Trailer Brake - Titan International
Contents
1. ALLTUBING 1 3 16 STEEL BUNDYWELD TUBING OTHER FITTINGS 18 0777600 90 DEG CONNECTOR _ 19 1060600 5 TWO PIECES 3 16 TUBING 1 5 32 O A L 10 Disc Brake Kits 10 Disc Brake End Kit P N 4843000 For Axle Capacity 3 500 108 Bolt Circle is 5 4 50 Included in each disc brake kit as indicated Disc Brake Kits cont Aero 7500 Actuator Disc Brake Kit P N 4843500 Aero 7500 Actuator Disc Brake Kit P N 4843600 Single Axle Kit includes Tandem Axle Kit includes Swing Away Actuator Disc Brake Kit P N 4843300 Swing Away Actuator Disc Brake Kit P N 4843400 Single Axle Kit includes Tandem Axle Kit includes Disc Brake Kits cont Model 60 Actuator Disc Brake Kit P N 4843100 Model 60 Actuator Disc Brake Kit P N 4843200 Single Axle Kit includes Tandem Axle Kit includes BrakeRite Disc Brake Kit P N 4843800 BrakeRite SD Disc Brake Kit P N 4843700 Tandem Axle Kit includes Tandem Axle Kit includes W BREAKAWAY AND PARKING KITS 2385200 and 2385201 li Part Number 2385200 is 183 long Part Number 2385201 is 136 long This installation drawing will show how the cable enters through the backing plate and is attached to the park linkage This drawing also shows the proper layout of the various components on the trailer frame In the event of a breakaway the lever i2. 1950800 non 20 x 3447 zine Ll __27 424900 Bolt 14 20 34 olive drab 1 1 1 1 ock Nut 1 4 20 olive drab __ __ _ __ ILE __ 2 4439200 Parking Brake Lever wipin Right Hand shown 1 1 2 4 Parking Brake Lever wipin LeftHand 3 __ 30 4364000 TegglcLink Right Hand shown 1 Lan 4364900 Toggle Link Let Hand 1 2 079500 Mounting bolt 7716 20 NF __ 54 4480000 2 C f I 4 Las 4 ockwasher 716 standard _____ 1584500 nee Cylinder ____ 4744600 Premier Brake Shoe Kit 107 fras backing 1 _ _____ 4748403 Hand Premier F B Shoe Assembly _____ 4748404 Right Hand Premier Shou Assembly _ ee Ll 4742700 _ uniservo Premier Brake Shoe LL 4200 Unisono Bonded Brake Shoo Kit 1 i e 3 _ _ MO Right Bonded Shoe Assernbly 1 Used with parking brakes 13 _ 6 12 FREE BACKING BRAKE PARTS DIAGRAM REFER TO PARTS LIST ON PAGE 17 4 rS VER eT ES m AN AC a ri i X 4 M 1 DN k 4 4 x 12 UNI SERVO
3. HM 7500 ACTUATOR ASSEMBLY DIAGRAM 7500 ACTUATOR PARTS LIST REFER TO DIAGRAMS ON PAGE 32 R 4500700 Outer Case plated 4518100183 Coupler Case Assembly plated 4518100183 4502000 4511400 1 2 Damper Pin Ball Latch Pin ef 1 2 3 4 6A 6B 7 4518200 _ 9A _ 1209800 Orifice Connector 015 drum brake 9B 4750300 _ Connector 125 disc brake _ Filler cap with diaphragm i2 0794000 Lockwasher 1 4 standard 2338400 Push Rod co 5 2338500 push rod 2338600 1 j 1 F 1740600 _ Lock Nut 5 16 18NC 3 1 4518300 ring Guid 1 6 8 5 9 4511200 4524900 Roller Separator 4501100 4501300 4500900 4520000 4811500 4518600 2 4518700 4521500 Spring handle 42 4745500 Label disc brake actuator 1 1 included in item 7213 w 60 Co G3 SWINGAWAY ACTUATORS Aero 7500 Swing Away Part No Part No Brake Standard Weight Pallet Master Master Primed Plated orNon lbs Qty Cyl Cyl Assy Description Standard 14839000 0 STD 38 20 2336100042 4395100
4. M 06 2857 am 0920 am sz 6 510 _ 4719200 170 item part number 8 s 472150 515 4721700 59 gna Ls Wem E _____ 352 a 42 45 46 47 s em p 540 1474800 87 5 4748403 13 58 4748800 81334549 5506 4749600 243 _ 0 __ esj 6 4749800 lg 557 1474060 6 558 4749820 46 559 4749900 560 1474600 je sez 4750000 e 563 4750000 Fe 56 4750020 46 565 4750100 7 4750120 568 4750200 j aos ja 5 C srr 6 583 4809700 4245 part number 5 __586 4809910 7 4243 587 48092 4243 eo 48000 ae er hen m 595 500 481820 601 481830 fe 504 818600 fe 505 4818700 6 eoe fae Leor 7 mm s s 4819400 s 612 481960 36 66 ets a a 36 625 4822300 6
5. 3 adj lunette eye Bolt on 3 27 1606700 1683500 4299600 _ 25 16 drop 2 5 offset mtg ch gt 2324800 channel 2 5 offset mtg channel 1 2 1608700517 2477700317 lt x O lt a 0 lt x lt 5 lt lt O gt no k e 29 5 7 16 18 15 16 55 7 om C n3 Cu C not shown rrrrrrrs hc s MODEL 10 ACTUATOR PARTS LIST REFER TO DIAGRAM ON PAGE 44 Description ty 1601600 Outer case painted 0799700 Cotter Pin 1 8 X 1 Breakaway Lever Assembl m um 1055200 Weather Seal reakaway Lock Right Hand Bolt Hex 5 16 18NC x 5 8 long Cylinder Cover Bolt Hex 5 16 18NC x 1 2 long Master Cylinder 1 1 4 drum brake Master Cylinder drum with 1209800 orifice Master Cylinder 1 1 4 bore disc brake Cylinder Bracket Right Hand Gasket for use with 1209900 orifice Orifice connector drum brake 1 8 NPT rifice drum early type 1 2 NF thread Cylinder Bracket Left Hand Hex Nul 3 8 16 1255200 Cotter Pin 3 16 X 1 1 4 Hex Nut 1 2 13NC Outer case 2 5 offset mtg channel plated Outer case 2 5 offset mtg channel painted 2478200 Outer case 1 offset mtg channel nlated 1685500 Outer case 1 offset mtg channel painted Dru
6. Frant Gover 6000 L IL Front Roller Cover 7500 4655900183 FronRolerCoverf8 0 t Lever wiPin S Hook Part of 4594100 Breakaway Spring E 1781500 Bolt 5 16 x 1 2 Self Tapping 1861900 T e 4390500 2496400 i W em _ 23 0820100 RearRoler 2 04 1777300 oo f coen 1 ES Ji 2 agsemo 4336800 2420000 ST 2339000 Sas 6 Repair Kit F 2 5 16 Ball Coupler Repair Kit _ 40 4748800 Solenoid Valve 4 4836800183 BackCover plated x These parts included in Ihe master cylinder assembly 1777401 8 1777405 These parts are included in the 4045400 Coupler Repair a f V N gt L 75 Basic capacity 12 500 Ibs G V W R 1 250 Ibs tongue load The Model 10 is demountable when installed with mounting channel for 3 width tongue or may be welded for permanent installation This actuator is available with ball couplers 3 lunette eye and adjustable clevis hitch Usage suggested for recreational and light industrial trailers towed by passenger cars and light trucks ZINC PLATED MARINE MODELS PROVIDE GREATER CORROSION RESISTANCE Model 10 Actuator 22 15 Ball Drop Coupler and M
7. 1 400 pound tongue load Part No PartNo Brake Standard Weight Pallet Master Master CPLR Primed Plated with Type orNon 65 Qty Cyl Cyl Assy Repair Description Mtg Channel Standard Kit w 18820 27 CPLR w 18820 27 CPLR 4750010 Disc STD 82 12 4747100 4749501042 1848700 w 18820 276 CPLR 4750020 Disc STD 82 12 4747100 474901042 1848700 w 18820 2 lis CPLR Un shaded part numbers do not have solenoids or covers Shaded part 5 ending 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids covers Disc models available with pre installed backup solenoid 20 000 pound capacity G V W R 2 000 pound tongue load Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated with Type orNon lbs Qty Cyl Cyl Assy Repair Description Mtg Channel Standard Kit 1899100 4831700 Drum STD 70 15 2374400 237460 Basic ACT Only 4821200 Disc STD 70 15 4747100 15 2 Basic ACT Only Disc STD 70 12 4747100 ussroi Basic ACT Only Poise STD 70 12 4747100 ues Basic ACT Only 1811700 Drum 81 15 2374400 2374600 wJ18078 Clevis Hitch 5 STD 81 15 4747100 000 16078 Hitch 4749910 Disc 12 4747100 w 18078 Hitch 4749920 Disc ST 12 4747100 75702 w8078 Clevis Hitch 5 2374400
8. 2374600 16137 Lunette Eye 4747100 wH6137 Lunette Eye 47501107 Disc 12 4747100 16137 Lunette Eye 4750120 Disc STD 82 12 4747100 sese 16137 Lunette Eye Un shaded part numbers do not have solenoids or covers Shaded part 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids covers Disc models available with pre installed backup solenoid 46 Model 20 Actuator less Coupler 20 000 pound capacity G V W R 2 000 pound tongue load Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type orNon lbs Qty Assy Repair Description Standard Kit 1065160 Drum STD 65 18 2374400 2374600 wedon 4749700 Disc STD 65 18 4747100 wedon 474970 Disc STD 65 12 4747100 sexos 4749720 0 STD 65 12 4747100 moomo wedon Un shaded part numbers do not have solenoids or covers Shaded part 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids amp covers Model 20 Actuator Straight with Lunette Eye 20 000 pound capacity G V W R 2 000 pound tongue load Part No Part No Brake Standard Weight Master Master CPLR Primed Plated Type or Non Ibs Qty Cyl Cyl Assy Repair Descriptio
9. Hex cap screw 5 16 18 x 518 z Anchor pin alive drab wio parking br Anchor olive drab wiparking brake 15 07778011854 Relsning ring plabed Spring rear shoe retum Spring stainless front shoe lever Spring free backing shoe 4438700 Spring stainless free backing shoe 1850800 0978900 4 DOF S000 Spring gener 4485200 Spring stainless steal hold down 0979100 Spring hold dawn 4438800 2475700 4744600 4185900 1882600 Socket adjusting screw zinc plated 4485700 1895000 Washer zing plated 4439500 Washer olive drab Adjusting Screw Assembly un ES 2 n 75 8000 shoe quide Hex cap screw 5 16 18 x 3 4 zinc Hex cap screw 516 18 x 3447 olive Strut Right Hand to military spec d Strut Left Hand military spec 1 Parking Brake Lever wipin Right Hand 29 4486600 Parking Brake Lever wipin Left Hand 30 0 03000 oggle Link Right Hand Toggle Link Left Hand ooo o Spring parking strut Low Hex Cap Screw 2 8 24 x 1 Hex Nut s Lockwasher I e mE heel Cylinder Repair Kit Used on product with parking brakes I m aF 7 Px 7 13 FREE BACKING DRUM BRAKE PARTS DIAGRAM REFER TO PARTS LIST ON PAGE 20 1 1 Ie 13 DUO SE
10. Ls 8 627 5 ss eso 482330 35 36 632 482340037 a6 652 82990 3 8 300 r 510 63538 53 4831000 5 4 6006 5 649 83210 fe 4 252887 ps 1 item number r s eo pesso 9 661 4835500 62 4835600 fe 653 1483500 ps 36600183 6 483790 3 9 4838300 la saa 4841100182 ls e enm iS 685 4841202 4841400 5 666 da 50 jas us E _ 655 ads 66 4843600 56 7703 484530 4846300 4 4846700 li a Titan Distribution Inc 2345 East Market Street Des Moines IA 50317 PH 800 832 8781 FAX 515 265 9379 www titandist com
11. Part Brake Standard or Weight Master Pallet Non standard lbs Cyl Quantity 4816000 Disc 4831000 Drum Ultra 70 Assy Bolt on plated Standard Weight Master Pallet Type Non standard 105 Cyl Quantity 1823200 Disc STD 22 5 4819200 4831100 Drum STD 22 5 4830900 Ultra 70 Assy Bolt on primed f Brake Standard or Weight Master Pallet Type Non standard Ibs Cyl Quantity 1823300 Disc STD 22 5 4819200 4831200 Drum STD 22 5 4830900 ULTRA 70 ACTUATOR PARTS LIST E Descri tion bi oe ee xm mmm 2 45130 n O 1 senio Retaining ning 127 dia 1 1 e 32 7 P aeon ereakawa cable i 4822200 able bracket 55 4 1 t T 2538900 er 170800 Jo 1 4829400 708 s r ae Filler mm indet vanted 5 1 4819400 Safety lock pin with lanyard 4819300 Solenoid back up valve 22 1 4750300 Orifice connector disc brake e 1 1209800 Orifice connector drum brake Model 6 Actuator with 2 7 65 Ball Coupler 8 000 pound capacity Max G V W R 800 pound tongue load G V W R limited to ball rating Part No Part No Brake Standard We
12. Part No Description Pallet Weight Standard Painted Plated Quantity Pounds Non Standard 2343400 Prime 6 STD 23434000183 6 s Fits 17 50mm and 2 balls G V W R limited to ball rating 2 inch Straight Leverlock Coupler G V W R 5 000 165 Part No Part No Description Pallet Weight Standard Painted Chrome Plated Quantity Pounds Non Standard 4845000 ZincPlated 6 Fits 17 50mm and 2 balls G V W R limited to ball rating The TITAN HITCH has been designed to meet need for adjustable hitch The channel forming the backplate welds onto the tongue or brake actuator Rated capacity 2 000 Ibs tongue load Lunette Eye 3 Adjustable Unpainted Ductile Iron 20 000 16 capacity GVWR Quantity Pounds Non Standard 1615700 Umaned sp Leveler Channel 3 Wide HIP RN Quantity Pounds Non Standard 10897800 4hoe Unpainted 4 S 4833700 Unpainted 85 S0 Adjustable 3 Lunette Eye Assembly G V W R 20 000 Ibs 1812800 Unpainted STD 4840500 Unpainted 1812800 assembly includes parts 4840500 assembly includes parts 0897800 Channel 4 hole 4833700 Channel 6 hole 0909300 Bolt 2 0909300 Bolt 2 1040500 Nuts 2 1040500 Nuts 2 1613700 Lunette Eye 1613700 Lunette Eye Adjustable 7747 Clevis Hitch Assembly 2 Bolt G V W R 12
13. 4 21 STD 1885900 8 50 4 21 STD 4326800 8 57 4 21 STD with reinforcement plate INTRODUCTION SURGE BRAKING Surge braking is accomplished by replacing a trailer s standard tongue coupler with an actuator and adding hydraulic brake assemblies The surge or push of the trailer toward the tow vehicle during deceleration automatically synchronizes these trailer brakes with the tow vehicle brakes As the trailer pushes against the vehicle the actuator telescopes together and applies force to its master cylinder supplying hydraulic pressure to the trailer s brakes Surge actuators of this type provide a service life of approximately five years with proper installation usage and maintenance However a well cared for actuator can often exceed this estimate To get the most benefit from your TITAN surge actuator follow the instructions given in this manual and use common sense in caring for the TITAN brake actuator and your entire trailer brake system TITAN ACTUATOR RECOMMENDED APPLICATIONS MODEL 60 6 000 Ib Max Gross Load 600 Ib Max Tongue Load For recreational boat baggage and other light occasional use trailers which are towed by passenger cars and pickups 7500 also available in swing away version 7 500 Ib Max Gross Load 750 Ib Max Tongue Load Equipped with lock out lever for backing up For recreational boat baggage and other light occasional use trai
14. CPLR Bolt On 4839100 Disc STD 38 20 4714200042 4820000 CPLR Bolt On _____ 4839300 STD 38 20 2336100042 4395100 CPLR Weld On 4839400 Disc STD 38 20 4714200042 4820000 CPLR Weld On Ultra 70 Swing Away Part No Part No Brake Standard Weight Pallet Master Painted Plated 05 Cyl Cyl Assy Description _______ 845700 1846300 Disc 37 20 4819200 CPLR Weld On 845800 Disc STD 37 20 4819200 CPLR Bolt On 284600 Disc ULTRA 70 ULTRA 70 SLIM LINE ACTUATOR Ultra 70 s have a rated capacity of 7 000 G V W R 700 Ibs MAX tongue load The Ultra 70 is a streamlined actuator designed with an outer case to be attached and painted with your trailer The sleek inner cartridge is pleasing to the eye but don t let looks deceive you the Ultra 70 with it s cast ball latch and high strength steel case is the most rugged actuator in its weight class Ultra 70 7 000 16 capacity 700 Ib tongue weight Sleek streamlined features to integrate with trailer design Easily handles twin 3 500 16 axles Can be used with disc or drum brakes must specify type when ordering Outer case designed to be attached and painted with trailer Bolt on and weld on versions available Available in plated primed or unpainted finishes Equipped with an integral backup solenoid valve Ultra 70 Assy Weld on un painted
15. 0 Breakaway Battery Harness 4834500 BrakeRite Breakaway Battery Switch Custom made harness are available upon request Contact your sales representative for details PIE Y 2 Radio Frequency Rental Friendly The applies the outstanding BrakeRite EHB performance with radio frequency control to provide quality braking for trailers to be towed by vehicles without the standard hard wired in cab brake controllers This system incorporates the latest in deceleration sensing by utilizing an accelerometer chip in the hybrid circuitry to apply the trailer brakes in proportion to the tow vehicle braking The in cab controller manual override is transmitted by RF radio frequency to the control module and is powered by the in cab power outlet cigarette lighter The features of the include Utilizes basic EHB electro mechanical feature proven in field use Has potted hybrid circuitry which functions even in severe environmental conditions Plug in technology provides for ease of installation and or field service Plugs into Trailer RF Wiring Plugs into Harness RF Control 13 Module RF In Cab Controller 4 Breakaway Battery Harness Plugs into Cig Lighter Plugs into RF Wiring Harness Plugs into PIA ME II Plugs into Breakaway Switch Plugs into Tow Vehicle Breakaway Battery Harness Breakaway Switch 6 BRAKERITE II
16. 0 i347 669 __ 1018700 4549 L 104 04050 495182 _ 5 88 ios 1048900 i pes Hosai00 ee gt 1 54 122 086500 Ja 1251086600 ua is 8 sq 1066200 155 1095900 j 23 o 124800 8 142 27 oo ___143 1243400 598 ii item part number 150 128320002 gt 152 1283800CB042 59 gt 453 1284200042 59 128420008042 fara 1 15405006842 165 pi 15439006802 766 154450002 1 p 154460002 66 59 1545000042 0 pe r 9 1563000042 6 e2 1601800 6 R 1608400183 43 6 16080 iss eo fat 59 16859006802 200 9 168600002 20 pz 3 gt 5 205 __ 1703600 ate i 1718600 210 17218008042 ss am EC 219 1755600 ho item part number page s 223 1776600 40 4225 17600 49 O 00 j EE NN 228 1777401 ae on 229 1777445 7 37 38 3940 T
17. 0 pound tongue load G V W R limited to ball rating 4 Hole 6 Hole Brake Standard Weight Pallet Master Master CPLR Plated Plated Standard Kit 4744901 Drum NoNSTD 28 22 1027100 1777401 _ CPLR Bolt On 14846600 32 1027100 1777401 CPLR Bolt On 14846700 Disc 570 32 4747000 1777405 __ CPLR Bolt On 14846720 Disc 32 4747000 1777405 Bolt On Un shaded numbers not have solenoids or covers Shaded part 5 ending in 10 have solenoid covers only Shaded part s ending in 20 have solenoids amp covers NOTE Disc Brake version is available upon request Non Standard Actuators require minimum 8 week lead time and minimum order quantity may be required Model 6 Actuator with 2 Leverlock 6 000 pound capacity Max G V W R 600 pound tongue load G V W R limited to ball rating S Mounting Plated Non 65 Qty Cyl Cyl Assy Repair Description Standard Kit 4358400 Un shaded part numbers do not have solenoids or covers A FRAME VERSION Shaded 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids amp covers ALSO AVAILABLE NOTE For 3 wide trailer tongue or A Frame 50 NOTE Fits 177 50mm and 2 ball some adjustment required Non Standard Actuators require min
18. 000 Ibs Use 3 4 pin Part No Description Pallet Weight Standard Quantity Pounds Non Standard 0909500 Unpainted 13 STD Assembly includes parts 0897800 Channel 0909300 Bolt 2 1040500 Nuts 2 0897900 Clevis Hitch Part No Description Pallet Weight Standard Quantity Pounds Non Standard 6 STD __ Adjustable 17 Clevis Hitch Assembly 3 Bolt G V W R 20 000 165 Use 1 pin Part No Description Pallet Weight Standard Quantity Pounds Non Standard 1812200 Unpainted ____ 16 STD Assembly includes parts 0897800 Channel 0909300 Bolt 3 1040500 Nuts 3 1807800 Clevis Hitch Brake Flanges Application Part No No of Bolt Center Center Weight Size Bolt Holes Circle Hole Size Hole Style Pounds 87 10 0723800 8 10 0872400 1 2 5 ____ 34b Round 1 Ib 1 Ib standard Hydraulic Brake Fitting amp Tubing Kits Part Description No __ Tr peAxe 8 1 2 Brakes Triple Torsion Axle Tubing Bearing Buddy Part Description No 4842600 Bearing Buddy pair Hydraulic Brake Fitting amp Tubing Kits Parts Diagram 0776400 HoSECUP 7 0936800 cop HOSE 1216 0777100 HOSE 18 7 8 18 0776200 CONNECTOR BOLT 7 SUPPLEMENTARYKITS SINGLE TANDEM TILT TORSION 7 8 1 2 AND AXLE AXLE FRAME SPRING 11 BRAKES 1087100 1087200 1087300 1087400 1087500 1
19. 019100C042 4085300042 4085200CB042 4018700042 4018900C042 4214000042 4214200042 4084600042 4084500CB042 4206800042 0508400 0508500CB 1686000042 1685900CB042 1721400042 1721300CB042 2339900 1699300042 1699200CB042 1617000 0423200 0502900 0502900 _ jJ jJ _ 1048900 1048900 1250 54 50 NONE 3 3 8 5 58 studded 180 0434600 1000 0502900 0502900 0502900 1048900 1250 5450 5 1116 6 6 Studded 180 0502900 1250 5 4 50 1 116 1 116 4 1 8 5 11 16 6 6 Studded 180 0502900 1750 5 550 1 3 8 1 3 8 3 1 2 6 34 11 Stuaqea _ 0651700 1750 5 5 50 NONE NONE 3 1 2 6 3 4 19 0 Studded 1 1 16 6 1 2 9 0 studded 180 1243400 4 1 8 6 1 2 90 studdea 180 0710700 1250 5450 Tapered 1 2 558 4 2600 65 50 1 34 1 14 4 52 7 1 8 11 0 sudded _ 1703600 2600 6 5 50 NONE NONE 4 52 7 18 11 3 Studded 1250 5450 Tapered 1 42 558 4 Due eur hubs except tapped are furnished with stud bolts and cups installed Component parts of cones seals dust caps and wheel nuts are shipped loose Tapped hubs are furnished with cups installed lug bolts cones seals and dust caps loose Hubs not painted Some spindles may be non standard and require lead time 59 GALVANIZED IS GOOD ALPHORITE IS SUPERIOR TITAN PREMIER BR
20. 12 500 pound capacity Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated or Non lbs Qty Assy Repair Description Standard Kit 1664900 Drum NONSTD 45 15 2374400 237460 Bolton Non Standard actuators require minimum 8 week lead time and minimum quantity may be required Model 10 Actuator Product List 1608000 coupler painted Wileveler channel painted Weid on 1608700817 1601600 4809700 4809900 W leveler channel plated 5 8 4721700 2478200 E A _ Wieveler channel plated with cover Bolt on 5 8 472709 2476200 Wileveler channel plated with valve and cover Bolt on 5 8 4721700 2478200 L 4810000 wneveler channel plated w lunette eye Same as above w solenoid valve amp cover Bolt on 5 8 4721700 2478200 EM coupler 2 1 2 _ va 1692400185 2477700183 2 5 16 Bolt on 5 8 2478300317 1685500 es 489900 partes elon 2478300517 4750610 plated with cover Boon 5 8 783008 2478200 4836700 Wieveler channel 1 S 1608700517 168550 4238300 2 5 16 adj cou Bolt on 587 16087002171 1685600 16079 fadjustabie deve hitch p Jeton 1608700317 1601600 1 _ coupler 2 5 _ Bolt on XI 2477700317
21. 40 w Lunette Eye 2324800 4809700 Drum NON STD 49 15 2374400 2374600 Leveler 4809900 Disc NON STD 49 15 4747100 4749501042 Act w Leveler 4809910 Disc NON STD 49 12 4747100 4749601042 ActwiLeveler _______ 4809920 Disc NON STO 49 12 4747100 070050002 Act w Leveler_ 14810000 Disc NON STD 61 15 4747100 4749501042 w Lunette Eye _ 4810010 Disc NON STD 61 12 4747100 4749501042 w Lunette Eye 14810020 Disc NON STD 61 12 4747100 4749501042 w Lunette Eye Un shaded part numbers do not have solenoids or covers Shaded part 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids covers Non Standard actuators require minimum 8 week lead time and minimum quantity may be required Model 10 Actuator with 27 4 Drop Coupler Less Channel 12 500 pound capacity Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type orNon lbs Qty Cyl Cyl Assy Repair Description Standard Kit T75520 STD 53 15 2374400 2374600 1848700 27 CPLR Weld On Disc Brake version available upon request Model 10 Actuator Straight 22 16 Ball Coupler Less Channel 12 500 pound capacity Primed Plated Type orNon 65 Qty Cyl Cyl Assy Repair Description Standard Kit 16075001 Drum STD 50 18 2374400 2374600 1848700 2 CPLR Wel
22. 76 12 4747100 4749501042 1848700 2 CPLR Weld On 1848700 27 CPLR Weld On Un shaded numbers not have solenoids or covers Shaded part 5 ending in 10 have solenoid covers only Shaded part ending in 20 have solenoids 4 covers 47 MODEL 20 ACTUATOR PARTS DIAGRAM Drum Brake Description inner Outer hitch __ 4749710 No hitch painted with cover 4749720 No hitch painted with cover and valve 1297400 3 lunette eye painted 1297600 1055300317 4837700 4841600 4831800 3 lunette eye mtg channel painted 1521000 4750500 2 5 16 coupler painted 2 5 16 coupler painted with cover 4750520 2 5 16 coupler back up valve and cover 2 5 16 drop coupler w mtg channel painted 2 5 16 drop coupler painted Leveler channel w lunette eye painted 1058200317 1055300317 4750110 Leveler channel w lunette eye painted w cover 1058200317 1055300317 4750120 Same as above w cover and 11058200317 1055300317 4749910 Leveler channel w 3 bolt clevis hitch painted cover 10582003171 1055300317 _ 1058200317 1889800 Leveler channel w 2 5 16 coupler painted 1058200317 105530031 1058200317 1899100 Leveler channel painted with cover Leveler channel painted w cover and valve 2 5 16 drop coupler w mtg channel plated 4750710 2 channel and 4042720 5 16 drop c
23. 9700 8 385 45979 386 43390 28 Ls 45570065 7 macam sr 403 4330 73 404 4320 73 ae as ha NI RN 416 4439500 947 E oris 423 4445400 _____ 0713 pn 428 46480037 O 430 4464900317 10 432 44630 II ass 10 434 4465500 10 435 4465600 0 7 464900 c c jas m iy 1466900410 46 7 asss gt 7 L ir se ____28 _____ sm 8 so 8 _ 5 66 468 4502000 8 8 2227 488 s m 33 gi 8100183 ese 33 4518300 476 5 8 47H 4918800 l33 j k 0 5 assai 40 _ 4597100 0 3 391 4597200 33 uem esos p exem pu I LENT __7 ___ aszsson 4524200 5 500 4655900183 1 40 s 4714200042 28 31 33 34 aria 8
24. AKES When Comes To Corrosion Protection Titan Brakes New Ground Introducing the most corrosion resistant marine brake ever made the PREMIER Marine Brake The backing plate and shoe levers of the PREMIER have been protected against corrosion using a process so advanced Titan backs this marine brake with a two year limited warranty against operational failure caused by corrosion Better Than Galvanized First the backing plate and shoe levers are sealed using an electrocoat primer a patented process that actually uses electricity to permanently bond the paint to the surface of the parts then the backing plates receive an additional coat of rugged acrylic making them virtually corrosion proof The wheel cylinders are treated with hot black oxide and the internal components are zinc olive drab plated Stainless steel springs complete the package Galvanized Vs GALPHORITE 1000 HOURS LESS THAN 5 CORROSION TITAN 300 HOURS 100 CORROSION Backing Galvanized ds Backing Plates The result is a marine brake so resistant to corrosion even after 1 000 hours in metal dissolving salt spray the Galphorite treated parts show negligible corrosion Galvanized parts are 100 percent corroded after only 300 hours in this same spray You Won t Find A Better Brake Demand That Your Trailer Comes Equipped With Titan Premier Brakes Premier brakes don t come at a premier cost especially when you measure superior co
25. CPLR Bolt On 4750810 Disc STD 54 12 4747100 4749501042 1848700 2 CPLR Bolt On 14750820 Disc STD 54 12 4747100 4749501042 1848700 2 is CPLR Bolt On Un shaded part numbers do not have solenoids or covers Shaded part 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids covers Non Standard Actuators require minimum 8 week lead time and minimum order quantity may be required Model 10 Actuator with Leveler Channel 12 500 pound capacity Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated orNon lbs Qty Cyl Cyl Assy Repair Description Standard Kit 2404600 STD 45 15 2374400 2374600 Leveler Channel 1607900 STD 54 15 2374400 2374600 7 8979 Clevis Hitch 31890900 Drum 5 57 15 2374400 2374600 1848700 18820 2 9 CPLR 4 1891100 Drum _STD_ 57 15 2374400 2374600 16137 Lunette Eye Disc Brake version available upon request 41 Model 10 Actuator with Leveler Channel and Mounting Channel For 3 Width Tongue 12 500 pound capacity Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type orNon lbs Qty Assy Repair Description Standard Kit 4238300 Drum NON STD 60 15 2374400 2374600 1848700 296 CPLR 4238500 4809800 Drum NON STD 61 15 2374400 237
26. DRUM BRAKE PARTS DIAGRAM REFER TO PARTS LIST ON PAGE 17 12 DUO SERVO DRUM BRAKE PARTS DIAGRAM REFER TO PARTS LIST ON PAGE 17 12 PARTS LIST REFER TO DIAGRAMS ON 14 15 amp 16 Premier Galvanized Number Part Description Free Backing Free Backing Free Backing Uni Serva Duo Serva _____________ Brake Parking Brake Right ________ Brake wParking Brake Right 4203000 2351200 Compete Brake wiParking 4202100 Back Plate painted black 1 Back Piste galvanized Rack Plale painted 410 silver Front bonded ires backing 1 Front shoe riveted free backing o j Front Shoo bonded ooo d d d Secondary Shoe Seconda Shoe voted 1 ____ Wheel Cylinder Right Hand 1 _ 1 Wheel Cylinder Left Haud riot shown 14100 1 Wheel Cylinder Duc Servo Right Hand _ Wheel Cylinder Duo Serve Left Hand 2345700 Cap Screw lack washer zinc plated 4484900 Cap lock washer alive drab 0978300 Push Rod zinc plated 4837 ru Push olive drai 23325010 Adjusting Screw Assombly 4485400 0978400 4485000 pring Adjusting Screw stainless steel 4822400317 Shoe Lever paired 1791700183 ravel Link zinc plated 11 1791700184 Travel Link olive drab 2 1740800 Locknut 5 16 18 zinc plated Locknut 5 16 18 alive drab 2 Hex serow S16 16x667
27. E UNIT 5 ALWAYS operate unit within prudent parameters and obey all laws BrakeRite Limited Warranty Eligibility You are eligible for the benefits of this limited warranty if you are the original end use purchaser of this BrakeRite EHB and if the unit has been used only on the vehicle in which it was first installed What Is Covered Titan Tire warrants this product to be free from defects in material and workmanship for 18 months after the date of manufacture or one year from the date of retail sale whichever occurs first when properly installed used and maintained What Is Not Covered The warranty does not apply to damage or loss caused by any of the following circumstances or conditions 1 Freight damage 2 Misapplication misuse modification or failure to follow the directions or observe cautions and warnings on installation wiring operation application inspection or maintenance specified in any Titan specification sheet instruction and installation manual 3 Using parts accessories or components not specified in Titan s specification sheet instruction and installation manual or approved by Titan Distribution in writing Conditions and Limitations Titan Tire s liability and purchaser s remedy are expressly limited at Titan s sole option to the repair or replacement of the defective product For the warranty to apply Titan Distribution must receive notice of the alleged defect within 30 days of i the alleged defect o
28. LPHORITE MARINE BRAKES AVAILABLE FOR GREATER CORROSION RESISTANCE See page 63 12 x 2 Uni Servo Trailer Brake 6 000 Ib axle rating 75 SQ IN SWEPT AREA Bolts Circle Hole Size Pounds Quantity Non Standard C tet zsenoo 5 3 12 x 2 Uni Servo Trailer Brake with Parking Brake 6 000 Ib axle rating 75 SQ IN SWEPT AREA Right Left Part No of Bolt Center Description Weight Pallet Standard Bolts Circle Hole Size Pounds Quantity Non Standard sw Non Standard clusters require minimum 8 week lead time and minimum quantity may be required 127 x 2 Standard Freebacking Trailer Brake 6 000 Ib axle rating 75 SQ IN SWEPT AREA Bolts Circle Hole Size Pounds Quantity Non Standard 12 x 2 Standard Freebacking with Parking Brake 6 000 Ib axle rating 75 SQ IN SWEPT AREA Bolts Circle Hole Size Pounds Quantity Non Standard sw 37 Non Standard clusters require minimum 8 week lead time and minimum quantity may be required 29 2 127 x 2 Galvanized Freebacking 6 000 Ib axle rating 75 SQ IN SWEPT AREA Right Left Part No of Bolt Center Description Weight Pallet Standard No Bolts Circle Hole Size Pounds Quantity Non Standard 4523200 GALVANIZED NON STD 4523300 9 37 3 7 GALVANIZED 30 NON STD Non Standard clusters require minimum 8 week lead time and minimum quantity may be required 12 x 2 Premier Freebacking Tr
29. RF KIT includes everything listed above BRAKERITE RF PARTS LIST Part Brake Standard or Weight Pallet No Type Non standard Pounds Quantity 4834100 _ BrakeRite I 4835600 4835100 RF Control Module For drum brakes use reducer 4844100 4835200 In Cab Controller Custom made harness available upon request 4834400 BrakeRite Il Breakaway Battery Harness Contact your sales representative for details 6 4834500 Breakaway Battery Switch BRAKE RITE ACCESSORIES BRAKERITE EHB ACCESSORIES Gel Cell Breakaway Kit with 2 Batteries 4821800 Mounting Bracket unpainted 3 Mounting Plate unpainted 4 Drum Brake Reducer SD amp HF onl 6 4846000 Ford Chevy Adapter EHB Note Needed for Ford amp Chevy vehicles with integral tow package on 2006 5 and up models SAFETY WARNING Before using trailer always check 1 Brake fluid level must be maintained between three eighths amp three quarters of an inch of filler cap opening 2 Prior to moving coupled units check unit to be certain system is functioning properly consult owner s manual 3 Prior to moving coupled units check BREAKAWAY PROTECTION NEVER ATTEMPT TOMOVE USE THE TRAILER if the Breakaway Battery is not fully charged 4 DO NOT RELY ON Towed Vehicle Brakes for entire unit braking The Towed Vehicle Brake is only to supplement the Braking System on the Towing Vehicle NOT TO STOP THE ENTIR
30. RO 76 238 1809000 ___ 3140 239 1811700 448 __241 1812300 5 245 18180 4 246 15450 20 O __247 _ 1834600 ___ 20 248 13500 20 250 18470 37 40 41 42 46 47 49_ 990 7 _ ___ 6 __ 1878600 NNNM 276 _ 2336200 31 277 3370 7 pmo fs __279 2338100 3140 j 0 5838 287 23130 35 29 2343400 ST 291 2345700 1720 292 2346300 item number page s 301 1 2374400 41 42 43 45 46 47 49 303 2385200 j so 2385500 58 2463600440 ___ 13 O o 2473700012 8 00500 2016700022 li e 401900042 352 401910042 5 hoso fa 2 Ls 0579 E sis eres 353 4084500502 ss 408460042 355 4085200802 ss a 359 4202800 ar 363 42068002 364 421400042 365 4214200042 s item part number page 370 4238500 4243 4299600 His 372 4324600 5 381 _ 43386 31 _____ ss m m Jd 384 433
31. RVO DRUM BRAKE PARTS DIAGRAM REFER TO PARTS LIST ON PAGE 20 13 PARTS LIST REFER TO DIAGRAMS ON PAGE 18 8 19 NO REQUIRED PER ASSEMBLY TITAN DUO DUO PART NO DESCRIPTION sicko SERVO SERVO er r O a ar Spring Front Shae Lever red 5 m oR Nut ST Snn aaa L 370 Les Ano Pin ri 7 7 WT Cr Rapa Beaks IH onvrMy TT of the T EUNT Free Backing Shoe Component of the 2473700042 Backplate Assembly NOTE Complete in the description column consists of seals nuts cones and dust caps as required 8 5 x 2 4 Hub and Drum with cups and bolts Part No of Bolt Seal Description Weight Pallet Standard Bearings Bolts Circle Size Pounds Quantity Non Standard 1540000800 5 45 Bolt STD 1544500042 1 6 x1 1 718 60000862 5 55 Cup amp Bolt 20 64 NON STD 1662200042 1 x11 5 4 5 1 718 Complete 22 64 NON STD Non Standard clusters require minimum 8 week lead time and mi
32. ST REFER TO DIAGRAMS ON PAGE 11 amp 12 Premier Galvanized item Part Number Part Description Free Backing Premler Servo Free Backing Free Backing Unl Serva _ Compite Brake wo Parking Brake Right _ Brake wio Parking _ Brake wlParking Brakc Right exon _ compete Brake wiParking Brake Left 4423700 2463500042 Back Piele painted black ___ 2463650 Back Piste galvanized 1 __ 2263500410 rack Fiale painted 410 a 2 4437100 Front Shoe riveted free backing 1 1 I Front Shoe bonded free backing __2 4445900 Front Shoo riveted 1 I O If C G Front Shoe bonded 1095300 Secondary Show bonded L3 4427200 Secondary Shoe riveted ss 1 Wheel Cylinder Right shown greased 8 plated 1 1 1 1 1 1 t L5 0977700 Wheel Cylinder Left notshown greased amp smd 1 1 1 BEES 0977800 Cap Screw amp lock washer zinc plaled ol __5 4439700 CapScrew amp lockwasher oliva drab 2 _2 2 Push zinc plated ee LU Lo mos Push olive drab 1 1 1 _ Adjusting Screw Assembly __ __ tt LT __ 95700 Spring Adjusting Screw 1 1 4438400 Screw stainless steel 1 adjusting
33. TENDS NO WARRANTY EXPRESS OR IMPLIED ON PRODUCTS NOT MANUFACTURED BY TITAN OR TO TITAN S DESIGN SPECIFICATION INCLUDING BUT NOT LIMITED TO SUCH ITEMS AS NON TITAN TIRES BRAKES ACTUATORS BEARINGS HOSE AND TUBING PURCHASER S RECOURSE SHALL BE LIMITED TO ANY WARRANTY OF THE RESPECTIVE MANUFACTURERS THIS WARRANTY EXCLUDES ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY PURPOSE THIS WARRANTY DOES NOT COVER NOR EXTEND TO INCIDENTAL OR CONSEQUENTIAL DAMAGE Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state No representative has authority to make any representation promise or agreement except as stated in this Limited Warranty TITAN reserves the right to make design and other changes upon its products without any obligation to install the same on any previously sold or delivered products THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE DESCRIBED ABOVE EFFECTIVE JANUARY 1 1998 THIS WARRANTY SUPERSEDES ALL PRIOR WARRANTIES WRITTEN OR IMPLIED FOR WARRANTY CLAIMS CALL 800 872 2327 Titan Distribution Inc 2345 East Market Street Des Moines IA 50317 PH 800 832 8781 FAX 515 265 9379 DESIGN FEATURES ACTUATOR MOVEMENT ON
34. Y WM 4 N The straight line movement of the actuator is accomplished by using rollers to reduce resistance so that the kinetic energy of a loaded trailer can be translated into braking effort This design consists of a tubing assembly to meet applicable specifications for tongue load plus needed strength for side load The side load strength is particularly to resist bending in jackknife situations TITAN FREE BACKING BRAKES ALLOWS YOU TO BACK UP WITH OUR BRAKING SYSTEM HERE IS THE WAY IT WORKS As wheel revolves forward outward movement of shoe lever engages brake shoe with drum providing full braking action As wheel moves in reverse shoes turn with drum until lining pressure is released Hydraulic pressure is contained by the cylinder REVERSE Free backing brakes are not effective in reverse 3 TITAN MANUFACTURES BRAKES FOR Trailers towed by tongue or tow bar oelf propelled industrial vehicles and carts Industrial machines and equipment that require brakes Titan brakes are hydraulically operated by one of two means They are motivated by the surge or inertia of the trailer or electric over hydraulic Titan surge brakes require no connection to the towing vehicle other than ball or clevis hitch They operate automatically by the PUSH of the trailer against the towing vehicle and are applied in direct relationship to the deceleration rate of the tow
35. ailer Brake 6 000 Ib axle rating 75 SQ IN SWEPT AREA Right Left Part No of Bolt Center Description Weight Pallet Standard No EE Circle Hole Size BN Non Standard Right 4489500 5 37 GALPHORITE 15 SD 7 Ea oo 12 x 2 Premier Freebacking Box Kit Contains one 1 right 4489500 and one 1 left 4489600 brake assembly packaged together in a single box Kit Part Number 4847200KIT 12 x 2 Standard Duo Servo without Parking Brake 6 000 Ib axle rating 75 SQ IN SWEPT AREA No Bolts Circle Hole Size Pounds Quantity Non Standard Non Standard clusters require minimum 8 week lead time and minimum quantity may be required 13 x 2 Freebacking Trailer Brake The 13 x 274 hydraulic brake has 65 square inches of lining It is for use with Surg O Matic actuators and 15 and larger wheels 6 500 Ib axle rating 102 SQ IN SWEPT AREA Right Left Part No of Bolt Description Weight Pallet No Bolts Circle Hole Size Pounds Quantity Non Standard 13 x 2 Duo Servo with Special Cylinder Cups For use with High Pressure Hydraulic Oil only Operate in both forward and reverse direction No Bolts Circle Hole Size Pounds Quantity Non Standard For high pressure hydraulic systems Non Standard clusters require minimum 8 week lead time and minimum quantity may be required 8 1 2 FREE BACKING BRAKE PARTS DIAGRAM an
36. d On 4749600 Disc STD 50 18 4747100 4749501042 1848700 275 CPLR Weld On 4749610 Disc STD 50 12 4747100 4749501042 1848700 27 CPLR Weld On 4749620 Disc STD 50 12 4747100 4749501042 1848700_ 29 CPLR Weld On Un shaded part numbers do not have solenoids or covers Shaded part 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids covers Model 10 Actuator Straight with Lunette Eye Less Channel 12 500 pound capacity Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Ibs Qty Cyl Cyl Assy Repair Description Standard Kit 1607700 _______ Drum NON STD 2374400 2374600 L Eye Weld On 1664500 7 Drum NON STD 2374400 2374600 L Eye Bolt On With mounting channel for 3 width tongue Non Standard actuators require minimum 8 week lead time and minimum quantity may be required Disc Brake version available upon request 42 Model 10 Actuator less Coupler and Channel 12 500 pound capacity Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated or Non Ibs Qty Assy Repair Description Standard Kit 1608000 Drum STD 41 30 2374400 23760 wedon Disc Brake version available upon request Model 10 Actuator Straight less Coupler with Mounting Channel for 37 Width Tongue
37. d PARTS LIST Description 4442000 Complete Brake Right Hand 4442100 Complete Brake al 1 4464401410 Backplate 2 4743300 Stud bolt 7 16 20 X 5 8 long __3 4440000 Hex nut 7 16 20 4 L4 4439600 Lockwasher 7 16 20 Wheel cylinder 4465400 1 4 20 X 1 2 long 7 4465500 Lockwasher 1 4 2 U L8 4465300 Pushrod L9 4465600 Spring lever 2 Ll 4464600 Rear Brake Shoe Lever Assembly 10 4464800377 Shoe Lever rear free backing 1 Freebacking Brake Shoe 115 11256000184 Anchor pin 1 _ ee ring plated ern BrareShoaleverxssemby 711 4464900317 Shoe Lever front free backing 7 _ 14 1235900 5 Freebacking Brake Shoe 15 _ 1256000184 Anchor pin me 0777801181 ing mu udi Spring brake shoe 18 4465000 8 5 adjusting screw assembly 2 20 0925400 jDustplug r bber 23 Note 7 and 7 indicate the parts contained in the front and rear brake shoe assy kits 10 4 TI e Lom lE E 39 15 37 7 j 1 1 4 AN N A B ka E ___ i 10 DRUM PARTS PARTS LIST PAGE 13 10 UNI SERVO DRUM BRAKE PARTS DIAGRAM REFER TO PARTS LIST ON PAGE 13 10 DRUM BRAKE PARTS LI
38. erve a wide variety of trailer applications Manufacturers of boat recreation vehicle livestock travel and flatbed trailers across North America rely on the performance of our products Training Videos Available PT ma Quality You Can Trust Titan uses the highest quality materials to ensure that our products meet the high demands of our customers Our assembly plant located Des Moines lowa has an 150 9002 Quality System Customer Satisfaction Titan is committed to achieving customer satisfaction through on time delivery and by meeting the functional needs of our customers Titan s trailer components are the perfect complement to the durable highway wheel and tire assemblies offered by Titan For more information 800 832 8781 LIMITED Limited Warranty Titan International Titan warrants its products Brakes Hubs Drums Surge Actuators Ball Couplers Lunette Eyes Clevis Hitches and Brake Actuator Parts to be free from defects in material and workmanship for one year from date of delivery to the original purchaser when properly installed used and maintained by the purchaser Titan International Titan warrants that the PREMIER BRAKE will be free from a corrosion related failure of brake components for two years when properly installed used and maintained This warranty does not apply to damage or loss caused by any or all of the following circumstances or conditions Freigh
39. heels Plus features are plated parts to resist corrosion and the exclusive patented DICO back up feature 3 000 Ib axle rating 60 SQ IN SWEPT AREA Right Left Part No of Bolt Center Description Weight Pallet Standard No Bolts Circle Hole Size Pounds Quantity Non Standard 4442000 GALPHORITE 9 60 NON STD 4442100 GALPHORITE 9 60 NON STD Non Standard clusters require minimum 8 week lead time and minimum quantity may be required 10 x 2712 Trailer Brake 10 x 21 4 brake has 44 square inches of lining This brake is to be used with Surg O Matic actuators and with 13 14 and 15 wheels Uni Servo brakes have 20 braking in reverse GALPHORITE MARINE BRAKES AVAILABLE FOR GREATER CORROSION RESISTANCE See page 63 99 e e 10 Premier Freebacking 3 750 Ib axle rating 71 SQ IN SWEPT AREA Right Left Part No of Bolt Center Description Weight Pallet Standard Bolts Circle Hole Size Pounds Quantity Non Standard Right 4423400 4423500 4 4 3 GALPHORITE 50 STD lt gt 10 Premier Freebacking Kit Contains one 1 right 4423400 and one 1 left 4423500 brake assembly packaged together in a single box Box Kit Part Number 4847000KIT 10 Premier Freebacking with Park Brake 3 750 Ib axle rating 71 SQ IN SWEPT AREA Right Left Part No of Bolt Center Description Weight Pallet Standard No Bolts Circle Hole Size Pounds Quantity Non Standard Rig
40. ht 4423600 GALPHORITE NON STD 4423700 4 GALPHORITE 50 NON STD Non Standard clusters require minimum 8 week lead time and minimum quantity may be required 29 1 99 10 x 2 4 Premier Uni Servo 3 750 Ib axle rating 71 SQ IN SWEPT AREA Right Left Part No of Bolt Center Description Weight Pallet Standard No Bolts Circle Hole Size Pounds Quantity Non Standard 4445300 GALPHORITE 4445400 4 14 3 GALPHORITE 50 STD 10 x 2 Standard Freebacking 3 750 Ib axle rating 71 SQ IN SWEPT AREA Bolts Circle Hole Size Pounds Quantity Non Standard Let 4522900 4 Non Standard clusters require minimum 8 week lead time and minimum quantity may be required 10 x 247 Uni Servo Non Premier 3 750 Ib axle rating 71 SQ IN SWEPT AREA Right Left Part No of Bolt Center Description Weight Pallet Standard No Bolts Circle Hole Size Pounds Quantity Non Standard Right 1878700 4 4 3 BLACK 1878800 4 BLACK 50 STD s 10 24 Uni Servo Non Premier Box Contains one 1 right 1878700 and one 1 left 1878800 brake assembly packaged together in a single box eL T LI f Fa Box Kit Part Number 4847100KIT 12 x 2 Trailer Brake The 12 x 2 brake has 46 square inches of lining This brake is to be used with Surg O Matic actuators and with 14 5 15 and 16 wheels Uni Servo brakes have 2096 braking in reverse GA
41. ight Pallet Master Master CPLR Primed Plated orNon lbs Qty Assy Repair Description Standard Kit 4079200 Drum STD 35 22 1027100 1777401 1848700 25 CPLR Bolt On 14747200 Disc STD 35 22 4747000 1777405 1848700 25 CPLR Bolt On 4079200317 Drum NON STD 35 22 1027100 1777401 1848700 2 CPLR Bolt On 4747200317 Disc NON STD 35 22 4747000 1777405 1848700 2 CPLR Bolt On 4079220 Drum STD 35 20 1027100 1777401 1848700 2 CPLR Bolt On 4747210 Disc STD 35 20 4747000 1777405 1848700 2 s CPLR Bolt On 4747220 Disc STD 35 20 4747000 1777405 1848700 2 s CPLR Bolt On 1 Un shaded part numbers not have solenoids or covers 2 Shaded part 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids covers NOTE For 3 wide trailer tongue Non Standard Actuators require minimum 8 week lead time and minimum order quantity may be required Model 6 A Frame 50 Actuator w Lunette Eye 7 500 pound capacity Max G V W R 750 pound tongue load Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type orNon Ibs Qty Assy Repair Description Standard Kit 4045800 DrumWONSTD 4i 14 1027100 1777401 L Eye Weld On NOTE Disc Brake version is available upon request Non Standard Actuators require minimum 8 week lead time and mini
42. imum 8 week lead time and minimum order quantity may be required 38 MODEL 6 ACTUATOR PARTS DIAGRAM Part Description 1 Inner Outer 4787200 2 5 18 coupler 4747210 2 5 16 coupler with cover _____ 4147220 2 5 18 coupler wivalve and cover 4079200317 2516 coupler 4067700317 4087600 125 167 coupler A frame 4067700183 2493000 4083200 4045600183 2480100183 4748000 3 iuneteeye O 4045600183 2480100183 4045500 3 lunette eye 4045600183 2493000 2480000 fit coupler 4381800 2480100183 ________ 4747900 muti fit coupler _ _ 4381600 _ 2480100183 2482800 multi fit coupler A frame 4788900 J levelerchannel 1 4717600317 4745100317 4748100 levelerchannel 4717600317 4745100317 leveler channel 71780018 00000 14748101 levelerchanne O O 4717600183 4745100183 4022300 mutt fit coupler ____ 4381600 2493201 4057800 jlesscoupler Aframe 1776900 2483000 1777401 master cylinderw mtg brackets lt O 1777405 master cylinder w mtg MODEL 6 ACTUATOR PARTS LIST REFER TO DIAGRAM ON PAGE 39 Let Pega Outer Case Ass A Frame Case ee ea 3 1776300 Front Roller 4 1778600 FrontRoller Pin L5 0r00790 Cotter Pin 1 8 x 3 4
43. in 0909300 alt 4 1 4 X 5 8 NC Grade 5 1040500 ocknut 5 B NC 0793800 ockwasher 5 16 STD 1209800 Onhce Connector drum brake 1 8 1209900 0774500 1 1278800 4488400 1882000 4721500 1613700 1613700183 0829500 1 4748800 Solenoid back up valve male 1 8 and female 3 8 x 24 MF wilh inverted seal 4730200 Adapter 1 2 MF to 1 87 NPT for solenoid valve on early m 4836100183 4836100 1018700 1 1 4 Master Cylinder Repair 1848700 2374600 4749501042 Not Shown Ree O O 30 31 35 36 37 38 4 0 2 49 Keys a ER a 79 70 2 amm MEE NEAN 20 23 24 25 29 32 _ a5 6 CM and mE 6 48 ass e a E SAFETY WARNING N BrakeRite and Surge Actuators DO NOT submerge the actuator Internal corrosion may result and cause brake failure oalt water granular fertilizers and other corrosive materials are destructive to metal To minimize the damaging effect of corrosion on a braking system used under corrosive conditions we recommend that the actuator be externally flushed after each use with a high pressure water hose Be sure to lubricate all moving parts after the unit has dried Whenever the un
44. ing vehicle Corrosion resistant marine braking systems available see PREMIER BRAKES on page 60 for details Brake Features The trailer brakes are available on systems where surge hydraulic and mechanical control is desired In addition to the hydraulic controls a separate cable 2385200 may be purchased to provide a parking brake see page 44 Free backing brakes are not effective if the trailer is moving in reverse during breakaway DISC BRAKES 3500 LB DISC BRAKE AXLE SET PART NUMBERS No Capacity Size Bolts Circle Diameter Diameter Bolts Size Pallet Set Lbs The part number with KIT suffix will have the components for one complete axle individually boxed Hub rotor caliper and mounting bracket all silver cad plated DISC BRAKES 5200 LB AND 6000 LB DISC BRAKE AXLE SET PART NUMBERS Capacity Size Bolts Circle Diameter Diameter Bolts Size Pallet Set Lbs TBD 5200 6000 bs 12 6 55 17 75 5 tS andiarger 30 50100 e ss 75 5 wee 6 The part number with KIT suffix will have the components for one complete axle individually boxed Hub rotor caliper and mounting bracket all silver cad plated 5 DRUM BRAKES NOTE Premier Brakes have 2 year Corrosion Warranty 8 x 274 Freebacking Trailer Brake The 8 2 x 2127 brake has 37 square inches of bonded lining This brake is for use with Surg O Matic actuators and most 10 12 and 13 w
45. it will be out of service for an extended period of time or after hard use remove the brake drums and clean inside the brakes Pack wheel bearings with grease before the drum is installed Failure to properly and adequately grease and maintain the actuator could weaken it and or cause it to fail and result in serious injury and or property damage Failure to complete the BRAKE FLUID FILLING AND BLEEDING procedures promptly after installation may result in internal master cylinder corrosion and cause brake failure Use only fresh brake fluid from a sealed container DO NOT reuse fluid After filling and bleeding remember to refill the actuator Failure to maintain an adequate fluid level may cause brake failure To ensure proper engagement of the actuator s coupler to the tow ball DO NOT use a multi piece ball an incorrectly sized ball or a worn damaged ball breakaway system is not designed to operate if the trailer does not separate completely from the tow vehicle or if the trailer tongue submarines and goes beneath the tow vehicle DO NOT use the breakaway system as a parking brake The trailers safety chains length MUST be set short enough so the actuator s breakaway cable chain is not pulled if the coupler separates from the tow vehicle s hitch but remains connected by the safety chains The breakaway system should only activate after BOTH the trailer s coupler AND safety chains have failed and allowed the trailer to comp
46. lers which are towed by passenger cars and pickups MODEL 6 Multi fit amp 2 Lever Lock 6 000 Ib Max Gross Load 600 Ib Max Tongue Load 2516 Ball 3 Lunette Eye 8 000 Ib Max Gross Load 600 Ib Max Tongue Load For recreational trailers subject to more frequent use light utility trailers and light occasional use industrial trailers which are towed by passenger cars and pickups ULTRA 70 also available in swing away version 000 Ib Max Gross Load 700 Ib Max Tongue Load Equipped with an integral back up solenoid valve 2 Ball For recreational marine and agricultural occasional use trailers towed by cars or pickups MODEL 10 12 500 Ib Max Gross Load 1 250 Ib Max Tongue Load For heavier recreational and light industrial trailers which are towed by passenger cars and pickups MODEL 20 Fixed Coupler amp Lunette Eye 20 000 Ib Max Gross Load 2 000 Ib Max Tongue Load Adjustable Clevis Hitch amp Adjustable 3 Lunette Eye 20 000 Ib Max Gross Load 2 000 Ib Max Tongue Load Adjustable 25 Ball 14 000 Ib Max Gross Load 1 400 Ib Max Tongue Load For heavy or frequent use applications and for trailers pulled by trucks larger than standard pickups Typical uses include industrial equipment trailers agricultural spreaders tank trailers and wagons utility reel and pole trailers and military ground support equipment BRAKE RITE Electric Hydraulic Actuator For light to heavy dut
47. letely separate from the tow vehicle Provide just enough slack in the trailer safety chains to allow tight turns The chains should not drag on the ground Safety chains must be used When towing AVOID sharp turns which can cause the actuator to bind against the tow vehicle This can damage the actuator and trailer causing brake failure AVOID towing across severe bumps or dips which may cause the tow hitch to lever against the actuator coupler and compromise the connection TOP VIEW SHOWN TRAILER TOW VEHICLE ACTUATOR Coupler Assembly 22 16 Primed G V W R 20 000 Ibs Painted Plated Quantity Pounds Non Standard 1755000 Prima 75 10 so 175500002 Unpainted 75 10 NSTD Weld to 3 wide tongue Adjustable Ball Coupler 27 4 G V W R 14 000 165 Painted Plated Quantity Pounds Non Standard 188200 Prime 75 11 STD ___ Pee 7 NS Adjustable Ball Coupler Assembly G V W R 14 000 Ibs Part No Part No Description Pallet Weight Standard Painted Plated Quantit Pounds Non Standard 2380900 CPLRwpats 16 _ STD EE 4837800 CPLR w parts 2330900 assembly includes parts 4837800 assembly includes parts 0897800 Channel 4 hole 4833700 Channel 6 hole 0909300 Bolt 2 0909300 Bolt 2 1040500 Nuts 2 1040500 Nuts 2 1882000 Coupler 1882000 Coupler 2 inch Straight Multi fit Coupler G V W R 5 000 Ibs Part No
48. ller 2 __8 2341300 Bolt Hex 1 2 NF x 3 34 O __ 9 1861200 jLocknuL Hex 1 l2NF 0 10 4623800 Assy w pin cover s hook __11 1055500 5 with 46238 __13 4005200 Spring O __14 2346300 Assembly 2204 __15 2336100042 Cylinder Drum Brake 02500 __15 4714200042 Cylinder 080 Brake 00 __16 2341400 C 1209800 1 64 orifice Drum Brake __17 4750300 18 1050800 19 0799400 22 2356600 Cover Master 23 2338100 0 00024 24 1809000 __ O _ 25 4335800 13 1 1 1 26 4336800 Sping 1 1 1 1 27 233830 Lock 1 13 28 242000 j HandWhel 1 1 29 2496400 lockRing 1 J 30 2452500183 Front Plated 2 2 30 2452500317 Cover Front Painted 2 2 31 1094100 Screw Cover 6 6 6 6 32 4358500 j HandeAssemby 1 4334506 __34 4045400 1 35 4358400 36 1502600 37 4395100 37 4820000 Master Cylinder Kit includes parts Disc Brakes 38 4835800183 38 4835800 _ 4748800
49. m Brake Master Cylinder Assembly complete with brackets 4749501042 Brake Master Cylinder Assembly complete with brackets Back up valve cover painted Master cylinder repair kit Solenoid back up valve male 1 8 NPT and female 3 8 x 24 NF with inverted seat m Model 20 Actuator 27 6 Drop Coupler with Mounting Channel 20 000 pound capacity GVWR 2 000 pound tongue load Primed Plated orNon 05 Qty Cyl Cyl Assy Repair Description Standard Kit 4042700 STD 80 12 2374400 2374600 1848700 4750700 Disc STD 80 12 4747100 4749501042 1848700 4750710 Disc STD 80 12 4747100 4749501042 1848700 4750720 Disc STD 80 12 4747100 1848700 1 Un shaded numbers not have solenoids or covers 2 Shaded 5 ending in 10 have solenoid covers only Shaded 5 ending in 20 have solenoids covers Model 20 Actuator 276 Straight with Mounting Channel 20 000 pound capacity GVWR 2 000 pound tongue load Part Part No Brake Standard Weight Pallet Master Master CPLR Standard Kit 4053400 2374600 1848700 NOTE Padlock Master Lock 30 works with a 274 Ball Coupler Disc Brake version available upon request Non Standard Actuators require minimum 8 week lead time and minimum order quantity may be required Model 20 Actuator with Leveler Channel 14 000 pound capacity G V W R
50. mum order quantity may be required Model 6 A Frame 50 Actuator with 2 7 Ball Coupler 7 500 pound capacity Max GV W R 750 pound tongue load G V W R limited to ball rating Part Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type or Non 16 Qty Cyl Cyl Assy Repair Description Standard Kit ao67 oo Drum oNSTD 38 14 1027100 1777401 1848700 7 CPLR Wek On NOTE Disc Brake version is available upon request Non Standard Actuators require minimum 8 week lead time and minimum order quantity may be required Model 6 Straight Actuator with Lunette Eye 8 000 pound capacity Max G V W R 800 pound tongue load Part PartNo Brake Standard Weight Pallet Master Master CPLR Primed Plated Type or Non bs Qty Cyl Cyl Assy Repair Description Standard Kit 4093200 Drum 38 20 1027100 1777401 L Eye Bolt On 14748000 Disc NON STD 38 20 4747000 1777405 L Eye Bolt On ____ 4748010 Disc NON STD 38 20 4747000 1777405 Bolt On 4748020 Disc NON STD 38 20 4747000 1777405 LEye Bolt On Un shaded numbers do not have solenoids or covers Shaded part 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids covers NOTE For 3 wide trailer tongue NOTE Padlock Master Lock 30 works with a 25 4 Ball Coupler Non Standard Actuators req
51. n Standard Kit 1297400 Drum STD 79 15 2374400 2374600 L Eye Weld On Disc Brake version available upon request Also available with mounting channel Model 20 Actuator Straight with 27 6 Ball Coupler 20 000 pound capacity G V W R 2 000 pound tongue load Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type orNon 05 Qty Cyl Cyl Assy Repair Description Standard Kit 1521000 STD 74 15 2374400 2374600 1648700 27 CPLR Weid On 4750500 Disc STD 74 15 4747100 474901042 1848700 27 CPLR Weld On 4750510 Disc STD 74 12 4747100 1848700 2 CPLR Weld On 4750520 Disc STD 74 12 4747100 1848700 27 CPLR Welc On Un shaded part numbers do not have solenoids or covers Shaded part 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids covers Model 20 Actuator 27 6 Drop Coupler 20 000 pound capacity G V W R 2 000 pound tongue load Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated orNon lbs Qty Cyl Cyl Assy Repair Description Standard Kit 1735100 76 12 2374400 2374600 1848700 29 CPLR Weld On 4830400 Disc 5 76 12 4747100 4749501042 1848700 27 CPLR Weld On_ 4830410 Disc
52. nimum quantity may be required 10 x 2 Hub and Drum with cups and bolts No Bearings Bolts Circle Size Pounds Quantity Non Standard 54390068042 15 45 22 48 STD 13 fe STD 15540008020 5 4 5 Cup amp Bot 22 48 STD 3 STD Use with electric or hydraulic brakes 12 x 2 Hub and Drum with cups and bolts Bolt Seal Description Standard No Bearings Bolts Circle Size Pounds Quantity Non Standard 6700000800 1 6 55 Cup amp Bolt 38 36 6 5 5 2 18827 DustCup 40 36 42214006802 6 55 __ 38 36 4221400042 6 5 5 2 4 4159 Dust Cup 12 x 2 Hub and Drum with cups and bolts Part A Bolt Seal Description Standard Bearings Bolts Circle Size Pounds Quantity Non Standard 8700800 18 j Cup 8 Bolt 39 57 STD 1870100042 1ex1 8 6 5 57 12 Brake Drum Assembly Cast Part No of Bolt Center Description Weight Pallet Standard No Bolts Circle Hole Size p any Non Standard 4404700 6 55 4 12 2 SD Demountable 13 Brake Drums Composite Cast Iron and Steel Stamping Construction STYLE A Part No Bolts Circle Diameter Hole Size Pounds SD Standard 0989400 8 8 STD 1696400 6 57 21 STD STYLE B Part No Bolts Circle Diameter Hole Size Pounds Non Standard 1011100 6 52
53. noid covers only Shaded part 5 ending in 20 have solenoids 4 covers NOTE For 3 wide trailer tongue NOTE Fits 17 4 50mm and 2 Ball NOTE PRIMED PARTS ARE NON STANDARD Aero 7500 Actuator with Lockout Lever 7 500 pound capacity G V W R 750 pound tongue load Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type orNon lbs Qty Cyl Cyl Assy Repair Description Standard Kit 14500600 Drum STD 24 36 2336100042 4395100 3 Tongue 4606500 4714200042 4820000 3 Tongue 14606520 4714200042 4820000 3 Tongue 1 Un shaded numbers not have solenoids or covers 2 Shaded 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids 4 covers NOTE Use only with 2 diameter tow ball G V W R limited to that of the ball amp hitch being used LEVER LOCK MODEL 60 ACTUATOR DIAGRAM 40989 lt cc 2 lt cc O 5 NO LL Q MODEL 60 ACTUATOR PARTS LIST REFER TO DIAGRAMS ON PAGE 29 amp 30 Multi Fit Multi Fit Lever Lock Marine Painted Painted 2 43329xx 43386 Description 47154 48199 4324600 1 4338700 2337700 1 2337800 1 4097000 4332500 4338800 2336200 2339000 6 2339100 _ Locknut Hex 7 16 NF Thin ________ __7 2327800 Ro
54. o Electric Hydraulic Brake Actuators O Surge Actuators O Disc Brakes o Brake Clusters o Brake Drums Brake Line Kits o Couplers Hubs OTITAN We want Titan to be your choice for all your Brake Actuator and High Speed Wheel amp Tire Assembly needs Our superior quality competitive pricing and professional customer service makes Titan the choice for BrakeRite Actuator pg 14 17 Disc Brakes pg 5 6 Drum Brakes pg 7 10 Lunette Eyes amp Hitches pg 42 Ball Couplers pg 41 Surge Actuators pg 18 40 Table of Contents Introduction Titan Limited Warranty Titan Design Features Introduction to Brakes Disc Brakes Drum Brakes Hubs amp Drums Introduction to Actuators Brake Hite Electric Hydraulic Actuators with Limited Warranty ourge Actuators 2 amp 2 5 16 Ball Couplers Lunette Eyes amp Clevis Hitches Brake Flanges Bearing Buddy Hydraulic Tubing and Fittings Disc Brake Kits Breakaway amp Parking Kit Hubs Galphorite Coatings Index 40 years of Leadership Hydraulic Braking Titan Brakes and Actuators Originating under the DICO name Titan has a rich heritage in the hydraulic brake and actuator industry Many of the products in use today are based on our designs We invented and held the first patent on free backing brakes and have led the way on a wide variety of innovations Titan s extensive line of brakes actuators couplers and hubs is designed to s
55. ons represent the entire Titan Distribution BrakeRite EHB warranty and no terms or conditions in any way adding to modifying or otherwise altering the provisions stated herein shall bind Titan Distribution unless in writing signed by Titan Distribution 27 Model 60 Leverlock Actuator 6 000 pound capacity Max G V W R 600 pound tongue load G V W R limited to ball rating Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type or Non lbs Qty Cyl Cyl Assy Repair Description Standard Kit 4338600 4332900 2336100042 4395100 4358400 4819900 4715400 4714200042 4820000 4358400 4819910 4715410 4714200042 4820000 4358400 4819920 4715420 4714200042 4820000 4358400 1 Un shaded part numbers do not have solenoids or covers 2 Shaded part 5 ending in 10 have solenoid covers only Shaded part 5 ending in 20 have solenoids amp covers NOTE For 3 wide trailer tongue NOTE Fits 17 5 50mm and 2 Ball some adjustment required NOTE PRIMED PARTS ARE NON STANDARD Model 60 Multi fit Actuator 6 000 pound capacity Max G V W R 600 pound tongue load G V W R limited to ball rating Part No No Brake Standard Weight Pallet Master Master CPLR Primed Plated Non 165 Qty Cyl Cyl Assy Repair Description Standard Kit 1 Un shaded part numbers do not have solenoids or covers 2 Shaded part 5 ending in 10 have sole
56. ounting Channel for 3 Width Tongue 12 500 pound capacity Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type orNon lbs Qty Cyl Cyl Assy Repair Description Standard Kit 1772700 STD 56 15 2374400 2374600 1848700 27 CPLR Bolt On 2478100 Drum STD 57 15 2374400 2374600 1848700 2 95 CPLR Bolt On 14750600 Disc STD 57 15 4747100 4749501042 1848700 2 9 5 CPLR Bolt On 14750610 STD 57 12 4747100 4749501042 1848700 2 he CPLR Bolt On 14750620 Disc STD 57 12 4747100 4749501042 1848700 27 CPLR Bolt On 1 Un shaded part numbers do not have solenoids or covers 2 Shaded 5 ending 10 solenoid Shaded 5 ending in 20 have solenoids amp covers Use Mounting Bolt NOTE Padlock Master Lock 30 works with a 2 6 Ball Coupler Model 10 Actuator Straight with 22 15 Ball Coupler and Mounting Channel for 3 Width Tongue 12 500 pound capacity Part No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated orNon 05 Qty Cyl Cyl Assy Repair Description Standard Kit 1664300 Drum NON STD _54 15 2374400 2374600 1848700 2 CPLR Bolt On ______ 2477600 Drum STD 54 15 2374400 2374600 1848700 2 CPLR Bolt On 4750600 Disc STD 54 15 4747100 4749501042 1848700 2 s
57. oupler w back up valve and cover 14490400183 4488300 4053400 ________ 2 5 16 straight coupler mtg channel plated Leveler channel w mtg channel plated 4836600 Leveler channel w 2 5 16 coupler plated mtg ch Leveler channel eye plated mtg ch MODEL 20 ACTUATOR PARTS LIST REFER TO DIAGRAM ON PAGE 48 Part Number 1055300317 1734900 4488300 1556300317 4490400317 4490400183 Slide wi 5 16 Drop Coupler plated 0828400 1601900 Front Roller plated 2 0828800 0798500 0793700 Lockwasher 1 2 0144901 Grease 0828900317 0828900183 Front Roller Gover plated 0829100 0829400 Hear Roller Bolt 5 X 5 8 Grade 5 0797100 Slotted Hex Nut 5 8 0332800 Spacer 4747100 Master Cylinder Disc Brake 4830600 iller Cap with diaphragm 2374400 I 4831600 15 0829700 Spacer 16 0799400 otter Pin 1 8 1 1 4 Key 10 11 12 13 14 4 17 0778400 18 19 0830100 20 0799700 1 0794800 Bolt 5 16 X 1 2 NC Grade 5 22 1248900 Star Lockwasher 5 16 23 1907000 Cylinder Cover 24 0827100 Bolt 3 X 3 8 NC Grade 5 25 1255200 26 0797600 7 0794900 5 16 X 5 8 NC Grade 5 28 0838800 29 0838900 1054100 1055200 1052700 Right Hand Breakaway Lock 1052600 Left Hand Breakaway Lock 1055500 5 0776800 1297600 1058200317 nner Slide Leveler Channel painted 1058200183 nner Slide Leveler Channel plated 1807800 levis Hitch For 1 P
58. production unit is bench tested Research and development is the norm at Titan Pump motor based Isolated fluid reservoir with diaphram type valve filler cap 24 The Brake Rite i is used with The BrakeRite ll Severe Duty utilizes the proven technology and performance of the BrakeRite EHB however the installation process has been simplified in the new model The features of the BrakeRite 11 Severe Duty include Utilizes the standard proven EHB electronic control board potted and enclosed in a remote mounted control module Provides complete Plug In wiring harnesses to simplify field installation In the event of field service component replacement is simplified Potted hybrid circuitry provides dependable service under adverse conditions SD SD Wirin Harness oue as Plugs into Trailer Plugs into SD Control Module q Plugs into Breakaway Battery Plugs into BrakeRite ll Plugs into Plugs into SD Wiring Breakaway Switch Plugs into Tow Vehicle Breakaway w Battery s Harness Breakaway BRAKERITE SD PARTS LIST BRAKERITE II SD KIT includes everything listed above 3 S LIS Part Brak Standard Weiaht Pallet Part Number Part Description a rake andard or eig alle Type Non standard Pounds Quantity 1 4834100 BrakeRite II 4835700 Disc Drum STD 13 TBD 4834200 50 Control Module 4834300 50 Wiring Harness For drum brakes use reducer 4844100 483440
59. r il the expiration of the warranty period whichever is earlier Any claim not made within this period shall conclusively be deemed void Titan Distribution reserves the right to request that the product be returned to Titan Distribution intact and postage prepaid prior to processing a warranty claim Titan Distribution shall not be liable for loss of use of the unit or any other incidental or consequential costs expenses or damages incurred by the purchaser Some states do not allow the exclusion or limitation of implied warranties incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state To Receive Benefits Under This Warranty Contact Titan Tire at the address or phone number below to obtain an authorization for return Titan Tire Corporation Attention Warranty Dept 2345 E Market Street Des Moines IA 50317 800 832 8781 The product must be returned shipping costs prepaid insured to the factory for evaluation The following information should be available when contacting the factory and must accompany the return legibly prepared i name address and telephone number of purchaser ii proof of purchase including date iii model and serial number of the unit iv name and address of the dealer where the unit was purchased v description of the alleged defect These terms and conditi
60. rrosion protection in extra miles It s easy to spot PREMIER Marine Brakes Just look for the distinctive silver backing plates a sure sign that the latest in brake technology is at work to assure you of continued safe stops in all kinds of conditions PREMIER Marine Brakes are available in 10 and 12 sizes to fit most boat trailers and feature free backing design for use with Titan surge brake actuators d number J 0 9 43600 004___ 58 0502900 005 6840 oro L 011 0070 59 3 0723800 _ 012 LL 014 07620 4 015 77800 ____ 54 L 021 0777000 8 ____ 23 7730 SA o a L_ 025 0770 54 ___026 __ 0777801184 1013720 T ___029 0782000 408 033 7400 33 ___036 0795500 0 ___038 797200 0 _ ___039 0797600 140 4549 m o 045 0827100 lt i mM EN c ___048 0828900183 o628900317 ___050 _ 08240 1404549 ___052 _ 0829500 ja 054 08290 ___ 10888800 SAS eran fee iz i 52 CE 17 065 0925400 59 066 09560 069 09470 53 item part number page s 6974300 9 6 a9 085 09770 13 4720 088 0978400 i720 sa 095 69795
61. s pulled to the on position The cable type breakaway will stop and hold the trailer indefinitely as opposed to the hydraulic breakaway that can leak fluid and lose pressure TOP VIEW BACK SIDE A Retainer Pin Cable RIGHT BRAKE ZZ EJ behind Fork iS 2 b of Lever Spring must be CABLE V to outside of fork 1st Remove Punch out tab N FRONT VIEW 2 Thread Cable Through Opening FRONT SIDE Until Retainer RIGHT BRAKE Snaps Into Place 7770 SPRING 7820 WASHER 2 SUPPLIED 48540 NUT 2 SUPPLIED JAM TO LOCK 7766 BRAKE LEVER WELD S HOOK TO LEVER 9536 CABLE CLAMP BELOW ADJUSTMENT KNOB 2 SUPPLIED 10555 2 SUPPLIED lt 9537 CABLE LINK 1 2 SUPPLIED 23855 REAR CABLE 183 4 INCHES HYDRAULIC BREAKAWAY 7769 FRONT CABLE CAN BE LENGTHENED BY ADDING ROD 7768 CHAIN 4 FT 2385200 or 2385201 Parts List DE 0854000 12832 00CB042 Steel 16859 00CB042 Cast 40191 00C042 Cast Tapped Certified Studded Product Capacity Bolt Hub Wt Drilled With Number LbsJhub Circle Length 166 Tapped Qty Spindle HUBS STEEL amp CAST Tapered Roller Bearing Used A Frame Hubs Steel 1286800042 1286800CB042 1545000042 1545000CB042 1283200042 1283200CB042 1544900042 1563000042 1283800CB042 1284200042 1284200CB042 Cast Hubs 4019000042 4
62. screw zinc Dll l1 o 4437600 Socket adjusting screw olive drab 1 1 11 1791700135 Trove Link zinc pated Lou 1701700184 Link oliwa drab 12 440 1780600 _ Jrocknut 516 18 zinc plated _____ Locknut 5 16 18 olive drab 5 16 18 x 5 8 zinc plated __ _ j ____ Bolt 5 16 18 x 5 8 olive drab r i j 03 j j 1256000185 Anchorpin zinc parking brake Anchor olive wio parking brake eee 1 4438300 _ Anchor olive drab wiparking brake 0777801184 Relaining ring paled C 1 j C j 1 j 3 j eee __15 1095800 Spring rear shoe retum 1 2 Spring stainless rear shoe return i _____ ____ t j 17 0978500 Spring fromt shoe lewer Spring stainless front shoe lever S i 88400 Spring lowerfeebackingshoe 3 1085900 shox hold down 8 stainkoss sicci 1 pen pe sese sees E 0878900 stainless steel shoe hold down Spring stainless steel hold down 23 2475700 Plug adjusting screwslot 1 1 1 1 238 parking brake opening gt 4745900 fushkthoe 25 4720800183 Shoe Lever plated Tt IL T cR pre
63. t damage Parts accessories materials or components not obtained from or approved in writing by TITAN Misapplication misuse and failure to follow the directions or observe cautions and warnings on installation operation application inspection or maintenance specified in any TITAN quotation acknowledgement sales literature specification sheet or installation instruction and service manual applicable literature If any TITAN products are found upon TITAN s examination to have been defective when supplied TITAN will either credit the purchaser s account for the purchase price of the TITAN product replace the TITAN product or repair the product TITAN has sole discretion in choosing which option to provide For this LIMITED WARRANTY to apply TITAN must receive notice of the alleged defect within 30 days of either the discovery of the alleged defect or the expiration of the warranty period whichever is earlier Any claim not made within this period shall conclusively be deemed waived If requested by TITAN purchaser shall return the alleged defective product to TITAN for examination at TITAN s direction and return expense TITAN will not pay for expenses incurred in returning a product to TITAN without TITAN s prior written authorization TITAN shall not be liable for any other expenses purchaser incurs to remedy any defect Purchasers waive subrogation on all claims under any insurance Limitation of Liability It is expressly agreed tha
64. t the liability of TITAN is limited and TITAN does not function as an insurer THE REMEDIES SET FORTH IN THIS WARRANTY SHALL CONSTITUTE THE EXCLUSIVE REMEDIES AVAILABLE TO THE PURCHASER OR USER AND ARE IN LIEU OF ALL OTHER REMEDIES EXPRESS OR IMPLIED THE LIABILITY OF TITAN WHETHER IN CONTRACT IN TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PARTICULAR PRODUCT MANUFACTURED SOLD OR SUPPLIED BY TITAN limited warranty continues to next page To Obtain Technical Assistance To enable TITAN to respond to a request for assistance or evaluation of customer or user operating difficulty please provide at a minimum the following information by calling 1 800 832 8781 e Model number serial number and all other data on the specific component which appears to be involved in the difficulty The date and from whom you purchased your TITAN product otate your difficulty being sure to mention at least the following Application Nature of load involved and Weight of the load Field Service If field service at the request of the purchaser is rendered and the difficulty is found not to be with TITAN s product the purchaser shall pay the time and expense at the prevailing rate at the time of service of seller s field representative s Charges for service labor and other expenses that have been incurred by the purchaser its customer or agent without prior written authorization of TITAN will not be accepted TITAN EX
65. uire minimum 8 week lead time and minimum order quantity may be required 37 Model 6 Actuator with Multi fit Ball Coupler 6 000 pound capacity Max G V W R 600 pound tongue load G V W R limited to ball rating Primed Plated Type orNon lbs Qty Cyl Cyl Assy Repair Description Standard Kit 1 2480000 Drum _ STD 28 22 1027100 1777401 4045400 CPLR Bolt On 14747900 Disc STD 28 22 4747000 1777405 4045400 CPLR Bolt On 14747910 Disc STD 28 20 4747000 1777405 4045400 CPLR Bolt On 4747920 STD 28 20 4747000 1777405 4045400 CPLR Bolt On Un shaded numbers not have solenoids or covers Shaded 5 ending in 10 have solenoid covers only Shaded part s ending in 20 have solenoids amp covers NOTE For 3 wide trailer tongue NOTE Fits 17 50mm and 2 ball Model 6 A Frame 50 Actuator with Multi fit Ball Coupler 6 000 pound capacity Max G V W R 600 pound tongue load G V W R limited to ball rating No Part No Brake Standard Weight Pallet Master Master CPLR Primed Plated Type orNon lbs Qty Cyl Cyl Assy Repair Description Standard Kit 2492800 STD 31 14 1027100 1777401 4045400_ CPLR Weld On NOTE Fits 17 50mm and 2 ball NOTE Disc Brake version is available upon request Model 6 Actuator with Leveler Channel 8 000 pound capacity Max G V W R 80
66. y utility recreational agricultural and travel trailers towed by vehicles with the capacity to tow the gross vehicle weight rating for the trailer Original BrakeRite BrakeRite proven track record of performance and Designed for severe duty applications using reliability Designed to be hard wired into your external control modules for specific applications trailers electrical system All components self Control modules have plug in weather sealed contained under the BrakeRite s cover connectors 1500 PSI BRAKERITE _ Part Brake Standard or Weight Pallet Ri K ITE 5 gt Non standard Pounds Quantity 4813100 kits to na your specific TEE T 1000 PSI BRAKERITE EHB BRAKERITE II Type Non standard Pounds E MN __1 Non standard Pounds D 4822500 drum use 4844100 Titan has been a pioneer in the Electro Hydraulic Brake actuator industry beginning the early 90 s In the new millennium Titan developed and tested the BrakeRite EHB that was introduced in early 2002 The features of the BrakeRite EHB and BrakeRite ll include First in the field with an electronic proportional pressure valve The most rapid response from brake actuation to total dynamic braking in the industry Hybrid electronic control board compatible with most in cab brake controllers On going in plant performance testing and each
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