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self-propelled sprayer grimpeur 2000 - 2500mc - jc

1. empty LIFTING FOR TRANSPORTATION The machine can be lifted using a hook truck featuring a suitable load bearing capacity with the hooks inserted in the purpose provided areas on the machine When transporting in open top containers if the maximum height allowed is exceeded disassemble the boom side arms see boom user manual at The lifting devices are not provided with the equipment Translation of original instructions 20 user manual 332 068 Self propelled sprayer Booklet 2 ROAD TRANSPORTATION LOAD As The machine must be transported with a lowboy Load the machine as indicated below 1 Disassemble the lateral arms of the bar see instruction manual of the bar if the bar exceeds 2 55 m in width 2 Seal the fittings of any disconnected hoses with caps to avoid leaks 3 Load the machine onto the vehicle manoeuvring it from the operator s seat 4 Activate the parking brake E The staff in charge of loading unloading and moving the machine must have skills and experience acquired in the specific sector During manoeuvres when using the machine directly the operator must be informed on the procedures required to carry out
2. Without centrifugal pump Translation of original instructions user manual 332 068 Self propelled sprayer IV System cleaning The clean water is drawn from the tank D through the intake of the pump unit B and conveyed under pressure to the electrical distribution unit F to then branch out into the various pipes the tank and the spraying bars to clean the system thoroughly and remove any chemical residue With centrifugal pump Booklet 2 at The system is fitted with a range of filters manifolds valves and cocks to modify the course of the liquid depending on the operating requirements stated in the instructions for use BOW OR RO A Without centrifugal pump NS Translation of original instructions user manual 332 068 Self propelled sprayer Water system diagram with Muller and Tee Jet computer Legend 1 Intake filter filling 2 Hose winder filling 3 Centrifugal pump filling 4 Diaphragm pump 5 Cock unit 6 Solenoid valve unit 7 Mixer 8 Intake filter 9 Manifold 10 Hand washing tank 11 Maximum pressure valve 12 Product tank 13 Clear water tank system cleaning Translation of origi
3. these operations safely If the maximum height allowed is exceeded disassemble the wheels as described below 5 Lift the equipment see Lifting for transportation and place it on supports A Lifting for transportation Translation of original instructions 21 user manual Self propelled sprayer Booklet 2 6 Disassemble the wheels by unscrewing the fixing nuts B 7 Lift the equipment see Lifting for transportation and place it on the vehicle Lifting for transportation 8 Secure the machine and the disassembled components to the vehicle using ropes and wedges as shown in the figure at Secure the ropes to the main frame of the machine TOWING THE MACHINE at The machine can only be towed for short distances at a speed of no more than 1 km h When towing is complete restore the initial conditions For this operation follow the procedure below at Hook the machne onto a tow truck featuring a suitable load bearing Capacity and appropriate dimensions J 1 Connect the machine to the trailing device with When towing with the machine engine off the approved rigid bars A by means of the special negative brake should be released couplings Translation of original instructions 22 user manual 332 068 Self propelled sprayer Rear axle 1 Disconnect hoses B and carefully dispose of the oil 2 Carefully close all male and fem
4. Translation of original instructions 67 user manual Self propelled sprayer Booklet 2 EXTRAORDINARY CLEANING RAPID CHECK For this operation follow the procedure below 1 Unscrew the sensor A 2 Separate the sensor A from the Rapid Check unit B 3 Place the Rapid Check unit B in a detergent bath for a few hours 4 Remove the Rapid Check unit B from the detergent bath Use compressed air to verify that the turbine unit rotates freely If necessary replace the Rapid Check unit with a new one CA pont In the event of replacement carry out the pulse adjustment of the new unit see leaflet 13 Translation of original instructions 68 user manual 332 068 Self propelled sprayer SPECIAL MAINTENANCE Although the machine was designed and built to work in difficult environmental conditions after a few years special maintenance must be carried out to preserve perfect efficiency and guarantee general safety All special maintenance must be carried out by specially trained staff in workshops which are adequately equipped The flexible hoses in the hydraulic system must be replaced every six years from the date of production These components are subjected to stress due to ageing the machine at Booklet 2 wr Caution Warning Before doing any welding deactivate the connection device of batteries and clean the spraying syste
5. Check the electrical connections Replace the potentiometer Replace the solenoid valves user manual Self propelled sprayer Hydrostatic transmission system Booklet 2 Overheating of oil in the tank over 80 C Noisy transmission Delay in motion in both directions The machine does not move forwards or backwards The machine does not have enough drive or does not move in one of the directions Translation of original instructions Faulty servo control Oil level too low Oil radiator clogged Unsuitable hydraulic oil Filter clogged or intake hose blocked Maximum pressure valves dirty or faulty Faulty pump or motors Oil level too low Air in the intake hose Faulty pump or motors Clogged filter Air in the transmission Maximum pressure supply valve is dirty or faulty Throttle valve opening for the servo control is clogged Faulty pump or motors Too little oil in the tank Faulty forward motion lever Breakage of the coupling between the pump and the diesel engine Faulty pump or broken drive shaft Filter clogged or intake hose blocked Maximum pressure supply valve is dirty or faulty Faulty shutoff valve in the supply circuit Internal damage to the pump or motors Maximum pressure valve for the given direction is faulty or dirty Faulty servo control 702 Replace or repair the servo control Add oil to the tank Clean the radiator Replace wit
6. P3 Idraulic diff lock port Working pressure 15 25 bar B1 SAHR brake bleeding screw O B2 Service brake bleeding screw user manual Self propelled sprayer AN Danger Warning Since trailing is carried out with stopped engine steering will exert higher resistance Booklet 2 INFORMATION ON THE ADJUSTMENTS INSTRUCTIONS FOR THE ADJUSTMENTS CA Before carrying out any setting or adjustment activate all the safety devices required and consider whether it may be necessary to provide proper information to the operators and to the staff working near the machine In particular provide proper signs TRACK CONFIGURATION Different track configurations can be obtained according to the work distance and type of tyre Diagram for 1800 2000 2500 track Tyres 230 95R40 270 95R36 270 95R38 270 95R42 270 95R48 300 85R42 300 95R46 320 85R32 320 85R36 380 85R28 420 85R38 1800 Tyres 540 65R28 540 65R38 600 60R28 600 65R28 600 60R30 5 600 55R26 5 800 45R26 5 Translation of original instructions 24 in the areas surrounding the machine and do not allow anyone to access any devices that when activated may cause unexpected dangerous conditions resulting in damages to personal safety and health The diagrams illustrate the various combinations possible also depending on the type of mount 2000 re 41 PS ie S ior M soli
7. wr Caution Warning For machines authorised to circulate on the roads with the tank full the liquid must not be mixed with hemicals for spraying Make sure that the bar is retracted correctly and placed on its supports A turn on the flashing light ensure all the road signalling devices are working perfectly deactivate the operating controls 19 deactivate the four wheel drive 9 AAA A Danger Warning Road circulation without disconnecting the working controls can be extremely dangerous because of the risk of deviation and overturning of the machine with serious damages E r ae 4 i A k J _ Road circulation involves being aware of and observing the rules stated in the manual entitled Requirements for road circulation Translation of original instructions 44 user manual 332 068 Self propelled sprayer Booklet 2 RECOMMENDATIONS FOR USE To treat the surface to be sprayed we recommend If the last time the machine covered a given area the you follow the path indicated in the figure keeping in full length of the bar area A was not necessary mind that the row marker foam tank identifies the deactivate one or more sectors see leaflet 13 previous areas covered Cover the areas B C to complete the treatment of the surface A A ee E A E A E A E A E A E A E A i hi A A A PA A A KR R A Translation of original instruc
8. 10 carry out a general cleaning with special care for the operator s seat and the control panel 11 check the pressure of the tyres 12 start the system bring it to the maximum pressure level and check for any liquid leaks user manual Self propelled sprayer Booklet 2 INFORMATION ON MAINTENANCE WORK INSTRUCTIONS FOR MAINTENANCE Before carrying out any maintenance work activate all the safety devices and consider whether it may be necessary to provide appropriate information to the operators and the staff working near the machine In particular provide proper signs in the areas surrounding the machine and do not allow anyone to access any devices that when activated may cause unexpected dangerous conditions resulting in damages to personal safety and health A Danger Warning Always wear a gas mask before carrying out any intervention inside the main tank However any intervention must be carried out by authorized technicians Ax Caution Warning Unless otherwise expressly indicated maintenance work must be carried out with the engine turned off the ignition key not inserted and kept by the operator The person in charge of the maintenance TABLE OF MAINTENANCE WORK work must consider all the necessary measures to guarantee the safety of the persons participating in the work in compliance with the requirements set forth by the regulations in force on safety in the workplace CTRA Replac
9. 5 Remove the ignition key D 6 Use the key A to disengage the batteries BAR RETRACTION STEPS The bar retraction operations should be carried out very carefully given the actual extension that the bars actually feature ak maren Bo The method and sequence of the bar coomscosom ELN SS eseeeene a a extension and retraction are included YY l yon Lyd p lt af i Pa te fa ll e A es in leaflet 9 Before performing the bar retraction lift the bar using the lifting device Then lower the bar so that it rests correctly on the device provided to avoid any sudden extension of the arms wr Caution Warning Pay special attention to the rearview mirrors when the bar is extended or retracted Translation of original instructions 43 user manual Self propelled sprayer Booklet 2 ROAD CIRCULATION Road circulation is allowed for authorised machines Operators must comply with the requirements set forth by the regulations in force In any case before road circulation begins block the parts which could cause sudden unexpected movements Check that the volume does not exceed the maximum allowable values if necessary arrange proper signalling drain the tank completely Note the road circulation may also take place when there is only water in the tank in this case the maximum speed is limited to 20 km h the 2nd fast gear can not be selected
10. PURPOSE OF THE MANUAL This manual has been written by the manufacturer and constitutes an integral part of this machine The information contained in this manual is intended for persons who are qualified to operate the machine and trained to use it during its expected lifetime In addition to adopting good use techniques the recipients must carefully read and strictly apply this information This information has been produced by the manufacturer in his own original language Italian and can be translated into other languages to satisfy legal and or commercial requirements Time dedicated to reading this information will avoid personal safety health risks and economic damages Should this manual contain additional information compared to the actual parts of the machine this will not interfere with the reading thereof Keep this manual for the entire life of the machine in an easily accessible place for quick reference whenever necessary Some of the pictures and pieces of information in this manual may not correspond perfectly to what you have This does not however hinder operation Booklet 1 As the manufacturer is carrying out a policy of continuous product development and updating he reserves the right to alter this document without the obligation of prior notice To better stress the importance of some passages or to indicate important specifics symbols whose mean ings are described as follows have been adopted
11. SAUER 51D80 11 Wheel flanges front and rear they allow to modify the track according to their assembly Steering wheel with power steering system Danfoss OSPC 100LS for two or four wheels Emergency parking brakes oil bath multi disc brakes with electro hydraulic control on the rear wheels Service brakes oil bath multi disc brakes on front and rear wheels with pedal control Turning radius 1 With 2000 mm track A Dimensions A Ce 6 17 m 6 77 m with air assisted kit O AA 6 49 m 7 09 m with air assisted kit ticas 2 55 m 3 00 m with bar P5 O AA 1 75 m E ETTE S EEA 1 60 m 2 20 m with air assisted kit A A ASTET 4 00 m PU oi 2 82 m Translation of original instructions A IA 3 14 m G MG VerSiON csccatcuasscecanctdenstentqeusentensdd 1800 2250 m UE VISIO uste 1810 2290 m PMG VEN aaa 0 600 m HJO VENSION cana aN 0 900 m Weight during operation and with operator aboard values refer to machine fitted with the largest tyres MC version Overall weight empty 5900 full 8400 kg POHL aKO sonados empty 3200 full 4250 kg Back axle ocooocccccccccoo empty 2700 full 4150 kg JC version Overall weight empty 6800 full 9400 kg Front axle ooccooccnccccccccoo empty 3900 full 4500 kg Back axle A empty 2900 full 4900 kg Note the weight of the machine equipped with the air assisted kit should be increased by 200 kg Hydraulic sys
12. The diagram shows the main components A Seat for the operator to sit on lt is adjustable to ensure the appropriate ergonomic conditions see page 27 B Steering wheel and controls adjustable to provide the appropriate ergonomic conditions for the operator see page 27 C Cab controls to enable the service devices and interior cab light see page 41 D Controls for use and forward motion to enable all the operating functions of the machine see page 39 E Computer to programme and manage the spraying functions It is connected to a sensor G which measures the sprayer s forward speed in accordance with which the computer regulates the flow of the product that needs to be sprayed see leaflet 13 Booklet 2 F Windshield wiper fluid tank to store the windshield wiper detergent H Object holder drawer L Service brake pedal to brake the machine M Four steering wheels pedal operated switch it activates the automatic mode of the four steering wheels N Water system control unit pedal operated switch O Second person seat OPERATING PRINCIPLE The main steps of the operating principle are indicated below Tank filling Product mixing Product spraying System cleaning Translation of original instructions at The figures represent the operating principle For further details consult the specific diagram of the system for the machine you own user manual 332 068 Self pr
13. The volume of liquid that cannot be sprayed correctly technical each metre of the bar The table below features the values for the residue is not in excess of 0 5 of the nominal value plus 2 litres for technical residue soluble and non 2000 Nominal capacity 2000 litres Real capacity 3260 litres 2500 Nominal capacity 2500 litres Real capacity 3800 litres Bar size in metres Soluble litres Not soluble litres Total litres 24 3 16 7 41 18 24 3 19 3 43 8 20 24 3 eli 45 4 21 24 3 2N 46 24 24 3 24 8 49 1 N B Values taken with an AR250 pump Soluble technical residue during the cleaning phase Non soluble technical residue during the cleaning phase Translation of original instructions 14 user manual 332 068 Self propelled sprayer Booklet 2 NOISE LEVEL VIBRATION LEVEL The table shows the noise levels according to In the operating process the machine has different operating conditions and measurement points vibration levels as indicated in the table With engine at maximum rpm LAcq dB A Operator s seat Measuring point Vibration level m Highest accepta id s2 ble value m s2 Operator s seat 0 5 Noise pollution 89 The measurements have been calculated by following the ISO 2631 1 standards ALLOWABLE SLOPES The figure illustrates the maximum allowable slope on non yielding non sagging land with the machine in operation and fully loaded MAX 20 MAX 10 DAN
14. Turn in a counter clockwise direction to preheat the spark plugs To activate the emergency lights For the assistance service only In case of an emergency press to stop 36 T Turn the dial le Turn the dial Lever in position A Lever in position B Press in direction C Lever in position D Lever in position E Press in direction C When the button is pressed the motor does not start Rotate the button to enable the motor switching on again user manual 332 068 Self propelled sprayer Booklet 2 REVOLUTION COUNTER AND HOUCOUNTER ss 6 a A sa AJ coma Y 11 KOHETE 1 N oO E O 10 Service yellow warning light Fuel indicator light Yellow engine preheating indicator a light P Red parking brake indicator light 0 Red engine oil pressure indicator light Red alternator indicator light O Red cooling liquid temperature ndicator light Water pump oil level yellow control light elo Red hydraulic oil level indicator light Water pump green warning light Translation of original instructions See chapter Service page 38 38 On Off On Oil On Off On Off On low fuel level spark plug preheating in progress spark plug preheating completed the engine can be started brake activated brake deactivated insufficien
15. the relevant instruction manual before you fill the tank 5 Use switch C to set the motor to 1000 rpm Note Switch C is active only when the driver is not sitting on his her seat 6 Turn the cocks D as indicated in the figure 7 Use switch E to start the water system pump and to stop it after reaching the desired water level Available only in the version without electrical controls Translation of original instructions 46 user manual 332 068 Self propelled sprayer Booklet 2 wr Caution Warning The hose must not come into contact with chemicals to avoid the contamination of the water source FILLING THE SYSTEM CLEANING TANK USING THE CENTRIFUGAL PUMP When the tank is being filled turn on the cock A to fill the tank B and turn off when the desired level has been reached which can be seen on the indicator C at The tank B must be filled with clean water REFILLING OF PLANT WASHING TANK WITHOUT CENTRIFUGAL PUMP During supply from the tank open pos 2 cock A to fill tank B and close it pos 1 simultaneously when the desired level is reached The level can be seen on indicator at The tank B must be filled with clean water Translation of original instructions 47 user manual Self propelled sprayer Booklet 2 FILLING WITH WATER FROM A HEIGHT Use an external water source or a reservoir situated higher up t
16. 33 pump Electrical mode with recirculation 10 IMPrOPer USC ecccceccccececcececcececeseecasees 42 Instructions for use and operation 33 Limitations of product US e 0000000000 12 Description Of CONTrOlS seeee terres 33 Technical data 2cceccecceceeceeceecececeecees 13 Control Panel eeeeeeeeeeeteete etter tees 33 Tyre table Front Axle Rear Axle 14 GONW Inge pte aia E E costs 14 Revolution counter and houcounter 37 Noise loval ons i a casccscnoseicsancaccigaeaiessatancassc 15 SOMVICE 2 eee eee e eee ies 38 Miras level 15 Forward motion and brake lever eee eee A A An Allowable SIOPGS 0 0 2 c cece eens 15 ae a E oe Service and interior cab light controls 41 Belgas a ged g pent ene tee tee meee ee ae reste 15 Machine start up and movement 42 Safety GeVICES coocoocccccccnccnncncnnnnnnnnnnnnnnnno 16 Machi i pe Position of plates concedes descocacccccscasetercecsece 17 B ae a ee ee eee a Position of identification plates 18 Go a e fae O alee esses nipaeenelee ey AA Devices for road circulation 18 ld pk oe eee Recommendations for uSe 45 Machine operation control devices 19 Tank filli E trif ank filling using the centrifuga UIA ena ees AA 19 DUM a oaaao naaa o ona na 46 INFORMATION ABOUT HANDLING AND Tank refilling without centrifugal INSTALLATION 20
17. 83 5 1 95 465 3 2 310 268 233 MAN 155 19571 133 116 103 93 4 5 339 271 226 194 170 EEJ 136 113 97 85 75 68 1 31 393 314 262 225 197 175 157 131 112 98 87 79 16 480 384 320 2 4 240 213 192 160 137 120 107 96 999 444 370 317 278 24f 222 185 159 139 123 111 2 07 621 497 414 355 311 276 248 207 177 155 138 124 Red 11004 in b 0 ho k Oo an Value search example wr Caution Warning Quantity to spray indicated The operating pressure must remain between 1 5 5 on the product asirios 151 litres per hectare l ha bar Forward SPECO susi 9 km h POZE IMP OO red type 11004 If the pressure value obtained from the table is not within the above pressure range change the forward If you search for these values see highlighted part of ee ae aps p speed value or the type of nozzle used the table you will obtain the correct pressure to use which in this case is 1 5 bar Carry out a trial spraying with clean water to check that the adjustment has been made correctly FORWARD SPEED DURING SPRAYING To calculate the forward speed proceed as follows 1 establish the correct forward speed according to the number of tractor engine revolutions covering a section of land 2 cover a one hundred metre section previously marked at the chosen speed and with a constant number of engine revolutions measuring the amount of time taken in seconds 3 consult the speed control table to obtain the forward speed covered a
18. AN Warning Caution Indicates critically dangerous situations that if ne glected can result in serious personal safety and health hazards As Danger Attention Indicates that suitable actions must be employed in order to avoid personal safety health hazards and economic damages iN Important Indicates particularly important technical informa tion that should not be neglected COMPOSITION OF THE MANUAL AND METHOD OF REFERENCE This instruction manual barring any differences which do not affect the correctness of the information consists only of the leaflets concerning the machine in question and the operating units which make it up The illustration below shows the man ual layout A Cover page indicates the model and the description of the machine including publishing and ID information It also contains the list of leaflets IDM 3320000040 tif relative to the components which can be installed Some of these components may be missing from this machine B Leaflet 1 General safety information contains the information necessary to identify the machine use the manual as well as all the information regarding safety C Leaflet 2 General description of the machine contains the basic principles as well as the manufacturing and operating philosophies D Leaflets 3 4 5 6 Information on the operating units installed they contain all the Translation of original instructio
19. Arrange all the equipment that is necessary to handle the chemical product and the mixture during the preparation filling draining and cleaning of the tank as well as during the product spraying adjustment replacement or addition of pesticides or herbicides and during maintenance operations Calculate the exact quantity of product to be mixed according to the surface to be treated and comply with the instructions supplied by the herbicide pesticide manufacturer Do not mix different products together Incase of accidental contact of the product or mixture with the skin wash immediately with clean water In the event of discomfort seek medical assistance showing the product label 19 12 25 26 27 Do not dispose of the product the mixture or other pollutant in the environment Disposal must be carried out in compliance with the regulations in force To mix the product follow the procedure below 1 Make sure the system is clean and fill the necessary amount of water for treatment in the tank see page 46 and in the clean water tank see page 47 2 Manually lower mixer B to facilitate refilling operations 3 Turn the cocks C as indicated in the figure 4 Rotate the Mixer cock to the low 5 Use switch 19 to activate operation controls 6 Use the switch 12 to activate the pump 7 Press switch 27 Only in the version with electrical controls 8 Carry ou
20. Clean or replace 77 Replace when unpleasant pesticide or herbicide odours are Hs detected in the cab maximum 36 months Engine intake filter Replace Hydraulic system oil Replace 76 Hydraulic system filters Replace the cartridge a7 Every 1000 hours Engine Carry out the general Refer to the engine s check instruction manual Front axle Check play between Adjust Rear axle surfaces MACHINE CLEANING At the end of every work day the whole machine To clean the machine follow the procedure below should be cleaned To do so wear all the individual 1 Clean the system and drain the residue see page protective devices rubber gloves boots goggles 55 etc necessary to avoid contact with the product 2 Clean the mixer and all hoses see leaflet 5 3 Clean the exterior of the machine with a strong jet a Caution Warning of pressurised water Never leave any chemical residue on or in the machine Do not dispose of the liquid in the environment it could contaminate the rivers and wr Caution Warning Do not direct pressurised water jets towards water beds Dispose of the product containers in accordance with the provisions set forth by the applicable laws in force Do not leave the product and or residue within children s reach Translation of original instructions electrical parts to avoid damaging them 59 user manual Self propelled sprayer Booklet 2 FIRST USE The
21. be fore winter storage 368010101 fm General and safety information Caution danger to body do not go near the moving components Lifting point indicates the lifting cylinder inserition points Caution skidding and overturning risk disable the operating control and that of the four steering wheels before beginning the road circulation Danger Hot surfaces be careful of hot surfaces Danger of impact be careful of protruding parts Prohibited use do not spray wa ter under pressure to avoid dam aging parts No access to unauthorised people do not stand in or walk through the machine s operating range Grip points indicates the manu al grip points Protective gear must be worn protective earmuffs must be worn while operating the machine Translation of original instructions i Booklet 1 Mandatory use of fresh water wash your hands after each con tact with the chemicals used Mask must be worn to protect the respiratory tract when han dling and using chemicals Boots must be worn to protect feet and legs when handling and using chemicals Clean water must be used to fill up the clean water tank Mandatory reading of the User manual The person in charge of the equipment operation shall read the manual in order to know the position and the function of con trols as well as to familiarize with all information contained Always keep the document within reac
22. machine is delivered by the manufacturer in operating condition after it has been run in for a few hours When using the machine for the first times the following indications must be complied with 1 After a cold start run the engine at low speed for a few minutes 2 Refer to the engine s instruction manual to run the machine in properly 3 Do nat run the engine at maximum speed for long periods of time 4 Check all levels frequently 5 Check that the hydraulic connections bolts and nuts and wheel fixing screws are tightened After the first 100 hours change the filter cartridge A DIAGRAM OF LUBRICATING POINTS Lubricate all greasing points and all sliding surfaces using waterproof grease particularly after every high pressure wash Pe a as ha i w aii kiai III y PA Ik L as E r A Le ae a Sy y o oo St li gt tom ki i i a o i eiA After the first 300 hours change the engine oil and the filter If the machine is provided with an air hose change the filter B of the pump at To identify all the lubricating points of the operating units installed on the machine see the relative leaflets Translation of original instructions 60 user manual 332 068 Self propelled sprayer Booklet 2 OIL COMPARISON TABLE Lubricant table l Quantity Parts to lubricate ICI CO Crankcase sump and filters 15 13 3 Onl k 14 1
23. steering system Remedy Faulty power steering Replace the power steering Ta valve on power steering Replace the valve Damaged pump Replace the pump Replace the solenoid valve block Faulty solenoid valve block Check the electrical connections on the solenoid valve block Replace or repair the distribution unit Check the distribution unit s electri cal connections The rear steering is not functio ning Faulty distribution unit Bar lifting balancing and suspension system Remedy Solenoid valve electrical system Check the wires in the cab controls There is no power supply to the ge and the connector above the sole neral valve noid valve Solenoid valve electrical system Check the wires of the switch con The general valve is functioning but cerned in the cab and of the con the one concerned is not nector above the valve Remove the solenoid valve and Solenoid valve clogged clean with compressed air Replace the solenoid valve Translation of original instructions sge user manual Self propelled sprayer Product spraying system The machine is not spraying the product correctly also see leaflet 13 The pressure adjustment valve not functioning Translation of original instructions Booklet 2 Remedy Mixer operating cockturnedtowards Turn the cock in the opposite direc the mixer Clogged intake filter The general ON OFF valve is not functioning Clogged nozzles The flow m
24. 00c0ceccceeeeceeeeeeeeeceeseeeeees 20 PUMP eeano aonana no aaan naano aana nakaon nananana 46 Instructions for handling and loading 20 Filling the system cleaning tank using Transports 20 the centrifugal PUIMP oocoocconcccnccnccncnncnnoo 47 Lifting for transportation eeee 20 Refilling of plant washing tank Road transportation load 22005 21 without centrifugal PUMP 511152 2 47 Towing the machine oocococcoconcnccncnncncincns 22 Filling with water from a height 48 Rear axe a ee 23 Row marker product filling 48 Rear axle JC verSion 2 20ce eee eee eee 23 Chemical product preparation 48 Rear axle MC verSiOn ooococcccocnnnccccnancnnnnnnos 23 Spraying parameter setting 50 INFORMATION ON THE Forward speed during spraying 50 ADJUSTMENTS occtonocansronecccinnnaconoacenena oasis 24 Nozzle spraying Check 205 51 Instructions for the adjustments 24 Formula to check the liquid sprayed in Track Configuration cccccccccecceeceeeeeee 24 litres per hectare Ma espro oie 52 IMPORTANT SAFETY INFORMATION The information in this booklet concerns the functional you that caution is essential safety is also in the aspects of the machine operator unit Nevertheless in hands af all the operators driving the tractor order to protect people from risks please read caref
25. 01 Cab air filter BG002979 Engine air filter BB32399046 Engine air filter safety element BB32399047 SHOCK ABSORBER CHECK WITH A MANUAL PUMP Carry out this operation with an empty tank and with the spraying bar retracted For this operation follow the procedure below 1 Connect the manual pump to the pressure taps A using the capillary hoses provided wr Caution Warning Screw the capillary hoses simultaneously to the pressure taps A to avoid any oil leaks 2 Inject hydraulic oil until the cylinders B are in the maximum extension position Translation of original instructions 62 mm ek kik user manual 332 068 Self propelled sprayer pressure tap 4 Connect the manual pump to pressure socket D by using the 3 Insert a pressure gauge C on the 7 hoses supplied LS 5 If necessary inject hydraulic oil until you reach a pressure of 150 bar 6 Disconnect the pump and remove the pressure gauge C 7N P K 1 150 bar Q Booklet 2 7 Discharge oil until a 70 mm space is left between axle and piston B 8 Disconnect the hoses and the pump when the operation is complete Translation of original instructions a user manual Self propelled sprayer Booklet 2 SHOCK ABSORBER CHECK WITH THE MACHINES HYDRAULIC SYSTEM Carry out this operation with an empty tank and with the spraying bar retracted For this operation follow the procedure b
26. 2 4 AGIP SIGMA TURBO 15W 40 AA AR 250 280 pump 2 6 2 3 IMOVILLI P 246 pump 3 6 3 2 Hydraulic system and oil tank 220 191 SHELL HV 46 A Hydraulic oil tank 200 174 Front bridge 10 9 Front right epicyclic reduction unit 1 0 9 Front left epicyclic reduction unit 1 0 9 MP 80W 90 Rear bridge 10 9 Rear right epicyclic reduction unit 1 0 9 Rear left epicyclic reduction unit 1 0 9 Gearbox 2 1 8 AGIP GR MU EP 2 Grease lubrication o l 20 Front 18 SHELL SPIRAX A 85W 140 API GL 5 Swinging bridges JC version 21 2 Rear 19 08 hes AA eee ve AA Gearbox JC version 3 5 Rear 315 ANTIFREEZE Cooling liquid API ATF DEXRON II D Brake system 1 0 9 Hydraulic oil table RR gt AGIP ARNICA 46 1 API H S46 BP ENERGOL SHF 46 CASTROL HYSPIN AWH 46 ESSO INVAROL EP 46 FIAT AP 51 FINA HYDRAN HW 46 IP HYDRUS OIL H1 46 MOBIL DTE 15 PERSIAN OIL IDROL T 46 ROL LI 46 HIV SHELL TELLUS OIL T 46 SHELL HV 46 1 When the outdoor temperatures are high in excess of 35 C we recommend you replace the hydraulic oil with the ARNICA 68 or corresponding oil type Translation of original instructions 61 user manual Self propelled sprayer Filter table Booklet 2 Hydrostatic transmission pump filter BB32336501 Oil filter tank BGO012015 Oil filter tank cartridge BG017923 Hydraulic system filter BG002934 Hydraulic system filter cartridge BG003686 Engine oil filter BG002921 Diesel filter BB32313200 Air assisted pump filter BB323990
27. A e 7 i gt user manual 332 068 Self propelled sprayer Booklet 2 TRACK ADJUSTMENT wr Caution Warning Adjust with the engine on at 1000 revs min and with the machine standing on level and compact ground to guarantee the stability of the lifting devices Make the adjustment one wheel at a time 1 Extract splint pin A to remove cylinder C 2 Insert the cylinder C in the housing provided to lift the axle which needs to be adjusted ZA Ep A 3 Insert a support plate D to guarantee a surface which is large enough to support the lifting cylinder C 4 Disconnect hoses H for ladder control 5 Connect the hoses E on the lifting gt ACA NN cylinder C and on the points of AS A OS attachment on the machine A has 1D Translation of original instructions 9s user manual Self propelled sprayer Booklet 2 6 Insert the plug F to enable the control electrically G 7 Use switch R to lift the wheel above the ground 8 Insert the support L to ensure that yo A A SAS the wheel remains off the ground OS PREY 2 i RCs Fat pae Le y Nx KO dl QD NM A o quee S pe S on C gt AN 9 Unscrew the nuts M that secure the wheel to remove it and turn the flange 10 Put the wheel back on and secure it with the nuts 11 Press the switch R to li
28. C SYSTEM Front shock absorbers at Carry out this operation with an empty tank and with the spraying bar retracted For this operation follow the procedure below 1 Connect the hose A provided to the fast attachment B replacing the hose for the movement of the step ladder 2 Connect the hose A to the pressure tap C using the capillary hoses provided wr Caution Warning Screw the capillary hoses simultaneously to the pressure taps C to avoid any oil leaks 3 Connect the plug D 4 Use switch G to inject hydraulic oil until the cylinders F are in the maximum extension position Translation of original instructions sols user manual Self propelled sprayer Booklet 2 5 Press switch G to discharge hydraulic oil and to lower pistons F to a 70 mm level from the axle 6 Disable and disconnect the hoses and the plug of the push button panel once the operation has been completed AIR CONDITIONING COMPRESSOR BELT ADJUSTMENT Turn the screw A to adjust the tension of the belt at Check the tension as indicated in the figure The resulting value R must be 10 15 mm Translation of original instructions rs user manual 332 068 Self propelled sprayer Booklet 2 OPERATING INSTRUCTIONS INSTRUCTIONS FOR USE AND OPERA o The incidence of accidents related to the use of the machine depends on multiple factors th
29. GER ZONE The figure illustrates the danger zones where no one should be when the machine is in use It is the operator s duty to keep such zones out of bounds if necessary he should turn the engine off and clear out the danger zone Translation of original instructions 15 user manual Self propelled sprayer SAFETY DEVICES The figure illustrates the position of the safety devices on the machine A Battery connector to disconnect the batteries from the electrical circuit The batteries must be disconnected during all maintenance operations After disabling the ignition key turn the key towards the left and remove it from its housing B Product distribution to bar exclusion switch to exclude the bar distribution controls especially during transfer with closed bars C Operating controls exclusion switch to enable and disable the operating controls D Rear steering exclusion switch to enable and disable the rear steering wr Caution Warning 4 steering wheels can be activated only if the 1st gear is activated and the 4 wheels are aligned A Danger Warning Disable the operating control C and that of the rear steering exclusion D before beginning the road circulation Booklet 2 E Emergency exit to get out of the machine in the event of an emergency Use the hammer N to break glass F Acoustic signal to warn staff members near the machine that it is rev
30. IMPORTANT Keep this service manual to hand during the machine equipment s working life SELF PROPELLED SPRAYER GRIMPEUR 2000 2500MC JC user manual ENGLISH Translation of original instructions Serial number Edition 1 01 2010 INDEX GENERAL AND SAFETY Booklet INFORMATION 1 Booklet SELF PROPELLED UNIT D No part of this publication may be reproduced without the permission in writing of the Manufacturer The Manufacturer follows a continuous improvement policy and reserves the right to change this document without notice provided that such changes do not imply risks to safety E BARGAM via della Cooperazione 20 40026 IMOLA BO ITALY tel 390542648511 fax 390542640539 www bargam com e mail salesimola bargam com SI NGERT REG N 3065 E UNI EN 150 9001 2000 368010101 fm BARGAM GENERAL AND SAFETY INFORMATION Booklet 1 user manual NS A A Edition 2 OO O O O IO oer TABLE OF CONTENTS C Composition of the manual and method of reference 2 D Documentation enclosed 3 M Manual composition method of reference 2 Manual purpose 2 Manufacturer and equipment identification 3 Manufacturer and machine identification and equipment 3 Translation of original instructions P Purpose of the manual 2 S Safety and information markings 5 Safety regulations 3 Service procedure 3 368010101 fm General and safety information
31. To insert the first or second speed Change the speed only when the machine is stopped 15 Front working lights swtich To switch on the four central working light 16 Working light swtich To switch on or switch off the front and rear working lights 17 Ladder switch Use to open and close the adder Translation of original instructions 34 user manual 332 068 Self propelled sprayer Booklet 2 SRA E E Parking brake control switch 1 00 19 20 21 22 23 24 25 26 27 28 29 30 31 30 33 Work control switch Two steering wheels control light GREEN COLOUR Parallel axis steering control light GREEN COLOUR Four steering wheels control light GREEN COLOUR Mechanical gear change control light Yellow Electric lighter Water system washing and working switch Water tank washing and working switch Additional mixing pump switch Differential gear locking switch Four steering wheel automatic mode switch Service brake pedal System for activating distance holding device or recirculation pump Optional Fixed revolutions accelerator control Manual accelerator control Available only with electrical water system Translation of original instructions Release the safety catch and activate or deactivate the brake To enable and disable the controls Unlock the safety device before pressing the switch AN Danger Warning Deactivate the contro
32. a A eee pos 4 WM 20 21 22 23 31 Ww N a e Pedal button for water system distribu tion unit control Press to activate Press again to deactivate Accelerator lever Translation of original instructions Push the lever to accelerate Pull the lever to decelerate The seat is provided with a sensor that detects the driver s presence The accelerator lever is active only when the driver is sitting on his her seat 33 user manual Self propelled sprayer Booklet 2 20 21 22 23 31 ee a a E m m 24 25 26 27 32 e no O PDD Spraying bar hydraulic controls and machine handling lever 4 Fuse box Air sleeve revolution indicator Engine water temperature indicator 7 Air hose switch To activate and deactivate the air sleeve 8 ex Air hose speed switch To increase or decrease the fan rotation speed I To change the steering mode Four steering wheels 9 Switch for selecting steering wheels Two steering wheels Parallel Axis Steering 10 Steering main switch To activate and deactivate the four steering wheels To select the first or second gear 11 Mechanical gear switch The gear can be changed only when the machine is stopped When the control light is on the quick gear is selected 12 Water system pump control switch To activate or disactivate the pump 13 Front suspension lock switch To lock the suspensions on the front axle 14 Hydraulic gear switch
33. able capacity in order not to dispose the product in the environment unscrew the cap H and open the cock E When the operation has been completed close the cock Ed gt E and screw the cap on H a AX eee Hal ISS PT 7 Open valve L to clean filter F Y o N AR 8 Remove the intake filter G mesh size 0 25 mm and wash it with a water jet 9 Remove the in line bar filters see leaflet 9 and wash them with a water jet 10 Wash the outside of the tanks and the areas in contact with the product with a water jet Translation of original instructions are user manual Self propelled sprayer Booklet 2 MACHINE WASHING WITH HIGH PRESSURE CLEANER OPTIONAL For this operation follow the procedure below 1 Start the machine s engine see page 42 2 Use switch A to set the motor to 1000 rpm 3 Use the selector B to activate the centrifugal pump 4 Turn the cocks C as indicated in the figure 5 Position the lever D as indicated in the figure 6 Insert the hose E into the soap container and turn the knob G to enable the intake of soap 7 Take hold of the nozzle and unwind the hose 8 Use the lever F on the nozzle to SSL begin cleaning RS A VES e e el Do not direct the pressurised water jet ss A Le D i towards electrical parts 9 When this operation is complete rewind the nozzle hose pulling it slightly outwards and th
34. aff in charge of loading unloading and moving the machine must have skills and certified experience in the specific sector During manoeuvres when using the machine directly the operator must know the procedures required to carry out these operations in safe conditions Lifting and transportation must be carried out using suitable means and anchoring the machine in the places provided by the manufacturer Personnel who are authorised to perform these operations must possess specific skills and experience to safeguard themselves and others involved Before moving the machine with vehicles make sure that the machine and its components are suitably Translation of original instructions Booklet 1 anchored to the vehicle and that their volume does not exceed the maximum allowable values Place the required signals if necessary lt may be necessary to move the machine frequently To avoid sudden uncontrolled movement make sure that all parts which could cause this have been safely locked before transportation Approved equipment may be driven on public roads by a licensed driver In any case before starting transportation block the parts which could cause sudden unexpected movements and check that the volume does not exceed the maximum allowable values If necessary arrange proper signalling Operation and use regulations Apart from being appropriately informed on the use of the machine the operator must have the necessary sk
35. ale fittings with caps in order to avoid the intrusion of waste and to protect threads 3 Use knob C to set the transmission in neutral 4 Tow the machine with the operator in the driver s seat 5 When towing is complete restore the initial conditions Please note if the diesel engine does not function proceed as follows Rear axle JC version 1 Position a container in the desired area 2 Unscrew cover D 3 Unscrew shaft E until the end of stroke to unlock the brake 4 Once trailing has been completed screw shaft E again until it reaches the distance shown in the figure 5 Screw cover D Cir Since trailing is carried out with stopped engine steering will exert higher resistance Rear axle MC version 1 Connect an external pump to the P1 fitting and deliver 25 bar max pressure to eliminate the pressure of the Belleville springs 2 Loosen unlocking screws 30 and remove stopping spacers 32 from both of them 3 Insert the unlocking screws to the end of stroke and release pressure 4 Deliver 25 bar Max pressure and loosen the mechanical unlocking screws 5 Insert both U shaped spacers and lock the 95 115 Nm tightening torque screws PLEASE NOTE position of unlocked negative brake Translation of original instructions Booklet 2 P1 SAHR brake port Release pressure 15 30 bar P2 Service brake port
36. and do not allow requirements which have not been approved by the anyone to access any devices that when activated manufacturer himself may cause unexpected dangerous conditions To order components refer to the indications given in resulting in damages to personal safety and health the spare parts catalogue TYRE REPLACEMENT For this operation follow the procedure below 1 Extract splint pin B to remove supplied lifting cylinder C 2 Insert the lifting cylinder C in the housing provided to lift the tyre which needs to be replaced 3 Insert a support plate D to guarantee a surface which is large enough to support the lifting cylinder C Translation of original instructions fa user manual Self propelled sprayer 4 Disconnect hoses H for ladder control 5 Connect the hoses E on the lifting cylinder C and on the points of attachment on the machine 6 Insert the plug F to enable the control electrically G 7 Use switch P to lift the wheel above the ground 8 Insert the support L to ensure that the wheel remains off the ground Translation of original instructions Booklet 2 E user manual 332 068 Self propelled sprayer Booklet 2 9 Unscrew the nuts M that secure the wheel to remove it and change the tyre 10 Put the wheel back on and secure it with the nuts 11 Press the switch P t
37. anual 332 068 Self propelled sprayer Booklet 2 MACHINE OPERATION CONTROL DEVICES The machine is supplied with devices to check the main functions A Fitting for the attachment of the pressure control pressure gauge 1 4 Gas female B Graduated container for the nozzle flow rate control upon request C 1 Gas fitting for the attachment of the pump litre counter lt allows for the installation of a flow meter to check the flow rate without damaging the hoses Pump litre counter installation 1 Unscrew the ring nut D to disconnect the hose 2 Install litre counter E and reconnect the pipe PTT TTT tered eee QS Checking the nozzle distribution Any differences between the product to be sprayed 1 Start up the water distribution and the product actually sprayed can derive from 2 Position a graduated container beneath the nozzle incorrect adjustment of the forward speed of the being checked tractor see page 50 incorrect pressure adjustment see page 50 nozzle wear To ascertain the cause of the nozzle wear perform the J check as follows 3 Check the actual quantity of product distributed and repeat the operation on at least three nozzles This type of check should be performed the first time the equipment is used and then once a year or every AN Danger Warning time the nozzles are found to be worn Use clean water TOOL KIT The following tools are supplied sta
38. at are not always easy to prevent and control Some accidents may depend on unforeseeable environmental factors others are caused by the behaviours of the staff using the machine Apart from being authorised and properly informed if necessary when using the machine for the first time operators must simulate some manoeuvres in order to get familiar with controls and main functions Use the machine DESCRIPTION OF CONTROLS All the controls used to operate and transfer the machine are located near the operator s seat in the cab Below are the symbols the position and the function of the controls CONTROL PANEL TION exclusively for the purpose 7 intended by the manufacturer Do not tamper with any device to obtain a different performance Before using 8 the machine make sure that the safety devices are 9 correctly installed and in perfect working conditions Apart from complying with these requirements operators must apply all safety regulations in force and carefully read the description of the various controls and the instructions on how to operate the machine at Some button controls have a safety device for preventing accidental operation This safety device should be unlocked before using buttons w Q3 N a os Mm eo A e yr Tr ia se amp FA Nh 1 N bee 24 25 26 27 ON Ta Pa A ee A A S
39. ccording to the amount of time taken Translation of original instructions ous user manual 332 068 Self propelled sprayer Speed control table Speed km h 4 5 Time x 100 m sec 90 72 NOZZLE SPRAYING CHECK After setting the product spraying parameters you must check that the value for the quantity of product sprayed corresponds to the value in the table Individual nozzle spraying check l min 1 Place a graduated container beneath a nozzle operating with pressurised clean water at the chosen pressure for exactly one minute 2 2 Check that the quantity of water collected in the graduated container corresponds to the value in the spraying table 3 Repeat this operation on three or four nozzles Measurement with nozzle tester upon request Booklet 2 6 7 8 10 12 60 51 45 36 30 Spraying check of litres per hectare l ha This check should be carried out by performing a spraying test with clean water on a one hundred metre long section of land proceeding as follows 1 set the forward speed value and the operating pressure value as described on page 50 50 2 fill the tank completely 3 spray water with the bar extended on the one hundred metre distance 4 fill the tank up measuring the litres of water used 5 check in the spraying table for the hundred metre test that the value indicated under the quantity of product to be sprayed e g 200 l ha and the bar length e g 10 m cor
40. d accessories windshield wipers rearview mirrors lights etc is soundproof with antiglare glass air conditioning and an active coal filter D Row marker foam tank to distribute the foam which marks the perimeter of the sprayed area E Clean water tank for washing hands F Oil tank to activate the hydraulic devices G Endothermic engine to supply power to the main components H Hose winder hydraulic on request to fill the tank complete with hose L Diesel fuel tank for the engine fuel M Mixer to mix the liquid for spraying N Spraying bar to spray the mixed product P Water distribution unit sectional valves to select the spraying sectors of the bar Q Pump to pressurise the product to be sprayed R Centrifugal pump to fill the tank with water Translation of original instructions S Batteries to power the electrical system T Water cocks to select filling mixing spraying and cleaning U General distribution unit to open and close the supply to the water distribution unit P V Pressure gauge to measure the pressure of the service water system Should the central spraying system be retracted or in the event of a pressure gauge W malfunction it measures the indicative bar supply pressure W Pressure gauge to measure the bar operating pressure Y Tank to store the oil for the pedal service brake user manual Self propelled sprayer GENERAL DESCRIPTION OF THE CAB
41. d for each nozzle Liquid per nozzle l min x constant 600 epee Quantity sprayed l ha x distance between jets Quantity sprayed l ha x distance between jets x speed km h Liquid per nozzle l min Costant 600 Translation of original instructions ges user manual 332 068 Self propelled sprayer PRODUCT SPRAYING Booklet 2 LOTT Before starting the treatment consider whether the weather conditions can guarantee an effective treatment Do not spray the product when the wind is stronger than 5 m sec In case of moderate winds use all the necessary measures to avoid any product spraying outside the area to be treated reduce the bar height and mist To spray the product follow the procedure below 1 Install the correct nozzles for the product to be sprayed see the purpose provided table attached to the manual 2 Rotate cocks C as shown in the figure Version with electrical controls 3 Access the operator s seat and use the switch 19 to activate the operating controls 4 Press switches 25 and 26 Only in the version with electrical controls 5 Set the operating parameters on the computer see leaflet 13 6 Carry out the nozzle spraying check operations see page 50 7 Use the appropriate controls to extend the spraying bar see page 39 AN Danger Warning Make sure that there are no persons or obstacles in the bar extension area Translatio
42. d off Use to activate and deactivate the windshield wiper Press to switch the flashing light on and off user manual Self propelled sprayer MACHINE START UP AND MOVEMENT Booklet 2 AN oe 7 ee a ea fe i PA p oa LLELE EEEE eee EL AY ff A E A Fi ki Y rF fe After obtaining the necessary information when using the machine for the first time if necessary the operator can simulate some manoeuvres to get used to the controls and their main functions especially the starting and braking operations To start the machine follow the procedure below 1 Use key A to engage the batteries 2 Make sure that joystick B is in central position 0 The engine cannot be started if the lever is not in central position 3 Insert key D and turn clockwise first section to preheat glow plugs Wait for 4 5 seconds then turn the key clockwise again to start the engine 4 Push the lever C forward to increase the number of engine revolutions 5 Press switches 11 and 14 to select the gear 6 Deactivate the parking brake with switch 18 7 Use the control B to move the machine in one of the two directions at When the outside temperature is low and the engine cold consult the engine operating manual before starting it Translation of original instructions UD cesesscssssssses Do not try to start the machine for more than 15 seconds However if the engine seems to be startin
43. dicated in the instructions for use provided by the manufacturer and as provided for by the current regulations in terms of safety in the workplace Do not allow unauthorised staff to get close to the operating area when the machine is being used If necessary turn the engine off and clear out the danger zone Do not disconnect any hoses which contain chemicals while the system is under pressure to avoid any risk of unforeseen contamination When replacing the hoses only use original spare parts Road circulation is allowed for authorised machines Operators must comply with the requirements set forth by the laws in force In any case before starting transportation block the parts which could cause sudden unexpected movements and check that the volume does not exceed the maximum allowable values If necessary arrange proper signalling user manual 332 068 TECHNICAL DATA Self propelled sprayer Booklet 2 Co NY ite y gt y SSA A DS wr E r k de Y p gt E L Jy Z a Y JH Vamm L A T fe Ll T 5 o gt KA PR Jy SS 129 KW engine 175 hp 2 A e E IVECO AIFO A A NEF A E 4 TO ida eee taninos 4400 cm3 Ni CAPACI AA 107 KW 5 910 ener ne ee ern nee enter ee eee system water Transmission cvacindara in hydrostatic Hydrostatic pump SAUER S90 R75 Hydrostatic engine cccoocccco
44. e worn components with original spare parts Use oils and greases recommended by the manufacturer This will ensure the perfect operation of the machine and the safety level required Do not dispose of polluting liquids used parts and maintenance material into the environment Disposal must be carried out in compliance with the current regulations in force Type of intervention CN Page After the first 50 hours Engine oil Replace Refer to the engine s instruction manual Every work day Every 100 hours Every 150 hours Engine radiator water Radiator System oil Engine oil Engine intake filter cartridge Wheel screws Tyres Safety devices Water system Machine Engine cooling fan belt Air conditioning compressor belt Components Engine oil Translation of original instructions Check the level 66 Check if the radiator fins Clean with compressed are clogged air or a water jet Check the level aD eae 66 type of oil Check the level Check the efficiency Clean with a water jet Check how tight they are Check the pressure Check the efficiency Carry out the cleaning 55 Clean and wash Check the tension quen 2 INS e instruction manual Check the tension Adjust 32 Grease Refer to the engine s Replace i instruction manual ao user manual 332 068 Self propelled sprayer Booklet 2 Diesel filter Water tank filter Every 200 hours 2 Cab filter Replace
45. ear water tank system cleaning 27 Two way ball valve 14 Load litre counter filling 28 Clear water intake cock Translation of original instructions 10 user manual 332 068 Self propelled sprayer Booklet 2 Water system diagram with centrifugal pump Manual mode with recirculation Legend 1 Intake filter filling 2 Hose winder filling 3 Centrifugal pump filling 4 Diaphragm pump 6 Solenoid valve unit 7 Mixer 8 Intake filter 9 Manifold 10 Hand washing tank 11 Maximum pressure valve 12 Product tank 13 Clear water tank system cleaning 15 Hose winder for equipment cleaning Translation of original instructions 16 Equipment cleaning cock 17 Equipment cleaning nozzle 18 Three way ball valve 19 Valve for transfer 21 In line filter on control unit 22 Main engine 23 Pressure regulating motor 24 Non return valve 25 Clear water tank filling cock 26 Tank draining cock 27 Two way ball valve 30 In line spraying filters 31 Stainless steel pipes 33 Working pressure gauge 40 Electrical valve Self propelled sprayer IMPROPER USE Any use of this machine for purposes other than agricultural ends cannot be deemed to comply with the manufacturer s instructions the manufacturer is consequently relieved of any liability for damages caused by such a use and the operator shall also be fully liable towards any third parties invo
46. efore the service becomes negative control light 1 must always stay on and blinking To reset the service the operator must keep the external button pressed for 20 seconds After 20 seconds the display will show the rESEt message and the control light will turn on To reset the count the operator must release pressure from the button and press it again for two seconds Translation of original instructions Differential locked Forward movement Poclain control unit error high beams on high beams off position lights on position lights off indicator lights on indicator lights off After two seconds the new Service interval will be displayed and after 3 seconds the panel will still function at standard mode If the key is removed before the operation ends up or the sequence is not the shown one the Service shall not be reset The Service intervals are the following 50h first interval 150h second interval 150h third interval 150h fourth interval 38 user manual 332 068 Self propelled sprayer FORWARD MOTION AND BRAKE LEVER CONTROLS The information below is only a part of the entire information available For further details consult Booklet 2 leaflet 13 CE A E q Bar levelling switch 2 Left extension arm switch 3 Right extension arm switch 4 Bar height control switch 5 Boom equaliser locking and unlocking button Translation of ori
47. elow 1 Connect the hose A provided to the fast attachment B replacing the hose for the movement of the step ladder 2 Connect the hose A to the pressure tap C using the capillary hoses provided wr Caution Warning Screw the capillary hoses simultaneously to the pressure taps C to avoid any oil leaks 3 Connect the plug D 4 Use switch G to inject hydraulic oil until the cylinders F are in the maximum extension position Translation of original instructions 64 user manual 332 068 Self propelled sprayer Booklet 2 5 Insert a pressure gauge H on the pressure tap 6 Connect the hose A to the pressure tap E using the capillary hoses provided 7 Use switch G to inject hydraulic oil until you reach a pressure of 150 bar 8 Disable and disconnect the hoses and the pressure gauge H when the operation has been completed 9 Operate switch G to discharge the hydraulic oil until pistons F move downward up to 70 mm from the axle 10 Disable and disconnect the hoses and the plug of the push button panel once the operation has been completed j 7 A 11 A a A Translation of original instructions 65 user manual Self propelled sprayer Booklet 2 ENGINE OIL LEVEL CHECK Pull out the dipstick A and check the oil level if necessary fill up at This operation must be performed when the machine is p
48. en releasing it and carry out the above operations in the reverse order Translation of original instructions 20 user manual 332 068 Self propelled sprayer EXTENDED MACHINE DOWNTIME If the machine is not used for a long period of time follow the procedure below 1 carry out a general cleaning 2 grease the components provided with greaser 3 disconnect the batteries 4 store the machine in a well protected place with access reserved to authorised staff only RECOMMISSIONING THE MACHINE Before using the machine after a long period of inactivity carefully check that the main components are working correctly In particular 1 check the battery conditions 2 check all levels oil water fuel 3 check that the main fixing screws are tightened 4 check and replace worn or damaged parts 5 lubricate all greasing points 6 carry out all the necessary maintenance operations Translation of original instructions 57 9 Booklet 2 apply an anti rust treatment on all non painted parts check all the machine components and replace them if necessary clean the water system thoroughly see page 55 drain the tanks containing the water and the product completely remove the water system filters replace or if necessary change the filters of the water system check the general conditions of the hydraulic hoses check the efficiency of all safety devices
49. erfectly level and the engine is cold HYDRAULIC OIL LEVEL CHECK Check the oil level by means of the indicator A and re fill if necessary RADIATOR COOLING FLUID LEVEL CHECK at The radiator must be maintained at the correct level with a mixture of water and anti frost fluid for protection purposes Check the concentration of the mixture with a suitable device at least once a year Unscrew the plug A to check the level of the fluid inside the radiator and if necessary fill it up A Danger Warning Do not open the radiator plug until the cooling fluid temperature is lower than 60 C Translation of original instructions 66 user manual 332 068 Self propelled sprayer Booklet 2 WINDSHIELD WIPER FLUID LEVEL CHECK Regularly check and if necessary top up the windshield wiper fluid in the tank A SERVICE BRAKE OIL LEVEL CHECK Regularly check and if necessary top up the oil level in the tank A CLEANING THE RAPID CHECK UNIT For this operation follow the procedure below 1 Unscrew the assembly that holds the Rapid Check unit A in the body B 2 Remove the Rapid Check A unit from the body B 3 Use clean water to wash any impurities out of the removable ee turbine unit C BO A 4 Use compressed air to verify that the turbine unit rotates freely
50. ersing or that bar movements are under way G Tank level sensors to prevent the machine from being put into faster gears when there is water in the tank max 20 km h H Spraying bar arm support to secure the closed bar in order to avoid any sudden extension of the arms during road circulation L Hammer use to crash glass in an emergency M Shut off valve hydraulic device to block lifting device during maintenance N Seat belt wr Caution Warning Check every day that the safety devices are installed and function properly Translation of original instructions user manual Booklet 2 pan ll A iii i E F Se i r i E Wa n A food i i I i E i Li a i i i i i a a i Li i a Li i Li i Ll i Li i i Li Li i i a i i O a O Make sure the plates are completely legible if this is not the case replace them and reposition them in their original place SS SSS SS SS SSS SS SSeS Se SS SS SS SSS SSS SS SS SSS SSS SSS SSS SSS SSS SS SSS SSS SSS Se Pate A A i i i i at AA I gt a 7 gt I ty es crop ly i M A ag B i al ne k Wia l pee e i I A Thy 4 2 ee e o e a e e r 1 MM i i Mn da i i e A As dd ide i ee eee Se ae oh i i i lt 7 i N w 4 i 1 I 3 Y i Sh a a r E e i JHA T T m T AAN e LIPA l mm mm ee pa Y ik 1 I i i
51. eter is not functioning The odometer is not functioning Clogged filters Valve clogged 5 A fuse is blown Motor valve is burned out 7D tion Clean the filter Check the electrical connectors on the solenoid valves contacts could be oxidised Clean or replace the contacts Disassemble the nozzles and clean them Disassemble the flow meter and re place the bearings with the kit provi ded Check that the fan is not broken Re place it Check the sensor connector Make sure that all the wires are con nected Check the distance between the sensor and the magnet 5 6 mm of the wheel hub Replace the sensor Clean the filters or replace them Remove the valve from the distribu tion unit clean or replace it Replace the fuse Replace the valve user manual 332 068 Self propelled sprayer Booklet 2 DETAILS ON THE REPLACEMENT OF PARTS INSTRUCTIONS FOR PART REPLACEMENT Before carrying out any maintenance work enable all If worn components must be replaced only use the safety devices and consider whether it may be original spare parts The manufacturer will not be necessary to provide appropriate information to the liable for damages to persons or components operators and the staff working on or near the resulting from all use of non original spare parts and machine In particular provide proper signs in the special interventions that could modify the safety areas surrounding the machine
52. ft the axle and remove the support L dado M 12 Use switch R until the machine d has been lowered completely Translation of original instructions Do user manual 332 068 Self propelled sprayer Booklet 2 13 Close the lifting cylinder completely ia C and remove it from he support once the operation has been completed 14 Repeat the above operations to O make the adjustments on the othe wheels dee 15 When the adjustments are complete disconnect he hoses E lt _ and disassemble the lifting cylinder C Reposition it in the housings provided when the operation is complete OPERATOR S SEAT ADJUSTMENT The steering wheel and the seat may be adjusted by the operator to obtain Suitable ergonomic conditions at Adjustments must be made when the machine is not in motion Steering wheel adjustment Loosen the lever A tilt the steering wheel to the desired position and secure it with the lever A Seat adjustment To adjust the seat refer to the figures with the various positions Translation of original instructions ef user manual Booklet 2 Self propelled sprayer Manually regulated seat user manual 28 Translation of original instructions 332 068 Self propelled sprayer Booklet 2 Pneumatically adjustable seat the control panel must be switched on for this operation PI TT 6 r
53. g up you may keep the ignition key turned for a maximum of 30 seconds Wait at least one minute before two consecutive engine start up attempts attempts should not be too frequent in order to preserve the battery In reverse gear and in high risk conditions the presence of a co worker is recommended in order to signal dangers and obstacles that may not be visible from the operator s seat at Do not actuate the control too rapidly when inverting the machine direction to avoid damaging the hydrostatic components wr Caution Warning Drive safely taking all the operating conditions into account In particular slow down on uneven ground Pay special attention when going round bends in order not to impair the machine stability especially when the tank is full user manual 332 068 Self propelled sprayer Booklet 2 MACHINE STOP j FFFA Pensa Af oy 2 Gog if E a ll oh A e EA Y Y R d r F F y F EH ETT For this operation follow the procedure below 1 Set the control B to the 0 position 2 Pull the lever C backwards to decrease the AN seal number of engine revolutions Park the machine in a suitable area where it does not represent an obstacle or danger to circulation where access is restricted to authorised staff with all the necessary measures for safety purposes 3 Activate the parking brake with switch 15 4 Turn the ignition key D to position 0
54. ginal instructions Controls the bar inclination to the right or left To extend and retract the extension arm To extend and retract the extension arm Controls the lifting and lowering of the bar To lock and unlock the boom equaliser 70 s Use the switch to tilt the bar in the desired direction Use the switch to extend or retract the left extension arm Use the switch to extend or retract the right extension arm Use the switch to lift or lower the bar Press the button to lock and unlock the boom When green pilot light A is on it signals that the equaliser is locked user manual Self propelled sprayer Booklet 2 CE II EI 10 11 12 y y Row marker switch Left arm control switch Right arm control switch Left arm partial levelling switch Right arm partial levelling switch Control lever for machine movement Translation of original instructions To activate the row marker To extend and retract the arm To extend or retract the arm To lift or lower the arm To lift or lower the arm To move the machine forward or in reverse 40 a T Y Use the switch to activate the right hand row marker the red indicator light B lights up or the left hand row marker the red indicator light C lights up Use the switch to extend or retract the arm Use the switch to extend or retract the arm Use the switch to lift or lower
55. h Gloves must be worn to protect hands from abrasions Protective clothing must be worn to protect the body when handling and using chemicals Height adjustment signal this indicates the height adjustment points when using a lifting hook Emergency exit marks the A emergency exit 3 BARGAM Booklet SELF PROPELLED SPRAYER user manual GRIPEUR 2000 2500MC JC Serial number Edition1 ae E A ee GENERAL INDEX titolo pag titolo pag TECHNICAL INFORMATION 2 2022 200005 3 Track adjustMment c cece eee cece eee 25 General description of the machine 3 Operator s seat adjustment 27 General description of the cab 4 seal AG USIMEN anni 27 Operating principle ocoocccccccocccccnccncnncnno 4 Shock absorber adjustment 29 Wi 5 SHock absorber adjustment I Product Mixing ccccccooccccnncncncnnnncncnnnnnnccnnns 6 with a Manual PUMP cee eeeee eee 30 Il Product spraying cceceeeeeeeeeeeeeeeeeees 7 Shock absorber adjustment with the IV System Cleaning ceccceecceeeceececececeeeeeee 8 machine s hydraulic system 31 Water system diagram with M ller Air conditioning compressor belt and Tee Jet COMputen oooccccccccccnncncnncnnnnnnnos 9 o A seth E T EE E 32 Water system diagram without centrifugal OPERATING INSTRUCTIONS
56. h suitable oil Replace the filter and clean or replace the intake hose Remove the maximum pressure valves and clean or replace them Replace the pump or the motors Add oil to the tank Eliminate the air in the hose Replace the pump or the motors Replace the filter Eliminate the air in the hose Replace or clean the valve Take down the servo control valve and clean the opening in the throttle valve Replace the pump or the motors Add oil to the tank Replace the forward motion lever Replace the coupling Replace the pump or drive shaft Replace the filter or the intake hose Replace or clean the valve Call for assistance Replace the pump or the motors As a check invert the maximum pressure valves If the same problem occurs in the other direction the valve is either dirty or faulty In this case clean or replace the valve Replace or repair the servo control user manual 332 068 Self propelled sprayer Booklet 2 Spraying pump and centrifugal pump system Remedy Loosen the valve by 4 5 turns and Maximum pressure valve on the so run the pump at 2000 rpm 3 4 times lenoid valve block is clogged Screw the valve back on to its origi nal position Pump is broken Replace the pump Check the electrical connection on the solenoid valve block Faulty motors Replace motors The product spraying pump and Electrical connection is interrupted self priming pump are not turning Power
57. han the tank inlet A B To fill the fuel tank C use an water handwashing The cup filter 1 mm mesh size must be fitted over the tank filling inlet A The tank B must be filled with clean water N ROW MARKER PRODUCT FILLING Fill the container A with water and add the foaming agent about 0 5 litres for a full tank CHEMICAL PRODUCT PREPARATION A Danger Warning The use of products which are not specifically authorised for crop spraying is strictly prohibited Read the instructions on using spray chemicals provided by the manufacturer on the packet carefully Before starting the preparation of the chemical product adopt all measures that are necessary to avoid Translation of original instructions 48 user manual Self propelled sprayer Booklet 2 contamination danger and risks for humans animals and the environment In particular Wear protective clothing to avoid direct contact with wr Caution Warning 332 068 parts of the body especially in the presence of wounds Wear protective devices to protect the face head hands using rubber gloves gas masks goggles and a helmet Do not use individual protective devices that are not in perfect condition in particular check the condition of the gas mask and cab filters Keep the chemical products out of the reach of unauthorised persons especially children and the disabled
58. he purpose of this information is to advise the operators to use extreme caution to avoid risks However discretion is invaluable Safety is also entrusted to the staff who operate the machine Translation of original instructions H Smoke grade index L EC conformity mark M Overall maximum mass kg N Front axle maximum mass kg P Rear axle maximum mass kg Q Water system maximum pressure bar R Frame number S Designation machine please indicate the data found on the identification plate the approximate hours of use and the type of fault detected Documentation on commercial components pumps engine etc Warranty EC declaration of conformity Nozzle table Carefully read the instructions published in the supplied manual and found directly on the machine while strictly observing those concerning safety Time dedicated to reading will prevent unfortunate accidents remembering what one was supposed to do when the damage is already done is always too late Pay attention to the meanings of the symbols on the applied stickers their shape and colour are significant to safety ends Keep them legible and observe the shown information 368010101 fm General and safety information Never tamper dodge eliminate or by pass the safety devices installed on the machine Neglect to respect this requirement may cause serious risk to personal safety and health The staff in charge of car
59. ills and knowledge to carry out the specific type work Even after having been adequately trained on machine use perform trial manoeuvres to familiarise the operator with machine controls and functions start up and arrest in particular on first use if necessary Only use the machine for the purposes expressly intended by the manufacturer The improper use of the machine could place the personal safety and health of the staff at risk as well as cause economic damage The machine has been designed and constructed to satisfy all the operating conditions indicated by the manufacturer Tampering with any device to achieve services other than those provided may be hazardous to personal safety and health and provoke economic loss Do not use the machine if the safety devices are not perfectly installed or in perfect operating condition Failure to comply with this requirement could place the personal safety and health of people at risk During the preparation and use of all chemicals appropriate measures must be taken in order to avoid placing people s health and safety at risk and harming the environment All residual chemical substances must be disposed of properly according to local laws and regulations Avoid polluting the environment Park the machine in an appropriate area where it does not create any obstacle or danger to circulation Turn the engine off and take adequate precautions to prevent unauthorised personnel from acces
60. imporant This operation must be made by expert operators in the respect of safety norms on work and waste disposal In order to avoid any injury to operators and the people nearby do not leave the tools unattended in the working areas Before gibing the tools to the autorised personnel waste collects or dischargers it is absolutely necessary to deposit the tools in zones closed to no authorised Translation of original instructions 752 Booklet 2 personnel Do not throw away non biodegradable products such as lubricant oils batteries and non iron components foam PVC resins etc These products must be disposed in the respect of environment protection laws In particular deliver the used oils and batteries only to authorised collectors user manual Self propelled sprayer Booklet 2 Translation of original instructions fee user manual 332 068 Self propelled sprayer Translation of original instructions PAGE LEFT INTENTIONALLY BLANK 80 Booklet 2 user manual
61. l y o a PA WA De e lc la a A i dli F h ey F ar F pe tl A AAN a E pp pa F a Il z E e A He ety J E J 7 y TA Se a al mL gt J are th Tiii a hn a snnsnanssas SSeS SSeS Se See eee eee eee eee ey a y EX i gt k T po i E Sa a QA a eS SS Se J I p ya ae gt a A A A SSS SSS SS A A AA AAA i user manual ad Self propelled sprayer POSITION OF PLATES The figure illustrates the positions of the safety plates what they mean is described in leaflet 1 jai tl ll ia SRS A A A A A A A A O A A A SREB A A O SS O SI CI IO O II II E E E a a Translation of original instructions 890 2 Self propelled sprayer POSITION OF IDENTIFICATION PLATES The figure shows the position of the identification plates DEVICES FOR ROAD CIRCULATION The machine is provided with all the devices for road circulation in compliance with the regulations in force The figure shows the position of the safety devices A Flashing light B Rear view mirrors C Front direction indicator lights D Front lights E Rear lights position lights direction indicator lights brake lights F Rear reflectors G Licence plate light H Front overall lights L Maximum allowable speed panel homologation M Refractive panel N Rear overall lights ly Translation of original instructions oe is A E AN Booklet 2 user m
62. l before road circulation begins If on it shows that both steering wheels are selected If on it shows that parallel axis steering wheels are selected If on it shows that four steering wheels are selected If on it shows that the gear is selected To activate and deactivate the water system washing and working function To activate and deactivate the water system washing and working function To activate and deactivate the additional mixing pump The differential lock is activated when the wheels are perfectly aligned When the differential lock is activated steering is not possible until the switch is released Press to activate the four steering wheels only with working controls selected Press the pedal to carry out service braking To activate or disactivate the device 35 user manual Self propelled sprayer CONTROL PANEL Booklet 2 0 S 5 1 Light control lever 2 Revolution counter 3 Ignition key Switch with red indicator 4 I light for emergency lights Revolution counter setting switch 6 Emergency buiton Translation of original instructions nny od Position lights Low beams High beams High beam flashing Acoustic signal Right hand direction indicator Left hand direction indicator Windshield wiper fluid button Indicates the number of engine revolutions and the total work hours of the machine Turn in a clockwise direction to start the engine
63. lacement 73 Tyre replacement 2c cece ce eee eee e eee e eee T3 Air conditioning compressor belt replacement raro 75 Accumulator replacement 20 75 Hydraulic system oil Change 76 Hydraulic system cartridge replacement acirrvmtrarinas cis canras rs rinda 77 Cab filter replacement 0 00000s 77 Engine air filter replacement IT Machine disposal oo oococccocccccocnccnccnnno 78 user manual 332 068 Self propelled sprayer TECHNICAL INFORMATION Booklet 2 GENERAL DESCRIPTION OF THE MACHINE The sprayer hereinafter referred to as the machine has been designed and built for agricultural use and more precisely for spraying medium to large surface areas It can be used to spray chemicals such as fertilisers herbicides and pesticides over the field or directly onto the crops Only one operator is required aboard The operator must be properly trained to drive and operate the machine safely In order to protect the driver from the risks of contamination and in order to guarantee suitable working conditions the machine is provided with a sound proof and conditioned cabin with activated carbon filter The machine is approved for use on public roads Main components A Tank for the product to be sprayed B Clean water tank to clean the system C Cab ROPS for the operator s seat It is fitted with all the controls an
64. lved AN Danger Warning The use of products which are not specifically authorised for crop spraying is strictly prohibited Read the instructions on using spray chemicals provided by the manufacturer on the packet carefully Observe the regulations and applicable laws in force on the subject of spraying chemicals so as not to damage any flora and fauna Pay particular attention to food crops destined for human and animal consumption Before operating the machine it is vital that you check carefully for the presence of any overhead electrical wires which the bars may interfere with placing the operator s safety at risk During the preparation and use of all chemicals appropriate measures must be taken in order to LIMITATIONS OF PRODUCT USE The manufacturer states that no notifications have been made as to any reactions of machine components as a result of the use of authorised chemicals The manufacturer also declares not to be aware of any regulations that impose the performance of specific tests to evaluate the reaction of the machines to authorised chemicals for crop spraying Translation of original instructions Booklet 2 avoid placing people s health and safety at risk and damaging the environment Any chemical residue must be disposed of in accordance with the applicable waste disposal regulations in force When operating the machine only use appropriate protective clothing and or accessories as in
65. m of Do not carry out welding near flammable material or electric electronic components Before carrying out special maintenance work on the machine the tank must be completely drained TROUBLES CAUSES REMEDIES The purpose of the following information is to identify and correct possible faults and malfunctions that may occur when using the machine The machine does not start The oil temperature exceeds nor mal values 70 C You can hear noise coming from the front shock absorbers The rear shock absorbers do not self adjust only for machines with self adjusting shock absor bers Translation of original instructions Faulty accumulators The shock absorber jacks are not adjusted correctly Lack of oil in the shock absorber sy stem Flat battery No fuel in the tank Fuel injection pump empty Lever for machine movement not calibrated correctly Filters dirty and clogged Heat exchanger clogged Oil level is too low in the tank Front jacks not adjusted correctly No voltage at the potentiometer Faulty potentiometer Faulty solenoid valves Os Replace the accumulators Adjust the shock absorber system Adjust the shock absorber system Replace battery Fill it up Fill the pump and eliminate the air from the fuel system Reset the lever in neutral position gt Clean or replace the filters Clean the heat exchanger Add oil to the tank Adjust the front jacks
66. n of original instructions Without pump Centrifugal Available only in the version without electrical controls user manual Self propelled sprayer Booklet 2 8 Activate the air hose where present see leaflet 10 Lory fo gt The fan revolution speed must be adjusted according to the operating requirements This speed must be set at minimum values on bare ground or with low vegetation crops 9 If necessary fill the row marker product See page 48 10 Activate the row marker foam tank see leaflet 13 and use the regulator B to adjust the quantity of foam distributed by the diffusers C 11 Supply the desired bar sections see leaflet 13 12 Bring the engine to 2000 rom and move to the desired spraying location at Block the balancing device when working on a counter slope or with fe part of the bar retracted see page 39 Pa 13 Activate the Four wheel drive mode 14 Use the switch 12 and then the button 1 to start spraying eee To reduce the bar oscillations and obtain a very uniform spraying maintain a forward speed of 8 10 km h a a 15 Close the distribution and ake sss deactivate the product spraying pump once spraying is complete 16 Close the bar extensions and retract them in their transportation position Cl If the machine is fitted with an air hose and a side extension closing spraying bar s
67. nal instructions 14 Load litre counter filling 15 Hose winder for equipment cleaning 16 Equipment cleaning cock 17 Equipment cleaning nozzle 18 Three way ball valve 19 Valve for transfer 20 Ball valve for cleaning 21 In line filter on control unit 22 Main engine 23 Pressure regulating motor 24 Non return valve 25 Clear water tank filling cock 26 Tank draining cock Booklet 2 27 Two way ball valve 28 Clear water intake cock 29 Three way ball valve 30 In line spraying filters 31 Stainless steel pipes 32 Operating pressure gauge 33 Working pressure gauge user manual Self propelled sprayer Booklet 2 Water system diagram without centrifugal pump Electrical mode with recirculation 1 Intake filter filling 15 Hose winder for equipment cleaning 29 Three way ball valve 2 Hose winder filling 16 Equipment cleaning cock 30 In line spraying filters 4 Diaphragm pump 17 Equipment cleaning nozzle 31 Stainless steel pipes 5 Cock unit 18 Three way ball valve 32 Operating pressure gauge 6 Solenoid valve unit 19 Valve for transfer 33 Working pressure gauge 7 Mixer 20 Ball valve for cleaning 8 Intake filter 21 In line filter on control unit 9 Manifold 22 Main engine 10 Hand washing tank 23 Pressure regulating motor 11 Maximum pressure valve 24 Non return valve 12 Product tank 26 Tank draining cock 13 Cl
68. ndard with the 2 two flexible hoses for shock absorber machine adjustment 1 one set of 6 32 ordinary spanners 2 two 1 4 flexible hoses for shock absorber 2 two screwdrivers adjustment and machine lifting 1 one set of pliers 1 one cable joystick to adjust suspensions and to 1 one hydrostatic transmission pump filter lift the machine 1 one oil tank filter 1 Kit Air Assisted pump filter 2 two hydraulic system filters 1 one foaming agent container 2 5 2 two complete jets Translation of original instructions ae user manual Self propelled sprayer Booklet 2 INFORMATION ABOUT HANDLING AND INSTALLATION INSTRUCTIONS FOR HANDLING AND LOADING A All handling and loading operations must be carried necessary the person in charge of these operations out in compliance with the information supplied on must organise a safety plan to guarantee the the packaging on the machine and in the personal safety of the operators instructions for use supplied by the manufacturer If TRANSPORTATION Based on the destination the machine can be transported in different ways The diagram shows the most commonly used solutions During transportation if the machine exceeds the allowable overall dimensions reduce them as indicated on page 21 at Transport the machine with the spraying product and water tanks
69. ns information relative to each unit installed on the machine E Last leaflet Technical modifications it contains any information on the modifications made to the manual over time A Important Read this leaflet before the others since it contains more recent information compared to the manual herein 368010101 fm General and safety information Booklet 1 MANUFACTURER AND MACHINE IDENTIFICATION AND EQUIPMENT It contains the references and all the indications necessary for safe operation The ID plates shown are applied directly onto the machine A Manufacturer identification B Homologation number C Machine model D Identification number E Total power F Year of manufacture G Maximum mass when empty Kg SERVICE PROCEDURE Please refer to the Manufacturer s service centres for any need For every technical service request regarding the DOCUMENTATION ENCLOSED The following documentation is included with this manual Wiring diagrams Hydraulic system diagrams Oleodynamic system diagrams SAFETY REGULATIONS General regulations During the design and construction ofthe machine the manufacturer has paid special attention to aspects that could place the personal safety and health of the people in charge of operating the machine at risk In addition to observing the specific laws in force the manufacturer has adopted all exemplary construction technique principles T
70. o lift the axle and remove the support L 12 Use switch P until the machine has been lowered completely 13 Close the lifting cylinder completely C and remove it from the support once the operation has been completed 14 Disconnect the hoses E and the plug of the control G 15 Put the lifting cylinder back in its place dado M mmm ee AIR CONDITIONING COMPRESSOR BELT REPLACEMENT For this operation follow the procedure below 1 Turn the screw A to loosen the belt 2 Remove and change the belt 3 Adjust the belt tension see page 32 ACCUMULATOR REPLACEMENT For this operation follow the procedure below 1 Place two safety wedges A as shown in the figure 2 Drain the hydraulic oil from the shock absorbers using a manual pump or by connecting to the lifting system of the machine see page 29 Translation of original instructions fo user manual Self propelled sprayer 3 Remove accumulators B 4 Replace the accumulators either new or repaired and fill the shock absorber system see page 29 A N Danger Warning Do not tamper with the accumulators They are pressurised containers and can be regenerated by authorised personnel only id Pr qe a SD N Booklet 2 HYDRAULIC SYSTEM OIL CHANGE For this operation follow the procedure below 1 Prepare a container with suitable Capacity 2 Un
71. opelled sprayer Booklet 2 I Tank filling The water is drawn from the water reservoir A If necessary the water supply to the system cleaning through the intake of the pump unit B and conveyed tank D can be opened to fill the latter to the tank C With centrifugal pump ME om om m i f ear W eA a Ra om om am goa pa A AEREA mio wa Without centrifugal pump IE E E E E Translation of original instructions a s user manual Self propelled sprayer Booklet 2 II Product mixing The water is drawn from the tank C through the intake be mixed with the chemical The mixed liquid returns to of the pump unit B and conveyed to the mixer E to the tank C With centrifugal pump Without centrifugal pump EE Translation of original instructions user manual 332 068 Self propelled sprayer lil Product spraying The mixed liquid is drawn from the tank C through the intake of the pump unit B and conveyed under pressure to the electrical distribution unit F and to the solenoid valve unit G With centrifugal pump Booklet 2 The liquid is sent from the solenoid valve unit G to the relative spraying bars H any excess liquid returns to the pump unit and is recycled
72. r e Ld kd e e a a a a a a a e LLL dar SHOCK ABSORBER ADJUSTMENT On delivery the machine shock absorbers may be empty Before operating the machine refill the shock absorbers This can be done in two different ways with a manual pump see page 30 with connection to the machine s hydraulic system see page 31 with the engine on A Danger Warning All maintenance must be carried out by specially trained staff in workshops which are adequately equipped Translation of original instructions 29 user manual Self propelled sprayer Booklet 2 SHOCK ABSORBER ADJUSTMENT WITH A MANUAL PUMP Front shock absorbers UA IN Carry out this operation with an empty tank and with the spraying bar retracted For this operation follow the procedure below 1 Connect the manual pump to the pressure taps A using the capillary hoses provided wr Caution Warning Screw the capillary hoses simultaneously to the pressure taps A to avoid any oil leaks 2 Inject hydraulic oil until the cylinders B are in the maximum extension position 3 Discharge oil until a 70 mm space is left between axle and piston B 4 Disconnect the hoses and the pump when the operation is complete Translation of original instructions OU user manual 332 068 Self propelled sprayer Booklet 2 SHOCK ABSORBER ADJUSTMENT WITH THE MACHINE S HYDRAULI
73. res sure shown Danger do not discon nect the battery leads while the engine is run ning Danger live wires beware of the electrical wires when the bar is extended and retracted Translation of original instructions Booklet 1 performed by qualified personnel with acquired certi fied experience in the specific field To perform maintenance in areas that are not easily accessible or dangerous establish suitable safety con ditions for operators and others according to the laws in force pertinent to work safety conditions Replace deteriorated parts with originals Use oils and lubricants indicated in the manual All these measures can ensure the preservation of the machine and fore seen safety level Do not litter the environment with pollutant material perform disposal according to the pertinent laws in force Danger to people walking through make sure there are no unauthorised people in the machine s operating range Caution risk of corrosion suitable gloves must be worn when handling chemical products Caution risk of falling do not climb only use suitable means to access the higher parts of the machine Danger fluid escaping under pressure do not touch nor ap proach with any part of your body to avoid abrasions Danger of amputation for upper limbs do not put your hands in mechanisms with moving parts Danger low temperature dis connect the pressure gauge
74. responds to the litres of water used 1 Connect tester A with adapter B to the central nozzle of every boom section 2 Read the quantity of l m by means of the graduated scale 3 In the distribution table check that for the 100 meter test the value indicated matches the number of litres used Translation of original instructions user manual Self propelled sprayer Booklet 2 Spraying table for the one hundred metre test product to 7 DE GOGO eRRoeo ae in l ha 6 8 10 12 125 14 15 16 18 20 21 24 27 28 30 32 33 36 150 9 12 15 e gS ZO ees T24 27 80315 30 40 5 42 45 48 495 54 litresx 200 12 e 24 25 28 30 32 36 40 42 48 54 56 60 64 66 72 100m 300 18 24 30 7306 30 42 45 48 54 60 63 72 81 84 90 96 99 108 400 24 32 40 48 50 56 60 64 72 80 84 96 108 112 120 128 132 144 500 30 40 SO OU P6255 E7075 80 OOP 00m OSA 120s 395 400 SON MASON OSA ALSO 600 36 48 60 72 75 84 90 96 108 120 126 144 132 168 180 192 198 210 If this check is carried out on a five hundred metre case however the value for the litres of water used section more precise data will be obtained in this will be five times that indicated in the table Formula to check the liquid sprayed in litres per hectare l ha Liquid per nozzle l min x constant 600 tit d l ha A SRIAYEG MNA Distance between jets 0 5 m x speed km h This formula can also be transformed to establish the forward speed necessary or to determine the quantity of liqui
75. rying out any work on the machine during its entire life must have special technical knowledge particular skills and certified experience in the specific sector Neglect to observe these requirements may prove hazardous to personal safety and health Only wear and use the protective clothing and or devices indicated in the instructions provided by the manufacturer or work safety laws in force when operating the machine Some phases may require the help of one or more assistants In these cases such persons should be suitably trained and informed on the type of activity being performed so as not to cause damage to the health and safety of persons Handling and loading specifications Handling and loading must be carried out as per the instructions on the packaging on the equipment itself and in the manufacturer s handbook Handling loading and unloading must be carried out by trained personnel with specific competence in this field During manoeuvres while using the equipment the driver must be familiar with the procedures necessary to carry out these operations safely The equipment may only be loaded onto and transported by hoisting devices having sufficient carrying capacity anchored at the points specified by the manufacturer All moving and lifting operations must be carried out in compliance with the information supplied on the packaging on the machine and in the instructions for use supplied by the manufacturer The st
76. screw the drain plug A and drain the oil in the container completely 3 Screw the drain plug back on 4 Introduce the new oil through the load plug up to the correct level displayed on the indicator 5 Retighten the filler plug B and check for leaks et a ma 1 al f _ i i j j i i i i i i Translation of original instructions TO user manual 332 068 Self propelled sprayer Booklet 2 HYDRAULIC SYSTEM CARTRIDGE REPLACEMENT For this operation follow the procedure below 1 Prepare a container for possible leakage 2 Take down the filters B change the cartridges and replace the filters with the screws CAB FILTER REPLACEMENT For this operation follow the procedure below 1 Loosen knobs A and remove guard 2 Remove and replace the filter C 3 Replace the guard B at Check the gasket seal and replace the filter in the presence of toxic od ours ENGINE AIR FILTER REPLACEMENT For this operation follow the procedure below 1 Remove the cartridge A 2 Clean the container and the drain valve 3 Install a new cartridge paying attention not to damage the seal gasket Translation of original instructions ore COPIAR Mol g a a p Pin rere trrti iii rir A a de N I s NN y N 1 j user manual Self propelled sprayer MACHINE DISPOSAL Ai
77. sing the driving seat Do not allow unauthorised people to get close to the operating area when the machine is being used If necessary cease operations immediately and have the area at risk cleared 368010101 fm General and safety information Adjustment and maintenance regulations Keep the machine in perfect working order performing maintenance as scheduled by the manufacturer Good maintenance achieves the best machine performance longer machine life and constant observance of the safety regulations Activate all of the security devices provided and evaluate the necessity to adequately inform personnel operating in the near vicinity before performing maintenance or ad justments on the machine In particular confine the neighbouring areas to impede access to the devices that could if activated produce unexpected danger condi tions provoking hazards to personal safety and health All maintenance procedures that require precise tech nical competence or specific skills must be exclusively SAFETY AND INFORMATION MARKINGS Some of the following signals are placed on the equip ment the correct position is shown in the paragraph signals position Their meaning is explained below Danger read the manual careful ly before any intervention Danger turn the engine off and remove the key from the ignition before any operation Danger do not place any part of your body in the tank Danger do not exceed the p
78. t pressure sufficient pressure the alternator is not charging the battery the alternator is charging the battery high temperature Off normal temperature On On Off On Off the pump oil level is low oil level under minimum value oil level ok pump activate pump disactivate 37 user manual Self propelled sprayer Booklet 2 ARAN D 12 13 14 15 xs 4 ve O 7 arp 18 PE Ol 21 22 ES 2 de Service Differential locking red warning light On Disponibile Forward movement Poclain control unit yellow control light ai On Off Blue high beam indicator light Disponibile On Green position lights indicator light Off ee ee On Green direction indicator light l Off Disponibile Fuel level Engine water temperature Houcounter Revolution counter Hydraulic quick gear control light Hydraulic low gear control light When the machine is operating the device scales down the hours before the next Service Once the Service has been carried out the retailer can reset the count The lower part of the display shows the number of hours before the next Service for 3 seconds after the display check together with control light 1 When the number of hours before the service is lower than 20 units control light 1 must always stay on even during standard operation When the number of hours b
79. t the operations for the preparation and mixing of the chemical see leaflet 5 9 When the operation is complete raise the mixer 0 o e ec cccvcccce Translation of original instructions Available only in the version without electrical controls oe user manual Self propelled sprayer Booklet 2 SPRAYING PARAMETER SETTING The parameters should be set according to the Thanks to these parameters the operating pressure machine forward speed chosen according to the can be obtained by consulting the data in the spraying conditions of the land to the quantity of product to be table positioned directly on the tank The table below sprayed in litres per hectare see instructions on the is merely an illustration to provide an example of product packet and depending on the type of nozzle consultation and search for the necessary values used Spraying table o Le oi o o o o km h km h km h km h km h km h km h km h km h km h km h km h 056 168 134 112 34 ES 066 198 158 132 a 56 a8 7 7 Ms se A 40 Yellow 11002 3 0 8 240 192 160 137 120 107 96 80 69 60 53 48 4 0 91 273 218 182 156 137 121 109 91 78 68 61 55 5 102 306 245 204 175 153 15 122 102 87 TT 68 61 Two 0835 255 204 170 146 128 113 102 85 73 64 of 51 2 0 98 294 235 196 163 147 MS 118 98 84 74 65 59 Blue 11003 3 1 2 360 288 240 206 180 160 120 120 103 90 80 T2 4 139 417 334 278 238 209 11857 139 139 119 104 93
80. tem Diesel fuel tank Hydraulic oil tank Water pump hydraulic motor DANFOSS OMS 125 Self priming pump hydraulic motor CASAPPA PLM 20 25 Hydraulic system 3000 liters tank E A A 2000 Cleaning water tank scssiecncccsdedesesaieaseccesicasdosenenes 275 Hand washing tank oceano raid 17 Hydraulic system 3500 liters tank T nn OE 2500 Cleaning water tank csscssciesecssessccnesasceanecdseskeacantece 250 Hand washing tank sidad 17 Electrical system ps A a 12 Volts Alternator 1 1 coooccccccnccncnnnncnncnnnccnonoconncnannncnnnonos 120A A A 12 Volts 140 Ah user manual Self propelled sprayer Booklet 2 TYRE TABLE FRONT AXLE REAR AXLE Type Maximum load for Speed Pressure wheel Kg Km h bar 1800 2000 2200 2250 2350 40 l X X X 1900 230 95R40 3 60 2185 25 270 95R36 X 2240 40 3 60 X xX X 270 95R38 X X 2300 40 3 60 X 270 95R42 X 2430 40 3 60 X X X 3150 25 3 60 270 95R48 X X X 2650 40 3 60 3240 25 3 60 300 85R42 X X X X 2725 40 3 60 3660 25 3 60 300 95R46 X X X X 3080 40 3 60 1900 40 320 85R32 X 3 60 X X X 2185 25 1900 40 320 85R36 X 3 60 X xX X 2185 29 2060 40 380 85R28 X 1 60 X 2286 25 29 5 40 420 85R38 X 1 60 X X X 3060 25 540 65R28 X 2650 40 1 40 X 3080 40 540 65R38 X 1 40 X 3660 25 600 60R28 X 3000 40 1 00 x 600 65R28 X 3080 40 1 60 X 600 60 30 5 X 3380 40 1 50 X 600 55 26 5 X 2900 40 1 30 X 800 45 26 5 X 3350 40 1 10 X 1950 40 340 85 36 X 2 0 2380 25 Residual volume
81. the arm Use the switch to lift or lower the arm Push the lever to move forward Pull the lever to brake at The engine cannot be started if the lever is not in central position user manual 332 068 Self propelled sprayer SERVICE AND INTERIOR CAB LIGHT CONTROLS Booklet 2 E i E 0 i E i i i h w lit Uz Ee eee eee ee ee se se se se a a a SEDE SEES ES a f e AAA Adjustable air conditioning vents 2 Cab top light 3 Hot air cock Thermostat Interruttore Fan switch A 28 El i a Rear view mirror adjustment switch Optional Bo O Rear view mirror heating switch Optional ES Two speed windshield wiper switch 00 a i ES Flashing switch Ko Hin 10 Car radio Translation of original instructions Circulates the air throughout the cab To light the operator s seat To adjust the temperature of the air inside the cab To activate the fan To adjust the position of the rear view mirrors To activate the heating of the rear view mirrors To activate the windshield wiper To switch the flashing light on Ruy a E Use the switch A to turn the light on and off Open the cock to heat the cabin Turn to increase or decrease the temperature Turn to activate and deactivate the fan Use it to adjust the position of the rear view mirrors Use to turn the mirror heating on an
82. tions 45 user manual Self propelled sprayer Booklet 2 y TANK FILLING USING THE CENTRIFUGAL PUMP For this operation follow the procedure below 1 Start the machine s engine see page 42 2 Use the selector A to put the hose winder in neutral 3 Pull the hose to unwind it 4 Position the filter B in the clean water drawing area reservoir river canal etc PAD AAA Note if the machine is fitted with an electronic litre counter consult the relevant instruction o manual see leaflet 14 before 1000 rpm Note Switch C is active only when the driver is not sitting on his her seat you fill the tank 4 US EE essssscssssssess 5 Use switch C to set the motor to a CA 6 Use the selector E to activate the centrifugal pump and deactivate it when the desired water level has been reached wr Caution Warning The hose must not come into contact with chemicals to avoid the contamination of the water source 7 Use the selector A to rewind the hose when the operation is complete TANK REFILLING WITHOUT CENTRIFUGAL PUMP For this operation follow the procedure below 1 Start the machine s engine see page 42 2 Remove cover A and insert pipe F 3 Open valve G 4 Position the filter B in the clean water drawing area reservoir river canal etc Note if the machine is fitted with an electronic litre counter consult
83. top the fan before retracting the bar extensions If the machine is fitted with an air hose and a top extension closing spraying bar reduce the number of fan revolutions to 1000 rpm and retract the bar extensions then stop the fan Translation of original instructions 54 user manual 332 068 Self propelled sprayer Booklet 2 SYSTEM CLEANING AND DRAINING THE RESIDUE at At the end pf every work day before changing the product and after any interval longer than an hour wash the system carefully Clean the system according to the instructions provided in Chemical product preparation see page 46 Chemical product preparation 48 For this operation follow the procedure below 1 Dilute any liquid residue in the bottom of the tank with clean water with 1 10 ratio and spray it on the treated surface see page 53 pN A h Na Pa K y cccccccccdscos Ip PETA YA 60 0 0000000000 2 Position the cocks C as indicated in the fi In the figure Available only in the version without electrical controls 3 Press switches 25 and 26 Only in the version with electrical controls 4 Press switch 19 and then button 1 to activate the pump at 3 5 bar pressure see brochure 13 System cleaning will be completed when clean water comes out of the nozzles 5 Turn on the cock D to clean the inside of the tank 6 Arrange a container with suit
84. ully the general safety regulations in Booklet 1 and those marked by the special symbols We remind Self propelled sprayer Froduct Slay ria 53 System cleaning and draining the co EEEIEE IE E T E E E T 55 Machine washing with high pressure cleaner optional iran rai 56 Extended machine downtiMe 57 Recommissioning the machine 57 INFORMATION ON MAINTENANCE e m A E etree oes A a E E E E 58 Instructions for maintenance 58 Table of maintenance work 58 Machine cleaning 0coocooccconcccccnncnncnnon 59 e PP Po O Po oeereetneareeesceve 60 Diagram of lubricating points 60 Oil comparison table 0 eeee eee 61 Shock absorber check with a manual DUNAS rca 62 Shock absorber check with the machine s hydraulic system 64 Engine oil level check 020005 66 Hydraulic oil level check 66 Translation of original instructions Booklet 2 Radiator cooling fluid level check 66 Windshield wiper fluid level check 67 Service brake oil level check 67 Cleaning the rapid check unit 67 Extraordinary cleaning rapid check 68 Special Maintenance ooccoccccccncnccncnnnnnnas 69 Troubles causes remedies 69 DETAILS ON THE REPLACEMENT OP PAR ko eee eee eee ae as eee eee 73 Instructions for part rep

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