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warning - WSB Finishing Equipment

1. A 0 B_00320 0 3 6 9 12 15 18 I min lt 0 8 gt lt 1 6 gt 24 32 4 48 gpm Water delivery rate A 7 1 bar 0 71 MPa 103 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure 26 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 5 4 FUNCTION 5 4 1 PUMP Control housing with integrated silencer Air pressure regulator Ball valve Air motor Compressed air inlet Mounting flange Separating agent cup Material outlet Fluid section Material inlet Grounding connection o OO AU Q N i eh _03962 Function principle The piston pump is driven with compressed air 2 This compressed air moves the air piston up and down in the air motor 4 and it also moves the associated pump piston up and down in the fluid section 9 In the control housing 1 the air pressure is redirected at the end of each stroke with the help of the reversing valve The working material is sucked up during the upwards stroke and is continuously conveyed towards the material outlet 8 in both stroke directions Air motor 4 The air motor with its pneumatic reverse 1 does not require pneumatic oil The compressed air is fed to the motor via the air regulator 2 and the ball valve 3 The air motor is fitted with a safety valve The safety valve has been set and sealed at the factory In case of pressu
2. USA WAGNER Systems Inc 300 Airport Road unit 1 Elgin IL 60123 USA Telephone 1 630 503 2400 Telefax 1 630 503 2377 E Mail info wagnersystemsinc com 78 Order No 2333548 Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Phone 49 0 7544 5050 Telefax 49 0 7544 505200 E mail service standard wagner group com Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altst tten Phone 41 0 71 757 2211 Telefax 41 0 71 757 2222 www wagner group com
3. before the device is cleaned on the outside checked or serviced before the spray nozzle is installed or cleaned In the event of skin injuries caused by paint or cleaning agents Note down the paint or cleaning agent that you have been using Consult a doctor immediately Avoid danger of injury through recoil forces Ensure that you have firm footing when operating the spray gun Only hold the spray gun briefly in a position 13 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm PERATING MANUAL WAGNER 4 2 2 GROUNDING THE DEVICE In Fr order to avoid electrostatic charging of the device the device must be grounded iction flowing liquids and air or electrostatic coating processes create charges Flames or sparks can form during discharge Ensure that the device is grounded for every spraying operation Ground the work pieces to be coated Ensure that all persons inside the working area are grounded e g that they are wearing electrostatically conductive shoes Wear electrostatically conductive gloves when spraying The grounding takes place via 4 the spray gun handle 2 3 MATERIAL HOSES Ensure that the hose material is chemically resistant to the sprayed materials Ensure that the material hose is suitable for the pressure generated in the device Ensure that the following information can be seen on the high pressure hose Manufacture
4. hr lt em Pump ratio 8 1 3 1 18 1 8 1 38 1 Flow volume per double stroke DH cm cc 300 600 300 600 300 Maximum operating pressure MPa 6 4 24 13 8 6 2 27 bar 64 24 138 62 270 psi 928 348 2002 899 3916 Maximum possible strokes in operation DH min 50 Maximum recommended strokes per minute in DH min 30 continuous operation Minimum maximum air inlet pressure MPa 0 25 0 8 0 25 0 77 0 25 0 71 bar 2 5 8 2 5 7 7 2 5 7 1 psi 36 116 36 112 36 103 Q air inlet connection inside thread inch G 1 2 G1 Minimum of the compressed air supply line mm 9 13 25 inch 0 35 0 51 0 98 Air consumption at 0 6 MPa 6 bar 87 psi per nl 16 5 37 3 79 9 double stroke scf 0 58 1 32 2 82 Air motor piston diameter mm 100 150 220 inch 3 94 5 9 8 66 Air motor piston stroke mm 150 inch 6 Sound pressure level at maximum permissible dB A 78 81 83 air pressure Sound pressure level at 0 6 MPa 6 bar 87 psi dB A 74 78 81 air pressure Sound pressure level at 0 4 MPa 4 bar 58 psi dB A 69 74 76 air pressure Material inlet outside thread M36x2 G 1 M36x2 G 1 M36x2 Material outlet outside thread mm M24x1 5 Material pH value pH 3 549 Maximum material pressure at pump inlet MPa 2 bar 20 psi 290 Material temperature C 5 80 F 41 176 Ambient temperature C 5 60 F 41 140 Weight kg 32 35 40 43 56 Ib 70 77 88 95 123 Allowable inclination for operation lt 10 A rated sound pressure level measured at 1 m distance L
5. 6 stroke 6 inches Pos Designation Stk Order No Stk Order No 33 Piston 1 9998661 1 9998662 34 9 x Seal wiper ring 1 9974090 1 9974091 35 Safety valve 1 368288 1 368287 36 x O ring 2 9974084 2 9974087 37 x O ring 2 9974085 2 9974085 39 e x O ring 2 9974089 2 9974089 40 x O ring 2 9974095 2 9974096 41 x O ring 2 9971448 2 9971137 42 x O ring 1 9974097 1 9974100 43 x O ring 1 9974098 1 9974101 44 Threaded plug 2 9998674 2 9998674 45 Threaded plug 2 9998274 2 9998274 46 WAGNER label 1 2330370 1 2330372 47 Threaded plug 2 9998675 2 9998675 48 Control housing 1 367315 1 368315 49 Washer 2 9920106 2 9925026 50 Hexagon bolt 3 9907121 3 9907121 51 Hexagon nut 1 9910101 1 9910605 52 Washer 3 9920106 3 9920106 53 Washer 1 9920107 2 9920110 54 SFS screw 2 9907126 3 9907125 55 Socket screw 3 9900325 3 9900313 56 Washer 3 9920103 3 9920102 57 x Sealing ring 1 9970149 1 9970149 58 Base 1 9952668 1 9952668 59 Clamping bracket 1 9952667 1 9952667 60 Socket screw 1 9900701 1 9900701 61 Spring ring 1 9921505 1 9921505 69 Drive fastener 1 9998718 1 9998718 71 IceBreaker label 1 2330382 1 2330382 72 Warning label 1 2332077 1 2332077 74 e Detent element complete ISO 1 2 368038 1 368038 75 Damper ISO 1 2 2 368313 2 368313 81 Spool amp sleeve assembly 1501 or ISO2 1 9943097 1 9943098 100 Pressure regulator unit complete 1 2328606 1 2328606 incl pos 62 106 Loctite 222 50 ml 50 cc 1 9992590 1 9992590 107 Loctite
6. OPERATING MANUAL WAGNER 12 GUARANTEE AND CONFORMITY DECLARATIONS 12 1 IMPORTANT NOTES REGARDING PRODUCT LIABILITY As a result of an EC regulation effective from January 1 1990 the manufacturer shall only be liable for his product if all parts originate from him or are approved by him and if the devices are properly mounted operated and maintained The manufacturer will not be held liable or will only be held partially liable if third party accessories or spare parts have been used With genuine WAGNER accessories and spare parts you have the guarantee that all safety regulations are complied with 12 2 WARRANTY CLAIM Full warranty is provided for this device We will at our discretion repair or replace free of charge all parts which within 36 months in single shift 18 months in double shift or 9 months in triple shift operation from date of receipt by the purchaser are found to be wholly or substantially unusable due to causes prior to the sale in particular faulty design defective materials or poor workmanship The type of warranty provided is such that the device or individual components of the device are either replaced or repaired as we see fit The resulting costs in particular shipping charges road tolls labour and material costs will be borne by us except where these costs are increased due to the subsequent shipment of the device to a location other than the address of the purchaser We do not provide warranty f
7. Pump runs when the gun is closed Packings valves or pistons are worn out Replace the parts The air motor is iced up There is a lot of condensation water in the air supply Install a water separator If none of the causes of malfunction mentioned are present the defect can be remedied by a WAGNER Service Center 41 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL 9 MAINTENANCE WAGNER WARNING Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Spare Parts chapter and that are assigned to the device Before all work on the device and in the event of work interruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and device Secure the spray gun against actuation Observe the operating and service instructions at all times when carrying out work 1 Check the level of separating agent in the separating agent cup every day and top up if necessary 2 Check and clean the high pressure filter every day or as required 3 Every shut down should be carried out as laid down in Chapter 7 2 3 4 Checkhoses pipes and couplings every day and replace if necessary n accordance with the guideline for liquid em
8. O ring 3105540 10 1 O ring 9971405 11 1 ball valve 9 2310637 12 1 Molykote DX grease 9992616 13 1 Loctite 542 50 ml 50 cc 9992831 14 1 Grease beacon 9998808 Wearing part Included in service set 63 VERSION 02 2013 OPERATING MANUAL 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm WAGNER 11 4 FLUID SECTIONS 11 4 1 FLUID SECTION 300 CM A WARNING Incorrect maintenance repair Risk of injury and equipment damage Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and device Secure the spray gun against actuation Observe the operating and service instructions at all times when carrying out work 300 cm 300 cm Fluid sections spare parts list PE TG PE T Pos K Stk Designation Order No Order No 1 Fluid section 2329660 2329662 2 1 369502 3 1 Gylinder 369503 4 1 Inlet housing 369504 5 1 Piston 369505 6 1 Valve screw 369506 7 1 Ball guide inlet 369507 8 1 Connecting flange 369501 9 1 Valve seat inlet carbide 369509 10 1 Valve seat outlet carbide 369510 11 1 Snap ring flange 369511 12 2 Snap ring half 369512 13 1 Securing ring 369513
9. transportation etc after filling with separating agent is 30 The pump must be vertical during operation B_03970 36 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 6 5 3 BASIC FLUSHING EC E A WN Q N gt 0 Example Airless spraying system B_03969 Place empty container 5 under return tube 4 Place suction hose 7 in the container with flushing agent 6 Adjust the pressure regulator 1 to approx 0 05 MPa 0 5 bar 7 25 psi Open return valve 3 Slowly open the ball valve 2 Adjust the air pressure on the pressure regulator 1 so that the pump runs smoothly Rinse the system until clean flushing agent flows into the container 5 Close ball valve 2 Close return valve 3 Point the gun without nozzle into container 5 and open it Slowly open the ball valve 2 Rinse until clean flushing agent flows from the gun Close ball valve 2 When there is no pressure remaining in the system close the gun Secure the gun Dispose of the contents of the container 5 according to the local regulations 37 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER OPERATION FILLING WITH WORKING MATERIAL Place empty container 5 under return tube 4 2 Place suction hose 7 in the container with working material 6 Note If the pump is equipp
10. 06 stroke 6 inches Pos Designation Stk Order No Stk Order No 1 Air motor 1 2329619 1 2329623 2 Flange 1 367316 1 368316 3 Piston rod 1 367402 1 368402 4 Cylinder pipe 1 367403 1 368403 5 Compressed air pipe 1 367404 1 368404 6 Control air pipe 1 367405 1 367405 8 Sealing plug 2 367307 2 367307 9 x Outlet seal 2 L414 06C 2 L423 06 10 Connecting part 1 367309 1 368309 11 Silencer 1 367310 1 368310 12 Hood 1 367311 1 368311 13 x Filter compressed air 1 367313 1 367313 14 x Control air filter 1 367314 1 367314 15 Fluid warning label 1 2332082 1 2332082 16 Shoulder screw 2 367318 2 368324 17 Sound deadening pad 1 367319 1 368319 18 Cotter pin 2 367320 2 368320 20 Pressure regulator 1 9998676 1 9999506 20 Pressure regulator XR 15 1 9999554 special accessory 23 Filter holder 1 367324 1 367324 25 Throttle _ 1 367325 28 O ring 6 9971123 6 9974142 29 e Rod seal 2 9974217 2 9974217 30 Pilot valve 2 369290 2 369290 31 Spooland sleeve assembly 1 9943080 1 9943081 32 Permaglide bushing 1 9962018 1 9962019 4 Wearing part Included in service set 55 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL LEOPARD Spare parts list air motor 100 mm stroke 150 mm 150 mm stroke 150 mm 4 stroke 6 inches
11. 16 1 Support ring 369516 17 1 Pressure ring 368519 18 1 Support ring 369518 19 1 Pressure ring 369519 20 x 2 Sealing collar TG 368522 20 2 Sealing collar T 368900 21 3 Sealing collar PE 368523 368523 22 x 2 Sealing collar TG 369522 22 2 Sealing collar T 369900 Wearing part Included in service set Not part of the standard equipment but available as a special accessory 64 VERSION 02 2013 OPERATING MANUAL 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm 32 31 62 53 I 52 50 Nm 60 50 Nm 37 Ibft 45 37 Ib4ft B_03976 Use a standard spanner only if it s necessary In this case use a spanner to hold pos 3 WAGNER 5 _ Tm EZ Jj 54 41 v 103 277 Se x 104 v 18 120 Nm 10 Nm 160 Nm 89 Ibft 8 Ibft A 118 Ibft 2x 7 N 60 I 42 27 _ 7 4 61 min 80 Nm 59 1606 pu Pos 4 Tighten to block manually 57 3 58 65 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL Fluid sections spare parts list 300 cm 300 cm PE TG PE T Pos K Stk Designation Order No Order
12. 2 Clamp the grounding cable clip to a grounding connection on site 3 Ground the material paint container to an on site grounding connection 4 Ground the other parts of the system to an on site grounding connection 16 mm AWG5 34 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 6 5 COMMISSIONING 6 5 1 SAFETY INSTRUCTIONS Every time before starting up the following points should be observed as laid down in the operating manual Observe all safety regulations in accordance with Chapter 4 Carry out commissioning properly WARNING High pressure spray jet Danger to life from injecting paint or solvent Never reach into the spray jet Never point the spray gun at people Consulta doctor immediately in the event of skin injuries caused by paint or solvent Inform the doctor about the paint or solvent used Never seal defective high pressure parts instead relieve the pressure from them and replace them AN WARNING Toxic and or flammable vapor mixtures Risk of poisoning and burns Operate the device in a spray booth approved for the working materials or Operate the device on an appropriate spraying wall with the ventilation extraction switched on Observe national and local regulations for the outgoing air speed WARNING Gas mixtures can explode if there is an incompletely filled pump Danger to l
13. 34 1 Seal wiper ring 9974125 35 1 Safety valve 368286 36 2 O ring 9974133 37 2 O ring 9971056 39 2 O ring 9974089 40 2 O ring 9974132 41 4 O ring 9971137 43 1 O ring 9974165 46 1 WAGNER label 2330372 47 2 Threaded plug 9998675 48 1 Control housing 369315 49 1 Washer 9925034 50 4 Hexagon bolt 9907137 51 1 Hexagon nut 9910605 52 4 Washer 9920106 53 2 Washer 369303 54 7 SFS screw 9907125 55 3 Socket screw 9900314 56 3 Washer 9925029 57 1 Sealing ring 9970149 58 1 Base 9952668 59 1 Clamping bracket 9952667 60 1 Socket screw 9900701 61 1 Spring ring 9921505 71 1 IceBreaker label 2330382 72 1 Warning label 2332077 74 1 Detent body 369027 75 1 Rod seal profile E5 9974124 76 2 Elbow screw in connection 9992757 77 1 Screw connector T 9992758 78 4 Washer 9920102 79 4 Socket screw 9900313 80 2 Washer 9925031 81 1 Lifting eye nut 369325 Wearing part Included in service set WAGNER 61 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL Jaguar air motor spare parts list JAGUAR 6220 mm stroke 150 mm 8 7 inches stroke 6 inches Pos Stk Designation Order No 82 1 Shoulder ring 369324 83 1 bolt 9900150 84 1 O ring 9974262 85 1 Air pipe 369306 87 3 O ring 9971004 88 2 D
14. 600 cm A OPERATING MANUAL WAGNER 50 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER 11 SPARE PARTS 11 1 HOW CAN SPARE PARTS BE ORDERED Always supply the following information to ensure delivery of the right spare part Order number designation and quantity The quantity need not be the same as the number given in the quantity column Stk on the list This number merely indicates how many of the respective parts are used in each module The following information is also required to ensure smooth processing of your order Billing address Delivery address Name of the person to be contacted in the event of any queries Type of delivery normal mail express delivery air freight courier etc Identification in spare parts lists Explanation of column K labeling in the following spare parts lists Wearing parts Note No liability is assumed for wearing parts Not part of standard equipment available however as additional extra AN WARNING Incorrect maintenance repair Risk of injury and equipment damage Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions Switch off the energy compressed air supply
15. F8 8 Voie la Cardon F 91127 Palaiseau Cedex Telephone 33 1 825011 111 Telefax 33 1691 946 55 E Mail division solutionsindustrielles wagner france fr Netherlands WSB Finishing Equipment B V De Heldinnenlaan 200 NL 3543 MB Utrecht Telephone 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wsb wagner nl HP www wsb wagner eu Italy WAGNER COLORA S r l Via Fermi 3 l 20875 Burago di Molgora MB Telephone 39 039 625021 Telefax 39 039 6851800 E Mail info wagnercolora com Japan WAGNER Spraytech Ltd 2 35 Shinden Nishimachi J Daito Shi Osaka 574 0057 Telephone 81 0 720 874 3561 Telefax 81 0 720 874 3426 E Mail marketing wagner japan co jp Austria J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Sweden WAGNER Industrial Solutions Scandinavia Skolgatan 61 SE 568 31 Skillingaryd Telephone 46 0 370 798 30 Telefax 46 0 370 798 48 E Mail info wagner industri com Spain WAGNER Spraytech Iberica S A Ctra N 340 Km 1245 4 E 08750 Molins de Rei Barcelona Telephone 34 0 93 680 0028 Telefax 34 0 93 668 0156 E Mail info wagnerspain com Czechoslovakia WAGNER s r o Nedasovsk Str 345 15521 Praha 5 Zlicin Telephone 42 0 2 579 50 412 Telefax 42 0 2 579 51 052 E Mail info wagner cz
16. No 23 3 Sealing collar PE 369523 369523 25 2 O ring 369525 27 1 O ring 369527 28 1 O ring 369528 31 1 Separating agent cup 368531 32 2 Coupling cover 368532 40 1 Spirawave crest to crest 9998671 41 1 Spirawave crest to crest 9998671 42 9x 1 Ball large 9943086 43 x 1 Ball small 9941505 44 1 O ring 9974117 45 x 1 O ring 9974116 46 1 O ring 9974118 50 4 bolt 9907149 51 3 Washer 9920107 52 3 bolt 9900157 53 3 Threaded bolt 368533 54 1 Shoulder ring 369514 55 4 Washer 9925011 56 1 Rotary connection G3 4 2329923 57 1 Fitting DF MM R112 M36 PN15 SSt 2329563 58 1 Sealing sleeve 2329898 60 Mobilux EP 2 grease 9998808 61 1 Anti sieze paste 100 g 9992609 62 Molykote DX grease 9992616 Packing upper 100 1 Packing PE TG complete 368991 101 1 Packing PE T complete 368992 Packing lower 103 1 Packing PE TG complete 369991 104 1 Packing PE T complete 369992 Valve seat stainless steel 105 Valve seat set 300 stainless steel version 2331586 consisting of pos 9 10 27 28 Service sets Service set PE TG 369990 Service set PE T 369964 Wearing part Included in service set Not part of the standard equipment but available as a special accessory WAGNER 66 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL 11 4 2 FLUID SECTION 600 CM
17. Processible Materials 18 5 1 3 Recommended Application Areas 19 5 2 Scope of Delivery 19 5 3 Data 20 5 3 1 Materials of Paint wetted Parts 20 5 3 2 Recommended Packings 20 5 3 3 Technical Data 21 5 3 4 Measurements and Connections 22 5 3 5 Performance Diagrams 24 300 cm 600 cm VERSION 02 2013 ORDER NUMBER DOC 2333548 OPERATING MANUAL Contents 5 4 Function 27 5 4 1 Pump 27 5 4 2 Pressure Regulator Unit 28 5 4 3 High pressure Filter Option 29 5 4 4 Stroke Count Option 30 6 ASSEMBLY AND COMMISSIONING 31 6 1 Transportation 31 6 2 Storage 31 6 3 Assembling the Pump 32 6 4 Grounding 33 6 5 Commissioning 35 6 5 1 Safety Instructions 35 6 5 2 Filling with Separating Agent 36 6 5 3 Basic Flushing 37 7 OPERATION 38 7 1 Filling with Working Material 38 7 2 Work 39 7 2 1 Spraying 39 7 2 2 Pressure Relief Work Interruption 39 7 3 3 Decommissioning and Cleaning 40 7 3 Long term Storage 40 8 TROUBLE SHOOTING AND RECTIFICATION 41 9 MAINTENANCE 42 9 1 High pressure Hoses 43 9 2 Decommisioning 43 10 ACCESSORIES 44 10 1 Material Outlet Accessories 44 10 2 Material Inlet Accessories 46 10 3 Trolley Rack and Wall Mount Accessories 48 11 SPARE PARTS 51 11 1 How Can Spare Parts Be Ordered 51 11 2 Overview of Components 52 11 3 A Air Motors 54 11 3 4 Puma and Leopard Air Motors 54 11 3 2 Puma Air Motor Regulator 57 11 3 3 Leopard Air Motor Regulator 58 11 3 4 Jaguar Air Motor 59 11 3 5 Jaguar Air Motor Regulator 63 11 4 Flui
18. be used These have been developed 2 especially for WAGNER pneumatic pumps The filter inserts can be exchanged depending on the material to be used The respective high pressure filters and their inserts for the device can be found in the accessories list 1 Fluid section connection 2 Material outlet 3 Return line Preferred installation position of the high pressure filter up to 270 bar 3916 psi B 03966 Open x Return line Closed e Spraying 29 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL 5 4 4 STROKE COUNT OPTION Each air motor has a 1 8 air connection with which the air pressure in the lower air motor chamber can be measured This signal can be used for counting the strokes in an external control for example The pressure signal corresponds to the set working air pressure and is available during the complete upwards stroke of the pump If both of the signal flanks are evaluated the upper and lower reversal point can be determined A 4 2mm 0 16 0 08 inch air hose is used as an air signal line Pneumatic pumps Puma and Leopard 2 Pos Order No Designation 9998675 Threaded plug 9999066 Male stud elbow 9982072 Air hose per meter 9943049 Pneumatic pre selection counter JUNI B 03703 WAGNER 30 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGN
19. part Included in service set WAGNER 67 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 44 103 29 160 170 s lt EZ 118 126 Ibft 50 E ma 162 Ibft i ajo oo n 2 a3 68 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL Fluid sections spare parts list Bm PE TG Pos K Stk Designation Order No 41 zi Spirawave crest to crest 9998834 42 1 Ball large 9943086 43 zi 1 Ball small 9943082 44 1 O ring 9974123 45 x 1 O ring 9974116 46 1 O ring 369525 47 1 Rotary connection G3 4 2329923 48 1 Fitting DF MM R112 G112 PN15 SSt 2329073 49 1 Sealing sleeve 2329072 50 4 Hexagon bolt 9907147 51 3 Washer 9920107 52 3 Hexagon bolt 9900157 53 3 Threaded bolt 368533 54 1 Shoulder ring 369564 55 A Washer 9920107 1 1 1 1 1 1 56 9 x O ring 9974146 57 9 x O ring 9974145 58 Coupling peg 600 369562 60 Mobilux EP 2 grease 9998808 61 Anti sieze paste 100 g 9992609 62 Molykote DX grease 9992616 63 1 Loctite 270 50 ml 9992528 Packing upper 100 1 Packing PE TG complete 369994 Packing lower 103 1 Packing PE TG complete 369997 Valve seat stainless steel 105 Valve seat set 600 stainl
20. pressure hose and gun in accordance with gun operating instructions 2 h m wN B_03967 WARNING Inclined ground Risk of accidents if the device rolls away falls Position the carriage with the piston pump horizontally If the surface is inclined position the feet of the trolley towards the gradient Secure the trolley 32 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER 6 4 GROUNDING WARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks Clean the piston pump only with a damp cloth Ground all device components Ground the work pieces to be coated WARNING Heavy paint mist if grounding is insufficient Danger of poisoning Insufficient paint application quality Ground all device components Ground the work pieces to be coated Grounding scheme example B 00304 Conveyor Work piece Spraying stand lt Paint container Floor electrostatically conductive 33 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER Cable cross sections Pump 4 mm AWG11 Paint container 6 mm AWG10 E Conveyor 16 mm AWG5 16 mm AWG5 Spray booth 16 mm AWG5 Spraying stand Procedure 1 Screw on grounding cable with eye
21. 1 2325826 34 1 Loctite 542 50 ml 50 cc 9992831 35 1 Mobilux EP 2 grease 9998808 36 1 Anti sieze paste tube 9992609 Wearing part Not part of the standard equipment but available as a special accessory WARNING Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the chapter Spare Parts Catalogue and that are assigned to the device Before all work on the device and in the event of work interruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and device Secure the spray gun against actuation Observe the operating and service instructions at all times when carrying out work 71 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 11 6 HIGH PRESSURE FILTER UP TO 270 BAR 3916 PSI 90 Nm 66 Ibft E 23 a 34 Tighten pos 3 by hand M 42 Identification of the filter 11 B 04069 72 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WALTHER Ball valve version in Stainless steel Pos K Stk Designation Order No 1 1 HD filter DN10 PN270 SSt complete 2329024 2 1 Elter housing 2324542 3 1 U
22. 243 50 ml 50 cc 1 9992511 1 9992511 108 Loctite 542 50 ml 50 cc 1 9992831 1 9992831 109 Molykote DX grease 1 9992616 1 9992616 110 Grease Beacon 1 9998808 1 9998808 Service set 1 367995 1 368995 Wearing part x Included in service set 56 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 11 3 2 PUMA AIR MOTOR REGULATOR B 03935 12 5 PUMA Air motor regulator spare parts list Puma 100 mm stroke 150 mm 4 inches stroke 6 inches Pos Designation Stk Order No 1 Pressure regulator unit 4 complete 1 2328606 2 regulator valve 4 1 2309972 3 gauge 0 10 bar 40 1 9998677 4 Distribution piece 4 1 2309744 5 Hexagon socket head screw 2 9907039 6 Hexagon socket head screw 4 9900316 7 O ring 2 9974166 8 O ring 1 9971313 9 O ring 1 9971137 10 Edge ball valve 4 1 2310635 11 Screw plug 1 9904407 12 Molykote DX grease 1 9992616 13 Loctite 542 50 ml 50 cc 1 9992831 14 Grease beacon 1 9998808 Wearing part Included in service set 57 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 11 3 3 LEOPARD AIR MOTOR REGULATOR B_03936 LEOPARD Air motor regulator spare parts list Leopard 1
23. 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER 4 2 SAFETY INSTRUCTIONS FOR STAFF Always follow the information in these instructions particularly the general safety instructions and the warning instructions Alwaysfollow local regulations concerning occupational safety and accident prevention 4 2 1 SAFE HANDLING OF WAGNER SPRAY DEVICES The spray jet is under pressure and can cause dangerous injuries Avoid injection of paint or cleaning agents Never point the spray gun at people Never reach into the spray jet Before all work on the device in the event of work interruptions and functional faults Switch off the energy compressed air supply Relieve the pressure from the spray gun and device Secure the spray gun against actuation In the event of functional faults remedy the fault as described in the Trouble Shooting chapter gt The liquid emitters to be checked for safe working conditions by an expert e g Wagner Service Technician as often as necessary or at least every 12 months in accordance with the guidelines for liquid emitters ZH 1 406 and BGR 500 Part 2 Chapter 2 36 For shut down devices the examination can be suspended until the next start up Carry out the work steps as described in the Pressure Relief Work Interruptions chapter if pressure relief is required if the spraying work is interrupted or stopped
24. 50 mm stroke 150 mm inches stroke 6 inches Pos Designation Stk Order No 1 Pressure regulator unit 6 complete 1 2328607 2 Pressure regulator valve 6 1 2309973 3 Pressure gauge 0 10 bar d50 1 9998725 4 Distribution piece 6 1 2309783 5 Hexagon socket head screw 2 3050699 6 Hexagon socket head screw 2 9907024 7 Hexagon socket head screw 2 9906020 8 O ring 1 9974166 9 O ring 1 9971018 10 O ring 1 3105540 11 O ring 1 9971137 12 Edge ball valve 6 1 2310636 13 Screw plug 1 9904407 14 Loctite 542 1 9992831 15 Molykote DX grease 1 9992616 16 Grease beacon 1 9998808 Wearing part Included in service set 58 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL 11 3 4JAGUAR AIR MOTOR WARNING Incorrect maintenance repair Risk of injury and equipment damage Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and device Secure the spray gun against actuation Observe the operating and service instructions at all times when carrying out work JAGUAR Jaguar air motor spare parts list 220 mm stroke 150 mm 8 7 inches stroke 6 inches
25. 7 2 Fluid section 2329660 2329662 3 Air motor 2329625 4 Spring 368530 5 Coupling 368529 6 Grounding cable complete 236219 7 Molykote DX grease 9992616 Tightening torque air motor fluid section 50 Nm 37 53 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 11 3 AIR MOTORS 11 3 1 PUMA AND LEOPARD AIR MOTORS 69 9 10 15 Nm 49 7 11 lbft s 25 Nm 19 Ibft ki B_03975 Pressure regulator pos 100 For details see Chapter 11 3 2 11 3 3 Do not dismount the piston pos 81 54 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER N WARNING Incorrect maintenance repair Risk of injury and equipment damage Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and device Secure the spray gun against actuation Observe the operating and service instructions at all times when carrying out work PUMA LEOPARD Spare parts list air motor 100 mm stroke 150 mm 0150 mm stroke 150 mm 4 stroke 6 inches
26. A WARNING Incorrect maintenance repair Risk of injury and equipment damage Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and device Secure the spray gun against actuation Observe the operating and service instructions at all times when carrying out work Fluid sections spare parts list Soden PE TG Pos Stk Designation Order No 1 Fluid section 2329679 2 1 Pipe 369552 3 1 Cylinder 369553 4 1 Inlet housing 369554 5 1 Piston 369555 6 1 Valve screw 369556 7 1 Ball guide inlet 369507 8 1 Valve screw inlet 369558 9 1 Valve seat inlet carbide 369509 10 1 Valve seat outlet carbide 368509 11 1 Connecting flange 369551 16 1 Support ring 369566 17 1 Pressure ring 369567 18 1 Support ring 369568 19 1 Pressure ring 369569 20 2 Sealing collar TG 369570 21 3 Sealing collar PE 369571 22 2 Sealing collar TG 369572 23 3 Sealing collar PE 369573 25 2 Cring 369575 27 1 O ring 369527 28 kl 1 O ring 9971464 31 1 Separating agent cup 368531 32 2 Coupling cover 368532 40 1 Spirawave crest to crest 9998834 Wearing
27. AGNER 5 3 5 PERFORMANCE DIAGRAMS Reading example Stroke frequency DH min Material pressure bar MPa psi Air consumption nl min lt scfm gt B_00301 Water delivery rate l min lt gpm gt Diagram for PUMA 8 300 Stroke frequency DH min bar MPa nl min psi scfm 0 60 60 6 1200 870 42 40 4 800 g lt 580 gt lt 28 gt a c p a 200 esc 40 x 290 14 E ect 5 E L 21 9 4 0 00310 0 3 6 9 12 15 18 l min 0 8 16 24 32 4 48 gpm Water delivery rate 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure 24 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER Diagram for PUMA 3 600 Stroke frequency DH min bar MPa nl min psi scfm 10 20 30 40 50 60 30 3 1200 435 A 42 20 2 800 290 28 3 5 a C St 40 9 145 lt 14 gt L 7 e T L A 9 P 0 42 lt B 00309 6 12 18 24 30 36 I min 169 32 48 64 79 95 gpm Water delivery rate A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure Diagram for LE
28. CATION AREAS Application PUMA PUMA LEOPARD LEOPARD JAGUAR 8 300 3 600 18 300 8 600 38 300 Furniture industry Kitchen manufacturers Wood industry Window factories E Steel processing industry a u Construction of vehicles a a Automotive industry Corrosion protection operations a a gt Original equipment manufacturer Contract coating companies Mechanical engineering u gt gt Plastics industry Municipal enterprises a Legend recommended limited suitability 5 2 SCOPE OF DELIVERY Pneumatic piston pump consisting of Fluid section Air motor Connection elements Air pressure regulator for air motor and ball valve The scope of delivery also includes Separating agent 250 ml 250 cc Conformity certificate Operating manual German Operating manual in the local language The delivery note shows the exact scope of delivery Accessories see Chapter 10 x less suitable Order No 9992504 See Chapter 12 Order No 2333547 See Chapter 1 19 VERSION 02 2013 OPERATING MANUAL 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm WAGNER 5 3 DATA 5 3 1 MATERIALS OF PAINT WETTED PARTS Housing Stainless steel Piston Stainless steel and hard chrome Valve balls Stainless steel Valve seats Carb
29. ER 6 ASSEMBLY AND COMMISSIONING 6 1 TRANSPORTATION Pump types Puma and Leopard The pump can be moved on a trolley 4 6 Trolley or manually without lifting equipment or a crane Pump type Jaguar The pump must be moved on a trolley heavy duty trolley or with lifting equipment or a crane Only pumps without trolleys may be lifted by the ring nut or ring bolt see accessories and transported short distances B 04086 6 2 STORAGE Store the pump in a closed and dry environment Thoroughly clean the pump if a long term decommissioning is planned When resuming pump operation proceed as described in the following chapters WARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks Clean the pump only with a damp cloth 31 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 6 3 ASSEMBLING THE PUMP Notice This pump can be used as part of a spraying or feed system The individual components are shown in the accessories or can be arranged with a spraypack configurator The nozzles must be selected according to the gun operating manual Procedure 1 Mount the pump on a stand a trolley or a wall mount 6 Mount high pressure filter 3 Mount suction system 5 Mount return tube 4 or return hose Connect to material supply system or high
30. ERATING MANUAL 1 3 LANGUAGES The operating manual is available in the following languages Language Order No Language Order No German 2333547 English 2333548 French 2333549 Italian 2333550 Spanish 2333551 The corresponding service instructions are available under the following order number Language Order No Language Order No German 2336589 English 2336590 1 4 ABBREVIATIONS IN THE TEXT Stk Number of pieces Pos Position K Marking in the spare parts lists OrderNo Order number DH Double stroke SSt Stainless steel 2K Two components A WAGNER VERSION 02 2013 OPERATING MANUAL 2 CORRECTUSE 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm WAGNER 2 1 DEVICE TYPES Pneumatic pump with spraypack Puma Leopard Jaguar 8 300 18 300 38 300 3 600 8 600 2 2 TYPE OF USE The device is suitable for processing liquid materials like paints and varnishes in accordance with their classification into explosion classes IIA or IIB 2 3 USE IN AN EXPLOSION HAZARD AREA The pneumatic pump can be employed in explosion hazard zones Zone 1 2 4 SAFETY PARAMETERS WAGNER accepts no liability for any damage arising from incorrect use Use the device only to work with the materials recommended by WAGNER Only operate the device as a whole Do not deactivate safety fixtures Use only WAGNER original spare parts and accesso
31. L WAGNER 4 3 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS The pneumatic pump may be used in areas subject to explosion hazards The following safety regulations must be observed and followed 4 3 1 SAFETY REGULATIONS Safe handling of WAGNER spray devices Mechanical sparks can form if the device comes into contact with metal In an explosive atmosphere Do not knock or push the device against steel or rusty iron Do not drop the device Use only tools that are made of a permitted material Ignition temperature of the pumped material Check that the ignition temperature of the pumped material is higher than the max allowable surface temperature Medium supporting atomizing atomize the material use only weakly oxidizing gases e g air Surface spraying electrostatic Do not spray system parts with electrostatic Cleaning If there are deposits on the surfaces the device may form electrostatic charges Flames or sparks can form during discharge Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the device 4 16 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 4 3 2 OPERATION WITHOUT FLUID Avoid running the pump sucking air without fluid inside The air combined with the vapor of flammable fluids can generate internal areas with an explosion hazard Periodically check that the pump is workin
32. Leopard Distance A Puma Leopard Pos Stk Designation Order No for Order No for Puma Leopard 1 1 Trolley complete 2325901 2325916 2 1 Stand left 4 6 welded 3 1 Stand right 4 6 welded 4 4 Hexagon screw DIN931 M6x75 9907140 5 6 Self locking hexagon nut 9910204 6 2 Wheel D250 2304440 7 4 Washer 340372 8 4 Cotter pin 9995302 9 1 Wheel axle 4 6 10 2 Connecting part 4 6 367943 11 2 Tube plug ribbed 12 2 Saddle feet for round tubes 13 2 Plug 14 4 Hexagon bolt 9900218 9900126 15 1 Wall mount 2332143 2332145 16 2 Hexagon screw without shaft M6x55 3061695 17 2 Handle 9998747 Wearing part 74 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 11 8 HEAVY DUTY TROLLEY B_00363 Pos Stk Designation Order No for Order No for Leopard Jaguar 1 1 Trolley heavy duty 369024 2 4 Washer DIN125 A6 4 or A8 4 9920103 9920102 3 2 Wheel 9998892 4 2 Holding ring 9998894 5 2 Quick fastener 9998895 6 2 Stopper black 7 2 Handle with hand protection 9998893 8 4 Hexagon screw DIN931 M6x75 or M8x80 9907140 9900151 Wearing part 75 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm
33. OPARD 18 300 Stroke frequency DH min bar MPa nl min psi scfm 0 10 20 30 40 50 60 150 15 3000 2175 105 A 100 10 2000 lt 1450 gt lt 70 gt c 5 50 5 1000 g vU 725 35 5 2 e S 9 2 0 0 B 00316 0 3 6 9 12 15 18 l min 0 8 16 24 32 4 48 gpm Water delivery rate A 7 7 bar 0 77 MPa 112 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure 25 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER Diagram for LEOPARD 8 600 bar MPa Stroke frequency DH min nl min psi lt scfm gt 10 20 30 40 50 60 60 6 1200 lt 870 gt lt 42 gt 40 4 800 580 28 c 5 14 2 2002 400 lt 290 gt Pa lt 14 gt 2 amp Zee 2 Pa 9 9 A E 4 0 00310 0 3 6 9 12 15 18 I min 0 8 16 24 32 4 48 gpm Water delivery rate A 7 7 bar 0 77 MPa 112 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure Diagram for JAGUAR 38 300 Stroke frequency DH min bar MPa q y H nl min lt psi gt lt scfm gt 10 20 30 40 50 60 300 30 6000 lt 4350 gt lt 210 gt 200 20 s 4000 2900 140 5 2 23 A 100 10 2000 E lt 1450 gt lt 70 gt 5 2 c E E
34. Pos K Stk Designation Order No 1 Air motor 2329625 2 1 Flange 369316 3 1 Piston rod 368402 4 1 Cylinder pipe 369403 5 2 Compressed air pipe 368404 6 1 Control air pipe 367405 8 1 Sealing plug 369307 9 2 Outlet seal 369312 10 1 Connecting part 369309 11 1 Silencer 369310 12 1 Hood 369905 13 x 1 Filter compressed air 369313 14 1 Control air filter 367314 15 1 Fluid warning label 2332082 16 1 Shoulder screw 369318 17 1 Sound deadening pad 369906 18 2 Cotter pin 369320 23 1 Filter holder 367324 25 1 Throttle 367325 28 6 O ring 9974143 29 2 Rod seal 9974217 30 2 Pilot valve 369290 Wearing part Included in service set WAGNER 59 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER 83 40Nm 30 Ibft Z 114 B203928 Do not dismount the piston pos 94 Pressure regulator pos 105 Details see Chapter 11 3 5 60 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL Jaguar air motor spare parts list JAGUAR 9 220 mm stroke 150 mm 9 8 7 inches stroke 6 inches Pos Stk Designation Order No 31 1 Spool and sleeve assembly 369907 32 1 Permaglide bushing 9962019 33 1 Piston 9 369385
35. Relieve the pressure from the spray gun and device Secure the spray gun against actuation Observe the operating and service instructions at all times when carrying out work The service manual is available separately see Chapter 1 3 51 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL 11 2 OVERVIEW COMPONENTS PUMA 8 300 8 300 3 600 PE TG PE T PE TG Pos Designation Order No Order No Order No 1 Pistonpump 2329527 2329529 2329531 2 Fluid section 2329660 2329662 2329679 3 Air motor 2329619 4 Spring 367530 5 Coupling 367579 6 Grounding cable 236219 7 Molykote DX grease 9992616 Tightening torque air motor fluid section 50 Nm 37 Ibft B 03974 Tightening torque 52 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL LEOPARD 18 300 18 300 8 600 PE TG PE T PE TG Pos Designation Order No Order No Order No 1 Pistonpump 2329497 2329499 2329533 2 Fluid section 2329660 2329662 2329679 3 Airmotor 2329623 4 Spring 368530 5 Coupling 368529 6 Grounding cable complete 236219 7 Molykote DX grease 9992616 Tightening torque air motor fluid section 50 Nm 37 JAGUAR 38 300 38 300 PE TG PE T Pos Designation Order No Order No 1 Piston pump 2329509 232950
36. T3 Temperature class maximum surface temperature lt 200 C 392 F X Special Notes see Chapter 3 2 3 2 IDENTIFICATION X Maximum surface temperature The maximum surface temperature of the piston pump can be reached if it runs dry Ensure that the piston pump is filled with sufficient working or flushing agent Ensure that the separating agent container is filled with sufficient separating agent Ignition temperature of the coating material Ensure that the ignition temperature of the coating material is above the maximum surface temperature Ambient temperature The permissible ambient temperature is 4 5 C to 60 C 41 C to 140 F Medium supporting atomizing To atomize the material use only weakly oxidizing gases e g air 11 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER 4 GENERAL SAFETY INSTRUCTIONS 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times Always follow local regulations concerning occupational safety and accident prevention 4 1 1 ELECTRICAL EQUIPMENT Electrical devices and equipment To be provided in accordance with the local safety requirements with regard to the operating mode and ambient influences May only be maintained by skilled electricians or under their supervision Must be operated in accordance with the safety regulations and electrotech
37. TRBS2153 Avoiding ignition risks e BGR 180 Equipment for cleaning work pieces with solvents f ZH 1 406 Guidelines for liquid ejection devices 9 BGI 740 Painting rooms and equipment h BetrSich V Plant Safety Ordinance Note All titles can be ordered from Heymanns Publishing House in Cologne or they can be found on the Internet 77 VERSION 02 2013 OPERATING MANUAL 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 7544 5050 Telefax 49 7544 505200 E Mail service standard wagner group com WAGNER Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altst tten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222 E Mail rep ch wagner group ch Belgium WSB Finishing Equipment Veilinglaan 56 58 B 1861 Wolvertem Telephone 32 0 2 269 4675 Telefax 32 0 2 269 7845 E Mail info wsb wagner be HP www wsb wagner eu Denmark WAGNER Industrial Solution Scandinavia Viborgvej 100 Skaergaer DK 8600 Silkeborg Telephone 45 70 200 245 Telefax 45 86 856 027 E Mail info wagner industri com United Kingdom WAGNER Spraytech UK Ltd Haslemere Way Tramway Industrial Estate GB Banbury OXON OX16 8TY Telephone 44 0 1295 265 353 Telefax 44 0 1295 269861 E Mail enquiries wagnerspraytech co uk France J WAGNER France S A R L Parc de Gutenberg B timent
38. Translation of the Original Operating Manual WAGNER Jaguar 38 300 Leopard 18 300 8 600 600 Version 02 2013 E 3 8 300 Icebreaker Piston Flow Rate 300 cm 600 cm KA CUL 7 B 03959 Il 2G IIB c T3 X C 300 cm 600 cm VERSION 02 2013 ORDER NUMBER DOC 2333548 OPERATING MANUAL WAGNER Contents 1 ABOUT THESE INSTRUCTIONS 6 1 1 Preface 6 1 2 Warnings Notices and Symbols in these Instructions 6 1 3 Languages 7 1 4 Abbreviations in the Text 7 2 CORRECT USE 8 2 1 Device Types 8 2 2 Type of Use 8 2 3 Use in an Explosion Hazard Area 8 2 4 Safety Parameters 8 2 5 Processible Materials 9 2 6 Reasonably Foreseeable Misuse 9 2 7 Residual Risks 10 3 IDENTIFICATION 11 3 1 Explosion Protection Identification 11 3 2 Identification X 11 4 GENERAL SAFETY INSTRUCTIONS 12 4 1 Safety Instructions for the Operator 12 4 1 1 Electrical Equipment 12 4 1 2 Personnel Qualifications 12 4 1 3 Safe Work Environment 12 4 2 Safety Instructions for Staff 13 4 21 Safe Handling of WAGNER Spray Devices 13 4 2 2 Grounding the Device 14 4 2 3 Material Hoses 14 4 24 Cleaning 15 4 25 Handling Hazardous Liquids Varnishes and Paints 15 4 2 6 Touching Hot Surfaces 15 4 3 Use in Areas Subject to Explosion Hazards 16 4 3 1 Safety Regulations 16 4 3 2 Operation without Fluid 17 5 DESCRIPTION 18 5 1 Areas of Application 18 5 1 1 Correct Use 18 5 1 2
39. amping washer 369304 89 1 Control flange 369317 90 1 Air hose back 369026 91 1 Air hose front 369025 92 1 Lockspace 9 369326 93 2 Damper ISO 3 369329 94 e 1 Spool amp sleeve assembly ISO3 9943131 95 1 Velcro fastener adhesive part 9999151 9 1 Velcro fastener coating part 9999152 97 1 Adhesive 9992816 98 1 Viton B O ring 9971372 103 1 Schalld mmmatte 9 12 369330 105 1 Pressure regulator unit 9 complete 2328609 106 1 Loctite 222 50 ml 50 cc 9992590 107 1 Loctite 243 50 ml 50 cc 9992511 108 1 Loctite 542 50 ml 50 cc 9992831 109 1 Anti sieze paste 9992616 110 1 Grease beacon 9998808 114 1 Piston 9 with SOFT O ring 369971 1 Service set 369987 Wearing part Included in service set WAGNER 62 VERSION 02 2013 OPERATING MANUAL 11 3 5 JAGUAR AIR MOTOR REGULATOR B_03937 Air motor regulator spare parts list Jaguar 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm WAGNER JAGUAR 6220 mm stroke 150 mm 28 inches stroke 6 inches Pos K Stk Designation Order No 1 1 Pressure regulator unit 9 complete 2328609 2 1 Pressure regulator valve 9 2309974 3 1 Distribution piece 9 2309963 4 1 Pressure gauge 0 10 bar 50 9998725 5 2 socket head screw 9900360 6 2 Hexagon socket head screw 9907087 7 2 Hexagon socket head screw 9900356 8 1 O ring 9974166 9 2
40. d Sections 64 11 4 1 Fluid Section 300 cm 64 11 4 2 Fluid Section 600 cm 67 11 5 High pressure Filter up to 530 bar 7687 psi 70 11 6 High pressure Filter up to 270 bar 3916 psi 72 11 7 Trolley 74 11 8 Heavy Duty Trolley 75 WAGNER 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER Contents 12 GUARANTEE AND CONFORMITY DECLARATIONS 76 12 1 Important Notes Regarding Product Liability 76 12 2 Warranty Claim 76 12 3 CE Declaration of Conformity 77 124 Reference to German Regulations and Guidelines 77 VERSION 02 2013 OPERATING MANUAL ORDER NUMBER DOC 2333548 300 cm 600 cm WAGNER 1 ABOUT THESE INSTRUCTIONS 1 1 PREFACE The operating manual contains information about safely operating maintaining cleaning and repairing the device The operating manual is part of the device and must be available to operating and service staff Operating and service personnel should be instructed according to the safety instructions The device may only be operated in compliance with this operating manual This equipment can be dangerous if it is not operated according to the instructions in this operating manual 1 2 WARNINGS NOTICES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and device and state measures for avoiding the hazard These warning instructions fall into the following cat
41. e the system Nos If the system has been used with two component materials NOTICE Hardened material in the spraying system when 2 component material is processed Destruction of pump and injection system Follow the manufacturer s processing rules particularly regarding the pot life Flush thoroughly before the end of the pot life The pot life is decreased by warmth 39 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 7 2 3 DECOMMISSIONING AND CLEANING Notice The device should be cleaned for maintenance purposes Ensure that no remaining material dries and sticks Procedure 1 Work interruptions gt carry out the steps in Chapter 7 2 2 Carry out the basic flushing gt Chapter 6 5 3 Maintain the gun according to the operating manual Clean and check the suction system and the suction filter When using a high pressure filter clean and check filter insert and filter housing Clean the outside of the system su PWN N WARNING Brittle filter pressure regulator The container on the filter pressure regulator becomes brittle through contact with solvents and can burst Flying parts can cause injury Do not clean the container on the filter pressure regulator with solvents 7 Putthe whole system back together 8 Check the level of the separating agent gt Chapter 6 5 2 9 Fillthe system with flushing agent as laid down in C
42. ed with a rigid suction system it should only be dipped in into the working material up to the middle of the inlet housing at the maximum Adjust the pressure regulator 1 to approx 0 05 MPa 0 5 bar 7 25 psi Open return valve 3 Slowly open the ball valve 2 Adjust the air pressure on the pressure regulator 1 so that the pump runs smoothly Close ball valve 2 as soon as pure working material starts coming from the return tube 4 Close return valve 3 Point the gun without nozzle into container 5 and open it Slowly open the ball valve 2 Close ball valve 2 as soon as pure working material starts coming from the gun When there is no pressure remaining in the system close the gun Secure the gun Dispose of the contents of the container 5 according to the local regulations B_03969 38 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 7 2 WORK 7 2 1 SPRAYING Secure gun and place nozzle in the gun in accordance with the gun manual Slowly open the ball valve 2 Set required working pressure on the pressure regulator 1 Optimize the spraying results as laid down in the gun instructions Start work process WSS 7 2 2 PRESSURE RELIEF WORK INTERRUPTION Close gun Close ball valve 2 Release the system by opening the gun Close and secure gun Open and close the return valve 3 to completely depressuriz
43. egories Danger immediate risk of danger Non observance will result in death or serious injury Warning possible imminent danger Non observance may result in death or serious injury Caution a possibly hazardous situation Non observance may result in minor injury Notice a possibly hazardous situation Non observance may result in material damage This information warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the hazard and its consequences A WARNING This information warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the hazard and its consequences CAUTION This information warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the hazard and its consequences NOTICE This information warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the hazard and its consequences Note provides information about particular characteristics and how to proceed 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OP
44. ess steel version 2331587 consisting of pos Pos 9 10 27 28 Service set Service set PE TG 369989 Wearing part Included in service set WAGNER 69 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 11 5 HIGH PRESSURE FILTER UP TO 530 BAR 7687 PSI 90 Nm 66 Ibft 23 gt 4 Tighten pos 3 by hand Identification of the filter 36 E 140 Nm 7 103 Ibft nc 4 I B_04087 70 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL Ball valve version in Stainless steel Carbon steel Pos K Stk Designation Order No Order No 1 1 HD filter DN12 PN530 SSt complete 2329025 2335334 2 1 Filter housing 2324542 3 1 Union nut 2324543 4 1 Fitting DF MM G1 2 G3 8 PN530 SSt 2330780 5 1 O ring 9955863 7 1 Distribution housing for ball valve 2324670 10 1 Filtersupport 9894245 11 e 1 Filter cartridge Filter cartridge 200 295721 Filter cartridge 100 3514068 Filter cartridge 50 3514069 Filter cartridge 20 291564 12 1 Cone spring 3514058 13 1 Fitting DF MM R3 8 R1 4 PN530 SSt 2328291 20 1 Ball valve DN6 PN530 G1 4 SSt 2330156 9998679 21 1 Pressure ring d45 2325562 23 1 plug 2323718 33 1 Fitting DF MM G1 4 G1 4 PN530 SSt 320461
45. g regularly paying special attention to the presence of air in the pumped fluid which may be caused by damaged packings Avoid operating the pump with damaged packing Ensure that the separating agent container is filled with sufficient separating agent 17 VERSION 02 2013 OPERATING MANUAL 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm 5 DESCRIPTION WAGNER 5 1 AREAS OF APPLICATION 5 1 1 CORRECT USE The pneumatic piston pump is suitable for processing liquid materials according to Chapter 5 1 2 5 1 2 PROCESSIBLE MATERIALS Application PUMA PUMA LEOPARD LEOPARD JAGUAR 8 300 3 600 18 300 8 600 38 300 Water dilutable materials a a a Solvent based varnish a a a paints Primers a a a Epoxy and polyurethane gt S P paints and varnish Liquid plastics Wax based underside a gt a gt a protection Oils a a a a Emulsions a a a a a Filled paints Chemically aggressive materials that attack carbide seats Legend A recommended limited suitability NOTICE less suitable Abrasive materials and pigments Greater wear of parts carrying the material Use suitable combinations of devices packings valves etc 18 VERSION 02 2013 OPERATING MANUAL 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm WAGNER 5 1 3 RECOMMENDED APPLI
46. gulator 2328611 2328611 21 AirCoat filter regulator complete 2333478 2333478 22 Ball valve DN7 PN10 G1 4 R1 4 CB 2335815 2335815 23 Loctite 542 50 ml 50 cc 9992831 9992831 24 HP filter DN10 PN270 SSt 2329024 2329024 25 Adapter G1 4 NPS1 4 2332619 2332619 Wearing part 44 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm VERSION 02 2013 WAGNER OPERATING MANUAL 229 0 2 D j 45 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 10 2 MATERIAL INLET ACCESSORIES List accuss n as PUMA PUMA LEOPARD LEOPARD JAGUAR 8 300 3 600 18 300 8 600 38 300 Pos K Designation Order No Order Order No Order No Order No A Piston pump PE TG 2329527 2329531 2329497 2329533 2329509 A Piston pump PE T 2329529 2329499 2329507 1 e Suction hose DN25 SSt complete 2324116 2 Suction hose DN38 G1 2 CS complete 2329592 3 LP hose fitting DN25 M36 SSt 2325408 4 hose DN25 PN10 EPDM per meter 2323474 5 LP hose DN25 PN10 PA per meter 2323595 6 Suction pipe DN25 SSt complete 2323239 7 Suction elbow DN25 SSt 2324247 8 Suction pipe DN25 200L SSt complete 2324238 9 Bung adapter DN25 G2 2315163 10 Suction pipe DN25 30L SSt complete 2324241 11 Suction filter DN25 18mesh SSt 2323325 12 Suctio
47. hapter 7 1 Filling with Working Material N WARNING Gas mixtures can explode if there is an incompletely filled pump Danger to life from flying parts Ensure that the pump and suction system are always completely filled with flushing agent or working medium Do not spray the device empty after cleaning 7 3 LONG TERM STORAGE When storing the device for longer periods of time it is necessary to thoroughly clean it and protect it from corrosion Replace the water or separating agent in the material pump with a suitable preservative fill separating agent cup with separating agent Procedure 1 Carry out points 1 through 9 in Chapter 7 2 3 Decommissioning and Cleaning 2 Flushing with preserving fluid according to Chapter 6 5 3 40 VERSION 02 2013 OPERATING MANUAL ORDER NUMBER DOC 2333548 300 cm 600 cm WAGNER 8 TROUBLE SHOOTING AND RECTIFICATION Problem Cause Remedy The pump does not work Air motor does not work or stops Open and close ball valve on the pressure regulator unit or briefly disconnect compressed air supply No pressure indication on the pressure gauge pressure regulator defective Disconnect compressed air supply shortly or repair or change pressure regulator Spray nozzle is clogged Clean the nozzle according to the instructions Insufficient compressed air supply Check compressed air supply Filter insert in sp
48. ide O rings Teflon Packings Standard PE TG PE Ultra high molecular weight polyethylene TG Teflon PTFE with graphite 5 3 2 RECOMMENDED PACKINGS WAGNER packings are manufactured in four different materials Code Material Color L Leather dark brown TG Teflon with graphite black PE Ultra high molecular weight polyethylene transparent T Teflon white Each material has the following properties which influence the packings L TG PE T Mechanical stability poor good good poor Friction coefficient poor very good good very good Sealing force good good good good Chemical resistance poor good verygood very good Temperature resistance good poor good very good poor for abrasive materials Standard combinations Standard pumps PE TG Heavy duty high pressure pumps PE L Hardener pumps in 2 component systems WARNING Outgoing air containing oil Risk of poisoning if inhaled Air motor switching problems Provide compressed air free from oil and water Quality Standard 5 5 4 according to ISO 8573 1 5 5 4 40 um 7 5 mg m 20 VERSION 02 2013 OPERATING MANUAL 5 3 3 TECHNICAL DATA 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm WAGNER H SE Description gt m amp 9 3 A a am
49. ife from flying parts gt Ensure that the pump and suction system are always completely filled with flushing agent or working medium Do not spray the device empty after cleaning 35 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER Before every start up the following points should be observed as laid down in the operating manual Secure gun with safety clip Check the permissible pressures Check all connections for leaks Check hoses for damage It should be ensured that the device is in the following state before carrying out any work on it The pressure should be released from the pump and high pressure hose with gun The gun should be secured with the safety clip Interrupt the air supply B_03969 EMERGENCY STOP In case of unforeseen occurrences the ball valve 2 should be closed immediately and the return valve 3 opened 6 5 2 FILLING WITH SEPARATING AGENT NOTICE Piston pump dry run High wear damage to the packings Paint or solvent can escape if the seals are dry Ensure that the separating atgent container is filled with sufficient separating agent Fill level 1 cm 0 4 inch under the pot edge Place the supplied separating agent into the separating agent cup Filling level 1 cm 0 4 inch under the cup edge Separating agent Order No 9992504 Notice Maximum permissible inclination of pump for moving
50. itters ZH 1 406 and BGR 500 Part 2 Chapter 2 36 The liquid emitters should be checked by an expert e g Wagner service technician for their safe working conditions as required and at least every 12 months Forshut down devices the examination can be suspended until the next start up The service instructions are available in German and English Order number see Chapter 1 42 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 9 1 HIGH PRESSURE HOSES The service life of the fluid hoses is even with appropriate handling reduced due to environmental influences Check hoses pipes and couplings every day and replace if necessary Asa precaution fluid hoses should be replaced after a period specified by the plant operator vr DANGER Bursting hose bursting threaded joints Danger to life from injection of material Ensure that the hose material is chemically resistant to the sprayed materials Ensure that the spray gun threaded joints and material hose between the device and the spray gun are suitable for the pressure generated in the device Ensure that the following information can be seen on the high pressure hose Manufacturer Permissible operating pressure Date of manufacture 9 2 DECOMMISIONING When the equipment must be scrapped please differentiate the disposal of the waste materials The following materials have been
51. n Preferably non combustible cleaning agents should be used LIT 1 An explosive gas air mixture forms in closed containers When cleaning devices with solvents never spray into a closed container Only use electrically conductive containers for cleaning liquids The containers must be grounded 4 2 5 HANDLING HAZARDOUS LIQUIDS VARNISHES AND PAINTS When preparing or working with paint and when cleaning the device follow the working instructions of the manufacturer of the paints solvents and cleaning agents being used Take the specified protective measures In particular wear safety goggles protective clothing and gloves as well as hand protection cream if necessary Use a mask or a breathing apparatus if necessary For sufficient health and environmental safety Operate the device in a spray booth or on a spraying wall with the ventilation extraction switched on Wear suitable protective clothing when working with hot materials 11 4 2 6 TOUCHING HOT SURFACES Touch hot surfaces only if you are wearing protective gloves When operating the unit with a coating material with a temperature of gt 43 C 109 4 F Identify the device with a warning sticker Warning hot surface Order No 9998910 Instruction sticker 999891 1 Protection sticker Note Order the two stickers together 15 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUA
52. n filter DN38 12 8mesh SSt 2329596 13 Fitting DF MM R112 M36 PN15 SSt 2329563 14 Fitting DF MM R112 G112 PN15 SSt 2329073 15 Anti sieze paste 9992609 Wearing part 46 VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER Puma 8 300 Puma 3 600 Leopard 18 300 Leopard 8 600 Jaguar 38 300 N 13 es 2 WE SCH M36x2 E 61 S gt in SCH c e Da s 2 I S a 16 M SCH SEC CH 200L B_03972 47 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 10 3 TROLLEY RACK AND WALL MOUNT ACCESSORIES co NM S 55 28 22 8 List accessories am 2 D Pos Designation Order No Order No Order No Order No Order No A Piston pump PE TG 2329527 2329531 2329497 2329533 2329509 A Piston pump PE T 2329529 2329499 2329507 1 Trolley 4 complete 2325901 2 Trolley 6 complete 2325916 3 Trolley Heavy Duty complete 369024 4 Wall mount 4 complete 2332143 5 Wall mount 6 complete 2332145 6 Wall mount 9 complete 369020 Wearing part 48 600 cm 300 cm ORDER NUMBER DOC 2333548 VERSION 02 2013 WAGNER OPERATING MANUAL 49 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm
53. nical regulations Must be repaired immediately in the event of problems Must be decommissioned if they pose a hazard Must be de energized before work is commenced on active parts Inform staff about planned work Observe electrical safety regulations 111 4 1 2 PERSONNEL QUALIFICATIONS Ensure that the device is operated and repaired only by trained persons 4 1 3 SAFEWORKENVIRONMENT Ensure that the floor in the working area is electrically conductive in accordance with EN 61340 4 1 resistance must not exceed 100 MOhm Ensure that all persons within the working area wear electrostatically conductive shoes Footwear must comply with EN 20344 The measured insulation resistance may not exceed 100 MOhm Ensure that during spraying persons wear electrically conductive gloves The grounding takes place via the spray gun handle If protective clothing is worn including gloves it has to comply with EN 1149 5 The measured insulation resistance may not exceed 100 MOhm Paint mist extraction systems must be fitted on site according to local regulations Ensure that the following components of a safe working environment are available Material air hoses adapted to the working pressure Personal safety equipment breathing and skin protection Ensure that there are no ignition sources such as naked flames sparks glowing wires or hot surfaces in the vicinity Do not smoke 12 3
54. nion nut 2324543 4 1 j Reducing double nipple with 2x60 2325826 5 1 O ring 9955863 7 1 Distribution housing 2324544 8 e 1 Relief valve 169248 10 1 Filter support 9894245 11 e 1 Filter cartridge e Filter cartridge 200 295721 Filter cartridge 100 3514068 Filter cartridge 50 3514069 Filter cartridge 20 291564 12 1 Cone spring 3514058 13 1 Outlet pipe 2324552 21 1 Pressure ring d45 2325562 23 1 Hexagon plug 2323718 34 1 Loctite 542 50 ml 50 cc 9992831 35 1 Mobilux EP 2 grease 9998808 36 1 Anti sieze paste tube 9992609 37 1 Molykote DX grease 9992616 Wearing part Not part of the standard equipment but available as a special accessory A WARNING Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the chapter Spare Parts Catalogue and that are assigned to the device Before all work on the device and in the event of work interruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and device Secure the spray gun against actuation Observe the operating and service instructions at all times when carrying out work 73 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL A WAGNER 11 7 TROLLEY
55. or damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty installation or commissioning by the purchaser or a third party normal wear negligent handling defective maintenance unsuitable coating products substitute materials and the action of chemical electrochemical or electrical agents except when the damage is attributable to us Abrasive coating products such as red lead emulsions glazes liquid abrasives zinc dust paints and so forth reduce the service life of valves packings spray guns nozzles cylinders pistons etc Wear and tear due to such causes are not covered by this warranty Components that have not been manufactured by WAGNER are subject to the original warranty of the manufacturer Replacement of a component does not extend the period of warranty of the device The device should be inspected immediately upon receipt To avoid losing the warranty we or the supplier company are to be informed in writing about obvious faults within 14 days upon receipt of the device We reserve the right to have the warranty compliance met by a contracting company The services provided by this warranty are dependent on evidence being provided in the form of an invoice or delivery note If the examination discovers that no warranty claim exists the costs of repairs are charged to the purchaser It is clearly stipulated that this warranty claim does not represent any constraint on statuto
56. pA1m according to DIN EN 14462 2005 Reference measurements have been made by SUVA Swiss accident insurance institute 21 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm WAGNER VERSION 02 2013 OPERATING MANUAL 5 3 4 MEASUREMENTS AND CONNECTIONS Unit PUMA PUMA LEOPARD LEOPARD JAGUAR 8 300 3 600 18 300 8 600 38 300 A mm 972 992 1034 1055 1093 inch 38 3 39 1 40 7 41 5 43 0 B mm 169 240 304 inch 6 7 9 4 12 C mm 321 434 581 inch 12 6 17 1 22 9 D mm 335 380 516 inch 13 2 15 20 3 E mm 637 657 654 675 577 inch 25 1 25 9 25 7 26 6 22 7 F mm 134 192 244 inch 5 3 7 6 9 6 G mm 182 230 inch 7 17 9 06 Stroke mm 80 110 inch 3 15 4 33 25 20x35 20x48 inch 1 0 8x1 4 0 8x1 9 J mm M6 M8 K M36x2 G 1 M36x2 G 1 M36x2 L1 mm M24x1 5 L2 inch G 3 4 M inch G 1 2 G1 N inch G 1 4 O mm 106 129 135 5 inch 4 17 5 1 5 3 P mm 96 5 111 5 238 inch 3 80 4 39 9 37 Q mm 9 inch 80 35 R mm 67 29 inch 2 0 28 0 35 S mm 149 167 206 inch 5 87 6 57 8 11 T mm 55 30 17 inch 2 2 1 2 0 67 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm VERSION 02 2013 WAGNER OPERATING MANUAL Wall mount Puma 5 o 3 D gt 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL W
57. r Permissible operating overpressure Date of manufacture Make sure that the hoses are laid only in suitable places In no case should hoses be laid in the following places in high traffic areas on sharp edges on moving parts or on hot surfaces Make sure that the hoses are never used to pull or move the equipment The electrical resistance of the complete high pressure hose must be less than 1 MOhm Several liquids have a high expansion coefficient In some cases their volume can rise with consequent damage to pipes fittings etc and cause fluid leakage When the pump sucks liquid from a closed container ensure that air or suitable gas can enter the container to avoid a vacuum being generated in the container itself Thus a negative pressure is avoided The vacuum could implode the container squeeze and can cause it to break The container would leak and the liquid would flow out The pressure created by the pump is a multiplication of the inlet air pressure 14 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER 4 2 4 CLEANING De energize the device electrically Disconnect the pneumatic supply line Relieve the pressure from the device Ensure that the flash point of the cleaning agent is at least 5 K above the ambient temperature To clean use cloths and brushes moistened with solvent Never use hard objects or spray on cleaning agents with a gu
58. ray gun or high pressure filter is clogged Clean the parts and use a suitable working material Fluid section or high pressure hose are blocked e g two component material hardened Dismount and clean fluid section replace high pressure hose Grease in spool and sleeve assembly Degrease spool and sleeve assembly Pump stops at the stroke end Check detent element see service manual Poor spray pattern See the gun instructions Irregular operation of material pump spray jet collapses pulsation Viscosity is too high Thin spraying material Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle Valves are clogged Clean material pump if necessary leave it to soak in cleaning agent Foreign body in suction valve Dismount suction valve housing clean and check valve seat Diameter of compressed air line too small Assemble a larger incoming line Technical Data Chapter 5 3 3 Valves packings or pistons are worn out Replace the parts Control air filter or work air filter is clogged Check filter and clean it if necessary The pump runs evenly does not however suck up material The suction system s union nut is Tighten loose the pump is taking in air Suction filter is clogged Clean filter Ball in suction or piston valve is stuck Clean with cleaning agent if necessary vent device
59. res over and above the permissible operating pressure the valve which is held with a spring automatically opens and releases the excess pressure WARNING Overpressure Risk of injury from bursting components Never change the safety valve setting Fluid section 9 The fluid section has been designed as a piston pump with exchangeable ball valves and continuous lower packing The pump pistons and working surface of the cylinder are hard chrome plated The upper and lower packings are automatically adjusted by pressure springs to achieve a long service life Between the air motor and the fluid section there is a separating agent cup 7 for holding the separating agent 27 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 5 4 2 PRESSURE REGULATOR UNIT 1 Pressure regulator 2 Ball valve KON 3 Pressure gauge 1 4 Compressed air inlet 2 e iad Illustration Leopard 18 300 B_03963 Positions of the ball valve 1 Closed The operating pressure in the air motor is relieved Control air pressure is still present 2 Closed The air motor can still be under pressure 3 Open working position 28 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 5 4 3 HIGH PRESSURE FILTER OPTION To ensure problem free operation it is recommended that a up to 530 bar 7687 psi WAGNER high pressure filter
60. ries The pneumatic pump may only be operated under the following conditions Theoperating staff must be trained on the basis of this operating manual The safety regulations listed in this operating manual must be observed The operating maintenance and repair information in this operating manual must be observed The statutory requirements and accident prevention regulation standards in the country of use must be observed 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 2 5 PROCESSIBLE MATERIALS Fluid materials like paints and varnishes NOTICE Abrasive materials and pigments Greater wear of parts carrying the material Use the application oriented model flow rate cycle material valves etc as indicated in Chapter 5 3 3 Check if the fluids and solvents used are compatible with the pump construction materials as indicated in Chapter 5 3 1 2 6 REASONABLY FORESEEABLE MISUSE The following is prohibited coating work pieces which are not grounded unauthorized conversions and modifications to the pneumatic pump processing dry or similar coating materials and using defective components spare parts or accessories other than those described in Chapter 10 of this operating manual The forms of misuse listed below may result in health issues and or equipment damage use of powder as coating material and inco
61. rrectly set values for processing Wagner pneumatic pumps are not designed for pumping food VERSION 02 2013 3 3 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER 2 7 RESIDUAL RISKS Residual risks are risks which cannot be excluded even in the event of correct use If necessary warning and prohibition signs at the relevant points of risk indicate residual risks Residual risk Source Consequences Specific measures Lifecycle phase Skin contact with paints and cleaning Handling of paints and cleaning agents Skin irritations Wear protective clothing Operation the defined working area defined working area substances which are hazardous to health and operating instructions agents allergies Observe safety data maintenance sheets disassembly Paint in air outside Painting outside the Inhalation of Observe working Operation maintenance 10 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm OPERATING MANUAL WAGNER 3 IDENTIFICATION 3 1 EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 94 9 EC ATEX 95 the device is suitable for use in areas where there is an explosion hazard 2G 11BcT3 x CE European Communities Ex Symbol for explosion protection ll Device class Il 2 Category 2 Zone 1 G Ex atmosphere gas IIB Explosion group Constructional security
62. ry regulations or regulations agreed to contractually in our general terms and conditions J Wagner AG 76 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 12 3 CE DECLARATION OF CONFORMITY Herewith we declare that the supplied version of Pneumatic pumps and their spraypacks Puma Leopard Jaguar 8 300 18 300 38 300 3 600 8 600 comply with the following guidelines 2006 42 EC 94 9 EC ATEX Directive Applied standards in particular DIN EN ISO 12100 2011 DIN EN ISO 13732 1 2008 DIN EN 13463 1 2009 DIN EN 809 2012 DIN EN 14462 2010 DIN EN 13463 5 2011 DIN EN ISO 4413 2011 DIN EN 12621 2011 DIN EN ISO 80079 34 2012 DIN EN ISO 4414 2011 DIN EN 1127 1 2011 Applied national technical standards and specifications in particular BGR 500 Part 2 Chapter 2 29 and Chapter 2 36 TRBS 2153 Identification C x 2G IIB c T3 X EC Certificate of Conformity The CE certificate of conformity is enclosed with this product If needed further copies can be ordered through your WAGNER dealer by specifying the product name and serial number Order number 2302304 12 4 REFERENCE TO GERMAN REGULATIONS AND GUIDELINES BGR 500 Part 2 Chapter 2 36 Working with Liquid Ejection Devices b BGR 500 Part 2 Chapter 2 29 Working with Coating Materials c BGR 104 Explosion protection rules d
63. used Steel Aluminum Elastomerics Plastics Carbide The consumable materials paints adhesives sealers solvents must be disposed of according to the valid specific standards 43 3 3 VERSION 02 2013 ORDER NUMBER DOC 2333548 300 cm 600 cm A OPERATING MANUAL WAGNER 10 ACCESSORIES 10 1 MATERIAL OUTLET ACCESSORIES List aceeseoriee PUMA PUMA LEOPARD LEOPARD JAGUAR 8 300 3 600 18 300 8 600 38 300 Pos K Designation Order No Order No Order No Order No Order No A Piston pump PE TG 2329527 2329531 2329497 2329533 2329509 A Piston pump PE T 2329529 2329499 2329507 1 Separating agent 250 ml cc 9992504 2 Separating agent 10 L 2 6 gal 356940 3 Ground cable 3 m 9 8 ft 236219 4 HP filter DN12 PN530 SSt 2329025 5 HP filter DN12 PN530 SSt with carbon steel 2335334 ball valve 6 Adapter G3 8 NPS 3 8 2332620 7 Return pipe DN6 G1 4 100mm PE 2331752 8 Return hose DN6 PN310 G1 4 PA 2329046 9 Circulation hose DN6 PN310 G1 4 1 8m PA 2331017 10 Circulation hose DN6 PN310 G1 4 2 8m PA 2331014 13 Hose sleeve DN13 9985619 14 Plug in nipple 9998813 15 Quick release coupling with hose connector 9998812 DN 13 16 Outside thread grommet 1 NW25 9985671 17 Sealing ring 1 9974135 18 Regulator lock 2334956 2334957 2334958 19 Ring screw 9907133 20 Air coat re

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