RAZOR-PAK KIT - Harley
Contents
1. XXX is color code 79047 09XXX 23 Body catch 2 90649 07 24 Catch upper 2 90705 97 25 Backing plate 2 90688 85 26 Label load limit 90821 74C 27 Backing plate 8 90964 63 28 Rivet 20 90965 63 29 Rivet 4 90967 64 30 Washer 5 6253W Items referenced in text but not included in kit H Fastener Included with Tour Pak Rack Installation Kit Kit 53194 07 Lock kit purchased separately Includes items A G Refer to lock kit instruction sheet for complete assembly and installation instructions Note Hardware Kit 90701 09 is available for separate purchase Includes items 1 3 12 14 21 23 30 J04880 4of42. cMOTOR HARLEY DAVIDSON WY J04880 INSTRUCTIONS REV 2009 06 15 RAZOR PAK KIT GENERAL Kit Number 79175 10XXX Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required Separate purchase of Backrest Pad 79192 10 is required for installation of this kit See your Harley Davidson dealer Separate purchase of a Tour Pak rack is required for installation of this kit See your Harley Davidson dealer For Kit 79175 10BDK A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 2 and Table 1 INSTALLATION Drill the Mounting Holes in the Razor Pak 1 Remove the loose hardware and rubber mat lining the bottom of the Razor Pak and set aside NOTE See Figure 1 There are drilling points 1 2 molded into the bottom of the Razor Pak to use as guides for drilling Only drill holes in the drill points that match the mounting holes in the Tour Pak rack Patterns 1 and 1A have four holes each and Pattern 2 has five holes 2 Set the Tour Pak rack on the Razor Pak and determine which mounting hole pattern needs to be drilled Pattern 1 has two positions to adjust Razor Pak position relative to seat 3 Apply masking tape to the outside painted or primed sur face of the Razor Pak at the appropriate drill p
3. lack rubber mat in the Razor Pak WARNING Do not exceed Tour Pak weight capacity Too much weight can cause loss of control which could result in death or serious injury 00401c NOTE See the Razor Pak warning label for the maximum Razor Pak weight capacity 1 of 4 Please dispose of materials responsibly is06217 SERVICE PARTS 1 Drilling points pattern 1 and 1A 2 Drilling points pattern 2 Figure 1 Mounting Hole Patterns J04880 2 of 4 is06218 Figure 2 Service Parts Razor Tour Pak Table 1 Service Parts Table Item Description Quantity Part Number 1 Screw 6 32 x 3 8 in 4 3595 2 Razor Pak bottom Not Sold Separately 3 Screw 6 32 x 9 16 in 2 3597 4 Screw 6 32 x 3 4 in 2 3598 5 Rivet 2 58709 86 J04880 3 of 4 Table 1 Service Parts Table Item Description Quantity Part Number 6 Spring washer 2 6970 7 Plain washer No 6 2 6029 8 Hinge pin 2 8538 9 Trim plate 54048 09 10 Cover gasket 53415 06 11 Hinge cover upper 2 53426 87 12 Bumper 2 53429 93 13 Mat Razor Pak bottom 53109 96 14 Hinge lower 2 53447 87 15 Backing plate brace 53478 80 16 Pad 2 53486 85 17 Bracket cable mounting 53563 82 18 Cable 53564 97 19 Bracket cable mounting lid side 53570 89 20 Spacer 2 53615 85A 21 Catch lower 53616 85 22 Razor Pak cover
4. oints This will protect the finish during the drilling operation 4 Place aclean soft cloth on the workbench and place the Razor Pak with the bottom facing up NOTE Drilling each hole is a two step procedure that requires a spe cific type of drill bit to avoid damaging the Razor Pak 5 Use a 5 16 or 3 8 inch spade bit or unibit do not use a spiral type bit to drill the holes from the outside of the Razor Pak through the drill points Stop drilling when the J04880 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled tip of the bit just pierces the inside surface of the Razor Pak 6 Turn the Razor Pak over and complete each hole with the same drill bit at each of the pierced holes Clean excess material from the holes and clean the Razor Pak of any debris Assemble the Razor Pak Kit 79175 10BDK only 1 After painting the primed parts assemble the Razor Pak following the instructions for the Tour Pak in the service manual Install the Razor Pak to Tour Pak Rack 1 Align the holes in the base of the Razor Pak with the mounting holes on the Tour Pak rack NOTE Replace the washer in the Tour Pak rack installation kit with washer 30 from this kit 2 See Figure 2 Insert the screws through the washers 30 and the newly drilled mounting holes from the inside of the Razor Pak Tighten per the instructions in the Tour Pak rack instruction sheet 3 Install the b
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