pdf - LAS Motorhomes
Contents
1. 2014 Copyright Cummins Power Generation Page 21 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Camshaft HDKBP Description 185 5900 Tappet 185 5901 Rod Push 105 0771 Camshaft Assy Includes Parts Marked 185 5924 Ball 507 0007 Gear Camshaft 185 5905 Key 185 5906 Stopper Camshaft 185 2400 Bolt 507 0008 Gear Assy Idle Includes Bushing 508 1216 Bushing Idle Gear 406 1071 Collar Idle Gear 185 6072 Circlip Idle Gear 306 5438 Shaft Idle Gear 0 N OD a BR Mm aja pa Mma a OI Page 22 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 23 Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Main Bearing Case HDKBP 2014 Copyright Cummins Power Generation Page 24 Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Main Bearing Case HDKBP Part No Description 104 2029 Housing Main Bearing 800 6329 Bolt Bearing Case Bearing 104 2035 Standard Set 104 2039 0 20mm Set 104 2040 0 40mm Set 185 6766 Gasket Bearing Case 101 0836 Cover Bearing Case 185 5893 Gasket Bearing Case Cover 185 2403 Bolt 185 2404 Bolt 509 0416 Seal Oil 104 2031 Housing Main2. spi 2 2 Ro 2 om om gt 2014 Copyright Cummins Power Generation Page 71 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Muffler Part No Description 155 2355 04 Tube Flexible Exhaust 2 Muffler Dry Exhaust Up 2 155 2063 09 Industrial 155 2064 09 Critical Page 72 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Engine Cooling System Connnections Spec A Description 130 7881 02 Tank Coolant 503 1898 Hose Coolant 503 1899 Hose Coolant A041H125 Cap Radiator 526 2100 Waher Flat 750 1006 Nut 503 2023 Hose Coolant A040A893 Adapter Hose A040A889 Hose Coolant A040A891 Adapter Hose A040A887 Hose Coolant 503 1137 Clamp 503 1138 Clamp 503 1139 Clamp 880 0283 Seal Wire 503 2823 Clamp Hose used on all hose clamps NII P OJN Pl BIN sch 21 a a A JA ajay a a a 2014 Copyright Cummins Power Generation Page 73 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Engine Cooling System Connnections Spec A and B Spec A Only Spec A amp B Description 130 3721 Cap Radiator 502 1367 02 Connector Hose 505 2035 02 Plug Pipe 098 7871 Label Warning A041B576 Coolant Tank 505 0759 Combination Nipple 505 0023 Bus
3. 2014 Copyright Cummins Power Generation Parts Manual Model HDKBP HDKBR HDKBV Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Table of Contents continued Description Page Water Pump HDKBP ENEE TT mM 43 Water Pump HRS DEENEN gt age PIE 44 Flywheel ff E S o 45 Speed Canta A Ge A ATEO 46 dle Sn o A RE 47 Walembiange ea eto mm e EO RA OO Moe are 48 Waterloo RR OVE VS VVE SA 49 A ai O 50 EE EE IN ROOT 51 IIe ED O 52 jedi PONS A rar I QU ii F xx 53 VENO il ZE A NA ee ee eee ee eee ee ene eee 54 Valvezandimocker At n RAM ec ee ee ee E bee 55 Alternator 12MVfand 24V eee nn nn nenn 56 BU RS MO Transfer AA ii ii nca 57 We stora PUR di d die ne nn 58 Fuel System AA cc AETA aaan iadaaa 59 Fuel Cent EE aaa 60 Remote Waters parao NN SU CE 61 Remote Water Sparto pito te RO a eee ao 62 OVEN OP ACTION SN O tn i 63 Ile Date WEE RE A NE SU US TU 64 OP o E eo EE 65 Oil FE EE EE 66 Oil Cooler ee ee a ee ERRE EE 67 Resonator ig Saas OE E EE ee een 68 Exhaust Manifold ss ns ta ee ee en cc aleta SE 69 Muffler PR VN ee 70 Engine Cooling System Connnections Spec A 71 Engine Cooling System Connnections Spec A andB 72 Engine Cooling System Connnections Spec B 73 Engine Cooling System Con
4. Page 51 Publication A041T393 Issue 4 7 2014 Model HDKBP HDKBR HDKBV Parts Manual Gearcase Y T EA D EN SC E Coes ED SCH _ KL po AY gay ET L i NI e AA AN 5 3 3 12 2014 Copyright Cummins Power Generation Zi S SD ey 9 Page 52 Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Gearcase Part No Description Gearcase Assy Includes Parts Marked 103 0869 HDKBP 103 0864 HDKPR HDKBV 185 6481 Plug 509 0410 O Ring 509 0412 O Ring 509 0413 O Ring 185 5843 Pin Straight 103 0832 Gasket Gear Case 800 6334 Bolt 815 1602 Bolt Flanged 800 6414 Bolt 815 1598 Bolt Flanged 815 1595 Bolt 185 5877 Spring 185 5878 Seat Valve 185 6711 Ball 185 5879 Flange Water Return 185 5880 Gasket Water Return 185 2559 Bolt 185 2153 Cover 302 2084 Gasket Hourmeter 181 9034 Stud 185 4255 Nut 185 6759 Washer Spring 122 0810 Filter Oil Al PI Pi gt JJ lois a a ana Ja a dir a paja 2014 Copyright Cummins Power Generation Page 53 Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Injection Pump 2014 Copyright Cummins Power Generation Page 54 Publication A041T393 Issue 4 7 2014 Injection Pump Part No 185 6418 Description Joint Parts Manual Model
5. Cummins Onan e Parts Manual Generator Set HDKBP Spec A B HDKBR Spec A B HDKBV Spec A B English Original Instructions 7 2014 A041T393 Issue 4 Publication A041T393 Issue 4 7 2014 Table of Contents Description Safety Precautions AA E About This Mai A Quick Sept lino no OR bm mm Relatediltiterature a A Me SE MA Mi i 0 Abbreviatlion se Eee gt m e ee Consumables aeaea Meet CO Semmice Gonsumable Si A EE Eelere O A Engineiki DKBREF q BA A eee eee BISIONEHIDKBPM EK EEN GrankshaitkHDKBE EEN Crankshattiii DKBRA PPP occ Camshaft FIEGEN ia Main Bearing Case HDKBP Main Bearing Case HDKBP Ce ST DINE Ea io e Cyinder Head HDKBR coast da poe ees et ene oe FuetGamshafti DEBE a Vranas are RE ees Nozzle Holder and Glow Plugin ii ee Nozzle Holder and Glow PlUg CylinderkeadiCover te ole ee oe Oe ROA en Mee ct at EER Hye EriginesMDKBR and HDKBDV ara ee ns Eppes RfandiilD EE Piston LE EE EE E Crankshaft HIEN Chrankshaft HDKBR and HDKBV T Camshaft HDKBR and HDKBV EE Main Bearing Case HDKBR and HDKBV Governor HDKBR and HDKBV Cylinder Head HDKBR and HDKBV Fuel Camshaft HDKBR and HDKBV
6. 818 0231 01 93 818 0231 02 81 818 1150 03 95 821 0009 93 821 6001 03 95 821 6002 02 61 821 6002 03 67 821 6003 01 59 61 93 821 6003 02 78 823 1002 03 88 89 850 0114 06 87 850 2008 62 853 0008 87 853 0013 87 853 0016 93 856 0003 96 97 856 0006 93 856 0008 88 89 90 856 0013 88 89 90 860 2008 59 860 2057 81 862 0003 88 89 870 0131 87 96 97 A026K278 14 61 A026L076 14 70 A026M935 63 A026M941 63 64 A030B088 70 75 81 82 83 84 91 93 A030B824 83 A030F092 13 A030F177 82 A030F179 84 A034B591 59 61 75 A034C561 74 A034T423 70 A034V091 13 A034V112 13 A034X826 70 A035K157 82 A035K169 82 A040A887 73 A040A889 73 A040A891 73 A040A893 73 A040F386 13 A040F817 93 A040F821 93 A040F825 94 A040F827 94 A040F853 93 A040F857 93 A040F859 94 A040F861 94 A040F887 93 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Parts Manual Model HDKBP HDKBR HDKBV Numerical Index Continued Part No Page A040F889 94 A040F891 94 A040F895 94 A040S616 77 A040S618 76 A040S621 76 A041B576 74 A041H125 73 A041N328 71 A041U275 74 Part No Page A042S560 77 A042S565 77 A042S567 77 A042S569 77 A042S573 77 A042S575 77 A042S577 77 A042S588 77 A042S594 77 A042T135 77 2014 Copyright Cummins Power Generation Part No Page A042V307
7. Description 300 5944 03 Kit Control Kit Includes Parts Marked 319 5544 02 Panel Display 98 8323 Label Information 300 6393 Controls 302 2048 Hourmeter 320 2361 Breaker Circuit 320 2362 Breaker Circuit 526 0399 05 Washer Flat 6 800 0309 10 Screw Hex Head Mach 6 32UNC 2A x 250 814 2155 01 Screw Flange Head XREC M3 5 x 9 5mm 856 0003 Washer ETIT Lock 10 870 0131 Nut Sems ET 10 32 OI NO OIP OD gt ADDA Dina AA au aj ali a o Page 96 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Control Panel eSDD Display Description Assy Engine Panel All Parts Included 300 6362 01 12V 300 6362 02 24V 319 6871 02 Panel Control 98 8713 Label Information Control 320 2361 Breaker Circuit 320 2362 Breaker Circuit 302 2048 Meter Hour Switch Rocker 308 1218 12VDC 308 1219 24VDC 526 0399 05 Washer Flat DAC 800 0309 10 Screw Hex Head Mach 6 32 x 1 4 319 6873 Panel Control Box Ground 856 0003 Washer EIT Lock 10 870 0131 Nut Sems EIT 10 32 2014 Copyright Cummins Power Generation Page 97 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Remote Control Panel 1 Cummins Onan Generator ms Preheat
8. Information Bulkhead Spec A Only A034V112 Label Information Model 1 2 3 4 5 6 7 8 A040F386 Label Information Neutral 098 8593 Label Information No Step 098 8590 Label Danger Hazardous Voltage A030F092 Label Information Temperature 098 8591 Label Warning Hot Pressure 098 7869 HLabel Warning Rotating Parts 098 8596 Label Information Lifting 098 8714 Label Installation Cummins Onan Logo 098 8717 Label Information Cummins Onan 098 8715 Label Information Cummins A045L623 Label Information Bulkhead Spec B Only A045H644 Label Information Bulkhead Spec B Only 2014 Copyright Cummins Power Generation Page 13 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Consumables The following is a list of consumables associated with the generator models covered in this manual Service Consumables Part No Description 122 0810 Filter Oil Belt Fan 37 5 185 7016 12V 511 0252 24V A026K278 Filter Fuel 130 6329 Thermostat 185 6004 Gasket Thermostat A026L076 Filter Air Page 14 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 15 Publication A
9. Model HDKBP HDKBR HDKBV Issue 4 7 2014 Alternator 12V and 24V Part No Description Alternator No Components Available 185 5994 12V 185 6724 24V Bracket Adjusting 191 2505 12V 191 2506 24V 815 1596 Bolt 185 4255 Nut 185 6759 Washer Sprint 512 0445 Pulley Fan Drive 185 5905 Key Belt 185 7016 12V 511 0252 24V Page 58 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Fuel System Transfer Front Bulkhead Part No 502 1133 Description Coupling Hose Parts Manual Model HDKBP HDKBR HDKBV Rear Bulkhead 502 1615 Coupling Hose 502 1367 02 Connector Hose 503 2588 04 Hose Fuel 503 2935 02 Hose Fuel A034B591 Clamp Hose 149 2759 03 Bracket 508 0117 Grommet Rubber O JOJHJOJG R NN 821 6003 01 Screw Hex Head 860 2008 Nut aa a 517 0136 01 Plug Hole 2014 Copyright Cummins Power Generation Page 59 Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Fuel System Pump 2014 Copyright Cummins Power Generation Page 60 Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Fuel System Pump Part No Description A026K278 Filter Fuel 149 2862 03 Bracket Fuel Pump 502 0079 Tee Street 1 8 NPT 502 13
10. 0 8 x 10mm 870 2062 Nut Nylon Locking M5 338 4491 Harness Accessory J1939 517 0138 05 Plug Hole 517 0138 08 Plug Hole 2 B BR OPH ID 2 DO ROJ gt Breaker Circuit HDKBP A040F817 60 Amp A040F853 45 Amp A040F887 25 Amp HDKBR A040F821 75 Amp A040F823 80 Amp A040F857 55 Amp 2014 Copyright Cummins Power Generation Page 93 Parts Manual Model HDKBP HDKBR HDKBV Control Box Continued Part No A040F859 Description Publication A041T393 Issue 4 7 2014 A040F889 A040F891 A040F825 A040F827 A040F859 A040F861 A040F891 Page 94 A040F895 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Control Panel Part No Description Assy Engine Panel See Control Panel for Parts 300 6362 01 12V 300 6362 02 24V 818 1150 03 Rivet Drive Plastic Std 300 6363 02 Assy Control 800 6002 Screw Hex Head Cap M5 x 8 x 10mm 870 2062 Nut Nylon Lock M5 821 6001 03 Screw Hex Head Sems M5 x 8 x 16mm Relays 307 2767 12V 307 2819 24V 323 1563 Contact Relay 2014 Copyright Cummins Power Generation Page 95 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Control Panel eSDD Display
11. 0025 88 89 90 511 0252 14 58 93 800 6335 57 880 0283 73 512 0445 58 A GU 800 6414 53 895 0395 83 514 0441 51 SISSA AO PO DEE 66 895 0402 81 516 2145 69 o S 810 0155 93 895 0411 83 516 2147 21 39 541 0941 02 98 813 0100 87 517 0131 02 70 517 0133 81 517 0136 81 84 93 517 0136 01 59 517 0138 04 84 517 0138 05 93 517 0138 07 70 81 517 0138 08 81 93 517 0138 09 70 517 0373 17 35 517 0392 19 82 517 0452 17 35 518 0548 08 61 518 0712 29 44 518 0713 29 44 518 0732 18 36 520 2655 45 526 0008 87 526 0021 66 526 0029 88 89 526 0052 93 526 0054 88 89 526 0063 65 526 0145 47 526 0172 78 526 0174 87 526 0399 05 96 97 526 0399 11 87 526 0399 13 61 526 0399 42 87 526 0399 44 87 526 0399 62 47 Page 112 541 1168 36 541 1169 36 718 1035 47 725 1027 65 750 1006 71 73 90 750 1010 78 800 0051 87 800 0309 10 96 97 800 0310 04 61 800 0310 27 87 800 0310 36 87 800 0310 64 87 800 2057 71 90 800 2058 71 800 2061 62 800 2113 47 800 2118 78 800 3005 47 61 800 3030 61 800 3031 61 78 800 3032 47 61 88 89 90 800 3033 47 800 3042 81 91 800 6002 93 95 800 6062 93 800 6305 26 42 800 6306 26 42 800 6307 48 800 6328 51 800 6329 25 41 800 6330 32 814 2155 01 96 815 0550 03 93 815 0910 98 815 0935 87 815 1595 53 815 1596 58 815 1598 53 815 1601 67 815 1602 53
12. 1492 Terminal Socket 323 1543 Wedge Plug 8 Pin 323 1542 Receptacle 8 Pin 323 1491 Terminal Pin 323 1544 Wedge Receptacle 8 Pin 338 4223 Harness Remote Panel 323 1541 Plug 8 Pin 323 1543 Wedge Plug 8Pin 323 1492 Terminal Socket 323 1591 Plug Seal 338 4016 Harness Junction Includes Parts Marked 323 1541 Plug Connector 8 Pin 323 1492 Terminal Socket 323 1543 Wedge Plug 8 Pin 323 1542 Connector Receptacle 8 Pin 323 1491 Terminal Pin 323 1544 Wedge Lock Receptacle 8 Pin 338 4017 Harness Pigtail Includes Parts Marked 323 1542 Connector Receptacle 8 Pin 323 1544 Wedge Lock 8 Pin 323 1491 Terminal Pin 1 2 3 4 5 6 7 8 AJA Cl sch gt I Page 104 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 A Actuator Governor 65 Adapter Engine 47 Adapter Oil Drain 67 Alternator 58 Alternator 12V and 24V 58 Apparatus Idling 49 Arm Rocker 56 Arm Valve and Rocker 56 Assy Control eSDD 95 Assy Engine Panel 95 97 Assy Engine Replacement 17 35 Assy Generator Rotor 87 Assy Water Separator Drain 64 Assy Water Separator Pump 64 Assy Water Separator Replacement Head 64 B Baffle Air 87 Ball Crankshaft 21 39 Bar Bus 90 Base Generator Mounting 78 Bas
13. D Disc Generator Drive 87 Door Access 83 Page 105 Parts Manual Model HDKBP HDKBR HDKBV Drain Valve 35 E Element Remote Water Separator 64 Enclosure Generator 80 Endbell 87 Engine HDKBP 16 Engine HDKBR and HDKBV 34 F Fan Generator 87 Filter Oil 14 Flange Coolant Water Pump 45 46 Flange Water 50 Flange Water Pump 45 46 Flange Water Return 53 Flywheel 47 Front Bulkhead Battery Connection 88 Fuel System 62 Fuel System Pump 60 Fuel System Transfer 59 G Gasket Exhaust Manifold 71 Gasket Bearing Case 25 41 Gasket Bearing Case Cover 25 41 Gasket Cylinder Head 28 43 Gasket Injection Pump Hollow Screw 55 Gasket Oil Pan 67 Gasket Overflow Pipe 31 Gasket Plate 49 Gasket Solenoid Cover 65 Gasket Speed Control Plate 48 Gasket Thermostat 14 51 Gasket Water Flange 51 Gauge Oil 17 Gear Camshaft 22 40 Gear Idle 22 40 Gear Oil Pump Drive 21 39 Page 106 Publication A041T393 Issue 4 7 2014 Gearcase 52 53 Generator 86 Governor HDKBP 26 Governor HDKBR and HDKBV 42 Grounding System 90 Guard Fan 77 Guide Inlet Valve 28 43 Guide Card 93 Guide Exhaust Valve 28 43 H Harness Accessory 93 Harness Battery 88 89 Harness Control 100 Harness Control Spec D 101 Harness Junction 104 Harness Remote Control Panel 98 Harness Remote Extension 104 Harnesses 102
14. HDKBP HDKBR HDKBV 147 0902 Assy Pump Injection Shim Injection Pump 147 0983 0 175mm 185 6756 0 200mm 185 6757 0 250mm 185 6758 0 300mm 800 6333 Bolt Flange 185 2106 Stud 185 7134 Nut Flange 185 7045 Screw Hollow 185 2578 Gasket 185 6153 Screw Hollow 185 6154 Seat Lower Spring 2014 Copyright Cummins Power Generation Dal a DB Ib Pl a a alo Page 55 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Valve and Rocker Arm Page 56 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Valve and Rocker Arm Part No Description 110 4103 Valve Inlet 110 4104 Valve Exhaust 185 6016 Spring Valve 185 6017 Retainer Spring 110 3948 Collet Valve Spring 185 6018 Seal Valve Stem 185 6019 Cap Valve 185 6020 Shaft Rocker Arm Includes Set Screws 185 6022 Bracket Rocker Arm 185 6026 Spring Rocker Arm 800 6335 Bolt Flange 185 6789 Pin Spring 185 6025 Washer Rocker Arm Shaft 185 7221 Washer Plain 185 6957 Washer Spring 185 6327 Bolt 185 6028 Assy Rocker Arm 185 6029 Screw Adjusting 185 6030 Nut 0 NOIA OJN 0 IDID ID n BR WALD 2014 Copyright Cummins Power Generation Page 57 Parts Manual Publication A041T393
15. Low Temperature Aftercooling Low Voltage Meter Miniature Circuit Breaker Moulded Case Circuit Breaker Mains Failed Master First Start Sensor Millimeter Mobile Off Highway Mains Returned Mains Sensing Transformer Mains Sensing Unit Medium Voltage Neutral Earthing Contact Not For Sale National Pipe Thread Outside Diameter Ounce PowerCommand 3 3 Printed Circuit Power Factor Phase Power Factor Controller Programmable Logic Controller Permanent Magnet Generator Prime Power Rating Power Supply Unit Potential Transformer Current Transformer Power Transfer Control Quadrature Current Control Radio Frequency Interference Root Mean Square Revolutions Per Minute Right Resistance Temperature Detector Specification Thick Underwriters Laboratories Inc Union National Coarse Union National Fine Volts Volts Alternating Current Vacuum Circuit Breaker Volts Direct Current Volt free Voltage Transformer W ET IT EIT With 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 11 Parts Manual Model HDKBP HDKBR HDKBV
16. Publication A041T393 Issue 4 7 2014 Labels ia 1o anse Ground A Res lew 3 AWARNING oam me PES see ques Cu j war O O M 5 ha d e 7 a e K or Ki Cal ss I OO ar i TR on 6 mT Peg mener O A OLO O a er Oo Multiple Earth Neutral MEN pi i zem Link Inside eem 9 AWARNING 10 N CS prev RSC DANGER A n ESE 12 T ana 13 15 AWARNING 14 40 a om gt Lifting Do Aut operate guest Vier somi pace Eye 9 16 18 er Kc 20 bi a 9 S A045L623 gt O n Page 12 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Label Part No 098 8601 Description Label Package Includes Labels marked 4 Parts Manual Model HDKBP HDKBR HDKBV A045H638 Label Package Includes Labels marked 098 8592 Label Warning Generator Operation 098 8597 Label Information Ground 098 8599 Label Warning Hazardous Voltage 098 8603 Label Warning Wiring Diagram A045H662 Label Information Rear Bulkhead A034V091 Label
17. Recovery 130 2779 Tank Water Recovery 130 2780 Bracket Tank 808 0054 Screw Round Head Metal 7 8 x 14 526 0021 Washer Flat Page 66 02014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Oil Pan Part No 185 6727 Description Pan Oil Parts Manual Model HDKBP HDKBR HDKBV 185 5854 Gasket 815 1601 Bolt Flanged 517 0418 Plug Drain 509 0428 Gasket 185 6760 Plug Drain 185 6761 Gasket NI BB ND 509 0411 O Ring 185 6728 Tube Oil Pickup 185 2573 Bolt 526 0413 Washer 102 1449 01 Adapter Oil Drain 502 0263 Elbow 90 501 0910 Hose Assy 502 1123 Cap Pipe 821 6002 03 Screw Hex Head Sems M6 x 1 0 x 16mm 120 1387 03 Bracket Oil Drain 2014 Copyright Cummins Power Generation so sch ss ssl IA pi a Page 67 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Cil Filter Assembly Part No Description 122 0893 Filter Oil Connector 122 0942 HDKBP 122 0944 HDKBR HDKBV 122 0943 Spacer HDKBP 508 1341 Collare HDKBR HDKBV 122 0886 O Ring Page 68 02014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Oil Cooler dI Je YZ UG Part No Description
18. 0 32 526 0399 11 Washer Flat 10 853 0008 Washer ET Lock 190 813 0100 Screw Pan Head Machine 190 32 x 50 510 0112 Bearing Bal 2014 Copyright Cummins Power Generation A AININ Page 87 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Front Bulkhead Battery Connection Part No Description 338 4623 02 Harness Battery 823 1002 03 Screw Pan Head Torx M6 x 1 x 10mm 526 0029 Washer Flat 1 2 862 0003 Nut Hex 3 8 16UNC 856 0013 Washer ETIT Locking 1 2 337 2784 02 Assy Bus Bar 856 0008 Washer ETIT Locking Neg GND 5 16 526 0054 Washer Flat Neg GND 8 33ID x 19 050D 871 0025 Nut HB Full 5 16 18 526 2140 Washer Flat M12 800 3032 Screw Hex Head Cap M12 x 1 25 x 30mm 405 9764 02 Cover Access 332 3865 03 Block Terminal 0 N OD a BB ND ajaja a ANO oo A Page 88 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Rear Bulkhead Battery Connection Part No Description 338 4623 02 Harness Battery 823 1002 03 Screw Pan Head Torx M6 x 1 x 10mm 526 0029 Washer Flat 1 2 862 0003 Nut Hex Head Heavey 3 8 16 UNC 856 0013 Washer Lock EIT 1 2 337 2784 02 Assy Bus Bar 856 0008 W
19. 0263 67 508 1105 93 323 1492 98 104 403 3573 78 502 1123 67 508 1152 81 323 1541 98 104 403 4581 02 78 502 1133 59 508 1203 87 323 1542 101 104 403 6788 02 78 502 1245 61 508 1216 22 40 323 1543 98 104 403 7060 02 47 502 1367 02 59 61 62 508 1341 68 323 1544 101 104 404 0019 03 81 74 509 0094 87 323 1563 95 101 404 0020 03 81 502 1615 59 ey 323 1582 05 101 404 0021 03 81 503 1137 73 77 323 1582 06 101 404 0022 03 81 91 503 1138 73 SE 323 1582 07 101 404 0023 03 81 503 1139 73 75 SARI 323 1583 101 404 0024 03 81 503 1142 70 FRERE 323 1591 101 104 404 0039 03 84 503 1898 73 509 0413 53 323 1708 101 404 0045 81 503 1899 73 509 0414 32 323 1765 101 404 0057 70 503 2023 73 509 0416 25 41 327 1659 01 93 404 0096 03 84 503 2552 51 69 509 0418 49 327 1691 91 404 0097 03 83 503 2553 51 509 0428 67 332 1355 71 404 0573 03 84 503 2588 04 59 509 0554 69 332 2370 93 404 0576 84 503 2823 70 71 73 75 509 0558 48 2014 Copyright Cummins Power Generation Page 111 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Numerical Index Continued Part No Page Part No Page Part No Page Part No Page 510 0112 87 526 0399 64 61 800 6331 51 870 2062 93 95 510 0265 29 526 0413 67 800 6332 51 870 2065 02 84 510 0266 44 526 2050 81 91 800 6333 55 871 0016 93 510 0267 44 526 2100 47 71 73 90 800 6334 26 42 53 871
20. 0358 5mm Oversize 185 5917 Rod Assy Connecting Includes Bolt Bearing and Bushing 185 6771 Bolt Connecting Rod Bearing Connecting Rod 185 6076 Standard 185 5921 2mm Undersiz 185 5922 4mm Undersize 185 5918 Bushing Connecting Rod 518 0732 Circlip Piston Pin 112 0348 Pin Piston Page 18 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 19 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Crankshaft HDKBP Page 20 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Crankshaft HDKBP Part No Description 104 2165 Crankshaft Includes Parts Marked 185 5924 Ball 185 5925 Bush Crankshaft 516 2147 Pin Straight 507 0006 Gear Oil Pump Drive 185 5905 Key 185 6973 Slinger Oil 185 5928 Collar 185 5929 O Ring 185 5930 Nut Camshaft Bearing Crankshaft 104 2033 Standard 104 2037 2mm Undersize 104 2038 4mm Undersize Bearing Upper Thrust 104 2034 Standard 104 2041 2mm Oversize 104 2042 4mm Oversize Bearing Lower Thrust 104 2036 Standard 104 2043 0 2 mm Oversize 104 2044 0 4 mm Oversize 185 5931 Seal Oil 0 NOIA OJN 9 1 1 ajo
21. 041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Engine HDKBP 2014 Copyright Cummins Power Generation Page 16 Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Engine HDKBP Part No Description Assy Engine Replacement A045Y108 12V A045Y110 24V Block Cylinder Includes Parts Marked 185 2233 Plug 185 2234 Plug 185 6121 Plug Expansion 185 6040 Plug Expansion 185 5840 Cap Sealing 185 5841 Cap Sealing 185 5842 Pin Straight 185 2350 Pin Straight 185 5853 Pin Straight 185 5844 Pin Straight 185 2094 Pin Pipe 185 5483 Cap Sealing 517 0373 Plug 185 2338 Gasket 185 5846 Drain Valve 185 5847 Joint Drain 517 0452 Plug Oil Filter 123 2429 Flange Oil Filter 101 0837 Gasket Pump Cover 185 2386 Bolt 185 5849 Gasket Oil Pump 185 5848 Assy Pump Oil 185 7069 Bolt 185 5851 Gear Oil Pump Drive 185 2352 Key 185 7031 Nut Flange 123 2424 Gauge Oil 123 2262 Guide Oil Gauge 0 N OI BB oa ND 1 1 1 6 2 3 1 6 2 2 3 2 1 1 1 1 1 1 1 1 1 1 4 1 1 4 1 1 1 1 1 2014 Copyright Cummins Power Generation Page 17 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Piston HDKBP Part No Description Piston 112 0333 Standard 112 0334 5mm Oversize Ring Set Piston 113 0357 Standard 113
22. 042S569 Seal Foam Fan Assy Mounting Shroud to fan Motor Mounting Plate 3M x 10mm x 15mm A042V307 Plate Fan Motor Mounting A042V314 Guard Fan A042V318 Motor Fan A042V327 Impeller Fan A043C880 Hardware Fan Assembly A042S573 Bracket Mounting Lifting A042S575 Isolator Vibration A042S577 Switch Temperature A042S588 Barb Air Vent Radiator A042S594 Package Warning Label Includes Lifting Fan High Temp and Electrical Shock Labels Not Shown ss pp pb a ml ml sch 2014 Copyright Cummins Power Generation Page 77 Parts Manual Model HDKBP HDKBR HDKBV Mounting Base Part No 403 4581 02 Description Base Generator Mounting Publication A041T393 Issue 4 7 2014 403 3573 Isolator Vibration 526 0172 Washer Flat 750 1010 Nut Hex Machine M12 x 1 75mm BR BI BJ 526 2140 Washer Flat M12 n co 821 6003 02 Screw Hex Head Cap M8 x 25 x 20mm 800 2118 Screw Hex Head Cap M12 x 1 75 x 60mm 403 6788 02 Mount Engine o O INIO A HR OD 800 3031 Page 78 Screw Hex Head Cap M12 x 1 25 x 20mm N JD RJO 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 79 Parts Manual Publication A041T393 Model HDKBP HD
23. 1 185 2350 17 35 185 2351 48 185 2352 17 35 Page 109 Publication A041T393 Issue 4 7 2014 Parts Manual Model HDKBP HDKBR HDKBV Numerical Index Continued Part No Page Part No Page Part No Page Part No Page 185 2367 45 46 51 185 5868 28 43 185 6025 57 185 6978 45 185 2385 31 185 5877 53 185 6026 57 185 7004 31 185 2386 17 45 185 5878 53 185 6028 57 185 7013 45 46 185 2388 48 185 5879 53 185 6029 57 185 7016 14 58 185 2389 35 46 185 5880 53 185 6030 57 185 7021 46 185 2390 49 185 5893 25 41 185 6040 17 35 EE 185 2400 22 40 185 5899 25 41 185 6048 28 43 185 7045 55 185 2401 51 185 5900 22 40 185 6072 22 40 185 7069 17 35 185 2403 25 41 185 5901 22 185 6076 18 36 185 7134 55 185 2404 25 41 45 46 185 5905 21 22 40 58 185 6081 39 185 2412 28 185 5906 22 40 185 6094 31 185 7166 48 49 185 2421 43 185 5917 18 36 185 6095 31 185 7221 57 185 2559 53 185 5918 18 36 185 6103 32 185 7376 21 39 185 2563 67 185 5921 18 36 185 6121 17 35 185 7432 26 42 185 2565 51 185 5922 18 36 185 6153 55 191 1550 47 185 2578 55 185 5924 21 22 39 40 185 6154 55 191 1959 47 185 4255 53 58 185 5925 21 39 185 6164 48 191 2505 58 185 5337 31 185 5928 21 39 185 6241 46 191 2506 58 185 5407 32 185 5929 21 39 185 6327 57 ES 185 5483 17 35 185 5930 21 39 185 6418 55 201 3515 02 87 185 5529
24. 1 0551 Series 03 Kubota 03 M E3B and 03 M DI E3B If further information is required contact your authorized distributor Page 8 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Model Identification This manual covers generator set models produced under the Cummins Power Generation and Cummins Onan brand names To avoid errors or delay in filling your parts order always state the MODEL and SERIAL NUMBER from the Cummins Power Generation nameplate FREOUENCY SERVICE RATING PHASE RATED KW POWER FACTOR RATED KVA 12 CAPABILITY CONNECTIONS BATTERY VOLTS voc 2400 2400 4160 WIRING DIAGRAM The engine serial number is located on a data tag on the engine or is stamped on the engine block The control software number is located on the electronic control module ECM or can be obtained via the digital interface if one is available For reference document your genset information in the spaces below Generator Model Number Generator Set Serial Number Generator Spec Letter Engine Serial Number Digital Control Software 2014 Copyright Cummins Power Generation Page 9 Parts Manual Model HDKBP HDKBR HDKBV Abbreviations Some of the following abbreviations may be used throughout this Parts Manual AC ACB ACH ATS Amp AR AVR AWG BHP BMS BST CAN CB CCA CHP COP CT dB A DC Deg DIP DMC DMSU ECM EFC
25. 102 1567 Cooler Oil 509 0554 O Ring 516 2145 Pin Spring 503 3134 Hose Oil Cooler 503 2552 Clamp Hose 185 6667 Clamp Hose 503 3129 Hose Oil Cooler 185 6667 Clamp Hose NO nm BR CO N Ds 1 sch a 22 2014 Copyright Cummins Power Generation Page 69 Parts Manual Model HDKBP HDKBR HDKBV Resonator Part No 404 0057 Description Bulkhead Publication A041T393 Issue 4 7 2014 A030B088 Screw Hex Head 140 3048 Sleeve Air Intake A034X826 Resonator Intake 503 2823 Clamp Hose A034T423 Hose Intake 503 1142 Clamp 517 0138 09 Plug Hole Spec A Only OI I BB D Plug Hole 517 0131 02 Spec A 517 0131 02 Spec B Plug Hole 517 0138 07 Spec A 517 0138 07 Spec B 140 4177 Filter Air Assy A026L076 Filter Air 140 4178 Page 70 Bracket Mounting 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Exhaust Manifold Part No Description 154 2915 Gasket Exhaust Manifold 154 2887 Manifold 526 2100 Washer Flat 750 1006 Nut 155 2975 Gasket A041N328 Adapter Exhaust 850 2008 Washer Lock 800 2058 Screw Hex Head 155 2981 Gasket 155 3069 02 Flange Exhaust 505 0339 02 Coupling Reducer 800 2057 Screw Hex Head 332 1355 Terminal Tab NI AI oO ND
26. 103 Head Cylinder 28 43 Head Cylinder HDKBP 28 Head Cylinder HDKBR and HDKBV 43 Holder Fork Lever 26 42 Holder Nozzle 30 Hose Clamp 73 77 Hose Coolant 73 Hourmeter 96 Housing Main Bearing 25 41 Idle 49 Impeller Fan 77 Insulation Enclosure 81 Insulation Panel 81 Isolator Vibration 78 93 K Key Camshaft 22 40 Key Crankshaft 21 Key Crankshaft MDKBP MDKBR 39 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Kit Control 96 Kit Coolant Recovery 66 Kit O Ring Water Separator 64 Kit Remote Control Panel 98 Kit Remote Control Panel Switch Harness 98 Kit Remote Fuel Water Separator 63 Kit Remote Water Separator Metal Bowl Replacement 64 Kit Sender 51 L Label Information Control 97 Labels 13 Latch 83 Lever Fork 26 42 Lever Governor 42 Manifold 71 Manifold Exhaust HDKBL 71 Meter Hour 97 Motor Fan 77 Muffler Dry Exhaust 72 N Nozzle 31 O O Ring Crankshaft 21 O Ring Crankshaft MDKBP MDKBR 39 O Ring Gearcase 53 Oil Filter Assembly 68 69 P Pan Oil 67 68 Panel Air Baffle 81 Panel Control 97 2014 Copyright Cummins Power Generation Parts Manual Model HDKBP HDKBR HDKBV Panel Control Box Ground 97 Panel Display 96 Panel Enclosure 81 84 Panel Remote Control 98 98 Panel Roof 82 PCB 93 PCB Mounting 91 PCB Contr
27. 18 113 0358 18 115 0567 32 115 0568 40 120 1387 03 67 122 0810 14 53 122 0886 68 122 0893 68 122 0942 68 122 0943 68 122 0944 68 123 2262 17 35 2014 Copyright Cummins Power Generation Part No Page 123 2264 32 123 2423 32 123 2424 17 35 123 2429 17 35 130 2779 66 130 2780 66 130 2781 66 130 3721 74 130 6329 14 51 130 6347 45 46 130 7881 02 73 130 8281 51 132 0444 45 46 132 0446 45 46 132 0447 45 46 132 0520 45 132 0521 46 134 5299 02 81 134 539 32 140 3048 70 140 4177 70 140 4178 70 147 0902 55 147 0983 55 149 1914 01 64 149 1949 64 149 1952 64 149 1953 64 149 2041 03 63 149 2045 64 149 2046 64 149 2047 64 149 2634 01 62 149 2646 61 149 2759 03 59 149 2795 61 149 2862 03 61 149 2873 02 62 150 2798 29 44 150 2800 29 44 150 2805 26 42 Parts Manual Model HDKBP HDKBR HDKBV Part No Page 150 2840 48 150 2841 48 150 2844 48 49 150 2853 49 150 2918 65 150 2978 29 150 2979 49 150 2981 48 150 2983 44 150 2984 44 150 2986 42 150 2993 29 44 152 0385 48 154 2887 71 154 2915 71 155 2063 09 72 155 2064 09 72 155 2355 04 72 155 2975 71 155 2981 71 155 3069 02 71 181 9025 32 181 9034 49 53 181 9152 26 42 181 9238 32 185 2094 17 35 185 2096 67 185 2106 51 55 185 2153 53 185 2188 28 43 185 2233 17 35 185 2234 17 35 185 2284 48 185 2338 17 35 185 2345 3
28. 48 185 5931 21 39 185 6445 46 201 3517 02 87 185 5575 29 44 185 5947 29 185 6481 53 185 5612 31 185 5949 29 44 185 6667 69 2015991704 87 185 5615 31 185 5962 29 185 6711 53 SE ur 185 5727 48 185 5963 29 44 185 6722 32 211 0435 01 87 185 5840 17 35 185 5985 31 185 6724 58 220 4413 02 87 185 5841 17 35 185 5986 31 185 6725 31 220 4618 02 87 185 5842 17 35 185 5987 31 185 6727 67 220 4618 04 87 185 5843 35 53 185 5989 31 185 6728 67 220 4619 02 87 185 5844 17 35 185 5990 31 185 6731 31 220 4619 04 87 185 5846 17 185 5994 58 185 6756 55 232_3672 03 87 185 5847 17 185 5999 51 185 6757 55 E E NE 185 5848 17 35 185 6004 14 51 185 6758 55 185 5849 17 35 185 5851 17 35 185 5853 17 185 5854 67 185 5861 28 43 185 5862 28 43 185 5865 28 43 185 5867 28 43 Page 110 185 6007 45 46 185 6013 45 46 185 6016 57 185 6017 57 185 6018 57 185 6019 57 185 6020 57 185 6022 57 185 6759 26 42 53 58 185 6761 67 185 6766 25 41 185 6771 18 36 185 6789 57 185 6956 29 44 185 6957 45 46 51 57 185 6973 21 39 232 3826 02 87 234 0935 02 87 300 5725 01 98 300 5725 02 98 300 5944 03 96 300 6362 01 95 97 300 6362 02 95 97 300 6363 02 95 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Parts Manual Model HDKBP HDKBR HDKBV Numerical Index Continued
29. 575 Ball 518 0713 Clip Circular 105 0741 Ball 510 0267 Bearing Ball 150 2984 Stopper Fuel Camshaft 185 6956 Bolt 150 2993 Gasket 185 5963 Clip External Circular 0 NOVA hm Page 44 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Water Pump HDKBP 132 0520 Description Pump Assy Water Includes Parts Marked Parts Manual Model HDKBP HDKBR HDKBV 132 0446 Flange Pump Water 185 6007 Bearing 132 0444 Impeller Water Pump 185 6978 Seal Mechanical 130 6347 Flange with Pump Shaft 132 0447 Gasket Water Pump NII P OJN 185 2404 Bolt 520 2655 Stud 185 2386 Bolt 185 6957 Washer Spring 185 2367 Nut 185 7013 Bolt Flange 185 6013 Pulley 2014 Copyright Cummins Power Generation spi 2 9 DB mm ml sch 1 21 Page 45 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Water Pump HDKBR HDKBV Part No Description 132 0521 Pump Assy Water Includes Parts Marked 132 0446 Flange Pump Water 185 6007 Bearing 132 0444 Impeller Water Pump 185 7021 Seal Mechanical 130 6347 Flange with Pump Shaft 132 0447 Gasket Water Pump 185 2404 Bolt 185 6241 Stud 185 2389 Bolt 185 6957 Washer Spring 185 2367 Nut 185 6445 Pipe Water Return 185 7013 Bolt
30. 67 02 Connector Hose 1 4 NPT x 1 4 Hose Pump Fuel 149 2646 12V 149 2795 24V 502 0020 01 Elbow Pipe 505 1490 Connector Male 526 2120 Washer Flat 800 3005 Screw Hex Head 526 0399 64 Washer Flat 800 3032 Screw Hex Head 800 3030 Screw Hex Head 502 0175 Adapter Pipe 503 2883 08 Hose Fuel 503 2883 01 Hose Fuel 503 2883 12 Hose Fuel 502 0055 Elbow Pipe 502 1245 Adapter Pipe aja pa ID po paja A034B591 Clamp Hose a O 821 6002 02 Screw Hex Head 800 3031 Screw Hex Head 526 0399 13 Washer Flat 800 0310 04 Screw Hex Head 518 0548 08 Clamp 821 6003 01 Screw Hex Head 503 2883 11 Hose Fuel 2014 Copyright Cummins Power Generation pol n N Page 61 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Fuel System Description 149 2873 02 Bracket Fuel Filter 149 2634 01 Filter Fuel 850 2008 Washer Lock 800 2061 Screw Hex Head 502 1367 02 Fitting Hose Connector Page 62 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Remote Water Sparator Kit 2 7 D 7 Can y E Part No Description A026M935 Kit Remote Fuel Water Separator A026M941
31. 77 A042V314 77 A042V318 77 A042V327 77 A044E216 75 A044V390 75 A044V392 75 A045C423 75 A045C431 75 A045F509 75 Part No Page A045H638 13 A045H644 13 A045H662 13 A045L623 13 A045Y108 17 A045Y110 17 A045Y135 35 A045Y137 35 Page 113 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 This Page Intentionally Left Blank Page 114 2014 Copyright Cummins Power Generation Cummins Power Generation 1400 73rd Ave NE Minneapolis MN 55432 USA Tel 41 763 574 5000 Toll Free 1 800 888 6626 Fax 1 763 574 5298 Cummins Power Generation 35A 1 2 Erandawana Pune 411 038 India Tel 91 020 3024 8600 Fax 91 020 6602 8090 Cummins Power Generation Latin America Support 3350 SouthWest 148th Ave Suite 205 Miramar FL 33027 USA Tel 91 020 3024 8600 Fax 91 020 6602 8090 Web www cumminspower com Cummins Onan Cummins Power Generation Columbus Avenue Manston Park Manston Ramsgate Kent CT12 5BF United Kingdom Tel 44 0 1843 255000 Fax 44 0 1843 255902 Cummins Power Generation Guarulhos SP Rua Jati 310 Cumbica Brazil CEP 07180 900 Tel 55 11 2186 4195 Fax 55 11 2186 4729 Cummins Power Generation Eje 122 No 200 Zona Indurstrial San Luis Potosi S L P 78395 Mexico Tel 91 020 3024 8600 Fax 91 020 6602 8090 Cummins Onan the C logo and Performance you rely on are tr
32. 900 Tappet 115 0568 Rod Push 105 0772 Camshaft Assy Includes Parts Marked 185 5924 Ball 507 0007 Gear Camshaft 185 5905 Key 185 5906 Stopper Camshaft 185 2400 Bolt 507 0008 Gear Assy Idle Includes Bushing 508 1216 Bushing Idle Gear 406 1071 Collar Idle Gear 185 6072 Circlip Idle Gear 306 5438 Shaft Idle Gear 0 N OD a BR Mm aja pa Mma a OI Page 40 02014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Main Bearing Case HDKBR and HDKBV cia i N Description 104 2166 Housing Main Bearing 800 6329 Bolt Bearing Case Bearing 104 2035 Standard Set 104 2039 0 20mm Set 104 2040 0 40mm Set 185 6766 Gasket Bearing Case 101 0836 Cover Bearing Case 185 5893 Gasket Bearing Case Cover 185 2403 Bolt 185 2404 Bolt 509 0416 Seal Oil 104 2031 Housing Main Bearing 104 2032 Housing Main Bearing 104 2164 Housing Main Bearing 185 5899 Bolt Bearing Housing 0 ol aa a ua 2014 Copyright Cummins Power Generation Page 41 Parts Manual Model HDKBP HDKBR HDKBV Publication A041T393 Issue 4 7 2014 Governor HDKBR and HDKBV N de JI 9 E dK Y e FO A C i mb peed a UN gt Sy Part No 150 2986 o Description Lever Govern
33. B824 Latch Description Parts Manual Model HDKBP HDKBR HDKBV 895 0411 Strip Weather 405 9751 03 Door Access 895 0395 Seal Weather 405 9568 Insulation Door 406 1032 Catch Door A030B088 Screw Hex Head 0 NOIA WIN 404 0097 03 Panel Access 405 6993 01 Insulation Sound 405 6995 01 Insulation Sound 405 0098 03 Spacer Panel 405 7347 Insulation Sound 2014 Copyright Cummins Power Generation Page 83 Parts Manual Model HDKBP HDKBR HDKBV Engine Sound Shield Part No 508 0021 Description Grommet Rubber Publication A041T393 Issue 4 7 2014 404 0039 03 Panel Enclosure 517 0138 04 Plug Hole 517 0136 Plug Hole 404 0576 Insulation Duct 404 0573 03 Panel Duct 406 1032 Catch Door 0 NOIA WIN A030F179 Rivet Flat Head A030B088 Screw Hex Head 870 2065 02 Nut Hex Flange 404 0096 03 Panel Roof 405 7179 Page 84 Insulation Roof 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 85 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Generator Page 86 02014 Copyright Cummins Power Generation Public
34. Bearing 104 2032 Housing Main Bearing 104 2164 Housing Main Bearing 185 5899 Bolt Bearing Housing os ms sm lo aa a Ju 2014 Copyright Cummins Power Generation Page 25 Parts Manual Model HDKBP HDKBR HDKBV Governor HDKBP 5 N de Q 7 d SCH Y vj O A ti wech poe lee a s Ms Sy Part No 306 5439 Publication A041T393 Issue 4 7 2014 o Description Lever Governor 150 2842 Lever Assy Fork Includes Parts Marked 150 2805 Shaft Fork Level 150 2836 Holder Fork Lever 800 6305 Bolt Flange 800 6306 Bolt 185 6759 Washer Spring 800 6334 Bolt Flange OI NO OIP OD 506 0028 Page 26 Spring Governor 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 27 Parts Manual Model HDKBP HDKBR HDKBV Cylinder Head HDKBP 11 10 185 6048 Stud Publication A041T393 Issue 4 7 2014 COT wr N Description 110 4097 Head Assy Cylinder Includes Parts Marked 185 5861 Cap Sealing 185 2412 Cap Sealing 185 2188 Plug 185 5862 Guide Inlet Valve 110 3987 Guide Exhaust Valve 185 5865 B
35. DKBV 230 400 50 12V 24V 19 HDKBV 240 416 50 12V 24V The diagonal line in the model and specification number separates generator set characteristics from the specification number and letter The specification number denotes customer requested options or deviations from the standard model The specification letter advances A to B B to C etc with major manufacturing changes H 380 13 800V Refer to Genset Data Sheet 2014 Copyright Cummins Power Generation Page 7 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Guick Serve Online GSOL Documentation and operator manuals pertaining to the generator set are available on QuickServe Online QuickServe Online https guickserve cummins com info index html The information contained within this manual is based on information available at the time of going to print In line with Cummins Power Generation policy of continuous development and improvement information may change at any time without notice Obtain the most up to date version available on OuickServe Online or con tact your authorized distributor for assistance Related Literature The related literature that is appropriate to your generator set includes e Operator Manual for Generator Set A041K811 e Installation Manual A041K81 2 e Service Manual for Generator Set A041K813 e Service Manual for Engine 98
36. EIT EMCU EMF EPROM EPU ET FAE FSS GCP Genset GFI GKWT HMI HV IC ID IEC I O IT kVA kVAR kW kWh LPG LT Page 10 Alternating Current Air Circuit Breaker Anti Condensations Heaters Automatic Transfer Switch Ampere As Reguired Automatic Voltage Regulator American Wire Gauge Brake Horsepower Building Measurement System Busnar Sensing Transformer Controlled Area Network Circuit Breaker Cold Cranking Amps Combined Heat and Power Continuous Power Rating Current Transformer Unit of noise level Direct Current Degree Dual In line Package Digital Master Control Demand Load Standby Unit Engine Control Module Electronic Fuel Control External Internal Tooth Engine Monitoring and Control Unit Electromotive Force Erasable Programmable Read Only Memory Engine Protection Unit External Tooth Full Authority Engine First Start Sensor Generator Control Panel Generator set Ground Fault Interrupter Global Kilowatt Transducer Human Machine Interface High Voltage Integrated Circuit Inside Diameter International Electrotechnical Commission Input Output Internal Tooth Apparent Power Reactive Power Active Real Power Kilowatt Unit of electrical energy or work Liquid Petroleum Gas Left LED LTP LTA LV M MCB MCCB MF MFSS mm MOH MR MST MSU MV NEC NFS NPT Publication A041T393 Issue 4 7 2014 Light Emitting Diode Limited Time Power Rating
37. Flange 185 6013 Pulley 0 N I BB ND Page 46 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Flywheel _ 104 2134 Description Flywheel Includes Ring Gear Parts Manual Model HDKBP HDKBR HDKBV 101 0811 Plug Hole 101 0821 S0 Adapter Engine 526 0145 Washer Flat M12 800 3032 Screw Hex Head Cap M12 x 1 25 x 30mm ala ch 526 0399 62 Washer Flat M10 800 3005 Screw Hex Head Cap M10 x 1 25 x 30mm aa LA 800 3033 Screw Hex Head M21 x 1 25 x 25mm N oO JOJHJOJG BJO0D Starter 191 1959 12V 191 1550 24V 526 2140 Washer Flat M12 800 2113 Screw Hex Head Cap M12 x 1 75 x 35mm 403 7060 02 Bracket Engine Lifting 718 1035 Screw Hex Head Cap M8 x 1 25 x 16mm 526 2100 Washer Flat M8 2014 Copyright Cummins Power Generation Page 47 Parts Manual Model HDKBP HDKBR HDKBV Speed Control Plate 150 2840 Description Bolt Adjusting Maximum Fuel Publication A041T393 Issue 4 7 2014 800 6307 Bolt Adjusting 185 6164 Nut 185 2284 Gasket 185 5529 Nut 150 2981 Plate Speed Control 150 2841 Comp Lever Governor NI BB ND 152 0385 Lever Speed Control 509 0558 Seal Oil 185 2351 Pin S
38. HDKBP HDKBR HDKBV Engine HDKBR and HDKBV Part No Description Assy Engine Replacement A045Y135 12V A045Y137 24V 110 4105 Block Cylinder Includes Parts Marked 185 2233 Plug 185 2234 Plug 185 6121 Plug Expansion 185 6040 Plug Expansion 185 5840 Cap Sealing 185 5841 Cap Sealing 185 5842 Pin Straight 185 2350 Pin Pipe 185 5843 Pin Straight 185 5844 Pin Straight 185 2094 Pin Pipe 505 2529 Pipe Water Return 185 5483 Cap Sealing 517 0373 Plug 185 2338 Gasket 517 0452 Plug Oil Filter 185 2389 Bolt 123 2429 Flange Oil Filter 101 0837 Gasket Pump Cover 185 5849 Cock Assy Drain 185 5848 Pump Oil 185 7069 Bolt 185 2352 Key 185 5851 Gear Oil Pump Drive 185 7031 Nut Flange 123 2424 Guage Oil 123 2262 Guide Oil Gauge 0 N OI BB WIN ss ss ap a a pla a A po ob P OI OI ni oo 2014 Copyright Cummins Power Generation Page 35 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Piston HDKBR and HDKBV Part No Description Piston 112 0345 Standard 112 0346 5mm Oversize 185 5917 Rod Assy Connecting Includes Bolt Bearing and Bushing 185 6771 Bolt Connecting Rod Bearing Connecting Rod 185 6076 Standard 185 5921 2mm Undersize 185 5922 4mm Undersize 185 5918 Bushing Connecting Rod 518 0732 Circlip Piston Pin 112 0348 Pi
39. KBR HDKBV Issue 4 7 2014 Generator Enclosure Page 80 02014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Generator Enclosure Part No Description 404 0023 03 Panel Enclosure 404 0020 03 Panel Air Baffle 404 0019 03 Panel Enclosure 404 0024 03 Panel Enclosure 404 0021 03 Cover Enclosure 404 0022 03 Panel Enclosure See PCB Mounting 405 9129 Insulation Panel 405 9079 Insulation Enclosure 404 0045 Insulation Cover 405 7430 Insulation Panel 508 1152 Grommet Rubber 517 0138 07 Plug Hole 895 0402 Seal Weather 526 2050 Washer Flat 800 3042 Screw Hex Head 509 0368 Seal Brush 134 5299 02 Bracket 517 0138 08 Plug Hole 818 0231 02 Rivet Pop A030B088 Screw Hex Head 860 2057 Nut 508 0021 Grommet Rubber 517 0133 Plug Hole 517 0136 Plug Hole 0 NOIA ND 2014 Copyright Cummins Power Generation Page 81 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Engine Sound Shield Description A035K157 Panel Roof 405 6340 Cover Access 405 5052 Gasket 517 0392 19 Plug Hole A030B088 Screw Hex Head A030F 177 Rivet Flat Head A035K169 Insulation Roof Page 82 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Engine Sound Shield Part No A030
40. Part No Page Part No Page Part No Page Part No Page 300 6393 96 332 2890 98 405 0098 03 83 503 2883 01 61 302 2048 96 97 332 3750 93 405 5052 82 503 2883 08 61 302 2084 53 332 3865 03 88 89 405 6340 82 503 2883 11 61 306 5316 01 65 306 5316 02 65 306 5438 22 40 337 0090 02 90 337 2784 02 88 89 90 337 2785 90 405 6993 01 83 405 6995 01 83 405 7179 84 503 2883 12 61 503 2935 02 59 503 3129 69 306 5439 26 337 2795 93 405 7347 83 SARA 307 2767 95 337 4114 31 405 7430 81 508 3142 51 7 2819 338 3167 104 Mana 338 3168 104 ewe BCE 308 1019 98 101 3168 e EE 505 0339 02 71 308 1101 98 338 3169 104 405 9568 83 505 0759 74 308 1102 98 338 3169 01 104 405 9751 03 83 505 1490 61 308 1218 97 338 3169 02 104 405 9764 02 88 89 308 1219 97 338 3169 03 104 406 1032 83 84 505 2035 02 74 319 4404 93 338 3988 98 406 1071 22 40 505 2529 35 319 5544 02 96 338 4016 104 501 0886 31 506 0028 26 42 319 6227 03 93 338 4017 104 501 0910 67 507 0006 21 319 6228 03 93 338 4223 104 502 0020 01 61 63 507 0007 22 40 507 0008 22 40 319 6871 02 97 338 4491 93 502 0029 63 319 6873 97 338 4623 02 88 89 502 0055 61 507 0041 29 44 319 6990 98 338 5174 101 502 0079 61 507 0042 39 320 2361 96 97 358 0069 87 502 0153 64 508 0021 81 84 320 2362 96 97 358 0070 87 502 0175 61 508 0117 59 323 1491 98 104 402 0681 01 93 502
41. Separator Fuel Water See Separate Page for Components 149 2041 03 Bracket Separator Mounting 502 0020 01 Elbow Street 90 502 0029 Bushing Pipe 2014 Copyright Cummins Power Generation Page 63 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Remote Water Sparator Kit Part No Description A026M941 Separator Water 149 2046 Kit Metal Bowl Replacement Includes Plug O Rings and Drain Assy 149 1953 Assy Drain Includes Knob and Seal 149 1914 01 Element Includes Seals 502 0153 Plug Hex 1 4 149 1949 Assy Replacement Head Includes Vent Plug O Rings Assy 149 1952 Plug Vent Includes O Ring 149 2047 Assy Pump Includes O Ring 149 2045 Kit O Ring Includes Seal and Plunger 0 N OD a BB ND Page 64 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Governor Actuator Part No Description Actuator Governor Parts Manual Model HDKBP HDKBR HDKBV 306 5316 01 12V 306 5316 02 24V 725 1027 Screw Slotted Head Cap M6 x 1 x 16mm 1 32 526 0063 Washer Copper 150 2918 Gasket Solenoid Cover 2014 Copyright Cummins Power Generation Page 65 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Cooling System Part No Description 130 2781 Kit Coolant
42. Ss Light Flashes Preheat Rapid High Temp 1 Low Oil Pressure 2 Service Required 3 Description Kit Remote Switch Harness Includes Parts Marked 541 0941 01 12V 541 0941 02 24V Kit Panel Remote Includes Parts Marked 300 5725 01 12V 300 5725 02 24V Switch Rocker S11 308 1101 12V 308 1102 24V 319 6990 Panel Remote Includes Printing 338 3988 Harness Remote Panel Includes Parts Marked 308 1019 Connector Switch S11 332 2890 Terminal Receptacle 25 323 1492 Terminal Socket 323 1541 Plug 8 Pin 323 1491 Plug Seal 323 1543 Wedge Plug 8 Pin 815 0910 Screw Wood 6 x 1 98 8092 Label Instructions 98 8081 Label Warning Al sch BB O a OO sch 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 99 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Control Harness Y yy Ali DP Page 100 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Mode
43. ademarks of Cummins Inc 2014 Cummins Power Generation Inc All rights reserved Cummins Power Generation 10 Toh Guan Road 407 01 TT International Tradepark Singapore 608838 Tel 65 6417 2388 Fax 65 6417 2399 Cummins Power Generation 2 Rongchang East Street Beijing Economic Technological Development Area Beijing 100176 P R China Tel 86 10 5902 3000 Fax 86 10 5902 3199
44. aintenance of eguipment and replacement of parts Please read and observe 4 DANGE ZNWARNING ZNCAUTION This symbol warns of immediate hazards which will result in severe personal injury or death This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death This symbol refers to a hazard or unsafe practice which can result in severe personal in jury or product or property damage Product Safety Precautions Before operating the generator set read the manuals and become familiar with them and the equipment Wel afe and efficient operation can be achieved only if the eguipment is properly operated and maintained Many accidents are caused by failure to follow fundamental rules and precautions Note i ZNWARNING ZNWARNING ZAWARNING gt gt D D Z Z Z 2 a o Page 6 It is in the Operator s interest to read and understand all Health and Safety information together with all Warnings and Cautions contained within the documentation relevant to the generator set its operation and daily maintenance Improper operation and maintenance can lead to severe personal injury or loss of life and property by fire electrocution mechanical breakdown or exhaust gas asphyxiation Read and follow all safety precautions in the health and safety manual 0908 0110 Service and repair of Cummins Power Generation eguipment must be performed by trained experienced personnel only Im
45. asher Lock Neg GND 5 16 526 0054 Washer Flat Neg GND 8 33ID x 19 050D 871 0025 Nut HB Full 5 16 18 800 3032 Washer Flat M12 800 3032 Screw Hex Head Cap M12 x 1 25 x 30mm 405 9764 02 Cover Access 332 3865 03 Block Terminal INIIAI AI ND aja a 2 2 bo Ni 2014 Copyright Cummins Power Generation Page 89 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Grounding System Part No Description 856 0013 Washer EIT Lock 1 2 337 2785 Strap Bond 526 2140 Washer Flat M12 800 3032 Screw Hex Head Cap M12 x 1 25 x 30mm 800 2057 Screw Hex Head Cap M8 x 1 25 x 20mm 526 2100 Washer Flat M8 856 0008 Washer EIT Locking 5 16 750 1006 Nut Hex M8 x 1 25mm 337 2784 02 Bar Bus 871 0025 Nut Hex Brass 5 16 18 337 0090 02 Strap Electrical OI NN oO a A OD AAA DID D sch 1 aa ajo Page 90 02014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV PCB Mounting SAS Part No Description 327 1691 PCB Control Card 404 0022 03 Panel PCB Mounting 800 3042 Screw Hex Head M4 x 10mm 526 2050 Washer Flat M4 A030B088 Screw Hex Head Sems Stainless Steel M6 x 1
46. ation A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Generator Part No Description Stator Generator 220 4618 02 HDKBP Single Phase 220 4618 04 HDKBR HDKBV Single Phase 220 4619 02 HDKBP Three Phase 220 4619 04 HDKBR HDKBV Three Phase 508 1203 Grommet 234 0935 02 Baffle Air 3 Phase Ds aja 526 0174 Washer Flat 3 8 800 0051 Screw Hex Head Cap 3 8 16 x 1 1 4 ala NIN 232 3706 02 Retainer Endbell 815 0935 Screw Hex Head Thread Forming 1 4 20 x 2 853 0013 Washer ET Lock 1 4 220 4413 02 Stator Wound 211 0435 01 Endbell 509 0094 Seal O Ring 526 0399 42 Washer Flat 3 8 850 0114 06 Washer Lock 5 16 800 0310 27 Screw Hex Head Cap 5 16 18 x 2 1 2 800 0310 36 Screw Hex Head Cap 3 8 16 x 1 O BR AIA stl RRR Rotor Assy Generator Includes Parts Marked 201 3517 02 HDKBP 201 3517 04 HDKBR HDKBV 800 3010 44 Bolt Hex Head Cap 50 13 UMC x 1 0 526 0399 44 Washer Flat 232 3672 03 Disc Drive 232 3826 02 Spacer Fan 205 0229 02 Fan Generator 201 3515 02 Rotor Wound Excitor 358 0069 Rectifier Positive 358 0070 Rectifier Negative ajaja om 526 0008 Washer Flat 10 a o 870 0131 Nut ET Hex 19
47. e Mounting 78 Bearing Ball 29 Bearing Connecting Rod 18 36 Bearing Crankshaft 21 39 Bearing Fuel Camshaft 29 44 Bearing Generator 87 Bearing Water Pump 45 46 Belt Fan 14 Block Cylinder 17 35 Box Control 92 Bracket Oil Drain 67 Bracket Remote Separator Mounting 63 Bracket Tank 66 Breaker Circuit 97 Breaker Circuit 93 96 Bushing Connecting Rod 18 36 Bushing Idle Gear 22 40 2014 Copyright Cummins Power Generation Parts Manual Model HDKBP HDKBR HDKBV C Camshaft 22 40 Camshaft HDKBP 22 Camshaft HDKBR and HDKBV 40 Camshaft Fuel HDKBP 29 Camshaft Fuel HDKBR and HDKBV 44 Cap Cylinder Head Sealing 28 43 Cap Radiator 74 Cap Valve 57 Case Main Bearing HDKBP 24 Case Main Bearing HDKBR and HDKBV 41 Circlip Idle Gear 22 40 Circlip Piston Pin 18 36 Collar Crankshaft 21 Collar Crankshaft MDKBP MDKBR 39 Collar Idle Gear 22 40 Collet Valve Spring 57 TRTE Captive Water Pump HDKBR HDKBV Components Control Panel 95 96 97 Connection Rear Bulkhead Battery 89 Connector Hose 74 Connnections Engine Cooling System 73 74 75 76 Contact Relay 95 Control Box 93 Controls 96 Coolant Tank 74 Cooler Oil 69 Cover Bearing Case 25 41 Cover Box Control 93 Cover Cylinder Head 32 Cover Enclosure 81 Crankshaft 21 39 Crankshaft HDKBP 20 Crankshaft HDKBR and HDKBV 38
48. erature 77 Switch Remote Control Panel Rocker S11 98 Switch Rocker 97 System Cooling 66 T Tank Water Recovery 66 Tappet Camshaft 22 40 Thermostat 14 51 Tube Flexible Exhaust 72 Tube Oil Pickup 67 V Valve 57 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Numerical Index Part No Page 098 7869 13 098 7871 74 098 7917 101 098 8081 98 098 8092 98 098 8323 96 098 8590 13 098 8591 13 098 8592 13 098 8593 13 098 8596 13 098 8597 13 098 8599 13 098 8601 13 098 8603 13 098 8713 97 098 8714 13 098 8715 13 098 8717 13 101 0811 47 101 0821 S0 47 101 0836 25 41 101 0837 17 35 102 1449 01 67 102 1567 69 103 0832 53 103 0864 53 103 0869 53 104 2029 25 104 2031 25 41 104 2032 25 41 104 2033 21 39 104 2034 21 39 104 2035 25 41 104 2036 21 39 104 2037 21 39 104 2038 21 39 104 2039 25 41 104 2040 25 41 104 2041 21 39 104 2042 21 39 Part No Page 104 2043 21 39 104 2044 21 39 104 2134 47 104 2164 25 41 104 2166 41 105 0741 29 44 105 0771 22 105 0772 40 110 3948 57 110 3987 28 43 110 4097 28 110 4098 28 110 4099 28 110 4100 28 110 4102 28 110 4103 57 110 4104 57 110 4105 35 110 4106 43 110 4107 43 110 4108 43 110 4109 43 110 4110 43 110 4111 43 112 0333 18 112 0334 18 112 0345 36 112 0346 36 112 0348 18 36 113 0357
49. hing Reducer A034C561 Titting Pipe Tee A041U275 Fitting Hose Barb 1 2 3 4 5 6 7 8 9 Page 74 02014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Engine Cooling System Connnections Spec B ze Part No Description A045C423 Adapter Bulkhead A044V390 Hose Coolant A045C431 Adapter Bulkhead A044V392 Hose Coolant 503 1139 Clamp A044E216 Hose Coolant A045F509 Fitting Straight Hose A034B591 Clamp Hose 503 2823 Clamp Hose A030B088 Screw Hex Head 1 2 3 4 5 6 7 8 9 Oo om 2 om a a o 2014 Copyright Cummins Power Generation Page 75 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Engine Cooling System Connnections Electrical Part No Description A040S618 A040S621 Page 76 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Remote Heat Exchanger Part No Description A040S616 Coolor Remote A042S560 Radiator Including Frame A042S565 Plug Drain A042S567 Seal Foam Radiator to Fan Assy Mouting Shroud 1 5M x 5mm x 15mm A042T135 Assy Fan Mounting Shroud A
50. ipe Injection 501 0886 Pipe Injection 185 5989 Pipe Injection 185 5612 Clamp Pipe 185 2345 Clamp Pipe 185 2385 Screw With Washer Glow Plug 185 5990 12V 185 6725 24V 337 4114 Cord Glow Plug 185 5615 Nut Flange 185 7004 Washer Plain 185 6094 Kit Holder Nozzle Includes Nozzle Gasket and Heat Seal INIO A ND O W rs sm Pl Pl Pl a 2014 Copyright Cummins Power Generation Page 31 Parts Manual Model HDKBP HDKBR HDKBV Cylinder Head Cover 123 2423 Description Tub Breather Publication A041T393 Issue 4 7 2014 181 9025 Clamp Hose 185 6722 Clamp Hose 134 5391 Cover Cylinder Head 185 6103 Pipe Water Return 181 9238 Cover Breather 123 2264 Breather 115 0567 Gasket Head Cover OI NN oO A BR OD 800 6330 Bolt 185 5407 Plug Oil Filter sch AJO 509 0414 Page 32 O Ring 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 33 Publication A041T393 Issue 4 7 2014 Parts Manual Model HDKBP HDKBR HDKBV Engine HDKBR and HDKBV HK 2 2014 Copyright Cummins Power Generation Page 34 Publication A041T393 Parts Manual Issue 4 7 2014 Model
51. l HDKBP HDKBR HDKBV Control Harness Part No Description 338 5174 Harness Control 323 1582 06 Plug 12 Pin Black P1 323 1582 05 Plug 12 Pin Gray P3 323 1582 07 Plug 12 Pin Green P2 323 1591 Plug P1 323 1708 Seal Cable S3 308 1019 Switch Connector S4 323 1765 Connector Housing 4 Pin S3 323 1563 Socket Relay 323 1583 Plug Wedge 12 Pin P1 P2 P3 323 1542 Connector Receptacle 8 Pin J4 J8 323 1544 Receptacle Wedge J4 J8 098 7917 Label Information Not Shown 1 2 3 4 5 6 7 8 2014 Copyright Cummins Power Generation Page 101 4 7 2014 Issue Publication A041T393 al Manu el HDKBP HDKBR HDKBV Parts Mod Wiring Harnesses 2014 Copyright Cummins Power Generation Page 102 Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Wiring Harness 2014 Copyright Cummins Power Generation Page 103 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Wiring Harness Part No Description Harness Remote Extension Includes Parts Marked 338 3167 15 feet 338 3168 25 feet 338 3169 45 feet 338 3169 01 75 feet 338 3169 02 100 feet 338 3169 03 150 feet 323 1541 Plug 8 Pin 323
52. n Piston Ring Set Piston 541 1168 Standard 541 1169 5mm Oversize Page 36 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV This page is Intentionally blank 2014 Copyright Cummins Power Generation Page 37 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Crankshaft HDKBR and HDKBV Page 38 02014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Chrankshaft HDKBR and HDKBV Part No Description 104 2165 Crankshaft Includes Parts Marked 185 5924 Ball 185 5925 Bush Crankshaft 516 2147 Pin Straight 507 0042 Gear Oil Pump Drive 185 6081 Key 185 6973 Slinger Oil 185 5928 Collar 185 5929 O Ring 185 5930 Nut Camshaft Bearing Crankshaft 104 2033 Standard 104 2037 2mm Undersize 104 2038 4mm Undersize Bearing Upper Thrust 104 2034 Standard 104 2041 2mm Oversize 104 2042 4mm Oversize Bearing Lower Thrust 104 2036 Standard 104 2043 0 2 mm Oversize 104 2044 0 4 mm Oversize 185 5931 Seal Oil 0 NOIA OJN 9 1 1 ajo 2014 Copyright Cummins Power Generation Page 39 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Camshaft HDKBR and HDKBV Description 185 5
53. nnections Electrical 74 Remote Heat Exchanger i 3 25 sori EE creed nette an dE papa eA ope gave 75 Page 4 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Table of Contents continued Description Page Mounting Base of AA o a See 76 Generator EnClos eee A AA 78 GeneratomEncloSulcya tee A LA A 79 Engine Soma ic ieee A a IVA EE 80 Engine Sound Sci o a RE 81 Engine SoundrSNElA oe seen er ae gt BR 82 CONDOM ee A NE O IO 84 CNO E RA RR NR NI 85 Front B lkheadiBattemiConnection h A A I 86 ReamBUlkheadiBaten Connection Sh RR E 87 cede Un EE 88 Ein e i 3 V i nn 89 Coe soma mi rv e 90 ControljBox Fi MM ii ei e e ka nen 91 Control BOXACOTDIC IIA cc OEE E a DE aa 92 A k aaa akne 93 Control Panel eSDD HESE aaa 94 Conte enen REID pay AM ee ee eee eee ina 95 Remote ControliRanen cr NAR NA O VN eee EN Wenn e E 96 Controlikarness ens O SOSIO OOO NO RT 98 Coorol e El EE nn EE Nm umi 0e 99 idee Me Die 100 VI JA AN ESS A AE A S AO ee PNR PRE ANI 101 NIDDER EE 102 2014 Copyright Cummins Power Generation Page 5 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Safety Precautions The following symbols are used in Cummins Power Generation manuals to alert users to the potentially dangerous conditions relating to m
54. ol Card 91 Pin Gearcase 53 Pin Piston 18 36 Pin Straight 35 Pipe Injection 31 Pipe Water Return 51 Piston 18 36 Piston HDKBP 18 Piston HDKBR and HDKBV 36 Plate Fan Motor Mounting 77 Plate Speed Control 48 Plug 28 43 70 81 Plug Glow 30 Plug Oil Pan 67 Plug Vent 64 Plug Water Outlet Flange 51 Pulley Fan Drive 58 Pump Injection 54 Pump Water 46 Pump Water HDKBP 45 R Radiator Including Frame 77 Relay 76 Remote Heat Exchanger 77 Resonator 70 Retainer Endbell 87 Retainer Spring 57 Ring Set Piston 36 Rivet Drive Plastic 95 Rod Camshaft Push 22 40 Rod Connecting 18 36 Rotor Exciter 87 Page 107 Parts Manual Model HDKBP HDKBR HDKBV S Seal Heat 31 Seal Valve Stem 57 Seat Spring 55 Seat Valve 53 Sender Water Temperature 51 Separator Remote Fuel Water 62 63 Separator Remote Water 64 Service Consumables 14 Set Piston Ring 18 Shaft Fork Level 26 42 Shaft Idle Gear 22 40 Shaft Rocker Arm 57 Shield Engine Sound 82 83 84 Slinger Oil 21 Slinger Oil MDKBP MDKBR 39 Spacer Generator Fan 87 Sparator Remote Water 63 64 Spring Governor Start 26 Spring Valve 57 Starter Mounting 47 Page 108 Publication A041T393 Issue 4 7 2014 Stator Generator 87 Stator Wound 87 Stopper Camshaft 22 40 Stopper Fuel Camshaft 29 44 Strap Electrical 90 Switch Temp
55. olt Cylinder Head OI NN oO nm BB OD Gasket Cylinder Head 110 4098 1 15mm 110 4099 1 20mm 110 4100 1 25mm 110 4102 1 30mm 110 4098 1 35mm 185 5867 Plug 185 5868 Washer Rubber Page 28 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Fuel Camshaft HDKBP gt N S Part No 150 2978 Description Camshaft Fuel Parts Manual Model HDKBP HDKBR HDKBV 14 185 5947 Bearing Ball 507 0041 Gear Injection Pump 185 5949 Key Feather 150 2798 Sleeve Governor 518 0712 Clip External Circular 150 2800 Case Governor Ball NI BB JN 185 5575 Ball 518 0713 Clip Circular 105 0741 Ball 510 0265 Bearing Ball 185 5962 Stopper Fuel Camshaft 185 6956 Bolt 150 2993 Gasket 185 5963 Clip External Circular 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Nozzle Holder and Glow Plug S 2014 Copyright Cummins Power Generation Page 30 Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Nozzle Holder and Glow Plug Part No Description 185 6731 Assy Pipe Overflow 185 6095 Nozzle 185 5337 Gasket 185 5985 Seal Heat 185 5986 Pipe Injection 185 5987 P
56. or 150 2842 Lever Assy Fork Includes Parts Marked 150 2805 Shaft Fork Level 150 2836 Holder Fork Lever 800 6305 Bolt Flange 800 6306 Bolt 185 6759 Washer Spring 800 6334 Bolt Flange O JO NO nm BR OD 506 0028 Page 42 Spring Governor 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Cylinder Head HDKBR and HDKBV 185 6048 Description Stud o Parts Manual Model HDKBP HDKBR HDKBV 110 4106 Head Assy Cylinder Includes Parts Marked 185 5861 Cap Sealing 185 2421 Cap Sealing 185 2188 Plug 185 5862 Guide Inlet Valve 110 3987 Guide Exhaust Valve 185 5865 Bolt Cylinder Head OI NO nm A OD Gasket Cylinder Head 110 4107 1 15mm 110 4108 1 20mm 110 4109 1 25mm 110 4110 1 30mm 110 4111 1 35mm 185 5867 Plug 185 5868 Washer Rubber 2014 Copyright Cummins Power Generation Page 43 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Fuel Camshaft HDKBR and HDKBV gt N a Part No Description 150 2983 Camshaft Fuel 510 0266 Bearing Ball 507 0041 Gear Injection Pump 185 5949 Key Feather 150 2798 Sleeve Governor 518 0712 Clip External Circular 150 2800 Case Governor Ball 185 5
57. pring 150 2844 Gasket Plate 185 2388 Bolt 185 5727 Stud 185 7166 Nut Flange Po pl pl sch JJ mm sm D aa 2014 Copyright Cummins Power Generation Publication A041T393 Parts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV Idle Part No Description 150 2853 Apparatus Idling 509 0418 Gasket 150 2979 Cover Boost Comp Housing 150 2844 Gasket Plate 185 2390 Bolt 181 9034 Stud 185 7166 Nut Flange 2014 Copyright Cummins Power Generation Page 49 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Water Flange Page 50 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Water Flange Part No 130 8281 Description Flange Water Includes Water Return Pipe Parts Manual Model HDKBP HDKBR HDKBV 800 6331 Bolt Flange 800 6332 Bolt Flange 185 5999 Gasket Water Flange 185 2401 Bolt 185 2106 Stud 800 6328 Bolt 1 2 3 4 5 6 7 8 185 2367 Nut 185 6957 Washer Spring 503 2553 Pipe Water Return 503 3142 Clamp Hose 503 2552 Clamp Hose 185 6004 Gasket Thermostat 185 2565 Bolt 130 6329 Thermostat 514 0441 Plug 193 0318 Sender Water Temperature E2 Negative Ground 2014 Copyright Cummins Power Generation
58. proper service repair or replacement of parts may result in damage to equipment amp property severe personal injury or death Do not use this catalog as a guide to servicing your equipment Read and follow the IMPOR TANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY When checking or changing engine oils take all necessary precautions not to ingest breathe the fumes or contact the used oil Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY When handling engine gaskets take all necessary precautions not to ingest breathe or contact the dust from the gaskets Use adequate ventilation and wear protective gloves masks and clothing Contact with BENZINE and LEAD found in gasoline fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as caus ing CANCER or REPRODUCTIVE TOXICITY When checking draining or adding gaso line and fuel additives or using solvents take all necessary precautions not to ingest breathe the fumes or contact the liquids Use adequate ventilation and wear protective gloves masks and protective clothing 2014 Copyright Cummins Power Generation Publication A041T393 Par
59. ts Manual Issue 4 7 2014 Model HDKBP HDKBR HDKBV About This Manual This manual applies to the generator models HDKBL HDKBM and HDKBN Parts illustrations are arranged in groups relating to their position and function on the generator set Each part illustrated is identified by a reference number corresponding to the list of part numbers in the accompanying table Engine and alternator parts that have been modified or added by Cummins Power Generation are identified in this catalogue Contact your nearest authorized distributor for assistance in ordering replacement parts All other replacement parts must be ordered from the engine alternator manufacturer by referring to the item nameplate and supplying all available information Generator Set Data Table Model and Electrical Data Battery Specification Volts AC Hertz Voltage 13 5 HDKBP 110 220 50 12V 24V 13 5 HDKBP 115 230 50 12V 24V 13 5 HDKBP 120 240 50 12V 24V 13 5 HDKBP 120 8 230 50 2 12V 24V 13 5 HDKBP 120 380 50 12V 24V 13 5 HDKBP 230 400 50 12V 24V 13 5 HDKBP 240 416 50 12V 24V 17 5 HDKBR 110 220 50 12V 24V 17 5 HDKBR 115 230 50 12V 24V 17 5 HDKBR 120 240 50 12V 24V 17 5 HDKBR 120 amp 230 50 2 12V 24V 17 5 HDKBR 220 380 50 12V 24V 17 5 HDKBR 230 400 50 12V 24V 17 5 HDKBR 240 416 50 12V 24V 19 HDKBV 110 220 50 12V 24V 19 HDKBV 115 230 50 12V 24V 19 HDKBV 220 amp 230 50 2 12V 24V 19 HDKBV 220 380 50 12V 24V 19 H
60. x 16mm 2014 Copyright Cummins Power Generation Page 91 Parts Manual Publication A041T393 Model HDKBP HDKBR HDKBV Issue 4 7 2014 Control Box Page 92 2014 Copyright Cummins Power Generation Publication A041T393 Issue 4 7 2014 Control Box Part No 319 6227 03 Description Control Box Parts Manual Model HDKBP HDKBR HDKBV 402 0681 01 Isolator Vibration 818 0231 01 Rivet Pop 319 6228 03 Cover Box Control 319 4404 Cover 332 3750 Guide Card 508 1105 Grommet Remote 517 0136 Plug Hole OI NN oO OIP OD A030B088 Screw Hex Head Sems M6 1 0 x 16mm 526 2100 Washer Flat M8 oO JO MN MNJa aJ O 0 aa a JO Standoff Insulator 332 2370 1 Phase 332 2370 3 Phase Washer Flat 6 75ID x 14 30D x 8mm 526 0052 1 Phase 526 0052 3 Phase Screw Locking Head 1 4 20UNC x 14 30D x 8 821 0009 1 Phase 821 0009 3 Phase 856 0006 Washer ETIT Locking 1 4 871 0016 Nut Hex 1 4 20 810 0155 Screw Round Head 337 2795 Strap Bond 853 0016 Washer ET Locking 5 16 821 6003 01 Screw Hex Head Sems M8 x 1 25 x 16mm 800 6062 Screw Hex Head Cap M8 x 1 25 x 45mm 815 0550 03 Screw XREC Phillips 46 23 x 312 327 1659 01 PCB 800 6002 Screw Hex Head M5 x
Download Pdf Manuals
Related Search