SERVICE MANUAL COOKING
Contents
1. 11 4 1 2 Power eleelr nie OVC2000 ee eier 13 4123 kemperalursensor Pl 500 ass er en 14 iDOOMIOCKING SYSICINS Yinka 15 ATAT ie 15 4 1 4 2 Door locking system motorics with door switch light 17 AAS DOORSWIIEH TIONEN ae 17 435126 lIghEbar mTtne ContolDanel uu uuu uu umuy 18 4 2 Functional parts Cooking setting control 19 4 2 1 ee ee ee ee ee 19 4 2 2 Input electronic 2000 and Input module 20 4 2 3 cooking zone power board HOC2000 Rs 22 een 24 5 1 Temper ture sately device elle 24 5 2 FAN aller ae len 24 5 3 Measure against wrong electrical connection 24 5 4 Oven rack Protective CCU nee ee en 25 6 26 6 1 Alarmmanagement Faultcodes 26 6 2 Measuring the temperature sensor 27 6 3 Demo Mode input electronic 28 6 3 1 Activating deactivating Versiona u 28 6 3 2 Activating deactivating Version b 29 6 4 Factory test T rverriegelungstest 30 Wilir2. Caution the child proof lock remains activated even when there is a voltage drop Additional important information on this subject is included in Chapter 3 6 Special instructions on hob oven communication in floor mounted appliances DGS TDS N 05 09 A B Electrolux a D 599521367 EN 3 Functions of appliance 3 1 Oven functions capacities and small consumer appliance specific Brand Market AEG Germany and Export Oven class w ith w ithout pyrolytical cleaning 2000 heating elements Watt small loads Watt top bottom rear 2 oven lamp oven lamp en element element element element on fan back wall side wall Power W suggested temperature 1900 1000 1000 1900 2 C ARE s a Do in kum Pose 2 af X X X X x X 30 32 Pos 3 top bottomel 2 90 x X x 2090 9 x 1 1 0 X X X X 330 132 ees f w 1 x Ba gt gt gt lt gt x gt lt gt lt gt x gt lt XXI x x x gt gt j 7 keeping warm o T VE Sa Gss Poss f er RE PR ee Ed 3030 hes X S X X EB ee 8 Brand Market AEG Export Frankreich Oven class Avantgarde w ith w ithout pyrolytical cleaning
3. se O s e O BE T LT en tl H HAGE g Hi ar hH 0 CE oH AR mien C O TE Te 599521367 33 DGS TDS N 05 09 A Electrolux 7 44 Example circuit diagram SOEC diam EE x Lim qu a DGS TDS N 05 09 A B Electrolux 34 599521367 EN 75 Example circuit diagram Prisma DACA 9 r BPP DS BUS LM 5 599 521 367 EN DGS TDS N 05 09 B Electrolux 7 6 Example circuit diagram 2000 Sspusapeldsjue eee ass ERIS feu Zu E eu B CLARE Map Hig A Te O O O o less B g I I l Z rh LITE 599521367 EN 36 DGS TDS N 05 09 A B Electrolux 7 7 Operative Equipment Overview 599521367 EN 197 DGS TDS N 05 09 Electrolux Changes Pages 26 Chapter 6 1 changed DGS TDS N 05 09 A B Electrolux 38 599521367 EN
4. Explanation end of heating phase cooling phase door locked room temperature Fig heating up curve temperature C time min With the Pyroluxe self cleaning system the residues in the interior are carbonized to ashes at high temperatures The centre of gravity temperature of the muffle is approx 500 C A max selection of three pyrolysis durations P can be made per appliance class and equipment Pyrolysis duration Heating period P1 gt Heating period 150min P2 gt Heating period 120min P3 gt Heating period 90 Note In appliances which are equipped with two pyrolysis durations P2 corresponds to the pyrolysis duration P3 DGS TDS N 05 09 A B Electrolux 8 599521367 EN The oven door is locked centre of gravity temperature of the muffle of approx 312 C after a heating up time of approx 11 min The oven door is unlocked at a centre of gravity temperature of the muffle of approx 204 C The moment depends on the selected pyrolytic duration The cooling fan is running at an increased speed until the moment of unlocking At a centre of gravity temperature of the muffle of approx 130 C it switches off Attention ecart pour les appareils stationnaires 3 3 High speed heating Explanation Explanation Quick Heating means reaching the selected oven temperature as quickly as possible After reaching the oven temperature it switches back to the originally selected oven func
5. lighting door lock fan moto telescopic bars data link Power supply Relay for 50 2 230V all pole cutoff Fig assembly situation Fig Spare part OVC2000 The power electronics are located on the rear side of the appliance and are accessible after removing the housing rear panel The power board is installed in a so called functions box made of plastic These two components power electronics and plastic box are also a replacement part unit see lll Please refer to Chapter 7 for connection designations and possible measuring points DGS TDS N 05 09 A B Electrolux 13 599 521 367 EN 4 1 3 Temperatursensor PT500 The temperature in the baking oven is measured by a temperature sensor type PT 500 for appliances with control board The sensor is provided at the rear of the appliance It is used to transmit to the electronic systems the values for cyclic heating the radiators until the selected temperature is reached switch off the radiators in case of overheating of defective sensor switching ON OFF the cooling fan O 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 C Fig Electrical resistance of sensor depending on the ambient temperature DGS TDS N 05 09 A B Electrolux 599521367 4 1 4 Door locking systems 4 1 4 1 Door lock The appliances with pyrolytic self cleaning system are provided with a specific door lock system Fig 1 This
6. 10 Xx X EE BEE n P L po BOE X X X X 2090 9 Post 1 x X X X x x x 132 gt lt gt lt x gt x x x x gt lt gt lt gt lt x x x x x x gt x gt x gt lt gt lt X lt lt x x x gt x gt lt gt gt Manual booster Xx X lt Xx gt DGS TDS N 05 09 A B Electrolux 6 599521367 EN Brand Market Electrolux Standherde 2 Oven class Avantgarde w ith w ithout pyrolytical cleaning Electronic OVC2000 heating elements Watt small loads Watt grill top bottom rear ee oven lamp oven lamp nn element element element element cooling fan back wall side wall Power W 50 1000 1000 1900 2 OT OR ET Pon T o x X x x gt CO faf x e _ 190 lt i Poa x X c ae e Pos 6 keeping 80 x x Xx x Xx 2 o _ Bawa T j Lx T v 29 t L x x x x x iwa Booster AUTO Jdal x x DGS TDS N 05 09 A B Electrolux 599 521 367 EN 3 2 cleaning
7. 6 3 Demo Mode input electronic Avantgarde 6 3 1 Activating deactivating Version a EIN SCHNELL AUSWAHL Be Fig 1 u ER w F T al LLL El u K 1 as Fig 2 m EN AUS Fig 3 DGS TDS N 05 09 A Electrolux 28 599521367 6 3 2 Activating deactivating Version b Start position The appliance must be switched off Display Time fig 1 Fig 1 Operating step 1 Press the main switch for 5 seconds fig 1 the appliance switches itself ON and then OFF again Display Standby fig 2 gt Time fig 3 Background illumination for 10 seconds after releasing the main switch Acoustic signal 1x Beep as confirmation Fig 2 Fig 3 Operating step 2 Simultaneous pressing of the two buttons Timer and Minus for 2 seconds fig 4 Acoustic signal Beep as confirmation Fig 4 4 ae mea igure Operating step 3 Switching the appliance on with the main switch Display active Demo Mode gt Time fig 5 even if the appliance is switched off deactivated Demo Mode gt none fig 6 Fig 5 DGS TDS N 05 09 Electrolux 599521367 EN 6 4 DGS TDS N 05 09 A Electrolux 30 599521367 EN Factory test T rverriegelungstest The factory t
8. directly Consequential damages may result due to the damaging of internal structures which arise only in case of load through temperature and current Endangered all assembly groups which are provided with control entries wire paths Iying open and free accessible processors DGS TDS N 05 09 A B Electrolux 3 599521367 EN 2 Software specifications Functions 2 1 Illustration of the input electronics Ul Avantgarde 2 2 Button and display layouts of all appliance groups countries and brand Button layout for built in appliances ofthe AEG brand LAN Cd 1 2 3 4 5 6 7 8 9 Button layout for the M2 floor mounted cooker i 4 2 4 1 10 14 11 12 Button layout for the M2 flour mounted cooker with double oven 13 Pam Key 1 and 2 Selection button oven function forwards backwards Key 3 Avantgarde menu button Key 4 Confirmation button OK Key 5 Main Button Key 6 Fast heating selection switch Key 7 Selection switch MODE e g clock meat thermometer etc Key Sand 9 Minus Plus e g for clock meat thermometer etc Key 10 Meat thermometer sele
9. of the ventilation channel and the function of the cooling fan Test built in situation of the ventilation channel and the function of the cooling fan Test built in situation of the ventilation channel and the function of the cooling fan Correctly connect the appliance and re start Check connection line replace electronic systems if necessary Execute network reset by disconnecting the appliance from the electricity supply and restarting Activate Main Button select an operation modus with hot air wait for cooling ventilation start replace power electronics again in the event of an error report following approximately 20 seconds Check meat thermometer also check bushing and wiring if necessary if all this OK replace power electronics Test temperature sensor replace if necessary Test temperature sensor replace if necessary Replace power electronics Replace input electronics Replace input electronics Replace input electronics 599521367 EN 6 2 Measuring the temperature sensor lf a failure at the temperature sensor is assumed the resistance can be checked by means of an ohmmeter The resistance of the temperature sensor should be 500 600 ohms at room temperature Make sure to measure the insulation resistance between the metallic housing and each connection terminal The resistance should be higher than 2 MOhms Abb Measuring the temperature sensor DGS TDS N 05 09 A B Electrolux ee 599521367 EN
10. Electrolux SERVICE MANUAL Distriparts COOKING Built in appliances and floor mounted stoves with Avantgarde Electrolux Distriparts Publ Nr input electronics Muggenhofer Stra e 135 599 521 367 D 90429 N rnberg 685 Germany EN Fax 49 0 911 323 1022 DGS TDS N Edition 05 09 Table of contents 1 ESD elecir static Alsch rge iii kei 3 2 Software speeifications FUNelons nn en A 2 1 Illustration of the input electronics UI 4 2 2 Button and display layouts of all appliance groups countries and brand 4 2 3 E 5 2 3 1 Clock setting following network reset 5 232 Electronic child sal FUNGON ae een 5 3 96 noue 6 3 1 Oven functions capacities and small consumer appliance specific 6 3 2 Pyrolitical cleaning Explanation ae 8 3 3 High speed heating Explanation aaa osa 9 3 4 Safely funetionsately Of OVEN aaa Sasi 10 35 Safety function safety Cutoff of COOKING zones 10 4 Functional parts Component data installation situation dismantling 11 4 1 Funcional uu Sa EA 11 4 1 1 Input electronic UI
11. Electronic OVC 2000 heating elements Watt small loads Watt St at SS lt lt Pos fa x X x Xx X 8 3 op bottom el 20 x x x Xx x 2 i Xx x x x X x x ss x x x x 7795 x Ps x 8 reaping warm 80 EEE L T TX T T X T t s 1 Pos w Xx x Xx X mumw gt gt 0 a See mina Manual booster Pp B X X X j X j J X 12142 j x jJ Brand Market AEG UK Oven class Avantgarde w ith w ithout pyrolytical cleaning Electronic OVC 2000 heating elements Watt small loads Watt top bottom rear oven lamp oven lamp r grill element element element element cooling fan back wall side wall Power W name im mo mm Pos O OBR M eee a a ee BERN wn x 90 1 X lt x x 1990 87 x Pos 10 X X X x X x X J 33 132 af x X x X X x isa Pos5top bottomel 22 B gt 1 x L 1 Poss 1 0 X X x x x x OE 0 X X x X X
12. a voltage of 230 V must be applied to contacts 2 and 3 The bar A moves backwards and releases the lock lever The door be opened provided that the contact 111 Klixon is closed DGS TDS N 05 09 A B Electrolux 16 599521367 EN 4 1 4 2 Door locking system motorics with door switch light Fig Door locking system as complete component Drive motor Double micro switch Above Lock Below Oven lighting switch Curve pane Sliding micro switch Lighting Sliding door locking system 4 1 5 Door switch for the light Switch axis w MAMA a AI Fa F a 5 Electrical terminals When opening the door of the oven the lighting of the oven is activated over this component after the device has been switched on The mounting position is at the top and right hand corner of the front frame ofthe oven DGS TDS N 05 09 A B Electrolux 17 599521367 EN 4 1 6 Light bar in the control panel The illustrations show the light bar as a separate component and the electric terminals from the perspective of the interior of the device on the left and on the right respectively The installation occurs in the truss of the control panel The control panel must be removed in order to be able to deinstall the light bar ne activation of the light occurs through activation electronics that is hafted on the lower surface of the front cover I
13. ction switch Key 11 12 13 14 DGS TDS N 05 09 Electrolux Minus Plus e g for clock meat thermometer etc Double oven selection switch Clock selection switch 4 599521367 Display layouts of appliance groups countries and brand 2 3 Main features of operation 2 3 1 Clock setting following network reset Information The oven only functions with set time When the appliance must be connected again with the mains e g after a repair you have to set the clock anew Proceed as follows a Following connection or a power loss and depending on the display class either the symbol for the time of day blinks or the arrow in front of the the time of day symbol blinks b With the buttons it can also be a separate component when necessary input module to set the time of day c If need be confirm with the MODE button Timer button The appliance is ready for operation 2 3 2 Electronic child safe function Basic prerequisites Power supply voltage is connected No oven function selected If the appliance is equipped with a Main Switch then this must be activated To activate and deactivate the child safety function the MODE button Timer button must be activated together with the button or with appliances featuring a Temperature Selection Switch this must be put into the Minus position when activating the MODE button Timer button
14. est can only be activated if the appliance was disconnected from the supply mains a short time before as a flashing of time is provided 1 2 3 4 5 6 7 8 9 For activation actuate keys 6 and 7 simultaneously until a signal sounds The display indicates TEST The factory test ends automatically after 5 minutes By actuating key 7 it can be stopped early 7 Wiring diagram measuring points 7 1 Connection Point Overview E 2 16 0 O meat probe temp sensor 2009 con board user interface DGS TDS N 05 09 A B Electrolux 31 599521367 EN 7 2 Example circuit diagram OVC 1000 Bd MEDHA GOO LH ANT gip FIND Apg INg EAA FOU ARE FENG Ipu EEK 599521367 EN 32 DGS TDS N 05 09 Electrolux 7 3 circuit diagram OVC 2000 FH L Ru be EI ELBE ie 8d QE ull GE La Laf I E L L I Om O
15. garde In addition to diverse semi conductor modules the Avantgarde input electronics mainly includes a LCD display and a microprocessor This controls the electronic control unit via a personalised pro gram The required oven functions are entered via a so called touchboard Fig user interface in built in condition Fig Locking hook E box Electric data 5V supply voltage Operating current 50mA for the electronic max 110mA for LCD max 150mA for touch incl Lighting The user interface is positioned firmly in a plastic housing E box The whole unit is locked in the panel support After pressing in the notch see figure and drawing it afterwards to the right side of the appliance the user interface can be removed backward in direction of the appliance s interior With upright stoves there may be different scenarios of fitting positions DGS TDS N 05 09 A B Electrolux 11 599521367 EN Fig Touch board stuck with switch panel Fig Foil conductor At works the touch board is stuck directly onto the switch panel Even in the need of replacement the switch panel and the touch board form one unit It is provided with nine sensors which transmit the received impulses to the user interface This happens via a data link in form of a foil conductor DGS TDS N 05 09 A B Electrolux 12 599521367 EN 4 1 2 Power electronic OVC2000 Connections for Relay for meat thermometer door lock Temperature sensor
16. ic function Note for wiring diagram see chapter 7 DGS TDS N 05 09 A B Electrolux 25 599521367 EN Fault diagnosis What to do if Alarmmanagement Faultcodes 6 1 Alarmmanagement Powerboards Prisma OVC1000 und OVC2000 Description of fault door cannot be locked door cannot be unlocked software error Temperature sensor alarm resulting in F4 Temperature sensor without contact or short circuit Clotted heating element relay contacts on the Temperature alarm at power electronics resulting Temperature alarm at power electronics resulting Faulty electrical connection only in appliances with Prisma power electronics No connection between power electronics and Micro processor resets itself independently Triac on power electronics defect F7 Meat skewer sensor without contact or short circuited Temperature sensor alarm for steam generator Temperature sensor of steam generator without Internal electronics error Combined alarm Pyrolytic cleaning cooking zone g D lt DGS TDS N 05 09 A B Electrolux 26 Fault repair replace power electronics Test door locking system Test door locking system and unlocking thermostat 111 Execute network reset by disconnecting the appliance from the electricity supply and restarting Test temperature sensor replace if necessary Test temperature sensor replace if necessary Replace power electronics Test built in situation
17. ig diagram measuring en 31 7 1 31 7 2 Example circuit diagram OVC 1000 32 7 3 2000 2 33 7 4 Example Circuit diagram DOES ee seien 34 7 5 Example circuit diagram PriSMA 35 7 6 Example circuit diagram 2000 36 7 7 Operative Equipment Overview 37 Change E kanaa aha 38 DGS TDS N 05 09 Electrolux RE 599 521 367 EN 1 ESD electrostatic discharge As the single electronic interfaces are not protected internally against statical electricity and are partially open you must pay attention to that in case of a repair there will be a potential compensation via the housing of the appliance touch it in order to neutralize a possible charging and to prevent a damaging of the affected electronic interface You also have to be careful with those electronics delivered as spare parts which have to be put out of the ESD protective package only after a potential compensation discharge of possible statical electricity If a potential compensation with an existing static electricity is not executed it does not mean that the electronic is demaged
18. rd DGS TDS N 05 09 A B Electrolux 23 599521367 5 2 5 3 Technical equipment Temperature safety device With built in appliances there is a temperature fuse on the side of the air channel that switches off the appliance in the event of overheating The measured temperature value during a cutoff is 90 C 2 Fig Built in position Temperature fuse Notes for wiring diagram see chapter 7 Deviations possible with floor mounted stoves Fan after running The cooling fan switches on automatically when putting the appliance into operation First it is in operation to keep cool the appliance surfaces After the oven was switched off the fan continues running to cool the appliance and then switches off automatically at a centre of gravity temperature of the muffle of approx 120 C 130 C The post operative ventilation is controlled via the electronics Note for wiring diagram see chapter 7 Deviations possible with floor mounted stoves Measure against wrong electrical connection Notprovided DGS TDS N 05 09 A B Electrolux DA 599521367 EN 5 4 Oven rack protective circuit Appliances with Pyroluxe self cleaning system are provided with a microswitch Dieser Mikro schalter befindet sich an der linken u eren Seite der Komponentenplatte Only with attached oven racks not with slide in grids the microswitch interrupts a switch contact which prevents an activating of the pyrolyt
19. sist of ESD sensitive components DGS TDS N 05 09 A B Electrolux 20 599521367 EN Input module Anschlu Datenleitung Conductor plate make contact 1 make contact 1 The appropriate cooking zone relay which is located on the 2000 power board is provided with voltage via the main switch make contact 1 1a of the cooking zone switch input module The make contact is already closed from the first switching step This corresponds to a rotation of 30 see wiring diagram Any other switching step approx 18 results in a change of a resistance value which is transmitted by the conductor plate via data link to the HOC2000 user interface So the input module works like a potentiometer Behind every rotation there is a specific resistance value which on the other hand stands for a certain cooking level contacts of conductor plate 10mA 5Vdc contact name of connector E 178 511 9 X ae ERROR eee 252 857 13 X eee T I xt III III I ET nee Fig wiring diagram input module DGS TDS N 05 09 A B Electrolux aD 599521367 EN 4 2 3 cooking zone power board 2000 This board consists of a number of relays a transformer and other components which are necessary for the power supply of relays and input boards receives the electrical control signals transmitted by the input boards and s
20. system prevents opening of the baking oven door with the pyrolysis switched on The lock system is operated with 2 heated bimetallic elements which move a bar into position which then either blocks or releases the lock lever at the baking oven door The system functions during the pyrolysis process independent of the electrical voltage The door lock is switched on at a temperature of the muffle centre of gravity temperature in centre of baking oven of 312 C Unlocking is at a temperature of approx 180 C via a Klixon f11 in wiring diagram The Klixon is arranged at the transverse beam beside the hot air motor Fig 2 p u i i LPE i ze 1 Fig 1 Door lock Fig 2 Arrangement of Klixon Fig Switching of door lock DGS TDS N 05 09 Electrolux 15 599 521 367 EN Fig Door lock unlocked state 2 E Inlet unlocking 4 Inlet lock 3 Phase 230 V 33 34 Switch contacts 5 V 100 mA unlocked interlocked v 3 soon voltage of 230 is applied to the contacts 3 and 4 the bar moves to the other side after 2 10 seconds and blocks the lock lever mechanically The door cannot be opened At the same time the internal contact opens and disconnects the lock path The switch contacts 33 34 close and signal that door lock is completed The electronic signal completes the lock signal Internal contact closes For unlocking
21. t provides the light bar with a voltage of V 18mA DGS TDS N 05 09 A B Electrolux 18 599521367 EN 4 22 Functional parts Cooking setting control 4 2 1 Powercontroller SI P2 PILOT Pi 6 520 2 Fig Power controller Fig Switch in OFF position Input voltage 230 V ED Sek Fig Performance characteristic K1 Knob position ED Switching on period in percent 100 corresponds to a switching on period of 41 seconds The hot plates are controlled via the bimetallic contact P 1 2 The input voltage of 230 V is applied here Depending on the position of the knob this contact determines how often the hot plate is switched on or off during a certain unit of time by cycling the maximum heating power 230 V or 0 V between contact 2 and 4 refer to performance characteristic Continuous operation at max heating power is hot plate 9 The power characteristic shows the power controller in cycling mode The average switching on period for each knob position can be read off in ofthe cycled and or max power DGS TDS N 05 09 A B Electrolux 19 599 521 367 EN Dual circuit heating element _j j Dual circuit regulator 4 2 2 Input electronic 2000 and Input module Fig input electronic HOC2000 and Input module in installed condition Input electronic HOC2000 LED display 3d view description of connection Attention The HOC2000 input electronics also con
22. tion heating element configuration The Quick Heating function is displayed depending on the appliance either by a symbol or by animated bar Note Quick Heating function manual operation Quick Heating function AUTO Automatically active not switchable The type of Quick Heating function available is in Chapter 3 1 DGS TDS N 05 09 A B Electrolux 9 599 521 367 EN 3 4 Safety function safety cutoff of oven lf the oven is not switched off after a specific period of time or if the temperature is not changed then it switches off automatically The oven switches off at an oven temperature of 30 120 C 12 5 120 200 C Putting into operation after safety cutoff Switch off appliance or set selection switch to the 0 position Note The safety cutoff is cancelled when the clock function duration or end has been set Furthermore it is not active with the functions low temperature cooking bio cooking and Pyrolyse 3 5 Safety function safety cutoff of cooking zones If the cooking zones not switched off after a certain period of time or the temperature not changed they switch off automatically The temporal cutoff depends on the set cooking level DGS TDS N 05 09 A B Electrolux 10 599521367 EN 4 Functional parts Component data installation situation dismantling 4 1 Functional parts Oven control 4 1 1 Input electronic Ul Avant
23. upplies the relevant heating element cooking zones with power depending on the impulse s The control relays select the various cooking zones its number may change according to the type of appliance Voltage 230V Frequency 2 6 2 Max workingtemperature 85 Information power board is marked with the variant number the production date week year The various plug tags BRxx and relays Rxx are specified on the board These specifications can also be found on the wiring diagram Also on the power board there is a safety temperature limiter which stops the power supply and switches off the appliance when exceeding a board temperature of 130 C After a successful cooling down it switches back again and the built in cooktop can be put into operation Between contact BR19 neutral and BR22 phase it is possible to measure the mains voltage Information A 19 neutral 22 phase DGS TDS N 05 09 A B Electrolux 22 599521367 EN Fig 2000 power board built in the appliance example built in cooker The assembly position in the appliance is at the right side wall of the housing For disassembly of the power board you first have to remove the housing lid Afterwards you can unscrew both screws which fix the unit power board and plastic housing from the outside of the appliance Note A built in cooker must be removed completely from the built in cavity for disassembling the power boa
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