Evinrude E TEC outboard with the following benefits Easy to Own and Operate This means fewer time consuming and expensive maintenance requirements Your Evinrude E TEC outboard has a debris resistant flow through cooling system and requires no break in oil changes oil filter chang es or expensive winterizing The electronics system even protects the starter mo tor from accidental engagement Best of all t
66. rack et Record your outboard s Model Number Serial Number Purchase Date Ignition Key Number Stolen Outboards United States and Canada Report your outboard as stolen to Customer and Dealer Sup port Services 250 Seahorse Drive Waukegan IL 60085 U S A Give the outboard s model and serial numbers and enclose a copy of the police report Outside United States and Canada Report the theft to the Bombardier Recreational Prod ucts distributor where the outboard was registered Technical Literature BRP offers technical literature specifically for your outboard A service manual a parts cata log or an extra Operator s Guide can be purchased from your selling Dealer For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www evinrude com Technical Literature BRP offers technical literature specifically for your outboard A service manual a parts cata log or an extra Operator s Guide can be purchased from your selling Dealer For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www evinrude com Declaration of Conformity e Application of Council Directives Directive 2003 44 EC Recreational Craft e Relevant Directive s Directive 89 336 CEE Eletromagnetic Compatibility Relevant Harmonized Standard s As referenced by Council and Relevant Directives Product Type Marine Outboard 2 Stroke Cycle SI Engine Manufactur
67. rt e Not following starting instructions Refer to Start ing Stopping Shifting on page 14 Fuel tank empty Fuel hose kinked Fuel system contaminated with water or dirt Fuel filter obstructed Throttle not at IDLE Return throttle to IDLE Spark plugs incorrect Refer to Specifications on page 46 e Spark plugs improperly gapped carboned burned or wet Fuse blown Refer to Fuse on page 30 Flashing Water Temp or hot light refer to En gine Monitoring on page 20 and Engine Over heating on page 22 e Flashing Check Engine or Chk Eng light refer to Engine Monitoring on page 20 Engine will not idle properly e Debris on propeller e Spark plugs damaged or incorrect Refer to Specifications on page 46 Fuel system contaminated with water or dirt Engine loses power e Spark plugs damaged or incorrect Refer to Specifications on page 46 e Fuel filter obstructed Fuel system contaminated with water or dirt Water intakes obstructed and cooling system not operating correctly Refer to Engine Overheating on page 22 Oiling system malfunction S A F E protection mode activated Refer to En gine Monitoring on page 20 Engine runs but makes little or no progress e Propeller hub loose slipping Propeller blades bent or missing Propeller shaft bent e Propeller debris Warning system activates Refer to Engine Monitoring on page
68. s below the water surface and could potentially come in contact with underwater obstructions Contact with underwater obstructions may result in loss of control and personal injury ENGINE STARTING Refer to the Routine Inspection Checklist on page 31 for pre launch checks before us ing your Evinrude E TEC outboard You MUST supply water to the engine before attempting to start it Engine damage can oc cur quickly Be sure the water intake screens are below the water surface Connect the clip to the emergency stop key switch Snap the lanyard to a secure place on the operator s clothing or life vest not where it might tear away instead of activating the stop switch FOR FULL CHOKE dr6819 dr5992a 1 Clip 2 Emergency stop clip key switch 3 Lanyard IMPORTANT The engine will start and run without the clip connected to the key switch The operator should always use the clip and lanyard anytime the engine is running Refer to Emergency Stop Key Switch on page 24 A WARNING A Always use the safety lanyard when operating your boat to help prevent a runaway boat and reduce the risk of personal injury or death Move the remote control handle to NEU TRAL 1 Concealed side mount control 2 Binnacle mount control If you are using a remote control that does not have start in gear prevention the outboard can be started while it is in gear Protect against unexpected boat movement b
69. stance to return to port Speed Adjusting Failsafe Electronics 21 Using Your E TEC Outboard ENGINE OVERHEATING IMPORTANT Do not run your outboard even for a brief start up without supplying water to it Refer to Transportation on page 36 While boating the outboard s water intakes must stay completely submerged and unob structed Observe proper transom height and trim angle While the outboard is running the outboard s water pump indicator must dis charge a steady stream of water Check the indicator often especially when operating in weeds mud and debris laden water and at extreme trim angles DRC4952rev 1 Water intake screens 2 Water pump indicator If the engine overheats its SystemCheck en gine monitor will sound the warning horn and turn on the WATER TEMP or HOT light Al so the S A F E Speed Adjusting Failsafe Electronics mode will immediately limit the engine s speed to 1200 RPM If the engine was running faster than 1200 RPM when the S A F E mode activated it will shake notice ably The protection system must be RESET before the engine will operate at speeds over 1200 RPM Under certain conditions the EMM will shut off the engine Cm To RESET the system The engine must be shut off and the cooling temperature restored IF the S A F E mode activates and the stream from the water pump indicator be comes intermittent or stops reduce speed to idle and
70. ts any part ofthe body immediately flush with water and seek medical attention Do not use a booster battery and jumper cables to start the outboard Gasoline fumes can cause explosion and fire resulting in property damage personal injury or death ACCESSORY BATTERY CONNECTION An optional accessory battery charge kit is available to allow the charging system to charge the cranking and accessory batteries at the same time See your Dealer to order and install this kit P N 5006253 IMPORTANT The accessory battery connec tion must only be used to charge a single 12 volt battery or two 12 volt batteries wired in parallel The accessory connection must not be used to charge either battery in a 24 volt system WATER PRESSURE An optional water pressure gauge is recom mended to monitor cooling system pressures Noticing changes in water pressure can help prevent engine overheating The water pres sure gauge must be connected at the correct point to ensure the most accurate pressure readings Follow the installation instructions included with the water pressure gauge 44 gt ADJUSTMENTS ADJUSTMENTS Trim Tab A WARNING IN Improper trim tab adjustment can cause difficult steering A propeller will generate steering torque when the propeller shaft is not running parallel to the water s surface The trim tab is adjustable to compensate for this steering torque IMPORTANT A single trim t
71. within two 2 days of the appearance of a defect Owner must bring Product including any defective part therein to Dealer promptly after the appearance of the defect and in any event within the warranty period and must provide Dealer with reasonable opportunity to repair the defect The expenses of transporting Product to and from Dealer for warranty service are to be borne by the owner If the Product has not previously been registered the owner may also be required to present proof of purchase to Dealer for warranty repairs Owner is required to sign the repair work order prior to the start of the repair in order to validate the warranty repair All parts replaced under this warranty become the property of BRP 5 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing or replacing parts of Product found to be defective in material or workmanship in the reasonable judgment of BRP Such repair or replacement of parts will be done without charge for parts and labor at any authorized Dealer BRP s responsibility is limited to making the required repairs or replacements of parts with new or BRP certified re manufactured parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of Product to owner In the event that warranty service is required outside of the fifty United States or Canada owner will bear responsibility for any additional charges due to local pr
72. y always starting your outboard in NEUTRAL E DO NOT advance the throttle before start up Advancing the throttle overrides the electron ic idle control system After the engine starts the engine management module EMM au tomatically increases idle speed slightly Idle speed will decrease as the engine warms up The SystemCheck gauge lights will illumi nate if the throttle is advanced Turn the key switch fully clockwise to the START position Crank the engine no longer than 20 seconds gt STARTING STOPPING SHIFTING IMPORTANT The starter motor can be dam aged if operated continuously for more than 20 seconds Upon start up release the key If the engine did not start release the key mo mentarily then try again Each time the key switch is turned from OFF to ON the warning system will self test Refer to Engine Monitoring on page 20 If the warning system fails to self test during start up see your Dealer If your outboard does not react normally to this starting procedure or if it fails to start re fer to Troubleshooting on page 39 After Engine Starts Check the water pump indicator A steady stream of water indicates the water pump is working If a steady stream of water from the water pump indicator is not visible stop the engine Refer to Engine Overheating on page 22 drc4952Arev ENGINE STOPPING Move control handle to NEUTRAL Turn key switch counterclockwise to the
73. y contact the following locations VIA U S POSTAL SERVICE Office of Mobile Sources Engine Programs and Compliance Division Engine Compliance Programs Group 6403J 401 M St NW Washington DC 20460 VIA EXPRESS or COURIER MAIL Office of Mobile Sources Engine Programs and Compliance Division Engine Compliance Programs Group 6403J 501 3rd St NW Washington DC 20001 EPA INTERNET WEB SITE www epa gov 34 MAINTENANCE SCHEDULE Routine maintenance is necessary for allmechanized products Periodic maintenance contrib utes to the product s life span The following maintenance chart provides guidelines for out board maintenance and inspection scheduled to be performed by an authorized Dealer The schedule should be adjusted according to operating conditions and use The recommended lubricants have been formulated to protect bearings gears and engine components They must be used to avoid damage caused by improper lubrication Engine Every 300 Care Hours or Description Product Three Years Electrical and ignition wires inspect for wear or chafing Engine to transom mounting hardware re torque 40 ft Ibs Fasteners inspect any loosened components Fuel and oil system components inspect and repair leaks 2 Fuel filter replace Gearcase lubricant replace Grease fittings lubricate 3 Power trim tilt system and fluid level inspect Propeller shaft splines inspect a
74. ype of boat Always comply with the regulations that apply to your boat IN Remember gasoline fumes are flamma ble and explosive Always adhere to the fueling procedure contained in this Op erator s Guide and those given to you by the fueling station Always verify fuel lev el before use and during the ride Apply the principle of 1 3 fuel to destination 1 3 back and 1 3 reserve fuel supply Do not carry spare fuel or flammable liquids in any storage or engine compartments Whenever running the engine assure there is proper ventilation to avoid the accumulation of carbon monoxide CO which is odorless colorless and taste less and can lead to unconsciousness brain damage or death if inhaled in suf ficient concentrations CO accumulation can occur while docked anchored or underway and in many confined areas such as the boat cabin cockpit swim platform and heads It can be worsened or caused by weather mooring and op erating conditions and other boats Avoid exhaust fumes from your engine or other boats provide proper ventila tion shut off your engine when not needed and be aware of the risk of backdrafting and conditions that create CO accumulation In high concentra tions CO can be fatal within minutes Lower concentrations are just as lethal over long periods of time A Avoid standing up or shifting weight sud denly in light weight boats A Keep your passengers seated in seats The boat s bow gu

Evinrude E-TEC 115 – DUSAC

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Evinrude E-TEC 115 &ndash; DUSAC

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Evinrude E-TEC 115 – DUSAC