POTWASHER WD-12 Installation and user manual
Contents
1. PO gt The machine is CE marked which means that it complies with the requirements of the EU machinery directive with regard to product safety Product safety means that the design of the machine will prevent personal injury or damage to property Modifying the equipment without the approval of the manufacturer invalidates the manufacturer s product liability To further improve safety during installation operation and servicing the operator and the personnel responsible for installing and servicing the machine should read the safety instructions carefully Switch off the machine immediately in the event of a fault or malfunction The ma chine must only be serviced by trained engineers The regular checks described in the manual must be carried out in accordance with the instructions The ma chine must be serviced by a person authorised to do so by the manufacturer Use original spare parts Contact an authorised service company to draw up a pro gramme of preventative maintenance Dangerous situations may arise if the in structions above are not followed Before using the machine ensure that personnel are given the necessary training in operating and maintaining the machine Handle the machine with care during unloading and transport to avoid the risk of it tipping over Never lift or move the machine without using the wooden packag ing to support the stand n The electrical cabinet must only be opened by an authorised el2. 201104 Installation 3 5 4 Bleeding the hood lift Open the bleed screw 5 Press the 0 1 button Open the hood Close the bleed screw 5 when water comes out of the hole on the screw 3 5 5 Detergent and drying agent connection Drying agent equipment is included with the machine Connect the suction hose on the drying agent injector to the drying agent container If equipment for a different type of detergent is used it should preferably be put on the wall behind the machine to avoid holes being drilled unnecessarily in the machine The setting of the detergent and drying agent dosage is described in ADJUST MENT INSTRUCTIONS Electrical connections see wiring diagram The machine can also be equipped with detergent and drying agent equipment via external connections See the wiring diagram for the correct connection 3 6 Settings options for detergent and drying agent equipment option Check which equipment is fitted to the machine before starting work Switch off the power supply to the machine at the mains switch before starting work in the electrical cabinet The first 24V AC or 230V AC power supply for detergent and drying agent dosing via relay 9 J71 and relay 11 J73 explains how the contacts are supplied with the relevant voltage The second section Settings options for relay 9 J71 and relay 11 J73 describes the different settings available and how they can be changed 11 WD 12 Rev 20
3. Relay 9 J71 Set change the dosage interval during filling and final rinse ONOaRWN gt Switch on the power to the machine Go into S1 mode by pressing the service button on the data card Go to row 22 Increase the setting by pressing P2 Reduce the setting by pressing P3 Leave S1 mode by pressing the 0 1 button The setting is saved when you leave S1 mode The new value will be used next time the machine is filled or after the next final rinse when the chemical wash starts Relay 9 J71 Constant voltage when the machine is started NOaR WN gt Switch on the power to the machine Go into S1 mode by pressing the service button on the data card Go to row 22 Change the setting to 00 Leave S1 mode by pressing the 0 1 button The setting is saved when you leave S1 mode The new value will be used as soon as it is applicable Relay 9 J71 Parallel operation with the chemical pump NOOR WN gt Switch on the power to the machine Go into S1 mode by pressing the service button on the data card Go to row 22 Change the setting to 99 Leave S1 mode by pressing the 0 1 button The setting is saved when you leave S1 mode The new value will be used as soon as it is applicable 14 Installation WD 12 Rev 201104 3 6 3 Settings options for relay 11 J73 Set the correct function for relay 11 J73 by ensuring that the reference value on row 105 is set to 0 which corresponds to external do
4. oO ONO 12 100 4 2 1 Programme selection Normal load Heavily soiled load The machine can be used as a standard dishwasher for washing plates and glassware or as a potwasher If using the machine for a normal load the levers 15 must be at the posi tion The different programs are then used as follows The control panel has three programme buttons P1 P2 and P3 P1 Lightly soiled items e g trays and glassware P2 Normal load P3 Heavily soiled items For heavily soiled loads move the levers 15 to the position Depending on the items to be washed the grid shelf 11 option may need to be folded down when washing heavily soiled loads The washing temperature and chemical washing time for each programme is set on delivery The operator can change these values if required 22 WD 12 Rev 201104 Instructions for use 4 2 2 Changing the washing temperature and washing time The factory setting for the washing temperature is 60 C The operator can adjust the temperature to between 55 and 70 C The chemical washing times for each programme are set on delivery to 1 0 min programme P1 3 0 min programme P2 5 0 min programme P3 The washing times can be adjusted between 1 0 and 6 0 minutes Changing the values Selecting service mode The machine must be set to service mode when the operator needs to change a value This is done using the control pan
5. There are no water leaks The automatic hood lift s anti crushing system is working The water temperatures are maintained The washed items are clean The washed items are dried Note The drying agent equipment is roughly set at the factory contact your detergent supplier for a more precise set ting Final check Empty the machine and turn off the power using the mains switch Re tighten all connections on relays and any circuit breakers Set all the circuit breakers to the on position Display the maintenance instructions supplied with the machine Train the dishwashing staff 17 Installation WD 12 Rev 201104 3 8 Technical documentation G To ensure that the machine is operated and serviced correctly it is important that the documentation supplied with the machine is made available to the personnel using it The installation and user manual which describes amongst other things how to operate and maintain the machine should be stored near the machine If the service manual is supplied with the machine it should be given to the serv ice engineer who is responsible for the machine If the spare parts manual is supplied with the machine it should be given to the service engineer who is responsible for the machine 18 WD 12 Rev 201104 Instructions for use 4 Instructions for use All personnel using the machine must be given training in how the machine works by the person responsible for staff safe
6. auxiliary equipment can be fitted NOTE When connecting sinks and conveyors no holes must be drilled in the ma chine uLLLLLLPLLUOL ull t EEMLHb tg t gb tg gt gr t rr uu x uu ISIS SSS SS Oo A li 50 VLLLLLLL L tb ULL gn bat Lt LL gLgLgLg Lg T g gl tt ll e SS 1 o 50 A e DNE A 507 304222 A Connection sink B Connection conveyor WD 12 Rev 201104 Installation 3 5 Connections 11379 Electrical connection Hot water connection Drain connection Plugged hole for detergent hose Bleeding screw hood lift Steam connection steam heated machine option Condensation water connection steam heated machine option Alternative electrical connection ONO RWN ZS Installation WD 12 Rev 201104 3 5 1 Electrical connection A G This symbol on a component is a warning of electrical equipment The component may only be removed by a qualified electrician The machine is sensitive to elec trostatic discharge ESD which is why a static electricity wristband must be used when handling the electronics Information on electrical connection is shown on the machine s wiring dia
7. in the hose must be clean The water in the tank is too dirty Change the water Foam forming in tank Check that the washing temperature is not too low and that the correct deter gent is being used Dirt has dried on the items to be washed Soak the items before washing The items are incorrectly positioned in the baskets Use the correct type of washing basket and accessories to ensure that the items are correctly positioned The items are tipped over in the baskets The items are incorrectly positioned in the baskets Put the items in the correct position Light items need washing Use a net grid to hold the items Items do not dry The rinsing nozzles are blocked Check and clean the nozzles Too little rinsing agent Check the amount of rinsing agent The hose must be submerged in liquid and the filter in the hose must be clean The washed items have been left in the machine Remove the washed items once the pro gramme has ended 33 WD 12 Rev 201104 Instructions for use When you contact service personnel you will need to provide the following infor mation Machine type and model Machine serial number and installation date A brief description of the problem What happened was being done immediately before the fault occurred 34 WD 12 Rev 201104 Technical information 5 Technical information The manufactu
8. machine or for soaking dishes It caus es foam to form and produces poor washing results Fit The level pipe 12 pump filters 14 strainers 18 The rubber seal of the level pipe 13 must be sealed against the bottom plate Depending on the items to be washed the grid shelf 11 option may need to be folded down when washing heavily soiled loads 4 1 3 Filling the machine Numbers in brackets refer to the diagram in the chapter The machine s design Switch on the power using the 0 1 button 9 Close the hood by pressing button 5 The display 2 shows the temperature of the rinsing water The display 4 shows PO PO is a pause mode which indicates that no washing programme has been selected The filling commences when the tempera ture is 85 When the machine has filled up the symbol 1 lights up and the washing temperature is shown in the display 2 If the washing temperature falls be low the set value by more than 5 C the temperature shown on the display 2 flashes The machine cannot start washing until the set temperature mi nus 5 C for the washing water has been reached if this function is select ed The normal operating temperature for the washing phase is 60 C The heating time is dependent on the incoming water temperature If the washing temperature falls below 50 C the temperature display flashes 21 WD 12 Rev 201104 Instructions for use 4 2 Using the machine 17 c1 U _
9. of J71 is fitted Connect J71 105 to J73 104 using a black 0 75mm wire If J71 is not fitted or is not a 230V AC version Connect a black 0 75mm wire from connector X10 to contact J73 104 Connect the equipment to be controlled between contact J73 103 and con nector N in the electrical cabinet Relay 11 J73 230V AC version 230V 3 phase machine To connect a 230V AC power supply to the contact follow these instructions If a 230V AC version of J71 is fitted Connect J71 105 to J73 104 using a black 0 75mm wire If J71 is not fitted or is not a 230V AC version Connect a black 0 75mm wire from mini switch FU M 2 to contact J73 104 Connect the equipment to be controlled between contact J73 103 and con nector X10 in the electrical cabinet Relay 11 J73 Relay 11 24V AC version 230V 400V 3 phase machine To connect a 24V AC power supply to the contact follow these instructions If a 24V AC version of J71 is fitted Connect J71 105 to J73 104 using a red 0 75mm wire If J71 is not fitted or is not a 24V AC version Connect a red 0 75mm wire from the 8 pin contact on the data card labelled J69 8 24V to contact J73 104 Connect the equipment to be controlled between contact J73 103 and con nector OV in the electrical cabinet 13 Installation WD 12 Rev 201104 3 6 2 Settings options for relay 9 J71 The function of relay 9 J71 can only be influenced by the reference value on row 22
10. the machine Remove the strainers 18 and the level pipe 12 Press the 0 1 button 9 Press P1 6 to start the drain pump dP appears on the display 2 Once the tank is empty replace the level pipe 12 and the strainers 18 Return the grid shelf 11 option to its original position Press the 0 1 button 9 Check that the final rinse symbol 3 is lit Close the hood and the machine will refill 26 WD 12 Rev 201104 Instructions for use 4 3 After use cleaning HACCP is a preventive inspection system which ensures that hygiene require HACCP ments are met during the washing process and the cleaning of the machine As a result of its design the machine meets strict hygiene requirements Regular thor ough cleaning is also important from a hygiene perspective Cleaning the ma chine carefully helps to ensure good washing results and reduces the risk of dirt accumulating inside the machine 17 WN 16 15 18 Oo ONGO 12 100 14 27 WD 12 Rev 201104 Instructions for use 4 3 1 Draining and internal cleaning machine without drain pump When the machine is switched off the number of baskets washed is displayed for around 5 seconds Two horizontal dashes are then shown in the display for 3 minutes During this time the machine is still live and emptying and internal clean ing must take place within this period The machine then switches off
11. the reference values to the last saved values If the machine has a drain pump P1 is used to start the drain pump and empty the tank after washing Button for washing program P2 P2 is used in service mode to increase a reference value or jump between tables In shut off mode the software ver sion number can be displayed by holding down P2 Button for washing program P3 P3 is used in service mode to reduce a ref erence value or jump between tables P3 is used in shut off mode to start internal rinsing when the cleaning programme is used to clean the ma chine Button to switch the power on or off This button is also used to reset alarms display the water flow to the machine and to move to service mode Washing arm qty 4 removable Hinged grid shelf option Level pipe Rubber sleeve Pump filter qty 2 Levers qty 2 for selecting Normal load and Heavily soiled load Basket conveyor Washing pipe Strainer qty 4 20 Instructions for use WD 12 Rev 201104 4 1 2 Preparations before filling Numbers in brackets refer to the diagram in the chapter The machine s design Check that the dishwasher and all removable components are clean and that there is no dirt in the nozzles of the washing arms and rinsing pipes 10 17 that the level pipe seal 13 is undamaged that the shut off cock for the water is open the amount of detergent and drying agent A N Washing up liquid must not be used in the
12. to be controlled to contacts J71 101 and J71 102 There will be two wires connected to contact J71 102 Relay 9 J71 230V AC version 230V 3 phase machine To connect a 230V AC power supply to the contact follow these instructions Connect a black 0 75mm wire from connector X10 in the electrical cabinet to contact J71 102 Connect a black 0 75mm wire from mini switch FU M 2 to contact J71 105 Connect the equipment to be controlled to contacts J71 101 and J71 102 There will be two wires connected to contact J7 1 102 12 Installation WD 12 Rev 201104 Relay 9 J71 Relay 9 24V AC version 230V 400V 3 phase machine To connect a 24V AC power supply to the contact follow these instructions Connect a red 0 75mm wire from connector OV in the electrical cabinet to contact J71 102 Connect a red 0 75mm wire from the 8 pin contact on the data card la belled J69 8 24V to contact J7 1 105 Connect the equipment to be controlled to contacts J71 101 and J71 102 There will be two wires connected to contact J71 102 Relay 11 J73 Dead closing function trigger function 230V 400V 3 phase machine To use the closing function without a power supply follow these instructions e Contact the equipment to be controlled to contacts J73 103 and J73 104 Relay 11 J73 230V AC version 400V 3 phase machine To connect a 230V AC power supply to the contact follow these instructions e If a 230V AC version
13. 1104 Installation 3 6 1 24V AC or 230V AC power supply for detergent and drying agent dosing via relay 9 J71 and relay 11 J73 The detergent and drying agent dosage system can take its power from two relays on the data card The relays can be dead with no power supply trigger function or they can be connected to a 24V AC or 230V AC supply to power the dosage system Each relay has a contact for connecting the equipment Relay 9 for de tergent is connected via a 3 pin J71 contact Relay 11 for drying agent is connect ed via a 2 pin J73 contact N For correct connection at X10 see the machine s wiring diagram N 230V AC equipment should not draw more than 1 5A 24V AC equipment should not draw more than 1 5A The time and method for switching on the relays is determined by the settings in the table of reference values See the section Settings options for relay 9 J71 and relay 11 J73 Relay 9 J71 Dead closing function trigger function 230V 400V machine To use the closing function without a power supply follow these instructions Contact the equipment to be controlled to contacts J71 101 and J71 105 Relay 9 J71 230V AC version 400V 3 phase machine To connect a 230V AC power supply to the contact follow these instructions Connect a blue 0 75mm wire from connector N in the electrical cabinet to contact J71 102 Connect a black 0 75mm wire from connector X10 to contact J71 105 e Connect the equipment
14. 2 9 Recycling the machine When the dishwasher has reached the end of its service life it must be recycled in accordance with current regulations Contact a company which specialises in recycling WD 12 Rev 201104 Installation 3 Installation 3 1 General information A N The machine must be installed by authorised personnel only Read these instructions carefully as they contain important information regarding the correct installation method The instructions should be used together with the machine s wiring diagram and flow diagram A N The machine is CE marked The CE mark is only valid for machines that have not been modified If the machine is damaged as a result of the instructions not being followed this invalidates the supplier s guarantee and the product liability 3 2 Requirements for the installation site 3 2 1 Lighting In order to ensure the best possible working conditions during installation opera tion servicing and maintenance make sure that the machine is installed in a well lit room 3 2 2 Ventilation The machine produces heat and steam when in operation In order to ensure the best possible working conditions a certain air change rate is required in the dish washing room The ventilation requirements for the room are dimensioned as per applicable standards 3 2 3 Drain There must be a floor drain for the machine s waste water The floor drain capac ity can be found in the TECHNICAL SPECI
15. FICATIONS 3 2 4 Space for servicing A 1 metre area should be left clear in front of the machine for servicing purposes WD 12 Rev 201104 Installation 3 3 Transport and storage Always transport the machine in an upright position T Take care during transport as there is a risk of the equipment tipping over N NOTE The machine must not be transported without a pallet or other support otherwise the machine may become damaged When transporting the machine without a normal wooden pallet always check that none of the components un derneath the machine can be damaged A Wooden pallet If the machine is not being installed immediately it must be stored in a frost free area where the air is dry 3 3 1 Unpacking Remove the packing material Inspect the machine for any transport damage Check that all parts have been delivered by comparing them with the delivery note 3 3 2 Recycling the packaging i Packaging must be disposed of or recycled in accordance with local regulations WD 12 Rev 201104 Installation 3 4 Installation A N Check that the overheating protection on the booster heater and the tank element are set to zero 3 4 1 Positioning the machine Put the machine in position and check that it is horizontal using a spirit level Adjust the height using the machine s legs 3 4 2 Installing auxiliary equipment Once the machine is in place and has been adjusted horizontally and vertically the
16. MS zc 3310s epo e bns dece Do gn oae Qv edat Doe quas FER Dern edicta Eo nnna 32 5 Technical information eeeeeeeseeee eee nnne nennen 35 WD 12 Rev 201104 General information 1 General information Read the instructions in this manual carefully as they contain important informa tion regarding the correct effective and safe installation use and servicing of the dishwasher Keep this manual in a safe place so that it can be used by other operators of the dishwasher The electronics in the machine are ROHS compatible 1 4 Symbols used in this manual HACCP lap pe This symbol warns of situations where a safety risk may arise The instructions given should be followed in order to prevent injury This symbol on a machine component warns of the presence of electrical equip ment The machine is sensitive to electrostatic discharge ESD which is why a static electricity wristband must be used when handling the electronics This symbol explains the correct way to perform a task in order to prevent poor results damage to the dishwasher or hazardous situations This symbol identifies recommendations and hints to help you to get the best per formance from the machine This symbol explains the importance of careful and regular cleaning of the ma chine to meet hygiene requirements WD 12 Rev 201104 General information 1 2 Symbols on the dishwasher AN This symbol on a component i
17. Sr Inal operator cessunsdcasixatustenbuesesesenbvan Gace lake d Or unGseuSagnshenusttegebeweseesaotes 16 3 7 1 Start up schedula e cit eet ei taa taxa RR o cru cci de t e en ee 16 3 8 Technical documentation coiere enne ennenener 18 As Instructions for USO 5 oorrer attore eredi err inie sisi saa repo r nennen nnmnnn nna 19 21 PreparatloriS ueenaeac oodd eisque po eatin cep ene Pa e Ld ee e DU e bate a Du ates 19 4 1 1 The machine s design i en Saeed Se teeter 19 4 1 2 Preparations before filling eee uere ee 21 4 1 3 Filling the machine iii ERO ie ee 21 4 2 Using the TCE UN ados edem ot nai ubi rd nis aad Le Inti Leine 22 4 2 1 Programme selection Normal load Heavily soiled load 22 4 2 2 Changing the washing temperature and washing time 23 4 2 3 Washing seine Seu nut entem noii Le Led eed 25 4 2 4 Changing the water ssssssssssssssssseeeneennn enne 26 4 3 After use cleaning eA iso eds ELE ee 27 4 3 1 Draining and internal cleaning machine without drain pump 28 4 3 2 Draining and internal cleaning machine with drain pump option 29 4 3 3 Cleaning each week 11 elis retten nina irtre trennen etie 30 4 3 4 Cleaning the exterior x t eee eoi cte eon ii reir en tree khk eee BEER b aitri 30 4 3 5 Incorrect cleaning methods sssseee 31 4 3 6 Operating PrODIG
18. Transport and slorage o cce qe eet hu n ette esce tuee t tcuu uus 7 3d UNPACKING earn 7 3 3 2 Recycling the packaging s 5o eec ed et Ea eb b ncaa esse ees 7 3 4 InstallallOni 259 2 GU EA IE ES SEINE AXE RRURTRU S EN ERONERSRRIS GEN AQ QUT SRPRNES ARN CUT AREE EE 8 3 4 1 Positioning the machine oerte dne dno Dno co ci dh ern ER RE rueda 8 3 4 2 Installing auxiliary equipment eeererereeneeeeeeec eere 8 93 9 GOMMECIONS 2 deed pee OR ER ORE IE RUBRA TR CRENERDRUESERE GARE XI CU e ER EANAS CARSON TRDa END EE 9 3 5 1 Electrical COMME CHIOT a pora eaae ec R RID ENTER a aa e PAPE EIL REC 10 3 9 2 Water GOD Ye OT ssi siii emat a ae Db Gad UR a E dS BC eval e PA E BRE 10 3 5 3 Drain COMME llOEis c ocucu vica cuss cuns ca si epi ede CER QNI NR EMLAP RR E AER IA AR ME AER REN GH EO RE ORR UE 10 3 5 4 Bleeding the hood Ift 226 core o a occulta eben eet cep on te hcc tene tt otras 11 3 5 5 Detergent and drying agent connection sseeesssessssssssss 11 WD 12 Rev 3 6 Settings options for detergent and drying agent equipment ejercer 11 3 6 1 24V AC or 230V AC power supply for detergent and drying agent Midi via relay 9 J71 and relay 11 J73 5 divest ried cet cean eG ei cre ho E eR eH Entre 3 6 2 Settings options for relay 9 J71 sssee a 3 6 3 Settings options for relay 11 J73 oo eee cccccceccesceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaes 15
19. aily cleaning If the information message IF10 is shown in the display weekly cleaning needs to be performed option In addition to the daily cleaning measures follow these instructions Remove the washing arms Loosen the lock nut A in the centre of the washer arm and remove the washer arm Check and clean the nozzles if necessary Rinse the washing arms and refit them Wipe the inside of the machine with a cotton cloth A Lock nut 4 3 4 Cleaning the exterior Wipe the outside of the machine with a soft damp cloth If detergent is used it must not contain abrasives Detergents containing abra sives will damage the stainless steel panels A N The outside of the machine must not be hosed down Water can enter the ma chine and damage the control panel and electrical equipment 30 Instructions for use WD 12 Rev 201104 4 3 5 Incorrect cleaning methods AN AN NOTE An incorrect cleaning method may damage the machine The following points must be observed Do NOT use steel wool as it will cause corrosion to form on the machine Pressure washers can damage the machine and must NOT be used for cleaning purposes Never use a pressure washer on the floor less than 1 metre from the dishwasher without the special protective covers available to prevent splashes The supplier cannot be held liable for any faults caused by the use of pressure washers on the machine and any such use will invalidate the war
20. automati cally Open the hood 5 e Open the grid shelf 11 option and lock it in place with the clasp at the back edge of the machine Take out the strainers 18 Empty the water from the machine by turning the level pipe 12 a quarter of a turn When the tank is empty take out the level pipe 12 and the pump filters 14 Close the hood 5 Press 0 1 9 on the panel Press P3 8 The display 2 shows SC and internal rinsing starts The other display 4 shows the remaining cleaning time After rinsing is com plete both the displays show two horizontal dashes Open the hood 5 Check that the nozzles on the washing arms and rinsing pipes 10 17 are clean and that no objects have fallen and become lodged in the machine Clean the basket conveyor 16 and any grid shelf 11 Clean the pump filters 14 strainers 18 and level pipe 12 Store the cleaned parts in a washing basket Ensure that the level pipe s rubber seal 13 does not become deformed by allowing it to hang free Position of clean components after washing 28 WD 12 Rev 201104 Instructions for use 4 3 2 Draining and internal cleaning machine with drain pump option When the machine is switched off the number of baskets washed is displayed for around 5 seconds Two horizontal dashes are then shown in the display for 3 minutes During this time the machine is still live and emptying and inter
21. e level pipe s rubber sleeve has not been damaged Replace the sleeve if it is damaged IF34 The detergent alarm The alarm can be reset by pressing 0 1 on the panel The machine has run out of detergent Check the amount of detergent and refill if necessary IF35 The washing tank does not fill with wa Open and close the hood to start the filling process The ter alarm can be reset by pressing 0 1 on the panel Er96 The motor safety cut out for the pumps Contact service personnel has tripped Er97 One digital input is shorted to ground All the relays must be replaced Er98 No contact between the CPU and com The alarm can be reset by pressing 0 1 on the panel Con puter card tact service personnel if the alarm recurs Er99 Communication error between the com The alarm can be reset by pressing 0 1 on the panel Con puter card and the panel card tact service personnel if the alarm recurs 32 Instructions for use WD 12 Rev 201104 Troubleshooting The following errors can be dealt with by the operator If the problem persists contact authorised service personnel PROBLEM CAUSE ACTION The machine will not start The mains switch is off Turn on main switch The machine does not fill with water The incoming water stopcock is closed Open the stopcock The hood is open Close the hood The level pipe is not in place Fit the level pipe The le
22. ectrician The ma chine is sensitive to electrostatic discharge ESD which is why a static electricity wristband must be used when handling the electronics Water and steam pipes must only be connected by authorised personnel Water pipes must be connected in a way that complies with the current regula tions of the local water supply authority Check that the water connections do not leak before starting the machine Make sure that the mains voltage is the same as that indicated on the machine s rating plate The machine should be connected to a lockable mains switch WD 12 Rev 201104 Safety instructions 2 4 Detergent and drying agent IN Only detergent and drying agent intended for industrial dishwashing machines must be used Ordinary washing up liquid must not be used in the machine or for soaking Contact your detergent supplier regarding the choice of a suitable deter gent Be aware of the risk of handling washing and drying agents Protective gloves and safety glasses should be used when handling dishwasher detergent Read the warning text on the detergent and drying agent containers as well as the deter gent supplier s regulations 2 5 Operation 2 5 4 Hot water The temperature of the washing water is 60 C and that of the rinsing water 85 C Do not open the hood until the rinsing phase has finished 2 5 2 Crushing risk ro When using a dishwasher with automatic hood lift be very careful when raising and
23. el The values that can be changed flash The displays and buttons have different functions than when the machine is in normal operating mode Oo ONO 12_05 The panel s functions in service mode 23 Instructions for use WD 12 Rev 201104 Bom o 9 Symbol for washing function Display for the table numbers and the row numbers of each table Symbol for final rinse Display of values and other information for all the row numbers in the ta bles Button for opening closing the hood Use the P1 button to move between the table rows or to reset the values to those last saved Use the P2 button to increase a value or move forwards between the ta bles Use the P3 button to reduce a value or move backwards between the ta bles Use the 0 1 button to enter or exit service mode All the values are laid out in tables with each table containing a certain number of rows one for each value The table containing the values for the washing tem perature and washing times for the various programmes is called 0 0 The values for washing temperature and washing times are on rows 01 to 04 in clusive of table 0 0 Table 0 0 Row number Relates to Range of settings 01 Washing temperature 55 70 C 02 Washing time programme P1 1 0 6 0 min 03 Washing time programme P2 1 0 6 0 min 04 Washing time programme P3 1 0 6 0 min To select service mode and chan
24. ete ciara ee 2 1 3 Checking that the machine and the manual correspond 2 2 Safety instructions C 3 Zo SOME Fal informatio acaso iesu dei ot puce da pd a pedis dc oL diode 3 22 BANS OLD rotta re ua dir oth SRI aed bak Ae eee TR bebe eoa Bed shoe Foe Mc aeee ae Reo Dd 3 Bd WS LAU al eios o o UO I iba ise esca Ne cee 3 2 4 Detergent and drying agent ssssssssssssseeeeenenee 4 2 5 Operation cuum aoa M o EN ON NODE MOLD aaa ap PED E 4 29 1 Hotwater Gto e ero rH b ma Deb nsu pde Ou uc esed Oa De bx 4 2 02 CMUSMING ISK MR R 4 2 6 Cleaning the dishwasher 222 0 c cccepeeeecesteeeteesheeseeeseecceecececeeeaceseceeeeeereeseeeeeeess 4 2 6 1 Prassure WASTING sd uid io oe oorr Proceed e meae 4 2f Washing th MOOI ostenta diet E idee tenet ected tie trente Bod ot cd Cue 4 2 8 Repairing and servicing the dishwasher se 5 2 9 Recycling the machine aieo diee e cei at haa eenen niini edad 5 3 Installati n iiini kriidi aiaiai 6 3 1 General information sex s Qul e auci i ge de REN CERES REG catioddan dae S ERE RARO 6 3 2 Requirements for the installation site 2 0 0 0 ccccseeseeeeseeeseeeeeeeeeeeeeeeeeeeeeees 6 9 2 BSEC oe m aie m ire Ala meto Du cias bb Am a 6 9 2 2 Ventilation 22st ioca Hed ER MAE TRU XE ARRA Ra cass eu Ub EEE E adu xe nu adu da 6 Dee SOT PM Rp ETE RTT URS 6 d 2 AS Pace Tor Servicing substituit b Lees faciie be eb orden bas 6 3 3
25. g and rinsing phases 2 17 set A 5 Hy 16 MUR 15 P2 8 ES 18 PA 9 OP 12 100 14 Remove larger food particles by rinsing the items using a hand shower The water in the hand shower must not exceed 40 C Place the items to be washed in the basket Open the hood 5 Select normal load or heavily soiled load using the levers 15 Slide the basket into the machine Select program P1 P2 or P3 Close the hood 5 The machine starts washing with the selected program The display 4 now shows the program s remaining washing time The symbol 1 is lit during the washing phase Once the rinsing phase starts the symbol 3 lights up If the final rinse wa ter has not reached the correct rinse temperature once rinsing starts the symbol 3 flashes and the machine continues washing until the rinsing wa ter has reached the correct temperature The hood opens automatically once the washing cycle has finished If the hood is opened during a washing cycle the machine will stop and automat ically start from the beginning once the hood has been reclosed Once the machine has stopped the display 4 shows the last program run Remove the washing basket and allow the washed items to dry PO is a pause mode and is used in the case of prolonged intervals between wash es in order to maintain the tank temperature The hood must be closed The ma chine does not start in PO mode Press the pro
26. ge the washing temperature and washing time follow these instructions When moving to service mode the washing programme must be finished Press the 0 1 button 9 Both the displays 2 4 will now show two horizon tal dashes and the machine will be in shut off mode Hold the 0 1 button 9 down for approx 3 seconds until the top display 2 shows 0 0 The two zeros 0 0 indicate that the machine is in service mode Press P1 6 The top display 2 will now show 01 the first row number in the table The bottom display 4 shows the set washing temperature flash ing only values that flash when they appear can be changed If the tem perature is to be changed press P2 7 to increase the value or P3 8 to reduce the value If the washing time for a programme is to be changed use P1 6 to move to the next row number in the table For explanations of row numbers 01 02 03 and 04 see table 0 0 above When the settings are complete exit service mode by holding down the 0 1 button 9 for approx 3 seconds until the displays show two horizontal dashes The changed values are now saved Return to normal operating mode by then quickly pressing the 0 1 button 9 24 Instructions for use WD 12 Rev 201104 4 2 3 Washing N The dishware must not be soaked or pre washed in washing up liquid AA Make sure that the dishes are in a position where they cannot move out of the washing basket during the washin
27. gram These diagrams are located in the plastic file on the inside of the front panel Store them in the file provided after installation too The machine must be connected to a lockable mains switch This should be placed on a wall well protected from water and from the steam which escapes when the hood is opened The machine is supplied with the electricalcable connected 1 3 5 2 Water connection Ensure that the machine is evenly balanced Adjust the machine using the legs A shut off cock and non return valve must be installed on the supply pipes The water supply pipe is fitted with a break tank Connect the water pipe according to the marks by the connection point 2 For a steam heated dishwasher connect the pipes for the steam 6 and condensation water 7 as well If the machine is connected to a hose the internal diameter of the hose must be at least 12 mm The required water flow and pressure can be found in the TECHNICAL SPECIFI CATIONS section 3 5 3 Drain connection Machines without a drain pump The waste water system connected to 3 should consist of a 50 mm metal pipe that will withstand mechanical impacts The drain must run to a floor drain where its opening must be above the water level The capacity of the floor drain must be 3 litres second Machines with a drain pump option The pipe from the drain pump must run to a sink and the opening must be a min imum of 25 mm above the sink WD 12 Rev
28. gramme button for the current programme once PO ap pears on the display 4 Press the button again to return to the current programme The hood must be opened and closed between each washing cycle 25 WD 12 Rev 201104 Instructions for use 4 2 4 Changing the water G For the best washing results it is important to change the water For normally soiled loads the washing water should be changed after around 30 washes Al ways change the water in the event of foam problems in the tank If IFO9 appears on the display this indicates that the water should be changed option When the machine is in PO mode with the hood open and the symbol 1 is lit change the water as follows Machines without a drain pump Check that the machine is in PO mode Open the hood 5 Open the grid shelf 11 option and lock it in place with the clasp at the back edge of the machine Take out the strainers 18 Empty the machine by turning the level pipe 12 a quarter of a turn Once the tank is empty turn the level pipe 12 clockwise replace the strainers 18 and return the grid shelf 11 option to its original position Check that the final rinse symbol 3 is lit Close the hood and the machine will refill Machines with a drain pump option Check that the machine is in PO mode Open the hood 5 Open the grid shelf 11 option and lock it in place with the clasp at the back edge of
29. ion 55 70 C external thread R72 Drain connection PP pipe mm 50 Water capacity pressure kPa 20 Water capacity flow litres min 5 Steam connection 150 250 kPa internal thread RA Condensation water internal thread RA Floor drain capacity litres sec 3 option SIZE AND WEIGHT FOR TRANSPORT Size LxWxH mm 1240x870x2000 Weight kg 355 Including packaging 36 o ee Ad Wexiddisk CE Declaration of Conformity This declaration of conformity only refers to the machine product in the condition in which it is supplied not any additions or modifications made by the customer user Manufacturer Wexiddisk AB Mardvagen 4 S 352 45 Vaxj6 Sweden Tel 46 470 77 12 00 Fax 46 470 237 52 Representative Metos Oy AB Compiler of technical documentation Magnus Ericsson Our machines are manufactured 2011 in accordance with applicable EU directives and we declare under sole responsibility that the following products Single tank dishwashers with accessories WD 4x WD 6x WD 7 WD 9x WD PRM6 7 Pot wash machines WD 12x WD 90GR WD 100GR Tunnel dishwashers with accessories WD 11 WD 151C 211C WD 151E 211E 241E 331E 421E WD 153 213 243 333 423 WD 215T WD PRM60 90 WD T60 60F 80 120 WD C90 180 Conveyor dishwashers WD B xxx WD xxCT WD 40BRE ACS 38 47 Special dishwashers WD 18CW WD 25BR WD 25T WD 8020 8020W 8020WL 9020 9020W ACS 400HC ACS 800 Conform to the follo
30. lowering the hood 2 6 Cleaning the dishwasher A N The water in the tank has a temperature of approximately 60 C and contains de tergent Take care when draining and cleaning the dishwasher Use protective gloves 2 6 1 Pressure washing The machine must not be cleaned with a pressure washer either inside or out In order to satisfy current requirements electrical components of approved IP classes are used No enclosure classes are designed to withstand pressurised water 2 7 Washing the floor A N When the floor is washed water can splash up under the machine and damage the components These have not been designed to withstand being washed with water Do not wash the floor within 1 metre of the dishwasher Pressure washers have special protective cases which can be fitted to prevent water splashing Problems with splashing can also occur when using ordinary hoses Safety instructions WD 12 Rev 201104 2 8 Repairing and servicing the dishwasher Check the following Disconnect the power supply before removing the front panel Avoid touching hot pipes and the booster heater Has the machine been used according to the instructions Are all the removable parts in the correct place Is the mains switch in the ON position Are the fuses in the electrical cabinet undamaged Ask the service person nel to check the fuses If this does not solve the problem ask authorised service personnel to check the machine
31. metos POTWASHER WD 12 translation of the original documentation Installation and user manual S N Valid from 01 04 2011 Rev WD 12 Rev 201104 Dear Customer Congratulations on deciding to choose a Metos appliance for your kitchen activi ties You made an excellent choice We will do our best to make you a satisfied Metos customer like thousands of customers we have around the world Please read this manual carefully You will learn correct safe and efficient work ing methods in order to get the best possible benefit from the appliance The in structions and hints in this manual will give you a quick and easy start and you will soon note how nice it is to use the Metos equipment All rights are reserved for technical changes You will find the main technical data on the rating plate fixed to the equipment When you need service or technical help please let us know the serial number shown on the rating plate This will make it easier to provide you with correct serv Ice For your convenience space is provided below for you to record your local Metos service contact information METOS TEAM WD 12 Rev 1 General information ou ossi canes dccachavswcennntsnacaddcomsndidddpashacdccoeee 1 1 1 Symbols used in this manual z cccucc cuoio teo b o Rei a t eite nodi erede 1 1 2 Symbols on the dishwasher sssssssssssssssssseeeeeeeeerneee 2 1 2 1 Machine marking scien kaeeske Reena ne Meted
32. nal clean ing must take place within this period The machine then switches off automati cally Open the hood 5 e Open the grid shelf 11 option and lock it in place with the clasp at the back edge of the machine Remove the strainers 18 and the level pipe 12 Press 0 1 9 on the panel Start the drain pump using button P1 6 dP is shown on one display 2 and the other display 4 shows the remaining emptying time The water in the washing tank is pumped to the drain The pump stops automatically af ter a set time Once the tank is empty take out the pump filters 14 Close the hood 5 Press P3 8 The display 2 shows SC and internal rinsing starts The other display 4 shows the remaining cleaning time After rinsing is com plete both the displays show two horizontal dashes Open the hood 5 Check that the nozzles on the washing arms and rinsing pipes 10 17 are clean and that no objects have fallen and become lodged in the machine Clean the basket conveyor 16 and any grid shelf 11 Clean the pump filters 14 strainers 18 and level pipe 12 Store the cleaned parts in a washing basket Ensure that the level pipe s rubber seal 13 does not become deformed by allowing it to hang free Position of clean components after washing 29 WD 12 Rev 201104 Instructions for use 4 3 3 Cleaning each week Weekly cleaning should be more thorough than d
33. prepare the machine for operation 3 7 1 Start up schedule This should be completed and signed by the customer on start up Machine type Machine serial number Installation date Customer Postal address Telephone Contact Dealer Telephone Contact Installation company Telephone Contact Service company Telephone Detergent supplier Telephone End user signature Name in capitals Read the installation and user manuals carefully Then check the following points 16 Installation WD 12 Rev 201104 1 N Check Water and drain connections That the machine is evenly balanced Detergent and drying agent Filters and level pipe are in place The overheating protection for the booster heater and the tank element are set to zero Filling the machine Turn on the mains switch and any circuit breakers Close the hood Fill the machine with water as per the INSTRUCTIONS FOR USE Start the machine Check the pump s direction of rotation NOTE If the pump is rotating in the wrong direction the phase must be inverted on the terminal block for the incoming electrical connection Check the setting of the reference values All the reference values have been set to the recommended values on de livery The delay for the booster pump Run a number of washes complete with loads and check that
34. ranty There is a risk of splashing even if the floor is only hosed down with a normal hose 31 Instructions for use WD 12 Rev 201104 4 3 6 Operating problems Error messages When the machine is operating various alarms or information messages can ap pear on both the control panel displays There is a distinction between IF and Er alarms IF alarms can normally be dealt with by the operator If there is an Er alarm the service personnel must be called Some IF alarms that have been dealt with by the operator a few times will eventually change to Er alarms meaning that the service personnel must be contacted Each alarm has a number 01 02 03 etc The top display shows either IF or Er The bottom display shows the alarm number CODE CAUSE ACTION IF01 The time needed to fill the tank has been The alarm can be reset by pressing 0 1 on the panel Er01 exceeded The level pipe is not in place Fit the level pipe The level pipe s rubber sleeve is not Adjust the level pipe Check that the rubber sleeve has not sealing against the bottom plate been damaged Replace the sleeve if it is damaged The water stopcock is closed Open the stopcock Er02 The tank temperature is less than the The alarm can be reset by pressing 0 1 on the panel Con nominal value after a set period of time tact service personnel IF03 The hood s pres
35. rer reserves the right to make changes to the technical data TECHNICAL DATA Washing pump kW 2x2 35 Booster heater kW 12 Booster heater machine with cold water connection kW 2x12 Tank heater kW 9 Booster pump kW 0 67 Drain pump kW 0 17 Tank volume I 120 Weight machine in operation kg 480 Enclosure class IP 55 Option CAPACITY AND OPERATING DATA Total washing time P1 min 1 2 Total washing time P2 min 3 2 Total washing time P3 min 5 2 Max capacity baskets hour no 100 Water consumption rinsing programme I 6 8 Noise level dB A 67 Factory setting The washing time can be adjusted Applies under ideal conditions The water consumption depends on local con ditions Fine adjustments can be made during installation Measured 1 metre from the side of the machine CONNECTION MACHINE Total connected power KW 16 7 Total connected power with options KW 28 7 Main fuse 400 415 V 3N A 35 Main fuse 400 415 V 3N A with options 50 Max connection area 400 415 V 3N L1 L3 N PE Cu mm 16 Other voltages on request Suppliied with 3 metre long cable 35 WD 12 Technical information Rev 201104 WATER DRAIN AND VENTILATION CONNECTIONS Water quality hardness dH 2 7 Hot water connect
36. s a warning of electrical equipment The component may only be removed by a qualified electrician The machine is sensitive to elec trostatic discharge ESD which is why a static electricity wristband must be used when handling the electronics 1 2 1 Machine marking The machine has two rating plates one of which is placed at the bottom of one side of the machine and the other in the electrical cabinet The technical informa tion on the plates is also included on the machine s wiring diagram The various rating fields show Wexiddisk AB Twe D No 2 iPL CE e w 9 kw 49 w Mardvagen 4 S 352 45 VAXJO SWEDEN marks 07 Machine type Machine serial number Year of manufacture Enclosure protection class Voltage Number of phases with or without zero Frequency Main fuse Motor output Electrical heating output Max output 2g oonuoocnLsomczs O 1 3 Checking that the machine and the manual correspond Check that the type description on the rating plate corresponds with the type de scription on the front of the manual If manuals are missing it is possible to order new ones from the manufacturer or the local distributor When ordering new man uals it is important to quote the machine serial number found on the rating plates Safety instructions WD 12 Rev 201104 2 Safety instructions 2 1 General information AN AN 2 2 Transport 2 3 Installatio STOP
37. sing of drying agent be fore starting on the settings on row 23 Relay 11 J73 Set change the dosage interval during filling and final rinse ONOaARWN DS Switch on the power to the machine Go into S1 mode by pressing the service button on the data card Go to row 23 Increase the setting by pressing P2 Reduce the setting by pressing P3 Leave S1 mode by pressing the 0 1 button The setting is saved when you leave S1 mode The new value will be used during the next final rinse Relay 11 J73 Parallel operation with final rinse valve hose pump NO aR wWN gt Switch on the power to the machine Go into S1 mode by pressing the service button on the data card Go to row 23 Change the setting to 00 Leave S1 mode by pressing the 0 1 button The setting is saved when you leave S1 mode The new value will be used as soon as it is applicable Relay 11 J73 Parallel operation with the chemical pump NO aR wWN gt Switch on the power to the machine Go into S1 mode by pressing the service button on the data card Go to row 23 Change the setting to 99 Leave S1 mode by pressing the 0 1 button The setting is saved when you leave S1 mode The new value will be used as soon as it is applicable 15 WD 12 Rev 201104 Installation 3 7 Trial operation Prepare the machine for trial operation by following the INSTRUCTIONS FOR USE The instructions describe the measures that must be taken to
38. sure switch has been You can reset the alarm by pressing 0 1 or the button to Er03 activated to prevent crushing injuries open close the hood Er04 Faulty temperature sensor Contact service personnel Er05 Faulty temperature sensor Contact service personnel IF06 The booster heater is not cooled during You can reset the alarm by pressing 0 1 or the button to Er06 the final rinsing phase open close the hood The water stopcock is closed Open the stopcock Close the hood IFO9 Alarm for changing the water Change the water The alarm can be reset by pressing 0 1 on the panel If the alarm is not set to stop the machine the washing programme can continue IF10 Alarm for weekly cleaning The machine must be cleaned more thoroughly than dur ing daily cleaning The alarm can be reset by pressing 0 1 on the panel Er12 The break tank has not filled with water The alarm is reset automatically when the tank is full Er16 The temperature in the booster heateris The alarm can be reset by pressing 0 1 on the panel Con too low tact service personnel Er23 The hood will not open The alarm can be reset by pressing 0 1 on the panel Con tact service personnel Er27 The machine has lost all its set values Contact service personnel IF30 Low water level in the washing tank be Checkthatthe level pipe is closed The alarm can be reset fore washing by pressing 0 1 on the panel The level pipe s rubber sleeve is leaking Check that th
39. ty The dishwasher should not be used by anyone suffering from a physical or mental illness Children should be watched closely to ensure that they do not play with the ma chine 4 1 Preparations 4 1 1 The machine s design 2 n 17 UN 4 5 m 6 46 PA 7 P2 18 ey e l EVE KY 12 100 14 Instructions for use WD 12 Rev 201104 10 11 12 13 14 15 16 17 18 Symbol for washing function After the machine is started the symbol lights up when the tank is full The symbol flashes if the water level in the tank is too low Display for temperature during operation When checking and setting ref erence values the display shows the number for the relevant reference val ue e g 01 02 03 etc Error messages are shown together with the display 4 Final rinse indicator The symbol is lit while the machine is filling up during the final rinse phase and when the cleaning programme is run after a com pleted washing cycle The symbol flashes if the door is opened during the washing cycle or if the correct rinse temperature has not been reached when the rinsing is due to start Display for program display during operation When checking and setting the reference values the display shows the relevant reference value Button for opening closing the hood Button for washing program P1 When the machine is in service mode P1 is used to show the different reference values and to reset
40. vel pipe s rubber sleeve is not sealing against the bottom plate Adjust the level pipe Check that the rub ber sleeve has not been damaged Change the rubber sleeve if it is dam aged The rinsing pipe nozzles are blocked Clean the rinsing nozzles The machine fills slowly The rinsing pipe nozzles are blocked Clean the rinsing nozzles The machine does not stop filling The level pipe is not in place Fit the level pipe The level pipe s rubber sleeve is not sealing against the bottom plate Adjust the level pipe Check that the rub ber sleeve has not been damaged Change the rubber sleeve if it is dam aged The machine does not start washing The hood is open Close the hood Dishes are blocking the magnet on the hood Remove the dishes in question Noise from the wash pump Low water level Foam in the tank Check the level Change the water The machine stops in the middle of the washing cycle and starts taking in water The level pipe s rubber sleeve is not sealing against the bottom plate Adjust the level pipe Check that the rub ber sleeve has not been damaged Change the rubber sleeve if it is dam aged The machine is not cleaning properly The rinse and wash nozzles are clogged with dirt Check and clean the nozzles There is too little detergent Check the amount of detergent The hose must be submerged in liquid and the filter
41. wing directives EU Declaration of Conformity according to EU s Machinery Directive 2006 42 EG annex IIA Harmonised standards EN 12 100 141 Machine safety specification for general requirements part 1 EN 12 100 2 Machine safety specification for general requirements part 2 EN 60 204 141 Machine safety electrical equipping of machines general requirements EU Declaration of Conformity according to EU s Low voltage directive 2006 95 EC Harmonised standards EN 60 529 Specification for degrees of protection provided by enclosures IP code For products marked with EN 60 204 1 Machine safety electrical equipping of machines general requirements For other products EN 60 335 1 Safety of household and similar electrical appliances General requirements EN 60 335 2 58 Specification for safety of household and similar electrical appliances Particular requirements Commercial electric dishwashing machines EN 50106 Safety Particular rules for routine tests EU Declaration of Conformity according to EU s EMC directive 2004 108 EC Harmonised standards EN 61 000 6 2 Electromagnetic compatibility EMC Generic standards Immunity standard for industrial environments EN 55 014 1 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus EMC Part 1 Emission V xj 2011 01 03 X M Managing Director
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