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SERVICE PARTS MANUAL 602907

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1. 28433 G02 BATTERY PROTECTOR 14 OUNCE 410 ML SPRAY iii 27619 G02 E Z GO ALL SURFACE CLEANER iin eden eiecit eee 606311 E Z GO FIBREGLASS PLASTIC 5 606313 WINDSHIELD AND PLASTIC PROTECTOR 606314 64 O0Z HANDGDEANER e rr eire tura eden aliaa ge ders MAR lame ideae 607636 4 OZ HAND CLEANER EE 607637 Appendix A 2 Service Parts Manual OPTIONS ACCESSORIES OPTIONS ACCESSORIES Service Parts Manual Appendix B 1 OPTIONS ACCESSORIES ITEM KIT NO COMMENTS 2 BAG ATTACHMENT 75183 G01 Body Footrest 4 BAG 75335 G01 Body Accessories Continued 8 CHROME 14913 G Wheels And Tires 6 CHROME 16042 G Wheels And Tires GOLD SPOKE HUBCAP 19241 0 Wheels And Tires SILVER SPOKE 19241 0 Wheels And Tires ASHTRAY KIT parle tee Loire Pees 75109 G02 Body Accessories Continued CENTER 5 75003 G01 Body Accessories COOLER JUG AND BRACKET KIT 75495 G01 Body Accessories Continued COOLER BOX AND BRACKET 75344 G01 Body Accessories Continued DIVOT REPAIR
2. 23300 1 Body Accessories MESSAGE HOLDER KIT REQUIRES SUN TOP 75509 G01 Body Accessories Continued MESSAGE HOLDER KIT REQUIRES SUN TOP 75496 G01 Body Accessories Continued REAR VIEW MIRROR REQUIRES SUN TOP 19528 G2 Weather Protection Golf Car SAND BOTTLE ur Ee Ert ad 28661 G Body Accessories SAND RAKE ome lanterne e Orie 14735 G1 Body Accessories Continued SAND RAKE HOLDER 75006 G01 Body Accessories Continued SIDE BASKET vice re ensem ete dre Wie 75007 G Body Accessories SUN TOP KIT GOLF CAR 75040 G Weather Protection Golf Car TOW BAR KIT CASUAL 75033 G01 Tow Bar Casual TOW BAR KIT PERMANENT 75304 G01 Tow Bar Permanent WINDSHIELD KIT GOLF CAR 75524 G01 Weather Protection Golf Car WINDSHIELD FOLD DOWN GOLF CAR 74910 G01 Weather Protection Golf Car TIRE DOMINATOR 20 11 10 605316 Wheels and Tires PATHFINDER TIRE BRUSHED WHEEL LH 605355 Wheels and Tires PATHFINDER TIRE BRUSHED WHEEL RH 6053563 sata Den Wheels and Tires PRO TOUR POLISHED WHEEL 60531732 nerui Wheels and Tires PRO TOUR TIRE 205 50 10 605315 Wheels and
3. tva titane C 13 BRAKES Gay Me petiit eat rut apa eS D 1 DIRECTION SELECTOR 20 A Sta odore UM EU acad t LAS M E 1 ELECTRICAL SYSTEM COMMON V D Vd ated ese Ba F 1 ELECTRICAL SYSTEME PDS LIN daa edt duae ua eA dete des Sid talk F 9 ELECTRICAL SYSTEM SERIES dan oe Wendel RS ba ae aie ratae F 11 ELECTRONIC SPEED CONTROL SERIES 1 328085 dard aon qu par RAE RR ERR da box ats G 1 ELECTRONIC SPEED CONTROL 22 asd UR eR TR ADI ER G 3 ELECTRONIC SPEED CONTROL HD 2 S apud ttd e ee bb E Roe EAT Sada G 7 FRONT SUSPENSION STEERING 4 23 024 9 D Dara dn Dh vade d a du H 1 Craw Ie Carle Caren tae ORT J 1 REAR AXLE Dae ma Biat ann drea adt Placa adiu iiis aiat Dot d mur faster hada K 1 REAR SUSPENSION 3 155 eiat ara io ted Oe Kate sc acta Rep ai aie L 1 SEATING AND BAG HOLDER GOLF M 1 SEATING SHUM TEE 292 eo ERE OR iei M 3 SEATING CONVERTIBLE CARRIER dre door Ede EA i OR RU ba M 7 TOW BAR PERMANENT SR afecte Sot toh aa at eate Dy d orat d qe ub du qt rn N 1 TOWBAR CASDUAL iid we oa NOS SACAR ue RI ara S aise N 5 WEATHER PROTECTION GOLF CAR cu ridus es ERA Ed xw ERES P 1 Service Parts Manual
4. 18 LOCK WASHER 5 16 NUT 5 16 18 Service Parts Manual DIRECTION SELECTOR Service Parts Manual Page E 4 ELECTRICAL SYSTEM COMMON 13 Includes Items 14 22 CHARGER RECEPTACLE 14 Controller See Control Harness Electronic Speed See Electronic Control Section b Speed Control Section Power Harness See Electronic Speed Control Section Clamp See REAR AXLE Section Ref Ele 1 1 Page F 1 Service Parts Manual ELECTRICAL SYSTEM COMMON HOUR METER DETAIL 62 Includes Items 63 67 asin d TURN SIGNALS 80 Includes Items 81 85 HORN BUTTON 59 58 Floorboard Service Parts Manual Page F 2 ELECTRICAL SYSTEM COMMON X Rear Fender TAILLIGHTS WHT to BLK from Harness Both Sides BLK to BLU WHT from Harness Both Sides RED to WHT from Harness Driver Side RED to YEL from Harness Passenger Side RED TO BRN from Harness W O Turn Signals 109 104 LIGHT BAR Passenger Side t E Q Ch Driver Side 11 114 118 4 Ref Ele 1 3 Page F 3 Service Parts Manual ELECTRICAL SYSTEM COMMON Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates
5. 602907 A Textron Company SERVICE PARTS MANUAL ELECTRIC POWERED FLEET GOLF CARS amp PERSONAL VEHICLES ISSUED DATE SEPTEMBER 2005 REVISED DATE JULY 2008 SERVICE PARTS MANUAL ELECTRIC POWERED FLEET GOLF CARS amp PERSONAL VEHICLES FLEET GOLF CAR FLEET PDS GOLF CAR FREEDOM SE FREEDOM LE FREEDOM SE PDS FREEDOM LE PDS SHUTTLE 2 2 STARTING MODEL YEAR 2005 DISCLAIMER The E Z GO Division of Textron Inc reserves the right to incorporate engineering and design changes to products in this Manual without obligation to include these changes on units leased sold previously The information contained in this Manual may be revised periodically by the E Z GO Division and therefore is subject to change without notice The E Z GO Division DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and the E Z GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDEN TAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual CUSTOMER SERVICE DEPARTMENT IN USA PHONE 1 800 241 5855 FAX 1 800 448 8124 OUTSIDE USA PHONE 001 706 798 4311 FAX 001 706 771 4609 E Z GO DIVISION OF TEXTRON INC 1451 MARVIN GRIFFIN RD AUGUSTA GEORGIA USA 30906 Service Parts Manual Pagei NOTES To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor authorized Branch or the Warranty Department with vehicle serial number and manufacturer code The use of non Original Equi
6. 1 800 448 8124 Service Parts Phone 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 010 1 706 798 4311 FAX 010 1 706 771 4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E Z GO Division of Textron Inc Technical Communications Department
7. 11391 G8 CLAMP 1 13 16 2 3 8 70638 G01 PINION SEAL 70695 G01 RACK BALL JOINT INCLUDES ITEMS 65 68 50641 G1 RUBBER BOOT 50209 G2 CASTELLATED NUT 7 16 20 10387 G2 COTTER PIN 3 32 X 1 LG 10389 G3 GREASE FITTING STRAIGHT 00464 G6 BOLT 7 16 14 X 2 3 4 LG 01068 G01 BOLT 7 16 14 X 3 1 2 LG 70667 G02 SPACER 70667 G03 SPACER SHORT 00532 G7 NUT 7 16 14 00560 G2 FLAT WASHER 7 16 00734 G1 LOCK NUT 7 16 14 70607 G01 STEERING SHAFT 70758 G05 STEERING COLUMN KIT INCLUDES ITEMS 82 84 70610 G03 STEERING COLUMN 28569 G01 STEERING COLUMN BUSHING 01022 G01 SCREW 6 20 X 5 16 LG Page H 5 Service Parts Manual FRONT SUSPENSION STEERING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 88 01006 G01 BOLT 3 8 16 X 1 1 4 LG 00879 G1 LOCK WASHER 3 8 70997 G01 71055 G01 70580 G01 INTERMEDIATE SHAFT INCLUDES ITEMS 101 102 01055 G01 BOLT M8 X 1 25 05 LG 00565 G8 LOCK WASHER 5 16 70751 G01 RETAINING RING INTERNAL 70888 G01 RETAINING RING EXTERNAL 15112 G1 BALL BEARING 70887 G01 WAVE WASHER 71146 G01 STEERING WHEEL 71147 G01 STEERING WHEEL COVER 71047 G01 LABEL E Z GO 74405 G01 LABEL C
8. LG m m m N A Service Parts Manual Page C 18 BODY ACCESSORIES CONTINUED DOUBLE SANDMUG MOUNTING KIT ITEM 1 INCLUDES 2 TO 6 SINGLE SANDMUG MOUNTING KIT ITEM 7 INCLUDES 8 TO 10 Page C 19 Service Parts Manual BODY ACCESSORIES CONTINUED Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION be 606986 DOUBLE SANDMUG MOUNTING KIT INCLUDES 2 6 606988 MOUNTING PLATE SAND MUG HOLDER 71102 601 BOLT 1 4 20 X 3 4 606950 SAND MUG HOLDER BOLT 1 4 20 X 1 2 606949 SAND MUG 606951 SINGLE SANDMUG MOUNTING KIT INCLUDES 8 10 71102 G01 BOLT 1 4 20 X 3 4 606950 SAND MUG HOLDER 606949 SAND MUG ON DO C A PD Service Parts Manual Page C 20 BRAKES Accelerator Pedal 18 Includes Items 19 20 22 Includes Items 23 26 Ref Brk 1 1 Page D 1 Service Parts Manual BRAKES 58 Includes Items 54 79 56 Includes Items 57 59 BRAKE PEDAL VEHICLE WITH BRAKE LIGHTS Ref Brk 1 2 Service Parts Manual Page D 2 BRAKES Ca Front of Vehicle Includes Items 84 92 94 95 Includes Items 84 91 93 95 Includes Items 85 Includes Items 87 91 Inc
9. Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 602513 FRONT AXLE 70942 G01 SPINDLE AND HUB ASSEMBLY 4 LUG PASSENGER SIDE INCLUDES ITEMS 4 10 70942 G02 SPINDLE ASSEMBLY PASSENGER SIDE 25146 G1 GREASE SEAL 50892 G1 ROLLER BEARING AND RACE ASSEMBLY 70895 G01 WHEEL HUB ASSEMBLY WITH RACES 4 LUG INCLUDES ITEM 8 19862 61 LUG BOLT 1 2 20 X 13 16 LG 12093 G1 CASTELLATED NUT 1 14 00798 G8 COTTER PIN 5 32 X 1 3 4 LG 12091 G2 SPINDLE CAP 70673 G01 SPINDLE AND HUB ASSEMBLY 4 LUG DRIVER SIDE INCLUDES ITEMS 5 10 15 70673 G02 SPINDLE ASSEMBLY DRIVER SIDE 70943 G01 SPINDLE AND HUB ASSEMBLY 5 LUG PASSENGER SIDE INCLUDES ITEMS 19 25 70942 G02 SPINDLE ASSEMBLY PASSENGER SIDE 12092 G1 GREASE SEAL 50892 G1 ROLLER BEARING AND RACE ASSEMBLY 70772 G01 WHEEL HUB ASSEMBLY WITH RACES 5 LUG INCLUDES ITEM 23 30143 G1 LUG BOLT 1 2 20 X 1 7 32 LG 12093 G1 CASTELLATED NUT 1 14 00798 G8 COTTER PIN 5 32 X 1 3 4 LG Page H 3 Service Parts Manual FRONT SUSPENSION STEERING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the
10. 1 1 Service Parts Manual Page G 3 ELECTRONIC SPEED CONTROL PDS Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION a 73276 G02 ELECTRONIC SPEED CONTROL ASSEMBLY INCLUDES ITEMS 2 44 LOCK WASHER 10 NUT 10 32 21764 61 RESISTOR NUT 5 16 24 ON Oo C A LOCK WASHER 5 16 607591 4 GA WIRE GREEN 11 5 4 800706 LOCK NUT 1 4 20 A 27855 G01 SOLENOID 36 VOLT 73471 G01 HEATSINK 73326 G07 ELECTRONIC SPEED CONTROLLER 73190 G01 THERMAL MOUNTING PAD 71102 G01 BOLT 1 4 20 X 3 4 LG D po 31539 G1 WIRE TIE 73053 G01 DOUBLE TUBE CLAMP m m m a N 71102 G01 BOLT 1 4 20 X 3 4 LG 73106 G01 WIRE HARNESS POWER N m nm N OC 74324 G02 WIRE HARNESS CONTROL 00270 G5 BOLT 5 16 18 X 5 8 LG 11027 G1 LOCK NUT 5 16 18 QO m Service Parts Manual Page G 4 ELECTRONIC SPEED CONTROL PDS Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G I
11. 1 4 SILICON BRONZE 28418 G02 NUT 1 4 20 BRASS 22674 G1 FUSE BLOCK 01041 G01 RIVET 1 8 X 13 16 LG 18392 G1 15 AMP FUSE 32860 G1 00414 G5 BOLT 1 4 20 X 5 8 LG 00559 G7 WASHER 1 4 FL 14390 G4 LOCK NUT 1 4 20 17318 G1 HORN SWITCH 17318 G2 HORN SWITCH CAP AND NUT 27068 G01 HORN SWITCH BOOT 19233 G1 HORN SWITCH LABEL 71055 G01 RIVET 3 16 X 1 LG ALUMINUM Page F 5 Service Parts Manual ELECTRICAL SYSTEM COMMON Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 61 75113 G02 74665 G02 74716 G01 74696 G01 10570 G11 75117 G01 17421 G1 17955 G1 18027 G1 33639 G 00568 G6 17137 G1 17063 G1 75107 G02 17867 G1 21640 G1 32307 G3 17618 G1 20965 G3 73043 G01 HOUR METER KIT INCLUDES ITEMS 63 67 HOUR METER HOUR METER BRACKET RETAINER CLIP KEY SWITCH KIT W O LIGHTS STANDARD WITH HARDWARE KEY SWITCH WITHOUT LIGHTS NON STANDARD KEY SWITCH WITHOUT LIGHTS INDIVIDUALLY KEYED KEY SWITCH WITH LIGHTS LOCK WASHER 3 4 FACE NUT 3 4 20 KEY SET TURN SIGNAL KIT INCLUDES ITEMS 81 85 TURN SIGNAL WITH MOUNTING HARDWARE TURN SIGNAL FLASHER FLEX LOOM 3 8 X 8 LG WIRE TIE STEERING COLUM
12. 3 12 73124 G03 MOTOR SERIES HIGH SPEED INCLUDES ITEMS 3 11 14 o ON A m N N N N m ON ON ON ON a FS S a A CQ N O O o N aA A Qo YS 73120 G01 73120 G03 73120 G15 73120 G25 73120 G07 73120 G06 73120 G09 73120 G08 73120 G16 73120 G29 73120 G30 73124 G08 73120 G18 73120 G03 73120 G15 73120 G25 73120 G07 73120 G06 73120 G09 73120 G31 73120 G19 73328 G01 01037 G02 73277 G01 73327 G01 24261 G1 ARMATURE BRUSH SPRING BRUSH PLATE AND BOX BRUSH REPLACEMENT KIT INCLUDES HARDWARE BEARING SNAP RING COVER PLATE AND SCREW FRAME AND FIELD COIL G03 MOTOR INCLUDES HARDWARE MOTOR SEPARATELY EXCITED PDS INCLUDES ITEMS 17 29 ARMATURE BRUSH SPRING BRUSH PLATE AND BOX BRUSH REPLACEMENT KIT INCLUDES HARDWARE BEARING SNAP RING COVER PLATE AND SCREW FRAME AND FIELD COIL INCLUDES HARDWARE COMMUTATOR END HOUSING MAGNET SCREW 10 32 X 1 2 LG RETAINING RING SPEED SENSOR SPLINE BUMPER Service Parts Manual REAR AXLE Includes Items 2 7 Apply a light coat of moly grease to male spline before assembly Reference part number 15 Ref Rax 1 Page K 1 Service Parts Manual REAR AXLE Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available
13. 3 4 5 DESCRIPTION EL 73055 G02 ELECTRONIC SPEED CONTROL ASSEMBLY 73060 G05 ELECTRONIC SPEED CONTROLLER 74014 G02 CONTROLLER MOUNT 00414 G5 BOLT 1 4 20 X 5 8 LG 00559 G7 WASHER 1 4 11027 G2 LOCK NUT 1 4 20 20468 G1 SOLENOID ON Oo C 21764 1 RESISTOR LOCK WASHER 10 NUT 10 32 WASHER 5 16 NUT 5 16 24 a A Cc 73095 G04 WIRE HARNESS CONTROL 28325 G01 WIRE HARNESS POWER 25978 G88 18 GA WIRE RED 9 607591 4 GA WIRE GREEN 11 5 25978 G10 18 GA WIRE BLK 6 SOL B D po a N N 00438 G6 BOLT 5 16 18 X 3 4 LG 11027 G1 LOCK NUT 5 16 18 m m a A O 23723 G2 16469 G1 14419 G1 N m N 00414 G5 BOLT 1 4 20 X 5 8 LG 11027 G2 LOCK NUT 1 4 20 Service Parts Manual FRONT SUSPENSION STEERING Front of Vehicle NOTE Tie Rod Not Shown for Clarity 3 Includes Items 4 10 7 Includes Item 8 14 Includes Items 5 10 15 18 Includes Items 19 25 22 Includes Item 23 29 Includes Items 20 25 30 Page H 1 Service Parts Manual FRONT SUSPENSION STEERING 7 Front of Vehicle Includes Items 57 Includes Items 65 Includes Items 82 Includes Items 87 100 Includes Items 101 102 119 Includes Items 120 124 Ref Fss 1 2 Service Parts Manual Page H 2 FRONT SUSPENSION STEERING
14. 5 16 Service Parts Manual Page M 10 SEATING CONVERTIBLE CARRIER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 00654 G3 LOCK NUT 5 16 18 STAINLESS STEEL 75196 G01 HANDRAIL 00762 G2 SCREW 5 16 18 X 1 1 4 LG STAINLESS STEEL 00664 G8 LOCK WASHER 5 16 STAINLESS STEEL 00520 G3 ACORN NUT 5 16 18 STAINLESS STEEL 75261 G02 END CAP 1 75007 G01 SIDE BASKET BLACK 00106 G6 SELF THREADING SCREW 12 24 X 3 4 LG Page M 11 Service Parts Manual SEATING CONVERTIBLE CARRIER Service Parts Manual Page M 12 TOW BAR PERMANENT A o o a o co Ref Twb 1 1 Service Parts Manual Page N 1 TOW BAR PERMANENT 31 Includes Items 32 49 42 Includes Items 43 47 Service Parts Manual Page N 2 TOW BAR PERMANENT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 7
15. NO 2 3 4 5 DESCRIPTION 15766 G1 70258 G03 70682 G01 70681 G01 01071 G01 00737 G8 00739 G1 74535 G01 27137 G01 14390 G10 10606 G8 00957 G1 00559 G5 00559 G3 00565 G3 00525 G5 13514 G1 14628 G1 24605 G1 17618 G1 OVAL RIVET 3 16 x 7 16 LG BRAKE PEDAL PLATE PIVOT PIN TORSION SPRING PUSHNUT CAP WASHER TYPE 5 16 SCREW 10 24 X 7 8 LG RUBBER NUT 10 24 BRAKE PEDAL STANDOFF CONICAL SPRING NUT NYLOCK 10 24 MICRO SWITCH BOLT 6 32 X 1 1 4 LG WASHER 10 WASHER 6 LOCK WASHER 6 NUT 6 32 SCREW AND LOCK WASHER 6 32 X 1 4 BRASS PUSH ON MALE TERMINAL WIRE HARNESS BRAKE LIGHT WIRE TIE 70998 G01 70998 G02 BRAKE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 84 92 94 95 BRAKE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 84 91 93 95 70794 G01 BRAKE SHOE KIT INCLUDES ITEM 85 BRAKE SHOE 27944 G01 BRAKE SPRING KIT INCLUDES ITEMS 87 91 UPPER SPRING Service Parts Manual BRAKES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E CUP AND SPRING ADJUSTER SPRING 72582 G01 BRAKE ADJUSTER KIT DRIVER SIDE INCLUDES ITEMS 94 95 72582 G02 BRAKE ADJUSTER KIT PASSENGER SIDE I
16. PIVOT COVER Service Parts Manual Page A 4 BATTERY CHARGER PORTABLE 36 VOLT Transformer POWERWISETM 1 Includes Items 3 63 2 Includes Items 3 13 18 63 70 76 POWERWISETM Ref Bcp 1 1 Page B 1 Service Parts Manual BATTERY CHARGER PORTABLE 36 VOLT WHT from 4 Transformer Service Parts Manual To Transformer To Amp Fuse To Black Control Board Page 2 BATTERY CHARGER PORTABLE 36 VOLT POWERWISE RED to BLK from Heat Sink AC Cord WHT from Ground CONTROL POWER INPUT BOARD INSTALLATION AMMETER INSTALLATION from DC Cord GRN to AC Cord a 63 a Charger Front of GROUNDING DETAIL Ref Bcp 1 3 Page B 3 POWERWISE BRN from Control Board ORN from Control Board POWER INPUT BOARD INSTALLATION To Diodes TRANSFORMER DETAIL we Input Board XF on Power Input Board DC CABLE ASSEMBLY 33 Includes Items 34 43 66 Includes Items 34 42 67 Service Parts Manual BATTERY CHARGER PORTABLE 36 VOLT Service Parts Manual Page B 4 BATTERY CHARGER PORTABLE 36 VOLT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for addi
17. STAINLESS STEEL 137 010 TOP GRIP 3 4 X 2 136 008 TOP GRIP FASTENER EGWHL14 LABEL SAFETY 75078 G01 WEATHER ENCLOSURE 3 SIDED RECOMMENDED FOR VEHICLES WITH WINDSHIELDS 75079 G01 WEATHER ENCLOSURE 4 SIDED RECOMMENDED FOR VEHICLES WITHOUT WINDSHIELDS 75191 G01 BAG COVER AND RAIN CURTAIN KIT For service or replacement windshield parts contact Eagle Parts Inc 1411 Marvin Griffin Rd Augusta GA 30906 Telephone 706 790 6687 or FAX 706 790 6066 Page P 5 Service Parts Manual WEATHER PROTECTION GOLF CAR Service Parts Manual Page P 6 WEATHER PROTECTION SHUTTLE 242 SUNTOP B 7 NG 5 5 7 i 2 3 Passenger DETAIL D Side Shown 2 3 Driver Side Shown DETAIL A DETAIL B 14 Outside Tubing On Sun Top Front of Vehicle Yer DETAIL C FRONT Page P 7 Service Parts Manual WEATHER PROTECTION SHUTTLE 2 2 26 Front Top 25 Strut v D EN 6 2 oe 24 REAR VIEW MIRROR 23 Includes Items 24 26 Setscrew A di Front of Vehicle FULL WINDSHIELD 28 Includes Items 29 35 FOLD DOWN WINDSHIELD 37 Includes Items 38 46 4P Front of Vehicle 39 Ref Wsh 1 2 Service Parts Manual Page P 8 WEATHER PROTECTION SHUTTLE 242 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not
18. as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73500 G01 REAR AXLE ASSEMBLY INCLUDES ITEMS 2 7 20377 G12 AXLE SHAFT PASSENGER SIDE 20377 G11 AXLE SHAFT DRIVER SIDE E DIFFERENTIAL COVER 28610 G01 FILL PLUG WITH O RING 15558 G1 73050 G01 o N OO A 72763 G01 _ 2 O XXXXX XXX SPLINE BUMPER SEE ELECTRIC MOTOR 00797 G2 BOLT 1 4 20 X 1 1 4 LG 00565 G7 LOCK WASHER 1 4 00559 G7 WASHER FLAT 1 4 a A I 28095 G01 MOLY LUBE 2 OZ Mina dan e ER n ie Mina Service Parts Manual Page K 2 REAR SUSPENSION Page L 1 Service Parts Manual REAR SUSPENSION Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 76418 G01 SHOCK ABSORBER 10435 G1 SHOCK ABSORBER WASHER 10194 G1 RUBBER BUSHING 00532 G6 NUT 3 8 24 603109 74207 G01 72618 G01 00560 G1 11098 G5 ON O A C PD o 70289 G02 SPACER 70291 G01 FLANGED BUSHING LEAF SPRING 70290 G02 SHACKLE PLATE 00665 G9 BOLT 3 8 16 X 3 1 2 LG STAINLESS STEEL 11098 G5 LOCK NUT 3 8 16 Ecc N O
19. consult Customer Service Department for additional information ITEM PART NO 2345 DESCRIPTION XXXXX GXX 6 VOLT BATTERY 01101 G01 HOLD DOWN BOLT STAINLESS STEEL 70045 G01 BATTERY RETAINER 11027 G1 LOCK NUT 5 16 18 ON Oo BR CQ 00702 G2 NUT 5 16 18 607651 4 GA WIRE GREEN 10 607590 4 GA WIRE GREEN 7 73063 G01 CHARGER RECEPTACLE ASSEMBLY INCLUDES ITEMS 14 23 2 RECEPTACLE COVER 73051 605 FEMALE CONNECTOR 73051 G06 INSULATOR SLEEVE NY Xo IX X IX 2X O A 73051 G08 SCREW 10 32 X 1 2 LG BRASS 73051 G09 SCREW 6 32 X 1 3 4 LG STAINLESS STEEL 73051 G10 LOCK NUT 6 32 WIRE HARNESS CHARGER N N N N NM N O oO A gt a 71055 G01 RIVET 3 16 X 1 LG ALUMINUM 17618 G1 WIRE TIE U N N Service Parts Manual Page F 4 ELECTRICAL SYSTEM COMMON Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12345 DESCRIPTION 31 27327 G01 CABLE CLAMP 10570 G11 RIVET 3 16 X 3 4 LG STAINLESS STEEL 17618 G1 WIRE TIE 00993 G01 LOCK WASHER 5 16 SILICON BRONZE 28418 G01 NUT 5 16 18 BRASS 00993 G02 LOCK WASHER
20. ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 28757 G01 TIRE AND WHEEL ASSEMBLY LINKS 18 X 8 5 8 INCLUDES ITEMS 2 4 28764 G01 TIRE LINKS 18 X 8 5 8 28759 G01 WHEEL RIM 4 LUG 11657 G2 VALVE STEM 28757 G03 WHEEL AND TIRE ASSEMBLY TURF SAVER 18 X 8 5 8 INCLUDES ITEMS 7 9 28764 G03 TIRE TURF SAVER 18 X 8 5 8 28759 G01 WHEEL RIM 4 LUG 11657 G2 VALVE STEM 28842 G01 WHEEL AND TIRE ASSEMBLY SURE TRAIL 6 PLY 18 5 X 8 5 8 INCLUDES ITEMS 12 14 28764 G08 TIRE SURE TRAIL 18 5 X 8 5 8 28759 G01 WHEEL RIM 4 LUG 11657 G2 VALVE STEM 600599 WHEEL AND TIRE ASSEMBLY ALLOY WHEEL 601768 TIRE TOUR MAX 205 X 50 10 601766 WHEEL ALLOY RIM 601767 VALVE STEM 601353 WHEEL ALLOY CAP 601354 WHEEL ALLOY LUG NUT 14723 G1 LUG NUT 1 2 20 16042 G1 6 CHROME HUBCAP Service Parts Manual Page Q 2 WHEELS AND TIRES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 16042 G2 14913 G1 14913 G2 19241 G2 19241 G4 19241 G1 19241 G3 Page Q 3 6 CHROME HUBCAP SET OF FOUR 8 CHROME HUBCAP 8 CHROME HUBCAP SET OF FOUR GOLD SPOKE HUBCAP GOL
21. 103 G01 27877 G01 17618 G1 STRAIN RELIEF AC DC CORD AND HANDLE ASSEMBLY INCLUDES ITEMS 34 43 PLUG TOP HALF PLUG BOTTOM HALF AUXILIARY CONTACT MALE PIN SCREW 10 32 X 1 2 LG BRASS MAGNET SCREW 6 32 X 1 2 LG STAINLESS STEEL LOCK NUT 6 32 SCREW 6 32 X 1 LG STAINLESS STEEL DC CORD 10 LG AMMETER SCREW 8 16 X 1 2 LG WASHER 8 WASHER 10 BRASS SHOULDER WASHER 10 NYLON WASHER 3 8 NUT 10 32 BRASS 50 AMP FUSE LOCK WASHER 10 SCREW 10 24 X 1 2 LG NUT 10 24 TRANSFORMER SPACER SUPPORT WIRE TIE Service Parts Manual Page B 6 BATTERY CHARGER PORTABLE 36 VOLT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information Page B 7 25977 G32 00565 G4 00526 G1 28115 G07 73345 G03 73344 G03 28115 G08 28667 G02 28667 G03 01005 G01 00559 G3 28111 G01 605747 604320 605493 605607 605608 606296 605748 604320 605494 605607 16 GA WIRE GREEN 4 LOCK WASHER 8 NUT 8 32 POWERWISE CHARGER PORTABLE 18 CORD INCLUDES ITEMS 3 31 45 63 66 67 DC CORD AND HANDLE ASSEMBLY INCLUDES ITEMS 34 42 67 DC CORD 18 LG POWERWISE CHARGER PORTABLE 18 CORD INCLUDES ITEMS 3
22. 13 18 31 45 63 66 67 70 76 LABEL POWERWISETM CONTROL BOARD POWER INPUT BOARD SCREW TEFLON PLT 30 ZP 6 20 X 5 16 WASHER 6 SUPPORT SPACER POWERWISE QE DELTA 10 CORD 36 VOLT CHARGER KIT AC CORD 9 POWERWISE QE 10 DC CORD 36V POWERWISE QE KIT PCB EMI BRD 36 48V PWISE QE KIT CHARGER OVER HNDLE 36V PW QE CHARGER HANDLE POWERWISE QE POWERWISE QE DELTA 18 CORD 36 VOLT CHARGER KIT AC CORD 9 POWERWISE QE KIT 18 DC CORD 36V POWERWISE QE KIT PCB EMI BRD 36V PWISE QE Service Parts Manual BATTERY CHARGER PORTABLE 36 VOLT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 123 4 5 DESCRIPTION QTY 89 605608 KIT CHARGER CVER HNDLE 36V PW QE 90 606296 CHARGER HANDLE POWERWISE QE Service Parts Manual Page B 8 BATTERY CHARGER ON BOARD 36 VOLT POWERWISE 1 Includes Items 2 74 Page B 7 Service Parts Manual BATTERY CHARGER ON BOARD 36 VOLT 33 Includes Items 34 38 Service Parts Manual Page B 8 BATTERY CHARGER ON BOARD 36 VOLT Pin 1 Wire 67 to Input Board COM Pin 2 Tab Adapter 73 RED wire from Control Board Pin
23. 3 Wire 68 to Input Board WHT Pin 4 Wire 69 to Heat Sink Clip Pin 5 Wire 70 to DC Cord RED Wire RED from Control Board RELAY INSTALLATION AMMETER INSTALLATION n from DC Cord Chassis Front of GROUNDING Ref Bco 1 3 DETAIL Page B 9 Service Parts Manual BATTERY CHARGER ON BOARD 36 VOLT POWERWISE To Diodes WHT from TRANSFORMER Relay Pin 3 DETAIL 42 5 BLK f rom m Transformer BLK from AC Cord WHT from AC Cord BLK to Capacitor Ground To Norm Open CONTROL POWER INPUT on Power BOARD INSTALLATION Input Board XF on Power Input Board BATTERY CHARGER INSTALLATION Front of Vehicle Ref Bco 1 4 CHARGER RECEPTACLE COVER Service Parts Manual Page B 10 BATTERY CHARGER ON BOARD 36 VOLT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2345 DESCRIPTION 28115 G11 POWERWISE CHARGER ON BOARD INCLUDES ITEMS 2 74 LABEL POWERWISETM CHASSIS 00513 G6 SCREW 8 18 X 1 3 4 LG 00559 G4 WASHER 8 11572 G3 EXPANSION NUT 28104 G01 HEAT SINK 00372 G4 SCREW 8 32 X 1 2 LG 00559 G4 WASHER 8 00565 G4 00526 G1 28548 G01 28110 G01 ON OO A CQ N 28
24. 318 G01 16816 G1 10570 G10 10570 G12 18436 G1 75126 G01 75126 G02 16816 G2 71320 G01 71364 G02 01107 G01 71609 G01 10570 G11 71578 G01 00571 G2 71102 G01 REAR BODY WITHOUT TAILLIGHTS INCLUDES ITEMS 3 4 REAR BODY WITH TAILLIGHTS INCLUDES ITEMS 3 4 BAGWELL LINER RATCHET FASTENER 1 4 X 9 16 LG RIVET 5 32 X 9 16 LG STAINLESS STEEL RIVET 1 4 X 9 16 LG ALUMINUM RIVET 1 4 X 3 4 LG FENDER SCUFFGUARD DRIVER SIDE FENDER SCUFFGUARD PASSENGER SIDE RATCHET FASTENER 1 4 X 3 4 LG ACCESS PANEL J CLIP SCREW 8 X 5 8 LG STAINLESS STEEL SEAT HINGE PLATE RIVET 3 16 X 3 4 LG STAINLESS STEEL REAR BUMPER WASHER 5 16 BOLT 1 4 20 X 3 4 LG Service Parts Manual BODY REAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION Page 9 71514 01 14601 G17 71456 G01 71398 G01 71455 G01 71102 G01 71554 G01 71455 G01 71501 G01 71502 G01 15058 G6 71507 G01 71507 G02 16705 G1 23726 G4 14390 G4 75960 G01 75962 G01 BUMPER PLUG RIVET 3 16 X 9 16 LG ALUMINUM REAR BUMPER SHUTTLE 2 2 BOLT 1 4 20 X 1 1 4 LG BUMPER PLUG BOLT 1 4 20 X 3 4 LG J NUT R
25. 5318 G01 MOUNTING PLATE 75319 G01 STOP MOUNT PLATE 16705 G1 SCREW 1 4 20 X 1 LG STAINLESS STEEL 00891 G2 LOCK NUT 1 4 20 STAINLESS STEEL 75338 G02 FEMALE STOP 75304 G01 TOW BAR ASSEMBLY TOWING VEHICLE INCLUDES ITEMS 9 29 75299 G01 TOW BAR 75302 G01 UPPER PIVOT 75291 G01 LOWER PIVOT 00410 G8 BOLT 1 2 20 X 3 LG ianuae hg eb eee 00675 G3 WASHER 1 2 STAINLESS STEEL 75339 G01 SPRING WASHER 00571 G5 WASHER 1 2 11098 G8 LOCK NUT 1 2 20 75362 G01 LATCH STOP 75340 G01 75360 G01 13571 G7 75303 G01 20852 G2 COMPRESSION SPRING 25661 G02 CUP WASHER 13005 G4 SHOULDER BOLT 5 16 18 X 2 LG 75370 G01 LABEL WARNING 75338 G03 MALE STOP 12547 G4 BOLT 6MM X 1 X 30 MM LG 00565 G8 LOCK WASHER 5 16 00520 G3 ACORN NUT 5 16 18 STAINLESS STEEL N a A PD C m m m N N m m m 2 2 2 2 ON Oo A C N O NOORA D gt Page N 3 Service Parts Manual TOW BAR PERMANENT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 75308 G01 TOW BAR HITCH ASSEMBLY TOWED VEHICLE INCLUDES ITEMS 32 49 75305 G01 75292 G01 75309 G01 75342 G01 00518 G8 CASTELLATED NU
26. 667 01 CONTROL POWER INPUT BOARD 27877 G01 SPACER SUPPORT 28102 G01 00614 G4 SCREW 8 18 X 1 2 LG 28136 G01 LABEL VENTILATION 28136 G02 LABEL CORD CONDITION 26979 G01 CAPACITOR BRACKET 28109 G01 CAPACITOR 00969 G01 SCREW 8 32 X 3 8 LG 00414 G5 BOLT 1 4 20 X 5 8 LG 11027 G2 LOCK NUT 1 4 20 19388 G5 AC CORD 13557 G2 STRAIN RELIEF AC Page B 11 Service Parts Manual BATTERY CHARGER ON BOARD 36 VOLT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 13557 G3 73344 G06 28107 G01 11343 G3 11343 G1 17064 G2 22009 G2 00559 G7 00565 G7 00532 G1 28105 G01 01051 G01 00559 G4 01003 G01 22589 G2 00771 G6 00528 G4 28106 G01 00378 G4 00565 G5 00526 G3 28103 G01 00372 G3 25977 G32 00565 G4 STRAIN RELIEF DC DC CORD ASSEMBLY INCLUDES ITEMS 34 38 DC CORD RING TERMINAL 3 16 RING TERMINAL 5 16 FEMALE TERMINAL HEAT SHRINK TUBING ISOLATION MOUNT WASHER FL A N CP 1 4 WASHER LK SP CP 1 4 NUT 1 4 20 AMMETER SCREW 8 16 X 1 2 LG WASHER 8 WASHER 10 BRASS SHOULDER WASHER 10 NYLON WASHER 3 8 NUT 10 32 BRASS 50 AMP FUSE SCREW 10 24 X 1 2 LG LOCK WAS
27. 74443 G01 01038 G01 16469 G1 01057 G01 27166 G04 70725 G02 71051 G 71055 G01 INSTRUMENT PANEL ASSEMBLY INCLUDES ITEMS 2 5 DEFLECTOR PASSENGER SIDE DEFLECTOR DRIVER SIDE SCREW 8 18 X 5 8 LG INSTRUMENT PANEL INSERT 4 CUP HOLDER VINYL TRIM RIVET 3 16 X 1 LG ALUMINUM SPLASH PANEL RATCHET FASTENER 1 4 X 3 4 LG LABEL SAFETY LABEL ANTI ROLLBACK BOLT 1 4 20 X 11 16 LG WASHER 1 4 RIVET 1 4 X 1 LG FRONT SHIELD FRONT SHIELD BRACE Service Parts Manual BODY FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 10570 G11 71056 G01 00570 G2 00438 G6 00571 G2 71037 G02 71597 G01 74239 G01 Page C 3 RIVET 3 16 X 3 4 LG STAINLESS STEEL BOLT 5 16 18 X 5 8 LG WASHER 5 16 BOLT 5 16 18 X 3 4 LG WITH TOP WASHER 5 16 E Z GO NAMEPLATE GOLD NUT SELF THREADING 5MM STUD x 10MM HEX INSTRUMENT PANEL WOODGRAIN APPLIQUE KIT Service Parts Manual BODY FRONT Service Parts Manual Page C 4 Ref Bod 2 2 Page C 5 Service Parts Manual BODY MID SECTION Where applicable THE USE OF NON UL PARTS WILL VOID ANY U
28. 879 G05 00684 G6 70116 G02 01051 G01 PEDAL BOX AND COVER SEAL AND BEARING INDUCTIVE THROTTLE SENSOR SELF THREADING NUT 3 16 PLUNGER SLEEVE PLUNGER PLUNGER CAM ACCELERATOR ROD NUT 5 16 24 CLEVIS YOKE ADJUSTABLE SPRING RETAINER 3 8 COMPRESSION SPRING ACCELERATOR ROD BUSHING SPRING RETAINER 1 2 MICRO SWITCH MICRO SWITCH PDS MODEL ONLY SCREW PLASTITE 4 20 X 5 8 LG WIRING HARNESS PEDAL BOX ASSEMBLY WIRING HARNESS PEDAL BOX ASSEMBLY PDS MODEL ONLY SCREW 8 32 X 3 4 LG STAINLESS STEEL ACCELERATOR PEDAL BRACKET SCREW 8 16 X 1 2 LG Service Parts Manual ACCELERATOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 30 25799 G03 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 32 35 ACCELERATOR PEDAL 27844 G01 ACCELERATOR PEDAL PAD KIT INCLUDES ITEMS 34 35 27512 G01 ACCELERATOR PEDAL PAD 15766 G1 OVAL RIVET 3 16 X 7 16 LG 17838 G1 NYLON BUSHING 74432 G01 PEDAL PIVOT PIN 12064 G6 9 32 pD tete nei cn tte sederet 10386 G3 CLEVIS PIN 5 16 X 13 16 LG 17255 G1 TEFLON WASHER 5 16 10387 G3 COTTER PIN 3 32 X 3 4 LG 00715 G2 BOLT 5 16 18 X 4 5 LG 70135 G01 PEDAL
29. A 14158 61 SHOULDER BOLT 3 8 16 X 3 1 4 LG 12262 G1 LOCK NUT 3 8 16 Service Parts Manual Page L 2 SEATING AND BAG HOLDER GOLF CAR 13 Includes Items 14 16 Front of Vehicle Yer 1 Includes Items 2 4 Page M 1 Service Parts Manual SEATING AND BAG HOLDER GOLF CAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 71611 G SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 2 4 71602 G VINYL SEAT BOTTOM COVER 71012 G01 VINYL TRIM SEAT BOTTOM 17074 G1 RUBBER PAD 604912 G TWO TONE VINYL SEAT BOTTOM 71701 G01 HIP RESTRAINT PASSENGER SIDE 71702 G01 HIP RESTRAINT DRIVER SIDE 71204 G01 BOLT 1 4 20 X 7 8 LG ON Oo A CQ N e 71610 G01 SEAT HINGE 00720 G08 SCREW 12 14 X 1 LG STAINLESS STEEL 71751 G SEAT BACK ASSEMBLY INCLUDES ITEMS 14 16 71753 G VINYL SEAT BACK COVER 71752 G01 PLASTIC SEAT BACK COVER 01107 G01 SCREW 8 X 5 8 LG STAINLESS STEEL 604916 G TWO TONE VINYL SEAT BACK 71811 G03 SEAT SUPPORT BRACKET 00661 G8 BOLT 1 4 20 X 1 LG STAINLESS STEEL 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 01075 G01 SCREW 3 8 16 X 2 1 2 LG 71851 G01 BAG HOLDER BRA
30. BOLT 1 4 20 X 1 LG STAINLESS STEEL 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL Co eo Page M 9 Service Parts Manual SEATING CONVERTIBLE CARRIER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 71751 G 75258 G01 00661 G8 00664 G7 16705 G6 00520 G1 75261 G01 71062 G01 71063 G 75197 G 75252 G 00762 G4 17255 G01 00891 G3 19859 61 71060 G01 00661 G6 00559 G8 75193 G01 00438 G8 00559 G8 11027 G1 00440 G4 17838 G1 00559 G8 SEAT BACK ASSEMBLY INCLUDES ITEMS 17 19 SEAT BACK SUPPORT BOLT 1 4 20 X 0 75 LG STAINLESS STEEL LOCK WASHER 1 4 STAINLESS STEEL SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL ACORN NUT 1 4 20 STAINLESS STEEL CAP TUBE 3 4 X 11 GA SEAT BOTTOM ASSEMBLY INCLUDES ITEM 43 SEAT BOTTOM INCLUDES ITEM 44 VINYL SEAT BOTTOM COVER SCREW 5 16 18 X 1 1 4 LG STAINLESS STEEL WASHER LK SS 5 16 NUT ACCORN SS 5 16 18 CAP TUBE 3 4 X 11 GA BED FRONT INCLUDES MAT BOLT 1 4 20 X 3 4 LG STAINLESS STEEL WASHER LK SP SS 1 4 SUPPORT FRAME BOLT 5 16 18 X 1 LG WASHER 5 16 LOCK NUT 5 16 18 BOLT 5 16 18 X 2 1 2 LG NYLON BUSHING WASHER
31. CKET 71856 G01 BAG RETAINER CLAMP 71853 G01 BAG RETAINER STRAP 16816 G1 RATCHET FASTENER 1 4 X 9 16 LG 01102 G01 CARRIAGE BOLT 1 4 20 X 1 1 2 LG STAINLESS STEEL 11027 G2 LOCK NUT 1 4 20 Service Parts Manual Page M 2 SEATING SHUTTLE 2 2 16 Includes Items 17 19 Front of Vehicle Ye 1 Includes Items 2 4 Ref Ssh 1 1 Page M 3 Service Parts Manual SEATING SHUTTLE 242 34 Includes Items 35 37 45 Includes Items 17 19 Ref Ssh 1 2 Service Parts Manual Page M 4 SEATING SHUTTLE 2 2 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION z 71611 G SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 2 4 71602 G VINYL SEAT BOTTOM COVER 71012 G01 VINYL TRIM SEAT BOTTOM 17074 G1 RUBBER PAD 71701 G01 HIP RESTRAINT PASSENGER SIDE 71702 G01 HIP RESTRAINT DRIVER SIDE 00661 G8 BOLT 1 4 20 X 1 LG STAINLESS STEEL o N A WB I n D 71610 G01 SEAT HINGE 00720 G08 SCREW 12 14 X 1 LG STAINLESS STEEL IE ok Ll a A 71751 G SEAT BACK ASSEMBLY INCLUDES ITEMS 17 19 71753 G VINYL SEAT BACK COVER 71752 G01 PLASTIC SEAT BACK COVER 01107 G01 S
32. CREW 8 X 5 8 LG STAINLESS STEEL N N N a VU O 70364 G01 SPACER 74111 G01 SEAT BACK SUPPORT 01006 G02 BOLT 3 8 16 X 1 1 2 LG 00560 G1 WASHER 3 8 70113 G01 ADJUSTABLE BUMPER 11027 G1 LOCK NUT 5 16 18 74508 G02 LATCH BRACKET LEFT 00661 G8 BOLT 1 4 20 X 1 LG STAINLESS STEEL 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL m N N N m Iw qo o N O Page M 5 Service Parts Manual SEATING SHUTTLE 242 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 74139 G SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 42 44 71602 G VINYL COVER SEAT BOTTOM 74140 G01 71012 G01 71702 G01 HIP RESTRAINT DRIVER SIDE 71701 G01 HIP RESTRAINT PASSENGER SIDE 00661 G8 BOLT 1 4 20 X 1 LG STAINLESS STEEL 71751 G SEAT BACK ASSEMBLY INCLUDES ITEMS 17 19 74117 G01 SEAT SUPPORT BRACKET 00661 G8 BOLT 1 4 20 X 1 LG STAINLESS STEEL 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 17838 G1 NYLON BUSHING 00440 G4 BOLT 5 16 18 X 2 1 4 LG 00559 G8 WASHER 5 16 11098 G6 LOCK NUT 5 16 18 Service Parts Manual Page M 6 SEATING CONVERTIBLE CARRIER 16 Includes Items 17 19 Fron
33. D SPOKE HUBCAP SET OF FOUR SILVER SPOKE HUBCAP SILVER SPOKE HUBCAP SET OF FOUR Service Parts Manual SPECIALTY PRODUCTS SPECIALTY PRODUCTS Service Parts Manual Appendix A 1 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO BATTERY MAINTENANCE KIT tti tret e be d P ied e Lee REL d RARE 25587 G01 SEAL INSTALLATION TOOL REAR AXLE SHAFT 18739 G1 BATTERY SET DISCHARGER 36 VOLT 75 28251 G01 CURRENT INDICATOR e ire ie ta bie e te etia du ea e Re Dues 16489 G2 rr nte bti inesset adeps 27481 G01 GRIMPING TOOL de eiie c nt eb e da ee ge aa a dee t arate a pedit 27765 G01 TU BEEESS TIRE REPAIR KIT indere nee lb ei en tet Died dene da 606009 TIRE PLUGGER REFILL PACK 50 606831 TOUCH UP PAINT PART NO PEN OUNCE 89 ML HUNTER GREEN iii 28432 G02 PEN OUNCE 89 ML CHAMPAGNE BEIGE iii 28432 G01 3 40 na eerte ci ed n o rac i sana e nn dima etats denied 28432 G05 PEN 3 OUNCE 89 ML INDUSTRIAL YELLOW 28432 G03 PENS OUNCE 89 ME ORANGE reote egt tee e e E avian dee amie edd ene 28432 G04 PEN OUNCE 89 ML STEEL BLUE PEARL iii 28432 G 3 OUNCE 89 ML CAMOUFLAGE PAINT THREE 8 75831 G01 MAINTENANCE PRODUCTS PART NO PLEXUS CLEANER 13 OUNCE 380 ML FOR WINDSHIELDS
34. E USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 10386 G3 10387 G3 14443 G2 70601 G01 17838 G1 20835 G1 00559 G8 10387 G3 70098 G01 10097 G6 70587 G01 71215 G01 14134 G4 70113 G01 11027 G1 70080 G02 00414 G6 00891 G2 70690 G02 70611 G02 70274 G01 CLEVIS PIN 5 16 X 13 16 LG COTTER PIN 3 32 X 3 4 LG CLEVIS PIN 5 16 X 5 8 LG KICK OFF LINK NYLON BUSHING TEFLON WASHER 3 8 WASHER 5 16 COTTER PIN 3 32 X 3 4 LG KICK OFF CAM PIVOT FLANGED BEARING KICK OFF CAM SETSCREW 1 4 20 X 1 2 LG SPACER ADJUSTABLE BUMPER LOCK NUT 5 16 18 CATCH BRACKET BOLT 1 4 20 X 3 4 LG NUT 1 4 20 NYLOCK BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS INCLUDES ITEMS 54 79 BRAKE PEDAL PARK BRAKE PEDAL BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 57 59 SERVICE BRAKE PAD PARK BRAKE PAD Service Parts Manual BRAKES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART
35. ETAINER BUMPER STAY ROCKER PANEL PASSENGER SIDE ROCKER PANEL DRIVER SIDE RIVET 3 16 X 15 16 LG ALUMINUM SILL PLATE PASSENGER SIDE SILL PLATE DRIVER SIDE SCREW 1 4 20 X 1 LG STAINLESS STEEL SPACER 5 16 LOCK NUT 1 4 20 LABEL FREEDOM LABEL FREEDOM SE Service Parts Manual BODY REAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION ES 75964 G01 LABEL FREEDOM LE 35434 G01 LABEL SHUTTLE 35430 G19 LABEL TXT 2 2 LABEL SERIAL NUMBER 74024 G01 SEAT WRAP MOUNTED NOISE SUPPRESSOR Service Parts Manual Page C 10 BODY FOOTREST Items 1 22 Are For Use On Shuttle 2 2 and Convertible Carrier Models Only Vertical 4 VIEWED FROM FRONT OF VEHICLE Convertible Carrier Only TWO BAG ATTACHMENT o m N N n E TD 3 o o N ef Bod 2 4 Service Parts Manual Page C 11 BODY FOOTREST Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Serv
36. EW 1 4 14 X 3 4 LG 16469 G1 WASHER 1 4 l l a fF m 00438 G6 BOLT 5 16 18 X 3 4 LG 00571 G2 WASHER FLAT 5 16 11098 G6 NUT NYLOCK 5 16 18 OU X N 70578 G02 DIRECTION SELECTOR ASSEMBLY INCLUDES ITEMS 20 50 73027 G01 DIRECTION SELECTOR SHAFT 12835 G1 10606 G2 MICRO SWITCH 00645 G7 SCREW 6 32 X 2 LG 73048 G01 COVER BRACKET 00565 G3 LOCK WASHER 6 14628 G1 PUSH ON MALE TERMINAL 00525 G5 NUT 6 32 00645 G5 SCREW 6 32 X 5 8 LG 12806 G1 SPACER 00560 G1 WASHER 3 8 co m m N N N ON m m qo o N O a A N Service Parts Manual DIRECTION SELECTOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 14390 G1 25978 G37 13514 G1 00567 G3 25978 G343 00414 G8 00559 G7 00565 G7 00532 G1 15461 G1 73031 G02 73290 G02 14651 G1 24940 G1 00565 G7 00414 G6 18888 G1 00565 G8 00544 G3 Page E 3 18 GA WIRE RED 6 SCREW 1 4 20X1 LG WASHER 1 4 LOCK WASHER 1 4 NUT 1 4 20 SUPPORT BRACKET DIRECTION SELECTOR MOUNTING BRACKET REVERSE WARNING BUZZER CONTINUOUS TONE LOCK WASHER 1 4 STAINLESS STEEL BOLT 1 4 20 X 3 4 LG CONTACT STUD 5 16
37. HER 10 NUT 10 24 TRANSFORMER SCREW 8 32 X 3 8 LG 16 GA WIRE GREEN 4 LOCK WASHER 8 Service Parts Manual Page B 12 BATTERY CHARGER ON BOARD 36 VOLT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2345 DESCRIPTION 00526 G1 21971 G4 00138 G4 SCREW 6 32 X 1 2 LG 14390 G9 LOCK NUT 6 32 25977 G38 16 GA WIRE BLACK 4 25977 G37 16 GA WIRE WHITE 5 25978 G161 18 GA WIRE BLUE 6 25978 G162 18 GA WIRE YELLOW 6 25978 G163 18 GA WIRE BLACK 7 17902 G1 ADAPTER TAB 28305 G01 ADAPTER TERMINAL 1 4 X 3 16 71968 G02 SHIELD 00106 G6 SCREW 12 24 X 3 4 LG 11027 G2 LOCK NUT 1 4 20 73368 G01 CORD REEL 00438 G6 BOLT 5 16 18 X 3 4 LG 11027 G1 LOCK NUT 5 16 18 73173 G01 COVER PLATE 14601 G10 RIVET 1 8 X 7 16 LG ALUMINUM Page B 13 Service Parts Manual BATTERY CHARGER ON BOARD 36 VOLT Service Parts Manual Page B 14 BATTERY CHARGER EXPORT 36 VOLT Page B 15 Service Parts Manual BATTERY CHARGER EXPORT 36 VOLT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the p
38. IT ON Oo C F PD 25885 G01 RAKE HOLDER 00989 G06 SQUARE HEAD BOLT 1 4 20 X 3 4 LG 11027 G2 LOCK NUT 1 4 20 14735 G1 n N gt o Service Parts Manual Page C 16 BODY ACCESSORIES CONTINUED FOUR BAG ATTACHMENT KIT 1 Includes Items 2 18 ASH TRAY Ref Bod 2 7 Service Parts Manual Page C 17 BODY ACCESSORIES CONTINUED Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION Es 75335 G01 FOUR BAG ATTACHMENT KIT INCLUDES ITEMS 2 18 TOP ASSEMBLY BOTTOM ASSEMBLY 17651 G2 CLEVIS PIN 5 16 X 1 1 8 LG 28129 G01 PUSH NUT 5 16 17651 G2 CLEVIS PIN 5 16 X 1 1 8 LG 17651 G3 CLEVIS PIN 5 16 X 1 2 LG 00559 G8 WASHER 5 16 28129 G01 PUSH NUT 5 16 i CLEVIS PIN 3 8 X 1 1 4 LG 00560 G1 WASHER 3 8 PUSH NUT 3 8 13728 G1 RUBBER BUMPER 00150 G6 SCREW 10 24 X 3 4 LG 00559 G5 WASHER 10 00565 G5 LOCK WASHER 10 00526 G3 NUT 10 24 LABEL WARNING oOo N OOA PD D N N 7 7 m n N O N O oO N 75109 G02 ASH TRAY KIT INCLUDES ITEMS 24 27 27731 G01 ASH TRAY 27736 G01 GASKET 75108 G02 BRACKET 00100 G4 SCREW 10 16 X 1 2
39. L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 23 4 5 DESCRIPTION be 70662 G01 UPPER FLOORPAN 70451 G01 LOWER FLOORPAN 70452 G01 ACCESS COVER 14601 G11 RIVET 3 16 X 9 16 LG ALUMINUM 70995 G01 FLOORMAT 70995 G02 FLOORMAT WITH HORN HOLE N DO oO PD 70440 G04 SEAT FRAME 00715 G2 BOLT 5 16 18 X 4 5 LG gt 600496 BATTERY TRAY 70244 G03 SPLASH PANEL 00715 G2 BOLT 5 16 18 X 4 5 LG hr ot Ch ce c N A 71812 G01 FENDER LINER PASSENGER SIDE 71812 G02 FENDER LINER DRIVER SIDE 16816 G2 RATCHET FASTENER 1 4 X 3 4 LG D Service Parts Manual Page C 6 BODY REAR 1 Includes Items 3 4 2 Includes Items 3 4 Page C 7 Service Parts Manual BODY REAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION be N Oo oO A PD N N N N N NYO NY ON 2 2 2 o oO KR C N o WAN O RA N 71912 G4 71334 G0 71
40. N COVER WIRE HARNESS ACCESSORY Service Parts Manual Page F 6 ELECTRICAL SYSTEM COMMON Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 91 74371 G01 74371 G02 71364 G02 71425 G01 22288 G2 14601 G11 21759 G1 74236 G03 74236 G04 01038 G01 00414 G6 11027 G2 74001 G01 00114 G6 74004 G01 74005 G01 74006 G01 BEZEL DRIVER SIDE BEZEL PASSENGER SIDE J CLIP COUNTERSUNK SCREW 8 BRAKE TAILLIGHT LAMP RIVET 3 16 X 9 16 LG ALUMINUM TAILLIGHT BULB HEADLIGHT MOUNT BRACKET PASSENGER SIDE HEADLIGHT MOUNT BRACKET DRIVER SIDE BOLT 1 4 20 X 11 16 LG BOLT 1 4 20 X 3 4 LG LOCK NUT 1 4 20 HEADLIGHT AND TURN SIGNAL LIGHT SCREW 1 4 14 X 3 4 LG HEAD LIGHT BULB MARKER LIGHT BULB TURN SIGNAL BULB Service Parts Manual ELECTRICAL SYSTEM COMMON Service Parts Manual Page F 8 ELECTRICAL SYSTEM PDS REVERSE BUZZER RED GRN BL DASH MOUNTED DIRECTION SELECTOR STATE OF CHARGE METER LABEL AND PLATE Ref Ele 1 4 Page F 9 Service Parts Manual ELECTRICAL SYSTEM PDS Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model a
41. NCLUDES ITEMS 94 95 ADJUSTER 7 TEFLON WASHER 17083 G2 BOLT 5 16 24 X 1 LG 15126 G1 LOCK NUT 5 16 24 15485 G1 WASHER 13 16 19186 G01 BRAKE DRUM ASSEMBLY INCLUDES ITEMS 101 102 BRAKE DRUM 19862 G1 LUG BOLT 1 2 20X 1 3 16 LG 15487 G1 WASHER 1 3 8 O D X 21 32 15483 G1 CASTELLATED NUT 5 8 18 10387 G1 COTTER PIN 1 8 X 1 1 2 LG 72036 G03 BRAKE CABLE BRACKET PASSENGER SIDE 72036 G04 BRAKE CABLE BRACKET DRIVER SIDE Page D 7 Service Parts Manual BRAKES Service Parts Manual Page D 8 DIRECTION SELECTOR NOTE For PDS Direction Selector See ELECTRICAL SYSTEM Section 19 Includes Items 20 50 44 Includes Items 45 50 6 Ref Dsl 1 1 Page E 1 Service Parts Manual DIRECTION SELECTOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION BS 71205 G01 DIRECTION SELECTOR HANDLE 00740 G4 SCREW 10 32 X 1 2 LG STAINLESS STEEL 70233 G01 DIRECTION SELECTOR SHAFT 25664 G2 BUSHING 70334 G01 OFFSET SHIFT LINKAGE ARM 70313 G01 LINKAGE ROD 70232 G03 SHIFT LINKAGE ARM 22754 G3 BUSHING 14390 G1 LOCK NUT 3 8 24 o N A I 2A 2 O 73049 G01 DIRECTION SELECTOR COVER 00114 G6 SCR
42. OTECTION GOLF CAR 1 Includes items 2 19 DETAIL C FRONT Ref Wgc 1 1 DETAIL A DETAIL B Page P 1 Service Parts Manual WEATHER PROTECTION GOLF CAR 24 Front Top 23 REAR VIEW MIRROR 21 Includes Items 22 24 Setscrew An Front of Vehicle FULL WINDSHIELD 26 Includes Items 27 33 FOLD DOWN WINDSHIELD 35 Includes Items 36 44 Front of Vehicle Ref Wgc 1 2 Service Parts Manual Page P 2 WEATHER PROTECTION GOLF CAR WEATHER ENCLOSURE BAG AND RAIN CURTAIN Page P 3 Service Parts Manual WEATHER PROTECTION GOLF CAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 75040 G SUN TOP KIT GOLF CAR ON OO A C m m N N NYO m ON D MY ON fH a SF on S o C KR CQ N O O o MN KR WO YP 27069 G 75045 05 000440 G2 00559 G8 75048 G01 00570 G2 75046 G02 00685 G7 01110 G03 17255 G1 01109 G01 00753 G5 00753 G6 01110 G01 75051 G01 00654 G2 19853 G1 19528 G2 19496 G1 19502 G2 19527 G1 75524 G01 EGWHC12 EGWHS12 EGWHW12 SUN TOP F
43. Page iii TABLE OF CONTENTS SECTION Page No WEATHER PROTECTION SHUTTLE 2 2 P 7 WHEELS AND TIRES ud ER ER qu ua ped date VU RT Q 1 SPEGIAETY PRODUCTS ei dete nt DR Le fine a epe ee ED APPENDIX A 1 OPTIONS ACCESSORIES 2 23 ch Latest eb av pede dips APPENDIX B 1 Page iv Service Parts Manual HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections GENERAL INFORMATION ILLUSTRATED PARTS BREAKDOWN APPENDIX The first section GENERAL INFORMATION contains the following information WARRANTY INFORMATION GENERAL INDEX HOW TO USE THE SERVICE PARTS MANUAL The second section ILLUSTRATED PARTS BREAKDOWN contains e ILLUSTRATIONS AND PARTS LISTS FOR ALL SYSTEMS OF YOUR VEHICLE The third section APPENDIX contains ALISTING OF SPECIALTY PRODUCTS ALISTING OF OPTIONS ACCESSORIES USE OF THE MANUAL To use this manual consult the GENERAL INDEX to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your situation and then contact the Service Parts Department It is important that the serial number of your vehicle and its model number be supplied to Service Parts when orde
44. RONT STRUT SCREW CAP 5 16 18 X 2 1 4 WASHER 5 16 FL CP SPACER 1 2 WASHER 5 16 REAR STRUT BOLT 5 16 18 X 1 3 4 LG STAINLESS STEEL WASHER 5 16 STAINLESS STEEL TEFLON WASHER 5 16 LOCK NUT 5 16 18 STAINLESS STEEL SCREW 1 4 20 X 2 LG STAINLESS STEEL SCREW 1 4 20 X 2 1 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS STEEL SPACER LOCK NUT 1 4 20 STAINLESS STEEL END CAP 1 REAR VIEW MIRROR KIT INCLUDES ITEMS 22 24 REAR VIEW MIRROR SUPPORT BRACKET SCREW 8 32 X 5 8 LG STAINLESS STEEL WINDSHIELD KIT GOLF CAR INCLUDES ITEMS 27 33 WINDSHIELD SASH 26 LG SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS STEEL Service Parts Manual WEATHER PROTECTION GOLF CAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION ud EGWHG 13 RUBBER GROMMET EGWHN12 LOCK NUT 1 4 20 STAINLESS STEEL EGWHL14 LABEL SAFETY 75077 G01 FOLD DOWN WINDSHIELD KIT GOLF CAR INCLUDES ITEMS 36 44 WINDSHIELD EGWHC10 SASH 12 LG EGWHS12 SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL EGWHW12 WASHER 1 4 STAINLESS STEEL EGWHG 13 RUBBER GROMMET EGWHN12 LOCK NUT 1 4 20
45. T 3 4 16 10387 G1 COTTER PIN 1 8 X 1 1 2 LG 75307 G01 BEARING 00566 G6 LOCK WASHER 3 4 00533 G8 NUT 3 4 16 602981 TIE ROD ASSEMBLY INCLUDES ITEMS 43 47 603089 THREADED ROD 27205 G01 TIE ROD END LEFT HAND THREADS 18434 G3 JAM NUT M12 X 1 25 05 LEFT HAND THREADS 27205G02 TIE ROD END RIGHT HAND THREADS 18434 G4 JAM NUT M12 X 1 25 05 RIGHT HAND THREADS 50209 G2 CASTELLATED NUT 7 16 20 10387 G2 COTTER PIN 3 32 X 1 LG Service Parts Manual Page N 4 TOW BAR CASUAL 1 Includes Items 2 15 Page N 5 Service Parts Manual TOW BAR CASUAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 75033 G01 CASUAL TOW BAR INCLUDES ITEMS 2 15 o N OO I LR R Vi OX a fF N 75034 G01 75060 G01 75058 G01 75065 G01 00922 G2 10387 G2 75068 G01 14869 G5 16783 G1 75067 G01 75035 G02 14869 G3 75091 G01 TOW BAR TIE ROD INCLUDES NUT AND COTTER PIN COUPLING LOCK PIN COMPRESSION SPRING WASHER 3 8 COTTER PIN 3 32 X 1 LG SAFETY PIN WIRE ROPE FERRULE FERRULE HEX HEAD PLUG WIRE ROPE LABEL WARNING Service Parts Manual Page N 6 WEATHER PR
46. Tires V STEM BRUSHED SPOKED WHEEL 605351 Wheels and Tires PRO BRUSHED WHEEL 605318 Wheels and Tires DOMINATOR POLISHED WHEEL 605319 Wheels and Tires Appendix B 2 Service Parts Manual OPTIONS ACCESSORIES DOMINATOR BRUSHED WHEEL 605320 Wheels and Tires CHROME CENTER CAP SPOKED WHEEL 604929 Wheels and Tires NUT LUG CHROME 605310 Wheels and Tires V STEM POLISHED SPOKED WHEEL 606311 RE Ew Wheels and Tires PATHFINDER TIRE 22X11 10 604928 Wheels and Tires PATHFINDER TIRE POLISHED WHEEL 604930 Wheels and Tires PATHFINDER TIRE POLISHED WHEEL RH 605228 Wheels and Tires JAGK P KIT eat feel ee TES 74786 G02 Wheels and Tires BFS INSTALLATION 607108 Electrical System NOZZLE GUN BFS 08 608813 Electrical System Service Parts Manual Appendix B 3 OPTIONS ACCESSORIES Notes Appendix B 4 Service Parts Manual A Textron Company E Z GO Division Of Textron Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance amp Warranty Phone 1 800 774 3946 FAX
47. USHMAN 602979 STEERING WHEEL 607925 CLIPBOARD 71949 G01 HUB COVER 14390 G2 LOCK NUT 5 8 18 608529 WARNING LABEL Service Parts Manual FRONT SUSPENSION STEERING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 70876 G02 70897 G02 70902 G01 01069 G01 70902 G02 01069 G02 00734 G1 Page H 7 TIE ROD ASSEMBLY INCLUDES ITEMS 120 124 THREADED ROD 24 LG TIE ROD END LEFT HAND THREADS JAM NUT M12 X 1 25 05 LEFT HAND THREADS TIE ROD END RIGHT HAND THREADS JAM NUT M12 X 1 25 05 RIGHT HAND THREADS LOCK NUT 7 16 14 Service Parts Manual FRONT SUSPENSION STEERING Service Parts Manual Page H 8 1 Includes Items 3 12 2 Includes Items 3 11 and 14 16 Includes Items 17 29 Ref Mtr 1 Page J 1 Service Parts Manual MOTOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION BS 73124 G02 MOTOR SERIES FLEET SPEED INCLUDES ITEMS
48. available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 75123 G01 SUN TOP SHUTTLE 2 2 INCLUDES ITEMS 2 20 75074 G01 REAR STRUT DRIVER SIDE 75074 G02 REAR STRUT PASSENGER SIDE 00665 G5 BOLT 3 8 16 X 1 3 4 LG STAINLESS STEEL 00679 G1 WASHER 3 8 STAINLESS STEEL 00771 G5 WASHER 3 8 00891 G5 LOCK NUT 3 8 16 19853 G1 END CAP 1 75125 G01 FRONT STRUT 00440 G2 SCREW 5 16 18 X 2 1 4 00905 G8 LOCK WASHER 5 16 75048 G01 SPACER 1 2 00879 G1 LOCK WASHER 3 8 27604 G01 SUN TOP 00674 G8 BOLT 3 8 16 X 5 LG STAINLESS STEEL 18716 G1 SPACER 00653 G1 WASHER 3 8 STAINLESS STEEL 00665 G3 BOLT 3 8 16 X 2 1 2 LG STAINLESS STEEL 00665 G6 BOLT 3 8 16 X 2 LG STAINLESS STEEL 24647 G1 SPACER 1 4 o A WO N N N 2 N O O N O N 19528 G2 REAR VIEW MIRROR KIT INCLUDES ITEMS 24 26 19496 G1 REAR VIEW MIRROR 19502 G2 SUPPORT BRACKET 19527 G1 SCREW 8 32 X 5 8 LG STAINLESS STEEL N N N m N O A 75524 G02 WINDSHIELD KIT SHUTTLE 2 2 INCLUDES ITEMS 29 35 WINDSHIELD EGWHC12 SASH 26 LG m Page P 9 Service Parts Manual WEATHER PROTECTION SHUTTLE 2 2 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of
49. dditional information ITEM PART NO 2 3 4 5 DESCRIPTION 73056 G04 ELECTRONIC SPEED CONTROL ASSEMBLY INCLUDES ITEMS 3 27 73056 G06 ELECTRONIC SPEED CONTROL II ASSY INCLUDES ITEMS 3 10 12 29 ON Oo C A PO N N N N N rmn m PS D im ON DO Ci BB C D MN O A N 30353 G1 21764 G1 73103 G02 607591 25978 G10 800706 27855 G01 73471 G01 25864 G09 73190 G01 71102 G01 73028 G01 31539 G1 73053 G01 71102 G03 607656 25866 G01 00270 G5 11027 G1 607656 LOCK WASHER 10 NUT 10 32 DIODE 3 AMP RESISTOR WIRE HARNESS CONTROL NUT 5 16 24 LOCK WASHER 5 16 4 GA WIRE GREEN 11 5 18 GA WIRE SOL B LOCK NUT 1 4 20 SOLENOID 36 VOLT HEATSINK WIRE TIE DOUBLE TUBE CLAMP BOLT 1 4 20 X 1 3 16 LG 4 GA WIRING HARNESS GREEN SOLENOID BRACKET BOLT 5 16 18 X 5 8 LG LOCK NUT 5 16 18 4 GA WIRING HARNESS GREEN Service Parts Manual Page G 2 ELECTRONIC SPEED CONTROL PDS 1 Includes Items 2 44 32 Includes Items 33 41 36 Includes Items 37 39 48 49 50 51 5 Pin Performance Option Inline Connector 4 Pin Tow Maintenance Box Connector m 0 4 Pin Accelerator 3 Pin Speed Sensor Inline Connector Inline Connector See ACCELERATOR See ELECTRIC MOTOR C From Power Harness M d From Control From Control Harness Harness Ref Esp
50. ice Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION be 70361 G01 FOOTREST ASSEMBLY INCLUDES ITEMS 2 5 70633 G01 FOOTREST 70362 G01 FLOOR MAT 19853 G1 END CAP 1 74074 G01 LABEL WARNING 74126 G01 VERTICAL FRAME SUPPORT PASSENGER SIDE 74126 G02 VERTICAL FRAME SUPPORT DRIVER SIDE 00427 G6 BOLT 3 8 16 X 1 1 2 LG 00560 G1 WASHER 3 8 00769 G2 CARRIAGE BOLT 3 8 16 X 1 1 4 LG 11098 G5 LOCK NUT 3 8 16 01006 G02 BOLT 3 8 16 X 1 LG oOo N Oo C F PD 7 c c c a A N 74149 G01 VALANCE PANEL 16816 G2 RATCHET FASTENER 1 4 X 3 4 LG 4 N 75268 G01 SUPPORT 606882 SELF THREADING SCREW 12 24 X 3 4 LG 19859 G1 END CAP 3 4 20271 G2 HOLE PLUG 1 2 m N N N N N m a A W N 75183 G01 TWO BAG ATTACHMENT KIT INCLUDES ITEMS 27 30 75188 G01 TWO BAG ATTACHMENT 22238 G2 KNOB 3 8 16 X 1 1 2 LG 17255 G1 TEFLON WASHER 5 16 75187 G01 SUPPORT BRACKET U N m N Service Parts Manual Page C 12 BODY ACCESSORIES CENTER BASKET KIT Ref Bod 2 5 Page C 13 Service Parts Manual BODY ACCESSORIES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Depart
51. l information ITEM PART NO 2 3 4 5 DESCRIPTION 73030 G01 PLATE KEY SWITCH ONLY 71145 G01 LABEL KEY SWITCH ONLY 73030 G02 PLATE KEY SWITCH STATE OF CHARGE METER 71123 G02 LABEL KEY SWITCH W O LIGHTS STATE OF CHARGE METER 71129 G02 LABEL KEY SWITCH W LIGHTS STATE OF CHARGE METER ON Oo N 33623 G02 DRIVE RIVET 3 16 X 3 8 LG 73041 G01 WIRE HARNESS KEY SWITCH v x A 33636 G01 STATE OF CHARGE METER 74018 G01 WIRE HARNESS STATE OF CHARGE METER 25978 G74 18 GA WIRE RED 6 N N e O O o N Q 00565 G8 LOCK WASHER 5 16 00532 G3 NUT 5 16 18 N N Service Parts Manual Page F 12 ELECTRONIC SPEED CONTROL SERIES B to Direction as B to Negative SelectorA 2 Battery Terminal A1 Motor gt ORN to MS4 NC BLK to Tab on Direction Selector RED to K solenoid 1 Includes Items 3 27 LT GRN to 2 Includes Items 3 10 amp 12 29 Key Switch To Pedal Box Connector From Control Harness Silver line on diode 6 must be oriented as shown Ref Esc 1 1 Page G 1 Service Parts Manual ELECTRONIC SPEED CONTROL SERIES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for a
52. ludes Items 94 95 Includes Items 94 95 100 Includes Items 101 102 Ref Brk 1 3 Page D 3 Service Parts Manual BRAKES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70612 G01 70681 G01 70682 G01 01071 G01 70611 G02 70274 G01 15766 G1 70582 G01 70581 G01 70676 G01 00643 G1 11098 G5 70272 G04 00963 G01 11098 G9 70969 G03 28082 G01 28083 G01 01111 G01 BRAKE PEDAL ASSEMBLY WITHOUT BRAKE LIGHTS INCLUDES ITEMS 2 10 TORSION SPRING PIVOT PIN PUSHNUT 5 16 BRAKE PEDAL PARK BRAKE PEDAL BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 8 10 SERVICE BRAKE PAD PARK BRAKE PEDAL PAD OVAL RIVET 3 16 X 7 16 LG SHOULDER BOLT 3 8 16 X 4 LG STAINLESS STEEL FLANGED BUSHING TORSION SPRING WASHER 3 8 LOCK NUT 3 8 16 COMPENSATOR ASSEMBLY INCLUDES ITEMS 19 20 SPHERICAL NUT 5 16 24 LOCK NUT 5 16 24 EQUALIZER AND BRAKE CABLE ASSEMBLY INCLUDES ITEMS 23 26 EQUALIZER BRACKET BRAKE COMPENSATOR BUMPER BRAKE CABLE DRIVER SIDE BRAKE CABLE PASSENGER SIDE RETAINING RING 4 5 STAINLESS STEEL Service Parts Manual Page D 4 BRAKES Where applicable TH
53. ment for additional information ITEM PART NO 2 3 4 5 DESCRIPTION be 28661 G01 SAND BOTTLE DIVOT REPAIR KIT INCLUDES ITEMS 2 4 71102 G01 BOLT 1 4 20 X 3 4 LG 28660 01 SAND BOTTLE HOLDER 28659 G01 SAND BOTTLE 23300 G01 BASKET DIVOT REPAIR KIT INCLUDES SCOOP N OO C CQ PD 75007 G02 SIDE BASKET KIT INCLUDES ITEMS 11 13 75460 G01 SIDE BASKET 71102 G01 BOLT 1 4 20 X 3 4 LG 00793 G2 FLAT WASHER 1 4 STAINLESS STEEL c c 2 a A m gt 75003 G02 CENTER BASKET KIT INCLUDES ITEMS 17 20 75461 G01 CENTER BASKET 71102 G01 BOLT 1 4 20 X 3 4 LG 00793 G2 FLAT WASHER 1 4 STAINLESS STEEL 01105 01 SCREW 10 X 5 8 LG STAINLESS STEEL D A a N Service Parts Manual Page C 14 BODY ACCESSORIES CONTINUED MESSAGE HOLDER COOLER JUG AND BRACKET BOX COOLER AND BRACKET RAKE HOLDER AND RAKE Ref Bod 2 6 Page C 15 Service Parts Manual BODY ACCESSORIES CONTINUED Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION be 75509 G01 MESSAGE HOLDER ONE PIECE 75496 G01 MESSAGE HOLDER 75495 G01 COOLER JUG AND BRACKET KIT 75344 G01 BOX COOLER AND BRACKET K
54. nd serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2345 DESCRIPTION a 73030 G05 74316 G01 73030 G06 74320 G01 74322 G01 33623 G02 74323 G01 33636 G04 74018 G01 25978 G74 73290 G02 01041 G01 PLATE KEY SWITCH DIRECTION SELECTOR LABEL KEY SWITCH WITHOUT LIGHTS DIRECTION SELECTOR PLATE KEY SWITCH DIRECTION SELECTOR CHARGE METER LABEL KEY SWITCH WITHOUT LIGHTS DIRECTION SELECTOR CHARGE METER LABEL KEY SWITCH WITH LIGHTS DIRECTION SELECTOR CHARGE METER DRIVE RIVET 3 16 X 3 8 LG DIRECTION SELECTOR SWITCH DASH MOUNTED STATE OF CHARGE METER VERTICAL WIRE HARNESS STATE OF CHARGE METER 18 GA WIRE RED 6 REVERSE WARNING BUZZER CONTINUOUS TONE RIVET 1 8 X 13 16 LG Service Parts Manual Page F 10 ELECTRICAL SYSTEM SERIES Controller See Electronic Speed Control Section Control Harness See Electronic Speed Control Section STATE OF CHARGE METER LABEL AND PLATE Ref Ele 1 5 Page F 11 Service Parts Manual ELECTRICAL SYSTEM SERIES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additiona
55. ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 25866 G01 73089 G01 73028 G02 73093 G01 73125 G01 73139 G01 73138 G02 17618 G1 607592 607593 71102 G01 73272 G01 73272 G02 73272 G03 73272 G04 SOLENOID BRACKET COVER ASSEMBLY INCLUDES ITEMS 33 41 COVER WITH GASKET LABEL TOW SWITCH TOGGLE SWITCH WITH SEAL INCLUDES ITEMS 37 39 SCREW 5 40 NUT 15 32 32 SEALED NUT 15 32 32 WIRE HARNESS TOW SWITCH WIRE TIE 4 GA WIRE GREEN 28 4 GA WIRE GREEN 37 BOLT 1 4 20 X 3 4 LG PERFORMANCE OPTION FREEDOM NOT AVAILABLE FOR FLEET PERFORMANCE OPTION STEEP HILL PERFORMANCE OPTION MILD HILL PERFORMANCE OPTION ALL TERRAIN Service Parts Manual ELECTRONIC SPEED CONTROL PDS Service Parts Manual Page G 6 ELECTRONIC SPEED CONTROL HD z lt l lt o z x W gt Q 1 Includes Items 2 23 CE n Ta 30 Ui ra EN CE ON N f Y SOLENOID DETAILS Service Parts Manual Page G 7 ELECTRONIC SPEED CONTROL HD Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2
56. pment Manufacturer OEM parts may void the warranty Overfilling of batteries may void the warranty BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C As with all electric vehicles the batteries must be checked and recharged as required or at a minimum of 30 day intervals Page ii Service Parts Manual TABLE OF CONTENTS SECTION Page No HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN ice canna didtur end be RI ph desea paces adf ats vii ACCELERATOR SE uuu nae Qut teet ect ca Mad eei o Lu ama Ls Lu Re een A 1 BATTERY CHARGER PORTABLE 36 B 1 BATTERY CHARGER ON BOARD 36 B 7 BATTERY CHARGER EXPORT 36 VOLT 3 nu au d ERES eden BARAT Rad Pad ou du a ed B 15 BODY S FERONT Deci dem tant pasate wads habe C 1 BODY MID SECTION SS ded na d pu ati s asses ocd nds C 5 B DY REAR Cu dias conta de e tedio cra oes iat C 7 BODY SFOOTREST dioi E oit axi aUe o roa C 11 BODY ACCESSORIES v c Sasa y a
57. product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70797 G01 70673 G02 00407 G6 00560 G3 70745 G01 70754 G01 14390 G6 76419 G01 70509 G01 31539 G1 10435 G1 10194 G1 00532 G6 70990 G02 70989 G03 70163 G03 00734 G1 00463 G11 70964 G02 SPINDLE AND HUB ASSEMBLY 5 LUG DRIVER SIDE INCLUDES ITEMS 20 25 30 SPINDLE ASSEMBLY DRIVER SIDE BOLT 1 2 13 X 6 LG WASHER 1 2 KING PIN TUBE THRUST WASHER 1 STAINLESS STEEL LOCK NUT 1 2 13 SHOCK ABSORBER SHOCK ABSORBER BOOT WIRE TIE SHOCK ABSORBER WASHER RUBBER BUSHING NUT 3 8 24 LEAF SPRING SEE PART NUMBER ON SPRING LEAF SPRING HEAVY DUTY SEE PART NUMBER ON SPRING SPRING PLATE LOCK NUT 7 16 14 BOLT 7 16 14 X 1 3 4 LG RACK AND PINION UNIT COMPLETE INCLUDES ITEMS 57 68 STEERING BOX INSTALLATION TAG Service Parts Manual FRONT SUSPENSION STEERING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION be 70694 G01 RACK EXTENSION JAM NUT 1 2 20 70961 G01 RACK BOOT 12416 G2 WIRE TIE
58. ring any replacement components Locate the serial number plate see BODY located in the Illustrated Parts Breakdown section of this manual for its loca tion and note the complete number shown on the plate Service Parts Manual v HOW TO USE THE SERVICE PARTS MANUAL Left hand illustration page continued on right hand page Parts list continued on if required rear of page if required 1 WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required Turn to the General Index and select the most appro priate title Turn to the page number indicated and locate the desired part on the illustration From the illustration obtain the item number assigned to the desired part Refer to the accompanying description for specific information regarding the part 2 IF YOU KNOW THE PART NUMBER Locate the part number or description in the appropriate column on the parts list page NOTE It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that they are used on That assembly is in turn li
59. roduct Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 123 4 5 DESCRIPTION QTY 1 2 28516 G01 BATTERY CHARGER LESTER 36 VOLT PORTABLE WITH POWERWISE CONNECTOR CE APPROVED OPTIONAL 28516 G03 BATTERY CHARGER LESTER 36 VOLT ON BOARD CE APPROVED OPTIONAL For service or replacement parts contact Lester Electrical 625 West A Street Lincoln NE 68522 Phone 402 477 8988 FAX 402 474 1769 Always provide the following information when requesting information or ordering replacement parts Model Number Serial Number stamped into housing Service Parts Manual Page B 16 BODY FRONT 4 NN uS 1 Includesitems2 5 Ref Bod 1 1 Service Parts Manual Page C 1 BODY FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION be ON OO C PD C m m m N N NYO NY NY MY NON fF a FSF SF dq N Oo A C N O O WAN A BB N gt 71151 G01 71153 G01 71154 G01 00614 G5 71158 G01 71115 G01 71055 G01 71413 G01 16816 G2 608465
60. sted under the assembly that it is used on This process is repeated until the highest final assembly is reached To facilitate the maintenance and repair of the vehicle a Technician s Repair and Service Manual is available from the Service Parts Department vi Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page vii ACCELERATOR 1 Includes Items 3 19 21 23 26 43 2 Includes Items 3 17 20 21 24 43 31 Includes Items 32 35 33 Includes Items 34 35 To Harness from Direction Selector Page A 1 Service Parts Manual ACCELERATOR 5 I e from Direction Selector Page A 2 Service Parts Manual ACCELERATOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73333 G09 PEDAL BOX ASSEMBLY INCLUDES ITEMS 3 19 21 23 26 43 73333 G10 PEDAL BOX ASSEMBLY PDS MODEL ONLY INCLUDES ITEMS 3 17 20 21 24 43 Page A 3 25853 G01 25854 G01 00983 G01 25857 G01 28443 G01 28444 G01 73332 G01 00532 G4 10385 G4 17677 G2 73046 G01 17979 G1 17677 G1 25861 G01 25861 G02 01050 G01 25879 G03 25
61. t of Vehicle CS 1 Includes Items 2 4 Page M 7 Service Parts Manual SEATING CONVERTIBLE CARRIER Front of Vehicle Yer Handrail 42 Includes Item 43 43 Includes Item 44 Service Parts Manual Page M 8 SEATING CONVERTIBLE CARRIER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION _ 71611 G SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 2 4 71602 G VINYL SEAT BOTTOM COVER 71012 01 VINYL TRIM SEAT BOTTOM 17074 G1 RUBBER PAD 71701 G01 HIP RESTRAINT PASSENGER SIDE 71702 G01 HIP RESTRAINT DRIVER SIDE 71204 G01 BOLT 1 4 20 X 7 8 LG ON Oo a A A D gt 71610 G01 SEAT HINGE 00720 G08 SCREW 12 14 X 1 LG STAINLESS STEEL 4 2 oa A CO 71751 G SEAT BACK ASSEMBLY INCLUDES ITEMS 17 19 71753 G VINYL SEAT BACK COVER 71752 G01 PLASTIC SEAT BACK COVER 01107 01 SCREW 8 X 5 8 LG STAINLESS STEEL D N po N O N 70364 G01 SPACER 74111 G01 SEAT BACK SUPPORT 01006 G02 BOLT 3 8 16 X 1 1 2 LG 00560 G1 WASHER 3 8 70113 G01 ADJUSTABLE BUMPER 11027 G1 LOCK NUT 5 16 18 N N N N N m nm o oo A 00661 G8
62. the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 EGWHS12 EGWHW12 EGWHG13 EGWHN12 EGWHL14 75525 G02 EGWHC10 EGWHS12 EGWHW12 EGWHG13 EGWHN12 137 010 136 008 EGWHL14 SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS STEEL RUBBER GROMMET LOCK NUT 1 4 20 STAINLESS STEEL LABEL SAFETY FOLD DOWN WINDSHIELD KIT SHUTTLE 242 INCLUDES ITEMS 38 46 WINDSHIELD SASH 12 LG SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS STEEL RUBBER GROMMET LOCK NUT 1 4 20 STAINLESS STEEL TOP GRIP 3 4 X 2 TOP GRIP FASTENER LABEL SAFETY For service or replacement parts for windshields contact Eagle Parts Inc 1411 Marvin Griffin Rd Augusta GA 30906 Telephone 706 790 6687 or FAX 706 790 6066 Service Parts Manual Page P 10 WHEELS AND TIRES 1 Includes Items 2 4 6 Includes Items 7 9 11 Includes Items 12 14 16 Includes Items 17 19 6 CHROME HUBCAP 8 CHROME HUBCAP SILVER GOLD SPOKE HUBCAP 28 32 34 Page Q 1 Service Parts Manual WHEELS AND TIRES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G
63. tional information ITEM PART NO 2345 DESCRIPTION 28115 G01 POWERWISE CHARGER 10 CORD INCLUDES ITEMS 3 63 28115 G02 POWERWISE CHARGER PORTABLE 10 CORD INCLUDES ITEMS 3 13 18 63 70 76 Page B 5 00513 G6 00559 G4 11572 G3 28104 G01 00372 G4 00559 G4 00565 G4 00526 G1 28548 G01 28110 G01 28667 G01 28102 G01 00614 G4 28136 G01 28136 G02 26979 G01 28109 G01 00969 G01 00414 G5 11027 G2 19388 G4 CHASSIS SCREW 8 18 X 1 3 4 LG WASHER 8 EXPANSION NUT HEAT SINK SCREW 8 32 X 1 2 LG WASHER 8 LABEL POWERWISETM CONTROL POWER INPUT BOARD SCREW 8 18 X 1 2 LG LABEL VENTILATION LABEL CORD CONDITION CAPACITOR BRACKET CAPACITOR SCREW 8 32 X 3 8 LG BOLT 1 4 20 X 5 8 LG LOCK NUT 1 4 20 AC CORD Service Parts Manual BATTERY CHARGER PORTABLE 36 VOLT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 13557 G2 73345 G01 73051 G11 73051 G12 73051 G27 73051 G14 73051 G08 73051 G15 73051 G16 73051 G10 73051 G17 73344 G01 28105 G01 01051 G01 00559 G4 01003 G01 22589 G2 00771 G6 00528 G4 28106 G01 00565 G5 00378 G4 00526 G3 28

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