Burien Toyota 5SFE Turbo Installation Instructions
Contents
1. Turbocharger Kit 6 REMOVE AIR CLEANER a Disconnect the air intake temperature sensor con nector b Disconnect the four air cleaner cap clips c Disconnect the air cleaner hose from the throttle body and remove the air cleaner cap and filter d Remove the three bolts and air cleaner case 7 Remove exhaust manifold assembly a b CG d Remove the six bolts and manifold upper heat insulator Remove O2 sensor Remove the two bolts two nuts and three way catalytic stay Remove the six nuts the exhaust manifold and catalytic converter assembly Burien Toyota 5S FTE Turbocharger Installation Manual Page 9 of 30 Racing Development Installation Instructions _ r For TRD NW s 2 2 liter 14 Turbocharger Kit 14 REMOVE EXHAUST MANIFOLD AND THREE WAY CATALYTIC CONVERTER ASSEMBLY a Remove the six bolts and manifold upper heat insulator b Remove the two bolts two nuts and three way catalytic converter stay c Remove the six nuts the exhaust manifold and three way catalytic converter assembly 8 Install turbo oil feed a On the drivers side front of the cylinder head is the oil pressure sensor b Remove the oil pressure sensor Install the oil pressure tee in place of the oil pressure sensor Install the oil pressure sensor into the straight side of the oil pressure tee Be sure to use a high temperature sealant such as RTV to seal the threads on the tee and oil pressur2. 800 654 6456 raym burientoyota com Don Voeller or Ray Meek M F 7 30AM 6 00PM PST Turbocharger Kit Part Number 00602 17620 201 Burien Toyota 5S FTE Turbocharger Installation Manual Page 3 of 30 SS Installation Instructions _ For TRD NW s 2 2 liter 14 Turbocharger Kit The following parts are not required but you may want to have on hand v Fresh Toyota engine coolant v New engine oil preferably synthetic and new Toyota oil filter v New parts to perform a tune up spark plugs distributor cap amp rotor If you do replace your plugs you may want to use a colder plug to reduce the chance of detonation New Ignition wires if your current wires are old New Toyota fuel filter since you re replacing the expensive injectors Shorter oil filter union from Toyota See step 11 Tie wraps to secure vacuum lines See step 27 Shielded audio cable See step 26 b For automatic transmissions consider replacing the transmission fluid with a good synthetic brand and installing an ATF cooler RATEN Burien Toyota 5S FTE Turbocharger Installation Manual Page 4 of 30 Racing Development Installation Instructions For TRD NW s 2 2 liter 14 ES _ Turbocharger Kit Kit Contents gt Toyomoto exhaust manifold gt Garrett TB0344 turbo Exhaust manifold and turbo charger come attached gt Intermediate pipe S shaped pipe with blow off valve attached gt Down pipe J shaped pipe with 90 b
3. Racing Development Installation Instructions For TRD s 2 2 liter 14 Turbocharger Kit 1990 1997 Celica 1990 1996 MR2 1990 2000 Camry Burien Toyota 5S FTE Turbocharger Burien Toyota Seattle WA 98148 Installation Instructions S For TRD NW s 2 2 liter 14 Turbocharger Kit Revised January 13 2004 Burien Toyota 5S FTE Turbocharger Installation Manual Page 2 of 30 SS Installation Instructions _ r For TRD NW s 2 2 liter 14 Turbocharger Kit Burien Toyota 5S FE Turbo Installation Instructions Disclaimer This project and related modifications are the responsibility of the vehicle owner Alterations may be required to the engine to allow the installation of a turbo charger Neither Toyota Motor Sales U S A Inc nor Burien Toyota can be held responsible for changes required to install this kit Although rest assured we will provide support before during and after the installation and make every attempt to work with you to make your installation a successful one Be sure to read and understand these entire instructions before starting your installation to be sure you have all parts and tools needed to complete the work Also inspect your engine before installing this kit to be aware of leaks vacuum or fluid loose parts or damaged parts Be sure your engine is running well before the installation For technical questions or comments contact Burien Toyota 15025 1st Ave South Seattle WA 98148
4. between the cylinder block and oil pan and cut off applied sealer and remove the oil pan SST 09032 00100 NOTICE e Do not use SST for the oil pump body side and rear oil seal retainer H Be careful not to damage the oil pan flange 10 Install new oil pan using the cork gasket provided instead of FIPG a Use oil drain plug from old pan 11 Remove one 1 engine oil coolant hose a Located under the oil filter is an engine oil cooler This cooler has 2 hoses connected to it coming from a water rail located on the front of the block b Remove one of the two hose later we will be connecting turbo coolant hoses to these fittings Note At this point you should test fit the turbo assembly to be sure the turbo turbine housing is not interfering with access to the oil filter and the oil dipstick If it is removal of the oil cooler will be necessary Also if the dipstick does not clear the turbo bending the tube to reorient the dipstick will be necessary This is best left to the exhaust shop since a torch will be required to properly bend the tube without kinking it If the oil cooler does need to be removed to provide the clearance the following steps will replace step 11 above i Remove the small nut holding the oil cooler to the engine block ii Remove the tube the oil filter is mounted to also called a union or relief valve ii Order the Toyota part 90404 19002 to replace the original union or relief valve T
5. could become dislodged during the procedure and fall into the engine Make sure the engine has cooled fully before you begin To help you later we suggest you draw diagrams of your engine s cable routing before you disconnect anything You can do the same for the vacuum hoses however some of the vacuum connections on your stock manifold may not be the same as those on the turbocharger The TRD turbocharger kit has been designed to reuse most of the stock nuts and bolts Therefore as you remove them keep them with their components or label them for location This will assure a faster easier installation Installation instructions 1 Identify each part listed in the parts list Dry fit pieces to understand how they go together Be sure all required parts clamps hoses etc are included before starting 2 Inspect engine for leaks specifically oil and coolant If any leaks are found try to fix these before performing the installation 3 Disconnect negative terminal from battery 4 Drain coolant 5 Drain engine oil Keep drain plug handy for reuse later in step 10 a 6 Remove air cleaner box a Remove air temp sensor from air cleaner box b Secure temp sensor to any convenient spot using wire tie c Itjust has to read ambient air temperature Burien Toyota 5S FTE Turbocharger Installation Manual Page 8 of 30 Racing Development Er Installation Instructions For TRD NW s 2 2 liter 14 VEST
6. e sensor e Test fit the intermediate pipe with the tee in place Also be sure the oxygen sensor connectors will fit before fully tightening the tee f Reconnect the oil pressure sensor wire 29 Burien Toyota 5S FTE Turbocharger Installation Manual Page 10 of 30 Racing Development S Installation Instructions EEN For TRD NW s 2 2 liter 14 Turbocharger Kit Oil pressure switch 6 REMOVE OIL PRESSURE GAUGE AND REINSTALL OIL PRESSURE SWITCH a Remove the oil pressure gauge b Apply adhesive to 2 or 3 threads of the oil pressure switch Adhesive Part No 08833 00080 THREE BOND 1344 LOCTITE 242 or equivalent c Reinstall the oil pressure switch Adhesive 9 Remove old oil pan Note The pan may be very difficult to remove since it was attached using the Form In Place Gasket FIPG material It may be necessary using a long flat head screwdriver and hammer to try to separate the pan from the block from up above From within the engine compartment locate a spot where the screwdriver can be placed against the oil pan and tap with hammer to separate the two Or the use of an SST as illustrated below can be used to separate the oil pan Burien Toyota 5S FTE Turbocharger Installation Manual Page 11 of 30 SS Installation Instructions _ For TRD NW s 2 2 liter 14 Turbocharger Kit REMOVE OIL PAN a Remove the dipstick b Remove the 17 bolts and the 2 nuts c Insert the blade of SST
7. end and exhaust flange also has mount for oxygen sensor Turbo intake pipe May arrive attached to turbo 90 elbow with valve cover breather hose attached Elbow used to mount air filter K amp N air filter HKS Racing Blow off Pop off valve 4 360cc Toyota Injectors Toyota Oil pan Toyota MAP Sensor All necessary hoses clamps nuts bolts fittings studs gaskets and such required to install the system VV VVVVV WV e Down pipe cut to length and with custom pipe already welded in place by exhaust 4 shop Zem exhaust manifold assembly Oxygen sensor mount Burien Toyota 5S FTE Turbocharger Installation Manual Page 5 of 30 Racing Development S Installation Instructions EEN For TRD NW s 2 2 liter 14 Turbocharger Kit 90 elbow with K amp N filter attached Burien Toyota 5S FTE Turbocharger Installation Manual Page 6 of 30 Racing Development Installation Instructions LE For TRD NW s 2 2 liter 14 Turbocharger Kit D 2 Exhaust gas 4 temperature probe Not included in kit EN Turbo intake d pipe Burien Toyota 5S FTE Turbocharger Installation Manual Page 7 of 30 Racing Development Installation Instructions _ For TRD NW s 2 2 liter 14 Turbocharger Kit Preparation for Removal of Stock Components Before you begin TRD recommends that you thoroughly clean the engine and engine compartment If you don t grease buildup on parts
8. ensor is left unattached 27 All vacuum lines should be tie wrapped to avoid blowing off This is due to the fact that these lines that used to only see vacuum will now be exposed to pressure during boost To hold the hoses in place use short tie wraps 28 Refill coolant This is a good opportunity to refill the coolant with fresh Toyota coolant Burien Toyota 5S FTE Turbocharger Installation Manual Page 18 of 30 Installation Instructions S For TRD NW s 2 2 liter 14 Turbocharger Kit Racing Development 29 Refill oil If you do not have a Toyota filter installed replace it You must use a Toyota oil filter to achieve the required clearance 30 Reconnect battery 31 Visit your local exhaust shop to mate the down pipe to your exhaust system and install new catalytic converter The question you want to ask the exhaust shop is Can you build a custom pipe with a catalytic converter to attach a turbo charger dump pipe to a stock head pipe If they can do the work they should say that they cannot give an accurate estimate without seeing it but it is work they have done Note In some situations the addition of the turbo charger my not allow the addition of a new catalytic converter in the same place as the OE In this case the front pipe of the exhaust system will need to be reworked to allow room for the new catalytic converter Burien Toyota 5S FTE Turbocharger Installation Manual Page 19 of 30 SS Installation Ins
9. er Kit 19 Install turbo coolant hoses Black hose Note In step 11 if you needed to remove the oil cooler skip steps a through d below and instead perform the following e Using the new black coolant hose run cut to length hoses from each of the fittings on the water rail to the turbo Proceed to step 19 e below a Under the turbo are two brass fittings for coolant b Run a length of black coolant hose from one fitting to the engine oil cooler under the oil filter c Run another length of black hose from the other fitting to the water rail d Hoses will have to be cut to fit e Secure with hose clamps provided 20 Connect turbo intake pipe to the turbo and secure to turbo Note This pipe is left long while manufacturing to provide enough length for various installations Vehicles with cruise control may have a problem with this pipe hitting it The intake pipe can be cut back just be sure to leave enough so the 90 elbow has enough pipe to clamp on to 21 Install the included K amp N air cleaner attached to the 90 elbow Attach the filter and the elbow with the clamps before installing onto turbo Tighten the clamp to attach the elbow to the turbo intake pipe Note The air cleaner is positioned behind the radiator If this position is prone to water being splashed up at it custom piping work may be needed to relocate the filter to where the OE air box used to be Or a shield could be installed to protect t
10. he filter from pulling in water 22 Connect intermediate pipe a Locate S shaped pipe with blow off valve on it b With pipe clamps in place slide one end onto throttle body and the other to the turbo Note Installing in this order is easier than the reverse c Secure using clamps Burien Toyota 5S FTE Turbocharger Installation Manual Page 16 of 30 SS Installation Instructions _ r For TRD NW s 2 2 liter 14 Turbocharger Kit d Ifthe vehicle has an automatic transmission check for necessary clearance for the ATF dipstick If needed the dipstick tube can be bent back slightly 23 Hook up vacuum hoses from HKS Racing blow off valve a See diagram below b Run vacuum hose from lower port on blow off valve to brass barbed fitting on turbo housing c The upper port on the blow off valve can be left open or capped Adjustment Bolt Pressure Aimosphere or iie Turbo inlet Brass barbed fitting on turbo l compressor tube o j l Turbocharger Discharge Pipe 24 Connect valve cover breather hose to intake pipe a Using 10mm braided black hose normally comes pre attached to the intake pipe b Run from valve cover breather port to port on intake pipe if not already connected c This hose must be connected to the intake pipe before the compressor side of the turbocharger This will guarantee a constant vacuum to prevent pressurizing the crankcase d Use a vacuum cap to block port on throttle bod
11. heel Shroud 1 19 28 19 30248 400805 0202 Bolt Bearing Hsg 4 15 Burien Toyota 5S FTE Turbocharger Installation Manual Page 25 of 30 Racing Development Er Installation Instructions For TRD NW s 2 2 liter 14 Turbocharger Kit VEST 19 30226 N A Locking Flange Bolt Bearing Hsg 4 KR 20 30249 407684 0000 Lockplate Bearing Hsg 2 18 21 20196 408206 0002 Backplate Ass y Carbon Seal 1 40 12 22 20304 400424 0000 Ring Seal Backplate 1 94 25 20219 407634 0000 Thrust Bearing Bronze 3 hole 1 15 64 25 20219 S 448110 0001 Thrust Bearing Steel 3 hole 1 15 64 26 20262 409558 0000 Thrust Collar Carbon Seal 1 14 63 27 30235 400568 0000 Retaining Ring 4 25 28 20256 0 408056 0000 Shaft Bearing Std OD Std ID 2 5 04 Burien Toyota 5S FTE Turbocharger Installation Manual Page 26 of 30 Racing Development Installation Instructions I For TRD NW s 2 2 liter 14 Turbocharger Kit Garrett AiResearch TB03 44 Compressor Map 3 20 3 00 2 80 2 60 2 40 2 20 2 00 1 80 PRESSURE RATIO P2C PIC 1 60 1 40 1 20 1 00 0 5 10 15 20 25 30 35 Tie 545 Pic 28 4 AIR FLOW LB MIN Burien Toyota 5S FTE Turbocharger Installation Manual Page 27 of 30 Racing Development Er Installation Instructions For TRD NW s 2 2 liter 14 Turbocharger Kit VEST Symptom Possible Causes Corrective Action Idles rough pings Lean condition Check vacuum line connections for leaks and cracked ends Tr
12. hese are readily available from many Toyota dealers since people Burien Toyota 5S FTE Turbocharger Installation Manual Page 12 of 30 SS Installation Instructions _ For TRD NW s 2 2 liter 14 Turbocharger Kit often cross thread their oil filters during oil changes They are also inexpensive less than 10USD iv Install this piece in place of the original union and tighten properly v Later the coolant lines originally used for the oil cooler will be routed to the turbo Oil Cooler Y wee Plate Washer Coolant hoses Oil Filter Relief Valve Non reusable part Burien Toyota 5S FTE Turbocharger Installation Manual Page 13 of 30 Racing Development Installation Instructions For TRD NW s 2 2 liter 14 Turbocharger Kit SN fA cl Ai y Oil cooler gl removed 12 Remove valve cover a Disconnect PCV hose b Remove 4 spark plug wires from valve cover c Remove 4 valve cover retaining nuts 30 mm socket d Pull valve cover 13 Remove and install injectors a Remove gas cap to relieve pressure b Unplug wires from all 4 injectors c Unbolt fuel rail 2 bolts d Hold fuel rail back and remove injectors from cylinder head e Install new o rings and grommets on injectors Apply a light coat of gasoline onto the new O ring before installing onto each injector f Install new injectors into cylinder head gt Hint If injectors do not rotate smoothly the probab
13. hout some noise Call TRD for further diagnosis Burien Toyota 5S FTE Turbocharger Installation Manual Page 28 of 30 Racing Development S TRD NorthWest Burien Toyota 15025 1 Avenue South Burien WA 98148 www poweredbytoyota com 866 404 3333 Installation Instructions S For TRD NW s 2 2 liter 14 Turbocharger Kit 2000 TRD U S A Inc Printed in USA 00602 05100 221 Burien Toyota 5S FTE Turbocharger Installation Manual Page 30 of 30
14. ies Turbochargers T3 Component Parts Not Shown 5 20208 400724 0810 Bolt Compressor Hsg Metric 6 64 7 20198 410218 0001 Clamp Compressor Hsg 3 48 9 20206 400677 0816 Bolt Turbine Hsg Metric 6 46 13 20236 409248 0000 Gasket Compressor Hsg 1 59 13 30243 403069 0060 O ring Compressor Hsg d 2 13 18 30264 72 409639 0000 Wheel Shroud Std Wheel 1 3 76 18 30264 03 409627 0000 Wheel Shroud Stage II amp Ill 1 3 76 19 30237 400764 0616 Locking Flang Bolt Bearing Hsg 4 KR 21 20270 430108 0003 Backplate Carbon Seal 1 40 12 21 20317 409629 0001 Backplate Dynamic 1 29 01 NI 10419 N A Carbon Seal Kit Late Style 1 11 92 IPL TURBONETICS GARRETT DESCRIPTION QTY PRICE NO P N P N REQ EA 5 20209 400450 0001 Bolt Compressor Hsg 6 45 5 20207 N A Locking Flange Bolt Comp Hsg 6 64 6 30246 407876 0000 Lockplate Comp Hsg 3 46 7 20193 407875 0000 Clamp Comp Hsg 3 54 8 See Table Page 12 Compressor Housing 1 9 20209 400450 0001 Bolt Turbine Hsg 6 45 10 30247 406909 0000 Lockplate Turbine Hsg 3 48 11 20194 406908 0002 Clamp Turbine Hsg 2 bolt 3 95 11 20195 408848 0002 Clamp Turbine Hsg 3 bolt 2 1 15 12 See Table Page 14 amp 15 Turbine Housing 1 13 30229 403069 0064 O ring Compressor Hsg 1 5 29 14 30233 400768 0011 Locknut Compressor 1 2 61 15 See Table Page 12 Compressor Wheel 1 16 30234 403818 0034 Piston Ring Turbine End 1 5 06 17 See Table Page 14 Turbine Wheel Shaft 1 18 20297 407565 0000 W
15. le cause is incorrect installation of O rings g Install fuel rail onto injectors h Install fuel rail bolts torque to specs 9 ft lb Burien Toyota 5S FTE Turbocharger Installation Manual Page 14 of 30 SS Installation Instructions _ For TRD NW s 2 2 liter 14 Turbocharger Kit i Reconnect fuel injector wiring gt Hint The No 1 amp No 3 injector connectors are brown and the No 2 amp No 4 injector connectors are gray New Grommet P10889 FI6429 14 Re install valve cover Torque 30mm nuts to17ft Ib 15 Install new Manifold Absolute Pressure MAP sensor a Located on the firewall behind the engine near the throttle body is a MAP sensor Locate the brown box with part number 89420 17030 Remove the existing MAP sensor Replace with the new pressure sensor Hook up hoses and wiring 2905 16 Install turbo manifold assembly a Install new manifold gasket b Slide manifold turbo assembly onto studs c Install nuts and torque to specs 36 ft lb 17 Connect turbo oil feed line to 90 elbow on oil pressure tee 18 Install turbo oil drain hose a The gray hose is the oil drain hose b Attach it to the center brass fitting on the lower side of the turbo c Attach the other end to the tube coming from oil pan d Secure with hose clamps provided Burien Toyota 5S FTE Turbocharger Installation Manual Page 15 of 30 SS Installation Instructions _ For TRD NW s 2 2 liter 14 Turbocharg
16. n Voeller or Ray Meek M F 7 30AM 6 00PM PST Burien Toyota 5S FTE Turbocharger Installation Manual Page 20 of 30 wer o ty u H D x S J Racing Development Installation Instructions BHSE For TRD NW s 2 2 liter 14 Turbocharger Kit Miscellaneous resources Online sites to find more information http www poweredbytoyota com ssfeturbo html Burien Toyota s Website http www meisners net camry User that installed kit http www knfilters com K amp N web site Example dynamometer runs Prior to turbocharger DYNOJET RESEARCH DYNDRUN 062 Max POWER 4 lt lt Insert dyno run after turbo gt gt Burien Toyota 5S FTE Turbocharger Installation Manual Page 21 of 30 SS Installation Instructions _ r For TRD NW s 2 2 liter 14 Turbocharger Kit Extra information 1 To connect an exhaust gas temperature EGT gauge there is a plate on the Toyomoto exhaust manifold that can be used to provide a mounting location for the probe This plate can be removed drilled and tapped to provide a threaded fitting for the EGT probe EGT probe inserted into exhaust manifold Burien Toyota 5S FTE Turbocharger Installation Manual Page 22 of 30 Racing Development Installation Instructions _ For TRD NW s 2 2 liter 14 Turbocharger Kit 2 A good place to connect a vacuum boost gauge is the brake booster vacuum line Using a 4 vacuum tee the brake booster can be cut i
17. nto and provide a source of manifold vacuum amp pressure But be sure to position the tee before the check valve used in the booster s line See following picture Old location of check valve new LAT tee installed New vacuum pressure line for gauge Burien Toyota 5S FTE Turbocharger Installation Manual Page 23 of 30 Installation Instructions For TRD NW s 2 2 liter 14 Turbocharger Kit Racing Development ILLUSTRATED PARTS LIST T03 T04B SERIES TURBOCHARGERS IPL TURBONETICS GARRETT DESCRIPTION QTY PRICE NO P N P N REQ EA Shaft Bearing Std OD 28 20256 2 405919 0002 0101D 5 58 Shaft Bearing 010 OD 010 ID 5 58 28 20256 4 405919 0004 Burien Toyota 5S FTE Turbocharger Installation Manual Page 24 of 30 Racing Development Er Installation Instructions For TRD NW s 2 2 liter 14 Turbocharger Kit VEST Shaft Bearing 010 OD Std 28 20256 6 405919 0006 ID 2 5 58 29 30236 400624 0000 Thrust Pin 2 25 30 20275 407516 0004 Thrust Spacer Carbon Seal 1 7 29 31 30209 409695 0000 Carbon Seal 1 15 39 32 20327 430027 0025 Bearing Housing Dry 1 85 29 32 20234 430027 0047 Bearing Housing Wet 1 85 29 NI 20314 406765 0002 Thrust Spring Backplate 1 77 Dynamic Seal Components Not Illustrated NI 20320 408045 0034 Backplate Dynamic 1 40 12 NI 20243 406906 0000 Thrust Collar Dynamic 1 31 24 NI 30239 403818 0009 Piston Ring Dynamic 1 4 37 TO4B Component Parts Common To T3 Ser
18. ouble Code PO171 Lean Code vacuum leak Review factory service manual for proper factory vacuum routing Review instructions for proper vacuum line routing Check installation of the TRD throttle body gasket If gasket is installed improperly a vacuum leak will occur Recheck torque on throttle body bolts Leak at manifold gasket Recheck torque on intake manifold bolts Pings during acceleration Low octane fuel Fill tank with premium fuel BE SURE TO USE 92 OCTANE FUEL Computer has yet to Drive several hundred miles in different driving modes Not adjust to turbocharger all steady state highway cruising for example Insufficient fuel delivery Fuel filter old replace Follow factory diagnosis and replacement procedures Fuel pressure low Follow factory diagnosis and replacement procedures Injector s clogged Follow factory repair replacement procedures Low boost Air filter dirty Check replace air filter A dirty filter restricts the air intake TRD dyno tests have shown that the TRD air filter is among the best on the market for flow and filtering characteristics Throttle not fully opened Recheck and adjust the throttle cable and transmission cable Be sure that full depression on the gas pedal achieves full throttle opening at the throttle body Makes a moderately loud noise Normal turbocharger No remedy Turbochargers are an air pump and the pumping under full throttle intake noise sound action is impossible wit
19. tructions _ For TRD NW s 2 2 liter 14 Turbocharger Kit Changes in maintenance General suggestions to consider v Be sure to always change your oil before the recommended 3 000 mile 3 month intervals Your oil is critical in keeping your turbo charger cool and lubricated If your oil fails your turbo will also Using synthetic oil will stand up much better than the petroleum based oil v Always be aware of any leaks Due to higher temperatures related to turbo charging your coolant also becomes critical Be sure to change this with high quality coolant before it needs to be Remember do not mix different colored coolants If you have the Toyota red always use the same Toyota red coolant to top it off v Timing belts should now be changed every 40 000 to 50 000 miles This is due to the additional strain the engine will endure v Running a higher octane fuel will help reduce the chance of detonation v The new K amp N air filter included with the kit should be serviced every 50 000 miles as per manufacturer instructions To service use the K amp N filter cleaning kit that is available at many auto parts stores Follow the directions to clean and re oil the filter This is a serviceable filter not a short life disposable filter Do not discard the filter when it is time to service it For technical questions or comments contact Burien Toyota 15025 1st Ave South Seattle WA 98148 800 654 6456 raym burientoyota com Do
20. y to avoid a vacuum leak Burien Toyota 5S FTE Turbocharger Installation Manual Page 17 of 30 SS Installation Instructions _ For TRD NW s 2 2 liter 14 Turbocharger Kit Leave this hose connected to throttle body and block off open Connect hose from turbo end to avoid a vacuum intake pipe to this port on cylinder head cover Gasket 25 Attach exhaust down pipe to turbo assembly using nuts provided no gasket is necessary This pipe is left intentionally long to allow a cut to fit installation by the exhaust shop But this may also cause installation problems If necessary cut this pipe to allow a temporary installation until the exhaust shop can complete the work 26 Install O2 sensor into down pipe a Bolts will need to be used to attach O2 sensor to the flange on the down pipe b In most cases O2 sensor wire will be long enough if not cut O2 sensor wire and lengthen c The O2 sensor is a device that generates a small amount of electricity and therefore it is a good idea to use shielded cable to protect the low voltage from any engine interference If you need to extend this wire use shielded wire such as microphone audio cable available at local electronics stores and be sure to connect the shields between the original wire and the new wire you install These connections should be soldered Some exhaust shops can do this when they do the custom work in step 31 d The shielding at the end nearest the s
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