Service Manual
Contents
1. Service Manual Fastrac 2115 2125 2135 2140 2150 From Serial No 0738000 3155 3185 From Serial No 0640000 Published by the TECHNICAL PUBLICATIONS DEPARTMENT JCB SERVICE LTD World Parts Centre Waterloo Park Uttoxeter Staffordshire ST14 7BS Publication No 9803 8020 General Information Care amp Safety Routine Maintenance Optional Equipment Body amp Framework Electrics Controls Hydraulics Transmission Brakes Steering Suspension Engine Q9 I QO n1mD OD Plow N Introduction This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving or have received training by JCB Technical Training Department These personnel should have a sound knowledge of workshop practice safety procedures and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment Renewal of oil seals gaskets etc and any component showing obvious signs of wear or damage is expected as a matter of course It is expected that components will be cleaned and lubricated where appropriate and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt Finally please remember above all else SAFETY MUST COME FIRST The manual is compiled in sections the first three are numbered and contain information as follows General Information includes torque setting2. 8020 Issue 3 Section 1 General Information Section 1 2 2 Torque Settings 2 2 Zinc Plated Fasteners golden finish Use only where no torque setting is specified in the text Values are for dry threads and may be within three per cent of the figures stated For lubricated threads the values should be REDUCED by one third Metric Grade 8 8 Bolts Metric All Internal Hexagon Headed Cap Screws Bolt size Torque Settings Diameter Torque Dia mm Hexagon Nm kgfm Ibfft mm Nm kgf m lof ft A F mm M5 5 8 T 0 7 5 M3 2 0 2 1 5 M6 6 10 12 1 2 9 M4 6 0 6 4 5 M8 8 13 28 3 0 21 M5 11 1 1 8 M10 10 17 56 31 42 M6 19 1 9 14 M12 12 19 98 10 72 M8 46 4 7 34 M16 16 24 244 25 180 M10 91 9 3 67 M18 18 27 350 36 258 M12 159 16 2 117 M20 20 30 476 48 352 M16 395 40 292 M24 24 36 822 84 607 M18 550 56 406 M30 30 46 1633 166 1205 M20 110 79 968 M36 36 59 2854 291 2105 M24 1332 136 983 Metric Grade 10 9 Bolts Verbus Ripp Bolts Bolt size Torque Settings Dia mm Hexagon Nm kgfm Ibfft f N A M6 8 16 1 6 12 UM M8 8 13 39 4 29 M10 10 17 78 8 57 M12 12 19 137 4 101 nn M16 16 24 343 35 253 M20 20 30 657 67 485 Torque settings for these bolts are determined by the M24 24 36 1157 118 853 application Refer to the relevant procedure for the required settings Note In most cases Verbus Ripp bolts should not be re used If one is disturbed it should be removed and a new one fitted in its place For details o
3. 892 01050 892 01051 892 01052 892 01053 892 01092 926 15500 992 12300 992 12400 992 12600 992 12800 992 12801 993 45400 993 55700 993 59300 993 70111 993 85700 997 11000 997 11100 The following parts are replacement items for kits and would normally be included in the relevant kit numbers 2 required Guide Rod Wet Clutch 2 required Mandrel Wet Clutch Intermediate Gear Retaining Tool Wet Clutch Transmission Locking Plate Wet Clutch 2 required Adapter for impulse extractor PTO intermediate shaft wet clutch transmission Wheel Hub Service Kit Rubber Spacer Blocks Mobile Oven Static Oven Static Oven Cut out Knife L Blades Torque Multiplier Direct Glazing Kit Pressure Test Adapter and Clamp Break back Torque Wrench Battery Tester Drive Head Setting Bracket Adapter for M24 Pinion Replacement items for kit no 892 00253 892 00201 892 00202 892 00203 892 00254 993 69800 Gauge O 20 bar Gauge 0 40 bar Gauge O 400 bar Hose Seal Kit Replacement parts for kit no 892 01092 1315 3414Z 1315 3731Z 1315 3835Z 1370 0301Z 1370 0401Z 1370 0601Z 1370 0701Z 1420 0009Z 1420 0012Z 445 12303 892 00891 917 02800 998 10606 998 10607 998 10608 998 10610 998 10614 998 10615 998 10616 998 10623 998 10624 9803 8020 Bolt M10x60 Bolt M16x220 Bolt M20x300 Nut M10 Nut M12 Nut M16 Nut M20 Washer M12 Washer M20 Washer Dolly Bearing Beari
4. because metal tools will chip the glass edge JCB part number 926 15500 unit quantity 500 off JCB part number 892 00847 892 00807 Front plate puller S200970 for air conditioning compressor 892 00801 Clutch spanner S200940 for air conditioning compressor 892 00808 Shaft protector S200980 for air conditioning compressor 892 00802 Rotor puller set S200950 for air conditioning compressor 892 00803 Rotor installer set S200960 for air conditioning compressor 9803 8020 Issue 1 Section 1 General Information Section 1 6 1 Service Tools Section C Electrics 188230 239510 993 85700 Battery Tester S216770 892 00882 Socket for Pulley Nut on Magneti Marelli Alternator 9803 8020 6 1 Electrical Test Equipment 892 00283 Tool Kit Case 892 00281 AVO Meter 892 00286 Surface Temperature Probe 892 00284 Microtach Digital Tachometer 892 00282 100 Amp Shunt open type 892 00285 Hydraulic Oil Temperature Probe 892 00298 Fluke 85 Multimeter Psion Workabout 1Mb RS232 T Docking Holster t Software Psion Link Version 1 1 T 71721 00664 Connecting Lead 2 x CD ROM tt T These items to be obtained from your nearest Psion agent as listed on M l s 569 H 525 HA and 516E tt As detailed on the same M I s as above Issue 2
5. cups are protected from damage JCB part number during storage 992 12400 2 cartridge x 240V 992 12600 6 cartridge x 240V JCB part number 892 00842 S186300 9803 8020 Issue 1 Section 1 General Information Section 1 5 2 5 2 Service Tools continued Section B Body and Framework continued S186310 o S186340 Wire Starter used to access braided cutting wire Cut out Knife used to remove broken glass below through original polyurethane seal JCB part number 992 12800 JCB part number 892 00848 S186320 S186350 Glass Extractor Handles used with braided cutting L Blades 25mm 1in cut replacement blades for wire below to cut out broken glass cut out knife above JCB part number 892 00846 JCB part number 992 12801 unit quantity 5 off S186330 S186360 Braided Cutting Wire consumable heavy duty cut out wire used with the glass extraction tool Long Knife used to give extended reach for normally above inaccessible areas JCB part number 892 00849 approx 25m length JCB part number 892 00844 9803 8020 Issue 1 Section 1 General Information Section 1 5 3 5 3 Service Tools continued Section B Body and Framework continued S186470 Nylon Spatula general tool used for smoothing sealants also used to re install glass in rubber glazing S186550 Rubber Spacer Blocks used to provide the correct set clearance between glass edge and cab frame
6. 15 1 5 11 M8 x 1 25 40 4 1 29 M10 x 1 5 80 8 2 59 M12 x 1 75 133 13 6 98 M14 x2 225 23 166 M16 x2 350 35 7 258 M18 x 2 5 463 47 342 M20 x 2 5 654 67 482 M24 x3 1125 115 830 M30 x 3 5 2247 229 1657 9803 8020 Issue 1 Section 1 Dd General Information Section 1 Torque Settings 2 4 Dacromet Fasteners mottled silver finish List of Torque Settings This list represents those fasteners which have been affected by the change from zinc plated to Dacromet but are not mentioned in the service manual The settings apply to 2000 and 3000 series machines unless otherwise stated Location Rockinger Hitch Bolt Location Gearbox Crossmember Bolt Rear Crossmember Nm 392 kgfm 40 Ibf ft 289 Nm 200 kgfm 20 Ibf ft 148 Nm 392 kgf m 40 Ibf ft 289 bes LAN 1 b x iw NE U a N A402030 Bolt Left Hand Pannier Step Bolt Right Hand Pannier rear Bolt Right Hand Pannier front Nm 47 5 kgf m 4 3 Ibf ft 35 Nm 80 kgf m 8 2 Ibf ft 59 Nm 47 5 kgf m 4 8 Ibf ft 35 2000 series machines only 2000 series machines only A402200 A402160 Bolt Front Wrapper top bottom Bolt Rear Lower Crossmember Bolt Lower Link Bolt Hex Head Nm 392 kgf m 40 Ibf ft 289 Nm 392 kgf m 40 Ibf ft 289 Nm 80 kgf m 8 2 Ibf ft 59 2000 series machines only De N lt NY N o90c0rV A402050 A a A402040 9803 8020 Iss
7. 30056 477 00437 721 00664 721 10885 816 15118 816 20008 816 20013 816 55038 816 55040 892 00041 892 00078 892 00137 892 00174 892 00179 892 00180 892 00181 892 00223 892 00224 892 00225 892 00253 892 00255 892 00256 892 00257 892 00258 892 00259 892 00260 892 00261 892 00262 892 00263 892 00264 892 00265 892 00268 892 00269 892 00270 892 00271 9803 8020 Nut M24 Bonded Washer Adapter Adapter Adapter Adapter Adapter Tool Kit for Non return Valve etaining Bush for Valve spool JCB Threadlocker and Sealer JCB Threadlocker JCB Threadlocker and Sealer High Strength JCB Retainer High Strength JCB High Strength Threadlocker JCB Clear Silicone Sealant JCB Multigasket JCB Threadseal Clayton System Seal SC1251 Black Polyurethane Sealant Ultra Fast Adhesive JCB Activator Aerosol JCB Activator Bottle JCB Cleaner Degreaser Active Wipe 205 250 g Active Wipe 205 30 ml Hand Cleaner Black Primer Spacer 13 80 mm Gearbox Lifting Adapter Connecting Lead Psion Workabout Harness Diagnostic J1939 Test Adapter Adapter Adapter Adapter Test Point Adapter Test Point Deglazing Tool Connector Micro Bore Hose Measuring Cup Bearing Press Seal Fitting Tool Replacement Plastic Boss Hand Pump Impulse Extractor Adapter for Impulse Extractor Pressure Test Kit Adapter Test Point Adapter Test Point Adapter Test Point Adapter Test Point Adapter Test Point Adapter Test Point Ada
8. A F Gland Seal Fitting Tool Test Probe Splitting Frame Clutch spanner Rotor puller set Rotor installer set Front plate puller Shaft protector Drive Coupling Spanner Heavy Duty Socket 17 mm A F Heavy Duty Socket 22mm A F Heavy Duty Socket 15 mm A F Glass Lifter Folding Stand Long Knife Cartridge Gun Glass Extractor Handles Nylon Spatula Wire Starter Braided Cutting Wire PD 90 Axle Locknut Spanner Frame Puller Adapter Assembly Brace Puller Adapter Assembly Bar M24 Puller Adapter Assembly Block Puller Adapter Assembly Socket Spanner Steer Box Input Shaft Nuts C Spanner Steer Box Input Shaft Nuts Speed Gearbox Locking Tool Spring Compressor Setting Tool Kit Sleeve for M30 Pinion Timing Pin for Fuel Injection Pump Data Link Adapter Kit Peg Socket Wet Clutch Mandrel Wet Clutch Jig Wet Clutch 4 1 p T e T v f T f 6 6 6 6 6 6 T T 6 8 8 8 9 8 T 8 T T 8 5 5 5 5 5 8 8 8 8 5 5 5 5 5 5 5 5 8 9 9 9 9 6 9 4 4 2 4 4 4 2 2 4 4 4 4 4 4 4 4 4 4 2 4 4 4 2 2 2 2 4 3 3 3 3 3 4 2 2 2 4 4 2 4 2 3 2 2 4 4 4 4 4 4 4 0 0 o O CO WO O I an n nrnrtRrAwWW Issue 8 Section 1 General Information Section 1 4 2 Service Tools Numerical List continued 892 01048 892 01049
9. cation Front Anti Roll Bar mounting bracket Fasteners Pivot Bolt Nm 392 kgf m 40 Ibf ft 289 Nm 200 kgf m 20 Ibf ft 148 3000 series machines only 3000 series machines only a Location Nm 30 kgf m 3 Ibf ft 22 3000 series machines only 02120rV Location Nm 200 Front Engine Mounting kgf m 20 Ibf ft 148 A402290 A402150 9803 8020 Header Tank Clamp Plate Location 4 W S only rear anti roll bar crossmember Nm 80 kgfm 8 2 Ibfft 59 2000 series machines only Issue 2 Section 1 General Information Section 1 3 1 3 1 Sealing and Retaining Compounds Gasketing Loctite 509 To seal the joint faces between the PTO splitter gearbox the 4102 3202 50ml speed gearbox and the range gearbox 4102 3240 315 ml JCB Multigasket A medium strength sealant suitable for all sizes of gasket flanges and for hydraulic fittings of 25 65 mm diameter 4102 1212 JCB High Strength Threadlocker A high strength locking fluid for use with threaded components 4102 0551 Gasketing for all sizes of flange where the strength of the joint is important JCB Retainer High Strength For all retaining parts which are unlikely to be dismantled 4101 0651 JCB Threadlocker amp Sealer A medium strength locking fluid for sealing and retaining nuts bolts and screws up to 50 mm diameter and for hydraulic fittings up to 25 mm diameter 4101 0251 JCB Threadlocker For threads of suction stra
10. f exceptions to this general rule see T l s 10 140 F161 N Am and 10 141 F162 N Am Hydraulic Hose to Adapter Connections Hydraulic Adapter into Component Connections with bonded washers Torque Settings Torque Settings BSP Size Nm kgf m Ibf ft BSP Size Nm kgf m Ibf ft inches inches 1 8 14 1 4 10 1 8 20 2 1 15 1 4 24 2 5 18 1 4 34 3 4 25 3 8 33 3 3 24 3 8 75 7 6 55 1 2 44 4 8 35 1 2 102 10 3 75 5 8 58 6 0 43 5 8 122 12 4 90 3 4 84 8 6 62 3 4 183 18 7 135 1 115 11 8 85 1 203 20 7 150 11 2 244 24 9 180 11 2 305 31 225 9803 8020 Issue 1 Section 1 General Information Section 1 2 3 Torque Settings 2 3 Dacromet Fasteners mottled silver finish Use only where no torque setting is specified in the text NOTE DACROMET FASTENERS ARE LUBRICATED AS PART OF THE PLATING PROCESS DO NOT LUBRICATE Metric Grade 8 8 Bolts Bolt size Torque Settings Dia Nm kgfm Ibfft M6 x 1 0 9 0 9 T M8 x 1 25 22 5 2 3 17 M10 x 1 5 47 5 4 8 35 M12 x 1 75 80 8 2 59 M14 x2 133 13 6 98 M16 x2 200 20 4 148 M18 x 2 5 278 28 4 205 M20 x 2 5 392 40 289 M24 x 3 675 69 498 M30 x 3 5 1348 138 994 Metric Grade 10 9 Bolts Bolt size Torque Settings Dia Nm kgfm Ibfft M6 x 1 0 13 5 1 4 10 M8 x 1 25 35 3 6 26 M10 x 1 5 62 5 6 4 46 M12 x 1 75 115 11 7 85 M14 x2 175 17 9 129 M16 x2 300 30 6 221 M18 x 2 5 395 40 291 M20 x 2 5 559 57 412 M24 x 3 962 98 710 M30 x 3 5 1920 196 1416 Metric Grade 12 9 Bolts Bolt size Torque Settings Dia Nm kgfm Ibfft M6 x 1 0
11. iner 4101 0451 50ml JCB Threadlocker 8 Sealer A medium to high strength locking fluid 4101 0552 High Strength JCB Threadseal Medium strength thread sealant for patch bolts that are re used 4102 1951 50 ml Clayton System Seal SC1251 A thread sealant used mainly on air brake system hose adapters 4102 2210 2ml JCB Activator A cleaning primer which speeds the curing rate of anaerobic 4104 0251 Aerosol products 4104 0253 Bottle JCB Cleaner Degreaser For degreasing components prior to use of anaerobic adhesives and sealants 4104 1557 Aerosol Direct Glazing Kit For one pane of glass comprises items marked Tf below plus applicator nozzle etc 993 55700 T Ultra Fast Adhesive For direct glazing 4103 2109 310 ml T Active Wipe 205 For direct glazing 4104 1203 250g 4104 1206 30ml T Black Primer 206J For direct glazing 4201 4906 30ml JCB Clear Silicone Sealant To seal butt jointed glass Also to seal hub planet gear carrier when no O ring is fitted 4102 0901 Black Polyurethane Sealant To finish exposed edges of laminated glass 4102 2309 310 ml 9803 8020 Issue 2 Section 1 General Information Section 1 4 1 Service Tools Numerical List 1370 0901Z 1406 0021 1604 0006 1604 0008 1606 0012 1606 0015 1612 0006 331 64246 331 64265 4101 0251 4101 0451 4101 0552 4101 0651 4102 0551 4102 0901 4102 1212 4102 1951 4102 2210 4102 2309 4103 2109 4104 0251 4104 0253 4104 1557 4104 1203 4104 1206 4104 1310 4201 4906 454
12. ings 2 1 Introduction Zinc Plated Fasteners and Dacromet Fasteners The JCB Fastrac 3000 series from serial number 642494 and the Fastrac 2000 series from serial number 740276 are assembled using an improved type of corrosion resistant finish on the external fasteners This type of finish is called Dacromet and replaces the original Zinc and Yellow plating used on earlier machines The two types of fasteners can be readily identified by colour and part number suffix as follows Fastener Type Colour Part Number Zinc and Yellow Golden finish Z e g 1315 3712Z Dacromet Mottled silver finish D e g 1315 3712D Note As the Dacromet fasteners have a lower torque setting than the Zinc and Yellow fasteners when servicing the Fastrac it is important that you are aware of this change of policy and that the information you are using is relevant to the type of fasteners that you have Note A Dacromet bolt should not be used in conjunction with a Zinc and Yellow plated nut as this could change the torque characteristics of the torque settings further For the same reason a Dacromet nut should not be used in conjunction with a Zinc and Yellow plated bolt Note All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification Note Dacromet bolts due to their high corrosion resistance are used areas where rust could occur Dacromet bolts are only used for external applications 9803
13. ng Fitting Tube Inner Bearing Plate Bearing Centre Puller Puller Rod Reaction Tube Wheel Bearing Carrier Puller Puller Handle Nut Puller Beam Modified Wheel Stud Page No Clutch Pack Retainer Wet Clutch 8 4 00 00 OD m m wm 0101 10101 y I Bph p0ANNDN 0 0 00 00 00 OO CO CO OO OO OO OO OO CO OO OO OO OO OO OO OO 00 I Oaoai nn n ianndrandnnrandancnrceandrndqana nn oo 4 2 Issue 6 Section 1 General Information Section 1 5 1 5 1 Service Tools Section B Body and Framework S186240 S186270 Hand Cleaner special blend for the removal of Cartridge Gun hand operated essential for the polyurethane adhesives application of sealants polyurethane materials etc JCB part number 4104 1310 454g 1lb tub JCB part number 892 00845 S186250 12V Mobile Oven 1 cartridge capacity required to pre heat adhesive prior to use It is fitted with a male S186280 plug 703 23201 which fits into a female socket Folding Stand for Holding Glass essential for 715 04300 preparing new glass prior to installation JCB part number 992 12300 JCB part number 892 00843 S186260 240V Static Oven available with 2 or 6 cartridge capacity required to pre heat adhesive prior to use No plug supplied Note 110V models available upon Glass Lifter minimum 2 off essential for glass request contact JCB Technical Service installation 2 required to handle large panes of glass Ensure suction
14. pter Test Point Adapter Test Point Adapter Test Point Adapter Test Point Adapter Test Point Flow Monitoring Unit Sensor Head Load Valve Adapter Page No 7 892 00272 892 00273 892 00274 892 00275 892 00276 892 00277 892 00278 892 00279 892 00281 892 00282 892 00283 892 00284 892 00285 892 00286 892 00293 892 00294 892 00298 892 00311 892 00312 892 00313 892 00314 892 00315 892 00318 892 00333 892 00334 892 00706 892 00800 892 00801 892 00802 892 00803 892 00807 892 00808 892 00812 892 00817 892 00818 892 00819 892 00842 892 00843 892 00844 892 00845 892 00846 892 00847 892 00848 892 00849 892 00864 892 00871 892 00874 892 00875 892 00876 892 00882 892 00883 892 00884 DOONNNNNNNNO I I bo be aaa aaa I I NN A er A 892 00892 892 00916 892 00918 892 00945 892 00956 892 01033 892 01045 892 01046 892 01047 NN Y Y Y Y Y Y Y Y Y Y Y Y Y Y 00 JO0OO0O0J JOJYJ JJ YJOOO00ygudyg yOo0oo0y 0 WW ww ww 0 Y Y Y W I l rer O a EN Eh a G a ae er DA EI N A DE A N DR el TE A A eh a I ei rer Zi Adapter Sensor Head Adapter Adapter Adapter Adapter Gauge 0 40 bar Gauge O 400 bar Avo Meter Shunt Tool Kit Case Digital Tachometer Oil Temperature Probe Surface Temperature Probe Connector Pipe Connector Pipe Fluke Multimeter Brake Test Kit Dummy End Plate Clutch Alignment Tool Accumulator Adapter Engine Support Brackets Hose and Adapter Kit Heavy Duty Socket 19 mm
15. s and service tools Care amp Safety includes warnings and cautions pertinent to aspects of workshop procedures etc Routine Maintenance includes service schedules and recommended lubricants for the whole machine 1 2 3 The remaining sections are alphabetically coded and deal with Dismantling Overhaul etc of specific components for example A B Optional Equipment Body Framework etc The page numbering in each alphabetically coded section is not continuous This allows for the insertion of new items in later issues of the manual Section contents technical data circuit descriptions operation descriptions etc are inserted at the beginning of each alphabetically coded section All sections are listed on the front cover tabbed divider cards align directly with individual sections on the front cover for rapid reference Page cross references are generally made by presenting the subject title printed in bold followed by the title of the section containing the subject For example 24 If the axle is still on the machine fit the brake calipers see Brake Caliper Removal and Replacement Section G Note If only the subject title in bold is given i e no section title the cross reference is to another part of the same section Use the contents list at the beginning of each section to find the exact page number Where a torque setting is given as a single figure it may be varied by plus or minus 3 Torque figure
16. s indicated are for dry threads hence for lubricated threads may be reduced by one third Left Hand and Right Hand are as viewed from the rear of the machine facing forwards 9803 8020 Issue 1 Section 1 9803 8020 General Information Contents Page No Machine Identification Plate 1 7 Typical Vehicle Identification Number VIN 1 1 Typical Engine Identification Number 1 1 Unit Identification Asa Torque Settings Introduction Zinc Plated Fasteners and Dacromet Fasteners 2 1 Zinc Plated Fasteners 2 2 Dacromet Fasteners 2 3to2 6 Sealing and Retaining Compounds 3 1 Service Tools Numerical List 4 1 Service Tools Body and Framework 5 1 Electrics 6 1 Hydraulics 7 1 Transmission 8 1 Brakes 9 1 Steering 9 1 Suspension 9 2 Engine 9 2 Moving a Disabled Machine General 10 1 Preparation for Towing 10 1 Transporting the Machine 10 2 Section 1 Issue 4 Section 1 General Information Section 1 1 4 das Machine Identification Plate Typical Engine Identification Number 123456 K Vehicle Identification Number VIN and the serial numbers Each machine has an identification plate located at X The T T of the engine and transmission are stamped on the plate zs qj _j4C m x G Typical Vehicle Identification No VIN G Engine Type YB Turbocharged 1000 Series 6 cylinder SLP FT11 3300738010 YD Intercooled 1000 Series 6 cylinder YH Turbocharged New 1000 Series 6 cylinder YK In
17. tercooled New 1000 Series 6 cylinder A BCDE H Build List Number see Engine Technical Data for details J Country of Origin K Engine Serial Number L Year of Manufacture A Manufacturing Code B Machine Range C Engine Code a o Note Fastrac 2140 and 3185 engines are identified by the del ber and t ial ber 13 New 1000 Series Rating 1941 2300 2115 n a ee 14 New 1000 Series Rating 1929 2300 2125 Unit Identificati 15 New 1000 Series Rating 1947 2300 2135 Ue angen eat 16 New 1000 Series Rating 1930 2200 2150 The serial number of each major unit is also stamped on the unit itself as shown below If a major unit is replaced by a new one the serial number on the plate will be wrong Either 20 Fastrac 2140 engine D Transmission Speed Code 3 30 km h stamp the new number of the unit on the identification plate 4 40 km h or simply stamp out the old number This will prevent the 5 55 km h wrong unit number being quoted when replacement parts 6 65 km h are ordered 7 75 km h C 40 km h Fastrac 2140 only Fastrac 2115 2125 2135 2150 and 3155 Engines M E dro Be Code Fastrac 2140 and 3185 Engines T dd Transmission Assembly of all three gearboxes N 40 40 km h Speed Gearbox P 50 50 km h 0 80 km h Front Axle R A i Rear Axle S F Sequential Serial Number 194601 9803 8020 Issue 3 Section 1 General Information Section 1 2 1 Torque Sett
18. ue 1 Section 1 General Information Section 1 2 5 Torque Settings 2 5 Dacromet Fasteners mottled silver finish List of Torque Settings cont Location Lower Link Bolt capscrew Location Tower Casting to Axle Location Front Lower Crossmember Nm 654 kgf m 67 Ibf ft 482 Nm 392 kgf m 40 Ibf ft 289 Nm 115 kgf m 12 Ibf ft 85 i A402140 ps TN faj E 7 A402010 A401990 Location Rear Lower Crossmember Location Fuel Tank Support Strap Location Front P T O Box Nm 200 kgf m 20 Ibf ft 148 Nm 47 5 kgfm 4 8 Ibf ft 35 Nm 200 kgf m 20 Ibf ft 148 3000 series machines only 2000 series machines only Us A A402260 panenee A402230 Location Front Axle Upper Arm Location Steershaft Bearing Location Steershaft Intermediate UJ Mounting Bracket Nm 28 kgfm 2 9 Ibf ft 21 Nm 38 kgfm 3 9 Ibfft 28 Nm 200 kgf m 20 Ibf ft 148 3000 series machines only 3000 series machines only 3000 series machines only A402270 9803 8020 Issue 2 Section 1 General Information 2 6 Torque Settings Section 1 2 6 Dacromet Fasteners mottled silver finish List of Torque Settings cont Location Front Anti Roll Bar Location Front Anti Roll Bar Fasteners Insulators Fasteners Pivot Bolt Nm 47 5 kgfm 4 8 Ibfft 35 Nm 278 kgf m 28 Ibf ft 205 2000 series machines only LG A402080 Location Rear Anti Roll bar Lo
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