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PowrTex™ 6900 SF

1. 1 3 600 270 Pressure gauge 1 4 813 555 Hexnipple eade iret 1 5 538 031 Hose assembly sess 1 6 201 555 me 1 Y 103 317 Io EMT EE 1 Item Part Description Quantity 1 945 022 Valve body 1 2 891 073 O ring PTFE 1 3 945 023 Valve SM nere ne 1 4 970 011 LOCK MUP ii et iain Gee 1 5 945 005 KAOB EE 1 6 945 906 Valve Seat ini NT neue 1 7 138 226 Bal TO caian 1 8 945 026 Valve stem stop 1 9 891 183 O ring BIER ient iners 1 O Titan Tool Inc All rights reserved 31 Filter Assembly Optional P N 451 136 13 ltem Part Description Quantity 1 930 937 Filter cap assembly 1 2 930 020 SPUN HE 1 3 930 006 Filter element 50 M w ball standard 1 930 004 Filter element O zero M w ball 930 005 Filter element 5 M w ball 930 007 Filter element 100 M w ball 4 920 006 Gasket PTFE thick sssse 1 5 920 070 Gasket PTFE thin 1 6 891 193 O ring HERE uei rii ne 1 7 180 909 Seat tungsten carbide 1 8 227 027 Pipe lte teret tette ree 1 9 930 920 Filter body irent tees 1 10 227 033 Pipe PUG testa 2 11 808 550 Hex fitting 3 8 1 12 810 555 EIDOW 90 inerte erudire IURE 1 13 944 030 Bleed valve 1 930 050 Filter service kit includes items 2 4 5 and 6 Filter Assembly Specifications Maximum Working Pressure 5000
2. Item Part Description Quantity 1 506 259 O Lii esiste te Ee d Ru IRA dearth 1 2 860 501 Nut SHOP eiat ed tede 4 3 860 002 Lock Washer ci 4 4 860 004 Flat Washers essere eie es 8 5 860 535 edad 2 6 978 040 Circuit breaker reset esseeeeeeeeeeeeeee 1 7 506 260 ON OFF switch 1 8 978 350 Motor DC Electric 2 HP 50760 Hz 115 V see 1 9 977 228 Pulley icc O ee 1 10 590 068 Hardle grlp nata dio 1 11 335 017 uino 1 12 860 552 SONO ibus ur tp EE elite 2 13 459 018 Mount plate rior externen 1 14 506 255 Rectifier not shown 1 15 506 258 Fan not shown 1 16 449 181 Belt V not shown 1 30 O Titan Tool Inc All rights reserved Electric Convertokit 230V P N 506 251 ltem Part Description Quantity 1 860 501 SIOD IDUL corro e etre be eg 6 2 860 002 Lock washier 5 ee eee nete 6 3 860 004 Flat Washer 12 4 978 365 Motor electric 3 HP 50 Hz 230 V 1 5 449 152 Pull amp y EE 1 6 449 121 Mounting plate elec motor 3 HP 1 7 860 552 Screw HH iiie tete tiec SEN 4 8 590 411 let A 9 860 544 sa M E ES 2 10 590 068 Handie gip casan ains 1 11 335 016 Handle tocara ces 1 12 449 181 Belt V not shown not part of assembly Heavy Duty Outlet Assembly P N 600 164 Item Part Description Quantity 1 945 600 Heavy duty bleed valve assembly 1 2 600 271 Tee fitting 1 2
3. O EE Owners Manual Vit N For professional use only Do not use this equipment f ing thi I Advanced Performance Total Reliability REES SPEEFLO PowrTex 6900 SF 12000 SV Texture Sprayers Model Numbers 6900 SF Gas Comp 600 160 6900 SF Gas Bare 600 161 12000 SV Gas Comp 600 170 12000 SV Gas Bare 600 171 Register your product online at NOTE This manual contains important www titantool com warnings and instructions Please Proper registration will serve as proof of purchase in the event your read and retain for reference original receipt becomes misplaced or lost Serial Number __________ 0512 O Titan Tool Inc All Rights Reserved Form No 0528919C Printed in the U S A 11 12 gt EE Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS This symbol indicates a hazardous situation which if not not avoided could result in death or serious injury To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and the proper usage of the equipment WARNING To reduce the risk of fire or d explosion Do not spray flammable or combustible materials near an open flame pilot lights or sources of ignition such as hot objects cigarettes motors electrical equipment and electrical appliances Avoid creating
4. Replace the retaining ring 1 over the connecting pin Thread the short threads of cylinder spacer 14 into the motor pump block and tighten with a strap wrench Thread the short threads of the pump cylinder 15 into the cylinder spacer 14 and tighten with a strap wrench Place the o ring 16 onto the top grove of the pump cylinder 15 Thread the foot valve housing 22 onto the pump cylinder 15 tighten with a strap wrench NOTE It is not necessary to over tighten the foot valve O ring seals perform sealing function without excessive tightening Full thread engagement is sufficient The foot valve may be rotated backward up to 1 2 turn from full engagement for convenient hose position Fluid Section Cut Away Oil cup area for piston lube packing lubricant Peaks of upper packings must face up Peaks of lower packings must face down D rr Lubricate O ring Torque outlet valve housing to 75 ft lbs 1095 N m Use blue Loctite O Titan Tool Inc All rights reserved 25 PowrTex 12000 SV Fluid Section Suction tube cleanout for heavy materials 29 26 O Titan Tool Inc All rights reserved Item Part Description Quantity 1 143 019 Retaining ale ricino ette 1 2 143 120 Connecting pin 1 3 145 031 Oring PTFE Maserati 2 4 138 153 Packing set leather UHMWPE steel
5. eeeeeeeeeee eene nn 10 Daily Maintenance 10 Maintaining the Hydraulic System 11 Maintaining the Fluid Section eeeeeeeeeeeeeeeeeerereee 11 Basic Engine Maintenance gas engine 11 Replacing the Motor Brushes electric motor 12 Maintaining the Filter Assembly optional accessory 12 Troubleshooting sn 13 Airless Gun ss Fluid Sectio EE Hydraulic Motor Spray Patterns Parts Lists and Service Instructions 20 Main ASSembly iter pst hene ines 20 Cart Assembly ecce ix ree Re edet ent 21 Belt Guard Assembly ceret tice ees 21 FiydrauliC MOIOF s oer iaa 22 Fluid SOCHOM EE 24 Hydraulic System sse 29 Gas Convertokit essen 30 DC Electric Convertokit etie eite 30 Electric Convertokit 230V se 31 Heavy Duty Outlet Assembly seeeeeeene 31 Heavy Duty Bleed Valve Assembly 31 Filter Assembly optional 32 Bleed Valve Assembly optional 32 SAE O Ring Fitting Installation 33 Accessories and Service Kits 33 Airless Tip Selection 33 WANA caen Enea 1 n Ro ATL e E 36 Specifications PowrTex 6900 SF Gas Sprayer Gallons per minute GPM 2 15 8 14 LPM Cycle rate per gallon 51 14 5 cycles liter Maximum tip sizes 1 gun 048 2 guns 033 3 guns 023
6. it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be appropriate for outdoor use Gasoline Engine Safety The engine exhaust from this unit contains A chemicals known to the State of California to cause cancer birth defects or other reproductive harm 1 Gas engines are designed to give safe and dependable service if operated according to instructions Read and understand the engine Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage 2 To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine 3 Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate 4 Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored 7 Do not overfill the fuel tank After refueling make sure the tank ca
7. 2 5 142 004 Upper packing spring 1 6 144 832 PUMP cylinder rene 1 7 144 117 Displacement rod ssss 1 8 138 001 Spring retainer s eeen 1 9 142 003 Lower packing spring 1 10 451 085 Outlet valve cage 1 11 138 225 Outlet valve ball 1 12 600 301 HEX SCrEW E 4 13 600 302 UE TE A 14 600 303 Sc d nup MAT ee 1 15 600 304 Pressure plate heres 1 16 600 305 Plug plate oiii riti Sd entem 1 17 600 306 Otis cian it ttn bise 2 18 600 307 Sealing NO BEE 1 19 600 308 Inlet valve cage 1 20 600 309 Pressure spring eese 1 21 600 310 Inlet valve ball 1 22 600 311 Inlet valve seat 1 23 600 312 Grooved pin 1 24 600 313 E 1 25 600 314 AT 1 26 600 315 a PH 1 27 600 316 Cap plug odii Nue 1 28 600 317 Cleanout adapter 1 29 600 318 Ori ida dr iii 1 30 600 320 Outlet valve assembly 1 31 600 321 Cap NUL MIO sra 2 32 600 322 DISK SPRING eet 4 33 600 323 FRO CONMOCION eeng cM DM RE 1 34 600 324 Hexagon nut M 6 1 35 600 325 Flat SCIGW need e edet 1 36 9923504 Disk spring 1 37 600 327 Packing SIacK 1 rra 1 38 600 357 Rod housing assembly 1 39 600 328 ci rir herir 1 40 600 330 ONN EA EE at erori eao 1 41 600 331 O ring 50 x 1 78 1 42 600 332 Groove nut ieonianin 1 43 600 333 Inlet valve housing 1 44 600
8. 4 guns 019 Maximum pressure 3300 PSI 22 8 MPa POW Cuarta 4 8 HP 4 stroke single cylinder overhead valve engine w oil alert Fuel capacity 0 83 US gallons approx 3 5 hours run time Halogenated solvent compatible Yes Weight ctra 149 lbs 67 6 kg Inlet paint filter 10 mesh Rock Catcher Outlet paint filter 50 mesh 18 in PUMP letrada 1 NPT F Pump outlet ccoo 1 2 NPT F to paint filter Paint filter hose connections 3 8 NPS M 3 8 NPT F plugged 1 4 NPT plugged Dimensions 43 L 109 cm x 26 W 66 cm x 35 H 89 cm Fluid section wetted parts Electroless nickel plated ductile iron electroless nickel plated carbon steel stainless steel tungsten carbide thiokol impregnated leather ultra high molecular weight polyethylene PowrTex 6900 SF Electric Sprayer Gallons per minute GPM 1 25 4 7 LPM Cycle rate per gallon 55 14 5 cycles liter Maximum tip sizes 1 gun 036 2 guns 026 3 guns 019 Maximum pressure 3300 psi 22 8 MPa POWer eeeeeeennnnn 2 HP DC Motor 115V 15 5A overload protected Halogenated solvent compatible Yes Weight ditte pecie edes ers 165 Ibs 74 8 kg Inlet paint filter 10 mesh Rock Catcher Outlet paint
9. DO NOT TREAT AN INJECTION AS A SIMPLE CUT 1 2 10 11 12 18 Do not aim the gun at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always use the nozzle tip guard Do not spray without the nozzle tip guard in place Only use a nozzle tip specified by the manufacturer Use caution when cleaning and changing nozzle tips In the case where the nozzle tip clogs while spraying ALWAYS lock gun trigger shut pump off and release all pressure before servicing cleaning tip or guard or changing tip Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and relieve the pressure in accordance with the manufacturer s instructions High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs seek medical attention immediately Check hoses and parts for signs of damage a leak can inject material into the skin Inspect hose before each use Replace any damaged hoses or parts This system is capable of producing 3300 PSI 22 8 MPa Only use replacement parts or
10. Description Quantity 1 451 135 Motor pump assembly 6900 SF 1 8 506 275 Convertokit 6900 SF 4 8 HP gasoline 600 173 Motor pump assembly 12000 SV gasmodel 3 52 22 eens 1 2 600 164 Heavy duty outlet assembly il 506 277 Convertokit 12000 SV 8 HP gasoline 3 703 136 A EE 1 gas model 4 703 137 Swivel fitting assembly includes item 3 1 9 451 071 Cart assembly siens 1 5 sien Belt guard assembly 1 10 862 428 Screw 6 Hydraulic system 1 11 862 002 Washer 7 449 181 V Belt 6900 SF gas model 1 12 506 279 Convertokit DC electric 120V 449 986 V Belt 12000 SV gas model electric model includes belt not shown 1 TITLES A i 20 Titan Tool Inc All rights reserved Cart Assembly P N 451 071 Item Part Description Quantity ltem Part Description Quantity 1 590 502 Handle itt ice 11 451 113 Newell 1 2 590 507 Snap button 12 451 112 SPINO eM E zl 3 590 506 Handle washer 18 451 059 SWING attri iaceret 1 4 590 508 Roll insu 14 856 002 Lock WASNGR iii 4 5 590 504 Handle sleeve 15 856 921 pc 4 6 590 100 Retaining ring 16 451 053 ric 1 7 870 004 Washer 17 670 109 VI MEE 2 8 451 064 Swing arm axle 18 451 052 Plug not shown eeeee 2 9 759 034 Cotter pin 19 451 455 Cart handle spacer not show
11. Operation section of this manual 2 Ifthe tip clogs rotate the tip handle 180 until the arrow on the handle is facing the opposite of the spray direction and the handle clicks in the reverse position 3 Trigger the gun once so that the pressure can blow the clog out NEVER use the tip in the reverse position for more than ONE trigger pull at a time This procedure can be repeated until the tip is free of clogging The flow from the spray tip is at very high pressure A Contact with any body part may be dangerous Do not place finger on gun outlet Do not point the gun at any person Never operate the spray gun without the proper tip guard Maintenance Before proceeding follow the Pressure Relief A Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing Daily Maintenance Two daily procedures are required for routine operator maintenance on this sprayer 1 Lubricating the upper packings 2 Cleaning the rock catcher Cleaning the Inlet Screen PowrTex 6900 SF The inlet screen will clog and must be cleaned at least once a day 1 Remove the retaining ring from the foot valve housing 2 Remove the inlet screen from the Foot valve housing 3 Clean thoroughly with the appropriate solvent Foot Valve Housing Retaining Ring Lubricating the Upper Packing
12. a r une fois le moteur arr t Ne pas fumer et s assurer qu il n y ait ni flammes ni tincelles dans la zone de ravitaillement ou d entreposage du carburant Ne pas trop remplir le r servoir d essence Apr s le ravitaillement s assurer que le bouchon du r servoir soit bien ferm et serr Prendre soin de ne pas renverser de carburant lors du ravitaillement car les vapeurs manant du carburant ou le carburant d vers accidentellement peuvent s enflammer En cas de d versement s assurer que l endroit soit compl tement sec avant de d marrer le moteur Ne jamais mettre le moteur en marche dans un endroit ferm ou restreint car les gaz d chappement contiennent des mati res toxiques telles que le monoxyde de carbone susceptibles de provoquer des vanouissements ou m me d entra ner la mort Le silencieux devient tr s chaud durant le fonctionnement et le demeure pendant un certain temps une fois le moteur arr t S assurer d attendre quelques minutes avant de toucher au silencieux Pour viter les risques de br lures graves ou d incendie laisser le moteur se refroidir avant de le transporter ou de l entreposer l int rieur Ne jamais exp dier ou transporter l appareil lorsque le r servoir est rempli de carburant Ne pas utiliser cet appareil pour vaporiser de l eau ou de l acide O Titan Tool Inc Tous droits r serv s 17 Francais Informaci n de seguridad importante Lea toda la inform
13. a small amount of blue Loctite 242 to the inside threads of the shovel valve groove nut 39 Tighten the groove nut securely by turning it counterclockwise using a spanner wrench Titan Tool Inc All rights reserved 27 Servicing the Shovel Valve Servicing the Valve Rod Assembly Remove the shovel valve assembly from the fluid section by following steps 1 5 in the Disassembling the Fluid Section procedure Unscrew the suction tube 46 from the inlet valve housing 40 Remove the shovel valve 45 and shovel valve plate 44 by holding the valve rod 42 at the wrench flats and removing the cap nut 31 Slide the valve rod assembly out of the top of the inlet valve housing 40 Inspect the valve rod 42 rod housing assembly 35 and o ring 37 If the valve rod is scored replace both the valve rod and the rod housing assembly To remove the rod housing assembly Turn the rod housing assembly clockwise using a deep 19 mm socket from the bottom of the inlet valve housing 43 The rod housing assembly will come out the top of the inlet valve housing To install the rod housing assembly Place the o ring 37 into the groove above the threads on the rod housing assembly Thread the rod housing assembly into the inlet valve housing From the bottom of the inlet valve housing turn the rod housing assembly counterclockwise using a deep 19 mm socket until it is snug Install the valve rod assembl
14. accessories that are specified by the manufacturer and that are rated a minimum of 3300 PSI This includes spray tips nozzle guards guns extensions fittings and hose Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual Always remove the spray tip before flushing or cleaning the system Titan Tool Inc All rights reserved Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS A WARNING To reduce the risk of injury 1 Always wear appropriate gloves eye protection clothing and a respirator or mask when painting Hazardous vapors Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning 2 Do not operate or spray near children Keep children away from equipment at all times 3 Do not overreach or stand on an unstable support Keep effective footing and balance at all times 4 Stay alert and watch what y
15. around the fly wheel of the gas engine to load up with paint or trash Clean it regularly The service life and efficiency of the gas engine model depends upon keeping the gasoline engine running properly Change the oil in the engine every 100 hours Failure to observe this may result in engine overheating Consult the engine manufacturer s service manual provided 2 Toconserve fuel service life and efficiency of the sprayer always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount required for the particular painting operation Higher RPM does not produce higher working pressure The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint delivery at maximum RPM 3 The warranty on gasoline engines or electric motors is limited to the original manufacturer Titan Tool Inc All rights reserved Replacing the Motor Brushes electric motor Perform this procedure using Motor Brush Kit P N 978 050 The kit consists of two brushes two springs and two clips NOTE Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time 1 Remove both inspection covers on the motor Inspection Cover Gi 2 Pushin the spring clip to unhook it then pull it out Brush Lead 3 Loosen the terminal screw Pull the brush lead away but leave the motor lead in pla
16. con materiales PELIGRO acuosos No pulverice ni limpie con l quidos inflamables Lesi n causada por inyecci n La corriente de l quido a alta Para su uso con l quidos acuosos solamente presi n que produce este equipo puede perforar la piel y 3 Para unidades que se vayan a utilizar solamente con tejidos subcut neos pudiendo provocar graves lesiones y materiales acuosos o de tipo de alcohol mineral con un posibles amputaciones Visite a un m dico inmediatamente punto de inflamaci n m nimo de 21 C 69 8 F No NO TRATE UNA LESI N CAUSADA POR INYECCI N COMO pulverice ni limpie con E SE ei RE UN SIMPLE CORTE inflamaci n por debajo de 21 69 8 F El punto de inflamaci n es la temperatura a la que un fluido puede 1 TS F ni pulverice sobre ninguna producir vapor suficiente como para incendiarse 2 Ge alas mangs i resto ET eins dela 4 La pintura o disolvente que pase por el equipo puede descarga Por See no trate de detener fugas con producir electricidad est tica La electricidad est tica ninauna parte de su cuerpo supone un riesgo de incendio o explosi n en presencia de nguna p Bes emanaciones de pintura o disolvente Todas las piezas del 3 Utilice siempre el protector de la boquilla No pulverice sin sistema pulverizador incluyendo la bomba el conjunto de el protector en su sitio mangueras la pistola pulverizadora y los objetos dentro 4 Utilice solamente la boquilla especificada por el fabricante y alre
17. en contacto con el proveedor del el cuerpo y producir da os graves en el mismo En caso material para conocer su compatibilidad con el aluminio de que esto ocurra visite a un m dico inmediatamente 8 Mantenga la zona de pulverizaci n bien ventilada 8 Compruebe las mangueras y las piezas en busca de Aseg rese de que circula aire fresco por la zona para daf os una fuga puede inyectar material en la piel evitar que se acumulen vapores inflamables en el aire de Inspeccione la manguera antes de cada uso Sustituya las la zona de pulverizaci n Ponga el conjunto de la bomba mangueras o las piezas da adas en una zona bien ventilada No pulverice el conjunto de la 9 Este sistema es capaz de producir 3300 PSI 22 8 bomba mE MPa Utilice solamente piezas de repuesto o accesorios 9 No fume en la zona de pulverizaci n especificados por el fabricante y con una capacidad 10 No encienda interruptores de luces motores ni productos nominal de 3300 PSI como m nimo Entre ellos se similares que puedan producir chispas en la zona de incluyen boquillas pulverizadoras protectores para las pulverizaci n boquillas pistolas alargadores racores y mangueras 11 Mantenga la zona limpia y despejada de botes de pintura 10 Ponga siempre el seguro del gatillo cuando no est y disolventes trapos y otros materiales inflamables pulverizando Verifique que el seguro del gatillo funciona 12 Inf rmese del contenido de la pintura y de los disolventes correctament
18. fewer engine and spark plug deposits and extends the life of the exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by the engine manufacturer There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol that contains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain co solvents and corrosion inhibitors for methanol Never use gasoline containing more than 5 methanol even if it has co solvents and corrosion inhibitors NOTE Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty The engine manufacturer cannot endorse the use of fuels containing methanol since evidence of their suitability is incomplete at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesirable operating characteristics while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol
19. filter 50 mesh 18 in Pump inlet ei naine 1 NPT F Pump outlet rtc 1 2 NPT F to paint filter Paint filter hose connections 3 8 NPS M 3 8 NPT F plugged 1 4 NPT plugged DIMENSIONS isa 43 L 109 cm x 26 W 66 cm x 35 H 89 cm Fluid section wetted parts Electroless nickel plated ductile iron electroless nickel plated carbon steel stainless steel tungsten carbide thiokol impregnated leather ultra high molecular weight polyethylene Titan Tool Inc All rights reserved PowrTex 12000 SF Gas Sprayer Gallons per minute GPM 3 15 11 9 LPM Cycle rate per gallon 38 10 5 cycles liter Maximum tip sizes 1 gun 058 2 guns 040 3 guns 034 4 guns 030 5 guns 026 6 guns 024 Maximum pressure 3300 PSI 22 8 MPa NE OE 8 HP 4 stroke single cylinder overhead valve engine w oil alert Fuel Capacity 1 4 US gallons approx 2 5 hours run time Halogenated solvent compatible Yes WIGS ee ara 183 Ibs 83 kg Inlet paint filter 10 mesh Rock Catcher Outlet paint filter 50 mesh 18 in PUMP Inlet irent 1 NPT F Pump outlet 1 2 NPT F to paint filter Paint filter hose connections 1 4 NPS M 3 8
20. finest airless sprayer available in the world These airless sprayesr are precision power tools used for spraying many types of materials including textured products from a ready mixed or powdered formulation Read and follow this instruction manual carefully for proper operating instructions maintenance and safety information Pressure Control Knob Motor Pump fi Eu uid Cap Dipstick Bleed Valve hut Off Valve Ev ds Y Spray Gun w gt a Splatter D Nozzle Outlet Fitting Bleed Hose Pressure Control Knob Motor Pump Hydraulic Assembly f Fluid Cap Dipstick Bleed Valve hut Off Valve Pressure Gauge Spray Gun w y Splatter Outlet Fitting Nozzle Bleed Hose NOTE These sprayers come with a heavy duty bleed valve installed in place of the filter assembly Use this heavy duty bleed valve when spraying textured products from a ready mixed or powdered formulation A filter assembly that includes a standard bleed valve can be installed on the sprayer when spraying standard materials To install the filter assembly remove the heavy duty outlet assembly from the swivel fitting on the motor pump assembly and install the filter assembly in its place Refer to the Maintenance and Parts List sections of this manual for more information on the filter assembly O Titan Tool Inc All rights reserved Operation Fueling gas engine Gasoline is extremely flammable
21. having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet x Cs N GD tel Grounding Pin SCH Cover for grounded outlet box IMPORTANT Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A 12 gauge cord is recommended If an extension cord is to be used outdoors
22. hydraulic motor Air in fluid pump Blown piston seal Cracked piston Blown center o rings on spool valve Bad hydraulic pump Solution T e o o N If connecting rod is okay remove cylinder head plug and pop valve down Replace plug and start machine If machine cycles up and stops at bottom again then problem is piston seat on fluid pump Check piston seat Repair or replace as necessary If piston seat is okay and problem does not change check oil motor Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Check trip rod for possible separation and spool in this condition Check trip rod for possible separation Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Replace valve rod assembly Replace valve rod assembly Reset valve Purge Air generally accomplished by low pressure cycling of motor pump assembly for 5 10 minutes Check for causes of air introduction Loose fittings in tank Loose fittings on hydraulic pump Loose hose connections Low oil in reservoir Stall at top can occur randomly when fluid pump picks up air Reset valve Avoid air in the fluid pump Before dismantling oil motor start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help d
23. outlet valve housing 13 with the peak of the V packings pointing down toward the hex on the outlet valve housing Inspect the outlet valve seat 11 for wear If one side is worn flip the seat to the unused side If both sides are worn use a new seat Insert the outlet valve cage 9 new outlet valve ball 10 new or flipped seat worn side away from ball and a new seal washer 12 into the displacement rod 6 Clean the threads on the outlet valve housing 13 and coat the threads with blue Loctite 242 Make sure the Loctite is only on the threads Place the lower packing spring 8 onto the outlet valve housing 13 followed by the spring retainer 7 10 11 12 Screw the displacement rod 6 and the outlet valve housing 13 together Tighten in a vise to 900 in Ibs 75 ft lbs Insert the PTFE o ring 3 into the upper grove of the motor pump block Insert the upper packing set 4 into the motor pump block with the peak of the V packings pointing up toward the motor NOTE The packings must be soaked in oil before 13 14 15 16 17 18 19 installation Place the upper packing spring 5 into the motor pump block with the small tapered end facing up toward the motor pump block Insert the displacement rod 6 up through the upper packings in the motor pump block Align the holes in the displacement rod 6 and the hydraulic piston rod and insert the connecting pin 2
24. piece of cardboard Adjust the pressure control knob until the spray from the gun is completely atomized NOTE Turning the pressure up higher then needed to atomize the material will cause premature tip wear and additional overspray Pressure Relief Procedure A 1 2 a Be sure to follow the Pressure Relief Procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray nozzles or preparing for cleanup Lock the gun by turning the gun trigger lock to the locked position Turn off the sprayer To turn off the gas engine set the pressure to minimum by turning the pressure control knob fully counterclockwise move the throttle lever to the slow position and turn the engine switch to the OFF position To turn off the electric motor set the pressure to minimum by turning the pressure control knob fully counterclockwise move the ON OFF switch to the OFF position Close the hydraulic shut off valve on the hydraulic pressure hose Unlock the gun by turning the gun trigger lock to the unlocked position Hold the metal part of the gun firmly to the side of a metal waste container to ground the gun and avoid a build up of static electricity Trigger the gun to remove any pressure that may still be in the hose Lock the gun by turning the gun trigger lock to the locked position Place the bleed hose into the metal waste container Open the blee
25. pies bien apoyados y el equilibrio en todo momento No se distraiga y tenga cuidado con lo que hace No utilice el aparato si est fatigado o se encuentra bajo la influencia del alcohol o de las drogas No retuerza ni doble la manguera en exceso En la manguera airless pueden aparecer fugas a causa del desgaste de retorcimientos o de un mal uso Una fuga puede inyectar material en la piel No exponga la manguera a temperaturas o presiones que superen las especificadas por el fabricante No utilice la manguera como elemento de fuerza para tirar del equipo o levantarlo Utilice la presi n m s baja posible para enjuagar el equipo Cumpla todos los reglamentos locales estatales y nacionales pertinentes relativos a ventilaci n prevenci n de incendios y funcionamiento Las normas sobre seguridad del gobierno de los Estados Unidos se han adoptado al amparo de la Ley de salud y seguridad ocupacional OSHA Deben consultarse tres normas particularmente la secci n 1910 de las Normas generales y la secci n 1926 de las Normas sobre construcci n Cada vez que vaya a utilizar el equipo compruebe antes todas las mangueras en busca de cortes fugas abrasi n o bultos en la cubierta Compruebe el movimiento de los acoplamientos y si est n da ados Sustituya inmediatamente una manguera si descubre alguna de estas anomal as No repare nunca una manguera de pintura Sustit yala por una manguera conductora a alta presi n No
26. psi 34 5 MPa Filter Area uen 18 In 116 cm Outlet POMS s icri tees 1 1 4 NPT F for bleed valve 1 3 8 NPT F with 3 8 NPSM M hose connection 1 3 8 NPT F plugged for additional gun hookup Bleed Valve Assembly Optional P N 944 030 1 2 3 4 5 6 a p E di Pu 8 vr 10 e 11 12 13 14 Item Part Description Quantity 1 944 047 elen e Wisin acatar 1 2 944 029 Flat washer oerrinne 1 3 944 046 Ihre M 1 4 944 034 Valve handle 1 5 944 035 Spring WEE sentir 3 6 944 036 Retaining TING arene 1 7 944 029 Valve washer 1 8 944 011 Valve stem 1 9 944 038 Stem o ring rancio 1 10 944 031 Valve bousimg miiressenir enren ninrin 1 11 944 039 elle E HN Rte 1 12 944 043 Valve seat 1 13 944 044 Valve s ah iia arica 1 14 944 013 Valve seat retainer 1 Wetted Parts Carbon steel with electroless nickel plating stainless steel tungsten carbide PTFE IAN 32 O Titan Tool Inc All rights reserved SAE O Ring Fitting Installation Steps 1 8 2 i Lubricate Lubricate Step 5 Tighten nut Hold this part stationay Recess 7 gap Cautions Avoid screwing fitting in too far gap pom Pull washer and o ring back as far as possible Lubricate o ring and entrance port Screw fitting in u
27. que le verrou de la d tente fonctionne correctement V rifiez que toutes les connexions sont bien serr es avant d utiliser l appareil Sachez comment arr ter l appareil et le d pressuriser rapidement Soyez bien familiaris avec les commandes La pression n est pas lib r e lorsque le moteur est arr t La poign e du robinet valve PRIME SPRAY AMORGAGE PULVERISATION doit tre plac e sur PRIME pour lib rer la pression Consultez la PROCEDURE DE LIBERATION DE PRESSION d crite dans le manuel de la pompe Retirez toujours l embout de pulv risation avant de rincer ou de nettoyer le syst me AVERTISSEMENT Pour r duire le risque de blessure Portez toujours les gants la protection oculaire les v tements et un respirateur ou masque appropri s quand vous peignez Vapeurs dangereuses Les peintures solvants insecticides et autres mati res peuvent tre dangereux s ils sont inhal s ou entrent en contact avec le corps Les vapeurs peuvent provoquer d importantes naus es une perte de connaissance ou un empoisonnement Ne travaillez pas et ne pulv risez pas pr s d enfants Eloignez toujours les enfants de l quipement Ne travaillez pas avec les bras au dessus de la t te ni sur un support instable Appuyez vous bien sur les deux pieds pour toujours conserver l quilibre Soyez attentif et regardez ce que vous faites N utilisez pas l appareil quand vous tes fatigu ou sous l influence de drogues ou d al
28. sparks from connecting and disconnecting power cords For units intended for use with only water based materials Do not spray or clean with flammable liquids For use with water based liquids only For units intended for use with only water based or mineral spirit type materials with a minimum flash point of 21 C 69 8 F Do not spray or clean with liquids having a flash point of less than 21 C 69 8 F Flash point is the temperature at which a fluid can produce enough vapor to ignite Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use only conductive or grounded high pressure airless paint sprayer hoses specified by the manufacturer Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extension cords electric models only Do not use a 3 to 2 adapter Do not use a paint or solvent containing halogenated hydrocarbons Such as chlorine bleach mildewcide methylene chloride and trichloroethane They are not compatible with aluminum Contact the coating supplier about compatibility of material with aluminum Keep spra
29. the extension bar into the square opening of the foot valve cage 18 inside the foot valve housing 22 Unscrew and remove the foot valve cage along with the wave washer 17 from the foot valve housing Remove the PTFE o ring 3 foot valve ball 19 foot valve seat 20 and seat o ring 21 from the foot valve housing 22 Remove the o ring 16 from the pump cylinder 15 Reassembling the Fluid Section NOTE Use PTFE tape on all threaded pipe connections 1 2 Place a new seat o ring 21 into the groove in the bottom of the foot valve housing 22 Inspect the foot valve seat 20 for wear If one side is worn flip the seat to the unused side If both sides are worn install a new seat Place the new or flipped seat worn side down into the bore at the bottom of the foot valve housing 22 Place a new foot valve ball 19 onto the foot valve seat 20 Using a 1 2 extension bar attached to a 1 2 drive ratchet insert the end of the extension bar into the square opening of the foot valve cage 18 and screw the cage into the foot valve housing 22 Torque the cage to 300 in Ibs 25 ft lbs Place the wave washer 17 on top of the foot valve cage 18 Insert a new PTFE o ring 3 into the groove of the foot valve housing 22 Lubricate the o ring using oil or grease After soaking the new leather packings in oil preferably linseed oil reassemble the lower packing set 4 Place the set onto the
30. to the OFF position Preparing to Spray Before painting it is important to make sure that the fluid in the system is compatible with the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid section IMPORTANT Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the foot valve shovel valve into a container of the appropriate solvent for the material being sprayed NOTE If you are spraying a water based latex flush with warm clean water If you are using any other material check with the material manufacturer for a compatible solvent Place the bleed hose into a metal waste container Set the pressure to minimum by turning the pressure control knob fully counterclockwise 4 Open the hydraulic shut off valve located on the hydraulic pressure hose The handle should be in line with the hose 5 Open the bleed valve by turning the bleed valve knob fully counterclockwise 6 Start the engine or turn on the electric motor a To start the gas engine move the fuel valve lever to the open position move the throttle lever to its middle point move the choke lever to the closed position for a cold engine or to the open position for a warm engine turn the engine switch to the ON position and pull the starter rope briskly until the engi
31. used for spraying textured products removal of the inlet screen in the foot valve of the PowrTex 6900 SF may be necessary This will allow proper priming and flow of the textured product Refer to Cleaning the Inlet Screen in the Maintenance section of this manual for removal instructions 1 Make sure the bleed hose is threaded into the bleed valve It has factory installed tape on the fitting and should be tightened wrench tight Motor Pump Assembly Bleed Valve Pressure Gauge Outlet Fitting Bleed Hose 2 Attach a minimum of 50 of nylon airless spray hose to the outlet fitting Do not use tape or thread sealant on the spray hose connection 3 Attach an airless spray gun to the spray hose Do not attach the tip to the spray gun yet Remove the tip if it is already attached 4 Fill the oil cup 1 2 full with Titan Piston Lube P N 314 480 supplied by the factory This extends packing life 5 Check the hydraulic fluid level daily before starting the sprayer The hydraulic fluid level should be at the Full mark on the dipstick Refer to the Maintenance section of this manual for hydraulic system maintenance instructions IMPORTANT Use of Titan s Coolflo Hydraulic Fluid P N 430 361 is mandatory in the hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid may seriously damage the hydraulic system and will void the warranty 6 For gas models check the e
32. 334 O ring 47 X 2 5 1 45 600 335 Valve TOO ee rm 1 46 600 336 NEIER ten 1 47 600 337 Shovel valve plate s asseeseeene eenean 1 48 600 338 Shovel valve sse 1 49 600 339 SUCTION tube 1 600 300 Shovel valve assembly includes items 11 46 600 405 Shovel valve service kit minor includes items 1 3 4 10 11 17 18 21 36 37 41 and and Loctite P N 426 051 600 406 Shovel valve service kit major includes items 6 7 and fluid section service kit minor P N 600 405 Servicing the PowrTex 6900 SF Fluid Section IMPORTANT Use of non Titan service parts may void warranty Ask for original parts made by Titan for best services This pump should receive a routine servicing after approximately 1 000 hours of use Earlier servicing is required if there is excessive leakage from the top packing or if pump strokes become faster on one stroke or the other The use of Titan Piston Lube P N 314 480 is recommended as an upper packing lubricant Do not substitute oil water or solvent for an upper packing lubricant Disassembling the Fluid Section 1 Loosen the shovel valve groove nut 39 by turning it clockwise using a spanner wrench Slide the retaining ring 1 up with a small screwdriver and push out the connecting pin 2 that connects the displacement rod 7 to the hydraulic piston rod Unscrew the shovel valve assembly from the pump cylinder 6 Pull down the shovel valve assembly a
33. E SPRAY AMORCAGE PULVERISATION doit tre plac e sur PRIME pour lib rer la pression Consultez la PROCEDURE DE LIBERATION DE PRESSION d crite dans le manuel de la pompe Ne laissez pas l appareil sous tension ou sous pression quand vous vous en loignez Quand vous n utilisez pas l appareil teignez le et lib rez la pression conform ment aux instructions du fabricant La pulv risation haute pression peut injecter des toxines dans le corps et causer de graves blessures corporelles Si une telle injection se produisait consultez imm diatement un m decin V rifiez les tuyaux et les pi ces pour d tecter des signes d endommagement une fuite peut injecter le produit dans la peau Inspectez le tuyau avant chaque emploi Changez tous les tuyaux ou pi ces endommag s Ce syst me peut produire une pression de 3300 PSI 22 8 MPa N utilisez que les pi ces de rechange ou les accessoires sp cifi s par le fabricant et ayant une pression nominale minimum de 3300 PSI Ceci est valable Francais 16 O Titan Tool Inc Tous droits r serv s 10 11 12 13 A eo 10 11 12 13 14 Consignes de s curite important Lire toutes ces consignes avant d utiliser l appareil GARDER CES CONSIGNES pour les embouts de pulv risation les protecteurs de buse les pistolets les rallonges les raccords et le tuyau Verrouillez toujours la d tente quand vous ne pulv risez pas V rifiez
34. I All metal construction In handle filter High pressure swivel Part Description 580 100 LX 80ll 4 Finger Gun 581 085 LX 80ll 2 Finger Gun 580 050 LX 80ll 4 Finger GTH Kit 581 150 LX 80ll 2 Finger GTH Kit Synergy Fine Finish Tips Perfect for all fine finish work Ideal for lacquers stain enamels urethane and clear top coats Increases standard tip life up to 80 Delivers up to a 27 finer atomization at lower pressures Increases transfer efficiency resulting in less overspray Part No Description 671 XXX Synergy Fine Finish Tips WideSpray Reversible Tips Designed for high production applications Increase production up to 100 WideSpray will save time and make you more money Part No Description 661 XXXX WideSpray Reversible Tips EZ Reel Hose Reel Eliminates hose hassles and increases productivity Holds 100 30 5 m of 1 4 or 3 8 airless hose Rated at 3600 PSI 25 MPa O Titan Tool Inc All rights reserved Notes O Titan Tool Inc All rights reserved 35 Warranty Titan Tool Inc Titan warrants that at the time of delivery to the original purchaser for use End User the equipment covered by this warranty is free from defects in material and workmanship With the exception of any special limited or extended warranty published by Titan Titan s obligation under this warranty is limited to replacing o
35. Lube 8 oz 314 482 Liquid Shield Plus 1 quart 430 362 Coolflo Hydraulic Fluid 1 quart 430 361 Coolflo Hydraulic Fluid 1 gallon 975 212 2 Gun Manifold with Ball Valves 1 4 975 213 3 Gun Manifold with Ball Valves 1 4 975 312 2 Gun Manifold with Ball Valves 3 8 975 313 3 Gun Manifold with Ball Valves 3 8 808 550 3 8 NPS M x 3 hex fitting 490 012 Hose coupling 1 4 x 1 4 730 397 High pressure fluid gauge 314 171 Lubriplate 14 ounce individual 314 172 Lubriplate 6 Ib can 700 1037 Electrostatic discharge ESD wrist strap Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For heavier viscosity materials larger orifice tips are preferred Please refer to the chart below NOTE Do not exceed the pump s recommended tip size The following chart indicates the most common sizes and the appropriate materials to be sprayed Tip Size Spray Material Filter Type 011 013 Laquers and stains 100 mesh filter 015 019 Oil and latex 50 mesh filter 021 026 Heavy bodied latex and blockfillers 5 mesh filter Fan widths measuring 8 to 12 20 to 30 cm are most preferred because they offer more control whil
36. NPT F plugged 3 8 NPT plugged Dimensions s 46 L 116 8 cm x 27 W 68 6 cm x 34 H 86 6 cm Fluid section wetted parts Electroless nickel plated ductile iron electroless nickel plated carbon steel stainless steel tungsten carbide thiokol impregnated leather ultra high molecular weight polyethylene PowrTex 12000 SF Electric Sprayer Gallons per minute GPM 1 25 4 7 LPM Cycle rate per gallon 55 14 5 cycles liter Maximum tip sizes 1 gun 036 2 guns 026 3 guns 019 Maximum pressure 3300 psi 22 8 MPa POWER anida 2 HP DC Motor 115V 15 54 overload protected Halogenated solvent compatible Yes Weight Ee dEagekEEe e 165 Ibs 74 8 kg Inlet paint filter 10 mesh Rock Catcher Outlet paint filter 50 mesh 18 in PUMP inlet ite 1 NPT F Pump outlet ctm 1 2 NPT F to paint filter Paint filter hose connections 3 8 NPS M 3 8 NPT F plugged 1 4 NPT plugged Dimensions 43 L 109 cm x 26 W 66 cm x 35 H 89 cm Fluid section wetted parts Electroless nickel plated ductile iron electroless nickel plated carbon steel stainless steel tungsten carbide thiokol impregnated leather ultra high molecular weight polyethylene Introduction Congratulations on having selected the
37. O ring PTFE ie neret tele Use 4 138 153 Packing set leather UHMWPE steel 2 hydraulic 5 142 004 Upper packing spring sealant 6 451 031 Displacement rod 7 138 001 Spring retainer 8 142 003 Lower packing spring 9 451 085 Outlet valve cage Seal lip must Valve rod assembly hs ege od Ka Ge S face up is factory set and 12 236 032 Ese va NS Sealt permanently Loctited eal washer EE Do not disassemble 13 236 031 Outlet valve housing 14 451 032 Cylinder spacer 15 143 832 Pump oylinder 16 140 009 O ring 17 236 030 Wave washer 18 236 141 Foot valve cage 19 288 685 Foot valve ball 20 143 026 Foot valve seat 21 143 025 Seat o ring 22 451 132 Foot valve housing 23 451 018 Inlet screen 24 431 054 Retaining ring eeseeseeessss 600 410 Fluid section complete PowrTex 6900 SF 600 404 Fluid section service kit major includes items 6 15 and fluid section service kit minor P N 144 050 600 401 Fluid section service kit minor includes items 1 3 4 10 12 16 19 21 and Loctite P N 426 051 600 403 Foot valve assembly includes items 18 21 600 402 Outlet valve assembly includes items 9 13 24 O Titan Tool Inc All rights reserved Servicing t
38. Operating the Swing Cart Use caution when operating the swing cart Keep fingers and feet clear of moving parts The swing cart allows the motor oump assembly to be rotated between two positions Position 1 Working Position The vertical position of the motor pump assembly is the working position This position allows complete submersion of the siphon tube foot valve on the fluid section into a paint bucket The maximum height paint bucket that can be used is 28 1 8 71 4 cm Position 2 Transporting Position The horizontal position of the motor pump assembly is the transporting position This position allows easy removal of the paint bucket and creates a sprayer height of 30 76 2 cm for ease of transportation Use the following procedure to change the position of the motor pump assembly 1 Holding the handle grip with one hand pull the locking pin out of the locking hole on the cart with the other hand This allows the motor pump assembly mounted on the swing cart frame to move from one position to the other 2 Let go of the locking pin once it is free of the locking hole 3 Move the motor pump assembly to the desired position The locking pin is spring loaded and will automatically engage the locking hole on the swing cart at the new position Titan Tool Inc All rights reserved Setup Read understand and follow all warnings before starting or operating this sprayer NOTE If the sprayer will be
39. SS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Patents These products are covered by one or more of the following U S patents 5 947 381 5 749 528 5 660 332 5 425 506 Material Safety Data Sheets MSDS are available on Titan s website or by calling Customer Service United States Sales amp Service Canadian Branch International St m mmm Phone 1 800 526 5362 Phone 1 800 565 8665 Phone 1 201 337 1240 7 y y ZA N Fax 1 800 528 4826 Fax 1 800 856 8496 Fax 1 201 405 7449 1770 Fernbrook Lane 200 Trowers Road Unit 7B 1770 Fernbrook Lane Minneapolis MN 55447 Woodbridge Ontario L4L5Z8 Minneapolis MN 55447 www titantool com RS A Sn UL LEAN j 36 O Titan Tool Inc All rights reserved
40. TON SCA crt ire 1 17 235 026 O ring 1 18 235 021 Valve rod assembly PowrTex 6900 SF 1 236 021 Valve rod assembly PowrTex 12000 SV 19 235 948 PIStON TOUL sitem e ferme RH sion 1 20 451 121 ElbOW 90 sesenta rette 1 21 700 499 ONNO DEE 2 22 192 000 lee UE 1 23 235 029 Motor tube PowrTex 6900 SF 1 236 029 Motor tube PowrTex 12000 SV 24 235 125 Ic trienio lead 1 25 431 019 Osting Ki siente aereas 1 26 941 555 Ball valve iiie tien deb 1 27 490 032 PILING e E 1 28 235 001 LOCK NNO Cierre teen 1 29 235 007 Cylinder PowrTex 6900 SF 1 236 007 Oylinder PowrTex 12000 SV 30 235 028 R d Seal escri iaa 1 31 235 129 Motor pump block 1 235 050 Motor service kit minor includes items 2 3 5 7 9 11 16 17 and 30 Servicing the Hydraulic Motor Perform this procedure using the necessary parts from Motor Service Kit Minor P N 235 050 If the hydraulic motor is operable start the machine and jog the piston rod 19 into its top position NOTE Servicing of the hydraulic motor should be carried out in a clean dust free area only Any dust or metallic particles left in the motor or entering it on reassembly may damage the critical parts and affect its service life and warranty All parts should be inspected for absolute cleanliness Disassembling the Hydraulic Motor 1 Disconnect the pressure hose from the elbow 35 and 36 in Hydraulic System part
41. aci n de seguridad antes de operar el equipo GUARDE ESTAS INSTRUCCIONES Indica una situaci n peligrosa que de no evitarse SE y Epia da las Ae ene de seguridad puede causar la muerte o lesiones graves A EE ee 13 Coloque la bomba al menos a 7 62 metros 25 pies del e j verizar en una zona bien ventil Para reducir los riesgos de incendios explosiones fanda mas nauis J fuer indu o A descargas el ctricas o lesiones a las personas lea inflamables suelen ser m s pesados que el aire La y entienda todas las instrucciones incluidas en zona del suelo debe estar muy bien ventilada La bomba este manual Familiaricese con los controles y el contiene piezas que forman arcos que producen chispas y uso adecuado del equipo pueden inflamar los vapores 7 di 14 Sr pl stico puede EE sen est ticas Pl e a r stico para cercar la zona de pulverizaci n No utilice A Dee y i reducir el riesgo y coimas de pl stico mientras pulveriza material inflamable pena S ape 15 Deber contar con equipos extintores de incendios que funcionen correctamente 1 No pulverice materiales inflamables ni combustibles cerca de llamas desnudas pilotos o fuentes de ignici n como objetos calientes cigarrillos motores equipos ADVERTENCIA Para reducir el riesgo el ctricos o electrodom sticos Evite de da os en la piel producir chispas al conectar y desconectar los cables de A alimentaci n 2 Para unidades que se vayan a utilizar
42. ainer 1 45 449 135 o o iiemn onu 1 46 862 480 Screw HH icon a opa 1 Torque and Sealant Guide Item Description 4 Use blue Loctite on threads 4 Torque to 10 ft Ibs 13 5 N m 8 Use hydraulic sealant 9 Torque to 20 FT LBS 28 N m 14 Use hydraulic sealant 17 Use blue Loctite on threads 17 Torque to 8 FT LBS 11 N m 19 Torque to 8 FT LBS 11 N m 21 Use hydraulic sealant 22 Use hydraulic sealant 23 Use hydraulic sealant 29 Torque to 15 FT LBS 20 5 N m 30 Torque to 15 FT LBS 20 5 N m 46 Torque to 15 FT LBS 20 5 N m O Titan Tool Inc All rights reserved 29 Gas Convertokit PowrTex 6900 SF P N 506 275 PowrTex 12000 SV P N 506 277 ltem Bart Description Quantity 1 860 552 Screw 6900 SF still rata 4 860 460 Screw 12000 SV 2 860 004 Flat washer 6900 SF sicssssiiiiessrseie 8 862 001 Flat washer 12000 SV 3 980 331 Engine gas 4 8 HP 6900 SF 1 764 021 Engine gas 8 HP 12000 SV 4 980 307 K A de pannus oe uerus 1 5 448 910 Pulley 6900 SF isidis isinsin 1 459 008 Pulley 12000 SV 6 449 219 Mounting plate gas engine 6900 SF 1 459 003 Mounting plate gas engine 12000 SV 7 860 502 Stop nut 6900 SF 4 862 410 Stop nut 12000 SV 8 449 181 V Belt 6900 SF not shown not part of assembly 449 986 V Belt 12000 SV not shown not part of assembly DC Electric Convertokit P N 506 279
43. alve rod to full tight position do not over tighten while holding valve rod below with vise grip pliers Thread cylinder head 8 down onto the cylinder 29 and then back off just enough to reassemble hydraulic fittings and motor tube 23 Tighten lock ring with spanner wrench to hold cylinder head in position The tee assembly 24 and the elbow 22 use an o ring 25 to seal on the outer diameter O D of the motor tube 23 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on these fittings first should be hand tightened then wrench tightened another half turn Install o ring 11 onto cylinder head plug 1 Tighten Titan Tool Inc All rights reserved 23 Hydraulic Motor Cut Away Torque head plug to 15 ft Ibs 219 N m Do not over tighten o ring seal Torque flex locknut to 10 ft lbs 146N m Use blue Loctite Sy Gi Torque trip retainers to 15 ft lbs 365 N m Do not over tighten o ring seal CC icut gout Torque piston Fluid Section PowrTex 6900 SF Fluid Section r lt A pon f A l Lal s zi Motor ST 1 Pump RE Block retainers to 75 ft Ibs 1095 N m Use red Loctite Use blue 1 Seal lip must Loctite on face down lock ring Q RAS 3 RR H Item Part Description 1 143 019 Retaining ring sees 2 143 120 Connecting pin 3 145 031
44. ance and technical specifications refer to the separate gasoline engine manual All service to the engine should be performed by a dealer authorized by the engine manufacturer To locate a dealer in your area look in the Yellow Pages of your telephone directory under Gasoline Engines Garden amp Lawn Equipment amp Supplies Lawn Mowers etc The gas engine is warranted exclusively by the engine manufacturer Use a premium quality motor oil certified to meet or exceed U S Automotive requirement SG or SF SAE 10W30 is recommended for general all temperature use Other viscosities may be required in other climates Use only a NGK BP6ES or BPR6E spark plug Gap the plug to 0 028 to 0 031 In 0 7 to 0 8 mm Always use a spark plug wrench Daily 1 Check engine oil level and fill as necessary 2 Check gasoline level and fill as necessary Always follow the fueling procedure outlined earlier in this manual First 20 Hours 1 Change engine oil Every 100 Hours 1 Change engine oil 2 Clean the sediment cup 3 Clean and re gap the spark plug 4 Clean the spark arrestor Weekly 1 Remove the air filter cover and clean the element In very dusty environments check the filter daily Replace the element as needed Replacement elements can be purchased from your local Honda dealer Engine Operation and Service 1 Clean and oil air filter pad on gasoline engine every 25 hours or once weekly Do not permit the air intake screen
45. and is explosive under certain conditions ALWAYS turn the engine off before refueling Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Keep out of the reach of children Fuel Specifications Use automotive gasoline that has a pump octane number of 86 or higher or that has a research octane number of 91 or higher Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult an authorized dealer of the engine manufacturer Failure to do so is considered misuse and damage caused by misuse is not covered by the engine manufacturer s limited warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently Unleaded fuel produces
46. assembly After cleaning and inspecting all parts reassemble the filter 1 Place the carbide seat into the filter body Make sure the beveled side of the seat is facing up 2 Place the PTFE o ring into the groove on the outer diameter of the carbide seat 3 Place the filter element with ball into the filter body NOTE The top and bottom of the filter element with ball are identical Push the spring back onto the spring guide of the filter cap until it snaps back into position if not already done 5 Place the thin PTFE gasket onto the step at the top of the filter body 6 Place the thick PTFE gasket onto the top of the thin gasket Tighten the filter cap assembly onto the filter body 12 O Titan Tool Inc All rights reserved Troubleshooting Airless Gun Problem Cause Solution A Spitting gun 1 Airin system 1 Inspect connections for air leaks 2 Dirty gun 2 Disassemble and clean 3 Needle assembly out of adjustment 3 Inspect and adjust 4 Broken or chipped seat 4 Inspect and replace B Gun will not shut off 1 Worn or broken needle amp seat 1 Replace 2 Needle assembly out of adjustment 2 Adjust 3 Dirty gun 3 Clean C Gun does not spray 1 No paint 1 Check fluid supply 2 Plugged filter or tip 2 Clean 3 Broken needle in gun 3 Replace Airless Gun Problem Cause Solution A Pump delivers on upstroke 1 Lower foot valve ball is n
47. ce Remove the brush and spring Inspect the commutator for burning excessive pitting or gouging A black color on the commutator is normal 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the terminal screw washer Ensure the motor lead is still connected at the screw Tighten the screw Commutator 6 Place the spring on the Brush brush as shown above Push in and hook the spring clip Repeat this procedure for the other side Reinstall both inspection covers Terminal Screw Holder Spring Clip If electric motor overloads and stops running IMMEDIATELY turn the motor off and follow the Pressure Relief Procedure in the Cleanup section of this manual Wait until the motor cools approximately 30 minutes Then push in the bubble top manual reset button turn the motor on and pressurize the system A For CSA approved sprayers only The ON OFF switch is also the RESET Maintaining the Filter Assembly optional accessory Clean the filter regularly Dirty or clogged filters can greatly reduce filtering ability and cause a number of system problems including poor spray patterns clogged spray tips etc Cleaning To clean the filter perform the following procedure 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the filter cap assembly Filter Cap and spring Assembly 3 Pull the f
48. clockwise approximately 1 3 of the way down to increase pressure Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and material is flowing freely from the gun Lock the gun by turning the gun trigger lock to the locked position Lock the gun by turning the gun trigger lock to the locked position Turn off the sprayer Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals POSSIBLE INJECTION HAZARD Do not spray without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip Trigger lock in locked position NOTE When spraying textured products the use 19 20 of a splatter nozzle on the spray gun may be necessary The splatter nozzle adds atomizing air to the fluid stream to create the desired material consistency Refer to the Splatter Nozzle Instruction Sheet P N 313 2468 for detailed instructions Start the engine or turn on the electric motor Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a
49. cool Ne faites pas de n uds avec le tuyau et ne le tordez pas trop Le tuyau vide peut pr senter des fuites suite l usure les n uds ou les mauvais traitements Une fuite risque d injecter du produit dans la peau N exposez pas le tuyau des temp ratures ou des pressions sup rieures celles sp cifi es par le fabricant N utilisez pas le tuyau pour tirer ou soulever l quipement Utilisez la plus basse pression possible pour rincer l quipement Respectez tous les codes locaux tatiques et nationaux qui r gulent la ventilation la pr vention d incendies et le fonctionnement Les normes de s curit du gouvernement des Etats Unis ont t adopt es dans la loi Occupational safety and Health Act OSHA Ces normes en particulier la partie 1910 des Normes g n rales et la partie 1926 des Normes de construction doivent tre consult es Avant chaque emploi v rifiez tous les tuyaux pour d tecter d ventuelles coupures fuites abrasion ou couvercle bomb V rifiez l tat ou le mouvement des accouplements Changez imm diatement le tuyau si l une de ces conditions est v rifi e Ne r parez jamais un tuyau de peinture Remplacez le par un tuyau conducteur haute pression Ne pulv risez pas l ext rieur par temps venteux D branchez toujours le cordon lectrique de la prise avant de travailler sur l quipement IMPORTANT Ne pas soulever par la poign e du chariot lors du chargement ou du d chargemen
50. ctor esse 1 9 858 636 Screw HH 8 10 858 002 Lock wasber 10 11 325 031 OUTING DEE 1 12 451 120 EIbOW Ae E A A 1 13 451 423 Return hose assy PowrTex 6900 SF 1 451 428 Return hose assy PowrTex 12000 SV 14 451 107 FittinG BEE 1 15 449 716 Tank ee EE 1 16 858 609 ClinCh UL comarcas E 1 17 858 621 Socket e 2 18 859 001 Washer coconcocccnnoncnocccnncnnnnononcconcnancnncanannnns 2 19 858 624 SOLOW ren ares 2 20 449 605 Tank gasket caricia 1 21 0528171 Nipple mire rre Perito 1 22 472 500 Elbow Street rre as 1 23 448 208 Inlet screen 1 24 449 718 Hydraulic tank 1 25 862 411 Flex lock nut eoneeeseeeeeeeeeeeerrnererer resene 2 26 862 001 E reese 6 27 862 002 Lock WASNEF eiii tee tes 4 28 449 212 up 1 29 862 493 Screw HE inten Run nn 2 30 862 496 Tap Ale c Q 1 31 449 982 Shield trace teret 1 32 192 228 ElDOW toni 1 33 449 126 Hose clamp 1 34 420 250 Tubing PTFE 0 cosas 1 35 451 422 Pressure hose assembly 1 36 192 051 len M a 1 37 101 205 Ground Ud pite a 1 38 451 220 Hydraulic filler ooo ceu tete 1 39 449 609 Hydraulic by pass s iieicserinisisnrisecsseaa 1 40 449 626 Hydraulic fluid cap dipstick 1 41 449 614 Tube assembly 1 42 862 438 Thumb screw aisge deene on oireina 1 43 862 402 AGOEN NUL 1 acie occiso Eo Eege ge eg 1 44 449 107 Mounting plate ret
51. d valve by turning the bleed valve knob fully counterclockwise Trigger lock in locked position Titan Tool Inc All rights reserved Cleanup Special cleanup instructions for use with flammable solvents Always flush spray gun preferably outside and at least one hose length from spray pump If collecting flushed solvents in a one gallon metal container place it into an empty five gallon container then flush solvents Area must be free of flammable vapors Follow all cleanup instructions IMPORTANT The sprayer hose and gun should be cleaned thoroughly after daily use Failure to do so permits material to build up seriously affecting the performance of the unit Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent 3 Place the foot valve shovel valve into a container of the appropriate solvent IMPORTANT Use only compatible solvents when cleaning out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for the recommended solvent 4 Place the bleed hose into a metal waste container 5 Setth
52. dedor de la zona de pulverizaci n se conectar n 5 Tenga cuidado al limpiar y cambiar las boquillas Si la a tierra para protegerlos frente a descargas est ticas y boquilla se atasca durante la pulverizaci n chispas Utilice solamente mangueras para pulverizadores ponga SIEMPRE el seguro del gatillo de la pistola apague de pintura airless sin aire de alta presi n conductoras o la bomba y libere toda la presi n antes de reparar limpiar con toma a tierra especificadas por el fabricante el protector o la boquilla o cambiar la boquilla La presi n 5 Compruebe que todos los recipientes y sistemas de no se libera apagando el motor Para liberar la presi n hay recogida est n conectados a tierra para evitar descargas que poner la manija de la v lvula PRIME SPRAY cebar el ctricas pulverizar en PRIME Consulte el Procedimiento para 6 Conecte a una salida con toma a tierra y utilice cables liberar presi n que se describe en el manual de la bomba alargadores puestos a tierra No utilice un adaptador de 3 6 No deje el aparato con corriente ni con presi n cuando a2 nadie est pendiente de ella Cuando no utilice el aparato 7 No utilice pintura o disolvente que contenga hidrocarburos ap guelo y libere la presi n siguiendo las instrucciones halogenados como cloro fungicida blanqueador cloruro del fabricante de metileno y tricloroetano No son compatibles con el 7 La pulverizaci n a alta presi n puede inyectar toxinas en aluminio P ngase
53. e que pulverice Lea las hojas de datos sobre seguridad 11 Antes de utilizar el aparato verifique que todas las de los materiales MSDS y las etiquetas en los botes de conexiones son seguras TITLE NS Espa ol 18 O Titan Tool Inc Todos los derechos reservados 12 13 Informaci n de seguridad importante Lea toda la informacion de seguridad antes de operar el equipo GUARDE ESTAS INSTRUCCIONES Aprenda a detener el aparato y a liberar la presi n r pidamente Familiaricese a conciencia con los controles La presi n no se libera apagando el motor Para liberar la presi n hay que poner la manija de la v lvula PRIME SPRAY cebar pulverizar en PRIME Consulte el Procedimiento para liberar presi n que se describe en el manual de la bomba Quite siempre la boquilla pulverizadora antes de enjuagar O limpiar el sistema A ADVERTENCIA Para reducir el riesgo de lesiones 1 10 11 12 13 14 Cuando pinte lleve siempre guantes protecci n para los ojos ropa y un respirador o m scara adecuados Vapores peligrosos Las pinturas disolventes insecticidas y otros materiales pueden ser perjudiciales si se inhalan o entran en contacto con el cuerpo Los vapores pueden producir nauseas intensas desmayos o envenenamiento Nunca utilice el aparato ni pulverice cerca de ni os Mantenga el equipo alejado de los ni os en todo momento No se estire demasiado ni se apoye sobre un soporte inestable Mantenga los
54. e hose The handle should be in line with the hose 5 Open the bleed valve by turning the bleed valve knob fully counterclockwise 6 Start the engine or turn on the electric motor a To start the gas Choke Lever engine move the fuel valve lever to the open position move the throttle lever to its middle point move the choke lever to the closed position Fuel Valve for a cold engine or Lever to the open position for a warm engine Throttle Lever A Engine Switch T Starter Rope O Titan Tool Inc All rights reserved UUAN turn the engine switch to the ON position and pull the starter rope briskly until the engine starts b To start the electric motor move the ON OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and solvent flows freely from the bleed hose 8 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the bleed hose and into the waste container 9 Turn off the sprayer a To turn off the gas engine set the pressure to minimum by turning the pressure control knob fully counterclockwise move the throttle lever to the slow position and turn the engine switch to the OFF position b To turn off the electric motor set the pressure to minimum by turning the pressure control knob fully counterclockwise move the ON OFF switch
55. e pressure to minimum by turning the pressure control knob fully counterclockwise Bleed Valve Pressure Control Valve in open position 6 Open the hydraulic shut off valve located on the hydraulic pressure hose The handle should be in line with the hose 7 Open the bleed valve by turning the bleed valve knob fully counterclockwise Start the engine or turn on the electric motor 9 Allow the solvent to circulate through the sprayer and flush the paint out of the bleed hose into the metal waste container 10 Turn off the sprayer 11 Close the bleed valve by turning the bleed valve knob fully clockwise 12 Start the engine or turn on the electric motor eo Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 13 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun 14 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean NOTE For long term or cold weather storage pump mineral sprits through the entire system 15 Follow the Pressure Relief Procedure found in the Operation section of this manual 16 Store the sprayer in a clean dry area IMPORTANT Do not store the unit under pressure ng a Clogged Tip Follow the Pressure Relief Procedure in the
56. e spraying and are less likely to plug O Titan Tool Inc All rights reserved 33 Liquid Shield Plus Cleans and protects spray systems against rust corrosion and premature wear Now with 25 anti freeze protection Part Description 314 483 4 ounce bottle 314 482 1 quart bottle Piston Lube Specially formulated to prevent materials from adhering to the piston rod which becomes abrasive to the upper seals Piston Lube will break down any material that may accumulate in the oil cup and keep it from drying Part Description 314 481 4 ounce bottle 314 480 8 ounce bottle S 3 Stainless Steel Airless Gun 3900 PSI Stainless Steel fluid passages High Pressure Swivel In handle filter 4 finger trigger pull Part Description 550 250 S 3 4 Finger Gun Splatter Nozzle The splatter nozzle accessory enables a standard airless spray gun to spray high viscosity materials The equipment needed to use the splatter nozzle includes an airless spray gun airless sprayer and air compressor Through the use of separate fluid pressure and air pressure controls precise consistent and repeatable textured finishes can be achieved Part No Description 765 360 Splatter nozzle 765 349 0 079 Air Mix Nozzle 765 350 0 102 Air Mix Nozzle 765 351 0 312 Fluid Mix Nozzle 765 352 0 240 Fluid Mix Nozzle 765 353 0 158 Fluid Mix Nozzle LX 80 Airless Gun 3600 PS
57. etermine if piston seal is blown or piston nut is broken If heat is on the head check the o rings on spool valve Dismantle oil motor and check piston seals cylinder bore and piston nut Pay special attention to piston nut It can be cracked and not show externally Before dismantling oil motor start machine With pump cycling under pressure touch the head to see if the head becomes hotter This will help determine if center o ring is blown on spool valve If hot remove and replace o ring Replace hydraulic pump 14 Titan Tool Inc All rights reserved Spray Patterns Problem E A Tails B Hourglass os S C Distorted E d 1 D Pattern expanding and contracting surge Cause 1 ho DN Troubleshooting Inadequate fluid delivery Inadequate fluid delivery Plugged or worn nozzle tip Suction leak Pulsating fluid delivery Worn tip Fluid too heavy for tip Solution T _ Fluid not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump Same as above Clean or replace nozzle tip Inspect for suction hose leak Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is
58. g ring 18 in the inlet valve housing 40 Install the inlet valve seat 22 into the inlet valve housing 40 with the chamfered side facing up Replace the white o ring 17 on the inlet valve seat Install the inlet valve cage 19 into the inlet valve housing 40 with the wider rim facing down Drop the inlet valve ball 21 into the inlet valve cage 19 and place the pressure spring 20 on top of the ball Position the pressure plate 15 on top of the inlet valve housing 40 and insert the four hex head screws 12 and washers 13 Tighten the hex head screws evenly 13 14 to prevent damage to the o rings inside the inlet valve housing Make sure the o ring 41 is in position and thread the suction tube 46 onto the inlet valve housing 40 Tighten securely Install the shovel valve assembly onto the fluid section by following steps 10 14 in the Reassembling the Fluid Section procedure 28 O Titan Tool Inc All rights reserved Hydraulic System Assembly ltem Part Description Quantity 1 313 755 Knob decal nio riter iras 1 2 862 414 Set SChOW M 1 3 448 243 Pressure control knob 1 4 860 520 Set SCIGW secet iacit etis eege get 1 5 449 195 Pulley fan assembly 1 6 448 494 Key pump 156 x 156 x 13 16 1 7 449 752 Hydraulic pump rca eoe teer 1 8 431 042 Tube conne
59. he PowrTex 6900 SF Fluid Section IMPORTANT Use of non Titan service parts may void warranty Ask for original parts made by Titan for best services This pump should receive a routine servicing after approximately 1 000 hours of use Earlier servicing is required if there is excessive leakage from the top packing or if pump strokes become faster on one stroke or the other The use of Titan Piston Lube P N 314 480 is recommended as an upper packing lubricant Do not substitute oil water or solvent for an upper packing lubricant Disassembling the Fluid Section 1 2 3 8 Remove the foot valve housing 22 pump cylinder 15 and cylinder spacer 14 with a strap wrench Slide the retaining ring 1 up with a small screwdriver then push the connecting pin 2 out Pull the displacement rod 6 through the lower cavity of the motor pump block Remove the PTFE o ring 3 upper packing spring 5 and upper packing set 4 from the motor pump block Hold the displacement rod 6 in a vise by the flats at the top of the displacement rod Remove the outlet valve housing 13 with a wrench while holding the displacement rod horizontal with a wooden support if necessary Remove the seal washer 12 outlet valve seat 11 outlet valve ball 10 outlet valve cage 9 lower packing set 4 lower packing spring 8 and spring retainer 7 Using a 1 2 extension bar attached to a 1 2 drive ratchet insert the end of
60. ilter element with ball Spring straight out of the filter body Filter 4 Clean inside the filter body filter element with ball and filter cap Element assembly using the appropriate w Ball solvent PTFE Gasket i thick NOTE Use care in handling parts as dirt debris scratches or lt thin Gasket nicks may prevent o rings or gaskets from sealing This filter element filters from the inside out Be sure to clean the filter element thoroughly on the inside Soak in solvent to loosen hardened paint or replace PTFE O ring Inspection Inspect all parts of the filter assembly before reassembly 1 Inspect the ball inside the filter element If the ball has pressure cuts or scratches replace the filter element If the ball is cut remove the PTFE o ring using an o ring pick and remove the carbide seat b Check the seat for nicks or grooves If the seat is damaged replace a NOTE Removal of the PTFE o ring will damage the o ring and require replacement 2 Remove the spring from the spring guide on the filter cap a Measure the length of the spring uncompressed If it measures less the 3 4 from end to end replace b Pushthe spring back onto the spring guide until it snaps back into position 3 Inspect the two PTFE gaskets and the PTFE o ring for deformity nicks or cuts Replace if needed NOTE The PTFE gaskets PTFE o ring and spring are packaged in Filter Service Kit P N 930 050 Re
61. n 1 10 451 074 EL A IS Belt Guard Assembly Item Part Description Quantity 1 449 217 Belt guard gas model 1 2 858 636 OGIOW ol dee gei 3 858 002 Lockwasher 4 862 411 MU ES 5 449 185 Belleville washer 1 6 862 001 Flat washer 7 449 187 Clot 8 449 198 Flat washer 9 449 166 lm 759 104 Label PowrTex 6900 SF not shown 759 122 Label PowrTex 12000 SV not shown O Titan Tool Inc All rights reserved 21 Hydrau 10 11 12 13 14 15 16 17 18 19 NOTE lic Motor a d 0 0 IO a e 20 ST i Ps l Return Hose Assembly 0000 3000 Pressure Hose Assembly E Refer to the SAE O Ring Fitting Installation procedure at the end of this section for installation instructions for item 22 Item Part Description DAL 1 235 030 Cylinder head plug 2 441 217 A euer men 3 858 811 Flex lock nut eee 1 4 235 018 A terere e 2 5 1410077 Qkaritig iiti eee eee 2 6 325 005 MAPS PINO EE 2 7 569 016 SIT EE 2 8 235 112FZ Cylinder head eeeeeeeeees eeen 1 9 431 032 TA 2 10 441 908 Spool sleeve set 1 11 441 152 e Cu ET 3 12 431 053 Sleeve retainer sees 1 13 431 054 Retaining TING sii ccc uini tette eee 1 14 235 022 Piston retainer SCrew aeren 1 15 235 014 PISO ca total IUE 1 16 235 027 PIS
62. nd remove the entire displacement rod assembly 7 with the shovel valve assembly from the pump cylinder 6 Using two wrenches remove the outlet valve assembly 30 from the shovel valve rod connector 33 Set aside the shovel valve assembly Using a strap wrench remove the pump cylinder 6 from the motor pump block Remove the PTFE o ring 3 upper packing spring 5 and upper packing set 4 from the motor pump block Hold the displacement rod 7 in a vise by the flats at the top of the displacement rod Remove the outlet valve assembly 30 with a wrench while holding the displacement rod horizontal with a wooden support if necessary Remove the outlet valve ball 11 outlet valve cage 10 lower packing set 4 lower packing spring 9 and spring retainer 8 Reassembling the Fluid Section 1 After soaking the new leather packings in oil preferably linseed oil reassemble the lower packing set 4 Place the set onto the outlet valve assembly 30 with the peak of the V packings pointing down toward the hex on the outlet valve assembly NOTE All leather packings must be soaked in oil for 10 11 12 13 14 15 15 20 minutes before installation Soaking the packings too long will cause the packings to swell and create difficulty during reassembly Insert the outlet valve cage 10 and new outlet valve ball 11 into the displacement rod 7 Clean the threads on the outlet valve as
63. ne starts b To start the electric motor move the ON OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 8 of the way down to increase pressure until the sprayer cycles evenly and solvent flows freely from the bleed hose 8 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the bleed hose and into the waste container 9 Turn off the sprayer a To turn off the gas engine set the pressure to minimum by turning the pressure control knob fully counterclockwise em move the throttle lever to the slow position and turn the engine switch to the OFF position b Toturn off the electric motor set the pressure to minimum by turning the pressure control knob fully counterclockwise move the ON OFF switch to the OFF position NOTE Make sure that the spray gun does not have a tip or tip guard installed 10 Close the bleed valve by turning the bleed valve knob fully clockwise 11 Startthe engine or turn on the electric motor 12 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure 13 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 14 Trigger the gun into the metal waste container until the old solvent i
64. ngine oil level daily before starting the sprayer The gasoline engine oil level is determined by the engine manufacturer Refer to the engine manufacturer s service manual supplied with this sprayer 7 For electric models use a 20 amp service outlet Always locate the electric model within 10 to 15 feet of the service outlet Use a short electric cable and a long paint hose Any extension cord will create some voltage drop If an extension cord is necessary use only a grounded 3 wire 12 gauge extension cord NOTE If the sprayer is being operated in an area that is overloaded by other appliances or low voltage conditions it is important to start the sprayer unloaded Tip the electric motor forward so that the belt is loosened and the motor starts without full load This reduces the amperage draw on starting and may avoid tripping the circuit breaker 8 Make sure the sprayer is grounded All sprayers are equipped with a grounding lug A grounding cable not supplied should be used to connect the sprayer to a true earth ground Check your local electrical regulations for detailed grounding instructions See the Accessories and Service Kits section near the back of this manual for grounding cable ordering information IMPORTANT Proper grounding is important This applies to both gas and electric powered models The passage of some materials through the nylon fluid hose will build up a static electric charge which if discha
65. nterclockwise 7 Start the engine or turn on the electric motor Choke Lever a b To start the gas engine move the fuel valve lever to the open position move the throttle lever to its middle point move the choke lever to the closed position Fuel Valve for a cold engine or Lever to the open position for a warm engine turn the engine switch to the ON position and pull the starter rope briskly until the engine starts To start the electric motor move the ON OFF switch to the ON position m Throttle Starter Rope 8 Turn the pressure control knob clockwise approximately 1 8 of the way down to increase pressure until the sprayer cycles evenly and material flows freely from the bleed hose 9 Turn off the sprayer 10 11 12 13 14 A 15 15 16 17 18 A To turn off the gas engine set the pressure to minimum by turning the pressure control knob fully counterclockwise move the throttle lever to the slow position and turn the engine switch to the OFF position To turn off the electric motor set the pressure to minimum by turning the pressure control knob fully counterclockwise move the ON OFF switch to the OFF position Remove the bleed hose from the waste container and place it into the container of material Close the bleed valve by turning the bleed valve knob fully clockwise Start the engine or turn on the electric motor Turn the pressure control knob
66. ntil washer pushes o ring into entrance and sits flat against port Do not tighten only do this step hand tight to compress o ring into port Back fitting out no more than one complete turn to align as required Torque nut wrench tight holding backup on fitting This should expose a recess gap behind the nut which can act as an indicator that the fitting is assembled correctly This is a feature for a specific version of this fitting only which screws into the cylinder head Other fittings as the ones which attach to the hydraulic pump assemble the same but may not have the indicator Bent washer allows for o ring extrusion Avoid leaving fitting too far out O ring cut on thread UT Accessories and Service Kits These items may be purchased separately from your local Titan distributor Part Description 103 830 5 Gal Siphon Hose Assembly w Rock Catcher 1 x 4 5 103 808 55 Gal Siphon Hose Assembly w Rock Catcher 1 x6 5 103 627 Rock Catcher 930 004 Paint Filter Element O Mesh for mastics 930 005 Paint Filter Element 5 Mesh for multicolors and heavy materials 930 006 Paint Filter Element 50 Mesh for latex and normal architectural materials 930 007 Paint Filter Elements 100 Mesh for stains lacquers and fine materials 550 100 S 5 Gun w Tip 550 110 S 5 Gun Tip and 1 4 Hose Kit 101 208 Grounding Clamp 101 212 Grounding Wire 12 Gauge x 25 314 480 Piston
67. ot seating due to 1 Remove foot valve assembly Clean and inspect only or goes up slowly and trash or wear Test foot valve by filling with water if ball fails to seal down fast commonly called 2 Material too viscous to siphon the seat replace ball downstroke dive 3 Airleaking in on siphon side or damaged 2 Thin material contact manufacturer for proper siphon hose Siphon may be too small for thinning procedures heavy material 3 Tighten all connections between pump and paint container If damaged replace Switch to larger diameter siphon set B Pump delivers on down stroke 1 Upper ball is not seating due to trash or 1 Check upper seat and ball with water If ball fails to only or goes up fast and down wear seal replace seat _ slowly 2 Lower packing set is worn 2 Replace packing set if worn C Pump moves up and down 1 Material container is empty or material is 1 Refill with new material If too thick remove siphon fast delivering material too thick to flow through siphon hose hose immerse fluid section in material and start pump to prime Add thinner to material Change to bigger siphon set Open bleed valve to remove air and restart pump 2 Bottom ball stuck to foot valve seat 2 Remove foot valve Clean ball and seat 3 Siphon hose is kinked or loose 3 Straighten D Pump moves up and down 1 Loose connections Bleed valve is open 1 Check all connections between pump and gun slowly when spray gun is shut par
68. ou are doing 5 Do not operate the unit when fatigued or under the influence of drugs or alcohol 6 Do not kink or over bend the hose Airless hose can develop leaks from wear kinking and abuse A leak can inject material into the skin 7 Donot expose the hose to temperatures or pressures in excess of those specified by manufacturer 8 Do not use the hose as a strength member to pull or lift the equipment 9 Use lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted 12 Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace hose if any of those conditions exist Never repair a paint hose Replace with a conductive high pressure hose 13 Do not spray outdoors on windy days 14 Always unplug cord from outlet before working on equipment electric models only Grounding Instructions Electric models must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord
69. p is closed properly and securely 8 Be careful not to spill fuel when refueling Fuel vapor or spilled fuel may ignite If any fuel is spilled make sure the area is dry before starting the engine 9 Never run the engine in an enclosed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death 10 The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot To avoid severe burns or fire hazards let the engine cool before transporting it or storing it indoors 11 Never ship transport unit with gasoline in the tank A DO NOT use this equipment to spray water or acid IMPORTANT Do not lift by cart handle when loading or unloading Titan Tool Inc All rights reserved Table of Contents Safety Precautions nn 2 Grounding Instructions 3 Gasoline Engine Safety Bee Specifications 4 niger trei a cccncisasecctescaeesicncsasnsstsnnadenincdenscenesteneaseseenteisunssundaaes 5 OPC Fath ON pm oido date 6 RUBAN re ee s 6 Operating the Swing Cart 6 ele sitet en o T Preparing to Spray comcccccininnociccccnionannn conca nan ncnnc crac cnn 8 Spraying ocupo 8 Pressure Relief Procedure 9 iu 10 Cleaning a Clogged Tip eite retener ttt 10 Maintenance
70. pulverice al aire libre si hace viento Desenchufe siempre el cable antes de trabajar en el equipo IMPORTANTE No cargue el equipo por el asa del carrito durante la carga y descarga Seguridad con los motores de gasolina El escape del motor de esta unidad contiene A quimicos que el Estado de California ha determinado causan cancer defectos de nacimiento u otros da os al sistema reproductor 1 Los motores Honda est n dise ados para proporcionar un servicio seguro y fiable si se utilizan de acuerdo a las instrucciones Lea y entienda las instrucciones del Manual del Propietario de Honda antes de utilizar el motor De lo contrario podr a causar lesiones personales o da o al equipo 2 Para evitar peligros de incendio y para proporcionar una ventilaci n adecuada mantenga el motor por lo menos a 1 metro de los edificios y de otro equipo durante su uso No coloque objetos inflamables cerca del motor 3 Mantenga a los ni os y las mascotas alejados de la zona de trabajo pues existe la posibilidad de quemaduras causadas por los componentes calientes del motor o lesiones causadas por cualquier equipo en el que se utilice el motor 4 Sepa c mo apagar el motor r pidamente y comprenda el funcionamiento de todos los controles Nunca permita a nadie operar el motor sin las instrucciones apropiadas 5 La gasolina es extremadamente inflamable y es explosiva bajo ciertas condiciones 6 Llene el tanque de combustible en
71. r installation 7 With motor pump block 31 still in vise install rod seal 30 by pushing it towards its groove with a properly sized blunt rod Then complete installation with the fingers No tool is necessary Do not twist the seal Pre lubricate the piston and valve rod assembly with Coolflo hydraulic fluid P N 430 361 Install piston rod 19 into motor pump block 31 with a gently pushing and rotating motion to work the piston rod in through the seal 30 NOTE Inspect the bottom of piston rod 21 for nicks or 11 12 13 14 15 sharp areas that could damage the piston seal during installation through the motor pump block 25 Replace the connecting rod pin and retainer ring Install o ring 9 on cylinder wall Lubricate ring and inner wall With the piston rod held firmly the cylinder should be gently driven over the piston seal with a rubber mallet Tightly thread the cylinder into motor pump block 31 Raise piston rod 19 to top position and thread lock ring 28 all the way up on upper threads of cylinder 29 Pull valve rod assembly 18 up as far as it will travel and grasp it with vise grip pliers Then install cylinder head 8 already assembled over valve rod until the top threads of the valve rod pass through the top of the spool sleeve set 10 The valve rod threads must be clean and free of oil Place one drop of blue Loctite on threads of flex lock nut 3 and thread nut onto v
72. r repairing without charge those parts which to Titan s reasonable satisfaction are shown to be defective within twelve 12 months after sale to the End User This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan This warranty does not apply in the case of damage or wear caused by abrasion corrosion or misuse negligence accident faulty installation substitution of non Titan component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNE
73. rged could ignite solvent vapors present and create an explosion 9 Strain all paints with a nylon strainer to ensure trouble free operation and freedom from frequent cleaning of the inlet screen and gun filter 10 Make sure the spray area is well ventilated to prevent hazardous operation with volatile solvents or exhaust fumes If lacquer or other flammable materials are to be sprayed ALWAYS locate the sprayer outside the immediate spraying area Failure to do so may cause an explosion 11 Locate the sprayer outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray Preparing a new sprayer If this sprayer is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying IMPORTANT Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the foot valve shovel valve into a container of mineral spirits that has a flash point of 140 F 60 C or above Place the bleed hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise Bleed Valve Pressure Control Knob m Hydraulic Shut off 1 t Valve in open E position Tawa Y 4 Open the hydraulic shut off valve located on the hydraulic pressur
74. roduire suffisamment de vapeur pour s enflammer L coulement de peinture ou de solvant dans l quipement peut produire de l lectricit statique L lectricit statique cr e un risque d incendie ou d explosion en pr sence de fum es de peinture ou de solvant Toutes les pi ces du syst me du pulv risateur y compris la pompe l ensemble du tuyau le pistolet de pulv risation et les objets dans et autour de la zone de pulv risation doivent tre correctement reli s la terre pour prot ger contre les d charges d lectricit statique et les tincelles N utilisez que des tuyaux conducteurs ou reli s la terre pour pulv risateurs de peinture sous vide haute pression sp cifi s par le fabricant V rifiez que tous les conteneurs ou syst mes de stockage sont reli s la terre pour viter les d charges d lectricit statique Connectez une prise lectrique avec prise de terre et utilisez des rallonges lectriques reli es la terre N utilisez pas d adaptateur 3 2 N utilisez pas de peinture ou de solvant contenant du halon par exemple le chlore les agents antimoisissure l eau de Javel le chlorure de m thyl ne et le trichloro thane lls ne sont pas compatibles avec l aluminium Contactez le fournisseur de rev tements pour connaitre la compatibilit du mat riau avec l aluminium La zone de pulv risation doit toujours tre bien a r e Une bonne quantit d air frais doit constamment trave
75. rser la zone de pulv risation pour viter les accumulations de vapeurs inflammables Le syst me de pompage doit tre plac dans une zone bien a r e Ne pulv risez pas le Syst me de pompage Ne fumez pas dans la zone de pulv risation N actionnez pas d interrupteurs lectriques de moteurs ou autres dispositifs produisant des tincelles dans la zone de pulv risation Maintenez la propret de la zone et veillez ce qu elle ne contienne pas de conteneurs de peinture ou de solvant de chiffons et autres mati res inflammables d utiliser l appareil Consignes de s curite important Lire toutes ces consignes avant GARDER CES CONSIGNES 12 13 14 15 A Sachez ce que contiennent la peinture et les solvants pulv ris s Lisez les fiches de s curit du mat riel MSDS et les tiquettes appos es sur les conteneurs de peintures et de solvants Respectez les consignes de s curit du fabricant de peinture et de solvant Placez la pompe a une distance minimum de 7 62 m tres 25 pieds de l objet pulv riser dans une zone bien a r e ajoutez de la longueur de tuyau si besoin est Les vapeurs inflammables sont souvent plus lourdes que Pair La zone pr s du sol doit tre tr s bien a r e La pompe contient des pi ces qui produisent des arcs et mettent des tincelles pouvant enflammer les vapeurs Le plastique peut causer des tincelles d lectricit statique N accrochez aucun plas
76. s 1 Clean out the paint that has seeped past the upper packings into the packing oil reservoir above the fluid section 2 Fill the packing oil reservoir 1 2 full with Piston Lube P N 314 480 supplied by 2 n9 m the factory This will extend packing life NOTE Do not over fill the reservoir so that it overflows and drips into the paint 10 O Titan Tool Inc All rights reserved Maintaining the Hydraulic System IMPORTANT Use of Titan s Coolflo Hydraulic Fluid is mandatory in the PowrTwin hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid may seriously damage the hydraulic system and will void the warranty 1 Check the hydraulic fluid daily It should be at the Full mark on the dipstick If it is low add only Titan Coolflo Hydraulic Fluid P N 430 361 Never add or change hydraulic fluid except in a clean dust free area Contamination of the hydraulic fluid will shorten hydraulic pump life and may void warranty Hydraulic Fluid Cap Dipstick Full Mark i Hydraulic Filter 2 Change the hydraulic fluid every twelve months Drain the old fluid from the tank and fill with 4 quarts of Titan Coolflo Hydraulic Fluid Start the sprayer at just enough pressure to operate the fluid section Run the sprayer at this low pressure for at least 5 minutes This removes air from the system Check the fluid level after this procedure Do no
77. s full depth Do not use any other type of tool that might damage or leave particles or residue on the sleeve Install the spool through the top of the cylinder head down into the sleeve IMPORTANT Do not use Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Install o rings 5 on trip retainers 4 Install trip retainer balls 7 followed by springs 6 which when installed will hold spool sleeve set 10 in proper place for assembly Install sleeve retainer 12 followed by snap ring 13 into cylinder head 8 which will hold valve sleeve in place Install o ring 9 in the o ring groove of the cylinder head Replace rod seal 30 in motor pump block 31 Be sure the open portion of the seal is facing upward V This seal requires no special tool Place piston rod 19 in vise Inspect valve rod assembly 18 for any damage Make sure the lock nut at the bottom of the valve rod assembly is secure DO NOT remove Then place into piston rod as illustrated Install o ring 17 lubricating it well and replacing piston 15 onto piston rod Put one drop of blue Loctite on the piston retainer screw 14 Tighten piston retainer screw until piston is locked into place Check valve rod assembly for normal spring action at this time Install piston seal 16 with lips facing downward Carefully install o ring 17 Expand the ring and stretch it sufficiently fo
78. s gone and fresh solvent is coming out of the gun 15 Lockthe gun by turning the gun trigger lock to the locked position 16 Setdown the gun and increase the pressure by turning the pressure control knob slowly clockwise 17 Check the entire system for leaks If leaks occur follow the Pressure Relief Procedure in this manual before tightening any fittings or hoses 18 Follow the Pressure Relief Procedure in this manual before changing from solvent to material Be sure to follow the pressure relief procedure Trigger lock in locked position when shutting down the sprayer for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup Spraying Use this procedure to start up the PowrLiner and PowrHandler for daily operation 1 Prepare the material to be sprayed according to the guidelines given by the material manufacturer 2 Place the foot valve shovel valve into a container of material 3 Place the bleed hose into a metal waste container 4 Setthe pressure to minimum by turning the pressure control knob fully counterclockwise Bleed Valve Pressure Control Valve nn open position O Titan Tool Inc All rights reserved 5 Open the hydraulic shut off valve located on the hydraulic pressure hose The handle should be in line with the hose 6 Open the bleed valve by turning the bleed valve knob fully cou
79. s list on the back of the hydraulic pump 2 Remove the two mounting screws and two lock washers 10 and 11 in Main Assembly parts list that attach the motor pump assembly to the cart 3 Place the motor pump assembly in a vise holding it securely by the motor pump block 31 4 Remove cylinder head plug 1 5 Loosen lock ring 28 with a spanner wrench and unthread tube retaining nut on tee 24 Loosen tube retaining nut on elbow 22 Slide the nut down Push motor tube 23 into tee 24 far enough to clear elbow 22 Slowly unthread cylinder head 8 and lift it just high enough above the cylinder 29 to reach the valve rod assembly 18 with vise grip pliers 6 The piston rod 19 should be near the top of its stroke for disassembly It may be necessary to use a wood or nylon driver to push the piston rod up to its top position 22 O Titan Tool Inc All rights reserved 10 11 12 13 14 15 16 17 Grip the valve rod securely with vise grip pliers and then remove the FlexLoc nut 3 from the top of the valve rod assembly 18 Be careful that spool 10 does not fall The cylinder head 8 can now be lifted off Unthread the cylinder 29 from the motor pump block 31 Note An extra lock ring 28 can be used to jam the two lock rings together on the cylinder and a pipe wrench can be used to unthread the cylinder 29 from the motor pump block 31 To remove the connecting pin slide the re
80. sembly 30 and coat the threads with blue Loctite 242 Make sure the Loctite is only on the threads Place the lower packing spring 9 onto the outlet valve assembly 30 followed by the spring retainer 8 Screw the displacement rod 7 and the outlet valve assembly 30 together Tighten in a vise to 900 in Ibs 75 ft lbs Insert the PTFE o ring 3 into the upper grove of the motor pump block Insert the upper packing set 4 into the motor pump block with the peak of the V packings pointing up toward the motor Place the upper packing spring 5 into the motor pump block with the small tapered end facing up toward the motor pump block Thread the short threads of the pump cylinder 6 into the motor pump block and tighten with a strap wrench Make sure the retaining ring 36 is in the groove above the threads on the pump cylinder Locate the shovel valve assembly and thread the outlet valve housing 30 onto the shovel valve rod connector 33 Tighten securely using two wrenches Insert the displacement rod 7 with the shovel valve assembly up through the pump cylinder and the upper packings in the motor pump block Thread the shovel valve assembly onto the pump cylinder 6 until it stops and then back off until it reaches the desired position Align the holes in the displacement rod 7 and the hydraulic piston rod and insert the connecting pin 2 Replace the retaining ring 1 over the connecting pin Apply
81. t S curit du moteur essence A 10 11 A L Etat de la Californie reconnait que les gaz d chappement de cet appareil contiennent des produits chimiques susceptibles de causer le cancer des malformations cong nitales ou pouvant tre nocifs pour le syst me reproducteur Les moteurs Honda sont concus pour tre fiables et s curitaires lorsqu ils sont utilis s selon les directives Lire et comprendre le guide d utilisation de Honda avant de faire fonctionner le moteur Le non respect de cet avertissement risque de causer des blessures graves ou d endommager l appareil Afin de pr venir les risques d incendie et d assurer une ventilation ad quate garder le moteur une distance d au moins un m tre 3 pi des b timents et des autres appareils durant le fonctionnement Ne pas placer des objets inflammables pr s du moteur Les enfants et les animaux doivent tre tenus l cart de la zone de fonctionnement de l appareil afin d viter les risques de br lures caus es par les composants chauds du moteur ou par les quipements utilis s avec le moteur Savoir comment couper le moteur rapidement et bien comprendre le fonctionnement de toutes les commandes Ne jamais laisser quiconque utiliser le moteur sans lui avoir d abord fourni les directives appropri es Le carburant est une mati re extr mement inflammable et peut exploser sous certaines conditions Ravitailler en carburant dans un endroit bien
82. t over fill NOTE When replacing the hydraulic filter during a fluid change it may be necessary to add up to one additional quart of hydraulic fluid 3 The hydraulic system has an external replaceable hydraulic filter Change the filter every twelve months 4 The hydraulic pump should not be serviced in the field If service on the hydraulic pump is required it must be returned to Titan Maintaining the Fluid Section If the sprayer is going to be out of service for an extended period of time it is recommended that following cleanup a kerosene and oil mixture be introduced as a preservative Packings may tend to dry out from lack of use This is particularly true of the upper packing set for which upper packing lubricant Piston Lube P N 314 480 is recommended in normal usage If the sprayer has been out of service for an extended period of time it may be necessary to prime the suction by pouring some of the paint solvent into the siphon tube to restart It is extremely important that the threads on the siphon hose coupling are properly sealed Any air leakage will produce erratic operation of the sprayer and may damage the system The up and the down strokes should be approximately equal in time one should not be faster than the other A fast up or down stroke may indicate air in the system or malfunctioning valve or seats see the Troubleshooting section Basie Engine Maintenance gas engine For detailed engine mainten
83. taining ring down with a small screwdriver and then push the connecting pin out Remove the piston rod assembly from the motor pump block 31 Remove rod seal 30 being extremely careful not to scratch the seal groove in the motor pump block 31 Place the piston retainer screw 14 on the piston rod assembly in a vise Slide a long bar through the hole at the base of the piston rod for leverage and unthread the piston rod from the piston retainer screw Remove piston 15 and lift out valve rod assembly 18 Remove piston seal 16 and o ring 17 Remove trip retainers 4 trip springs 6 and balls 7 from cylinder head 8 Remove o rings 5 from trip retainers 4 Remove retaining ring 13 and sleeve retainer 12 Gently tap spool sleeve set 10 out of cylinder head 8 using a wood or nylon rod Inspect piston rod 19 and cylinder 29 for wear scratches and dents Replace if damaged Inspect spool valve 10 for wear Replace if necessary spool valve should move smoothly and freely with no force by holding in a vertical position If it does not it can cause the motor to stall Connecting A Pin Retaining Ring Reassembling the Hydraulic Motor 1 Separate spool sleeve set 10 Place o rings 11 onto sleeve Lubricate o rings with hydraulic oil Gently push the sleeve into cylinder head 8 with the flatter side of the sleeve facing out Use a nylon rod to tap sleeve down until it reaches it
84. tially or bleed valve is worn Lower Tighten as necessary If material is flowing from off packing seat is worn bleed hose close bleed valve or replace if necessary Should none of the above be evident replace lower packing 2 Upper and or lower ball not seating 2 Reseat balls by cleaning E Notenough fluid pressure at 1 Spray tipisworn 1 Replace gun 2 Outlet filter or gun filter is clogged 2 Clean or replace filter 3 Low voltage and or inadequate amperage 3 Check electrical service Correct as required 4 Hose size or length is too small or too long 4 Increase hose size to minimize pressure drop through hose and or reduce hose length F Pump chatters on up or down 1 Solvent has caused upper packing to swell 1 Replace packing stroke O Titan Tool Inc All rights reserved 13 1 1 LIA NU Hydraulic Motor Problem A Oil motor stalls at bottom no unusual heat problems B Oil motor stalls at top no unusual heat problems C Low pressure okay on down stroke sluggish on up stroke high heat NOTE Engine labors on upstroke idles back at stall on the down stroke D Low pressure both strokes high heat NOTE Engine labors at stall on both strokes Troubleshooting Cause 1 Fluid pump piston seat unthreaded Valve sticking or oil motor trip rod shifter assembly separated Valve sticking Broken spring retainer valve rod assembly Broken spring or valve rod Air in
85. tique dans une zone de pulv risation ferm e N utilisez pas de toiles de protection en plastique quand vous pulv risez une mati re inflammable Ayez un extincteur en bon tat de fonctionnement port e de main AVERTISSEMENT Pour r duire le risque de p n tration dans la peau DANGER Blessure par injection Le jet de fluide haute pression produit par cet quipement peut transpercer la peau et les tissus sous jacents ce qui produit de graves blessures et peut entrainer une amputation Consultez imm diatement un m decin NE TRAITEZ PAS UNE INJECTION COMME UNE SIMPLE COUPURE 1 2 Ne dirigez pas le pistolet sur et ne pulv risez pas les personnes ou les animaux N approchez pas les mains ni d autres parties du corps de la sortie du produit Par exemple ne tentez pas d arr ter une fuite avec une partie du corps Utilisez toujours le prot ge embout de la buse Ne pulv risez pas sans que le prot ge embout de la buse ne Soit install Utilisez exclusivement un embout de buse sp cifi par le fabricant Prenez garde quand vous nettoyez ou que vous changez les embouts de buse Si l embout se bouche pendant que vous pulv risez verrouillez TOUJOURS la d tente du pistolet arr tez la pompe et lib rez toute la pression avant de r parer ou de nettoyer l embout ou le protecteur ou avant de changer d embout La pression n est pas lib r e par l arr t du moteur La poign e du robinet valve PRIM
86. un lugar bien ventilado y con el motor apagado No fume ni permita que haya llamas ni chispas en la zona de llenado ni en donde se almacena el combustible 7 No llene en exceso el tanque de combustible Despu s de ponerle combustible aseg rese de que la tapa del tanque est cerrada completamente 8 Tenga cuidado de no derramar el combustible Los gases del combustible o el combustible derramado pueden encenderse Si se derrama combustible aseg rese de que la zona est seca antes de encender el motor 9 Nunca utilice el motor en un lugar encerrado o confinado El escape contiene gas de mon xido de carbono venenoso la exposici n a este gas puede causar p rdida del conocimiento y puede conducir a la muerte 10 Elescape se calienta mucho durante su uso y permanece caliente durante un rato despu s de apagar el motor Aseg rese de no tocar el escape cuando est caliente Para evitar quemaduras graves o peligros de incendio deje que el motor se enfr e antes de transportarlo o guardarlo bajo techo 11 Nunca env e ni transporte la unidad con gasolina en el tanque A No utilice este equipo para rociar agua o cido O Titan Tool Inc Todos los derechos reservados Espa ol LL AN Parts Lists and Service Instructions Main Assembly 12000 SV Motor Pump Assembly 6 6900 SF 7 Motor Pump Assembly 8 9 10 11 Hem Part Description Quantity ltem Part
87. used Replace tip Increase pressure Thin material Change nozzle tip Titan Tool Inc All rights reserved 15 A Indique une situation a risque laquelle si elle n est pas vit e peut entrainer des blessures graves voire la mort A A d Pour r duire les risques d incendie ou d explosion de choc lectrique et de blessure vous devez lire et comprendre les directives figurant dans ce manuel Familiarisez vous avec les commandes et l utilisation ad quate de l quipement YA AVERTISSEMENT Pour r duire le 4 d risque d incendie ou d explosion Ne pulv risez pas de mati res inflammables ou combustibles pres d une flamme nue de voyants lumineux ou de sources d ignition telles que des objets chauds cigarettes moteurs mat riel et appareils lectriques Evitez de produire des tincelles en connectant et en d connectant les cordons lectriques Pour les appareils destin s n utiliser que des produits l eau Ne pulv risez pas et ne les nettoyez pas avec des liquides inflammables Exclusivement pour usage avec liquides base d eau Pour les appareils destin s un usage exclusif avec des produits l eau ou des produits min raux de type alcool avec un point d clair minimum de 21 C 70 F Ne pulv risez pas et ne les nettoyez pas avec des liquides ayant un point d clair inf rieur 21 C 70 F Le point d clair est la temp rature laquelle un fluide peut p
88. y area well ventilated Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors Keep pump assembly in well ventilated area Do not spray pump assembly Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paint and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvent manufacture s safety instructions Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors 14 15 A Plastic can cause static sparks Never hang plastic to enclose spray area Do not use plastic drop cloths when spraying flammable material Fire extinguisher equipment shall be present and working WARNING To reduce the risk of skin injection HAZARD Injection injury A high pressure fluid stream produced by this equipment can pierce the skin and underlying tissues leading to a serious injury and possible amputation See a physician immediately
89. y into the top of the inlet valve housing 40 and through the rod housing assembly 35 Hold the valve rod at the wrench flats and place the washer 43 shovel valve plate 44 and shovel valve 45 onto the bottom of the of the valve rod Thread the cap nut 31 onto the valve rod and tighten securely Make sure the o ring 41 is in position and thread the suction tube 46 onto the inlet valve housing 40 Tighten securely Install the shovel valve assembly onto the fluid section by following steps 10 14 in the Reassembling the Fluid Section procedure Servicing the Inlet Valve 1 Remove the shovel valve assembly from the fluid section by following steps 1 5 in the Disassembling the Fluid Section procedure Unscrew the suction tube 46 from the inlet valve housing 40 Remove the four hex head screws 12 and washers 13 that secure the pressure plate 15 to the inlet valve housing 40 NOTE Itis not necessary to remove the center hex screw on the pressure plate Carefully pry the pressure plate 13 off of the inlet valve housing 40 Remove the inlet valve cage 19 pressure spring 20 and inlet valve ball 21 from the inlet valve housing 40 Remove the inlet valve seat 22 and white o ring 17 from the inlet valve housing 40 Inspect the inlet valve seat for wear and replace if necessary Replace the white o ring 17 on the pressure plate 15 Replace the black sealin

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PowrTex™ 6900 SF