Challenger CL10 10k 2-Post
Contents
1. Fig 3 Overhead Assembly Page 5 12 Check idler column shimming Use additional shims see Fig 2 to remove any gaps that may have been created while installing overhead beam Tighten anchor bolts and re check column for plumb Torque to 150 foot pounds 13 Install Overhead Limit Switch to REAR of Power Column using 1 3 8 pivot pin 1 3 8 flat washer and 1 hairpin cotter pin as shown below Switch MUST pivot freely on pin for proper function NOTE switch tube cord is to be oriented above pivot pin as shown in Fig 4a Leave switch cord hanging at this time r PIVOT HOLE FOR 11 6 1 2 OVER ALL WIDTH PIVOT HOLE FOR OVER ALL WIDTH Ms qj HAIRPIN COTTER PIN 3 8 FLAT WASHER 3 8 PIVOT b TUBE CORD MUST BE ABOVE PIVOT PIN FOR PROPER ORIENTATION Fig 4a Overhead Limit Switch Sub Assembly PIVOT HOLE FOR r 11 6 1 2 PIVOT HOLE FOR OVER IDTH 11 11 OVER ALL WIDTH HAIRPIN COTTER PIN Pd 6 3 8 FLAT WASHERS SHUTOFF BAR 3 8 PIVOT PIN Fig 4b Overhead Limit Switch Sub Assembly IMPORTANT There are two over all width settings Insure to place the limit switch and shutoff bar in the proper pivot holes as shown in Fig s 4a amp 4b 12 02 A2151 doc OVERHEAD LIMIT SWITCH Model CL10 Installation Operation and Maintenance 14 Repeat procedure 122. rM UOS OPENS 2 CLOSED EEN 2 1 SE A 2 RAISE FACTORY WIRED FOR e SWITCH 208 240V d pee p d H 5 L1 A bc 7 111 11 4 211 LM SEU 27 N TA 12 T S 5 BLACK T 5 30 1413 M 18 j T6 50 60Hz lt EE NE MEE 50 60 Hz SUPPLY L3 _ BLACK 2 Logd op EE EN T9 GREEN li MEE NOTES RAISE RECONNECTIONS FOR ED SWITCH 440 480V 1 MOTOR IS FACTORY WIRED FOR 208V OR m 2 T4 220 240V SUPPLY 1 BLACK T1 T7 P 2 MOTOR CONNECTIONS MUST RECONFIGURED 2 1 Nc ps PER THIS DIAGRAM FOR 440 480 SUPPLY 7 V T5 __ guck T2 3 CONTACTOR COIL RATING MUST MATCH SUPPLY 4 3 8 VOLTAGE 208 220 240V OR 440 480V 50 60 Hz Black T3 NT6 4 CONTACTOR MUST BE FIELD MOUNTED ON POWER 6 5 COLUMN CENTERED SIDE TO SIDE TO AVOID L 4 T9 INTERFERENCE WITH SLIDE BLOCKS 5 MOTOR ROTATION IS COUNTER CLOCKWISE FROM TOP OF MOTOR Fig 13 Electrical Wiring Diagram Page 9 12 02 A2151 doc Model CL10 Installation Operation and Maintenance 41 Lower lift completely and remove screw in side of reservoir Top off with hydraulic oil
3. e Check synchronizer cables and sheaves for wear Replace as required with genuine Challenger Lifts parts e Check synchronizer cable tension Installation Instructions Adjust if necessary Monthly e Torque concrete anchor bolts to 80 ft lbs e Check overhead shutoff switch While raising lift operate overhead shutoff bar Power Unit motor should stop when bar is raised e Lubricate carriage slide tracks with heavy viscous grease Grease all 4 corners of both columns Semi Annually e Check power unit hydraulic fluid level per Installation Instructions If any problems are encountered contact your local service representative 12 02 A2151 doc Model CL10 Installation Operation and Maintenance PARTS BREAKDOWN Fig A Column amp Overhead ITEM PART QTY LIFT DESCRIPTION 1 A2010 P 1 POWER COLUMN WELD A2010 1 IDLER COLUMN WELD 2 2055 0 2 COLUMN EXTENSION WELD CL10 A2055 2 COLUMN EXTENSION WELD CL10 2 3 A2060 1 OVERHEAD CHANNEL 4 36074 1 SHUTOFF BAR 5 31129 1 PAD 6 36027 1 OVERHEAD LIMIT SWITCH 7 A1064 2 3 8 DIA x 1 7 8 Lg CLEVIS PIN SHUTOFF BAR 8 40124 2 HAIRPIN COTTER PIN 9 31036 7 3 8 FLAT WASHER 10 A1153 24 3 8 16NC HEX FLG HD C S X 3 4 Lg 11 A1154 24 3 8 16NC HEX FLG NUT Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distribu
4. for shut off bar Insert shut off bar in switch tube on power column side and take other end to idler side Attach shut off bar to idler column in same manner as switch tube Insure that both switch tube and shut off assemblies pivot freely for proper operation 15 Assemble the sheaves and spacers onto the sheave pin as shown in Fig 5 Set in cradle with all assembly parts between the two plates __ LONG SHEAVE SPACER SHEAVE SHORT SHEAVE SP Fig 5 Sheave Assembly LOCKING PAWL 16 Install locking on both columns with a 5 8 diameter x 1 1 2 lg shoulder bolt and 1 2 13 nylon lock nut Attach extension spring to inner upper hole in locking pawl and other end to hole in bracket welded to column as shown in Fig 6 2 1 2 13 NYLON HEX NUT gr as 3 8 O D x 1 1 2 Ig 9 or 5 8 DIA 1 1 2 lg SHOULDER BOLT EXTENSION SPRING ji 2 LOCKING PAWL Fig 6 Locking Pawl Assembly CABLE 17 Attach one end of synchronizing cable to carriage See Fig 7 for proper attachment Page 6 18 Route cable up and over sheave in overhead Follow across to other sheave on opposite column Route down through carriage to sheave in bottom of column Route under sheave and up to cable attachment Use Fig 7 for proper attachment 19 Repeat for opposite side R IMPORTANT 4 1 2 lg STAND OFF FOR 11 6 1 2 WID
5. or ATF until fluid comes out of screw hole Replace screw 42 Pressure Test hydraulic system energizing power unit and raising lift to full rise Continue to run motor for additional 10 seconds NOTE pressure relief will make a high pitch squeal sound for these 10 seconds Check hydraulic system for leaks SYNCHRONIZING CABLES 43 Raise lift until both carriages are in a locking position Lower carriages into lock position Insure that both carriages are in the same locking position 44 Adjust synchronizing cables so that the tension is equal in both cables and carriages are firmly sitting on locks 45 Cycle lift to insure that the latches operate simultaneously 46 Snap plastic covers over both lock assemblies OWNER OPERATOR CHECKLIST 47 Demonstrate the operation of the lift to the owner operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide 48 Complete the Installation Checklist Warranty Validation questionnaire with the owner Review the terms of the warranty registration card and return the card and a copy of the questionnaires to Challenger Lifts Inc 200 Cabel Street Louisville KY 40206 OPERATION PROCEDURE SAFETY NOTICES AND DECALS This product is furnished with graphic safety warning labels which are reproduced on page 3 of these instructions Do not remove or deface these warning labels or allow them to be removed or defaced For you
6. 2 CYLINDER LINE 38 A2120 1 PU LINE 39 A2122 1 OH LINE w 4 1 2 EXTENSION 40 A2121 0 2 EXTENSION LINE CL10 A2121 2 2 EXTENSION LINE CL10 2 41 36116 2 3 8 HYD TUBE x 9 16 18 0 RING ADAPTER 42 31089 1 O RING ELBOW 43 31032 1 UNION TEE 44 31047 2 UNION 45 A2124 1 BULKHEAD UNION 46 31025 3 LINE CLAMP 47 A2125 3 1 4 20NC HEX FLG HD C S x 3 4 48 40085 3 1 4 20NC HEX FLG NUT Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor for pricing and availability Call Challenger Lifts Inc 502 625 0700 for the Parts Distributor in your area Page 14 12 02 A2151 doc PARTS BREAKDOWN continued Fig D Synchronizer ITEM PART QTY LIFT Model CL10 Installation Operation and Maintenance DESCRIPTION 50 A2115 0 2 SYNCHRONIZER CABLE CL10 A2115 2 SYNCHRONIZER CABLE CL10 2 51 A2116 4 5 8 11NC HEX NUT 52 A2117 4 5 8 11NC HEX JAM NUT 53 A2118 2 CABLE SPACER 4 1 2 LONG 54 36025 6 SHEAVE ASSEMBLY 5 DIA X 5 16 GROOVE 55 36024 2 SHEAVE PIN 56 A1063 S 4 SHORT SHEAVE SPACER 57 A1063 L10 2 LONG SHEAVE SPACER 58 36013 2 1 L D SPACER WASHER 59 36014 2 1 EXT RETAINING RING Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Di
7. G A VEHICLE 1 Insure that the area under the vehicle is clear of personnel and tools 2 Raise the vehicle until both latches are free 3 Disengage the latches by pulling down and holding the lock release lever 4 Lower the vehicle by depressing the lowering valve handle 5 Continue to lower the vehicle until the carriages stop against the base plate Retract the extension arms and park them Page 11 MAINTENANCE To avoid personal injury permit only qualified personnel to perform maintenance this equipment The following maintenance points are suggested as the basis of a preventive maintenance program The actual maintenance program should be tailored to the installation See ANSI ALI ALOIM booklet for periodic inspection checklist and maintenance log sheet e f lift stops short of full rise or chatters check fluid level and bleed both cylinders Installation Instructions e Replace all Safety Warning or Caution Labels if missing or damaged See Installation instructions page 3 Daily e Keep lift components clean e Check for loose or broken parts e Check hydraulic system for fluid leaks e Check adapters for damage or excessive wear Replace as required with genuine Challenger Lifts parts e Check lock release activation When properly adjusted the idler column lock should rest firmly against the back of the column when engaged and against the spring mount tab when disengaged Weekly
8. HEAD 3 8 OD HYD LINE HYD UNION 2 3 8 OD HYD LINE HYD LINE CLAMP Fig 10a Hydraulic Line from Power Column Extension to Overhead Sync Cables removed for clarity Page 7 3 8 OD HYD LONG UNION b COLUMN EXTENSION m COL EXT OVERHEAD 3 8 OD HYD LINE HYD LINE CLAMP FOR 3 8 OD HYD LINE HYDRAULIC UNION OVERHEAD EXTENSION 3 8 OD HYD LINE NOTE FOR 11 11 O A W SETTING ONLY HYDRAULIC UNION OVERHEAD 3 8 OD HYD LINE Fig 10b Hydraulic Line from Idler Column Extension to Overhead Sync cables removed for clarity 24 Attach LONG hydraulic union fitting in hardware box and column extension line to idler column cylinder line factory installed See fig 9a Secure column extension hydraulic line to column extension tab located inside idler column See fig 10b Attach overhead hydraulic line to column extension line using a hydraulic union for 11 6 7 setting or hydraulic union and 4 1 2 long hydraulic extension line for 11 11 setting 25 BE CERTAIN ALL FiTTINGS AND CONNECTIONS ARE TiGHT 15 THE INSTALLERS RESPONSIBILITY TO INSURE SYSTEM IS LEAK FREE Fill the Power Unit with three gallons of clean 10wt anti foam anti rust hydraulic oil or Dexron III ATF Do Nor Use OILS WITH DETERGENTS MECHANICAL LOCK 26 Attach Mechanical Lock Release Cable Assembly to Power Column lock assembly Using the 3 16 diameter x 1 2 long pin and 2 C clip
9. INSTALLATION OPERATION amp MAINTENANCE MANUAL Versymmetric Two Post Surface Mounted Lift aN ANS oS S Sis 0 Z NI J RI S MODEL CL10 200 Cabel Street Box 3944 Louisville Kentucky 40201 3944 o mE mem Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT Rev 12 02 GENERAL SPECIFICATIONS Model CL10 Installation Operation and Maintenance See Figure 1 CL10 CL10 2 A Column Height 11 8 13 8 B Floor to Overhead Switch 11 2 1 2 13 2 1 2 C Rise Height Screw Pads Highest Position 74 5 8 D Oylinder Height Full Stroke 11 11 E Adjustable Overall Width 11 11 7 11 6 1 2 F Screw Pad Height 4 1 8 to 6 5 8 G Inside of Columns 114 1 2 110 Drive Thru Clearance 104 1 2 100 Maximum Capacity 10 000 Ibs 2500 Ibs Per Arm Lifting Time 48 Sec approximate Motor Optional 2HP Three Phase 50 60Hz for 208 or 230 or 460 2HP Single Phase 60Hz 208 230 Lift capacity ratings are based on loads equally distributed on all four arms 6 TO NEAREST i 4 OBSTRUCTION OR 7 TO NEAREST WALL 144 12 07 G g DRIVE ON MINTO DIRECTION NEAREST OBSTRUCTION D A p 1 amp L B ROS iF J
10. TH SETTING ONLY Fig 7 Cable Assembly IMPORTANT Stand Offs to to be used only on the 11 6 12 Over All Width Setting POWER UNIT amp HYDRAULIC LINES N 5 6 18 HEX NUT 4 REQUIRED 20 Mount Power Unit to power column as shown in Fig 8 The mounting hardware 4 5 16 18 hex nuts are pre installed on power unit mounting bracket Fig 8 Power Unit Mounting 21 Attach hydraulic tee fitting in hardware box to power column oylinder line factory installea See Fig 9a Attach column extension line and power unit line to tee fitting Secure power unit line to column extension using hydraulic line clamp amp hardware 12 02 A2151 doc Model CL10 Installation Operation and Maintenance COLUMN EXTENSION 3 8 OD HYD LINE 3 8 0D HYD TEE POWER COLUMN IDLER COLUMN HYD LINE CLAMP FoR 3 8 OD HYD LINE POWER UNIT 3 8 OD HYD LINE CYLINDER 3 8 OD HYD LINE POWER UNIT COL EXT 3 8 OD HYD LINE 9 16 18 O RING ELBOW x 3 8 OD HYD LINE Fig 9b Hydraulic Line from Power Unit to Power Column Extension 22 Attach elbow fitting in hardware box threading 9 16 18 O ring end to power unit See fig 9b CAUTION not to damage rubber O ring 23 Secure column extension hydraulic line to tab located inside column extension See fig 10a Attach hydraulic union fitting in hardware box and overhead line OVER
11. d Shut Off Bar Ass y 36027 1 Mercury Switch A2004 1 Hydraulic Line Pack A1201 17 1 Power Unit 1 Phase A1203 17 Power Unit 3 Phase A2150 1 Literature Pack INSTALLATION TOOLS MINIMUM REQUIRED a Tape measure 16ft b Chalk line c 4ft level d 10 adjustable wrench e Standard open end wrenches 7 16 1 2 2 9 16 2 11 16 3 4 15 16 f 5 16 allen wrench g Needle nose pliers h Hammer drill with 3 4 diameter carbide tipped bits i 2lb hammer j Torque wrench 150 foot pounds minimum with 1 1 8 socket k Pull wire or fish tape Pipe cutter if installing narrow width LAYOUT 1 Layout the service bay according to the architects plans or owners instructions see Fig 1b Be certain that the proper conditions exist see page 3 2 Assemble column extension to column using 3 8 16 x 3 4 lg Hex flange head bolt repeat for opposite column and extension 3 Erect both column assemblies Align the columns with the installation lines Insure proper Inside of Columns dimension from Fig 1 NOTE Notches in column base to align with installation lines ANCHORING 4 The anchor bolts must be installed at least 8 inches from any crack edge or expansion joint 5 Use a concrete hammer drill with a 3 4 inch carbide bit Tip diameter should conform to ANSI Standard B94 12 1977 775 to 787 Do not use excessively worn bits or bits which have been incorrectly sharpened 6 Dr
12. f gravity midway between adapters Avoid excessive rocking of vehicle while on lift Remain clear of lift when raising or lowering vehicle 9 N 4 Keep feet clear of lift while lowering Do not override self closing lift controls The messages and pictographs shown are genenc in nature and are mont to generally represent hazards common to all automotive lifts regardiess of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copyright Set of labels may be obtained from ALI or its member companies The messages and pictographs hazards common lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copynght Set of labels may be obtained from ALI or its member companies A CAUTION Authorized personnel only in lift area Lift to be used by trained operator A CAUTION Use vehicle manufacturer s lift points Always use safety stands when removing or installing heavy components Auxiliary adapters may reduce Use height extenders when necessary to ensure good contact The messages and pictographs shown are generic in nature and are meant to generally represent haza
13. gt 11 REF i lt E i C EN COLUMN BASE PLATES INSIDE COLUMN TO COLUMN 1 F L SEE CHART ABOVE rt A 028 ae B USE AS REFERENCE ONLY R E _ SEE CHART ABOVE 144 12 0 MIN TO NEAREST OBSTRUCTION Fig 1a General Specifications Fig1b Service Bay Layout Page 2 12 02 A2151 doc VERTICAL CLEARANCE Model CL10 Installation Operation and Maintenance Check the height of the area where the lift is to be installed Clearance should be calculated based on the full raised height of the lift to Safety decals similar to those shown here are found on a properly installed lift Be sure that all safety decals have been correctly installed on the Power Unit reservoir Verify that all authorized operators know the location of these decals and fully understand their meaning Replace worn Failure by purchaser A WARNING provide adequate clearance could result in unsatisfactory lift performance property damage or personal injury FLOORING Be certain you have the proper concrete floor to properly handle the loaded lift Floor should be in generally good condition with no large cracks spalling or deterioration Minimum requirements for concrete are 4 inches minimum depth with steel reinforcement 3500 psi cured for 28 days per local commercial practice Floor should be level within 3 8 inch over the installation area No anchors should be installed within 8 inches of any c
14. ill the anchor holes using the base plate as a template Drill through the floor if possible or to a depth of 5 inches minimum 7 Vacuum dust from the hole for proper holding These parts vary by lift model for CL10 20 for CL10 2 22 Page 4 power 8 Assemble washer and nut to anchor with nut just below impact section of bolt Drive anchor into hole until nut and washer contact base 9 Shim both columns to plumb using the shims provided as shown in Fig 2 DO NOT shim more than 1 2 at any given point Use a level no less than 24 in length to plumb columns 12 02 A2151 doc Model CL10 Installation Operation and Maintenance Fig 2 Column Shimming 10 Tighten the power column anchor bolts and recheck column for plumb Reshim if necessary Torque to 150 foot pounds to set the anchors OVERHEAD 11 Before raising overhead into position install 4 each 2 per column hex flange bolts and nuts in middle hole of column extension see Fig 3 Installation Aid for temporary support of overhead Lift overhead assembly up into position and install with 8 each 4 per column 3 8 16 x 3 4 lg hex flange bolts and hex flange nuts per side as shown in Fig 3 r BOLT HOLES FOR 11 6 1 2 OVER ALL WIDTH BOLT HOLES FOR 11 11 OVER ALL WIDTH INSTALLATION AID INSTALL 3 8 HEX FLANGE BOLT amp NUT FOR SUPPORT OF OVERHEAD REMOVE AFTER INSTALLATION BOTH COLUMNS
15. ly loosen the bleed plug on top of the cylinder just enough to allow the entrapped air to escape Repeat for power side 40 Energize the power unit and raise 1 to 2 inches Repeat step 41 until no air comes out of cylinder 12 02 A2151 doc Model CL10 Installation Operation and Maintenance After wiring has been completed test operation of Power Unit amp Overhead Limit Switch While raising lift operate Overhead Shutoff Bar Power Unit Motor should stop when Shutoff Bar is raised EACH LIFT SHOULD HAVE A DEDICATED CIRCUIT WITH A 10 30 30 30 DOUBLE POLE THREE POLE FOR 440 480V BREAKER icta sd OR TIME DELAY FUSE SIZED ACCORDING TO THE 2Hp 25amp 15amp 15 samp FOLLOWING CHART WIRING MUST COMPLY WITH NEC AND ALL LOCAL ELECTRICAL CODES RAISE FOR SINGLE PHASE PUSH BUTTON OVERHEAD u N O LIMIT P p vowov NORM SWITCH of BLACK WHITE YELLOW BLACK CA 9 Menge 16 208 240VAC HELD N 7 L1 BLACK 10 208 240VAC jJ BLUE m Supply q L2 WHITE e GROUND GROUND SCREW IN MOTOR WIRING BOX OVERHEAD LIMIT SWITCH AND CONTACTOR FOR THREE PHASE FOR OVERHEAD MODELS ONLY CONTACTOR ENCLOSURE BE FIELD MOUNTED sie ON POWER COLUMN CENTERED SIDE TO SIDE TO OVERHEAD AVOID INTERFERENCE WITH SLIDE BLOCKS BLACK SENE WHITE MOTOR ENCLOSURE p
16. mn using adhesive tabs and loosely fit wire ties NOTE Tighten and trim wire ties after final cable adjustments have been made Attach cable to hydraulic hose with wire ties to hold cable clear of moving parts in overhead Start with power column side first The extra cable should loop under the lock on the idler side 32 Pull and release lock release handle while watching idler column lock Adjust cable adjuster jam nuts until idler column lock disengages and engages fully When properly adjusted the idler column lock should rest firmly against the back of the column when engaged and against the tab when disengaged Tighten jam nuts ELECTRICAL 33 Wire tie Limit Switch cord to column extension hydraulic line and power unit line 34 Connect the Overhead Limit Switch Cord to Power Unit as shown in Fig 13 35 Connect Power Unit to suitable electrical source as shown in Fig 13 36 IMPORTANT After wiring has been completed test operation of Power Unit amp Overhead Limit switch While raising lift operate Overhead Shutoff Bar Power Unit Motor should stop when Shutoff Bar is raised ARM INSTALLATION 37 Install the arms and insure that the arm restraints engage when lift is raised BLEEDING HYDRAULIC SYSTEM 38 Energize the power unit until the carriages are lifted and run them up approximately 3 feet CAUTION wear eye protection while bleeding the cylinders 39 Start with Idler side first Slowly and careful
17. r safety and the safety of others read and understand all of the safety notices and decals included OWNER EMPLOYER RESPONSIBILITIES This lift has been designed and constructed according to ANSI ALI ALCTV 1998 standard The standard applies to lift manufactures as well as to owners and employers The owner employers responsibilities as prescribed by ANSI ALI ALOIM 2000 are summarized Page 10 below For exact wording refer to the actual standard provided with this manual in the literature pack The Owner Employer shall insure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer s operating instructions 5 93 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance ALI WL Series ALI Uniform Warning Label Decals Placards and in case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts The Owner Employer shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately
18. rack edge or expansion joint If these conditions cannot be met a pad may be poured to accommodate the lift Check with local building inspectors and or permits office for any special instructions or approvals required for your installation Failure by purchaser 10 A WARNING provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury ELECTRICAL REQUIREMENTS For lift installation and operation for single phase units it is necessary to have a dedicated circuit with a double pole 25 amp circuit breaker or time delay fuse SAFETY NOTICES AND DECALS For your safety and the safety of others read and understand all of the safety notices and decals included here READ ENTIRE MANUAL BEFORE ASSEMBLING INSTALLING OPERATING OR SERVICING THIS EQUIPMENT PROPER MAINTENANCE AND INSPECTION IS NECESSARY FOR SAFE OPERATION DO NOT OPERATE A DAMAGED LIFT Page 3 faded or damaged decals promptly Do not attempt to raise a vehicle on the lift until the lift has been correctly installed and adjusted as described in this manual SAFETY INSTRUCTIONS e Read operating and safety manuals before using lift SAFETY INSTRUCTIONS a Proper maintenance and inspection is necessary for safe operation SAFETY INSTRUCTIONS Do not operate a damaged lift Clear area if vehicle is in danger of falling Position vehicle with center o
19. rds common to aiitomotive lifts regardless of Funding for the development and validation of these labels was provided by the Automotive Lift institute PO Box 33116 Indialantic FL 32903 Thoy aro protected by copyright Set of labels may be obtained from ALI or its member companies 1992 by ALL Ine AL WL TOT 12 02 A2151 doc Model CL10 Installation Operation and Maintenance RECEIVING The shipment should be thoroughly inspected as Soon as it is received The signed bill of lading is acknowledgement by the carrier of receipt in good condition of shipment covered by our invoice If any of the goods called for on this bill of lading are shorted or damaged do not accept them until the carrier makes a notation on the freight bill of the shorted or damaged goods Do this for your own protection NOTIFY Challenger Lifts AT ONCE if any hidden loss or damage is discovered after receipt IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT File your claim with Challenger Lifts promptly Support your claim with copies of the bill of lading freight bill and photographs if available Component Packing List PART QTY DESCRIPTION A2001 P 1 Power Column Ass y A2001 I 1 Idler Column Ass y A2060 1 Overhead Beam A2005 1 Hardware Box A2002 1 Arm Pack 2055 2 Column Extensions A2003 1 Sync Cable Pack 36035 1 Overhea
20. retainers found in hardware box attach cable clevis to lock pawl as shown in Fig 11 27 Insert threaded portion of cable assembly in slot located on tab above locking pawl One jam nut should be located on each side of tab Snug jam nuts by hand to tab keeping the threaded portion equally spaced on tab 12 02 A2151 doc Model CL10 Installation Operation and Maintenance MECHANICAL LOCK RELEASE CABLE ASSEMBLY CLEVIS PIN AND RETAINERS LOCK RELEASE STUD AND KNOB Fig 11 Power Column Lock Assembly 28 Route opposite end of cable assembly up power column and through access slot in bottom of column extension Route Lock Release Cable with hydraulic hose across overhead and out bottom of Idler Column Extension slot CAUTION DO NOT kink cable assembly when routing from power column lock to idler column lock 29 Attach 1 2 O D x 1 1 2 long extension spring to clevis on cable assembly Attach opposite end of spring to hole located on bottom side of lock pawl as shown in Fig 12 1 2 O D x 1 5 8 lg EXT SPRING MECHANICAL LOCK RELEASE CABLE ASSEMBLY Fig 12 Idler Column Lock Assembly Page 8 30 Insert threaded portion of cable assembly in slot located on tab below lock pawl One jam nut should be located on each side of tab Snug jam nuts by hand to tab keeping the threaded portion equally spaced on tab 31 Attach cable assembly to colu
21. stributor for pricing and availability Call Challenger Lifts Inc 502 625 0700 for the Parts Distributor in your area Page 15 12 02 A2151 doc PARTS BREAKDOWN continued Fig E Carriage amp Arms ITEM PART QTY LIFT Model CL10 Installation Operation and Maintenance DESCRIPTION 70 A2025 2 CARRIAGE WELD 71 31023 16 SLIDE BLOCK ASSY 72 A1078 4 ARM PIN WELD 73 A2091 2 REAR FEMALE ARM WELD 74 A1094 R10 2 MALE ARM WELD REAR 75 A1104 4 FOOT PAD RUBBER INSERT 76 A1101 4 FOOT PAD WELD 77 31061 8 1 4 20 KEPS NUT 78 39111 4 FOOT PAD RETAINER RING 79 A2086 P 1 FRONT FEMALE ARM WELD POWER A2086 1 FRONT FEMALE ARM WELD IDLER 80 A1094 F 2 MALE ARM WELD FRONT 81 31305 4 3 8 MALE ARM RETAINER SCREW 82 31037 4 3 8 LOCK WASHER 83 A1070 4 INNER GEAR 84 A1068 8 3 8 16NCx1 Lg HEX FLG LOCK HD C S GR 5 ZN PLT 85 A1075 4 PULL RING 86 A1073 4 SHAFT 87 31109 4 COMPRESSION SPRING RESTRAINT SHAFT 88 A1072 4 OUTER GEAR 89 36014 4 1 EXT RETAINING RING A2090 2 REAR ARM ASSY A2085 P 1 FRONT ARM ASSY POWER A2085 1 FRONT ARM ASSY IDLER A1100 4 FOOT PAD ASSY A1077 4 ARM RESTRAINT SHAFT ASSY Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor for pricing and availability Call Challenger Lifts Inc 502 625 0700 for the Par
22. tor for pricing and availability Call Challenger Lifts Inc 502 625 0700 for the Parts Distributor in your area Page 12 12 02 A2151 doc Model CL10 Installation Operation and Maintenance PARTS BREAKDOWN continued Fig B Lock ITEM PART QTY LIFT DESCRIPTION 20 A2135 0 1 LOCK RELEASE CABLE ASSEMBLY CL10 A2135 2 LOCK RELEASE CABLE ASSEMBLY CL10 2 21 A1042 2 LOCK PAWL 22 A1133 2 LOCK COVER 23 30020 2 LOCK PIN 5 8 x 1 1 2 Lg SHOULDER BOLT 24 37013 2 LOCK PIN RETAINER 1 2 13NC HEX LOCK NUT 25 37119 1 CLEVIS PIN KIT 26 A1131 2 LOCK SPRING 3 8 O D 27 A1132 1 CABLE SPRING 1 2 O D 28 A1139 2 3 8 16NC NYLON INSERT HEX JAM NUT 29 A1134 1 STUD 3 8 16 X 5 BOTH ENDS Lg 30 36096 1 BALL HANDLE Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor for pricing and availability Call Challenger Lifts Inc 502 625 0700 for the Parts Distributor in your area Page 13 12 02 A2151 doc PARTS BREAKDOWN continued Fig C Hydraulics Model CL10 Installation Operation and Maintenance ITEM PART QTY LIFT DESCRIPTION 35 A1201 17 1 POWER UNIT 1ph 60 Hz 208 230V A1203 17 POWER UNIT 3ph 60 Hz 208 230 460V 36 16138 2 CYLINDER 68 STROKE x 2 BORE 37 A2123
23. trained in the inspection of the lift The Owner Employer Shall establish procedures to periodically maintain the lift in accordance with the lift manufacturers instructions or ANSI ALIOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintanence and the employer shall insure that the lift maintenance personnel are qualified and that they are adequately trained the maintenance of the lift The Owner Employer shall maintain the periodic inspection and maintenance records recommended by the manufacturer or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance The Owner Employer shall display the lift manufacturer s operating instructions 5 93 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and in the case of frame engaging lift ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to operator 12 02 A2151 doc Model CL10 Installation Operation and Maintenance LIFTING A VEHICLE 1 Insure that the lifting arms are parked out to full drive thru position 2 Position the vehicle in the service bay so that the vehicle s center of gravit
24. ts Distributor in your area Page 16 12 02 A2151 doc
25. y is on a line between the two columns and so the vehicle is centered between the two columns Insure that the highest point on the vehicle will contact the Overhead Limit Switch Bar Do not place the vehicle in the service bay backwards Do not attempt to lift the vehicle with only two arms as this will void the warranty Refer to the vehicle manufacturers service manual technical bulletins Vehicle Lifting Points Guide ALI LP Guide or other publications to locate the recommended lifting points 3 Position the arms and adapters so all four pads contact the vehicle simultaneously The vehicle should remain level during lifting 4 Raise the lift until all four wheels are off the ground Test the stability of the vehicle by attempting to rock the vehicle Check adapters for secure contact with vehicle lift points If the vehicle seems unstable lower the lift and readjust the arms If the vehicle is stable raise the vehicle to a height a few inches above the desired working height Lower the vehicle until the safety latches on both columns engage The vehicle should remain level when both latches are engaged If one side engages and the other continues to descend stop lowering the vehicle raise it several inches and try again to engage both latches Always lower lift into locks before entering the area beneath the vehicle Always use safety stands when removing or installing heavy components a LOWERIN
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