200, 300, & 400 Series Slip Ring Service Manual
Contents
1. amp Plate Kit includes 4 studs and items 3 4 amp 6 XXX SRXXX Example SR212 is H05050212 6 5980300000 1 Drive Plate 7 C01960151 8 Ring Retaining 8 M37730025 1 Hub 9 5851400000 Altin Brush Only Copper Graphite Models SR2xx 6154800000 g Brush Only Silver Tipped Models AG2xx 10 00600P0002 4 rin Spring Model SR2xx Included w 9 9 Spring Model AG2xx 11 00160P0050 1 ring Nut 10 24 12 5773300000 1 ring Washer 10 13 Not Available 14 00030P0217 1 ring Screw 10 24x5 8 15 C70280310 1 ring Lug terminal 16 6053700000 1 Brush assembly complete for SR2xx Items 9 15 6155000000 1 Brush assembly complete for AG2xx Items 9 15 17 5980400000 1 End Bearing 22 00904P0001 1 ring Splice Cap 23 00903P0001 1 ring __ Insulator Cap SR300 amp AG300 SERIES Reference Number Part Number Qty Description 1 00011P0019 2 Screw Set Sub Assembly Collector Ring SR302 XX 00 304 01 306 02 H965101XX 1 308 03 310 04 312 05 314 06 316 07 318 08 320 09 322 10 2 324 11 326 12 328 13 330 14 332 15 334 16 336 17 1 Sub Assembly Collector Ring AG302 XX 22 303 23 304 24 H965200XX 305 25 306 26 308 27 310 28 312 29 314 30 316 31 318 32 320 33 322 34 324 35 326 36 328 37 330 38 336 41 3 M87810012 1 Plate End 4 C03430405 8 Screw Self Tapping 1 4 20 x Stud amp Plate Kit includes 4 studs and items 3 4 amp 6 3 RIOSUS0A j XXX SRXXX Example SR312 is H05050312 6 M87810011 1 Plate drive 7 0052. 200 300 amp 400 Series Slip Ring Service Manual AERO MOTIVE COMPANY w A Woodhead Industries Inc Subsidiary IMPORTANT SAFETY INSTRUCTIONS Please read this manual carefully and follow its instructions Improper use or failure to follow these instructions could result in serious injury death or property damage Operators should be instructed in the safe and proper use and maintenance of this product Keep this manual for future reference The following safety precautions call attention to potentially dangerous conditions AX DANGER Immediate hazards which WILL result in severe personal injury or death A WARNING Hazards or unsafe practices which COULD result in severe personal injury or death 5 Hazards or unsafe practices which MAY result in minor personal injury or product or Caution property damage NOTE Instruct operators in the safe proper use and maintenance Keep this manual for future reference INSTALLATION Failure to read understand or follow these instructions could lead to hazards or unsafe practices COULD result in severe personal injury or death A WARNING Disconnect power before servicing A CAUTION Instruct operators in the safe proper use and maintenance of this product A WARNING Mount slip ring by sliding the mounting hub over mounting shaft and securing it tightly with set screws See chart below The drive stud customer supplied or mounted on the reel mus
3. 82P0016 1 Ring Retaining 8 M37730026 1 Hub 9 5850200000 1 ring Brush Only Copper Graphite Models SR3xx 6154900000 1 ring Brush Only Silver Tipped Models AG3xx 10 00600P0002 1 ring Spring Model SR3xx 00600P0016 1 ring Spring Model AG3xx 11 00160P0050 1 ring Nut 10 24 12 5773300000 1 ring Washer 10 Eana SM952001C Page 3 of 4 Sep 01 13 6050600000 1 ring Brush holder complete 14 00030P0217 1 ring Screw 10 24x5 8 15 C70280310 1 ring Lug terminal 16 H97620007 1 ring Brush assembly complete for SR3xx Items 9 15 H97620010 1 ring Brush assembly complete for AG3xx Items 9 15 We 5854900000 1 End Bearing 22 00904P0001 1 ring Splice Cap 23 00903P0001 1 ring Insulator Cap SR400 SERIES Reference Number Part Number Qty Description 1 00011P0019 2 Screw Set H965103XX 1 Sub Assy Collector Ring SR402 xx 00 403 01 404 02 405 06 406 07 M87810012 1 Plate End 3 4 C03430405 8 Screw Self Tapping 1 4 20 x Stud amp Plate Kit includes 4 studs and items 3 4 amp 6 5850500000 1 ring Brush Only Copper Graphite Models SR4xx 5 H05050XXX 1 XXX SRXXX Example SR404 is H05050404 6 87810011 1 Plate drive 7 00582P0016 1 Ring Retaining 8 M37730026 1 Hub 9 10 00600P0002 1 ring Spring Model SR3xx 11 C22430113 tring Nut 20 12 00126P0050 1 ring Washer 1 4 13 6134500000 1 ring Brush holder 14 00030P0110 1 ring 1 4 20 X 3 4 HHCS 15 C70280311 1 ring Lug terminal 16 H
4. 97620004 1 rin Brush assembly complete for SR4xx Items 9 15 1 5854900000 1 End Bearing 24 00030P0120 1 ring 1 4 20 X 3 8 HHCS brass 25 C70280311 1 ring Lug 26 00101P0030 1 ring 4 Lockwasher 27 00152P0005 1 ring 1 4 20 Hex Nut brass SM952001C Page 4 of 4 Sep 01
5. ces MAY result in minor personal injury or product or property damage Grease may be required depending on the use and atmosphere If required place a light coat of nonconductive grease on riding surface of drive plate and end plate Inspect brushes and slip rings periodically for wear and corrosion SERVICE All parts illustrated are available as repair parts During disassembly and assembly of slip rings always be careful to install parts in their proper places as illustrated The brush and brush holder should always be centered between the insulators on the slip ring The last brush should be mounted 90 from drive stud to allow for needed clearance between drive stud and brush Be sure that brush surface makes complete contact with ring Clamp brush holder in place securely 5 REPLACEMENT PARTS SR400 Connection eaaa SEED SM952001C Page 2 of 4 Sep 01 SR200 amp AG200 SERIES Reference Number Part Number Qty Description 1 00053P0408 2 Screw 5 16 18 X 5 16 Set 5980600XX 1 Sub Assembly SR202 XX 01 204 02 206 03 208 04 2010 05 2012 06 2014 07 2016 08 2018 09 2020 10 2022 11 8 2024 12 2026 13 2028 14 Sub Assembly Silver AG202 XX 02 204 03 206 04 208 05 H965100XX 1 2010 06 2012 07 2014 08 2016 09 2018 10 2020 11 2022 12 2024 13 2026 14 2028 15 3 5980300000 1 End Plate 4 C03430405 8 Screw Self Tapping 1 4 20 x 5 HO5050xxx 1 Stud
6. t protrude through the hole on drive plate allowing for a 2 minimum clearance to the first brush in line This will allow slip ring to rotate properly Drive stud should not exceed 3 8 diameter SERIES MOUNTING HOLE DIAMETER SR200 AG200 875 Mounting Hub SR300 AG300 SR400 1 500 Mounting Hub OPERATION WIRING To complete wiring connect one set of wires to brushes and other corresponding set of wires through main shaft to slip ring buss as illustrated Always insure that each lead is connected to the corresponding brush and buss wire Always provide slip ring with fuse protection Chart below shows maximum lead wire size supplied or allowed with ring Models Lead Wire Models Lead Wire Models Lead Wire SR202 SR2012 12 AWG SR302 SR316_ 10 AWG SR402 SR404_ Max 4 AWG SR2014 SR2016 14 AWG SR318 SR324 12 AWG SR405 SR406_ Max 6 AWG SR2018 SR2028 16 AWG SR326 SR336 14 AWG EE SM952001C Page 1 of 4 Sep 01 To complete wiring connect one set of wires to brushes and other corresponding set of wires through main shaft to the slip ring buss as illustrated SLIP RING BUSS SLIP RING BUSS TERMINAL TERMINAL PO WER SUPPLY POWER SUPPLY SLIP RING SLIP RING SR200 SR300 AG200 and AG300 Slip Rings SR400 Slip Rings MAINTENANCE A Wipe off any excess grease Never treat ring surface with any type of lubricant cleaner CAUTION Hazards or unsafe practi
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