Barco - Ilite 6 manuel de services
Contents
1. Image 5 14 2 Release the four corners of the mask Caution The mask of the ILite 6 8 12 series is glued with black silicone on the corners and in the middle Take care not to damage the LED s Image 5 15 3 Peel of the mask completely Note Do not reuse a mask which was glued to the LED board because the mask is deformed after removal Use a new mask for reassembling R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 8 5 Tile disassembling 4 Scratch of gently the remains of the silicone with a small screwdriver and tweezers Image 5 16 32 _ R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 6 Tile reassembling 6 TILE REASSEMBLING About this chapter This chapter contains all the necessary procedures to reassemble the ILite tile Each procedure describes with detailed step by step actions and illustrations how to attach a certain part of the ILite tile Each procedure start with an enumeration of tools required to attach this part The procedures are arranged in an assembling order So start with the procedure in this chapter which explain how to install that part you removed last and continue with the next one until the ILite tile is completely reassembled Pay attention to the warnings cautions notes and tips mentioned in the procedures Overview Installing a new mask Installing a LED module Installing the LED driver e Installing the DIMM PC2. 7 mm nut driver Compressed air How to install the LED driver upon the module base plate 1 Gently place the LED driver G in its original position on the module base plate F Tip Caution Image 6 5 2 Fasten the LED driver G with four Torx screws P Ensure there is no dust in the sockets of the board to board connectors Use compressed air to blow out the dust Be careful with the board to board connectors between the LED driver and the LED modules underneath p Y 3 a a After that all four LED drivers are installed upon the module base plate you can proceed with installing the controller unit R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 87 38 6 Tile reassembling 6 4 Installing the DIMM PC CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge CX use static control precautions in servicing this eguipment Field service or maintenance personnel should be properly grounded before servicing Wear an ESD wristlet when servicing this equipment The use of antistatic gloves is recommended Necessary tools No tools How to install the DIMM PC on the controller unit 1 Insert the DIMM PC into the socket on the controller unit as illustrated Tip Ensure there is no dust i
3. Installing the controller unit Installing the fan Installing the power unit Installing the power assembly Installing the handles of the cover Installing the cover Installing the re sync unit R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 zzz o 88 6 Tile reassembling 6 1 Installing a new mask CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge use static control precautions in servicing this equipment Field service or maintenance personnel should be properly grounded before servicing Wear an ESD wristlet when servicing this equipment The use of antistatic gloves is recommended or Necessary tools Phillips screwdriver H1 Necessary parts Appropriate mask Syringe with silicone e Syringe plastic needle Tissue How to install a new mask upon a LED module 1 Is this a LED module from an ILite 10 tile If yes skip step 2 and 3 Note The mask of an ILite 10 module is not glued with silicone but fastened with four screws If no proceed with step 2 2 Replace the stop of the syringe with a plastic needle 3 Put some silicone on the LED module One stripe of 1 cm in the corners and one stripe of 3 cm in the middle Image 6 1 4 Click a new mask upon the LED module Caution The backside of the mask has four notches in which the head fits of the four screws on front of the LED module These screws are not placed symmetrical S
4. 60 C 4 140 F Brightness 2500 NIT Calibrated Brightness 2000 NIT calibrated at 6500 K mann em e 9 680 m 900 ft Pixel density 1 936 tile 44x44 Refresh rate 400 Hz PAL NTSC minimum Humidity operating 35 85 storage 10 90 Certifications UL CE TUV Class A 72 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 B Specifications B 8 ILite 10 MD specifications Specifications Brightness 2 500 NIT Calibrated Brightness 2 000 NIT Contrast ratio 950 1 500 lux 1 625 1 225 lux Tile dimensions Width 0 448 m Height 0 448 m Depth 0 1495 m Avg Power Consumption 100 W tile Max Power Consumption 400 W tile Temperature range operating 0 C lt gt 40 C storage 20 C lt gt 60 C ECN CI S Video Composite YUV RGB SDI HDSDI Data DVI up to UXGA R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 a 7 B Specifications B 9 ILite 12 specifications Specifications Contrast ratio 950 1 Hor viewing angle Vert viewing angle Power consumption Tile dimensions Temperature range 145 min 50 brightness 145 min 50 brightness maximum 400 W tile average 100 W tile Width 448mm 17 6 Height 448mm 17 6 Depth 149 5mm 5 89 operating 0 40 C 32 104 F storage 20 60 C 4 140 F Brightness 2500 NIT Calibrated Brightness 2000 NIT calibrated at 6500 K mann em e 9 680 m
5. Lite 6ispeeificati0ns see de se Ed A ME AEN RD Ao ae rd RE RE sd 67 B 3 lLit 6 XP Specifications GEREED A Sateen op DEE De OER EE EE AE DE PA ede ER EE 68 Bid lLite 6 MD specifications si neten wees ed axe RADE Red en EE ee BOOR kaa pla Patten let Be Bee BA a oe AUR ee de ee oad oe Bales 69 Bide BE specifications AR AR OR EE ER AR IE RE kaas DOE 70 B 6 lite 8 MD specifications st overons emirs derd dede roeden ede betten tee even EDE EN ae ey gen GER We a NE EE EP ee 71 B 7 gt lEite TO specifications sere tae Ed Se eet Een ee dd acia DR 72 B 8 gt kite 10 MDspeeiti atiOns Ps GR ROSE ENE Sea stint ae eden Sen bp ee eee RE OR De ROES ad sede RE Se OE EG NEER a E 73 B 9 Lite 12 speelficalidnS an EERDER S A ta Mea de ER EE DEERE a E a BEE ON ges eb ged ed 74 B 10 IEite12 MD SpecificatiOnS conc eenen ee Ge EED ER ED DE a a N den EE EE DEE ER 75 INDOX aa EE ER EE OR EE ebb 77 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 QQ a Table of contents Da R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 1 Safety 1 SAFETY About this chapter Read this chapter attentively It contains important information to prevent personal injury while servicing an ILite 6 8 10 12 dis play on site Furthermore it included several cautions to prevent damage to the ILite 6 8 10 12 tile Ensure you understand and follow all the safety guidelines safety instructions and warnings mentioned in this chapter before performing any servicing on the ILite 6 8
6. 35 85 storage 10 90 Certifications UL CE TUV Class A TO R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 B Specifications B 6 ILite 8 MD specifications Specifications Tile dimensions Width 448mm 17 6 Height 448mm 17 6 Depth 127mm 5 Temperature range operating 0 40 C 32 104 F storage 20 60 C 4 140 F Certifications UL CE TUV Class A Source compatibility S Video Composite YUV RGB SDI HDSDI Data DVI up to SXGA Humidity operating 35 85 storage 10 90 Refresh rate 400 Hz PAL NTSC minimum Processing 12 bit color Color 8 bit color Greyscale Power consumption maximum 400 W Tile average 100 W Tile Lifetime 100 000h typical use 45 000h full white half brightness Contrast ratio 950 1 Vert viewing angle 145 min 50 brightness Hor viewing angle 145 min 50 brightness Pixel density 15 680 m 1 458 ft2 3 136 tile 56x56 ee le R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 EE N B Specifications B 7 ILite 10 specifications Specifications Contrast ratio 950 1 Hor viewing angle Vert viewing angle Power consumption Tile dimensions Temperature range 145 min 50 brightness 145 min 50 brightness maximum 400 W tile average 100 W tile Width 448mm 17 6 Height 448mm 17 6 Depth 149 5mm 5 89 operating 0 40 C 32 104 F storage 20
7. How to create a mould and small stick 1 Select a used shader unit with the same pitch as the LED module 2 Cut a mould and small stick out of the shader The mould should have a shape like a comb The spikes of the comb must be separated by the smallest side of the rectangle TE CEC Small side of rectangle Image 7 4 3 Remove the burr and sharpen the points of the spikes by using a small smooth cut file 4 Try out the mould and the stick on the LED board Do not use to much strength to lock the mould with the stick but make the point of the stick thinner with a small file if necessary R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 7 Maintenance 7 6 Replacing a bad LED Preparation First thing that needs to be done is to identify and marking the bad LED s while the ILite tile is operating Than the LED module with the bad LED has to be disassembled from the tile and the mask removed om Never swap a LED module or LED driver or controller from an ILite tile because measurement results of the LED module are stored on the LED driver and controller So these boards are matched to each other during the factory measurement process Even a swap among the LED modules or LED drivers of the same tile is not allowed Neglecting this will result in poor video images displayed on the LED wall The swapped LED modules or LED drivers will become visible as quadrants with different light output Always return the complete ILite
8. LED by using two solder irons to heat up the four pins at the same time Caution Do not use temperatures higher than 350 C R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o D5 7 Maintenance Image 7 5 2 Clean the solder paths Do this using a solder removing wick and flux Note lfa solder path is ripped of it is not possible to mount a new LED This can happen when a LED board is physical damaged specially the corners Image 7 6 3 Place the mould and the new LED on the LED module in such a position that two pins of the new LED are accessible and the new LED has the same orientation as all other mounted LED s Caution Make sure that the new LED is correctly aligned with the same orientation as all other LED s on the LED module Image 7 7 SG R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 7 Maintenance Image 7 8 4 Carefully solder one pin of the new LED Make sure that the new LED stays flat in the right position Image 7 9 5 Remove the mould and solder all other pins of the new LED Image 7 10 6 Apply some flux and finish by heating up every single point The solder must be completely under the LED otherwise you can t mount the mask afterwards R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 a BT 7 Maintenance Image 7 11 7 Place a new mask upon the LED module and reinstall the LED module on its original position in the ILite tile SB R5976865 ILITE 6 8 10 12 DISPLAY
9. LEEN KE AAA Tile dimensions Width 0 448 m Height 0 448 m Depth 0 1495 m Visual Resolution Temperature range operating 0 C lt gt 40 C storage 20 C lt gt 60 C S Video Composite YUV RGB SDI HDSDI Data DVI up to UXGA R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 zz o BI B Specifications B 3 ILite 6 XP specifications 68 Specifications ECT CON Pixel density 25 920 m 241 O ft2 5 184 tile 72x72 Hor viewing angle 145 min 50 brightness Vert viewing angle 145 min 50 brightness Contrast ratio 950 1 5 0009 ul white half brightness Power consumption maximum 400 W tile average 100 W tile Refresh rate 400 Hz PAL NTSC minimum Temperature range operating 0 40 C 32 104 F storage 20 60 C 4 140 F Humidity operating 35 85 storage 10 90 Certifications UL CE TUV Class A Tile dimensions Width 448mm 17 6 Height 448mm 17 6 Depth 149 5mm 5 89 Source compatibility S Video Composite YUV RGB SDI HDSDI Data DVI up to SXGA R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 B Specifications B 4 ILite 6 MD specifications Specifications ECT CON Pixel density 25 920 m 2 41 0 ft2 5 184 tile 72x72 Hor viewing angle 145 min 50 brightness Vert viewing angle 145 min 50 brightness Contrast ratio 950 1 Lifetime 100 000h typical use 45 000h full white half
10. TB R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005
11. received on the left VO port ILite tile is functioning normal data signal and sync are received on the right VO port The power unit of the ILite tile is started but the re sync unit is malfunctioning The power unit of the ILite tile is not started or the resync unit is malfunctioning R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 3 Diagnostic 3 2 Power unit diagnostic Starting up the power unit manually The green status LED on the re sync unit lights up continuous in case the power unit operates normal In case the green status LED doesn t light up doesn t mean by default that the power unit is malfunctioning To determine the cause of a malfunction ILite tile it can be very interesting to exclude the possibility of a bad power unit Normally the power unit receives a START signal from the re sync unit When this signal does not reach the power unit because for example a malfunction re sync unit the power unit does not start up If the power unit starts up manually the cause of the malfunction ILite tile is not located on the power unit Necessary tools Torx T20 for recent version of ILite tile 7mm nut driver for earlier version of ILite tile Necessary parts Jumper link How to start up the power unit manually 1 Remove the ILite cover 2 Place a jumper link upon connector J10 ENABLE TRIAC of the power unit Image 3 2 3 Power up the power unit by reconnecting th
12. stored Tile needs to be re measured in factory Gives warning that LMT saved analog contrast differs from current contrast Displaying the RGB values set for digital contrast These values can be changed between 0 and 255 using the XLite toolset LINK signal sync detected from left and from right No LINK signal sync detected Displaying the fan speed in percents of the internal fan of the ILite tile Displaying firmware version of the re sync unit second line firmware version controller third line and the firmware version of the driver fourth line CO R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 A On screen display messages Unable to read the firmware version of the re sync unit second line Displaying firmware version controller third line and the firmware version of the driver fourth line 12C error occurred while reading the EEPROM on the controller unit 12C error occurred while reading the EEPROM on one of the LED drivers 12C error occurred while reading info on the re sync unit 12C error occurred while reading info on the temperature sensors of the controller unit 12C error occurred while reading info on the temperature sensors of the LED drivers Displaying the start pixel row and end pixel row of the tile in the complete LED wall The origin is always left top of the display Gives warning that LED modules has different serial numbers than the ILite tile Displaying the dir
13. tile to factory for repair and re measurement in case of a malfunction controller or one or more malfunction LED modules or LED drivers WARNING SOLDERING FLUX IF 2005 M Hazardous product Irritating to eyes and skin Always use in a well ventilated area Vapors may cause drowsi ness and dizziness Avoid contact with skin and eyes In case of contact with the eyes rinse immediately with plenty of water and seek medical advise CAUTION SOLDERING FLUX IF 2005 M Hazardous product Highly flammable Always use in a well ventilated area Keep away from sources of ignitions Do not smoke while working with soldering flux Exclusive keep in original container tightly closed at a cool well ventilated and fireproof storage space CAUTION Do not heat up a single pin longer than 3 seconds and do not use temperatures higher than 350 C This is to prevent the LED s from being burned the front will become brown CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge use Static control precautions in servicing this equipment Field service or maintenance personnel should be properly grounded before servicing Wear ESD wrist strap when servicing this equipment Necessary tools Two solder irons with fine tips e Solder removing wick Flux Mould and stick Solder tin Tweezer Necessary parts New LED How to replace a bad LED from a LED module 1 Remove the bad
14. 08 02 2005 A On screen display messages A ON SCREEN DISPLAY MESSAGES General An ILite 6 8 10 12 tile can generate and display several On Screen Display OSD messages regarding parameter statuses of the tile Most of those messages can be displayed on request via the XLite toolset Other OSD messages are automatically displayed in case an error occurred Those error messages are displayed in red Most OSD messages are displayed for a time period of 10 seconds or continuous depending the XLite toolset settings Some are displayed for a time period of 3 seconds and repeated after a time interval of 25 seconds Overview OSD messages R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 __________ HVD A On screen display messages A 1 OSD messages Some of the OSD messages listed below can be displayed on request via the XLite toolset List with OSD messages for ILite 6 8 10 12 tiles Displaying the RGB values set for analog contrast These values are factory pre adjusted Displaying tile address Note that all devices in the data chain has an address number starting with the master digitizer having address 1 The address number increments for all following devices in the data chain Each digitizer fiberlink transmitter fiberlink receiver AEC and all tiles in the data chain are considered as a device with a unique address Calculating the calibration values Calibration process done Wrong measurement values
15. 10 12 display After this chapter additional warnings and cautions are given depending on the servicing procedure Read and follow these warnings and cautions as well Overview Servicing safety instructions R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 QQ TD3 1 Safety 1 1 Servicing safety instructions WARNING Servicing must be done by authorized and qualified technical personnel only which are thor oughly familiar with the product and all of the proper safety checks of this product Personal protection WARNING Ensure you understand and follow all the safety guidelines safety instructions warnings and cautions mentioned in this manual IN WARNING Be aware of suspended loads WARNING Wear a hard hat to reduce the risk of personal injury AN WARNING Be careful while working with heavy loads A WARNING Mind your fingers while working with heavy loads Safety precautions Follow all servicing and safety instructions mentioned in the servicing procedures Unplug the tile AC power cord from the AC power source and wait about 10 minutes before start any servicing to the tile This to allow the capacitors to discharge Some boards contains electrostatically sensitive devices ESD Take the necessary precautions to prevent the incidence of component damage caused by static electricity Do not modify and or replicate any component Barco uses specific materials and manufacturing processes
16. 900 ft Pixel density 1 936 tile 44x44 Refresh rate 400 Hz PAL NTSC minimum Humidity operating 35 85 storage 10 90 Certifications UL CE TUV Class A 74 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 B Specifications B 10 ILite 12 MD specifications Specifications Temperature range operating 0 40 C 32 104 F storage 20 60 C 4 140 F ETT CI Pixel density 6 480 m 602 ft 1 296 tile 36x36 Hor viewing angle 145 min 50 brightness Vert viewing angle 145 min 50 brightness Contrast ratio 950 1 Lifetime 100 000h typical use 45 000h full white half brightness Power consumption maximum 400 W Tile average 100 W Tile Processing 12 bit color Color 8 bit color Greyscale Refresh rate 400 Hz PAL NTSC minimum Humidity operating 35 85 storage 10 90 Source compatibility S Video Composite YUV RGB SDI HDSDI Data DVI up to SXGA Certifications UL CE TUV Class A Tile dimensions Width 448mm 17 6 Height 448mm 17 6 Depth 127mm 5 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o DS B Specifications 16 ee R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 INDEX C Calibration 53 Cleaning 50 51 ILite inside 51 ILite outside 50 Controller 39 Installing 39 Cover 21 46 47 Installing 46 47 Removing 21 Create 54 Mould 54 D Diagnostic 9 11 Power unit 11 Dimensions 66 Tile 66
17. DIMM PC 28 38 Installing 38 Removing 28 Disassembling 19 E Exploded view 6 ILite 6 8 10 12 6 F Fan 40 Installing 40 Fan fail 17 G General 5 H Handle 22 Removing 22 Handles 45 Installing 45 Installing 34 36 40 42 44 47 Controller 39 Cover 46 47 DIMM PC 38 Fan 40 Handles 45 LED driver 37 LED module 36 Mask 34 Power assembly 44 Power unit 42 L LED driver 29 30 37 Installing 37 Removing 29 30 LED module 36 Installing 36 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 Index Maintenance 49 52 Cleaning 50 51 Software update 52 Mask 31 34 Installing 34 Removing 31 N No image 14 16 On display 14 On part of display 15 On tile 16 O OSD messages 59 60 P Power assembly 23 44 Installing 44 Removing 23 Power unit 11 24 26 27 42 Diagnostic 11 Installing 42 Removing 24 26 27 R Re sync unit 20 Removing 20 Reassembling 33 Removing 20 24 26 31 Cover 21 DIMM PC 28 Handle 22 LED driver 29 30 Mask 31 Power assembly 23 Power unit 24 26 27 Re sync unit 20 Replace 55 LED 55 S Safety 3 4 Service kits 7 Servicing 10 11 Diagnostic 10 11 Software 52 Spare parts 7 Specifications 65 67 75 ILite 10 72 ILite 10 MD 73 ILite 12 74 ILite 12 MD 75 ILite 6 67 ILite 6 MD 69 ILite 6XP 68 ILite 8 70 ILite 8 MD 71 T Tile 10 66 Diagnostic 10 Dimensions 66 77 Index Troubleshooting 13 16 On part of display 15 No image 14 16 On tile 16 On display 14
18. Fan fail Troubleshooting check list OSD message displayed repeatedly Check if the fan is connected with the power unit FAN Be sure that the fan is not blocked FAIL Replace the malfunction fan R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 EE N 4 Troubleshooting 7S R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 5 Tile disassembling 9 TILE DISASSEMBLING About this chapter This chapter contains all the necessary procedures to disassemble the ILite 6 8 10 12 tile Each procedure describes with detailed step by step actions and illustrations how to remove a certain part of the ILite tile Each procedure start with an enumeration of tools required to remove this part The procedures are arranged in a disassembling order So always start with the first procedure in this chapter and continue with the next one until the part of the ILite tile which you want to remove is detached from the tile Pay attention to the warnings cautions notes and tips mentioned in the procedures Overview Removing the re sync unit Removing the cover Removing the handles of the cover Removing the power assembly Removing the power unit Removing the fan Removing the controller unit Removing the DIMM PC Removing the LED driver Removing a LED module Removing the mask R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o MY 5 Tile disassembling 5 1 Removing the re sync unit Necessary tools Slot scr
19. Lite 6 8 10 12 display Service manual R5976865 00 08 02 2005 Barco nv Media Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 83 86 E mail media barco com Visit us at the web www barco com Barco nv Events Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 88 24 E mail events barco com Visit us at the web www barco com Printed in Belgium Changes Barco provides this manual as is without warranty of any kind either expressed or implied including but not limited to the implied war ranties or merchantability and fitness for a particular purpose Barco may make improvements and or changes to the product s and or the program s described in this publication at any time without notice This publication could contain technical inaccuracies or typographical errors Changes are periodically made to the information in this publication these changes are incorporated in new editions of this publication Copyright All rights reserved No part of this document may be copied reproduced or translated It shall not otherwise be recorded transmitted or stored in a retrieval system without the prior written consent of Barco Federal Communications Commission FCC Statement This equipment has been tested and found to comply with the limits for a class A digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasona
20. agnose in case of a malfunction LED wall Furthermore you will find the procedure to start up the power unit manually With this procedure you can check the good working condition of the power unit Overview ILite tile diagnostic Power unit diagnostic R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 3 Diagnostic 3 1 ILite tile diagnostic Status LED s re sync unit The re sync unit of the ILite tile is provided with tree status LED s One green and two red LED s The LED s are horizontally mounted with the green LED in the middle The green LED light up indicating the SMPS is started and the re sync unit is operating normally The red LED s indicate the status of the sync pulses and the incoming data signal 6090 Left red LED A Green LED B Right red LED C SOE Image 3 1 A Left red LED B Green LED C Right red LED Left red Green LED Right red Diagnostic LED LED Flashing ON OFF ILite tile receives start up signal on the left VO port but no sync is present on the data signal Flashing ILite tile receives start up signal on the right I O port but no sync is present on the data signal Flashing es Flashing ILite tile receives no start up signal and no sync is present ILite tile is functioning normal data signal and sync are
21. antistatic gloves is recommended Before you can remove a LED module from the module base plate you have to remove the matching LED driver first During operation the LED modules heat up causing a little expansion Because of this the LED modules fit tightly together Therefor it is recommended to let the ILite tile cool down after operation before removing a LED module Necessary tools Torx T10 How to remove a LED module from the module base plate 1 Release the four screws Q which fasten the LED module E to the module base plate F Caution Take care that the LED module doesn t drop out of the module base plate m ee A Image 5 13 2 Gently remove the LED module E from the module base plate F Caution Do not damage the shaders of one of the neighbor
22. autions to prevent damage to the LED s Vacuum the ventilation grid at the rear of the ILite tile Tip Use a soft brush nozzle to avoid scratches Caution Do not use the vacuum cleaner to clean the display side LED s Because of ESD reason Clean the housing of the ILite display with a damp cloth Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution Always clean all tiles of the LED wall to avoid brightness differences between cleaned and uncleaned tiles It s recommended to vacuum the ventilation grid at the rear of the ILite tile at regular intervals Use therefor a GE 50 vacuum cleaner with a soft brush nozzle R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 7 Maintenance 7 2 Cleaning the inside of the ILite tile Necessary tools Torx T20 Nut driver 7 mm Compressed air How to clean the inside of the ILite display 1 2 Remove the cover of the ILite tile Unplug the wire unit of the fan Caution Always disconnect the wire unit of the fan before starting to blow out the dust Otherwise the fan may act as a generator and induces high current which can cause damage to the power supply unit Image 7 1 3 4 5 6 7 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 a 91 Remove the power assembly power unit power support plate fan It s not necessary to disassemble the power unit and the fan from the power support plate Blow out the dust from
23. be upgraded only factory programmable New releases of flash software are available on the Partner Zone of the Barco web site www barco com Refer to the user guide of the XLite toolset for instructions on reading out the version of flash software and for uploading new versions R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 7 Maintenance 7 4 Color calibration Color calibration of an ILite display To achieve color uniformity among all tiles of the same display the tiles has to be color calibrated This is done in factory but due to service intervention like replacing ILite tiles in the display it s recommended to re calibrate the ILite 6 8 10 12 display on site Refer to the user guide of the XLite toolset for more info about color calibration and calibration instructions R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o D53 7 Maintenance 7 5 Creating a mould and small stick 54 Why creating a mould and small stick While replacing a LED on a LED module the use of a mould and small stick is recommended to facilitate the positioning of the new LED upon the LED module This mould ensures that the new LED is perfectly aligned with the other LED s on the LED module The small stick fasten the mould between the LED s on the LED module Both parts mould and small stick can be created out of the removed mask from the LED module Necessary tools Side cutter Small smooth cut file Necessary parts Shader unit
24. ble protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area may cause harmful interference in which case the user will be responsible for correcting any interference Guarantee and Compensation Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee On receipt the purchaser must immediately inspect all delivered goods for damage incurred during transport as well as for material and manufacturing faults Barco must be informed immediately in writing of any complaints The period of guarantee begins on the date of transfer of risks in the case of special systems and software on the date of commissioning at latest 30 days after the transfer of risks In the event of justified notice of compliant Barco can repair the fault or provide a replacement at its own discretion within an appropriate period If this measure proves to be impossible or unsuccessful the purchaser can demand a reduction in the purchase price or cancellation of the contract All other claims in particular those relating to compensation for direct or indirect damage and also damage attributed to the operation of software as well as to othe
25. brightness Power consumption maximum 400 W Tile average 100 W Tile Processing 14 bit color Color 8 bit color Greyscale Refresh rate 400 Hz PAL NTSC minimum Temperature range operating 0 40 C 32 104 F storage 20 60 C 4 140 F Humidity operating 35 85 storage 10 90 Source compatibility S Video Composite YUV RGB SDI HDSDI Data DVI up to SXGA Certifications UL CE TUV Class A Tile dimensions Width 448mm 17 6 Height 448mm 17 6 Depth 127mm 5 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o 0 B Specifications B 5 ILite 8 specifications Specifications Contrast ratio 950 1 13 Kg 28 7 Ibs Hor viewing angle 145 min 50 brightness Vert viewing angle 145 min 50 brightness Power consumption maximum 400 W tile average 100 W tile Tile dimensions Width 448mm 17 6 Height 448mm 17 6 Depth 149 5mm 5 89 Brightness 2500 NIT Calibrated Brightness 2000 NIT calibrated at 6500 K Temperature range operating 0 40 C 32 104 F storage 20 60 C 4 140 F Lifetime 45 000h full white half brightness Processing 12 bit color Color Source compatibility S Video Composite YUV RGB SDI HDSDI Data DVI up to SXGA LED configuration 3 in 1 SMD Pixel density 15 680 m 1 458 ft2 3 136 tile 56x56 Colors 68 7 billion Refresh rate 400 Hz PAL NTSC minimum Humidity operating
26. display Al WARNING ISOPROPANOL ALCOHOL 200 661 7 Hazardous product Irritating to eyes and skin Always use in a well ventilated area Vapors may cause drowsi ness and dizziness Avoid contact with skin and eyes In case of contact with the eyes rinse immediately with plenty of water and seek medical advise AN CAUTION ISOPROPANOL ALCOHOL 200 661 7 Hazardous product Lightly flammable Always use in a well ventilated area Keep away from sources of ignitions Do not smoke while working with isopropanol Exclusive keep in original container tightly closed at a cool well ventilated and fireproof storage space CAUTION LED components used in ILite devices are ESD Electro Static Discharge sensitive Take the nec essary precautions to prevent damage to the LED s Necessary tools Compressed air Isopropanol alcohol Damp antistatic cloth Vacuum cleaner Mild detergent solution How to clean the outside of the ILite display 1 2 3 Switch of the ILite display Blow away the dust from the display side LED s with compressed air Clean the display side LED s with a damp antistatic cloth It s recommend to use isopropanol alcohol as a solvent for cleaning the LED s Warning Ensure that the area is well ventilated No smoking is allowed while working with isopropanol alcohol Caution LED components used in ILite devices are ESD Electro Static Discharge sensitive Take the necessary prec
27. e power cord Ensure the power source is energized 4 Determine the good or bad operation of the power unit In case the fan starts turning continuously indicates that the power unit function normally Ensure that the wire unit of the fan is plugged in 5 Unplug the power cord from the power unit 6 Remove the jumper link from connector J10 Caution Never install an ILite tile permanently with a jumper link on connector J10 7 Reinstall the ILite cover R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 11 3 Diagnostic 22 _AAA_ A _ _ A R597 6865 ILITE 6 8 10 12 DISPLAY 08 02 2005 4 Troubleshooting 4 TROUBLESHOOTING About this chapter In this chapter you will find several troubleshooting check lists each time based on a certain phenomenon of the ILite display or tile For every situation a solution is given Always start with the first row of the troubleshooting check list and continue with the next row until the problem is solved Contact Barco in case the problem remains after Overview No image on ILite display No image on part of ILite display No image on ILite tile Fan fail R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 EE 18 4 Troubleshooting 4 1 No image on ILite display Troubleshooting check list ILite tiles are not energized Check if the power source is energized Check if the power cord is well connected between the power source and the LED wall Check the power di
28. e sync unit of the last active tile If the problem remains place the old re sync unit back on the last active tile and replace the re sync unit of the first inactive tile in the data path Check if all circuit breakers of the power box are switched on Check the power connection between the power box and the first tile in the power branch of this inactive banner of tiles Check the power cable between the last active and the first inactive tile is not damaged If so replace the power cable 15 4 Troubleshooting 4 3 No image on ILite tile Troubleshooting check list One red status LED on the re sync The power unit doesn t receive the START signal from the re sync unit or the power unit lights up but the green LED in unit is defect Remove the tile cover and try to start up the power unit manually see the middle does not Power unit diagnostic page 11 If successful replace the re sync unit otherwise replace the defect power unit The status LED s of the re sync unit Re sync unit and power unit are operating normally The cause of the problem is indicate an normal operation of the probably located on the controller unit Try to update the software of the ILite tile using tile but no content appears on the tile the XLite toolset If the problem remains replace the ILite tile and send it back to factory for repair 16 _ _ _ R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 4 Troubleshooting 4 4
29. ection of LINK signal sync and DATA signal video content The arrow can point to the left or to the right Displaying the direction of LINK signal sync and DATA signal video content The arrow can point to the left or to the right Dual path detected Displaying the direction of LINK signal sync The arrow can point to the left or to the right No data detected Displaying the direction of LINK signal sync The arrow can point to the left or to the right Data detected from left and from right R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o SI A On screen display messages Meas Nr 17 NO RESYN FOUND PWM PEAK 367 RE 62 Displaying detected measurement system 12C error while reading status re sync unit or re sync unit does not support this feature older re sync units Displaying the PWM value of the tile All tiles in the LED wall must have the same PWM value Unsuccessful soft update detected Old software will be restored Displaying the current RS232 speed which value is set to 19200 baud Displaying the current RS232 speed which value is set to 38400 baud Displaying the current RS232 speed which value is set to 57600 baud Displaying the current RS232 speed which value is set to 115 kilo baud Displaying the total run time of the tile in hours Run time exceeds 99 999 hours Buy a new Barco LED wall 12C error occurred while reading the to
30. eo signal with black content is Apply another video signal to the selected input slot or select another input slot that applied to the selected input slot of does not contain black content the Digitizer LED wall receives no data signal Check all data connections between Digitizer and LED wall from Digitizer Malfunction re sync unit of the first Replace the re sync unit of the first tile in the LED wall tile in the LED wall Malfunction digitizer Replace the Digitizer 1 EE R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 4 Troubleshooting 4 2 No image on part of ILite display Troubleshooting check list No image on one half of the ILite display The data path is somewhere interrupted causing this problem Either a part of the upper or lower half of the display is inactive depending on how the data cabling was realized Vertical banner without content on the ILite display A column or a part of a column of tiles is not energized R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 Check if the data cable between the last active and the first inactive tile in the data path is not damaged If so replace the data cable Check if the data cable between the last active and the first inactive tile in the data path is well connected with the re sync unit Ensure to fasten the thumbscrews of the data cable Ensure that the re sync unit of the last active and the first inactive tile is properly attached to the tile Replace the r
31. equipment The use of antistatic gloves is recommended Before you can remove the LED driver from the module base plate you have to remove the controller unit from the ILite tile first Necessary tools Torx T20 7mm nut driver How to remove the LED driver from the module base plate 1 Release the four screws P of the LED driver G you want to remove from the module base plate F Pa N Image 5 12 2 Remove the LED driver G from the module base plate F Caution Be careful with the board to board connectors between the LED driver and the LED modules underneath Tip Mark the original position of the LED driver in the module base plate with a unique sign and place the same sign upon the LED driver This will prevent an accidental swap of LED drivers in case you removed more than one LED driver from the module base plate R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o DY 5 Tile disassembling 5 10 Removing a LED module CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge use Static control precautions in servicing this equipment Field service or maintenance personnel should D be properly grounded before servicing Wear an ESD wristlet when servicing this equipment The use of
32. er unit J to the power support plate 1 One screw in each corner of the power unit Note The screw in the bottom left corner nearby the power socket of the power unit contains a toothed lock washer O Do not lose this washer You will need it when you reinstall the power unit This lock washer ensures a good grounding between the power unit and the rest of the tile Image 5 6 If no release the seven screws P which attach the power unit to the power support plate and the module base plate Three at the left side three at the right side and one at the bottom side of the power unit Caution CAUTION Be careful with the board to board connectors between the power unit and the controller unit underneath R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 5 Tile disassembling Image 5 7 Note The screw in the bottom left corner nearby the power socket of the power unit contains a toothed lock washer O Do not lose this washer You will need it when you reinstall the power unit This lock washer ensures a good grounding between the power unit and the rest of the tile 3 Remove the power unit from the power support plate R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o S 25 5 Tile disassembling 5 6 Removing the fan 26 Before you can remove the fan from the power support plate you have to remove the power assembly from the ILite tile first Necessary tools Phillips
33. ewdriver 100 x 4 mm How to remove the re sync unit 1 Release the two captive screws of the re sync unit M using a slot screwdriver Image 5 1 2 Pull out the re sync unit Caution Be careful with the board to board connectors between the re sync unit and the controller unit underneath The data cables connected with the re sync unit may stay connected while removing the re sync unit to per form a hot swap of the ILite tile 20 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 5 Tile disassembling 5 2 Removing the cover It s not necessary to remove the re sync unit first The re sync unit is attached to the cover and comes off with the cover Necessary tools Torx T20 7 mm nut driver How to remove the cover 1 Release the six screws P of the ILite cover L one in each corner and one under each handle Image 5 2 2 Remove the cover from the rest of the tile L R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 zz o 21 5 Tile disassembling 5 3 Removing the handles of the cover Before you can remove the handles of the cover you have to remove the cover from the ILite tile first Necessary tools Torx T20 7 mm nut driver How to remove the handle of the cover 1 Release the four screws P which attach the handle N to the cover L Ima
34. ge 5 3 2 Remove the handle N 22 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 5 Tile disassembling 5 4 Removing the power assembly The power unit and fan mounted upon the power support plate forms the power assembly Before you can remove the power assembly you have to remove the cover from the ILite tile first Necessary tools Torx T20 7 mm nut driver How to remove the power assembly from the ILite tile 1 Release the eight screws P which attach the power assembly 1 to the rest of the ILite tile F Three screws on the power supply unit one above the fan two left on the support plate and two right on the support plate Image 5 4 2 Remove the power assembly out of the ILite tile Caution Be careful with the board to board connectors between the power unit and the controller unit underneath R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o 23 5 Tile disassembling 5 5 Removing the power unit 24 The power unit can be removed without removing the power assembly out of the ILite tile Only the tile cover has to be removed first Necessary tools Torx T20 7 mm nut driver How to remove the power unit from the power support plate 1 Disconnect the wire unit of the fan from the power unit Image 5 5 2 Is the power assembly removed from the ILite tile If yes release the four screws P which attach the pow
35. hile the plate is either mounted or not mounted inside the tile Necessary tools Torx T20 7 mm nut driver How to install the power unit upon the power support plate 1 Place the power unit J upon the power support plate 1 as illustrated The power socket must be in the lower right corner 2 Is the power support plate mounted upon the module base plate F If yes fasten the power unit with seven screws P to the power support plate and the module base plate F Caution CAUTION The screw in the lower right corner nearby the power socket must contains a toothed lock washer O This lock washer ensures a good grounding between the power unit and the rest of the tile Caution CAUTION Be careful with the board to board connectors between the power unit and the controller unit underneath Image 6 11 If no fasten the power unit with four screws P to the power support plate 1 One screw in every corner eee R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 Image 6 12 3 Is the fan already attached to the power support plate 6 Tile reassembling If yes plug the wire unit of the fan into the socket on the power unit Ensure to guide the wire unit through the two cable holders on the support plate see illustration Image 6 13 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 43 6 Tile reassembling 6 8 Installing the power assembly 44 En
36. ice kits R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 zz 5 2 General 2 1 Exploded view of an ILite tile Exploded view Image 2 1 Ref Description A ILite mask B ILite LED board C ILite LED board insulation sheet D ILite LED board heat sink E ILite LED modules 4 x 4 Assembly of mask LED board insulation sheet and heat sink F ILite module base plate G ILite LED driver H ILite controller ILite power support plate J ILite power unit K ILite fan L ILite cover M ILite re sync unit A small DIMM PC is plugged into a socket on the controller This DIMM PC is not visible in the above illustra tion a R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 2 2 Spare parts and service kits 2 General Common spare parts for all ILite tiles The fan the power unit the re sync unit and the handles are for all ILite 6 8 10 12 tiles the same Discription Fan Fan power support plate Power unit Power unit fan power support plate Re sync unit Left handle Right handle LED repair kits and spare parts of an ILite tile Tile LED repair kit Mask ILite 6 R9851620 R817613 ILite 6 XP R9851620 R817613 ILite 6 MD R9852870 R817613 ILite 8 R9851621 R817612 ILite 8 MD R9852880 R817612 ILite 8 LD R9852880 R817612 ILite 10 R9851622 R817614 ILite 10 MD R9852890 R817614 ILite 10 LD R9852890 R817614 ILite 12 R817619 ILite 12 MD R9852900 R817619 Ar
37. in order to achieve part strength No other parts then Barco parts are allowed Additional on site servicing safety precautions Fence off a restricted area of at least 3 meters around the LED wall using an eye catching fence and KEEP OUT signs This to prevent unauthorized persons coming near the LED wall during servicing Inspect the complete LED wall for security wear deformation corrosion and any other circumstances that may effect the load handling capability of the part Do not modify and or replicate any component Barco uses specific materials and manufacturing processes in order to achieve part strength No other parts than Barco parts are allowed Both hands must be free for servicing ILite 6 8 10 12 tiles in a LED wall Therefore the use of a ladder to access a tile is forbidden Only the use of a scaffold or a Z lift is allowed Do not use the stacker system of the LED wall to climb into the ILite 6 8 10 12 display Always use a scaffold or Z lift to perform any servicing or repairing to the display R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 2 General 2 GENERAL Every reference to ILite or ILite 6 8 10 12 in this manual includes also the derived products like XP MD and LD About this chapter This chapter gives an overview of all the parts inside an ILite tile Furthermore a list with the part numbers and service kits is given Overview Exploded view of an ILite tile e Spare parts and serv
38. ing LED modules Tip Mark the original position of the LED module in the module base plate with a unique sign and place the same sign upon the LED module This will prevent an accidental swap of LED modules in case you removed more than one LED module from the module base plate Plug the LED driver temporally back upon the remaining LED modules after removing a LED module to prevent that dust comes in the board to board connectors of the LED modules 30 _ o o _ _ __ __ _ _ lt caa AAARD976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 5 Tile disassembling 5 11 Removing the mask CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge use Static control precautions in servicing this equipment Field service or maintenance personnel should be properly grounded before servicing Wear an ESD wristlet when servicing this eguipment The use of antistatic gloves is recommended Before you can remove the mask from the LED module you have to remove the LED module from the module base plate first Necessary tools Phillips screwdriver H1 Small screwdriver Tweezers How to remove the mask from a LED module 1 Is this a LED module from an ILite 10 tile If yes release the four screws on the back of the LED module using a Phillips screwdriver BBB BER BEB ee a a
39. m nut driver How to install the cover 1 Place the cover L upon the tile F Image 6 16 2 Fasten the cover with six screws P One screw in each corner and one under each handle 2 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 6 Tile reassembling 6 11 Installing the re sync unit Necessary tools Slot screwdriver 100 x 4 mm How to install the re sync unit on the ILite tile 1 Place the re sync unit M into position Caution Be careful with the board to board connectors between the re sync unit and the controller unit underneath Image 6 17 2 Fasten the two captive screws of the re sync unit M using a slot screwdriver R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 nmmn MM 6 Tile reassembling 48 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 7 Maintenance 7 MAINTENANCE About this chapter This chapter contains maintenance information about the ILite tile Some of the procedures e g software updates and calibration refer to the manual of the XLite toolset Overview e Cleaning the outside of the ILite display e Cleaning the inside of the ILite tile e Software update Color calibration Creating a mould and small stick Replacing a bad LED R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 zz o 9 9 929249 7 Maintenance TA Cleaning the outside of the ILite
40. n eten eener teat eden ann 40 6 7 uInstalling the power a ad ER ee es ee Ge Ee tame ee te la ee 42 6 8 Installing the power assembly snare cc BEE RR renee ende dude dee eng WE ee GER Mak ee Ee BAR Re RE Ee DE Ned Op aid deeb Bee 44 6 9 Installingtne handles of the Covers 411 42 sunt taa nes dag SE ta Aa ret eens 45 6 10 Installing the Cover RE EE EE SE DE EE be EE ER a cade ee A LA en GE RA VALEL rd 46 6 11 Installing the ressyne Unit sie i genen Ge ee RD ter t ttama SEL beg RR ede dln inder le 47 1 Maintenance EER ede IE n A ct ele ala are dee dane eke a 49 Lar Cleaning the outside of the Ikite display eie EE EWER EE RE RE eenden sa ge DEE A ede ode aa de PP LLE 50 7 2 Cleaningthe inside of tielLite til is vo ER tent BEA ERA NEE ele nee Bede BERE eis hi dae AE Sk 51 1 3 Software updates A A De GEED ER ch BEE ER cad eternet ADE ES nare EE eene 52 7 4 Color Cal re MEE WES DE DE ER E tants EG DES ES DE ED EE ad ne EG De ee aah ra BEG DE De EER Ed 53 LO Greatind a mould and smallstiek Ans a oy mene tex veces ae tender eneen teens a an reren eee a onde EE Ee nae 54 1 6 Replacing bad CED is EER ede sl se PER DE paak da ia ER Be AE ee ee A OR A gs en ova se eed 55 A On Screen display messages EE EER EE EER EE ceed o Sena eels 59 AN OSD MESSADSSS EE erin edere ERG EE kest a genta RD enden on are dead EE EDE DE EE OE 60 Bx Specifications is ett EE GED RE OER idad 65 IE EE de RS DE OE EE RE EE ED WE EE ven bide dert GP Me 66 B 2
41. n the controller unit H with six Torx screws P After the controller unit is installed you can proceed with installing the power assembly R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o SS 6 Tile reassembling 6 6 Installing the fan The power support plate has to be detached from the tile before you can install the fan Necessary tools Phillips screwdriver H2 Necessary parts Four cross head cutting screws 3 x 16 mm Four small rubber grommets How to install the fan upon the power support plate 1 Check if the mounting holes for the fan on the power support plate 1 are provided with buffing grommets S If not insert the grommets as illustrated Image 6 8 2 Place the fan K upon the power support plate 1 with the engine at the right side as illustrated Image 6 9 3 Fasten the fan with four cross head cutting screws T 4 Is the power unit already attached to the power support plate If yes plug the wire unit of the fan into the socket on the power unit Ensure to guide the wire unit through the two cable holders on the support plate see illustration 40 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 6 Tile reassembling Image 6 10 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 41 6 Tile reassembling 6 7 Installing the power unit 42 The power unit can be mounted upon the power support plate w
42. n the sockets on the controller unit Use compressed air to blow out the dust waa Brjuog Lu a ind mk 5 gt 7 4 N y Image 6 6 2 Press down the DIMM PC R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 6 Tile reassembling 6 5 Installing the controller unit CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge use static control precautions in servicing this equipment Field service or maintenance personnel should be properly grounded before servicing Wear an ESD wristlet when servicing this equipment The use of antistatic gloves is recommended Ensure that all four LED drivers are installed before installing the controller unit Necessary tools Torx T20 7mm nut driver ox How to install the controller unit upon the module base plate 1 Gently place the controller unit H upon the LED drivers inside the module base plate F as illustrated Ensure the board to board connectors between the LED drivers and the controller unit are well connected Tip Ensure there is no dust in the sockets of the board to board connectors Use compressed air to blow out the dust Caution Be careful with the board to board connectors between the controller unit and the LED drivers underneath H P Pi SG e had ad so Image 6 7 2 Faste
43. o ensure to position the mask correctly upon the head of these screws 5 Is this a LED module from an ILite 10 tile If yes fasten the mask with four screws 3h E R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 Image 6 2 If no wipe of the surplus of silicone on the LED s Image 6 3 6 Tile reassembling Reinstall the LED module and place the tile on a flat clean surface for at least 24 hours to harden the silicone Screen side facing the surface R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 35 6 Tile reassembling 6 2 Installing a LED module CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge i use static control precaution
44. r services provided by Barco being a component of the system or independent service will be deemed invalid provided the damage is not proven to be attributed to the absence of properties guaranteed in writing or due to the intent or gross negligence or part of Barco If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco or if the goods are handled incorrectly in particular if the systems are commissioned operated incorrectly or if after the transfer of risks the goods are subject to influences not agreed upon in the contract all guarantee claims of the purchaser will be rendered invalid Not included in the guarantee coverage are system failures which are attributed to programs or special electronic circuitry provided by the purchaser e g interfaces Normal wear as well as normal maintenance are not subject to the guarantee provided by Barco either The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by the customer Trademarks Brand and product names mentioned in this manual may be trademarks registered trademarks or copyrights of their respective holders All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for the products or their manufactures Table of contents TABLE OF CONTENTS SA AE ese EE EO EE OE EO OE AE N 3 11 Servicing safety in
45. rx screws Q Caution Take care that the LED module doesn t drop out of the module base plate Once all LED modules are attached to the module base plate you can proceed with installing the LED drivers upon the module base plate 36 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 6 Tile reassembling 6 3 Installing the LED driver or CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge use static control precautions in servicing this equipment Field service or maintenance personnel should be properly grounded before servicing Wear an ESD wristlet when servicing this equipment The use of antistatic gloves is recommended Never swap a LED module or LED driver or controller from an ILite tile because measurement results of the LED module are stored on the LED driver and controller So these boards are matched to each other during the factory measurement process Even a swap among the LED modules or LED drivers of the same tile is not allowed Neglecting this will result in poor video images displayed on the LED wall The swapped LED modules or LED drivers will become visible as quadrants with different light output Always return the complete ILite tile to factory for repair and re measurement in case of a malfunction controller or one or more malfunction LED modules or LED drivers Ensure that all LED modules are installed before installing the LED drivers Necessary tools Torx T20
46. s in servicing this eguipment Field service or maintenance personnel should SY be properly grounded before servicing Wear an ESD wristlet when servicing this equipment The use of antistatic gloves is recommended Never swap a LED module or LED driver or controller from an ILite tile because measurement results of the LED module are stored on the LED driver and controller So these boards are matched to each other during the factory measurement process Even a swap among the LED modules or LED drivers of the same tile is not allowed Neglecting this will result in poor video images displayed on the LED wall The swapped LED modules or LED drivers will become visible as quadrants with different light output Always return the complete ILite tile to factory for repair and re measurement in case of a malfunction controller or one or more malfunction LED modules or LED drivers Necessary tools Torx T10 How to install a LED module upon a module base plate 1 Gently place the LED module E on its place on the module base plate F Ensure to orientate the LED module correctly so the board to board connector on the back of the LED module fits into the opening on the module base plate Caution Do not damage the shader of the LED module s while pushing the LED module into position Caution Ensure that the original LED module is placed on its original location of the module base plate Never swap LED modules Image 6 4 2 Fasten the LED module with four To
47. screwdriver H2 How to remove the fan from the power support plate 1 Disconnect the wire unit of the fan from the power unit and release the fan from the cable holders on the power support plate see white arrows on the illustration below Image 5 8 2 Release the four screws T which attach the fan K to the power support plate I Use a Phillips screwdriver type H2 19 Image 5 9 3 Remove the fan K from the power support plate 1 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 5 Tile disassembling 5 7 Removing the controller unit CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge use Static control precautions in servicing this equipment Field service or maintenance personnel should SY be properly grounded before servicing Wear an ESD wristlet when servicing this equipment The use of antistatic gloves is recommended Before you can remove the controller unit from the module base plate you have to remove the power assembly from the ILite tile first Necessary tools Torx T20 7mm nut driver How to remove the controller unit from the module base plate 1 Release the six screws P which attach the controller unit H to the module base plate F H P Pi e e ki ad so Image 5 10 2 Remove
48. splay messages 64 E _AKAKAAAAAAIIRD9768651ILITE 6 8 10 12 DISPLAY 08 02 2005 B Specifications B SPECIFICATIONS About this chapter This chapter contains a list with the specifications of the ILite 6 8 10 12 tile and a technical drawing with most of the external dimen sions of the tile Overview e ILite tile dimensions ILite 6 specifications ILite 6 XP specifications ILite 6 MD specifications ILite 8 specifications ILite 8 MD specifications ILite 10 specifications ILite 10 MD specifications ILite 12 specifications ILite 12 MD specifications R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 zz o 66 B Specifications B 1 66 ILite tile dimensions Dimensions 448 Image B 1 Dimensions given in millimeters 101 9 Uy 25 430 5 1 M6 max 15mm deep 132 116 R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 B Specifications B 2 ILite 6 specifications Specifications Contrast ratio 950 1 500 lux 1 625 1 225 lux ET KAA
49. stribution network of the ILite display system Digitizer is not energized Check if the power cord of the digitizer is connected with the power source Check if the main switch at the rear of the digitizer is switched on Fiberlink Transmitter is not energized Check if the power cord of the Fiberlink Transmitter is connected with the power source Check if the main switch at the rear of the Fiberlink Transmitter is switched on Fiberlink Receiver is not energized Check if the power cord of the Fiberlink Transmitter is connected with the power source Wrong digitizer settings in Ensure the Output selection of the digitizer is set to Barco LED Wall XLite toolset Ensure that Start system LED wall is set to ON Check if Alfa Blending is not set to 255 but lower Check if Color Key is set to OFF Check if the correct type of input slot is selected in the XLite toolset e g S Video instead of Video or verse versa Wrong digitizer timings set in See user guide of the XLite toolset to determine the correct timings or use the wizard XLite toolset in the XLite toolset program Error message on LCD status display See installation manual of the Fiberlink Transmitter to resolve the problem f the Fiberlink Transmitter RE ASEE Note that the message RX TX MISMATCHED OK is not an error This message indicates that the Fiberlink Transmitter and Receiver are not mismatched A vid
50. struictiOnS sis EER BEE EER a ERWEE BE De ahta EE BEDE ER a GER os eb EE Ge ES De pease 4 2 ee AE RE EE EE RA eee ios 5 2 1 Exploded view of am Lite tiles tas RE RE ti DE tad ces Anas EER eds end dha RS VR Re q bed ede 6 2 2 Spare paris and servi e kit iss MAER aande a A AA vat dennen eed DE N ER ER MES Me ed ed 7 3 BI Ve y Le 1e LE RE N EE EE ee 9 3 letette diagnostic tet sr ne er de ER SE ER dea aa RR ERROR Gee RE Ee eg ea LA Be dee a EE Re ld 10 3 2 Powef unitdiagnosti torsen tanende lo eend Lida kalnas lna neh pia AA led BERG 11 A Troubleshooting Ee EE EE EE EES EE SE irte kai Ee ies 13 4 17 No image on lLit display erin EER ED Re ai EE kar onzent v SEE RE baw DA Re VR ER ee AAA AE Ge A ENE aie 14 4 2 Noimage onpart of ILite display si HERRIE E heute DNE OE oe HE DE RE DE aha BE er weds wr Ee ede Og De bie eas sade Meg ber de 15 4 8 No ifmiage omllitetile SE EE EE cuales oe Ed GE mennen nde er GERRIE SE SR an ine on Bend ee 16 AA EE GE ahi oe ONE OR OE OR EE EE OG Ed Ee OE des 17 5 Tile disassemblings iis daik eben Dee ee ES EE EE mat e EE EE EER EE GE ee id ene EE SE DE RE ee De gie 19 5 13 Removing ithe ressyne Uit se dosha cad A EE ES EER OE da aatal ES amie EN a ER EE EE aes 20 5 2 Removing the Covens a eiee REE net ie EO ER EE GE AE ER Ee AG EE OR dana sade te Deenen cy aA sade enne 21 5 3 Removing ihe hanidles of the Cover ont EE EE cen neice RE EE ee ER ge i de cde DER ee died ed Seed 22 54 Removingdhie po
51. sure that the controller unit is installed before installing the power assembly Necessary tools Torx T20 7 mm nut driver How to install the power assembly upon the module base plate 1 Place the power assembly 1 upon the module base plate F The fan must be at the top of the tile Caution Be careful with the board to board connectors between the power unit and the controller unit underneath Image 6 14 2 Fasten the power assembly 1 with eight screws P to the module base plate Two screws at the left of the support plate two at the right one at the top and tree on the power unit R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 6 Tile reassembling 6 9 Installing the handles of the cover The cover has to be removed from the tile before you can install a new handle Necessary tools Torx T20 7 mm nut driver How to install a handle on the cover 1 Place the handle N into position upon the cover L See illustration Note The left and right handle of the cover are different Image 6 15 2 Fasten the handle N with four screws R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 45 6 Tile reassembling 6 10 Installing the cover Ensure that the power unit and fan are installed correctly The wire unit of the fan must be plugged into the socket on the power unit Necessary tools Torx T20 7 m
52. t no B3618031D B5571981K B557198 B557198K R7635041K R724432 R724433 DIM PC R764529 R764532 R764624 R764529 R764625 R764625 R764529 R764625 R764625 R764523 R764667 Cover R817631 R817631 R817637 R817631 R817637 R817638 R817631 R817637 R817638 R817631 R817637 Each LED repair kit contains next to the LED s also masks with the same pitch of the tiles wherefore the kit was designed for LED module are stored on the LED driver and controller So these boards are matched to each other during Never swap a LED module or LED driver or controller from an ILite tile because measurement results of the the factory measurement process Even a swap among the LED modules or LED drivers of the same tile is not allowed Neglecting this will result in poor video images displayed on the LED wall The swapped LED modules or LED drivers will become visible as quadrants with different light output Always return the complete ILite tile to factory for repair and re measurement in case of a malfunction controller or one or more malfunction LED modules or LED drivers R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 2 General Ba R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 3 Diagnostic 3 DIAGNOSTIC About this chapter This chapter describes the status LED s on the re sync unit of the ILite tile Understanding the meaning of these LED s will helps you to make a di
53. tal run time of the tile R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 A On screen display messages Displaying the serial number of the tile Displaying software version flash code normal working program Displaying the temperature of the controller unit in degrees Celsius and degrees Fahrenheit 12C error occurred while reading the temperature value of the controller unit Displaying the temperature of one of the LED drivers in degrees Celsius and degrees Fahrenheit The sign after LED indicates the LED driver of which the temperature is displayed Temperature of the LED driver in the upper left corner _ Temperature of the LED driver in the upper right corner Temperature of the LED driver in the lower left corner 7 Temperature of the LED driver in the lower right corner 12C error occurred while reading the temperature value of the LED driver Displaying the values of the 24V supply voltage and the link voltage 12C error occurred while reading the values of the supply voltages Displaying the LED voltages e Vled1 supply voltage for the red LED s e Vled2 supply voltage for the green and blue LED s 12C error occurred while reading the values of the LED voltages Displaying the start pixel column and end pixel column of the tile in the complete LED wall The origin is always left top of the display R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 o 3 A On screen di
54. the controller unit H from the module base plate F Caution Be careful with the board to board connectors between the controller unit and the LED drivers underneath R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 27 5 Tile disassembling 5 8 Removing the DIMM PC 28 CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge use static control precautions in servicing this equipment Field service or maintenance personnel should be properly grounded before servicing Wear an ESD wristlet when servicing this eduipment The use of antistatic gloves is recommended The DIMM PC is located on the controller unit Before you can remove the DIMM PC from the controller unit you have to remove the controller unit from the ILite tile first Necessary tools No tools How to remove the DIMM PC from the controller unit 1 Gently pull open the latches at the side of the DIMM PC socket until the DIMM PC jumps up nda Brjuog san k Mk AAS 5 Image 5 11 2 Remove the DIMM PC out of the socket R5976865 ILITE 6 8 10 12 DISPLAY 08 02 2005 5 Tile disassembling 5 9 Removing the LED driver CAUTION Electrostatic Sensitive Device ESD To avoid equipment damage from electrostatic discharge use static control precautions in servicing this equipment Field service or maintenance personnel should SY be properly grounded before servicing Wear an ESD wristlet when servicing this
55. the controller unit both sides of the power assembly and the inside of the cover with compressed air Reinstall the power assembly Reconnect the wire unit of the fan with the power unit Reinstall the cover of the ILite tile 7 Maintenance 7 3 Software update 52 Software for ILite tiles Software is stored on four different locations in the ILite tile 1 On the FPGA of the re sync unit firmware re sync unit A 2 On the FPGA of the controller unit firmware controller B 3 On the FPGA of the LED driver or second FPGA on the controller unit in case of ILite XP versions firmware driver C 4 On the CPU of the controller unit program and boot software uP Software location of the ILite 6 8 10 12 tile Re sync unit LED controller unit LED driver unit x4 LED board x16 FPGA FPGA C FPGA Data path B firmware resyncer firmware controller firmware driver 5 CPU Serial comm program mage 7 2 Software location of the ILite 6 XP tile Re sync unit LED controller unit LED drivers LED boards Ms Data path firmware front firmware back CPU HP program firmware resyncer Serial comm Image 7 3 Flash software like firmware re sync unit firmware controller firmware driver and program code can be updated in the field if required CPU boot software can not
56. wer assembly 23 se GE ES EE A EE GE nde RE ER a ii an Epee 23 5 5 IRemovingthe power Unit se ee ER Ee de RR AR Meee en DRR ed BORS tel na SEAN ER a Ba te eed ene wee yan KERE Peg 24 5 6 REMOVING the fans EE al aa GE EE ssa GR Ee GE EE HD ae ds EG EE A away amie Ee Ee ings 26 8 77 Re rovingsthe controllerunit iss sr ss sere seats deet denm verdragen iS AS E nis vert ah ulmet EDE ER WAN 27 5 8 Removing the DIMM PC s sitt bek bied dor VER cles bein Me ta EER eneen oe En eran RE ined leben ase Re DER SEE 28 5 9 Removingdhie EED driver its ande ES ER Re Se ee ge ed etende DE BE ONE daneen ao ant bared De N at ka BaN Sag ses 29 5 10 Removing a LED module ss an tre RE RR ts GEREP LEER DEE GR ad Ge HOER GR EE kata eld 30 9 14 Removingithe Mask EE DS eae ERA Bie EE EER ta ain de Se ee Pe tal EN Sa ER ite cured ent an an tet de 31 6 Tile reassembling si iis EE EE ER EE EE Ee Re Ge RE nnn GER RE KEER EER aa EG EE EE EE WER ee RR BEG RE ER EE REG ER ER aaa 33 61 Instelling a new mask EER EA as A Ee dae eee 34 6 25 Installingia EED modules nn ESE EE oe a Ee N Ree Se eee 36 6 3 Installing the EED driver sie acl RS Ed DE hak REDE BESEER SE cos we BASE ERA a eea oe Gee len bd etn decodes Bo 37 6 4 Installing the DIMMEPE cosita BEA vana ee Re De Ee Re ee Ee Ge EE ek Meee bod ae a a EA DE AE RA Re EE 38 6 57 installing the Controler Unit sm cn mateeriat aenea dan ya AA nen ee EED RE RE EG eae aes 39 6 6 Installing theta EERS Se EE ie reerde eenen whe
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