OPERATOR AND SERVICE MANUAL OM/SM-TDB
Contents
1. file this information for future reference Space for these entries is provided at the top of the Service Log at the back of this manual CAUTION THIS UNIT WEIGHS 50 LB 23 KG INSTALLER SHOULD OBTAIN HELP AS NEEDED TO LIFT THIS WEIGHT SAFELY When installation is to begin carefully cut the straps which hold the unit on the skid Lift the unit straight up off the skid Examine packing materials to be sure loose parts are not discarded with the materials Attach the tilt handle normally shipped inside the kettle by carefully threading it into the socket on the trunnion support Be careful to avoid cross threading fine socket threads Installation The Groen Kettle is provided with complete internal wiring It is ready for WARNING 3 Bringing the electrical service through the immediate connection A wiring diagram Lo is provided in this manual and on the HIGH inside of the control housing service panel Any mechanical or electrical changes must be approved in by Groen s Food Service Engineering Department WARNING INSTALLATION OF THE KETTLE MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT The completed unit has been operated at the factory to test all controls and heater elements 1 Set the kettle in place and level it The base should be securely fastened to a table or work surface Installation under a ve2. for extended periods Make sure plastic ball handle is secure on the lift off cover before using ALWAYS use the plastic handle to place or remove the cover from the kettle Wear protective oven mitts and a protective apron When puiting the cover on the kettle position iton top of kettle rim with its flat edge facing the pouring lip w N WARNING 2 WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS When removing cover a Firmly grasp the plastic handle b Lift rear edge farthest from operator 1 2 3 5 cm to allow any steam and water vapor to escape the cooking vessel Wait 2 3 seconds Tilt cover to 45 60 angle and allow any hot condensate or product to roll off cover back into kettle d Remove the cover ensuring that any remaining hot condensate or product does not drip on operator floor or work surfaces e Place cover on safe flat sanitary out of the way surface or return to kettle rim CAUTION DO NOT TILT KETTLE BODY WITH COVER IN PLACE COVER MAY SLIDE OFF CAUSING INJURY TO OPERATOR Basket Insert An optional kettle basket insert can assist in cooking boiled products including eggs potatoes vegetables shellfish pasta and rice The nylon mesh liner must be used when cooking products smaller than the mesh s
3. implements 10 Use a sponge cloth or plastic brush to clean the kettle Scrapers or steel wool can harm the kettle Prepare a hot solution of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly cloth moistened with cleaning solution can be used to clean controls housings and electrical conduits Rinse the kettle thoroughly with hot water then drain completely As part of the daily cleaning program clean soiled external and internal surfaces Remember to check the sides of the unit and control housing To remove stuck materials use a brush sponge cloth plastic or rubber scraper or plastic wool with the cleaning solution To reduce effort required in washing let the detergent solution sit in the kettle and soak into the residue Do NOT use abrasive materials or metal tools that might scratch the surface Scratches surface make the surface harder to clean and provide places for bacteria to grow Do NOT use steel wool which may leave particles in the surface and cause eventual corrosion and pitting g The outside of the unit may be polished with a stainless steel cleaner such as Zepper from Zep Manufacturing Co h When equipment needs to be sanitized use a solution equivalent to one that supplies 200 parts per million available chlorine Obtain advice on sanitizing agents from your supplier of sanitizing products Following the supplier s instructi
4. see Jacket Filling and Water Treatment on page 13 of this manual 2 Check the pressure gauge If the gauge does not show 20 to 30 inches of vacuum that is a reading of 20 to 30 below see Jacket Vacuum on page 12 of this manual 3 Turn on the electrical power to the unit 4 Turn the thermostat dial to the desired setting The heating indicator light shows that the kettle is heating and cycling of the light on and off indicates that the kettle is being held at the set temperature Once in each cycle the contactors in the support housing will make a clicking sound This is normal B To Transfer Product or Empty Kettle The kettle is designed and manufactured to be tilted in a controlled manner Grasp the insulated plastic ball firmly Maintain a firm grip on handle when tilting while keeping kettle body in a tilted position and when SLOWLY returning the kettle body to an upright position KEEP WORK AREA CLEAN WARNING AVOID ALL CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS AT LEAST 2 3 5 8 cm BELOW THE KETTLE BODY RIM TO ALLOW
5. 5 and 11 5 Judge the pH by frequently comparing the color of the test strip with the color chart provided in the OH test kit Color blind people mixing the treated water solution must use an electroanalytical instrument to measure the pH level or have a person who is not color blind read the test strip color level e Record the exact amounts of water and treatment compound used These amounts may be used again if the same sources of water and compound are employed to refill the jacket in the future However it is advisable to check the pH every time treated water is prepared 5 Component Replacement filling operation must be removed to WARNING obtain efficient heating See Jacket BEFORE REPLACING ANY PARTS Vacuum on page 12 DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY 4 Water Treatment Procedure Internal wiring is marked as shown on the WARNING circuit schematic drawings Be sure that new TO AVOID INJURY READ AND FOLLOW components are wired in the same manner as ALL PRECAUTIONS STATED ON THE HOO LABEL OF THE WATER TREATMENT COMPOUND a Place one quart of water in the mixing container Distilled water is recommended b Hang astrip of pH test paper on the rim of the container with about 1 inch of the Strip below the surface of the water 13 OM TDB 6 Troubleshooting Your Groen kettle will operate smoothly and efficiently if properly maintained However the following i
6. CLEARANCE FOR STIRRING BOILING PRODUCT AND SAFE TRANSFER WARNING WHEN TILTING KETTLE FOR PRODUCT TRANSFER 3 WEAR PROTECTIVE MITT AND PROTECTIVE APRON 2 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING 3 PLACE CONTAINER ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 4 STAND TO LEFT OR RIGHT SIDE OF KETTLE DEPENDING ON TILTING HANDLE PLACEMENT WHILE POURING NOT DIRECTLY IN POUR PATH OF HOT CONTENTS POUR SLOWLY MAINTAIN CONTROL OF KETTLE BODY HANDLE AT ALL TIMES AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE DO NOT OVERFILL CONTAINER AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS OM TDB 6 CCAUTIOND KEEP WORK AREA CLEAN CAUTION KEEP FLOORS IN FRONT OF THE KETTLE AREA CLEAN AND DRY CLEAN SPILLS AT ONCE TO AVOID SLIPS OR FALLS C To Shut Down Kettle 1 Turn the thermostat dial to OFF 2 For prolonged shut down or before cleaning the outside of the unit shut off the power supply to the unit D Use of Common Accessories 1 Lift Off Cover As with stock pot cooking an optional lift off cover can speed heating of water and food products It helps retain heat in the cooking vessel and reduces the heat and humidity released into the kitchen Use of a cover can reduce some product cook times and help maintain the temperature color and texture of products being held or simmered
7. IMPORTANT INFORMATION vx KEEP FOR OPERATOR gt IMPORTANT INFORMATION OPERATOR AND SERVICE MANUAL OM SM TDB 6 Part Number 121005 Rev C NORTH AMERICA MODEL TDB 6 Steam Jacketed Kettle Self Contained E Electrically heated Table top mounted Tilting US THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER MADE IN USA HEGE TM OM TDB 6 IMPORTANT READ FIRST IMPORTANT CAUTION WARNING WARNING DANGER WARNING WARNING CAUTION WARNING WARNING CAUTION WARNING WARNING WARNING WARNING BE SURE ALL OPERATORS READ UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING COOKING AND HOLDING OF WATER AND FOOD PRODUCTS PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED FAILURE TO GROUND UNIT COULD RESULT IN ELECT
8. MENT WHEN TESTING AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE DIRECT CONTACT COULD RESULT IN SEVERE B URNS TO AVOID INJURY READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND BEFORE REPLACING ANY PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY OM TDB 6 IMPORTANT READ FIRST IMPORTANT WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL EQUIPMENT NEVER SPRAY OR HOSE THE SUPPORT HOUSING OR ELECTRICAL CONNECTIONS CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES IMPORTANT SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID WARRANTIES Table of Contents IMPORTANT OPERATOR WARNINGS 1 eter ewe Ceca SC ae 2 EQUIPMENT DESCRIPTION 252 426 oc Oboe ee dolose oat ete eae aot 4 INSTALLATION Gabe de 5 INITIALE STARTUP r r sere Ne 6 OPE AN RE NE 7 SEQUENCE OF OPERATION bakre eee eee 9 eI I cae LEE 10 MAINTENANCE yu wie de wie eels asta er e
9. ROCUTION AND DEATH AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE B URNS AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE B URNS DO NOT OVER FILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS A MINIMUM OF 2 3 5 8 cm BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER WHEN TILTING KETTLE FOR PRODUCT TRANSFER 1 WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON 2 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING 3 PLACE CONTAINER ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 4 STAND TO LEFT OR RIGHT SIDE OF KETTLE DEPENDING ON TILTING HANDLE PLACEMENT WHILE POURING DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS 5 POUR SLOWLY MAINTAIN CONTROL OF KETTLE BODY HANDLE AT ALL TIMES AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER 15 COMPLETE 6 DONOT OVER FILL CONTAINER AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY IF SPILLS OCCUR CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD RESULT INPERSONAL INJURY AND OR DAMAGE TO EQUIP
10. Remove all literature and packing materials from inside and outside of the unit WARNING 2 Turn electrical service to the unit AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT 3 Pour 1 2 quarts of water into the kettle COULD RESULT IN SEVERE BURNS AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN 4 Following To Start Kettle instructions in the Operation section of this manual begin heating the water at the highest thermostat setting The heating indicator light should SEVERE BURNS come on immediately and heating should continue until the water boils 5 To shut down the unit turn the thermostat dial to OFF If the unit functions as described above it is ready for use If the unit does not function as intended contact your local Groen Certified Service Agency A simple turn of the thermostat controls the Groen 6 Kettle OM TDB 6 Operation HANDLE VALVE PRESSURE mv T T GAUGE n T OO WATER LEVEL GAUGE ca in Behind Housing B SUPPORT HOUSING The operator controls kettle heating with the thermostat dial The dial turns heating element electric power on or off and sets the operating temperature of the kettle A To Start Kettle 1 EVERY DAY make sure that the jacket water level is between the marks on the gauge glass If the level is below the lower mark
11. Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Maintenance Performed Performed by 18 OM TDB 6 Limited Warranty To Commercial Purchasers Domestic U S Hawaii amp anadian Sales Only Groen Foodservice Equipment Groen Equipment has been skillfully manufactured carefully inspected and packaged to meet rigid standards of excellence Groen warrants its Equipment to be free from defects in material and workmanship for 12 twelve months with the following conditions and subject to the following limitations VI This parts and labor warranty is limited to Groen Equipment sold to the original commercial purchaser users but not original equipment manufacturers at its original place of installation in the continental United States Hawaii and Canada Damage during shipment is to be reported to the carrier is not covered under this warranty and is the sole responsibility of purchaser user Groen or an authorized service representative will repair or replace at Groen s sole election any Groen Equipment including but not limited to drawoff valves safety valves gas and electric components found to be defective during the warranty period As to warranty service in the territory described above Groen will absorb labor and portal to portal transportation costs time amp mileage for the first twelve 12 months from date of installation or fifteen 15 months from date of shipment fro
12. art No Key Description Part No 19 Knob Thermostat 002868 31 Clamp 007870 20 Flange Bearing 002859 32 Nut Hex 10 32 011032 21 Snap Ring 006792 33 Contactor 009178 22 Cover Pedestal Top 096932 34 Pressure Vacuum Gauge 084208 23 Strip Insulator 003490 35 Fittings Sight Glass 002845 24 Bumper TDB 7 003248 36 Gasket Sight Glass Rubber 008917 25 Washer Plain 1 2 005598 37 Microswitch 002982 26 Washer Special 003242 38 Sight Gauge Glass 5 8 OD x 4 3 4 008742 27 Pedestal Base Assembly 39 Cover Pedestal Side 096931 28 Washer Lock 1 2 096928 40 Rod Sight Glass Guard 003127 29 Screw Hex Head Cap 1 2 13x3 4 005070 41 Screw Round Head 8 32 x 3 8 006971 30 Ground Lug 002863 42 Block Terminal 003887 Electrical Schematic 13 R TYP 4 m ALL WIRES 18 AWG UNLESS NOTED 5 50 ico 81 80 15 OVERTEMP Li 2 THERMOSTAT CANADA VERSION ENGLISH TEXT FOR REFERENCE 16 OM TDB 6 References KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 48106 UNDERWRITERS LABORATORIES INC 333 Pfingsten Road Northbrook Illinois 60062 ZEP MANUFACTURING CO 1310 T Seaboard Industrial Blvd Atlanta Georgia 30318 17 OM TDB 6 Service Log Model No Purchased From
13. duct and hot basket or g Place basket with food on stable flat surface setting it inside a solid steamer or bake pan to catch any remaining hot water draining from product Sequence of Operation The following action reaction outline is provided to help the user understand how the equipment works When the operator starts up the kettle by turning the operating thermostat dial from OFF to a desired setting the thermostat switch closes This lets power flow to the contactor coil The coil then activates the contactor which sends power to the heating elements and indicator light When the temperature of the steam jacket reaches the value corresponding to the dial setting the thermostat switch opens This turns off the heating indicator light and stops the heaters As soon as the thermostat senses that the kettle is cooling below the set point the thermostat switch closes the heating indicator light comes on and the heaters come on again On off cycling continues keeping the kettle at the set temperature This is why the heating indicator light cycles on and off during normal operation Every time the kettle is tilted the tilt cut off switch interrupts the power supply to the heaters so that the heating elements will not operate while not submerged in the jacket water steam pressure greater than 50 PSI is generated in the jacket the safety valve will open and relieve the excess pressure In the event t
14. h t EE Uhr END Mee ae eee eee sed reg qi 8 12 TEOUBEE SHOOTING au e ea dd dore cnt inb em ee eats e o s is BUY P deett 14 ence ic shes eect E MEE 15 DIAGRAMS amp SCHEMATICS 1o 2 de E tucbu wk ee RR T SEC EP RE Ce EG Sk 17 REFERENGES ee de eite Neh beh Ue Usi daa dado ee ee ee ee S dd eee hee eda 17 usan u Q ua Sav Beet Le Oe dota ce fuse turi du 18 WARRANTY Jarre uyapay Ow S Dawes te ere 19 OM TDB 6 Equipment Description The Groen TDB 6 is a table top tilting steam A built in steam generator sized for the kettle jacketed kettle with a thermostatically controlled capacity and heated by electricity delivers steam self contained electrically heated steam supply into the jacket Airless operation of the steam and appropriate controls mounted on a sturdy jacket permits uniform efficient heating at base temperatures as low as 150 F and as high as 295 F In addition to the adjustable thermostat for The body of the TDB 6 Kettle is constructed of operating control the unit has a tilt cut off switch stainless steel welded into one solid piece The low water control safety valve and pressure kettle is furnished with a reinforced rim and a switch as safety features A heating indicator butterfly shaped pouring lip It has a steam jacket light pressure gauge and sight glass are rated for working pressures up t
15. hat the jacket water level gets too low and the heating elements overheat the low water control will open and shut off power to the elements Setting the operating thermostat dial to OFF shuts down all control and heating circuits OM TDB 6 Cleaning 1 Suggested Tools a Cleaner such as Klenzade HC 10 or HC 32 from ECOLAB Inc b Kettle brushes in good condition c Sanitizer such as Klenzade XY 12 d Film remover such as Klenzade LC 30 2 Precautions Before cleaning shut off the kettle by turning the thermostat dial to OFF Shut off electric power to the unit at a remote switch such as the circuit breaker WARNING KEEP WATER AND SOLUTIONS AWAY FROM CONTROLS AND ELECTRICAL EQUIPMENT NEVER SPRAY SUPPORT HOUSING amp ELECTRICAL CONNECTIONS CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER CAREFULLY 3 Procedure a Clean food contact surfaces as soon as possible after use If the unit is in continuous use thoroughly clean and sanitize the interior and exterior at least once every 12 hours WARNING AVOID ANY DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS b Scrape and flush out food residues Be careful not to scratch the kettle with metal
16. is cold it does not see Jacket Vacuum at right b Also check jacket water level every day It should be between the minimum maximum marks on the gauge glass If the level is low see Jacket Filling and Water Treatment on page 13 c Ensure that wiring is securely connected and in good condition d Keep the inside of the support housing clean the safety valve at least twice each month Test the valve with the kettle 12 operating at five PSI by lifting the test lever to release steam WARNING 2 WARNING WHEN TESTING AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE DIRECT CONTACT COULD RESULT IN SEVERE BURNS Then release the lever and let the valve snap shut If the lever does not activate or there is no evidence of discharge or the valve leaks immediately discontinue use of the kettle and contact a qualified Groen service representative 2 Jacket Vacuum When the kettle is cold a positive pressure reading or areading near zero on the pressure vacuum gauge indicates air in the jacket This slows down heating of the kettle To remove air a Start the unit See the Operation section of this manual b When the pressure vacuum gauge reaches a positive pressure reading of five PSI release the entrapped air and steam by pulling up on the safety valve ring for about 1 second Let the pull ring snap back into the closed position Repeat this ste
17. ize of the basket approximately 14 6 mm such as rice and small pasta shapes Tips For Use a Allow for water displacement of basket and product This may mean only filling the kettle half full of water Test basket and product displacement with the kettle OFF and with cold water in the kettle CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER b Load basket on a level stable work surface c Lift the loaded basket with both hands Get help from another person if the basket is too heavy for safe handling d Slowly lower product into kettle WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS WARNING AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS OM TDB 6 e When removing basket with cooked product lift basket straight up so the bottom of the basket clears the rim and pouring lip Wear protective oven mitts and a protective apron f Allow hot water to fully drain from product before moving the basket away from the kettle Do not rest kettle basket on the kettle rim or pouring lip If basket is too heavy get help from another person Remove product immediately from the basket into another container being sure to avoid contact with hot pro
18. m Groen This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumable parts such as scraper blades gaskets packing etc or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment This warranty does not cover defects caused by improper installation abuse careless operation or improper maintenance of equipment This warranty does not cover damage caused by poor water quality or improper boiler maintenance THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY INPERFORMANCE OF THIS WARRANTY Groen Equipment is for commercial use only If sold as a component of another manufacturers equipment or if used as a consumer product such Equipment is sold AS IS and without any warranty Covers All Foodservice Equipment Ordered After October 1 1995 19 A INDUSTRIES COMPANY groen 1055 Mendell Davis Drive Jackson MS 39212 Telephone 601 372 3903 Fax 601 373 9587 OM TDB 6 Revised 06 10 Part Number 121004 Rev C
19. ntilation hood is recommended 2 Provide electrical power as specified on the electrical information plate attached to the equipment Observe local codes and or The National Electrical Code in accordance with ANSI NFPA 70 current edition VOLTAGE gt entrance at the rear of the support housing making a watertight connection with the incoming lines A BX connection is not recommended DANGER ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH 4 Apply asmall bead of silicone caulk around the perimeter of the kettle base 5 Confirm that the jacket water level is between the marks on the gauge glass If the level is low follow the instructions under Jacket Filling and Water Treatment in the Maintenance section of this manual 6 The open end of the elbow on the outlet of the safety valve must be directed downward If itis not turn the elbow to the correct position 7 Any mechanical or electrical change must be approved by the Groen Food Service Engineering Department OM TDB 6 ELECTRICAL CHARACTERISTICS 240 Volts 4 0 Kilowatts 17 Amperes Initial Start Up IMPORTANT BE SURE OPERATORS READ UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL Now that the kettle has been installed you should test it to ensure that the unit is operating correctly 1
20. o 50 PSI Kettle provided for monitoring kettle operation finish is 180 emery grit on the inside and bright semi deluxe on the outside A tilt handle allows A single electrical connection is required for the operator to manually tilt the kettle body ina installation The unit employs single phase 208 or controlled manner Pouring height accepts pans 240 volt power up to 4 inches high on the table top Metri Kettle Capacity 9 4 Liters Jacket Capacity 0 9 Liter Diameter 30 5 cm Optional equipment includes 1 Lift off cover Basketinserts 3 TS 8 Stand which holds a pan for filling see illustration at right 4 316 stainless steel liner Faucets 6 Etch marks en 1 TDB 6 mounted on optional TS 8 stand OM TDB 6 Inspection amp Unpacking The unit will arrive in a heavy shipping carton and will be attached to a skid Immediately upon receipt inspect the carton carefully for exterior damage CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT TAKE CARE TO AVOID PERSONAL INJURY OR DAMAGE TO THE UNIT BY STAPLES LEFT IN THE WALLS OF THE CARTON Carefully cut the polyester straps around the carton and detach the sides of the box from the skid Pull the carton up off the unit Thoroughly inspect the unit for concealed damage Report any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and
21. ons apply the agent after the unit has been cleaned and drained Rinse off the sanitizer thoroughly 11 OM TDB 6 Itis recommended that each piece of equipment be sanitized just before use If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and use a deliming agent like Groen Delimer Descaler Part Number 1 14800 or Lime Away from Ecolab in accordance with the manufacturer s directions Rinse and drain the unit before further use If cleaning problems persist contact your cleaning product representative for assistance The supplier has a trained technical staff with laboratory facilities to Serve you OM TDB 6 Maintenance NOTICE Contact Groen or an authorized Groen representative when repairs are required 1 Periodic Maintenance A Maintenance amp Service Log is provided at the back of this manual with the warranty information Each time maintenance is performed on your Groen kettle enter the date on which the work was done what was done and who did it Keep this manual on file and available for operators to use Periodic inspection will minimize equipment down time and increase efficiency of operation Check the following points a Check the pressure vacuum gauge every day The gauge should show a vacuum of 20 to 30 inches when the kettle is cold If The pressure gauge should show a vacuum of 20 to 30 inches when the kettle
22. p immediately after the gauge again reads five PSI C WARNING AVOID STEAM ccs WARNING AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE DIRECT CONTACT COULD RESULT IN SEVERE BURNS 3 Jacket Filling and Water Treatment The jacket was charged at the factory with the proper amount of treated water You may need to restore the water to its proper level either because water was lost as steam during venting or because treated water was lost by draining a If you are replacing water lost as steam use distilled water If you are replacing treated water that ran out of the jacket prepare more treated water as directed in step 4 Water Treatment Procedure b Allow the kettle to cool completely Turn the elbow on the safety valve counterclockwise to avoid thread damage until the opening of the elbow faces upward c Openthe safety valve and pour the water or treated water in at the elbow until the water level rises to a point between the marks on the gauge glass CAUTION BEFORE YOU HEAT THE KETTLE FOR ANY PURPOSE TURN THE ELBOW CLOCKWISE UNTIL THE OPENING AGAIN FACES DOWNWARD d Airintroduced to the jacket during the OM TDB 6 c Measure the water treatment compound you will be using One way to do this is to add the compound from a measuring cup d Stir the water continuously while you slowly add water treatment compound until the water reaches a pH between 10
23. rmostat should click when the dial is rotated above and below the setting for the temperature of the kettle X Pressure switch setting X a For air in the jacket See Jacket Vacuum in the Maintenance section of this manual b Heater elements with ohmmeter for ground short or open element If an element is defective call Groen X c Voltage of main power source X a Forair in the jacket See Jacket Vacuum in the Maintenance section of this manual b Pressure switch setting X c Thermostat operation Thermostat should click when the dial is rotated above and below the setting for the temperature of the kettle X d Safety valve If the valve pops at pressures below 49 PSI replace it X e Contactor to determine whether it is de energized X 14 OM TDB 6 Parts List 7 EEE EEE 2 TT We WT Key Description Part No Key Description Part No 1 Kettle Assembly 002978 10 Street Elbow 1 2 NPT 004185 2 Basket 001110 11 Grommet 007400 3 Cover Assembly 001108 12 Nipple Assembly 003440 4 Knob 001385 13 Bracket 002916 5 Safety Valve 50 PSI 096905 14 Gasket 007937 6 Street Elbow 1 2 NPT 096906 15 Bottom Cover 002915 7 Handle Assembly 012695 16 Keps Nut 1 4 20 NC 012940 8 Indicator Light Red 016028 17 Screw Hex Counter Sunk 1 4 20x1 4 071905 9 Thermostat 012313 18 Screw Round Head 6 32 NC x 3 16 058599 15 OM TDB 6 Parts List Continued Key Description P
24. s a list of checks to make in the event of a problem Wiring diagrams are furnished inside the service panel Items marked with an should only be performed by a qualified Groen Service Representative USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES SYMPTOM WHO WHAT TO CHECK Items marked with should only by done by factory authorized service rep Kettle will not heat and heating User a Electric power supply to the unit indicator will not come on b Water level in jacket Control circuit fuses Replace a blown fuse only witha fuse of the same AMP rating For loose or broken wires Tilt cut off switch That pressure switch is open Operation of variable thermostat Low water cutoff X Kettle will not heat but heating Contactor X indicator comes on Heater elements with ohmmeter for ground short or open element If element is defective call Groen X Kettle continues heating after it reaches the desired temperature b Thermostat circuit for short X c Thermostat operation The thermostat should click when the dial is rotated above and below the setting for the temperature of the kettle X d Contactor to determine whether it is energized or stuck X Kettle stops heating before it reaches the desired temperature ESN c Thermostat operation The the
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