Home

Here

1. od 21 22 Exi s Aces ede d reu dor dota a eet a rude see aed 21 CN NONIS PETER 21 Os MOUS SO SII 22 lau 22 1 Boiler application The Orligno 500 low temperature pellet boiler is produced by Eko Vimar Orlanski Ltd and has been adapted for central heating and domestic hot water installations The main fuel used in the Orligno 500 are pellets with a 6 8mm diameter and length of 10 50mm The capacious pellet hopper ensures longer boiler operation and reduced re filling of the hopper The boiler is adapted for installation in an open or pressurised system with pressure vessel allowing to work with working pressure 2 Description of the controller The boiler s controller is a modern microprocessor system which controls not only the boiler but also central heating system and domestic hot water The device controls quantity of feed fuel through periodic operation of feeder s engine and the amount of supplied air for the burning process Thanks to semiconductor transmitters the power of the blower is fluently adjusted thus increasing reliability of control system of feeder s engine Automatic burning up Controller enables automatic burning up of the fuel on the burner Measuremen
2. LIST LESER II m Mer POWER SUPPL 228A SOHz Pic 15 Electrical diagram INSTRUCTION AND SERVICE MANUAL 17 Electrical connection of equipment to the boiler s controller Low voltage contact Tco temperature sensor connection for central heating Tcwu sensor connection for hot water pump Tbg sensor connection in upper part of the buffer Tbd sensor connection in down part of the buffer Rpok room thermostat connection High voltage contact M co mixing valve s actuator connection Pcwu hot water pump connection Pbu buffer pump connection pump responsible for maintaining right return temperature to the boiler central heating pump connection Room thermostat Controller enables co operation with any room thermostat with closing contact Room thermostat should be installed in a representative room in the house with respect to temperature at 1 5 2 0m height Room thermostats should not be installed close to any heat source e g TV radiator direct sun radiation or places exposed to draughts Room thermostat ex Boiler controller EUROSTER AURATON Pellets control 2 3 ED A 3 o m 16 Room thermostat connection INSTRUCTION AND SERVICE MANUAL 18 6 Boiler connection 6 1 Connection scheme Wh 20 Pic 17 Boiler connection scheme Connection scheme Orligno 500 pellet boiler Butter boiler pum
3. ean oe ee Pana a ak Gd og ea dae rum UTERE duis Ya Mel Dimensions sosiaa a Pp 13 2 7 Boilertechmical ddid aae eiue eae os dab geal we ents Apa ses gs 14 255 COMUO EF OIG Gras dedicar st dene dope dc eel eran are Rag Ge gree 15 dos Recheada O gedimo dread qe dae d ee EE ee ee ee ee 15 OTga molos a ax a tara oo OP AE SF E BEE E 16 A O Healers lechnical dalo weae cee UU REESE RE 16 Boiler a race ba d aig db A ndo eh v dro hay wr d 7 6 Boiler connection 44 5 bid e 34 E E RE ER R3 2 421 A d pe Ratte oe RAV ARES bb 19 6 2 FVORGUIIG connections sadi aic eR Ro eo ree bt hed t oe eRe bo one de aet dee e teg 20 He HE Ed A Te he ae Fe he 20 Fe co oe be eos oe ba oe Se Ghee eee DER PESO e E PUDE RP ee bees 21 S NS a 21 AM SUD serras
4. Advanced priority of hot water The controller can operate in two modes of hot water heating only in gas and oil boilers hot water priority recommended and without priority During boiler operation in priority mode with the hot water heating it operates only the hot water pump reaching the set temperature much quicker In order to avoid temperature drop in the house during hot water heating and the pump operating for longer longer than 20 minutes ore set and programmed temperature of hot water is not reached the central heating pump will start working within 5 minutes The parameters that are available in the service menu are stop central heating pump with hot water pump stop HP HWP and work central heating pump with hot water pump work HP HWP stop HP HWP work HP HWP work HWP work HWP HP Pic 8 Pump operation during hot water heating in priority mode INSTRUCTION AND SERVICE MANUAL 6 Input menu The input menu shows temperatures of all connected sensors to the controller The input menu view is shown below INPUT boiler 70 C exhaust temp 110 C feedertemp 20 hot water temp heating temp buffer top buffer down buffer energy thermostat Pic 9 Input menu Buffer menu This is the menu for the adjustment of butter parameters Butter menu view is shown below BUFFER progr top progr down Pic 10 Buffer menu Parameters Programmed top programmable temper
5. angus simple solutions tor greener heating suppliers of MCS accredited wood burning boilers Angus Orligno 500 Multi Fuel Boiler Instruction and Service Manual Index Instruction Manual T TTE TO TTE 1 2 Deseripiion ot ihe conholer be oes ee aed 1 Zl TONO PRESE Ok GR ere ee ee ees OAR Se eee PAD LEN 3 2 Controler s MeWUCeSCHDONS 4 Monu handing sane seat ket Sete d 4 3 2 Alarm status and devices oe ose ec wen pr sec wu SSW ES Sw ERE RYE PRA P EG UN OOS Owed Kee OE EEE 8 et oe ee Reece eee ee ae ees cue eee eee ea 9 4 1 Feed system alarm status RR as 9 24 2 Feed alem Do CIE 32 550 6954 nae eap Edd mee Es e m AERE 7 5 need he ae eee he che pni aue ee eee eke bod ec Rie eni Rom eee eke eee ee es 10 Service Manual os eased eee ane ou outs ce cea be aa eee oe oe ee ERAN SE EA 1 2 Recommended CONMONEPSEHINGS saxa dca dod wad oe bee RC ACA HEME ede A 1 2255 T TR TT TT Oe 12 Ae Technical ceti
6. Atter pouring in the pellets it is recommended to manually start the feeder in order to transport tuel to the burner Go to menu MANUAL MODE which is displayed below feeder blower Pic 3 Manual mode To turn ON OFF the feeder press To turn ON OFF the blower press Feeders should work until tilling the burner with tuel Next switch the controller to ON mode and tuel will be automatically ignite 3 Controller s menu descriptions 3 1 Menu handling Controller has two types of menus SIMPLE MENU and ADVANCED MENU ATTENTION To change the type of menu SIMPLE or ADVANCED press at the same time After 10 minutes of inactivity the menu will automatically change to the SIMPLE menu ATTENTION The instruction manual contains all control parameters available for both SIMPLE and ADVANCED menus Parameters for the ADVANCED menu are written in italics To go to the main menu press ENTER button Main menu written with capital letters buttons amp amp and are to navigate within the main menu to go to the sub menu press ENTER To exit from sub menu press ESC Main menu is shown in Pic 4 below The sub menu is for displaying and changing operation parameters In order to change the parameter press ENTER Changing parameter will be displayed periodically To change the parameter to a different one press or 6 To exit trom changed parameter press ESC To accept the changes press ENTE
7. blades Control cleaning 11 Disposal Currently he appliance is marked according to European Directive 2002 96 EC on waste electrical and electronic equipment Symbol placed on the components or attached documents means that the appliance is not classified as household waste Scrapping should take place at a special collection point in order to recycle the electrical and electronic components INSTRUCTION AND SERVICE MANUAL 22 angus simple solutions tor greener heating suppliers of MCS accredited wood burning boilers For more information 01934 862642 please visit our website 07739 174511 07970 901273 www ecoangus co uk ecoangus aol com
8. pipe with if necessary joints up to 45 C Because of the temperature of exhaust gases Orligno 500 s need to be connected to a chimney system to protect against condensation Closing door should be installed with tight closing 30cm above the floor Chimney section should be round or close to square shape because of low flow resistance The mimumum flue diameter should be at least 160mm Chimney should lead above the roof Chimney outlet location is dependent on roof slope and its combustibility Eko Vimar Orlanski Ltd recommends to install a draught regulator which stabilises chimney draught INSTRUCTION AND SERVICE MANUAL 21 10 Troubleshooting temperature Clogged or unproper chimney or unproper chimney Clogged or unproper chimney Ge Get advice chimney sweeper 00000000 from a Get advice chimney sweeper 00000000 sweeper Boiler is tuming Strong wind forces fumes into the chimney Consider installation of devices regulating chimney draught Gasket leak Regulate the door s hinges Door is tuming Damaged rope Replace the rope after warranty service No voltage in the grid Check the protection devices in the electric installation Controller doesn t work Damaged controller Call for service Damaged bearings Call for service replace the blower sud blower Damaged capacitor Call for service replace the capacitor operation Loosen fixing of blower Screw in fixing control Dirty rotor
9. 1 Boiler temperature range 60 85 99 4 4 Electrical data of gear motors eem Sm Type motor with gear Voltage AC EE I O O O NO C O C 2 MEI 230 50 Pole number Motor characteristic without load 0 65 15 72 2 15 5 4 10 161 Max Power 4 Input power Rotation speed rot min a Start voltage Load characteristic after 1 min since start of motor 23 Acceptable load N N Start load N Maximum current Dielectric resistance m m m A Motor resistant voltage 1500V RMS through 1 min 1800V RMS through 1 sec measured between coil and motor s core test current 3 mA Insulation coefficient 100 minimum at 500V of voltage measured between coil and cover Thermal protection Motor protected up 120 C 10 Insulation class INSTRUCTION AND SERVICE MANUAL 15 4 5 Mechanical data of gear motors Description Lubrication Mineral oil and grease Noisness without load Shatt position horizontal 4 6 Heater s technical data Heater material ceramic recrystallised Si3N4 0 Satety norm CSA Time for warm up to 1 200 C EN EE INSTRUCTION AND SERVICE MANUAL 16 5 Boiler s electrical diagram TRANSFORMER ZA T UV HEATER y FEEDER 828 E a
10. NUAL 2 2 1 Igniting 1 Pour the pellets into the hopper and tightly close the lid 2 Connect the main power plug into the 230V 50 socket ATTENTION The socket should be protected with a minimum 10A fuse and 20 mA RCD residual current device 3 Start the controller To start the controller it is necessary to press the ON OFF ESC button tor 3 seconds The same process applies in order to switch off the controller Present status is shown on the display OFF active control of alarm parameters manual mode of blower and feeder ON ATTENTION When OFF is shown on the display the device is in standby mode and is still live In case of alarm the controller will activate all pumps or feeders ATTENTION It is forbidden ignite the boiler using any flammable substances It the boiler is in idle time or maintenance is required it is essential to disconnect the boiler trom the power supply The display shows current status of individual devices The picture below shows main menu view BOILER TEMP 70C EXHAUST TEMP 110 C BURNER POWER 60 ON HP fee m 30 Pic 2 Main display The last line on the display shows abbreviations of the active devices ABBR DESCRIPTION central heating pump oj hot water pump operation buffer pump operation heating element operation MO jmiingvalvecosing y Table 1 Abbreviation table for device names INSTRUCTION AND SERVICE MANUAL 3
11. R 2 Regulator description MAIN MENU gt INPUT MANUAL MODE OFF LANGUAGE BUFFER BURNER TEST OFF Pic 4 Main menu INSTRUCTION AND SERVICE MANUAL 4 Boiler menu The boiler can operate in one of two operation modes manual and auto BOILER gt calculated mode service h hysteresis Pic 5 Boiler menu ATTENTION Operation modes decide only about setting method of the boiler temperature Parameters Auto mode recommended mode The boiler s temperature is automatically set depending on heat demand Manual mode Boiler s temperature is set by the user Service parameter informing about boiler maintenance Hysteresis only in ADVANCED menu parameter showing the difference between actual boiler s temperature and set one to start the burner Heating menu Menu for central heating settings Heating menu is shown in picture below BOILER calculated mode service h hysteresis Pic 6 Heating circuit menu Parameters Progr maintains temperature in heating circuit radiators undertloor heating during demand from room thermostat Heating parameter for turning OFF ON heating Reduction only in ADVANCED menu parameter for adjusting the temperature value ATTENTION In case of the mixing valve with actuator not being installed in the central heating circuit parameters progr and reduction are turned o
12. alarm mode If the temperature does not exceed the alarm temperature it will not be remembered in the controller s memory m No fuel fire The alarm is activated if there is a lack of fuel or fire in the burner m Feeder overheating The alarm is activated when the feeder s permissible temperature is exceeded ATTENTION After noticing the alarm status it is recommended to determine the cause and rectify it Thermal boiler protection is independent from the boiler s controller In case of the boilers temperature exceeding 94 C the thermal boiler protection will turn off the blower ATTENTION After the alarm goes off it is recommended to determine the cause of the alarm rectify it and manually unblock thermostat INSTRUCTION AND SERVICE MANUAL 8 4 Feed system 1 Pellet container 2 Motoreductor of a feeder no 1 3 Motoreductor of a feeder no 2 4 Feeder no 1 5 Feeder no 2 6 Fan 7 Burner 8 Heater Pic 11 Feed system section 4 1 Feed system alarm status In case of the temperature exceeding 60 C in the teed system the alarm is activated with a blinking display feeder overheating AITENTION After the alarm goes off it is recommended to determine the cause of the alarm rectify it and manually unblock thermostat 4 2 Feed system protection The feed system is designed in such a way that the flame from the burner is not able to come into contact with the pellet hopper Sate fee
13. ature in the upper part of the buffer Programmed down programmable temperature in the lower part of the buffer Operation description The buffer pump will be on when temperature in upper part of the buffer drops below programmed temperature The buffer charging lasts until both programmed temperatures are reached AITENTION The buffer menu is only available in ADVANCED menv Parameters Burner power available in two modes auto recommended and manual In auto mode the controller selects burner power according to the energy demand of the house Programmed power in auto mode the actual power of the burner is displayed in manual mode the burner power can be set as a constant AITENTION Buffer menu is only available in ADVANCED menu Language menu The controller is equipped with multilingual menus Polish English German French Lithuanian and Russian Language selection is made in the language menu INSTRUCTION AND SERVICE MANUAL 7 3 2 Alarm status and safety devices The alarm status is indicated with blinking backlight on the controller s display After pressing ENTER the type of alarm is displayed The types of alarms are B Boiler overheating Alarm is indicated after exceeding 97 C pre set on the boiler Controller will activate all connected pumps until temperature will decrease ATTENTION With the temperature 2 C lower than the alarm temperature pumps are activated in a initial
14. ding is ensured by a system of two feeders joined together with a flexible vertical chute Fuel feeding is continually monitored by the boiler s controller The proper feeders co operation guarantees that the vertical chute is always empty it is a burn back protection INSTRUCTION AND SERVICE MANUAL 9 5 Maintenance Ash generated during pellet burning is deposited in the bottom chamber The bottom chamber needs to be cleaned once a month with the scraper and cleaning shield It is advisable to clean the heat exchanger at least once a month to ensure permeability of pipes If the fumes temperature exceeds the maximum value displayed it will be necessary to clean the heat exchanger pipes and boiler Once a week the burner needs to be checked thoroughly due to the possibility of deposits of unburned parts of pellets especially when the pellet quality is bad which may block the pellet feeding and cause uncontrolled burning AITENTION If unproper pellet issue will repeat it is necessary to fully open blower s screen In order to clean the heat exchanger 1 Open upper door 2 Unscrew two nuts with M13 wrench they secure heat exchanger s plate behind which horizontal pipes are placed 3 Remove turbulators and clean pipes with shield and turbulators with the brush 4 Place turbulators back into the heat exchanger AITENTION If unproper pellet issue will repeat it is necessary to fully open blower s screen Steps for correct d
15. ff AITENTION In case of the mixing valve with actuator not being installed in the central heating circuit during the first start of the boiler the parameter mixer needs to be changed to no in the SERVICE menv INSTRUCTION AND SERVICE MANUAL 5 Hot water menu The pellet boiler is perfectly matched for hot water heating both during the winter and summer seasons The hot water menu is shown below HEATING gt boiler progr 60 C heating on reduction 15 C Pic 7 Hot water menu Prog H W programmed hot water The hot water tank needs to be equipped with a temperature sensor Parameters Programmable hot water temperature prog h w hot water temperature kept in the tank Hot water parameter for turning on off hot water function Priority only in ADVANCED menu with priority parameter on during hot water heating the rest of the pumps in the installation are off in order accelerate the heating of the water Hysteresis only in ADVANCED menu temperature value that is needed to decrease temperature of hot water to start heating hot water and temp value that is needed to increase the switching off of the hot water heating Boiler h w only in ADVANCED menu temperature value that need to increase to programmed temperature during hot water heating i e if programmed temp of hot water 60 C and boiler h w 10 C then the programmed temperature during heating hot water is 70 C
16. flue from the flange At the bottom chamber wrapped in foil are ceramic moulders which need to be placed on the burner as shown below Ceramics layout Pic 12 Ceramic layout of the burner 2 Recommended controller settings DL RN ERN LIT D ON NE INSTRUCTION AND SERVICE MANUAL 11 3 Block diagram POWER SUPPLY Z3UVAL FILTER CONTROL PANEL RFI LCD KEYBOARD POWER SUPPLY ADAPTOR ZERG 230VAC TZ2VDC WOC DETECTION SYSTEM CONTROLLER S PROCESS MULTIPLEXER RELAY OUTPUTS CONTROLLER OPTICAL 1909 OUTPUTS RELAY OUTPUTS SEMICONDUCTOR MEASUREMENT SURGE SURGE INPUTS PROTECTOR PROTECTOR EXECUTIVE ELEMENTS EXECUT YE ELEMENTS Pic 13 Controller s block diagram INSTRUCTION AND SERVICE MANUAL 12 4 Technical data 4 1 Dimensions Pic 14 INSTRUCTION AND SERVICE MANUAL 13 4 2 Boiler technical data fe Deion me acc norm EN 303 5 Boiler class 3 highest 5 Fuel pellets length mm 10 50 diameter mm 6 8 moisture content 9 12 Fuel consumption nominal kg h minimal kg h IN m 9 LS 2 eese PO Fumes temperature 160 130 nominal minimal Fumes flow 0 02 0 01 320 nominal minimal We k 15 16 18 19 20 21 INSTRUCTION AND SERVICE MANUAL 14 4 3 Controller s technical data Power consumption controller VA
17. oor regulation a disassembly the door b loosen the adjusting nut c turn the hinge at 360 d tighten up an adjusting nut adjusting nut WARNING Regulation should be made on both upper and bottom hinges at the same time All moving door parts should be greased periodically for example with a grease or an oil as well as the hinges INSTRUCTION AND SERVICE MANUAL 10 1 Installation Boilers should be installed according to binding rules and norms The requirements of norm PN 87 B 02411 according to the building of a solid tuel boiler room and the norm PN 91 B 02413 according open system boilers production should be taken into account These norms and rules should be followed However caution is required as national rules in countries to which the product is sold may replace the above mentioned norms In case of boiler assembly outside Poland rules and norms should be followed according to solid fuel boiler assembly in countries in which the boiler is sold The Orligno 500 boiler is adjusted for installation in pressurized systems Eko Vimar Orlanski Ltd recommends the use of stainless steel flue liners that protect the chimney from the damaging effects of wood tar The Eko Vimar Orlanski Company does not take responsibility for anyone not complying to the above recommendations and any damage resulting from it During boiler transport the boiler flue may be disassembled by unscrewing nuts 8xM8 and detaching the
18. p Supply manifold Three way mixing valve 230V 1 2 3 4 5 Circulation pump 6 Differential valve 7 Return manifold 8 Radiator 9 Hot water pump 10 Hot water tank 11 Hot water outlet 12 Cold water inlet 13 Pressure tank 14 Safety group 15 Buffer tank 16 Set of solar collectors 17 Central heating sensor 18 Upper part sensor 19 Down part sensor 20 Solar collector pump 21 Hot water measurement INSTRUCTION AND SERVICE MANUAL 19 6 2 Hydraulic connections Cooling coil tappings 2 x DN 20 Supply to installation DN 50 Return from installa tion Drain valve DN 15 Pic 18 Connections to the boiler 6 3 Cooling coil In connection to the thermostatic valve BVTS this protects the boiler from overheating Cooling coil needs to be connected to cold water installation through thermostatic valve BVTS Cooling coil outlet should be connected to drains 19 BVTS connection scheme INSTRUCTION AND SERVICE MANUAL 20 7 Boiler tightness It is very important to ensure boiler tightness especially door tightness Leaks may cause fumes to escape trom the boiler room and lead to uncontrolled burning To ensure correct door tightness the rope needs to be checked periodically and it it is damaged replaced Insulation rope in bottom door needs to greased at least once a month with oil or graphite grease 8 Ventilation According to European satety regulations each boiler room
19. should have supply exhaust ventilation that ensures correct boiler operation and user s safety Lack of ventilation or its obstruction is the main reason of incorrect boiler operation i e boiler cannot reach set temperature Exhaust ventilation removes used air and harmful gases from the boiler room A boiler room with natural ventilation cannot have mechanical ventilation installed 8 1 Air supply ventilation 1 The ventilating duct section should have at least 50 area of the chimney s section and not less than 20x20cm The duct should be placed at least 1 m above the floor 2 The ventilating duct should have a device installed for air flow control the device shouldn t limit duct section above Ventilating duct should be made of non flammable material 8 2 Exhaust ventilation 1 The xhaust duct should be made of bricks with section of at least 2596 of chimney section and not less 14x14cm Inlet hole cannot have any devices that reduce its section Outlet hole should be placed close to the ceiling led out 1 5 m above the roof Ventilating duct should be made of non flammable material 2 The mimumum height of the boiler room should be 2 2m 9 Chimney connection Chimney ducts should be installed according to binding rules and norms in countries to which boilers are sold The part of the chimney system connecting the boiler to the chimney is called a flue In order to lower flow resistance of exhaust gases this part should be a straight
20. t of fumes temperature The controller enables reading fumes temperature which is necessary for boiler operation with automatic igniting Measurement of fumes temperature is important for the control and ajustment of the boiler Thanks to the advanced algorithm it is possible to adjust many parameters the system can be easily adapted to your heating needs The controller is equipped with an output test function which checks the correct electrical connections and executive devices pump blower feeder mixing valve s actuator before the boiler is put into action The alphanumeric display makes it easier to communicate between the user and controller easy handling New intuitive controller s menu with 6 languages of choice Polish English German French Lithuanian and Russian INSTRUCTION AND SERVICE MANUAL 1 BUFFER progr top progr down TEST OFF Pic 1 Controller s menu BOILER TEMP 70 EXHAUST TEMP 110 C BURNER POWER 60 ON HP fee m 30 MAIN MENU BOILER HEATING HOT WATER INPUT MANUAL MODE OFF LANGUAGE BUFFER BURNER TEST OFF BOILER Calculated mode service h hysteresis HEATING boiler progr heating reduction HOT WATER progr h w hot water prioryty hysteresis boiler h w INPUT boiler exhaust temp feedertemp hot water temp heating temp buffer top buffer down buffer energy thermostat feeder blower LANGUAGE selected polski INSTRUCTION AND SERVICE MA

Here

Contents

Download Pdf Manuals

Related Search

Related Contents