Manual for Operation & Maintenance Of Carbon Filter with Metered
Contents
1. bAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A mMAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A PRODUCT WARRANTY E SELLER hereby warrants to CUSTOMER that the goods herein described will be free from any liens or encumbrances that good title to said goods will be conveyed to CUSTOMER by sale of same SELLER warrants materials of its own manufacture against defects in material and workmanship under normal conditions of usage and service for one year from whichever of the following events occurs first e First use of the system e Three 3 months following date of shipment from Vista Materials not manufactured by seller receive only such warranty if any of the manufacturer thereof and which are hereby assigned to CUSTOMER without recourse to SELLER SELLER S obligation under this warranty is limited to and shall be fully discharged by repairing or replacing any defective part FOB its works SELLER shall not be liable for repair or alterations made without SELLER s prior written approval for membrane elements becoming plugged by suspended matter precipitates or biological growth or failure to properly maintain the element SELLER shall not be liable for damages or delays caused by defective material Elements returned to SELLER for warranty examination must be shipped freight prepaid lE SELLER S Liability SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDI2. vec N V REGEN Flow AM PM Daya To Rate Time NEXT REGEN Step 4D Flow AM PM Days To ate Time Reg Set Backwash Volume H 2 Draw X 1000 Rinse Regen Fill NEXT REGE Step 5D Flow AM PM Days To Rate Time Regen Set Backwash Volume Draw X 1000 Rinse Regen lt lt Fill EXIT TO IL DISPLAY N Y REGEN SCREENS MeEeMBRanNes INC E Set Backwash Volume Draw X 1000 Rinse Regen d Fill NEXT A REGEN Step 3D Installation and Service Manual Metered Carbon Filter Step 1D Press A and V simultaneously for 5 seconds and release Then press A and V simultaneously for 3 seconds and release If screen in Step 2D does not appear the lock on the valve is activated To unlock press V NEXT REGEN A in sequence then press Aand V simultaneously for 5 seconds and release Step 2D Display shows the number of days since a regeneration last occurred Press NEXT to go to next step Press REGEN to exit Diagnostics Step 3D Display shows the volume of water treated in gallons since the last regeneration Press NEXT to go to next step Press REGEN to return to previous step Step 4D Display shows the days in service since start up Press NEXT to go to next step Press REGEN to return to previous step Step 5D Display shows the total number of regeneration cycles since start up Press NEXT to exit Diagnostics Press REGEN to return to previous step Page 17 Copyri
3. F 4 C to 110 F 43 C A No user serviceable parts are on the PC board the motor or the power adapter The means of disconnection from the main power supply is by unplugging the power adapter from the wall aPPLIED Page 9 MEMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter USER SEE AY When in normal operation one of five displays may be shown Pressing NEXT will alternate between the displays e User Screen 1 Typical user display Shows volume remaining in gallons until next regeneration 9898 User Screen 2 Displays number of days to next regeneration User Screen 3 Displays flow rate in gallons per minute E User Screen 4 Displays total flow in gallons since last reset Press and hold W for 3 seconds to reset to 0 E ji P User Screen 5 Shows current time User screens 1 3 and 4 will not be shown if 7 or 28 day options are selected in configuration settings Flow AM PM Days s To Rat e RON AM PM ue To Time Reg REGENERATION SCREENS e During Regeneration The display shows the time remaining in the current cycle E BE Pressing REGEN will advance to the next cycle Regen lt a Fi Row AM PM W SET TIME OF DAY e Press NEXT until the time of day screen is In the event of a prolonged power vue dj IC displayed X 1000 Rinse outage time of day flashes Regen Fil Press and hold A
4. PROGRAMMING OVERVIEW Table 3 Valve Programming Steps for Recommended Default Program Valve Programming Section See following pages Recommended Settinc e Valve Size Step 2CS e Regeneration Type Step 3CS Volume no in display e Regeneration Timing Step 4CS DELY Delay e Twin Alternating Configuration psc e Pressure Differential Option Step 6CS Enter the desired number of gallons between e Gallon Capacity Step 21 backwash e Days Override Option d e Regeneration Time y Time of day to backwash time of projected non use e Softener or Filter Setup Step 2CT FILTER e Length of Backwash Step 3CT e Length of Rinse Step 4CT Page 12 eiFFPLIer MEMBRaNesS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Step ICS NEXT Step 2CS Flow AM PM Days To Rate Time Regen Step 3CS AM PM Days To me Regen S Backwash Y Draw Volume Rinse X 1000 77 s Fill Step 4CS Flow AM PM Days To me Regen Step 5CS Flow AM PM Days To Rate Time Regen Set Backwash Volume Brine X 1000 Rinse Regen Fill NEXT Step 6CS Flow AM PM Days To Rate Time Regen Set Backwash Volume X 1000 i Rinse Regen 4 GAS EXIT TO DISPLAY SCREENS Installation and Service Manual Metered Carbon Filter CONFIGURATION SETTINGS PRE PROGRAMMED TO FACTORY DEFAULTS Step 1CS Press A and V simultaneously for 5 seconds and release If screen in S
5. PROPER POWER CONNECTIONS Use proper wiring and connection methods to satisfy local electrical codes SHOCK HAZARD Connect this unit to a properly grounded connection in accordance with the National Electrical Code DO NOT under any circumstances remove the ground wire or ground prong from any power plug Do not use extension cords or an adapter without proper consideration INSTALLATION Ad SERVICE WARNING To prevent electrical shock disconnect power to the system prior to servicing A WARNING Do not make any alteration or modification in the wiring or plumbing of the system This can result in damage to the system and cause injury to operators or users A WARNING Flush the system for at least 30 minutes before use to remove all chemicals present CAUTION Never let the filter freeze Freezing can damage the resin tank Unpack the filter Inspect assemblies for damage cracked couplings broken or split pipes loose straps etc LOCATION Select a location for the filter with adequate clearance from walls and other equipment to allow access on all sides of the tank The unit must be located near a drain able to accommodate the backwash flow rate of your unit see the table on page 4 This is in addition to any other equipment sharing the drain Select a location for the brine tank that is accessible for easy refilling Ensure floor beneath the brine tank is clean and level A grounded power supply of the appropr
6. Use uninterrupted outlet correct time of day electric outlet controlled by light switch Tripped breaker switch and or Reset breaker switch and or GFI switch tripped GFI Power outage Reset time of day If PC Board has battery backup present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Defective PC Board Replace PC Board Display does not indicate that Bypass valve in bypass position Place bypass in service position ris flowing Water Sowing Meter is not connected to meter Connect meter three pin connection labeled connection on PC board or is METER on the PC board Verify meter cable is not installed securely securely onto three pin connection Restricted Stalled turbine lt Remove meter and check for rotation or foreign material Defective meter Replace meter Defective PC board Replace PC board cJFFLIGrD Page 29 MEMEPFEXSNEES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter PROBLEM Control valve regenerates at wrong time of day Time of day flashes on and off Control valve does not regenerate automatically when the A amp V buttons are depressed and held Control valve does not regenerate automatically but does when the A amp V buttons are depressed and held Water running to drain Err 1001 Error Message Control unable to sense motor movement Err 1002 Error Message C
7. regeneration will occur at the scheduled delayed regeneration time of day e HoLd If the dP switch is closed a regeneration will be prevented from occurring while there is a switch closure REGENERATION CYCLE TIME SETTINGS PRE PROGRAMMED TO FACTORY DEFAULTS Step ICT Step 1CT i Press NEXT and V simultaneously for 5 seconds and release If screen in Step 2CT does not appear the lock on the valve is activated To unlock press V NEXT REGEN A in sequence then press Aand V simultaneously for 5 seconds and Step 2CT release Flow AM PM Days To Rate ime Regen Step 2CT f Press A or V to select FILTERING setting c Note if SOFTENING setting is accidentally selected only screens additional screens will appear press REGEN to skip back to this screen and changing to FILTERING Press NEXT to go to Step 3CT Press REGEN to return to previous step M PM Days To Time Regen Fil Adjust the length of the backwash from 1 to 95 minutes using the Aand V buttons Recommended 10 Press NEXT to go to Step 4CT Press REGEN to return to previous step nig wash Step 3CT Step 4CT PM Days To Time Regen D Backwash Step ACT b Adjust the length of the rinse from 1 to 95 minutes using the A and V buttons EXIT TO Recommended 6 DISPLAY SCREENS Press NEXT to go to exit Regeneration Cycle Times Press REGEN to return to previous step Page 14 cirFELIiEer MEeEeMBRaNes INC Copyrigh
8. And Bypass Caps Page 24 GPPLIED MESMESFXSImNES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CONTROL VALVE SERVICE INSTRUCTIONS DRIVE ASSEMBLY Disassembly and Inspection The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover It is not necessary to remove the PC board from the drive bracket to remove the drive bracket Disconnect the power source plug 4 pin black cable from the PC board prior to disconnecting any other plugs from the PC board Disconnect and MAV AUX drive motors 2 pin black cable from the PC board Disconnect the water meter plug 3 pin grey cable located on the far right side of the PC board Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the top of the drive bracket towards your body The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To inspect the drive reduction gears the drive gear cover needs to be removed The drive gear cover is held in place on the drive bracket by three clips The largest of the three clips is always orientated to the bottom of the drive bracket With the PC board facing up push in and down on the large clip on the drive gear cover Handle t
9. Brine Regen lt a Cu Step 11 Backwash From normal mode press NEXT A buttons simultaneously for 5 seconds and release Rinse Fill Step 2r Days to Regen Set the number of days between regenerations by pressing A or V d The allowable range is 1 to 99 Days should be set for estimated time to deplete resin capacity based on volume capacity and estimated usage See Table 4 page 12 for capacity information Set t on Backwash I js recommended to backwash at least once every 12 days L Press NEXT to go to the next step Press REGEN to go to exit d Step 3l PM Days To Time Hour Set the time of day for regeneration to occur by pressing Time Rege Aor v Exi Draw Press NEXT to go to the next step Press REGEN to go to the previous step DISPLAY Step 41 Regeneration Time Minutes Set the time of day for regeneration to occur by pressing A or V Press NEXT to go to the next step Press NEXT to exit Press REGEN to go to the previous step eIFPFPLIEr Page 15 MEMBRaNeS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter INSTALLER DISPLAYS AND SETTINGS CONTINUED Step 1I Step 21 Flow AM PM Days To Rate ime Tim Regen Set lt a Backwash Volume Draw X 1000 Rinse Regen Fill AEAN RE EGEN Step 317 Flow AM Rate i Backwash Draw R Time ate Set lt Backwash Vol
10. Flange Outlet FNPT LX V8646 DLFC Flange Inlet MNPT 1 1 4 V38652 X BoltLHexS SHCS 5 16 18x3 4 4 4 V8444 OHing220 1 42 6 V3190 250 DLFC Washer Center 25GPM_ 1 J O 1 7 V3162 100 DLFC Washer Side 10GPM_ 0 j 1 ow B indictates BSPT N indicates NPT At least one V3190 XXX must be installed in center hole S Plugs may be knocked out or drilled to use up to six O V3162 XXX e QV V3190 250 V3162 100 Flow Rate i Flow Rate Identification Identification 5 8 Proper DLFC orientation Tooling Proper DLFC orientation directs water flow towards Identification directs water flow towards the washer face with rounded the washer face with rounded l edge amp identification edge amp identification Tooling Identification ELED Page 21 MESMESFASNES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter METER ASSEMBLY i V3003 02 Commercial meter assembly 28 cable V3118 03 Commercial meter turbine assembly ORing215 1 1 1 J 1 V3105 O Ring 215 V3501 Turbine clip V3632 Meter retaining clip V3401 04 CV1 5 Meter housing NPT Not Shown V3437 CV1 5 flow straightener Bend clip Typical meter retaining clip installation Ensu
11. Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter DESIGN BASIS amp SPECIFICATIONS Table 1 Design Basis Model No Backwash How gpm How Rate gpm 5g pm ft 15g pm ft W G2162EM 13 86 W G2472EM 1547 24 x 72 Filters are available with USA or European style plugs and voltages Volume of Media cu ft Carbon only Resin Tank Dia xH Valve amp In Out Total Incl Conn Underbed M 21 x 62 e W G2162EM US amp W G2472EM US 120V AC 60Hz with USA cord e W G2162EM EU amp W G2472EM EU European 220V AC Backwash flow rate based on 25 psi pressure drop EU plug is removable to convert into universal 220v cord Operating Limits Vessel rated at 150 psi max operating pressure 120 F max operating temp GENERAL INFORMATION AND SAFETY DISCLAIMER The information contained in this document is subject to change without notice Applied Membranes Inc shall not be liable for technical or editorial omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material READ THIS MANUAL Prior to operating or servicing this unit this manual must be read and understood If anything is not clear call for assistance before proceeding Keep this and other associated manuals for future reference and for new operators or qualified service personnel A USE
12. Perform start up procedure ePPlied n MEIMESFXSINES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Inlet pressure low Low supply pressure Correct incoming supply pressure Low flow from source Remove blockage or other restrictions Treated water flow low Media Resin bed fouled Backwash Filter Valves closed Check valves and fully open Untreated water is being Bypass valve is open or faulty Fully close bypass valve or replace ACNEE Media is exhausted due to high Check program settings or diagnostics for water usage abnormal water usage Water quality fluctuation Test water and adjust program values accordingly Damaged seal stack assembly Replace seal stack assembly Control valve body type and Verify proper control valve body type and piston piston type mismatched type match Fouled media bed Replace media bed No Display on PC Board No Power at electrical outlet Repair outlet or use working outlet Control Valve Power Adapter Plug Power Adapter into outlet or connect power not plugged into outlet or power cord end to PC Board connection cord end not connected to PC board connection Improper Power Supply Verify power voltage is being delivered to the PC Board Defective Power Adapter Replace Power Adapter Defective PC Board Replace PC Board PC Board does not display Power Adapter plugged into
13. RECT OR CONSEQUENTIAL DAMAGES NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE ALLEGED DAMAGE WHETHER SUCH CLAIM BE BASED ON CONTRACT OR TORT provided however the aforesaid to the contrary notwithstanding SELLER shall not be liable for any bodily injuries or property damage directly caused by its willful wanton or negligent acts B All Other Warranties and Damages THERE ARE NO WARRANTIES ESTABLISHED EXPRESS OR IMPLIED OR STATUTORY INCLUDING THE WARRANTY OF MERCHANTABILITY EXCEPT THOSE SET FORTH ABOVE OR ANY PERFORMANCE WARRANTY WHICH IS ATTACHED TO THIS ORDER B Permits Ordinances and Code Compliance CUSTOMER has full responsibility for obtaining any licenses permits and inspections required with respect to installation and use of the goods herein described E Governing Law Any agreement based upon this Order and the obligations thereby imposed on SELLER and CUSTOMER shall be governed by and construed according to the laws of the State of California FWVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVYVVVYVYVYYWVAU VFVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV
14. ain hydrocarbons such as kerosene benzene gasoline etc AX Teflon tape is recommended to be used on all threads Do not use pipe dope as it may break down the plastics in the control valves The plug in power adapter is for dry locations only and should be connected to an uninterrupted outlet installed within 15 feet 4 57 meters of the water conditioner A All plumbing should be done in accordance with local plumbing codes AX Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 between the drain line control fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause interior damage to the drain line flow control fitting A Plug into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted Install grounding strap on metal pipes After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold NEXT and REGEN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET This resets the electronics and establishes the service piston position The display should flash all wordi
15. ake sure motor is fully engaged check for broken wires make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled MOTOR Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Properly snap PC Board into drive bracket Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Replace missing gears Open up control valve and pull out piston assembly and seal stack assembly for inspection Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Check piston and seal stack assembly check reduction gears check drive bracket and main drive gear interface Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve ePPlied n MEIMESFXSINES INC Copyright 2012 Applied Membranes Inc All Rights Reserved PROBLEM Err 1003 Error Message Control valve motor ran too long and was unable to find the next cycle position Err 1004 Error Message Control valve motor ran too long and timed out trying to reach home position aPPLIeD POSSIBLE CAUSE Main drive gear too tight Improper voltage being delivered to PC Board Motor failure during a regeneration Foreign matter built up on p
16. bly Reattach the main piston to the drive cap assembly Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly Continue to tighten the drive cap assembly until the backside of the drive cap bottoms out and is flush with the casting or the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack 4 pin black cable and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Page 26 cIFPFELIerp MeMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter SPACER STACK ASSEMBLY Disassembly and Inspection To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can then be pulled straight out Inspect the black o rings and inner seals for wear or damage replace the
17. bly The drive cap assembly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals with an o ring To remove the drive cap assembly use the special plastic wrench V3193 02 Figure 1 or insert a 4 to 7 flat bladed screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity See Figure 2 The notches are visible through the holes Lever the screwdriver so the drive cap assembly turns counter clockwise Once loosened unscrew the drive cap assembly by hand and pull straight out IN Loosens Drive Cap Figure 1 Figure 2 Inspection The drive cap assembly contains the drive cap the main drive gear drive cap spline piston rod and various other parts that should not be dissembled in the field Visually inspect the drive cap for damage and free operation of the gear and threaded rod The only replaceable part on the drive cap assembly is the o ring MAIN PISTON Disassembly and Inspection Attached to the drive cap assembly is the main downflow piston To remove fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean the piston in dilute sodium bisulfite or vinegar or replace it The main piston is Teflon coated If the teflon coating is abraded replace the main piston Reassem
18. cord Keepinq 8 Operatin q Conditi ons 8 Conmol Valve Operation Set VICE uec aE succes Ea a 9 ener nee T TO OO ee 9 WSC DS A WS 10 Regener Wion o eE EET DEI EE T TEE DOTT OTT TT NODE eee EA 10 wu e il Fo A 10 Button Operation and FUNCTION RN Rm u 10 EON WSS SAC TEE 10 Manual FG ONS aU OMA ORE e M 10 General Warnings amp Site Requirements 11 Control Valve General Features and Information 11 Configuring and Programming Control Valve OptionS 11 Metered Backwash Filter Recommended Programming Overvie 12 Configuration Settings Pre Programmed to Factory Defaults isses eene eene nnne nnns 13 Regeneration Cycle Time Settings Pre Programmed to Factory Defaults P 14 Installer Displays and Settings for Control Valve Options cccccccccccsssssseceeeeeeeaeeeseeeeeeeeeeauessseeceeeesssaeeseeeeeeesssaaageeeeenees 15 PAGING cilc 17 Control Valve Drawings and Components eii iieeeeeeenne eene nena nnn sensa nnmnnn nnmnnn nnmnnn nnmnnn nnmnnn nnmnnn 18 GV 1S Overview Drawings T 18 CV1 5 Drive Cap Assembly Downfl
19. e ILE MESMESFSSINIESSS ING Industry Leader in RO Expertise and Membrane Applications since 1983 MANUAL FOR OPERATION amp MAINTENANCE OF CARBON FILTER WITH METERED VALVE P for Models W G2162bEM amp W G2472EM lL MEMBRAENeS Systems M Membranes amp Chemicals _ Filters 2325 Cousteau Ct Vista CA 92081 760 727 3711 FAX 760 727 4427 ISO 90012008 gt il Wz ocumen Internet www appliedmembranes com E mail sales appliedmembranes com Certified Company oou Revision 06 26 2013 Installation and Service Manual Metered Carbon Filter PANEL OPERATION QUICK REFERENCE GUIDE User Display When in normal operation one of five displays may be shown Pressing NEXT will alternate between the displays User Screen 1 Typical user display Shows volume remaining in gallons until next regeneration User Screen 2 Displays number of days to next regeneration User Screen 3 Displays flow rate in gallons per minute User Screen 4 Displays total flow in gallons since last reset Press and hold for 3 seconds to reset to O User Screen 5 Shows current time User screens 1 3 and 4 will not be shown if 7 or 28 day options are selected in configuration settings Flow AM PM Days To Regen Regeneration Screens ELEM e During Regeneration The display shows the time remaining in the current cycle wp E Pressing HEGEN will advance to the ne
20. e during regeneration choose the appropriate option in this step Detailed instructions follow Press NEXT to go to Step 6CS Press REGEN to return to previous step If ALT is accidentally selected in step 5CS an additional screen for Rinse amp Fill delay will be displayed If this is selected press REGEN to return to the previous step and set to OFF Step 6CS Press A or V to set external pressure differential option the desired setting e oFF should be selected if no dP switch is connected e If dP is connected choose from onO dELy or HoLd See detailed instructions on the following page Press NEXT to exit configuration settings Press REGEN to return to previous step onfiguring the Control Valve for No Hard Water Bypass Operation Rate Time R gen No Hard Water Bypass equipment is sold separately Only use no hard water bypass 8 Ta AE Backwash valves supplied by the manufacturer of this product which are specifically design for use x 1000 M T Rinse egen i with this valve Select nHbP for control operation For no hard water bypass operation the FETETETEFTNNNNNNMM three wire connector is not used Selection requires that a connection to the No Hard Water Bypass Valve is made to the two pin connector labeled ALTERNATOR DRIVE located on the printed circuit board Note If the control valve enters into an error state during regeneration mode the no hard water bypass will remain in its current sta
21. ector Body 3 h we 2 VaM4M X JORing2200 3 3 V396 Injector Feed Tube 3 31 1 o 4 V817701 Injector Screen V38969 njcorDrawTube 1 6 JV V8il76 X JlhjorCap 7 JJMN3152 X jORig 35 hbdG 8 2 V8010057 Injector Plug o o 1 9 V34998 Refill Flow Control Y O Ring 019 13 O Ring 019 13 JOPG BPBLK Compression Nut 2 Black Polytube 2 15 V8182 Refill Flow Control 0 5GPM o Retaining Clip 17 V8724 WasherFlatStanlessSteel 4 18 V36e22 BoltBHCSStailessSteel V 20 x 16 4 19 V319501 Refill Port Plug 1 V3968 contains one D12400 O Ring 111 and two V3155 O Ring 112 V3969 contains one V3638 O Ring 113 and two V3157 O Ring 1155 Ctonatins a V3182 0 5 gpm flow control i Proper RFC orientation directs refill water flow toward the washer face with radius and text Page 20 cir FLIEeD MeMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CV 1 5 DRAIN LINE FLOW CONTROLS Dwg No Item No Description Qty Per Valve W G2162ET W G2472ET V3081 DLFC Retainer Assembly V3645 DLFC
22. entire stack if necessary Do not disassemble the stack The spacer stack assembly may be chemically cleaned in dilute sodium bisulfite or vinegar or wiped with a soft cloth Reassembly The spacer stack assembly can be pushed into the control valve body bore by hand The assembly is properly seated when at least four threads are exposed approximately Do not force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack 4 pin black cable and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position INJECTOR CAP SCREEN AND INJECTOR PLUG Disassembly and Inspection The injector can be accessed at the back of the valve by removing the threaded injector cap The cap is removed by using the V3193 02 service wrench figure 1 Once the cap is removed use the open end of the V3193 01 service wrench at an angle to pry out the injector The injector plug should not need to be cleaned just verify that it has both o rings on the plug and that it is fully seated Reassembly Press the injector plug into its bore hole and pres
23. ght 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CV 1 5 OVERVIEW DRAWINGS i 33 a x 2 HE is o at 255 5 x u a m 54s ERY 52a 5 lt oo wT Mias if ay JT NI t m Hiis i 5 2 3 xv 4 Ue 52 a8 E 32 ce o Page 18 aPPLIED MEeMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CV1 5 DRIVE CAP ASSEMBLY DOWNFLOW PISTON REGENERATE PISTON amp SPACER STACK ASSEMBLY 1 V8304 DrveCapAsemby SOS SO V81385 OHing 228 0 1 3 vaaz Piston Downflow Assembly J 1 o V8423 X Backplate Dowel 5 0 1 6 V8430 Spacer Stack Assembly 0 0 1 7 BackPate BackPlate S 0 1 8 9V3419 O Ring 347 0 0 0 1 9 Vv36 X j OhRig2255 0 e G4 Ph 1d 10 V395001 CV1 5 NPT Valve Body w V3468 J 1 not shown V3468 Test Port Plug 4 NPT 2 11 D1300 Top Baffle Diffuser 1 5 50MM 1 a fi s 7 E cJFFLIGrD Page 19 MEMEPFEXSNEES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CV 1 5 INJECTOR VALVE BODY REFILL FLOW CONTROL AND INJECTOR PLUG o 1 C897 i Inj
24. he cover and the gears carefully so that the gears do not fall off of the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive bracket does not need to be removed from the drive plate if the motor needs to be removed To remove the motor disconnect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a 1 4 turn in either direction before gently pulling on the wire connectors to remove the motor Pulling directly on the wires without rotating the motor may break the wires off the motor Visually inspect the motor for free spinning and remaining brush life visible through slots on the size of the motor Check the pinion gear for endplay If the pinion gear is pushed tight against the motor housing eliminating endplay slide it away from the housing so the end of the shaft is flush with the end of the gear The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive brac
25. he turbine assembly may be oriented in any direction but is usually oriented pointing up to reduce drainage out of the pipe during service A Note Do not use pipe dope or other sealant on threads Use teflon tape on threaded inlet outlet and drain fittings Install connecting piping between raw water source and input pipe on control Injector valve Regenerant Line Capped Install drain line from control valve to ee Center Line a free flowing drain A 1 25 Male NPT x 1 5 Female NPT SS drain flow control is installed on the valve INLET Solder joints near the drain must be done 177 Threads prior to connecting the drain line flow 1 8t control fitting Leave at least 6 W 152 4mm between the drain line flow DRAIN control itting and the solder joints to pA I amy e 1 Threads prevent heat from damaging the flow control Avoid elevating the drain line above the control valve where possible Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes LI ALIRL II OUTLET 177 Threads A Important Never insert a drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the receptacle to prevent back siphonage 3 Install the water meter on the outlet side of the control valve l The meter may be threaded directly into the valve or may be VERN B plumbed separately downstream of the unit Ensure the arrow
26. iate voltage and a local disconnect switch is required Caution The unit must not be located near any corrosive chemicals or in an area where the temperature may exceed 113 F 45 C between its outlet and the inlet of a water heater Do not install any water conditioner with less than 10 feet of piping A Warning The power supply must be properly grounded to avoid injury from electrical shock Page 4 ePPlLied MEeMBRaNe amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter LOADING THE MEDIA 1 Place tank on a level solid surface in the correct position for installation Lift the riser tube from the tank keeping the attached hub within the opening of the tank Within the tank assemble the laterals onto the hub twisting each lateral into the hub to lock securely Gently lower the assembly to the bottom of the tank The top of the riser tube should be about level with the top of the tank The riser tube inside the media resin tank delivers treated water to your control valve It will need to be temporarily covered with tape on the top end to prevent anything from falling down inside the tube during loading Step back and look at the tank to make sure it is standing straight and not tilted The black base on the bottom of the tank should also be straightened before filling the tank If your tank is tilted simply pick up the ta
27. ilter with insufficient water flow ecrrLierp Page MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter INITIAL START UP 1 2 3 o m o Check all piping connections and make sure feed valves are open Inspect plumbing for leaks Check that control valve is connected to electrical source Open Raw Water source valve Note Check for leaks throughout system as pressure is applied Fully open a cold water faucet downstream of the system Allow water to run until clear Close the cold water faucet Turn off the supply water Initiate manual backwash of the control valve Press and hold the REGEN button for three seconds until the drive motor starts Press the REGEN button to advance the unit into the backwash cycle Wait until the motor stops and the backwash time begins to count down Open the inlet water supply valve very slowly allowing the water to fill the tank in order to expel air A Caution If water flows too rapidly there will be a loss of media out the drain When water is flowing steadily to the drain without the presence of air fully open the water supply inlet valve Press the REGEN button again to advance to the rinse position and allow the water to run to drain for 2 3 minutes or until the drain runs clear Press the REGEN button to advance to the service position Review the control valve operations sec
28. ing e Buckets for materials Screwdriver wide blade e Wet and Dry Vacuum Cleaner or Tarp Turn off water to filter Relieve pressure in tank by either opening a downstream valve or cycling the control valve into the back wash position If a by pass valve is installed place it in the by pass position Disconnect drain line Turn off electrical source and disconnect control valve Remove any wiring connected to control valve Loosen plumbing from control valve Carefully move filter forward until it clears plumbing Move the filter to an area where access is available to all sides Carefully loosen control valve on mineral tank top Slowly unscrew valve being careful not to damage threads in top of tank When valve is loose from top of tank slowly twist it back and forth to remove it from top of distributor tube inside tank To remove carbon from the mineral tank choose one of the recommended methods below a Vacuum Removal Vacuum all material out of tank and then wash inside with clean water b Manual Removal Place a canvas on floor to catch filter and other materials dumped from mineral tank Lay tank on its side and tip it up to dump the carbon and other materials out of tank Slowly rotate tank as itis being dumped When all material is out of tank wash it with clean water Note Dispose of the carbon amp underbedding by local procedures or laws 12 13 Page 28 Replace media as per media loading instructions
29. isplayed and the piston returns to the home service position resynchronizing the valve Error Message fures H If the word ERROR and a number are flashing on the display check the trouble shooting section of this manual to identify the error Clear error by disconnecting the power supply at the PC board and reconnecting or press the NEXT amp REGEN buttons simultaneously for 3 seconds ILL 3 Manual Regeneration How AM PM Days To Time Delayed Regeneration Press and Release the REGEN button lt will flash towards REGEN Regeneration will be performed tonight at the preset time E p I Draw of day Cancel request by pressing the REGEN button again Regen Fil Immediate Regeneration Press and Hold the REGEN button for approximately 3 NEXT REGEN seconds Regeneration will begin immediately Request cannot be cancelled eA Page 2 ePPlied i MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter TABLE OF CONTENTS Design Basis amp Specificati onS 4 General Information and Salty oicoscisdex sate anaia aan aaa a aas a aaa afaa asa a a aaa aaa 4 OVS E E E E E E E A O E E A 4 LOCION METER NT E E E E E E 4 Loading Me Media NEED E mE 5 MEGA e Urs MUR per 1O 5 PO eee EE E A E AR E 6 Operaio DO S and DON CNET 7 PANN SUD e M M 8 System Monitoring and Re
30. iston and stack assemblies creating friction and drag enough to time out motor Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter SOLUTION Loosen main drive gear Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Verify that proper voltage is being supplied Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Check motor connections Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Replace piston and stack assemblies Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Snap drive bracket in properly Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Snap drive bracket in properly Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Page 31
31. ket has two plastic pins that fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To reinstall the PC board position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until it snaps under the middle latch weave the power and water meter wires into the holders and reconnect the motor water meter and power plugs Reassembly If the drive gear cover was removed reinstall it with the large clip orientated towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place To reinstall the drive bracket seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the
32. ng then flash the software version and then reset the valve to the service position CONTROL VALVE GENERAL FEATURES AND INFORMATION This fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a downflow regeneration filter The control valve included with this system is equipped with a meter and can be set to regenerate on demand consumption of a predetermined amount of water and or as a time clock passage of a particular number of days The injector regulates the flow of brine or other regenerants The control valve regulates the flow rates for backwashing rinsing and the replenishing of treated water into a regenerant tank The control valve uses no traditional fasteners e g screws instead clips threaded caps and nuts and snap type latches are used Caps and nuts only need to be firmly hand tightened because radial seals are used Tools required to service the valve include one small blade screw driver one large blade screw driver pliers and a pair of hands A plastic wrench is available which eliminates the need for screwdrivers and pliers Disassembly for servicing takes much less time than com parable products currently on the market Control valve installation is made easy because the distributor tube can be cut 2 above to 77 below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper dist
33. nk 2 3 inches off the floor and drop it gently but firmly down favoring the side of the base that needs to be adjusted Before loading the media fill the tank with 2 3 feet of water or 1 3 full depending on the tank size to soften the fall of the rocks and prevent damage to the distributor To load the media use a funnel in the top of the media tank with the riser tube still inside Make sure the riser tube is covered with tape to keep media out Scoop the media into the funnel slowly letting it fall down inside the media tank around the riser tube Fill the tank with the media provided pouring the media in the following order 1st ill end up on the bottom of the tank last will end up at the top of the tank etc Note The tank will be approximately 2 full after loading is complete Refer to Table 2 for the proper quantities of each media l Gravel YMGRVL11618 1 CF 100 Ibs per bag ll Gravel 1 x YMGRVL1418 0 5 CF 50 Ibs per bag not used in W G2162EM IIl YMC1240RCOAL 1 CF 27 5 lbs per bag Remove the funnel from the top of the tank and the tape from the end of the riser tube Brush any loose media or resin off the top opening of the tank Tank Opening Riser Tube ub Tank Base The bottom of the control valve has an opening with O rings inside lubricate the O ring with a non petroleum based lubricant Position the valve over the top of the media tank making sure the to
34. of this manual to identify the error Clear error by disconnecting the power supply at the PC board and reconnecting or press the NEXT amp REGEN buttons simultaneously for 3 seconds 003 Error MANUAL REGENERATION Flow AM PM Da ays s To Delayed Regeneration Press and Release the REGEN button 4 will flash towards REGEN Regeneration will be performed tonight at the preset time of pn day Cancel request by pressing the REGEN button again ia Immediate Regeneration Press and Hold the REGEN button for approximately 3 Fer TA T T seconds Regeneration will begin immediately Request cannot be cancelled Page 10 aPPLIIED MESMESFASGIINES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter GENERAL WARNINGS amp SITE REQUIREMENTS A The control valve fittings and or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing AL Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary A Hydrocarbons such as kerosene benzene gasoline etc may damage products that contain o rings or plastic components Exposure to such hydrocarbons may cause the products to leak Do not use the product s contained in this document on water supplies that cont
35. on x ee ag the meter body is going the same direction as the water flow The turbine assembly may be oriented in any direction but is usually 4 4 FNPT oriented pointing up to reduce drainage out of the pipe during service Meter can be installed horizontally or vertically A longer cable Part V3221 is required for distances longer than 3 from the valve body Page 6 eiFFPLIer MeEeMBRaNe amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter 4 Connect the meter cable Remove the valve cover N and strain relief cover on rear of valve Bring meter NOT INSERTED IN HOUSING cable through the knockout hole in the back of the valve and connect to the three pin connection labeled METER on the PC board Weave the meter cable through the strain relief and replace the cover and fastening screw Ensure meter cable is connected to the meter assembly See Meter Service Instructions in the Control Valve Service Instructions section of this manual for detailed meter disassembly and reassembly instructions 5 Install piping between meter output and point of use i i P34 OPERATING DO S AND DON TS DO e Monitor system and keep a log e Maintain proper water pressure for backwashing DON T e Permit oils or fats in feed water e Shut down system for extended periods e Exceed operating pressures or temperatures e Backwash f
36. ontrol valve motor ran too short and was unable to find the next cycle position and stalled Page 30 POSSIBLE CAUSE Power outage Time of day not set correctly Time of regeneration set incorrectly Power Outage Broken drive gear or drive cap assembly Broken Piston Rod Defective PC Board Bypass valve in bypass position Defective PC Board Power outage during regeneration Damaged seal stack assembly Piston assembly failure Drive cap assembly not tightened in properly Motor not inserted full to engage pinion motor wires broken or disconnected PC Board not properly snapped into drive bracket Missing reduction gears Foreign material is lodged in control valve Mechanical binding SOLUTION Reset time of day If PC Board has battery backup present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Reset to correct time of day Reset regeneration time Reset time of day If PC Board has battery backup present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Replace drive gear or drive cap assembly Replace Piston Rod Replace PC Board Turn bypass handles to place bypass in service position Replace PC Board Upon power being restored control will finish the remaining regeneration time Reset time of day Replace seal sack assembly Replace piston assembly Re tighten the drive cap assembly Disconnect power m
37. or Wuntil the SET indicator is indicating that it needs to be reset displaved and the hour flashes All other information will be stored wer ATV did in memory no matter how long the Press A or Wuntil the correct hour is displayed R power outage Please complete Time Regen the steps as shown to the right aya l Volume r Draw X 1000 Rinse I I I Time of day will only need to be set whena Regen Press A or Wuntil the correct minute Is power outage lasts more than 8 hours or displayed when daylight savings time begins or ends Press NEXT the minutes will flash Press NEXT to return to the display screen BUTTON OPERATION AND FUNCTION Scrolls to the Next Display e Press once and release to schedule a regeneration at the preset delayed regeneration time Press and release again to cancel the regeneration ePress and Hold for 3 seconds to initiate an immediate regeneration eWhile Regeneration is in Process Press to advance to the next cycle eWhile in Programming Screens Press to go backwards to the previous screen Changes variable being displayed LAN res em V Key sequence to lock and unlock program settings Press and Hold for 3 seconds to initiate a control reset The software version is displayed and the piston returns to the home service position resynchronizing the valve ERROR MESSAGE If the word ERROR and a number are flashing on the display check the trouble shooting section
38. ow Piston Regenerate Piston amp Spacer Stack Assembly 19 CV1 5 Injector Valve Body Refill Flow Control and Injector Plug 20 CV 1 5 Drain Line Flow Co r ol ANNEE ENNEA EESE aA Eedi 21 Mola icio acetic se vedi ore tr en nila mc tn So rian aoe caine ia ea orn AE A E E 22 OLO FOWD ie 0 go a9 GVE mene nen A ee eee eee 23 VEO FOV Bic le Bae Uds geen 23 UEBER IN T Toms 24 DO MVICS SD aI NT qe aT T E Oo To oom 24 Control Valve nouus cuis aeidn we cues Cus deu c aA 25 Bi Pies 25 DIVE Ca SS SM ec 26 Juri ed i e PNE Eo LT 26 SF SS IM a 27 Injector Cap Screen and Injector PIUQ ccccccccssssseccceeeeeeeeeseeceeeeeeeeeesseceeeeessaaeeseceeeeesseseeceeeesesseasseeeeeeeessasaeeeeeeeeesaaas 27 PHOT Ol PIO eT TE E E E 27 Pran Eme FON ONIN Ol M TR T Eo Emme 27 Meter Assembly Service Instructions cccccccccseseecceeeeeeaeesseecceeeeeaeeeusecceeeeeseueasueceessaaeaseeeeeesesaesaeaseeeeeeeessuaaaeeeeeeseessaagees 27 Maintenance Removal amp Replacement of Carbon Media c eLeee eee Lees lleeecne eene enean nana nana nma naa 28 TOUS SOO UN DONOR AEA T 29 mios edipi 32 cJFFLIGrD Page 3 MEMBRANES INC Copyright 2012 Applied Membranes
39. p of the riser tube inserts inside the opening in the bottom of the valve Screw the valve down into the media tank Another person should hold the tank as the valve is being snugly tightened onto the tank Do not over tighten Tighten until snug tighten a bit more then STOP The large o ring will seal itself MEDIAQUANTITY PER MODEL Table 2 Media Quantities Model No Gravel 1 16 x Vs Gravel 4 x 18 US or EU Carbon Il I HI W G2162EM__ W G2472EM 1 CF 100 Ibs 1 CF 100 Ibs 8 CF 220 Ibs aPPLIeD MEeMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Page 5 Installation and Service Manual Metered Carbon Filter PLUMBING A Note All plumbing is to be done in accordance with state and local codes Caution Before placing wall anchors to support piping ensure that no electrical conduit or wiring is located behind the intended mounting location Note The control valve fittings and or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing Note Connect to a supply line downstream of outdoor spigots Install an inlet shutoff valve and plumb them to the unit s inlet Installation of a bypass valve is recommended If using plastic fittings ground the water conditioner per local electrical codes If a water meter is used install the water meter on the outlet side of the control valve T
40. re clip is fully engaged in groove and tabs positioned in slot as shown Complete Meter Assembly V3040 Includes 28 Cable This water meter should nto be used as the primary monitoring device for critical or health effect applications Operating pressures 20 psi minimum 125 psi maximum Operating temperatures 40 F Minimum 110 F Maximum Page 22 cIFFLIGr E MESMESFASSINESS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CV 1 5 FLOW DIAGRAM SERVICE Raw water inlet Treated water supply CV1 5 FLOW DIAGRAM BACKWASH Raw water inlet Raw hard water is bypassed during regeneraion Mine zz rro E m EE J d NRT D cirPrFLiEerp Page 23 MESMESFSNIES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Backwash water to drain Installation and Service Manual Metered Carbon Filter CV 1 5 FLOW DIAGRAM RINSE Rinse water to drain Raw water inlet Raw hard water is bypassed during regeneraion j x CU u cr uM Em X VU on ABE el i ais a AH SERVICE SPANNER WRENCH Model No V3193 02 Sold Separately Although no tools are necessary to assemble or disassemble the valve the CV1 wrench shown below in various positions on the valve may be purchased separately to aid in assembly or disassembly of the control valve Loosens Injector
41. ributor baskets The AC adapter comes with a 15 foot power cord and is designed for use with the control valve The AC adapter is for dry location use only The control valve maintains timekeeping for up to 8 hours if the power goes out and the battery is not depleted After 8 hours the only item that needs to be reset is the time of day valve status and programming are permanently stored in the nonvolatile memory If a power loss lasts less than 8 hours and the time flashes on and off the time of day should be reset and the non rechargeable battery should be replaced CONFIGURING AND PROGRAMMING CONTROL VALVE OPTIONS The control valve offers multiple procedures that allow the valve to be modified to suit the needs of the installation e User Displays e Configuration Settings e Cycle Times Settings for Regeneration e Installer Display Settings e Diagnostics These procedures can be accessed in any order Details on each of the procedures are provided below and on the following pages At the discretion of the installer the end user can access all settings To lock out access to programming settings press the key sequence A NEXT REGEN V When locked the valve can be unlocked by pressing the same key sequence LA er V aPPLIeD MEeMBRaNe amp S INC Page 11 Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter METERED BACKWASH FILTER RECOMMENDED
42. s until seated all the way down Replace the injector cap REFILL PORT PLUG Disassembly and Inspection Refill port plugs should not need to be serviced O rings may be replaced if necessary Pull out the locking clip and then pull the fitting straight out Remove the flow control retainer If necessary replace the o rings A silicone lubricant may be used but do not use Vaseline oils or other unacceptable lubricants on o rings Reassembly Insert the flow control into its seat confirming correct flow control orientation Reseat the flow control retainer and reassemble the fitting see diagram in the exploded view section Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring on the elbow or the retainer but not on the flow control or its seat Refill port plugs should not need to be serviced O rings may be replaced if necessary DRAIN LINE FLOW CONTROL Disassembly and Inspection Depending on the flow control installed on the unit remove the red plastic retaining clip plastic flow control or the 4 screws stainless steel flow control to expose the flow control and retainer The flow controls can be removed by flexing the washer with a small screwdriver being careful not to mar the plastic seat The flow control and retainer may be chemically cleaned using dilute sodium bisulfite or vinegar do not clean with abrasive methods Reassembly Insert the flow washers back into
43. t 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter INSTALLER DISPLAYS AND SETTINGS FOR CONTROL VALVE OPTIONS One of the three displays below will be shown depending on the option was selected in Configuration Settings Step 3CS This menu will appear when the below is selected in step 3CS Volume Initiated Demand a en Set Backwash Nex Regeneration Settings Volume SS Rinse Regen s Fill PM Days To ate ime Regen Step 11 To enter Installer Display press NEXT and A simultaneously for 5 seconds and release Step 2l Press A or V to enter the volumetric capacity in gallons Press NEXT to go to Step 3l Press REGEN to return to previous step Step 3l Press A or V to adjust the days override setting from 1 28 or OFF Press NEXT to go to Step 4l Press REGEN to return to previous step Recommended 12 Step 4l Time of day the regeneration will occur on the day that the softener meets its volume capacity or days override Press A or V to adjust the regeneration hour Press NEXT to go to step 5l Press REGEN to return to previous step Step 5l Press A or V to adjust the regeneration minutes Press NEXT to exit Installer Display Settings Press REGEN to return to previous step Step 1I d This menu will alpea when the below is selected in step 3CS AM PM Days To cy Regeneration Settings 1 99 Days Time Clock Option Volume JB
44. te until the error is corrected and reset aPPLIeD MEeMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Page 13 Installation and Service Manual Metered Carbon Filter Configuring the Control Vale for Separate Source Operation Rat Select SEPS for control operation For separate source operation the three wire connector is not used Flow AM PM Days To e Time Regen Backwash ALTERNATOR DRIVE located on the printed circuit board The C port of the MAV must be connected to the valve inlet and the A port connected to the separate source used during regeneration The B port must be connected to the feed water supply When set to SEPS the MAV will be driven closed before the first regeneration cycle and be driven open after the last regeneration cycle Note If the control valve enters into an error state during regeneration mode the MAV will remain in its current state until the error is corrected and reset Configuring the Control Valve for Use of an Outside Signal to Initiate Regeneration Select the desired option in step 6CS Selection only matters if a connection is made to the two pin connector labeled DP SWITCH located on the printed circuit board Following is an explanation of the options e OFF Feature not used e onO If the dP switch is closed for an accumulative time of 2 minutes an immediate regeneration will be signaled to the unit e dELy If the dP switch is closed a
45. tep 2CS does not appear the lock on the valve is activated To unlock press V NEXT REGEN A in sequence then press Aand V simultaneously for 5 seconds and release Step 2CS Press Aor V to select 1 5 for 1 5 valve Press NEXT to go to Step 3CS Press REGEN to exit Configuration Settings If 2 0 or 2 0L are accidentally selected an additional screen will appear If selected press REGEN to return to this step and set to 1 5 Step 3CS Select Volume arrow with a blank number display If a different display listed below is shown press the Aor V buttons to scroll through the options until the correct display is shown When Volume gallons is selected the regeneration will occur after the specific volume has been used or on the day override if selected whichever comes first Use only if Time Clock based regeneration is desired Flow meter i v wi i and gallon tracking will still occur Ensure Volume is selected Do not use for valves with meter installed Flow AM Rate PM Days To Flow AM PM Days To Flow AM PM Days To Flow AM PM Days To Regen Rate Time Regen Rate Rate Time Regen Time Time Regen Backwast Brine Rinse Fill Step 4CS Press A or V to select DELY Press NEXT to go to Step 5CS Press REGEN to return to previous step Step 5CS Press A or V to select OFF option Note If a setup utilizing a No Hard water Bypass purchased separately or Separate Sourc
46. their respective bores confirming correct flow control orientation see diagram in the exploded view section Place back into the housing and reassemble the housing fitting Do not use Vasoline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring of the elbow or the retainer but not on the flow control or its seat METER ASSEMBLY SERVICE INSTRUCTIONS Service or replace turbine by e Turn the bypass for the system on and relieve the pressure on the system before removing the meter Press downward on the remote meter assembly to relieve tension on the retaining clip Remove the clip and take the meter assembly out of the housing Remove the bend from the two exposed tips of the retaining clip and remove clip e Service or replace the turbine assembly and place it back on the turbine shaft Insert the turbine clip and re bend the exposed ends of the clip The turbine has a groove to line up with the turbine clip e Insert meter assembly back into the meter housing e Reinstall the meter retaining clip e Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks cIFPFL Icr m Page 27 MESMESFASNES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter MAINTENANCE REMOVAL amp REPLACEMENT OF CARBON MEDIA Tools Needed 1 So 2o p H e w 11 Wrench to removing pip
47. tion of this manual and ensure settings are properly programmed before placing the carbon filter in service SYSTEM MONITORING AND RECORD KEEPING Monitor filter and record all pertinent data This data is needed to determine operating efficiency and for performing system maintenance The latter includes changing of the media pressure drop across the mineral tank and control valve Note Warranty Claims cannot be processed without adequate operating data and filter history OPERATING CONDITIONS For optimum filter performance observe the following Maintain a minimum of 25 psi during backwash cycle Water pressure should not exceed 120 psi across mineral tank Water temperature should not exceed 110 F CAUTION Hydrocarbons such as kerosene benzene gasoline etc may damage products that contain o rings or plastic components Exposure to such hydrocarbons may cause the products to leak Do not use the product s contained in this document on water supplies that contain hydrocarbons such as kerosene benzene gasoline etc Page 8 ePPlLied n MEeMBRaNe amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CONTROL VALVE OPERATION amp SERVICE CV 1 5 CONTROL VALVE CONTROL VALVE SPECIFICATIONS e Minimum Maximum Operating Pressures 20 psi 138 kPa 1 4 bar to 125 psi 862 kPa 8 6 bar e Minimum Maximum Operating Temperatures 40
48. ume Draw X 1000 Rinse Regen lt lt Fill SENNA RE EXIT TO DISPLAY NEXT SCREENS GEN Page 16 This menu will appear when the below is selected in step 3CS low AM PM Days To Rex yeneration Settings Res Time Regen Set lt a 7 Day Time Clock Option voume a D Fill STEP 11 From normal mode press NEXT A simultaneously for 5 seconds and release STEP 21 Use A or Vio set the current day of the week day 1 d Sunday Default 2 Monday Press NEXT to go to the next step Press REGEN to exit STEP 31 Scroll through the days 1 to 7 using NEXT Use A or V to turn regeneration on or off for each individual day When 4 indicator is displayed next to Regen regeneration is ON for that day When there is no indicator regeneration is OFF for that day After completing the 7 day press NEXT to go to the next step Press REGEN to go to previous display STEP 41 Regeneration Time Hour Set the time of day for regeneration to occur by pressing A or V Press NEXT to go to the next step Press REGEN to go to the previous step STEP 51 Regeneration Time Minutes Set the time of day for regeneration to occur by pressing A or V Press NEXT to go to the next step Press NEXT to exit Installer Displays and Settings ePPlied MEIMESFXSINES INC Copyright 2012 Applied Membranes Inc All Rights Reserved DiAGNOSTICS Step 1D vec i REGEN
49. wires are jammed between the drive bracket and drive back plate or the gear is not engaging the drive cap assembly Replace the motor if necessary Do not lubricate the motor or the gears To reinstall the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover Release the spring clip loop and continue to rotate the motor until the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the lower left hand side of the PC board If the motor will not easily engage with the drive gear when reinstalling lift and slightly rotate the motor before reinserting Reconnect the power plug Replace the valve cover After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position cJFFLIGerD Page 25 MEMEPFEXSNEES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter DRIVE CAP ASSEMBLY Disassembly Turn off supply water and relieve system pressure The drive assembly must be removed to access the drive cap assem
50. xt cycle Regen lt lt Fi Set Time of Day mo Time Regen Press NEXT until the time of day screen is In the event of a prolonged power Se Yi Backwash displayed Draw outage time of day flashes n Heit Fa Press and hold A or Wuntil the SET indicator is indicating that it needs to be reset All other information will be stored in plea errand ME NGUPPASNES memory no matter how long the J Press A or Wuntil the correct hour is displayed power outage Please complete the ae steps as shown to the right A p Backwash Press NEXT the minutes will flash X 4000 Pines Press A or Wuntil the correct minute is Time of day will only need to be set when a displayed power outage lasts more than 8 hours or when daylight savings time begins or ends en A A V Press NEXT to return to the display screen Button Operation and Function Scrolls to the Next Display e Press once and release to schedule a regeneration at the preset delayed regeneration time Press and release again to cancel the regeneration ePress and Hold for 3 seconds to initiate an immediate regeneration eWhile Regeneration is in Process Press to advance to the next cycle eWhile in Programming Screens Press to go backwards to the previous screen LAV Changes variable being displayed LAN next eom V Key sequence to lock and unlock program settings Press and Hold for 3 seconds to initiate a control reset The software version is d
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