Installation Instructions
Contents
1. steps outlined in the model specific service manual to remove the outer fairing or headlight STEP 8 Separate the existing turn signal connectors SECURE THE LIGHT ASSEM BLY TO THE 06 Later Electra Glide and Street Glide refer to PIC 5 two 2 black 4 pin BRACKET WITH connectors with three wires each A 1 4 SCREW AND WASHER 05 Earlier Electra Glide and Street Glide and 97 13 FLHR refer to PIC 6 one 1 black 6 pin connector with six wires The connector is typically found on the clutch side left of Electra Glide and Street Glide inner fairings and inside the headlight bucket on Road Kings 14 Later FLHR refer to PIC 7 one 1 black 4 pin connector with four wires AND one 1 black 6 pin connector with four wires they are located just forward of the fuel tank on the clutch side left lat e SIE ian TYPICAL LOCATION ON 06 AND Remove the existing light bar assembly from the motorcycle note the existing LATER BRAKE SIDE CLUTCH STEP 9 Road King models Except 14 later FLHR Separate the existing 2 Pin pass oo ing lamp connectors white connector with two grey wires x wire routing for later set the assembly aside it will not be reused SIDE IS SIMILAR DRIVING PAGE INSTALL TYPICAL LOCATION ON 05 AND EARLIER MODELS NECTORS LOCATED JUST FORWARD OF THE cont FUEL TANK ON THE LEFT SIDE DRIVING LIGHTS for FLHT FLHX FLHR BLACK INSTALLATION 14 UP ROAD KING T2. INSTALLATION DRIVING LIGHTS for FLHT FLHX FLHR BLACK 5029 THANK YOU FOR CHOOSING KURYAKYN CUSTOMER SERVICE PROTECT YOURSELF AND OTHERS FROM POSSIBLE INJURY AND PROPERTY INSTALLATION QUESTIONS DAMAGE OR LOSS PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND NOTICES REGARDING THE INSTALLATION USE AND CARE OF THIS PRODUCT Pane WEARER T THIS INDICATION ALERTS YOU TO THE FACT THAT i 1 vao ce je tee E IGNORING THE CONTENTS DESCRIBED HEREIN CAN Consumer excEpHNg MIE IUWIRg PEONSIONR RESULT IN POTENTIAL DEATH OR SERIOUS INJURY mn o a oe ele bel NOTICE This indication alerts you to the fact that ignoring the i s contents described herein may negatively affect product performance and functionality or damage the product itself Ei e a aed aide or the product to which it is being attached normal conditions MAKE SURE THE FOLLOWING PARTS HAVE BEEN INCLUDED IN THE KIT diaii 1 Right Driving Light Assembly sald a nie Np il Left Driving Light Assembly Biren EEA alicia aehvencl aan 1 Right Driving Light Bracket delivery delivery in nonconforming condition or 1 Left Driving Light Bracket EE lac ee cic apr hrc 4 Driving Light Bracket Plugs a 1 12 Pin Wiring Adapter eKt yakyn prog urs he often intene 2d ror use in 1 Hardware Kit including PEA E RE aaa B E T 4 5 16 18 Jam Nuts applications other than intended 4 5 16 Flat Washers eK ryakyn electrical products are warranted fo 2 1 4 20 x 3 4 Socket Head C
3. URN SIGNAL CON LIGHTS K rya kun STEP 10 Attach the Driving Light Assemblies to the motorcycle with the included fasteners FLHT and FLHX Batwing fairing models use the included 5 16 18 X 1 Button Socket Cap Screws and 5 16 Flat Washers Road King models use the included 5 16 18 Jam Nuts and 5 16 Flat Washers if the threaded studs protrude out of the Mounting Bracket install the included Spacers between the Bracket and forks Adjust the Brackets so the fasteners are centered in the holes then snug them for now STEP 11 Ensure that the Driving Light wiring is routed along the pre existing path without getting pinched or kinked Secure the wiring away from moving parts pinch points or extreme heat NOTICE Kuryakyn will not provide warranty coverage on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires FOLLOW THE GUIDELINES BELOW TO PREPARE THE INCLUDED CONNECTORS INSERT TERMINAL AS SHOWN IT WILL ONLY FIT ONE WAY SECOND PRESS CLASP DOWN AND LIFT THE TABS BACK INTO PLACE CLASP UP A FIRST PRY THE SIDE TABS AWAY GENTLY TUG THE WIRE TO ENSURE IT IS SECURED THE FOLLOWING GUIDELINES ARE MODEL AND YEAR SPECIFIC PROCEDURES DETERMINE THE CORRECT PROCEDURE BEFORE ASSEMBLING ANY OF THE INCLUDED ELECTRICAL CONNECTORS VIOLET BLUE 0 BC E BLUE AI 06 Later Electra Glide and Street Glide requires tw
4. ap Screws one 1 year from the date of purchase by the 2 1 4 Narrow Flat Washers ee ee 4 Driving Light Spacers Sma eh a igs ick nein es nme A 4 5 16 18 x 1 Button Socket Cap Screws the date of purchase where as all othe 4 5 16 24 x 1 Button Socket Cap Screws NOT USED pompon n Stet DE erro ae te Olea a y ar il All Purpose Lighting Installation Kit including a oP ae 1 Dielectric Grease Pack 6 Female T Tap Connectors eect eli Loupe ali cule a asl 6 Male Spade Connectors Jistributed by Kiryakyn Kuryakyn will pass on 2 3 Pin Connectors Black NOT USED ll warranties made by the manufacturer anc 2 4 Pin Connectors Black oe ee 2 6 Pin Connectors White disposition of the warranty claim lies 1 24 Power Y Wire Assembly White with the manufacture 12 6 Cable Ties ABOUT OUR CATALOG 1 Installation Instructions purchasing K ryakyn products you YOU WILL ALSO NEED dec ee ieee Set of Hex Wrenches Set of Torx Wrenches Screwdrivers Small Pick Vise Grips Set of Combination _ 454 County Road V V Wrenches Socket Set and Ratchet Wire Stripper Test Light or Multi meter eea a i Harley Davidson or GL amp Metric Cruisers 3 These installation instructions contain important information scree EE aa EEE E Gene NOTICE Ensure that the end user receives this copy and is aware of its ir Or BRE a a e importance for future reference accessories designed for riders by riders STEP 1 Read and understand all steps in the i
5. fuse turn IGN ON flip the existing driving light switch ON and ensure proper function of both the turn signals and Driving Lights SKIP TO STEP 17 STEP 16 All 1997 models and 14 Later Road King Reinstall the main fuse Use a test light or multi meter to confirm a switched 12V 15A source in the existing wiring harness CRIMP T TAP ONTO SWITCHED 12V WIRE INSERT WHITE WIRE INTO T TAP Apply some of the included Dielectric Grease to the open ends of the connectors connect both the white wires to the T Taps on the switched 12V wire See PIC 11 Secure the wiring away from moving parts pinch points or extreme NOTICE heat Kuryakyn will not provide warranty coverage on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires NOTE 14 Later Road King models Typically the GREY wire in the existing connector is switched 12V With the power off crimp both of the included Female T Taps onto the switched 12V wire s See PIC 11 STEP 17 Secure the wiring away from hazards with the included Cable Ties STEP 18 Ensuring that the screw heads remain centered in the holes tighten the Bracket fasteners snap the four 4 included Driving Light Bracket Plugs into place over m_a S BRAKE SIDE RIGHT the screw heads QA a e VERTICAL STEP 19 Refer to PIC 12 VERTICAL ADJUSTMENT loosen the screw on the i ADJUSTMENT inner side of the knuckle ad
6. he bulb note the notch in the locating ring and separate the two wire connectors Refer to PIC 14 and 15 Remove the four 4 screws from the backside of the bulb assembly set them aside for now Refer to PIC 16 Separate the rear cover from the bulb housing note the rubber gasket Refer to PIC 17 Push the connector on the white wire through the grommet separate the spring from the bulb assembly remove and discard the bulb with the white wire Reassembly is the reverse of disassembly align the notches in the new bulb with the boss on the bulb housing HOUSING SHOWN REMOVED FROM BIKE FOR CLARITY IT IS NOT NECESSARY TO REMOVE TO CHANGE BULB yo REMOVE SCREW l j A SI ALIGN THE NOTCHES ON REAS REMOVE BULB FROM SPRING CAREFULLY SEPARATE NOTE THE RUBBER GASKET PUSH CONNECTOR THROUGH GROMMET 3 It is the end user s responsibility to ensure that all of the fasteners NOTICE including pre assembled are tightened before operation of the motorcycle PAGE Kuryakyn will not provide warranty coverage on products or components lost or damaged due to improper installation or lack of maintenance Peri 5 Ride Onl odic inspection and maintenance are required on all fasteners DRIVING LIGHTS for FLHT FLHX FLHR BLACK INSTALLATION
7. just the light then tighten the screw EO STEP 20 Refer to PIC 12 HORIZONTAL ADJUSTMENT loosen the screw on ha J the underside of the mounting bracket adjust the light then tighten the R aA A screw B a mn HORIZONTAL F ADJUSTMENT A WARNING IT IS THE END USER S RESPONSIBILITY TO ENSURE THAT THE DRIVING LIGHTS HAVE D RIVING LIGHT SHOWN REMOVED FROM BIKE FOR CLARITY BEEN ADJUSTED IN A WAY THAT DOES NOT DISTRACT ONCOMMING DRIVERS DISTRACTED DRIVING CAN RE PAGE SULT IN LOSS OF CONTROL LEADING TO SERIOUS INJURY OR 4 DEATH cont DRIVING LIGHTS for FLHT FLHX FLHR BLACK INSTALLATION STEP 21 Reinstall the outer fairing or headlight according to the service manual ee Kuryakyn STEP 22 Ensure that the installation of the Driving Lights does not interfere with the proper operation of the motorcycle BEFORE riding BULB REPLACEMENT Do not handle the new bulb with bare hands Oil from your fingers will remain on the bulb and create a hot spot when lit shortening the life of the bulb Remove all oil and debris with an ammonia based cleaner or alcohol before completing reassembly Refer to PIC 13 Remove the screw on the underside of the lamp housing set it aside for now Refer to PIC 13 Rotate the light bezel counterclockwise then pull it straight out set it aside for now Refer to PIC 14 Note the orientation of the notch in the rubber seal as it is removed from inside the light housing Refer to PIC 15 Remove t
8. nstructions before starting the installation Park the motorcycle on a hard level surface and turn IGN OFF Put the bike on its center stand if equipped or secure it in a motorcycle wheel chock Remove the main fuse NOTICE Avoid damage to the motorcycle Protect painted surfaces with a soft cloth or blanket 5029 23HD 0315 cont 4 WARNING THE END USER S SAFETY DEPENDS UPON PROPER INSTALLATION OF THIS PRODUCT IF A STEP IN THESE INSTRUCTIONS IS NOT WITHIN kiiryvakyn YOUR CAPABILITIES OR YOU DO NOT HAVE THE CORRECT TOOLS HAVE YOUR DEALER PERFORM THE PROCEDURE IM PROPER INSTALLATION OF THIS PRODUCT COULD RE SULT IN DEATH OR SERIOUS INJURY ACCIDENTAL VEHICLE START UP COULD CAUSE DEATH OR SERIOUS INJURY REMOVE THE MAIN FUSE BEFORE PROCEEDING DRIVING LIGHT ASSEMBLY STEP 2 Prepare a soft sturdy work surface within arm s reach of the motorcycle STEP 3 Refer to PIC 1 Locate the Left clutch side and Right brake side Driving Light Brackets and Driving Light Assemblies in the kit STEP 4 Refer to PIC 2 Route the wiring from the Light Assemblies downward through the curved slots in the Brackets STEP 5 Refer to PIC 3 Secure the Light Assembly to the Brackets with the included 1 4 20 x 3 4 Socket Head Cap Screws and 1 4 Narrow Flat Washers leave the screws snug to allow for adjustment later STEP 6 Route the wires down into the channel in the Light Bar as shown in PIC 4 BIKE PREP STEP 7 Follow the
9. o 2 of the 4 Pin 3 wire con nectors Refer to PIC 8 05 Earlier Electra Glide and Street Glide and 97 13 FLHR require one 1 6 Pin 6 wire connector Refer to PIC 10 14 Later FLHR requires one 1 4 Pin 3 wire connector for the clutch side left and one 1 6 Pin 3 wire connec PAGE tor for the brake side right Refer to PICs 8 and 9 cont 3 DRIVING LIGHTS for FLHT FLHX FLHR BLACK INSTALLATION STEP 12 Prepare the model and year specific connectors by following the guidelines on PAGE 3 Dielectric grease inhibits moisture and prevents corrosion Kuryakyn recom NOTICE mends the use of the included dielectric grease on ALL electrical connections Apply dielectric grease directly to mating surfaces Kuryakyn STEP 13 Connect the Driving Light Connectors to those on the motorcycle STEP 14 All models Except 1997 models and 14 Later Road King Locate the included 12 Pin Wiring Adapter in the kit Locate and separate the existing 12 Pin connector on the motorcycle wiring harness it is typically located on the brake side right fairing support bracket below the radio apply some of the included Dielectric Grease to the open ends of the connectors and connect the Adapter inline STEP 15 Locate the included 24 Power Y Wire Assembly White in the kit connect it to the Adapter Connect the Y ends to the Driving Light white wires male spade connectors Reinstall the main
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