Assembly Instruction Monteringsanvisning 5.423
Contents
1. Periodic Inspection 95 www liko com 96 www liko com 10 0 Preventative Maintenance yy e y Li KO Golvo 8000 Golvo 8008 Golvo 8008 Golvo 8000 Golvo 8008 emne r r LowBase Classic Classic A Mid Company Prod No 2000014 2000015 2000019 2000024 2000025 2000034 2000035 2000039 Customer references Lift type Agreement NO sesetecdnencizaiceciedauciiascdasialeemehcemenad NAS Lenes PROCES gende Post code srcccncdnnciaccdacsaneniaudecccmeesenunwtendsnckeommencwance sie Product NO 1 csicieasomncinedeveducsisanshencectiinsicccieeainnemebeaccnatn Serial No Prod Year Use Liko Service System LSS or Liko Diagnostic System LDS to read data from Control Unit CBL If you don t have the LSS write down the values in the columns below With LSS you can store data Ah AABT Removals Ah AEUP EposUp Starts AFSERV Services Times AEDWN EposDn mA IDNR Charges AOLUP OverLoads Charges PADT Hours Charges PAOLUP OverLoads To ensure maximum life cycle Preventative Maintenance should be carried out according to how much the lift has been used TAAxT Totally Accumulated Amphours or according to years in use see table below Inspection and service must be carried out by Hill Rom Liko authorized personnel Check points Maintenance according to used TAAxT Ah 1402. Maintenance according to years of use 2 Surface treatment Front castors Rear castors brakes Base opening and closing Lift arm covers Lift strap Battery Actuator replaced Control Unit CBL 1 2 3 4 5 6 7 8 9 Lubricate with PTFE or silicon grease When maintenance is performed mark specified square with X When part is replaced mark specified square with R Interval Month Date Serviced by 2012 11 14 10 0 Check points Instructions regarding the check points for Golvo 8000 8008 1 Surface treatment 1 Visually inspect the mast and base for external damage or wear If needed clean the patient lift with warm water or ethanol Warning Do not use chemicals containing phenol or chlorine since the aluminium parts may be damaged Preventative Maintenance 98 www liko com 10 0 Instructions regarding the check points for Golvo 8000 8008 2 Front castors 1 Check and clean front castors 2 If wheels are in poor condition replace them with Spare Part No 20490014 Front Castors to Golvo LowBase are included in Spare Part No 20090071 Low base kit Golvo 7007 8008 Front castors needs to be replaced after 700 Ah or Replace according to years in use 10 years 3 Rear castors brakes 1 Check and clean rear castors 2 I
3. flat of the hex must be positioned parallel with the end of the gear rack Do 10 Reassemble the mast and the middle beam to legs 11 To set base width start base motor while applying Slide middle beam inserts in until the gear rack inword force on both legs After the upper and lower touches the drive shaft gear gear rack engage with the base motor drive gear Note Do not engage gear rack both legs will retract Verify that distance A amp B are equal Preventative Maintenance 101 www liko com 10 0 Instructions regarding the check points for Golvo 8000 8008 5 Lift Arm Covers 1 Check to ensure that Roll Frame Attachment covers 2 If damaged the Roll Frame must be replaced are not damaged Spare Part No 20090064 Replace according to assembly instruction 3 Check to ensure that lift strap cover is not damaged Verify that the cover is positioned inside the grooves of the mast Preventative Maintenance 102 www liko com 10 0 Instructions regarding the check points for Golvo 8000 8008 6 Liftstrap 1 Check the lift strap by driving the lift up amp down 2 Check the strap inside the emergency lowering device Easy strapper f uP 3 Push the emergency lowering handle down and 4 If the lift strap is damaged or worn it should be pull the strap away replaced with lift strap according to Spare Parts List and assembly instruction for the spare part Liftstrap ne
4. 000 Contains Qty Lift strap Cover Strip G 1 Fits Golvo 7000 Golvo 8000 Tools required Slide the Lift strap Cover strip in the groove of the mast Assemble the side with the rough structure facing out NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 87 www liko com 5 511 Eg Locking Ring Hand Control CBL L Li ko L sring f r handkontroll CBL A CERD Company Assembly Instruction Monteringsanvisning Contains Qty AA ER Locking Ring 10 KE ko Prod No 20490057 3SE690231 02 2013 01 17 Fits Prod No Viking M 2040035 Viking L 2040034 Viking XL 2040033 Golvo 8000 2000034 Golvo 8008 2000035 Golvo 8008 LowBase 2000039 Tools required C Il Press the triangular tab then remove the locking ring and the hand control Triangular tab facing out Connect the Hand control Attach the locking ring Make sure the rectangular tabs at the locking ring are fixed NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 88 www liko com
5. 08 01 1 Front fork locking light 2011 09 23 2 Nut M6LM M10 ISO Contains Tools required GF Fits 75 mm Wheels and 100 mm Wheels on Golvo LikoLight Viking RollOn 16 mm NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 83 www liko com 1 Liko A ME Company Contains Fork Tog x x vinne x viking x x 5 486 Wheel Fork Hjulgaffel Assembly Instruction Monteringsanvisning Prod No 20090081 3SE690209 01 2011 09 28 Tools required TD VSO 16mm Assembly on front wheel Assembly on rear wheel NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 84 www liko com 5 487 rw Parking bracket A Li ko Parkeringsf ste A CEID Company Assembly Instruction Monteringsanvisning Prod No 20090082 3SE690204 01 Contains 2011 09 20 Parking bracket Fits Golvo FreeSpan FreeStand A NOTE Make sure the spare part is mounted according to the assembly instructio
6. 5 423 F Actuator G8 88 4 Liko St lldon G8 88 A CEED Company Assembly Instruction Monteringsanvisning Prod No 20090078 13 Remove the mast attachment 14 Remove the Em lowering device 16 Unfix the aluminium holder 2 17 Remove the screws from the 18 Remove the inner mast springs and 2 Slide blocks motor plate 20 Push the new actuator into the inner mast Mount the screws and the plastic casings and reassemble in reverse order 19 Remove the screws and the AA Make sure the friction plates on the inner mast and the mast are in place plastic casing Pull out the actuator If not replace with Spare Part No 20090072 Friction plates 2 8 3 4mm A NOTE The actuator must be tested by lifting maximum load all the way up to the highest position through the entire lifting range Check the function of the limit switches in the upper and lower position If they are out of order the motor will stop in the end position and the overload orange light lights on the display Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts Liko 82 www liko com 5 485 vu gt Fork locking attachment LA Li ko L ssats hjulgaffel A cr Company Assembly Instruction Monteringsanvisning Prod No 20090080 3SE6902
7. Instructions regarding the check points for Golvo 8000 8008 9 Control Unit CBL Use LSS or LDS to check that the correct current limit is programmed in CBL20 CLIM 1 CLIM 2 Power limit for lifting motion up Power limit for widening motion actuator base motor Preventative Maintenance 105 www liko com 106 www liko com I Liko 11 0 Golvo Product changes A CEED Company Golvo with fixed hand control Prod No 2000014 Golvo 8000 Prod No 2000034 Golvo 8000 FS 2000015 Golvo 8008 2000035 Golvo 8008 2000019 Golvo 8008 LowBase 2000039 Golvo 8008 LowBase 2000024 Golvo 8000 Classic 2000025 Golvo 8008 Classic 2012 11 16 Changes Model Model Model Model Model Model Model Model Proj 2000014 2000015 2000019 2000024 2000025 2000034 2000035 2000039 from S N from S N from SIN from S N from S N from S N from S N from S N 2013 New models of Golvo with fixed 5460001 5560001 5660001 1707 handcontrol on CBL20 control unit are introduced 2010 New models of Golvo with CBL20 5000000 5100001 5200001 5220001 5240001 490 control unit are intruduced www liko com 107 14 Liko A ME Company Manufacturer Liko AB SE 975 92 Lule Sweden info liko se www liko com
8. PARAMETER Code Key 6 1 Liko Diagnostic System operating data is stored in Control Unit CBL Parameter Information TAAXT Ah Totally Accumulated Amphours current x time TAAXTR Ah Totally Accumulated Amphours resetable current x time Can be reset by the manufacturer PAAXT Ah Periodically Accumulated Amphours current x time Calculated continuously from the moment the lift is used until the first service PAKT Months Periodically Accumulated Calendar time Calculated between services TADT Hours Totally accumulated drive time AAS Starts Accumulated starts The number of lifting motions counted from the moment the lift was used the first time ASERV Services Accumulated services 6 Number of performed service events made using LSS or LDS Control Unit CBL IMED A Average power consumption during TADT Overall accumulated operating time ALA Charges Accumulatet number of started chargings AALA Charges Accumulated number of completed chargings AOLA Charges Accumulated numbers of not completed charging Counts each disrupted charging event AABT Removals Accumulated number of battery replacements Counts each battery replacement where a used battery is replaced AEUP Endpos up Accumulated number of end positions during lifting motion up AFSERV Services Accumulated number of reset Service Number of Clear Service performed manually AEDWN Endpos down SFSTAT AOLUP Ove
9. d operation panel 14 Emergency stop function 15 Control Unit CBL 16 Charger function Load Testing 17 Mast Max load test 18 Base Max load test 19 Mechanical emergency lowering load test Documentation 20 Instructions Instruction guide 21 Clear Service Control Unit CBL Approval to use the mobile lift Approved _ Not approved Not approved If the mobile lift has one or more check points with result Not approved the mobile lift must not be used To be actioned Actions according to the Instructions for the check points should be performed immediatley After performed actions sign below If anything is unclear or if you have questions please contact Hill Rom Liko or your local Hill Rom Liko representative Contact information is to be found at www liko com Inspection performed by Date Final approval by Approval date Next inspection Inspection performed in accordance with ISO 10535 2006 Annex B Periodic inspection 2013 03 14 9 0 Instructions for the check points 1 Product decal Verify presence of mast decal with model type and serial number 2 Visible damage to the lift base and mast surface finish Check for scratches dents deformitie
10. e changed Prod No 2 LDS Service LDS 21090016 Reads the data from the Control Unit CBL Use when Periodic Inspection or Preventative maintenance is performed 3 Manual Service Resets the Service Interval Parameters Service Interval Parameters should only be reset after a complete Periodic Inspection Use the following combination of buttons on the control panel A Press and hold button 1 amp 2 B While holding 1 amp 2 press button 3 and hold all three buttons for three seconds Works from Item No CBL20001 05 on CBL see label on CBL INPACT ON PARAMETERS Changes of parameters when LSS LDS or Manuel Service reset has been used service int umt um um maaar unchanged unchanged unchanged Pau 0 fo Jo 2 ram 0 0 0 mar unchanged unchanged unchanged I Parse 0 fo dP ssm ma ma m o ror 0 fo Jo 2 meno unchanged unchanged unchanged ret unchanged unchanged unenanget ELTONT unchanged unchanged unchanged Foun unchanged unchanged unenanget oror unchanged unchanged unenanget Touma unchanged unchanged unchanged Denr unchanged unchanged unchanged entas unchanged unchanged unchanged Coveret unchanged unchanged unenanget moo 0 0 o mm Indicates Service Periodic Inspection interval reached Service Interval Parameters the PAAxT PAKT PADT and PAOLUP are all used to dete
11. eds to be replaced after 280 Ah and 560 Ah or Replace according to years in use 4years and 8 years Preventative Maintenance 103 www liko com 10 0 Instructions regarding the check points for Golvo 8000 8008 7 Battery Battery capacity Check battery capacity by pressing the i button 1 The following information is displayed 2 Green light More than 50 of battery capacity remaining 3 Yellow light 25 50 of battery capacity remaining 4 Yellow light 0 25 of battery capacity remaining The indicator lamps light for about 30 seconds before switching off Battery capacity is also displayed during lift operation Maximum charge is reached after about 5 hours When the batteries are fully charged the charger switches automatically to maintenance charging The lamps blink alternately yellow yellow green during charging A blinking green lamp indicates that charging is complete When operating time is noticeably shorter than normal the batteries should probably be replaced Discontinue charging and replace the batteries with Product No 2006107 Extra battery box Batteries needs to be replaced after 280 Ah and 560 Ah or Replace according to years in use 4 years and 8 years 8 Actuator Replace the actuator with Spare Part No 20090078 Actuator needs to be replaced after 700 Ah or Replace according to years in use 10 years Preventative Maintenance 104 www liko com 10 0
12. f wheels are in poor condition replace them with Spare Part No 20490015 Rear castors needs to be replaced after 700 Ah or Replace according to years in use 10 years Preventative Maintenance 99 www liko com 10 0 Instructions regarding the check points for Golvo 8000 8008 4 Base opening and closing ne Se lt x i BD Z m Q 1 Adjust the legs in to wide position 2 Disassemble the cover profiles and the stop screw KINS 3 Remove mast attachment screw from upper 4 Remove the mast from the base by tightening the holes and place in lower holes screws against the base 4 Remove plastic cover Remove the stop screw and 5 Remove base motor from middle beam nut Remove base motor attachment screw gt Preventative Maintenance 100 www liko com 10 0 Instructions regarding the check points for Golvo 8000 8008 4 Base opening and closing 6 Pull out the middle beam inserts 7 Inspect gear rack for worn teeth and cracks where stop nut contacts back surface see arrow Inspect friction plates Replace if worn or damaged Spare Part No 20090038 Gear rack set and 20090072 Friction Plates 2 8 3 4 mm 8 Clean the friction plates sliding surface and lubricate 9 With middle beam at full extension insert base motor with PTFE grease Reassemble middle beam Verify the stop screw is tight and the nut is in the correct orientation The
13. g the product LDS Service 92 www liko com Periodic Inspection i y p Golvo 8000 Golvo 8008 Golvo 8008 Golvo 8000 Golvo 8008 Ad LowBase Classic Classic MED Companys Prod No 2000014 2000015 2000019 2000024 2000025 2000034 2000035 2000039 Output TAAXT Ah Use Liko Service System or Liko Diagnostic System to read data from the CBL Customer references Agreement NO rrnnannnnnnnnnnennannnnnrnnnnnnnnnnnnnennunennn Prod No Serial No Prod Year NIE ee ce ee eee eases cases Address mune Post code Lide epesadonnkg de ieddenidskdlnedse The lift must be thoroughly inspected when the Service Light at the Control Unit CBL illuminates or at least once per year Viking with other control unit shall be thoroughly inspected at least once per year Inspection and service must be carried out by Hill Rom Liko authorized personnel Instructions for check points from the next page Check points Approved Not To be actioned approved 1 Product decal 2 Visible damage to the lift surface finish Base Castor wheels and forks Castor brakes Stop screw Base opening and closing Base attachment secure screw Mast 8 Armrest 9 Lift arm hardware and covers 10 Lift strap 11 SlingBar and latches 12 Battery and electrical cable installations 13 Hand control IR an
14. n Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 85 www liko com 5 490 rut SlingBar Assembly set LA Li ko Lyftbygelinf stning A CEED Company Assembly Instruction Monteringsanvisning Contains Slingbar bolt casing R2R Prod No 20490052 Slingbar Adapter 3SFE690210 01 Threaded casing M6 10x16 5 2011 09 26 Screw MRT M6x8 Ezloc A2 Tools required Fits Co R Golvo all models Uno 200 E 4mm LikoLight Viking L M S XS n Universal Slingbar 350 450 600 6mm 21 13 mm T 10 mm 17 mm Uno 200 LikoLight OM Tightening torque 11 1 Nm NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 86 www liko com 5 492 496 rut Lift strap Cover Strip LA Li ko T ckskiva gr A ME Company Assembly Instruction Monteringsanvisning 20090085 Lift strap Cover Strip 7007 8008 Contains Qty Prod No 20090085 20090087 Lift strap Cover Strip Golvo 1 3SE690212 01 Fits 2011 09 26 Golvo 7007 Golvo 8008 20090087 Lift strap Cover Strip 7000 8
15. osition 15 Control unit CBL20 16 With the emergency stop out verify the function of the electrical emergency lowering device at the operation panel Charger function With the emergency stop out insert the charger cable into a power outlet 110 240V The lamps should blink alternately orange yellow green during charging Mast Max load test Run the lift with maximum load 205 kg 450 Ibs all the way up and down Press right left side to widen the base with maximum load Make sure all four wheels have contact with the floor Listen for peculiar noises and vibrations Base Max load test Run the undercarriage base in and out with maximum load 140 kg 308 Ibs Mechanical emergency lowering load test Raise with maximum load 205 kg 450 Ibs and with 50 kg 110 Ibs until the mast is parallel to the ground Lift red emergency handle upwards and hold After overcoming the internal mechanical brake verify that the load lowers to the ground Documentation Instructions Instruction guide Quick Reference Guide shall be placed in the intended holder on the mast Clear Service Control Unit CBL Service indicator orange light Illuminates when service is needed When the Periodic Inspection has been performed reset the service D indicator on the Control Unit CBL C OLK J Use LSS LDS or Manual Service according to instructions Reset Service MAG Interval Parameters in the Service Manual
16. rify edges of cover are secured in groove of aluminium arm 10 Lift strap Using the hand control lower the strap to its maximum extension Inspect the belt for frayed edges heavy wrinkles or wear through areas Verify that Lift strap joint is secure on strap Slide plastic cover off the Lift strap joint and visually inspect that the lift strap safety pin is seated secure in the middle recess of the Q link Periodic Inspection 94 www liko com 9 0 Instructions for the check points SlingBar and latches Visually inspect the sling bar to detect any scratches sharp edges or deformities Check that the unit rotates freely on its bearings Make sure both latches clips are mounted and fall back against the body of the sling bar Verify that the sling bar fasteners are tight Battery and electrical cable installations Inspect that the cable cover is mounted correctly Verify that all cables are properly inserted Re insert if uncertain Make sure the charge cable hook is mounted at the mast Hand control IR and operation panel With the emergency stop out verify that all functions on the hand control and the operation panel are working Emergency stop function Press in the emergency stop button With the emergency stop pressed in verify the lift does not operate with the handcontrol buttons Turn the red emergency button in the direction of the arrows Verify the button releases from the locked position into the raised open p
17. rloads PADT Hours Periodically accumulated operating time IMED 20 A Average current consumption Recounted for each lifting motion up which lasts more than 20 seconds TS ELTCNT Commands STENA Te SETT PAOLUP Overloads Periodic accumulated number of stops due to overload e The information listed above is stored in the Control Unit CBL Replacing the Control Unit CBL without using the LSS may cause some data loss as this data is recordable by LSS and a computer When data is stored in Liko database it can be retrieved if needed Resetting the Service Interval using the LSS LDS or Manually will reset the Accumulated Amp hours PAAXxT Accumulated Time PAKT Accumulated Operating Time PADT and Accumulated number of stops due to overload PAOLUP 89 www liko com RESET SERVICE INTERVAL PARAMETERS 6 2 After the Periodic Inspection has been performed Service Light and Service Interval Parameters in the Liko Diagnostic System has to be reset Reset can be done using one of the following Service Tools Methods Prod No 1 Liko Service System LSS Requires a computer 21090024 Read and store the data from the Control Unit CBL into a computer Data can also be transfered to a Liko Server Can also reset the ELT light Expected Life Time Use when Periodic Inspection or Preventative maintenance is performed Service Documents for the lift can be printed Use for tracking and and transfer data when Spare Parts ar
18. rmine Service intervals Parameters to use in the Preventative Maintenance x lt x lt x lt x lt x lt x lt x lt x lt kkk X kkk x lt 90 www liko com 7 0 g 4 Liko A ES com an Liko Service System LSS Prod No 21090024 Product Description Liko Service System is a soft ware developed to enable service technicians to conduct service in an easy way on all lifts equipped with the control unit CBL 20 It also gives the service technician the possibility to program the spare part on the field Detailed information can be found in the instruction guide accompanying the product Liko Service System 91 www liko com 8 0 s Liko A CEAD Company Liko Diagnostic System Service LDS Prod No 21090016 Product Description Liko lifts equipped with LDS Liko Diagnostic System record and store information on how the lift is used LDS Service is a reader for LDS information stored in a lift The LDS Service can be used as hand control to operate Liko s IR controlled lifts equipped with LDS LDS Service is specially developed for Liko s authorized service technicians to reset the LDS service interval after completed service periodic inspection Detailed information can be found in the instruction guide accompanyin
19. s or unusual surface wear 3 Castor wheels and forks Roll the lift unloaded and with load along the floor Check to ensure that all castors roll and turn freely Verify that the castor fasteners are tight There should not be any play between the fork and the castor nut 4 Castor brakes Lock the brakes Make sure the wheels do not turn and the castor housing does not swivel when the lift is pushed 5 Stop screw Verify that the K6S M8x16 screw is secured with a nyloc nut inside the middle beam A 6 Base opening and closing Inspect telescoping insert beam for scratches gouges Inspect that all hardware is tight L Verify max amp min dimensions according to the Service manual a The distance A amp B must be the same The cover profiles C must be fixed to the middle beam D lle LINA LYN U O 7 Base attachment secure screw Verify that both locking screws are tight in base In the upper holes on the mast Note Do not place any screws in the lower holes 8 Armrest Check for unusual scratches dents or deformations Verify that both arms rotate freely and hang vertically when not in use Not Golvo Classic Rotate arms to raised position Not Golvo Classic Rotate arms to raised position load the armrest with 40 kg 88 Ibs Not Golvo Classic 9 Lift arm hardware and covers Inspect plastic lift arm cover for cracks and ve
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