1986-1993 Mustang Novi 1000
Contents
1. P N 4809630 2003 Paxton Automotive Secured 03 v2 0 86 93Mus 4809630 v2 0 ts Reserved Intl Co All Righ L dO L I33HS 9NIMVHG 31725 Od ENAN S81 TASIM hau on oma 2 uddv HSINH ime a WS 66 98 NOLYOHUNGGLIDP WO 2196986 SEAMEN AS 09 18 Slave 335 88183504 BEX LAN 06 MOTA OH amp IONRG S 99 SNIE3NISN CE suma M SHS OVH NYA OS XO 9895 20001 2 ob 21 SNOIL2VHJ 95 ISOH 4 990 2092 n iva S TVAOHddY 50050 S WWIO3Q GPFISOH AVI 800 2091 ATIVNNVW LON Od 10 S39NVH3101 6 VO CUYNXO 02 38 0061 CHIVES S3H9NI NI THY SNOISNINIG SOH d 031410345 SSTINN 91 00 8 1304 350 9900008 91 8 JS X3H1dN e 000 0979 1 SEANA WALT O20080 9 ENSE MOH HI EST 0OS0300H9 WIV OEF 91 ISOH 00500054 SEUNA 3SOH 10 098847 i TG ISAN 66 98 0 ALD Will 1811 S1tiVd TI3M 133HM 01 C 9 1 110 OL AZINI 2 52. ASV I S OL P N 4809630 2003 Paxton Automotive Secured ed Intl Co 03 v2 0 86 93Mus 4809630 v2 0 hts Reserv 238 A 9 xipueddy L 40 I33HS SNIMVWG 31 25 LON OG p 31 25 98121 1 218101 3 _ uddv HSINH 1511519 335 ONVISI 1075 66 98 a 9 18 S319NV 7500 ag Nd SNOLLOVMd 33199VH2W34 S1VAO0HddV 600 XXX 15111930 2661 09 208 961 09 908 731 ATIYNNYN LON 00 10 XX SFONVYSIOL 086 VO GUVNXO 39V1d N03V38 0021 Z 4 SENI GIANG S3HONI NI SNOISN3IIG 0919395 3SIME3HLO SSTINN 791 96 PNY X CIV 55 350 09 000 0S NZ 9 1 X YNY HLS 913 60 0404 M0973 133816 914 V 0 0Scd AdN8 L X PNY 006 0813 914 700 92142 4 49538 ON 1uVd ON WALI NOI1V201 83QN3S 110 32018 OL 0 35 110 2015 ASW 0 5 OL P N 4809630 A 10 O1APROS v2 0 86 93Mus 4809630 v2 0 All Reserved Intl Secured 2003 Paxton Automotive xipueddy 30 L 15365 31V9S LON 00 SH EEF 31 26
3. Always use eye protection when using power tools such as drills saws and grinders or when working under neath a vehicle e Never smoke use an open flame or have spark produc ing items around gasoline or flammable objects Always have a fire extinguisher that is rated for chemical and electrical fires handy when working on motor vehicles Also make sure that the extinguisher is fully charged Operate engines only in a well ventilated area Carbon Monoxide gasoline and solvent vapors are colorless and sometimes odorless and may asphyxiate and explode without warning Always disconnect the battery from your engine before doing work on the electrical or fuel systems or doing underdash work The chemicals used in the vehicle systems such as oils and coolants are poisonous Clean up any spills imme diately and dispose of waste materials properly Pets wild animals and children may die if they ingest the liq uid PAXTON Automotive thanks you for your pur chase We welcome your comments and sugges tions to help us improve our product P N 4809630 2003 Paxton Automotive All Rights Reserved Intl Copr Secured v2 0 86 93Mus 4809630 v2 0 1986 1993 5 0L Mustang Part No 1001830 BOM IMPORTANT Before beginning installation verify that all parts are included in the kit Report any shortages or damaged parts immediately Part No Descriptio
4. 1017700 KIT FUEL CONTROL crc 1019008 eva ASY S C OIL RETURN El esie 1019312 ASY OIL SUPPLY gr 1016622 ASY MTNG BRACKET LAST DRAWING P N 4809630 2003 Paxton Automotive All Reserved Intl Secured O1APROS v2 0 86 93Mus 4809630 v2 0 A 2 v xipueddy L40 I33HS SNIMVH 31 05 JON Od F 31505 9112 mem ah 2199101 3715 109 NO1dWO9 9 NOLWLOY 0004 2 8 asy 109 1 1511519 335 LO OE L NOLdWO9 9 9NIH33NISN3 NILYS ONVISNW 66 98 10 9 woIDONd Y em Snow alva STWAQUddY s00300 S1VWIO3Q Sie v mo A 00 gt aye 3112346 3SIMH3HIO SSTINN 92 H3OVdS 962 1082 L 98 3 0089 8 09 _OSE 8E0HZ L SE SHVE Z LXIdN S 6 10 amp dd 14916 H1 8 E INN 20 87637 XHLZLL 9NIHSNHV 150 090H2 0 ONIN OFO 090H2 0 16 XHL660 NIH 150 0902 0 08 010 WIHS 010 001 2 0 62 90
5. 310H WOLLOS 01 i 90NS 30 310H ONILNNOW NYHL P N 4809630 2003 Paxton Automotive Secured 03 v2 0 86 93Mus 4809630 v2 0 ts Reserved Intl Co All Righ 11 m AUTOMOTIVE CORPORATION SUPERCHARGERS amp FUEL SYSTEMS SUPERCHARGERS Paxton Automotive 1300 Beacon Place Oxnard CA 93033 805 604 1336 FAX 805 604 1337 P N 4809630 2003 Paxton Automoti All Reserved Intl Secured v2 0 86 93Mus 4809630 v2 0
6. 9161 2099101 ON a azis 1062 NOIdWOD 9 HSINI 0001 IAON M 075 6 98 19468 DLW ASW 10 611 19311 034 lSHlSINVd33S LO 6 L L NOLd 09 79 9NIYIINI NI 5 10 5 66 98 91 1 S319NV s sp E SNOLLOVH 1561 09 908 Xv4 9681 09 208 TAL 200 POX are epe 3ivadn ATIVANYW LON OQ 10 XX 3uv S3ONVHUTTOL 66066 VO QuvNXO 39V ld NOOV38 0081 ONIMVHG Q31V83N39 GVO S3H2NI NI SNOISN3INIG 0131519395 3SIMH3H10 SS31Nn S 089 91 8 8 001 6 6 6 SL 114 599 HXH 2 1 9 X 9L X 9 069 G V L vL 0114 599 v L X 91 X 8 8 91 68 L L BOWS 30 3 18H ONIENTON 39V8 GI 114 ONIZ IVS 91 Iv d H3HSVM 180 8 L 989 QHXH 091 94 2 0GL t Vd L LE 30 1INOHJ NI 310H OL 0114 949 HXH v 1 9 X 91 X 8 8 529 6 6 2 0L 0114 949 Z X 91 X B E 002 G v4 L 6 9 170114 589 HXH X 91 X B E 00 G V L 8 NN XH 91 8 910 9 4 AVLS HO1VNH3ITV 510 610 L 9 diNnd DONS 45 100 10 4 L 5 899 SIHH L X 91 88 vVcl G 6v4 9 Y 0114 ONIZ JYS 8 6 1V 13 H3HSVM 0 5 9L 2 5 1948 9NLIA 120 1047 L uv3u 1 14 vv0 0LOvJdy L 141 2530 ON Luvd ALO ON WALI 1 40 310H ONILNAOW H3ddfl SOWS 01 NYHL SOWS 40
7. smog pump spacer and alternator mately 1 1 2 from the top and 2 from the to the cast bracket Using the 3 8 x 1 3 4 front of the oil pan See Fig 2 a bolt and washer install the bracket with the smog pump and the alternator attached Install the 7 16 x 1 1 2 bolt and washer in its location noted in Appendix on page 11 and Fig 2 b but don t tighten these bolts yet as you may need to move the bracket to install the rest of the bolts Attach the front supercharger mounting plate with the nuts bolts and washers supplied See Appendix I Page A 11 and Fig 2 c NOTE The smog pump and alternator are not installed in this picture to illustrate the location of the bolts washers and nuts After all of the bolts are installed tighten in a uniform pattern NO TE Fig 2 a The hoses have been removed for clarity B Upon completion of the drilled pilot hole insert a rigid thin piece of wire through the drilled pilot hole to ensure that there 1s a straight shot for the punch to go into If there is anything blocking the path rotate the engine by cycling the key on and off to rotate the crankshaft Insert the tap into the pilot hole and punch it into the oil pan even ly the punch must not go in completely into the pan Open the hole to approximately 9 16 of an inch Go slow with this so you don t ruin the pan C Using a 3 8 NPT tap not supplied you will now tap the punched hole to accomm
8. 0 dWNI WIHS 500 001 2 0 600 00 001Hz 0 zz 00 00 001H2 L 42 1 060 O 0 090Hz 0 92 060 ONIN NILYN O 0 090H2 L 92 NOLVIOS NV H3HSVM 120 10 2 L vz MO O00LIAON HJTI3dWI 190 Lz0H2 L EZ 3912617 be INYA MAYIS 12050107 Y 22 ODOLIAON SIV1d3AAVN 060 001 2 L 12 b ONIddlHS dV9 614800 ONIddlHS 90 800 39105 X We ONNOZ H I 135 MjHOS 290 087 8L 9108 XVZ ONnOZ L QHXH MdHOS 150 092V 9 ZL OP0 001Hz 9 9 UV3H MO 0001 IAON SLNIOA 10L810H2 L SL 91 007 2 4 2 8 6 QHXH MAYIS 01 9289 L 4J00Ud 4 9 81800 L 8 6 D S ANd L ANd 138 120 0902 b IL ISCLXOSS L AIM 5 0000 2 8 ZL ONIddlHS v0 800 2 4 S100LXVZ ONnSL S b OHIOS MIYOS YvOLS edL 9 ONOT Lar JHO 060 dd 5 8 5 H3dd09 UIHSWM 20 6 5 2 J3NOVW HIM ldNe e 914 910 9892 c LVS MO WIN 3SVOHV3O ASY 000 822 2 L NOldiH9S3d __ ALO ON Will 034 SV 3015 1HOHS 039 AI8N3SSV 35 3 01 4002 01 1V3H 7881 13 96 01 3010801 aauino3u Sv 42015 H0013 LE OE ez 82 92 SWALI 9NISn
9. 9NDIHOM ZL0 OL H3TT3dlAI WIHS 2 FOWWVG LN3A38d OL S3IALL TIV 1 031231084 ATEVLINS 38 01 518 4 TIY L 031312345 5 5531 SALON u3M018 NOIIVLOH 2 5 P N 4809630 2003 Paxton Automotive r Secured 03 v2 0 86 93Mus 4809630 v2 0 Reserved Intl All Righ A 3 xipueddy dO 15365 31V9S LON 00 01 37005 8 5816 AH9I3M 3NON 600 10 9 325 1061 NOIdWOD 9 39uvH0SldHVASV S 4894 1611 SLYYd 335 10 8171 14109 79 DNIH33NI9N3 10 S 66 98 9 1 S319NV 10 8171 NOLdWO9 9 i SNOLDVHJ alva S00 XXX 3ivadn ATIVANVW LON OQ 10 7XX 3uv 9530 3101 Q31VH3N39 S3HONI SNOISN3IAIG 09119399 3SIMH3HIO SSTIND 8t ISOH dIAV 19 8 0 2009 00 X 00 5r18 MIS 002 0059 c LONG 398VH9SIQ 1579 080 114189530 ON LYVd ALO ON WALI P N 4809630 A 4 ed Intl Copr Secured hts Reserv O1APHOS v2 0 86 93Mus 4809630 v2 0 2003 Paxton Automotive All Ri xipueddy
10. ANYN LON OQ 10 S39NVH3101 88086 THVNXO 30v1d NOOv38 0061 22 4 ONIMVHO Q31VH3N39 avo S3H9NI NI 38V SNOISN3INIG 03112345 3SIMH3HLO 5531 0 9100721 X 01 OVA ISOH 060 060 n 6 91 00 LX TIVM 650 X TO 80193NN03 3801 0 5 64 51 00 X OWE Add ISOH 000 80NZ 6 014 ISOH dNW10 LOL ZLOYddt 2 M0813 dd DONS 914 010 0008 01141823530 ON 1994 10 Wall 1511 81909 9 0015 SNOILONYLSNI 803 TVNNWW 335 ISOH 39018 i 2 SNOILONYLSNI ONLLLAD IVINVIN 335 109 YALSINVO HOlVHOdVA3 WOtH 3S0H G3WHOIIYd 2015 ISOH 2115 14 39018 109 831SINV9 HOIVHOdVA3 ISOH 9l1SV1d 2015 P N 4809630 2003 Paxton Automotive Secured ed Intl Co 03 v2 0 86 93Mus 4809630 v2 0 hts Reserv 238 A 7 4 xipueddy 30 15868 3125 ION 00 SFI 31405 4 58198 1H91IM 3NON au 002 101 ON q i uddV HSINI3 PH E 1911819 335 gt SNIH33NISN3 19 5 10 S 6 98 11 911 S319NV 38001 Q3ddlHS 38 0171 2 SNOLLOVHJ S1WAQUdd G00 XXX STVIWI930 03119345 3SIWd3H10 SS31N SALON ATIVANYW LON 10 S39NVH3101 d31VH3N39 AYI NI SNOISN3IAIG d3Hi93dS 3SI
11. MH3HIO 5531 0 18 812 0601 LE 401 008 121 L 0 kb 8142 4907 45 1001 LO0 ZLELZ 6 Kp 8142 901 45 1001 100 5 61 L 8 SNOLLONYISNI NOLLVTIVISNI 0012287 1 81055311 54 S0 001NZ 9 131100 1304 ASV 0006101 Y JIVA LIINI 1903 ASV 0068101 L S49 115 SZ X pZ 01 MANOS 870 01037 0124192530 ON WALI 3TOIH3A 01 SV9 OL 1304 OL P N 4809630 A 8 O1APROS v2 0 86 93Mus 4809630 v2 0 2003 Paxton Automotive All Reserved Intl Secured xipueddy ISHS 31V9S ION OG F 31905 88160 HOM m 9 Mu 8066101 3 Xi __ HSINIH NH ldHdIOQ SASV 77 098 151 51974 335 cits SNIH33NIDN3 SNVISPIW 1079 66 98 9UI S319NV diva S00 XXX S VWIO3Q 3ivadrn ATIVANVA LON OG Q31VH3N39 031519399 3SIMH3HIO 5531 10 XX 3uv S39NVH3101 S3H9NI NI SNOISN3IAIG SOH 01 12 21 1 960 0600 2 Y 8 ISOH 800 10087 2 0 1 X LdN 8 E 914 110 9 64 L 4 011 199830 ON 19 ON WALI
12. OL 0 d FYW 9018 A 5 xipueddy 30 1 15365 SNIMWHG 31 25 ION Od 31005 S81 THIIM q nad 002101 ON 8 2745 HSINH ON3SOHWONIONE 0 77 094 151 514 4 33S S P Pe a MCN E Z8 1 v09 908 4 96 1 09 908 731 p mecs E6066 VO oct SIHONI NI JUV SNOISNANIG Seay 09149395 3SIWH3H10 SS3TND S S TIVM 960 2000 9451 8 3801 00 600 ISOH 4 010 710 9538 ON 10 WALI 1811 819 9015 uo1viavu ISOH 9015 iS 3015 3NI9N3 ASOH YOLWIGVY 2018 A 6 O1APROS v2 0 86 93Mus 4809630 v2 0 2003 Paxton Automotive All Reserved Intl Secured P N 4809630 xipueddy 30 L 133HS 9 31VOS ION 00 31 05 m 591 1H93M 3NON Tu 00610 8 77 HSINH 0000 0 77 q9u 1511515 4335 NIYJINI NI AVIAN IAON M 10 S SNVLSNIN 56 98 9 STIO9NV 86 01 80 ost STVA0tiddV e 508 xv 9651 09 908 al PRISE alvadn ATIY
13. Owner 5 Installation Guide for the Paxton s Novi 1000 Supercharging Kit for the 1986 1993 5 0L Ford Mustang Paxton Automotive 1300 Beacon Place Oxnard CA 93033 805 604 1336 FAX 805 604 1337 DP N 4809630 V2 0 04 01 03 FOREWORD This manual provides information on the installation maintenance and serv ice of the Paxton supercharger kit expressly designed for the 1986 93 5 0 Ford Mustang Contact Paxton Automotive Corporation for any additional information regarding this kit and any of these modifications at 805 604 1336 7 00am 3 45pm PST An understanding of the information contained herein will help novices as well as experienced technicians to correctly install and receive the greatest possible benefit from their Paxton supercharger When reference is made in this manual to a brand name number specific tool or technique an equiva lent product may be used in place of the item mentioned All information illustrations and specifications contained herein are based on the latest prod uct information available at the time of this publication All rights reserved to make changes at any time without notice 2003 PAXTON AUTOMOTIVE All rights recerved No parts of this publication may be reproduced transmitted transcrived or translated into another language in any form by any means without written permission of Paxton Automotive P N 4809630 2003 Paxton Automotive All Rights Reserved Intl C
14. et See Fig 1 I Using a 7 16 deep socket loosen the nuts securing the air filter assembly to its rubber mounts and remove the filter from the vehi cle Unscrew the rubber mounts from the inner fender See Fig 1 d Fig 1 f L Using a 5 16 nut driver loosen the clamps and remove the air injection hose from the Fig 1 d smog pump and diverter valve up next to the valve cover Disconnect the vacuum line J Using a 19mm wrench loosen the bolt behind the smog pump and remove the hose securing the accessory drive belt tensioner from the vehicle Set aside for re use to the factory bracket and remove the ten M Remove the bolt at the rear of the smog sioner from the bracket See Fig 1 pump using a 9 16 socket and the two at the front of the pump remove the smog pump from the vehicle N Using a 9 16 socket and extension remove the remaining bolts securing the factory bracket to the engine Set the bracket aside this bracket will not be re used but save it in a safe place O Using a 9 16 deep socket and extension remove the fuel line bracket from the front head retaining stud and un clip it from the factory fuel lines P On the frame rail there is an evaporator canister From underneath the vehicle use a 1 2 socket and remove the two bolts secur ing the canister bracket to the frame rail Reposition the canister forward towards the front of the vehicle using one of the stock bolts Re attach the cani
15. evels Is the radiator coolant and the engine oil at their proper levels Are there any fluid leaks Belt s Is the serpentine drive belt or accessory drive and supercharger drive belts depending on the requirement of your vehi cle properly installed aligned and ten sioned Perform the following F Cycle the ignition key from off to on position three 3 times at fifteen 15 sec ond intervals Afterwards check the entire fuel system for any leaks Start the car Verify that the oil pressure is within the normal operating range Listen closely The engine should idle and sound the same as it did before you began the installation Shutdown the engine discon nect the oil feed line from the blower Remove the oil jet from the blower Blow through the oil jet to ensure there is no blockage or foreign matter plugging it Re install oil jet and oil feed line and proceed C Allow the engine to come to normal operat ing temperatures Bleed the cooling system and top off as necessary Check for the following A Fuel leaks B Fluid leaks C Belt slippage D Throttle response CAUTION See the supercharger service manual included in your kit for information on supercharger servicing and maintenance belt tightening troubleshooting special tuning and warranty information Now that the work is down it s time to enjoy your labor of love Take the car out on the road and let it flex
16. for the reserve of coolant and oils We suggest that you obtain a copy of a Mustang shop manual for your model of car This may be obtained from your dealer or may be ordered by mail from Helm Publications at 800 782 4356 Become familiar with the details of your car s sys tem If it is not operating within normal parame ters we do not recommend the installation or use of the supercharger For the quickest installation time we suggest that you read this manual thoroughly before beginning Make sure that you understand the process have identified the areas of the car that you will be working on and have the tools that you will need on hand The average installation time is 8 to 10 hours but your time will depend on your working conditions experience installing superchargers personal skill level and preparedness for the job This estimate does not include time for the initial vehicle inspection cleaning fine tuning or trou ble shooting Once again we recommend reading the manual before beginning the process We are available for tech support at 805 604 1336 Monday through Friday 8 00 4 30 PM PST After reading the manual verify that all major assembly groups are present in the main kit box As you remove a box or bag note the identification label and compare it to the parts list PAXTON AUTOMOTIVE makes every effort to insure that all parts are included in the box If you discover that you are missing any par
17. ghten See Fig 2 e Fig 2 9 Below the smog pump The alternator will be mounted Use the 7 16 bolt washer and nut through the rear mounting plate through the alternator and into the front plate Off the side of the Smog pump use the 3 8 x 1 bolt to mount the alternator support bracket Use the 3 8 x 1 bolt and lock washer to secure the alternator support bracket to the ear of the alternator See Fig 2 f Tighten all of the bolts from steps E thru I Alternator support bracket Fig 2 f Attach the 1 2 drain hose to the fitting at NOTE the bottom of the supercharger Secure with Check the accessory belt tensioner pulley alignment the provided clamp Route the hose down It may be necessary to add or remove a washer to the stud behind the tensioner bracket Do not tighten the bolts yet just get them started the side of the engine and connect to the nipple previously installed in the oil pan see Fig 2 g and trim 1f necessary Make sure there are no kinks or dips in the oil return or supercharger failure may result P N 4809630 2003 Paxton Automotive All Rights Reserved Intl Copr Secured O1APROS v2 0 86 93Mus 4809630 v2 0 2 2 Fig 2 9 Bolt the Supercharger to the mounting bracket with six of the 3 8 x 1 250 bolts and washers through the holes in the mount ing plate See Fig 2 h Bolts amp washers Fig 2 h Use a 3 8 socket and extension and t
18. ighten the supercharger bolts Remove the factory oil pressure sensor at the front of the engine on the drivers side of the engine next to the oil filter Using pipe sealant install the supplied street TEE adapter into the factory fitting where the sensor was Re install the factory sensor on one of the ends of the street TEE and tight en Install the pre manufactured braided oil line onto the fitting in the street TEE Neatly route the hose across the front of the engine behind the accessories and to the super charger See Fig 2 i Fig 2 i M Mount the S C belt tensioner to the front cover of the supercharger using the supplied 3 8 bolts and washers noting tensioner plate location See Fig 2 Install the supplied tensioner pulley spacer bolt washer and nut PAXTON TENSIONER PU TENSIONER PULLEY SPACER 12mm FLAT DUST SHIELD WASHER imal 12mm x 1 75 NUT 12mm x 65mm TENSIONER MOUNTING PLATE Fig 2 j 0 There two holes the tensioner plate The hole will be used to mount the tensioner when using the 3 5 supercharger puer The lower hole will be utilized when upgrading to a smaller pulley Fig 2 k 2 3 P N 4809630 2003 Paxton Automotive All fas Reserved Intl Copr Secured O1APROS v2 0 86 93Mus 4809630 v2 0 Q R POWER STEERING PUMP 5 Belt Routing Diagram Find the rubbe
19. into a drain pan Save the fluid for re use Fig 1 Using a 8mm socket amp ratchet or screw driver loosen the clamps and remove the upper radiator hose from the vehicle save for re use See Fig 1 a Using a nut driver or screwdriver remove the clamps securing the rubber inlet tube to the throttle body and mass air flow sensor and remove the inlet tube Disconnect the overflow hose from the neck of the radiator and unplug the electrical con nector from the coolant bottle Using a 7 16 wrench or socket remove the two sheet metal screws securing the fan shroud to the radiator core support Using a 7 16 combination wrench loosen the four bolts that are securing the fan to the water pump With anl8mm combination wrench release the tension on the belt ten sioner and remove the factory drive belt Now remove the four bolts that are securing the fan to the water pump remove the fan and clutch assembly out of the vehicle See Figs 1 1 Fig 1 b Fig 1 P N 4809630 2003 Paxton Automotive All fas Reserved Intl Copr Secured O1APROS v2 0 86 93Mus 4809630 v2 0 Loosen the clamp securing the mass air flow K Unplug the electrical connection at the alter sensor to the rubber sleeve at the air filter nator and using a 9 16 and a 1 2 socket assembly Unplug the sensor and un bolt it remove the alternator from the factory from the strut tower with a 7 16 socket brack
20. it s muscles but remember the response and performance will now be different from before Take some time to become accus tomed to your new car Have fun 3 1 P N 4809630 2003 Paxton Automotive All fas Reserved Intl Copr Secured O1APROS v2 0 86 93Mus 4809630 v2 0 This Page Left Intentionally Blank P N 4809630 2003 Paxton Automotive All Reserved Intl Secured O1APROS v2 0 86 93Mus 4809630 v2 0 3 2 APPENDIX P N 4809630 2003 Paxton Automotive All fas Reserved Intl Copr Secured A 1 v2 0 86 93Mus 4809630 v2 0 Please realize that PAXTON Automotive is stantly improving the performance and look of the NOVI 1000 supercharger Parts in your kit may appear differently than what is pictured in this manu al This is due to photographs taken in pre produc tion a change in material costs an improvement in performance Rest assured that you have purchased the best quality kit that PAXTON Automotive manufactures at this time The installation of the materials will remain the same List of Appendices Appendix Number DWG DWG Title 1016417 ASY S C NOVI 1000 Bind Ga kbd 1017009 ASY AIR DISCHARGE uu sss ASY AIR INTAKE uis 1017200 ASY UPPER RADIATOR HOSE MOD aeeaiei 1017300 caseros ASY SMOG PUMP MOD
21. l hoses to the F C U in such a way that the fuel flows from the factory regulator through the in side of the F C U out the bottom of the outside back to the fuel tank On top of the F C U run a length of hose over and TEE it into the vacuum hose run ning from the factory fuel pressure regulator Re using the previously drained coolant bring the reservoir up to it s stock fill limit and also verify that the radiator is topped off The installation has now been complet ed proceed to section 4 0 FINAL CHECK OUT AND START UP Fig 2 0 Completed Installation on 5 0L Ford Mustang Motor P N 4809630 2003 Paxton Automotive All fas Reserved Intl Copr Secured v2 0 86 93Mus 4809630 v2 0 This Page Left Intentionally Blank P N 4809630 2003 Paxton Automotive All Reserved Intl Secured O1APROS v2 0 86 93Mus 4809630 v2 0 2 6 SECON FINAL CHECK OUT amp START UP 3 11 PRE START CHECKS INSPECTIONS INITIAL START UP Inspect the following A Wires harnesses and electrical connections Are all items properly dressed connected and secured If any electrical connections have been dis connected re connect them before you start your vehicle Hoses lines and fittings Are all items prop erly dressed connected and secured Fasteners brackets and clamps Are all items properly installed and tightened Fluid l
22. n Qty 1001830 KIT 86 93 STD 5 0L MUSTANG 1 1016417 S C ASSY 86 93 5 0 NOVI 1000 CURV 1 1016709 CRANK PULLEY ASSY 8 RIB NON UND 1 1016622 ASSY MTG BRKT NOVI 1000 1 1016912 S C TENSIONER ASSY 5 0 NOVI 1000 1 1017009 ASSY AIR DISCHARGE 5 0 NOVI 1000 1 1017111 ASSY AIR INTAKE 5 0 NOVI 1000 1 1019312 ASSY OIL SUPPLY 1 4FA130 036 ASSY OIL DRAIN 1 4FA114 023 ASSY RADIATOR HOSE 1 1017300 ASSY SMOG PUMP MODIFICATION 1 1017700 KIT FUEL CONTROL 1 71640 011 PUNCH OIL PAN FITTING 4809630 INSTRUCTION MANUAL 86 93 5 0 MUSTANG 1 7U100 055 TIE WRAPS 6 NYLON 20 0088575 S C STRT INFO PKG ASSY PAXT 1 3863515 DECAL PAXTON COLOR 9 x 3 1 P N 4809630 2003 Paxton Automotive All pois Reserved Intl Copr Secured v2 0 86 93Mus 4809630 v2 0 VI Section 1 INITIAL PREPARATION AND REMOVAL 1 1 INITIAL PREPARATION AND REMOVAL A Begin the initial preparation and disassem bly process by first disconnecting the nega tive side of the battery and draining one gal lon of coolant from the coolant reservoir To do this disconnect the hose from the bottom of the coolant reservoir and allow to drain into a suitable container DO NOT allow coolant to drain onto floor and be sure to mop up any coolant splatter immediately Animals like the taste of coolant and if they drink it it will kill them Loosen the petcock at the bottom of the radiator and drain approximately one gallon of radiator fluid
23. n the end of the MAF sensor Tighten the clamp to secure it to the filter Find the plastic air filter cover and the 90 barbed fitting and install it in the end of the air filter housing Attach the supplied 3 8 hose to the barbed fitting You will also find in the assembly what looks like a fuel filter This will be used to catch crank case vapor and should be installed between the valve cover oil fill nipple and the air filter cover Locate the two sheet metal screws and secure the air filter cover to the inner fender See Appendix A 5 for orientation Attach the 3 turbo hose at the throttle body and fasten with supplied hose clamp See Fig 2 m Fig 2 m Place hose clamps on each end of the rubber sleeves Install the discharge tube onto the outlet of the supercharger and then the throt tle body Adjust the sleeves and tighten the clamps using a screwdriver See Fig 2 n P N 4809630 2003 Paxton Automotive All Reserved Intl Secured O1APROS v2 0 86 93Mus 4809630 v2 0 2 4 Using the supplied yellow fuel line separa tor separate the return line fitting at the fuel rail Snap the two supplied rubber hoses onto the stock fittings and route both hoses behind the passenger side strut tower Use the F C U bracket as a guide mark and drill two 1 8 holes in the fenderwell Secure the F C U to the fenderwell with the supplied sheet metal screws Connect the fue
24. odate the threaded brass fitting Before tapping coat the tap with thick lithium grease to retain the metal shavings while you tap the oil pan D Upon completion of the tapped oil pan hole coat the threaded end of the brass fitting with silicone and thread into the oil pan be cautious not to over tighten or to strip the oil pan threads P N 4809630 2003 Paxton Automotive All Reserved Intl Secured 2 1 O1APROS v2 0 86 93Mus 4809630 v2 0 Fig 2 1 Secure the factory spring tensioner assembly to the Paxton belt tensioner mounting bracket using the 1 2 carriage bolt 2 Replace the locking type nut on the A C mounting bracket stud closest to the water pump with a standard nut 3 Depending on Ford s manufacturing tol erances it may be necessary to trim about 1 8 off the edge of the flange on the A C mounting bracket to provide room for the tensioner mounting bracket 4 Install the tensioner between the super charger mounting plate and A C bracket stud using two standard flat washers as a spacer Secure with two 3 8 16 x 1 bolts and washers and a 3 8 16 nut See Fig 2 d The Smog pump is secured with a 3 8 bolt and flat washer through the cast mounting plate through the smog pump through the smog pump spacer and through the front mounting plate The lower mounting is done with a 3 8 x 2 bolt and washer from the back of the bracket into the smog pump Do not ti
25. opr Secured v2 0 86 93Mus 4809630 v2 0 II TABLE OF CONTENTS FOREWORD cc ccc orca spewed onde ee Rae ii TABLE OF CONTENTS senador ptu pd en area ed HI IMPORTANT NOTES ea cece tee de seach E SEES iv 1 1 INITIAL PREPARATION AND REMOVAL 1 1 2 1 SUPERCHARGER INSTALLATION amp 2 1 31 PRE START CHECKS INSPECTIONS INITIAL START UP 3 1 APPENDIX 544644646445 ERS REESE ___ 1 P N 4809630 2003 Paxton Automotive m All Rights Reserved Intl Copr Secured 1 v2 0 86 93Mus 4809630 v2 0 IMPORTANT NOTES finest street supercharger available for the 5 0L Mustang The centerpiece of this kit is the High Efficiency PAXTON Supercharger a mechanically driven centrifugal blower erc You have purchased the This kit comes with all the parts you will need to install the supercharger The instruction manual has been edited in order of sequence and photographs and drawings have been included to illustrate the text This will allow you quick part identification and orientation The installation will require metric and SAE sock ets and wrenches a hand drill and bits an Air Hammer and compressor a 3 8 x 18 NPT tap screwdrivers and a supply of buckets
26. r air injection hose from the diverter valve Shorten the hose by cutting 3 out of the middle of the hose and 1 1 2 off the back end Reconnect the two formed pieces together with the hose union and clamps provided Re install the short end U hose between the diverter valve and fitting on the side of the smog pump See Appendix E on Pg A 7 O From the stock radiator hose make two 90 elbows by trimming as shown The first is with 3 long legs for the thermostat housing end The second with 2 long legs is from the middle of the stock hose and attaches to the radiator See Fig 2 1 lt co 2 lt 3 gt Fig 2 1 Place the stainless water pipe between the two hoses placing the shorter leg near the radiator Position the hoses and tube so there is ample overlap for sealing and sucure with the provided clamps Refill the radiator and coolant bottle Remove the vent tube from the throttle body and the oil fill cap and clamp Plug the nip ple on the throttle body with a nipple plug and using a hose clamp securely retain the nipple cover Install the intake u bend with the supplied 3 1 2 x 4 adapter sleeve and clamps On the other end of the U bend install the 3 1 2 x 3 1 4 adapter sleeve Plug in the Mass air flow MAF sensor and install the sensor into the other side of the adapter with the supplied clamps Install the K amp N air filter o
27. ster to the frame rail using the forward hole in the frame rail and the rear hole in the bracket Fig 1 P N 4809630 2003 Paxton Automotive All Reserved Intl Secured O1APROS v2 0 86 93Mus 4809630 v2 0 1 2 Remove the four factory crank pulley bolts with a 9 16 socket and extension and remove the pulley from the vehicle See Fig 1 Fig 1 g With the 4 bolts 3 8 1 3 4 in length install the new crank pulley and torque the bolts to 25 28ft pounds See Fig 1 h B Fig 1 h P N 4809630 2003 Paxton Automotive All Rights Reserved Intl Copr Secured O1APROS v2 0 86 93Mus 4809630 v2 0 This Page Left Intentionally Blank P N 4809630 2003 Paxton Automotive All Reserved Intl Secured O1APROS v2 0 86 93Mus 4809630 v2 0 1 4 Section 2 SUPERCHARGER INSTALLATION amp ASSEMBLY 2 1 SUPERCHARGER INSTALLATION amp ASSEMBLY IMPORTANT NOTE inii j For the next few steps refer to Appendix 11 at the drain the motor oil from the hack of he meni E Before you install the cast bracket to the front of the engine insert the 3 8 x 6 1 4 A From underneath the vehicle you will need bolt and washers through the back of the to drill a pilot hole in the oil pan on the pas cast bracket At this point install the smog senger side by using a 1 8 drill bit approxi pump and
28. t or that a part was damaged in shipping call PAXTON immediately DO NOT begin installation if a part is missing Failure to contact PAXTON prior to beginning installation will result in a charge for the missing part We suggest that the engine compartment be cleaned before the installation You can clean the engine with a pressure washer that is found at self serve car washes Use a safe for aluminum clean er degreaser and cover the distributor and any electronics with a plastic bag to prevent water from entering P N 4809630 2003 Paxton Automotive All Rights Reserved Intl Copr Secured v2 0 86 93Mus 4809630 v2 0 ou are undoubtedly eager to get started but tions you can avoid many potential dangers The Y please take a little more time to insure that following list is not meant to be a comprehensive your safety is not in jeopardy A moment s list but rather it is meant to make you aware of lack of attention may cause a serious injury to you some of the risks and encourage you to take a or to someone else who happens to be standing safety minded approach to your work area around By following some simple safety precau Never rely solely on a floor jack when working under neath a vehicle Always use jack stands that are rated for the weight of your vehicle use them at the recom mended lift points and place your vehicle in PARK or FIRST gear with the parking brake set
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