EVT 4000e service manual
Contents
1. 1 2 screwdriver 3 4 box wrench 12mm 5 screwdriver 6 diagonal cutting pliers Three screws on the handle cover Picture 1 25 Two screws on the reservoir The screw on the right side brake hose Picture 2 The screw on the brake hose of the front wheel Picture 3 26 Three screws on the front cover Six screws on the front fender Picture 4 Two screws on the reservoir The screw on the right side brake hose r E TN E Picture 5 27 Replace Rear Brake Hose 1 Release three screws on the handle cover Picture 1 2 Release two screws on the left reservoir Picture 5 3 Release the screw on the brake hose of the rear wheel avoid fluid leaking to the pad eH Picture 6 4 Release the screws on the left side brake hose n Picture 5 5 Release three screws on the front cover T Picture 4 6 Release six screws on the front fender S Picture 4 7 Release two screws on the left trim 8 Cut off the band pull out the hose slowly 9 Follow with the reversed steps to restore lt Tools gt 1 2 screwdriver 3 4 box wrench 12mm 5 6 7 screwdriver 8 diagonal cutting pliers The screw on the brake hose of the rear wheel Picture 6 28 9 CALIPER FRONT amp REAR Replace Front Caliper 1 Release three screws on the handle cover T Picture 1 2 Release2. Replace Rear Brake Disk 1 Release the black connector of the motor cord Picture 1 2 Cut off the band Picture 1 3 Release three screws on the motor cord cover Picture 1 4 Release two nuts for the motor shaft Picture 2 5 Release the rear caliper so can remove the motor Picture 2 6 Release three screws on the brake disk so can remove the disk 7 Follow with the reversed steps to restore lt Tools gt 2 diagonal cutting pliers 3 screwdriver 4 open end wrench 24mm Three screws on the disk Ep SS ad Picture 4 36 Replace Front Brake Disk 1 Release the screw for the front axle nut to remove the front wheel P Picture 5 2 Release three screws on the disk 3 Follow with the reversed steps to restore lt Tools gt 1 box wrench 17mm 2 hex key wrench 6mm 4 T The screws for the front axle nut Three screws on the brake disk Picture 6 37 12 REAR LIGHT ASSY Replace Rear Light Release three screws on the tail comp Picture 1 1 Release four screws on the trim on each left and right side Picture 2 3 Release the screw on the center cover n Picture 3 4 Release three screws on the side cover on each left and right side Picture 2 5 Release two screws on the tail fender ons Picture 2 6 Follow with the reversed steps to restore lt Tools gt 1 hex key wrench
3. the instrument panel Picture 2 Connectors inside the handle cover 6 pin connector for left handle switch Connectors for power cut off and brake functions 6 pin connector for the head light assy 4 pin connector for right handle switch 12 pin connector for 2 pin connector for speedometer assy Instrument panel light 3 pin connector for E P switch 2 pin connector for flasher relay Picture 3 11 Connectors inside the front cover 4 pin connector for key switch 4 pin connector for DC to DC converter gt Two connectors for the horn Ah Picture 4 Connectors inside the right cover 6 pin connector for the tail light assy 9 pin black connector 9 pin white connector Hr ee 2 pin white connector Picture 5 12 Replace Flasher Relay 1 Release three screws on the handle cover remove the rubber sleeve so can see the 2 pin connector for the flasher relay T Picture 1 amp 6 2 Follow with the reversed steps to restore Tools gt 1 screwdriver Rubber sleeve and 2 pin connector for flasher relay Picture 6 13 DC to DC converter Picture 7 Replace DC to DC converter 1 Release three screws on the front cover so can see the DC to DC converter Picture 7 2 Release two screws and 4 pin connector for the DC to DC converter Picture 7 amp 8 3 Follow
4. the front fender Picture 2 20 Three screws Picture 3 The clamping screw on the handle Two screws on Picture 4 E 21 gt 5 gt lt e c as Picture 5 Two screws Picture 6 27 Replace Rear Shock Absorber 1 Release two screws on the trim on each left and right side 8 Picture 7 2 Release two screws on the left shock absorber Picture 9 3 Same as above mentions to replace the right shock absorber 4 Follow with the reversed steps to restore Tools 1 screwdriver 2 T bend socket wrench 12mm 14mm Two screws on the trim on each left and right side Picture 7 23 O 5 8 un 9 oO 9 Nn gt 8 T 7 Left and Right shock absorber 2 ja 24 8 Picture 9 8 BRAKE HOSE FRONT amp REAR Replace Front Brake Hose 1 Release three screws on the handle cover Picture 1 2 Release two screws on the right reservoir T Picture 2 3 Release the screw on the brake hose of the front wheel avoid fluid leaking to the pad see Picture 3 4 Release the screw on the right side brake hose Picture 2 5 Release three screws on the front cover Picture 4 6 Cut off the band and then pull out the hose slowly 7 Follow with the reversed steps to restore Tools gt
5. with the reversed steps to restore Tools 1 2 screwdriver 4 pin connector for DC to DC converter du Picture 8 14 5 HANDLE SWITCH LEFT AND RIGHT Replace Left Handle Switch Remove left rear view mirror and release three screws on the handle cover Picture 1 1 Release two mounting screws on the instrument panel anse Picture 1 2 Release two screws on the left handle switch mem Picture 1 4 Follow with the reversed steps to restore Tools gt 1 open end wrench 14mm amp screwdriver 2 3 screwdriver Two screws on the left handle switch Two mounting screws on the instrument panel Picture 1 15 Replace Right Handle Switch 1 Remove the right rear mirror and three screws on the handle cover 2 2 Release two mounting screws the instrument panel Picture 1 3 Release two screws on the right handle switch and one screw for the throttle cable Picture 2 4 Follow with the reversed steps to restore lt Tools gt 1 open end wrench 14mm amp screwdriver 2 3 screwdriver Two mounting screws on the right handle switch The screw for the throttle cable Picture 2 16 6 BRAKE MASTER CYLINDER R amp L Replace Master Cylinder Right and Left 1 Release three screws on the handle cover two mounting screws on the instrument panel and three screws on the
6. 6mm amp Y bend socket wrench 10mm B 2 3 4 screwdriver 5 T bend socket wrench 10mm Three screws the tail comp Picture 1 38 Three screws on the side cover on each left and right side 1 ou Two screws on the lamp cover Two screws on the tail fender M Picture 2 The screw on the center cover Picture 3 Replace the bulb for Rear Lamp amp Signal Light 1 Release two screws on the rear lamp cover Picture 2 2 Remove the cover so can replace the bulb n Picture 4 3 Follow with the reversed steps to restore lt Tools gt 1 screwdriver 39 The bulb for brake light The bulb for the signal left and right Picture 4 40 EV1 4000e Trouble Shooting and Repair Display Panel indicator light is working but The power will cut off while braking 1 Release the brake and then gently twisting there is no move while twisting throttle Brake switch breakdown throttle Check Controller cable is fixed 2 6 See your agent Check Motor cable is fixed Motor breakdown Controller breakdown Display Panel indicator light is not working or Has the fuse blown 1 Remove the fuse and replace or see your agent no starting beep sound while you turn the Serious insufficient energy left 2 Recharge battery switch to the ON position Key switch breakdown 3 7 See your agent Check main switch cable is fi
7. EVT 4000e Maintenance Manual EVT TECHNOLOGY CO LTD 1 HEAD LIGHT ASSY Replace Head Light Assy 1 Release three screws on the handle cover Picture 1 2 Release two mounting screws on the instrument panel and then release three screws on the head light assy Picture 2 3 Follow with the reversed steps to restore Tools 1 2 screwdriver Three screws on the handle cover Three screws on the head light assy Signal light bulb set ee Two mounting screws on the instrument Picture 2 Replace Head Light Bulb 1 Release three screws on the handle cover Picture 1 2 Release two mounting screws on the instrument panel so can easily replace the bulb Picture 2 3 Follow with the reversed steps to restore Tools 1 2 screwdriver Replace Signal Light Bulb 1 Release three screws on the handle cover Picture 1 2 Release signal light bulb set for replacement Picture 2 3 Follow with the reversed steps to restore Tools 1 screwdriver 2 SPEEDOMETER ASSY Replace Instrument Panel 1 Release three screws on the handle cover Picture 1 2 Release two mounting screws on the instrument panel Picture 2 3 Release the nut for the speedometer Picture 3 4 Follow with the reversed steps to restore Tools 1 2 screwdriver Three screws on the handle cover Two mounting screws on the instrume
8. er nut of throttle cable and pull it out then you can see a small hole on the throttle pillar put a nail through the hole so can prevent the pillar to draw back Picture 1 amp 2 3 Release four screws on the controller and cut off the band to remove the controller Se Picture 1 4 Follow with the reversed steps to restore lt Tools gt 1 3 screwdriver EA i LI cU a 7 Picture 1 22 AUD LT LT te f 2 E S Four screws on the controller Two screws on the right side trim The throttle pillar Controller wire harness Tie band to prevent the pillar to draw back The Throttle pillar Picture 3 33 11 MOTOR AND BRAKE DISK Replace Motor 1 Release the black connector of the motor cord m Picture 1 2 Cut off the band Picture 1 3 Release three screws on the motor cord cover Picture 1 4 Release two nuts for the motor shaft Picture 2 5 Release the rear caliper so can remove the motor 3 6 Follow with the reversed steps to restore lt Tools gt 2 diagonal cutting pliers 3 screwdriver 4 open end wrench 24mm Picture 1 34 Three tie bands on the main cord Three screws on the motor cover Two nuts for the motor shaft Two screws for the brake assy 35
9. head light assy Picture 1 amp 2 2 Check the fluid in reservoir for refuel or replace the brake fluid Picture 2 3 Replace reservoir a Gasket fail or wear out b leaking 4 Release the screw on the brake hose Picture 2 5 Release two screws on the reservoir Picture 3 lt Tools gt 1 screwdriver 4 box wrench 12mm 5 hex key wrench 5mm Three screws on the handle cover Picture 1 17 Picture 2 18 Three screws on the head light assy The screw on the brake hose Two mounting screws on the instrument panel Two screws on the reservoir 7 FRONT FORK AND REAR SHOCK ABSORBER Replace Front Fork 1 Release three screws on the front cover 1 2 Release six screws the front fender Picture 2 3 Release three screws on the glove box Picture 3 4 Release clamping screw for the handle EE Picture 4 5 Release front axle nut to remove the wheel Picture 5 6 Release two screws on the caliper Picture 6 7 Release two screws on the front fork and check the steel balls to see 1f they are missing Picture 4 8 Properly adjust the front fork clearance and follow the reversed steps to restore lt Tools gt 1 2 screwdriver 3 T bend socket wrench 8mm amp screwdriver 7 special wrench e 19 Three screws on Picture 1 Six screws on
10. nt panel Picture 2 Speedometer bolt Speedometer cable Picture 3 Replace Speedometer Cable 1 Release three screws on the handle cover M Picture 1 2 Release two mounting screws on the instrument panel M Picture 2 3 Release the nut for the speedometer m Picture 3 4 Release three screws on the front cover Picture 4 5 Release speedometer nut on the front wheel CER Picture 5 6 Follow with the reversed steps to restore Tools gt 1 2 4 screwdriver Three screws on the front cover Picture 4 Speedometer nut Front axle nut Picture 5 Replace Speedometer Gear A e iff p if I Fa 6 1 Release front axle nut as 27 oti A E Rin Picture 5 2f ni E 2 Remove the front wheel 3 Follow with the reversed steps to restore P lt Tools gt 1 box wrench 17mm 20 Me 2 T ai Speedometer gear 3 KEY SWITCH AND HORN Replace Key Switch 1 Release three screws on the front cover Picture 1 2 Release six screws on the front fender Picture 1 3 Release three screws on the glove box Picture 2 4 Release 4 pin connector and two screws on the key switch Picture 3 5 Follow with the reversed steps to restore Tools gt 1 2 screwdriver 3 T bend socket wrench 8mm amp screwdri
11. the screw on the front caliper avoid fluid leaking to the pad Picture 2 3 Release the screw on the pad and then remove the pad Q Picture 2 4 Release two mounting screws on the caliper 2 lt Tools gt 1 screwdriver 2 box wrench 12mm 3 4 Y bend socket wrench 12mm Three screws on the handle cover Picture 1 29 The screw on the front caliper The screw on the pad 1 Jg am amp pma 2 mer 1 Two mounting screws on the caliper Picture 2 Replace Rear Caliper 1 Release three screws on the handle cover Picture 1 2 Release the screw the rear caliper avoid fluid leaking to the pad Picture 3 3 Release the screw on the pad Picture 3 4 Release two mounting screws on the caliper Picture 3 Tools gt 1 screwdriver 2 box wrench 12mm 3 4 Y bend socket wrench 12mm Refuel the brake fluid and pump out the air right after replacement of the caliper 30 The screw on the rear caliper The screw on the pad Two mounting screws on the rear caliper Picture 3 31 10 CONTROLLER Replace Controller 1 Release two screws on the right side trim Pr Picture 1 2 Release the connectors of controller wire harness blackx1 red lt 1 black 9 pinx1 white 9 pinx1 Release the copp
12. ver 4 T bend socket wrench 10mm Three screws on the front cover Six screws on the front fender Picture 1 Three screws on the glove box Picture 2 Two screws for the key switch on left and right side 4 pin connector Picture 3 Replace Horn 1 Release three screws on the front cover n Picture 1 2 Release two connectors on the horn P Picture 2 3 Release the mounting screws on the horn EN Picture 4 4 Follow with the reversed steps to restore lt Tools gt 1 screwdriver 3 open end wrench 10mm Picture 4 Two mounting screws on the horn Two connectors on the horn 4 MAIN CONTROL CORD Replace Main Control Cord 1 Release three screws on the handle cover two mounting screws on the instrument panel three screws on the head light three screws on the front cover and two screws on the right trim T Picture 1 amp 2 2 Release all of the connectors stored inside the handle cover Picture 3 3 Release all of the connectors stored inside the front cover Y Picture 4 4 Release all of the connectors stored inside the right cover T Picture 5 5 Follow with the reversed steps to restore Tools gt 1 screwdriver Three screws on the handle cover Three screws on the front cover Picture 1 10 Three screws on the head light Two mounting screws on
13. xed Controller breakdown Display panel breakdown The starting beeper breakdown The first red light blinking 1 Serious insufficient energy left Recharge battery immediately The battery is aged or useless 2 Replace the battery The second yellow light blinking 2 1 Insufficient energy left Recharge battery The power cut off while driving please switch the power to OFF position and wait for several minutes then restart You may still drive a short distance The third green light blinking while driving Over current 1 Switch the power to OFF position and wait 3 Controller breakdown for few seconds to restart See your agent The fourth green light blinking 4 Throttle stuck See your agent Twisting throttle to pull away before 2 Switch the power to OFF position and wait the panel indicator stop blinking or for few seconds to restart the starting beep sound stop See your agent Controller breakdown The OH indicator blinking Controller over heat Switch the power to OFF position and wait Controller breakdown for several minutes than restart See your agent Charging indicator is not lit Are the outlet and inlet plugged Pull out and insert again or change outlet secure Wrong input voltage 4 Instrument Panel Trouble Shooting and Repair
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