here - Snap-on Equipment
Contents
1. 25 7 10 HYDRAULIC SYSTEM BLEEDING eere 28 7 11 TOWER POSITIONING AND 29 7 12 POSITION AND ANCHORING OF REMAINING TOWER 31 7 13 SAFETY SHUT OFF BAR ADJUSTMENT 33 8 0 FINAL CHECK OF ASSEMBLED LIFT 35 9 0 OPERATING INSTRUCTIONS ARA cR a a E cU cu 35 9 1 OPERATION TEST WITH VEHICLE 37 10 0 MAINTENANCE GUIDELINES creer 38 110 WIRE HOPES iater ceno oet cicero 39 11 1 WIRE ROPE CONDITION GUIDE 39 11 2 WIRE ROPE REPLACEMENT CRITERIA 40 11 3 WIRE ROPE INSPECTION AA 40 11 4 WIRE ROPE LUBRICATION 1 eere nennen nnn 41 11 5 WIRE ROPE ADJUSTMENT aaa ANA 41 12 0 MAINTENANCE SCHEDULE 42 2 0162 13 0 TROUBLESHOOTING GUIDE ANAN 43 14 0 LOCK OUT AND TAG OUT INSTRUCTIONS 44 14 1 SHUT DOWN PRHOCEDUME 5 2 eo erac eerie 44 14 2 ISOLATION AND VERIFICAITON PROCEDURES 45 14 3 RETURNING TO SERVICE c2. Automotive Lift Safety Tips 1 Automotive Lift Operation Inspection and Maintenance manual 1pc LI Quick Reference Guide 1 Owner s manual 1 Safety Shut off Microswitch Assembly Components 10 of 62 6 0 INSTALLATION REQUIREMENTS AND TOOLS 6 1 FOUNDATION IMPORTANT It is the user s responsibility to provide a satisfactory installation area for the lift Lifts should only be installed on level concrete floors with a minimum thickness of six inches 6 or 152 mm Concrete must have a minimum strength of 4000 psi or 28 MPa and should be aged thirty 30 days prior to installation Please consult the architect contractor or engineer if doubt exists as to the strength and feasibility of the floor to enable proper lift installation and operation A qualified person should be consulted to address seismic loads and other local or state requirements It is the user s responsibility to provide all wiring for electrical hook up prior to installation and to insure that the electrical installation conforms to local building codes Where required it is the user s responsibility to provide an electrical isolation switch located in close proximity to the lift that will enable emergency stop capability and isolate electrical power from the lift for any servicing requirements 6 2 TOOLS Tools Required a 16ft Measuring Tape b Chalk Line c Rotary Hammer Drill d 3 4 diameter Masonry Drill Bit e Hamme
3. AND HYDRAULIC PRESSURE 3000 5000 PSI Table 1 ISOLATION AND VERIFICATION PROCEDURES LOCKOUT LOCATION TO BE COMPLETED BY END USER PROCEDURE FOR LOCING OUT AND OR RELEASING ENERGIES LOWER THE LIFT TOITS LOWEST REST POSTION IF THE LIFT MUST BE SERVICED OR MAINTAINED IN THE RAISED POSITION ENSURE THAT THE LIFT IS PLACED ON THE MECHANICAL LOCKS FOR SCISSOR LIFTS ADDITIONAL SUPPORT WITH SUPPLEMENTARY JACK STANDS BLOCK AT THE SLIDERS AND A COME ALONG SECURED BETWEEN THE SCISSORS FOR 4 POST LIFTS ADDITIONAL SUPPORT WITH SUPPLEMENTARY JACK STANDS VERIFY PROCEDURES VERIFY THAT THE LIFT IS IF APPLICABLE CONTACTING THE MECHANICAL LOCKS RESTING ON THE SUPPLEMENTARY JACK STANDS BLOCKS ARE SECURLY PLACED COME ALONG IS SECURED BETWEEN THE SCISSORS 45 of 62 ELECTRICAL 240VOLTS PNEUMATIC UPTO 160 5 AT THE PRESS THE EMERGENCY STOP BUTTON COMPLETELY TO DE ENERGIZE THE CONTROL BUTTONS IF APPLICABLE AT THE DISCONNECT PLACE THE DISCONNECT HANDLE IN OFF POSITION ATTACH A MULTIPLE LOCUOUT DEVICE LOCK AND TAG DANGER LINE SIDE OF DISCONNECT REMAINS ENERGIZED SLOWLY CLOSE LOCKOUT VALVE TO RELEASE AIR PRESSURE GRADUALLY ATTACH MULTIPLE LOCKOUT DEVICE LOCK AND TAG DANGER LINE SIDE OF DISCONNECT REMAINS PRESSURIZED 14 3 RETURNING TO SERVICE ATEMPT TO RESTART THE SYSTEM THE SYSTEM MUST NOT START VISUALLY VERIFY OPEN DISCONNECT
4. EQUALIZATION CABLE 12 FT EQUALIZATION CABLE 14 FT 50 of 62 AN N 16 2 REAR ARM ASSEMBLIES 4 1381 6 Long Arm Assembly Item Part Description Qty 1 3 1136 Outer Arm Weldment 1 2 3 1128 Inner Arm Weldment 1 3 2 1594 Arm Pin 1 4 6 0423 Hex Bolt 5 16 18 UNC x 3 4 Lg 1 5 6 0062 Washer 3 8 ID SAE 1 6 6 0058 Lockwasher 3 8 1 7 6 0030 Hex Bolt 3 8 UNC x 3 4 Lg 1 8 6 3369 Nylon Jam Nut 3 8 1 9 1 3278 otack Pad Assembly 1 3 0872 Moulded Rubber Pad Stack Pad 51 of 62 16 3 FRONT ARM ASSEMBLY 4 1413 6 Front Arm Assembly LH Item Part 2 2976 2 2679 2 2682 2 1594 6 0062 6 0058 O ON 0 ON N Description Outer Arm Weldment L H Intermediate Arm Weldment Inner Arm Weldment Arm Pin Flat Washer 3 8 Lockwasher 3 8 Hex Bolt 5 16 18 UNC x 3 4 Lg Hex Bolt 3 8 16 UNC x 3 4 Lg Stack Pad Assembly Moulded Rubber Pad Stack Pad 4 1414 6 Arm Assembly RH Not Shown 2 2977 Arm Weldment RH 1 1 1 1 1 1 1 2 1 52 of 62 16 4 CROSSMEMBER PULLEY ASSEMBLY Item Description Qty 1 2 2963 Crossmember Pulley Bracket LH 1 2 1 3178 Common Pulley Pin 1 3 6 0978 Cotter Pin 1 8 Dia X 1 1 2 Lg 1 4 1 3494 Cable Retainer 2 5 1 3172 Pulley Pipe 1 6 6 0738 Flat Washer 3 4 ID 2 7 1 1898 Pulley Assembly 2 2 2964 Crossmember Pulley Assembly RH
5. VALVE CARTRIDGE CHECK LABEL INSTALLATION AUTOHOIST BREATHER CAP 8 BLADDER MOTOR AC 208 230V 2HP 1PH 60Hz BLK MOTOR AC 208 230V 2HP 3PH 60Hz BLK LABEL WARNING AUTOHOIST SPRING 0 480 X 0 063 X 0 42 COMP RETURN HOSE 3 8 ID X 21 5 COMPRESSION TUBE NUT COMPRESSION TUBE SLEEVE ENDHEAD UNIVERSAL AUTOHOIST PUMP ASSY 2 5 CC REV SHORT SLINE RELIEF ASSEMBLY AC 1PH FENNER VALVE CARTRIDGE RELEASE MANUAL WIRING ASSEMBLY AC 1PH FENNER BOLT 5 16 24 X 3 00 TORX G8 COUPLING SAE 9T 20 40 1 260 PLUMBING PLUG 9 16 SAE SEAL SHAFT 0 500 X 1 00 X 0 25 WASHER 0 338 X 0 625 X 0 060 STEEL PLUMBING PLUG 3 8 NPT PLUMBING MAGNET SCREW TAPTITE M6 X 1 0 12MM TORX COVER ASSY SUCTION PLUMBING CLAMP HOSE ADJ INLET BOLT 5 16 18 X 1 00 SHCS NUT 3 4 16 X 1 HEX X 0 25 STEEL WASHER 3 4 INT TOOTH LOCK BRACKET HANDLE ASSY REL BLACK BOLT M6 X 1 0 35MM SOC HD WASHER 1 4 LOCK HI COLLAR BOLT 12 24 X 0 50 HEX HD WASHER PLUMBING ASSY INLET 17 24 3 RELIEF VALVE CAP ASSEMBLY TANK PLASTIC 6 7 OS 22 50 BLK CABLE TIE 8 LONG WHITE O RING 2 348 BUNA 2 lt am N amu mt ma mom Lol mm 61 of 62 17 0 AVAILABLE ACCESSORIES Flip Pad Accessories Poly Pad Adapter Extension Mid set of 4 Rise 2 Post set of 2 3000 Ib max capacity each Stack Pad Accessories Stack Pad Adapter w Checker Plate Top set of 4 3000 I
6. Capacity per arm Overall Width Width Between Columns Drive Thru Width Overall Height Under bar Clearance Height to Lowered Lift Pads Height to Lift Pad 3 Adapter Height to Lift Pad 6 Adapter Front Arm Retracted Length Front Arm Extended Length Rear Arm Retracted Length Rear Arm Extended Length Maximum Lifting Height 6 Adapter Lift Time Power Requirements Standard Maximum Operating Pressure Rated Load 106 34 230 Volts AC 1 Ph 60 Hz 20 Amps 2680 psi Figure 1 Front View Figure 2 Top View 9 of 62 5 0 PACKING LIST The complete lift is contained in two 2 packages 1 The main structural components are packed in a steel frame 2 The remaining parts are packed in an accessory box 3 1 Main Structural Components Power side tower and carriage assembly 1pc Slave side tower and carriage assembly 1pc Crossmember 1 Actuator Bar w foam 3 2 Accessory Box 4pcs Locking Arm Assembly w arm pins 2pcs Safety Covers w Decals 1pc Hardware Package w Packing List 1 Actuator Extension 1 Actuator Mounting Bracket 1 Power 4pc Arm Restraint 4pc Stack Pad Assembly 4pc Stack Pad Adapter 3 4pc Stack Pad Adapter 6 1 Safety Release Cable 1pc Hydraulic Hose Long 1pc Hydraulic Hose Short 2pcs Equalizing Cable w Hex Nuts 1 ALI manual Lifting It Right 1
7. NPT Bleeder Valve Holmac Bleeder Valve HWF Eagle Flow Control Gland 8 Piston Seal Kit Holmac Cylinder Gland 8 Piston Seal Kit HWF Eagle Cylinder Flat Washer 5 16 I D Hex Bolt 516 18 UNC x 1 LG Branch Tee Hydraulic Hose Long 12 Hydraulic Hose Long 14 Hydraulic Hose Short Cylinder Assembly Not INCL Flow Control 3PH Power Pack Includes the Following Not Shown Contactor Box Contactor Bracket Cover Plate Hex Bolt 14 NC x1 LG Lock Washer 14 Hex Nut 14 Strain Relief Cable 14 4 Qty N 57 of 62 16 7 POWER PACK PARTS LIST TYPE 1 mr TEN i 1 58 of 62 46 832 17 0004 230 V 1 PH 60 HZ 6 2055 Oil Systems ONDARON 3 OD Part 6 3442 6 3443 6 3444 6 3445 6 3450 6 3451 Description PUMP 6 7G 17 GEAR SUCTION PIPE 3 8 SUCTION FILTER 3 8 FEMALE 15 L MIN RETURN PIPE PLASTIC TANK 12L MOTOR SHAFT COUPLING PUMP MANUAL VALVE START UP VALVE TANK BRACKET WITH SCREWS MOTOR BRACKETS PUSH BUTTON WITH MICROSWITCH NOT SHOWN IN DIAGRAM 2 lt cb mb cb lll 59 of 62 16 8 POWER PACK PARTS LIST TYPE 2 60 of 62 6 2055 AB 1381 208 230V 1PH 60Hz 166 2665 AD 1044 208 230V 3PH 60Hz Item gt 6 2166 6 2169 6 2170 6 1846 6 0875 Description
8. arcs and the midpoint of the door Refer to Figure 3 Note Leave any additional room for any desired aisle or work area Recommended clearance around lift is three feet 3 ft Midpoint of door Door Centerline of Lift Figure 3 Chalk line and above lift is four inches 4 Ensure clearance conforms to local building and fire codes 7 2 6 Measure the specified distance 156 to draw a second chalk line at 90 for locating the lift towers Refer to Figure 4 7 2 7 The lift is centered between the door and the walls of the area WALL POWER REQUIREMENTS 230 VOLTS AC 1 PHASE 60 HERTZ 20AMP CONCRETE SPEC CONCRETE MUST HAVE MINIMUM THICKNESS OF 5 INCHES 30mm3 IT ALSO MUST HAVE A MINIMUM STRENGTH OF 4000PSI C30MPo AND SHOULD 96 BE AGED 30 DAYS PRIOR TO INSTALLATION MIN 136 ELECTRICAL DROP TO LOCATED AS MIN 45 SHOWN BAY ENTRANCE Bay Layout 13 of 62 7 3 CROSSMEMBER INSTALLATION 7 3 1 Install the cross member bracket to the two towers While it is still on the floor 72 16 1 14 Ig hex head bolts 6 0291 Hex Nut 72 13 UNG 6 0035 Lock Washer 72710 6 0059 Crossmember Pulley Assy LS 2 2962 N Crossmember Channel Bracket LS 3 0995 Washer 12 ID SAE 6 0248 Power Tower 7 3 2 Install the safety pulley bracket complete with pulley on each tower Safety Pulley Brac
9. literature prior to loading vehicle Center the vehicle between the lift post 3 Only lift the vehicle on the manufacturers recommended lift points Refer to supplied lift points guide reference ANSI SAE J2184 1992 4 Locate lift pads on auto manufacturer s recommended lift points Once you have correctly positioned the lift arms ensure that all arm restraints are properly engaged 5 Raise the vehicle by pushing the UP button on the powerpack until the vehicle s suspension has left the ground 6 Inspect to make sure there are no interference with any objects and for proper engagement of the lifting pads 7 Shake vehicle moderately by pushing on either the front or rear bumper Visually inspect the lifting pads again If the vehicle starts slipping on the lifting pads or otherwise appears unstable on the lift you have positioned the swing arms and adapters incorrectly Carefully lower the lift and start over 8 When satisfied continue lift the vehicle to the desired working height lower onto the mechanical safety using the lowering lever 9 Once vehicle is ready to be removed raise lift so that the mechanical safety can be released Pull down and hold the mechanical safety release lever then press the hydraulic lowering lever until the lift has fully collapsed to the grounds and the arm restraints are disengaged 10 Swing the lift arms to the drive thru position prior to moving the vehicle 36 of 62 MECHAN
10. visible cable slack 7 5 9 Hold the top of the threaded stud using wrench Tighten the first nut approximately 1 12 to tension cable 7 9 10 Tighten the second nut firmly against the first one 7 5 11 Repeat steps for other cable 20 of 62 7 6 ARM INSTALLATION 7 6 1 Remove the four 4 5 16 18UNC 3 4 LG hex head bolts that are holding the arm pins to the arm Install the arms on the carriages 7 6 2 Grease and insert arm pins Align the notch on each arm pin with the tapped hole the and using 5 16 18UNC 3 4 LG hex head bolt removed in previous step reinstall and tighten securely NOTE Make sure the hex head bolts 5 16 dia x 3 4 Ig 6 0801 is lock tight into arms LOCTITE 7 6 3 Insert arm restraint weldment through holes in carriage weldment Arm restraints must pass through holes in top and bottom of carriage 7 64 With carriage on the first safety position slide the spring onto the arm restraint pin closer to the inside of the lift 6 5 Insert roll pin to retain the spring 6 6 Repeat the above steps for remaining Arm Assemblies and Arm Restraints ARM RESTRAINT _ a ARM PIN BOLT ARM PIN ARM ASSEMBL 21 of 62 7 7 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT The mechanical safety automatically engages To release the mechanical safety you must first raise the lift approximately 2 then pull the safety rel
11. 4 4 5 16 ID flat washers 6 0295 4 5 16 18UNC hex nuts NNI Hemove the filler cap from the powerpack and fill the reservoir with approximately 4 5 Gal 18L of ISO32 hydraulic oil 10 wt hydraulic oil Filler Cap A certified electrician must connect the 230Volt 1Ph power to the motor 24 of 62 OIL SISTEM POWER PACK SPX POWER PACK WITH RELAY P N 46 832 17 004 P N AB1381 CONNECT THE UPPER LIMIT CONNECT THE UPPER LIMIT SWITCH CABLE AS BELOW SWITCH CABLE THE UNTERMINATED WIRES G L1 2 s 1 E BK lt UNTERMINATED gt e gt 3 M2 BK Electrical Diagram 7 9 HYDRAULIC SYSTEM INSTALLATION 7 9 1 Connect long hose to the top port on T fitting 45 End of Long Hose 2 1486 d deis LOCAL DEVICE NOT PART DF 25 of 62 7 9 2 Connect short hose to the other end of the fitting 45 End of Short Hose 2 1230 7 9 3 Remove the plastic cap from the bottom of the power side cylinder and connect the short hose to the cylinder 90 End of Hose 7 9 4 Loop the hydraulic hose up the power side tower across the overhead and down the slave side tower 26 of 62 7 9 5 Remove the plastic cap from the bottom of the slave side cylinder and connect the long hose to the cylinder 90 End of Hose 7 9 6 12 x 1 2 LG Self Tapping 6 1134 P
12. ER 7121 Level the low side column by shim underneath the baseplate Use 4 ft level on cross member Use 2 ft level on column Ensure that the baseplate is completely supported by shims where it does not contact the floor WARNING Do not use more than 1 13mm of shims Anchor bolts supplied allow for a maximum of 2 13mm of shim If more than 12 13mm of shims are required DO NOT proceed with installation and contact Product Manufacturer Supplier for further details 31 of 62 7 12 2 Refer to Bay Layout above to ensure that the column is still in the proper position 742 3 Prior to installing anchors assemble the nut and washer onto anchors A minimum of six threads must be visible below the surface of the nut Refer to the figure below while reading through the following instructions BASEPLATE SPACE SHIM INSTAL ANCHOR 7 12 4 Using a 3 4 concrete drill bit and rotary hammer drill drill 34 holes for the anchor bolts on the high side column Drill through the concrete floor In case longer anchors are required supplied anchors can be hammered through concrete 7 12 5 Clean out the drilling dust from the holes and hammer in the anchor bolts until they make contact with baseplate Hand tighten all anchor bolts Check that the column is level front to rear and side to side Adjust shims as required 7 12 6 Torque all anchor bolts to 150 ft Ibs 203 Nm continually checking that the column
13. HECK OF ASSEMBLED 4 Check nuts on cables are tightened 5 Check that LOCTITE has been applied to all hardware where required 6 Check adjustment of safety release cable to ensure both sides 7 working properly NENNEN 8 _Re check level of towers ee oo o 9 Check torque of anchor bolts iT 10 Check all fasteners tighten if necessary 11 Check shut off at top of stroke to ensure lift shuts off 12 Check proper operation of arm restraints proper operation of arm restraints for proper functionality 9 0 OPERATING INSTRUCTIONS Read and understand all safety and operation labels on the lift Refer to the Lifting it Right manual and Safety Tips card supplied to you for additional important instructions and information NOTE Some vehicles may have the manufacturer s Service Garage Lift Point locations identified by triangle shape marks on its undercarriage reference SAE J2184 Also there may be a label located on the right front door lock face showing specific vehicle lift points If the specific vehicle lift points are not identified refer to the Typical Lift Points figure below or ANSI ALI Lift Point Guide included with your lift 35 of 62 NG NG E hh Perimeter Frame Stub Frame Figure 48 1 Position arms to drive thru position see figure 49 2 Refer to supplied
14. ICAL lt SAFETY RELEASE P BUTTON SEE DETAIL HYDRAULIC LOWERING LEVER DRIVE THRU ARM POSITION E DETAIL 9 1 OPERATION TEST WITH VEHICLE Prior to starting this section please refer to Section 2 of this manual for important safety instructions 1 Lower lift to ground 2 Drive vehicle on to lift and locate the arms as per the Lift it Right manual 3 Raise lift to and lower onto 3 4 lock positions during full rise to ensure all locks are working correctly 4 Re adjust cables if necessary while vehicle is on 5 Check lowering speed and smooth decent rate 6 Lower lift to ground and drive vehicle off lift If any problems occur during the final checkout or operation of the lift please contact customer service at 1 800 268 7959 3 of 62 10 0 MAINTENANCE GUIDELINES SAFETY INSTRUCTIONS Refer to Section 2 for more Safety Instructions Read operating and safety manuals before using any lift Do not operate a lift that has been damaged or is in disrepair Proper inspection and maintenance is necessary for safe operation PERIODIC MAINTENANCE DAILY 1 Check all hydraulic lines and fittings for pinch points damage cracks or leaks 2 Check all electrical wiring for pinch points cracks or damage 3 Check all moving parts for uneven or excessive wear 4 Repair or replace all damaged defective worn or broken components immediately 5 Check the telescopic arms for movement Clean any greas
15. INSTALLATION and OPERATION MANUAL 2 POST 42010CA 42010CA14 10 000 LB ASYMMETRICAL READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE INSTALLING OPERATING SERVICING OR MAINTAINING THE LIFT SAVE THIS MANUAL GU ean CONWAY ARKANSAS 72032 JUL 2013 6 2911 TEL 501 450 1500 FAX 501 450 1585 Table of Contents 1 0 OWNER EMPLOYER OBLIGATIONS cene 4 2 0 IMPORTANT SAFETY INSTRUCTIONS eene 5 SAFETY AWARENESS debeant E ANA 8 40 SPEGIFIGATIONSL ecu ae CUu AA AA AO 9 5 0 PACKING LIS tu ANA AA 10 6 0 INSTALLATION REQUIREMENTS AND TOOLS 11 Eel que me 11 02 TOOLS cr PA AAP EP AREA REA ANDA ARO 11 7 0 INSTALLATION 12 7 1 UNPACKING PROCEDURE NANANA 12 La MPV OI s 13 7 3 CROSSMEMBER INSTALLATION creer 14 7 4 SAFETY SHUT OFF BAR INSTALLATION 16 7 5 ROUTING OF EQUALIZATION CABLE s 17 7 5 AHM INSTALLATION Aa 21 7 7 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT 22 7 8 POWER PACK INSTALLATION eere eere 24 7 9 HYDRAULIC SYSTEM INSTALLATION
16. LOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance ALI WL Series ALI Uniform Warning Label Decals Placards and in the case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to the operator The Owner Operator shall provide necessary lockout tagout means for energy sources per ANSI Z244 1 1982 R1993 Safety Requirements for the Lockout Tagout of Energy Sources before beginning any lift repairs and maintenance 4 of 62 7 The Owner Employer shall not modify the lift in any manner without the prior written consent of the manufacturer 2 0 IMPORTANT SAFETY INSTRUCTIONS 1 When using this lift basic safety precautions should always be followed including the following Read all instructions in this manual and on the lift thoroughly before installing operating servicing or maintaining the lift Care must be taken as burns can occur from touching hot parts Donot operate equipment with a damaged cord or if the equipment has been dropped or damaged until it has been examined by a qualified service person Do not let a cord hang over the edge of the table bench or counter or come in contact with hot manifolds or moving fan blades If an extension cord is necessary a cord with a current rating equal to or more than that of the equi
17. Not Shown 2 2965 Crossmember Pulley Bracket RH 1 53 of 62 16 5 TOWER ASSEMBLY 4 1378 Tower Assembly LH not shown 4 1380 Tower Assembly RH SEE DETAIL A 54 of 62 NO 01 ON CO 11 12 13 14 15 16 17 18 19 20 21 Part 4 1012 3 0621 4 1379 6 1510 6 2095 2 0772 6 0000 1 1898 1 1887 6 1841 2 1901 6 3965 1 1115 6 0206 1 0415 1 1116 1 2657 6 1766 1 2337 6 2445 6 1134 Description Tower Weldment Power Hydraulic Cylinder Assembly Patriot Formed Carriage Weldment Flow Control Male Nipple 14 NPT Slider Block Grease Nipple Pulley Assembly Headed Pin Hitch Pin 1 8 DIA Safety Dog Machine Screw 8 x 1 Lg Safety Spring Shoulder Bolt 3 8 DIA x 1 LG Safety Cable Pulley Safety Cable Pulley Shim Slider Block Capacity Decal Safety Lock Pin Snap Ring 34 EXT Self Tapping Screw 12 x 1 2 Lg SiS a NA AA 55 of 62 16 6 HYDRAULIC SYSTEM D 000000137 CD a 11 y Ng Ww 56 of 62 CON BWP Part 6 2055 6 2665 6 3039 6 0294 6 0674 6 2095 6 3666 6 4083 6 1510 6 3162 6 3914 6 0295 6 0293 6 1506 1 2040 1 2673 2 1230 3 062101 6 1575 2 1130 1 1369 6 0008 6 0056 6 0032 6 0094 8 0287 Description Power Pack 208 230V 1 PH Power Pack 208 230V 3 PH Lift Operation Decal Hex Nut 5 16 18 UNC Lock Washer 5 16 I D Male Nipple 14
18. Power Pack Motor not Bad Fuse or Circuit breaker Replace bad fuse or reset circuit running breaker Incorrect voltage to motor Provide proper voltage to motor Improper wiring Have certified electrician check wiring Power Pack up switch not Replace Power Pack up switch functioning Overhead Mircoswitch not Replace overhead Microswitch functioning Power Pack motor burned out Replace motor Power Pack Motor runs but Low oil level Fill reservoir with proper lift does not go up hydraulic oil Oil valve remains open Repair or replace oil valve Pump sucking air Tighten all fittings and suction lines Lift goes up slowly or oil Air in hydraulic fluid lines Bleed hydraulic lines Call coming out from filler cap installer Lift doesn t come down Dirt in directional valve Call installer to clean valve Do not attempt to open hydraulic lines unless vehicle is secure Safety Dog does not engage Safety Dog jammed Oil or replace pin to free Safety Dog Check or replace spring Safety Dog does not Safety dog is being limited Check for any obstructions disengage Lift goes up unlevel Equalizing cables are loose Adjust equalizing cables to correct tension Floor unlevel Shim lift to make towers level Do not exceed 12 of shimming Lift goes up with chatter or Low oil level Fill reservoir to correct level with does not fully rise proper hydraulic oil Air in hydraulic fluid Bleed hydraulic lines Call l
19. S AND LOCKING DEVICE INSTALLED VERIFY THE VALVE IS CLOSED AND LOCKOUT DEVICE IS PROPERLY ATTACHED OPERATE THE PNEUMATIC SYSTEM TO ENSURE THE SYSTEM IS DE ENERGIZED IT MAY BE NECESSARY TO BLEED THE SYSTEM OF REMAINING COMPRESSED AIR THIS CAN BE PERFORMED AT THE BASE OF THE WATER SEPARATOR BOWL e Check the lift and the immediate area around the lift to ensure that nonessential items tools and parts are removed and that the lift components are operationally intact Check work area to ensure that all employees have been safely positioned or removed from the work area e Notify all employees that the lockout tagout is going to be removed and the lift is going to restarted Remove the lockout tagouts in the reverse order as the installation e Verify the proper operation of the equipment e Notify affected employees that the maintenance service is completed and the machine is ready for operation 46 of 62 15 0 EMERGENCY OPERATION If the lift becomes inoperative in the raised position it is best to wait until the electrical power is restored before lowering the vehicle However if it s critical to safety that the lift be lowered the following steps should be taken CONNECTIONS OR FITTINGS UNDER PRESSURE SERIOUS INJURY OR DEATH COULD OCCUR WARNING DO LOOSEN OR REMOVE HYDRAULIC NOTE Safely performing this process requires 3 people All personnel should stay clear of the path of the li
20. as been in service for 6 months should suddenly require frequent adjustments or has used all the cable adjustment available all cables must be replaced immediately 8 Deformed strands kinking crushing bird caging or any other damage or distortion of wire rope structure 9 Variations in diameter necking or any change from normal appearance 10 Reductions from nominal diameter of more than 1 32 for cables 3 8 to 1 2 dia inclusive 11 End attachments cracked deformed or worn 11 3 WIRE ROPE INSPECTION Inspect wire rope cables for wear or damage Wipe cables with a rag to detect hard to see small broken or frayed cable strands See chapter 9 2 Fig 75 and ANSI ALI ALOIM standard 40 of 62 11 4 WIRE ROPE LUBRICATION Lubricate wire ropes with lift in both lowered and raised position by spraying them with wire rope lubricant i e 2001 MONOLEC and wiping the cable down 11 5 WIRE ROPE ADJUSTMENT Adjust cables if lifting is uneven or lift is not level See chapter 7 15 3 Never make adjustments with weight on lift If running out of adjustment threads cables need to be replaced Do not add washers or other spacers to re use previously used adjustment threads Wire rope tension adjustment should be performed when installing the lift and every three months 41 of 62 12 0 MAINTENANCE SCHEDULE Maintenance and Training Performed By 42 of 62 13 0 TROUBLESHOOTING GUIDE U PROBLEM SOLUTION
21. b max capacity each 3000 Ib max capacity each 2500 Ib max capacity each Stack Pad Ass y w 3 86 Adapters set of 1 3000 Ib max capacity each 3000 Ib max capacity each Tool Tray Kit for Secondary 2 Post I Adapter Pad Kit Used On Outer 4 12 Stack Adapter Kit 1 72 Stack Pad Assembly Kit Common Accessories Arms 3000 Ib max capacity each Foam Door 24 Tower Protector Kit E Extension Air Electric Service Station for 2 Post amp 4 Post 90 110 psi 110 Volts Required Accessories may not be available for models Contact supplier for availability and part numbers Max capacity is for 12 000 Lb Lifts Do not exceed rated capacity lift 62 of 62
22. d by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALI s member Do not operate companies They are protected a damaged lift by copyright The messages and pictographs shown generic in nature and are meant to generally represent hazards common to automotive lifts regardless of fic style The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardiess of specific style Funding for the development and validation of these labels was provided by f t and valid ided Funding for the development and validation of these labels was prov by the Automotive Lift Institute PO Box 85 Cortland NY 13045 the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALi s member companies They are protected by copyright www autalift org 5 2008 by ALI Inc ALUWLT01w Replacement label sets may be obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolft org 2009 by ALI Inc 2009 by ALI Inc ALUWL1016 SAVE THESE INSTRUCTIONS Note Some images in this manual are generic and may not resemble the lift you have purchased 8 of 62 4 0 SPECIFICATIONS Capacity
23. e or oil from the lifting adapters Raise and lower the lift at the beginning of each shift without a vehicle on to verify the lift is leveled and operating properly EVERY TWO MONTHS Clean and re grease slide block channels inside of both columns Grease arm pins Lubricate safety dogs and check safety release cable adjustment Check arm restraints and lubricate Check anchor bolts and re torque if required EVERY FOUR MONTHS 1 Dismantle and clean inner arms 2 Lubricate cable pulleys 3 Check equalizing cable adjustment EVERY YEAR 1 Inspect lift as per Automotive Lift Operation Inspection and Maintenance ALOIM EVERY TWO YEARS 1 Change hydraulic fluid LUBRICATION Where grease is required multi purpose lithium grease Where lubricating oil is required multi purpose SAE 30 lubricating oil Where hydraulic oil is required ISO 32 10W non detergent hydraulic oil NOTE the lift locks while in the fully raised position this will indicate that the hydraulic system has not been inspected or maintained as recommended This 15 a safety back up system If you are unclear call your local representative immediately 38 of 62 11 0 WIRE ROPES e Wire ropes are critical to safe and reliable performance of your lift e Cables are expendable items and should be replaced as a set 11 1 WIRE ROPE CONDITION GUIDE Typical good cable Cable with necking Broken wires Rust on sheave stac
24. ease lever down This disengages the power side safety dog and activates the safety cable to release the slave side safety dog 7 7 1 Install the safety release handle 1 1113 onto the power side safety dog 7 7 2 Pull cable out through the opening in tower and route under large pulley Power Side Slave Side 22 of 62 7 3 collar of the safety release cable to the shoulder bolt on the safety dog NOTE Make sure shoulder bolt 3 8 dia x 1 1 lg 6 0801 is lock tight to safety dog 7 7 4 Guide the cable up under the large pulley on the power side Power Side Over the small pulley towards the safety dog Clamp using wire rope clips 6 2060 3 8 x 1 1 2 lg shoulder bolt 6 0801 Do not tighten fully at this stage 7 7 Adjust the cable length so that both safety dogs travel from full engagement position to full release position when the safety release handle is pulled Tighten both wire rope clips firmly when adjustment is completed 23 of 62 7 8 POWER PACK INSTALLATION 7 8 1 7 8 2 7 8 3 7 8 4 4 5 16 180 x 1 LG hex head bolts 6 0293 Remove the red plastic cap located at the rear of the power pack and install the T fitting located in the hardware kit T Fitting 6 1506 pci Bolt power pack to the mounting bracket on the power side tower using hardware from the kit Do not tighten 4 5 16 ID lock washers 6 067
25. efer to Bay Layout to ensure that the column is still in the proper position 29 of 62 7 11 4 7 11 5 7 11 6 7 11 7 Prior to installing anchors assemble the nut and washer onto anchors A minimum of six threads must be visible below the surface of the nut Refer to the figure below while reading through the following instructions BASEPLATE SPACE SHIM UE INSTAL ANCHOR Using a 3 4 concrete drill bit and rotary hammer drill drill 34 holes for the anchor bolts on the high side column Drill through the concrete floor In case longer anchors are required supplied anchors can be hammered through concrete Clean out the drilling dust from the holes and hammer in the anchor bolts until they make contact with the baseplate Hand tighten all anchor bolts Check that the column is level front to rear and side to side Adjust shims as required Torque all anchor bolts to 150 ft Ibs 203 Nm continually checking that the column is level as you proceed 30 of 62 The 3 4 x 5 1 Ig Wedge anchor bolts supplied must have a minimum embedment of 374 into concrete floor 3j MIN EMBEDMENT If anchor bolts do not tighten to 150 ft lbs OR project more than 2 12 above the concrete surface due to floor slope the concrete should be replaced by an appropriate concrete pad Consult Product Manufacturer Supplier for further details 7 12 POSITION AND ANCHORING OF REMAINING TOW
26. embly 2 2024 16 of 62 7 4 3 Slide the Actuator Bar through Switch Bracket 4 Actuator Bar 2 1240 7 4 4 Attach the Actuator Bar to the Actuator Mounting Bracket sa NG NC x1 Ig hex head bolt 6 0205 10 lockwasher 6 0056 Actuator Bar 2 2140 74 NC hex nut 6 0032 7 5 ROUTING OF EQUALIZATION CABLE 751 Manually lift the carriages to the first safety latch 7 5 2 Remove equalizing cables 1 1473 12ft from the accessory kit box and 8 13UNC nuts from a polybag in the hardware kit box 17 of 62 7 5 3 Insert the short threaded stud through the 9 16 dia hole the bottom of the carriage Pass the cable until it reaches the top opening Tighten a 13UNC nut to the center of the stud and then firmly tighten a second nut up against it using two wrenches 754 Pull the cable back down on to the carriage bottom plate 7 5 5 At the bottom of the column remove the hitch pin pulley pin and pulley from the base plate 18 of 62 7 5 6 Route equalizing cable around pulley and reassemble the pulley to the base plate IMPORTANT Hitch pin must be installed securely 7 5 7 Route Cable as shown Route Up through column Insert stud through top of carriage 19 of 62 7 5 8 Use a wrench to hold the top of the threaded stud to prevent it from rotating Hand tighten 2 127 13 UNC nuts onto threaded stud enough to remove all
27. eteri re Esau Aa evo coUe 46 15 0 EMERGENCY OPERATION ANN AA 47 IF THE MECHANICAL LOCKS ARE NOT ENGAGED 47 IF THE MECHANICAL LOCKS ARE 47 16 0 PAHTS LIST AA AA AA 48 16 1 LIFT ASSEMBLY EXPLODED VIEW 48 16 2 REAR ARM ASSEMBLIES erre 51 16 3 FRONT ARM ASSEMBLY acris AA AA 52 16 4 CROSSMEMBER PULLEY ASSEMBLY s 53 16 5 TOWER ASSEMBLY 54 16 6 HYDRAULIC SISTEMA NAA 56 16 7 POWER PACK PARTS LIST TYPE 1 pA 58 16 8 POWER PACK PARTS LIST TYPE 2 60 17 0 AVAILABLE ACCESSORIES 62 3 of 62 1 0 OWNER EMPLOYER OBLIGATIONS 1 The Owner Employer shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer s operating instructions ALI SM 93 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Ma
28. ex Nut 1 4 20UNC Microswitch Assembly Hex HD Bolt 4 NC x 1 72 LG Wedge Anchor 3 4 x 5 1 LG c w Washer 8 Nut PULLEY BRACKET Shoulder Bolt 3 8 DIA X 5 8 LG SAFETY CABLE PULLEY 5 16 Lock Washer HEX NUT 5 16 18 UNC Hex Bolt 5 16 18UNC x 4 LG Flat Washer 2 ID SAE Hex HD Bolt 1 2 13UNC x 1 LG Lock Washer 1 2 NUT 1 2 13 UNC HEX SAFETY COVER SAFETY RELEASE HANDLE Plastic Knob SELF TAPPING SCREW 312 X 1 2 LG ARM RESTRAINT WELDMENT FLAT WASHER 5 16 1 0 HANDLE SPRING Roll Pin 4 5 mm x 30mm Actuator Bar with Foam ADAPTER HOLDER Flat Washer 14 I D Round HD MACH Screw 1 4 20 x 3 8 LG 6 HEIGHT ADAPTER 3 HEIGHT ADAPTER 49 of 62 Qty gt mmb mh ANN KH we AH O WO O 45 6 0536 46 2 1904 47 2 1907 48 6 0027 49 6 0034 50 6 0293 51 6 0674 52 6 1111 53 6 3039 54 6 0291 55 1 2040 1 2673 56 2 1230 57 6 0626 58 6 0904 59 6 0008 Not Shown 1 3781 1 3475 TUBE CLAMP 1 2 10K ASY 2 POST ACTUATOR EXTENSION WELDMENT Hex HD Bolt 14 NC x1 LG HEX NUT 3 8 NG Hex Bolt 5 16 18UNC x1 LG LOCK WASHER 5 16 1 0 Serial Number Plate Lift Operations Decal Hex Bolt 1 2 13UNC X 1 1 2 LG HYDRAULIC HOSE 12FT HYDRAULIC HOSE 14 FT SHORT HYDRAULIC HOSE ASS Y 1 4 WASHER FENDER 9 16 ID EYE BOLT HEX BOLT 1 4 X 1 LG
29. ft All tools and other non secured items should be removed from the surface of the ruways 1 Survey the area surrounding the lift remove any items and personnel from area before proceeding with this procedure 2 Perform the appropriate lockout tag out procedure on the electrical energy 3 Use a second person standing at a safe distance away from the lift to keep watch on the area lift vehicle and other personnel throughout the process This person should signal the person performing the procedure to stop if necessary 4 Use a caution tape or similar to barrier the area around the lift to avoid personnel from accidently entering the area while this process is being performed 5 Do not proceed with this procedure if you are unfamiliar with the lift or its function IF THE MECHANICAL LOCKS ARE NOT ENGAGED 1 Pull safety release lever simultaneously pressing the descent lever on the powerpack 2 Keep a close eye on the movement of the lift and the position of the vehicle release descent lever if any abnormal movement is detected 3 Continue until the lift is fully lowered 4 Once power is restored follow the lockout tag out procedure to return the lift back into service IF THE MECHANICAL LOCKS ARE ENGAGED Various methods can be used to raise the lift in order to get sufficient clearance to disengage the mechanical locks The safest method would employ temporary electrical power to the lift using a portable power
30. generator Any electrical connections should be done by a licensed electrician lockout tag out procedures should also be employed at this time This process should only be performed by a trained professional Contact customer service or a local service professional for further assistance 47 of 62 16 0 PARTS LIST REPLACE WORN DAMAGED OR BROKEN PARTS WITH PARTS APPROVED BY THE ORIGINAL EQUIPMENT MANUFACTURER ONLY 16 1 LIFT ASSEMBLY EXPLODED VIEW 0008 MES DETAIL D PG DETAIL DETAIL D SEE EE DETAIL a Las ca 48 of 62 Part 4 1018 4 1020 3 0995 2 2323 3 0996 4 1019 4 1021 2 2962 2 2964 4 1381 6 4 1413 6 4 1414 6 6 2055 1 1378 6 0178 6 0056 6 0032 2 2024 6 0205 6 1379 2 1477 6 0069 1 1116 6 0296 6 0294 6 0423 6 0248 6 0045 6 0059 6 0035 3 0439 1 1113 6 1135 6 1134 2 2942 6 0295 1 4033 9 0114 2 1240 1 2012 6 0060 6 1353 2 1580 1 3280 Description TOWER ASSEMBLY POWER SIDE 12FT TOWER ASSEMBLY POWER SIDE 14FT L S CROSSMEMBER CHANNEL BRACKET CROSSMEMBER CHANNEL R S CROSSMEMBER CHANNEL BRACKET TOWER ASSEMBLT SLAVE SIDE 10K 12FT TOWER ASSEMBLT SLAVE SIDE 10K 14FT LS PULLEY ASSEMBLY RS PULLEY ASSEMBLY LONG ARM ASSEMBLY ASYMMETRIC 3 STAGE ARM ASSEMBLY LH ASYMMETRIC 3 STAGE ARM ASSEMBLY RH Power Pack 208 230 V 1 PH ACTUATOR MOUNTING BRACKET Hex Bolt 14 x 34 LG Lock Washer 14 1 0 H
31. ines cylinder installer Anchor bolts do not stay tight Holes are too large Relocate lift using proper size drill bit Incorrect concrete floor Break existing floor and pour specification Thickness and new pad for lift holding strength Noticeable Deflection of Arm or arm dragging on floor Bent arm Overloaded Replace arm Also check damage to carriage 43 of 62 14 0 LOCK OUT AND TAG OUT INSTRUCTIONS IMPORTANT This machine does not have integral devices that will isolate the electrical pneumatic stored and hydrualic energy source Appropriate isolation or blocking devices must be used that have the provisions to be switched in the off position and locked in that position ALL MAINTANANCE AND SERVICE MUST BE PERFORMED BY A QUALIFIED PERSON ALL MAINTANANCE AND SERVICE MUST BE PERFORMED WITH THE LIFT UNLOADED IT IS THE SHOP OWNERS RESPONSIBILITY TO ENSURE ENERGY ISOLATING DEVICES ARE e Accessible e Conveniently located to facilitate the application of lockout devices during service and maintenance Located outside any hazardous area Ata convenient manipulating height i e not overhead on ladders or under machinery Adequately labeled or marked Identification shall include machine ID energy type and magnitude Capable of being locked or otherwise secured in an effective isolating position Effective hazardous energy control procedures will protect employees during machine and equi
32. intenance ALI WL Series ALI Uniform Warning Label Decals Placards and in the case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts The Owner Employer shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the Employer shall ensure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the Employer shall ensure that the lift maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift The Owner Employer shall maintain the periodic inspection and maintenance records recommended by the lift manufacturer s instructions or ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance The Owner Employer shall display the lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI A
33. is level as you proceed 32 of 62 The 3 4 x 5 1 lg Wedge anchor bolts supplied must have a minimum embedment of 3 4 into concrete 31 MIN floor If anchor bolts do not tighten to 150 ft lbs OR project more than 1 32 above the concrete surface the concrete MUST be replaced by an appropriate concrete pad Consult Product Manufacturer Supplier for further details 7 12 7 Verify that the entire lift is level both horizontally and vertically to ensure optimum lifting performance NOTE al Perform a monthly inspection and torque anchor bolts 150 ft Ibs 203 Nm 743 SAFETY SHUT OFF BAR ADJUSTMENT 7 13 1 When the lift is fully installed leveled and operational extend the carriages to their full upper limit 7 13 2 Lower the carriages about 14 to 19 33 of 62 7 13 3 Attach a 1 4 bolt and nut to actuator extension Actuator Bracket 1 2143 Shut off Bracket 1 2515 Bolt 1 4 UNC 1 2 Ig 6 0126 Hex Nut 3 8 16 UNC 6 0034 7 13 4 Bolt the Actuator Extension onto the open end of the actuator bar Actuator Bar 1 1 4 lg Hex Bolts 6 0027 1 4 NC Hex Nuts 6 0032 1 4 Lockwashwes 6 0056 Actuator Ext Bracket 7135 Adjust the NC x 2 19 hex bolt so that the end of the bolt is in contact with the carriage Tighten the 14 NC hex nut on the bolt Hex bolt in Contact with Carriage 34 of 62 8 0 FINAL C
34. k and ropes Corrugated sheave groove A xm Pictures above are of a 4 Post Lift conditions still apply to 2 Post Lifts 39 of 62 11 2 WIRE ROPE REPLACEMENT CRITERIA If any cable is found to be in need of replacement the entire A WARNING cable set pulleys and safety rollers must be replaced immediately oee 10 1 cable conditions guide In the following table lay means the distance measured along a line parallel to the axis of the rope in which the strand makes one complete turn about the axis of the rope or the wires make a complete turn about the axis of the strand The wire rope must be removed from service if one or more of the following criteria are met 1 More than six randomly distributed broken wires in one rope lay or 6xd length 2 More than three broken wires in one strand in one rope lay or 6xd length 3 hree or more broken wires at rope terminations 4 One outer wire broken at the point of contact with the core of the rope which has worked its way out of the rope structure and protrudes or loops out from the rope structure 5 Heavy rusting corrosion or pitting A light surface corrosion on outer wires is normal 6 Wear or scraping of one third of the original diameter of outside individual wires 7 Excessive stretch It is normal for new cable to require adjustment during break in after which small periodic adjustments may be required However if a cable that h
35. ket 2 1477 3 8 x 5 8 LG shoulder bolt 6 0069 P 5 16 Hex Bolt 6 0423 5 16 lockwasher 6 0296 Safety Pulley 1 1116 5 16 Flat Washer 6 0295 14 of 62 7 3 3 Stand towers in the position shown Crossmember Bracket RS 3 0996 Crossmember Pulley Assy RS 2 2322 Crossmember Bracket LS 3 0995 Crossmember Pulley Assy LS 2 2321 Power Tower gt Slave Tower 96 2438 m 156 3962 mm Bay Entrance 7 3 4 Using a step ladder install the crossmember Install and tighten bolts 1 2 Lock Washer 6 0059 s43 UNC Hex Nut 6 0035 7 Flat Washer SAE 6 0248 2 13 UNG 1 LG HEX BOLT 6 0045 s p 15 of 62 7 4 SAFETY SHUT OFF BAR INSTALLATION The safety shut off will disconnect the power to the power pack when an obstruction touches the padded bar or the carriages reach their maximum height The safety shut off switch is factory pre wired Note Bolt pattern for crossmember brackets may not be as shown See section 5 3 for installation 7 4 1 Attach the Actuator Mounting Bracket 1 1378 to the crossmember 14 NC hex nut 6 0032 14 ID lockwasher 6 0056 Note Install bracket on Slave side Actuator Mounting Bracket 1 1378 V4 NC x 3 4 lg hex head bolt 6 0178 14 NC hex nut 6 0032 14 ID lockwasher 6 0056 4 NC x 1 Ig hex head bolt 6 0008 Microswitch Ass
36. lace 3 tube clamps crossmember Tube clamp 6 1547 1 4 20UNC 3 8 lg round head screws 6 1353 Use 6 tube clamps to secure the long and short hydraulic hoses to the Towers 2 of 62 7 10 HYDRAULIC SYSTEM BLEEDING 7101 Crack the bleeder valve located at the top of both cylinders approx 1 4 turn BLEEDER VALVE 6 3666 710 2 Power up 2 3 You should hear air escaping around the bleeder valve Hepeat 3 4 times or until only oil is coming out of the bleeder valve 7 10 3 Tighten the bleed screw and lower the lift BLEEDER RIGHT POWERPACK CYLINDER ERES Ng MEE NN eh 1 TT LEFT CYLINDER FLOW CONTROL S S pa __ SESE ISI hy whi mn 5 SS EE 1 Ka SSS Sa p PG V NG FITTING 1 4 HYDRAULIC HOSE 28 of 62 7 11 TOWER POSITIONING AND ANCHORING WARNING Failure to follow these instructions may cause an unsafe operating condition WARNING Before proceeding with installation review Section 4 Installation amp Tools 7111 Determine which column is higher using a 4ft level Place 4 ft Level 7 11 2 Check if high column is level the vertical position Note Use shims under baseplate to level the column Ensure that the base plate is completely supported by shims including near the center where it does not contact the floor 7 11 3 R
37. lic fittings while under pressure For additional safety instructions regarding lifting lift types warning labels preparing to lift vehicle spotting vehicle lifting maintaining load stability emergency procedures vehicle lowering lift limitations lift maintenance good shop practices installation operator training and owner employer responsibilities please refer to Lifting It Right ALI SM and Safety Tips ALI ST and vehicle lift points for service garage lifting SAE J2184 For additional instruction on general requirements for lift operation please refer to Automotive Lift Safety Requirements For Operation Inspection and Maintenance ANSI ALI ALOIM Installation shall be performed in accordance with ANSO ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts ATTENTION This lift is intended for indoor installation only It is prohibited to install this product outdoors Operating environment temperature range should be 41 104 F 5 40 C Failure to adhere will result in decertification loss of warranty and possible damage to the equipment If attachments accessories configuration INSTRUCTIONS madiing components that are located in the load path affect operation of the lift affect the lift electrical listing or affect intended vehicle accommodation are used on this lift and if they are not certified for use on this lift then the certification of this
38. lift shall become null and void Contact the participant for information pertaining to certified attachments accessories or configuration modifying components www autolift org 2007 by ALI Inc ALI WLSIAO1 070126 Quadra WLSIAO1 7 of 62 3 0 SAFETY AWARENESS REFERENCE AUTOMOTIVE LIFT INSTITUTE ALI Automotive Lift Institute Inc WL101 Series Label Kit A CAUTION Authorized personnel Clear area if vehicle Position vehicle only in lift area is in danger of falling with center of gravity midway between adapters A CAUTION Lift to be used by trained operator only 4a CAUTION CAUTION B T Read operaling Proper maintenance and safety manuals and inspection before using lift is necessary for safe operation CAUTION CAUTION NOTICE ede are meant to generally represent hazards common to ail automotive lifts regardless of specific style Use height extenders Auxiliary adapters Do not override Keep feet when necessary may reduce self closing clear of lift to ensure load capacity lift controls while lowering good contact Use vehicle Always use Remain clear of lift Avoid excessive manufacturer s safety stands when when raising or rocking of vehicle lift points removing or installing lowering vehicle while on lift heavy components Funding for the development and validation of these labels was provide
39. pment servicing and maintenance where the unexpected energization start up or release of stored energy could occur and cause injury as well as while working on or near exposed de energized electrical conductors and parts of electrical equipment Hazards being guard against include being caught in being crushed by being struck by being thrown from or contacting live electrical circuits parts In preparation for lockout an initial survey must be made to locate and identify all energy isolating devices to be certain which switch valve or other energy isolating devices apply to the machine equipment to be locked out More than one energy source electrical hydraulic pneumatic or others may be involved 14 1 SHUT DOWN PROCEDURE e Notify all affected employees that a lockout or tagout system is going to be utilized and the reason for The authorized employee shall know the type 44 of 62 and magnitude of energy that the lift utilizes and shall understand the associated hazards ELECTRICAL Located at the user control panel press the E S TOP button to disconnect the raise and lower functions ELECTRICAL ENERGY IS STILL PRESENT AT THE LIFTS ELECTRICAL PANEL WHEN THE EMERGENCY STOP BUTTON IS PRESSED ELECTRICAL ENERGY MUST BE TURNED OFF AND ISOLATED AT THE DISCONNECT PANEL PRIOR TO PERFORMING SERVICE OR MAINTANANCE ON THE LIFT 14 2 ISOLATION AND VERIFICAITON PROCEDURES ENERGY TYPE AND SOURCE STORED ENERGY
40. pment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled Always unplug equipment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect Let equipment cool completely before putting away Loop cord loosely around equipment when storing To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline 10 Adequate ventilation should be provided when working on operating internal combustion engines 11 Keep hair loose clothing fingers and all parts of body away from moving parts 12 To reduce the risk of electric shock do not use on wet surfaces or expose to rain 5 of 62 13 Use only as described in this manual Use only manufacturer s recommended attachments 14 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses 15 Inspect lift daily Do not operate if it malfunctions or problems have been encountered 16 Never attempt to overload the lift The manufacturer s rated capacity is shown on the identification label on the power side column Do not override the operating controls or the warranty will be void 17 Before driving vehicle between the towers position the arms to the drive through position to ensure unobst
41. r f SAE Wrenches and Ratchet Set g 2ft Level h 4ft Level i Crow Bar j 12ft Step Ladder k Side Cutters Screwdrivers m 4 x 4 Wooden Blocks for unpacking n Wherever LOCTITE symbol is shown apply LOCTITE 242 on required fasteners If fasteners are removed reapply LOCTITE before re installing 11 of 62 7 0 INSTALLATION INSTRUCTIONS When the lift arrives on site Read the owner s manual and make sure the installation instructions are fully understood Check for any freight damages Check the contents of the accessory and hardware boxes to make sure no parts are missing Gather all the tools listed above 7A UNPACKING PROCEDURE 1 Important Place the main structural components wooden blocks so that the steel shipping frames can be removed Remove the plastic wrapping Remove the crossmember and the actuator bar Unbolt the steel shipping frames Lay each tower on the floor with the carriage side up Check the installation area for obstructions Lights Heating Ducts Ceiling Floor Drains etc 12 of 62 7 2 BAY LAYOUT 7 2 1 Prepare the bay by selecting the location of the lift relative to the walls 7 2 2 Clear the installation area of all packaging materials to avoid trip hazards 7 2 3 Measure midpoint of door 2 4 Using measuring tape scribe two arcs equal distance from the midpoint 7 2 5 The centerline of the lift occurs between the intersection of the
42. ructed clearance Do not hit or run over arms as this could damage the lift and or vehicle 18 Only trained and authorized personnel should operate the lift Do not allow customers or bystanders to operate the lift or be in the lift area 19 Position the lift support pads to contact the vehicle manufacturers recommended lifting points Raise the lift until the pads contact the vehicle Check pads for secure contact with the vehicle Check all arm restraints and insure they are properly engaged Raise the lift to the desired working height 20 Some pickup trucks may require an optional truck adapter to clear running boards or other accessories 21 NOTE Always use all 4 arms to raise and support vehicle 22 Caution Never work under the lift unless the mechanical safety locks are engaged 23 Note that the removal or installation of some vehicle parts may cause critical load shift in the center of gravity and may cause the vehicle to become unstable Refer to the vehicle manufacturer s service manual for recommended procedures 24 Always keep the lift area free of obstruction and debris Grease and oil spills should always be cleaned up immediately 25 Never raise vehicle with passengers inside 26 Before lowering check area for any obstructions 6 of 62 27 Before removing the vehicle from the lift area position arms to the drive thru position to prevent damage to the lift and or vehicle 28 Do not remove hydrau
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