SYNTIA - vendingbar
Contents
1. 10 Press the key indicated by the arrow Saeco International Group Page 3 07 SYNTIA 03 BRIEF INSTRUCTIONS MENU commands and programming You can go to the programming menu only in Stand by mode Press the ON OFF button to put the machine in Stand by Stand by When the machine is in Stand by press the button 0 to go to programming advancement between functions and memory The buttons and SC let you change the value of the function amongst those on the page Coffee temperature This function allows the coffee dispensing temperature to be adjusted Timer Stand by This function lets you adjust the time for switching to Stand by after the last dispensing Contrast This function allows the display contrast to be adjusted for better viewing of the messages Water hardness This function lets you adjust the water hardness so that machine maintenance is managed better A very soft water AA soft AAA hardAAAA very hard INTENZA water filter This function lets you manage the INTENZA water filter Factory settings This function allows the factory values to be reset Saeco International Group Page 4 07 SYNTIA 03 BRIEF INSTRUCTIONS 3 1 2 ustomer menu and Focus programming LED display Strong coffee Selector coffee hot water steam Machine ready signals On Off Pre ground coffee Long coffee Fixed Machine at correct2. Puls Puls Puls by the user Production Service Espresso 70 165 60 Yes Cem e oe fim e e coffee Long coffee 70 440 600 ves No Pre ground Yes Continues until the water supply has been exhausted capacitive sensor Continues until the water supply has been exhausted capacitive sensor frother RINSE When performed At coffee machine activation When the machine is switched when the boiler temperature is off electronically manually or lt 50 C automatically after 60 if at least one coffee has been dispensed before svvitching off Yes by pressing any key on No o mmm te department disable option adiustment option No of pulses Production ew NO Service department adjustment option Pulse range Min Max WATER HARDNESS CANNOT BE SET DREGS DRAWER Description and values Time out for dregs drawer Empty dregs drawer alarm after 8 lots of dregs double coffee is the last product dispensed 9 lots of dregs Warning to empty dregs drawer after 1 NO Reset dregs counter Every time the dregs drawer is removed for at least 5 seconds even if the empty dregs alarm has not been activated Saeco International Group Page 03 04 SYNTIA 02 TECHNICAL SPECIFICATIONS T tettime defaut prog by the user No i O ion Servi x N Inlet time prog by Production Service department Water reserve modifiable by Production Service departments No 600
3. IMP must increase L H must be between 12 and 16 ERROR Display from green change to red and 0 pulses check pump turbine turbine wiring and or CPU POWER card connection JP5 pump wiring and or CPU POWER card connection JP24 Operational check Initial status with no keys pressed HEATER GRINDER The number indicating COFFEE GRINDER MOTOR rota tion increases up to 40 The two other numbers on the display are not important for the test ERROR The number is 0 with no coffee grinder mo tor rotation display from green change to red check grinder sensor and or motor sensor wiring and or CPU POWER card connection JP2 grinder motor wir ing and or CPU POWER card connection JP8 HEATER GRINDER Power absorption OK the HEATER display changes from OFF to ON and the temperature increases ERROR SHORT appears below HEATER boiler OFF temperature sensor disconnected display from green SHORT change to red check boiler sensor wiring and or CPU POWER card connection JP13 may be disconnected ERROR OPEN appears below HEATER boiler temperature sensor open display from green change to red check boiler sensor wiring and or CPU POWER card connection JP13 may be disconnected ERROR Power absorption KO and temperature does not increase check power supply wiring and or CPU POWER card connection JP17 3 Operational check coffee grinder boiler Saeco Inter
4. Group SYNTIA SYNTIA 02 TECHNICAL SPECIFICATIONS 2 1 Technical specifications Power supply and output 240 V 50 Hz 1400 W 230 V 50 60 Hz 1400 W 120 V 60 Hz 1500 W 100 V 50 60 Hz 1300 W Temperature monitoring Variable resistor sensor NTC transmits the value to the electronic P C B Safety system Stainless steel for coffee hot water and steam dispensing 50 Hz Type EP5 approx 13 15 bar 120V 60Hz 100V 50 60 Hz Water filter In tank intank offee grinder ot water steam valve Presblock utomatic dosage ower consumption Dimensions W x H x D in mm 256x315x410 Weight offee container capacity 200 gr coffee beans Dregs drawer capacity s 8080777777 eating time Finding time r o Ul gt IJO O lt o R o o 2 A O 9 C q D s CT D Q O ci D Saeco International Group Page 01 04 SYNTIA 02 TECHNICAL SPECIFICATIONS 2 2 Specification for the measurement of the coffee products temperature The temperature is influenced by the flow from the dispenser and stratification of temperatures in the glass In order to consider these phenomena and to introduce measures that allow compari sons in controlled conditions below guidelines must be followed Conditions a Water temperature in tank 23 C 2 C b It must be used a plastic cup see picture N 1 c It must be used a thermocouple thermom
5. International Group Page 04 06 SYNTIA 04 OPERATING LOGIC 4 6 Coffee grinder function Ceramic coffee grinder The coffee grinder is driven by a direct current motor 1 using a worm screw helicoidal wheel transmission 2 The worm screw 2 drives a plastic gear wheel 3 which turns the lower grinder 4 and the increment pin 5 There are two magnets 6 in the gear wheel at every rotation these transmit two pulses to a Hall sensor which in turn transmits them to the electronic system 4 7 Low bean level detection dose quantity adjustment coffee grinder blocked No coffee A low coffee bean level is detected by the Hall sensor after variations in the pulse frequency with or without coffee If there are no coffee beans operation while empty the number of rotations and therefore the number of pulses will be greater 11 No coffee indication With beans n 100 Without beans n 100 If however there are coffee beans the number of rota tions will be lower due to the force created by the grinding t2 no indication t3 Without beans n 50 t3 and t4 this measurement is performed at the end of each grinding process Dose quantity adjustment The dose quantity is adjusted in accordance with the pulses detected number of rotations proportional to the selected flavour mild medium or strong With beans n 50 Coffee grinder blockage If the coffee grinder becomes blocked for any reason pulses will
6. This guarantees that regardless of the coffee type used the grinding level setting and the wear on the grinders always remains constant Pulses corrected in the next grinding process Setting Status Power consumption in mA Exceeded Deficient by Important For perfect operation machine adjustment should take place in the area of the fields highlighted in green A B C When the type or brand of coffee is changed there may be variations in the size of the beans and their stickiness or roasting level This leads to variations in power consumption mA with resulting excessive or insufficient doses until the necessary adjustments have been made to compensate for this change Caution In the case of excessive dosage powder may be expelled into the dreg drawer This ts not a fault but can occur during preliminary operation or after a service Saeco International Group Page 06 06 CHAPTER 5 SERVICE MODE Rev 01 February 2010 Saeco International Group SYNTIA SYNTIA 5 1 Digital test mode FIRMWARE 00 02 00 Software P version 05 SERVICE MODE To enter Test Mode 1 place the control knob in the water position 2 keep the espresso coffee key pressed 3 switch the appliance on from the 0 I button located at the rear of it release the espresso coffee key The software version must be the same as that stated on the MicroProcessor plate View software version PRESS THE ON OFF KEY TO A
7. a complete layer CC O Amount of Blow into the cup until crema the crema separates Crema colour Reading taken while Thermometer dispensing Grindina level Check the grain size of the ground coffee Grounds drawer Remove the grounds missing drawer Indication Low bean Start brewing a coffee level while the coffee bean Indication container is empty Grounds drawer missing indication Low bean level indication Saeco International Group Page 2 02 CHAPTER 7 DISASSEMBLY Rev 01 February 2010 Saeco International Group SYNTIA Outer elements disassembly Disassembling the Top cover 1 Remove the grounds drawer water tank coffee container lid drip tray brewing unit steam wand covering cap pannarello and control knob cover 2 Unscrew the screws shown and remove the finger protection device and coffee hopper 3 Unscrew the screw shown and extract the control knob 4 5 Unscrew the screw shown and extract the coffee dispenser fixed support by lifting it upwards 6 Unscrew the screws shown located inside the compartments containing the water tank and grounds drawer 7 Lift the lid and disconnect the earth wire shown When refitting the machine cover take great care not to scratch the keypad cover Put a sheet of paper on the keypad cover see photo before refitting the machine cover and slide it out at the end of assembly SYNTIA 07 DISASSEMBLY Disassembling the side co
8. and the button starts to blink m If this does not occur and the symbol YA turns EP ly yo 09 _ 07 71 2 on check the sensor and or the coffee grinder motor the wiring of the sensor and or the connec tion on the CPU Power card JP2 the wiring of the coffee grinder motor and or the connection on the CPU Power card JP8 r Ul 2 e o 0 0 bh e E E o EN 9 5 o q O Saeco International Group Page 6 07 SYNTIA 05 SERVICE MODE 5 2 Error codes ERROR CODES DESCRIPTION The grinder is blocked burrs jammed or sensor not reading properly The brewing unit is blocked in work position microswitch not released in up position after 3 torque error trying to move down descent time out exceeded The brewing unit is blocked in home position microswitch not released in down position after 3 torque error trying to move up ascent time out exceeded Water circuit flow meter problems water circuit blocked or no flow meter signal Boiler temperature sensor short circuited Boiler temperature sensor open circuit The boiler temperature has exceeded the maximum allowed value 165 C The boiler temperature has not increased by x c in y sec boiler power supply disconnected incorrect boiler fitted must be a 1300W boiler partial power supply to boiler cut out thermostat tripped Mains voltage trouble Saeco International Group Page 7 07 CHAPTER 6
9. collection tank Ce Traditional water system Turbine Amount of coffee dispensed into the cup Reciprocating piston type pump 13 15 bar Compensation valve opening pressure 16 18 bar Boiler 1400 W Presblok valve select coffee hot water steam 04 OPERATING LOGIC Page 01 06 Saeco International Group SYNTIA 04 OPERATING LOGIC 4 2 Control ringnut and valve Nol DESCRIPTION 11 Mushroom valve cap _ 2 Spring for mushroom valve 3 Mushroom valve support 41 Mushroomvalve 5 SealingOR When dispensing coffee the mushroom valve opens at 4 bar 0 5 Manual opening vvhen dispensing vvater Manual opening vvhen dispensing steam 220 TOTAL STROKE COFFEE CLOSED 30 30 Valve opening stroke Valve closing stroke lt Extra stroke Saeco International Group Page 02 06 SYNTIA 04 OPERATING LOGIC 4 3 Coffee cycle operating diagram Main switch ON START STOP we 11111 motor Ol O Dl a ws T Notes Only with Pre brewing Single microswitch gear motor Switching on When the machine is switched on the gear motor repositions itself as follows It acts on microswitch 1 see following section The gear motor changes its rotation direction and moves upwards again by approx 1 2 mm The boiler be
10. no longer be transmitted to the electronic sys tem and the grinder will come to a stop Saeco International Group Page 05 06 SYNTIA 04 OPERATING LOGIC 4 8 Dose self learning SAS The aim of this function is to automatically regulate the average dose of ground coffee SELF LEARNING this occurs by means of an algorithm based on three pieces of information detected by the machine electronic board 1 Number of coffee grinder pulses during the grinding cycle 2 Max average value of the power consumed by the group motor during the coffee brewing cycle 3 Aroma selected by the user The algorithm compares the maximum average value of the power consumed by the group motor with the value listed in the table for the selected aroma in order to calculate the new grinding pulse value for the next coffee produced If the power consumption value is less than the minimum current value the grinding pulses will be increased by 2 If the power consumption value is greater than the maximum current value the grinding pulses will be decreased by 4 If the power consumption value falls within the over torque interval the product will be dispensed and the grinding pulses will be decreased by 10 If the power consumption value falls within the abort cycle interval the pad will be expelled and the grinding pulses will be decreased by 10 If the pre ground flavour is selected by the user no modification will be made
11. remove the insert on the base of the casing 7 Remove the screws shown and disconnect the valve from the water connections 7 Remove the screws shown and disconnect the valve from the mesh hoses PUMP Remove the connection 1 disconnect the silicone hoses 2 Unscrew the safety valve and remove the pump from the two supports TURBINE Remove the connection and disconnect the silicone hoses Saeco International Group Page 06 09 SYNTIA 07 DISASSEMBLY 7 9 OETIKER clamps assembly and disassembly 1 Boiler connection 2 Other connections Replacing the hoses 1 Use a suitable pair of pliers to remove the clamp as illustrated 2 Tighten the clamp as illustrated Saeco International Group Page 07 09 SYNTIA 07 DISASSEMBLY 7 10 Coffee grinder disassembly 1 To remove the coffee grinder simply slide it out and remove its connections 2 When replacing it make sure the spring A and the coffee pipe B are positioned correctly Saeco International Group Page 08 09 SYNTIA 07 DISASSEMBLY 7 11 Grinder adjustment assembly and disassembly 1 To remove the upper grinder support using a hex key push down and turn clockwise to release the grinder support from the bayonet coupling 2 To remove the grinder blade from the upper support turn it anti clockwise until it detaches from the bayonet coupling 3 To remove the lower grinder blade keep the Increment pin A locked in position a
12. temperature for coffee bean dispensing Fixed for hot water dispensing Fixed Fixed Slow blinking Slow blinking Machine at correct temperature for ground coffee dispensing pre ground Machine in phase for dispensing 1 cup of espresso Machine in phase for dispensing 2 cups of espresso Machine in phase for dispensing 1 cup of long coffee Machine in phase for dispensing 2 cups of long coffee Machine in the phase of program ming the quantity of coffee to be di spensed Keep the espresso or long coffee button pressed Saeco International Group Proceed with the dispensing process Proceed with the dispensing process Dispense 1 espresso Dispense 2 cups of espresso Dispense 1 cup of long coffee Dispense 2 cups of long coffee Stop dispensing as desired Page 5 07 SYNTIA 03 BRIEF INSTRUCTIONS Notice Blinking Machine in alarm status With for the dispensing pro for coffee bean dispensing cess for hot water dispensing Wait for the machine to end Cyclical Wees Machine in rinsing phase the operation The appliance requires a descaling Carry out the descaling cycle cycle The machine needs water circuit m Prime the vvater circuit priming Segnali di allarme Machine in alarm status Put the hot vvater steam tap knob Blinking back in the correct position The brevv group is not inserted Close the service door No beans inside the coffee Re start the cycle
13. 1 IHOSNAIS 13431 HOSNIS 1 OZH SYOLINALNOD 0 T14A11 JYOSNIS 8 034 05504 20118 118 8 03 05504 3218 076 SLIHM OINVIE 8 8 32V 1d 08S3N IV 18 08 SN MOTI3A 0TIVID MOTIJA OTIVID YOLOW LINA M43438 sM01VD044 OddflMB 340 LOW 4501 3000 OSNIHD 044 9 OTIALYOdS d3LY3SNI YSMVYCISYNG 000 OLLASSVI VZN4844d ADV 1d ONAN A2W 19 OY3N HDV 19 OY3N We MOTI3A OTIVID MOTISA 0TIVID Ny CILHAISNI LINA M33848 asu ossou OddNHO VZN3S2 d ADV 18 0Y3N AYOM NOLLISOd LINN MINE Gau ossos AYOM IHOLVIOHI OJANYD AJV19 OY3N oe ww 09 08 dVl IV 19 OY3N Z Nd 0113 L Nid o HIV 18 O33N b Nid 3 1 8 v 3H2S V431LSV1 VOSHIS AV 1450 a 5 O E L o E O 5 Y ADV 19 OY3N SOLON Y30NI4D HIV INN 380 LOW lt Y wi O 1 lt L o E O LLI LLI is 1 ONLIHISSMA SEENEN YOSNAS AYVLOY ISINAHI SYOSNSS oT pe ft 1 2 8 3 33430 YOSN3S 34 1 J44V VENLVEIAHAL INOSNIS WdWOd 2 OZH SYOLINSLNO OTTSAN FYOSNIS Sg gt P gt an o AA z z z xz 222 22 222 m m nm zm mn m mm 3DV 8 0H3N ZS RS m 68 880 68 SS 03
14. 300 mA ERROR WORK display shows N display from green change to red Check gearmotor gear microswitch broken or inserted incorrectly or motor locked Check JP16 wiring ERROR WITHOUT UNIT inserted If the gearmotor motor current absorption is higher than 200mA display from green change to red Check gearmotor unit and or motor ERROR WITH UNIT inserted If the gearmotor motor current absorption is higher than 300mA display from green change to red Check gearmotor unit and or motor CUR corresponds to the gearmotor absorption this value must Bring the unit be to the HOME WITHOUT UNIT INSERTED position lower than 200mA WITH UNIT INSERTED lower than 300 mA ERROR HOME display shows N display from green change to red check gearmotor gear microswitch broken or inserted incorrectly gearmotor motor locked wiring JP16 ERROR WITHOUT UNIT inserted Gearmotor motor current absorption higher than 200mA display from green change to red check gearmotor unit and or motor ERROR WITH UNIT inserted Gearmotor motor current absorption higher than 300mA display from green to red check gearmotor unit and or motor PRESS THE ON OFF KEY TO ACCESS THE NEXT LEVEL UP Saeco International Group Page 3 07 SYNTIA 05 SERVICE MODE pos l Initial status with no keys pressed and valve in water position 1 D Water supplied by the steam hose the number indicating flow meter pulses
15. 4 0550 T msl Se zg 2 ES dom POC vv pea k 45 BBR RRR E pe ame nia Aa AX ma m ARR AA LINN MY O 3801 VDONI 034140 JYOLOW 08 33440 344 viva uzu OSNIH 0341 0 07731404S Ssmanig 3LIHM 0DNVIS NMOYJ9 INOYJIVH 31IHM 03NVI8 32V 18 0883 3IN n r 78 du z ERRAR q31M39NI m E 8 IONOY 011355 VZN3S3Ud Q B L o mo D PERO LL 13402 18441 HDLIMS Wa d vog gt MO TEN TiVO MOT13A 0T1VI9 03L83SNI LIND 3u0lu3dnS VYNLYadO 31NVu3N3D JINOY 13313 d2 33M0d qau ossos 3801V5083 OdafiM VZN35384 Im NI NIMOS WOSHIS e ADV I8 0Y3N AYOM NOLLISOd LINN MIYA 2 S 38 0508 YOM SYOLVIONS OddNAD a 8 O lt o co Fi m gt E emm A O Q ER M3HAYMDOMd 5 3801 VWNVEDONA o T CIV130 335 318V 1 SO NOILJINNOD TE NJJYDMOTIJA 40 V31SNI N3390 SHOTOD 318V HYLVS 3DV38 083N o Nd uum 304 NOISYJA AOEZ IHL WOYS 434410 SNOISHIA AOZL ONY Am 2 aroun OLLANIENY SALON IDYAYILNI VUE 1130 031 V03H3S V1130 EL Y YSSIW VTI30 OIN3NV93110 1 O 0 17 130 01904 TV 3093 VYYIL 10 ILLIAVD 130 340102 1 Ka N Mad A0 Z VT YQ ONODSIMIAAIO AOZ 3 AOOL IN0ISH3A 31 310N 2 E 0402 H3M0d YOLJINNO 23 3NOIZV LN3WITV 241 3401 13NNO O O 19 109
16. 88 Notraytalam 8070802 Wetermains E e Saeco International Group Page 04 04 CHAPTER 3 BRIEF INSTRUCTIONS Rev 01 February 2010 Saeco International Group SYNTIA SYNTIA 03 BRIEF INSTRUCTIONS 3 1 Customer and programming menu Small coffee press twice for double coffee On Off Aroma pre ground Y coffee key Machine ready signals GREEN Machine at correct temperature for coffee bean dispensing Proceed with the dispensing process for hot water dispensing Machine at correct SES Proceed with the dispensing process for pre ground coffee dispensing Machine dispensing steam Proceed with steam dispensing Machine dispensing hot water Proceed with hot water dispensing Wait for the dispensing process to end Machine dispensing one coffee dispensing stops when you press the key again Large coffee press twice for double coffee Selector coffee hot water steam Wait for the dispensing process to end Machine dispensing two coffees dispensing stops when you press the key again The machine is being programmed with the coffee cup fill level EH ES ES EM EM E Saeco International Group Page 1 07 SYNTIA Notice signals ORANGE Indications Machine in pre heating phase for coffee hot water and steam dispensing The appliance is rinsing wait until end of operation The appliance requires a descaling cycle Brewing uni
17. AL DIAGRAM Saeco International Group SYNTIA lt Y wi O 1 lt L o E O LLI LLI ap igital D lagram d iring 10 1 W N zV 18 0Y3N ADV 18 O3H3N ania nia an18g n1g D A A D q ge lt lt lt 2 22 a on e e HILIMS NIVW Y34032 344 TVM41V1 3773 3 390 Y43IdNS 4 4 41V441V1 1 340 3401 n 18 n 1 N33 JDMO T13A 3qQ33A0 T1VID QUO 3 4 3NOIZVIN3W IV SO LDINNOD 241 241 SYOLLANNOD HDV 18 033N ADV 8 3 YOLOW IW INN SYOLOW IV 18 O33N dWNd VNDIV VdWOd mm mom A A D ILIHM ODNVIS 9 AN 19 OY3N an18g n1g 32V 19 043N ama nid HIV 18 033N HIV 18 033N 3018 18 JINOYLISA II 142 4 4 NdJ dIMOdS VOSHIS ama nid IV 14 093N JINNVADONA 0130 335 418V2 HLYV3 0 08 40 NOL3NNO2 13 40 QVILSNI N3399 S40 102 4 18V2 H31V3 40 NOISHIA 2 JHL Y34410 SNO SM3A AOZL ONY AOOL SALON ONDVLLIG 1034 VOSHIS VT130 1 V VSSAW VT130 OLNIWVDITIOD AI AQGYSAOTIVID 130 01504 WW 30934 IQ ILLSAVI 130 440 102 1 dad AOEZ VTIVO 029 3 0 AOZL 3 AOOL INOISSIA 31 310N le AAR tJ313NM0 TA OYLAWISSN N YOSNAS AYVLOY 33 IS OM 3405 35 ADV 18 033N 334303 YOSN3S 3301V33d831 34
18. CCESS THE NEXT LEVEL UP KEYBOARD NNNN KEYBOARD 124 YNNN KEYBOARD E Sa NYNN gt d Y x Q Q lt Q e d de Q KEYBOARD 122 Sd NNYN Initial condition with no keys pressed no 1 from N to Y and display from green change to red no 2 from N to Y and display from green change to orange If display does not change and remains as initial condition replace interface card and or flat cable JP21 If the colour of the display remains green check JP4 wiring from interface card to display If display does not change and remains as initial condition replace interface card and or flat cable JP21 no 3 from N to Y and display remains green PRESS THE ON OFF KEY TO ACCESS THE NEXT LEVEL UP Saeco International Group Page 1 07 SYNTIA Remove water tank Remove DOOR N dregs BU P Y ss drawer DOOR N BU P Y ERR N IDREG Y Remove coffee unit Q E Q c d ed Q Q O microswitches and sensors Knob in water DOOR Y BU P Y pos ERR N DREG Y Knob in coffee pos Knob in steam pos Knob in Incorrect incorrect position i E pos 05 SERVICE MODE Initial condition Unit inserted dregs drawer inserted water tank full side door closed control knob in coffee position TANK H20 display changes from y to N If TANK H2O display does not change check capac
19. SERVICING AND MAINTENANCE Saeco International Group SYNTIA SYNTIA 06 SERVICING AND MAINTENANCE 6 1 Repair schedule Wars na h 1 Visual inspection transport damage 2 Machine data check rating plate 3 Operational check problem analysis 4 Opening Machines 5 Visual inspection ssOhs aass 6 Operational tests 8 Checki 9 Service activities in accordance with the operating schedule 10 Internal 11 Operational test while the appliance is open 0060606002 42 Assemby 13 Final inspection test 44 Draining the circuit in winter x U I 15 External cleaning o o 16 Lubricating the brewing unit with suitable grease 18 Documentation 6 2 Service schedule Checking any modifications view info new sw etc S Replacement P Cleaning ES Visual inspection TR Noise test D Descaling R Adjustment Component Action Support tool Water filter 0 7S8 cc 7 Water tank lip seal PS Boiler pin O ring x BL ES P Grease solvent Grease Hoses attachments and Oetiker clamps ES Pump Gear motor STR Water circuit Saeco descaler Hot water steamvalve S S Saeco International Group Page 1 02 SYNTIA 06 SERVICING AND MAINTENANCE 6 3 Final test Test Support tool Standard adjustment purposes beaker Coffee Es CONSE Ol Same amount 15 adjustment purposes beaker Noise 2 Standard The crema should come together again to form
20. SYNTIA SERVICE MANUAL Revision 02 December 2012 All parts of this document are the property of Saeco International Group All rights reserved This document and all the information herein is provided without liability deriving from any errors or omissions Furthermore no part may be reproduced used or collected except where express authorisation has been provided in writing or through a contractual agreement Table of contents Introduction Documentation required Tools and equipment required Material Safety warnings Service Policy External machine parts Internal machine parts Technical specifications Technical specifications Specification for the measurement of the coffee products temperature Machine parameters and performance Brief instructions Rev 01 1 Customer menu and Digital programming Customer menu and Focus programming Operation cleaning and maintenance Operating logic Water circuit Control ringnut and valve Coffee cycle operating diagram Single microswitch Temperature sensor Coffee grinder operation Low bean level detection dose quantity adjustment coffee grinder blocked Dose self learning Saeco International Group SYNTIA Table of contents Service mode Rev 01 Digital test mode Focus test mode Error codes Service amp Maintenance Repair schedule Service schedule Final test Disassembly Rev 01 Outer elements disassembly 1 Coffee spout disassembly 2 Disassembling k
21. after filling container the container Fill water tank Saeco International Group Page 6 07 SYNTIA 03 BRIEF INSTRUCTIONS 3 2 Operation cleaning and maintenance Operating the machine Fill water tank 2 Fill the coffee bean container Switch on the appliance Fill the circuit Place a container under the steam arm turn the selector to the symbol and wait for the appliance to return to coffee ready status Press the coffee key Press once for one coffee twice for two coffees B Empty the drip tray necessary O D Clean the coffee bean container JAsnecessay O Clean the brewing unit Every time the coffee bean container is filled or weekly F Lubricate the brewing unit Once a month or every 500 dispensing procedures Clean the unit housing Weekly Perform descaling When indicated Descaling cycle frequency Water hardness Without limescale filter With limescale filter Soft water up to 7 dH Approx every 3 months Approx every 6 TI Io tres TETO ET 90 litres months 180 litres 60 litres months 120 litres 30 litres or 60 litres Saeco International Group Page 7 07 CHAPTER 4 OPERATING LOGIC Saeco International Group SYNTIA SYNTIA 4 1 Water circuit 1400 W boiler Water tank Control ringnut Presblock weays Coffee dis penser 27 Brewing unit DO U Compensation f valve Water
22. by the casing Brevv drive A vvith gears B and C for transmission and timing of the dispensing head Grounds dravver present microsvvitch D Brewing unit present microswitch E Microsvvitch F detecting brevving unit home and vvork positions Remove the gear C that meshes with the motor transmission shaft Remove the large gear B Remove the motor A complete vvith transmission shaft 3 Replace the gear B making sure that the imprint of the arrovv is aligned vvith the opening containing the pin P 4 VVhen replacing the motor and the transmission shaft make sure the bearings L are in the right position Grease the shaft thoroughly and evenly SYNTIA 07 DISASSEMBLY 7 6 Boiler disassembly 1 Remove the coffee grinder noise reduction cover 2 Remove the boiler insulation 3 Unscrew the screws shown 4 Loosen the screw and remove the plastic support Disconnect the hoses and the connections 7 7 Valve disassembly 1 Remove the boiler pin 2 Remove the control knob cover and unscrew the screw as indicated 3 Lift and remove the dispenser assembly slide out the fork clip shown and unscrew the screws holding the front piece 4 Unscrew the screws shown to remove the front piece support 5 Remove the spring washer and the control knob gear steam water Front piece Saeco International Group Page 05 09 SYNTIA 07 DISASSEMBLY 6 Remove the screws shown to
23. ces Always disconnect the power plug from the mains before beginning repair work Simply turning off the main machine power switch is not an adequate safety precaution This appliance is rated as protection class I Insulation and dielectric rigidity tests must be performed on completion of any repair Saeco International Group Page 1 04 SYNTIA 01 INTRODUCTION 1 5 Service POLICY grid as used for coffee machine For IN WARRANTY repairs is mandatory to use the single components not the assembly avail able in the exploded views of the coffee machines or of the specific components If you find the information SEE THE EXPLODED VIEW E in the assembly description field it means that the single components of the assembly are available in the other pages of the exploded view It s possible to use the assembly only if there is a specific Symptom Cure that include this possibility or when the single components are not available for the order List of principal assembly present in all our coffee machines Assembly use Single components available COFFEE YES to consult the specific exploded view of the GRINDER Only for OOW repairs machine or of the Coffee Grinder on website BREWING YES to consult the specific exploded view of the UNIT Only for OOVV repairs machine or of the Brewing unit on website BOILER Only for OOW repairs YES to consult the specific exploded view of the machine on website GEAR YES
24. ear broken or inserted incorrectly Check the JP16 wiring The brewing unit 7 into the Home position F La brewing unit MEMO Operational check turns and the button turns on The symbol N turns offas on if strain is excessive Check operation of the soon 2 as it ig gearmotor and microswitch of the gear broken or pressed inserted incorrectly Check the JP16 wiring PRESS THE ON OFF KEY TO ACCESS THE NEXT LEVEL UP ee fob misi ss pes 0 qo Y o Initial LED status at level 4 r The vvater is dispensed from the steam pipe and blinks The symbol A turns on if water is not dispensed Verify checks at the pump pump wiring and or connection on the CPU Power card JP24 turbine turbine wiring and or connection on the CPU Power card JP5 To check correct passage of water from the cof PP fee duct return to level 2 brewing unit functional oi check put the unit in the Work position and the m Operational check knob will blink in the coffee position PRESS THE ON OFF KEY TO ACCESS THE NEXT LEVEL UP boiler OS If the symbol N appears the boiler sensor is interrupted Check the boiler sensor wiring and or the connection on the CPU Power card JP13 HA the the current absorption is KO check the power wiring and or the connection on the CPU Povver card 2P17 3 The coffee grinder is enabled by pressing the AROMA button
25. ervice door and operation will resume from its stopping point Turn the hot water steam valve knob to the correct position If the knob is turned open while product is being dispensed the appliance stops dispensing and starts a 30 sec countdown before cancelling the dispensing process The countdown can be stopped by closing the knob and operation will resume from Its stopping point No coffee unit If the brewing unit is removed while product is being dispensed the appliance stops dispensing and starts a 30 sec countdown before cancelling the dispensing process The countdown can be stopped by re inserting the brewing unit and closing the door operation will resume from its stopping point No dregs drawer If the dregs drawer is removed while product is being dispensed the appliance stops dispensing and starts a 30 sec countdown before cancelling the dispensing process The countdown can be stopped by re inserting the dregs drawer and operation will resume from its stopping point NEN To reset the grounds counter wait until Empty the dregs drawer there are no dregs displayed in the symbol 5 sec When the counter is cleared there will be Insert dregs drawer no dregs displayed in the symbol DESCALING CYCLE press the Aroma pre ground coffee key for 5 sec 1 Pour the descaler into the water tank 6 Open the hot water valve 2 Open the hot water valve 7 Rinsing in progress 8 Close the valve 9 Fill the tank with fresh
26. eter e g type K see picture N 2 d The coffee machine is tested without any change of parameters or calibrations which may affect the temperature of products so the measurement of temperature must be done with machine in default factory setting Procedure 1 The temperature must be measured in the cup immediately after dispensing Cup has to be placed on a non metal surface using a thermocouple thermometer 2 The temperature in the cup is measured by immersing the probe of the thermometer up to touch the bottom The probe then must be moved in a circular motion for 5 6 rotations At the of the rotations stop in the center of the cup 3 The highest temperature measured during the rotations is the value we are searching for and that must be reported 4 Test measurement from end of dispensing to the end of rotations must be completed within 12 seconds Limits of acceptability The acceptance limits are divided by features and products and are the following Espresso Coffee Italy Q ty 25 40 gr Temperature of 1st product 69 C lt 85 C Temperature of 2nd product 72 C lt 85 C Coffee Q ty 70 120 gr Temperature of 1st product 69 C lt 85 C Temperature of 2nd product 72 C lt 85 C Picture 1 E Picture 2 Saeco International Group SYNTIA 02 TECHNICAL SPECIFICATIONS 2 3 Machine parameters and performance PRODUCT slim Default Maximum Programm Programm by amount amount amount E
27. eypad card and Digital control knob 3 Disassembling keypad card and Focus control knob 3 Power CPU card disassembly 4 Gearmotor disassembly 4 Boiler disassembly 5 Valve disassembly 5 Pump and turbine disassembly 6 OETIKER clamps assembly and disassembly H Coffee grinder disassembly 8 Grinder adjustment assembly and disassembly 9 Notes Water circuit diagram Water circuit diagram Electrical diagram Digital wiring diagram Focus wiring diagram Saeco International Group SYNTIA CHAPTER 1 INTRODUCTION Saeco International Group SYNTIA SYNTIA 01 INTRODUCTION 1 1 Documentation required The following documentation is needed for repair procedures e Instruction booklet for specific model e Technical documentation for specific model diagrams exploded view sympton cure and service manual 1 2 Tools and resources As well as the standard equipment the following is required 1 Torx 10 1 Pliers for Oetiker clamps x Ac CC A Vdc tester 7 5 1 Digital thermometer Scale limit gt 150 C 19 SSC Saeco Service Center 1 3 Material Description Notes Thermal paste Heating element gt 200 C Saeco Entkalker Grease solvent Personal preference Silicone grease Safe to use with food 1 4 Safety warnings We recommend you consult this Service Manual of the machine before performing any mainte nance work Observe all applicable standards relating to the repair of electrical applian
28. gins to heat water for approx 45 seconds It absorbs all the available heating power in order to reach the optimal temperature The temperature will then remain at a constant level Coffee cycle The coffee grinder starts the grinding process controlled by pulses generated by a sensor The gear motor brewing unit moves to the dispensing position Preliminary dispensing phase short pump activity short pause Product dispensing the pump operation period is defined by the amount of product dispensed The gear motor moves to its home position the dregs are expelled automatically Su o s Saeco International Group Page 03 06 SYNTIA 04 OPERATING LOGIC 4 4 Single microswitch gear motor is powered by a direct F rent motor that engages with the smaller double toothed wheel using a worm screw The unit is mounted on the axle of the large gear wheel and when a coffee is requested IL moves from the home position to the dis pensing position and then back to the home position again Home position 1 Dispensing position 2 4 5 Temperature sensor adjustment Temperature sensor An NTC is used as a temperature sensor in the event of overheating this reduces boiler ele ment power consumption The electronic system detects the current boiler temperature from the drop in voltage and ad justs it accordingly Resistor values see table 2 20 61465 86 0 Saeco
29. itive sensor and JP23 wiring DREGS display If display message does not change changes from check dregs drawer microswitch and Y to N JP16 wiring DOOR display changes from y to N If DOOR display does not change check door microswitch and JP16 BU P display changes from y to N If BU P display does not change check unit presence microswitch and JP14 TAP WATER display from N to y TAP COFFE If TAPWATER TAPCOFFE TAPSTEAM display from TAP ERR display does not change N to Y check knob card and or connection wiring with interface card JP2 TAP STEAM If TAP ERR display continues to show display from Y check magnet polarity on knob N to Y support TAP ERR display from N to Y PRESS THE ON OFF KEY TO ACCESS THE NEXT LEVEL UP Saeco International Group Page 2 07 SYNTIA 05 SERVICE MODE pos Operational check brewing unit BU PAGE WORK Y HOME N CUR 0 BU PAGE ORK Y HOME N CUR 178 BU PAGE WORK N HOME N CUR 203 HOME N CUR 337 BU PAGE ORK N HOME Y CUR 193 BU PAGE ORK N HOME N CUR 497 BU PAGE ORK N HOME N CUR 203 BU PAGE ORK N HOME N CUR 337 Initial status with no keys pressed CUR indicates the gearmotor Bring the absorption this value must be unit to the WITHOUT BREWING UNIT INSERTED WORK lower than 200mA position WITH BREWING UNIT INSERTED lower than
30. national Group Page 4 07 SYNTIA 05 SERVICE MODE 5 1 2 Focus test mode To enter Test Mode position the control knob in the hot water position keep the espresso coffee key pressed 3 turn on the machine by pressing the 0 1 button on the rear espresso coffee and long coffee blink alternatively 4 release the espresso coffee button you go directly to the st level of the Test Mode JEMO To go to a higher level press the On Off button On Off o Initial LED status at level 1 nl p If the screen does not change from the initial status replace the interface card and or the 1P21 flat cable Alo PRESS THE ON OFF KEY TO ACCESS THE NEXT LEVEL UP ELSE capacitive sensor and the JP22 2 wiring Ka 4 0 hatch hatch microsvvitch and the JP16 wiring drawer microswitch and the JP16 wiring group microswitch and the JP14 wiring If the LEDS B do not turn on check the knob card and the JP21 wiring If the LED does not turn on check the knob card and the JP21 wiring 077 THE ON OFF KEY TO ACCESS THE NEXT LEVEL UP Saeco International Group Page 5 07 Operational check keys Operational check microsvvitches and sensors SYNTIA 05 SERVICE MODE cp a PR Initial LED status at level 3 The See EN goes into the Work position and the button turns on The symbol turns on if strain is excessive Check operation of the gearmo tor and microswitch of the g
31. nd turn the grinder blade anti clockwise until it detaches from the bayonet coupling 4 When refitting the upper grinder support make sure you reposition it so that the mark is as illustrated in the photo Saeco International Group Page 09 09 CHAPTER 8 NOTES Saeco International Group SYNTIA SYNTIA 08 NOTES Saeco International Group Page 01 01 CHAPTER 9 WATER CIRCUIT DIAGRAM Saeco International Group SYNTIA 09 WATER CIRCUIT DIAGRAM SYNTIA ircuit diagram Water c 9 1 WLUQ6Z ZZT ZT66 OTXS uool is OGNL qn1 BUODI IS 99LOLOLL ezz9 n9IS Ip EIOA EAN Ajajes enboe oSue5s UISID LULUO9Z LGGEOOLL 6 8xS SUONI IS 0011 qn uool is p 52eJ u ul1 WWO6L 6659001 6 8XG oleun 1 SUODI IS AT qn uool jis psoe usum E MODET PIPp eO Ty LULUOET 9 1 2 66 OTXS uool is 4 qn1 BUODI IS LULUOET 9 1 2 66 OTXS uool is OGNL qn1 2 gnboe 010 eq 195 NUB 1872M enboe asoden auoizebo 13 bulsu dsip Jaye Wwesays 9JodeA oqny qm uue 1s H LULUS9L OGOTOOLL 6 8xS 0 8U1 9J uool is oqn L OQN opio22eq qn1 uool is p 5ejJ u u 7 bumu did qm uie 1s pulq n MOL o 5 O 2 Fe O O UN CHAPTER 10 ELECTRIC
32. t resetting during appliance reset Fill the coffee bean container and start the dispensing cycle The machine requires replacement of the Intenza filter Alarm signals RED 03 BRIEF INSTRUCTIONS Wait until heated see bar Wait until end of operation Perform the descaling cycle To enter the descaling cycle press the aroma pre ground coffee key for 5 sec Wait for reset Fill the coffee bean container Replace the filter This message is displayed If the function is enabled by programming The alarm is disabled only if it is RESET by programming E a E bi Switch the machine off wait for 20 seconds and switch it back on again Repeat 2 or 3 times Water circuit fill request Circuit filling in progress No coffee beans inside container No water Saeco International Group If the machine does not start remove brewing unit clean it grease it and re Insert If the problem persist contact the Service Centre Turn the knob to the cup gt When the filling cycle ends turn the knob back to the central position After filling the coffee container start the cycle again Fill the water tank Page 2 07 SYNTIA 03 BRIEF INSTRUCTIONS Service door open Close it If the service door is opened while product is being dispensed the appliance stops dispensing and starts a 30 sec countdown before cancelling the dispensing process The countdown can be stopped by closing the s
33. to consult the specific exploded vievv of the MOTOR y repare machine on website FILTER YES to consult the specific exploded view of the HOLDER Only for OOW repairs machine on website Only for OOW repairs YES to consult the specific exploded view of the Machine on website THERMAL YES to consult the specific exploded view of the CARAFE Only for OOW repairs Thermal Carafe on website YES to consult the specific exploded view of the C MILK ISLAND Sny Or OON chamo Milk Island on website Saeco International Group Page 2 04 SYNTIA 01 INTRODUCTION 1 6 1 External machine parts Coffee bean container cover coffee bean containeri Control panel Hot water steam Service hatch dispensing pipe Dispensing pipe protection Coffee dispenser Water tank drip tray knob Power cord Pre ground coffee compartment DGT 5 button e LCD display all Long coffee H ama Aroma pre ground dispensing button coffee key Selector Coffee hot water steam Aroma pre ground LED display coffee key Long coffee Long coffee luminous button luminous button Selector Coffee hot water steam Saeco International Group Page 3 04 1 6 2 Internal machine parts Side door microswitch Coffee grinder motor Coffee grinder PWR CPU card emperature sensor Water level sensor CHAPTER 2 TECHNICAL SPECIFICATIONS Saeco International
34. ver Unscrew the screws shown and disconnect the earth wire Disassembling the side door riran Lift the door and unhook it from the support k hinge Disassembling the rear cover Unscrevv the screvvs shovvn E nl 7 2 Coffee dispenser disassembly 1 Unscrew the screw shown 2 Slide out the fork clip 3 Unscrew the screws shown and remove the support 4 Coffee dispenser assembly parts Saeco International Group Page 02 09 SYNTIA 07 DISASSEMBLY 7 3 1 Disassembling Keypad card and Digital Control Knob 1 Unscrew the screw shown remove the lid glass frame keypad and seal 2 Release the display support 3 Unscrew the screws shown and remove the spring washer 4 Parts 5 Release the control knob circuit board 6 Release the display 7 Release the keypad circuit board and disconnect the display 1 Remove the display frame by lifting it and slip off the upper cover 2 Slip off the flat cable and loosen the highlighted screw 4 Display and interface cards as 3 Loosen the highlighted screws and remove the elastic sembly washer Saeco International Group Page 03 09 7 4 Povver CPU disassembly 1 Loosen the screw shown and remove the card protection 2 Slide out the card removing all connections 1 Loosen the screws holding the boiler pin in place remove it and loosen the other screvvs shovvn 2 The follovving are located inside the compartment protected
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