170347 instructions for set # 4.4105
Contents
1. Hud 80 NVP Z veOZl INSTRUCTIONS FOR SET 4 4105 It is recommended that if you are unfamiliar with this type of work that you refer to a qualified service center specializing in this type of work It is also recommended that if you choose to do this work yourself that a factory service manual be obtained for the proper procedures pertaining to removal replacement and proper torque specifications for your vehicle This instruction set is intended as a guideline for the safe installation of Energy Suspension s polyurethane bushings once you have removed the factory components from your vehicle Lot TS ae fon Oe OK SUSPENSIEN 1131 VIACALLEJON SAN CLEMENTE CA 92673 2008 Energy Suspension All rights reserved May not be reproduced in any form or by any means without the written consent of Energy Suspension Top OEM Washer sleeve Top OEM ae Washer sleeve Front of Vehicle Bottom OEM Washer sleeve Position 4 amp 5 At position 4 amp 5 the lower nut washer threads into the center sleeve with left hand threads After removal of the mounting bolt unscrew the nut washer before raising the 2 Supplied washer l Position 3 Position 1 Z Position 2 Bottom OEM Washer sleeve body When reassembling the nut washer must be tightened before mounting bolt is tightened Must re use original hardware REMOVAL Spray all nuts to be rem2. oved generously with your favorite rust buster Top OEM washer sleeve Frame perch Important Be sure on disassembly to note the quantity and positions of any shims that may have been inserted for body alignment These shims will have to be reused to insure proper body alignment 1 Remove bolts of mounts from inside of cab Remove bolts from one side at a time leave other side loose Remember Only raise body high enough to remove amp replace mounts Always watch the fan shroud for sufficient clearance when raising the body When jacking the body use a long enough 2X4 or 4X4 for maximum support Never put jack directly on body panels 2 The body mounts are pressed together by a flair fit from the factory A simple puller assembly can be made with a metal tubing and some metal washers not supplied See pic Placing the OEM bolt thru the puller assembly and tightening it will free the body mounts from the frame 3 Remove OEM bushings 4 Reinstall with new bushings supplied 5 Tighten all bolts to factory specifications Bottom OEM washer sleeve Metal tubing not supplied Metal washers Not supplied OEM bolt
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