Service Manual - Appliance Factory Parts
Contents
1. 1 Check for spider webs or insect nest in the venturi and clean the venturi 2 Gas is leaking from a faulty connection Hand tighten connections and replace damaged parts Perform a leak test on all connections before cooking on the grill again 3 The venturi may be misaligned and needs to be lined up over the orifices 98S Ld3q NLLV L0ZZ9 SX VLIHOIM LE6Z XO Od INSAWLYVdsd NOILV LSI9JHY LONAOYd J H dwejs SSB D ISdI4 B90Bld MO 9q SSd JPpe y 0 BUSspUOodsS A IION SeEeld J9U O PUSS 0U OP SL jd ATdVLS LON OG AdVL HLIM 1VAS ANY 0104 ASVA 1d Coleman Grill Warranty Registration Card IMPORTANT COMPLETE THE ATTACHED REGISTRATION CARD AND RETURN WITHIN 10 DAYS TO RECEIVE THESE IMPORTANT BENEFITS gt CONFIRM YOUR WARRANTY Your prompt product registration confirms your right to the protection available under the terms and conditions of your Coleman warranty gt PROTECT YOUR PRODUCT We will keep the model number and date of purchase of your new Coleman product on file to help you refer to this information in the event of an insurance claim such as fire or theft gt PROMOTE BETTER PRODUCTS We value your input Your responses will help us develop products designed to best meet your needs CONGRATULATIONS ON YOUR NEW COLEMAN GRILL PURCHASE If you have any questions about your product please call Coleman Customer Service at 1 800 356 3612 For easier faster warranty registratio2. acetate tat cae heme cade 3 appliance and immediately call your gas Start Up Check List 0 0 0 0 c cece eee eee 8 supplier or your fire department Ligning IIStGUCUONS 22 534 whee gic a Soci hd ance Medd ROA Reece aaa A RA 9 FIGHUNG INevBUINGIS lt silo ateceteaete eet vet ieee abr eet eee ie 9 Shutting Off the Grill o a oa unuau aueue aeaa aaaea eannan 10 A General Use and Correct Burner FlameS 0 0 00 cece eee eens 10 WARN NG Grilling Tips and MiMtS 42x ey reeked acca ST aes Peres hod 11 In Case of Grease Fire ee conrecuevaecedaxmedd rererere reren 11 Do not store or use gasoline or other Cooking Methods ss 24s 2svs4 e0ise ses dee aatenve sa E RERA EREADER 11 TATER ee A E end Cleanng 6 ee n flammable liquids or vapors in the vicinity Cleaning the Venturi o ouuu aunado aaa aeaaea erara 13 of this or any other appliance MOVING ANG Storage ici oie e EE N A E E E OO mas 14 TOUDIGSHOOUNG ises aren Rte eee Ub ie eet ul a aE L 14 a a Id cere ag koa e ck este ook cet 17 An LP cylinder not connected for use Replacement Pans iSi sesiet a una n we la waste open 19 shall not be stored in the vicinity of this Waran ese ead aa ee aa de dt elie ah ee den aE Ta id 20 or any other appliance Technical Characteristics Input Rating 2 burners 12 000 BTU H each Category Pressure regulated propane Fuel 16 4 oz disposable propane cylinders CALIFORNIA PROPOSITION 65 WARNING Combustion by products produced
3. become familiar with it 1 Turn all burner control knobs to off Fig 26 A CAUTION Be certain the disposable cylinder is disconnected when the grill is placed in storage General Use and Correct Burner Flames A WARNING e Keep the grill area clean and free from combustible materials gasoline and other flammable vapors liquids and spare L P cylinders e To avoid the possibility of tipping over the grill NEVER place more than 10 pounds on the side table A filled 4 quart aluminum pot weighs approximately 10 pounds Yellow e DO NOT obstruct the flow of combustion and ventilation air e Keep the ventilation opening s of the L P cylinder enclosure free and clear of debris e A barbecue grill becomes hot during use DO NOT touch grates or cooking surfaces e Be sure to tighten all hardware screws nuts bolts etc at least once a year or before each grilling season Eze EZA a NX Hoesi 7 Burner Grilling Tips and Hints Burner Control Setting Tips e The high flame setting is too hot for direct cooking The high flame setting is good for quick searing of meat then finish cooking on medium or low flame settings e Use the high flame setting with the lid closed to preheat the grill for 5 minutes before cooking and with the lid closed for a maxi mum of 5 minutes after cooking to burn off grease drippings e Use a medium flame setting for direct cooking of steaks pork chops chicken and hamburge
4. or scrub brush DO NOT use a commercial oven cleaner e HEAT TENTS Wipe off grease residue using a cleaning pad and a brass bristle brush to knock off residue Replace heat tents to their correct position GRILL INTERIOR Remove grates and heat tents Scrape side with tools and remove excess grease and cooking residue p p 3 Using a screwdriver remove the screws holding the heat tents Cleaning the Venturi and set aside Fig 32 AWARNING Spiders nests or wasp s mud inside the venturi may cause fire at the valve If a fire occurs immediately turn off the gas supply at the L P cylinder valve see representative illustration in Fig 29 4 Using a screwdriver remove the self tapping screws holding the burner clamps and remove the burners Fig 33 REPRESENTATIVE ILLUSTRATION Note Spiders and small insects can spin webs and build nests inside the venturi tubes This especially occurs in late summer and fall before frost when spiders are most active These nests can obstruct gas flow and cause a fire in and around the burner valves Such a fire can cause operator injury and serious damage to the grill To help prevent a blockage and ensure full heat output clean and inspect the venturi tubes often once or twice a month NOTE Water or air pressure will not normally clear a spider web Steps For Cleaning Venturi 1 To remove the above obstructions use an accessory flexible venturi brush or bend a small hoo
5. 81 Side Table Assembly Left no insert 8 9928 3941 Screws Heat Tent 4 pk ae 22 9928 1811 SS Side Table Insert Left 9 9928 3921 Heat Tent 23 9928 1501 Lid Hinge Kit 2 pk 10 9928 5641 Burner Assembly Right 11 9928 1151 Control Knob 12 9928 2351 Igniter Unless noted otherwise all repair parts listed are for one item only ea 2 Limited Three Year Warranty The Coleman Company Inc Coleman warrants that for a period of three years from the date of original retail purchase this product will be free from defects in material and workmanship Coleman at its option will repair or replace this product or any component of the product found to be defective during the warranty period Replacement will be made with a new or remanufactured product or component If the product is no longer available replacement may be made with a similar product of equal or greater value This is your exclusive warranty This warranty is valid for the original retail purchaser from the date of initial retail purchase and is not transferable Keep the original sales receipt Proof of purchase is required to obtain warranty performance Coleman dealers service centers or retail stores selling Coleman products do not have the right to alter modify or in any way change the terms and conditions of this warranty What This Warranty Does Not Cover This warranty does not cover normal wear of parts parts that are not ge
6. Check only one 15 O Other 1 O High school diploma Which of these best describes this purchase A pate college PI heck all that apply ee e Please 5 sities at appiy 4 O Some graduate school 1 O Received as a gift 5 O Graduate degree 2 O First of this type of product owned 3 O Addition to Coleman products 15 Marital Status 4 O Replaced old Coleman product 5 O Replaced another brand product 1 O Single 2 O Married 6 O Purchase in addition to another brand Do you participate in any of the following activities Number of people in household J __ Please check all that apply 1 O Tent Camping 10 O Barbequing Number of kids in household under 18 years of age 2 O RV Camping 11 O Rock Climbing 3 O Hiking Backpacking 12 O Bicycling 4 O Fishing 13 O Leisure Walking Which best describes your family income 5 O Boating 14 O Canoeing 6 O Going to the Beach 15 O Kayaking H E EAT 7 O Tailgating 16 O Entertaining 25 000 g 34 999 8 O Picnicking 17 O Backyard Entertaining 35 000 i 49 999 9 O Hunting 18 O Attend Auto Racing 75 000 99 999 100 000 149 999 O Over 150 000 ONOORWN 1 oO oO O 50 000 74 999 what other brands did you consider z 8 What grill feature influenced the purchase of your Coleman grill Please check all that apply 1 O Amount of BTU s for cooking 7 O Side burner if applies 13 O Size of the grill av
7. Gas Barbecue Use Care amp Assembly Manual With Grill Lighting Instructions Model 9928 Series LP Gas ASSEMBLER INSTALLER Leave these instructions with the consumer CONSUMER USER Read all instructions and keep in a safe place for future reference www coleman com For Outdoor Use Only IMPORTANT Read this manual carefully before assembling using or servicing this grill Keep this manual for future reference If you have questions about sled soni 6 not incladed assembly operation servicing or repair of this e ee grill please call Coleman at 1 800 835 3278 or TDD 316 832 8707 In Canada call ANSI Z21 58a 2006 CSA 1 6a 2006 1 800 387 6161 Outdoor Cooking Gas Appliances A DANGER Technical Charactenisucs s is serne se dey ie ae teerdeeeed ed eueewad ot 2 if you smell gas General Safety Information 0 0 0 0 ccc eee eens 2 General Installation s sais ayoriwe ek evden weed eee i 3 Portable L P Gas Barbecue Cylinders 0 0 0 cece eee e eee 3 Shut off gas to the appliance CIPS AUS ices Secs archer ta Aeataniyiv a est ded Raed dent hoe tga ered ema 4 Exti Extinguish any open flame GHITASSOMD Were dena nee eee a a nnd pine a tat ated Pre wines ee 5 j Interior Parts Use and Care 0 ccc eee eee nrar 6 Open lid DUNS eee Po ame a ree asa eenee as i If odor continues keep away from the Leak Testing Disposable Gas Cylinders 0 000 cece eee eens 8 a a ese atte ae
8. a potentially hazardous situation which if not avoided may result in minor or moderate personal injury or property damage A DANGER FOR OUTDOOR USE ONLY NEVER operate grill in enclosed areas as this could lead to gas accumulating from a leak causing an explosion or a carbon monoxide buildup which could result in injury or death DO NOT use in garages breezeways sheds or any enclosed area NOT FOR USE BY CHILDREN If these instructions are ignored a hazardous fire or explosion could result in physical injury death or property damage A WARNING DO NOT move grill while it is lit Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids A WARNING NEVER place more than 10 pounds on a side table DO NOT lean on grill NEVER use charcoal briquettes or lighter fluid in a gas grill Grill is hot when in use to avoid burns DO NOT touch any hot grill surface Keep children and pets away from hot grill NEVER leave the grill unattended while it is in use It is your responsibility to assemble install operate and care for your gas grill properly DO NOT use gas grill indoors Under some circumstances propane may lose the distinctive odor that was added Other strong odors may hide or mask the odor of propane Colds allergies sinus congestion and the use of tobacco alcohol or drugs may impair your ability to detect the odor of propan
9. ailable cooking square inches 2 O Cart design 8 O Steamer Fryer Warmer if applies ie O Integrated storage cabinet 3 O Flame control cooking system 9 O Side table design 15 O Price 4 O Power burner 10 O Color of the grill not including stainless steel 16 O Rotisserie if applies 5 O Stainless steel material if applies 11 O Warming racks 17 O Other 6 O Porcelain or stainless steel cooking grates 12 O Dependable igniter Thank you for filling out this questionnaire Your answers are important to us Please check here if you prefer not to learn more about Coleman Outdoor Cooking Products or obtain information on new interesting opportunities from other companies Replacement Parts List 9928 Series No Pen emer Desorption No Part Number Description _ No Part Number Description Part Number Description 1 9928 1951 Logo Plate 13 9928 1131 Fascia 2 9928 1581 Thermometer Assembly 14 9928 5561 Match Extension Assembly 3 9928 1291 Lid Handle 15 9928 1241 Grease Tray 4a 9928 5051 Lid Assembly 1 piece porcelain 16 9928 5651 Threaded Foot Assembly 4b 9928 5141 Lid Assembly 3 piece porcelain 17 9928 2171 Wheel 4c 9928 5011 Lid Assembly 3 piece Stainless Steel 18 9928 5251 Regulator Assembly 5 9928 1821 SS Side Table Insert Right 19 9928 5551 Side Handle Assembly 6 9928 5091 Side table Assembly Right no insert 20 9928 5631 Burner Assembly Left 7 9928 1251 Grate PEMS a 21 9928 50
10. ded Indirect Method Light only one side of the burner and place food on the opposite side for cooking Allow food to cook at a lower temperature which increases tenderness and reduces grease flare ups It is a good method for cooking foods that burn easily vegetables fish etc Cook casseroles in ovenware or foil pans much like cooking in a conventional oven Also try placing a pan of water above the lit burner side to help meat retain its juices Replenish the water as needed Care Maintenance and Cleaning DRIP TRAY The drip tray is located below the grill and should be cleaned periodically to prevent heavy buildup of debris Fig 28 NOTE Allow the drip tray to cool before attempting to clean Important Do not leave the grill outside during inclement weather unless it is covered cover sold separately Rain water can collect inside of the grill or in the drip tray if left uncovered If the drip tray is not cleaned after use and the grill is left uncovered the drip tray will fill with water causing grease and water to spill We recommend cleaning and storing the drip tray after every use Fig 25 is COOKING GRATES The cooking grates can be cleaned immediately after cooking is completed and after turning off the grill Wear a barbecue mitt and scrub the cooking grates with a damp cloth If the grill is allowed to cool down cleaning the grates will be easier if removed from the grill and cleaned with a mild
11. detergent STAINLESS STEEL After initial usage areas of the grill may discolor from the intense heat given off by the burners this is normal and not considered a defect Purchase a mild stainless steel cleaner and rub in the direction of the grain of the metal Specks of grease can gather on the surface of the stainless steel and bake on to the surface and give a worn appearance For removal use an non abrasive oven cleaner in conjunction with a stainless cleaner NOTE Always scrub in the direction of the grain A CAUTION All cleaning and maintenance should be done only when the grill is cool amp with the fuel supply turned off at the cylinder Disposable propane cylinders should be detached from the grill during cleaning Suggested Cleaning Materials e Mild dishwashing liquid detergent Hot water Wire brush e Paper clip Nylon cleaning pad Soft brass bristled brush e Putty knife Scraper Component Cleaning e BURNER Wire brush loose corrosion from the burner exterior Clean clogged gas port holes with an opened paper clip Replace corroded or damaged burners that would emit excess gas STAINLESS STEEL Clean with any multipurpose low abrasive no phosphorous metal polish or stainless steel polish and a soft cloth to prevent marring or scratching the surface NEVER USE OVEN CLEANER e COOKING GRATES Clean cooking grates with mild soap and hot water Remove stubborn residue with a mild cleanser
12. e General Installation e Installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code CSA B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable To check local codes see your local L P gas dealer or natural gas company listed in the Yellow Pages for recommended installation procedures and regulations A WARNING This appliance is not to be installed in or on a recreational vehicle and or boat Follow these safety rules before each use 1 A minimum clearance of 36 inches from the left right back and bottom sides of the grill must be maintained between the grill and any combustible construction such as wood siding of a building Never locate the grill under an unprotected combustible material or overhang Do not obstruct the flow of combustion and ventilation air Maintain a minimum clearance of 3 inches from the back of the grill and non combustible construction such as a concrete or brick wall Keep the ventilation opening s of the cylinder enclosure free and clear from debris The grill should be level and not facing directly into the wind A WARNING A liquid propane tank not connected for use with this gas barbecue shall not be stored in the vicin
13. e propane bottle properly installed grill body or inside the grill enclosure or in the vicinity of any heat producing appliance Failure to follow this information exactly could result in an explosion and or fire causing death or serious injury A CAUTION Tighten by hand only DO NOT use tools 1 Screw the regulator into the grill hand tight Fig 16 Leak Testing Disposable LP Gas Cylinders A DANGER TO PREVENT FIRE OR EXPLOSION HAZARD e NO SMOKING DO NOT use or permit sources of ignition in the area while doing a leak test e Perform leak tests outdoors only e NEVER perform a leak test with fire or flame How to Check for Leaks 1 Make a soapy solution of equal parts mild liquid dishwashing detergent and water 2 Turn off all burner control knobs 3 Apply a soap solution to the connections indicated with the arrows Fig 20 If bubbles appear at these areas a leak is indicated No Flame Fixing A Fuel Leak If you detect a leak 1 Stop a leak by tightening the loose joint or by replacing the faulty part with a replacement part recommended by Coleman DO NOT attempt to repair the cylinder if it should become damaged the cylinder MUST be replaced 2 If you are unable to stop a leak remove the cylinder from the grill DO NOT use the grill until the leak is corrected When to test for leaks 1 Perform a leak test each time the gas supply cylinder is connected to the regula
14. igned and needs to be lined up over the orifice Troubleshooting continued Problem Flame blows out on low setting or has uneven heat distribution Possible Causes and Solutions 1 Check for spider webs or insect nests in the venturi and clean the venturi 2 Cold grill needs to be preheated for 5 minutes on high setting 3 The venturi may be misaligned and needs to be lined up over the orifices 4 Cold and windy weather will require you to move the grill away from the wind 5 Lack of fuel Check to see that the cylinder has fuel Problem Grill too hot Possible Causes and Solutions 1 Excessive flareups which require the maintenance described in the section titled IN CASE OF GREASE FIRE 2 A damaged orifice or regulator which requires replacement with factory authorized parts 3 Buildup of grease inside the grill will require cleaning and emptying the grease tray 4 Choose a lower cooking temperature if using excessively high settings Problem Fire at any connection Possible Causes and Solutions IMMEDIATELY shut off control valves and allow grill to cool 1 Gas is leaking from a faulty connection Tighten connections with an adjustable wrench and replace damaged parts Perform a leak test on all connections before cooking on the grill again Problem Flame behind control panel or control knob area Possible Causes and Solutions IMMEDIATELY shut off control valves and allow grill to cool
15. ity of this or any other appliance Connections must comply with local requirements and are the sole responsibility of the person performing the work A WARNING e DO NOT attempt to adjust the regulator as this could create a situation causing personal injury or property damage Portable L P Gas Barbecue Cylinders Liquefied Petroleum gas abbreviated L P gas or propane is highly flammable It becomes liquid when stored under high pressure inside a cylinder and vaporizes when released L P gas is heavier than air and tends to collect in low areas It is important that there are no leaking connections on your gas grill that could cause a fire or explosion see the section titled LEAK TESTING Portable LP gas grills require a fuel delivery system which is comprised of a valve A a regulator B with vent hole C an L P gas supply cylinder D Fig 1 Illustration in Fig 1 is for description purposes only Cylinder Specifications e All L P gas cylinders used with this appliance shall be constructed and marked in accordance with the Specifications for L P Gas Cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provided with a listed overfilling prevention device if required and a cylinder connection device compatible with the connection for outdo
16. k on one end of a 20 inch long flexible wire such as the one shown in Fig 30 5 Look inside lower end of venturi tubes for nests webs or mud If present clean as shown in Step 1 Fig 30 6 Inspect and clean the burner if needed 7 Replace the main burners and burner clamps and position the burners in the operating position 2 Remove the cooking grates set aside Fig 31 8 Make sure the valve orifices are inside the venturi tubes and the venturi tubes are inside the burner tubes then tighten all self tapping screws Fig 34 lt BS 9 Reinstall the heat tents and the cooking grates Moving and Storage A CAUTION A collision with the grill as with any metal object could cause injury Use care when moving a portable gas grill MONI the grill DO NOT move the grill while it is lit or hot or with objects on the cooking surface or side tables e Clean the grease tray before moving the grill to prevent spills e Collapse the grill before moving e Move the grill slowly DO NOT run with the grill behind you it could hit you from behind causing injury neter moving the grill Check all gas connections for leaks that could occur from the movement e Check the venturi tubes to be sure they are still over the orifices Steps to follow before storing grill e Clean the grill including the grease tray e Coat the burner lightly with cooking oil to retard rusting e For outdoor use only If the g
17. k the burner flame per the DO NOT touch hot grill parts with your bare hands next step You MUST use protective gloves The Burner Flame e Open the grill lid The cooking grates should be in place e Keep your arms and face away from being directly above the cooking area Look through the cooking grates and observe the burner s flame below the heat tents e Flames should appear similar to the good flame shown in Fig 27 and as follows e A good flame should be blue with a yellow tip e Some yellow tips on flames up to 1 inch in length are acceptable as long as no carbon or soot deposits appear e If flames are excessively yellow and irregular the oil residue may not be completely burned off or the venturi may be clogged or may not be properly positioned over the orifices Allow the grill to cool before repositioning the venturi over the valve and orifices e Grills that have been in use for a while sometimes begin to show more yellow flame A build up of food deposits fats or cooking seasonings can cause yellowing flames Clean the burner to remove residue and check for clogged burner holes or a blocked venturi Refer to the section titled Cleaning the Venturi e Regular use of your grill will actually help keep it operating more smoothly e Each grill may heat differently Some units will heat somewhat more to the center and back of the grill The flavor of grilled food will improve the more you use the grill and as you
18. n please go to the warranty registration section of our Coleman Web site at www coleman com 1 0Mr 2 0Mrs 3 01Ms 4 O Miss First Name Initial Last Name Ee ce ee a _ be fe fe ee ee Address Number and Street Apt ERR eee LEE SA A Te A CC OR CO PT E City State Zip Leet ttt tt ttt ttt Lid birri Phone boa Lp ay Ley DateofPurchase H 1 Purchase Price 00 Excluding Tax Month voar 1 0 Regular Price 2 Sale Price 3 C Don t Know Store where purchased ee ee ee l Product Model Number eee Can Coleman contact you with promotional information or updates about Coleman products 1 O Yes Please contact me 2 O No Thanks E mail Address LLL dt thd tt The following questions are not required to obtain warranty service but will greatly assist us in understanding your needs and building better performing products Which factors most influenced your purchase Date of Your Birth Please check all that apply Month Day Year 1 O Received as a gift 8 O Magazine 2 O Brand 9 O In Store Display Sign For your primary residence do you 3 O Price 10 O Packaging 4 O Style 11 O Size 1 O Own 2 O Rent 5 O Recommendation from Store Salesperson 12 O Weight 6 O Recommendation from Friend 13 O Ease of Use 7 O Television 14 O Other Features Education
19. nuine Coleman parts or damage resulting from any of the following negligent use or misuse of the product use on improper voltage or current commercial use of the product use contrary to the operating instructions disassembly repair or alteration by anyone other than Coleman or an authorized service center Further the warranty does not cover Acts of God such as fire flood hurricanes and tornadoes Warranty void if damage to product results from the use of a part other than a genuine Coleman part COLEMAN SHALL NOT BE LIABLE FOR DEFECTS THAT ARE CAUSED BY THE USE OF UNAUTHORIZED PARTS OR SERVICE COLEMAN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY OR CONDITIONS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED IN DURATION TO THE DURATION OF THE ABOVE WARRANTY OR CONDITIONS SOME STATES PROVINCES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE How to Obtain Warranty Service Take the product to an authorized Coleman service center You can find the nearest authorized Coleman service cente
20. or cooking appliances Read labels on the L P Gas Supply Cylinder A WARNING Your new barbecue grill is equipped with a CGA 600 regulator B DO NOT attempt to connect this regulator to any other disposable L P cylinder not equipped with a mating CGA 600 fitting E This grill may only be used with the pressure regulator supplied with this unit or pressure regulators specified by Coleman for use with this unit Replacement regulators must only be those specified by Coleman e NEVER store a spare L P gas supply cylinder under the grill body or inside the grill enclosure or in the vicinity of any heat producing appliance Fig 2 Failure to follow this information exactly could result in an explosion and or fire causing death or serious injury REPRESENTATIVE ILLUSTRATION Grill Features 1 Grill Lid 10 Side Shelf with Tool Hooks 2 Thermometer 11 Match Extension stores under table 3 Lid Release Latch 12 Towing Handle 4 Control Knob 13 Collapsible Stand 5 Electronic Igniter 14 Side Shelf with Towel Hook 6 1 lb Disposable Cylinder 15 Grilling Cooking Surface purchase separately 16 Grease Tray 7 Regulator 17 Cylinder Mount 8 Carry Handle 9 Lid Handle Grill Assembly IMPORTANT Remove all packing material prior to assembly use If your grill has stainless steel components remove all protective plastic film from stainless steel parts prior to assembly use This film is installed a
21. p to allow easy cleaning or inspection of the grill base Fig 13 and 14 10 The cooking surfaces snap out of the grill for easy cleaning A spring latch holds each cooking surface in place Release the spring latch and raise the outside edge to remove each cooking surface Fig 11 2 Open the grill lid and extend the side tables Lower the 13 After cleaning or inspection propane bottle support Fig 17 return the burners down to the proper position Check that all the burner venturi are set over the valve outlets correctly The valve orifices must be inside the venturi tubes and the venturi tubes must be inside the burner tubes Fig 15 Reinstall the burner screws PES M ee Fee 3 j i 14 Before lighting the grill reassemble and make sure all parts are in their proper working position Propane Bottle Support Installing 1 Ib Disposable Cylinders 3 Remove the plastic cap from the propane bottle and screw the propane bottle into the regulator hand tight Fig 18 NOTE Your 9928 Series grill is set up from the factory to use a 1 Ib disposable propane cylinder A WARNING Only cylinders marked Propane must be used A WARNING This procedure MUST be performed OUTDOORS only Read and follow the directions on the cylinder 4 The cylinder must be arranged for vapor withdrawal Illustration e NEVER store a spare L P gas supply cylinder under the Fig 19 shows th
22. r by visiting www coleman com or calling 1 800 835 3278 or TDD 316 832 8707 in the United States or 1 800 387 6161 in Canada If a service center is not conveniently located attach to the product a tag that includes your name address daytime telephone number and description of the problem Include a copy of the original sales receipt Carefully package the product and send either by courier or insured mail with shipping and insurance prepaid to For products purchased in the United States The Coleman Company Inc 3600 North Hydraulic Wichita KS 67219 For products purchased in Canada Sunbeam Corporation Canada Limited e DBA Jarden Consumer Solutions 5975 Falbourne Street Mississauga Ontario Canada L5R 3V8 This warranty does not include transportation or shipping costs If you ship your product shipping and insurance must be prepaid DO NOT RETURN THIS PRODUCT TO THE PLACE OF PURCHASE If you have any questions regarding this warranty please call 1 800 835 3278 or TDD 316 832 8707 For Warranty Service and Parts Locate your model number and serial number on the label found on the grill The Coleman Company Inc e 3600 North Hydraulic e Wichita KS 67219 U S A 1 800 835 3278 TDD 316 832 8707 2006 The Coleman Company Inc All rights reserved Coleman and are registered trademarks of The Coleman Company Inc 9928 050 20061217 1
23. rill is stored indoors detach the cylinder outdoors If left outdoors remove the cylinder and cover the grill for protection from the weather Grill covers may be purchased from a grill dealer or manufacturer Troubleshooting Problem Grill will not light when the igniter button is pushed or has incomplete burner flame Possible Causes and Solutions 1 Lack of fuel Check to see that the cylinder has fuel 2 Make sure one of the burners is turned on Allow up to four seconds for gas flow to ignite 3 If burner lights with match but not igniter check the ceramic electrode position near the burner the condition of the igniter wire and its connections Perform igniter test and replace any damaged parts 4 Check for spider webs or insect nest in venturi and clean venturi 5 Check for misalignment of venturi on orifices Position venturi over orifices 6 Burner ports orifices or valves have blockage Clean the components 7 Regulator failure regulator needs to be replaced by an authorized service dealer 8 Make sure the regulator and cylinder are properly assembled See the section titled Installing 1 lb Disposable Cylinders Problem Yellow flame Possible Causes and Solutions 1 Check for spider webs or insect nest in the venturi and clean the venturi 2 New burner may have residual oil which will burn off 3 Clean off any food residue grease or seasoning salts on the burner 4 The venturi may be misal
24. rs e Use a low flame setting for roasts e Thick steaks will finish with a better texture and more juice if first seared on high flame setting and then cooked on a low flame setting Safe Grill Operation e NEVER leave cooking food unattended Continually observing the food will help in maintaining an even temperature conserve fuel improve the food s flavor and lessen flare ups e To open the grill lid slowly lift the handle to avoid burning in case of a grease fire flare up e DO NOT expose any part of your body directly above the cooking area Food Preparation Hints Your grill can cook a variety of foods For best results follow these instructions e Trim excess fat from meat and poultry Slash any remaining fat to stop curling but take care not to cut the meat Frozen meat and poultry should be thawed prior to cooking Frozen fish and vegetables will cook without thawing Salt food after cooking to help prevent drying out the food Brush naturally lean meats with cooking oil or margarine Cook small pieces of tender foods in foil or on special delicate food cooking grates see the section titled Cooking Methods e Apply barbecue tomato or sugar based sauces no sooner than the last 10 minutes of cooking e Turn food with tongs or a spatula piercing food especially meat tends to dry it out In Case of Grease Fire Follow These Steps 1 2 3 4 Shut off the gas at the burner valve s and s
25. t the factory to prevent damage that could occur during shipment and handling 5 Continue to lift the grill until the stand extends past the locking bracket Assemble the Towing Handle Fig 6 1 Place the grill on a flat and level surface Insert the towing handle into the rectangle tubing in the stand Fig 3 Locking Button 2 Depress the locking buttons at the same time then slide the towing handle until it locks in place Fig 4 6 Carefully lower the grill into the grill stand making sure the unit is secured in the upright position Fig 7 T a X oe J E Tep FA lt x i Extend the Grill Support 3 Make sure the Towing Handle is extended and locked in position Fig 3 4 Place one foot on the Towing Handle grasp the lift handle and lift to extend the grill stand Fig 5 Locking Bracket WA Interior Parts Use and Care 8 Open the grill lid by raising the bottom of the lid latch 11 Two thumbscrews hold each removable heat tent in place Remove Fig 9 the thumbscrews and the heat tents for cleaning or to inspect the burner A screwdriver may be necessary to remove the thumbscrews Fig 12 9 The side tables are stored underneath the grill lid Fig 10 Position both side tables outside the grill before lighting or using the grill 12 Each burner is secured in place with one screw After removing the burner screws the burners may be rotated u
26. tay away Allow the fire to burn itself out Once the fire is out and the appliance has cooled remove the disposable cylinder Clean all parts and inspect for damage Parts to check for damage are the L P cylinder regulator burner valve s and burner s If any of the above mentioned components are damaged seek replacement from Coleman before operating the grill again Locate your nearest service center by calling 1 800 835 3278 Note Some flare up adds a smoky flavor and sears food Excessive grease fires can cause a potentially hazardous situation and damage the grill Avoid excessive flare ups by preheating the grill with the lid closed for 5 minutes on the high setting to burn off grease from previous cooking Cook with the lid down and continually monitor cooking food to avoid grease fires and flare ups Trimming excess fat from meat will reduce grease fires and flare ups Cook fatty meat in smaller amounts over indirect heat on a low setting Be sure to follow the instructions in the section titled Care Maintenance and Cleaning Cooking Methods Direct Method The heat source is directly below the food Use for browning meat or cooking hot dogs and hamburgers but check food frequently Use for skillet and stir fry cooking but limit the amount of oil and heat to be used Cook roasts turkey or duck on low heat Place meat with water in a foil pan with a corrugated bottom Replenish water as nee
27. tor Leak test anytime a part of the gas system is replaced Start Up Check List A WARNING Failure to follow these safety steps before using the grill each time could result in a fire that could be hazardous to you your appliance or property It is especially important to observe these steps after the grill has been stored moved or cleaned _ 1 Regularly check the burner venturi tubes for blockage from an insect nest Read Cleaning the Venturi in the section titled Care Maintenance and Cleaning and also the section titled Troubleshooting Check that all the burner venturi A are set over the valve outlets B correctly The valve orifice C must be inside the venturi Fig 21 Use only the gas specified Keep the grill on a level surface Keep the grease pan empty at start up ie i O3 r 4 g5 REPRESENTATIVE ILLUSTRATION A CAUTION DO NOT add charcoal or lighting fluid Lighting Instructions A WARNING THE FOLLOWING RULES MUST ALWAYS BE FOLLOWED IN THIS ORDER Fig 22 1 OPEN THE GRILL LID Any attempt to light the grill with the lid down could cause an explosion 2 Check that the burner control knobs are turned to OFF 3 DO NOT stand with your head or arms over the grill Lighting The Burners 1 Push and turn one of the burner control knobs counterclockwise to the HIGH position Wait 5 seconds Fig 23 and 24 2 Push igniter b
28. utton repeatedly until burner lights You will hear a snapping sound Fig 24 3 If the burner does not light in 4 seconds turn the control knob to OFF and wait 5 minutes for the gas to clear before trying again 4 The second burner can be ignited by turning it on after first burner is lighted 5 If the burner does not light on the second try turn the control knob to OFF and wait 5 minutes for the gas to clear and then try match lighting the burner SM t Match Lighting 1 Strike and place the burning long wooden match or use the match extension or a butane lighter with extension through the spaces in the grill grates near the ports of the burner between the heat tents Fig 25 2 Push and turn the control knob counterclockwise to the HIGH position 3 The second burner can be ignited by turning it on after first burner is lighted A CAUTION Use a LONG wooden match or a butane lighter with an extension Make sure all burner controls are off except for the burner being lighted If a long reach match or lighter is not accessible use the match extension Insert a match in the holder end of the extension strike and place the burning match near the BURNER being operated Shutting Off the Grill Condition The Grill e Before using the grill for the first time or after storage operate the grill 15 minutes on the high setting with the lid closed to A CAUTION burn away oil e Once the oil has burned away chec
29. when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Regulator 9928 General Safety Information This manual contains important information about the assembly operation and maintenance of this product and system General safety information is presented in these first few pages and is also located throughout the manual Particular attention should be paid to information accompanied by the safety alert symbols 44 DANGER WARNING 44 CAUTION Keep this manual for future reference and to educate new users of this product This manual should be read in conjunction with the labeling on the product Safety precautions are essential when any mechanical or propane fueled equipment is involved These precautions are necessary when using storing and servicing Using this equipment with the respect and caution demanded will reduce the possibilities of personal injury or property damage The following symbols shown below are used extensively throughout this manual Always heed these precautions as they are essential when using any mechanical or fueled equipment A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION indicates
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