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Operator`s Manual 6001/9001/10001

1. Fig 31 Oil level check machines with cab BA 6001 9001 10001 En Edition 2 0 6001b520 fm 5 23 Maintenance O neuson Filling up gearbox oil Too much or incorrect gearbox oil can result in increased viscosity and gearbox damage For this reason Do not add gearbox oil above the MAX mark of oil dipstick A t Use only the specified gearbox oil y B Fig 32 Oil dipstick and filler cap machines without cab Eg Environment Use a suitable container to collect the gearbox oil as it drains and dispose of itin an environmentally friendly manner Mi r Proceed as follows Open servicing lid B cab option e Clean the area around oil dipstick A with a lint free cloth Pull out oil dipstick A Fill in gearbox oil Wait about 3 minutes until all the oil has run into the oil sump e Check the oil level Fill up if necessary and check the oil level again Push oil dipstick A back in as far as possible Completely remove all oil spills from the engine compartment Close servicing lid B cab option 5 24 BA 6001 9001 10001 En Edition 2 0 6001b520 fm neuson Replacing the gearbox oil filter cartridge Fig 33 Unscrewing the gearbox oil filter Fig 34 Cleaning the filter head and oiling the gasket Fig 35 Tightening the filter cartridge BA 6001 9001 10001 En Edition 2 0 6001b520 fm Maintenance The oil filter is located und
2. BA 6001 9001 10001 En Edition 2 0 6001b510 fm A Danger If the fuel as it drains comes into contact with hot engine parts or the exhaust system there is an increased Danger of burns rs Never change the fuel filter if the engine is hot t Environment Use a suitable container to collect the fuel as it drains and dispose of it in an environmentally friendly manner Removing the fuel filter Proceed as follows rs Place a suitable container underneath the filter r Unscrew screw A The fuel runs out of the filter housing c E mpty the filter housing completely r Remove filter housing B t Replace the fuel filter Mounting the fuel filter Proceed as follows t Mount and tighten all elements in the reverse order with a new filter element t Bleed the fuel system see Bleeding the fuel system on page 5 5 t Make a test run and check for tightness E Environment Dispose of replaced fuel filters in an environmentally friendly manner 5 7 Maintenance neuson 5 4 Engine lubrication system Checking the oil level PERTE ET A wi ee Fig 18 Oil level check 6001 9001 10001 with cab 5 8 A Caution If the engine oil level is too low or if an oil change is overdue this can cause Engine damage or loss of output t Have the oil changed by an authorised workshop see chapter 5 15 Maintenance plan overview on page 5 35 i Important Check the oil
3. Chassis articulation steering 6 6 Work hydraulics Work hydraulics Model 6001 Models 9001 10001 Up to serial number AD From serial number AD Hydraulic pump displacement 25 cm3 rev 22 cm3 rev 25 cm rev Hydraulic pump flow rate 55 l min 14 5 gpm 57 l min 15 gpm 55 l min 14 5 gpm Max Service pressure 220 bar 3191 psi 220 bar 3191 psi 220 bar 3191 psi Hydraulic tank capacity 70 1 18 5 gal 701 18 5 gal 701 18 5 gal Steering system 150 bar 2175 5 psi 150 bar 2175 5 psi 150 bar 2175 5 psi 6 7 Skip Skip Model 6001F Model 6001S Model 9001 Model 10001 2400 I struck 3850 struck 4000 struck 634 gal 107 gal 1056 7 gal Skip capacity 3200 heaped 4700 heaped 4850 heaped 845 gal 1241 gal 1281 gal 1880 liquid capacity 2250 liquid capacity 2250 liquid capacity 496 6 gal 594 4 gal 594 4 gal Payload 6000 kg 9000 kg 10010 kg 13227 7 lb 19841 6 Ib 220484 Ib Swivel angle 180 217 6 8 Drive specifications Steering system Model 6001 Hydrostat Models 6001 9001 10001 Drive speed 0 5 kph 0 4 5 kph Drive speed II 0 25 kph 0 7 kph Drive speed Ill 0 14 kph Drive speed IV 0 27 kph Articulation 33 32 5 Oscillation 15 Outside turning radius 5200 mm 17 1 6000 mm 19 8 Hill climbing ability 50 theoretically Safe authorised inclin
4. On the 6001 9001 and 10001 machines battery A is located behind the servicing lid on the left hand side behind the steps On the 6001 hydrotat machine itis located at the rear right under the engine cover The battery is maintenance free However have the battery checked at regular intervals to make sure the electrolyte level is between the MIN and MAX marks Checking the battery requires it to be removed and must be carried out by an authorised workshop Always follow the specific battery safety instructions i Important Do not disconnect the battery while the engine is running Maintenance D neuson 5 13 General maintenance work Cleaning Cleaning the machine is divided into 2 separate areas e Exterior of the machine Engine compartment The wrong choice of cleaning equipment and agents can impair the operating safety of the machine on the one hand and on the other undermine the health of the persons in charge of cleaning the machine It is therefore essential to observe the following instructions General instructions for all areas of the machine When using washing solvents e Ensure adequate room ventilation e Wear suitable protective clothing Do not use flammable liquids such as petrol or diesel When using compressed air e Work carefully Wear goggles and protective clothing Do not aim the compressed air at the skin or at other people Do notuse compressed air for cleaning your clothing Wh
5. Wheel nuts e Check altemator starter and electric connections bearing play and function Preheating system electric connections Pressure check of primary pressure limiting valves 7 Check piston rods for damage Check screws for tightness J J Pin lock J Line fixtures Check telitales for correct function Insulating mats in engine compartment Cleanliness of access Adhesive labels and Operator s Manual Engine cover gas strut Lubrication service Lubricate the following assemblies conmponents see Lubrication plan on page 5 38 soueuaule uosnau Uj OSQT009 x x O Z UONIPA UZ TO00T T006 T009 va LE S Steering ram Tilt ram offset ram Articulated joint 1L Drain engine oil the first tire after 50 s h then every 250 s h 2 Replace the engine oil filter the first tine after 50 s h then every 250 s h 3 Replace the fuel filter the first tine after 50 s h then every 250 s h 4 Replace the hydraulic oil filter insert the first time after 50 s h then every 500 s h 5 Clean the water ducts every other 1000 s h servicing 6 Check the injection nozzles and the valves every other 1500 s h servicing 7 Check the first time at 50 s h then every 500 s h c m O 5 9DUEUSUIEI Maintenance neuson 5 16 Lubrication plan Fold down the red maintenance prop before you carry out
6. A Danger Improper tyre repairs Danger of accidents t All repair work on tyres and rims may only be carried out by authorised workshops rs We recommend checking the tyres for wear and the wheel nuts for tightness once a day rs Park the machine on firm and level ground to check and carry out maintenance i Important Checking the tyres at regular intervals increases operational safety and the service life of the tyres and reduces machine downtimes Please refer to Chapter 6 10 Tyres for the authorised tyre types and the correct tyre pressures i Important Replace tyres with new ones after 6 years irrespective of wear and dispose of them correctly After this period the rubber no longer has its full capability due to various chemical and physical processes ye Fig 36 Tyres Inspection work ts Carry out the following maintenance work once a day Visual check of the tyre condition e Check the tyre pressure e Tyre and rim outside and inside for damage e Check for wear Remove foreign bodies from the tyre tread Remove traces of oil and grease from the tyres 5 26 BA 6001 9001 10001 En Edition 2 0 6001b530 fm neuson Wheel change BA 6001 9001 10001 En Edition 2 0 6001b530 fm Maintenance A Caution The wheels are heavy and can damage the threads on the wheel studs if they are handled incorrectly t Use suitable assembly tools such as covering sleeves for
7. D u D gt D C J gt K neuson Pos Oo ont oun fe Ww ON HA DEEE EE bb O OO ONO VT HWY FF Description Telltale red air filter High beam telltale blue Preheating telltale yellow Telltale red hydraulic oil filter Converter oil temperature telltale red Telltale red alternator charge function Parking brake telltale red Telltale red engine oil pressure Telltale red coolant temperature Turn indicator telltale green Fuel gauge Hour meter Working light switch Low speed switch turtle Ignition lock Hazard warning switch Wiper switch Fan switch Air conditioning switch option Not assigned BA 6001 9001 10001 En Edition 2 0 6001b320 fm Operation Operation 3 4 Putting into operation Safety instructions neuson Use footholds and handles 28 to access and leave the machine Never use control elements as handles e Never get on or off a moving machine Never jump off the machine Putting the machine into operation for the first time Running in period 3 10 Important information The machine may be put into operation by authorised staff only see chapter 2 5 Staff Qualifications and Basic Responsibilities on page 2 14 and see chapter 2 6 Safety instructions Regarding Operation on page 2 14 of this Operator s Manual The staff must have read and understood this Operator s Manual bef
8. Scrapers Graders Pipe laying machines Trench cutting machines Compactors and Other special earthmoving machines Instructions for the safe operation of earth moving machines are given in the following Also comply with the national safety standards such as regulations for accident prevention or safety guidelines for machine maintenance during operation and maintenance of earth moving machines In addition to the Operator s Manual also bear in mind the legal regulations concerning public road traffic and accident prevention These regulations may also deal with handling hazardous substances or wearing personal protective equipment Also bear in mind the existing safety regulations concerning specific work sites tunnels day drifts quarries pontoons contaminated areas etc Earth moving machines may be used only in compliance with their designated use and by following the instructions given in the Operator s Manual of the manufacturer Designated use means that the earth moving machine is used with the work equipment for work in compliance with the European or national work safety regulations or that the earth moving machine is used for other work the manufacturer has deemed the machine to be suitable for The operator may not carry out any safety relevant modifications on the earth moving machine without the manufacturer s authorisation Spare parts must comply with the technical requirements specified by the
9. floor t Keep all windows and doors closed cs Air the cab from time to time i Important neuson Open the windows and the doors to allow hot air to escape Then switch on air conditioning and close the windows and the doors Keep all windows and doors closed to achieve best cooling results 3 16 Washer system wv SD UUU Fig 29 Front wiper swi C gt Air conditioning OFF Press switch 19 up Fan OFF Istspeed Press switch 19 ventilation 1 step down gt Low fan speed 2nd speed ee switch 19 ventilation 2 steps High fan speed i Important Let the air conditioning system run once a month for at least 10 15 minutes to ensure the system s full capability and the durability of the seals see Air conditioning option on page 3 30 3 30 Front window S wiper OFF r Press switch 34 up Front wiper returns to base position Ist r Press switch 34 down to the Ist Front wiper is on speed position 2nd Press switch 34 down to the 2nd P ump sprays washer water on the speed position window i Important Do not actuate the washer system if the tank is empty otherwise this can damage the electric pump BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson Operation Tank for washer system The tank is lo
10. rs Have this checked by authorised staff if necessary 5 5 Maintenance neuson Replacing the fuel filter Perkins diesel engine Fig 16 Fuel filter Perkins diesel engine 5 6 A Danger If the fuel as it drains comes into contact with hot engine parts or the exhaust system there is an increased Danger of burns rs Never change the fuel filter if the engine is hot te Environment Use a Suitable container to collect the fuel as it drains and dispose of itin an environmentally friendly manner Removing the fuel filter Proceed as follows r Unscrew screw A This aspirates air from above and allows you to carry out the following work steps more quickly rs Place a suitable container underneath the filter r Unscrew screw B The fuel runs out of the filter housing c E mpty the filter housing completely rs Unscrew screw C and remove filter housing D t Remove fuel filter E Mounting the fuel filter Proceed as follows t Mount and tighten all elements in the reverse order with a new filter element t Bleed the fuel system see Bleeding the fuel system on page 5 5 rs Make a test run and check for tightness tj Environment Dispose of replaced fuel filters in an environmentally friendly manner BA 6001 9001 10001 En Edition 2 0 6001b510 fm neuson Maintenance Replacing the fuel filter Deutz diesel engine Fig 17 Fuel filter Deutz diesel engine
11. 9001 On the rear chassis Meaning This label indicates the maximum authorised angle of inclination for driving on slopes whatever the position of the machine Position 10001 On the rear chassis BA 6001 9001 10001 En Edition 2 0 6001b110 fm neuson Oe ea a Sa 1000168250 Fig 17 Label indicating safe distances fay DIESEL Fig 18 Diesel fuel label bol HYDRAULIC OIL Fig 19 Hydraulic oil label Fig 21 Label dumping out the skip BA 6001 9001 10001 En Edition 2 0 6001b110 fm Introduction Meaning Indicates that persons other than the driver must keep a safe distance to the machine during operation Position 6001 9001 and 10001 On left and right of front chassis Meaning Fill in diesel fuel only Position 6001 9001 and 10001 On the fuel filler inlet Meaning Hydraulic oil filler inlet see chapter Filling up hydraulic oil on page 5 19 Position 6001 9001 and 10001 On the filler inlet of the hydraulic oil tank Meaning Fold down the maintenance prop before carrying out work underneath the skip Position 6001 9001 and 10001 On the swivelling console at the front Meaning Shows how the skip can be dumped out Position 6001 9001 and 10001 On the engine cover 1 9 Introduction Fig
12. Edition 2 0 6001b710 fm neuson 7 6 3 10 7 6 3 11 7 6 3 12 7 6 3 13 7 6 4 7 6 4 1 7 6 4 2 7 6 4 3 7 6 4 4 7 6 4 5 7 6 5 7 6 5 1 7 6 5 2 7 6 6 7 6 6 1 7 6 6 2 7 6 6 3 7 6 6 4 7 6 6 5 BA 6001 9001 10001 En Edition 2 0 6001b710 fm Safety instructions for operation of earth moving machines When driving on slopes select a route that will enable you to brake the earth moving machine safely Avoid reversing over longer distances Earth moving machines may be driven on public roads only if the operating and driving licences as defined by national traffic regulations have been obtained for them When not driving on public roads e g construction sites apply the road traffic rules accordingly This also applies to driving permits Load and unloading The machine operator may move the work equipment across persons in driver seats or work stations of other machines only if they are protected by canopies FOP S If not protected accordingly the driver of this vehicle must leave the operator s place if moving the work equipment across his place cannot be avoided When loading vehicles make sure they are not overloaded and that they will not loose any material when driving Load them from the lowest possible height If possible the places where material is unloaded should enable the driver to avoid reversing over longer distances At places where material is dumped operate earth moving
13. Lya 102 dB A 103 dB A i Important Measurement of sound power level according to EC Directive 2000 14 EC Noise level at the driver s ear measured according to EC Directives 84 532 EEC 89 514 EEC and 95 27 EEC Measurements carried out on asphalted surface 6 12 Coolant compound table Outside tempera Coolant ture Water Anticorrosion agent Antifreeze agent Up to C ae Anan by volume by volume 4 39 2 99 10 14 79 10 20 20 4 65 26 34 25 13 59 40 30 22 55 44 6 4 BA 6001 9001 10001 En Edition 2 0 6001b610 fm neuson 6 13 Dimensions model 6001F front skip Fig 41 Machine dimensions model 6001F BA 6001 9001 10001 En Edition 2 0 6001b610 fm Main data Specifications Model 6001F Dead weight 4120 kg 9083 Ib Overall height 3080 mm 10 1 Overall height with dumped out skip 2550 mm 8 4 Overall height without rollbar 2300 mm 7 6 Overall width 2215 mm 7 3 Ground clearance 380 mm 1 3 Wheelbase 2485 mm 8 2 Outside turning radius 5500 mm 18 1 Hill climbing ability 50 theoretically Safe authorised inclination 25 in all drive positions Specifications 6 14 Dimensions model 6001 S swivel skip Fig 42 Machine dimensions model 6001S Main data neuson Model 6001S D
14. The machine must be towed loaded and transported only in accordance with proce dures described in this Operator s Manual For towing the machine observe the prescribed transport position admissible speed and itinerary Make sure that the vehicle transporting the machine has a sufficient capacity and payload Safely secure the machine on the transporting vehicle Use the specified tie down points The machine may only be used between a maximum 45 C 113 F and minimum 15 C 5 F Contact your Wacker Neuson dealer if you intend to use the machine in other tem perature ranges Store the machine in a dry place at room temperature about 15 C or 59 F Observing these temperature ranges will help to prolong the machine s service life 2 Safety Guidelines for Maintenance Adhere to prescribed intervals or those specified in this Operator s Manual for routine checks inspections and maintenance work For inspection and maintenance work ensure that all tools and workshop equipment are adapted to the task that must be performed Replace hydraulic hoses within stipulated and appropriate intervals even if no safety relevant defects have been detected Make sure all consumables and replaced parts are disposed of safely and with minimum environmental impact Always tighten any screws electrical connections or hose connections that may have been loosened during maintenance Upon completion of the maintenance and repair work im
15. page 3 23 A Danger The machine must be loaded and transported properly Danger of accidents r t is essential that you read the safety instructions at the beginning of this chapter and follow any other safety instructions relevant in your country t Load as follows e Secure the transport vehicle with chocks to prevent it from rolling Place the access ramps at the smallest possible angle Make sure the grade does not exceed 17 30 Use access ramps with an antiskid surface only Make sure the loading area is clear and access to itis not obstructed e g by superstructures Make sure the ramps and the tyres of the dumper are free of oil grease and ice Start the engine of the dumper e Lower the skip of the dumper Carefully reverse the dumper onto the middle of the transport vehicle Stop and park the machine i Important The manufacturer s warranty shall not apply to accidents or damage caused by loading or transporting the excavator BA 6001 9001 10001 En Edition 2 0 6001b330 fm 5 neuson Operation 3 12 Strapping down the machine ESS e The machine must be loaded and transported properly Danger of accidents r t is essential that you read the safety instructions at the beginning of this chapter and follow any other safety instructions relevant in your country Secure the wheels of the dumper at the front rear and at the sides Firmly strap down the dumper at the eye hooks
16. 13 fully backwards Lights switched OFF 3 14 Cab heating and ventilation f Important The cab is fitted with five air nozzles Each nozzle can be closed and directed separately In order to achieve best results for defrosting the front window direct the air nozzles to the front window Open or close the nozzles as required to vent or heat the cab Do not place flammable or explosive material or objects near the nozzles Air the cab from time to time Ventilation fresh air Fig 27 Air circulation in cab BA 6001 9001 10001 En Edition 2 0 6001b330 fm Ist Press switch 18 forwards one step gt Low fan speed speed 2nd Press switch 18 forwards two steps gt High fan speed speed OFF Press switch 18 to the rear Fan OFF 3 29 Operation 3 15 Air conditioning option ge Fig 28 Air conditioning In order to achieve best cooling results r Open the nozzles and direct them towards the headliner see Cab heating and ventilation on page 3 29 This setting ensures good air circulation in the cab as the cool air flows to the cab
17. 44 0 1495 713941 E mail office liftondumpers com www neusonkramer com Neuson Baumaschinen GmbH Haidfeldstr 37 A 4060 Linz Leonding Telephone 43 0 732 90590 0 Fax 43 0 732 90590 0 E mail office neuson com www neusonkramer com
18. 5 25 Replacing the fuel filter Screw CONNECTIONS seeeccessseesssecseeecseesseeeseesueeeseeseeeseteeseteseseees BA 6001 9001 10001 En Edition 2 0 Ba6001en2_0SIX fm Index N Noise levels usant urnes 1 8 0 Opera iOi nn 3 1 Before starting the engine ssssssssssieeereiessssssssssssssssrerrrreerrrersss 3 16 CONTOIStANG sstiinstansnninnt nine 3 4 Description of components secstecceesseecseseseeeseeseeseettessteeeteeeeees 3 2 Dumpers with cab option for 6001 9001 machines with serial num bers AB and 10001 machines with serial numbers AA Anne EE EE E matter 3 7 3 8 Instrument panel ceescseessseesseesssesesesesseesseecsnsesseessneesntesaeeeseeesees 3 6 Dumpers without cab sssssssssssssssssessrsrerrrrrrrrnrsssssssssnssnnsnenen 3 6 Instrument panel overview c sscesssessecsesssessecssesseesesseesees 3 2 3 3 3 6 Parking the mathie ss nine 3 23 Seat belt height adjustment seesceeecsessseesseseeesestesseseeseeseteees 3 26 Starting the angine area 3 16 p Preheating start switch c ecssssssssssssseessseeessesssesesuseseesssseseeesetesnseeess 3 16 Putting into operation eeesesscseecsescsesesesesseessesesseessesesnsesateessesnteeeeees 3 4 Check liS eree en E E 3 11 Putting the machine into operation for the first time ss 3 10 Safety instructions rumeurs 3 10 R Refuelling israel unten sheet 5 3 Rolhar a tienne 3 36 RUNNING IN DONO sisser 3 10 S Seatadjustme
19. H onto the platform with belts or chains of adequate size Make sure the driver of the transport vehicle knows the overall height width and weight of his vehicle including the dumper before moving off and the legal transport regulations of the country or countries in which transport will take place Fig 10 Strapping down the machine 3 13 Battery master switch The battery master switch is located under the engine cover The battery master switch is located behind the right hand side maintenance flap on machines equipped with an optional cab a Important Do not disconnect the battery while the engine is running i Important Power supply is interrupted directly after the battery by means of a key Interrupt the power supply before working on the electric system Interrupting power supply t Turn key A of the battery master switch to position B and remove it Switching on power supply Insert key A in the battery master switch r Turn the key down to the notched position C Fig 11 Battery master switch 6001 9001 10001 with cab BA 6001 9001 10001 En Edition 2 0 6001b330 fm 3 41 Operation O neuson 3 5 Engine cover machines without cab Opening t Stop the machine t Let the engine cool down ts Press buckle A of the engine cover downwards and pull shackle C to the front t Pull the engine cover upwards with handles B until the red safety prop S locks into place Closing
20. Hydraulic oil tank breather Inspection work lt gt Check the following material Refill if necessary Engine oil Engine coolant Hydraulic oil Clean the water ducts gt Check cooler for engine and hydraulic oil for contamination Clean if necessary Check cooling systems heating and hoses for leaks and pressure visual Check Air filter darrage Check the air filter dean if necessary Prefilter with weater separator drain water e Clean Check V belt condition and tension Check V belt condition and tension uosnou 9DUEUSJUIEJI 9 G W OPSIT009 x x O Z UONIPA UZ TOOOT T006 1009 VE Maintenance plar service hours s h s 5 15 Maintenance plan overview v csi m m lt O Vork description sf 38 38 ijg o For service and maintenance work on the attachment please refer to the operation and maintenance manual of the attachment s a F S 3 wn wn 3 manufacturer as well gt gt E gt a 8 un Check exhaust systemfor damage and condition Check valve tip dearance Adjust if necessary Fuel injection pump Injection and pressure Check injection nozzles and valves 6 Empty diesel fuel tank Check battery electrolyte Fill up with distilled water if necessary Tyre check damece air pressure tread depth
21. drain plug back in correctly c Fill in clean hydraulic oil through the strainer see Filling up hydraulic oil on page 5 19 rs Close the hydraulic oil tank correctly rs Let the machine run at idling speed without load for some minutes A red telltale on the instrument panel monitors the filter Replace the filter Ifthe telltale comes on when the hydraulic oil is at operating temperature According to the maintenance interval In cold weather the telltale can come on immediately when the engine is started This is caused by increased oil viscosity In this case r Let the engine run at idling speed for about 2 minutes Proceed as follows rs Switch off the engine r Open cover 1 by about 2 turns and wait until the oil level in the filter housing drops to the oil level in the hydraulic oil tank t Open the cover completely and remove it r Pull filler pipe 2 upwards with a slightly turning movement together with filter element 3 r Remove the filter element from the filler pipe and dispose of it t Slide the filler pipe onto the new filter element and insert it in the filter r Tighten the cover by hand BA 6001 9001 10001 En Edition 2 0 6001b520 fm neuson Maintenance Important information for the use of biodegradable oil BA 6001 9001 10001 En Edition 2 0 6001b520 fm Use only the biodegradable hydraulic fluids which have been tested and approved by Neuson Baumaschinen GmbH Always contact Neuson Baumaschine
22. drive pedals or footholds Observe all safety warning and informational signs and labels on the machine Start and operate the machine from the seat only The operator must sit in the seat fasten and tighten the seat belt before putting the machine into operation Always adjust the seating position before starting work Never change the seat position when driving or working Make sure that all safety devices are properly installed and functional before starting work Before putting the machine attachment into operation startup moving make sure that no one in the immediate vicinity will be at risk Carry out startup and shutdown procedures according to this Operator s Manual Observe all indicator lights Do not use starting fluid for example ether especially in those cases in which a heater plug intake air pre heating is used at the same time Make sure the drive levers the signaling and the light systems are functional before operating the machine and also before restarting after an interruption of work 6001 Dumper Make sure that the service brake and the parking brake are functional before operating the machine and also after a work interruption The drive must be switched off if the parking brake is applied Fold up the control lever base before releasing the seat belt in order to avoid uninten tional operation BA 6001 9001 10001 En Edition 2 0 6001b210 fm neuson Work area awareness Danger area aware
23. excavating with earth moving machines find out whether there are any underground electric lines in the work area that might put persons at risk 7 6 7 2 If there are underground electric lines determine the positions and the routing of these lines and define and carry out the required safety measures after having agreed upon these activities with the owner or operator of the lines 7 6 7 3 Before starting excavation work clearly mark the routing of lines in the area of the construction site in the presence of the owner or operator If the position of lines cannot be determined dig trenches to search for the lines by hand if necessary 7 6 7 4 If the machine operator damages or unexpectedly comes across underground electric lines or their protective covers he must stop work immediately and inform the person supervising the activities 7 6 8 Working next to overhead electric lines 7 6 8 1 When working next to overhead electric lines and contact lines with the earth moving machine maintain a safe distance depending on the rated voltage of the lines between these lines and the earth moving machine and its work equipment in order to avoid any current transfer This also applies to the distance between these lines and attachments or loads 7 6 8 2 The following safe distances apply in Germany Rated voltage Safe distance Upto 1000 V 1 0m 3 3 Overl KkVto110 kV 3 0m 9 10 Over 110 kV to 220 kV 4 0m 13 1 Over 220 kV to 380 kV Or unknow
24. in death or serious injury t Obey all safety messages that follow this symbol to avoid possible in jury or death A Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury ts Obey all safety messages that follow this symbol to avoid possible minor or moderate injury Notice Contains additional information important to a procedure Note Contains additional information important to a procedure i Important Important identifies an instruction that when followed provides for a more efficient and economical use of the machine E Environment Failure to observe the instructions identified by this symbol can result in damage to the environment The environment is in danger if environmentally hazardous material such as waste oil is not subject to proper use or disposal 2 11 Safety Information 2 2 2 3 2 12 Warranty neuson Warranty claims can be brought forward to your Wacker Neuson dealer only This requires among other things following the instructions in this Operator s Manual Designated Use and Exemption from Liability In accordance with its designated use the machine may be used ONLY for moving earth gravel coarse gravel or ballast and rubble It may also be used for working with the attachments mentioned in the Fields of Application chapter No other applications are designated for the use of the machine Wacker Neuson w
25. level once a day We recommend checking it before starting the engine After switching off a warm engine wait at least 5 minutes before checking Checking the oil level rs Proceed as follows Park the machine on level ground e Switch off the engine Let the engine cool down Open the engine cover Clean the area around the oil dipstick with a lint free cloth Oil dipstick A Pull it out Wipe it with a lint free cloth t Push it back in as far as possible r Withdraw it and read off the oil level t However if necessary fill up oil at the latest when the oil reaches the MIN mark on the oil dipstick A BA 6001 9001 10001 En Edition 2 0 6001b510 fm neuson Maintenance Filling up engine oil Too much or incorrect engine oil can result in engine damage For this reason Do not add engine oil above the MAX mark of oil dipstick 18 A t Use only the specified engine oil tz Environment Use a Suitable container to collect the engine oil as it drains and dispose of itin an environmentally friendly manner Filling up engine oil rs Proceed as follows Clean the area around oil filler cap B with a lint free cloth Open filler cap B Raise oil dipstick A slightly to allow any trapped air to escape Fill in engine oil Wait about 3 minutes until all the oil has run into the oil sump e Check the oil level see Checking the oil level on page 5 8 Fill up if necessary and check the oil level again Close fi
26. manufacturer 7 1 Safety instructions for operation of earth moving machines D neuson 7 3 General 7 3 1 Earth moving machines may be driven and serviced only by persons who meet the following requirements e Physically and mentally suited for this work e Persons have been instructed in driving or servicing the earth moving machine and have proven their qualifications to the contractor Persons are expected to carry out work reliably Observe statutory minimum age limits 7 3 2 Avoid any operational mode that might be prejudicial to safety 7 3 3 Do not exceed the authorised load of the earth moving machine 7 3 4 Operate the earth moving machine only in a safe and reliable state 7 3 5 Follow the instructions given in the Operator s Manual of the manufacturer for all work involving operation maintenance repair assembly and transport 7 3 6 If necessary the operator must supplement the safety instructions by specific instructions adapted to the local conditions of the work site 7 3 7 The Operator s Manual and safety relevant instructions must be carefully stored in the control stand The manual and the safety instructions can be stored at the work site itself if the earth moving machine has no cab 7 3 8 The Operator s Manual and the safety instructions must be complete and legible 7 3 9 Do not disable the function of the earth moving machine s safety equipment during operation 7 3 10 Wear protective work clothes
27. max 15 cm above the floor of the barrel Only fill the tank using refuelling aids funnels or filler pipes with integral microfilter Keep all refuelling containers clean at all times Use only high grade fuels Cetane Grade number Use No 2 D according to DIN 51601 For normal outside temperatures No 1 D according to DIN Min 45 51601 For outside temperatures below 4 C 39 2 F or for operation above 1500 m 0 93 mialtitude BA 6001 9001 10001 En Edition 2 0 6001b510 fm neuson Bleeding the fuel system BA 6001 9001 10001 En Edition 2 0 6001b510 fm Maintenance A Danger If the fuel as it drains comes into contact with hot engine parts or the exhaust system there is an increased Danger of burns rs Never bleed the fuel system if the engine is hot Bleed the fuel system in the following cases e After removing and fitting the fuel filter prefilter or the fuel lines back on again e After running the fuel tank empty e After running the engine again after it has been out of service for a longer period of time Bleed the fuel system as follows r Fill the fuel tank r Turn the ignition key to the first position r Wait about 5 minutes while the fuel system bleeds itself automatically rs Start the engine If the engine runs smoothly for a while and then stops or if it does not run smoothly rs Switch off the engine t Bleed the fuel system again as described above
28. neuson EC Declaration of Conformity according to EC Directive 98 37 EC 2000 14 EC Appendix 6 Neuson Baumaschinen GmbH Haidfeldstr 37 A 4060 Linz Leonding declare under their own responsibility that the product Product name Neuson compact four wheel dumpers 9001 10001 Models 9001 10001 Versions 9001 10001 Serial no to which this declaration refers corresponds to the pertinent fundamental requirements regarding safety and health of EC Directive 98 37 EC and the requirements of further pertinent EC Directives and standards ISO 3471 and Tested Administrative unit reported EN 13510 according to Appendix 6 information Noise level dBA ZOU AER Measured value 103 Guaranteed value 103 The following standards and or technical specifications have been used for the proper application of the requirements regarding safety and health stated in the EC Directives EN 474 1 EN 474 3 EN292 1 EN 292 2 ISO 3471 EN 13510 Place of storage of technical documentation Neuson Baumaschinen GmbH Department R amp D Haidfeldstr 37 A 4060 Linz Leonding Tredegar Lee Morris Technical Director 1 4 BA 6001 9001 10001 En Edition 2 0 6001b110 fm neuson Fig 2 Rollbar type label Fig 3 Cab option type label Fig 4 Axle type label BA 6001 9001 10001 En Edition 2 0 6001b110 fm Introduction Type label of torque co
29. t Press safety prop S to the rear t Press down the engine cover rs Press buckle A forwards and hitch shackle C into the hook at the same time rs Press lock A to the rear Locking and unlocking The engine cover can be locked with an external lock in eyelet D Fig 3 Engine cover lock 3 42 BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson Operation BA 6001 9001 10001 En Edition 2 0 6001b330 fm 3 43 Operation neuson 3 44 BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson 4 Troubleshooting Troubleshooting The information given in this chapter is provided for maintenance staff for fast and reliable detection of malfunctions and their appropriate repair Repairs must be carried out by authorised staff 4 1 Engine trouble Problem Possible causes See Wrong SAE grade of engine lubrication oil 5 34 Fuel grade does not comply with specifications 5 34 Defective or flat battery 5 31 Engine does not start or is not easy to start Loose or oxidised cable connections in starter circuit Defective starter or pinion does not engage Wrong valve tip clearance Defective fuel injector Fuel grade does not comply with specifications 5 34 Wrong valve tip clearance Engine starts but does not run smoothly or faultless a Injection line leaks Defective fuel injector Oil level too low 5
30. the lifting device in inclined positions is not permissible 7 7 8 Secure the raised earth moving machine by supporting it with for instance supporting frames or trestles or with boards or square beams stacked crosswise Safely prop the earth moving machine immediately after it has been raised with the work equipment Working under a raised earth moving machine that is held only by the hydraulics is not permissible 7 8 BA 6001 9001 10001 En Edition 2 0 6001b710 fm neuson 7 7 9 7 7 10 7 1 11 7 1 12 7 1 13 7 7 14 7 1 15 7 1 16 1 1 17 7 7 18 7 7 19 7 7 20 7 1 21 7 1 22 7 1 23 7 1 24 BA 6001 9001 10001 En Edition 2 0 6001b710 fm Safety instructions for operation of earth moving machines Before replacing the bucket blades of scrapers make sure the buckets are set down on a base avoiding tipping or damage Maintenance and repair work on scraper buckets may be carried out only if the lock flap is secured Switch off all drives before carrying out maintenance and repair work An exception to this requirementis maintenance and repair work that cannot be carried out without a drive In case of danger it must be possible to switch off the drive immediately during this work Disconnect the battery before carrying out arc welding or before working on the electric system of an earth moving machine fitted with an internal combustion engine First remove the negative terminal and then the posit
31. to avoid danger of falling 7 5 5 When driving or working near excavations shafts trenches or the edge of pits and embankments secure the earth moving machine to prevent it slipping or rolling away BA 6001 9001 10001 En Edition 2 0 6001b710 fm 7 3 Safety instructions for operation of earth moving machines neuson 7 6 Operation 7 6 1 General 7 6 1 1 Machine operators must be appointed by the contractor for driving and servicing the earth moving machine 7 6 1 2 Controls operating elements may be actuated by the driver or from the driver s seat only 7 6 1 3 Use the footholds and surfaces provided for to access the machine Keep them clean to ensure a safe hold at all times 7 6 1 4 If the work equipment of the earth moving machine can be picked up and set down with a quickhitch the lock of which cannot be easily seen from the driver s seat for reasons of design or dirt take the following additional safety measures The driver or another person must make sure that the work equipment is firmly hitched by checking the quickhitch connection itself e If this is not possible raise the work equipment only until you can check itis firmly hitched by dumping it in and out All other persons must stay clear of the danger area during this check 7 6 2 Transporting persons 7 6 2 1 Apart from the driver persons may be transported on earth moving machines only if specific places have been provided for by the manufacture
32. 22 Label rotating the skip ANA zs AP Q 1000168247 Fig 23 Label caution Fig 24 Label lap belt Fig 25 Label serial number 1 10 neuson Meaning Shows how the skip can be swivelled Position 6001S On the engine cover Meaning Caution rotating or hot parts Read the Operator s Manual Position 6001 9001 and 10001 On the engine cover Meaning Always fasten the lap belt if the rollbar is raised Fastening the lap belt is prohibited if the rollbar is lowered Position 6001 9001 and 10001 On the engine cover Meaning This label states the serial number of the machine Position 6001 9001 and 10001 At the front right of the rear chassis BA 6001 9001 10001 En Edition 2 0 6001b110 fm neuson 2 Safety Information Safety Information 2 1 Safety Symbols Found in this Manual BA 6001 9001 10001 En Edition 2 0 6001b210 fm This is the safety alert symbol itis used to alert you to potential personal hazards Obey all safety messages that follow this symbol to avoid injury or death A Danger indicates a hazardous situation which if not avoided will result in death or serious injury t Obey all safety messages that follow this symbol to avoid injury or death A Warning indicates a hazardous situation which if not avoided could result
33. 5 32 CIBANIN iinarte N 5 32 General instructions for all areas of the machine rererere 5 32 Exterior of the machine ssssesssrrenssrrnnenrrnnenrrnnenriunnnrrnnnnrinnnnrrnnnnrnunenrinnnrrnnnenrrnnt 5 33 ENGINE COMPAMMENE tacit cecacamisannioudnmucamaenearmteatacns 5 33 Screw connections and attachments oo cscecesesecesteeeseeseenteriesseesneeaeeeeey 5 33 Pivots and MINGES rm ARR ER RA EEA 5 33 Fluids and lubricants ee eects testes tee eeseeeeneeierieseitsateeneeieriseateiaeaneneeen 5 34 Maintenance plan overview c cesssessssessessesstssssssrssssssssseecssseserssessrseessnsesssssessensey 5 35 Lubrication planes anna Re AE 5 38 Specifications CHASSIS nana A n M A dante 6 1 Engine Cr en nn non 6 1 Travelling ANVe nn MR RNA M eme 6 1 BAK E E T E E E E A E A 6 2 Steering System Han n E E en NA AE 6 2 Wonhydrauli s seeti iranienne 6 2 SKID cent annees dan E iianmaninns 6 2 Drive SpecificatonS sierica ikasiaren easa EESE EEN EER a 6 2 ElSCtic SYSEEM A an ann a n a a a dut 6 3 FUSE DOS nement den a AAE EL E AEAEE O EE 6 3 RAYS en k a a a a 6 3 EEA A A E A E A T tenter 6 4 Noise levels iann nnn aa ne an anne 6 4 Coolant compound table 45e ananas 6 4 Dimensions model 6001F front skip scsscsessessessessessessssssssssssssessssssssesssnesseeeesess 6 5 Dimensions model 6001 S swivel Skip csssscsseccessessesessesessseessssessessessnssessneeeenseess 6 6 Dimensions model 6001 S Swivel skip With cab 6 7 Dimensions
34. 8 Oil level too high 5 8 Engine overheats Temperature warning system Dirty air filter 5 13 responds Dirty oil cooler fins Defective fuel injector Oil level too high 5 8 Fuel grade does not comply with specifications 5 34 Ei l Dirty air filter wig Insufficient engine output Wrong valve tip clearance Injection line leaks Defective fuel injector Injection line leaks Engine does not run on all cylinders Defective fuel injector Oil level too low 5 8 Insufficient or no engine oil pressure Machine inclination too high max 25 Wrong SAE grade of engine lubrication oil 5 34 SEN Oil level too high 5 8 Engine oil consumption too high RUE Machine inclination too high max 25 BA 6001 9001 10001 En Edition 2 0 6001b410 fm 4 1 Troubleshooting neuson Problem Possible causes See Oil level too high 5 8 Blue Machine inclination too high max 25 Engine starting temperature too low ie Fuel grade does not comply with specifications 5 34 Engine smoke Wrong valve tip clearance Defective fuel injector Dirty air filter 5 13 Black Wrong valve tip clearance Defective fuel injector BA 6001 9001 10001 En Edition 2 0 6001b410 fm neuson 5 Maintenance 5 1 Introduction BA 6001 9001 10001 En Edition 2 0 6001b510 fm Maintenance Operational readiness and the service life of machines are heavily dependent on maintenance Itis therefore in the interest of the mach
35. En Edition 2 0 6001b320 fm Operation This chapter describes the controls and contains information on the function and handling of the telltales and controls on the control stand The pages stated in the table refer to the description of the controls A combination of digits or a combination of digits and letters e g 40 18 or 40 A used for identifying the control elements means fig no 40 control element no 18 or position A in fig no 40 Figures carry no numbers if they are placed to the left of the text The symbols used in the description have the following meanings e This symbol stands for a list e Subdivision within lists or an activity Follow the steps in the recommended sequence t This symbol requires you to carry out the activity described Description of the effects or results of an activity n s not shown Opt option Stated whenever controls or other components of the machine are installed as an option 3 1 Operation O neuson 3 1 Description of components Models 6001F 9001 10001 Model 6001S 3 2 BA 6001 9001 10001 En Edition 2 0 6001b320 fm neuson BA 6001 9001 10001 En Edition 2 0 6001b320 fm v Ce OO 1 OO 01 R Ww PY Fe Operation Model 6001 with cab option Description Rear chassis Front chassis Tilt ram King link Seat Control stand Mudguard Engine cover Steering ram Skip Rollbar machines without cab Swivelling console o
36. Operator s Manual Dumpers 6001 9001 10001 er neuson Machine models 6001 9001 10001 Edition 2 0 Language English Article number 1000113720 Documentation Description Order no Operator s Manual 1000113720 Service manual 6001 1000163656 9001 10001 1000164081 Spare parts catalogue 6001 Up to serial number AA60080D 1000113932 From serial number AA60078D 1000130920 9001 Up to serial number AA91012F 1000114820 From serial number AA91013F 1000142134 10001 1000161103 Legend Edition Issued 2 0 01 2008 Copyright 2007 Neuson Baumaschinen GmbH Linz Leonding Printed in Austria All rights reserved No part of this publication may be reproduced translated or used in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage or retrieval systems without prior permission in writing from the manufacturer The cover features the machine with possible optional equipment neuson Neuson Baumaschinen GmbH Haidfeldstr 37 A 4060 Linz Leonding Document BA 6001 9001 10001 En Order no 1000113720 E dition 2 0 neuson Table of contents Table of contents Introduction Important information on this Operator s Manual sssssssserssssisirerssssrsrerssssrrrrernnsnrern 1 1 Briet descripto 2 entrent uen nn A Ra 1 2 Regulations einen en a acteces 1 2 EC declaration of conformity 6001 dUMPEr sssssersssrnrsrrrenrns 1 3 EC declaratio
37. Switch off the engine t Fold the control lever base up r Remove the key and carry it with you r Disconnect the battery or the battery master switch r Let the engine cool down t Open the engine cover r Slacken fastening screws 2 of alternator 3 Fig 25 Retightening the V belt t Use a suitable tool to push the alternator in the direction of arrow A until reaching the correct V belt tension fig 25 t Keep the alternator in this position and at the same time retighten fastening screws 2 r Check V belt tension again and adjust it if necessary r Connect the battery or the battery master switch t Close the engine cover 5 16 BA 6001 9001 10001 En Edition 2 0 6001b520 fm neuson 5 8 Hydraulic system Specific safety instructions BA 6001 9001 10001 En Edition 2 0 6001b520 fm Maintenance Release the pressure in all lines carrying hydraulic oil prior to any maintenance and repair work To do this e Lower all hydraulically controlled attachments Move all control levers of the hydraulic control valves several times Hydraulic oil escaping under high pressure can penetrate the skin and cause serious injuries Always consult a doctor immediately even if the wound seems insignificant otherwise serious infections could set in If the hydraulic oil in the sight glass is cloudy this indicates that water or air has penetrated the hydraulic system This can cause damage to the hydraulic pump Oil or f
38. This applies especially to persons working only occasionally on the machine such as performing set up or maintenance tasks Follow and instruct the operator in legal and other mandatory regulations relevant to accident prevention and environmental protection These may include handling hazardous substances issuing and or wearing personal protective equipment or obeying traffic regulations The user owner must regularly ensure that all persons entrusted with operation or maintenance of the machine are working in compliance with this Operator s Manual and are aware of the risks and safety factors of the machine Before starting up the machine ALWAYS inspect the machine to make sure that it is ready for safe work and road operation Wear close fitting work clothes that do not hinder movement Tie back long hair and remove all jewelry including rings NEVER make any modifications additions or conversions to the machine and its super structures for example cab etc or the machine s attachments without the approval of Wacker Neuson Such modifications may affect safety and or machine performance This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load bearing elements Spare parts must comply with the technical requirements specified by Wacker Neuson Contact your Wacker Neuson dealer for assistance 2 13 Safety Information neuson 2 5 Staff Qualifications and B
39. ance A volatile oxyhydrogen mixture forms in batteries during normal operation and especially when charging Always wear gloves and eye protection when working with batteries Starting the machine with a battery jumper cable can be dangerous if carried out improperly Observe the safety instructions regarding the battery Repair work on the chains must be carried out only by trained technical staff or by an authorized workshop Defective chains reduce the machine s operational safety Therefore check the chains regularly for cracks cuts or other damage Check chain tension at regular intervals Use only original fuses with the specified current rating In case of electrical system malfunctions switch off the machine immediately disconnect the battery by using the battery master switch and carry out trouble shooting procedures When working with the machine maintain a safe distance from overhead electric lines If work must be carried out close to overhead lines the equipment and attachments must be kept well away from them If the machine comes into contact with a live wire Immediately drive the machine out of the danger area Warn others against approaching and touching the machine Do not leave the machine until the line that has been touched or damaged has been safely de energized Make sure that work on the electric system is carried out only by a technician with appropriate training in accordance with appl
40. ar 2320 mm 7 7 Overall width 2420 mm 7 11 Ground clearance 445 mm 1 6 Wheelbase 2500 mm 8 2 Outside turning radius 5500 mm 18 1 Hill climbing ability 50 theoretically Safe authorised inclination 25 in all drive positions BA 6001 9001 10001 En Edition 2 0 6001b610 fm neuson 6 17 Dimensions model 10001 Specifications Fig 45 Machine dimensions model 10001 BA 6001 9001 10001 En Edition 2 0 6001b610 fm Main data Model 10001 Dead weight 4780 kg 10538 Ib Overall height 3130 mm 10 3 Overall height with dumped out skip 2980 mm 9 9 Overall height without rollbar 2320 mm 7 7 Overall width 2420 mm 7 11 Ground clearance 445 mm 1 6 Wheelbase 2500 mm 8 2 Outside turning radius 5500 mm 18 1 Hill climbing ability 50 theoretically Safe authorised inclination 25 in all drive positions 6 9 Specifications neuson 6 10 BA 6001 9001 10001 En Edition 2 0 6001b610 fm neuson Safety instructions for operation of earth moving machines 7 Safety instructions for operation of earth moving machines 7 1 7 2 Preliminary remark Designated use BA 6001 9001 10001 En Edition 2 0 6001b710 fm The following machines are designated as earth moving machines Excavators Loaders Backhoe loaders Dozers Dumpers
41. are approximative values the oil level check alone is relevant for the correct oil level 1 Capacities indicated are no system fills 2 According to DIN 51524 section 3 3 Hydraulic ester oils HEES 4 Standard acid proof grease 5 First replacement after 50 service hours Oil grades for the diesel engine depending on temperature Engine oil grade Ambient temperature C c 20 15 10 5 0 5 10 15 20 25 30 35 40 SAE 10W SAE 20W SAE 10W 30 APICD CF CF 4 SAE 15W 40 CI 4 SAE 3 E4 E5 SAE 20 SAE 30 SAE 40 F 4 5 14 23 32 41 50 59 68 71 86 95 1104 I According to DIN 51511 5 34 BA 6001 9001 10001 En Edition 2 0 6001b530 fm WY 0PSAT009 x x O Z UORIPA U3 TOOOT TO06 1009 va SE S 5 15 Maintenance plan overview Work description For service and maintenance work on the attachment please refer to the operation and maintenance manual of the attachment manufacturer as well Fluid and filter changes E x Carry out the following oil and filter changes check oil levels after test run Aep e spuo Mom 2DUEUQUIEN u s Og Aang ws 00g Aana U S 000T 134e 10 weak e 2U0 g W S 00ST 124 v Jawoysn Engine oil Engine oil filter Fua filter Air filter dement e Coolant Hydraulic oil filter insert Hydraulic oil
42. as started rs With the engine running disconnect both jump leads in exactly the reverse order first remove the terminal then the terminal this prevents sparking in the vicinity of the battery BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson Operation Special instructions for driving on public roads Fig 7 Moving off with the 6001 9001 10001 dumpers Fig 7 Moving off with powershift option or with the 6001 Hydrostat BA 6001 9001 10001 En Edition 2 0 6001b330 fm The machine is subject to the Applicable legal regulations of your country Also observe the applicable regulations for accident prevention of your country A Danger Before pressing accelerator pedal A move the drive lever to the correct position for the required driving direction Danger of accidents t Slowly press the accelerator pedal to move off Moving off with a standard machine Proceed as follows t Press brake pedal B rs Select the driving direction with drive lever 20 Push forwards or pull backwards depending on the required driving direction t Select the required driving speed gear with shift lever D t Select the gear with shift lever D see Fig 7 t Move off by pressing accelerator pedal A Set the drive speed with accelerator pedal A and brake pedal B Select another driving direction or another gear with drive lever 20 t Stop the machine t Select the required
43. asic Responsibilities User owner responsibility Repair person qualifications Only allow trained and experienced individuals to drive maintain or repair the machine NEVER let unauthorized or underaged persons drive or work with the machine Clearly and unequivocally define the individual responsibilities of the staff for operation maintenance and repair Define the machine operator s responsibilities on the job site and for observing traffic regulations Give the operator the authority to refuse instructions by third parties that are contrary to safety Do not allow persons to be trained or instructed by anyone other than an experienced person Also NEVER allow persons taking part in a general training course to work on or with the machine without being permanently supervised by an experienced person Work on the electric system and equipment on the undercarriage and the steering and brake systems may be carried out only by skilled individuals who have been specially trained for such work Work on the hydraulic system of the machine must be carried out only by staff with special knowledge and experience in hydraulic equipment 2 6 Safety instructions Regarding Operation Preparing for use Startup and shutdown 2 14 Keep the machine clean This reduces the risk of fire hazards such as from combus tible materials like rags and reduces the risk of injury or operational accidents that can be caused by dirt build up on the
44. ation 25 in all drive positions left right 6 2 BA 6001 9001 10001 En Edition 2 0 6001b610 fm neuson Specifications 6 9 Electric system Electric system Alternator 12V55A Starter 12 V 2 3 kW Battery 12 V 100 Ah Fuse box e Fuse TA current Protected circuit O F4 10A Preheating F5 15A Drive solenoid valves _ F 6 10A Horn brake lights F7 15A Turn indicators a F8 15A High beam F9 10 Low beam F 10 10A Clearance light Fig 39 Fuse box F11 10 A Hazard warning system Relays The relays are located in the relay box under the the floor panel of the control stand ED ood P reay Protected circuit F 1 F2 F3 Main fuses 50 A K10 Turn indicator relay K 29 Preheating relay K 30 Deutz preheating time relay K 31 Low beam relay K 32 Preheating telltale relay K 33 High beam relay K 34 Parking brake telltale relay K 35 Start interlock relay Fig 40 Relays BA 6001 9001 10001 En Edition 2 0 6001b610 fm 6 3 neuson Specifications 6 10 Tyres Tyre pressure T i pe ype Tyre size Front Bese Load bearing capacity 3 25 bar 3 25 bar 6001 405 70 20 14 Ply 47 psi 47 psi PR 14 3 bar 3 bar 9001 10001 500 60 22 5 12 PR 43 5 psi 43 5 psi PR 12 6 11 Noise levels Sound power level Model 6001 Models 9001 10001 Sound power level
45. avier part of the machine in this case the load in the skip must face uphill to prevent the machine from tipping over rs When driving on slopes gt 25 with an empty skip the skip must always face downhill since the heavier part of the machine in this case the engine must face uphill to prevent the machine from tipping over r Do not drive across slopes with lateral inclinations steeper than 25 rs When driving across slopes with lateral inclinations up to 25 dump out the skip only uphill for reasons of safety A Danger Pay Special attention to the ground when driving across slopes Danger of accidents r Driving across slopes up to 25 steep is allowed only on firm ground BA 6001 9001 10001 En Edition 2 0 6001b330 fm 5 neuson Operation 3 9 Parking the machine A Danger Always park the machine on firm ground r Select a level surface t Stop the machine t Move drive lever A to neutral position Lower the skip rs Apply the parking brake rs Switch off the ignition t f parking the machine on a slope cannot be avoided place wheel chocks under the wheels to make sure the machine will not roll away under its own weight A Caution Never switch off the engine under full load otherwise it can be damaged due to overheating Let the engine briefly run at idling speed with no load before you switch it off i Important Secure the machine against unauthorised operation Remove t
46. ay clear of the danger area under the skip t The skip must be lowered a little r Lower the skip until maintenance prop C fits into bracket D rs Fasten maintenance prop C in bracket D with lock pin B r nsert split pin A in lock pin B A Danger Mount the red maintenance prop before you carry out maintenance work with the skip raised Procedure to follow rs Raise the skip r Remove split pin A out of lock pin B t Fold down maintenance prop C r Lower the skip until maintenance prop C rests on the swivelling console i Important Fasten maintenance prop C on the skip again in the reverse order once maintenance work is over BA 6001 9001 10001 En Edition 2 0 6001b510 fm neuson Maintenance 5 3 Fuel system Specific safety instructions e Extreme caution is essential when handling fuel high risk of fire e Never carry out work on the fuel system in the vicinity of naked flames or sparks Do not smoke when working on the fuel system or when refuelling Before refuelling switch off the engine and remove the ignition key Do not refuel in closed rooms Wipe away fuel spills immediately Keep the machine clean to reduce the risk of fire Refuelling Filler inlet A for the fuel tank is located behind the right hand side servicing lid A Danger All work involving fuel carries an increased Danger of fire and poisoning t Do not refuel in closed rooms ts Never carry out work on the fu
47. cated at the rear right of the cab i Important Fill with clean tap water only Add a suitable cleaning agent if required In winter add antifreeze for washer systems to the water Refer to the antifreeze instructions for further information on concentrations The rubber diaphragm in the non return valve in the housing conglutinates if stored in a dry condition over a longer period of time In order to restore this valve s function moisten this non return valve dip it briefly in water and then blow air through it Fig 30 Tank for washer system BA 6001 9001 10001 En Edition 2 0 6001b330 fm 3 31 Operation 3 17 Doors Fig 31 Outside door openers and locks Fig 32 Inside left door opener Door arresters neuson A Danger Close the doors when driving Danger of accidents t Close the doors before moving the machine Opening the doors from the outside t Press door locks A Locking the doors t Turn the key in door locks A to the left L t The doors are locked Unlocking the doors t Turn the key in door locks A to the right R t The doors are unlocked Opening the doors from the inside rs Press the lever on the inside on door locks B down Locking the doors in the arresters t Press doors C against brackets D of the arresters until they engage with an audible click Releasing the door r Turn twist knob E to the right The doors are relea
48. driving direction with drive lever 20 or select the gear with shift lever D t Move off by pressing accelerator pedal A Moving off with powershift option or with the 6001 Hydrostat option Proceed as follows t Press brake pedal B t Select the driving direction with drive lever 20 t Push forwards or pull backwards depending on the required driving direction t Select the required driving speed gear with drive lever 20 t Select the gear by pulling upwards or pushing downwards t Move off by pressing accelerator pedal A Set the drive speed with accelerator pedal A and brake pedal B Selecting another driving direction with drive lever 20 t Stop the machine t Select the required driving direction with drive lever 20 t Move off by pressing accelerator pedal A 3 19 Operation Accelerator pedal Fig 8 Accelerator pedal Hydraulic brake Fig 9 Brake pedal Parking brake Fig 10 Parking brake 3 20 neuson Accelerator pedal A sets the engine revs During drive operation the dumper is accelerated as revs are increased During skip operation the skip dumps in or out more rapidly as revs are increased Function Press the pedal Engine speed rises Reduce the pressure on the pedal Engine speed is reduced Release the pedal Idling speed The forwards or reverse drive speed depends on the position of accelerator pedal A Hydrostatic drive H
49. during work Avoid wearing rings scarves unzipped or unbuttoned jackets Specific work can require wearing protective goggles safety shoes a hard hat protective gloves reflective vests ear protectors etc 73 11 Get informed on first aid and rescue possibilities emergency physician fire brigade helicopter before starting work Check whether the first aid kit is installed and whether its contents are in compliance with regulations 7 3 12 You must be familiar with the location and the operation of fire extinguishers on the earth moving machine and with the local fire alarm and fire fighting facilities 7 3 13 Secure loose parts such tools or other equipment on the earth moving machine 7 3 14 Secure open doors windows covers lids etc to prevent them from closing unintentionally 7 2 BA 6001 9001 10001 En Edition 2 0 6001b710 fm D neuson Safety instructions for operation of earth moving machines 7 4 Danger area 74 1 All persons must stay clear of the danger area of the earth moving machine The danger area is the area around the earth moving machine in which persons are at risk by work specific movements of the earth moving machine its work equipment and attachments by slewing or falling material or by falling work equipment 7 4 2 The machine operator may work with the earth moving machine only if no one is in the danger area 7 4 3 The machine operator must give warning signs in case of danger for pers
50. e procedure until the coolant level remains constant Important Check the antifreeze every year before the cold season sets in 5 12 BA 6001 9001 10001 En Edition 2 0 6001b510 fm neuson Maintenance 5 6 Air filter A Caution The filter cartridge will be damaged if itis washed or brushed out Bear in mind the following to avoid premature engine wear t Do not clean the filter cartridge ts Replace the filter cartridge when the telltale comes on t Never reuse a damaged filter cartridge t Ensure cleanliness when replacing the filter cartridge Control element A on the air filter monitors the filter cartridge t Replace filter B if Control element A indicates air filter contamination e According to the maintenance plan i Important For applications in especially dusty environment replace or clean the air filter more frequently A Caution Filter cartridges degrade prematurely when in service in acidic air for longer periods of time This risk is present for example in acid production facilities steel and aluminium mills chemical plants and other nonferrous metal plants t Replace filter B after 50 service hours at the latest General instructions for air filter maintenance Fig 21 Indicator for air filter contamination e Store filters in their original packaging and in a dry place Do not knock the filter against other objects as you install it e Check air filter attachment
51. ead weight 4240 kg 9348 Ib Overall height 3080 mm 10 1 Overall height with dumped out skip 3660 mm 12 Overall height without rollbar 2300 mm 7 7 Overall width 2215 mm 7 3 Ground clearance 380 mm 15 Wheelbase 2485 mm 8 2 Outside turning radius 5500 mm 18 1 Hill climbing ability 50 theoretically Safe authorised inclination 25 in all drive positions BA 6001 9001 10001 En Edition 2 0 6001b610 fm neuson Specifications 6 15 Dimensions model 6001 S swivel skip with cab Fig 43 Machine dimensions model 6001S with cab Main data Model 6001S Dead weight 4320 kg 9524 Ib Overall height 2990 mm 9 10 Overall height with dumped out skip 3670 mm 12 Overall height without cab 2300 mm 7 7 Overall width 2215 mm 7 3 Ground clearance 380 mm 15 Wheelbase 2485 mm 8 2 Outside turning radius 5500 mm 18 1 Hill climbing ability 50 theoretically Safe authorised inclination 25 in all drive positions BA 6001 9001 10001 En Edition 2 0 6001b610 fm Specifications 6 16 Dimensions model 9001 Fig 44 6 8 Machine dimensions model 9001 Main data neuson Model 9001 Dead weight 4750 kg 10472 Ib Overall height 3130 mm 10 3 Overall height with dumped out skip 2980 mm 9 9 Overall height without rollb
52. eating is used at the same time Prior to carrying out repair and maintenance work always attach a warning label such as Repair work do not start machine to the control elements as a precautionary measure Observe the startup and shutdown procedures set forth in this Operator s Manual This applies to any work concerning the operation conversion or adjustment of the machine and its safety oriented devices or any work related to inspection and maintenance Prior to carrying out assembly work on the machine make sure no movable parts will roll away or start moving Carry out maintenance work ONLY if e the machine is positioned on firm and level ground secured against unintentional movement e all hydraulically movable attachments and working equipment have been lowered to the ground e if the engine is switched off e if the ignition key has been removed the pressure accumulator is empty Carry out maintenance work beneath a raised machine attachments or additional equipment ONLY if a safe and secure support has been provided The use of hydraulic rams or jacks as the sole method of support does NOT sufficiently secure raised machines or equipment attachments Observe the adjustment maintenance and inspection activities and intervals set forth in this Operator s Manual including information on the replacement of parts and partial equipment These activities must be carried out only by qualified personnel Disconnect t
53. el system in the vicinity of naked flames or Sparks t No smoking no fire t Environment Use a suitable container to collect the fuel as it drains and dispose of itin an environmentally friendly manner i Important Do not run the fuel tank completely dry Otherwise air is drawn into the fuel system This requires bleeding the fuel system see Bleeding the fuel system on page 5 5 z J Fig 14 Refueling 6001 9001 10001 with cab Important Fill up the tank with the correct fuel type at the end of each working day This prevents condensation water from forming in the fuel tank over night Do not fill the tank completely but leave some space for the fuel to expand BA 6001 9001 10001 En Edition 2 0 6001b510 fm 5 3 Maintenance Stationary fuel pumps wrong Fig 15 Refuelling from a barrel Diesel fuel specification General neuson Only refuel from stationary fuel pumps Fuel from barrels or cans is usually contaminated Even the smallest particles of dirt can cause Increased engine wear Malfunctions in the fuel system and Reduced effectiveness of the fuel filters Refuelling from barrels If refuelling from barrels cannot be avoided note the following points see fig 15 e Barrels must neither be rolled nor tilted before refuelling e Protect the suction pipe opening of the barrel pump with a fine mesh strainer e Immerse it down to a
54. en aaa 3 32 Working with the machine sscsessessesseesessesseessssesssssesssssssnsesssesssssssnsessensersseeaseees 3 33 General safety instructions sscccccccrrrrrrcccnnnsinnnrnnninis 3 33 PONE SKIP operato seeiceicsdsccevessccstusndsazvsssvesanesatsseiaodivscsicedatsah aeaaeai Ran ERa 3 34 SWivel Skip Operaton st nue re aie dunistivaralads 3 35 RO IDAR Re Re RARE e ERE AE ads 3 36 MOWING A en a em ie en arts 3 37 Opening the high pressure circuit sessseseerersssrinnriinnnnnsins 3 37 1 2 BA 6001 9001 10001 En Edition 2 0 Ba6001en2_0IVZ fm neuson BA 6001 9001 10001 En Edition 2 0 Ba6001en2_0IVZ fm Table of contents Centre PIVOl PLO Dern tata AE 3 38 Locking the control lever machines without cab ssessessssessecsssesstersssnessssrssesees 3 38 Crane handling the machine csessssessesessessssssessssssesrsssssssseeersseseessseeereees 3 39 Loading and transporting the machine scsesssssssesssesssssssssessesessseessersssnsssssnsesees 3 40 Strapping down the Machine csessessessssesssssssssesessessssssssssrsseesrsseeesseeetseeee 3 41 Battery master SWITCNE tente antenne nine EA 3 41 Engine cover machines without cab oo ececeseseseesteeestsecseteeteeneriesnseneeesey 3 42 Troubleshooting ENGINE rouble Annee nn een titine 4 1 Maintenance IN TOAUCTON annee maoene inoen aioe 5 1 Maintenance prop rune 5 2 Front skip maintenance prop v ssscesscesessessecsessessessessnssesssssssnssssnsarssesrssseeesssseense
55. en using a high pressure cleaner or steam jet Electric components and damping material must be covered and not directly exposed to the jet Cover the vent filter on the hydraulic oil tank and the filler caps for fuel hydraulic oil etc e Protect the following components from moisture Engine Electric components such as the alternator etc Control devices and seals Air intake filters etc When using volatile and easily flammable anticorrosion agents and sprays Ensure adequate room ventilation Do not use unprotected lights or naked flames Do notsmoke 5 32 BA 6001 9001 10001 En Edition 2 0 6001b530 fm neuson Exterior of the machine Engine compartment Screw connections and attachments sl 2 Pivots and hinges Maintenance Caution Cleaning the machine can cause engine damage rs Protect the engine against humidity The following articles are generally suitable High pressure cleaner Steam jet A Danger Clean the engine at engine standstill only Danger of personal injury t Switch off the engine before cleaning A Caution When cleaning the engine with a water or steam jet t The engine must be cold and do not point the jet directly at electric sensors such as the oil pressure switch The humidity penetrating any such sensors causes them to fail and leads to engine damage All screw connections must be checked regularly for tightness even if they are not listed i
56. er the base plate on the right side of the gearbox A Danger Caution when draining hot gearbox oil Danger of burns r Wear protective gloves t Environment Collect the drained gearbox oil in a suitable container Dispose of used oil and filters in an environmentally friendly manner t Change the filter as follows Switch off the engine Place a suitable container underneath the oil filter to collect the oil as it drains Slowly slacken oil filter cartridge A using a commercially available tool Let the oil drain into the container Remove the filter cartridge once the oil is completely drained Make sure the thread adapter is correctly placed in the filter head Clean the inside of the filter head Apply a thin coat of fresh gearbox oil to rubber seal B of the new oil filter cartridge Tighten the new filter cartridge by hand until the gasket makes contact Tighten oil filter cartridge A with a commercially available tool by about a further 3 4 of a revolution Make sure the gearbox oil level is correct Let the engine run briefly Switch off the engine Check the seal of oil filter cartridge A and retighten by hand Check the oil level and add gearbox oil if necessary Completely remove all oil spills from the engine compartment Dispose of the used oil filter in an environmentally friendly manner Maintenance neuson 5 10 Tyres Tyre wear can vary according to work and ground conditions
57. ermission The machine operator may give his permission only after the machine is at a standstill and the work attachment no longer moves 1 6 11 8 Do not use any lifting gear ropes chains which is damaged or not sufficiently dimensioned Always wear protective gloves when working with lifting gear 7 7 Assembly maintenance repair 7 7 1 The earth moving machine may be assembled modified or disassembled only in accordance with the Operator s Manual of the manufacturer and only under the supervision of suitable staff appointed by the contractor 1 72 For instance work on the Brake Steering e Hydraulic and Electric systems of the earth moving machine may be carried out only by specially trained staff 1 1 3 Stability must be ensured at all times during maintenance work 1 1 4 Secure the work equipment against movement by lowering itto the ground or by taking appropriate measures e g supporting brackets or sleeves If necessary secure the upper carriage of the excavator against rotation 7 75 When carrying out maintenance and repair work on an earth moving machine with an articulated joint secure the joint with a positive lock when working in the area of the articulated joint 7 7 6 When installing or removing counterweights hitch them only at the points provided for by the manufacturer 1 7 1 When jacking up the earth moving machine place the lifting device in a position that will avoid slipping Installing or placing
58. esssssssnssssssersseserssssesssseeesssseersssees 3 10 Safety INSWUCHONS acs nn iniiis iniaa iraia inaa a NEEE 3 10 Putting the machine into operation for the first time csessssesccestssssesseessseeersees 3 10 Running penddu iaaa ra 3 10 Checklist a a e a E AEEA A ARE 3 11 StartUp Checklista snina aan E TE AN 3 11 Op ration checklistoisnransaaai nena E 3 12 Parking checklist aurinal 3 12 Telltales and warning lights overview cscssssessssesssssssesesssrsssssrssseesssseeersseees 3 13 Driving the dumper sirsiran naenin aiia 3 16 Preheating start switch overview ssssssssssssssirerssssisirensssinirensnsnrnrrennnsnrirreennenninnre 3 16 Before Starting the engine csscssessessessssssssnsssssssssssssssssrssessrssseeesssssessseeensess 3 16 Starting the engine general cscsessssessssesssssssssssssrssseesssseeesssessnssesseesenseess 3 16 PRO COQUIC ais mnt ni ennemie traites 3 17 When the engine has started octets tesecseeateeeeriesseesnteaneeissessateaneen 3 18 Engine WAMMEUD ren in aan datant 3 18 J ump starting the engine supply battery cece 3 18 Special instructions for driving on public roads oo eects tess eseeeseteeeees 3 19 MOVIN SOT en teen tem le 3 19 Accelerator pedale ina ibn ee 3 20 Hydraulic brake sua niia eaaa a iR 3 20 Parking Drake misaa n nent eee 3 20 Hazard Warming SySteN Assister inner 3 21 Low high speed 6001 dumpers with serial numbers AD sesser 3 21 Driving On sl Des nan in alta 3 22 Specific sa
59. essure Telltale red coolant temperature Tum indicator telltale green Fuel gauge Hour meter Low fuel level telltale red Low speed turtle telltale red Ignition lock Hazard warning switch BA 6001 9001 10001 En Edition 2 0 6001b320 fm neuson Dumpers with cab option for 6001 9001 machines with serial numbers AB AA Pos OO Noun Sew ON Pe HER EE OO N OU RAUNDE 88888 88 h Description Telltale red air filter High beam telltale blue Preheating telltale yellow elltale red hydraulic oil filter Converter oil temperature telltale red Telltale red alternator charge function Parking brake telltale red Telltale red engine oil pressure Telltale red coolant temperature Turn indicator telltale green Fuel gauge Hour meter Low fuel level telltale red Low speed turtle telltale red Ignition lock Hazard warning switch Wiper switch Fan switch Air conditioning switch option BA 6001 9001 10001 En Edition 2 0 6001b320 fm HOURS UNIDECK Operation _ A CEE and 10001 machines with serial numbers 3 7 Operation O neuson C gt C d
60. fety instructions ecccesecee eset 3 22 Driving on Slopes with a loaded Skip uscessecsessessesstssssssssssssrsssessssseeessseeensess 3 22 Driving on Slopes with an empty skip c csccsssesssssssrsssssssrsssssrsssesssssesetsseeensess 3 22 Driving across slopes oes eesti eiii ER 3 22 Parking the MACNINE 2 255 aa a 3 23 Loading the machine c ccsscsesssessscsesseseessessessssrssuserssssesssseecssseserssessseesensetsseeeseneey 3 24 Seat adJ SMENE nn anne mener 3 25 Weight adjustent seine nant nat die 3 25 Horizontal adjustment csccssesssssesstssssssessnssessrsssssssssstssvsssarsssssnsesssnserssnsaresesess 3 25 BaCkrest adjustment 5 cesdian dun emmener dun tiautucntuts 3 25 Seat Delta tn tte tele 3 26 LIONES VS Re ae rennes 3 27 Road travelilightS iiicitiits inner iines 3 27 M ltfunctional EVER fcc cieucamcenihinmdnaem san tu ma urnes 3 28 Intenor light sas e 3 28 Rotating beacon option oo ccssssessussssessnssessesssssesssssessnsssssnsssssnsessnserssnsaresesess 3 28 Working ONE ns nn hante 3 29 Cab heating and ventilation cscescscussessessssssssrsssssssssnssrssseessssseerssesenseesssesssnsey 3 29 Air conditioning OPUON iistssesiieentitiarhianhevenintatanialad ante a 3 30 Washer System 2 8 urines ie Un rain 3 30 Tank for washer system scssssesscessscessesssssessnssessrssssssssssnserssssarssesesssseeessseeersreees 3 31 DODFS ii srrtissnntnemnninnnnmmennentnnnintnimenmennennnninns 3 32 DOO Ares TES alarini a
61. he Operator s Manual Abbreviations symbols This symbol stands for a list Subdivision within lists or an activity Follow the steps in the recommended sequence t This symbol requires you to carry out the activity described Description of the effects or results of an activity n s not shown Opt option Stated whenever controls or other components of the machine are installed as an option 1 1 Introduction 1 2 Brief description 1 3 Regulations 12 neuson The model 6001 9001 and 10001 dumpers are self propelled work machines Get informed on and follow the legal regulations of your country This machine is a versatile and powerful helper for moving earth gravel and debris on construction sites and elsewhere The main components of the machine are Rollbar e Hydraulic swivel skip or front skip Perkins Deutz four cylinder diesel engine e Sturdy steel sheet chassis Requirements to be met by the driver Earth moving machines may be driven and serviced only by persons who meet the following requirements 18 years or older e Physically and mentally suited for this work e Persons have been instructed in driving and servicing the earth moving machine and have proven their qualifications to the contractor e Persons are expected to carry out work reliably They have been appointed by the contractor for driving and servicing the earth moving machine Get informed on and follow the legal regula
62. he key Fig 15 Neutral BA 6001 9001 10001 En Edition 2 0 6001b330 fm 3 23 Operation 3 10 Loading the machine Fig 16 Loading the machine 3 24 neuson A Danger Always stay clear of the machine as you load it with an excavator or other machines Danger of personal injury A Caution Incorrect loading causes severe damage on the machine Before loading rs Select the neutral position with the drive lever rs Lower the skip rs Apply the parking brake t Stay clear of the control stand and of the danger area for reasons of safety e Once loading is over rs Remove dirt debris dust etc from the control elements r Remove loose material BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson 3 11 Seat adjustment Weight adjustment Fig 17 Weight adjustment Horizontal adjustment Fig 18 Horizontal seat adjustment Backrest adjustment Fig 19 Backrest adjustment BA 6001 9001 10001 En Edition 2 0 6001b330 fm Operation A Danger Never change the seat position when driving or working see Before starting the engine on page 3 16 Danger of accidents ts Adjust the seat before moving the machine i Important Adjust the seat suspension correctly to ensure a high level of ride comfort To adjust to a higher weight r Turn the adjusting wheel to the right To adjust to a lower weight t Turn the adjusti
63. he negative battery terminal when working on the electrical system Do not allow the machine to be serviced repaired or test driven by unauthorized staff If maintenance with the engine running cannot be avoided lower the skip and apply the parking brake Wear a Safety harness when performing elevated maintenance work Keep all handles steps handrails platforms landings and ladders free from dirt snow and ice Always use specially designed or otherwise safety oriented ladders and working platforms to carry out overhead assembly work NEVER use machine parts or attach ments superstructures as a climbing aid Do not use the work equipment as lifting platforms for persons In accordance with this Operator s Manual and instructions for the respective assembly release the pressure in all system sections and pressure lines hydraulic system before carrying out any maintenance work In case of a frozen battery or of an insufficient electrolyte level do not try starting the machine with battery jumper cables The battery can burst or explode Batteries contain caustic sulphuric acid When handling the battery observe the Specific safety instructions and regulations relative to accident prevention BA 6001 9001 10001 En Edition 2 0 6001b210 fm neuson Chains Track dumpers Electric energy Hydraulics Noise MSDS Tires Wheel dumpers BA 6001 9001 10001 En Edition 2 0 6001b210 fm Safety Guidelines for Mainten
64. hop t The telltale can come on briefly if the hydraulic oil is cold but goes out again once operating temperature is reached 5 Converter oil temperature telltale red Indicates inadmissibly high torque converter temperature This telltale is not assigned on 6001 dumpers with serial numbers AD 6 Telltale red alternator charge function A Caution The coolant pump no longer runs if the V belt is faulty Danger of engine overheating or breakdown If telltale comes on with the engine running t Switch off the engine immediately and t Have the cause repaired by an authorised workshop The V belt or the charging circuit of the alternator is faulty if the telltale comes on with the engine running The battery is no longer charged 7 Parking brake telltale red Comes on if the parking brake is applied In this case t Actuate lever 18 to release the parking brake 3 13 Operation O neuson 8 Telltale red engine oil pressure Comes on if the engine oil pressure is too low In this case t Stop the machine rs Switch off the engine immediately and check the oil level The telltale comes on when the ignition is turned on and goes out as soon as the engine runs 9 Telltale red coolant temperature A Danger Never open the radiator and never drain coolantif the engine is warm since the cooling system is under high pressure Danger of burns t Wait at least 10 minutes after switching off the engine
65. ic attachments are mounted or operated use the same type of biodegradable oil for these attachments to avoid mixtures in the hydraulic system Subsequent change from mineral oil to biodegradable oil must be carried out by an authorised workshop or by your Neuson partner 5 21 Maintenance Checking hydraulic pressure lines 5 22 neuson Specific safety instructions A Danger Caution when checking hydraulic lines especially when searching for leaks Hydraulic oil escaping under high pressure can penetrate the skin and cause Serious injuries Danger of personal injury rs Always consulta doctor immediately even if the wound seems insignificant otherwise serious infections could set in Always observe the following instructions Retighten leaking screwed fittings and hose connections only when the system is not under pressure i e release the pressure before working on pressurised lines Never weld or solder damaged or leaking pressure lines and screw connections Replace damaged parts with new ones Never search for leaks with your bare hands but wear protective gloves Use paper or wood to check for minor leaks Never use an unprotected light or naked flame Have damaged flexible lines replaced by authorised workshops only Leaks and damaged pressure lines must be immediately repaired or replaced by an authorised workshop or after sales staff This not only increases the operating safety of your machine b
66. icable electrical engineering codes Inspect and check the electrical equipment of the machine at regular intervals Defects such as loose connections or scorched cables must be repaired immediately Observe the operating voltage of the machine attachments Always remove the grounding strap from the battery when working on the electric system Check all lines hoses and screwed connections regularly for leaks and obvious damage Repair any damage and leaks immediately Splashed oil can cause injury and fire Close all sound baffles during operation Wear ear protection This is especially important when performing hammer operations or working in enclosed areas When handling oil grease and other chemical substances such as battery electrolyte or hydraulic fluid observe the product related safety regulations Material Safety Data Sheet MSDS Repair work on the tires must be carried out only by trained technical staff or by an authorized workshop Defective tires reduce the machine s operational safety Therefore check the tires regularly for cracks cuts or other damage Check the tire pressure at regular intervals 2 19 Safety Guidelines for Maintenance neuson 2 2 Safety Guidelines while using Internal Combustion Engines Guidelines for running the engine Guidelines for fueling the engine 2 20 A Warning Internal combustion engines present special hazards during operation and fueling Failure to follow the
67. ill not be liable for damage resulting from use other than mentioned above The user alone will bear the risk Designated use also includes observing the instructions set forth in this Operator s Manual and observing the maintenance schedule Machine safety can be negatively affected by carrying out machine modifications without proper authority and by using spare parts equipment attachments and optional equipment which have not been checked and released by Wacker Neuson Wacker Neuson will not be liable for damage resulting from unapproved parts or unauthorized modifications Wacker Neuson shall not be liable for personal injury and or damage to property caused by failure to observe the safety instructions on labels and in this Operator s Manual and by the negligence of the duty to exercise due care when handling the machine operating the machine servicing the machine and carrying out maintenance work repairing the machine t This is also applicable when special attention has not been drawn to the duty to exer cise due care Read and understand this Operator s Manual before starting up servicing or repairing the machine Observe all safety instructions The machine may NOT be used for transport jobs on public roads BA 6001 9001 10001 En Edition 2 0 6001b210 fm neuson Safety Information 24 General Conduct and Safety Instructions Conditions for use User training and knowledge Prepa
68. in the switch goes out if high speed is enabled Fig 12 Low high speed BA 6001 9001 10001 En Edition 2 0 6001b330 fm 3 21 Operation 3 8 Driving on slopes Specific safety instructions Driving on slopes with a loaded skip Fig 13 Driving on slopes with a loaded skip Driving on slopes with an empty skip Fig 14 Driving on slopes with an empty skip Driving across slopes 3 22 neuson Follow these safety instructions carefully when driving on slopes in order to avoid accidents r Dump in the skip when driving the machine ts Also drive in low speed on slopes t When driving the machine make sure you can stop Safely any time if the machine Starts to skid or if it becomes unstable rs Avoid swivelling the skip downhill on slopes otherwise the machine can lose its balance and tip over Always dump out the skip uphill t Do not drive across slopes steeper than 25 otherwise the machine can tip over laterally rs Always drive straight ahead when driving uphill or downhill Driving diagonally or at an angle to the slope is very dangerous t Drive slowly in meadows on leaves or wet steel plates The machine can slip even if the ground is level Proceed as follows to prevent the machine from tipping over or slipping sideways rs When driving on slopes gt 25 with a loaded skip the skip must always face uphill since the he
69. ine owner to carry out the prescribed maintenance work Before carrying out service and maintenance work always read understand and follow the instructions given in e Chapter 2 SAFETY INSTRUCTIONS of this Operator s Manual Carry out the prescribed inspections and rectify any disorders before putting the machine into operation Secure open engine covers appropriately Do not open engine covers on slopes or in strong wind Dirt can be blown away and cause severe injuries when using compressed air Always wear protective goggles masks and clothing Daily service and maintenance work and maintenance according to maintenance plan A must be carried out by a specifically trained driver All other maintenance work must be carried out by trained and qualified staff only The maintenance plans indicate when the maintenance work mentioned below must be carried out see Maintenance plan overview on page 5 35 5 1 Maintenance 5 2 Maintenance prop Front skip maintenance prop Fig 12 Front skip maintenance prop Swivel skip maintenance prop Fig 13 Swivel skip maintenance prop 5 2 neuson Danger Fold down the red maintenance prop before you carry out maintenance work with the skip raised Procedure to follow rs Raise the skip r Remove split pin A out of lock pin B r Pull out lock pin B t Hold maintenance prop C as you do so t Fold down maintenance prop C A Caution St
70. ing the expansion tank make a test run with the engine and check the coolant level again after switching off the engine The use of the wrong coolant can destroy the engine and the cooler Therefore t Add enough antifreeze compound to the coolant but never more than 50 If possible use brand name antifreeze compounds with anticorrosion additives t Observe the coolant compound table see chapter 6 12 Coolant compound table on page 6 4 t Do not use cooler cleaning compounds if an antifreeze compound has been added to the coolant otherwise this causes sludge to form which can damage the engine Once you have filled the expansion tank r Test run the engine r Switch off the engine t Let the engine cool down r Check the coolant level again ta Environment Use a suitable container to collect the coolant as it drains and dispose of itin an environmentally friendly manner BA 6001 9001 10001 En Edition 2 0 6001b510 fm neuson Checking filling up coolant BA 6001 9001 10001 En Edition 2 0 6001b510 fm Maintenance A Danger Never open the coolant tank and never drain coolant if the engine is warm since the cooling system is under high pressure Danger of burns Wait at least 15 minutes after switching off the engine t Wear protective gloves and clothing t Open filler cap B to the first notch and release the pressure Make sure the coolant temperature is sufficiently low so you can touch the
71. ipment onto the quickhitch make sure the work equipment is firmly hitched by moving it in all positions In doing so all persons must stay clear of the danger area 7 9 3 Replace hydraulic hosees as soon as the following damage is detected Damage on the outside layer up to the inner ply Embrittlement on the outside layer Deformations in pressurised or unpressurised state which do not correspond to the original shape of the installed hose Leaks e Damage on the hose fittings or on the connection between the fitting and the hose Damage due to storage storage time of a hose must be under 2 years Damage due to use beyond the service life service life is no longer than 6 years if used under normal load 7 9 4 Check the coolant level only after the filler cap has cooled down Open the cap carefully to release overpressure 7 10 BA 6001 9001 10001 En Edition 2 0 6001b710 fm neuson 7 9 5 7 9 6 BA 6001 9001 10001 En Edition 2 0 6001b710 fm Safety instructions for operation of earth moving machines The driver must immediately report damage to the person supervising the activities If drivers change he must also report to the next driver In case of defects affecting the operational safety of the earth moving machine put the machine out of operation until the defects have been remedied 7 11 Neuson Limited Crown Business Park Tredegar Gwent South Wales NP 22 4EF Telephone 44 0 1495 723083 Fax
72. is prohibited Always carry out precise and smooth control movements do not carry out abrupt movements Do get on or off the machine when it is moving Avoid dangerous work conditions on the work site do not work in severe weather and make sure no one is at risk Always fasten your seat belt when working with machines with rollover protection structures 3 33 Operation O neuson 3 19 Front skip operation A Caution Driving with a dumped out skip is prohibited The working speed of the skip is set with the travel of the control lever and with the accelerator pedal When dumping material into a pit a firm resistance beam is required for propping the front wheels r Never drive up to a pit only with the brakes Lowering the skip too rapidly and knocking it against the chassis can cause damage and the dumper to tip over Position Lever Function A Lever pushed forwards gt Dumping out the skip B t Lever pulled backwards gt Lower the skip Fig 34 Front skip operation 3 34 BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson Operation 3 20 Swivel skip operation A Caution Driving with a dumped out skip is prohibited Material that sticks in the skip may be dumped out only to the front in the straight ahead position of the dumper The working speed of the skip is set with the travel of the control lever and with the accelerator pedal When dumping material into a pit a firm re
73. itch off the engine before carrying out inspection work in the engine compartment t Disconnect the battery rs Let the engine cool down A Caution Cracked and stretched V belts cause engine damage t Have the V belt replaced by an authorised workshop Check the V belt once a day or every 10 service hours and retighten if necessary Retighten new V belts after about 15 minutes of running time Check as follows r Switch off the engine t Remove the key and carry it with you t Disconnect the battery t Let the engine cool down t Open the engine cover t Carefully check V belt 1 for damage cracks or cuts t Replace the V belt if it touches the base of the V belt groove or the discs of the pulley If the V belt is damaged t Have the V belt replaced by authorised staff r Press with your thumb about 100 N to check the deflection of the V belt between the crankshaft disc and the fan wheel A new V belt should have a deflection of 6 to 8 mm 0 23 to 0 31 a used V belt after about 5 minutes running time should have a deflection of 7 to 9 mm 0 3 to 0 4 r R etighten the V belt if necessary Maintenance neuson Retightening the V belt A Caution Overtightening the V belt can damage the V belt the V belt guide and the water pump bearing Avoid contact of oil grease or similar substances with the V belt t Check V belt tension see Checking V belt tension on page 5 15 Retighten as follows r
74. ith the help of slings and load securing devices ropes chains etc In doing so the help of persons is necessary for securing and detaching the load This applies for example to lifting and lowering pipes shaft rings or containers with earth moving machines The earth moving machine may be used for applications with lifting gear only if the prescribed safety devices are in place and functional In the case of hydraulic excavators these are for example Safe possibilities of slinging and securing lifting gear Load diagram e And in addition for hydraulic excavators with an authorised load of over 1000 kg or an overturning moment of over 40 000 Nm Safe load indicator Hose burst valve s on the boom lift ram s 7 7 Safety instructions for operation of earth moving machines tj neuson 7 6 11 3 The load must be secured so as to prevent it from falling or slipping 7 6 11 4 Persons guiding the load or securing it must stay in visual contact with the machine operator 7 6 11 5 The machine operator must guide the load the nearest possible to the ground and avoid any oscillating or swinging movements 7 6 11 6 The earth moving machine may be driven with a raised load only if the path of the machine is as level as possible 7 6 11 7 When using earth moving machines for lifting gear applications the persons attaching or securing loads may approach the boom from the side only and only after the machine operator has given his p
75. ive terminal as you disconnect the battery Proceed in the reverse order as you reconnect the battery Cover the battery with insulating material as you carry out repair work in the area of the battery do not place any tools whatsoever on the battery In the case of earth moving machines with electric drives switch off the electric equipment and if necessary the movable connecting lines as well and secure against unintentional or unauthorised start up Open or remove protective devices of moving machine parts only if the drive has been switched off and secured against unauthorised start up Protective devices are e g engine covers doors protective screens trims etc Fit all the protective devices back on again correctly once assembly maintenance or repair work is over Welding work on load bearing elements of the earth moving machine e g lattice booms loader units may be carried by only in compliance with the acknowledged welding regulations Do not carry out any welding boring or drilling on rollover protection structures ROPS or canopies FOPS that could affect the stability of this equipment Any modification such as welding the hydraulic or compressed air system may be carried out only with the manufacturer s authorisation Before starting work on the hydraulic system release the control and the back pressures and the pressure inside the tank Use only the hoses and lines prescribed by the manufacturer Insta
76. k equipment or the entire earth moving machine out of the danger area Have the live wire de energised Leave the machine only after the damaged line the line you have come into contact with is de energised Operation below ground and in enclosed areas When using earth moving machines below ground and in enclosed areas ensure adequate ventilation and follow the regulations that are in force Breaks work interruptions During breaks and at the end of a shift the driver must park the earth moving machine on firm and level ground and secure the machine against unintentional movements Lower the work equipment to the ground or secure it in order to prevent unintentional movements The driver may not leave the earth moving machine if the work equipment has not been secured or lowered to the ground Park the earth moving machine only in places where it will not pose an obstacle e g to traffic on public roads or construction sites If necessary install warning devices such as warning triangles warning tape flashing or warning lights etc The driver must move all controls to their zero positions and apply the brakes before leaving the control stand The driver must switch off the engines and secure them against unauthorised start up if he goes away from the earth moving machine Applications with lifting gear Applications with lifting gear are understood as procedures involving raising transporting and lowering loads w
77. ll and route hydraulic hoses and lines correctly No smoking and no naked flames during refuelling 7 9 Safety instructions for operation of earth moving machines O neuson 7 8 Towing and transporting 7 8 1 Tow the earth moving machine only with a towing facility of sufficient size 7 8 2 Use the towing points such as eyelets hooks etc prescribed by the manufacturer 1 8 3 Move off slowly when towing All persons must stay clear of the towing facility 7 8 4 When loading and transporting the earth moving machine secure the machine itself and the auxiliary means against unintentional movements 7 8 5 Remove mud snow and ice from the running gear and the undercarriage of the earth moving machine in order to ensure safe driving on ramps with no danger of Slipping 7 8 6 Place wooden boards on the access ramps of flat bed trailers before driving on them with tracked machines 7 8 7 Inspect the planned route before moving off to make sure the roads are sufficiently wide that bridges and clearances are of sufficient size and that the roads paths and bridges have sufficient load bearing capacity 7 9 Monitoring 7 9 1 Adhere to the prescribed intervals for routine checks 7 9 2 Before every work shift the driver must also check the function of the safety drive and work equipment such as the safe load indicator brakes steering system and lights in accordance with the manufacturer s instructions When installing work equ
78. ller cap B Push oil dipstick A back in as far as possible Completely remove all oil spills from the engine Fig 19 Filling in engine oil 6001 9001 10001 with cab BA 6001 9001 10001 En Edition 2 0 6001b510 fm 5 9 Maintenance 5 5 Engine cooling system Specific safety instructions 5 10 neuson The oil water radiator is located in the engine compartment behind the engine It cools the diesel engine and the hydraulic oil of the drive and work hydraulics The expansion tank for the coolant is located in the engine compartment next to the toolbox Dirt on the radiator fins reduces the cooler s heat dissipation capacity To avoid this t Clean the outside of the radiator at regular intervals Use oil free compressed air 2 bar max to clean Maintain a certain distance to the radiator to avoid damage to the radiator fins Refer to the maintenance plans in the appendix for the cleaning intervals t n dusty or dirty work conditions clean more frequently than indicated in the maintenance plans An insufficient coolant level reduces the heat dissipation capacity as well and can lead to engine damage Therefore Check the coolant level at regular intervals Refer to the maintenance plans in the appendix for the intervals t f coolant must be added frequently check the cooling system for leaks and or contact your dealer c Never fill in cold water coolant if the engine is warm t After fill
79. lly safe method Always contact the relevant authorities or commercial establishments in charge of oil disposal before disposing of biodegradable oil 5 17 Maintenance neuson Checking the hydraulic oil level A Caution Do not fill up oil if the oil level is above the FULL mark otherwise the hydraulic system can be damaged and escaping oil can cause serious injuries t Check the hydraulic oil level each time the machine is put into operation or once a day rs Proceed as follows Park the machine on level ground Retract all hydraulic rams t Fully dump in the skip e Switch off the engine Sight glass A is located on the left hand side of the dumper above the mudguard e Check the oil level on sight glass A hae The oil level must be at the FULL level Fig 26 Oil level gauge A gauge element in sight glass A indicates the oil level If the oil level is lower Fill up hydraulic oil The oil level varies according to the machine s operating temperature Machine condition Temperature Oil level Before putting into Between 10 and 30 C LOW mark operation 50 F and 86 F Normal operation Between 50 and 90 C FULL mark 122 F and 194 F a Important Measure the oil level of the hydraulic system only after the machine reaches its operating temperature 5 18 BA 6001 9001 10001 En Edition 2 0 6001b520 fm neuson Filling up hydraulic oil pee Fig 27 Filling up hydraulic
80. machines only after having taken appropriate measures to prevent the machines from falling down or rolling away under their own weight Persons giving instructions Persons giving instructions must be easily visible e g by means of high visibility warning clothes They must maintain visual contact with the machine operator When carrying out their duty persons giving instructions must not be assigned other tasks that could distract them from their duty Operation with risk of falling objects In case of danger of heavy objects falling down use earth moving machines only if the driver s seat is equipped with a canopy FOPS and with an additional front protection in the case of excavators When working in front of earth and rock walls if possible position and operate the earth moving machine with the control stand and the access to the control stand facing the side opposite the wall Demolition work may be carried out with earth moving machines only if no persons are at risk When carrying out demolition work with excavators e g with demolition balls make sure the weight of the ball matches the boom length and the load bearing capacity of the machine If possible the highest point of the work equipment of the earth moving machine must be higher than structure to be demolished 7 5 Safety instructions for operation of earth moving machines O neuson 7 6 7 Working in the area of underground electric lines 7 6 7 1 Before
81. maintenance work with the skip dumped out see chapter 5 2 Maintenance prop on page 5 2 Front skip Swivel skip 5 38 BA 6001 9001 10001 En Edition 2 0 6001b560 fm tj neuson Specifications 6 Specifications 6 1 Chassis Sturdy steel sheet chassis rubber mounted engine 6 2 Engine Engine Model 6001 Models 9001 10001 Up to serial number Up to serial From serial Up to serial number From serial AA60080D number AD number AD AA91012F number AB91013F Product Perkins diesel engine Deutz diesel Perkins diesel engine engine Type 1004 1104 C 44 TD2011 L04 1004 1104 C 44 T Design Water cooled 4 stroke diesel engine No of cylinders 4 jienlacement 3990 cm 4400 cm 3619 cm 3990 cm 4400 cm P 243 5 in 268 5 in 220 8 in 243 5 in 268 5 in 103 x 127 mm 105 x 127 mm 96 x 125 mm 100 x 127 mm 105 x 127 mm Nominal bore and stroke 4 0 x 5 0 4 1 x 5 0 3 8 x 4 9 3 9 x 5 0 4 1 x 5 0 Output 60 KW 5 at 61 5 kW 5 at 64 6 kW at 74 5 KW 5 at 74 5 kW 5 at p 2200 rom 2200 rpm 2600 rpm 2200 rpm 2200 rpm 290 Nm at 308 Nm at 266 Nm at 412 Nmat 415 Nmat Intemm tarqug 1200 rom 1200 rpm 1600 rom 1400 rom 1350 rpm Max engine speed without i 2350 rpm 25 2660rpm 25 2200 rpm 25 2330 rpm 25 load 2200 rom 25 rpm rpm rpm rpm rpm 7 1000 rpm 25 900 rpm 25 1000 rpm 25 1000 rpm 25 Idling speed 1000 r
82. mediately refit and check any Safety devices removed for set up or maintenance purposes Brief the staff and the driver before beginning maintenance or repair work Appoint someone to supervise the activities Always work in groups of two Both persons must be trained on the machine one person must be seated on the seat and maintain visual contact with the other person Observe the specific safety instructions in the Maintenance section of this Operator s Manual Always keep a Safe distance from all rotating and moving parts for example fan blades V belt drives PTO shaft drives fans etc Before starting work on machine parts dangerous to life and limb bruising cutting always ensure safe blocking support of these areas Apply special care when working on the fuel system due to the increased danger of fire Engine block and exhaust system become very hot during operation and require cool down time after machine is shut off Avoid contact with hot parts Wait for the machine to cool before touching components Retainer pins can fly out or splinter when struck with force Avoid striking the pins during operation repair or maintenance 2 17 Safety Guidelines for Maintenance neuson Preparing for maintenance and repair work Performing maintenance and repairs 2 1 Battery 2 18 Special Hazards Do not use starting fluid for example ether especially in those cases in which a heater plug intake air pre h
83. model 9001 on cecesecsectesteescesseesnseateetesseessseaneenieriesseesaseaneeeesitsneentenns 6 8 Dimensions model 10001 24444 6 9 Safety instructions for operation of earth moving machines Preliminary remark v sccessscssssessessessessessessesssssssssssseserssssersssseessseeessssssnsesssnseessnsesssnseess 7 1 Designated use ie 7 1 Citic LR ee D errs 1 2 Danger dled rr eu entame ne moon ie 1 3 Sa LL RE Re I NE ten 1 3 O DErATION arreir sereinement aonan ain ae ieia RE 7 4 Assembly maintenance repair oo csceescsssesecseesiestssessssesnsenierisseesnseaneesseaneen 1 8 TOWING and transporting sesccsesessessessessnssessssesssssseesrssseessseessseeeessesseeeaseeaneeess 7 10 MONILONING sarioa na aE ana TEA Erana 7 10 BA 6001 9001 10001 En Edition 2 0 Ba6001en2_0IVZ fm neuson A Abbreviations oicscceccscesescescesssceseesescessssesessssessssssesstseessssssesstsessseessenenss 1 1 AMET RS a 5 13 B Biod gradable oil24saereananunsvmenu 5 21 c Check lists 0 Crane handling bracket D Driving on public roads ooo eeseeesseeesseesseesssesssteeeeeesetesseeeseeesentesneeeeteeenees 3 19 Driving the dumper eesseeesseesseessseeeseeseeessseesteesetsesneeseteseneesnteeeteeeeess 3 16 F Fastening the seat Delt oo eesseecsessesssesssteessesssessseeseeesstseseeeateeeese 3 26 Fluids and Ubriani nsina 5 34 H REUNI cec EE 3 29 mportant information On this Operator s Manual sssssssiisissssssssssss
84. n the maintenance schedules rs Engine fastening screws t Fastening screws on the hydraulic system r Line and pin fastenings on the attachment Retighten loose connections immediately Contact an authorised workshop if necessary Lubricate all mechanical pivots on the machine such as joints and fittings at regular intervals even if they are not listed in the lubrication plan BA 6001 9001 10001 En Edition 2 0 6001b530 fm 5 33 Maintenance 5 14 Fluids and lubricants neuson Component application Sue MENTS Specification ee IES Capacities fluid ture FRE 15 C 5 F 101 Diesel engine Engine oil API CD CF CF 4 CI 4 45 C 113 F 2 6 gal Hydraulic oil HVLP 462 Hydraulic oil tank PANOLIN HLP Synth 46 ae a i Biodegradable oi FINA BIOHYDRAN SE 46 ga BP BIOHYD SE 46 Alllubrication points FINA Energrease L21M Year round As required Battery terminals Acid proof grease FINA Marson L2 Year round As required Over 4 C No 2 D DIN 51601 grade 39 2 F 701 Fuel tank Diesel fuel Below 4 18 5 gal No 1 D DIN 51601 grade oe ou Radiator Coolant Water antifreeze SP C Year round 8 50 2 2 gal Differential 4 2 1 1 gal Semiaxle Once a year or 0 35 Axles Engine oil SAE85W90 every 1000 s h 5 0 09 gal Transfer gearbox 0 65 0 17 gal 1 The capacities indicated
85. n GmbH for the use of other products which have not been recommended In addition ask the oil supplier for a written declaration of guarantee This guarantee is applicable to damage occurring on the hydraulic components which can be proved to be due to the hydraulic fluid Use only biodegradable oil of the same type for filling up In order to avoid misunderstandings a label providing clear information is located on the hydraulic oil tank next to the filler inlet regarding the type of oil currently used Replace missing labels The joint use of two different biodegradable oils can affect the quality of one of the oil types Therefore make sure the remaining amount of initial hydraulic fluid in the hydraulic system does not exceed 8 when changing biodegradable oil manufacturer indications Do not fill up with mineral oil the content of mineral oil should not exceed 2 in order to avoid foaming problems and to ensure biological degradability When running the machine with biodegradable oil the same oil and filter replacement intervals are valid as for mineral oil see chapter 5 15 Maintenance plan overview on page 5 35 Always have the condensation water in the hydraulic oil tank drained by an authorised workshop before the cold season The water content may not exceed 0 1 by weight The instructions in this Operator s Manual concerning environmental protection are also valid for the use of biodegradable oil If additional hydraul
86. n of conformity 9001 10001 dUMPpErS sessen 1 4 kabels RS en E des a ones 1 7 Safety Information TE E E E N E E E A 2 12 Designated Use and Exemption from Liability seiersen 2 12 User training and knowledge cccsssssssscesssscessesssssessrsssssesessssssnsssssrsrsssssnsersessens 2 13 Preparing TOMUSE viirin aa a a e 2 13 Modifications and spare parts essscccccrnccccccniinieeinnnniinns 2 13 Staff Qualifications and Basic Responsibilities 2 14 User owner responsibility ssss ssssssssssrrrierssssrrrrensssrnrrensnnrrnnnnnninrrnnnnnninrrennnnnnnre 2 14 Repair person Qualifications c cscccssssesssssssssssnssrssssscsssesesssesssssesssrsssnsessnees 2 14 Safety instructions Regarding Operation wees 2 14 Preparing TORUSE sinerang i a 2 14 Startup and SUN Nine menant 2 14 AT TE SR PO NS 2 15 Workarea aWareness einen aeaa kriise aE Ea 2 15 Danger area awareness tante teen antennes 2 15 Operating the MACHING sesccssccsssssssssnsssessssssssnsssssnsssssnssrsseserssserssaseersseeensees 2 15 Carrying PaSSengers arte a a tn 2 15 Carrying PasSenders smith bnn den 2 16 Mechanical integrity ssssissunntanninsnnneinimnnn 2 16 Driving on public FOAMS ve sesssssesstessesesseesessessessessnsssssnssessnssssnsersssesssseeersseeees 2 16 Trailering and Transport siisii 2 16 MANS ARR RE nt 2 16 TIONS EEE E E E E E 2 17 Temperature Range Safety Guidelines for Maintenance General maintenance MOLES cescccessessessesssesssrsssssrsssessssseserssessns
87. n rated voltage 5 0m 16 5 7 6 8 3 In doing so also bear in mind all work movements of the earth moving machine e g boom positions swinging of ropes and the size of hitched loads Also bear in mind uneven ground resulting in an inclined position and hence in a shorter distance of the earth moving machine to overhead electric lines Both overhead electric lines and the work equipment can be deflected even by slight wind resulting in a reduced distance to the lines 7 6 8 4 If no sufficient distance can be kept to overhead electric lines and contact lines the contractor must take other safety measures to avoid current transfer after having agreed upon these activities with the owner or operator of the lines This can be achieved for instance by switching off the current re routing the overhead electric line protecting overhead electric lines by installing them underground or e limiting the work range of the earth moving machine 7 6 BA 6001 9001 10001 En Edition 2 0 6001b710 fm neuson 7 6 8 5 7 6 10 7 6 10 1 7 6 10 2 7 6 10 3 7 6 10 4 7 6 10 5 7 6 11 7 6 11 1 7 6 11 2 BA 6001 9001 10001 En Edition 2 0 6001b710 fm Safety instructions for operation of earth moving machines In case of a current transfer or if the machine touches a live wire the following rules apply Do not leave the control stand e Warn others against approaching and touching the machine If possible move the wor
88. n the vicinity of open battery cells otherwise the gas produced during normal battery operation can ignite Use only 12 V power sources Higher voltages will damage the electric components When connecting the battery leads make sure the poles are not inverted otherwise sensitive electric components will be damaged Do not interrupt voltage carrying circuits at the battery terminals because of the danger of sparking Never place tools or other conductive articles on the battery danger of short circuit Disconnect the negative battery terminal from the battery before starting repair work on the electric system Dispose of used batteries properly Service and maintenance work at regular intervals Before driving the machine Check every time before driving the machine e Is the light system OK Is the signalling and warning system OK Every week t Check once a week e BA 6001 9001 10001 En Edition 2 0 6001b530 fm Cable and earth connections Battery charge condition see Battery on page 5 31 Condition of battery terminals 5 29 Maintenance D neuson Instructions concerning specific components Cables bulbs and fuses Always observe the following instructions Defective components of the electric system must always be replaced by an authorised expert Bulbs and fuses may be changed by unqualified persons When carrying out maintenance work on the electric system pay particular attention t
89. n to the competent authority person Safety relevant damage or malfunctions of the machine must be rectified immediately When driving on public roads ways and places observe all applicable traffic regula tions If necessary make sure beforehand that the machine is in compliance with these regulations When crossing underpasses gates bridges and tunnels or when passing under overhead lines make sure the clearance height and width are sufficient Even though the dumper is equipped with towing gear itis not a tractor and may not be used as such in difficult terrain If the dumper is used on construction sites for towing trailers weight the skip with 25 of the payload However do not exceed the dumper s maximum payload with the combination of towed equipment and the weight in the skip Secure the towing pin of the towing gear with a split pin Counterweights affect handling and the machine s steering capability Use special care when coupling trailers and couple them with the specially required devices only Always secure trailers against unintentional movement If optional equipment such as a trailer is installed make sure that all lights and associated indicator lamps are installed and functional BA 6001 9001 10001 En Edition 2 0 6001b210 fm neuson Transport 2 Temperature Range General maintenance notes Personal safety measures BA 6001 9001 10001 En Edition 2 0 6001b210 fm Temperature Range
90. ness Operating the machine Carrying passengers BA 6001 9001 10001 En Edition 2 0 6001b210 fm Safety Information Familiarize yourself with the surroundings and circumstances of the work site before beginning work Be aware of obstacles in the working and traveling area the soil bearing capacity any necessary barriers separating the work site from public roads Always keep at a safe distance from the edges of building pits and slopes Look out for the following when working in buildings or in enclosed areas height of the ceiling clearances width of entrances maximum load of ceilings and floors sufficient room ventilation danger of carbon monoxide poisoning Observe the danger area See Danger area awareness Always use the rearview mirror Always switch on the work lights in conditions of poor visibility and after dark However make sure that users of public roads will not be temporarily blinded by the work lights Provide additional lighting of the work area if the lights of the machine are not sufficient for carrying out work safely The danger area is the area in which persons are in danger due to the movements of the machine work equipment additional equipment or material The danger area also includes the area affected by falling material equipment or construction debris The danger area must be extended by 0 5 m 20 inches in the immediate vicinity of buildings scaffolds or other elemen
91. ng wheel to the left The specified weight is indicated by the yellow pointer next to the adjusting wheel t Sit down on the seat r Pull lever 19 upwards and at the same time t Move the seat forwards or backwards r Pull lever R up and at the same time press against the backrest to move it to the required position t Let lever R lock into place Operation O neuson 3 12 Seat belt A Danger Do not drive or work with the seat belt unbuckled Danger of personal injury r Buckle up before moving or working with the machine e Always fasten the seat belt if the rollbar is raised Do not use the seat belt if the rollbar is lowered e Seat belt must not be twisted The seat belt must run over the hips and not over the stomach Do notplace the seat belt over hard edged or fragile items tools meter rule glasses pen carried inside your clothes Never buckle up 2 persons children with one seat belt Check seat belts regularly Have damaged parts immediately replaced by an authorised workshop Always keep the seat belt clean as coarse dirt can impair proper functioning Seat belt buckle must not be obstructed by foreign bodies paper or similar otherwise the buckle latch cannot lock into place After an accident the belt strap is stretched and no longer serviceable In an accident the seat belt Will not provide adequate protection Seat belt C is for the driver s safety during work on construction si
92. nt ssssssssssssssessrsrirrrirrrrrrssssssssnnsnsnnnnenrnrrnrirnrrrnnnnnnsnnnns 3 25 Backrest adjustment cescesecssesssessseecseessssesueeeseseseeesneeeseeesseees 3 25 Horizontal adjustment cecseesssecsecseeseseessseesseeeseseesnseseeeeneeseess 3 25 Weight adjustment scecsssscseesssesssessseessstsesusessesssneesnteeseeseseeess 3 25 Seat DIE eee R EEE 3 26 Side marker lights iisisti inen 3 27 SP CIICAUONS Menes e r e EE E 6 1 CHASSIS seinen uen 6 1 Coolant compound table esssescsseesseeseesseeesseesseeseeeeseseeeteesses 6 4 DIMENSIONS siata anai 6 5 6 6 6 7 6 8 6 9 Electric Systems armement 6 3 ENGINE s same 6 1 Noise levels si dust eent a miangantnnnunns 6 4 SAUNA E EE Rd er en 3 18 T TONGS RE 3 13 TUTO nn dl A 5 26 V MONA TOM LEA ed enr terne 3 29 Ventilation fresh air 3 29 W Washer system TK a tn et 3 31 1 1 Index neuson 1 2 BA 6001 9001 10001 En Edition 2 0 Ba6001en2_OSIX fm neuson 1 Introduction Introduction 1 1 Important information on this Operator s Manual BA 6001 9001 10001 En Edition 2 0 6001b110 fm Please store the Operator s Manual in the storage bin under the engine cover This Operator s Manual contains important information on how to work safely correctly and economically with the machine Therefore itaims not only at new operators but it also Serves as a reference for experienced ones It helps to avoid dangerous situations and reduce re
93. nverter gearbox The type label is located on the mounting base of the forwards reverse drive changeover valve Rollbar type label The type label is located on the right on the rollbar Cab option type label The type label is located in the cab on the left on the cab frame Axle type label The type label arrow is located on the upper side of the axle housing 1 5 Introduction neuson Spool number The type label arrow is located on the spool housing Fig 5 Fig 5 Swivel skip spool type label 1 6 BA 6001 9001 10001 En Edition 2 0 6001b110 fm neuson 1 6 Labels 3 25 bar Fig 6 Tyre pressure label 3 bar 950218 Fig 7 Tyre pressure label Fig 8 Gearshift layout label Fig 9 Fig 10 Label with indications for loading the machine BA 6001 9001 10001 En Edition 2 0 6001b110 fm Introduction The following states signs and symbols which are not unequivocally comprehensible They do not contain explanatory text and are not explained in the following chapters Meaning This label states the tyre pressure Position 6001 On the skip and the mudguards Meaning This label states the tyre pressure Position 9001 10001 On the skip and the mudguards Meaning This label states the gearshift layout Position 9001 and 10001 from serial number AD Position 6001 to serial number AD On
94. o ensuring good contact in leads Alternator Always observe the following instructions Only test run the engine with the battery connected e When connecting the battery make sure the poles are not inverted e Always disconnect the battery before carrying out welding work or connecting a quick battery charger 5 30 BA 6001 9001 10001 En Edition 2 0 6001b530 fm neuson Fig 38 Battery 6001 9001 10001 machines BA 6001 9001 10001 En Edition 2 0 6001b530 fm Maintenance Battery acid is highly caustic Danger of caustic injury Therefore when recharging and or working near the battery ts Always wear goggles and protective clothing with long sleeves If acid is spilt t amp Thoroughly rinse all affected surfaces immediately with plenty of water t Thoroughly wash any part of the body touched by the acid immediately with plenty of water and seek medical attention at once Especially when charging batteries as well as during normal operation of batteries an oxyhydrogen mixture is formed in the battery cells Danger of explosion ts Avoid naked lights and sparks in the vicinity of the battery and do not smoke t Do not attempt to jump start the machine if the battery is frozen or if the acid level is low The battery can rupture or explode Replace the battery immediately ts Always disconnect the negative terminal from the battery before starting repair work on the electric system
95. oes not start after 10 seconds r Interrupt the start procedure and try again after 1 minute f the engine still does not start after the second try r Contact a Neuson workshop for troubleshooting gt As soon as the engine runs r Release the ignition key When the engine runs smoothly increased engine speed i Important In general a battery delivers less energy in cold conditions Therefore make sure the battery is always well charged 3 17 Operation When the engine has started Engine warm up neuson rs Check whether all telltales have gone out rs Let the engine warm up At cold temperatures rs Increase the engine revs slowly t Do not run the engine at full load until it has reached its operating temperature Once it has started let the engine warm up at slightly increased idling revs Run the engine without load during the warm up phase drive lever in neutral position During the warm up phase check for unusual noise exhaust colour leaks malfunctions or damage In case of malfunctions damage or leaks park and secure the machine and find out the cause for the damage and have it repaired J ump starting the engine supply battery YW staring batte JB 12V 8 Fig 6 Starting aid with jump leads Safety instructions e Never jump start the engine if the battery of the machine is frozen danger of explosion t Disp
96. oil 6001 9001 10001 with cab BA 6001 9001 10001 En Edition 2 0 6001b520 fm Maintenance A Danger Removing the filler plug can cause oil to escape Danger of accidents t Carefully unscrew the plug to slowly reduce the pressure inside the tank Do not fill up the hydraulic oil unless the engine is switched off Otherwise hydraulic oil will overflow at the filler opening on the hydraulic tank r Fill up as follows Park the machine on level ground Retract all hydraulic rams Switch off the engine e Clean the area around filler inlet B with a cloth Open filler inlet B With the filter insert in place Fill up hydraulic oil e Check the hydraulic oil level on sight glass A Fill up if necessary and check again Firmly tighten plug B 5 19 Maintenance Changing hydraulic oil Fouling indicator for hydraulic oil filter 9 n Fig 28 Fouling indicator for hydraulic oil filter Replacing the hydraulic oil filter element Fig 30 Hydraulic reflux filter 5 20 neuson i Important Only change the hydraulic oil if itis warm about 50 C 122 F Lower the skip in centre position before draining the oil dumper in straight ahead position t Open the drain plug to let the oil drain into a container rs Check the hydraulic oil tank for contamination and clean if necessary t Replace the filter according to the maintenance specifications t Screw the
97. on giving the instructions to the crane operator must be within sight or sound of him t Make sure the crane and the lifting gear cables chains have sufficient lifting capacity ts Raise the machine only if the skip is empty t Stay clear of suspended loads r tis essential that you read the safety instructions at the beginning of this chapter and follow any other safety instructions relevant in your country Load the machine as follows Empty the skip Lower the skip Stop and park the machine Locking the control lever see chapter 3 9 Locking the control lever machines without cab on page 3 38 The rollbar can be lowered to reduce the transport height Put the centre pivot prop in place Use suitable lifting gear chains etc t Make the lifting gear pass through bracket 1 on the edge of the skip and fasten it on eye hook 2 on the chassis Slowly raise the machine Fig 8 Crane handling BA 6001 9001 10001 En Edition 2 0 6001b330 fm 3 39 Operation neuson 3 11 Loading and transporting the machine Fig 9 Access ramps 3 40 Safety instructions The transport vehicle must be of adequate size refer to Chapter 6 Specifications for the machine s dimensions and weights Remove any mud snow or ice from the tyres so that the machine can be safely driven onto the ramps e Secure the machine against unintentional movement see Parking the machine on
98. ons 7 4 4 The machine operator must stop work with the earth moving machine if persons do not leave the danger area in spite of his warnings 7 4 5 Do not step onto the articulation of articulation steered earth moving machines if the engine is running 7 4 6 Keep a sufficiently safe distance min 500 mm 8 to fixed elements of construction e g buildings walls to be pulled down scaffolds or other machines to avoid danger of crushing 7 4 7 If a safe distance cannot be kept seal off the area between fixed elements of construction and the work range of the earth moving machine 74 8 If the operator s visibility onto his drive and work range is impaired by work specific circumstances instruct the operator or seal off the drive and work range with a fixed barrier 7 5 Stability 75 1 Always use drive and operate the earth moving machine ensuring stability and safety from turning over see also item 7 3 7 5 2 The operator must adapt his drive speed to the prevailing conditions and lower the work equipment the closest possible to the ground when driving on sloping or uneven terrain 7 5 3 F ollow the instructions given in the specific sections of the Operator s Manual of the manufacturer when using an earth moving machine equipped with additional outriggers or Supporting equipment for increasing stability 7 5 4 Keep the earth moving machine at a safe distance from the edges of quarries pits ditches slopes or embankments
99. ore putting the machine into operation The machine may only be used in technically perfect condition in accordance with its designated use and the instructions set forth in the Operator s Manual and only by safety conscious persons who are fully aware of the risks involved in operating the machine Go through the Start up checklist in the following chapter Handle the machine carefully during its first 50 operating hours The future performance and service life of the machine are heavily dependent on the observance of the following recommendations during the running in period Do not overload the machine but at the same time do not drive too cautiously either as the machine will never reach its proper operating temperature Do not run the engine at high revs for extended periods Increase the load gradually whilst varying the engine revs Strictly observe the maintenance schedules in the appendix see chapter 5 15 Maintenance plan overview on page 5 35 BA 6001 9001 10001 En Edition 2 0 6001b320 fm neuson Check lists Start up checklist BA 6001 9001 10001 En Edition 2 0 6001b320 fm Operation The checklists below are intended to assist you in checking and monitoring the machine before during and after operation These checklists cannot claim to be exhaustive they are merely intended as an aid for you in fulfilling your duties as a conscientious operator The checking and monitoring jobs listed below a
100. ormation Carrying passengers Mechanical integrity G Driving on public roads 2 7 Trailers 2 16 Trailering and Transport neuson Keep the base plate of the skip in a clean condition so that the material is easily dumped out of the skip Load only material that can be easily dumped out Never drive too close to the edges of unsecured pits precipices etc The pressure of the wheels on the ground can cause the edge to give way Never dump material into trenches where people are working If the driver cannot see into the trench he or she must be guided by someone who can see into the trench Always make sure the brakes are in perfect condition Apart from the driver do not allow anyone to ride on the machine Never lift lower or carry persons in the work equipment or attachments Never install a man basket or a working platform to the machine Take the necessary precautions to make sure the machine is used only when in a safe and reliable state Operate the machine ONLY if all protective and safety oriented devices ROPS removable safety devices soundproofing elements exhausters etc are in place and fully functional Check the machine at least once a day per work shift for visible damage and defects Report any changes including changes in the machine s working behavior to your Supervisor immediately If the machine is behaving unpredictably stop the machine immediately lock it and report the malfunctio
101. ose of a frozen battery e The excavator must not touch the jump starting vehicle when connected with jump leads risk of sparking The external power source must deliver 12 V higher supply voltages will damage the electric system of the vehicles Use only authorised jump leads which conform to the safety requirements and which are in perfect condition e The jump lead connected to the positive terminal of the starting battery must never be brought into connection with electrically conductive vehicle parts danger of short circuit e Route the jump leads so they cannot catch on rotating components in the engine compartment Procedure rs Drive the jump starting vehicle close enough to the machine so that the jump leads can reach to connect the two batteries rs Let the engine of the jump starting vehicle run rs First connect one end of the red jump lead to the terminal of the flat battery then connect the other end to the terminal of the starting battery t Connect one end of the black jump lead to the terminal of the starting battery r Connect the other end of the black jump lead onto a solid metal component fimly mounted on the engine block or onto the engine block itself Do not connect it to the negative terminal of the flat battery as otherwise explosive gas emerging from the battery can ignite if sparks are formed rs Start the engine of the machine with the flat battery Once the engine h
102. ows out slightly rs Screw screws A back in again rs Move the machine a few metres t Park the machine on firm and level ground rs Place the machine so that filler plug A is at the bottom r Remove the ignition key r Unscrew screws The oil now flows out of opening A t Use a suitable container to collect the oil as it drains te Environment Collect the oil with a suitable container and dispose of it in an environmentally friendly manner BA 6001 9001 10001 En Edition 2 0 6001b530 fm neuson 5 12 Electric system Specific safety instructions Maintenance The battery contains sulphuric acid This acid must not be allowed to come into contact with the skin the eyes clothing or the machine Therefore when recharging or working near the battery r Always wear goggles and protective clothing with long sleeves If acid is spilt t Thoroughly rinse all affected surfaces immediately with plenty of water t Thoroughly wash any part of the body touched by the acid immediately with plenty of water and seek medical attention at once Especially when charging batteries as well as during normal operation of batteries an oxyhydrogen mixture is formed in the battery cells danger of explosion Do not attempt to jump start the machine if the battery is frozen or if the acid level is low The battery can rupture or explode r Replace the battery immediately Avoid naked flames and sparks and do not smoke i
103. p hydraulic oise annnneseneantndiataneannmanminenn 5 19 Changing hydraulic Oilein 5 20 Fouling indicator for hydraulic oil filter 5 20 Replacing the hydraulic oil filter element ssscsccrrrccnrccnnrrcnsrren 5 20 Important information for the use of biodegradable Oil cesses 5 21 Checking hydraulic pressure lines o escccceteseeseesteeesteetesseeseeeeneeniesseesnteneens 5 22 Gearbox lubrication System sscccccccrerrerecnnnnsinniriinnnnninn 5 23 Checking the oil level saisine 5 23 Filling up gearbox Oil sas tanin mena ananninnanmanannlinn 5 24 Replacing the gearbox oil filter cartridge oo eeecesteseeseeseeseesteeeerieeeenteeeeees 5 25 MAS a ee iin irises nn eee ie 5 26 Inspection Work sirsiran spicata iia a 5 26 Wheel change atiacidadniadadsaninndisinvadnuaduamaniannantinenin 5 27 AXIGS aienea A E E a E a A E N 5 28 Checking the oil level and filling up oil ssssssssssssssssrrrrssssssrrersnssrrrenssssrrnrrerssnrnrn 5 28 Draining Ol iaciaisso tania narnia a EE A niin 5 28 AUS OUR rina 5 29 Specific safety instructions oo eeseeseeessseesneeeteeneeretseneeneene 5 29 Service and maintenance work at regular intervals cccesesecesteeeseeeeene 5 29 Instructions concerning specific components eeeeese testes tee eesneeeteees 5 30 1 3 Table of contents neuson PAT LUE E ces E T E A E E E E E E T 5 30 Ballely nada ni i a nE aaah aada aa 5 31 G n ral maintenance WOK eras civeesessdceudsscccesteraveeiceieseralad aera decsera iii
104. pair costs and downtimes Furthermore the reliability and the service life of the machine will be increased by following the instructions in the Operator s Manual This is why the Operator s Manual must always be kept at hand in the machine Your own Safety as well as the safety of others depends to a great extent on how the machine is moved and operated Therefore carefully read and understand this Operator s Manual prior to the first drive This Operator s Manual will help to familiarise yourself more easily with the machine thereby enabling you to use it more safely and efficiently Prior to the first drive carefully read chapter Safety Instructions as well in order to be prepared for possible dangerous situations as it will be too late for it during operation As a rule keep the following in mind Careful and prudent working is the best way to avoid accidents Operational safety and readiness of the machine do not only depend on your skill but also on maintenance and servicing of the machine This is why regular maintenance and service work is absolutely necessary Extensive maintenance and repair work must always be carried out by an expert with appropriate training Insist on using original spare parts when carrying out maintenance and repair work This ensures operational safety and readiness of your machine and maintains its value Your Neuson dealer will be pleased to answer any further questions regarding the machine or t
105. pins A with split pins B r Fold down ring C gt Split pin B cannot fall out Lowering the rollbar t Place the machine on level ground r Fold up ring C r Remove split pins B from lock pins A rs Remove lock pins A rs Slowly and carefully lower the rollbar with the help of a second person Fig 4 Rollbar 3 36 BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson 3 7 Towing Opening the high pressure circuit BA 6001 9001 10001 En Edition 2 0 6001b330 fm Operation A Caution The dumper is equipped with towing gear at the rear and a towing lug at the front Only this equipment may be used for towing Open the high pressure circuit before towing the machine There are two HP pressure limiting valves on the pump under the floor panel one on the upper left and the other on lower left Proceed as follows rs Slacken locknut w f 14 part 2 and unscrew it to the end of the screw rs Screw in the screw with allen key w f 4 part 1 until you can feel a firmer resistance r Then screw in a further half revolution A Caution Screwing in any further damages the valve rs R etighten the locknut r Y ou can now Slowly tow the machine max 1 kph over a short distance max 1 km r Then put the valves back into operation again Proceed in the reverse order to do this unscrew the screw as far as it will go Operation O neuson 3 8 Centre pivot prop A Danger Secure the steering
106. pm 25 rpm rom rpm rpm rom Fuel injection system Direct injection Preheater Preheater Starting aid preheating time 15 Glow plugs Glow plugs preheating time 15 Glow plugs seconds seconds Max inclined position 35 inall engine no longer supplied 30 in all directions directione 30 in all directions 35 in all directions with oil 97 68 EC tier 2 97 68 EC tier 2 Exhaust values according to Tier 1 EPA tier 2 Tier 3 Tier 1 EPA tier 2 6 3 Travelling drive Variable displacement pump Model 6001 Models 9001 10001 Up to serial number AD From serial number AD Not installed el dean Not installed esign manual gearbox P pump manual gearbox Displacement 71 cm rev 4 3in3 rev Flow rate 184 l min 48 6 gpm Max service pressure 450 bar 6526 psi Boost pump integrated in variable displacement pump Design Gear pump Displacement 19 6 cm 1 2 in Charging boost pressure 25 bar 362 6 psi BA 6001 9001 10001 En Edition 2 0 6001b610 fm 6 1 Specifications O neuson 6 4 Brakes Service brake parking brake Models 6001 9001 10001 Design Hydraulic pedal operated wet dual circuit brake Location Brake discs in either axle Effect Additional brake effect on rear axle via cardan shaft parking brake effect on E front axle 6 5 Steering system Steering system Models 6001 9001 10001 Design Hydrostatic chassis articulation steering with emergency steering features Steering mode
107. ption Slewing ram option Slewing centre position option Cab option Operation neuson 3 2 Control stand Models 6001 9001 10001 NEOA th GIES ee CAN BA ot YS es dy imm X f N es 1e LE OB l Model 6001 with cab option 3 4 BA 6001 9001 10001 En Edition 2 0 6001b320 fm neuson Pos 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Description Seat Steering wheel Parking brake Lever for horizontal seat adjustment F orwards reverse control Turn indicator horn lights Indicator Skip control lever Drinks holder machines with cab Washer fluid tank machines with cab Air vent machines with cab Rearview mirror option Handle Storage compartment machines with cab Door arresters BA 6001 9001 10001 En Edition 2 0 6001b320 fm Operation Ke X A SS Gime Model 6001 Hydrostat with cab option 3 5 Operation O neuson 3 3 Instrument panel Dumpers without cab 3 6 v o CE oOo ont na uo BB WwW NN H HOURS UNIDECK Description Telltale red air filter High beam telltale blue Preheating telltale yellow elltale red hydraulic oil filter Converter oil temperature telltale red Telltale red alternator charge function Parking brake telltale red Telltale red engine oil pr
108. r These places must be provided with firm seats and restraints to prevent falling off the earth moving machine 7 6 2 2 Persons may access or leave the earth moving machine only after the machine operator has allowed them to do so and only after the machine is at a standstill 7 6 3 Drive operation 7 6 3 1 In order to ensure safe work adjust the seat the rearview mirrors and the controls before putting the earth moving machine into operation 7 6 3 2 Fasten the seat belt if the earth moving machine is fitted with a rollover protection structure ROPS 7 6 3 3 The windows must clean and free of mist or ice 7 6 3 4 Do not use cold starting aids ether near heat sources naked flames or in poorly ventilated premises 7 6 3 5 The layout of roads and paths must ensure smooth and safe operation i e they must be sufficiently wide have sufficient load bearing capacity and the slightest possible slopes 7 6 3 6 Observe the load bearing capacity of bridges basement ceilings vaults etc before moving the machine on them 7 6 3 7 Bear in mind the clear widths and heights of underpasses tunnels etc before driving through them 7 6 3 8 When driving on steep slopes carry loads on the uphill side if possible in order to increase stability 7 6 3 9 Do not drive downhill with the clutch disengaged Shift to a gear adapted to the terrain before driving down a slope and do not shift gears on the slope 7 4 BA 6001 9001 10001 En
109. radiator plug with your hands Danger Antifreeze is flammable and poisonous Danger of accidents t Keep away from flames t Avoid eye contact with antifreeze f antifreeze comes into contact with the eyes mmediately rinse with clean water and seek medical assistance 5 11 Maintenance O neuson Checking the coolant level rs Proceed as follows Park the machine on level ground e Switch off the engine Remove the key and carry it with you e Let the engine and the coolant cool down Open the engine cover e Check the coolant level on the transparent coolant tank A and on the radiator B t f the coolant level is below the LOW seam or if there is no coolant at the radiator s filler inlet Fill up coolant i Important Check the coolant level once a day We recommend checking it before starting the engine Filling up coolant After the engine has cooled down t Release overpressure in the radiator r Carefully open the cap to the first notch and fully release the pressure r Open filler cap B r Fill in coolant up to the lower edge of the filler inlet radiator Close filler cap B rs Start the engine and let it warm up for about 5 10 minutes rs Switch off the engine t Remove the key and carry it with you r Let the engine cool down ts Check the coolant level again The coolant level must be between the LOW and FULL tank seams gt A Egat Re eee Je c f necessary fill up coolant and repeat th
110. ram with the red centre pivot prop when crane handling the machine The centre pivot prop secures the steering ram to prevent steering movements via the articulated joint when crane handling the dumper Procedure to follow rs Remove the spring plug from pin B t Rotate centre pivot prop A towards rear chassis C rs Secure centre pivot prop A with the spring plug on pin B i Important Before putting the machine into operation again mount the centre pivot prop back onto the front chassis again by means of pin B Fig 6 Centre pivot prop 3 9 Locking the control lever machines without cab A Caution Lock the control lever for the skip during road travel t This avoids unintentional actuation of the skip Lock as follows r Remove split pin A from lock B r Fold lock B to the front nsert split pin A in lock B Unlock in the reverse order Fig 7 Locking the control lever 3 38 BA 6001 9001 10001 En Edition 2 0 6001b330 fm oO neuson Operation 3 10 Crane handling the machine Safety instructions The crane and the lifting gear must have suitable dimensions e Crane handling the machine requires suitable lifting gear Secure the machine against unintentional movement A Danger Incorrect crane handling of the machine Danger of accidents t Make sure no one is near the machine t Have loads fastened and crane operators instructed by experienced persons only The pers
111. re described in greater detail in the following chapters If the answer to one of the following questions is NO first rectify the cause of the fault before starting or continuing work Check the following points before putting the machine into operation or starting the engine Question Vv Enough fuel in the tank 5 3 Coolant level OK 1 5 11 Remove water in the diesel fuel prefilter me 5 5 Engine oil level OK me 5 8 Oil level in hydraulic oil tank OK me 5 18 V belt condition and tension checked me 5 15 Lubrication points greased i 5 38 O CO y UT A WW NR FR Check hydraulic hoses connections and ram seals for leaks m Firm position of battery terminals m m Tyres checked for cracks cuts etc m 5 26 m N Footholds clean m U Engine cover locked with the buckle 3 42 14 Especially after cleaning maintenance or repair work Rags tools and other loose objects removed 15 Correct seat position me 3 25 16 Rollbar raised 17 Seat belt fastened ns 3 26 3 11 Operation neuson Operation checklist After starting the engine and during operation check and observe the following points No Question Ca 1 Anyone dangerously close to the machine 2 Telltales for engine oil pressure and alternator charge function gone ou
112. ring for use Modifications and spare parts BA 6001 9001 10001 En Edition 2 0 6001b210 fm The machine has been designed and built in accordance with state of the art standards and recognized safety regulations Nevertheless its use can constitute a risk to life and limb of the user or of third parties or cause damage to the machine and to other material property Read and follow this Operator s Manual and other manuals that accompany the machine The machine must only be used in accordance with its designated use and the instruc tions set forth in this Operator s Manual The machine must only be used by safety conscious persons who are fully aware of the risks involved in operating the machine The machine must only be used when itis in technically perfect condition Any mechanical dysfunctions especially those affecting the safety of the machine must be repaired immediately The user owner commits himself to operate and keep the machine in perfect condition and if necessary or required by law to require the operating or servicing persons to wear protective clothing and safety equipment Always keep this Operator s Manual and other manuals that accompany the machine on hand in their storage bin at the place of use of the machine Immediately replace an incomplete or illegible Operator s Manual All persons working on or with the machine must read and understand the safety infor mation in this Manual before beginning work
113. s air intake hoses and air filters for damage and immediately repair or replace if necessary Check the screws at the induction manifold and the clamps for tightness BA 6001 9001 10001 En Edition 2 0 6001b520 fm 5 13 Maintenance Replacing the filter Fig 23 Removing the filter element 5 14 neuson Replace filter A as follows rs Switch off the engine t Remove the key and carry it with you r Let the engine cool down t Open the engine cover rs Remove dirt and dust from the air filter and the area around the air filter t Fold both bow clips D on lower housing section E to the outside rs Remove lower housing section E r Unscrew wing nut F rs Carefully remove filter B with slightly turning movements t Make sure all dirt dust inside the air filter housing has been removed t Clean the parts with a clean lint free cloth do not use compressed air rs Check the air filter cartridges for damage only install intact filters r Carefully insert the new filter B in the air filter housing t Position lower housing section E make sure it is properly seated r Close both bow clips D BA 6001 9001 10001 En Edition 2 0 6001b520 fm neuson 5 7 V belt Checking V belt tension BA 6001 9001 10001 En Edition 2 0 6001b520 fm Maintenance A Danger Only check or retighten replace the V belt when the engine is switched off Danger of personal injury t Sw
114. sed BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson Operation 3 18 Working with the machine General safety instructions BA 6001 9001 10001 En Edition 2 0 6001b330 fm Never drive up to the edge of a pit from outside danger of cave in Do not drive underneath projecting earth Stones or the projecting earth can fall onto the machine When working on roofs or similar structures check the resistance and the structure itself before starting work The building can collapse causing severe injury and damage Do not place the machine directly underneath the workplace during demolition otherwise demolished parts can fall onto the machine or the building can collapse Causing severe injury or damage Operation of the machine by unauthorised staff is prohibited The hydraulic system of the machine is still pressurised even when the engine is not running Release the pressure in the sections of the system and hydraulic lines which are to be opened before starting setup or repair work Before dumping out the skip next to an excavation secure the machine with suitable wheel chocks or other auxiliary means Always watch the material as you dump out the skip make sure the material is dumped out evenly and does not remain stuck in the skip otherwise the machine could tip over Do not dump the load when working on sloping ground No transporting of persons animals etc in the skip Driving with a dumped out skip
115. sessnssessnsessensesens 2 17 Personal safety Measures oo esecsestesseesessessnseateeeestessessnseaneeneritsnetsnteateeseeey 2 17 Preparing for maintenance and repair work scssesessssssscessesessessrssesssssesssessenees 2 18 Performing maintenance and repairs sesccsesssssesssessesessescssssssnssessnessssneessenees 2 18 Sp cial H aZardS tune aa neinei 2 18 RUSSES E A E AE I TS 2 18 Chains Track dumpers sewentien ia a 2 19 Electric ENET y iniiai niei aeiee a Ea a Eaa Ean 2 19 Safety Guidelines while using Internal Combustion Engines cccecseeeeees 2 20 Guidelines for running the engine sssssssesssseessessssesssssssssessesssssssssneerssseees 2 20 Guidelines for fueling the engine c ssscssscssesssssssssssessesesssessnssessnsresssesssnsesens 2 20 Operation Description of COMPONENts sienne meurent 3 2 Control stand anneau aabanemnnmnunentennRnanmanninnmntime 3 4 Instrument panel siciadasietwoddendinaid naines 3 6 Dumpers without cab sssssccccccccrerrreeennnnniinnnennniiiniiniis 3 6 Dumpers with cab option for 6001 9001 machines with serial numbers AB and 10001 machines with serial numbers AA 3 7 Dumpers with cab option for 6001 machines with serial numbers AD 9001 10001 machines with serial numbers AC eessssesstesestesseeessesenssesssrseneeseeees 3 8 BA 6001 9001 10001 En Edition 2 0 Ba6001en2_OIVZ fm 1 1 Table of contents O neuson Putting into operation cscssssssssessscsesssscessesssssssrss
116. sistance beam is required for propping the front wheels rs Never drive up to a pit only with the brakes Lowering the skip too rapidly and knocking it against the chassis can cause damage and the dumper to tip over Set the skip to the required position before dumping out the skip Position Lever Function A c Lever forwards gt Dumping out the skip B t Lever pulled backwards Lower the skip c Lever to the left Skip swivels to the left D t Lever to the right Skip swivels to the right Swivelling the skip Before swivelling the skip press the lever forwards to raise it until lock cog T is raised from lock recess K The skip can then be swivelled Normal position of the skip is the position in which the skip is in centre position and in which lock cog T engages in lock recess K Fig 35 Swivel skip operation BA 6001 9001 10001 En Edition 2 0 6001b330 fm 3 35 Operation O neuson i Important Do not lock the engine cover during machine operation The emergency switch is located underneath the engine cover A Danger The rollbar is very heavy folding it up or down is very 3 6 Rollbar Dangerous t Two persons are required for raising or lowering the rollbar A Caution Do not fasten the seat belt when driving with the rollbar lowered Folding up the rollbar t Place the machine on level ground rs Raise the rollbar rs Secure the rollbar with lock pins A rs Secure lock
117. ss 5 2 Swivel skip maintenance prop cecssccssessesssssessesssrsssescssseeesssesetssessnssssesesssnseseeneey 5 2 Fuel system eee 5 3 Specific safety instructions oo eects eeseeaeeerieeesnseaeeieneeateeeen 5 3 Refueling enii miissen aa e na OR Rem 5 3 Stationary fuel PUMPS sirina a Seadadnartidat 5 4 Diesel fuel specification ssccccccccccrrrrcrcnnnnnnneennmnnnnnn 5 4 Bleeding the fuel System sus 5 5 Replacing the fuel filter Perkins diesel engine sess 5 6 Replacing the fuel filter Deutz diesel engine oo cece ccc 5 7 Engine lubrication system escececcccncrrrrncccnnnsnnnennnninni 5 8 Checking the oil level saisir anni 5 8 Filling UP engine Oil eriiic rniii iEn 5 9 Engine cooling SYSTEM iss sisted inumiiunhnundienineitteuttuntruninile 5 10 Specific safety instructions woes eeeeenieeissetseneeneenienseesneeseees 5 10 Checking filling up coolant sssrinin 5 11 AIR ARR AR na oo 5 13 Replacing the filter sisi ianulnennnnnnentnnnntn 5 14 oE A E E E tniieinasistube leieatinieniony 5 15 Checking V belt tension s sssssssssseesssssrsirenssssrnriensnrnnrensnanrinnennninrrnnnnnninrennnnnnnre 5 15 Retightening the V belt cssesssssssssessssssssssssssrsssssssssseesssesensssssseessanseessnees 5 16 Hydraulic SYSTOM des h tidiuhannibbadnutndtn ments 5 17 Specific safety instructions oo eeseeseeesiseeesneenteeneseetseneeneene 5 17 Checking the hydraulic oil level csessesssssesstsssssessesssssesessssessersssesssssnsrsssnsesees 5 18 Filing
118. ss the accelerator and brake pedals to their limit positions t Fasten your seat belt see Seat belt on page 3 26 Do not fasten your seat belt if the rollbar is not raised rs Check whether all levers and pedals are in neutral position t Press the accelerator pedal to the centre position between minimum and maximum if the engine is cold Starting the engine general e The starter cannot be actuated if the engine is already running start repeat interlock the drive lever is not in neutral position e the parking brake is not applied Do not run the starter for more than 10 seconds e Wait about 1 minute so the battery can recover before trying again 3 16 BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson Procedure Fig 4 Preheating start switch Fig 5 Telltales BA 6001 9001 10001 En Edition 2 0 6001b330 fm Operation After you have completed the starting preparations Insert the ignition key in preheating start switch 15 r Turn the ignition key to position 1 r Check whether the following telltales come on Telltale 8 for engine oil pressure Telltale 6 for alternator charge function r Replace defective telltales immediately r Turn the ignition key to position 2 and hold itin this position until the preheating telltale goes out r Turn the ignition key to position 3 and hold it in this position until the engine starts f the engine d
119. ssssssssreerirrrirrrnnrnsssssssss 1 1 nstrument panel overview r nenon light setara r aaa banrecaniensl deteses L Labels renen a aden cara R RR 1 7 Legal regulations sseecsssecssesssesssesseessseessueeeseessueesuseeaneesnseenneeeneeseseees 1 2 M achine Brief COSCHDUOM remettent sn 1 2 Loading and transporting c sseecssecssecsseecseessseeeseeessteesesesneseeeeees 3 40 aintenance AUT RER RER suena antenatal Biodegradable oil is Checking the coolant level cesssescseessesssessseesssteeseeesetessteeees 5 11 Checking the engine oil level sesssessecstesststeseeseees 5 8 5 23 Checking the hydraulic oil level CleaniNg Rennes 5 32 Electric system ecceeecseesseessseesseescetecsueeceeesesseteeseesnterseeesneeseseens 5 29 Engine and hydraulics cooling system nsss 5 10 Engine lubrication system 5 8 5 23 Filling in engine oil 5 9 5 24 Ellling up 0olahtsreremmmnamenmenmmma si 5 11 Filling up hydraulic oil Fluids and lubricants 5 34 Fuel SYS EM 2 ts nn disant 5 3 General maintenance work csecsessssescseesseessseseesssteesetesseessnteeees 5 32 Hydraulic pressure lines m Hydraulic system ssseeeeesesssssesssssssssseserrrereererrrrrrrnrsnsnsnsnstesseererns Instructions concerning specific components seeeseeeseeeeeee 5 30 Maintenance plan Pivots and hinges Replacing the engine oil filter cartridge eessesesseecseeesteeeseeseeeees
120. t u 3 13 3 Temperature indicators for engine coolant do not come on ms 3 14 4 Accelerator and brake pedals working correctly 3 19 Parking checklist Check and observe the following points when parking the machine Vv No Question 1 Skip lowered 2 Drive lever in neutral position 3 Parking brake applied 4 Ignition key removed When parking on public roads 5 Machine adequately secured When parking on slopes g Machine additionally secured with chocks under the wheels to prevent it from rolling away 3 12 BA 6001 9001 10001 En Edition 2 0 6001b320 fm neuson Telltales and warning lights overview P BA 6001 9001 10001 En Edition 2 0 6001b320 fm Operation 1 Not assigned 2 High beam telltale blue Comes on if high beam is on A Caution Make sure no other road users are dazzled during road travel rs Switch on low beam 3 Preheating telltale yellow Comes on if the key in the preheating start switch is in position 2 A glow plug preheats the air in the combustion chamber of the engine when the key is in this position The telltale goes out as soon as preheating temperature is reached 15 20 sec 4 Telltale red hydraulic oil filter Indicates inadmissibly high pressure in the hydraulic reflux line to the tank In this case t Have the hydraulic oil reflux filter checked and if necessary replaced by an authorised works
121. t Wear protective gloves and clothing t Open the cap to the first notch and release the pressure 10 Turn indicator telltale green o Flashes if the turn indicators are switched on 20 Not assigned 12 Hour meter Counts the engine service hours with the engine running HOURS T UNIDECK Fig 1 Hour meter 6001 9001 10001 Fig 1 Hour meter 6001 Hydrostat 3 14 BA 6001 9001 10001 En Edition 2 0 6001b320 fm neuson Fig 2 Hour meter 6001 9001 10001 Fig 2 Hour meter 6001 Hydrostat BA 6001 9001 10001 En Edition 2 0 6001b320 fm 11 Fuel level indicator Operation Refuel immediately if the fuel level indicator reaches minimum Otherwise the fuel system must be bled if itis run dry Operation neuson 3 5 Driving the dumper Preheating start switch overview 1 m 0 2 Position Function Power consumer 7 3 0 Insert or remove the ignition key None Sa X All functions are operational 1 ON drive position Telltales come on 42 2 Preheats the engine 10 15 Until the preheating telltale seconds goes out O 3 gt Starter is actuated Fig 3 Preheating start switch Starts the engine Telltales must go out Before starting the engine r Adjust your seat position see Seat adjustment on page 3 25 i Important All controls must be within easy reach You must be able to pre
122. tes and during road travel Fastening the seat belt rs Fasten seat belt C as follows before moving the machine Hold belt on buckle latch A and run it slowly and steadily over the hips to buckle B Insert buckle latch A into buckle B with an audible click pull test i Important Fasten the seat belt only if the rollbar is raised Fig 20 Fastening the seat belt 3 26 BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson Fig 21 Unfastening the seat belt 3 13 Light system Road travel lights Fig 22 Road travel lights BA 6001 9001 10001 En Edition 2 0 6001b330 fm Operation Unfastening the seat belt t Unfasten seat belt A as follows Hold the seat belt Press red button D on buckle C Latch B is released from buckle C by spring pressure Slowly return the seat belt to the retractor Switch on the light system when driving on public roads and places with rotary switch 21 Road travel lights r Turn rotary switch 21 to the Ist position Clearance lights ON switched ON ON Turn rotary switch 21 to the 2nd position Low beam switched ON OFF Turn rotary switch 21 to the front Lights switched OFF Position 1 The clearance lights are switched on at the front and rear of the machine Position 2 Low beam is switched ON 3 27 Operation O neuson Multifunctional lever The horn the turn indicators and high beam are ac
123. the skip and the mudguards Meaning Machine is raised by the eye hooks see chapter 3 10 Crane handling the machine on page 3 39 Position 6001 9001 and 10001 On the rear chassis next to the eye hook Meaning Loading indications for machine see chapter 3 12 Strapping down the machine on page 3 41 Position 6001 9001 and 10001 On the engine cover 1 7 Introduction 3705542 Fig 11 Noise level label Lwa Os Fig 12 Noise level label Fig 16 Label for driving on slopes with the front skip 1 8 neuson Meaning Noise levels produced by the machine Lwa Sound power level Other information see chapter 6 11 Noise levels on page 6 4 Position 6001 On the engine cover Meaning Noise levels produced by the machine Lwa sound power level Other information see chapter 6 11 Noise levels on page 6 4 Position 9001 and 10001 On the engine cover Meaning This label indicates the maximum authorised angle of inclination for driving on slopes whatever the position of the machine Position 6001 On the rear chassis Meaning This label indicates the maximum authorised angle of inclination for driving on slopes whatever the position of the machine Position 6001S On the rear chassis Meaning This label indicates the maximum authorised angle of inclination for driving on slopes whatever the position of the machine Position
124. the studs a jack etc Removing the wheels Proceed as follows t Park the machine on level and firm ground and prevent it from rolling away ts Slightly loosen the wheel nuts of the wheel you want to remove t Place a jack under the axle body making sure itis standing firmly rs Raise the side of the axle from which you want to remove the wheel r Check the machine is standing firmly t Completely remove the wheel nuts t Remove the wheel Fitting the wheels Proceed as follows r Place the wheel onto the wheel studs t Tighten all wheel nuts part way rs Lower the raised axle t Tighten the wheel nuts to the prescribed torque of 350 300 Nm i Important Subsequent to changing wheels check the wheel nuts for tightness after 10 service hours tighten if necessary 5 27 Maintenance 5 11 Axles Checking the oil level and filling up oil Fig 37 Checking the oil level Draining oil neuson A Danger Some components of the machine and the oil are still very hot after switching off the machine Danger of burns re Wait until the engine has cooled down before taking up work t Slowly open filler plug A to release the pressure inside t Park the machine on firm and level ground t Place the machine so that filler plug A is at the left rs Remove the ignition key r Unscrew screws A gt The oil must be level with opening A f the oil level is lower r Fill in oil through opening A until it fl
125. tions of your country BA 6001 9001 10001 En Edition 2 0 6001b110 fm neuson Introduction 1 4 EC declaration of conformity 6001 dumper neuson EC Declaration of Conformity according to EC Directive 98 37 EC 2000 14 EC Appendix 6 Neuson Baumaschinen GmbH Haidfeldstr 37 A 4060 Linz Leonding declare under their own responsibility that the product Product name Neuson compact four wheel dumper 6001 Model 6001 Version 6001 Serial no to which this declaration refers corresponds to the pertinent fundamental requirements regarding safety and health of EC Directive 98 37 EC and the requirements of further pertinent EC Directives and standards ISO 3471 and Tested Administrative unit reported EN 13510 according to Appendix 6 information Noise level dBA e000 Ee Measured value 102 Guaranteed value 102 The following standards and or technical specifications have been used for the proper application of the requirements regarding safety and health stated in the EC Directives EN 474 1 EN 474 3 EN292 1 EN 292 2 ISO 3471 EN 13510 Place of storage of technical documentation Neuson Baumaschinen GmbH Department R amp D Haidfeldstr 37 A 4060 Linz Leonding Tredegar f SEN EN Lee Morris Technical Director BA 6001 9001 10001 En Edition 2 0 6001b110 fm 1 3 Introduction neuson 15 EC declaration of conformity 9001 10001 dumpers
126. ts of construction Seal off the danger area if itis not possible to keep a safe distance Stop work immedi ately if persons do not leave the danger area in spite of warnings Never operate the machine if you are standing on the ground Operate the machine ONLY when you are seated and you have fastened your seat belt Switch off the engine before releasing the seat belt On sloping terrain adapt your drive speed to the prevailing ground conditions Never get on or off a moving machine and Never jump off the machine Always adapt your drive speed to the road and ground conditions and to the visibility conditions Ask for help in navigating difficult passages or obstacles To avoid tipping the dumper drive appropriately and slowly as conditions dictate This applies in particular to rough terrain the edges of trenches curves and emergency braking Use only the low speed range when driving off road see the turtle indicator on the instrument panel 6001 Dumper Proceed with extreme care when driving on slopes The dumper can be driven on firm ground in all positions on slopes up to 25 Make sure the engine cover is closed and locked before starting the dumper Apply the parking brake when parking the machine If possible do not park the dumper on slopes If this cannot be avoided use wheel chocks etc Lower the skip before leaving the dumper Apply the parking brake only in an emergency when driving the machine 2 15 Safety Inf
127. tuated with lever 21on the steering wheel Light switch Turn indicators 5 Pull lever 21 backwards Z Left hand side turn indicators left flash Turn indicators Push lever 21 forwards V Right hand side turn indicators right flash Pull lever 21 upwards A gt High beam is ON as long as Headlight flasher the lever is pulled Fig 23 Multifunctional lever upwards High beam ON Push lever 21 down B gt High beam ON Horn r Push lever 21 towards the The horn sounds steering column E Interior light Interior light ON r Press switch to the left or right OFF t Move switch to centre position CE Fig 24 Interior light Rotating beacon option The rotating beacon option is switched on automatically as soon as ignition is switched on Important Observe the legal regulations of your country for operating the rotating beacon Fig 25 Rotating beacon 3 28 BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson Working light 7 CS we SSS sun eau Fig 26 Working lights Operation Working light ON r Press Switch 13 forwards to the Ist Front working light ON position ON rs Press switch 13 forwards to the 2nd gt Front and rear working lights position ON OFF Press switch
128. uel flowing out of high pressure lines can cause fire or malfunctions and severe injuries or damage to property Interrupt work immediately if slack nuts or damaged hoses and lines are detected r Contact your Neuson dealer immediately Replace the hose or line if one of the problems mentioned below is detected t Damaged or leaky hydraulic seals t Worn or torn shells or uncovered reinforcement branches Expanded shells in several positions t Entangled or crushed movable parts t Foreign bodies jammed or stuck in protective layers A Caution Contaminated hydraulic oil lack of oil or wrong hydraulic oil Danger of severe damage to the hydraulic system t Take care to avoid contamination when working Always fill in hydraulic oil using the filling screen t Only use authorised oils of the same type see chapter 5 14 Fluids and lubricants on page 5 34 t Always fill up hydraulic oil before the level gets too low see Filling up hydraulic oil on page 5 19 e f the hydraulic system is filled with biodegradable oil then only use biodegradable oil of the same type for filling up observe the sticker on the hydraulic oil tank ts Contact customer service if the hydraulic system filter is contaminated with metal chippings Otherwise follow on damage can result te Environment Collect drained hydraulic oil and biodegradable oil in a suitable container Dispose of drained oil and used filters by an ecologica
129. ut also helps to protect the environment Replace hydraulic hoses every 6 years from the date of manufacture even if they do not seem to be damaged In this respect we recommend that you observe all the relevant safety regulations for hydraulic lines as well as the safety regulations regarding accident prevention and occupational health and safety in your country Also observe DIN 20066 part5 BA 6001 9001 10001 En Edition 2 0 6001b520 fm neuson Maintenance 5 9 Gearbox lubrication system A Caution If the gearbox oil level is too low or if an oil change is overdue this can cause Damage to the gearbox t Have the oil changed by an authorised workshop see chapter 5 15 Maintenance plan overview on page 5 35 i Important Check the oil level once a day We recommend checking the oil level before putting the machine into operation After switching off the machine wait at least 5 minutes before checking Checking the oil level rs Proceed as follows Park the machine on level ground e Switch off the engine Let the gearbox cool down Open the engine cover or servicing lid B cab option Clean the area around the oil dipstick with a lint free cloth Pull out oil dipstick A Wipe it with a lint free cloth Push it back in as far as possible Withdraw it and read off the oil level t However if necessary fill up oil at the latest when the oil reaches the MIN mark on the oil dipstick A
130. warnings and safety guidelines could result in severe injury or death r Read and follow the warning instructions in the engine owner s manual and the safety guidelines below Keep the area around exhaust pipe free of flammable materials Check the fuel lines and the fuel tank for leaks and cracks before starting the engine Do not run the machine if fuel leaks are present or the fuel lines are loose Never run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such items as exhaust fans or hoses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death Never smoke while operating the machine Never run the engine near open flames Never touch the engine or muffler while the engine is on or immediately after it has been turned off Never operate a machine when its fuel cap is loose or missing Never remove the radiator cap when the engine is running or hot The radiator fluid is hot and under pressure and may cause severe burns Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Replace the fuel tank cap after refueling Never smoke when refueling the engine Never refuel a hot or running engine Never refuel the engine near an open flame BA 6001 9001 10001 En Edition 2 0 6001b210 fm neuson 3 Operation BA 6001 9001 10001
131. ydraulic service brake B with fully enclosed wet multdisc brakes in the front axle self adjusting braking effect on all four wheels i Important Use service brake B on slopes to slow down the machine as required Parking brake mechanical disc brake with brake effect on the cardan shaft between the selector gearbox and the transfer gearbox A Caution Reduced running performance long standstill times and reduced loads cause the brake discs to corrode and dirt to accumulate on the brake linings Slightly braking the machine making sure no one is hindered by the brake manoeuvre every few kilometres in conditions of strong rain or on wet surfaces helps to dry the brake discs and linings with the heat created by braking Cleaning with a high pressure cleaner can cause water to penetrate into the brakes and to damage them Release the parking brake t Press lock lever S of parking brake lever 18 rs Press parking brake lever 18 downwards to the front Apply the parking brake r Pull parking brake lever 18 up BA 6001 9001 10001 En Edition 2 0 6001b330 fm neuson Operation 3 6 Hazard warning system Pressing switch 16 switches the hazard warning system on and off Fig 11 Hazard warning system 3 7 Low high speed 6001 dumpers with serial numbers AD Use switch 14 to switch over between low and high speed The green telltale turtle in the switch comes on if low speed is enabled The green telltale

Operator`s Manual 6001/9001/10001

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