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2009-2011 Villager 6 and 8 Illustrated Parts List

1. 1 8 N A Choke Cable without Bezel Long sssssssscssseccsssscssccsssscessecsstecsssecsnsecesseceseecsssecsasccssseceaeecsaeesseees 1 9 1631 Screw 10 24 X 0 75 Phillips Pan Head o sesssssssssecsscsssesseccssccssecsscssscssscsssccsnscsscssnessssssesesscssseeseees 3 10 183 Washer 10 Type A Flat ettet etse i toits c Ree etta SE ete ees 7 11 7973 Rivet 3 16 400 Blind carta EA AE e 2 12 8639 Tie Wrap 11 N N 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 17 000338 005 p d D She es NS 5 pr L 2 DEIKA 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 18 INTAKE SYSTEM VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 1012438 Locknut 10 24 Nylon Insert 3 2 1015139 Ins latiori 1 3 101804301 Screw 8 X 0 500 Hex Head Hi LO 1 4 101811301 Peel ERE 1 5 101825701 1 6 101926803 Cable Choke includes items 7 and 8
2. 4 4 1016452 S Matt ROCKS 1 5 1016458 Bolt Flange Head M8 x 1 25 x 45 6 6 1016474 E emm 1 7 1016479 2 8 1016483 1 9 1016489 2 10 1016517 1 11 1016544 1 12 1016549 1 13 1016563 2 14 1016566 2 15 1016569 grege 2 16 1016583 Bolt 6X35 tunnel 2 17 1017434 oor etm 1 18 1017435 Assembly Cylinder Head FE350 includes items 19 through 21 1 19 1016518 Guide Valve Exhaust 1 20 1016519 GUIDO 1 21 1016560 2 22 1017444 eeu 1 23 1017445 Exe ed EMEN E 1 24 1017446 X Em 2 25 1017454 Rod Push 2 26 1017473 Spring Engine Valve 2 27 102304801 Kit Gasket FE350 includes items 28 through 31 1 28 1016440 Gasket Engine to Insulator 1 29 1016904 Gasket Exhaust 1 30 1017434 Gasket Head 1 31 1017443
3. 1 12 101817401 Spring EPI E 1 13 101818801 Stud 1 4 28 1 35 Ball 1 14 101861901 Screw 1 4 20 X 1 125 HEX Cap et ertet 4 15 102026001 Kit Accelerator Pivot Rod Assembly includes items 16 through 18 1 16 1011700 Spacer Assembly includes item 17 1 17 101919801 Spacer Accelerator oco eret ort PE ERU attt o Rene 1 18 N A Pivot Rod Weldmient ettet ee RARIUS 1 19 1241 Washer 5 16 Type Flat eei rte 1 20 1624 Screw 3 8 16 X 1 50 1 21 334 Washer 3 8 Type A Flatster eret ede erect robore tec veis 2 22 7473 Locknut 5 16 18 Nylon Insert sissies iai iiaia 1 23 8233 Locknut 1 4 20 Nylon Insert ssssesssssesssssssssesseeeesssssssssereereeesssesosoeeeereeessussotereoeesssssssttereeeesssssseootrreesesssss 4 24 8717 Locknut 1 4 28 Nylon Insert ttes tetas 1 25 8754 Lockn t 3 8216 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 19 000188 004 4 20 2009 2011 Villager 6 and 8 Gasoline and Ele
4. 3 24 334 Washer 3 8 Type A Flat ett 4 25 8754 Locknut 3 8 16 Hex 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 3 Page 5 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000246 003 STEERING WHEEL ITEM PART NO DESCRIPTION QTY 1234 1 101615504 5 bene enden eee p t 1 2 1016156 Wheel Steering rtt ee e gt etel 1 3 1016663 SCREW 14 12 14 X 0 025 cete EH eene 2 4 1017273 Nut 5 8 18 Nylon Insert Jam 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 5 5 6 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List STEERING GEAR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 1012467 Link Rack and PINION Drag sssini aiiiar rast 1 2 1013042 Nut T2rnm aede 1 3 101878302 Steering Gear Assembly without yoke includes items 4 through 23 1 4 1013035 Bellows 1 5
5. 1 4 101737002 Tir Unmounted 1 5 7310 RO Rac 1 6 101570507 Tire Wheel Asm Beige Xtrac Tread 6 ply includes items 7 through 9 2 7 1015707 aT Ae T 1 8 Tire Unmounted Xtrac 18 x 8 50 8 1 9 7310 VALVE Sterne 1 10 101570514 Tire Wheel Asm Beige Duro HF 232 Tread includes items 11 through 13 2 11 1015707 Wheel Rim Beige eet recited 1 12 7310 1 13 OUO Tire Unmounted 6 Ply Rated 18 5 8 5 8 Duro 1 14 101651406 Tire Wheel Asm White Premium Tread 6 Ply includes items 15 through 17 4 15 1014771 WheelRirm White 1 16 101737002 Tire Unmounted ett 1 17 7310 RR Uses 1 18 101651407 Tire Wheel Asm White Extra Traction 6 Ply includes items 19 through 21 2 19 1014771 Wheel Rim White tentent nennt tta
6. 1 22 101751802 0 4 1 23 101751803 jalisco AE 1 24 102271601 1 25 1017511 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 8 11 AS11 FE350 ENGINE CRANKCASE CRANKSHAFT ITEM PART NO DESCRIPTION QTY 1234 1 1016470 Shaft Guide Counterbalance 1 2 1016541 Std m 4 3 1016547 M6 4 4 1016571 SI M 1 5 101744901 Piston Standard 1 6 101744902 Piston 0 50 mm Oversize 1 7 1017450 Pin Piston 1 8 101745101 Ring Set Standard Piston 1 9 101745102 Ring Set Piston 0 50 mm Oversize 1 10 1017453 400 Counterbalance Weight includes item 11 1 11 1017510 Bearing Plain asimani 1 12 101745701 Asm Con Rod Std includes item 13 1 13 1017512 erat en as DDR e M se 2 14 101745702 Rod Assembly Connnecting Rod 0 5mm includes item 15 sese 1 15 1017512 2 16 1017501 5 1 17 1017502 Snap Ring 2 18 1017503 Seal 1 19 101773301 Shim Crankshaft 1 18mm 1 20
7. 1 25 1013774 Plate Thrust Idler Gear 2 26 101928301 Screw M8 1 25 X 35mm Hex Head 8 27 102031901 MEO SE ERR 14 28 7330 Inner Axle Tube Bearing tende deter e eA e Ue tees Rete ecd 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 12 7 Ba Page 12 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000563 001 FORWARD REVERSE SHIFTER ITEM PART NO DESCRIPTION QTY 1234 1 102376001 1 2 102969901 Asm Shifter includes items 3 through 20 1 3 1010028 Washer 1 2 1 4 1013061 Locknut 410 32 Nylon Insert 1 5 1014807 Switch 2 6 1014808 TT 1 7 1015878 Screw 44 40 Hex Head Machine eee eese tette tinte ttn tette tette te testen tn sata so 2 8 102526201 Stud Thread 1 4 28 59 actrice ecd 1 9 102616701 Locknut M10x1 5 Nylon Insert csssssssssscccssccsssccsssecssccssscc
8. 1 7 101933701 Bezel Choke Cable 1 8 N A Choke Cable without Bezel Long sssssssscssseccsssscssccsssscessecsstecsssecsnsecesseceseecsssecsasccssseceaeecsaeesseees 1 9 1631 Screw 10 24 X 0 75 Phillips Pan Head o sesssssssssecsscsssesseccssccssecsscssscssscsssccsnscsscssnessssssesesscssseeseees 3 10 183 Washer 10 Type A Flat ettet etse i toits c Ree etta SE ete ees 7 11 7973 Rivet 3 16 400 Blind carta EA AE e 2 12 8639 Tie Wrap 11 N N 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 19 Page 9 20 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000212 002 CARBURETOR ASSEMBLY FE350 526 ITEM PART NO DESCRIPTION QTY 1234 1 101642575 Jets ANU pH AA 1 2 101642578 Jet Altitude 78 tete tole ue dee 1 3 101642580 Usa 1 4 101642582 Altitude T pA 1 5 103616901 Carburetor Fe350 Precedent 1 Note 101642582 for 0 3 200 feet 101642580 for 3 200 6
9. 2 3 1014276 Plate Front Spring Retainer a EXE e Ree eee eee at 1 4 1016384 Clevis Delta 2 5 1016386 King Pin Assembly lee eeea recle tocan ine eret d 2 6 1016387 Screw 3 8 16 X 2 75 Hx Hd Ca Pirenna niei ii A 2 7 1016389 Washer 1 125 Od Wave 2 8 102564002 Washer 1 2 Conical Yellow tee teet eet 2 9 102684501 Washer M12 Hard Regular 2 10 102766301 Nut 1 2 20 Center LOCI 2 11 103628801 Spring Asm Front 2 Leaf includes items 12 through 14 1 12 1012303 Bushing St el ier deter hbssonsndeetdoischsacoasbassosicecasleaseacetisccusesasbantebaceostonsttenss 2 13 1015583 EAST MUTET 4 14 103502701 Spring Front 2 beat NER DANI e ERA ee ote eee Races 1 15 2402 Screw 3 8 16 X 2 25 Hx Cap iiti 4 16 357 Lockwasher 3 8 Split a 4 17 706 INut Elex 3 8 1 0i rotto tiroteo REV ees ect tetro 4 18 7270 B6lt 3 8 16 X 4 50 Hex Head ttt 4 19 8754 LOCKMUE 3 8216 8 20 8755 Screw 3 8 16 3 3 5 A E E aaa 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts
10. M M 9 3 Fuel System DS Villager 4 Villager 6 Villager 8 testen tentent 9 5 Fuel Tank with Fuel Level Sending Unit esssssssssscsssccssecsssecssscccssccsssecsscesssecsusccsascesseecsusecsssecsnscesascessceesuecssccesusecsaseessees 9 7 Carburetor 50 gt REA NU LEM attese 9 9 Carburetor Installation 50 saienisi 9 11 Governor and Accelerator Cables 9 13 Air Box dind 9 15 Intake System Vill ger 6 ceca tte Dee TR HEEL er EUST 9 17 Intake System Villager 8 9 19 Carburetor Assembly FE350 S26 ssec Se e E HESS RH 9 21 Carburetor Installation FE350 527 sssssssssssssssssscssssssscsssecsssccessccesscccssccsssccsssccsssecesscessseesssecessecessccessecessecsssecessecessccenseessees 9 23 SECTION 10 EXHAUST SYSTEM Exhaust System FESSO ENGINE pue IRE kun 10 3 SECTION 11 TORQUE CONVERTER Drive p 11 3 Drive Belt FE350 11 5 Driven Clute 11 7
11. eagle denter 1 13 101890201 Shaft Change 1 14 101890501 Gear Case a 1 15 101890601 Gear Case passenger side ceecsescsseccsseccseccsseccsscccssccessccsseecsueecssesesuecessccesscceseccssceessecessecesseeeseeess 1 16 101891301 Arm PIVOT erste ient teet ide e bb e 1 17 101892901 Washer encuentre tiec 1 18 101893801 Washer 1 19 101926901 Screw M8 1 25 X 40mm Hex Head 15 20 101927101 EIMelm 1 21 101927201 1 22 101927301 RING sessing 1 23 101928601 Pin Cotten RR 1 24 101928701 Liquid Gasket Transaxle case sessssssssssssssssesssesssssssesssssssesssessscsssssssesssssssessuecsscsssecssccssessscsssesssessss 1 25 101834801 Arm 1 26 101886101 Screw 1 4 20 X 1 00 Square Head 1 27 102515401 lever Transmission Shift a eee E PE e e ER E E Ete tied 1 28 102526201 Stud Thread 1 4 28 dete a oet e e ae Sada 1 29 183 Washer 10 Flat RM 1 30 8233 Locknut 1 4 20 Nylon Insert 1 31 8717 Locknut 1 4 28 Nylon Insert 1 Note Unitized transaxle component listings span several pages 2009 2011 Villager 6 and 8 Gasoli
12. 1 9 101675511 Viriyl Seat Back Beige 1 10 101677705 Seat Back Assembly Gray includes items 11 and 12 02 1 11 1016751 Cap Seat A RR ERRARE RR Rd 1 12 101675515 Vinyl Seat Back nstd SVC 1 13 1017774 S Pa COV AR 4 14 101910401 Screw 5 16 18 X 1 25 TH 4 15 1218 Screw 5 16 18 X 1 25 Hex Head 2 16 1241 Washer 5 16 Type A Flat tee cct derer d 6 17 304 Screw 1 4 20 X 1 0 Hex Head cscccsssssssscssssssssscssssscsscssssssssssssssussasesscesssssceeccascsecsucssecsscseesssessenes 4 18 332 Washer 1 4 Type A Narrow Flat ssssssssssssecssecsssscssscessscessccssuscessscesssccssscesssecsuscesusceenseceascessecsseeeessees 4 19 451 Fockwasher 1 4 Split 4 20 7473 Locknut 5 16 18 Nylon Insert 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 29 000783 001 Page 1 30 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List REAR ACCESS DOOR ITEM PART NO DESCRIPTION QTY 1234 1 1013218 Kit Access Door Black includes items 2 through 7 ee eeeseenteent
13. 1 36 808 Washer 3 8 Type B Flat 1 Note Item 28 not shown 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 11 3 DRIVE BELT FE350 ITEM PART NO DESCRIPTION QTY 1234 1 1017188 Belt Drive FE350 ise en qe i A eed mE 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 11 5 DRIVEN CLUTCH ITEM PART NO DESCRIPTION QTY 1234 1 101834001 Assembly Driven Clutch includes items 2 through 10 22 0 1 2 1014070 Fixed Face Assy Driven Clutch 1 3 1014072 Movable Face Assembly with Bushing etes 1 4 1014078 Key Driven Clutch 1 5 1014080 Rinig 1 6 1014454 Kit Driven Clutch Button includes items 7 8 1 7 1012836 Screw 48 32 X 3 4 Socket Head Cap 3 8 1014076 BI 3 9 1017686 Cam Driven Clutch as ctt 1 10 101836201 Spring Driven Clutch Reversed ssesssssscsssecssescssescsssccsssccsssecsssecsssccessccessccsseeesueecsnscesnsceeneeesaeeesseees 1 11 AM10419 Kit Clutch Repair includes items 12 through 14 1
14. 1 11 8056 Screw 14 40 X 0 75 Round Head Machine 2 12 8057 Nut 44 40 Hex Machine eese eene entren tatto tentata toto tt sea 2 13 8058 Lockwasher 34 Split REESE RET RECESSU 2 14 1017853 Screw 46 32 X 0 75 Hex Head Machine 2 15 101914401 Assembly Voltage 1 16 103414901 Kit Relay 48v 30a W instr includes items 17 and 18 s 0 20 1 17 103397901 Relay Spst No 48v 302 Pit eerte rtt testet eniti e tiec eee a 1 18 N A Kit Relay 48v 30a Instrns 1 19 304 Screw 1 4 20 X 1 0 Hex Head Cap 2 20 332 Washer 1 4 Type A Narrow Flat sssssssscssscccssscssseccssecsssccsssccssssessescssecsssccsasessaceesusccsuscessscessecesseesseeees 2 21 4029 Horn includes items 22 through 26 1 22 1011825 Bracket IUE uU m 1 23 1014530 T2 VDC RC 1 24 101955101 Nut tee tirer tee 1 25 7820 Washer 5 16 Internal Tooth 1 26 N A 5 16 M D 1 27 7591 te e e 2 28 8233 Lockn t 1 4 20 Nylon Insert 2 29 8639 TieWrap Nyl n sual 4 Note Items 5 through 7 and 10 through 13 are included in the reverse buzzer kit but are not used in this application
15. 1 8 BIC Wire 5 7 55 eee tne 1 9 8639 Tie Wtap T Nylons etie ree eret tete e 6 10 102938301 Chrgr Harness Iq Plus Shelf ree eiie 1 11 103222101 Asm Wire Harness Villager 8 Electric eee eeseeen teen tenntttnnnttnntttnntttnot 1 Note Item 1 and 9 not shown 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 11 000335 002 Page 13 12 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FRONT BODY ELECTRICAL COMPONENTS VILLAGER 6 ITEM PART NO DESCRIPTION QTY 1234 1 1011229 Eocknut 46 32 WIZ 2 2 1013357 Rivet 5 32 Aluminum 2 2 3 1016356 Terminal Block with Insulator 1 4 1016859 Kit Reverse Buzzer includes items 5 through 13 1 5 1011229 Locknut 46 32 WHIZ 1 6 1012431 Weashiens 4 Flat RN RR 2 7 1015720 Screw 86 32 X 1 2 Hex Washer Head 1 8 1016849 Screw 44 24 X 0 33 Pan Head Machine 2 9 1016851 Buzzer Reverse 9 48 lt lt 1 10 1016857 Wire Assembly Black 18
16. 1 88 1016551 Valve Seat Cutter T Wrench 1 89 1016553 Valve Seat Cutter 45 32 mm diameter for FE290 engines only 1 90 1016554 Valve Seat Cutter 45 30 35 mm 1 91 101641101 Valve Spring Compressor 1 92 1011480 Volt ORM Meter aia EE DN EAM 1 1 1 93 102570401 Tool Tensioning Starter Generator For Precedent vehicles 1 94 103601401 Puller Drive Clutch XRT 950 5 1 95 103601701 Tool Disassembly Driven Clutch XRT 950 seen 1 96 103600501 Screw Driven Clutch Disassembly XRT 950 sse 1 Note The XRT 950 Drive Clutch Puller requires the use of Screw Driven Clutch Disassembly CCI Part Number 103600501 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 17 11 Part Number and Page AM10753 AM10771 AM10080 10081 10419 17 9 17 9 12 5 12 5 11 7 10724 8 5 1232301 7 7 183 304 320 332 6 11 6 15 6 17 9 17 9 19 11 3 12 3 1 29 6 11 12 11 12 13 13 13 13 15 4 11 4 13 1 11 1 13 1 15 1 17 1 19 1 25 1 27 1 29 1 33 1
17. 2 19 103199101 Washer Retaining Brush FNR 2 20 103205401 Decal Warning Rollover Utl 1 21 103210201 Decal Forward Reverse 1 22 103390801 Kit F h Replmnt Pre2007 includes items 23 through 26 sss 1 23 103348501 Asm Wire Meter F h 1 24 103348601 Gauge Fuel hour sep includes item 25 s 4100 1 25 103348201 Clip RR NR RR UR AREE 1 26 N A Instr F h Replmnt 2007 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 19 NER NO Page 6 20 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List HORN AND BRAKE SWITCHES ITEM PART NO DESCRIPTION QTY 1234 1 1011280 ore 4210 5 16 18 E AS 1 2 1011439 Switch No 2 3 1011557 Screw 46 32 X 1 00 Hex Head Machine 4 4 101932201 Eocknut 46 32 NYLON a ete he ee ine e eoe eddie edd 4 5 101957101 Bracket Brake Light Switch 1 6 101969701 Horn Button and Wire
18. 1 9 1016579 Band RPM Limiter MOUNT 1 10 1016586 DampetrRPM Eirmitet 2 1 11 1016587 UA 1 12 1016588 Tube 7mm X 10mm X 70mm 1 13 1017448 Bolt Flariged ie ee edente eese VARRO AA eie teo etu 3 14 1017455 Plate Flywheel alin e tete ete re ie a e eyed 1 15 1017463 1 16 1017468 1 17 1017490 Washsr E 1 18 101881101 Spark Plug OHV Autolite 1 19 101909201 1 20 101909301 Lead Wire 55 a e 1 21 101909401 Limiter RPM ECL 1 22 101909501 BIETET ESI 1 23 101916201 1 24 101916301 e 1 25 N A Nut AEX 18mm BING oe e V RO 1 26 AM10724 SparkPlug QUV NGK ttti ete tet ates ole e ce PR 1 2009 2011 Villager 6 and 8 Gasolin
19. 2 Note Passenger side brake cluster not shown Components have a similar appearance to driver side brake cluster components 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 3 000187 002 nd Electric Vehicles Illustrated Parts List 2009 2011 Villager 6 and 8 Gasoline a Page 4 4 BRAKE PEDAL ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 1010921 Screw 5 16 18 X 2 50 Hex neget es eoe Hn on eee Lead 4 2 1011402 Package Brake Mounting BIOCK 1 3 Subasm Pedal Group 4 Wheel Brake includes items 4 through 24 1 4 1010878 Bumper R bber 1 5 1010927 5 EAEE 1 6 1010933 Spring Hill Brake Torsion 1 7 1011418 Kit Hill Brake Pedal includes items 8 through 12 1 8 1013870 Pad HilliBraKez552 ettet 1 9 1013876 Pushinut ani 1 10 Hill Brake eb HUE ERE 1 11 1032 Bushing s 2 12 7716 Screw 10 16 AB Sheet Metal 2 13 101
20. 1 38 1011303 1 39 451 Lockwasher 1 4 Split 2 40 101880701 Shoe Brake Manual Adj Available in Kit Non Asbestos Brake 2 41 N A Arma Brake 1 Note Passenger side brake cluster not shown Components have a similar appearance to driver side brake cluster components 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 7 000294 001 4 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FRONT BRAKE CABLES AND EQUALIZER VEHICLES WITH FOUR WHEEL BRAKES ITEM PART NO DESCRIPTION QTY 1234 1 1017211 Kit Equalizer and Pivot Limiter includes items 2 and 3 seen 1 2 1016319 Equalizer Weld Assembly 1 3 1016320 Equalizer 1 4 101865301 gm 2 5 101874601 Kit Brake Cable includes items 6 through 9
21. 2 29 101880901 Rivet 3 16 Stainless Steel POP csssssssssscssesssesssssssesssesssesssssssecsnscssesssscssecsnscssessnscssccssscsseesssesseenss 4 30 101881701 Washer 8 Stainless Steel Flat 4 31 101954301 Screw 1 4 20 X 0 75 Hex Head Cap 8 32 101728213 Seat Bottom Assembly Rear Gray includes items 33 through 41 1 33 1011652 Hinge 2 34 1013312 Bumper Seat 1 35 Seat assu sostenere e eR M RAUS 1 36 101562715 Vinyl Cover Seat Bottom Gray essescssscsssscssssccsseccsseccssccessccesseecsssecsscesssccessecsseesssccesseeesuccenseesseeess 1 37 N A 5 1 38 1017695 Seat Support Bracket te b Re 2 39 101880901 Rivet 3 16 Stainless Steel Pop 4 40 101881701 Washer 8 Stainless Steel Flat 4 41 101954301 Screw 1 4 20 X 0 75 Hex Head eese eeeeeeetenteetenn testen tonto tto tos tosta sto 8 Note Sub components contained in items 12 22 and 32 are the same as those shown for item 2 except for the vinyl seat covers 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 9 VILLAGER 8 VILLAGER 6 000396 001 1 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illust
22. 3 4 102376001 Knob 1 5 103295101 Brkt Spt Cable End FN i nne celeb 1 6 103295203 Cable Transmission 23851 cucccccccccsssscsscssscsssssssesssesesscsessesessessssessssssesessessssesessesessesessesesessesesseenes 1 7 1241 Washer 5 16 Type A Flat oreet teet rettet tete bier 3 8 304 Screw 1 4 20 X 1 0 Hex Head eese eeeeee ten tenttnn tonta stato ntis tto 2 9 7173 Screw 5 16 18 X 0 75 Hex Head eee et eeeeeeee teen testen tta totes tton tts tta totis tios tanus 3 10 7893 Nut 10232 Flex 1 11 8233 Locknut 1 4 20 Nylon Insert ceescssescssscccsecccssccssescsssccsssccessccessecsssecsssccessccessccssscessscceseceeaeeessceesseeess 2 12 8639 Tie Wrap TT serere tette tete 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 12 11 000573 004 Page 12 12 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FORWARD REVERSE SHIFTER CABLE VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 N A Installation Shifter FNR includes items 2 through 12 eesesccsssccsseccsescessecessecessecesseecssecesseeeees 1 2 1012333 Joint 10 32 Ball i iie dete 1 3 101963401 Locknut 5 16 18 Hex Flange eerte tentent 3 4 102376001 Knob FAN e 1 5 1
23. 1 12 7847 Screw 1 4 20 X 0 75 Hex Head eee eee eene tette rttnttn tnn tt atto tt sitos 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 10 3 TORQUE CONVERTER DRIVE CLUTCH ITEM PART NO DESCRIPTION QTY 1234 1 101833904 Assembly Drive Clutch includes items 2 through 33 1 2 1014049 o 1 3 1014050 Retainer EER E 1 4 1014052 Movable Face Assembly includes items 5 through 7 esent 1 5 N A Drive Clutch Movable Face 1 6 1014055 haria 1 7 N A Bushing Split Drive Clutch oo eessesssssscssscccsecccsteccssecsssccessccssccsscecsueecsuscessecessecesuecesssecsucessseeses 1 8 1014056 Ring Spiral Backup e e Rt edet eise toes teen 2 9 1014057 Ring 0 810 Internal Retaining 1 10 1014058 Thr st Washer 1 11 1014059 Drive Hub Assy Drive Clutch 1 12 1014453 Kit Drive Clutch Button includes items 13 through 16 1 13 1014062 Driver Dtrive lutch z 3 14 1014287 Spring Drive BU tEOD iater tenete etit aea 3 15 183 Washer 10 Typ
24. esee 1 14 101812301 Spring EXTENSION 1 15 101813001 Retaining Ring 0 25 Shaft 1 16 101917601 Lever ChOoKGe 1 17 101837101 1 18 101971301 Clamp 1 58 ID Hose 2 19 332 Washer 1 4 Type A Narrow Flat 3 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 15 000338 005 p d D She es NS 5 pr L 2 DEIKA 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 16 INTAKE SYSTEM VILLAGER 6 ITEM PART NO DESCRIPTION QTY 1234 1 1012438 Locknut 10 24 Nylon Insert 3 2 1015139 Ins latiori 1 3 101804301 Screw 8 X 0 500 Hex Head Hi LO 1 4 101811301 Peel ERE 1 5 101825701 1 6 101926802 Cable Choke includes items 7 and 8 1 7 101933701 Bezel Choke Cable
25. etes e a a r A A 1 15 103507201 Plug Intake Manifold Carb 1 16 103507301 Bracket Intake Manifold Carb 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 23 EXHAUST SYSTEM 000209 001 Page 10 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List EXHAUST SYSTEM 50 ENGINE ITEM PART NO DESCRIPTION QTY 1234 1 1012528 8 7 25 2 2 1012830 Screw M8 125 22 1 3 1013734 Lockwasher 8mm Split tirer te toe 2 4 1015814 Bracket Muffler Mounting 1 5 1016904 Gasket Exhaust 1 6 1017689 Muffler HOSE 1 7 101859401 Exhaust System FE350 teresa epi dedo 1 8 1241 Washer 5 16 Flat 1 9 332 Washer 1 4 Type A Narrow Flat sssssssscssssccssecsssscssscssccsssccsssecsusecsssesuecessccessecessecssnecesuecessseenseeeseeees 2 10 451 Lockwasher 1 4 Split tete trie e eei ee e 2 11 7174 ockwasher5 T6 Split
26. ITEM PART NO DESCRIPTION QTY 1234 1 103197401 Asm Wire Harness Villager 8 Gas eese 1 2 103254401 Wire Harness Lght Pkg V8 El 1 6 9 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000335 001 6 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FRONT BODY ELECTRICAL COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 1 1010909 Screw 10 32 X 1 25 Rd Hd Mch 1 2 1011229 Locknut 46 32 Whiz eto t otiose odi a teet dtd 3 3 1013357 Rivet 5 32 ALUMINUM 2 4 1015720 Screw 6 32 X 1 2 Hex 1 5 1016 Lockwasher 10 Split c ccssssssssssssssssssssssssssssssesssesssecssscssecssscssscssscssscsnscsscsssessesssseessessssesscesscesecessesssessss 1 6 1016356 Terminal Block with Insulator 1 7 1016859 Kit Reverse Buzzer includes items 8 through 16 1 8 1011229 Locknut 26 32 WIZ nescit tooth 1 9 1012431 Washer 4 Flat ctt tens te 2 10 1015720 Screw 6 32 X 1 2 Hex Washer Head 1 11 1016849 Screw 84 24 X 0 33 Pan Head Machine 2 12 101685
27. 1 12 101692511 GOW 1 13 101692512 Cowl TPO Classic Blue NAVY 1 14 101692513 Cowl TPO Burgundy 1 15 101692514 1 16 101692515 Cowl TPO Safety 1 17 101693901 Cowl with Headlight Opening TPO Beige 1 18 101693902 Cowl with Headlight Opening TPO White sssssscsssecsseccssccessscessecsseecssseccssccessccsscceseesseeeesees 1 19 101693906 Cowl with Headlight Opening TPO Red ssssscsssscsssscsescesseesseeccssecssscccsecessecessecssuecesnecessccenseeeseeees 1 20 101693908 Cowl with Headlight Opening TPO Pacific Blue Royal Blue sees 1 21 101693909 Cowl with Headlight Opening Dark Green 1 22 101693910 Cowl with Headlight Opening TPO Black sssssssscsssecsssecsssccssccecsccssssessseccsscccssccescesssceesteessseessees 1 23 101693911 Cowl with Headlight Opening TPO Classic Blue ssessssssscsseccseesseeccssecssscccssecsseeceseeesseees 1 24 101693912 Cowl with Headlight Opening Burgundy 0 0000 1 25 101693913 Cowl with Headlight Opening TPO Dark Gray 1 26 101693914 Cowl with Headlight Opening Safety Yellow
28. 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 13 000335 002 Page 13 14 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FRONT BODY ELECTRICAL COMPONENTS VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 1011229 Eocknut 46 32 WIZ 2 2 1013357 Rivet 5 32 Aluminum 2 2 3 1016356 Terminal Block with Insulator 1 4 1016859 Kit Reverse Buzzer includes items 5 through 13 1 5 1011229 Locknut 46 32 WHIZ 1 6 1012431 Weashiens 4 Flat RN RR 2 7 1015720 Screw 86 32 X 1 2 Hex Washer Head 1 8 1016849 Screw 44 24 X 0 33 Pan Head Machine 2 9 1016851 Buzzer Reverse 9 48 lt lt 1 10 1016857 Wire Assembly Black 18 1 11 8056 Screw 14 40 X 0 75 Round Head Machine 2 12 8057 Nut 44 40 Hex Machine eese eene entren tatto tentata toto tt sea 2 13 8058 Lockwasher 34 Split REESE RET RECESSU 2 14 1017853 Screw 46 32 X 0 75 Hex Head Machine 2 15 101914401 Assembly Voltage
29. 6 22 332 Washer 1 4 Type A Narrow Flat scsssssssscssecssscsssscsssccssscessecessscsssecessscesssccessecsusecsuscesusceeneessecesseceseees 14 23 451 Lockwasher 1 4 Split 8 24 7473 Locknut 5 16 18 Nylon Insert cesssessssesssscccssccssccccsscesseccsssccssscessccsuscesssecsuscesascesseeesuecesuecesuccessecesseeets 2 25 8233 Locknut 1 4 20 Nylon Insert 4 Note Sub components contained in items 7 10 and 13 are the same as those shown for item 4 except for the vinyl seat covers 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 27 000403 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 28 REAR FACING SEAT BACKS AND SUPPORTS ITEM PART NO DESCRIPTION QTY 1234 1 101677701 Seat Back Assembly White includes items 2 and 3 e 000 1 2 1016751 Cap Seat Back 1 3 101675512 Vinyl Seat Back White rcr eiia 1 4 101677702 Seat Back Assembly Black includes items 5 and e 1 5 1016751 Cap Seat Back zii teretes ee pe dos 1 6 101675514 Vinyl Seat Back e 1 7 101677703 Seat Back Assembly Beige includes items 8 and 9 e 1 8 1016751 Seat Bak
30. ITEM PART NO DESCRIPTION QTY 1234 1 1010145 3 8 24 N 4 2 1011415 Kit Shock Absorber Cushion includes items 3 and 4 4 3 1010142 Cushion Shock Absotber 3 5 eec ere repete 2 4 1010144 Retainer Shock Absorber CUSHION 2 5 1012181 Bracket Shock Mounting Right Passenger sssssssccssscsssscssecsseecssccessccesscesseeesecssseecasecsssecsseeeses 1 6 1012182 Bracket Shock Mounting Left Driver 1 7 1012303 Bushing Steel e aee tte tester 6 8 1014555 Locknut 7 16 14 Nylon HeX oorr tette Het ci vette tee ee de iot eiit 4 9 1014902 2 10 1015583 12 11 102066201 Screw 3 8 16 X 3 50 Hex 221 1 1 eeeteeeenteteo 6 12 102871801 Spring Multi Leaf d etie eee pudeat 2 13 102891101 Clamp Cable Brake Syl aeter eret denied 2 14 102917101 Weldment Shackle iere tette teet e a a 2 15 103351101 Shock Absorber Utility ertet 2 16 8754 Locknut 378 16 Hex itte eei eee totes te tende e eode eee be e
31. 1 12 101728709 Body Dark Green Rear ssssssssscsssecssescsseccsssccssscecsecssecsssccssscesscscssscesseeesuscessecessecesuecessceesuccesseeses 1 13 101728710 Body Black Reat eee 1 14 101728711 Body Classic Bl e Rear e e 1 15 101728712 Body TPO Rear a iaaea 1 16 1017748 utere eet ta eis ede be ets e eterne 2 17 1017936 F nder Inneros en visu M 2 18 102310701 Screw 48 18 x 0 375 Hex Head Washer 2 19 332 Washer 1 4 Narrow Flat 4 44 4020 0 10 20 7847 Screw 1 4 20 X 0 75 Hex Head 4 21 8233 Eocknut 1 4 20 Nylon Insert 12 22 8251 Screw 1 4 20 X 1 0 Truss Head 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 33 1 34 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List HEAT SHIELD GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101806901 Shield Heat dede eee e ee et d i ER ERE EN EUR 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Ill
32. 1 9 101731608 1 10 101731609 Body Dark Green Center 1 11 101731610 1 12 101731611 Body Classic Blue Center 1 13 101731612 Center 1 14 332 Washer 1 4 Type A Narrow Flat scsssssssssssecssscsssessssccsuscessecesusccssscesssccssscesssecsuseesusceenseceascenseeessecessees 10 15 8233 Locknut 1 4 20 Nylori Inisert ree oases tetigit ettet 10 16 8251 Screw 1 4 20 X 1 0 Truss Head Machine eene tentent tette tentent stata tek taae 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 13 VILLAGER 6 VILLAGER 8 FRONT CENTER BODY AND FLOORMAT IQ PLUS VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1010434 MER T RIP A 2 2 1010993 1 3 1012412 Body Hinge Plate ttr RR RENI UN RR RUE tUe 2 4 1012581 Washer 0 609 inch OD Nylon Cup 4 5 1017289 Rear Floorrmmat Limo 1 6 102945401 Body Beige Center 1 7 102945402 Body Wh
33. 1 11 1015921 Wire Assembly 16 Black 1 12 102406701 Bushing Line 1 13 102522001 Gasket RUBBER e e 1 14 103372101 Cap Fuel Tank Gas Ratchet iniinis iin in 1 15 103372302 Fuel Pickup w Shut Off Valve 288mm 1 16 103776901 Tank Fuel Top W su Nano esee eene 1 17 8797 Nut 1032 Brass HeX iei tette h 1 Note Must replace fuel sending unit gasket when servicing this component 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 7 000212 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 8 CARBURETOR ASSEMBLY FE350 ITEM PART NO DESCRIPTION QTY 1234 1 101642575 Jet Altitude NER E 1 2 101642578 Jet Altitude 8 ete tenete te 1 3 101642580 Jet ARMUDIMS 1 4 101642582 Jet Altitude PPM E 1 5 101905901 Carburetor FE350D includes items 6 through 15 s 1 6 101642585 Jet Altitude 85 eee eroe RE D RR REA RSEN 1 7 1016437 Gasket Carburetor Bowl OHV 1 8 1016486 Float Assembly 1 9 1016501 Screw Assembly tette he e e eres a dee
34. 0 1 27 1017080 Kit Front Bumper includes items 28 through 31 1 28 1016868 Front 1 29 1016967 Blind Rivet PUSH Type ssccsicsscssscscsssccssesssbcseccessosecsansscensessnbcosasserascetvesesbescsssianvetenndscensedbnsestassenndiesdeseess 2 30 7251 Screw 5 16 18 x 1 0 Truss Head 2 31 7473 Locknut 5 16 18 Nylon Insert ceessssssssescsssccsseccsseccssccsssccsssccsscscssceesuseccssccenscessscesssecssnecsscessseeses 2 32 101870401 Fend r ExtrUSiON asinsi toin ERRARE RECEN Puede even 2 33 1241 Washer 5 16 Type A Flat rte lee Eee deest dt 2 34 7251 Screw 5 16 18 x 1 0 Truss Head astris roo testet baee iy aee Ree Ugo dea 2 35 7473 Locknut 5 16 18 Nylon Insert cesssssscssescsssscssccessecessccesseccsucessccessecessecessecessccessccessccessccesusecsueeesseeses 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 3 Page 1 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000252 002 DASH POCKETS AND FLOORMAT ITEM PART NO DESCRIPTION QTY 1234 1 1013343 Dash Component Passenger Side Black 1 2 1013344 Dash Component Driver Side 1 3 101503202 UT T 1 4 7973 Rivet 3 16 400 ett t
35. 1 16 103414901 Kit Relay 48v 30a W instr includes items 17 and 18 s 0 20 1 17 103397901 Relay Spst No 48v 302 Pit eerte rtt testet eniti e tiec eee a 1 18 N A Kit Relay 48v 30a Instrns 1 19 304 Screw 1 4 20 X 1 0 Hex Head Cap 2 20 332 Washer 1 4 Type A Narrow Flat sssssssscssscccssscssseccssecsssccsssccssssessescssecsssccsasessaceesusccsuscessscessecesseesseeees 2 21 4029 Horn includes items 22 through 26 1 22 1011825 Bracket IUE uU m 1 23 1014530 T2 VDC RC 1 24 101955101 Nut tee tirer tee 1 25 7820 Washer 5 16 Internal Tooth 1 26 N A 5 16 M D 1 27 7591 te e e 2 28 8233 Lockn t 1 4 20 Nylon Insert 2 29 8639 TieWrap Nyl n sual 4 Note Items 5 through 7 and 10 through 13 are included in the reverse buzzer kit but are not used in this application 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 15 Remain sash d ead Donat d kdo 27 C Partes par ee ne 000577 001 P
36. 1 7 101832701 Stiffener Flywheel Side 1 8 101833101 Stud M8 1 25 X 50 mm Two Ended 2 9 101834601 SMUD Der Bracket rtt 1 10 101884801 Screw 5 16 24 X 0 875 Grade 8 10 11 101963401 Locknut 5 16 18 Hex Flange 4 12 102065901 Locknut 3 8 16 Flanged Dimple 4 13 102540301 Inner Frame Sn bber Ue RR RETE 1 14 334 Washer 3 8 Type A Flat tee err tete p 4 15 705 Screw Cap hex Hd 3 8 16x1 25 4 16 96704416 Nut Flg M8 X 1 25 Serrated a oett tte del ee e eH 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 8 15 FUEL INTAKE AND GOVERNOR SYSTEM SPLASH GUARD ITEM PART NO DESCRIPTION QTY 1234 1 N A Instl Splashguard Ca includes items 2 and 3 222 12411 21 2 224041 0 4206 6 1 8 0 40 000 1 2 1010434 Barrels Plastics ette ele e e tiere deese eoa 3 3 103174401 Splash 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 3 000210 004 Page 9 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FUEL SYSTEM DS VILLAGER 4 VILLAGER 6 AND VILLAGER 8
37. 20084 pen ee genna 1 16 102022602 Enid TieRod M12 X 1 25 Eh aetatis iem core ee dad 1 17 103354701 Rod lie Male TNA a tenete te 1 18 103653501 N t J m MT2 1 25 LI RD HR CE ACERBA TERRIER 1 19 2402 Screw 3 8 16 X 2 25 Hx Hd Cap 4 20 8754 Eockn t 3 8 16 veces nerit eb Ee 13 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 13 oN 6 09 0 0 0 000313 002 2009 2011 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 14 FRONT SUSPENSION LOWER VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 1010124 Plate Spring MOUNT 1 2 1010150 Bearing LATUS E 2 3 1010200 Bolt 3 8 16 X 4 25 Hex Head i eo ttti ie io tote ee tear d 4 4 1014276 Plate Front Spring Retainer 1 5 1016384 Clevis Delta UDper 2 6 1016386 KingPin erre M 2 7 1016387 Screw 3 8 16 X 2 75 Hx Hd Ca Piriniar n i na 2 8 1016389 Washer 1125 Od Wave i nete tremere a ee E ve iei qnc cel tUe eee eoo eee en 2 9 102564002 Washer 1 2 Conical Yellow eene tentent
38. 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 25 000240 001 6 26 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List BATTERY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1010934 Screw 5 16 18 X 1 00 Hex CAD 1 2 1014288 Screw 5 16 18 X 0 75 Thread Forming 1 3 1014375 Screw 3 8 16 X 0 50 Stainless Steel Hex Head 2 4 101898001 Clamp Battery etcetera eerte ote e 1 5 102355301 Lockwasher 10 Split Ss c ccccssssssssssecssssssessscssssssscsssesssesssecssecsucsssessuccsscssscssscssscsssessucssscssscsascsesccancesscesses 2 6 N A Battery Start T2V otin iia e NE iA E 1 7 1241 Washer 5 16 Type Flat ete teste eterne 2 8 7173 Screw 5 16 18 X 0 75 Hex Head Cap 1 9 7473 Locknut 5 16 18 Nylon Insert 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 27 000755 001 6 28 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List OPERATION AND MAINTENANCE SWITCH ITEM PART NO DESCRIPTION QTY 1234 1 N A Switch Operation
39. ITEM PART NO DESCRIPTION QTY 1234 1 1011988 Screw 1 4 20 X 2 00 Phillips Truss Head 2 2 1012649 Clamp 0 460 Red Hose tte toit eee 7 3 1013687 Clamp 3 8 Hose screw tte ettet rni 1 4 1013746 CRAMP y0 301 ID HOSE 2 5 1014116 Nut 1 4 20 SpeQdqd 3 6 1014524 Kit Impulse Pump Rebuild 1 7 1014928 F el Strap Assembly Rear eter tte tette tete 1 8 1015137 Fuel Line available by the foot oc cessssssssssscccsseccsscccssccssecsssccssscesscscsseeesusecsuscessecessccessecesueecsnecesseeeses 1 9 1017203 erlFr aa R 2 10 101824401 m Ea E 1 11 101955301 F el Strap Assy FrOnt 1 12 101987701 etuer 1 13 102003201 Filter Fuel eee eere eere 1 14 102865101 Fuel EINE RT 1 15 103781101 Kit Fuel Pump Retrofit includes items 16 and 17 1 16 103010101 P mp Fuel Impulse Jt bee a i a 1 17 103781201 Instr Fuel Pump R trofit rese eter teret eei eng 1 18 8233 Locknut 1 4 20 Nylon Insert cess
40. 6 Note Only the driver side rear suspension is shown Parts for the passenger side rear suspension are identical except for the leaf spring shock mounting plate 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 23 000306 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 24 STABILIZER BAR GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1015453 Compression A T 8 2 1015457 Spacer 0 720 i geste ie ei at detenti eene teo ned od 4 3 1015613 BUSHING Stabilizer Bar 2 4 1015614 Support BUSHIIAG ste ettet teer testen eti ee deese etre 2 5 1015760 St bilizer Bat ote 1 6 1016813 Mounting Bracket Stabilizer Bar sessssssssseccsssccsssccssscesscecsscecssccessccessccessecsssecsssecsasecessccesseesseesseees 2 7 1016814 Link Stabilizer 2 8 1242 N t 5 em 8 9 357 Lockwasher 3 8 Split oreet rate 4 10 7173 Screw 5 16 18 X 0 75 Hex Head 8 11 7174 5 16 5 ERRORIS AR ORDRE 8 12 7311 Screw 1 4 20 X 2 00 Hex Head 8 13 808 Washer 3 8 Type B Flat acriter deett aa N 8 14 8233 Locknut 1 4 20 Nylon Inser
41. Page 17 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION EU ale ur 1234 20 1014510 Clutch Tool Kit includes items 21 27 1 21 1014498 Clutch Alignment Tool for pre unitized transaxle vehicles built prior to 1997 model year seen 1 22 1014496 Drive Clutch Puller for Kawasaki engines only sss 1 23 1014497 Drive Clutch Hub Puller for Kawasaki engines only 1 24 1014508 Driven Clutch Cam Puller for Kawasaki engines only 1 25 1014507 Driven Clutch Puller Plug for Kawasaki engines only 1 26 1015524 Drive Clutch Holder Tool Assembly for Kawasaki engines only 1 27 101809101 Press Weldment for Kawasaki engines 1 28 102601501 Drive ClutchFixed Sheave Tool for 4 4 vehicles 1 1 29 102603501 Driven Clutch Spring Compression Base for use with items 30 31 for 4x4 vehicles 1 1 30 102605201 Driven Clutch Spring Compression Collar for use with items 29 and 31 for 4x4 vehicles 1 1 31 102606101 Driven Clutch Spring Compression Nut for use with items 29 30 for 4x4 vehicles 1 1 32 102607501 Drive Clutch Spider Removal Tool for
42. 2 1 13 Front Center Body and Floormat IQ Plus Vehicles E 1 15 Second Center Body and Floormat Villager 8 Gasoline Vehicles 1 17 Second Center Body and Floormat Villager 8 IQ Plus Vehicles 44 4 0 0 teeeeeeeteenntennn tnnt tnnn ttn nccs 1 19 Rear Forward Facirig Seat eerte tette nessi da era Uere ee 1 21 Rear Forward Facing Seat Bottom Continued ou eesssessssssccsscccssecescccsseccsseccssccessccssscesssccsssccssscessscessecessccesuccessecessccesseessees 1 23 Rear Facing Seat Bottom Villager Vehicles 1 25 Rear Seat Backs and Forward Facing Armrests 1 27 Rear Facing Seat Backs and Supports 1 29 REAP Access DOOP qe T 1 31 icrigs ear id elg 1 33 Heat Shield Gasoline Vehicles 1 35 Battery Insulator Electric Vehicles 1 37 Rear Footrest and Handra ertet iie irte 1 39 SECTION 2 WHEELS AND TIRES WEES ahd TALES ias eoe beate edet 2 3 Wheels and Tires Font ONIY iet casei restituere eee 2 5 SECTION 3 DECALS Decals Villager 6 3 3 Decals Villager 6 IQ Plus Vehicles 3 5 Decals Villa
43. 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List INSTRUMENT PANEL AND ELECTRICAL COMPONENTS GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1011382 Washer 10 Pan Head Screw 2 2 1013494 Cover Screw Head ces 2 3 1015528 Screw 10 x 1 1 4 Phillips Head 2 4 103180101 Cover Hole Switch Rocker eerie tentata tutt 2 5 N A Asm Dash Gas Key Start Instrument Panel includes items 6 through 22 1 6 1012505 Keys set of 2 1 7 1016630 Bless 1 8 1016849 Screw 4 24 X 0 33 Pan Head Machine 2 9 1016851 Buzzer Reverse 9 48 VDC 1 10 101804301 Screw 8 X 0 500 Hex Head 2 11 101825102 Decal Off On Start e ien etre ees ee eA disi Edd 1 12 101826401 Key Switch 12 Volt Off On Start seesssssscssssccsscccssscsseecssccssccsssecsscecsuseesuscessecessccesueeesuecessceessseeses 1 13 101830601 Screw and Washer Assembly 1 1 5 14 101830701 Key Switch 1 15 101834502 Cap Black Key Switch 1 16 101851101 Washet Key Switch 1 17 102977001 Panel Dash Center Gas Instrument Panel 1 18 103199001 Br sh Closeo t
44. CIRCUIT BREAKER 6 RED W59 BEL 6 RED W59 Po i2 repiwasy 5 18 PINK WI5 N D ol PINK WI5 18 GRN WHT W24 18 LT BLUCWI T H CONNECT TO OBC 18 YEL W29 ___ gt CONNECT TO CHARGER L 4 ON BOARD COMPUTER 2 a 2 5 5 ES 5 CONNECT TO OBC 18 8LK WHT W43 18 YEL BLK STP W38 10 BLK W58 4 BLK W54 12 BLK W39 u HB BLOCK GROUND 000581 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 9 3 Page 13 10 See previous two pages for illustration 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List WIRING IQ PLUS ELECTRIC VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 N A Lighting Harness totes 1 2 102845501 Harness Power Stretch IQ Plus includes items through 9 sees 1 3 N A 34 Grm WIE 9 RU 1 4 N A Asm 34 WHT Wire 88 5 eet eta oe eres boe ba un deo uae 1 5 N A ASIN 10 Org Wire 89 5 1 6 Asmi BIU Wire 95 5 streets ese eee ee eee e Rea eee 1 7 N A 4 REC Wire 67 5 00 4 2 00 a
45. sss 1 25 1010850 Dust Cover ecc 1 26 1011154 Backing Plate Right Hand sesssssssssssccsseccsscccsnscessscesseecssecessscessceessceesueecsuecesuccessccssscceaseesaecsaseesaes 1 27 1011314 Brake Spring 2 28 1011465 Kit Brake ACtU ator ie tete tede edet 1 29 1011466 Kit Shoe Retainer includes items 30 and 31 ssssessessessssssssssesserssessesssessessersscoseosssssesseeeserseessee 1 30 1010953 le 2 31 1011301 Shoe Clamp Sprilig zz rete tette Re eie ee p Eee terea 2 32 1011467 Kit Anchor Body includes items 33 through 38 ssssssscsssccsseccssecsssecssecessscessccessecesseecsseeesecs 1 33 1011114 6 1 00 o etta e de oet e ei bee eee 2 34 1011298 Anchor Joc oie atre 2 35 N A Adjustment B t e 1 36 N A Anchor Body Component 1 37 1011303 Adjustment Bolt Cap ete teh ee Re 1 38 451 Lockwasher 1 4 Split ret tet bets CO UAR RE to a s eeu 2 39 101880701 Shoe Brake Manual Adj Available in Kit Non Asbestos Brake 2 40 N A diiine en cedet ger eade eo 1 41 101791101 Drum without Center Hole Brake
46. 1 10 1016585 e 1 11 1017461 Chamber Assembly Float includes item 12 1 12 1016499 Screw Assembly 1 13 101973101 Jet 440 Pilot ree Rr ER REEF 1 14 101973301 Nozzle Main eene Odd 1 15 N A Assembly Pilot Air SCrew 1 Note 101642585 for O 3 000 feet 101642582 for 3 000 5 000 feet 101642580 for 5 000 8 000 feet 101642578 for 8 000 10 000 feet 101642575 for 10 000 feet and higher 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 9 Page 9 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List CARBURETOR INSTALLATION FE350 ITEM PART NO DESCRIPTION QTY 1234 1 1013746 0 301 1 1 2 1015137 Fuel Line available by the foot 1 1 2 1 3 1016438 Gasket Carb To Intake Manifold 0 1 4 1016440 Gasket Engine to InsulatOr 1 5 1016441 Gasket Sprg Brkt To Carb 1 6 1016444 Bracket Throttle Spring Return
47. 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 3 5 SECTION 12 UNITIZED TRANSAXLE GASOLINE VEHICLES Unitized Transaxle Gear Cases and Brackets sssssssssssssssscssscssssessscessecssecssseccssccessccesscessceesuseesuscesssccessceeseeesseceseseseeees 12 3 Transaxle Gasoline Vehicles Transmission and Gear Reduction 12 5 Transaxle Gasoline Vehicles Differential and Axles 12 7 Forward Reverse Shifter RIS eee 12 9 Forward Reverse Shifter Cable Villager 12 11 Forward Reverse Shifter Cable Villager 8 eese 12 13 SECTION 13 ELECTRICAL SYSTEM ELECTRIC VEHICLES Wiring Plus Electric Villager lt H Wiring IO Plus Electric Villager 8 4 42121222 0 000 6 0 61 1 10 0 Front Body Electrical Components Villager 6 Front Body Electrical Components Villager 8 Instrument Panel with Electrical Components Hotrniand Brake Switches sacre EROR i rH RI REUTERS Motor Controller Output Regulator MCOR ssssssssscsssscssseccsccsss
48. CONNECTOR BLKA 12 BLK W39 PIN 19 ORG WHT TO REVERSE BUZZER B PIN 17 BLU WHT SOLENOID COIL B PIN 15 YELLOW TO MCOR SLIDER PIN 20 PURPLE TO MODE SWITCH PIN 14 PUR WHT TO MCOR B PIN 23 GRN WHT TO RELAY COIL es 13 WHITE MCOR 24 12 PIN 11 BLUE FNR SWITCH REV Lapin 1 TAN TO KEY SWITCH PIN 10 BROWN TO FNR SWITCH FOR PIN 2 LT BLUE TO PIN 9 PINK TO WALKAWAY RELAY COIL PIN 3 ORANGE TO WALK AWAY BREAKER PIN 8 GREEN TO TO MCOR LIMIT SWITCH 000580 001 PIN 4 GRAY TO RUN TOW SWITCH Page 13 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 16 1 49 18 WHT W31 16 TANCW a lt 16 YEL W27 lt a EET 2 e ecc e 18 BRN_WHT W36 180860012 HIE 6 RED W59 12 RED WA48 al 4 m PROGRAMMER PLUG 18 GRN WHT W24 12 RED W48 18 PINK WIS d RA 18 GRN WHT W24 18 LT BLUCWI I CONNECT TO OBC CONNECT TO CHARGER ON BOARD COMPUTER 12 BLK CW47 4_BLK W54 DASH LIGHT CONNECT TO OBC 18 LHT GRN W08 18 8LK 43 18 YEL BLK STP W38 10 8LK CW58 4 BLK W54 12 8LK CW39 BLOCK GROUND 000580 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 3 3 Page 13 4 See previous two pages for illustration 20
49. NN e C2 Ay BATTERY 7 DETAIL A 000408 002 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 40 BATTERIES VILLAGER 8 IQ PLUS WITH T 145 BATTERIES ITEM PART NO DESCRIPTION QTY 1234 1 N A Installation Battery T 145 Villager 6 and 8 includes items 2 through 16 1 2 101090801 HoldEDown Battery 2 e ettari eed ient ld deed deett 2 3 1011578 Washer 516 Type B Flat 12 4 1015072 Locknut 5 16 18 Nylon Insert cesssssesssscccsscccsscccssecsssecessccessccsscccssecsseecsuscessscesseeesuceesueccsnecesseeeses 12 5 102002801 Wire Assy 4 Black 2 6 102002901 Wire Assy 4 Black 3 7 102764401 Battery 6v Trojan T145 wet includes item 8 8 8 101831401 Battery 6 1 9 102764402 Battery Trojan T145 Dry also known as moist includes item 10 8 10 101831401 Battery 6 Volte dette het i etae 1 11 102766201 Hold Down Outside 4 12 102845204 Rod Battery Hold Down 12 12 13 102873401 5 16 18 Heavy Hex NU rre pera 16 14 102980801 Extr Plastic 1 3 ea epe e tip e A 4 15 102980901 Clamp Hose mM 4 16 103198201 ASIN HA BIK Wire 42 a 1 2009 2011 Villager 6 and 8 Gas
50. 2 7 101884901 Tire Unmounted Power Rib 18 6 50 8 2 4 800000 1 8 101918401 Wheel Rim 46 1 9 7310 Valve Stem is dee 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 2 5 DECALS A WARNING FALLING OFF COULD RESULT IN SEVERE INJURY OR DEATH Remain seated with entire body inside vehicle and hold on to seat handle or handrail at all times Two 2 persons per bench seat maximum A WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving not start vehicle until all occupants are seated Two 2 persons per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving One 1 person per bucket seat maximum Do not leave children unattended on vehicle at anytime Never stand in front of or behind vehicle Drive slowly turns and straight and down slopes not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill Never stand in front of or behind vehicle CCI 101705701 CCI 103205401 000374 002 Page 3 2
51. reete rele Reb eee eat 1 7 101661602 Battery 6v Trojan T105 Dry also known as moist includes item 8 8 8 101831401 Battery 6 Volt reete lette a 1 9 102002801 Wire RA Black i ite dte tete etr e teet ri 2 10 102002901 Wire Assy 4 Black i ue 3 11 102766201 Hold Down Outside 4 12 102845203 Rod Battery Hold Down 10 7 12 13 102873401 5 16 18 Heavy Hex 16 14 102980801 Extr Plastic 4 15 102980901 Clamp Hose Nylon 25 1 16 103198201 42 e 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 33 m a Page 13 34 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000433 001 REAR REVERSE BUZZER ITEM PART NO DESCRIPTION QTY 1234 1 1016859 Kit Reverse Buzzer includes items 2 through 10 1 2 1011229 Eocknut 46 32 Whiz eee nte rer ete dete edidere 1 3 1012431 WASH i AE P 2 4 1015720 Screw 6 32 X 1 2 Hex Washer Head 1 5 1016849 Screw 84 24 X 0 33 Pan Head Machine
52. Cub Car 2009 2011 Villager 6 and 8 illustrated Parts List Gasoline and Electric Vehicles Manual Number 103472605 Edition Code 0508J0112H USING THE ILLUSTRATED PARTS LIST WARNING This manual is to be used only for identification and ordering of service parts Be sure to read and use the maintenance and service manual before attempting any vehicle repairs This manual covers all Villager 6 and 8 vehicles built during the 2009 2011 model years The manual is divided into sections Note that there are two or three flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag or flags contains the letter G or E signifying that the page pertains to the electric or gasoline vehicles only Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section numbers and under them the individual page titles and numbers to be found in that section The index can be used to find specific parts and assemblies The index is divided into numerical and alphabetical listings with the page numbers in italic text There is a two page spread for each individual page title in the Table of Contents On the left hand page is an illustration showing the parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the
53. 1 18 102518001 Decal Operating Instr Elec ee 1 19 102572401 Nut Diagnostic Pott Prec 1 20 102977002 Panel Dash Center Gas Instrument Panel 1 21 103210301 Decal Forward Reverse Electric 1 22 103218601 Harness Diagnostic POLE uia 1 23 103354401 Gauge Battery Cond Rnd includes items 24 and 25 0222 4 440 20 4 011020742947 447 40 247414 1 24 103348202 Clip ROUNE M 1 25 Battery Condition Indicator GAUGE 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 17 N 2 o Qo SLOW 000331 003 Page 13 18 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List HORN AND BRAKE SWITCHES ITEM PART NO DESCRIPTION QTY 1234 1 1011280 Lockn t 5 16 T8 1 2 1011439 Switch LIMI e 2 3 1011557 Screw 6 32 X 1 00 Hex Head Machine 4 4 101932201 Eocknut 46 32 NYLON a d inet rei eet ie ete hd en ine 4 5 101957101 Bracket Brake Light Switch 1 6 10196970
54. 1 21 101927601 Ne dle Bearirig eet eet tere b 3 22 101927701 1 16 Dia X 0 264 Dowel 1 23 101927901 SII mue rp 1 24 101928001 H b Synchro Cl tel 1 25 101928101 Bearing Ball oT RE UN ER Dt Re ee tede Dept 1 26 101980801 Gear Assembly 16 Degree Synchro 25 Tooth 1 27 101980901 Gear Assembly 16 Degree Rear Synchro 28 Tooth 4 24424 44 4 40210020240004044 400 0004 400040009 1 28 101981001 Ring 16 Degree Synchronizer eese 2 29 102453001 Shaft Trans With Circlip EMMMMMMM 1 30 102453101 ej 1 31 7335 Beatillg 2 32 AM10080 Bearing Ball Sealed ee e ERR eae ahaa 2 33 AM10081 Bearing Ball 5 Le e tenerte 1 Note Items listed on this page are components of the unitized transaxle 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 12 5 2j EO E MV 5 N 4 000222 001 nd Electric Vehicles Illustrated Parts List 2009 2011 Villager 6 and 8 Gasoline Page 12 6 TRANSAXLE GASOLINE VEHICLES DIFFERENTIAL AND AXLES ITEM PART NO DESCRIPTION QTY 1234 1 1013770 Differential Idler Gear 4 ttti 2 2 1013771 Gear Differentia lhs 2 3 1013772 Pili Differential
55. 1 7 1016480 Pipe Iritak Manifold 1 8 101648102 1 9 101649002 Stud M6 1 00 Two Ended 2 10 1016547 Nut MG Flange e 2 11 1016572 Tube Crankcase Vent 1 12 1016582 Spring Throttle 2 2 1 13 1017466 ien 2 14 101973401 Gasket Insulator To 00 tonta tonta tonta tetto toten 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 11 000215 001 9 12 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION QTY 1234 1 1011697 Washer 5 16 1 2 1012285 Screw 1 4X 0 625 4 3 1012830 Screw M8 1252 22 Hex Head eerte ect 1 4 1013700 2 5 101584502 Bracket Governor Cable 5 1 6 1016546 2 7 101832202 Bracket Rear Governor Cable Snap In 1 8 101832302 Bracket Rear Accelerator Cable Snap I
56. 101651406 2 3 101651407 2 3 101651409 2 5 101651414 2 3 1016517 7 9 8 9 1016518 8 9 1016519 8 9 1016521 7 11 8 11 1016531 7 5 8 3 1016535 7 11 8 11 1016537 7 3 8 7 1016538 7 11 8 11 1016539 7 5 8 3 1016541 7 13 8 13 1016542 7 9 1016544 7 7 7 9 7 11 8 5 8 9 8 11 1016545 7 9 1016546 9 13 1016547 7 5 8 3 8 13 9 11 9 23 1016549 7 9 8 9 1016551 17 11 1016552 17 11 1016553 17 11 1016554 17 11 1016557 4 3 4 7 1016560 8 9 1016561 7 7 8 5 1016562 7 7 7 13 8 5 8 13 1016563 7 9 8 9 1016564 7 11 8 11 1016566 7 9 8 9 1016569 7 9 8 9 1016570 7 3 8 7 1016571 7 13 8 13 1016572 9 11 9 23 1016573 4 3 4 7 1016576 7 3 8 7 1016578 8 5 1016579 8 5 1016581 7 3 8 7 1 3 1016582 1016583 1016584 1016585 1016586 1016587 1016588 101661601 101661602 1016627 1016630 1016663 1016668 1016672 101674702 101674704 1016751 101675511 101675512 101675514 101675515 101677701 101677702 101677703 101677705 1016801 1016811 1016813 1016814 1016835 1016842 1016849 13 35 1016851 13 35 1016857 1016859 1016868 1016879 1016880 1016883 1016901 1016904 1016916 101692501 101692502 101692506 101692509 101692510 101692511 101692512 101692513 101692514 101692515 101693201 101693901 Page i 4 9 11 9 23 7 9 8 9 7 11 8 11 9 9 8 5 7 7 8 5 7 7 8 5 13 33 13 39 13 33 13 39 17 7 6 19 5 5 1 39 12 7 4 23 4 25 1 11 1 27 1 29 1 11 1 27 1 29 1 11 1 27 1
57. 11mm OD X 8 5mm ID X 2 9 101903601 Washer Thrusts idah 2 10 101903701 Washer Trust A e 2 11 101906901 Intermediate Shaft Assembly 1 12 101922101 Pin 15 99mm X 88 7mm Dowel 1 13 101923001 Gear Differential Idler 2 14 101923201 GASKET aie E C DM 2 15 101923501 SIIMBIo 1 16 101923701 Shaft LMP Ute ettet ri eae e pi e ETE 1 17 101923901 Gear Differential eam ree 2 18 101928701 Liquid Gasket Transaxle case 1 19 101972101 Plug M14 1 5 X 12 Magnetic 1 20 101972201 Plug MT4 1 5 X T2MM HeX esas casas eset e REUNIR AENEA Ie Here 1 21 102356601 Housing Differential 6 Bolt ee 1 22 102356801 Gear Differential Output 6 Bolt 1 23 102357001 Screw Flg Hd M10 X 1 5 X 30 10 24 102886301 Axle Assembly Driver Side includes item 25 1 25 101922201 Lug dei 4 26 102886401 Tube Axle Driver Side 1 27 102886501 Axle Assembly Passenger Side includes item 28 1 28 101922201 Lug Stud eee tette trees eere tes tene 4 29 102886601 Tube Axle Passenger Side 1 30 7330 Inner Axle 2 31 7335 3 32 7336 1 2009 2011 Villager and 8
58. E 1 10 1016547 Nut M6 Flange e 3 11 1017474 Shrou d Englte EAE A aaa 1 12 1017475 SHOU tenete eee bet eee 1 13 1017476 Shroud Engine cet ee e dee eee REOR EE RU ere repete eene CHR ERE 1 14 1017486 Qil c UY 1 15 1017500 Spacer 6 50 12 X 5 5 2 16 101916101 Housing FE350 Eari ee ertet ei te ee be a i eee ted de eee eene 1 17 N A WASHER OMM EAU E REDE ERE 3 Note FE350 engine component listings span several pages 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 8 3 000202 001 8 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 511 FE350 ENGINE IGNITION COMPONENTS AND FLYWHEEL ITEM PART NO DESCRIPTION QTY 1234 1 1016445 Bracket RPM Limiter 5 cerco 1 2 1016455 Bolt Flange tette ete e aie aln s 2 3 1016456 Bolt Flange Head M6 x 1 x 12 mm 2 4 1016497 Screw Pan WP treni dana rn tope phe 1 5 1016544 Nie 1 6 1016561 rum 1 7 1016562 1 8 1016578
59. Ee itn 3 27 7540 Ball Joint Left includes items 28 through 31 csssecssssccsseccsseccseeccsesccsscecnesesstecsueeesneccseceneeenseeese 1 28 1011895 Socket LEH Vertical 5 ie n eti 1 29 1011930 Seal Vertical Socket Dust 1 30 1015597 Fitting 1 4 28 Thread Forming Grease 1 31 7602 Nut 3 8524 UNF HeX 1 32 7555 Nut 1 2 20 Hex Left Hand Thread 1 33 8754 Locknut 3 8 16 Plex ie eter ed dei tee revise dre baden o dee 3 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 7 000314 004 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 8 FRONT SUSPENSION UPPER VILLAGER 6 ITEM PART NO DESCRIPTION QTY 1234 1 N A Sub Assembly Front Suspension includes items 2 through 20 sss 1 2 1010138 Locknut 3 8 16 Dimpled eccsessssssssesssessscssscsssessnsssnecssssssecsnssssecssscesscsuscssscsnscssecsnecssecssccescesseeeseenss 2 3 1016353 Sub Assembly Delta A Plate includes items 4 through 7 eee 2 4 1016346 Bushing Urethane aeter tere as i ed teuren 6 5 1016349 Sleeve Delta Inner 2 6 1016350 Sleeve Delta 1 7 1016351 Delt As Plate eet tte iet edu ti tei m eim d
60. Electrical Component Box includes items 4 through 38 ses 1 4 1010954 Stud 1 4 28 X 0 560 Ball 1 5 1012295 F se 10 Amp scatet eite etie ente 1 6 1012431 Washer RRRR 2 7 1013589 Ring 0 338 Internal Retaining 1 8 1013609 Solenioid 122VOlt tede ire 1 9 1014065 Washer 0 38 ID Delrin s 1 10 1014119 Wire Assembly 6 R d 1 11 1014145 Bushing Secondary Weight Split 2 12 1014807 Switch 1 13 1014948 Diode zo x 1 14 1015345 Bell Crank and Shaft Assembly cesssssssscccssccssecccstecsseccsssccsssccsscscsscecsueecsucessecessccesuecesueessecessseeses 1 15 1015372 Gover Electric eee deett ede 1 16 1015373 Carm Electric BO beth ettet iie eite 1 17 1015405 Bolt Carriage 5 16 18 3 2 0 i eere teet an 1 18 1015737 Wire Assy 10 Red 1 19 1015741 Fuse Block oet 1 20 1015752 Screw 112 16 X 0 625 HILO sienien iesi estote tos cras eee eoe Rae 4 21 1015878 Screw 44 40 Hex Head Machine eese tette tetetontntn tato to toten 2 22 1016 Lockwasher 10 Split tritici erbe eie 1 23 101699
61. RRRR 2 7 1013589 Ring 0 338 Internal Retaining 1 8 1013609 Solenioid 122VOlt tede ire 1 9 1014065 Washer 0 38 ID Delrin s 1 10 1014119 Wire Assembly 6 R d 1 11 1014145 Bushing Secondary Weight Split 2 12 1014807 Switch 1 13 1014948 Diode zo x 1 14 1015345 Bell Crank and Shaft Assembly cesssssssscccssccssecccstecsseccsssccsssccsscscsscecsueecsucessecessccesuecesueessecessseeses 1 15 1015372 Gover Electric eee deett ede 1 16 1015373 Carm Electric BO beth ettet iie eite 1 17 1015405 Bolt Carriage 5 16 18 3 2 0 i eere teet an 1 18 1015737 Wire Assy 10 Red 1 19 1015741 Fuse Block oet 1 20 1015752 Screw 112 16 X 0 625 HILO sienien iesi estote tos cras eee eoe Rae 4 21 1015878 Screw 44 40 Hex Head Machine eese tette tetetontntn tato to toten 2 22 1016 Lockwasher 10 Split tritici erbe eie 1 23 1016997 Electrical Component BOX lt 1 24 1017 Nut 10 24 Stainless Steel Hex Machine eese tenente tenente tento t
62. Z eR 1 32 8233 Locknut 1 4 20 Nylon Insert 2 33 8639 Tie Wrap 117 NON 4 Note Items 8 through 10 14 through 16 included in the reverse buzzer kit but are not used in this application 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 11 000073 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 12 HEADLIGHTS ITEM PART NO DESCRIPTION QTY 1234 1 101988001 Headlight Assembly Driver Side Single Beam includes items 2 through 10 1 2 1013461 Screw 10 16 Hex Head Hi LO 2 3 1016880 Headlight Bezel Left 1 4 1017 Nut 10 24 Stainless Steel Hex Machine 2 5 1017062 Tura RSITe REIDE ENCORE 1 6 1017064 MOUNTING Bracket tiende ode e XR A Ug eeepc 2 7 1017065 Retainer Headlight 1 8 101987901 Connector Harness Assembly Headlight 1 9 101988101 Bulb Bleadlighit ete tete eerte ee e deed 1 10 101988201 TOMS Headlight teet 1 11 101988002 Headlight Assy Passenger Side Single Beam includes items 12 through 20 1 12 1013461 Screw 10 16 Hex Head Hi LO 2
63. ball 6 15 6 17 support yoke steering 5 7 5 19 support bushing 5 25 support front body 1 33 suppressor voltage 6 11 13 13 13 15 16 3 16 5 16 7 suspension front 5 13 switch four position 16 5 16 7 6 19 13 17 limit 6 15 6 17 6 21 12 9 13 19 rocker 13 17 Tow Run 13 31 switch plate Tow Run 13 31 switch rubber boot 6 29 13 31 switch operation maintenance 6 29 switch toggle 6 29 synchro gear 12 5 synchronizer clutch hub 12 5 synchronizer insert 12 5 synchronizersleeve 12 5 synchronizer spring 12 5 system exhaust 10 3 T 12 volt solenoid 6 15 6 17 tachometer 17 9 tachometer probe diesel 17 9 taillight bulb 6 37 taillight 6 31 tailiight assembly 6 31 taillight base 6 31 taillight bezel 6 31 taillight gasket 6 31 taillight hardware kit 6 31 taillight lens 6 31 tank fuel 9 7 tappet 7 11 terminal block 6 11 13 13 13 15 13 29 tester continuity 17 5 thermometer battery 17 3 thread forming grease fitting 5 7 5 17 throttle return spring 9 11 9 23 throttle spring return bracket 9 11 9 23 thrust bearing 5 11 5 15 thrust plate 12 5 12 7 tierodend 5 9 5 13 tie wrap 5 7 5 19 6 11 6 15 6 17 9 17 9 19 12 11 12 13 13 5 13 11 13 13 13 15 13 25 13 27 13 29 tire 2 3 2 5 tire wheel assembly 2 3 2 5 toggle switch 6 29 tool accelerator pedal adjustment 17 3 belt tensioning starter generator 17 11 brake adjustment 17 3 brake cable release 17 3 brake p
64. stabilizer bar mounting 5 25 oil filter mount snubber starter generator mounting 6 25 steering column 5 3 steering column mounting 5 3 throttle spring return 9 77 9 23 Tow Run switch 6 29 bracket carburetor intake manifold 9 23 4 3 4 7 brake adjustment tool 17 3 brake backing plate 4 3 4 7 4 9 4 15 4 17 brake actuator kit brake cable 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List INDEX brake cable equalizer 4 9 4 15 4 17 brake cable hanger 5 21 brake cable release tool 17 3 brake cluster 4 3 4 7 brake drum 4 3 4 7 brake leverarm 4 3 4 7 brake light switch bracket brake mounting block 4 5 6 21 13 19 brake pedal pedal brake 4 5 brake pedal adjustment tool 17 3 brake pedal pad 4 5 brake pedaltensiontool 17 3 brake return spring 4 15 4 17 brake shoe 4 3 4 7 brake spring 4 3 4 7 breaker circuit 16 5 16 7 12 3 15 3 brush and screw 5 6 23 breather brush box assembly 14 3 brush connector 6 23 brush holder 6 23 brush inspection port cover 6 23 brush kit motor 14 3 brush port cover 6 23 brush rigging 14 3 brush spring 14 3 brush spring set 6 23 brush motor 14 3 bulb headlight 6 13 13 7 bulb taillight 6 31 bumper drive unit motor 14 3 front 1 3 front kit 1 3 rubber 1 25 4 5 seallong 1 9 sidetrim 1 39 spring return 4 19 4 21 bumper guard vinyl trim 7 17 1 19 bumper seat 1 21 1 23 bushing 11 3 12 9 bronze 5 17 nylon 4 5
65. 1 4 1013794 Axle Shaft Oil Seal 2 5 1014193 Dowel Pip iet ceci A 1 6 101890901 m 1 7 101891001 PUD eR E 1 8 101891401 Axle Assembly Passenger Side includes items 9 through 13 sss 1 9 1011291 Outer Axle Tube Bearing 1 10 1013787 Ede 4 11 1013792 1 12 1014207 BUSHING ne EE 1 13 1016672 Retaining eR 1 14 101891501 Axle Assembly Driver Side includes items 15 through 19 sees 1 15 1011291 Outer Axle Tube Bearing inisesin 1 16 1013787 LUO SUA 4 17 1013792 TYPE ses XP M 1 18 1014207 BUSRING tt E t tei ieee 1 19 1016672 1 20 101892701 1 21 101910501 Kit Differential Gear Case includes items 22 through 25 esee 1 22 1013768 Differential Gear Case Left Hand 1 23 1013769 Differential Gear Case Right Hand essscsssseccssscsssecssccsssccsssscsscecsusecsuscessecessccesueeesuccsuccessseeses 1 24 1013773 Plate Thrust Differential Gear
66. 1 9 1012431 Washer 4 e terr acce a crede a 2 10 1015720 Screw 46 32 X 1 2 Hex Washer Head 1 11 1016849 Screw 44 24 X 0 33 Pan Head Machine eese tenen tente tote tentato nta tosta tetto 2 12 1016851 Buzzer Reverse 9 48 VDC 1 13 1016857 Wire Assembly Black 18 1 14 8056 Screw 4 40 X 0 75 Round Head Machine 2 15 8057 Nut 44 40 Hex Machine 2 16 8058 Lockwasher 44 Split ttt 2 17 1017035 Taillight Assembly includes items 18 through 22 2 18 N A Light Tail includes items 19 through 21 1 19 1011582 1 20 1011843 RETE cc 1 21 N A Taillight e 1 22 1017699 Hardware Kit Tail Light includes items 23 and 24 1 23 N A CERE 1 24 N A Screw lapered uiian AERE E e is ade step 2 25 7591 Washer 6 eee voce ates eese ese ee ise 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 31 50 527 ON Page 7 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Il
67. 1 13 101731611 1 13 101731612 1 13 1017317 5 3 101737002 2 3 1017378 4 19 4 21 1017380 4 19 4 21 101738301 11 3 101738302 11 3 1017384 1 21 1 23 1017424 4 19 4 21 1017434 7 9 8 9 1017435 8 9 1017442 7 3 8 7 1017443 7 9 8 9 8 11 1017444 8 9 1017445 7 9 8 9 1017446 8 9 1017447 8 11 1017448 7 7 8 5 101744901 7 13 8 13 101744902 7 13 8 13 1017450 7 13 8 13 101745101 7 13 8 13 101745102 7 13 8 13 1017453 7 13 8 13 1017454 7 9 8 9 1017455 7 7 8 5 1017456 7 3 8 7 101745701 7 13 8 13 101745702 7 13 8 13 1017458 7 3 8 7 1017460 7 3 8 7 1017461 9 9 1017463 7 7 8 5 1017466 9 11 9 23 1017468 8 5 1017471 7 13 8 13 1017472 7 11 8 11 1017473 7 9 8 9 1017474 7 5 8 3 1017475 7 5 8 3 1017476 7 5 8 3 1017486 7 5 8 3 1017487 7 11 8 11 1017490 7 7 8 5 1017500 8 3 1017501 7 13 8 13 1017502 7 13 8 13 1017503 7 13 8 13 1017504 7 11 8 11 2009 2011 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 1017507 1017508 1017510 1017511 1017512 1017513 1017514 101751801 101751802 101751803 1017653 1017686 1017689 1017695 1017696 1017699 1017705 1017721 101773301 101773302 101773303 101773304 101773305 101773306 101773307 101773308 101773309 101773310 101773311 1017748 1017774 1017853 101788201 101788202 101788204 101788206 101788208 101788209 101788210 101788211 101788212 101791101 101791901 1017936 101796201 101796501 101796801 101799201 101
68. 12 101833401 3 16 54 1 50 D 1 13 102155801 Washer Driven Cl tch ne eee tete rennes neues 1 14 102242101 Screw 5 16 18 X 3 4 Hex Head with Patch 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 11 7 UNITIZED TRANSAXLE GASOLINE VEHICLES 000220 002 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 12 2 UNITIZED TRANSAXLE GEAR CASES AND BRACKETS ITEM PART NO DESCRIPTION QTY 1234 1 1013061 Locknut 10 32 Nylon Insert 1 2 1014007 Washer 1 4 Flat etre tee tete eb i e tente eene 1 3 1017082 Screw 10 32 X 0 75 Hex Head 1 4 1017231 Key WOO MUFF i a tite tette de ee es REE eaS 1 5 101833601 Transaxle 11 77 Ratio includes items 6 through 24 sesssscsssecsssecsseeccscccssecesseeesseecsnccsseeeeseess 1 6 1012711 Breather 1 7 1012752 Roll Pin 1 8 1012896 2 9 1013760 2 10 1016432 Gasket Drain 1 11 1016513 Washer M6 Flat 1 12 101890101 Fever Change
69. 12 7 15 3 7335 12 5 15 3 7336 15 3 7410 1 39 7473 1 3 1 25 1 27 1 29 1 39 4 5 4 9 4 15 4 17 4 19 4 21 6 15 6 17 6 21 6 27 13 19 7540 5 7 7555 5 7 5 19 7577 16 3 16 5 16 7 7591 6 11 6 31 13 13 13 15 7602 5 7 7716 4 5 4 19 4 21 7818 6 15 6 17 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 5 13 5 15 5 19 5 21 5 23 6 25 8755 8797 8861 8963 8990 1010005 5 11 5 15 5 21 9 7 5 25 1 25 5 7 5 19 6 15 6 17 13 25 13 27 13 29 5 17 1010028 12 9 1010124 1010138 1010142 1010144 1010145 1010150 1010200 1010434 9 3 1010435 5 11 5 15 5 9 5 13 5 21 5 23 5 21 5 23 5 21 5 23 5 11 5 15 5 15 1 3 1 13 1 15 1 17 1 19 1 33 1 39 1 3 1 39 1010436 1 25 1010543 1010577 1 9 1 21 1 23 1 25 1 27 7 15 8 15 1010805 4 5 1010829 1010850 4 9 4 15 4 17 4 3 4 7 1010877 4 5 1010878 4 5 101090801 1010909 13 33 13 37 13 39 13 41 6 11 1010921 4 5 1010927 4 5 1010932 4 5 1010933 1010934 1010953 1010954 1010984 1010993 1011014 1011017 1011084 1011114 1011137 1011153 1011154 1011210 1011219 1011220 1011221 1011222 1011229 1011273 1011280 1011291 1011298 1011301 1011303 1011314 1011382 1011393 1011394 1011402 1011415 1011418 1011439 4 5 6 27 14 3 4 3 4 7 6 15 6 17 2 3 2 5 1 15 1 19 1 33 1 3 1 3 4 23 4 25 4 3 4 7 4 7 5 17 4 3 4 7 1 25 1 25
70. 13 8 13 12 5 12 7 spur 7 13 8 13 12 5 synchro 12 5 gear yoke 17 7 governor 12 5 governorarm 12 3 governor cable 9 13 governor cable bracket 9 13 governor gear shaft 13 5 governor shaft installation tool 17 7 grommet 9 7 9 17 9 19 guard splash 9 3 guide intake valve 8 9 valve 8 9 valve seat cutter 17 11 guide ring adhesive 17 3 H handrail 1 39 hanger brake cable 5 21 hardware F terminal 6 23 harness battery charger 13 5 13 11 harness headlight 6 5 harness wire 6 5 6 9 6 15 6 17 6 21 13 5 13 11 13 19 harness wire lighting 6 9 head gasket 7 9 8 9 head cylinder 8 9 headband sealed motor 14 3 headband vented motor 14 3 headlight assembly 6 13 13 7 headlight bulb 6 13 13 7 headlight harness 6 13 13 7 headlight retainer 6 13 13 7 headlight wire harness 6 5 heatsink and rectifier 16 3 16 5 16 7 helical gear 7 13 8 13 12 5 12 7 hill brakerod 4 5 hill brake weld assembly 4 5 hinge assembly 1 25 hinge pin 1 25 hinge plate 1 9 1 13 1 15 1 17 1 19 1 21 1 23 1 33 hinge long 1 25 hold down rod battery 13 33 13 37 13 39 13 41 hold down battery 13 33 13 37 13 39 13 41 holder cup 1 7 horn 6 11 13 13 13 15 horn bracket 6 11 13 13 13 15 horn button and wire assembly 6 21 13 19 hose airintake 9 15 hose fuel 9 5 hour meter 6 19 housing 2 pin 13 21 3 pin 13 21 14 3 differential 15 3 fan 7 5 8 3 field coil 6 23 hub 5 17 hub bearing 5 17 hub syn
71. 14 3 speed sensor magnet 14 3 speed sensor motor 14 3 spiral backup ring 11 3 splash guard 9 3 spray battery terminal protector 17 3 spring accelerator return 4 19 4 21 brake 4 3 4 7 brake return 4 15 4 17 brush 6 23 14 3 camshaft 8 11 drive button 11 3 drive clutch 11 3 driven clutch 11 7 extension return 9 15 leaf 5 21 5 23 park brake torsion 4 5 rack guide pressure 5 7 5 19 shifter 12 5 steering shaft compression 5 3 synchronizer 12 5 throttle return 9 11 9 23 valve 7 9 8 9 spring 4 19 4 21 spring mounting plate 5 11 5 15 spring motor brush 14 3 spurgear 7 13 8 13 12 5 stabilizer bar 5 25 stabilizer barlink 5 25 stabilizer bar mounting bracket 5 25 starter generator 6 23 starter generator belt 6 25 11 3 starter generator pulley 6 23 steel bushing 5 11 5 15 5 21 5 23 steel pressure relief ball 7 3 8 7 steering column 5 3 steering column bearing presstool 17 9 steering column cover 6 21 13 19 steering column retaining ring tool 17 9 steering gear box 5 7 5 19 steering pinion 5 7 5 19 steering pinion dust seal 5 7 5 19 steering rack 5 7 5 19 steering shaft assembly 5 3 steering shaft compression spring 5 3 steering wheel 5 5 steering wheel plate 5 5 steering wheel puller tool 17 9 stem valve 2 3 2 5 stiffener flywheel side 7 15 8 15 stiffener PTO side 7 15 8 15 strap A plate 5 9 5 13 Page i 14 INDEX strap fueltank 9 5 stud 7 15 8 15 lug 12 7 15 3 stud
72. 2 101825101 Decal OFF OM tet be ets vest td 1 3 102518001 Decal Operating Instr Elec sette ete iere eee Ine HERR C eise eee seite 1 4 102518301 Decal Caution Electrical Component Cover eee esses 1 5 102845101 Decal TOW SWiteh tieniti 1 6 102967601 Decal Warning 4 Gauge Wire 1 7 103210301 Decal Forward Reverse Electric 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 3 5 OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls START ENGINE ral key switch to START position and release TO OPERATE VEHICLE Make sure wheels are turned in desired direction Be sure nothing is in your path While vehicle is stopped and engine is at idle select vehicle direction by placing shift lever or switch desired position F Forward N Neutral Reverse Buzzer will sound Park brake will release when accelerator pedal is pushed Slowly push accelerator pedal to increase speed Engine must be at idle before moving shift lever TO STOP VEHICLE Release accelerator pedal and push brake pedal After stopping firmly push park brake until it locks key to OFF positi
73. 3 Page 6 4 See previous two pages for illustration 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List WIRING VILLAGER 6 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List ITEM PART NO DESCRIPTION QTY 1234 1 103197301 ASM Wire Harness Stretch Gas mare s aaa a a 1 2 N A Wire Harness Hd Lght Gas ou essssssscssscssscssscncccncccseecsccsscessccssccssecssecssccsscessceneesscenecseesneesseesseess 1 Page 6 5 HEAD LIGHT RIGHT wat BLK HORN V 16 BLU WHT WIO 1 18 BLK W20 HEAD LIGHT LEFT F WHT 28 324 z 5 Page 6 6 16 GRN WI9 VOL TAI DD 16 RED WIB8 16 ORG WHT STP W30 16 BLK W62 GE LIMITER Hid HORN BUTTON BRAKE LIMIT SWITCH pe PARK LIMIT SWITGH C 16 BRN W29 GROUND BLOCK 18 YEL W48 18 BLK WO6 m e REVERSE BUZZER 14 BLK W39 18 YEL W35 TO OIL SENDING UNIT 18 ORG W31 z TOGGLE SWITCH 8 JE _ a a e 18 PINK W38 2 18_ORG WI2 16 RED WHT STP W45 18 WHT WI6 35 4 18 81 wo P FUEL i 18 RED W33 rum 18 BLUCWII 5 1 18 GRN WO9 18 WHT BLK STP W41 TO 18 0RG WI2 ENGINE KILL 16 RED W32 14 YELCIUI 3 16 RED WHT STP W36 18
74. 39 6 11 6 29 9 15 10 3 13 13 INDEX 7820 7840 7847 7893 7910 5 17 7973 1 5 9 17 9 19 8028 1 25 8056 6 11 6 31 13 13 13 15 13 35 8057 6 11 6 15 6 17 6 31 12 9 13 13 13 15 13 35 8058 6 11 6 15 6 17 6 31 12 9 13 13 13 15 13 35 6 11 13 13 13 15 5 17 1 7 1 33 10 3 16 7 6 11 6 15 6 17 12 11 12 13 8067 5 17 8104 12 9 8233 1 11 1 13 1 15 1 17 1 19 1 27 1 33 1 39 4 19 4 21 5 25 6 11 6 29 9 5 12 3 12 11 12 13 13 13 13 15 16 7 8248 6 29 9 5 8251 1 11 1 13 1 15 1 17 1 19 1 25 1 31 1 33 8304 1 25 8450 6 15 6 17 11 3 8639 6 11 9 17 9 19 12 11 12 13 13 5 13 11 13 13 13 15 8717 4 19 4 21 6 15 6 17 12 3 12 9 8754 4 11 4 13 4 19 4 21 5 3 5 7 5 9 5 11 13 15 334 4 19 4 21 5 3 5 7 5 19 7 15 8 15 357 5 11 5 15 5 25 451 1 27 1 29 4 3 4 7 10 3 14 3 705 6 25 7 15 8 15 706 5 11 5 15 808 5 25 11 3 1016 6 11 6 15 6 17 1017 6 13 6 15 6 17 13 7 1028 4 5 1032 4 5 1035 5 7 1218 1 29 1 39 1241 1 3 1 25 1 27 1 29 1 39 4 5 4 15 4 17 4 19 4 21 6 15 6 17 6 21 6 25 6 27 10 3 12 11 12 13 13 19 1242 4 9 4 15 4 17 5 25 6 15 6 17 6 25 1624 4 19 4 21 5 7 5 19 1631 9 17 9 19 2402 5 9 5 11 5 13 5 15 4029 6 11 13 13 13 15 7048 5 17 7173 5 25 6 21 6 27 12 11 12 13 13 19 7174 5 3 5 25 6 25 9 13 10 3 14 3 7251 1 3 7270 5 11 7274 5 17 7308 5 17 7310 2 3 2 5 7311 5 25 7330
75. 4 20 X 1 0 Truss Head Machine 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 19 Page 1 20 VILLAGER 8 VILLAGER 6 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000395 001 REAR FORWARD FACING SEAT BOTTOM ITEM PART NO DESCRIPTION QTY 1234 1 1010543 Insert WOO m 8 2 101728202 Seat Bottom Assembly Rear White includes items through 14 1 3 1011652 Hinge Plate oat ete eerte ete tet 2 4 1012597 Seat BUM POM n dietas r epit irl deepest ba eee stabant epo oe terea 1 5 1012656 Seat Gasket Short cccccccccsscsssssssssssssssssssssssssssesssssssssessscssssssssssessssesessesessessssesessssessssesessecessesessseesseees 2 6 1012657 Seat Gasket 1 7 N A Foam Seat 1 8 101562712 Vinyl Cover Seat Bottom White 1 9 N A PLY WOO ASSY ete tete dee AH Eee be 1 10 1017384 Screw 12 X 50 Hex Washer Head 5 11 1017695 Seat Support Bracket 2 12 101880901 Rivet 3 16 Stainless Steel Pop 4 13 101881701 Washer 8 Stainless Steel Flat 4 14 101954301 Screw 1 4 20 X 0 75 Hex Head Cap 8 15 101728204 Seat Bottom Assembly Rear Beige includes items 16 through 27 sss 1 16 1011652 Hinge
76. 5 17 3 13 23 9 13 9 13 7 15 8 15 7 15 8 15 7 15 8 15 11 7 12 3 6 23 11 3 11 7 6 19 13 17 7 15 8 15 12 3 11 7 1 37 9 15 6 25 16 5 16 7 16 5 16 7 1 39 1 39 1 39 1 39 1 39 16 7 6 19 13 17 13 17 6 15 6 17 101859401 101861901 101862001 101865301 101869302 101870401 101871001 101874601 101874901 101875001 101875101 101875102 101875201 101875301 101875401 101875501 101875601 101875701 101875802 101876001 101876202 101876301 101876402 101876501 101877601 101877701 101878101 101878302 101879001 101879401 101879501 101879601 101879701 101879801 101879901 101880001 101880101 101880201 101880301 101880701 101880901 101881101 101881701 101884801 101884901 101886101 101887101 101887601 101889401 101889801 101890001 101890101 101890201 101890501 101890601 101890901 10 3 4 19 4 21 4 21 4 9 6 23 1 3 17 3 4 9 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 6 23 5 7 6 23 5 7 5 19 5 7 5 19 5 7 5 19 5 7 5 19 5 7 5 19 5 7 5 19 5 7 5 19 5 7 5 19 5 7 5 19 5 7 5 19 4 3 4 7 1 9 1 21 1 23 8 5 1 9 1 21 1 23 9 15 7 15 8 15 2 5 12 3 17 3 7 5 8 3 12 5 13 5 12 5 12 3 12 3 12 3 12 3 12 7 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page i 5 101891001 101891301 101891401 101891501 101891601 101891901 101892001 101
77. 5 17 hub 5 17 idler 11 3 inner axle tube 5 7 5 19 12 7 15 3 lower pinion steering 5 7 5 19 needle 12 5 outeraxletube 12 7 4 19 4 21 steering shaft 5 3 thrust 5 11 5 15 bearing and oil seal remover 17 3 pivot support bearing driver set 17 3 bearing puller 17 3 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List bearing puller wedge 17 3 bearing seat 5 3 bell crank and shaft 6 15 6 17 bellows 5 7 5 19 belt drive 11 5 belt starter generator 6 25 11 3 beverage holder 1 7 bezel choke cable 9 17 9 19 bezel headlight 6 13 13 7 bezel taillight 6 31 block brake mounting 4 5 6 15 6 17 6 11 13 13 13 15 13 29 body kick plate 7 13 1 15 1 17 1 19 1 33 body anchor 4 3 4 7 body center 1 13 1 15 1 17 1 19 body rear 1 33 bolt U 5 23 boot steering column 5 3 boot switch 6 29 13 31 bottom airbox 9 15 box air 9 15 electrical component 6 15 6 17 5 7 5 19 box electrical component 13 27 bracket 5 21 accelerator cable 9 13 block fuse block terminal steering gear 6 15 6 17 13 25 adjustable starter generator 6 25 brake cable guide 5 9 5 13 brake light switch 6 21 13 19 FNRshifter 12 9 governor cable 9 13 headlight mounting 6 13 13 7 horn 6 11 13 13 13 15 muffler mounting 10 3 7 3 8 7 oil level switch 7 11 8 11 relay mounting 6 15 6 17 16 7 retaining 9 17 9 19 RPM limiter 8 5 shockabsorber 5 23 shock mounting 5 23 7 15 8 15
78. 500 feet 101642578 for 6 500 9 800 feet 101642576 for 9 800 feet and higher 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 21 000214 002 9 22 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List CARBURETOR INSTALLATION FE350 527 ITEM PART NO DESCRIPTION QTY 1234 1 1013746 0 801 1 1 2 1015137 Fuel Line available by the foot eee eseeeeet 1 3 1016438 Gasket Carb To Intake Manifold 1 4 1016440 Gasket 1 5 isisisi sierotce ai p ii 1 5 1016441 Gasket Sprg Brkt To Carb OHV ou cssssssssssssccsseccssescssscessccessccesuscesssccssscessccessceesuesessecesuccessccenseeeseceseees 1 6 1016444 Bracket Throttle Spring Return 1 7 101648102 Irisulator Carburetor o Rura iere dnd 1 8 101649002 Stud M6 1 00 Two Ended tint oett iet 2 9 1016547 Nut M6 2 10 1016572 T be Crankcase Vent 1 11 1016582 Spring Throttle Return aoreet e EET E Det HR eerte A 1 12 1017466 Taa o EEE 2 13 101973401 Gasket Insulator To Bracket 1 14 103507101 Carburetor Adapter w
79. A eer 1 23 1017384 Screw 12 X 50 Hex Washer Head 5 24 1017695 RISE ee RH 2 25 101880901 Rivet 3 16 Stainless Steel Pop 4 26 101881701 Washer 8 Stainless Steel Flat 4 27 101954301 Screw 1 4 20 X 0 75 Hex Head eee eeeeeee tenentes tonta tonto sten toa tos tasto 8 Note Sub components contained in item 15 are the same as those shown for item 2 except for the vinyl seat cover 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 23 VILLAGER 8 VILLAGER 6 000387 001 Page 1 24 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List REAR FACING SEAT BOTTOM VILLAGER VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1010436 Bumper 1 2 1010543 Insert WOOG aderire t 7 3 1011210 Seat Support A Passenger 1 4 1011219 Hinge Assembly 4 Passenger includes items 5 through 10 eee 1 5 1011220 Hinge Long 4 Passenger w csesssssssesssessessscsssesssssssesssesssesssesssesssesssesssesssesssesssesssesssesssessssssssssssssssessesses 1 6 1011221 Hinge Short 4 Passenger c csescsssccssscssssscssscesseccssscesssccsssccssecessscesscc
80. Ax4 vehicles 1 1 33 101831801 Communication Display Module 1 34 101641002 Compression Gauge and Adapter 1 35 1011273 Continuity Testers eret einer estere eerte ce 1 1 36 102773801 Cutter Valve Seat 122 cedet teen focii dba tie tue etie 1 37 102773901 Cutter Valve Seat HITS see 1 38 102774101 Wrench 1 4505 2 See Pe RR De 1 39 102774101 Adapter 1 40 102675401 Cutter Valve Seat 60 Degree requires item 51 for Honda GX620 Gasoline Engines 1 41 102774201 Pilot 6 6 MM o siete ettet ep opt des 1 42 102774301 6 621 inciso DR ers de Eon aec 1 43 102774401 6 65 RT 1 Please refer to the maintenance and service manual for proper tool application 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 17 5 8 8 8 Page 17 6 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION EU ale ur 1234 44 1012151 Dry Moly l bricant eode rettet s 1 1 1 45 1016627 Flywheel Puller Kit for Kawasak
81. ERR 2 2 1010993 rettet oe ee e ete e tee iae 1 3 1012412 Body Hinge Plate 2 4 1012581 Washer 0 609 inch OD Nylon Cup sesssssssssscssseccssscesseccssecessccessccesscccsscecsuccessscessecssseesssecsssccesnecesseeese 4 5 1017289 Rear Floorrmiat Limo 1 6 101791901 Bumper Guard Vinyl Tritt 2 7 102310701 Screw 8 18 x 0 375 Hex Head Washer 8 8 102945501 Body Beige Center eee ete PE bias sack 1 9 102945502 Body White atit tereti 1 10 102945504 B dy Gray Center is ett ene hii ihe ete dedi seeds 1 11 102945506 fore ACIE Inc i Anal tea 1 12 102945508 Body Pacific Blue Center iesistie 1 13 102945509 Body Dark Green Center 1 14 102945510 Body dee teile 1 15 102945511 Body Classic Blue Center 1 16 102945512 Body Burguridy Center te ede rete ete dee db 1 17 332 Washer 1 4 Type A Narrow Flat 22 44444 4 000010 8 18 8233 Locknut 1 4 20 Nylon Insert 8 19 8251 Screw 1
82. GRN WHT STP W2I 18_BRN W27 18 BLU W38 18 YEL W26 18 WHT W25 000575 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 14 BLK W39 FUEL TANK SENDING UNIT 18 0RG W31 10 NON INSULCW55 BARE ENGINE GROUND 6 BLK W51 1 FORWARD 8 1 REVERSE LIMIT SWITCHES 18 PINK W38 1 18 0RG WI2 16 RED WHT STP W45 BRAKE LIGHT RIGHT 16 BLK CW67 18_BLK W47 BLK 6_RED W52 18_BRN W37 18 WHT WI6 6 WHT WOI 18 TAN W8I 18 RED WHT STP WOB8 1 18 RED W33 18 0RG W70 18 BRN W34 18 BLK W28 6 BLK W03 STARTER GENERATOR 18_BLUCWII 18 RED W69 SOLENOID 18 BRN W82 18_GRN WO 6 GREEN HIGH TEMP 53 VOLTAGE REGULATOR 6 RED WT72 18 BLU W70 18 BLK W46 18 BLK W42 BROWN BRAKE 1 6 18 WHT BLK STP W4I So 18 0RG WI2 18 8LK W54 WEG t 2 REVERSE um BUZZER REAR YEL CWI3 18 YEL W26 16 RED WHT STP W36 18 GRN WHT STP W2I 18 BRN W27 18 BLU W38 18 YEL W26 18 WHT W25 000575 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 7 6 8 See previous two pages for illustration 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List WIRING GASOLINE VILLAGER 8
83. Gasket Crankcase 1 32 102753401 Case Rocker 1 Note Item 28 is not a component of the FE350 engine 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 8 9 000205 001 nd Electric Vehicles Illustrated Parts List 2009 2011 Villager 6 and 8 Gasoline Page 8 10 FE350 ENGINE WITH ACR CRANKCASE CAMSHAFT AND OIL SENSOR ITEM PART NO DESCRIPTION QTY 1234 1 1016454 Bolt Flange Head M5 x 0 8 x 8 MM 2 2 1016472 Plate OiliFiltef Screen uere tire rts Perte nce eene entere beer oe 1 3 1016494 Sensor O eVe 1 4 1016496 Screw Cross Pan Head M4 x 0 7 x 8 3 5 1016506 1 6 1016510 1 7 1016521 1 8 1016535 1 9 1016538 2 10 1016544 1 11 1016564 2 12 1016584 Bolt Two Ended 8 x 1 25 x 69 mm 2 13 1017443 Gasket Crankcase COVED 1 14 1017447 Xe VE 1 168 uM 2 15 1017472 ere vi ue Notes eee 1 16 1017487 Bearing ERE 1 17 1017504 1 18 1017508 1 19 1017513 2 20 1017514 5 8 1 25 X45 MIM 6 21 101751801 Snc
84. Gasoline and Electric Vehicles Illustrated Parts List Page 15 3 BATTERY CHARGER 16 Y S vemm 1 4 lt S XU iy S SN 000414 001 Page 16 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List IQ PLUS DOMESTIC BATTERY CHARGER MODEL 25730 ITEM PART NO DESCRIPTION QTY 1234 1 102847801 48 V 17 A IQ Plus 9 ft DC Cord 6 ft AC Cord 1 2 102847802 48 V 17 A IQ Plus 12 DC Cord 9 ft AC 1 3 102847803 48 V 17 A IQ Plus 20 ft DC Cord 9 ft AC Cord includes items 4 through 20 1 4 1012098 B shing DE 1 5 1012101 Fuse Assembly 1 6 1015914 Rectifier with Heatsink Assembly ssssssssscsseccssssesseecsssccsssccssccessscesucecssccessccessccsseeceseceusecssseesaes 1 7 1015917 Bushing eee ib 1 8 101828501 1 9 101828801 Cord AG 80 1 Ch 2OB CIA 1 10 101828802 Cord AC 108 Inch 274 m 1 11 101828901 Cord DC 113 Inch 287 cm ette tire tete pee tiene E 1 12 101828902 Cord DC 154 Inch 391 CM 1 13 101828903 Cord DG 250 Inch 635 ee t de N Ree 1 14 101831101 Wire Assembly rte e tee tdi tt e n iu ec ed qe
85. Gx620 for Honda Engines includes air filter spark plug oil filter fuel filters not shown eere 1 80 AM11805 Tune Up Kit D722 for Kubota Engines includes air filter oil filter fuel filters water separator filter not 5 1 81 AM1220301 Tune Up Kit Precedent for FE290 350 Engines includes air filter spark plug oil filter fuel filters not shown ss 1 82 AM1232401 Tune Up Kit FH680D for Kawasaki V Twin Engines includes oil filter fuel filter air filter and spark plugs not shown s 1 83 1016413 Valve Clearance Adjuster Screw Holder for FE290 engines only 1 84 102674601 Valve Guide Driver for Honda GX620 Gasoline Engines tees eeeetteentennnis 1 85 101641201 Valve Guide Reamer FE290 FE350 and 400 1 86 102674401 Valve Guide Reamer 6 6 mm for Honda GX620 Gasoline Engines 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 17 9 4 d 1 e Page 17 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED QTY QTY QTY ITEM PART NO DESCRIPTION DIESEL GAS ELEC 1234 87 1016552 Valve Seat Cutter
86. List Page 5 11 Pp CONG 0 00 000314 002 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 12 FRONT SUSPENSION UPPER VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 101637605 Subasm Front Susp 3 Leaf includes items 2 through 20 esee 1 2 1010138 Locknut 3 8 16 Dimpled 2 3 1016353 Sub Assembly Delta A Plate includes items 4 through 7 sees 2 4 1016346 Bushing Urethane 6 5 1016349 Sleeve Delta Inner 2 6 1016350 Sleeve Delta OUt6 r 1 7 1016351 1 8 1016385 Delta Shock Gear Support Assembly 1 9 1017266 furere 1 10 101955001 Brake Cable Guide 1 11 102289201 Nut Hex Locking M12 X 1 25 wccescssssssssscsssccsseccsecccssecsssecsssccsssccsscecssceesusecsuscessccessecesueeesueessecesssesses 2 12 103351001 Shock Absorber Front Common 2 13 Asm Tie Rod includes items 14 through 18 sessssscssseccsseccsesscsscceseccssseesseeessscesasecsseesseeesseees 1 14 1013042 Nut 12mm ER SERERE 1 15 102022601 End Tie Rod M12 X 1 25
87. Maintenance includes items 2 through 5 1 2 101908401 Boot SWITCH 2 e eti c e eR beu n pe dete etes bre e eed adn 1 3 101922501 Bracket Tow Run Switch Mounting 1 4 103198401 Switch Toggle 1 5 103205501 Decal Run Service Switch 1 6 332 Washer 1 4 Type A Narrow Flat 2 7 8233 Locknut 1 4 20 Nylon lrisert teet ttti ie 2 8 8248 Screw 1 4 20 X 0 75 Truss Head Machine 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 29 TUN 000348 003 Page 6 30 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List ELECTRICAL COMPONENTS REAR BODY ITEM PART NO DESCRIPTION QTY 1234 1 1011497 2 2 1011498 Screw 8 32 X 0 50 Oval Head 4 3 1011557 Screw 46 32 X 1 00 Hex Head Machine 4 4 1011558 6 32 A 4 5 1011571 IN t 38 32 Hex 4 6 1011610 8 Spliti SS ei a e e 4 7 1016859 Kit Reverse Buzzer includes items 8 through 16 1 8 1011229 Locknut 26 32 WIZ nci tetto cien
88. Page i 10 INDEX DCcord 16 3 16 5 16 7 decal 4 gauge wire warning 3 5 3 11 battery danger 3 5 driver passenger 3 7 3 13 electrical cover safety 3 5 3 11 FNR 3 5 3 7 3 11 3 13 6 19 13 17 four passenger warning 3 3 3 9 frame ground 3 7 3 13 IQPlus 3 17 key switch 3 7 3 13 6 19 on off 3 5 3 11 13 17 operating instructions 3 7 3 13 operating instructions electric 3 5 3 11 13 17 rollover warning 3 3 3 9 6 19 rotating parts 3 7 3 13 run service switch 3 7 3 13 6 29 Tow Run switch 3 5 3 11 13 31 Villager 3 15 delta A plate 5 9 5 13 delta A plate sub assembly 5 9 5 13 delta shock and gear support 5 9 5 13 desiccantbag 11 3 DF terminal insulator 6 23 diagnostic port 13 17 diesel tachometer probe 17 9 differential drive unit 15 3 differential gear 12 7 15 3 differential gear case 12 7 differential housing 15 3 differential idler gear 12 7 differential 12 7 diode 6 15 6 17 dipstick 7 5 8 3 door access 1 31 drain plug 7 3 8 7 drain plug gasket 7 3 8 7 12 3 drink holder 1 7 drive bar 13 21 drive belt 11 5 drive button 11 7 drive clutch assembly 11 3 drive clutch button 11 3 drive clutch fixed sheavetool 17 5 drive clutch fixed face 11 3 drive clutch holdertool 17 5 drive clutch hub puller 17 5 drive clutch puller 17 5 drive clutch pulley 11 3 drive clutch spider removaltool 17 5 drive clutch spring 11 3 drive clutch weight 11 3 drivehub 11 3 dri
89. Plate oeste elt ettet re tei di e deer estote 2 17 1012597 5 1 18 1012656 Seat Gasket Short 2 19 1012657 Seat Gasket LONG eet tete 1 20 N A Ber ESI UU UU 1 21 101562711 Vinyl Cover Seat Bottom 1 22 N A Plywood ASSy etti tein d ect ee go i OR RO 1 23 1017384 Screw 12 X 50 Hex Washer Head tentato sento tentat 5 24 1017695 2 ee bd ee ee ERRANT Ege ek 2 25 101880901 Rivet 3 16 Stainless Steel Pop 4 26 101881701 Washer 8 Stainless Steel Flat 4 27 101954301 Screw 1 4 20 X 0 75 Hex Head 8 Note Sub components contained in item 15 are the same as those shown for item 2 except for the vinyl seat cover 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 21 VILLAGER 8 VILLAGER 6 Page 1 22 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000395 001 REAR FORWARD FACING SEAT BOTTOM CONTINUED ITEM PART NO DESCRIPTION QTY 1234 1 1010543 Insert Wood e 8 2 101728211 Seat Bottom Assembly Rear
90. Plywood ASSY RR 1 25 101564808 Seat Bottom Assembly Black includes items 26 through 28 sees 1 26 N A Foam Seat tette eria ende er Ede beet o 1 27 101562714 Vinyl Cover Seat Bottom Black 1 28 N A PLY WOO octets e 1 29 1016916 Screw 1 4 20 X 1 50 Hex Head Cap ou cscsssssscssscsssssecccssssscsscsssssscsscssscsucsusssssesccassssssessscssecesceucensenseess 2 30 1241 Washer 5 16 Type A Flat rettet tette cessent 2 31 7473 Locknut 5 16 18 Nylon Insert 2 32 8251 Screw 1 4 20 X 1 0 Truss Head Machine 5 33 8304 Lockwasher 1 4 Type Int tth 5 34 8963 Screw 5 16 18 X 1 75 Hex Head 2 Note Sub components contained in items 17 21 and 25 are the same as those shown for item 13 except for the vinyl seat covers 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 25 VILLAGER 6 VILLAGER 8 000397 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 26 REAR SEAT BACKS AND FORWARD FACING ARMRESTS ITEM PART NO DESCRIPTION QTY 1234 1 1010577 Bolt Hex Head 5 16 18 X 1 50 w cccccsssscssssessessessccscssccessessessesscsncsessesseesecsccscscsecsecsesscencsssecsscaeencencenees 2 2 1012285
91. Release Shrouds and 7 5 526 FE350 Engine Ignition Components and Flywheel 7 7 AS26 FE350 Engine Cylinder Head er rte tre eris 7 9 526 FE350 Engine and Crankshaft Sensor 7 11 526 FE350 Engine Crankcase and Crankshaft 7 13 FE350 Engine 7 15 SECTION 8 FE350 ENGINE WITH KEY START VEHICLES FE350 Engine with ACR Automatic Compression Release Shrouds and Brackets sss 8 3 511 FE350 Engine Ignition Components and Flywheel 11 8 5 FE350 Engine Oil Circulation 8 7 ASTTFE350 Engine Cylinder Head ee ette ttt deter e ee 8 9 FE350 Engine with ACR Crankcase Camshaft and Oil Sensor ssssssssssssssccssecsseecsscesssscessccessecesscesssccsssccessccesseeesees 8 11 AS11 FE350 Engine Crankcase and Crankshaft essssscsssscsssscsssccsssccsssccsssccsssscssseceasccsscscsaceesueesucessceessecessecesucessaceesseees 8 13 5 b repe ea oet ete e eee REM eres etu 8 15 SECTION 9 FUEL INTAKE AND GOVERNOR SYSTEM
92. Retainer Valve Spring 2 3 1016450 4 4 1016451 2 5 1016452 1 6 1016458 6 7 1016474 1 8 1016479 2 9 1016483 t Lea 1 10 1016489 2 11 1016517 1 12 1016542 2 13 1016544 1 14 1016545 2 15 1016549 1 16 1016563 2 17 1016566 2 18 1016569 O Ring 2 19 1016583 Bolt 6x35 2 20 1017434 lt 1 21 1017445 Valve eb RESI CANI m EU m 1 22 1017454 Rod Push dace RE ene desde e ER cedet poen Gto cete eoe 2 23 1017473 Spring Engine Valve inre nee RR ACER RR RR Re ERR Re RE eee 2 24 102304801 Kit Gasket FE350 includes items 25 through 28 1 25 1016440 Gasket Engine to Insulator 1 26 1016904 Gasket Exhaust tee et eite tete teet E 1 27 1017434 Gasket Head de e 1 28 1017443 Gasket Cranked E O OVO 1 29 103615601 Cylinder Head Fe350 526 27 1 0 0 0 1 000 00 000 00 000040 010 60008 1 30 103615701 Case Rocker 350 826 527 7 n RR De 1 31 103616301 Valve Intake Hard 1 Note Item 24 is not a component of the FE35
93. S27 includes items 6 through 16 1 6 1016456 Bolt Flange Head x 1 x 12 16 7 1016507 Blt RENE TTE 1 8 1016531 Di Stick cosh 1 9 1016539 TEO ETA 1 10 1016547 6 1 11 1017474 Shroud Engine 1 12 1017475 1 13 1017476 Shroud Engine ee e reo eee dee etae UTER IHRER re rese Ree 1 14 1017486 T be Oil FING M C 1 15 101916101 Housing FESSO EAN 1 16 diete t de edet e beet eden 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 7 5 ON 9 3 4 5 a NU ay YS lt We 000202 002 Page 7 6 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 526 FE350 ENGINE IGNITION COMPONENTS AND FLYWHEEL ITEM PART NO DESCRIPTION QTY 1234 1 1016455 Bolt Flange Head eee e er e S ERN 2 2 10165
94. a ENGINE z vim HE 16 RED WI 7 o e YEL WI3 I 6 RED WHT STP W2 4 18 GRN WHT STP W21 E 16 BRN W29 18 BRN W27 5 18 BLU W35 2 2 18 YEL W26 25 os 18_WHT W25 a 2 2 Page 6 2 000574 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FUEL TANK SENDING UNIT 18_ORG W31 14_BLK W39 2221 FORWARD amp REVERSE LIMIT SWITCHES 16 BLK W64 18 PINK W65 18 BRN WO4 18 ORG W60 18 WHT WI6 18 REDCWI2 cg 1 18 BLUCWI I 5 952 18 RED W49 5 oo i S s 18 voLTAGE REGULATOR 4 FUSE BLOCK 4 HIE 1 ELECTRICAL COMPONENT Box 16 RED WI T7 14 YELCWI 3 16 RED WHT STP W24 18 GRN WHT STP W2I 18 8RNCW27 18 BLU CW35 18 YEL W26 10 NON INSULCW50 BARE ENGINE GROUND STARTER GENERATOR 6 BLKCWO3 16 YEL WO2 6 GREEN HIGH TEMP W53 6 BLK W51 18 BLK W28 18 WHT W25 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List BRAKE LIGHT RIGHT a BLACK BRAKE BROWN RED LIGHT LEFT 18 BLK W54 REVERSE BUZZER REAR 000574 001 Page 6
95. and Electric Vehicles Illustrated Parts List Page 4 6 FRONT BRAKE ASSEMBLY VEHICLES WITH FOUR WHEEL BRAKES ITEM PART NO DESCRIPTION QTY 1234 1 1011137 2 2 101146302 Kit Non Asbestos Brake Shoe includes item 3 1 3 101880701 Shoe Brake Manual Adj Available in Kit Non Asbestos Brake 4 4 1011464 Package Brake Spring includes item 5 eee 1 5 1011314 Brake Spring 4 6 1013924 Nut 5 T6 24 Hex Head Cone eec d ORE 8 7 1014153 Bolt Brake Cluster Mounting 8 8 1016557 Cluster Brake Driver Side includes items 9 through 24 esent 1 9 1010850 DUSt COVER ev 1 10 1011314 Brake Spring ics RR 2 11 1011465 Kit Brake AcCtU atOr 1 12 1011466 Kit Shoe Retainer includes items 13 and 14 eene tette ttt tntn tanus 1 13 1010953 T 2 14 1011301 Sho clamp Springe ette ae 2 15 1011467 Kit Anchor Body includes items 16 through 21 sssssssscsssccsseccssecsssecssecessscessecessecessecsseeesees 1 16 1011114 Nut M6 1 00 Flex ioter debole t e e e d eH eee 2 17 1011298 Anchor PIStOD settor
96. e IRR 1 15 101914401 Assembly Voltage 1 16 102275401 Relay AD a 1 17 102838101 Circuit Breaker 250 50 a a 1 18 Transformer Battery Charger 1 19 N A 5 1 20 7577 Screw 10 X 0 50 Phillips Pan Head 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 16 3 1 000416 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 16 4 IQ PLUS BATTERY CHARGER MODEL 25880 EXPORT AND EUROPEAN ITEM PART NO DESCRIPTION QTY 1234 1 101958201 Cord AC Battery Charger eripere deleta eee teet eia 1 2 101958301 Cord European AC Battery Charger sssscsssscsssecsssessssscsssecseseesssecsscssssecessccessecessecessecesuecessccenseeeseeees 1 3 102892901 Charger Export and European 1 4 102892902 Charger Export and European includes items 5 through 23 sees 1 5 1012098 B shing DC docente 1 6 1012101 TENA SET MIS iiia M 1 7 1015914 Rectifier with Heatsink Assembly ssssssssssssssccssscesssecssecessscesscsesscecsusecssccessccessecessecssseccsseessseesees 1 8 1
97. e reet 2 3 1011578 lt 5 16 gt PRESE HERRERA RED Reo eee 12 4 1015072 Locknut 5 16 18 Nylon Insert cesscsssssssssccsscccsecccstecsssccsssccessccsscccssecsucesuscessscesscesucessuccssecesseeeses 12 5 101661601 Battery Trojan T105 Wet includes item ou eeseeesssesccsseccssccsseecsssecsuscessecessecessecesuecesacesees 8 6 101831401 Battery Ca p 6 Volt reete rele Reb eee eat 1 7 101661602 Battery 6v Trojan T105 Dry also known as moist includes item 8 8 8 101831401 Battery 6 Volt reete lette a 1 9 102002801 Wire RA Black i ite dte tete etr e teet ri 2 10 102002901 Wire Assy 4 Black i ue 3 11 102766201 Hold Down Outside 4 12 102845203 Rod Battery Hold Down 10 7 12 13 102873401 5 16 18 Heavy Hex 16 14 102980801 Extr Plastic 4 15 102980901 Clamp Hose Nylon 25 1 16 103198201 42 e 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 39 BATTERY 3 BATTERY 2 BATTERY 1 AS EE N 5 V f b BATTERY 4 SN 9 7 8
98. sessssesssssecsseecseeessscccssecssscessccessccsstecsuccesseessseeesseesass 1 6 1010829 Pia Clevis 5 163 3 4 i i ere eR RA REA RATE A 4 7 1011779 po 4 8 N A Brake 2 9 102292801 Pin Bow Tie Locking 072 4 10 101953106 Rod Equalizer 9 75 ie 1 11 102323101 Pin Bow Tie ocking tette ED ati tton teat 1 12 102323201 Pin 8 1 5 16 uie teet ERES OESS 1 13 1242 MITTERET AES In eR T R 1 14 7473 Locknut 5 16 18 Nylon Insert eese 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 9 Page 4 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000305 001 FRONT BRAKE CABLE CLIPS AND HARDWARE GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101935301 Clamp Brake Cable reet pend 2 2 102025401 Tie Wrap Heavy DULY 1 3 320 Screw 3 8 16 X 1 00 Hex Head scsssssssssssssssscssssssecssssssssscsscssssssssessssceucssssssccasssecssceaceasensenseess 1 4 8754 Locknut 3 8 16 ttr a Dee iae ELO a 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Pag
99. 0 Headlight Bezel Left 1 4 1017 Nut 10 24 Stainless Steel Hex Machine 2 5 1017062 Tura RSITe REIDE ENCORE 1 6 1017064 MOUNTING Bracket tiende ode e XR A Ug eeepc 2 7 1017065 Retainer Headlight 1 8 101987901 Connector Harness Assembly Headlight 1 9 101988101 Bulb Bleadlighit ete tete eerte ee e deed 1 10 101988201 TOMS Headlight teet 1 11 101988002 Headlight Assy Passenger Side Single Beam includes items 12 through 20 1 12 1013461 Screw 10 16 Hex Head Hi LO 2 13 1016879 Headlight Bezel Right terret ceti 1 14 1017 Nut 10 24 Stainless Steel Hex Machine esee tentent tenente tente tensa tonta tintas 2 15 1017062 Signal Lens E 1 16 1017064 Mounting Bracket tette 2 17 1017065 Retainer 1 18 101987901 Connector Harness Assembly Headlight 1 19 101988101 BUID Headlight eee EE 1 20 101988201 Lens Headlight tet ete Re I IHRER UE e CO 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 7 13 Villager 8 IQ Plus Vehicle 16 LT GREEN W49 L l 18 WHT W31 SONI
100. 0 engine 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 7 9 DA A or SENS X QA 2 a 2 M ou Wn 8 Gasoline and Electric Vehicles Illustrat 2009 2011 Villager 6 a 526 50 ENGINE CRANKCASE AND CRANKSHAFT OIL SENSOR ITEM PART NO DESCRIPTION QTY 1234 1 1016453 2 2 1016454 Bolt Flange Head M5 x 0 8 x 8 2 3 1016472 Plate Oili BIE eii P 1 4 1016494 Sensor t 1 5 1016496 3 6 1016506 1 7 1016510 1 8 1016521 1 9 1016535 1 10 1016538 2 11 1016544 1 12 1016564 2 13 1016584 Bolt Two Ended 8 x 1 25 x 69 mm wicccsccssssssssessscssessessesssessessscssessessscesecsscsseesecescescsassanessesaeeasceseeseess 2 14 1017472 e Eb e E e 1 15 1017487 Bearirig RR ee I PR RIP IN e e REEF A 1 16 1017504 ke 1 17 1017508 1 18 1017513 2 19 1017514 6 20 101751801 1 21 101751802 1 22 101751803 1 23 103615901 Gasket COVE e E 1 24 103616401 Camshaft Comp ates RESET RE 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 7 11 7 12 2009 2011 Villag
101. 016436 1015752 6 15 6 17 9 15 13 21 1016437 1015760 5 25 1016438 1015814 10 3 1016440 101584502 9 13 1016441 1015878 6 15 6 17 12 9 1016444 1015902 1 11 1 27 1016445 1015914 16 3 16 5 16 7 1016449 1015917 16 3 16 7 1016450 1015921 9 7 1016451 1015932 6 25 1016452 1015969 7 5 8 3 1016453 1016004 9 7 1016454 1016011 11 3 1016455 1016074 6 25 1016456 101611003 17 9 1016457 101615504 5 5 1016458 1016156 5 5 1016467 1016183 5 3 1016470 1016201 11 3 1016472 1016269 5 3 1016473 1016289 11 3 1016474 1016319 4 9 1016479 1016320 4 9 1016480 2009 2011 Villager and 8 Gasoline and Electric Vehicles Illustrated Parts List INDEX 12 5 12 5 5 9 5 13 5 9 5 13 5 9 5 13 5 9 5 13 5 9 5 13 6 11 13 13 13 15 13 29 5 13 5 11 5 15 5 9 5 13 5 11 5 15 5 11 5 15 5 11 5 15 17 5 17 11 17 9 17 3 17 9 17 9 17 9 17 3 17 3 17 7 6 15 6 17 9 9 9 21 9 9 9 21 9 9 9 21 9 9 9 21 9 9 7 3 8 7 7 3 8 7 12 3 7 9 8 9 9 9 9 11 9 23 7 9 8 9 9 11 9 23 9 11 9 23 9 11 9 23 8 5 7 9 8 9 7 9 8 9 7 9 7 9 8 9 7 11 7 11 8 11 7 7 8 5 7 5 8 3 8 5 7 3 8 7 7 9 8 9 7 3 8 7 7 13 8 13 7 11 8 11 7 3 8 7 7 9 8 9 7 9 8 9 9 11 101648102 9 11 9 23 101648203 7 3 8 7 1016483 7 9 8 9 1016486 9 9 1016489 7 9 8 9 101649002 9 11 9 23 1016494 7 11 8 11 1016496 7 11 8 11 1016497 8 5 1016499 9 9 1016501 9 9 1016502 7 3 8 7 1016506 7 11 8 11 1016507 7 5 8 3 1016510 7 11 8 11 1016513 12 3
102. 01828901 Cord DC 113 Inch 287 CM iet teorici 1 9 101828902 Cord DC 154 Inch 391 cm theo i 1 10 101828903 Cord DC 250 Inch 635 cm e 1 11 101838401 Circ it Breaker 2 12 101838601 Four Position SWItCli eese ehe odes 1 13 101914401 Assembly Voltage 1 14 101973501 Receptacle AG merat tete sede e dg ERR ee ANLE 1 15 101976601 Ammeter with Mounting Bracket 1 16 102275401 Relay 48 VDC isto de ae eu dee ede 1 17 N A rettet Ue Eee do eee eae 1 18 Limiter Current 1 19 NUR Wire Assembly Battery Charger sessssscsssssssseccssccsssscssscssseccssecesuscessccessecsssecenseesssccesnccesscesseeesaeees 1 20 Transformer Battery Charger ssscssssccssscsssecssecsseccssccssseesssccsssccsssccesseessseessecsuscesusecsacceseecesecsssees 1 21 102940801 Aero MD O 1 22 N A Case Battery Charger oer e RIA EIN ASIN E RR RES 1 23 7577 Screw 10 X 0 50 Phillips Pan Head 10 24 102939501
103. 02817201 102838101 102842401 102845101 102845203 102845204 102845501 102847801 102847802 102847803 102848701 102859501 102865101 102871801 102873401 102886301 102886401 102886501 102886601 102891101 102892901 102892902 102893001 102912801 102915701 102917101 102938301 102938601 102938701 102938801 102938901 102939001 102939101 102939102 102939501 102940801 102945401 102945402 102945404 102945406 102945408 102945409 102945410 102945411 102945412 102945501 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List INDEX 13 33 13 37 13 39 13 41 5 11 5 15 13 25 13 27 15 3 13 29 13 25 13 27 13 25 13 27 13 25 13 27 14 3 13 25 13 27 13 25 13 27 13 31 16 3 3 17 3 5 3 11 13 31 13 33 13 39 13 37 13 41 13 5 13 11 16 3 16 3 16 3 13 23 13 25 13 27 9 5 5 21 5 23 13 33 13 37 13 39 13 41 15 3 15 3 15 3 15 3 5 23 16 5 16 5 16 7 13 25 13 27 13 31 5 23 13 5 13 11 14 3 14 3 14 3 14 3 14 3 14 3 14 3 16 5 16 5 16 7 1 15 1 15 1 15 1 15 1 15 1 15 1 15 1 15 1 15 1 19 102945502 102945504 102945506 102945508 102945509 102945510 102945511 102945512 102951701 102967601 102969401 102969801 102969901 102977001 102977002 102980801 102980901 103010101 103173301 103174401 103177401 103180101 103192701 103197301 103197401 103198201 103198401 103199001 103199101 103205401 103205501 103210201 1
104. 03210301 103218601 103222001 103222101 103234302 103254401 103295101 103295203 103295204 103345701 103348201 103348202 103348501 103348601 103350901 103351001 103351101 103354401 103354701 103369501 103372101 103372302 103386202 103390801 1 19 1 19 1 19 1 19 1 19 1 19 1 19 1 19 14 3 3 5 3 11 12 9 12 9 12 9 6 19 13 17 13 33 13 37 13 39 13 41 13 33 13 37 13 39 13 41 9 5 12 9 9 3 12 9 6 19 13 17 12 9 6 5 6 15 6 9 6 17 13 33 13 37 13 39 13 41 6 29 6 19 6 19 3 3 3 9 6 19 3 7 3 13 6 29 3 7 3 13 6 19 3 5 3 11 13 17 13 17 13 5 13 11 3 15 6 9 12 11 12 13 12 11 12 13 11 3 6 19 13 17 6 19 6 19 5 21 5 9 5 13 5 23 13 17 5 9 5 13 12 9 9 7 9 7 7 5 6 19 Page i 7 103397901 13 13 13 15 13 25 13 27 103414901 13 13 13 15 13 25 13 27 103477901 5 17 103502701 5 11 103502801 5 15 103507101 9 23 103507201 9 23 103507301 9 23 103601501 5 19 103601601 5 3 103615601 7 9 103615701 7 9 103615801 7 13 103615901 7 11 103616201 7 13 103616301 7 9 103616401 7 11 103616501 7 7 103616601 7 7 103616701 7 7 103616801 7 7 103616901 9 21 103618101 6 21 13 19 103628801 5 11 103628901 5 15 103651901 9 7 103653401 5 19 103653501 5 9 5 13 103717302 5 17 103717402 5 17 103776901 9 7 103781101 9 5 103781201 9 5 96704416 7 15 8 15 16 3 16 5 16 7 receptacle 16 5 accelerator bracket and bear
105. 03295101 Brkt Spt Cable End crie bad 1 6 103295204 Cable Trans Ball End 3225mm 1 7 1241 Washer 5 16 Type A Flat 3 8 304 Screw 1 4 20 X 1 0 Hex Head eese eee eeetn tenens tonta tato tts tton 2 9 7173 Screw 5 16 18 X 0 75 Hex Head ee eee eeeeee teen tenttnttn totis tton tosta testis 3 10 7893 Nut 10232 Flex 1 11 8233 Locknut 1 4 20 Nylon Insert esses 2 12 8639 Tie TT serere rettet 3 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 12 13 ELECTRICAL SYSTEM ELECTRIC VEHICLES 16 1 49 18 WHT W31 16 YEL W27 16 28 ARNING LIGHT 18 BRN WHT W36 Tig 08600121 75 5 6 9 5 12 RED W48 REVERSE 18 0RG W26 18 BLU WHT STP W21 18_ORG WI2 FORWARD 18 BLUCWI7 8 8 NO 18 GRN Y 04 18 wo 18 BLK 18 PINK CWIS 18 GRN WHT W24 REAR 18 WII BUZZER 18 YEL W29 REVERSE 10 ORG W56 10 8 Ww 4 GRN WO2 4 WHT WOI 18 RED WO9 18 LHT GRN WOB mm 18 LK 18 BLK WHT WOT 7 18 YEL BLK STP W38 CS 10 8LK W58 SONIC WELD COR SPEED SWITCH AS THROTTLE DEVICE
106. 09 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List WIRING IQ PLUS ELECTRIC VILLAGER 6 ITEM PART NO DESCRIPTION QTY 1234 1 101889801 Shaft Governor Gear iecit 1 2 102845501 Harness Power Stretch IQ Plus includes items through 9 sees 1 3 N A ASIN 34 Grm WIE 80 1 4 N A Asm 34 Wht Wire 88 5 tet edente 1 5 N A ASIN 10 Org Wire 89 5 1 6 Asmi BIU Wire 95 5 streets ese eee ee eee e Rea eee 1 7 N A 4 REC Wire 67 5 00 4 2 00 a 1 8 BIC Wire 5 7 55 sn eet reete ee o eee edet tne 1 9 8639 Tie Wtap T Nylons etie ree ene etcetera 6 10 102938301 Chrgr Harness Iq Plus Shelf eese ttes 1 11 103222001 Asm Wire Harness Stretch Electric 1 Note Item 1 and 10 not shown 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 5 000073 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 6 HEADLIGHTS ITEM PART NO DESCRIPTION QTY 1234 1 101988001 Headlight Assembly Driver Side Single Beam includes items 2 through 10 1 2 1013461 Screw 10 16 Hex Head Hi LO 2 3 101688
107. 1 25 1 25 1 25 6 11 6 31 13 13 13 15 13 35 17 5 6 21 13 19 12 7 4 3 4 7 4 3 4 7 4 3 4 7 4 3 4 7 6 19 13 17 5 17 1 3 4 5 5 21 5 23 4 5 6 21 13 19 101146302 4 3 4 7 1011464 1011465 1011466 1011467 1011478 1011480 1011494 1011497 1011498 1011557 1011558 1011571 1011578 1011582 1011610 1011652 1011694 1011697 1011700 1011734 1011767 1011779 4 3 4 7 4 3 4 7 4 3 4 7 4 3 4 7 17 7 17 11 4 3 4 7 6 31 6 31 6 21 6 31 13 19 6 31 6 31 1 25 5 3 13 33 13 37 13 39 13 41 6 31 6 31 1 9 1 21 1 23 4 19 4 21 5 3 7 15 8 15 9 13 4 19 4 21 4 23 4 25 17 3 4 9 4 15 4 17 1 1 INDEX 1011825 6 11 13 13 13 15 1013032 1 31 1014072 11 7 1011843 6 31 1013035 5 7 5 19 1014076 11 7 101187702 4 5 1013042 5 7 5 9 5 13 5 19 1014078 11 7 1011887 5 17 1013044 5 7 5 19 1014080 11 7 1011889 5 17 1013051 5 7 5 19 1014115 17 9 1011895 5 7 1013052 5 7 5 19 1014116 9 5 1011930 5 7 1013061 12 3 12 9 13 23 13 31 1014119 6 15 6 17 1011931 4 19 4 21 1013207 5 21 1014125 5 3 1011988 1 39 9 5 1013216 1 31 1014126 5 3 1012098 16 3 16 5 16 7 1013218 1 31 1014145 6 15 6 17 1012101 16 3 16 5 16 7 1013312 1 9 1014153 4 3 4 7 1012126 13 31 1013343 1 5 1014161 17 9 1012151 17 7 1013344 1 5 1014162 17 9 1012180 5 21 1013357 1 37 6 11 13 13 13 15 13 29 1014193 12 7 1012181 5 23 1013461 6 13 9 7 13 7 1014198 3 15 1012182 5 23 1013462 9 7 1014201 14
108. 1 4 28 ne 2 3 1011734 Joint Ball 2 4 Accelerator Rod Elec Stretch an ii 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 23 4 24 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000362 001 ACCELERATOR ROD GASOLINE VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 101674704 Accelerator Rod Assembly RV XL includes items 2 through 4 sees 1 2 1011084 Nut 1 4 28 Hex Jamie taris tpe etae coa toe hears 2 3 1011734 um gee 2 4 N A Accelerator Rod RV XL Eae od TRUE eee aeg eene aec riva neu od eel 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 25 STEERING FRONT AND REAR SUSPENSION 000247 001 nd Electric Vehicles Illustrated Parts List 2009 2011 Villager 6 and 8 Gasoline a Page 5 2 STEERING COLUMN ITEM PART NO DESCRIPTION QTY 1234 1 1011578 5 1 2 1011697 Washer 5 16 Flat 5 eerte e te ten 1 3 1014288 Screw 5 16 18 X 0 75 Thread Formin
109. 1 Buzzer Reverse 9 48 VDC 1 13 1016857 Wire Assembly Black 18 1 14 8056 Screw 44 40 X 0 75 Round Head Machine 2 15 8057 Nut 44 40 Hex 2 16 8058 Lockwasher 4 Split rette 2 17 1017721 Limiter else DR 1 18 1017853 Screw 6 32 X 0 75 Hex Head Machine 2 19 101914401 Assembly Voltage 1 20 102199001 Relay 12 1 21 183 Washer 410 Type A Flat Jette tte tee 1 22 304 Screw 1 4 20 X 1 0 Hex Head 1 1 4 4 04 40 4 esee tette tentes tentes tto tts tton tos tosta toa 2 23 332 Washer 1 4 Type A Narrow Flat sssssssscssssccssscsssecsssecsssccsssccssseesuseesucsesnsccenscesasecsucessscesascessccenseeeseeees 2 24 4029 Horn includes items 25 through 29 cessecssescssesccsscccssecsssecsseccssccessccessecesseccssccessccesseeessccesueeesaeesase 1 25 1011825 Horn Bracket 1 26 1014530 Horn 12 VDC 1 27 101955101 Nut MO Flex 1 28 7820 Washer 5 16 Internal Tooth 1 29 5 16 creep 1 30 7591 Washet 3t6 Eats sae oe DR RIS eee ee 2 31 7893 NUG HIO
110. 1 Horn Button and Wire Assembly eese 1 7 102517601 Subasm Horn Button Harness 1 8 102529201 Wire Cover Steering Column 1 9 103618101 Harness Jumper FON steer tene eee reset een ebat pete deseen 1 10 1241 Washer 5 16 Type AFlat Ae REI RA lacie 1 11 7173 Screw 5 16 18 X 0 75 Hex Head Cap 1 12 7473 Locknut 5 16 18 Nylon Insert 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 19 000243 002 Page 13 20 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List MOTOR CONTROLLER OUTPUT REGULATOR MCOR ITEM PART NO DESCRIPTION QTY 1234 1 1015752 Screw 112 16 X 0 625 HILO ce ettet tete deo D eie oe onde 2 2 101920101 Kit 3 Pin Wedge Locke ttt 1 3 101936801 Kit 2 EE E EEE ETEEN 1 4 102101001 Bar Driv TT 1 5 102101101 MGOR EE E E EA E A E AE ATD EE 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 21 000369 002 Page 13 22 2009 2011 Villager 6 and 8 Gasoline and Electr
111. 1 Washer Tab sc ttt ente teta eta hr 1 19 N A BOX Steering Gear ponsin 1 20 N A Bearing Eower PIDIOF sac tette te 1 21 N A Pinion Steering t 1 22 Screw Rack Guide ont tte ee ee RR i a t i ee t e de EE 1 23 N A Rack Steering o ee ROI ee RE RR e eet RIRs een 1 24 8990 Tie Wrap 8 M 2 25 103653401 Link Drag Male Thd Et ciet 1 26 1624 Screw 3 8 16 X 1 50 Hex Head Cap 3 27 334 3 8 3 28 7555 Nut 1 2 20 Hex Left Hand Thread 1 29 8754 Locknu t 3 8 16 oat Le RUE 3 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 19 PASSENGER S SIDE NOT SHOWN DRIVER S SIDE sHoww 11 Page 5 20 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000308 002 REAR SUSPENSION GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1010145 3 8 24 4 2 1011415 Kit Shock Absorber Cushion includes items 3 and 4 4 3 1010142 Cushion Shock Absotrber REESE RE 2 4 1010144 Retainer Shock Absorb
112. 1013044 5 1 6 1013051 Sirene 1 7 1013052 Seal Steering Pinion Dust 1 8 101879401 BICIS ALI 1 9 101879501 Stop Washer ete ertt 1 10 101879601 5 1 1 101879701 Support Yoke esnia 1 12 101879801 Rack Guide Pressure Spring 1 13 101879901 Ring St p CTYPE e Dm 1 14 101880001 Bellows Short aenean 1 15 101880101 Dust Seal Retaining 1 16 101880201 1 17 101880301 Washer 1 18 5 1 19 Bearing Lower 1 20 Pinion Steering innn RE E 1 21 N A Screw Rack teste te 1 22 N A Rack SteerinQr ue eter e a teet retine UR ERR 1 23 8990 Tie 8 i 2 24 1035 esset orit Pe t t e E RED e C Ma WIESEN 1 25 1624 Screw 3 8 16 X 1 50 Hex Head Cap ccceccsessssesssessssscsesssssssesssscssssssscssssssscesecssccsscssscsscsssessscsseseseeesees 3 26 334 Washer 3 8 Type A Flat teer eite tee dete eti
113. 1017289 Rear Floormat Limo e 1 5 101788201 Body Beige Center i Ree ertet 1 6 101788202 Body White Center iani i Ta 1 7 101788204 Body Gray Center inseamna a a a 1 8 101788206 1 9 101788208 Body Pacific Blue Centern oenina aaeei iiet hiin N eoii KiE 1 10 101788209 Body Dark Green Center 1 11 101788210 Body Black Centeit e ERI EE canta 1 12 101788211 Body Classic Blue Center 1 13 101788212 Body Burgundy Center 1 14 101791901 Bumper Guard Vinyl Tribus tret ettet 2 15 102310701 Screw 48 18 x 0 375 Hex Head Washer 8 16 332 Washer 1 4 Type A Narrow Flat 10 17 8233 Locknut 1 4 20 Nylon INSOLE ert 10 18 8251 Screw 1 4 20 X 1 0 Truss Head Machine 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 17 Page 1 18 VILLAGER 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000390 002 SECOND CENTER BODY AND FLOORMAT VILLAGER 8 IQ PLUS VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1010434
114. 101773302 Shim Crankshaft 1 25mm 1 21 101773303 Shim Crankshaft 1 32mm 1 22 101773304 Shim Crankshaft 1 39mm 1 23 101773305 Shim Crankshaft 1 46mm 1 24 101773306 Shim Crankshaft 1 53mm 1 25 101773307 Shim Crankshaft 1 60mm 1 26 101773308 Shim Crankshaft 1 67mm 1 27 101773309 Shim Crankshaft 1 74mm 1 28 101773310 Shim Crankshaft 1 11mm 1 29 101773311 Shim Crankshaft 1 81mm 1 30 101916001 Crankcase Complete FE350 CW 1 31 102430901 Crankshaft 50 Left Hand 22 Tooth includes items 32 through 35 1 32 1016562 1 33 1017471 2 34 N A Gear Helical 1 35 N A GOAN SPUF eS 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 8 13 4 000200 003 2 Ne 2 d 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 8 14 FE350 ENGINE MOUNTING ITEM PART NO DESCRIPTION QTY 1234 1 1010577 Bolt Hex Head 5 16 18 X 1 50 4 2 1011697 Washer 5 T6 Flat eter Ue aceite usen 2 3 1012571 Washer 5 16 Extra Thick Flatster Re Ene HERE 4 4 1013924 Nut 5 16 24 Hex Head 10 5 101827101 Plate Engine Mounting 1 6 101832601 Stiffener PTO SIQG i t aee onde
115. 13 1016879 Headlight Bezel Right terret ceti 1 14 1017 Nut 10 24 Stainless Steel Hex Machine esee tentent tenente tente tensa tonta tintas 2 15 1017062 Signal Lens E 1 16 1017064 Mounting Bracket tette 2 17 1017065 Retainer 1 18 101987901 Connector Harness Assembly Headlight 1 19 101988101 BUID Headlight eee EE 1 20 101988201 Lens Headlight tet ete Re I IHRER UE e CO 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 13 Y OF D LS Ao jJ DU 2 L Q 2 IX ofS 0 0 Qu b 9 000328 003 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 14 ELECTRICAL COMPONENT BOX VILLAGER 6 ITEM PART NO DESCRIPTION QTY 1234 1 1015752 Screw 1112 T6 X 0 625 escis ostii 1 2 1016423 5 20 3 3 N A Asm Electrical Component Box includes items 4 through 38 ses 1 4 1010954 Stud 1 4 28 X 0 560 Ball 1 5 1012295 F se 10 Amp scatet eite etie ente 1 6 1012431 Washer
116. 15 5 23 13 21 13 21 11 7 3 15 4 15 4 17 4 15 4 17 17 7 14 3 14 3 13 17 6 11 14 3 13 29 13 25 13 27 17 7 17 7 11 7 17 7 14 3 17 7 17 3 17 7 8 11 16 3 16 5 16 7 5 3 5 9 5 13 5 19 4 9 4 15 4 17 102304801 102310701 102323101 102323201 102330901 102336001 102336101 102355301 102356601 102356801 102357001 102376001 102406701 102430901 102440901 102453001 102453101 102508701 102515401 102517601 102518001 102518301 102522001 102526201 102529201 102540301 102555501 102562401 102564002 102570401 102572401 102601501 102603501 102605201 102606101 102607501 102616701 102668801 102669901 102674001 102674101 102674201 102674401 102674601 102675001 102675101 102675201 102675301 102675401 102684501 102684602 102686101 102704901 102753401 102764401 102764402 7 9 8 9 1 17 1 19 1 33 4 5 4 9 4 15 4 17 4 5 4 9 4 15 4 17 17 9 9 13 9 13 6 27 15 3 15 3 15 3 12 9 12 11 12 13 9 7 8 13 13 25 13 27 12 5 12 5 13 17 12 3 6 21 13 19 3 5 3 11 13 17 3 5 3 11 9 7 12 3 12 9 6 21 13 19 7 15 8 15 17 3 17 3 5 11 5 15 17 11 13 17 17 5 17 5 17 5 17 5 17 5 12 9 17 9 17 7 17 5 17 5 17 5 17 9 17 9 17 5 17 5 17 5 17 5 17 5 5 11 5 15 12 9 17 3 14 3 8 9 13 37 13 41 13 37 13 41 102766201 102766301 102769701 102771701 102772402 102774501 102774601 102774701 102775101 102817101 1
117. 17 5 cluster brake clutch removaltool 17 3 clutch repair kit 11 7 clutch tool kit 17 5 Page i 9 clutch weight 11 3 clutch driven 11 7 coil field 6 23 coil ignition 8 5 collet 7 9 8 9 column steering 5 3 communication display module 17 5 component box electrical 6 15 6 17 component mounting plate 13 25 13 27 component mounting plate cover 13 29 compression gauge 17 5 compression mount 5 25 compressor piston ring 17 9 compressor valve spring 17 11 computer onboard 13 25 13 27 connecting bar 1 39 connecting rod 7 13 8 13 connector a 6 23 continuity tester 17 5 control board 16 7 controller speed 13 25 13 27 cord connector 7 11 8 11 cord AC 16 3 16 5 16 7 cord DC 16 3 16 5 16 7 counterbalance guide shaft 7 13 8 13 counterbalance weight 7 13 8 13 cover brush inspection port 6 23 brush port 6 23 crankcase 7 11 8 11 dust 4 3 4 7 5 17 electrical box 6 15 6 17 oil pump 7 3 8 7 rocker switch hole 6 19 13 17 screw head 6 19 13 17 steering column 5 3 cover steering column 6 21 13 19 cowl 1 3 crankcase 8 13 crankcase cover 7 11 8 11 crankcase venttube 9 11 9 23 crankshaft 7 13 8 13 crankshaft rod 7 13 8 13 crankshaft shim 7 13 8 13 C type stop ring 5 7 5 19 cup holder 1 7 cup spring 4 19 4 21 current limiter 16 5 cushion shock absorber 5 21 5 23 cutter valve seat 17 5 17 11 D damper RPM limiter 8 5 dash 6 19 13 17 dash component 1 5 dash panel 6 19 13 17
118. 1862001 Screw 1 4 20 X 1 500 Flange eret eet Re e eee 1 15 102026001 Kit Accelerator Pivot Rod Assembly includes items 16 through 18 1 16 1011700 Spacer Assembly includes item 17 o esssssssssseccsssscsssccsssecsscccssscessccessscesscesseeesueecsuscessscesaceesaeeesaeees 1 17 101919801 Spacer Accelerator 1 18 N A Pivot ROG Weldmient tete e haa Rass 1 19 1241 Washer 5 16 Type A Flat eee irte nent teeeerntetstndeennetnstennd 1 20 1624 Screw 3 8 16 X 1 50 Hex Head Cap cscccsscsssssccsssssssssssesscsscssscsscssscsscsucssscsscsussascescsassseesscsasesseseceness 1 21 334 Washer 3 8 Type A Flatster eret ede erect 2 22 7473 Locknut 5 16 18 Nylon 1 1 23 8233 Locknut 1 4 20 Nylon Insert 4 24 8717 Locknut 1 4 28 Nylon Insert iina 1 25 8754 Lockn t 3 8 16 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 21 Page 4 22 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000362 001 ACCELERATOR ROD GASOLINE VILLAGER 6 ITEM PART NO DESCRIPTION QTY 1234 1 101674702 Rod Accelerator includes items 2 through 4 e 1 2 1011084 Nut
119. 187702 Kit Hill Brake Latch includes items 14 through 20 1 14 1010805 Sleeve Hill Brake ROC 1 15 1010877 AIRES Rm 1 16 1010932 Ball Joint 1 4 28 eon este tette e ten ade ea a a e d edet dde 1 17 N A Rod Hill Brakes ecce Eo 1 18 1017029 Pin Cotter 7 64 x 1 2 Stainless Steel 1 19 N A Pawl Hill Brake 1 20 101918501 Ratchet Assembly ee 1 21 1013869 Pad Brake Pedal ettet eee 1 22 N A Brake 1 23 1028 Nut 1 4 20 1 24 7716 Screw 10 16 AB Sheet Metal 2 14 4 0111 00 00 3 25 102323101 Pin Bow Tie Locking a RR Rte Er 2 26 102323201 Pin 3 8 1 5 16 tiri ere tte e en t e E e e pe 2 27 1241 Washer 5 16 Iype A Flat tier E aa aden Eee dicetis 4 28 7473 Locknut 5 16 18 Nylon Insert 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 5 000298 001 2009 2011 Villager 6 and 8 Gasoline
120. 198 Nameplate Kit gold etui 1 2 102158701 Decal Villager eee attt tates deat te eee 2 3 103234302 Decal Badge IR Gold eter eeu Tee 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 3 15 ic Vehicles Illustrated Parts List d Electr 2011 Villager 6 and 8 Gas IQ PLUS LOGO DECAL IQ PLUS VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102842401 Decal IQ PIS 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 3 17 BRAKES PEDALS AND CABLES 2 000293 002 4 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List REAR BRAKE ASSEMBLY MANUALLY ADJUST ED VEHICLES WITH 4 WHEEL BRAKES ITEM PART NO DESCRIPTION QTY 1234 1 101146302 Kit Non Asbestos Brake Shoe includes item 2 1 2 101880701 Shoe Brake Manual Adj Available in Kit Non Asbestos Brake 4 3 1011464 Package Brake Spring includes item 4 1 4 1011314 Spring dete
121. 2 6 1016851 Buzzer Reverse 9 48 VDC 1 7 1016857 Wire Assembly Black 418 1 8 8056 Screw 44 40 X 0 75 Round Head Machine 2 9 8057 Nut 44 40 Hex Machine 2 10 8058 Lockwasher 4 Split m EARE ria 2 Note Note Items 2 through 5 and 7 are included in the kit but are not used in this application 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 35 BATTERY 3 BATTERY 2 BATTERY 1 AS EE N 5 V f b BATTERY 4 SN 9 7 8 NN e C2 Ay BATTERY 7 DETAIL A 000408 002 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 36 BATTERIES VILLAGER 6 IQ PLUS WITH T 145 BATTERIES ITEM PART NO DESCRIPTION QTY 1234 1 N A Installation Battery T 145 Villager 6 and 8 includes items 2 through 16 1 2 101090801 HoldEDown Battery 2 e ettari eed ient ld deed deett 2 3 1011578 Washer 516 Type B Flat 12 4 1015072 Locknut 5 16 18 Nylon Insert cesssssesssscccsscccsscccssecsssecessccessccsscccssecsseecsuscessscessee
122. 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List DECALS VILLAGER 6 DESCRIPTION QTY 1234 1 101705701 Decal ree eere e 1 2 103205401 Decal Warning Rollover eee 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 3 3 OPERATING INSTRUCTIONS A DANGER POISON FLUSH EYES IMMEDIATELY SULFURIC Read owner s manual and dash mounted safety warnings prior to driving v ACID WITH WATER Study and understand controls CAN CAUSE TO OPERATE GET gt Turn wheels to desired direction and ensure path Is clear HELD EXPLOSIVE BLINDNESS OR MEDICAL Turn key to ON position 1 While stopped place Forward Reverse switch in desired position sunowess on muuRY 1 SEVERE BURNS HELP FAST F Forward N Neutral R Reverse Buzzer will sound Patra wl siete ana slart moving KEEP OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP VENT CAPS TIGHT AND LEVEL Slowly presa accelerator pedal to increase apeed 1 Toatop release accelerator pedal and press brake pedal BEFORE LEAVING Press park brake pedal untl and holds vehicle 1 Place Forward Reverse switch In NEUTRAL position Turn key OFF and remove key when not in use MOTOR BRAKING Electric motor braking provides speed regulation functions 2 For parke
123. 29 1 11 1 27 1 29 1 11 1 27 1 29 1 11 1 27 1 29 1 11 1 27 1 29 1 11 1 27 1 29 1 11 1 27 1 29 11 3 1 7 5 25 5 25 1 39 1 39 6 11 6 19 6 31 13 13 13 15 13 17 6 11 6 19 6 31 13 13 13 15 13 17 6 11 6 31 13 13 13 15 13 35 6 11 6 31 13 13 13 15 13 35 1 3 6 13 13 7 6 13 13 7 6 25 11 3 7 9 8 9 10 3 1 25 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 3 7 3 13 1 3 101693902 101693906 101693908 101693909 101693910 101693911 101693912 101693913 101693914 1016952 1016967 1016997 1017006 1017029 1017035 101705701 1017062 1017064 1017065 1017080 1017082 101708301 1017141 1017188 1017203 1017211 1017226 1017231 1017239 1017243 1017259 1017266 1017273 101728201 101728202 101728203 101728204 101728210 101728211 101728213 101728214 101728701 101728702 101728704 101728706 101728708 101728709 101728710 101728711 101728712 1017289 1017310 1017313 1017314 1017315 101731601 INDEX 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 7 1 3 13 29 6 15 6 17 6 15 6 17 4 5 6 31 3 3 3 9 6 13 13 7 6 13 13 7 6 13 13 7 1 3 12 3 1 7 1 33 11 5 9 5 4 9 5 3 12 3 6 15 6 17 6 15 6 17 1 11 5 9 5 13 5 5 1 9 1 21 1 9 1 21 1 9 1 23 1 9 1 23 1 33 1 33 1 33 1 33 1 33 1 33 1 33 1 33 1 33 1 13 1 15 1 17 1 19 1 11 1 27 5 3 5 3 5 3 1 13 101731602 1 13 101731604 1 13 101731606 1 13 101731608 1 13 101731609 1 13 101731610
124. 3 1012285 1 11 1 27 9 13 1013494 6 19 13 17 1014207 12 7 1012295 6 15 6 17 1013531 4 15 4 17 1014213 5 3 1012303 5 11 5 15 5 21 5 23 1013582 17 3 1014214 5 3 1012304 5 21 1013589 6 15 6 17 1014217 5 3 1012333 12 11 12 13 1013593 17 7 1014259 17 9 1012412 1 13 1 15 1 17 1 19 1 33 1013609 6 15 6 17 1014264 17 9 1012431 6 11 6 15 6 17 6 31 13 13 13 15 1013677 3 5 1014276 5 11 5 15 13 35 1013687 9 5 1014287 11 3 1012438 9 17 9 19 1013700 9 13 1014288 5 3 6 27 11 3 1012467 5 7 1013734 10 3 13 25 13 27 1014289 6 23 1012505 6 19 13 17 1013746 9 5 9 7 9 11 9 23 1014305 17 3 1012528 10 3 13 25 13 27 1013760 12 3 1014306 1 11 1 33 1012549 17 9 1013768 12 7 1014375 6 27 1012560 17 9 1013769 12 7 1014392 1 33 1012571 7 15 8 15 1013770 12 7 1014453 11 3 1012581 1 13 1 15 1 17 1 19 1 31 1013771 12 7 1014454 11 7 1012597 1 21 1 23 1013772 12 7 1014496 17 5 1012604 5 3 1013773 12 7 1014497 17 5 1012605 5 3 1013774 12 7 1014498 17 5 1012649 9 5 1013787 12 7 1014507 17 5 1012656 1 21 1 23 1013792 12 7 1014508 17 5 1012657 1 21 1 23 1013794 12 7 15 3 1014510 17 5 1012711 12 3 1013869 4 5 1014524 9 5 1012714 12 5 1013870 4 5 1014530 6 11 13 13 13 15 1012740 12 5 1013871 4 19 4 21 1014555 5 21 5 23 1012741 12 5 1013876 4 5 1014771 2 3 1012747 12 5 1013924 4 3 4 7 7 15 8 15 1014807 6 15 6 17 12 9 1012748 12 5 1014007 1 25 4 19 4 21 12 3 1014808 12 9 1012752 12 3 1014049 11 3 1014902 5 23 1012809 17 9 1014050 11 3 101
125. 3 3000 Fax 1 706 863 5808
126. 4 102668801 Puller Special Use for Kubota D722 Diesel Engines sss 1 65 1012549 Retaining Ring Pliers 45 External 1 1 1 66 1012560 Retaining Ring Pliers 90 Internal eese teennttentttsnnttnnnns 1 1 1 67 101823101 Safety First Card 50 per pack cssssssssssccssecsssecsssscssccsssccsssecsusessuscessccesseeesseeesseeesaes 1 1 1 68 1012809 Seal Pull amp tss ee oue AI edi e Lee T d 1 1 1 69 102330901 Spanner Wrench for coil over shock front suspension vehicles only essssescsseccsecccseecsseecsscccssccsssccssceesueecsuscessccessscessecesseeesaes 1 1 70 1014264 Steering Column Bearing Press Tool 1 1 71 1014259 Steering Column Retaining Ring Tool 1 1 72 102061201 Steering Wheel Puller Tool ssssssssssssscssecsssecsssccssscccssecsscsesseessucessccessecessceesseeesaes 1 1 1 73 AM10753 Tachometer includes gasoline engine pick up lead only 1 1 74 AM10771 Tachometer Diesel Probe for use with item 73 1 75 1014162 Transaxle Axle Seal Tool 1 76 1014161 Transaxle Pinion Seal Tool 1 77 1014115 Transmission Tool Kit cceessssessessecsesssssssessecscsscsscscencsessesscescsscsecsesseeneeseesceceneseeseess 1 78 101611003 Tune Up Kit OHV for FE290 FE350 FE400 only includes air filter spark plug oil filter fuel filters not shown sss 1 79 AM11804 Tune Up Kit
127. 44 SGT OW o 1 3 1016561 1 4 1016562 1 5 1016587 LEE 1 6 1016588 Tube 7mm Xx 10MM X ensis icon cte roce voee ee eee eee laete e e UR eR Ra 1 7 1017448 Bolt FAN GO e 3 8 1017455 Plate Flywheel Fari tes ettet itte n 1 9 1017463 ee tae 1 10 1017490 Washer Elat 1 11 101916301 Fan IRR vei Sea tend 1 12 18 22 1 13 103616501 Ignition COU 1 14 103616601 1 15 103616701 Ignition Wire LCA ee eet terere NEAR ie tege eria 1 16 103616801 Ignition Grornlmet 1 17 1232301 Spark Plug BPR2ES 1 2009 2011 Villager 6 8 Gasoline and Electric Vehicles Illustrated Parts List Page 7 7 E hicles Illustrate d Electric Ve 2011 Villager 6 and 8 Gas AS26 FE350 ENGINE CYLINDER HEAD ITEM PART NO DESCRIPTION QTY 1234 1 1016436 Gasket Rocker Case eee 1 2 1016449
128. 4928 9 5 1012811 17 3 1014052 11 3 1014948 6 15 6 17 1012812 17 3 1014055 11 3 101503202 1 5 1012830 6 25 9 13 10 3 1014056 11 3 1015072 13 33 13 37 13 39 13 41 1012836 11 7 1014057 11 3 1015075 1 3 1012896 12 3 1014058 11 3 1015091 1 25 1012991 6 23 1014059 11 3 1015137 9 5 9 7 9 11 9 23 1013001 6 23 1014062 11 3 1015139 9 7 9 17 9 19 1013003 6 23 1014063 11 3 1015143 9 7 1013005 6 23 1014065 6 15 6 17 11 3 101524002 6 25 101301102 6 23 1014070 11 7 1015332 7 5 8 3 1 2 2009 2011 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 1015345 6 15 6 17 1016337 1015372 6 15 6 17 1016338 1015373 6 15 6 17 1016346 1015405 6 15 6 17 1016349 1015426 9 15 1016350 1015453 5 25 1016351 1015457 5 25 1016353 101547601 3 7 3 13 1016356 1015524 17 5 101637605 1015525 1 31 1016384 1015528 6 19 13 17 1016385 1015583 5 11 5 15 5 21 5 23 1016386 1015597 5 7 5 17 1016387 1015613 5 25 1016389 1015614 5 25 101641002 101562711 1 9 1 21 1 25 101641101 101562712 1 9 1 21 1 25 101641201 101562714 1 9 1 23 1 25 101641202 101562715 1 9 1 23 1 25 1016413 101564804 1 25 1016414 101564805 1 25 1016415 101564807 1 25 1016416 101564808 1 25 1016417 1015649 7 5 8 3 1016418 101570506 2 3 1016423 101570507 2 3 101642575 101570509 2 5 101642578 101570514 2 3 101642580 1015707 2 3 101642582 1015720 6 11 6 31 13 13 13 15 13 25 13 27 101642585 13 35 1016429 1015737 6 15 6 17 1016432 1015741 6 15 6 17 1
129. 5 Battery Terminal Protector Spray essent 1 1 1 6 1011767 Battery Thermometer oas 1 1 1 7 1016417 Bearing and Oil Seal Remover Assembly 1 1 1 8 1016416 Bearing Driver Setitis tentation 1 1 1 9 1012811 Bearing Pull amp t i i eerte eiit eere debes eee o eo 1 1 1 10 1012812 Bearing Puller Wedge Attachment 1 1 1 11 1013582 Brake Adjustment Tool used only on vehicles with manually adjusted mechanical brakes esee 1 1 12 102555501 Brake Cable Release Tool eee teeennteeennnttnnnnn tenentes 1 1 1 13 102249901 Brake Pedal Adjustment Tool Kit used for the Carryall Electric Industrial Truck only includes items 14 and 15 sss 1 14 EXE Brake Pedal Adjustment Tool 1 15 m Brake Pedal Tension Tool 1 16 101887101 Calibration Test Module eese tenente tenent 1 17 101808401 Cam Installation Tool 1 18 102562401 Charger Bezel TOO 1 19 102686101 Clutch Removal Tool for 4x4 vehicles eene 1 1 Please refer to the maintenance and service manual for proper tool application Special order item available upon request 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 17 3 N
130. 59 101997211 Paint Touch Up Classic Blue Navy 022222220040 04000004200 1 1 59 101997205 Paint Touch Up Dark Gray 1 1 1 59 101997209 Paint Touch Up Dark Green 1 1 1 59 101997204 Paint Touch Up Gray ni 1 1 1 59 101997203 Paint 1 1 1 59 101997206 Paint Touch Up Royal Blue Pacific 2 1 1 59 101997202 Paint Touch Up White 1 1 1 60 102562301 Paint Precedent Underbody Gray eere tenentes 1 1 61 102587201 Paint Pen Touch Up Precedent Underbody 1 1 Please refer to the maintenance and service manual for proper tool application tem 59 is not for use on body material which is used on Precedent vehicles 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 17 7 17 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION EU ale ur 1234 62 1016414 Piston Ring Compressor Kit FE290 FE350 and FE400 engines 1 63 1016415 Piston Ring Pliers for Kawasaki Engines sssssscsssecseecssecsscccsscccssecesseeseeeesees 1 6
131. 7 Electrical Component BOX lt 1 24 1017 Nut 10 24 Stainless Steel Hex Machine eese tenente tenente tento ttnta tentato tnus 1 25 1017006 1 26 1017239 1 27 1017243 1 28 101856102 1 29 N A Voltage Regulator Key Sta 1 30 103197401 Asm Wire Harness Villager 8 Gas ssssssssscsssecsssecssccsnseccsscessccsssccessecenscessceesuccessecessecsaseessceesssees 1 31 1242 ou Ed dE 2 32 183 Washer 410 Type A Flat 1 33 7893 N t 1032 qe 2 34 8057 4240 Hex Machine nonnai e A a 4 35 8058 Lockwasher 44 Split esee 2 36 8450 Screw 10 24 X 0 50 Hex Head 1 37 8717 Locknut 1 4 28 Nylon Insert 1 38 8990 Tie Nylon ettet dele ti e 3 39 1241 Washer 5 16 Type A Flat 2 40 7473 Locknut 5 16 18 Nylon Insert 2 41 7818 Bolt Carriage 5 16 18 X 1 5 eet e 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 17 Page 6 18 ee om divar tea ord ey citer opara ed owns Nerd 000576 001 2009 2011
132. 801001 101804301 101806901 101808401 101809101 101811301 101811801 101811901 7 3 8 7 7 11 8 11 7 13 8 13 8 11 7 13 8 13 7 11 8 11 7 11 8 11 7 11 8 11 7 11 8 11 7 11 8 11 6 23 11 7 10 3 1 9 1 21 1 23 4 19 4 21 6 31 13 23 6 11 7 13 8 13 7 13 8 13 7 13 8 13 7 13 8 13 7 13 8 13 7 13 8 13 7 13 8 13 7 13 8 13 7 13 8 13 7 13 8 13 7 13 8 13 1 33 1 27 1 29 6 11 13 13 13 15 1 17 1 17 1 17 1 17 1 17 1 17 1 17 1 17 1 17 4 3 1 17 1 19 1 33 4 19 4 21 13 23 13 23 1 27 13 23 6 19 9 15 9 17 9 19 1 35 17 3 17 5 9 17 9 19 9 15 9 15 101812301 101813001 101813202 101817401 101818801 101821501 101823101 101824401 101825101 101825102 101825701 101826201 101826401 101827101 101828501 101828801 101828802 101828901 101828902 101828903 101829001 101830601 101830701 101831101 101831401 101831801 101831901 101832001 101832202 101832302 101832601 101832701 101833101 101833401 101833601 101833701 101833904 101834001 101834502 101834601 101834801 101836201 101837001 101837101 101837301 101838401 101838601 101840901 101841101 101841201 101841202 101841301 101841901 101851101 101856002 101856102 INDEX 9 15 9 15 17 3 4 19 4 21 4 19 9 15 17 9 9 5 9 7 3 5 3 11 13 17 3 7 3 13 6 19 9 17 9 19 13 17 6 19 7 15 8 15 16 3 16 7 16 3 16 3 16 3 16 5 16 3 16 5 16 3 16 5 16 7 6 19 13 17 6 19 13 17 16 3 16 7 13 33 13 37 13 39 13 41 17
133. 875 Grade 8 10 11 101963401 Locknut 5 16 18 Hex Flange 4 12 102065901 Locknut 3 8 16 Flanged Dimple 4 13 102540301 Inner Frame Sn bber Ue RR RETE 1 14 334 Washer 3 8 Type A Flat tee err tete p 4 15 705 Screw Cap hex Hd 3 8 16x1 25 4 16 96704416 Nut Flg M8 X 1 25 Serrated a oett tte del ee e eH 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 7 15 ON FE350 ENGINE WITH ACR KEY START VEHICLES 000201 001 8 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE WITH ACR AUTOMATIC COMPRESSION RELEASE SHROUDS AND BRACKETS ITEM PART NO DESCRIPTION QTY 1234 1 1015332 Wire Assembly 10 Uninsulated 1 2 1015649 1 3 1015969 Screw M6 1 00 X 10mm Pan 4 4 101887601 Locknut M6 1 00 Nylon Insert 1 5 101953801 Engine FE350 cw with includes items 6 through 17 sees 1 6 1016456 Bolt Flange Head x 1 x 12 mm esses teen 14 7 1016507 B le 3 8 1016531 bed P 1 9 1016539 941
134. 892201 101892301 101892401 101892501 101892601 101892701 101892901 101893201 101893801 101893901 101895401 101895501 101896501 101896901 101897001 101897201 101897401 101897601 101898001 101903601 101903701 101905901 101906901 101908101 101908401 101909201 101909301 101909401 101909501 101910401 101910501 101914401 101915201 101916001 101916101 101916201 101916301 101916701 101917601 101918401 101918402 101918501 101919801 101920101 101921501 101922101 101922201 101922501 101923001 Page i 6 12 7 101923201 12 3 101923501 12 7 101923701 12 7 101923901 12 5 101925701 12 5 101926501 12 5 101926802 12 5 101926803 12 5 101926901 12 5 101927101 12 5 101927201 12 5 101927301 12 7 101927501 12 3 101927601 12 5 101927701 12 3 101927901 12 5 101928001 15 3 101928101 15 3 101928301 6 23 101928601 9 7 101928701 15 3 101929401 15 3 101932201 15 3 101933101 15 3 101933701 6 27 101935301 15 3 101936801 15 3 101939901 9 9 101942301 15 3 101946201 13 31 101953103 6 29 13 31 101953104 8 5 101953106 8 5 101953801 8 5 101954301 8 5 101955001 1 27 1 29 101955101 12 7 101955301 6 11 13 13 13 15 16 3 16 5 16 7 101957101 3 7 3 13 101958201 8 13 101958301 7 5 8 3 101960501 8 5 101963401 7 7 8 5 101969701 6 25 11 3 101971301 9 15 101972001 2 5 101972002 2 3 101972003 4 5 101972004 4 19 4 21 101972005 13 21 101972006 9 15 101972007 15 3 101972009 15 3 101972011 6 29 101972012 15 3 101
135. 9 101875001 TT 1 10 101875101 Artmature idet dabei et 1 11 101875201 Field Coil Housing 1 12 101875301 A ius rte 1 13 101875401 S CHOW SOE Pn 1 14 101875501 Field Stator Coil Assembly ertet 1 15 101875601 5 2 16 101875701 1 17 101875802 E T 1 18 101876001 Screw and Mold Assembly 2 19 101876202 Brush Connector Assembly cw 2 20 101876301 Cover Set includes items 21 22 1 21 1012991 Brush Inspection Port Cover 3 22 1017653 Brush Port Cover 1 23 101876402 Rear Br cket Cw 1 24 101876501 Nut and Screw Set includes items 25 through 29 1 25 101896501 Brush Holder Asm Screw 2 26 N A Washer M5 ie oce ond 1 27 N A Washer MTAEOCK 1 28 N A Nut Hex MT4 X2 1 29 N A Screw M5 x 0 8 x 18mm 3 30 101877601 Nut and Washer Set 2 31 101877701 Nut and Washer Set 1 32 101879001 2 33 101939901 1 34 101875102 1 35 1013003 Key Starter Gemeraton 1 36 1014289 Pu
136. 972101 INDEX 15 3 15 3 15 3 15 3 9 15 5 21 9 17 9 19 12 3 12 3 12 3 12 3 12 5 12 5 12 5 12 5 12 5 12 5 12 7 12 3 12 3 15 3 17 7 5 21 6 21 13 19 17 7 9 17 9 19 4 11 4 13 13 21 6 23 14 3 1 11 4 15 4 17 4 9 8 3 1 9 1 21 1 23 1 27 5 9 5 13 6 11 13 13 13 15 9 5 6 21 13 19 16 5 16 5 3 7 3 13 7 15 8 15 12 11 12 13 6 21 13 19 9 15 17 7 17 7 17 7 17 7 17 7 17 7 17 7 17 7 17 7 17 7 15 3 101972201 101972801 101973101 101973301 101973401 101973501 101976601 101980801 101980901 101981001 101984801 101987701 101987901 101988001 101988002 101988101 101988201 101990801 102002801 102002901 102003201 102022601 102022602 102025401 102026001 102031901 102061201 102065901 102066201 102101001 102101101 102155801 102158701 102162601 102166901 102169401 102186301 102186401 102196901 102199001 102235201 102238001 102240501 102241501 102241502 102242101 102243402 102243403 102248803 102249901 102251501 102271601 102275401 102278001 102289201 102292801 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 15 3 9 15 9 9 9 9 9 11 9 23 16 5 16 5 12 5 12 5 12 5 5 3 9 5 6 13 13 7 6 13 13 7 6 13 13 7 6 13 13 7 6 13 13 7 4 15 4 17 13 33 13 37 13 39 13 41 13 33 13 37 13 39 13 41 9 5 5 9 5 13 5 9 5 13 5 19 4 11 4 13 4 19 4 21 12 7 17 9 7 15 8
137. Assembly 1 7 102517601 Subasm Horn Button Harness 1 8 102529201 Wire Cover Steering Column 1 9 103618101 Harness Jumper HOD eerte tenete een 1 10 1241 Washer 5 16 Type AFlat efte et RARUS e REI RATEN NUR XEUE 1 11 7173 Screw 5 16 18 X 0 75 Hex Head Cap 1 12 7473 Locknut 5 16 18 Nylon Insert 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 21 ic Vehicles Illustrated Parts List nd Electr 2011 Villager 6 and 8 Gas STARTER GENERATOR ASSEMBLY MODEL G425419 GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY EB 1234 G 1 101833701 Starter Generator cw includes items 2 through 33 1 2 1013001 Bearing Output Shaft si 1 3 1013003 Key Starter Gerlerator seriei aire tee Ee REESE 1 4 1013005 Bearing Ball Jer ettet 1 5 101301102 Brush Holder Assembly cw includes item 6 1 e 1 6 101878101 Br sh Spring Set 4 7 101869302 Brush and Screw Set cw 1 8 101874901 Front Bracket Jor Ee tue e ER E deed 1
138. Black includes items 3 through 14 20 0 022 4 40 1 3 1011652 Hinge aM 2 4 1012597 Seat BUM BOM sd atas re tein tette ttes deed 1 5 1012656 Seat Gasket Short eese tente ttnte tentato 2 6 1012657 Seat Gasket Long aie ident eed eei n de eee eee AERA 1 7 N A Foam Seat 1 8 101562714 Vinyl Cover Seat Bottom Black 1 9 N A ASSY 1 10 1017384 Screw 812 X 50 Hex Washer Head 5 11 1017695 Seat Support Bracket 2 12 101880901 Rivet 3 16 Stainless Steel Pop 4 13 101881701 Washer 8 Stainless Steel Flat 4 14 101954301 Screw 1 4 20 X 0 75 Hex Head 8 15 101728214 Seat Bottom Assembly Rear Gray includes items 16 through 27 sss 1 16 1011652 Hinge Plate oreet ete eiecerunt ertet deest es 2 17 1012597 HQ 1 18 1012656 Seat Gasket Short 2 19 1012657 Seat Gasket LONG rere telle edite 1 20 N A 5 1 21 101562715 Vinyl Cover Seat Bottom Gray ssescssscsssscssseccseeccsseccssscessccsseccsseecsuccessccesscceseeccssecesnecesscceneesseeess 1 22 N
139. C WELD 18 ORG 6 16 YEL CW27 18 BRN WHT W36 ARNING LIGHT FRONT BUZZER 18_RED W30 6 RED W59 12 RED W48 REVERSE 3 PIN REVERSE connector PROGRAMMER PLU 6 18 BLUCWI 7 Qitbp 18 BRN WI6 lll I 18 5 18 GRN_WHT W24 18 LT BLUCWI T 18 YEL W29 10 ORG W56 10 8LU W55 4 GRNCWO2 A WHTCWOI 18 RED WO9 18 LHT GRN wOB nra 18 BLK WHT W43 18 8LK WHT WO7 18 YEL BLK STP W38 18 BLU WHT STP W21 18 0RG WI2 REAR BUZZER REVERSE SONIC WELD g 8_ORG_WHT W40 SONIC WELD CONTROLLER COR SPEED SWITCH AS THROTTLE DEVICE CONNECTOR 4 BLK W54 12 8LK W39 PIN 19 ORG WHT TO REVERSE BUZZER B 17 BLU WHT SOLENOID COIL B OPIN 20 PURPLE TO MODE SWITCH PIN 15 YELLOW TO MCOR SLIDER PIN 14 PUR WHT TO MCOR B PIN 23 GRN WHT TO RELAY COIL B 13 WHITE 24 13 12 PIN 11 BLUE TO SWITCH 1 TAN TO KEY SWITCH PIN 10 BROWN FNR SWITCH FOR PIN 2 LT BLUE TO OBC PIN 3 ORANGE TO WALK AWAY BREAKER 4 GRAY TOW SWITCH 000581 001 Page 13 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 16 LT GREEN CWA49 18 WHT W31 16 TAN W52 16_YEL W27 16_PINK W28 18 BRN WHT W36 18 RED W30
140. Cord European AC Battery Charger 1 Special order item available upon request 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 16 5 000417 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 16 6 IQ PLUS ONBOARD BATTERY CHARGER MODEL 25660 EXPORT ITEM PART NO DESCRIPTION QTY 1234 1 102893001 Battery Charger Onboard International IQ Plus includes items 2 through 20 1 2 1012098 Cordi dece ete tb 1 3 1012101 S CTI Tula 1 4 1015914 Rectifier with Heatsink Assembly 1 5 1015917 B shing AC 1 6 101828501 inuicem 1 7 101829001 Cord AC 22 Inch 56 CM 1 8 101831101 Wire Assembly Kit ei tette e EE tei 1 9 101838401 Circuit Breaker 2 10 101838601 Four Position Switch RI E 1 11 ment Mounting Bracket Relay ssssscsssecsssssssscsssssssssccssscesssccsusccssscesssecssecsusecsuscesascessecesuceeseecsasecsaseeeees 1 12 101841901 PEE 1 13 101914401 Assembly Voltage 5 5 1 14 102275401 ACIEVAZ AID en 1 15 Pu Transfo
141. LLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold to seat handle while moving Do not start vehicle until all occupants are seated Two 2 persons per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Drive slowly turns and straight up and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill Never stand in front of or behind vehicle CCI 103205401 A WARNING FALLING OFF COULD RESULT IN SEVERE INJURY OR DEATH Remain seated with entire body inside vehicle and hold on to seat handle or handrail at all times Two 2 persons per bench seat maximum One 1 person per bucket seat maximum Do not leave children unattended on vehicle at anytime Never stand in front of or behind vehicle 101705701 000377 002 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List DECALS VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 101705701 Decal ree eere ERR decre e RE 3 2 103205401 Decal Warning Rollover 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 3 9 CAUTION EXPOSURE TO
142. Screw 1 4 X 0 625 i 10 3 1015902 Screw 1 4 20 X 1 25 Truss Head eet Er EARS ERR rn 4 4 101677701 Seat Back Assembly White includes items 5 and 2 5 1016751 Cap Seat Back suite tete herein eiecit eese 1 6 101675512 Vinyl Seat Back Wliite ze ene diete eee ei e eere eek 1 7 101677702 Seat Back Assembly Black includes items 8 and 9 2 8 1016751 M 1 9 101675514 Vinyl Seat Back Black tee ise 1 10 101677703 Seat Back Assembly Beige includes items 11 and 12 2 11 1016751 Cap Seat Back iso TROIS 1 12 101675511 Vinyl Seat Back Beige 1 13 101677705 Seat Back Assembly Gray includes items 14 and 15 2 4 440 0 270 1 0 94740 4 20 00 2 14 1016751 Cap Seat Back oeste dede ie ttc 1 15 101675515 Seat Back nistad Svc 2220000 1 16 1017310 Armrest Mounting Weldment eee 2 17 1017774 B dy Spac r 4 18 101799201 Armrest Weldment Rear 1 19 101910401 Screw 5 16 18 X 1 25 Thrd Frm 4 20 101954301 Screw 1 4 20 X 0 75 Hex Head Cap cccssscsssssssssssssssccscsssssscsesssssssccsscsussasssssesceasssscsecsacessesscenceaeesseess 8 21 1241 Washer 5 16 TypeA Flat isiingie iet tenti re ve
143. Seat Rear Left Hand 1 12 101841301 Armrest Bracket sciet ettet etel ebore bises ber Rena victo 1 13 1218 Screw 5 16 18 X 1 25 Hex Head Cap 4 2 04 7 000 teen 5 14 1241 Washer5 16 1ype A Flat 9 15 332 Washer 1 4 Type A Narrow Flat ssssssssccsssccssscsssecsssecsssccsssccssseesusscsuesesssessascesaeesueecsuscessscessccesseeeseeees 8 16 7410 Screw 5 16 18 X 1 25 Truss Hd 2 17 7473 Locknut 5 16 18 Nylon Insert inis 9 18 8233 Locknut 1 4 20 Nylon Insert 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 39 WHEELS AND TIRES 2 9 FOR FRONT REAR BEIGE RIMS WHITE RIMS AUN PREMIUM TREAD RIM FOR REAR ONLY BEIGE RIMS WHITE RIMS LOO Re TREAD FOR FRONT ONLY BEIGE RIMS WHITE RIMS am 7 STEM 000269 003 Page 2 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List WHEELS AND T IRES ITEM PART NO DESCRIPTION QTY 1234 1 1010984 500 20 Unf Eug NUE aede torret titer pen pesce 16 2 101570506 Tire Wheel Asm Beige Premium Tread 6 ply includes items through 5 4 3 1015707 Med
144. WATER MAY DAMAGE ELECTRONIC COMPONENTS Do not operate vehicle without this cover properly installed Do not direct water stream in the area of the cover without cover securely in place See vehicle maintenance and service manual before servicing CCI 102518301 A WARNING BATTERY EXPLOSION COULD RESULT IN e e TRIPPED SEVERE PERSONAL INJURY NORMA Do not store items in battery compartment Place Run Tow switch in TOW position before Disconnecting or connecting battery cables Towing this vehicle RUN Extended storage Servicing the vehicle CCI 102845101 Page 3 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List OPERATING INSTRUCTIONS Read owner s manual and dash mounted safety warnings prior to driving Study and understand controls TO OPERATE Turn wheels to desired direction and ensure path is clear Turn key to ON position While stopped place Forward Reverse switch in desired position F Forward N Neutral R Reverse Buzzer will sound Park brake will release and vehicle will start moving when accelerator pedal is pressed Slowly press accelerator pedal to increase speed stop release accelerator pedal and press brake pedal BEFORE LEAVING Press park brake pedal until it locks and holds vehicle Place Forward Reverse switch NEUTRAL position key OFF and remove key when not in use MOTOR BRAKING E
145. ada 1 8 1016385 Delta Shock and Gear Support Assembly 1 9 1017266 fidei 1 10 101955001 Brake Cable Guide Bracket attire 1 11 102289201 Nut Hex Locking M12 X 1 25 3 12 103351001 Shock Absorber Front Common 2 13 N A Asm Tie Rod includes items 14 through 18 sessssscssseccsseccsesscsscceseccssseesseeessscesasecsseesseeesseees 1 14 1013042 Nut 12mm ER SERERE 1 15 102022601 End Tie Rod M12 X 1 25 20084 pen ee genna 1 16 102022602 Enid TieRod M12 X 1 25 Eh aetatis iem core ee dad 1 17 103354701 Rod lie Male TNA a tenete te 1 18 103653501 N t J m MT2 1 25 LI RD HR CE ACERBA TERRIER 1 19 2402 Screw 3 8 16 X 2 25 Hx Hd Cap 4 20 8754 Eockn t 3 8 16 veces nerit eb Ee 13 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 9 000313 001 5 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FRONT SUSPENSION LOWER VILLAGER 6 ITEM PART NO DESCRIPTION QTY 1234 1 1010124 Plate Spring eee o ee eR 1 2 1010150 Bearing INTUS
146. ae a 2 10 102684501 Washer M12 Hard Regular 2 11 102766301 Nut 1 2 20 Center LOCK 2 12 103628901 Spring Asm Front 3 Leaf includes items 13 through 15 essere 1 13 1012303 Eris 2 14 1015583 Uretliane 5 eerte ao qu eed te iere ei e 4 15 103502801 Spring Front 3 Leaf eet a OR NH TEE ehe 1 16 2402 Screw 3 8 16 X 2 25 Hx Hd Cap innsinn a tss 4 17 357 3 8 5 trottoir Pre 4 18 706 Nut Hex 3 8 16 iiie tie ton e RETE ER ERN 4 19 8754 LOCKNUt 3 8 16 8 20 8755 Screw 3 8 16 X 3 375 Hex Cap iie circiter E 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 15 5 16 No 0 Ay 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000310 002 FRONT SPINDLES AND HUBS VEHICLES WITH FOUR WHEEL BRAKES ITEM PART NO DESCRIPTION QTY 1234 1 1010005 Washet 3 A Elat E E T T E E 2 2 1011393 Hub Bearing Package includes items 3 4 4 3 7274 Bearing Front Hub Wheel 1 4 7308 Race Front Hub Bearing sasinen 1 5 1011887 DUSt COVER i
147. age 13 16 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List INSTRUMENT PANEL WITH ELECTRICAL COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 1 1011382 Washer 10 Pan Head Screw 2 2 1013494 Gover Screw Head ettet eerte deste 2 3 1015528 Screw 10 x 1 1 4 Phillips Head 2 4 103180101 Cover Hole Switch Rocker 0 0 2 0 0 0 4 tonta 2 5 N A Asm Dash Instrument Panel includes items 6 through 23 1 6 1012505 ACERO PAR 1 7 1016849 Screw 84 24 X 0 33 Pan Head Machine 2 8 1016851 Buzzer Reverse 9 48 1 9 101825101 Pp slmenenm E 1 10 101826201 Key Switch ere DUE eI HORRORE 1 11 101830601 Screw and Washer Assembly 5 12 101830701 Key 1 13 101834502 Cap Black Key Switch 1 14 101851101 Washet Key SWitCl street tee dette eeu e as 1 15 101856002 Switch Rocker Single Pole sssrinin 1 16 102196901 Dust Cap 1 17 102508701 Light Batte
148. ary clutch weight 77 3 steering shaft 5 3 steering wheel 5 5 turn signallens 6 13 13 7 axle 12 7 15 3 axle shaft oil seal 72 7 15 3 axletube 15 3 backing plate brake 4 3 4 7 bag rest mat 1 33 bag desiccant 11 3 ball bearing 7 11 8 11 ball joint 4 5 4 23 4 25 5 7 12 11 12 13 ball joint left hand thread 5 7 ball stud 6 75 6 17 ball shifter 12 5 ball steel pressure relief 7 3 8 7 band RPM limiter mount 8 5 bar drive 13 21 bar stabilizer 5 25 9 5 9 7 1 3 1 13 1 15 1 17 1 19 1 33 barb vent barrel plastic 1 39 9 3 battery 6 27 battery cap 6 volt 13 33 13 37 13 39 13 41 16 3 16 5 16 3 16 5 16 7 13 5 13 11 battery charger receptacle 13 23 16 3 16 5 16 7 battery charger wire assembly 16 5 battery charger battery charger case battery charger harness battery charger transformer battery charger onboard 16 7 battery clamp 6 27 battery condition indicator 13 17 battery discharge machine 17 3 13 33 13 37 13 39 13 41 13 33 13 37 13 39 battery hold down battery hold down rod 13 41 battery insulator 1 37 batterylight 13 17 battery terminal protector spray 17 3 battery thermometer 17 3 battery 6 volt Trojan T105 13 33 13 39 battery 6 volt Trojan T105 moist 13 33 13 39 battery 6 volt Trojan T145 13 37 13 41 battery 6 volt Trojan T145 moist 13 37 13 41 bearing 15 3 ball 7 11 8 11 ball motor 14 3 ball steering pinion front wheel hub
149. ce 11 3 11 7 muffler hose clamp 10 3 N nameplate amber 3 15 needle bearing 12 5 nozzle main 9 9 nut lug 2 3 2 5 13 25 13 27 oil filler tube 7 5 8 3 oil filter 7 3 8 7 oil filter mount bracket 7 3 8 7 oil filter screen 7 77 8 11 oil filter screen plate 7 11 8 11 oil level sensor 7 11 8 11 oil level switch bracket 7 11 8 11 pump rotor 7 3 8 7 oil pump cover 7 3 8 7 oil pump filter 7 3 8 7 oil pump plate 7 3 8 7 oil seal 7 9 7 11 7 13 8 9 8 11 8 13 12 3 12 5 oil warning light low 6 19 onboard battery charger 16 7 onboard computer 13 25 13 27 operation maintenance switch 6 29 O ring 7 5 7 9 7 11 7 13 8 3 8 9 8 11 8 13 accelerator pedal 4 19 4 21 brake pedal 4 5 parkbrake 4 5 paint touch up 17 7 panel instrument 6 19 13 17 park brake latch 4 5 park brake pedal 4 5 park brake rod sleeve 4 5 park brake spacer 4 5 park brake torsion spring 4 5 pawl 4 5 pedal group 4 5 pedal accelerator 4 19 4 21 pedal park brake 4 5 pilot air screw assembly 9 9 pilotjet 9 9 pin differential 12 7 pin piston 7 13 8 13 pinion steering 5 7 5 19 pipe intake 9 11 piston 7 13 8 13 piston anchor 4 3 4 7 piston 7 13 8 13 piston ring 7 13 8 13 piston ring compressor 17 9 piston ring pliers 17 9 piston ring set 7 13 8 13 pivotarm 12 3 pivot support bearing 4 19 4 21 plate body kick 1 15 1 19 1 33 component mounting 13 25 13 27
150. chronizer clutch 12 5 hydraulic brake adjuster 17 7 hydrometer 17 7 idle screw assembly 9 9 idler bearing 11 3 idler gear differential 15 3 ignition coil 8 5 indicator battery condition 13 17 inner frame snubber 7 15 8 15 input shaft 15 3 insert synchronizer 12 5 instrument panel 6 19 13 17 insulating washer 14 3 insulator gasket 7 9 8 9 9 11 9 23 insulator battery 1 37 insulator carburetor 9 11 9 23 insulator motor terminal 14 3 intake duct 9 17 9 19 intake pipe 9 11 intake valve 8 9 intermediate shaft 15 3 internal retaining ring pliers 17 7 IQ display module IQDM 17 7 J jet main 9 9 9 21 jet pilot 9 9 joint 4 5 4 23 4 25 12 11 12 13 left hand thread ball 5 7 K key crankshaft 7 7 7 13 8 5 8 13 driven clutch 11 7 On Off 6 19 13 17 square 11 7 starter generator 6 23 Page i 11 woodruff 12 3 key switch 6 19 key switch cap 6 19 13 17 key switch On Off 13 17 kick plate body 1 13 1 15 1 17 1 19 1 33 kingpin 5 11 5 15 kit 2 pinhousing 13 21 3 pin housing 13 21 14 3 accelerator pivot rod 4 19 4 21 anchorbody 4 3 4 7 brake pedal adjustment tool 17 3 brake shoe retainer 4 3 4 7 clutch repair 11 7 differential gear case 12 7 drive clutch button 11 3 drive clutch weight 11 3 driven clutch button 11 7 fuel tank 9 7 impulse fuel pump rebuild 9 5 IO display module IODM 17 7 motorbrush 14 3 motor speed sensor 14 3 park brake latch 4 5 park brake pedal 4 5 rev
151. ctric Vehicles Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY ELECTRIC VEHICLES WITH MCOR ITEM PART NO DESCRIPTION QTY 1234 1 1011694 Accelerator Bracket and Bearing Assembly 2 2 1011931 Washer 1 4 Flat rettet te e obe ete ai 1 3 1014007 Washer 1 4 4 4 1017378 CUD SPNO bv e ableiten adem 1 5 1017380 Bumper Spring sasssiscssiscessicssceticonsonseasecesesecsisnaseasonsetsonreseesonegusdnesonsennsessnesedecntotaceadivvetiecesceoibensesses 1 6 1017424 Bearing Pivot Sup DOFt 1 7 1017696 Sub Asm Accelerator Pedal includes items 8 through 10 4444 30 1 8 1013871 Pad Accelerator Pedal 1 9 N A Accelerator Pedal Weldment ccccsssssssssssssssssssssssssssssssssssssssssssesssssssssscssssssscssssssscsssccsscsssesssessseessess 1 10 7716 Screw 10 16 Type AB Sheet Metal 4 11 101796201 Spring Accelerator RetUrn sustinerea a a i E 1 12 101817401 Spring ieina EP 1 13 101861901 Screw 1 4 20 X 1 125 Hex Cap vsccccccccsssessssssoscassncssesstosanscssanccasasesecssesecaanecsstavesenscnscaseascasssesecbucasebecasssies 4 14 10
152. d vehicle beeping alarm indicates vehicle roll away 1 In operation beeping alarm indicates reduction in motor b Apply brakes to further reduce vehicle speed as required 2 System is activated only when tow switch is In the RUN po 1 When towing this vehicle tow switch must be in the TOW position CAUTION EXPOSURE TO WATER MAY DAMAGE ELECTRONIC COMPONENTS Do not operate vehicle without this cover properly installed Do not direct water stream in the area of the cover without Cover securely in place See vehicle maintenance and service manual before servicing 102518301 Z WARNING BATTERY EXPLOSION COULD RESULT IN ah SEVERE PERSONAL INJURY NORMAL TRIPPED Do not store items in battery compartment Place Run Tow switch in TOW position before Disconnecting or connecting battery cables Towing this vehicle TOW RUN Extended storage Z WARNING Servicing the vehicle CCI 102845101 AVOID FIRE HAZARD Replacement battery wires must be 4 gauge AWG with low resistance terminals equivalent to factory installed wires Ensure that battery connections are clean and properly tightened See owner s manual CCI 102967601 000578 001 Page 3 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List DECALS VILLAGER 6 IQ PLUS VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1013677 Decal Battery Danger eorr REP cete Eus 1
153. dy and understand controls START ENGINE Place shift lever Neutral position Depress brake pedal Turn key switch to START position and release TO OPERATE VEHICLE Make sure wheels are turned in desired direction Be sure nothing is in your path While vehicle is stopped and engine is at idle select vehicle direction by placing shift lever or switch in desired position Forward N Neutral R Reverse Buzzer will sound Park brake will release when accelerator pedal is pushed Slowly push accelerator pedal to increase speed Engine must be at idle before moving shift lever TO STOP VEHICLE Release accelerator pedal and push brake pedal After stopping firmly push park brake until it locks Turn key to OFF position remove key and place shift lever in straight up neutral position when not in use CCI 101693201 A WARNING CAN CAUSE SEVERE INJURY Rotating parts A WARNING GASOLINE EXPLOSION FIRE cause severe injury or death smoking sparks or open flame Stop engine allow to cool before refueling fuel valve on during operation off during storage or transport CCI 101547601 a emn manifold amp muffler KEEP CLEAR CCI 101960501 ANWARNING Negative frame ground Can cause severe injury Excessive speed cause severe Do not contact positive battery post cable Injury o
154. e 4 11 See Detail G LL 2 ou 000305 002 Page 4 12 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FRONT BRAKE CABLE CLIPS IQ PLUS VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101935301 Clamp Brake Cable irri 2 2 102025401 Tie Wrap Heavy DUY ebenso gto sente 3 3 320 Screw 3 8 16 X 1 00 Hex Head scsscsssssssssessssssssssesssssssssscsscsssssscsasssscssceasssscsassseessceaceaseasenseess 1 4 8754 Locknut 378 16 HOEK itti Free Feri 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 13 4 14 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000296 004 REAR BRAKE CABLES AND EQUALIZER VILLAGER 6 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1013531 Spring Brake Return 1 2 101953103 Rod Equalizer ette nte n ebat eate nei e od e reete 1 3 101990801 Bracket etre e re re re PRA REESE Re 1 4 102166901 Kit Brake Cable Rear includes items 5 through 8 1 5 1010829 Pini 5 odd 2 6 1011779
155. e A Flat ertet ttes 3 16 8450 Screw 10 24 X 0 50 Hex Head 3 17 1016289 Spacer Fixed Face Shaft stet RS RT RS 1 18 1016801 Kit Drive Clutch Weight includes items 19 through 25 seen 1 19 1014063 Screw 1 4 20 X 1 00 Hex Head 6 20 N A Pin 0 3752 X 1 50 Dowel ee Pe 3 21 1014065 Washer 0 38 ID Delrin Flat 6 22 Clutch Weight 5 3 23 MU Ei EE IU 6 24 1016201 Washer WAV i aee n DE 3 25 N A Weight Primary tee tee 3 26 1016901 Spring Drive Cl teh ette tidie 1 27 101738302 Kit Fixed Face Drive includes items 28 and 29 1 28 N A Desiccant Bag Not Shown 1 29 101738301 Fixed Face Drive includes items 30 through 32 1 30 N A Fixed Face Assembly Drive Clutch 1 31 1014288 Screw 5 16 18 X 0 75 Thread Forming 3 32 1016011 IV SPIRI Vd 1 33 N A 3 34 101916701 1 35 103345701 Screw 3 8 24x5 5 Hex Loc Ptch
156. e RHET eene RR seo 2 18 N A ACJUSTIMENE 1 19 Anchor Body Component 2 1 20 1011303 1 21 451 Lockwasher 1 4 Split 2 22 1011494 Backing Plate l eft Hand ise erret che rete tH cepe 1 23 101880701 Shoe Brake Manual Adj Available in Kit Non Asbestos Brake 2 24 N A Arm Brake LOVE RR T E 1 25 1016573 Cluster Brake Passenger Side includes items 26 through 41 sss 1 26 1010850 DITA COVERS NE E 1 27 1011154 Backing Plate Right Hand 1 28 1011314 Brake Spring uas adeste Rte due dt eee es teet 2 29 1011465 Kit Brake 1 30 1011466 Kit Shoe Retainer includes items 31 32 1 31 1010953 2 32 1011301 Shoe Clamp Spring 2 33 1011467 Kit Anchor Body includes items 34 through 39 1 34 1011114 6 1 00 a r E 2 35 1011298 Anchor PIStOn aces NR ERROR HEART AD 2 36 N A 1 37 Anchor Body Component
157. e and Electric Vehicles Illustrated Parts List Page 8 5 FE350 ENGINE OIL CIRCULATION ITEM PART NO DESCRIPTION QTY 1234 1 1016429 Seat Value Oil Press Relief 2 202 88 1 2 1016432 Gasket Drain PIU tette desee e 1 3 1016457 Bolt 2 4 1016467 dine 1 5 1016473 Plate Oil Pump act ertet AE A 1 6 101648203 Pump ANd ROTO rer 1 7 1016502 Bracket Oil Filter Mount 1 8 1016537 Ball Steel Press eer ette 1 9 1016570 O Ring 1 10 1016576 Plug Drain 1 11 1016581 Spring 1 12 1017442 Gasket 1 13 1017456 Bolt Flatiged Ert ERE ie eec REA 6 14 1017458 Filt r atte det er e eis ER ae ORES 1 15 1017460 Cover PUMP ee a ee Aaa naa 1 16 1017507 teet 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 8 7 Page 8 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000204 001 AS11 FE350 ENGINE CYLINDER HEAD ITEM PART NO DESCRIPTION QTY 1234 1 1016436 Gasket Rocker Case eet Oed ederet tee tte 1 2 1016449 Retainer Valve Spring eet eee ete 2 3 1016450 CONGR i
158. eaker 25 50 ees eese eee teertnntenttnn 1 7 102845101 Decal ct reote eoe ie dE 1 8 102915701 Plate Switch Run Tow Mode eret 861 tasas waa 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 31 BATTERY 3 BATTERY 2 BATTERY 1 EN EE N 5 V W b BATTERY 4 FAS SN D 7 8 FN e C2 Ay BATTERY 7 DETAIL A 000408 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 32 BATTERIES VILLAGER 6 IQ PLUS WITH T 105 BATTERIES ITEM PART NO DESCRIPTION QTY 1234 1 N A Installation Battery T 105 Villager 6 and 8 includes items 2 through 16 1 2 101090801 Hold Down Battery e reet 2 3 1011578 lt 5 16 gt PRESE HERRERA RED Reo eee 12 4 1015072 Locknut 5 16 18 Nylon Insert cesscsssssssssccsscccsecccstecsssccsssccessccsscccssecsucesuscessscesscesucessuccssecesseeeses 12 5 101661601 Battery Trojan T105 Wet includes item ou eeseeesssesccsseccssccsseecsssecsuscessecessecessecesuecesacesees 8 6 101831401 Battery Ca p 6 Volt
159. edal adjustment 17 3 brake pedaltension 17 3 cam installation 17 3 carburetor float level 17 7 charger bezel 17 3 clutch alignment 17 5 cT wrench 17 5 drive clutch fixed sheave 17 5 drive clutch holder 17 5 drive clutch spider removal 17 5 driven clutch spring compression base 17 5 driven clutch spring compression collar 17 5 driven clutch spring compression 17 5 governor shaft installation 17 7 puller special use 17 9 steering column bearing press 17 9 steering column retaining ring 17 9 steering wheel puller 17 9 transaxle axle seal 17 9 transaxle pinion seal 17 9 transmission 17 9 valve guide driver 17 9 valve seat cutter 17 5 tool clutch 17 5 touch up paint 17 7 Tow Run switch 13 31 Tow Run switch bracket 6 29 Tow Run switch plate 13 31 transaxle 15 3 transaxle axle seal tool 17 9 transaxle housing 15 3 transaxle pinion seal tool 17 9 transaxle unitized 12 3 transformer battery charger 16 3 16 5 16 7 transmission shaft 12 5 transmission tool 17 9 trim cowl 1 3 tube crankcase vent 9 11 9 23 oil filler 7 5 8 3 tune up kit 17 9 turn signal lens 6 13 13 7 T wrench tool 17 5 U U bolt 5 23 u bolt 5 21 unitized transaxle 12 3 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List upper delta clevis 5 11 5 15 urethane bushing 5 9 5 11 5 13 5 15 5 21 5 23 V valve choke 9 15 exhaust 7 9 8 9 fuel pickup tube 9 7 intake 8 9 reed 7 9 8 9 valve clearance adj
160. elerator Pedal Assembly Electric Vehicles with MCOR 4 21 Accelerator Rod Gasoline Villager 6 4 23 Accelerator Rod Gasoline Villager 8 ee 4 25 SECTION 5 STEERING FRONT AND REAR SUSPENSION Steering Column 5 3 SCDeRglde e E M aiaa 5 5 Steering Gear Assembly 5 7 Front Suspension Upper Villager 6 ssessssssscsssscsssccssscessecessecesscccssccessccessecesueccsssccsssccssscessecsusessuceesuscesuccessecesuecesuecesneesasees 5 9 Front Suspension Lower Villager 6 5 11 Front Suspension Upper Villager 8 ssssssscssssscsssscssscsssecesssccsssccsuccessccesseccssscesssccssscessscessceesueecsussesuscesuscessecesuccessccesaeeesasees 5 13 Front Suspension Lower Villager 8 5 15 Front Spindles and Hubs Vehicles with Four Wheel Brakes c ssssssssssssssssssesssssssesssssssessnscssesssssssccsescsssssssesscsesseeseess 5 17 Steering Gear Assembly i ecu 5 19 Rear Suspension Gasoline Vehicles 5 21 Rear Suspension IO Plus Vehicles 5 23 Stabilizer Bar Gasoline Vehicles ou cessssssssssscsssscssssesssecssscesssccssccesscccsuecessccessccessccessecesseesssccesuccessecesseessuecessec
161. engine mounting 7 15 8 15 flywheel fan 7 7 8 5 front spring retainer 5 11 5 15 hinge 1 9 1 13 1 15 1 17 1 19 1 21 1 23 1 33 oil filter screen 7 11 8 11 oil pump 7 3 8 7 receptacle backing 13 23 scorecard 5 5 spring mounting 5 11 5 15 steering wheel 5 5 thrust 12 5 12 7 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List plate Tow Run switch 13 31 pliers internal retaining ring 17 7 piston ring 17 9 retaining ring 17 9 plug drain 7 3 8 7 driven clutch puller 17 5 fill 12 3 spark 8 5 plug 7 7 8 5 plug carburetor intake manifold 9 23 plug spark 7 7 poleset 6 23 port diagnostic 13 17 press weldment 17 5 protector spray battery terminal 17 3 puller bearing 17 3 clutch 17 3 drive clutch 17 5 drive clutchhub 17 5 driven clutch cam 17 5 flywheel 17 7 seal 17 9 special use tool 17 9 pulley drive clutch 11 3 starter generator 6 23 pushrod 7 9 8 9 R race front hub bearing 5 17 rack and pinion drag link 5 7 rack guide pressure spring 5 7 5 19 rack steering 5 7 5 19 ratchet park brake 4 5 reamer valve guide 17 9 rear spring shackle 5 21 receptacle and fuse 13 23 receptacle backing plate 13 23 receptacle AC cord 16 5 receptacle battery charger 13 23 rectifier with heatsink 16 3 16 5 16 7 regulator voltage 6 15 6 17 relay 6 15 6 17 relay mounting bracket 6 15 6 17 16 7 relay 12 volt 6 11 relay 48 volt 16 3 16 5 16 7 remover bearing and o
162. ennennt 1 2 1012581 Washer 0 609 inch OD Nylon Cup 2 3 1013032 Molded Access Door Black 1 4 1013216 PLUGS BUON opc 2 5 Instruction Sheet Access DOOF eee eese tee tten 1 6 1015525 Nut 1 4 20 Blind Ae e RERO ERE ERE VS 2 7 8251 Screw 1 4 20 X 1 0 Truss Head Machine 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 31 000391 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 32 REAR BODY AND FENDER ITEM PART NO DESCRIPTION QTY 1234 1 1010434 Barrel PIa Stic 8 2 1010993 Kick Platea retten eee e eee TAA e eise 1 3 1012412 Body Hinge Plate E EE deberi EE TER EE E 2 4 1014306 Washer 1 4 Type B Flat ettet etse det eiat 2 5 1014392 Bag Rest Mat ices 2 6 1017141 Body Support Weldment 1 7 101728701 Body Beige Real te ette en ia 1 8 101728702 Body White Rear cte ertet IRL crest rcs 1 9 101728704 Gray ete eret o te t 1 10 101728706 Body Red Reat 1 11 101728708 Body Royal Blue TPO Rear
163. er 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List AS26 50 ENGINE CRANKCASE CRANKSHAFT ITEM PART NO DESCRIPTION QTY 1234 1 1016470 Shaft Guide Counterbalance 1 2 1016541 Stud dp EE 4 3 1016571 Gale 1 4 101744901 Piston Standard 2 et tette trei te 1 5 101744902 Piston 0 50 mm Oversize 1 6 1017450 PUT PISTON esc TET 1 7 101745101 Ring Set Standard Piston 1 8 101745102 Ring Set Piston 0 50 mm Oversize 1 9 1017453 400 Counterbalance Weight includes item 10 101000 100 1 10 1017510 Bearing PlaiM ER AERE AURI RTT aaa Eee reds 1 11 101745701 Asm Con Rod Std includes item 12 1 12 1017512 2 13 101745702 Rod Assembly Connnecting Rod 0 5mm includes item 14 sese 1 14 1017512 ij ME 2 15 1017501 5 Ghee ened 1 16 1017502 Snap 2 17 1017503 S ak X 1 18 101773301 Shim Crankshaft 1 18mm 1 19 101773302 Shim Crankshaft 1 25mm 1 20 101773303 Shim Crankshaft 1 32mm 1 21 101773304 Shim Crankshaft 1 39mm 1 22 101773305 Shim Crankshaft 1 46mm 1 23 101773306 S
164. er CUSHION 2 5 1012180 2 6 1012303 B shing isei 6 7 1012304 Shackle REAL Sprihg tete eire teet tiere aa 4 8 1013207 Hanger Brake Cable ettet tee rice 2 9 1014555 Locknut 7 16 14 Nylon Hex 4 10 1015583 Bushing Urethane rette eiit ip i 12 11 101926501 Bracket Left Hand 1 12 101929401 Bracket Right PE 1 13 102871801 Spring es eer esee disi dee re eee dee 2 14 103350901 Shock Absorber Rear Utility eiecit tt e dee e eo 2 15 8754 Locknut 3 8 10 Hex a a Ld bui tete etaed ette 6 16 8755 Screw 3 8 16 X 3 375 Hex cccscsscsscsecsccssssecscsscsscsscnecsccscscsecsecsecsccsecscsecsseasenecucesccucsessesecseenseneeaces 6 Note Only the driver side rear suspension is shown Parts for the passenger side rear suspension are identical except for the leaf spring shock mounting plate 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 21 PASSENGER S SIDE NOT SHOWN DRIVER S SIDE SHOWN te Page 5 22 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000309 003 REAR SUSPENSION IQ PLUS VEHICLES
165. erse buzzer 6 11 6 31 13 13 13 15 13 35 shock absorber cushion 5 21 5 23 taillight hardware 6 31 tune up 17 9 knob forward reverse 12 9 12 11 12 13 L lash adjuster 8 11 latch airbox 9 15 latch park brake 4 5 leaf spring 5 21 5 23 lens headlight 6 13 13 7 lens taillight 6 31 lever change 12 3 choke 9 15 light battery 13 17 oil 6 19 limit switch 6 15 6 17 6 21 12 9 13 19 limiter current 16 5 8 5 voltage 6 11 line fuel 9 5 9 7 9 11 9 23 link rack and pinion drag 5 7 link stabilizer bar 5 25 liquid gasket 12 3 15 3 17 7 low oil warning light 6 19 lubricant dry moly 17 7 Page i 12 INDEX lubricant moly teflon 14 3 17 7 lugnut 2 3 2 5 lug stud 12 7 15 3 M magnet speed sensor 14 3 main jet 9 9 9 21 maintenance operation switch 6 29 mat floor 1 5 1 13 1 15 1 17 1 19 mat footrest 1 39 MCOR 13 21 meter clip 6 19 meter voltohm 17 11 module calibration test 17 3 communication display 17 5 moly teflon lubricant 17 7 motor 48 volt IQ Plus 14 3 motorbrush 14 3 motor brush kit 14 3 motor brush spring 14 3 motor bumper 14 3 motor controller 13 25 13 27 motorendcap 14 3 motor frame and field 14 3 motor headband sealed 14 3 motor headband vented 14 3 motor magnet speed sensor 14 3 motor speed sensor 14 3 motor speed sensor kit 14 3 motor terminal and lead assembly 14 3 motor terminal insulator 14 3 mount compression 5 25 mounting block brake 4 5 moveable fa
166. essceesuceesuccessscesseceaseceaecsaseesaseesees 2 7 1011222 Hinge LONG 4 Pass piede tette retento eter eret Rire eate tL re better EE eerie os 1 8 1015091 Nut 1 4 20 Stainless Steel Center Lock Cap eene ttentnntnn testas 2 9 332 Washer 1 4 Type A Narrow Flat sesssssssssscsssscssssccssccsssccsssecsssccsssecsssecenscessseesuecsuscesasecsaeesaeeesasees 2 10 8028 Rotor Stop ls de 6 11 1011578 Washer 5 16 Type B Flat reU 3 12 1014007 Washer 1 4 Elat terere 2 13 101564804 Seat Bottom Assembly Buff includes items 14 through 16 sse 1 14 N A Foamy Seat siisii E 1 15 101562711 Vinyl Cover Seat Bottom Buff ssssssssssssssesssssseseeeeresesssssseseeeeresesssessseeeeeeessssseseeeeeeeeessssseseteereseesess 1 16 N A PlyWoOd ASSy 1 17 101564805 Seat Bottom Assembly White includes items 18 through 20 eee 1 18 N A Foar Seat EDEN D IE 1 19 101562712 Vinyl Cover Seat Bottom White 1 20 N A Plywood ASSy 1 21 101564807 Seat Bottom Assembly Gray includes items 22 through 24 sees 1 22 N A 5 EU UU 1 23 101562715 Vinyl Cover Seat Bottom Gray ssesssssscsssscsssscssssesseeccssccessecsssecssecsssecsssccesseesseeessesesueesuecesseceseeeese 1 24 N A
167. esuccesseeesaeesseeeese 5 25 SECTION 6 ELECTRICAL SYSTEM GASOLINE VEHICLES Witririg RENS EE ERAS 6 5 Wiring 5 Gasoline Villager Sennin nienie e rE E aaae A 6 9 Front Body Electrical Components 6 11 siinne M 6 13 Electrical Component Box Villager 6 6 15 Electrical Component Box Villager 8 6 17 Instrument Panel and Electrical Components Gasoline Vehicles 2 24444 1 1 024 00000 00 0 01 000 0 000000 6 19 Horn and Brake Switches ete itti 6 21 Starter Generator Assembly Model G425419 Gasoline Vehicles eerte teens 6 23 FE350 Starter Generator Mounting Gasoline Vehicles 2 6 25 Battery Gasoline Vehicle roter cede 6 27 Operation and Maintenance Switch cssscsssssesssssssesssssssesssssssesssssssssssesssesssssssssssscssessssessesssscesscssscesscsascesscessessecsseceseessscesecess 6 29 Electrical Components Rear Bodystore a e EE E E Eaa EEEE 6 31 Page 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 5 SECTION 7 FE350 ENGINE 527 EE350 Erigine Oil Circulation 7 3 FE350 Engine without ACR Automatic Compression
168. esuceesueccsnecesseeeses 12 5 102002801 Wire Assy 4 Black 2 6 102002901 Wire Assy 4 Black 3 7 102764401 Battery 6v Trojan T145 wet includes item 8 8 8 101831401 Battery 6 1 9 102764402 Battery Trojan T145 Dry also known as moist includes item 10 8 10 101831401 Battery 6 Volte dette het i etae 1 11 102766201 Hold Down Outside 4 12 102845204 Rod Battery Hold Down 12 12 13 102873401 5 16 18 Heavy Hex NU rre pera 16 14 102980801 Extr Plastic 1 3 ea epe e tip e A 4 15 102980901 Clamp Hose mM 4 16 103198201 ASIN HA BIK Wire 42 a 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 37 BATTERY 3 BATTERY 2 BATTERY 1 EN EE N 5 V W b BATTERY 4 FAS SN D 7 8 FN e C2 Ay BATTERY 7 DETAIL A 000408 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 38 BATTERIES VILLAGER 8 IQ PLUS WITH T 105 BATTERIES ITEM PART NO DESCRIPTION QTY 1234 1 N A Installation Battery T 105 Villager 6 and 8 includes items 2 through 16 1 2 101090801 Hold Down Battery
169. ete i ter 5 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 5 Page 1 6 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000253 002 BEVERAGE HOLDER ITEM PART NO DESCRIPTION QTY 1234 1 101708301 Drink Holder Kit includes items 2 through 5 2 2 1016811 Holder Dual Cup includes items 3 and 4 uc essssssssssesssssssesssscssesssecssesssscssessnscssecsssesseesseeeseenes 1 3 1016952 BE nop 2 4 N A Cup Holder 1 5 7847 Screw 1 4 20 X 0 75 Hex Head 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 7 VILLAGER 8 VILLAGER 6 Page 1 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FRONT AND CENTER SEAT BOTTOMS ITEM PART NO DESCRIPTION QTY 1234 1 1010543 laquei ferocem 8 2 101728201 Seat Bottom Assembly Front White includes items through 11 sss 1 3 1011652 allie Mire e E 2 4 1013312 Seat LONG c 1 5 N A Foal Seat A estie lese ter eoi 1 6 101562712 Vinyl Cover Seat Bottom White 1 7 N A Plywood Assy 1 8 1017695 Seat Support Bracket 2 9 101880901 Rivet 3 16 Stainless Steel POP secsssssssssssssssessses
170. g 1 4 1016183 Screw 3 8 16 X 7 00 Hex Cap sonia a 2 5 1016269 Screw 5 16 18 Thrd Forming tete 2 6 1017313 Steering Shaft Assembly includes items 7 through 15 ssssssssssssecseeccseecssscessecessccesseeeseeesseees 1 7 1012604 Washer 0 675 ID X 1 19 OD 1 8 1012605 Ring 0 579 Internal Retaining 1 9 1014125 Wedge Molded tette tente 2 10 1014126 Seat Plastic Bearing ace PRI EE ee MR n eei EE 2 11 1014213 Bearing 2 12 1014214 Ring Retaining 1 13 1014217 Spring Steering Shaft reete eee ee ERE ERE E 1 14 1017314 Column Aluminum Steering 1 15 1017315 Shaft Steering Column eter ries tete ee e 1 16 1017317 Tube Cover Steering Column 1 17 101984801 Kit Steering Column Mounting Bracket includes items 18 and 19 1 18 N A Bracket RH Steering Column Mount 1 19 N A Bracket LH Steering column mount 1 20 102278001 Boot Steering Column Round 1 21 103601601 Shaft Intermediate Steering includes items 22 23 sees 1 22 1017226 Bolt Hex Head 8mm X 1 25 30 3 23 7174 5 16 lt 5
171. ger 6 Gasoline Vehicles 3 7 Decals Villager g 3 9 Decals Villager 8 IQ Plus Vehicles 3 11 Decals Villager 8 Gasoline Vehicles 3 13 Logo Decals Villager 6 8 3 15 IQ Plus Logo Decal IQ Plus Vehicles 3 17 SECTION 4 BRAKES PEDALS AND CABLES Rear Brake Assembly Manually Adjusted Vehicles with 4 Wheel Brakes eee 4 3 tete 4 5 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 5 Front Brake Assembly Vehicles with Four Wheel Brakes ssssssssssscsssecsseccssscessecsssscsssccessccessecessecssseesneecsnecesaceesasees 4 7 Front Brake Cables and Equalizer Vehicles with Four Wheel Brakes 4 9 Front Brake Cable Clips and Hardware Gasoline Vehicles 4 11 Front Brake Cable Clips IQ Plus Vehicles 4 13 Rear Brake Cables and Equalizer Villager 6 Vehicles essssssssscsssecsssscsssecsssccessccesscesscsesseecsuesesuscessccessceesuceesuccesaseesasees 4 15 Rear Brake Cables and Equalizer Villager 8 Vehicles essssssssscsssscsssecsssecssseccssccessccssceessescsuceesucesuccessecesuecessecesaceesseees 4 17 Accelerator Pedal Assembly Gasoline Vehicle 0 4 19 Acc
172. him Crankshaft 1 53mm 1 24 101773307 Shim Crankshaft 1 60mm 1 25 101773308 Shim Crankshaft 1 67mm 1 26 101773309 Shim Crankshaft 1 74mm 1 27 101773310 Shim Crankshaft 1 11mm 1 28 101773311 Shim Crankshaft 1 81mm 1 29 103615801 Crankcase Fe350 526 527 1 30 N A Crankshaft Complete includes items 31 through 34 1 31 1016562 1 32 1017471 Rod 2 33 N A Gear Helical 1 34 N A Gear SPUR 1 35 103616201 6 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 7 13 E 2 aS S Wa S AN Sue 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 7 14 FE350 ENGINE MOUNTING ITEM PART NO DESCRIPTION QTY 1234 1 1010577 Bolt Hex Head 5 16 18 X 1 50 4 2 1011697 Washer 5 T6 Flat eter Ue aceite usen 2 3 1012571 Washer 5 16 Extra Thick Flatster Re Ene HERE 4 4 1013924 Nut 5 16 24 Hex Head 10 5 101827101 Plate Engine Mounting 1 6 101832601 Stiffener PTO SIQG i t aee onde 1 7 101832701 Stiffener Flywheel Side 1 8 101833101 Stud M8 1 25 X 50 mm Two Ended 2 9 101834601 SMUD Der Bracket rtt 1 10 101884801 Screw 5 16 24 X 0
173. i Engines 1 46 102669901 Gauge Carburetor Float Level for Honda GX620 Gasoline Engines 1 47 1016418 I Imcmer 1 1 1 48 101933101 Governor Shaft Installation Tool for Kawasaki Engine Vehicles 1 49 102169401 Hydraulic Brake Adjuster for Turf CA 272 472 Pioneer XRT 1200 Bobcat 2100 HUV 4213 2 20000 00000 1 50 1011478 niie foini irz genet 1 1 1 51 1013593 Internal Retaining Ring Pliers 1 1 1 52 102248803 IO Display Module IQDM Kit IO System and IQ Plus vehicles 1 includes items 54 and 55 53 102248804 IQ Display Module IQDM P Kit IQ System and IQ Plus vehicles 1 includes items 54 and 55 54 102251501 Adaptor Cable etta iere oe etii 1 55 102241502 IODM Series 2 Cable 1 56 102241501 IODM Series 1 Cable replacement 1 57 101928701 Liquid Gasket transaxle case ccsscssessssesssesssesssesssesssesssecssessscsssessscsssessecsssessecssseess 1 1 1 58 102243402 Moly Teflon Lubricant 4 07 113 gram tube ees 1 59 101997201 Paint Touch Up Beige 221 11 4 140 01 4 12 1847 44 43 100 00000445040004 1 1 59 101997207 Paint Touch Up Black 1 1 59 101997212 Paint 1 1
174. i aa ei 1 17 1017310 Armrest Mounting Weldment 2 18 101946201 Washer Lock 0 250 External Tooth sssessessssesseeessesscssssssscssssssccssssceeeeussscessssssssessseessssssetessssterosssseerese 4 19 332 Washer 1 4 A Narrow Flat ssssssssssssssessssesseeesseeseereseeseeeeseeseeesereeeeeeeeeeeereoreeeereerereereereereereeeererreee 6 20 8233 Locknut 1 4 20 Nylon Insert eannan N a a 6 21 8251 Screw 1 4 20 X 1 0 Truss Head Machine sss sssseesssesssssscssssssscssssssessssssccosssseceessssseresssstoroessseesosscerssssee 6 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 11 VILLAGER 6 VILLAGER 8 FRONT CENTER BODY AND FLOORMAT GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1010434 Barrel Plastica ot ee ree i eee ee e RE 2 2 1012412 Body Hinige Plate iieri etes 2 3 1012581 Washer 0 609 inch OD Nylon sessssscsssssssssscssecesseccssscessccessccessccesscecsuccessccessecssseecssecessecessecesseesse 6 4 1017289 Rear Floormat Limo e 1 5 101731601 Body Beige Center i Ree ertet 1 6 101731602 E 1 7 101731604 Gray Center a a a 1 8 101731606 Body Red
175. ic Vehicles Illustrated Parts List BATTERY CHARGER RECEPTACLE ITEM PART NO DESCRIPTION QTY 1234 1 101801001 Plate Receptacle Backing 1 2 101832001 Screw 87 19 X 0 625 Phillips Pan Head 4 3 102848701 Fuse and Receptacle Assembly includes items 4 through 11 sss 1 4 1017705 Screw 8 X 5 8 Phillips Pan Head Type AB 3 5 101796501 RECO ta CIS EET ERE 1 6 101796801 Fuse Assembly includes item 7 1 7 1013061 Locknut 10 32 Nylon Insert ou 2 8 N A 5 3 8 ic 1 9 Wire Assembly Sense Lead Gray sesssessssscssecseecsescseecssecseccssccsscenscesscesscesscesscesseesseesscesneesneeaseesees 1 10 N A Wire Assembly 10 Red eee eee t bd rea ee eee Te RE 1 11 N A Wire Assembly 10 Black 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 23 lt gt S Y e 13 24 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List ELECTRICAL COMPONENTS IQ PLUS VILLAGER 6 ITEM PART NO DESCRIPTION QTY 1234 1 N A Asm Electrical Component Box includes items 2 through 18 s
176. ice Tools loeo 17 3 Maintenance and Service Tools Continued 17 5 Maintenance and Service Tools Continued 17 7 Maintenance and Service Tools Continued 17 9 Maintenance and Service Tools Continued 17 11 SECTION i INDEX 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 BODY AND TRIM H Page 1 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000249 005 FRONT BODY AND TRIM ITEM PART NO DESCRIPTION QTY 1234 1 1010434 Barrel Plastic T 12 2 1010435 Bolt Carriage 5 16 18 X 1 00 1 1 7 2 3 1011014 Trim 1 4 1011017 Screw 48 32 X 0375 6 5 1011394 T Nut Package Set of 4 1 6 1015075 Washer 5 16 Flat Type eet ritieni ederet i deri veia eun 2 7 101692501 1 8 101692502 GOW a etre dcs tcn e t re i eria etait 1 9 101692506 COWL R d edet ttt te tette e e eer teste etate deese ia 1 10 101692509 Cowl TPO Pacific Blue Royal Blue ou cessssesssssscsseccssccsssccsseecsssccensccssscccnscessecessecesseccsuecessecesseesseeees 1 11 101692510 Cowl Dark Green
177. il seal 17 3 retainer accelerator pedal spring 4 19 4 21 brakeshoe 4 3 4 7 headlight 6 13 13 7 shock absorber cushion 5 21 5 23 spring drive clutch 11 3 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List INDEX valve spring 7 9 8 9 retaining bracket 9 17 9 19 retaining ring 5 3 retaining ring pliers 17 9 return spring bumper 4 19 4 21 reverse buzzer 6 11 6 19 6 31 13 13 13 15 13 17 13 35 rim wheel white 2 3 ring piston 7 13 8 13 retaining 5 3 6 15 6 17 11 3 11 7 snap 5 7 5 19 7 13 8 9 8 13 spiralbackup 11 3 synchronizer 12 5 ring C type stop 5 7 5 19 ring piston 7 13 8 13 rivet blind push 1 3 13 29 rockerarm 7 9 8 9 rocker case 8 9 rocker case gasket 7 9 8 9 rocker shaft 7 9 8 9 rocker switch 13 17 rod accelerator 4 23 4 25 accelerator pivot 4 19 4 27 battery hold down 13 33 13 37 13 39 13 41 connecting 7 13 8 13 crankshaft 7 13 8 13 equalizer 4 9 4 15 4 17 hillbrake 4 5 push 7 9 8 9 shift 12 5 rotor oil pump and 7 3 8 7 RPM limiter 8 5 RPM limiter bracket 8 5 RPM limiter damper 8 5 RPM limiter mount band 8 5 rubber bumper 1 25 S safety first card 17 9 screen oilfilter 7 11 8 11 screw valve clearance adjuster 17 9 seal intake 9 15 lip 15 3 oil 7 9 7 11 7 13 8 9 8 11 8 13 12 3 12 5 12 7 15 3 steering pinion dust 5 7 5 19 vertical socket dust 5 7 seal puller 17 9 sealant 12 3 15 3 seat spring 7 9 8 9 val
178. ing assembly 4 19 4 21 accelerator cable 9 13 4 19 4 21 accelerator pedal adjustment tool 17 3 accelerator pedal accelerator pivot rod 4 19 4 21 accelerator return spring 4 19 4 21 accelerator rod 4 23 4 25 accessdoor 1 31 adapter cable IODM 17 7 adhesive guide ring 17 3 adjuster hydraulic brake 17 7 adjuster lash 8 11 airbox 9 15 airboxtop 9 15 air filter 9 15 Page i 8 INDEX air intake hose 9 15 16 3 16 5 16 7 anchor body 4 3 4 7 anchor body kit 4 3 4 7 4 3 4 7 anti sway bar 5 25 A platestrap 5 9 5 13 5 9 5 13 ammeter anchor piston A plate delta arbor 17 3 arm governor 12 3 pivot 12 3 rocker 7 9 8 9 armature 6 23 14 3 armature conversion kit 6 23 armrest 1 11 1 27 1 39 assembly accelerator bracket and bearing 4 79 4 21 accelerator pivot rod 4 19 4 21 airbox 9 15 airboxtop 9 15 armature 6 23 axe 12 7 bearing steering shaft 5 3 bell crank and shaft 6 75 6 17 brush connector 6 23 brush holder 6 23 carburetor 9 9 connecting rod 7 13 8 13 Cylinderhead 8 9 delta A plate 5 9 5 13 delta shock and gear support 5 9 5 13 drive clutch 11 3 drivehub 11 3 driven clutch 11 7 driven clutch fixed face 11 7 field coil 6 23 float 9 9 fuel tankvent 9 7 governor 12 5 headlight 6 13 13 7 headlight harness 6 13 13 7 idle screw 9 9 inner ball joint 5 7 5 19 5 11 5 15 11 3 11 7 pilotairscrew 9 9 moveable face plugcap 7 7 8 5 ratchet 4 5 second
179. ite 1 8 102945404 Body Gray Center esters i i ERRORS RARE e eden edt N 1 9 102945406 Body Red Center eere ette eret te e abere deleted eed bosse 1 10 102945408 Body Pacific Blue Center 1 11 102945409 Body Dark Green Center 1 12 102945410 Body Black 1 13 102945411 Body Classic Blue Center see cenis 1 14 102945412 Body Burgundy Genter ee piste 1 15 332 Washer 1 4 Type A Narrow Flat ssssssssssssessssecsssscsssccssccessecesscccsssccssscessseccssecsusecsusceesseceaeessecesseessnees 8 16 8233 Locknut 1 4 20 Nylon Insert 8 17 8251 Screw 1 4 20 X 1 0 Truss Head Machine 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 15 Page 1 16 VILLAGER 8 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000390 001 SECOND CENTER BODY AND FLOORMAT VILLAGER 8 GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1010434 Barrel Plastics ot ee ree ee er ER PNIS 2 2 1012412 Body Hinige Plate iieri etes 2 3 1012581 Washer 0 609 inch OD Nylon sessssscsssssssssscssecesseccssscessccessccessccesscecsuccessccessecssseecssecessecessecesseesse 6 4
180. l not shown 1 32 102951701 Pkg Terminal Hardware 3 7hp includes items 33 through 36 sss 1 33 N A Nut 5 16 Steel ee beet incederet tette ae toe 2 34 N A Eockwasher 5 16 Steel R ah 2 35 N A Nut 174 20 Steel RU ERE RENE DA RARE 2 36 N A Lockwasher 1 4 20 Steel 2 37 451 Lockwasher 1 4 Split e eei 3 38 7174 5 16 5 estet tate torte ed ie ER AUR eii 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 14 3 m H TRANSAXLE ELECTRIC VEHICLES s RORO 2 D 2A 5 b 20 SNo NN PATE N poA ANE Villager 6 and 8 Gasoline and Electric Vehicles Illustrat 2009 2011 15 2 Page TRANSAXLE ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102771701 Transaxle Electric includes items 2 through 32 uu sesssescsescsescseecseecseccseccseesseesseessecescesseceseesseeees 1 2 1013794 Axle Shaft ettet eed 2 3 101895401 Gear Case Lett Hand sense cess SEA Ee HERD 1 4 101895501 Gear Case Passenger Side 1 5 101897001 Screw M8 1 25 X 60mm 11 6 101897201 Breathe iuc 1 7 101897401 Screw M10 1 25 X 25mm 6 8 101897601 Pin
181. lectric motor braking provides speed regulation functions For parked vehicle beeping alarm indicates vehicle roll away In operation beeping alarm indicates reduction in motor braking to further reduce vehicle speed as required activated only when tow switch is in the RUN position When towing this vehicle tow switch must be in the TOW position CCI 102518001 A WARNING AVOID FIRE HAZARD Replacement battery wires must be 4 gauge AWG with low resistance terminals equivalent to factory installed wires Ensure that battery connections are clean and properly tightened See owner s manual CCI 102967601 000578 002 DECALS VILLAGER 8 IQ PLUS VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101825101 Decal Off On dst eH S e ERN RO Esc e ER EC ER 1 2 102518001 Decal Operating Instr EleC 1 3 102518301 Decal Caution Electrical Component Cover eese eee tee ten ttnntnn tna tto tena tosta to nitas 1 4 102845101 Decal Tow Switch te 1 5 102967601 Decal Warning 4 Gauge Wire 2 6 103210301 Decal Forward Reverse Electric 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 3 11 OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving Stu
182. lley Starter Generator 1 37 101875101 rum 1 38 101939901 5 M a 1 Note Item 36 will ONLY fit Model G425419 Starter Generator 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 23 6 24 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 50 STARTER GENERATOR MOUNTING GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1012830 Screw M87125 X 22 Hex Head 2 2 101524002 Bracket Starter Generator Mounting eee esses esee 1 3 1015932 Bolt Carriage 5 16 18 tea i ERE RR RERO de 1 4 1016074 Screw 8 1 25 X 18mm 1 5 1016883 Bracket Starter Generator Adjustment 1 6 101837301 iC Acide PR 1 7 101916701 1 8 1241 Washer 5 16 1 9 1242 5 6 18 1 10 705 Screw Cap hex Hd 3 8 16x1 25 2 11 7174 Lockwash r 5 1T6 Split tee RD 3 12 8754 l ocknut 3 8 16 2
183. llustrated Parts List Page 13 27 d m a Page 13 28 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000598 001 ELECTRICAL COMPONENT COVER AND TERMINAL BLOCK ITEM PART NO DESCRIPTION QTY 1234 1 1013357 Rivet 5 32 Aluminum POP eost 2 2 1016356 Terminal Block with Insulator 1 3 1016967 Blind Rivet PUSH 3 4 102238001 1110 24 Taptite S Crew uet etre tetendit an tants 3 5 102772402 Cover Electrical Component Carryall 6 oc esssescssscsescnescseccnsccssecssccnsecsecseccssccusecseecseesseecsseessecssees 1 6 8990 Wrapy 8 up MG 11 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 29 FX m a Page 13 30 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000425 001 TOW RUN SWITCH IQ PLUS VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1012126 Screw 10 32 X 625 Hx 1 2 1013061 Locknut 10 32 Nylon Insert 2 3 N A Tow Run Switch Assembly includes items 4 through 8 seen 1 4 101908101 Switch Assembly TOW RUN esssscssssseesseesseecseccseecscccssecseceseccseecsecenscesscesscesscenscesscesscesscesscesseesseesees 1 5 101908401 BOOt SWITCH 1 6 102838101 Circuit Br
184. lustrated Parts List FE350 ENGINE OIL CIRCULATION ITEM PART NO DESCRIPTION QTY 1234 1 1016429 Seat Value Oil Press Relief 1 2 1016432 Gasket Drain PIU tette 1 3 1016457 Bolt 2 4 1016467 dine 1 5 1016473 Plate Oil Pump ect ertet AEA 1 6 101648203 Oil Pump ANd ROTO rer ERE RE en tre Oe v rd aei vn 1 7 1016502 Bracket Oil Filter Mount 1 8 1016537 Ball Steel Press Relief iier retener 1 9 1016570 O Ring 1 10 1016576 Plug Drain 1 11 1016581 Spring 1 12 1017442 Gasket 1 13 1017456 Bolt Flatiged Ert ERE ie eec REA 6 14 1017458 Filt r atte det er e eis ER ae ORES 1 15 1017460 Cover PUMP ee a ee Aaa naa 1 16 1017507 teet 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 7 3 000201 002 7 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE WITHOUT ACR AUTOMATIC COMPRESSION RELEASE SHROUDS AND BRACKETS ITEM PART NO DESCRIPTION QTY 1234 1 1015332 Wire Assembly 10 Uninsulated 1 2 1015649 Mz TERRENI 1 3 1015969 Screw M6 1 00 X 10mm Pan 4 4 101887601 Locknut M6 1 00 Nylon Insert 1 5 103386202 Engine FE350
185. lywheel 8 5 flywheel fan 7 7 8 5 flywheel fan plate 7 7 8 5 flywheel puller 17 7 closeout brush 6 19 FNR shift lever 12 3 FNR shifter 12 9 FNR shifter bracket 12 9 FNR shifter cable 12 11 12 13 FNR shiftercam 12 9 foam seat 1 9 1 21 1 23 1 25 footrest 1 39 footrestmat 1 39 fork shift 12 5 frame and field motor 14 3 front body support 1 33 front bumper 1 3 front bumper kit 1 3 front spring retainer plate 5 11 5 15 front suspension 5 13 front suspension sub assembly 5 9 F terminal hardware 6 23 f terminal insulator 6 23 fuel filter 9 5 fuel gauge sending unit 9 7 fuel line 9 5 9 7 9 11 9 23 fuelmeter 6 19 fueltank 9 7 fuel tank strap 9 5 fueltankvent 9 7 fuse 13 23 16 3 16 5 16 7 10 6 15 6 17 20 6 15 6 17 3 8 13 23 fuse and receptacle 13 23 fuse block 6 15 6 17 G gasket 15 3 carburetor 9 11 9 23 carburetor mounting 9 9 9 11 9 23 crankcase cover 7 9 8 9 8 11 drain plug 7 3 8 7 12 3 exhaust 7 9 8 9 10 3 head 7 9 8 9 insulator 7 9 8 9 9 11 9 23 liquid 12 3 15 3 17 7 rockercase 7 9 8 9 seat 1 21 1 23 sending unit 9 7 taillight 6 31 gasket kit FE350 7 9 8 9 gauge battery condition 13 17 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List INDEX gauge compression 17 5 gauge fuel hour 6 19 gear case 12 3 15 3 clusteridler 12 5 differential 12 7 15 3 differential idler 12 7 15 3 differential output 15 3 helical 7
186. n 1 9 102336001 Cable Governor 5 1 10 102336101 Cable Accelerator Snap ln 4 4001 tee esses 1 11 7174 Lockwasher 5 16 Split 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 13 Page 9 14 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 000332 001 AIR BOX AND INTAKE HOSE ITEM PART NO DESCRIPTION QTY 1234 1 1015752 Screw 1112 T6 X 0 625 eniro 3 2 101821501 Assembly Air Box includes items through 9 1 3 1015426 Blue 1 4 101804301 Screw X 0 500 Hex Head Hi LO 2 5 101811901 BOX ERR 1 6 101881701 Washer 8 Stainless Steel Flat 2 7 101921501 Seal Intake 1 8 101925701 Latch Wireform 2 9 101972801 Top Assy Air Box includes items 10 through 16 1 10 N A Valve Ghoke e tree 1 11 101811801 Top Air Box 1 12 N A RIM GES L1G T 1 13 N A O Rinig 3 8
187. ne and Electric Vehicles Illustrated Parts List Page 12 3 000221 001 Page 12 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List TRANSAXLE GASOLINE VEHICLES TRANSMISSION AND GEAR REDUCTION ITEM PART NO DESCRIPTION QTY 1234 1 1012714 elE p 1 2 1012740 Synchto lrisert 2 cente ttt ttes teet treten 3 3 1012741 Syrichro TASSE E LER UTERE URNA 2 4 1012747 Shifter Bal ERR 1 5 1012748 Shiter Samd itat 1 6 1016337 Washer ES 1 7 1016338 Washer SprIFig net 2 8 101889401 GUAE 1 9 101890001 Fork sShift i t eerie teet battuto AT 1 10 101891601 Sleeve GOVernor iiti ke Ee 1 11 101891901 AURI 1 12 101892001 PROG Sift deutet 1 13 101892201 Plat Thr st RD e REO a e RE De Ce 3 14 101892301 Governor Assembly 59 eR tie dete 1 15 101892401 Gear SPU ee 1 16 101892501 Gear Helical 61 Tooth ettet tette teet t babet eee 1 17 101892601 Gear Heli call Tooth eel volest 1 18 101893201 Key c 1 19 101893901 1 20 101927501 Needle Bearing AA
188. oline and Electric Vehicles Illustrated Parts List Page 13 41 m a ELECTRIC MOTOR ITEM 22 INCLUDES 2 SETS OF WIRE ASSEMBLIES TERMINAL HARDWARE AND TERMINAL INSULATORS NOT SHOWN OPTIONAL VENTED HEADBAND ITEM 15 INCLUDES EXTERNAL HARDWARE NOT SHOWN 000411 001 14 2 2009 2011 Villager 6 8 Gasoline and Electric Vehicles Illustrated Parts List MOTOR MODEL DA5 4006 IQ PLUS ITEM PART NO DESCRIPTION QTY 1234 1 1010934 Screw 5 16 18 1 00 etaient iege co teinte ede eo EEAS 1 2 1014201 Screw 1 4 20 X 2 25 Hex Cap eie tette teet tested eee ern einn baee 3 3 102235201 Bumper Drive 1 4 102243403 Lubricant Moly Teflon Single Use Tube on essssssssscssescssscsssscsssecsssecsusessuscessscessecessecesscecsuecessesses 1 5 102775101 IQ Plus Electric Motor 48 VDC 3 7 hp includes items 6 through 30 sss 1 6 102186301 Ring 2 24 Internal Retaining 1 7 102186401 SIEMPRE 1 8 102704901 Kit Speed Sensor includes items 9 through 13 1 9 101942301 Kit 3 Pin Wedge LocK saei ee ertet ede edited d teet 1 10 N A Sensor Motor Speed ADC 1 11 N A Screw 8 32 Taptite Thread cccscssssssessssesssssssssssessscsssessecsssesssecssessecsssessee
189. on remove key and place shift lever stralght up neutral position when not in use CCI 101683201 WARNING CAN CAUSE SEVERE INJURY Rotating parts a manifold amp muffler KEEP CLEAR CCI 101960501 GASOLINE EXPLOSION FIRE Can cause severe injury or death No smoking sparks or open flame Stop engine allow to cool before refueling fuel valve lt on during operation off during storage or transport CCI 101547601 A WARNING N WARNING and 000579 001 Page 3 6 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List DECALS VILLAGER 6 GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101547601 Decal Gasoline Explosion Fire Warning eese eese tese 1 2 101693201 Decal Operating Instructions Key Start ee eeeseeee teen 1 3 101825102 Decal Off On Start aote ESRB 1 4 101915201 Decal Frame Ground and Governor Warning 1 5 101960501 Decal Rotating Parts Hot Manifold 1 6 103205501 Decal 5 1 7 103210201 Decal Forward Reverse Gas 00 tote te tente tento tosta tentes 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 3 7 Page 3 8 A WARNING RO
190. one 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com NOTE This illustrated parts list represents the most current information at the time of publication Club Car is continually working to further improve its vehicles and other products These improvements may affect the parts used to service the vehicle Any modification and or significant change in specifications will be for warded to all Club Car and Carryall distributors dealers and will when applicable appear in future editions of this illustrated parts list Club Car LLC reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold Copyright 2010 Club Car LLC Club Car and ArmorFlex are registered trademarks of Club Car LLC This manual effective August 30 2010 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 5 SECTION 1 BODY AND TRIM 1 3 Dash Pockets and etre ctp t Rete ee tede 1 5 poi ED 1 7 Front and Center Seat Bottoms 1 9 5 erection eee dene eene eee eet ere 1 11 Front Center Body and Floormat Gasoline Vehicles
191. parts list page and gives the page title at the top then the item numbers corresponding to the numbers on the illustration part descriptions and quantity of parts used Note that a part description may be indented This indention corresponds to a parts assembly level indicated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page A part that is indented to level 2 is a component of the level 1 part assembly that it is listed under A level part is a component of the level 2 part that it is listed under and a level 4 part is a component of the level 3 part preceding it In each case the part quantity given for a level 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a level 7 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread HOW TO ORDER PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors You can obtain the name and phone number of your closest authorized Club Car dealer or distributor by visiting our web site at www clubcar com and clicking on the Distributor Search link or by calling our toll free Service Parts and Technical Assistance hotline at 800 872 2246 or 706 863 3000 extension 3887 Club Car i P O Box 204658 Augusta Georgia 30917 4658 USA Teleph
192. pe iret e e e ede 4 5 1013924 Nut 5 16 24 Hex Head Cone 8 6 1014153 Bolt Brake Cluster Mounting 8 7 1016557 Cluster Brake Driver Side includes items 8 through 23 eee 1 8 1010850 Dust COVER eee eres 1 9 1011314 Brake Spring ott 2 10 1011465 Kit Brake ACtuator i elec on 1 11 1011466 Kit Shoe Retainer includes items 12 and 13 1 12 1010953 PD reete erect ise reset ente 2 13 1011301 Shoe Clamp Spring oie NER ee EYE eee Kee 2 14 1011467 Kit Anchor Body includes items 15 through 20 1 15 1011114 6 100 2 16 1011298 AnichorPIStOH aote te teret ei ere 2 17 N A Adjustment Bolt ce ater ERR Ae REOR a 1 18 N A Anchor Body Component 4 1 19 1011303 Adjustment Bolt Cap 1 20 451 Lockwasher 1 4 Split tret ere REESE Seeker 2 21 1011494 Backing Plate Eeft Hand eerte trt ertt ee ette evt eene tees 1 22 101880701 Shoe Brake Manual Adj Available in Kit Non Asbestos Brake 2 23 N A Arm Brake Lever ie 1 24 1016573 Cluster Brake Passenger Side includes items 25 through 40
193. r death Do not tamper with to frame Disconnect negative battery cable first engine governor adjustment 101818201 A WARNING 000579 002 Page 3 12 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List DECALS VILLAGER 8 GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101547601 Decal Gasoline Explosion Fire Warning eese eese tese 1 2 101693201 Decal Operating Instructions Key Start ee eeeseeee teen 1 3 101825102 Decal Off On Start aote ESRB 1 4 101915201 Decal Frame Ground and Governor Warning 1 5 101960501 Decal Rotating Parts Hot Manifold sesssssscssscscsssccssscsssscsssccssscesscecssceesseessucessecessecessecesucecsueeesaeeses 2 6 103205501 Decal 5 SWItCh za i eee E Udo ce dn 1 7 103210201 Decal Forward Reverse Gas 00 tote te tente tento tosta tentes 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 3 13 Culb Car ON FRONT OF COWL ON REAR BODY Ingersoll Rama ON REAR BODY 000380 001 Page 3 14 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List LOGO DECALS VILLAGER 6 AND 8 ITEM PART NO DESCRIPTION QTY 1234 1 1014
194. rated Parts List SEAT BACKS AND ARMRESTS ITEM PART NO DESCRIPTION QTY 1234 1 1012285 Screw 1 4X 0 625 Hex Hedd eet 4 2 1014306 1 4 2 3 1015902 Screw 1 4 20 X 1 25 5 4 4 101677701 Seat Back Assembly White includes items 5 and 1 5 1016751 Cap Seat Back siente rte herein ttti iib tees da oora paasi 1 6 101675512 Vinyl Seat Back dieti eee ei e eerie teen 1 7 101677702 Seat Back Assembly Black includes items 8 and 9 1 8 1016751 1 9 101675514 Vinyl Seat Back Black eet tte tete rite ee 1 10 101677703 Seat Back Assembly Beige includes items 11 and 12 e 1200 1 11 1016751 Cap Seat BaO K RORIS E 1 12 101675511 Vinyl Seat Back Beige 1 13 101677705 Seat Back Assembly Gray includes items 14 and 15 20 44 0402020 2402020247 79404 00002 1 14 1016751 Cap Seat Back doeet oe tet e sc ederet qus 1 15 101675515 Viriyl Seat Backenstd SVC eee 1 16 1017259 Armrest Weld ASM Front spiss
195. rete eee 1 10 102323201 Pin 3 8 X 1 5 16 Clevis 1 11 1241 Washer 5 16 Type A Flat tee ees desee MEER eec toet eed 1 12 1242 5 16 18 E EE NM 1 13 7473 Locknut 5 16 18 Nylon Insert 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 17 000188 003 4 18 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1011694 Accelerator Bracket and Bearing Assembly esee 2 2 1011931 Washer 1 4 Flat ettet 1 3 1014007 Washer 1 4 4 4 10123785 CUP SPNG 1 5 1017380 Bumper Spring toesea 1 6 1017424 Bearing Pivot SUP Ort aree eee ete a reet 1 7 1017696 Sub Asm Accelerator Pedal includes items 8 through 10 eee 1 8 1013871 Pad Accelerator Pedal 2e 1 9 N A Accelerator Pedal Weldment cccsssssssssssssssssssssssssssssssssssssssssssesssssssesscssssesssssssssscssscsssesssesssessseessess 1 10 7716 Screw 10 16 Type AB Sheet Metal 4 11 101796201 Spring Accelerator
196. returnline 9 7 5 5 17 stabilizer bar 5 25 steel 5 11 5 15 5 21 5 23 5 9 5 11 5 13 5 15 5 21 5 23 bushing support 5 25 button drive 11 7 6 11 6 19 6 31 13 13 13 15 urethane buzzer reverse 13 17 13 35 cable accelerator 9 13 brake 4 9 4 15 4 17 choke 9 17 9 19 FNR shifter 12 11 12 13 governor 9 13 IODM 17 7 calibration test module 17 3 cam driven clutch 11 7 electrical component box 6 15 6 17 cam installation tool 17 3 cam FNR shifter 12 9 camshaft 8 11 camshaft shim 7 11 8 11 camshaft spring 8 11 cap battery 6 volt 13 33 13 37 13 39 13 41 dust 13 17 key switch 6 19 13 17 plug 7 7 8 5 seatback 1 11 1 27 1 29 carburetor 9 9 carburetor adapter 9 23 carburetor float level tool 17 7 9 11 9 23 9 11 9 23 9 11 9 23 carburetor gasket carburetor insulator carburetor mounting gasket card safety first 17 9 case battery charger 16 3 16 5 16 7 differential gear 12 7 gear 12 3 15 3 rocker 8 9 1 13 1 15 1 17 1 19 charger bezel tool 17 3 13 5 13 11 chargerreceptacle 13 23 16 3 16 5 charger battery onboard 16 7 9 17 9 19 9 17 9 19 center body charger harness charger battery choke cable choke cable bezel choke valve 9 15 circuit breaker 13 31 16 3 16 5 16 7 clamp battery 6 27 cableretaining 9 13 hose 9 5 9 7 9 11 9 15 9 23 mufflerhose 10 3 clevis upper delta 5 11 5 15 clip meter 6 19 cluster idler gear 12 5 4 3 4 7 clutch alignment tool
197. rmer Battery Charger 1 16 102940801 Cord Dog 1 17 N A Case Battery CHArGen 1 18 7577 Screw 10 X 0 50 Phillips Pan Head uu sesssssssssessscssecsscsnscsscssccssssecsscssssssecscsnsssecsacssssseceeceesessess 12 19 7847 Screw 1 4 20 X 0 75 Hex Head Cap 4 20 8233 Locknut 1 4 20 Nylon Insert esssssscsssccseccsseccrsscessscccssccesscccsscessscesssccessecesscessscesssccessecsssccssecesseess 4 Special order item available upon request 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 16 7 MAINTENANCE AND SERVICE TOOLS 17 2 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS QTY QTY QTY ITEM PART NO DESCRIPTION DIESEL GAS ELEC 1234 The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline electric and or diesel vehicles both past and present models Be sure to carefully examine the tool list for applicability to your vehicle before ordering 1 101871001 Accelerator Pedal Adjustment Tool 1 1 2 101813202 Adhesive Guide Ring 3 Gram Tube 40 04 24 4 041 022 04 7 18 8040 000000000 1 3 101641202 Dispo 1 4 101831901 Battery Discharge Machine 36 48 Volt 1 5 101430
198. sccseccsssccssccessccessccesscecsuccessscessecessecessecessecessccesseeesseesseeesses Battery Charger Receptacle 2 Electrical Components IQ Plus Villager 6 Electrical Components IQ Plus Villager 8 Electrical Component Cover and Terminal Block TOW Run Switch IQ Plus Vehicles tt ete Rr tee e b RI tb tbe Batteries Villager 6 IO Plus with T 105 Batteries Batteries Villager 6 Plus with T 145 Batteries Batteries Villager 8 IQ Plus with T 105 Batteries Batteries Villager 8 IQ Plus with T 145 Batteries SECTION 14 ELECTRIC MOTOR Motor Model DA5 4006 PIUS 14 3 SECTION 15 TRANSAXLE ELECTRIC VEHICLES UT 15 3 SECTION 16 BATTERY CHARGER IQ Plus Domestic Battery Charger Model 25730 sessssssssssccssccsssccssscssssessccsssecessecesscessceesucsssussesuscessecensecesseeesuccesaeesasees 16 3 IQ Plus Battery Charger Model 25880 Export and European 16 5 IQ Plus Onboard Battery Charger Model 25660 Export sesssssscsssscsssscsssccsssecsssccsssecssseesseecsusessuscessccessecesseccsnecesaceesasees 16 7 Page 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List 5 SECTION 17 MAINTENANCE AND SERVICE TOOLS Maintenance and Serv
199. ss 1 2 1012528 Nut M8125 oae adeb threat re eek e EUR E ie a eite eua 2 3 1013734 Lockwasher 8mm Split ter rebours eee reden ear 2 4 1015720 Screw 86 32 X 1 2 Hex Washer Head esee tinte ttn tette tette 2 5 102240501 Bolt Controller Terminal 3 6 102440901 Wire ASM 4 Yellow 13 1 7 102769701 Spacer 2 1 4 20 Hex 1 8 102774501 Controller 500 Amp e e 1 9 102774601 Computer Onbrd 8x BV 64 1 10 102774701 Solenoid 48V at tete ER RR e ER 1 11 102817101 Screw 1 4 20 X 50 Hex Wsh Hd 6 12 102817201 Screw 1 4 20 X 88 Hex Wsh Hd 4 13 102859501 Screw M6 X 1 X 20 Ser Hex Flg 2 14 102912801 Plate Component Front secssessesssessccsecsesssscssssscssssssssscescssssseccacssecsuccascsscsucsasesecesceaccasessssssessceacesees 1 15 103414901 Kit Relay 48v 30a W instr includes items 16 and 17 1 16 103397901 Relay Spst No 48v 30a 1 17 N A Kit Relay 48V 30a IM Strins 1 18 8990 Tie Wrap 8 Nylon 5 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 13 25 lt gt S Y e 13 26 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Ill
200. sseesseessscsscssceseesses 2 12 N A Magnet SPEC 1 13 Screw 1 4 20 05 1 14 Field 3 7 Flp ote toit keit A A 1 15 N A Armature Includes external hardware not SHOWN 1 16 102938601 Kit Brush 3 7 Hp includes items 17 and 18 0 00 00 07000002 00400 001 1 17 N A Brush MOtoR 8 18 N A Screw aa 8 19 102938701 Brush 3 1 20 102938801 Kit Brush Spring 3 7 Hp includes item 21 2 102424420000 001 41 008 000004000 00 1 21 N A Br sh Spiihg i thiet iet edes eto 8 22 102938901 Kit Brush Lead Asm 3 7 Hp includes items 23 through 28 sees 1 23 N A Terminal and Lead Assembly 2 24 N A lns lator 2 25 Washer Insulating a a A a 2 26 N A Washer Flat 5 16 Brass Bronze 20 2 27 Nut 5 16 e e M reete ded 4 28 N A Lockwasher 5 16 Steel 2 29 102939001 Commutator Head 3 7 ecscssssssssesssesssesssssssesssssssccsecssscssscsssccsssssscssscssscssscssscsssessscessessseessess 1 30 102939101 Sealed Headband 3 7 Hp RR p 1 31 102939102 Vented Headband 3 7 HP optiona
201. ssesssesssssssssssscsessssessuesssesssesssessuessucssscssscessessseesse 4 10 101881701 Washer 8 Stainless Steel Fl t iret ERE 4 11 101954301 Screw 1 4 20 X 0 75 Hex Head Cap 8 12 101728203 Seat Bottom Assembly Front Beige includes items 13 through 21 1 13 1011652 Hige c 2 14 1013312 Bumper 5 tee ie ug Ete odes e Bre ER 1 15 N A ET UCET 1 16 101562711 Vinyl Cover Seat Bottom Buff eessesssssscsssscsssscssseccssccessccsssecsssecsssccsssccessecssseesseeesuecessecesseeeseeeess 1 17 N A Plywood 1 18 1017695 Seat Support Bracket 2 19 101880901 Rivet 3 16 Stainless Steel Pop 4 20 101881701 Washer 8 Stainless Steel Fl t tecto Sette 4 21 101954301 Screw 1 4 20 X 0 75 Hex Head eese tentes tens ten tinta tts tta tontos tasto atta 8 22 101728210 Seat Bottom Assembly Front Black includes items 23 through 31 sss 1 23 1011652 qe 2 24 1013312 Burmper Seat 1 25 Foam Seat seen 1 26 101562714 Vinyl Cover Seat Bottom Black 1 27 N A PIV WOOG ASSY M lac 1 28 1017695 Seat 5
202. sssccsssscssceesusecsucessscessccessecessecesncesseeeses 1 10 102684602 Shoulder Bolt M12 X 25 0 ic Eres i ie E e e ER e CU E E 1 11 102969401 Bracket Shifter 1 12 102969801 Weldment Shift Lever 1 13 103173301 Bushing Greaseless 12mm ld eee 1 14 103177401 Washer Thrust Shifter ccscccsssccssossssssessscossscossssecessesesnccesncsesnssesnssesessecossesessetessessonscosnesssnssosessere 1 15 103192701 Spring Comp 97 Qd X75 bess 1 16 103369501 Cam Limit Switch Fnr Shifter 1 17 8057 Nut 4 40 Hex 2 18 8058 Lockwasher 44 Split aea ADR 2 19 8104 Screw 10 32 X 75 Rd Hd Mach 1 20 8717 Eockn t 1 4 28 Nylon 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 12 9 000573 003 Page 12 10 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FORWARD REVERSE SHIFTER CABLE VILLAGER 6 ITEM PART NO DESCRIPTION QTY 1234 1 N A Installation Shifter FNR includes items 2 through 12 eesesccsssccsseccsescessecessecessecesseecssecesseeeees 1 2 1012333 Joint 10 32 Ball i iie dete 1 3 101963401 Locknut 5 16 18 Hex Flange eerte tenente
203. sssssssecsseecsseccssccessscessccesseccsssccssccessecessecesuesesuscessscessccessecesseecsuceesseeses 2 19 8248 Screw 1 4 20 X 0 75 Truss Head 1 Note Total fuel line length 47 inches 119 4 cm 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 9 5 000082 003 9 6 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List FUEL TANK WITH FUEL LEVEL SENDING UNIT ITEM PART NO DESCRIPTION QTY 1234 1 1016004 Tank Kit w Sending Unit includes items 2 through 1 2 1013746 Clamp 0 301 ID 2 3 1015137 Fuel Line available by the foot csssssscsssessseccssecsssecssecsssccessecsssccssseessssessscessecessecessecesseecsnecesses 1 4 101824401 Bar ERREUR 2 5 101896901 Fuel Pickup w Shut Off Valve sssssssssssseesessssssesseeeresssssssssseeeeeesesssesseeeereeessssseseeeeneeeesssssseseteereeeessss 1 6 103651901 Asm Tank Ds W sut Nano includes items 7 through 16 sss 1 7 1013461 Screw 10 16 Hex Head 00004000600 toto tts 5 8 1013462 Sending Unit Fuel Level 1 9 1015139 Insulation Grommet 1 10 1015143
204. t rninn e e a E a as 8 15 8861 Bolt 3 8 16 X 1 75 4 Note Only the driver side of the stabilizer bar is shown Parts for the passenger side of the stabilizer bar are identical 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 5 25 ELECTRICAL SYSTEM GASOLINE VEHICLES 18 YEL W42 OIL SENDING UNIT 18 ORG W31 MAINT OPER HEAD LIGHT 5 SWITCH RIGHT CENTER DASH IGH 9 GRN WI9 VOLTAGE LIMITER Z m 5 PANEL ASM n D pU GROUND kaa gLock lt DD 5 2 18 PINK W65 NEUTRAL 18 BLK W36 LIMIT 18 BRN WO4 SWITCH i z 2 REVERSE BUZZER 18 67 18 RED WHT STP WO7 a o m LIGHT SWITCH 3 16 BLK W22 2 16 ORG W23 ES Horn 5 _ Irem E 2 2 HORN BUTTON d z 18 BRNCWOG gt gt 2 zi 5 8 0860065 x m z I8 GRN WOO lt o co HEAD LIGHT 5 D LEFT e B WHT_BLK_STPCWAD BLK 5 gt ma em 5 13 a ed L BLK BRAKE z SHT LIMIT SWITCH fru i _E z TO
205. tatto Saat ars Ati tannini 1 20 N A Tire Unmounted Xtrac 18 x 8 50 8 2 00000 0 1 21 7310 MEDECIN UU Ut 1 22 101651414 Tire Wheel Asm White Duro 232 includes items 23 through 25 4 02 2 23 101918402 WheelRim d e Edo e re a ER TER e 1 24 7310 Valve Ste M ERU tem 1 25 IRRE Tire Unmounted 6 Ply Rated 18 5 8 5 8 Duro 1 Special order item available upon request 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 2 3 FOR FRONT ONLY BEIGE RIMS WHITE RIMS f om RIM n om VALVE STEM STEM gt 000269 007 2 4 2009 2011 Villager 6 8 Gasoline and Electric Vehicles Illustrated Parts List WHEELS AND TIRES FRONT ONLY ITEM PART NO DESCRIPTION QTY 1234 1 1010984 500 20 Unf Lug eere erre e Cte ee ERE 8 2 101570509 Tire Wheel Asm Beige Premium Tread 6 5 includes items through 5 2 3 101884901 Tire Unmounted Power Rib 18 x 6 50 8 1 4 101918401 Wheel Rim Beige 1 5 7310 1 6 101651409 Tire Wheel Asm White Premium Tread 6 5 inch includes items 7 through 9
206. tnta tentato tnus 1 25 1017006 1 26 1017239 1 27 1017243 1 28 101856102 1 29 N A Voltage Regulator Key Sta 1 30 103197301 ASM Wire Harness Stretch Gas 1 31 1242 Nut 2 32 183 Washer 10 Type Flat 1 33 7893 N t 1032 HEN qe 2 34 8057 4240 Hex Machine nomnan tercer pte a c Go ceti 4 35 8058 Lockwasher 44 Split 2 36 8450 Screw 10 24 X 0 50 Hex Head 1 37 8717 Locknut 1 4 28 Nylon Insert 1 38 8990 Tie Nylon aet 3 39 1241 Washer 5 16 Type A Flat 2 40 7473 Locknut 5 16 18 Nylon Insert 2 41 7818 Bolt Carriage 5 16 18 X 1 5 eet e 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 15 Y OF D LS Ao jJ DU 2 L Q 2 IX ofS 0 0 Qu b 9 000328 003 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 6 16 ELECTRICAL COMPONENT BOX VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 1015752 Screw 1112 T6 X 0 625 escis ostii 1 2 1016423 5 20 3 3 N A Asm
207. tric Vehicles Illustrated Parts List Page 5 17 D 18 DIS DS 000960 001 Page 5 18 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List STEERING GEAR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 1013042 PAYROLL 1 2 102022602 End Tie Rod M12 X 1 25 LR iata ete caet tectis t iet ie etd i a 1 3 102289201 Hex Locking M12 X 1 25 3 4 103601501 Asm Steering Rack And Pinion includes items 5 through 24 see 1 5 1013035 Bellows LONG e Es 1 6 1013044 Rack Screw 1 7 1013051 cR 1 8 1013052 Seal Steeririg Pinion DUst eerte sete eren 1 9 101879401 Bearing Ball tee eee eee 1 10 101879501 Stop R GEEA 1 11 101879601 Stop Ring CTYPE endet tee RIA ee De eo pee ei te emet eodd 1 12 101879701 Support e cac 1 13 101879801 Rack Guide Pressure Spring 1 14 101879901 570 1 15 101880001 Bellows Short x ta te E Be deii 1 16 101880101 Dust Seal Retaining Ring a a 1 17 101880201 Inin r Ball 1 18 10188030
208. unii tete erts 2 6 1011889 Hub includes items 7 through 9 ee 2 7 1011153 Front HUD OR m 1 8 103477901 Stud 1 2 20 Unf 4037 cetero iae 4 9 7308 Race Front Hub Bearing 2 10 103717302 Asm Spindle Lh 4wb Sp includes items 11 through 14 1 11 1015597 Fitting 1 4 28 Thread Forming Grease 1 12 N A Subasm Spindle Lh 4wb 1 13 7048 BUSHING Flanged Bronze 1 14 8067 Bushing Bronze Spindl Esaiae eiaa ai a a a E es 1 15 103717402 Asm Spindle Rh 4wb Sp includes items 16 through 19 eee 1 16 1015597 Fitting 1 4 28 Thread Forming Grease 1 17 N A Subasm Spindle Rh 4wb 1 18 7048 Bushing Flanged 1 19 8067 Bushing Bronze Spindle ou ssessesecssecsseccssccessccessecessecessecessecessccesueeesueccsuccessccessecesecssseesucesnceesseeses 1 20 7840 Nut 3 4 16 Hex Slotted iii 2 21 7910 Pin 5 32 1 00 COLLGT een rette teint oni ri e Ee ee 2 2009 2011 Villager 6 and 8 Gasoline and Elec
209. uster screw 17 9 valve guide 8 9 valve guide drivertool 17 9 valve guide reamer 17 9 valve guide intake 8 9 valveseat 7 3 8 7 valve seat cutter 17 5 17 11 valve seat cutter guide 17 11 valve seat cutter tool 17 5 valve seat t wrench 17 11 valve spring 7 9 8 9 valve spring compressor 17 11 valve spring retainer 7 9 8 9 valve stem 2 3 2 5 vent barb 9 5 9 7 vertical socket dust seal 5 7 volt ohm meter 17 11 voltage limiter 6 77 voltage regulator 6 15 6 17 voltage suppressor 6 11 13 13 13 15 16 3 16 5 16 7 warning light low oil 6 19 washer insulating 14 3 wedge bearing puller 17 3 weight clutch 11 3 counterbalance 7 13 8 13 secondary clutch 11 3 weldment press 17 5 wheel 2 3 2 5 wheel and tire assembly 2 3 2 5 wheel rim white 2 3 wheel steering 5 5 wire assembly battery charger 16 5 wire harness 6 5 6 9 6 15 6 17 6 21 13 5 13 11 13 19 wire harness headlight 6 5 wire harness lighting 6 9 woodruff key 12 3 wrap tie 5 7 5 19 6 11 6 15 6 17 9 17 9 19 12 11 12 13 13 5 13 11 13 13 13 15 13 25 13 27 13 29 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List INDEX wrench spanner 17 9 Y yoke gear 17 7 yoke support steering 5 7 5 19 i 15 Ingersoll Rand Industrial Technologies pr Club Car Inc Web www clubcar com P O Box 204658 Phone 1 706 863 3000 Augusta GA 30917 4658 1 800 ClubCar USA Int l 1 706 86
210. ustrated Parts List ELECTRICAL COMPONENTS IQ PLUS VILLAGER 8 ITEM PART NO DESCRIPTION QTY 1234 1 N A Asm Electrical Component Box includes items 2 through 18 sss 1 2 1012528 Nut M8125 oae adeb threat re eek e EUR E ie a eite eua 2 3 1013734 Lockwasher 8mm Split ter rebours eee reden ear 2 4 1015720 Screw 86 32 X 1 2 Hex Washer Head esee tinte ttn tette tette 2 5 102240501 Bolt Controller Terminal 3 6 102440901 Wire ASM 4 Yellow 13 1 7 102769701 Spacer 2 1 4 20 Hex 1 8 102774501 Controller 500 Amp e e 1 9 102774601 Computer Onbrd 8x BV 64 1 10 102774701 Solenoid 48V at tete ER RR e ER 1 11 102817101 Screw 1 4 20 X 50 Hex Wsh Hd 6 12 102817201 Screw 1 4 20 X 88 Hex Wsh Hd 4 13 102859501 Screw M6 X 1 X 20 Ser Hex Flg 2 14 102912801 Plate Component Front secssessesssessccsecsesssscssssscssssssssscescssssseccacssecsuccascsscsucsasesecesceaccasessssssessceacesees 1 15 103414901 Kit Relay 48v 30a W instr includes items 16 and 17 1 16 103397901 Relay Spst No 48v 30a 1 17 N A Kit 48 30 1 51 1 18 8990 Tie Wrap 8 Nylon 4 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles I
211. ustrated Parts List Page 1 35 000393 001 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 36 BATTERY INSULATOR ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1013357 Rivet 5 32 Aluminum 2 2 101837001 Battery Insulator teste edel tu ee lad bed ee 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 1 37 nd Electric Vehicles Illustrated Parts List 2009 2011 Villager 6 and 8 Gasoline Page 1 38 REAR FOOTREST HANDRAILS ITEM PART NO DESCRIPTION QTY 1234 1 1011988 Screw 1 4 20 X 2 00 Phillips Truss Head 8 2 1016842 Rear Seat Handrail Weldment 1 3 101841101 Rear Foot Rest Asm includes items 4 through 9 1 4 1010434 Barrel Plastic e eerte obese be Haeo eiae 8 5 1010435 Bolt Carriage 5 16 18 X 1 00 etes 00000100 4 6 1016668 Connecting Bal ele eere 2 7 1016835 Bumper Side Trim 1 8 101840901 Foot Rest Mat eee tree reete 1 9 7473 Locknut 5 16 18 Nylon Insert 2 10 101841201 Armrest Seat Rear Right Hand 1 11 101841202 Armrest
212. ve 7 3 8 7 seatback 1 11 1 27 1 29 seat backassembly 1 11 1 27 1 29 seatbackcap 1 11 1 27 1 29 seat back white 1 11 1 27 1 29 seat bottom assembly 1 9 1 21 1 23 1 25 seatbumper 1 21 1 23 seat cover vinyl 1 9 1 21 1 23 1 25 seatfoam 1 9 1 21 1 23 1 25 seatgasket 1 21 1 23 seat support 1 9 1 21 1 23 seat support four passenger 1 25 seat bearing 5 3 sending unit fuel gauge 9 7 sensor motor speed 14 3 sensor oillevel 7 11 8 11 set brush and screw 6 23 set pole 6 23 shackle weldment 5 23 shackle rear spring 5 21 shaft change 12 3 counterbalance guide 7 13 8 13 governor gear 13 5 input 15 3 intermediate 15 3 rocker 7 9 8 9 steering column 5 3 transmission 12 5 shiftfork 12 5 shiftlever 12 3 shiftrod 12 5 shifter FNR 12 9 shim camshaft 7 11 8 11 shim crankshaft 7 13 8 13 shockabsorber 5 9 5 13 5 21 5 23 shock absorber cushion 5 21 5 23 shock absorber cushion retainer 5 21 5 23 shock mounting bracket 5 23 shoe brake 4 3 4 7 shroud 7 5 8 3 shroud engine 7 5 8 3 shroud 7 5 8 3 sleeve delta A plate 5 9 5 13 governor 12 5 park brake 4 5 synchronizer 12 5 snapring 5 7 5 19 7 13 8 9 8 13 snubber bracket 7 15 8 15 snubber inner frame 7 15 8 15 socket 5 7 solenoid 13 25 13 27 solenoid 12 volt 6 15 6 17 spacer accelerator pivot 4 19 4 21 park brake 4 5 Page i 13 5 wrench 17 9 sparkplug 7 7 8 5 speed controller 13 25 13 27 speedsensor
213. ve unit bumper 14 3 driven 11 7 driven clutch button 11 7 driven clutch cam 11 7 driven clutch cam puller 17 5 driven clutch fixed face assembly 11 7 driven clutch puller plug 17 5 driven clutch spring compression base tool 17 5 driven clutch spring compression collar tool 17 5 driven clutch spring compression nut tool 17 5 driver drive clutch 77 3 drum brake 4 3 4 7 dry moly lubricant 17 7 duct intake 9 17 9 19 dustcap 13 17 dustcover 4 3 4 7 5 17 E E clip 4 9 4 15 4 17 electrical box cover 6 15 6 17 electrical component box 6 15 6 17 13 25 13 27 end bell commutator 6 23 end bell output shaft 6 23 endcap motor 14 3 end tierod 5 9 5 13 engine 8 3 engine mounting plate 7 15 8 15 engine shroud 7 5 8 3 engine 50 527 7 5 equalizer pivot 4 9 equalizer rod 4 9 4 15 4 17 equalizer brake cable 4 9 4 15 4 17 exhaustsystem 10 3 exhaust valve 7 9 8 9 extrusion fender 1 3 F face moveable 11 3 11 7 fanhousing 7 5 8 3 fanshroud 7 5 8 3 fan flywheel 7 7 8 5 fenderextrusion 1 3 fender inner 1 33 field coil 6 23 field coil housing 6 23 fill plug 12 3 filter air 9 15 fuel 9 5 7 3 8 7 oil pump 7 3 8 7 fitting thread forming grease 5 7 5 17 fixed face drive clutch 11 3 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List fixed face driven clutch 11 7 float 9 9 floor mat 1 5 1 13 1 15 1 17 1 19 f
214. ze aio p 4 7 102162601 Cable rete eret i eere 2 8 102292801 Piri Bow Tie LOCKING 072 citet 2 9 102323101 Pin Bow Tie LOCking cette tree a dee rete eee 1 10 102323201 Pin 3 8 X 1 5 16 Clevis 1 11 1241 Washer 5 16 Type A Flat tee ees desee MEER eec toet eed 1 12 1242 5 16 18 E EE NM 1 13 7473 Locknut 5 16 18 Nylon Insert 1 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 15 000296 003 2009 2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List Page 4 16 REAR BRAKE CABLES AND EQUALIZER VILLAGER 8 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1013531 Spring Brake Return d 1 2 101953104 Rod Equalizer eter etit nite a ebat ente e od 1 3 101990801 Bracket eret 1 4 102166901 Kit Brake Cable Rear includes items 5 through 8 1 5 1010829 Pini 5 odd 2 6 1011779 ze aio p 4 7 102162601 Cable rete eret i eere 2 8 102292801 Piri Bow Tie LOCKING 072 citet 2 9 102323101 Pin Bow Tie LOCking cette tree a dee

2009-2011 Villager 6 and 8 Illustrated Parts List

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