RO22184 Series Service Manual
Contents
1. l reel for hookup for a total of 26ft If the Travel l spool Mainshaft must be mounted horizontal Use 6 Ft mounting bracket as a template for location Overhang of the mounting holes Do not mount this NOTE Reel is rated for maximum 4 amps at reel inthe above 125VAC or 24VDC Cut off overhang if not used applications Do not allow more than 20 ft of cable on spool WIRING When making electrical connections be sure color coding coincides on lead in and working cables A The green wire is not grounded to the frame of the reel Hazards or unsafe practices MAY CAUTION fap result in minor personal injury or product or property damage SM311301B Page 1 of 3 Aero Motive Nov 02 ADJUSTMENT TENSION ADJUSTMENT To prevent spring damage test for proper spring revolutions Hazards or unsafe practices CAUTION ne MAY result in minor personal injury or product or property damage NOTE Tension adjustment can be performed before or after installation of reel amp can be adjusted after all electrical connections are made Apply a minimum of 3 setup turns To adjust tension hold main shaft by placing a wrench on flats provided on protruding end of shaft Pull out on lock pin knob and turn shaft with wrench clockwise to increase tension or counterclockwise to decrease tension After adjusting tension carefully pull cable all the way out to be sure spring does not bottom out2. RO22184 Series Service Manual Aero Motive Company Ww A Woodhead Industries Inc Subsidiary Important Safety Instructions Please read this manual carefully and follow its instructions Improper use or failure to follow these instructions could result in serious injury death or property damage Operators should be instructed in the safe and proper use and maintenance of this product Keep this manual for future reference The following safety precautions call attention to potentially dangerous conditions A DANGER Immediate hazards which WILL result in severe personal injury or death A WARNING Hazards or unsafe practices which COULD result in severe personal injury or death A CAUTION Hazards or unsafe practices which MAY result in minor personal injury or product or property damage Failure to read understand or follow these instructions could lead to hazards or unsafe WARNING ae practices COULD result in severe personal injury or death Instruct operators in the safe proper use and maintenance of this product Hazards or CAUTION P k ae unsafe practices MAY result in minor personal injury or product or property damage MOUNTING NOTE Reel is only intended for a vertical recovery application maximum 20ft Maximum retraction on reel 6ft extra comes with 20 Ft hook up is not used cut it off since reel will be too full if more than 20 ft is on
3. before cable is fully extended Remove turns SERVICE Disconnect ALL electrical power before dismantling any part of the reel Remove all spring tension before attempting any service Secure broken spring by welding or wire wrapping in four 4 locations equally spaced Hazards or unsafe practices COULD result in severe personal injury or death MAIN SPRING REPLACEMENT Remove screw from main shaft amp complete cover Remove retaining ring and pull tension pin out then slide complete drum assembly and shaft from side plate Remove spacer from shaft and remove shaft Remove nuts from cover then remove cover Carefully remove main spring from spool Replace new main spring in drum Be sure spring hooks engage on lip of drum and slot in shaft Reverse the above procedure to reassemble WORKING CABLE REPLACEMENT Follow the procedure as outlined previously in SERVICE Carefully slide slip ring assembly out of drum and disconnect wires from slip ring ass y Remove cable clamp then remove cable with grommet Slide cable out through cable guide from housing Replace old cable with new cable and reassemble by reversing the above 2 White procedure 4 Green Brush amp BRUSH REPLACEMENT Spring Use flat head screwdriver to remove plug Pull out brush and replace To assure brush freely moves in holder remove 3 hex nl amp bolts on the brush holder side plate Then remove plate and check Plug brushes Reverse procedure to assembl
4. e 3 Check reel for proper continuity polarity and grounding before connecting power Hazards or unsafe practices COULD result in severe personal injury or death A WARNING SM311301B Page 2 of 3 Aero Motive Nov 02 REPLACEMENT PARTS Ref Part Number 19 00151P0020 4 Nut 1 4 20 Number Qty Description 20 6133100000 4 Brush Spring amp Shunt 1 00580P0020 1 Retaining Ring 21 01223P0001 4 Brush Holder 2 0207800000 1 Knob 23 01225P0001 4 Wire Clip 3 0207600000 1 Spring Retainer 24 01224P0002 4 Brush Cap 4 0207500000 1 Spring 25 0207100000 1 Screw Front Cover 5 0207700000 1 Lock Pin 26 5442300000 1 Lead in Cable 6 5537700003 1 Cover Ass y Items 1 5 27 00002P0102 4 Screw 8 32 x 7 16 7 00580P0050 2 Retaining Ring 28 00916P0003 1 Cable Strain Relief 8 3127400000 1 Spacer Bushing 29 5537700008 2 Hex Hd Bolt 1 4 20 x 4 25 9 0208500000 1 Spring Cover 30 5443400000 4 Spacer 10 0208000176 1 Mainspring 31 5442000000 1 Brush Holder Bracket 11 0207400000 1 Mainshaft 32 5442100000 1 Slip Ring Assembly 12 5442800000 1 Drum Assembly 33 00002P0101 4 Screw 8 32 x 5 16 13 4955600000 1 Working Cable 34 5443700000 2 Spacer 14 00701P0010 1 Grommet 35 00103P0035 4 Lockwasher 8 15 00002P0202 1 Screw 6 32 x 1 2 36 00151P0085 4 Nut 8 32 16 0004800000 1 Cable Clamp 38 00101P0030 2 Lockwasher 1 4 17 00002P0204 1 Screw 6 32 x 3 8 KitA 5441200000 1 Drum Kit 9 12 33 35 36 18 5537700002 2 Back Cover Plat
5. e KitB 5624300000 1 Brush Kit 20 24 Recommended Spares Woodhead Asia PTE LTD WwW A Woodhead Industries Inc Subsidiary No 4 Toh Tuck Link Level 3 Mezzanine Markono Logisitics Bldg Singapore 596226 65 6 261 6533 Aero Motive Company Woodhead Connectivity LTD Woodhead Canada LTD WwW A Woodhead Industries Inc Subsidiary Factory No 9 Rassau Industrial Estate Ebbw Vale Gwent NP23 5SD United Kingdom 44 1495 356300 FAX 44 1495 356301 sales wdhd co uk WwW A Woodhead Industries Inc Subsidiary 1090 Brevik Place Mississauga Ontario L4W 3Y5 Canada 905 624 1079 FAX 905 624 9151 www woodhead ca Ww A Woodhead Industries Inc Subsidiary PO Box 2678 Kalamazoo MI 49003 2678 269 337 7700 800 999 8559 FAX 800 333 6119 www aeromotive com techhelp aeromotive com FAX 65 6 261 3588 sales wasia com sg Page 3 of 3 Aero Motive Nov 02 M311301B
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