80006 - Jegs
Contents
1. Wf 80006 2 TON CAPACITY PROFESSIONAL SERIES ALUMINUM JACK OWNER S MANUAL CONTENTS Page 1 Specifications 2 Warning Information 3 Setup Operating and Preventative Maintenance 4 Troubleshooting 5 Maintenance 6 Exploded View Drawing and Replacement Parts 80006 Capacity Minimum Height Maximum Height Chassis Length Chassis Width Handle Length Saddle Diameter Net Weight Shipping Weight 1 08 12 11 WARNING INFORMATION This is the safety alert symbol It is used to alert you WARNING Indicates a hazardous situation which to potential personal injury hazards Obey all safety PN Te if not avoided could result in death messages that follow this symbol to avoid possible or serious injury injury or death A IMPORTANT READ THESE INSTRUCTIONS BEFORE OPERATING BEFORE USING THIS DEVICE READ THIS MANUAL COMPLETELY AND THOROUGHLY UNDERSTAND ITS OPERATING PROCEDURES SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS It is the responsibility of the owner to make sure all personnel read this manual prior to using the device It is also the responsiblity of the device owner to keep this manual intact and in a convenient location for all to see and read If the manual or product labels are lost or not legible contact JEGS for replacements If the operator is not fluent in English the product and safety instructions shall be read to and discussed with the operator in the operator s native language by the purchaser owner or his d2. CAS US Rees 5525 05 o2 952 ot 2000 lt gt SR ore 2S 202 S err ake aes S2 ox 2525 52535 ORR X 7 e C aoe lt gt C coe eo SS lt gt gt cx X2 CO ZS eS RRID t I l 9 e oO X CO 6 Soe SIS g ie ea ie goo Tindext Pant Description aw Radius Linkage te 3 a swadeBee f mssora sae 3 s sames 3 a6 RSGSP Rubber Saddi Pad 3 sr smdeBeehde 3 3 p m oa 3 utAmtee fa 40 Axe uit arm Mounting Plate 3 m Linar Mounting Piate 3 a ueePm 2 a fme 3 Linkage Block 31 a5 Lift arm Right Side Plato 3 46 Rubber Guard fe a uthmte 3 a Rm L3 49 mSsoo2tS Lower Handle Secton 1 s0 Rs660250 Handle Set Screw 1 st __ Retaining Ring 12 ndudedwS 3 s2 Pump Rolie included w83 3 5S RSH60053 Handie Yoke includes 51 54 3 sa Pump Roter Axe included w 63 3 m mem 2 s sewexz fe sr uthmReunswm 2 e Power Unit a
3. annual inspection of the jack be made by a manufacturer s authorized repair facility and that any defective parts decals or warning labels be replaced with manufacturer s specified parts A list of authorized repair facilities is available from the manufacturer PROPER STORAGE It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface TROUBLESHOOTING Important Service jacks are self contained devices used for lifting but not sustaining a partial vehicular load In accordance with ASME PALD Load Sustaining Test A load not less than the rated capacity shall not lower more than 1 8 3 18mm in the first minute nor a total of 1875 4 76mm in 10 minutes Lowering within this range is considered normal operation and is NOT a warrantable defect PROBLEM ACTION 1 Unit will not lift load Purge air from hydraulic system by following procedure under SETUP 2 Unit will not sustain load or feels spongy under load Purge air from hydraulic system as above 3 Unit will not lift to full height Purge air from hydraulic system as above 4 Handle tends to raise up while the unit is under load Pump the handle rapidly several times to push oil past ball valves in power unit 5 Unit still does not operate Contact an authorized hydraulic service center OWNER USER RESPONSIBILITY The owner and or user must have an understanding of the manufacturer s operating i
4. be performed in a dirt free environment by an authorized service center IMPORTANT In order to prevent seal damage and jack failure never use alcohol hydraulic brake fluid or transmission oil in the jack Use Chevron Hydraulic Oil AW ISO 32 or its equivalent Unocal Unax AW 150 4 Every jack owner is responsible for keeping the jack labels clean and readable Use a mild soap solution to wash external surfaces of the jack but not any moving hydraulic components 80006 3 08 12 11 A 80006 2 TON CAPACITY PROFESSIONAL SERIES ALUMINUM JACK OWNER S MANUAL 5 Inspect the jack before each use Do not use the jack if any component is cracked broken bent shows sign of damage or leaks hydraulic fluid Do not use the jack if it has loose or missing hardware or components or is modified in any way Take corrective action before using the jack again 6 Anyhydraulic repairs within the warranty period must be performed by an authorized service center INSPECTION Visual inspection should be made before each use of the jack checking for leaking hydraulic fluid and damaged loose or missing parts Each jack must be inspected by a manufacturer s repair facility immediately if subjected to an abnormal load or shock Any jack which appears to be damaged in any way is found to be badly worn or operates abnormally MUST BE REMOVED FROM SERVICE until necessary repairs are made by a manufacturer s authorized repair facility It is recommended that an
5. emove the jack from under the load CAUTION Keep hands and feet away from the hinge mechanism of the jack This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury or death IMPORTANT Before attempting to raise any vehicle check vehicle service manual for recommended lifting surfaces PREVENTATIVE MAINTENANCE This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury or death 1 Always store the jack in a well protected area where it will not be exposed to inclement weather corrosive vapors abrasive dust or any other harmful elements The jack must be cleared of water snow sand or grit before using 2 Thejack must be lubricated periodically in order to prevent premature wearing of parts A general purpose grease must be applied to all zerk grease fittings caster wheels front axle elevator arm handle base pivot bolts release mechanism and all other bearing surfaces Worn parts resulting from inadequate or no lubrication are not eligible for warranty consideration See page 5 for lubrication instructions 3 Itshould not be necessary to refill or top off the reservoir with hydraulic fluid unless there is an external leak An external leak requires immediate repair which must
6. esignee making sure that the operator comprehends its contents THE NATURE OF HAZARDOUS SITUATIONS AWARNING The use of portable automotive lifting devices is subject to certain hazards that cannot be prevented by mechanical means but only by the exercise of intelligence care and common sense It is therefore essential to have owners and personnel involved in the use and operation of the equipment who are careful competent trained and qualified in the safe operation of the equipment and its proper use Examples of hazards are dropping tipping or slipping of loads caused primarily by improperly securing loads overloading off centered loads use on other than hard level surfaces and using equipment for a purpose for which it was not designed METHODS TO AVOID HAZARDOUS SITUATIONS AWARNING e Read study understand and follow all instructions before operating this device e Inspect the jack before each use Do not use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using e Lift only on areas of the vehicle as specified by the vehicle manufacturer Wear eye protection that meets ANSI Z87 1 and OSHA standards Donotuse jack beyond its rated capacity e This is a lifting device only Immediately after lifting support the vehicle with jack stands capable of sustaining the load before working on the vehicle e Use only on a hard
7. h rear casters bearing and both front wheels Use white lithium spray grease only 5 Tighten all accessible hardware 80006 5 08 12 11 80006 JEG 2 TON CAPACITY PROFESSIONAL SERIES ALUMINUM JACK PARTS LIST Ae AND DRAWING Ya 4 S amp r P NIJA d EI O 19 15 13 Z4 m A CED i e a 10 12 9 D Mg 9 17 Pa d RS imde raw Description ow 1 mss Rear Caster nok 2 2 __ RearCasterBrackst f 8660203 Locking Nut tay 4 a wea s memwswrun 9 s stwexm 38 y Washer nig 4 s swmWswrung 4 s m 4 so aor exe 4 mo Toath washer Way 4 s ocking nut ie 2 as weseap ha Tooth washer ey 2 ss 4 swwesxzy 2 ne mme mme i fa ar __ Washer ned with ia 2 re _ se60016 Front Whee Gnciudes 3 17 79 2 so __ Bushing nciuded wit 8 2 m sme zi mmewn bot we x25 fa 22 Washer 1 4 gms qweade 0 080 0 2 24 iftarm Left Side Plate 1 25 o Bolt tote fa 26 Radius Linkage Axle Bott 2 a7 Bott nx 22 e8 28 RadiusLinkage 2 29 Front Wheel Axle fi 30 Retaining Ring te 2 31 linkRodSpacer 2 Only index numbers identified by part number are available individually 80006 SRS RSA SRSA
8. l all of the air has been purged from the system OPERATING INSTRUCTIONS A OPERATION 1 To raise load Turn the handle in a clockwise direction until tight Position the jack under the load Proceed to pump the handle in order to raise the lift arm to the load As the saddle at the end of the lift arm gets closer to the load reposition the jack so the saddle will contact the load firmly and the load is centered on the saddle Make sure the saddle is correctly positioned Raise the load to the desired work height Place jack stands of appropriate capacity at the vehicle manufacturers s recommended support areas that provide stable support for the raised vehicle DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING THE JACK STANDS Once jack stands are positioned turn the handle VERY SLOWLY Lower the load to rest on the jack stands Inspect the relationship between the jack stands and load to make sure the setup is stable and safe If the setup is not stable or safe follow the preceding steps until corrected 2 To lower load Follow the procedures mentioned in To raise load section of the OPERATING INSTRUCTIONS in order to raise the load off the jack stands Once the load has cleared the jack stands remove the jack stands from under the load and away from the work area Turn handle very slowly in a counterclockwise direction until the load is completely lowered to the ground Once the jack s lifting saddle has cleared the load r
9. level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations e Center load on saddle Be sure setup is stable before working on vehicle Do not move or dolly the vehicle while on the jack e Do not use saddle adapters or saddle extenders between the stock lifting saddle and the load e Do not use any adapters unless approved or supplied by JEGS e Always lower the jack slowly and carefully Failure to heed these warnings may result in serious or fatal personal injury and or property damage CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS AWARNING Failure to read this manual completely and thoroughly failure to understand its OPERATING INSTRUCTIONS SAFETY WARNINGS MAINTENANCE INSTRUCTIONS and comply with them and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS could cause accidents resulting in serious or fatal personal injury and or property damage 80006 2 08 12 11 WM 80006 2 TON CAPACITY PROFESSIONAL SERIES ALUMINUM JACK OWNER S MANUAL SETUP PLEASE REFER TO THE EXPLODED VIEW DRAWING IN THIS MANUAL IN ORDER TO IDENTIFY PARTS 1 Depress the spring button at the bottom of the reference number 59 upper handle half and insert it in the reference number 49 lower handle half until the spring button engages the hole in the lower handle half 2 Remove the reference number 50 handle set screw from the reference number 53 handle yoke Install
10. nstructions and warnings before using this jack Personnel involved in the use and operation of equipment shall be careful competent trained and qualified in the safe operation of the equipment and its proper use when servic ing motor vehicles and their components Warning information should be emphasized and understood If the operator is not fluent in English the manufac turer s instructions and warning shall be read to and discussed with the operator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturers instructions Owner and or user is responsible for keeping all warning labels and instruction manuals legible and intact Replacement labels and literature are available from the manufacturer 80006 4 08 12 11 Ww 80006 2 TON CAPACITY PROFESSIONAL SERIES ALUMINUM JACK HYDRAULIC MAINTENANCE GUIDE IMPORTANT Service jacks are designed for lifting purposes only always support raised load with jack stands REGULAR MAINTENANCE e MONTHLY or as necessary depending on usage 1 Using a grease gun add grease to grease fitting in the lift arm pivot shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubricate handle receptacle and handle end Use white lithium spray grease only 4 Lubricate bot
11. ssembly 3 __ Seat kitfor Power unit fsa mssoss Upper Handie Section 3 eo RS66025P Handle Bumper 3 fet Rs660281 Release Assembly 3 p __ Reservior Fn Pug 3 08 12 11
12. the assembled handle into the reference number 53 handle yoke making sure the bottom of the handle engages the release valve u joint reference number 61 3 Install the reference number 50 handle set screw in the reference number 53 handle yoke and tighten the screw to secure the handle in the yoke 4 Air may become trapped in the hydraulic system during shipping and handling Trapped air will affect the pumping performance of the jack If this occurs follow the air purging procedure below a Remove the reservoir fill plug 62 b With the saddle 34 in its down position look inside the oil fill screw hole You should be able to see the top of the power unit s pressure cylinder The hydraulic fluid level should be no higher than the top of the cylinder Correct the fluid level if it is not at the proper height with the optional fluids mentioned in the PREVENTATIVE MAINTENANCE section below c Pump the jack against a load that is at least 500 Ibs 225 Kgs After the load is raised slightly turn the pump handle in a counter clockwise rotation so the load is very slowly lowered While the saddle is lowering quickly pump the handle 5 or 6 full incremental pump strokes After pumping lower the saddle to its full rest position d Install the reservior fill plug 62 Rotate the handle in a clockwise rotation until tight and pump the lift arm to maximum height If the pumping condition has improved repeat steps a through d unti
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