Road Zeppelin Air Adjustable Seat Instruction - Harley
Contents
1. the Tour Pak to the support rail Take care to not pull the Tour Pak back far enough to begin pulling wires through the grommets as the wires may be damaged Have the assistant carefully slide the loose Tour Pak back SLIGHTLY and hold in that position until the new seat is installed a Make sure the rear seat mounting bracket remains covered to protect the Tour Pak finish b With one hand raise the rear of the seat approxim ately three inches 76 mm c Use the other hand to firmly push the front of the seat downward and rearward until the tongue 1 engages the slot 3 in the frame backbone 4 J05123 5 ALL models Push the seat forward until the rear fender seat retention nut is centered in the hole of the seat mounting bracket 6 Refer to the service manual and install the original saddlebag front mounting brackets and the new grabstrap using the original hardware WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 7 See Figure 1 Install the screw 1 through the seat mounting bracket hole and into the retention nut and tighten to 20 40 in Ibs 2 3 4 5 Nm 8 If the Tour Pak was loosened slide the loose Tour Pak forward into position Attach the Tour Pak to the support rails with the screws loosened or removed earlier Tighten the screws to 96 120 in2. Ibs 10 8 13 5 Nm OPERATION The seat will operate with the ignition switch ON or in the ACCESSORY position For vehicles with a fairing verify the accessory switch in the fairing is ON At start up the com pressor may operate briefly Press the raised surface of each rocker switch to inflate the chambers The flat side of the rocker switch deflates the chambers When inflating the rider lower back zone and the rider and passenger thigh zones fill from left to right Rider Thigh Zone See Figure 4 The forward rocker switch on the rider seat control panel inflates and deflates the rider thigh zone cham bers is06498 Figure 4 Rider Thigh Zone Adjustment 3 of 5 is06499 is06501 Figure 5 Rider Tailbone Zone Adjustment Rider Tailbone Zone See Figure 5 The middle rocker switch on the rider seat control panel inflates and deflates the rider tailbone zone chamber Rider Lower Back Zone See Figure 6 The rear rocker switch on the rider seat control panel inflates and deflates the rider lower back zone chambers is06500 Figure 6 Rider Lower Back Zone Adjustment J05123 Figure 7 Passenger Thigh Zone Adjustment Passenger Thigh Zone See Figure 7 The forward rocker switch on the passenger seat control panel inflates and deflates the passenger thigh zone chambers Passenger Tailbone Zone See Figure 8
3. The rear rocker switch on the passenger seat control panel inflates and deflates the passenger tailbone zone chamber is06502 Figure 8 Passenger Tailbone Zone Adjustment 4of5 Riding Recommendations IWIN NIN Do not adjust seat while riding Adjusting seat while riding can distract the rider and lead to loss of control which could result in death or serious injury 00598c Before you ride e Deflate all chambers completely e Adjust the thigh chambers to press firmly but comfort ably against you e Adjust the lower back chambers to press comfortably against you e Adjust the tailbone chamber to press very lightly against you City Riding When riding requires frequent stops it may be more comfortable to keep the thigh chamber only slightly filled or empty Touring e Adjust the thigh chamber to apply firm but comfortable pressure against you e t may be desirable to adjust the tailbone and lower back chambers while your feet are in a touring position e On long rides it may be desirable to adjust the seat at every rest stop to change position This will improve blood circulation in your legs resulting in less fatigue and improved long distance comfort Passenger Comfort While seated but not moving e Practice finding the switches without looking e Deflate all the chambers completely e Adjust the thigh chambers to press firmly but comfort ably against you e Adjust t
4. cMOTOR HARLEY DAVIDSON WY J05123 INSTRUCTIONS REV 2010 03 30 ROAD ZEPPELIN AIR ADJUSTABLE SEAT GENERAL Kit Numbers 52333 97E 52341 97E Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Possible Additional Requirements If additional accessories are to be connected to the accessory circuit connector a Switched Circuit Adapter Harness H D Part No 70264 94A is available separately from a Harley Davidson dealer NOTE For FLHT Models With Tour Pak AND Rear Speakers Because the Tour Pak may need to be moved slightly back in order to install the seat the help of an assistant could be needed to perform the seat exchange procedure IWAN IN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer J05123 Electrical Overload NOTICE It is possible to overload your vehicle s charging system by adding too many electrical acce
5. he tailbone chamber to press very lightly against you The Road Zeppelin seat is provided with a nylon cover rain coat that should be used in wet conditions when not riding To install e Slip the front of the raincoat around and slightly under the front of the seat e Stretch the raincoat back and around the rear of the seat then tuck in both sides until the seat is completely covered J05123 Clean and dry the raincoat prior to storage Do not use the raincoat while riding Troubleshooting e If the compressor continues to run without pressing the inflation switches disconnect power to the seat immedi ately e Ifthe seat does not inflate either the rider or the passenger areas when the inflation switches are pressed check all electrical connections If any of these conditions persist disconnect the seat electrical power and contact a Harley Davidson dealer for further investigation For warranty and repair information consult Warranty Bulletin W126C SERVICE PARTS is06504 Figure 9 Service Parts Road Zeppelin Air Adjustable Seat Table 1 Service Parts Item Description Quantity Part Number 1 Seat Not sold separately 2 Grab strap 52967 97A 3 Rain cover not shown 52952 97 4 Leather Care Kit Not sold separately with seat 52333 97E only 5 of 5
6. r mounting bracket 2 from the bottom of the seat is06414 Tongue Seat bottom Slot Frame backbone Pon Figure 2 Seat Front Mounting 2of5 ROAD ZEPPELIN SEAT INSTALLATION 1 Fasten the original mounting bracket to the bottom of the new seat using the original screws and tighten securely 2 See Figure 3 Remove the rubber plug from the accessory circuit connector 1 located under the seat Plug the seat electrical connector into the accessory connector The connectors should lock together with an audible click NOTES If another accessory is already using the accessory circuit connector use a Switched Circuit Adapter Harness H D Part No 70264 94A available separately from a Harley Davidson dealer as a Y adapter Do not let the seat hang by the electrical connection or damage will occur is05968 1 Accessory connector Figure 3 Accessory Connector Location Under Seat 3 Position the seat on the frame making sure the electrical harness and connector are not pinched between the seat and frame 4 See Figure 2 For models WITHOUT Tour Pak Firmly push the front of the seat downward and rearward until the tongue 1 engages the slot 3 in the frame backbone 4 For models WITH Tour Pak NOTE for models WITH REAR SPEAKERS If necessary have an assistant stand behind the motor cycle and firmly grasp the Tour Pak Loosen or remove the screws that hold the bottom of
7. ssories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 0021 1c WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a This Road Zeppelin seat requires up to 6 0 amps additional current from the electrical system Kit Contents See Figure 9 and Table 1 NOTICE There are no serviceable parts inside the unit leave all servicing to qualified service personnel Disassembly of the unit could result in equipment damage and or equip ment malfunction 00172a e Disassembly of the seat will void the manufacturer s warranty See Troubleshooting near the end of these instructions 1of5 CURRENT SEAT REMOVAL NOTE Cover painted surfaces with H D Service Covers or clean shop towels to prevent scratching the finish 1 Refer to a Touring Models service manual and remove the left and right side saddlebags 2 For models
8. with Tour Pak Open the Tour Pak to move the passenger seat backrest out of the way 3 ALL models Refer to the service manual and remove the passenger grab strap if equipped Remove the saddlebag front mounting brackets Save the hardware for installation 4 See Figure 1 Remove the screw 1 to detach the seat rear mounting bracket 2 from the rear fender is06415 1 Seat mounting screw 2 Seat mounting bracket 3 Bracket mounting screw 2 Figure 1 Seat Rear Mounting Bracket 5 See Figure 2 For models with Tour Pak but NO rear speakers a Cover the rear seat mounting bracket to protect the Tour Pak finish b While pushing the seat forward raise the rear of the seat until the bracket clears the top of the Tour Pak c Slide the seat rearward slightly to free the tongue 1 at the front of the seat from the slot 3 in the frame backbone 4 then remove the seat from the frame For models with Tour Pak AND rear speakers a Cover the rear seat mounting bracket to protect the Tour Pak finish b Slide the seat rearward slightly to free the tongue 1 at the front of the seat from the slot 3 in the frame backbone 4 then remove the seat from the frame J05123 For models WITHOUT Tour Pak Slide the seat rearward to free the tongue 1 at the front of the seat from the slot 3 in the frame backbone 4 then remove the seat from the frame See Figure 1 Remove two screws 3 to free the rea
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