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Moisture Image Series 1 Hygrometer

1. Figure 1 26 Moisture Image Series 1 Explosion proof Version Outline and Installation from Dwg 705 874 Installation 1 39 June 2003 Electroly reservoir Information contained on this ratified label is not y BASEEF 0 37 l faa 9 4 NOTES 1 OXYGEN CELL IS MANUFACTURED BY DELTA F CORP MODEL NO SF OR SP DIMENSIONS INCHES MM ENCLOSURE MATERIAL IS PLASTIC Eigeteaiy te leve window 5 90 149 9 Sample t Locate certificatio label gas inlet HE Sample d gos outlet approx as shown 0 62 15 8 ALL EXPOSED METALWORK CONTAINS LESS THAN 6 MAGNESIUM BY WEIGHT CERTIFICATION LABEL MATERIAL IS ULTRA DESTRUCTIBLE TY
2. J jj REI AUX REC AUX CA REC EUX RR Figure 1 8 Series 1 Back Panel 1 18 Installation June 2004 or azkdacee a e e I i Connecting the Power IWARNING Division 2 applications may require special installation Consult the National Electric Code for proper installation requirements The analyzer must be configured in a suitable equipment enclosure and installed per the National Electric Code Article 500 applicable sections which pertain to the hazardous environment classification in which the electronics will be used Note The power line is the main disconnect device However GE Panametrics does not provide power supply cords with CSA Div 2 hygrometers IMPORTANT For compliance with the EU s Low Voltage Directive IEC 1010 this unit requires an external power disconnect device such as a switch or circui
3. Connector Figure 1 14 Moisture Image Series Probe Assembly Installation 1 25 April 2004 Moisture Image Series Once the probe is assembled connect the cable to the terminal block Probes cont labeled MIS PRB on the back panel of the electronics unit refer to Figure 1 15 and Table 1 4 below IMPORTANT DO NOT connect the cable to the Moisture Image Series Probe until you make the proper connections to the back of the meter IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete You can connect the Moisture Image Series Probe to any channel However if you are also using other sensors such as the M and or TF Series probes be sure to connect the Moisture Image Series Probe to an open channel IMPORTANT Check the Calibration Data Sheets of all the sensors to determine which channels already have probe assignments Table 1 4 Moisture Image Series Probe Connections To MIS PRB Term Block positive wire white return wire black
4. ER sensinc ELECTRODES E 10 t SECONDARY ELECTRODES V POSITION FOR THE VOLTAGE OUTPUT EU Ws PROBE 705 709 cM RN OUTPUTS 4 20 MA TRANSMITTER LOOP POWERED 4 20 MA TRANSMITTER SELF POWERED VOLTAGE OUTPUT SIGNAL THE PROPER INPUT SELECTOR SWITCH ON THE PROPER CHANNEL CARD MUST BE IN THE I POSITION FOR THESE USES THE PROPER INPUT SELECTOR SWITCH ON THE PROPER CHANNEL CARD MUST BE IN THE V POSITION FOR THESE USES IF THE VOLTAGE SIGNAL IS OVER 2 VDC A RESISTOR OF THE PROPER VALUE MUST BE INSTALLED ON THE PROPER CHANNEL CARD TYPICAL AUXILIARY INPUT CONNECTIONS d HAZARDOUS AREA Vs LINE POWER Dwg 702 190 iagram Moisture Image Series 1 Interconnection Di Figure 1 28 Installation 1 41 June 2003 HAZARDOUS LOCATION CLASS DIVISION 1 GRO
5. d lls EMI E 22 22 Kon 3 s 5 alle L SS MEE a 1 5 2 e 5 2 s 55 5 3 FAM 9 817 5 4 8 o 4 8 MIS PRB 1 UE d POCS LES p ONE MEN EN DM Terminal Block a CHANNEL CHANNEL 2 CHANN E T E ee a Tig RIN o REC AX 4 REC AX 4 REC A nx Are P CE Pw u S7 Figure 1 15 MIS PRB Terminal Block Location 1 26 Installation April 2004 Moisture Image Series Probes cont After you make the back panel connections connect the remaining end of the probe cable to the probe electronics module by inserting the bayonet type connector onto the module and twisting the shell clockwise until it snaps into a locked position approximately 1 8 inch of a turn If you are not using a GE Panametrics supplied cable see Figure 1 16 below to make proper pin connections to a bayonet type connector Once you complete connecting the Moisture Image Series Probe s you must activate the probe on the installed channel as described in Activating and Changing Probes in Chapter 2 Electronics Unit MIS PRB Terminal Block SIG White Probe Twisted Pair 22 AWG White cy RTN Black MIS Probe Black E2
6. 2 3 Screen and Key Functions 2 4 Entering iu irate eec eR re en ee e cC RR eR dcn 2 5 Verifying and Entering Setup Data 2 6 Activating and Changing Probes 2 7 Entering Calibration Data 2 11 Entering High and Low Reference Values 2 16 Displaying Measurements 2 21 Chapter 3 Specifications Overall Specifications 2 5 5 4224 LR ea er ner bebe ee RU REIP E ete hes 3 1 Moisture Measurement 3 2 Pressure MGaSurement iias stad ee te eme E tereti e p tes roh ing een 3 3 Temperat re Measurement e et Ree RR na MIROR TR RR na P en 3 3 Oxygen Measurement u eee VETERE NOT ERN ERE be BE 3 3 Electronic Specifications 3 4 Output Specifications i e er nn de med de Re e o eit edes 3 5 Input Specifications 23 ccd an are 3 6 Probe Specifications 4 ee bete e bee ped eR ne des a a ne tee 3 7 Moisture Image Series Probe 3 7 TE Series Probes at en nen 3 9 M S ries Probe hatte DUAE CURT Gne Roa it x eter eis aie tk Mate 3 11 Delta F Oxygen
7. 3 7 Oxygen Cells Moisture Image Series Probe Activating 2 7 Connecting 1 25 Moisture Probes via en en 2 12 P Activating ico vox eres 2 7 Calibration Data Entering 2 12 Passcode ie Gein 2 5 Considerations for Installation 1 6 Powering Up Installing into Sample System 1 13 Pressure Sensors 2 16 Installing into the Sample System 1 13 Pressure Transducer a Sample System 1 8 Activating EE 2 7 Mounting Pressure Transmitter Electronics Unit 1 12 Sp ecifications AE 3 14 Sample System 1 12 Pressure Transmitters Activating 2 7 N Calibration Data Entering 2 16 Probe NO Key Specifications 3 7 Functions re 2 5 Probe Configuration Menu 2 7 Probes Activating Changing User Program 2 7 Calibration Data Sheets 2 11 Calibration Data Entering 2 11 R Reference Menu 2 16 Response Keys 2 5 Functions 2 2 cioe mann 2 5 Return Policy iv 2 Index April 2004 Index cont Safety Initial Checkout 1 2 1 3 Sample System Connecting to Gas Line for Oxygen 1 17 Description of 1 8
8. 2 5 Enieting eng 2 3 YES and NO Keys 2 5 Verifying Setup 2 6 Displaying Measurements 2 21 2 22 E Electrical Connections 1 18 Moisture Image Series Probe 1 25 Oxygen Gell 1 25 TF Series Probe 1 23 Electrolyte Adding to Oxygen Cell 1 17 Electronics Unit Installation Site 1 4 Mounting 1 12 Setting Up i Vw es 2 6 F FUNCIONS ee Wasa te eed 2 5 Index April 2004 Index cont M O M Series Probe Output Connecting 1 20 Specifications 3 5 Installing into Sample System 1 13 Oxygen Cell Specifications 3 11 Adding Electrolyte 1 17 Measurement Mode Calibration Data Entering 2 14 Definition 2 22 Connecting 1 28 Menu Options Connecting to the Gas Line 1 17 Main Menu Descriptions 2 3 Establishing a Gas Flow 1 33 Probe Configuration Menu 2 7 Initial Checkout 1 2 1 3 Reference Menu 2 16 Intrinsic Safety Requirements 1 28 System Calibration Menu 2 11 Preparing for Installation 1 17 Moisture Image Series Sample Systems 1 8 Specifications
9. SERIES 1 Dwg 4712 1064 ion d Installati ine an Outl ion O 1 Weatherproof Versi ies VIEW A A NOT TO SCALE Moisture Image Ser NOTES Hi 1 ALL DIMENSIONS In INCHES MM 2 ALL DIMENSIONS ARE REFERENCE ONLY Figure 1 25 335 LBS 1522 KG 8 WEIGHT Installation 1 38 June 2003 OOO0O0000 Lt lf 00000090 23 13 16 605 Go 21 9 16 5481 L 12 305 Partial Cut Away View with I O Connections 1 13 3 8 3391 To wire the power line to the disconnect device 1 Make sure the disconnect device is not energized by placing the switch in the OFF position and cutting the main power source 2 Run the appropriate cable between the disconnect device and the electronics enclosure 3 Wire the cable end at the disconnect device as described in the instructions provided with that device 4 Plug the socketed end of the cable into the appropriate Socket inside the Series 1 enclosure
10. Initial Setup 2 13 April 2004 Entering Delta F Oxygen Note The information in this section applies to Delta F oxygen cells Cell Calibration Data only If you are using some other type of oxygen input refer to Entering Auxiliary Input Calibration Data in Chapter 2 of the Programming Manual Your Delta F cell has been factory calibrated using nitrogen as the reference background gas If you want to use the oxygen cell with a different background gas than the cell was calibrated for refer to the section Background Gas Correction Factors for the Delta F Oxygen Cell in Chapter 2 of the Service Manual to determine the correct oxygen current multiplier Use the procedure below to enter the following data the probe serial number the zero and span range in microamps UA the zero and span range in parts per million by volume ppm ppb or percent 46 Note Oxygen cells can be ordered to measure in ppm ppb or percent Select the proper oxygen cell units in the Probe Configuration Menu The units you select will automatically appear in the second column Procedure for Entering Delta F Cell Calibration Data Referring to the Calibration Data Sheets enter calibration data separately for each probe on the designated channel as described below See Figure 2 14 on page 2 26 for a menu map IMPORTANT Staple Calibration Data Sheets to the Program Information List Appendix A and store them in a safe place If they are l
11. GE Panametrics Moisture Image Series 1 Hygrometer Startup Guide LEZ June 2004 Process Control Instruments Moisture Image Series 1 Hygrometer Startup Guide 910 108UB3 IATTENTION This guide contains instructions for Series 1 units equipped with the latest controller card p n 703 1250 This controller card supports the PanaCom PanaView user interface software GE Panametrics June 2004 Moisture Image Series 1 lii April 2004 Warranty Return Policy Each instrument manufactured by GE Panametrics is warranted to be free from defects in material and workmanship Liability under this warranty is limited to restoring the instrument to normal operation or replacing the instrument at the sole discretion of GE Panametrics Fuses and batteries are specifically excluded from any liability This warranty is effective from the date of delivery to the original purchaser If GE Panametrics determines that the equipment was defective the warranty period is one year for general electronic failures of the instrument one year for mechanical failures of the sensor If GE Panametrics determines that the equipment was damaged by misuse improper installation the use of unauthorized replacement parts or operating conditions outside the guidelines specified by GE Panametrics the repairs are not covered under this warranty The warranties set forth herein are exclusive and are in lieu of
12. Bendix Connector Pins Figure 1 16 MIS Probe Cable Wiring Diagram Installation 1 27 June 2004 Connecting the Delta F Oxygen Cell The Delta F Oxygen Cell is available in a general purpose model with standard or VCR fittings The oxygen cell can also be mounted in a weatherproof enclosure R4 for outdoor applications or an explosion proof enclosure R7 for hazardous areas Caution Do not power up a Series 1 without establishing a flow through the Delta F Oxygen Cell see page 1 33 Each model of the oxygen cell has a set of sensing and secondary electrodes Make connections from the electrodes on the cell to the terminal block labeled OXYGEN on the back of the electronics unit see Figure 1 17 on page 1 29 For proper operation make connections to each set of electrodes using a four wire shielded cable GE Panametrics provides the O type cable with 22 AWG leads for the Delta F oxygen cells IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Cable error is a function of cable resistance foot length of cable and maximum sensor current output Since higher range sensors have a greater current output they have lower acceptable cable lengths Larger
13. 5 1 49 38 0 1 28 32 5 4 15 70 398 8 403 2 40 10 2 14 90 378 5 x 7 45 189 2 5 85 148 6 t 128 gad 50 20 3 Ke 7 5 25 6 4 DIA 16 50 419 1 4 PLS 40 10 2 Pt N NOTES NO 1 DIMENSIONS INCHES MM 25 6 4 DIA 2 WEIGHT 20 1 LB 9 1 KG mm 4 PLS 8 25 209 6 SERES 7 45 189 2 Installation 1 36 PANEL MOUNTING DETAIL Figure 1 23 Moisture Image Series 1 Panel Mount Outline and Installation Dwg 712 234 440 10 2 June 2003 Sez ZLZ Bmaq uonejjeisu pue auno unon uoueg Salas Hewl a nys oyy tz L 3NG INCHES MM DIMENSIONS 1 m 5 85 148 7 rm 5 26 133 6 17 03 432 5 bos 13 94 354 1 1 37 Installation June 2003
14. Connect To Delta F Enclosure Terminal Block To Series 1 OXYGEN Terminal Block red wire 4 pin 1 pin 1 green wire pin 3 pin 2 pin 4 pin 3 white wire black wire pin 5 pin 4 shield Enclosure Terminal Block pin 2 C O eesel sp pin 5 Figure 1 19 Weatherproof Delta F Oxygen Cell Installation 1 31 June 2004 Explosion proof Delta F Figure 1 20 below shows the explosion proof oxygen cell The Oxygen Cells oxygen cell has a set of sensing and secondary electrodes that are wired to a terminal strip in the explosion proof enclosure Connect the explosion proof oxygen cell using a four wire shielded cable Connect one end of the cable to the OXYGEN terminal block on the back of the electronics unit and the other end to the terminal strip in the oxygen cell enclosure Feed cable wires through an opening in the side of the explosion proof enclosure Use Table 1 8 below to make oxygen cell connections IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Table 1 8 Explosion proof Oxygen Cell Connections To Oxygen Cell Co
15. GE Panametrics Shannon Industrial Estate Shannon Co Clare Ireland erkl ren in alleiniger Verantwortung da die Produkte Moisture Image Series 1 Analyzer Moisture Image Series 2 Analyzer Moisture Monitor Series 3 Analyzer folgende Normen erf llen EN 50014 1997 A1 A2 1999 EN 50020 1994 II 1 G EEx ia IC BASO1ATEX7097 Baseefa 2001 Ltd EECS Buxton SK17 9JN UK EN 61326 1998 Class A Annex A Continuous Unmonitored Operation EN 61010 1 1993 A2 1995 Overvoltage Category II Pollution Degree 2 gem den Europ ischen Richtlinien Niederspannungsrichtlinie Nr 73 23 EG EM V Richtlinie Nr 89 336 EG und ATEX Richtlinie Nr 94 9 EG Die oben aufgef hrten Ger te und zugeh rige mitgelieferte Sensoren und Handhabungssysteme tragen keine CE Kennzeichnung gem der Druckger te Richtlinie da sie in bereinstimmung mit Artikel 3 Absatz 3 gute Ingenieurpraxis der Druckger te Richtlinie 97 23 EG f r DN lt 25 geliefert werden Shannon July 1 2003 das Tp A Mr James Gibson GENERALDIREKTOR x TUV LS ENISO9002 TUV ESSEN Shannon ISO 9001 U S CERT DOC Rev G2 5 28 02 USA GE Panametrics 221 Crescent Street Suite 1 Waltham MA 02453 3497 Telephone 781 899 2719 Toll free 800 833 9438 Fax 781 894 8582 E Mail panametrics ps ge com Web www gepower com panametrics Ireland GE Panametrics Shannon Industrial Estate Shannon County Clare Ireland Telephone 35
16. Aux1 Aux1 l Milliamps Aux1 Aux1 User Function Displays Aux Label Aux1 Aux Label Auxiliary 2 Aux2 V Volts default AuxX Aux2 l Milliamps Aux2 Aux2 User Function Displays Aux Label Aux2 Aux Label Volt Reference Vref Volts default Diagnostic Mode Voltage Reference Signal Ground User Vgnd Volts default Diagnostic Mode Signal Ground The MH and FH values are the moisture sensors response values and are the values that are recorded during calibration The FP value is the MIS Probe s response value for pressure and is the value recorded during calibration Initial Setup 2 23 Your passcode is 2719 Please remove this page and put it in a safe place for future reference June 2004 Main Menu SS MIS 1 Help System Display Select Menu Settings Menu Option Menu ABOUT NEXT Prev Done HELP MODE PAGE DONE seo Figure 2 14 SCREEN USER COGGER DONE Display Page HELP SELECT SETTINGS OPTIONS Scrolling Mode Selection User Constant Menu C HELP units PLACE C DONE C HELP TABLE C PAGE DONE or or key toggles or Data Logger Menu ON OFF HELP STORAGE FILE DONE SETTINGS If you are displaying data in Matrix Format or l 7 Line Graph Set Data Logger Menu HELP START MODE DONE or Matrix Scr
17. BASEEFA Certification CSA Certification You should have discussed environmental and installation factors with a GE Panametrics applications engineer or field sales person by the time you receive the meter The equipment should be suited to the application and installation site The Series 1 is available in rack bench or panel mounts that are suitable for most indoor installations GE Panametrics also provides weatherproof and explosion proof housings for outdoor and hazardous area locations See the drawings at the end of this chapter for an example of each enclosure Before installing the unit read the guidelines below to verify that you have selected the best installation site To comply with the Low Voltage Directive you must install a switch or circuit breaker on the input power line For greatest safety locate the circuit breaker or power switch near the electronics console IWARNING Division 2 applications may require special installation Consult the National Electric Code for proper installation requirements The analyzer must be configured in a suitable equipment enclosure and installed per the National Electric Code Article 500 applicable sections which pertain to the hazardous environment classification in which the electronics will be used Rack bench and panel Series 1 units s n 2000 and above and WPF Series 1 units s n 2300 and above are BASEEFA certified to supply intrinsically safe levels Installation re
18. TRIM DONE Recorder Trim Menu ZRO SPAN TRIM uP RM DN C DONE 2 26 Initial Setup Chapter 3 Specifications Overall Specifications 3 1 Moisture Measurement 3 2 Pressure Measurement 3 3 Temperature Measurement 3 3 Oxygen Measurement 3 3 Electronic Specifications 3 4 Output Specifications x vrac koc co Een S QD OR Qnia 3 5 Input Specifications nun san 3 6 Probe Specifications i si is ise 5 444 uns 3 7 April 2004 ee ERE Overall Specifications General Motorola 68332 based one to six channel aluminum oxide absolute humidity oxygen analyzer system Power Universal power supply adjusts automatically from 90 to 260 VAC 50 60 Hz 50 Watts maximum power Note Power cord is the main disconnect device Fuses 1 2 Amp Slo Blo 3AG Configuration Rack Bench Panel NEMA 4 Weatherproof and NEMA 7 Explosion proof Dimensions Rack Mount 5 22Hx 19 W x 17 03 D Bench Mount 5 85 H x 13 9 W x 17 03 D Panel Mount 8 25 H x 16 5 W x 17 03 D Parameters Up to six channels may be programmed to measure any of the following parameters with appropriate probes moisture temperature pressure and oxygen European Compliance This unit complies with EMC Directive 89 336 EEC and 73 23 EEC Low
19. 2 1 0 psig Flow Control Valve Tee m Relief Valve Assembly Out Optimum Sample Flow Range 2 0 2 5 SCFH Electrolyte Reservoir Oxygen Cell Flowmeter Sample Gas Outlet and Relief Valve should vent to atmosphere Figure 1 21 Gas Flow Schematic 1 34 Installation June 2003 FR HE FR ER 000000001 660000001 000000001 2 53 64 3 pb 125 3 2 472 5 19 00 482 6 18 34 465 9 5 22 132 6 2 25 57 2 1 49 37 7 SERIES 1 H 5 26 133 6 u 409 10 4 x 270 6 9 SLOT 4 PLS NOTES 1 2 DIMENSIONS INCHES MM WEIGHT 19 9 LB 9 0 KG Dwg 712 233 Jon d Installati ine ani ies 1 Rack Mount Outli Moisture Image Seri Figure 1 22 Installation 1 35 June 2003 5 26 133 6
20. 2004 E Table of Contents Chapter 1 Installation Introduction ue ruere eese ete notte x ta etum e uec a ets 1 1 Unpacking the Series T iusso eut use 1 1 Checking the Delta F Oxygen Cell for Leakage 1 2 Checking the Delta F Oxygen Cell for Leakage cont 1 3 Choosing a Sites un un or ep RUE S Urs clin atop dn 1 4 Low Voltage Directives i chine ke Reed RR e Rame rx RUE ee 1 4 BASEEFA Certification i25i 26 8 11044 ed bb ee ee Se e 1 4 CSA Certification al ae C Ae o eS ea i a Soars 1 4 General Guidelines for Choosing a Site 1 5 Moisture Temperature Probe Considerations 1 6 Temperature Rangers iib erbe Le he a EIER E Ea IE RR 1 6 Moisture Condensation 1 6 static or Dynamic USe cod i esu d v en a UE Tr oriens 1 7 Pressure ETT 1 7 Long Term Storage amp Operational Stability 1 7 Freedom from Interference lesse 1 7 Corrosive Materials an Mp o A BE TRE ee li 1 7 Sample System Guidelines 1 8 Moisture Sample Systems 1 8 Oxygen Sample Systems 1 10 Mounting the System sro sorie siet
21. AREAS NS CONNECTH HAZARDOU oono STD TF OXYGEN STD TF OXYGEN STD TF 9 PROBE CHANNEL 1 PROBE CHANNEL 2 PROBE CHAN ALM B hole nol ree Adm o cl C LMA DS Ba nj 000009090 o AUX REC AUX RN 1 2 af Al AT 1 2 600000 0060020200 Figure 1 13 STD TF Probe Terminal Block Location Connect the Moisture Image Series probes to the Series 1 using a standard twisted pair cable with a bayonet type connector You can locate the Moisture Image Series Probe up to 915 meters 3000 feet from the electronics unit Before making any electrical connections you must assemble the probe The Moisture Image Series probes may be shipped in two parts a probe and an electronics module each of which has a serial number Match the appropriate probe to the matching electronics module using the serial numbers that are listed on the Calibration Data Sheet Insert the probe into the probe connector on the electronics module and turn counterclockwise see Figure 1 14 below
22. Cell i uuu ees QAI Ed ARR RP DRE eee 3 12 External Pressure Transmitter optional 3 14 Appendix A Program Information List vi Chapter 1 Installation IHTOAUCHON vd x EE Rr rasa xir E at 1 1 Unpacking the Series 1 1 1 Checking the Delta F Oxygen Cell for Leakage 1 2 Choosing a Slle use ssa khan rk aon ana RE Re 1 4 Moisture Temperature Probe Considerations 1 6 Sample System Guidelines 1 8 Mounting the System 1 12 Installing the Probes 1 13 Making Electrical Connections 1 18 Establishing a Gas Flow Through the Oxygen Cell 1 33 April 2004 Introduction Users typically install the Moisture Image Series 1 as part of a complex process system which includes components such as filters pumps and pressure regulators In such an environment probes and other parts of the system may be subjected to environmental hazards such as high temperature pressure extremes corrosive elements and mechanical vibrations This section contains information and instructions for installing the Series 1 into a process system taking into account all of the above factors The following section describes how to set up and connect it If you have questions about applications or installation call an appli
23. ESSEN Shannon ISO 9001 U S CERT DOC Rev G2 5 28 02 GE Panametrics DECLARATION CONFORMITE GE Panametrics Shannon Industrial Estate Shannon Co Clare Ireland d clarons sous notre propre responsabilit que les Moisture Image Series 1 Analyzer Moisture Image Series 2 Analyzer Moisture Monitor Series 3 Analyzer r latif cette d claration sont en conformit avec les documents suivants EN 50014 1997 A1 A2 1999 EN 50020 1994 I 1 G EEx ia IC BASOIATEX7097 Baseefa 2001 Ltd EECS Buxton SK17 9JN UK EN 61326 1998 Class A Annex A Continuous Unmonitored Operation EN 61010 1 1993 A2 1995 Overvoltage Category II Pollution Degree 2 suivant les r gles de la Directive de Compatibilit Electromagn tique 89 336 EEC de la Directive Basse Tension 73 23 EEC et d ATEX 94 9 EC Les mat riels list s ci dessus ainsi que les capteurs et les syst mes d chantillonnages pouvant tre livr s avec ne portent pas le marquage CE de la directive des quipements sous pression car ils sont fournis en accord avec la directive 97 23 EC des quipements sous pression pour les DN 25 Article 3 section 3 qui concerne les pratiques et les codes de bonne fabrication pour l ing nierie du son Shannon July 1 2003 AL Lads Mr James Gibson DIRECTEUR GENERAL x TU C LS EN 1909009 UV ESSEN Shannon ISO 9001 U S CERT DOC Rev G2 5 28 02 GE Panametrics KONFORMIT TS ERKL RUNG
24. Mounting Installing 1 12 Probes Installing 1 13 Screen Displaying Measurements 2 21 2 22 Setting Up Activating and Changing Probes 2 7 Calibration Data Entering 2 11 High and Low Reference Values 2 16 Verifyin8 2 6 Settings Menu Passcodes ann esee and 2 5 Probe Configuration Menu 2 7 Reference Menu 2 16 System Calibration Menu 2 11 Site Selection inane ee 1 4 Specifications El cttotie ii nuce lac e ue 3 4 Inputs u a ER eee a 3 6 Moisture Measurement 3 2 AA eov 3 5 Overall ns ine sons soin wen ots 3 1 Oxygen Measurement 3 3 Pressure Measurement 3 3 Pressure Transmitter 3 14 Probe 3 7 Temperature 3 3 T TF Series Probe Connecting 1 23 Installing into Sample System 1 13 Specifications 3 9 U Unpacking Instructions 1 1 User Program Entering Data 2 3 V Verifying Setup Data 2 6 W Wattanty ann ne See eda iv Y ERES UE 2 5 Index GE Panametrics GE Panametrics 221 Crescent Street Suite 1 Waltham MA 02453 U S A as the manufacturer declare under our sole responsibility that the product Moisture Image Series 1 Analyzer to which this do
25. Service Menu REFS Reference Menu The Settings Menu will prompt for a passcode see page 2 5 Use the appropriate section that follows to verify or enter reference values for the probes Once you verify and or enter reference data for each input refer to Displaying Measurements on page 2 21 IMPORTANT You should record this data on the Program Information List in Appendix A or on a separate sheet of paper and keep it in a safe place 2 16 Initial Setup April 2004 Entering Moisture Use the steps below to change the reference values for moisture Heference Values inputs See Figure 2 14 on page 2 26 for a menu map Caution If you modified the supplied cables or are not using GE Panametrics supplied cables for moisture probes you may be required to adjust the moisture reference data as described in Performing an MH Calibration Adjustment Test in Chapter 1 of the Service Manual IMPORTANT You should record reference data on the Program Information List supplied in Appendix A or on a separate sheet of paper and keep it in a safe place 1 Atthe Reference Menu see Table 2 4 on page 2 16 press the PROBE menu key until the Moisture Reference Table appears See Figure 2 8 below AutoCal Interval HH MM 01 00 Reference Menu INTERVAL Figure 2 8 Reference Menu for Moisture 2 Compare the data on the screen to the reference data printed on the label placed on the side or front of the unit or s
26. Terminal Block ee T 5 lt 4 RON CONN4 TONS o o HAZARDQUS AREA 5 I OXYGEN OXYGEN pua OXYGEN Be PROBE CHANNEL 1 ROBE CHANNEL 2 OBE CHANNEL 3 ALMA 1 ALMB g To gel he ALMA ALMB Mo g uel ho e g AMA lo s AUX REC AUX 12 PL Hz 3 In 12 72 REC AUX AZ SW 102 a Figure 1 11 STD TF Terminal Block Location 1 22 Installation April 2004 TF Series Probes Using the special GE Panametrics cable connect the TF Series Probe to the designated terminal blocks on the back panel of the Series 1 You can locate the TF Series probes up to 600 meters 2000 feet from the meter if you are measuring moisture and temperature only If you are using pressure the cable length should not exceed 152 meters 500 feet Before making electrical connections connect the cable to the probe by inserting the connector onto the probe and securing it If you are not using a GE Panametrics supplied cable refer to Figure 1 12 below t
27. Voltage Directive Installation Category II Pollution Degree 2 Specifications 3 1 April 2004 ee Moisture Measurement Sensor Type Thin film aluminum oxide moisture sensor probe Moisture Probe Compatible with all GE Panametrics aluminum oxide moisture Compatibility probes Traceability All moisture probe calibrations are traceable to National Institute of Standards and Technology NIST standards or National Physical Lab U K NPL as approved by Irish Laboratory Accreditation Board ILAB Dew Frost Point Overall Calibration Range Capability Temperature 110 to 60 C 166 to 140 F Available Calibration Range Options Standard 80 to 20 C 112 to 68 F with data to 110 C 166 F Ultra Low 110 to 50 C 166 to 58 F Extended High 80 to 60 C 112 to 140 F with data to 110 C 166 F Accuracy 2 C from 65 to 60 C 85 to 140 F 3 C from 110 to 66 C 166 to 87 F Repeatability 0 5 C from 65 to 60 C 85 to 140 F 1 0 C from 110 to 66 C 166 to 87 F Note All dew frost point outputs are available in C F or K Other Moisture Calculated using moisture and temperature or pressure inputs Parameters Relative Humidity RH Parts per Million by Volume PPM in a gas Parts per Billion by Volume PPB in a gas Parts per Million by Weight PPM in a liquid Pounds per Million Standard Cubic Feet of Natural Gas or Ideal Gas MMSCF Vapor Pressure mmHg
28. arrow and response keys have more than one function The arrow keys perform two functions Use either arrow key to move the screen pointer to the desired location for data entry Use the left arrow key as a backspace during number entry The response keys perform three functions Useeither the YES or NO key to respond to questions Use the NO key to erase data Press YES to confirm a number entry or after erasing data to retrieve the previous number The Settings Menu is the only menu that requires a passcode The passcode is a four digit number that enables only authorized users to enter setup data The Series 1 prompts you to enter the passcode when you enter the Settings Menu See the end of this chapter for your default passcode Initial Setup April 2004 a 9 Verifying and Entering Before the meter can make measurements it must have the proper Setup Data setup data entered into its memory GE Panametrics has entered all or most of the setup data for each probe before delivery however you should verify that all the data is correct and entered into your unit Note f you want to switch a probe from one channel to another you must re enter some or all of the setup data as described in this section Verifying setup data consists of three steps Verify that probes
29. contact with eyes or skin Consult your company safety personnel for proper procedures for handling the electrolyte 1 Unscrew the top on the oxygen cell s reservoir If you are using an explosion proof cell make sure its electrolyte discharge valve is in the vertical closed position see Figure 1 7 below Electrolyte Level Electrolyte Discharge Valve in vertical closed position Figure 1 7 Delta F Oxygen Cell Electrolyte 2 Slowly add the entire contents of the bottle approximately three ounces 90 ml making sure not to spill any on the outside of the cell Be especially careful that the electrolyte does not come in contact with any of the cell s electrical connections 3 Using the min max window on the oxygen cell check the electrolyte level The electrolyte should cover about 60 of the window see Figure 1 7 above The cell is now ready to be connected to the gas line Installation April 2004 Preparing the Oxygen Cell cont Connecting the Oxygen Sample System to the Gas Line 4 Replace the top of the oxygen cell Note Once you add the electrolyte DO NOT add additional electrolyte to the reservoir If the level falls below the minimum level refer to Checking and Replenishing the Electrolyte in the Delta F Oxygen Cell in Chapter 2 of the Service Manual to replenish the cell 5 Calibrate the Oxygen Cell as described in Calibrating the Delta F Oxygen Cell in Chapter 2 of the Service M
30. menu key until the Moisture Probe Calibration screen appears See Figure 2 6 2 Usethe CHANNEL menu key to cycle to the desired channel The channel number is indicated in the top right hand corner of the screen The screen will only display installed channels Moisture Probe Calibration S N ND MH DP C MH 01 09 02 10 03 dl 1 2 13 14 15 16 System Calibration Menu Screen 1 of 1 PROBE DONE Figure 2 6 System Calibration Menu for Moisture 3 Move the pointer to S N and press YES 4 Enter the probe serial number from the Calibration Data Sheet and press YES The serial number is also scribed on the hex nut of the moisture probe The pointer automatically jumps to ND Press YES again 5 Enter the number of data points indicated on the Calibration Data Sheet and press YES There are typically 2 16 data points for each probe The pointer automatically jumps to the first data point 6 Move the pointer to 1 and enter the MH or FH values and dew point in C for each data point Make sure you press ENT after you enter each value 7 Repeat Step 6 for each data point 8 Repeat Steps 2 through 7 to enter moisture probe calibration data for the remaining channels To enter calibration data for other probes refer to the following sections To exit press the DONE menu key until Main Menu appears on the message line Then refer to Entering High and Low Reference Values on page 2 16
31. unaffected by the presence of a wide variety of gases or organic liquids Large concentrations of hydrocarbon gases Freon ozone carbon dioxide carbon monoxide and hydrogen have no effect on sensor water vapor indications The sensor will operate properly in a multitude of gaseous or non conductive liquid environments Avoid all materials that are corrosive or otherwise damaging to aluminum or aluminum oxide These include strongly acidic or basic materials and primary amines Installation 1 7 April 2004 Sample System Guidelines Moisture Sample Systems A sample system is required for oxygen measurement and although not mandatory is highly recommended for moisture measurement The purpose of a sample system is to condition or control a sample stream to within the specifications of a probe The application requirements determine the design of the sample system GE Panametrics applications engineers will make recommendations based on the following general guidelines Typically sample systems should be kept very simple They should contain as few components as possible and all or most of those components should be located downstream of the measurement probe Figure 1 3 on page 1 9 shows an example of a basic sample system consisting of an explosion proof housing with a sample cell a filter a flowmeter a vent valve and two shut off valves one at the inlet and one at the outlet The sample system components should n
32. verify and or change configuration data refer to Entering Calibration Data on page 2 11 Verifying Probe IMPORTANT You should record this data on the Program Configuration Data Information List supplied in Appendix A or on a separate sheet of paper and keep it in a safe place 1 Enter the Probe Configuration Menu See Figure 2 14 on page 2 26 for a menu map A screen similar to Figure 2 4 appears Table 2 1 Entering the Probe Configuration Menu Press the Main Menu key To enter the SETTINGS Settings Menu SYSTEM System Settings Menu CONFIG Probe Configuration Menu he Settings Menu will prompt for a passcode see page 2 5 SYSTEM CONFIGURATION 02 HYG Probe Configuration Menu Figure 2 4 Probe Configuration Menu Initial Setup 2 7 April 2004 Verifying Probe Configuration Data cont 2 Verify that the correct probe types have been activated for each channel To do this make sure a probe is activated for each measurement it is capable of taking For example if a Moisture Image Series Probe with the temperature and pressure functions is connected to channel 1 MIS must be selected in the hygrometry temperature and pressure columns as shown in Figure 2 5 below SYSTEM CONFIGURATION 02 HYG T MIS MIS Probe Configuration Menu Cmm Figure 2 5 MIS Probe Configuration on Channel 1 If the optional auxiliary inputs are installed and active you only need to selec
33. 21 When you exit the Series 1 automatically calibrates each channel Initial Setup 2 19 April 2004 Entering Delta F Oxygen Cell Reference Values cont 1 Move the pointer to the Zero line for the high reference for the desired channel and press YES Enter the zero value for the high reference for that channel and press YES The pointer automatically proceeds to the Span line for the high reference for the same channel Press YES again Enter the span value for the high reference for that channel and press YES Move the pointer to the Zero line for the low reference for the desired channel and press YES Enter the zero value for the low reference for that channel and press YES Move the pointer to the Span line for the low reference for the desired channel and press YES Enter the span value for the low reference for that channel and press YES Repeat steps 1 through 7 to enter the high and low reference values for the remaining channels To enter reference values for moisture inputs refer to A Entering Moisture Reference Values page 2 17 To enter reference values for other inputs refer to Chapter 2 of the Programming Manual To exit press the DONE menu key until Main Menu appears on the message line Then refer to Displaying Measurements on page 2 21 When you exit the Series 1 automatically calibrates each channel 2 20 Initial Setup June 2003 H Disp
34. 27 10 PSig 3 H O X Unassigned 0 535 ppm Main Menu 11 35 01 22 2000 pg 1 HELP SELECT SETTINGS OPTIONS Figure 2 1 Screen Matrix Format After Power Up 2 2 Initial Setup June 2003 Entering Data into the The Series 1 has a user program that enables you to enter data to set User Program up alarms recorders and probes as well as its other features This program consists of the following four main menus refer to Figures 2 13 and 2 14 on pages 2 25 and 2 26 for menu maps of the user program HELP provides on line help for the various menus of the user program SELECT lets you select the type of measurement and units to display SETTINGS enables you to set up recorders and alarms as well as enter probe data for basic operation To enter this menu you must enter the passcode See page 2 5 OPTIONS enables you to set up the screen to display measurements in text or graphical form It is also used to perform advanced functions You can use the screen four menu keys and the keypad to enter data into the meter see Figure 2 2 below Screen Keypad MOISTURE IMAG SERIES 1 Menu Keys Figure 2 2 The Moisture Image Series 1 Front Panel Initial Setup 2 3 June 2003 Screen and Key The screen displays measurements up to four menu options system Functions messages and a pointer The pointer acts as a measurement indicator as well as a guide during data
35. 3 61 470200 Fax 353 6 1 471359 E Mail info panametrics ie
36. CALLY SAFE FOR USE IN CLASS DIVISION 1 GROUP A B C D HAZARDOUS LOCATIONS WHEN INSTALLED IN ACCORDANCE WITH THIS DRAWING OPERATING AMBIENTS TF M SERIES PROBES 70C T4 MIS PROBE aoc Ta DELTA F OXYGEN SENSOR 500 T5 MIS 1 MS Z amp MMS 3 5 DO NOT CONNECT OR DISCONNECT INPUT POWER OR REMOVE FUSE UNLESS POWER HAS BEEN SWITCHED OFF OR IF AREA IS KNOWN TO BE NON HAZARDOUS WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 ond AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPACEMENTS DE CLASSE I DMISION 2 WARNING EXPLOSION HAZARD DO NOT REPLACE FUSE UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO HE NON HAZARDOUS ond AVERTISSEMENT RISQUE D EXPLOSION COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE REPLACER LE FUSE WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA I KNOWN TO BE NON HAZARDOUS ond AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DECONNECTER L EQUIPEMENT COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX from Dwg 752 138 iagram lly Safe D ies 1 Intrinsica Moisture Image Ser Figure 1 29 Installation 1 42 Chapter 2 Initial Setup Introd cHOn rp vl er xx ET EATER 2 1 Using the Front Panel to Access Dat
37. PE gt e 1 50 G8 D otura r oec jazz Bye CHANGES THIS DRAWING REQUIRE PRIOR AUTHORIZATION FROM BASEEFA 2 80 71 1 Figure 1 27 Delta F Oxygen Cell Dwg 752 064 Installation 1 40 June 2003 STD TF PROBE Hors M PROBE TO n amp lene cn MOISTURE 9 2 SENSOR BLACK q 19 Tap TEMPERATURE SENSOR 12 92 0x0 o 0 Qu ON Q STD TF PROBE IRIS CONNECTIONS TO M PROBE TF PROBE TO nor MOISTURE GREEN H2 ware n SENSOR m 10 T2 TEMPERATURE 12 lex voer SENSOR ptc orne YELLOW oc ranon PRESSURE TRANSDUCER fourrur Brue SHIELD CONNECTIONS TO TF PROBE E fexeranon PRESSURE 929 9 9 Q 0 Ou TRANSDUCER Jovur CONNECTIONS TO PRESSURE TRANSDUCER sic RN RB OXYGEN SENSING ELECTRODE SENSING ELECTRODE SECONDARY ELECTRODE SECONDARY ELECTRODE SHIELD THE OUTPUT SELECTOR SWITCH ON THE PROPER CHANNEL CARD MUST BE IN THE POSITION FOR CURRENT DUTPUT OR THE RED m s x i d BLACK oreen TWISTED PAIR 422ANG
38. STAB EL Cell All gas compositions including those containing acid gases such as CO HS Ch NO 3 12 Specifications April 2004 Sample Requirements Delta F Oxygen Cell cont Temperature 18 to 66 C Inlet Pressure 0 5 psig use compressor 0 5 psig to 0 2 psig use pump 0 2 to 1 0 psig standard range 1 0 to 60 psig use valve or regulator gt 60 psig use pressure regulator Flow Rate 0 5 to 1 5 liters per minute Moisture No limits avoid condensation Oil Solvent Mist 0 5 mg feet standard range 20 5 mg feet use filter Solid Particles 2 0 mg feet standard range 22 0 mg feet use filter Note STAB EL cell is a registered trademark of the Delta F Corporation Specifications 3 13 April 2004 P40 P40X Transducer Range Accuracy Operating Temperature Pressure Connection Over pressure Limits External Pressure Transmitter optional General purpose For Class I Group D Division 1 locations P40 solid state piezoresistive silicon sensor in stainless steel housing on board zero and span trim P40X capacitive sensor in explosion proof housing on board zero and span trim Choice of e 0 100 PSIG e 0 300 PSIG e 0 1000 PSIG e 0 3000 PSIG P40 1 0 of span P40X 0 25 of span P40 18 C to 100 C P40X 40 C to 85 C P40 1 8 27 NPTM P40X 1 2 14 NPTF P40 15040 of maximum span P40X 200 of maximum spa
39. Series Probes cont If you connect a probe to the wrong channel you can either reconnect the probe to the assigned channel or reconfigure the current channel as described in Verifying and Entering Setup Data in Chapter 2 NOTICE FOR BASEEFA CERTIFICATION The M Series probe may not be capable of withstanding the 500 V insulation test required by clause 5 7 of EN50 020 when installed in the process media This must be taken into account in any installation in which it is used See Cert Ex95C2002X in its entirety Copies of official BASEEFA documentation certificates of compliance licenses etc are to be made in their entirety Table 1 2 M Series Probe Connections Connect To STD TF PROBE TB red wire moisture H1 pin 1 green wire moisture H2 pin 2 white wire temperature T1 pin 3 black wire temperature T2 pin 4 shield pin 49 IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete When you have connected the probe s perform a calibration test as described in Performing an MH Calibration Test Adjustment in Chapter 1 of the Service Manual to check for small electrical offsets in the cable 8 STD TF Probe o ups I Ue
40. Temp Cs Temp Temp 1 1 2 2 3 3 4 4 5 5 6 6 Error Processing page 3 29 Programming Manual PRESS SETTINGS SYSTEM CONFIG ERRORS Error Processing Configuration Error High Alarm Low Range High Range Low Alarm Recorder A Recorder B A 4 Program Information List April 2004 Index A G Activating and Changing Probes 2 7 Gas Flow Arrow Keys Establishing for Oxygen Cell 1 33 FUNCIONS 22 44 24 ehr 2 5 Auxiliary Inputs Activating 2 7 Indicator Definition oen 2 22 I nputs Cable dn stor dece iot 1 28 Specifications 3 6 Cables Installation Installation Restrictions 1 5 Electrical Connections 1 18 Cables Acceptable Lengths for 1 28 Electronics Unit 1 12 Calibration Data 2 12 2 16 Establishing a Gas Flow Through the Oxygen Oxygen Cell 2 14 Cell es ar ta 1 33 System Calibration Menu 2 11 Moisture Probe Considerations 1 6 Calibration Data Sheets 2 11 Probes into Sample System 1 13 Configuration Sample System 1 8 1 12 Probes se ee UPPER T 2 7 Site Selection 1 4 D K Data Key Functions 2 5 Calibration Data 2 11 Arrow Keys
41. UP A B C D DELTA F OXYGEN CELL TF M SERIES PROBE SEE NOTES 6 9 amp 10 NON HAZARDOUS OR HAZARDOUS CLASS DIVISION 2 GROUP B C D LOCATION ASSOCIATED EQUIPMENT APPAREILLAGE CONNEXE PROBE Stt NOTES 2 10 11 CSA CONTROLLED DOCUMENT DO NOT ALTER WITHOUT CSA AUTHORIZATION NON HAZARDOUS LOCATION Stt NOTE 1 NOTES APPARATUS WHICH IS UNSPECIFIED EXCEPT THAT IT MUST NOT USE OR GENERATE MORE THAN 250VRMS OR 250VDC FOR DIVISION 2 APPLICATIONS POWER TO THE MIS 1 MIS 2 OR MIS 3 MUST BE SUPPLIED IN ACCORDANCE WITH DIVISION 2 WIRING METHODS AS DOCUMENTED IN THE CEC FOR CLEARITY PURPOSES ONE OUTPUT CHANNEL IS SHOWN MIS 1 HAS THE OPTION FOR CONNECTION OF 6 OUTPUT OPTIONS AS DESCRIBED A SINGLE TF PROBE MAY BE CONNECTED TO EACH OF THE MIS PROBE SOCKETS A SINGLE MIS PROBE MAY BE CONNECTED TO EACH OF THE 6 MIS PROBE TERMINALS OF THE MIS 1 A SINGLE DELTA F OXYGEN SENSOR MAY BE CONNECTED TO EACH OF THE OXYGEN TERMINALS OF THE MIS 1 A SINGLE TF OR M SERIES PROBE MAY BE CONNECTED TO EACH OF THE STD TF TERMINALS OF THE MIS 1 REFER TO CANADIAN ELECTRICAL CODE FOR ALLOWABLE CABLE PARAMETERS AND LENGTHS AND ALL INSTALLATIONS MUST BE IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE PART 1 WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY AVERTISEMENT LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTRINSEQUE TF M SERIES PROBE MIS PROBE AND THE DELTA F OXYGEN SENSOR ARE INTRINSI
42. Vapor Pressure Pascals Contact GE Panametrics for the availability of other special measuring modes 3 2 Specifications April 2004 Pressure Measurement Type Range Accuracy Temperature Measurement Type Range Accuracy Oxygen Measurement Type Range Accuracy Optional transducer built into TF or Moisture Image Series moisture probes 30 to 300 PSIG 50 to 500 PSIG 100 to 1000 PSIG 300 to 3000 PSIG 500 to 5000 PSIG 1 of span Optional thermistor built into M TF or Moisture Image Series moisture probes 30 to 70 C 22 F to 158 F 0 5 at 30 C 0 9 F at 22 F Note All temperature outputs available in C or F Delta F non depleting electrochemical cell optional Also compatible with other GE Panametrics oxygen analyzers such as TMO2 TMO2D and Series 350 0 500 PPB 0 10 000 PPM in four ranges 0 25 in three ranges 1 full scale ranges gt 0 2 5 PPM 5 full scale ranges 0 2 5 PPM Specifications 3 3 April 2004 Electronic Specifications Display Display Functions Operating Temperature Storage Temperature Memory Retention Auto Calibration Warm up Time Data Logging Modem Board Graphic text Liquid Crystal Display LCD with backlight 256 x 128 pixels Display up to six channel parameter combinations simultaneously using text and or graphics 0 C to 60 C 32 F to 140 F 30 C to 70 C 22 F to 158 F Moi
43. a 2 1 Verifying and Entering Setup Data 2 6 Displaying Measurements 2 21 June 2003 Introduction Using the Front Panel to Access Data The Moisture Image Series 1 is a highly advanced and versatile instrument Because of this operation ranges from basic to advanced functions This chapter is designed to provide a step by step guide to getting the meter up and running as quickly as possible Additional programming options provide access to the more advanced features of the meter but this information is not required to begin taking measurements Note See the Programming Manual for information on those User Program options not covered in this chapter This section explains how to use the front panel for viewing and entering data It includes the following powering up the unit entering data into the user program screen and key functions entering the passcode Read the following sections carefully to properly set up and operate your instrument IWARNING TO ENSURE THE SAFE OPERATION OF THIS UNIT YOU MUST INSTALL AND OPERATE THE SERIES 1 AS DESCRIBED IN THIS STARTUP GUIDE IN ADDITION BE SURE TO FOLLOW ALL APPLICABLE SAFETY CODES AND REGULATIONS FOR INSTALLING ELECTRICAL EQUIPMENT IN YOUR AREA IMPORTANT You must install a switch or circuit breaker on the input power line For greatest safety locate the circuit breaker or power switc
44. a opt S ep SUE EUR ape UE Taxe pane aee Rei 1 12 Mounting the Electronics Unit 1 12 Mounting the Sample System 1 12 Mounting the Oxygen Cell Assembly 1 12 Installing the Probes n 4 2 2 ss eoe she o e e I d Bi ee A LE s 1 13 Moist re Prob s caius 228 isa hee Rise 1 13 Press re amp Ssensors eed ed e Reate Reb cbe ek ede eoe enar 1 14 Delta F Oxygen Cell iais bab ade ret edebat des Put Veo a deed dept bue A 1 15 Making Electrical Connections 1 18 Making Channel Connections 1 18 Connecting the Power 2 40 hed ts A We ER seele ee e 1 19 Installation Instructions for CE Mark Conformity 1 19 Connecting Moisture Probes 1 20 Connecting the Delta F Oxygen Cell 1 28 Establishing a Gas Flow Through the Oxygen Cell 1 33 June 2004 Table of Contents cont Chapter 2 Initial Setup Introduction x tete x Ese ette NOD ale EUR te bale ut 2 1 Using the Front Panel to Access Data 2 1 Powering Up m sa ae eese cene eue ese pedes 2 2 Entering Data into the User Program
45. a sample system Caution If you are mounting the pressure transmitters directly into the process line you must consult GE Panametrics for proper installation instructions and precautions Always mount the pressure transmitter directly downstream of the moisture probe in order to measure the pressure at the point of the moisture measurement 1 14 Installation April 2004 Delta F Oxygen Cell Although the Series 1 accepts other oxygen devices as auxiliary inputs it is designed to accept oxygen inputs directly from the Delta F Oxygen Cell There are three steps for installing the Delta F Oxygen Cell preparing the oxygen cell for operation calibrating the oxygen cell and then connecting the cell to the gas line The Delta F Oxygen Cell is available mounted in various types of enclosures however the cell itself will look like either of the cells shown in Figure 1 6 below The oxygen cell may have both a bottom and top drain or only a top drain It is important to know which drain the cell has before you install it Use Figure 1 6 to identify the type of cell you are using Timm 9 Bottom Drain Top Drain Figure 1 6 Delta F Oxygen Cell Drains Installation April 2004 Preparing the Oxygen Cell To prepare the oxygen cell for operation you must fill it with the electrolyte that has been supplied in a plastic bottle IWARNING The electrolyte contains potassium hydroxide that is harmful if it comes in
46. a sample system refer to Cell Assembly Figure 1 27 on page 1 40 for dimensions to mount the cell 1 12 Installation April 2004 Installing the Probes After you mount the sample system you must insert moisture probes into the sample cells In addition you must check prepare and connect the oxygen cells if used to the gas line Moisture Probes GE Panametrics Moisture Image Series M Series and TF Series moisture probes have 3 4 inch 16 straight threads with an O ring to secure probes into the sample system or directly into the process line Other fittings are available for special applications Caution If mounting the moisture probes directly into the process line you must consult GE Panametrics for proper installation instructions and precautions Moisture probes are usually installed into a sample system The sample system protects the probes from coming into contact with damaging elements in the process Moisture probes are installed into a cylindrical shaped container called the sample cell that is included as part of your sample system The sample cell is labeled on the sample system plate To install a moisture probe that has a 3 4 inch 16 straight thread insert it into the sample cell so it is perpendicular to the sample inlet Screw the probe in making sure not to cross thread it Tighten down securely Figure 1 5 below shows a typical moisture probe orientation with the probe mounted in a GE Panametrics sample cell I
47. all other warranties whether statutory express or implied including warranties or merchantability and fitness for a particular purpose and warranties arising from course of dealing or usage or trade If a GE Panametrics instrument malfunctions within the warranty period the following procedure must be completed 1 Notify GE Panametrics giving full details of the problem and provide the model number and serial number of the instrument If the nature of the problem indicates the need for factory service GE Panametrics will issue a RETURN AUTHORIZATION NUMBER RAN and shipping instructions for the return of the instrument to a service center will be provided 2 If GE Panametrics instructs you to send your instrument to a service center it must be shipped prepaid to the authorized repair station indicated in the shipping instructions 3 Upon receipt GE Panametrics will evaluate the instrument to determine the cause of the malfunction Then one of the following courses of action will then be taken Ifthe damage is covered under the terms of the warranty the instrument will be repaired at no cost to the owner and returned If GE Panametrics determines that the damage is not covered under the terms of the warranty or if the warranty has expired an estimate for the cost of the repairs at standard rates will be provided Upon receipt of the owner s approval to proceed the instrument will be repaired and returned June
48. anual After you calibrate the cell connect it to the gas line as described in the following section To connect the oxygen sample system to the process line attach a 1 8 inch O D outside diameter tube to the 1 8 inch sample gas inlet fitting using a Swagelok or equivalent mating connector Avoid using plastic and rubber in any tubings or fittings that are included in the inlet gas lines Caution Do not connect the oxygen cell outlet to flow restricting devices pressure lines or vacuum lines Pressure differentials across the cell sensor in excess of 1 psig could be harmful or damage the cell If the gas being monitored does not create a safety hazard vent it to atmosphere at the sample system outlet If venting the gas to atmosphere causes a safety hazard vent the gas to a safe location Make sure the venting system does not create a back pressure to the oxygen cell The vented sample will not be corrosive if you install and operate the cell properly Installation June 2004 Making Electrical IWARNING Connections To ensure the safe operation of this unit you must install and operate the Series 1 as described in this user s manual In addition be sure to follow all applicable safety codes and regulations for installing electrical equipment in your area IWARNING Turn off the Series 1 before making any connections Make all connections to the back of the meter see Figure 1 8 below The larger panel is sep
49. arated into six sections one for each channel Making Channel Make connections by placing the press lock lever into the desired Connections terminal One press lock lever is supplied with each terminal block Press and hold the lever against the terminal block and insert the stripped and tinned portion of the wire into the terminal Release the lever to secure the connection IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Proper connections and cabling are extremely important to accurate measurement Use the correct cable type for each probe and make sure the cables are not damaged during installation If the cable being used is not a GE Panametrics supplied cable or is a modified cable see Installing Optional Features in Chapter 1 of the Service Manual See the sections which follow for specific connections 1 ia m woe oma Jla 6 a l4 STDITF OXYGEN STATE OXYGEN PROBE CHANNEL 4 CHANNELS AMA ALM By AMA LAMB ae eters at aS Sn lesions a es EI a arale
50. are properly activated in the Probe Configuration Menu as described on page 2 7 Verify that calibration data for all necessary probes is properly entered in the System Calibration Menu as described on page 2 11 Verify that applicable high and low reference values for the Series measurement circuitry are properly entered into the Reference Menu as described on page 2 16 Caution All high and low reference values are factory set and normally do not need adjustment However the factory may instruct you to adjust the high and low moisture reference values If necessary you should do so as described in Performing an MH Calibration Adjustment Testin Chapter 1 of the Service Manual Use the following sections to properly verify and enter setup data IMPORTANT While you are reviewing data you should take the time to record it on the Program Information List supplied in Appendix A or on a separate sheet of paper 2 6 Initial Setup April 2004 Activating and Changing Although the probes are physically connected to the back of the Probes electronics unit you must tell the electronics what type of measurements the probe is capable of making In addition if you want to use a constant value rather than a live input you must tell the electronics that you are using a constant value If you do not activate probes or if you activate them incorrectly the meter will display No Probe or other error messages Once you
51. cations engineer The toll free phone number is 1 800 833 9438 within the USA or 781 899 2719 outside the USA IWARNING To ensure the safe operation of this unit you must install and operate the Series 1 as described in this user s manual In addition be sure to follow all applicable safety codes and regulations for installing electrical equipment in your area Unpacking the Series 1 Before beginning the installation unpack the unit and make sure all the parts and documentation listed on the packing slip are included The packing slip may not list the Calibration Data Sheet s which are usually packed in the plastic storage case with the moisture oxygen and pressure probes You may also find the Calibration Data Sheet s in an envelope taped to the Series 1 There should be one Calibration Data Sheet for each probe Staple the Calibration Data Sheets to the Program Information List supplied in Appendix A and store them ina safe place Be sure to inspect each piece of equipment including the sample system for evidence of mishandling If anything has been damaged report this to the carrier and to GE Panametrics immediately You should leave the plastic caps on the probes and the pressure transmitters when they are not installed in the process stream If anything is missing contact GE Panametrics immediately Installation 1 1 April 2004 Checking the Delta F Oxygen Cell for Leakage Before connecting the Delta F ox
52. cument relates in accordance with the provisions of ATEX Directive 94 9 EC Annex II meets the following specifications C Il 1 G EEx ia IIC 20 C to 50 C 1180 BASO1ATEX7097 Furthermore the following additional requirements and specifications apply to the product Having been designed in accordance with EN 50014 and EN 50020 the product meets the fault 66s 99 tolerance requirements of electrical apparatus for category ia The product is an electrical apparatus and must be installed in the hazardous area in accordance with the requirements of the EC Type Examination Certificate The installation must be carried out in accordance with all appropriate international national and local standard codes and practices and site regulations for flameproof apparatus and in accordance with the instructions contained in the manual Access to the circuitry must not be made during operation Only trained competent personnel may install operate and maintain the equipment The product has been designed so that the protection afforded will not be reduced due to the effects of corrosion of materials electrical conductivity impact strength aging resistance or the effects of temperature variations The product cannot be repaired by the user it must be replaced by an equivalent certified product Repairs should only be carried out by the manufacturer or by an approved repairer The product must not be subjected to mechan
53. e content in either wet up or dry down cycle Up to 600 meters 2000 feet for moisture and temperature Consult GE Panametrics for distances up to 1200 meters Up to 152 meters 500 feet for pressure Consult GE Panametrics about longer lengths 8 Conductor individually shielded conductors Specifications 3 9 April 2004 Built in Temperature Sensor optional Built in Pressure Sensor optional TF Series Probe cont Type Thermistor network Operating Range 30 C to 70 C 22 F to 158 F Accuracy 0 5 C overall Response Time 1 second in well stirred oil 10 seconds in still air for a 6396 step change in increasing or decreasing temperatures Type Solid state piezoresistive Available Ranges 30 to 300 PSIG 50 to 500 PSIG 100 to 1000 PSIG 300 to 3000 PSIG 500 to 5000 PSIG Accuracy 1 of span 3 10 Specifications April 2004 Type Impedance Range Calibration Operating Temperature Storage Temperature Operating Pressure depends on mount Flow Range Built in Temperature Sensor M Series Probe Aluminum oxide moisture sensor probe patented 50 KQ to 2 MQ at 77 Hz depending on vapor pressure of water Each sensor is individually computer calibrated against known moisture concentrations Calibrations are traceable to the National Institute of Standards and Technology NIST 110 C to 70 C 166 F to 158 F Maximum of 70 C 158 F MI 5 microns H
54. e microprocessor samples processes data and calculates values for each channel sequentially The minimum update time is 0 5 seconds depending on configuration and mode Channels are updated sequentially Computer Enhanced Standard Response Specifications 3 5 April 2004 Input Specifications Capability Resolution Moisture Sensor Probes Temperature Sensor Pressure Transmitter Intrinsic Safety to 6 channels moisture 1 to 6 channels temperature 1 to 6 channels pressure 1 to 6 channels oxygen 2 auxiliary inputs per installed channel May be used for 0 4 to 20 mA and 0 2 V devices such as Oxygen Analyzers Thermal Conductivity Analyzers Flowmeters Pressure Transmitters Temperature Transmitters etc Note Contact the factory for a higher voltage input 16 bits GE Panametrics types M Series TF Series and Moisture Image Series Thermistor optionally supplied as part of the moisture probe assembly A pressure transducer is optionally available for TF and Moisture Image Series probes GE Panametrics P40 P40X or equivalent 4 20 mA current transmitting pressure transducer scale factors are entered as part of the user program sequence Built in intrinsic safety provided for all inputs per drawing 752 138 excluding auxiliary inputs BASEEFA and CSA NRTL approved Certifications are listed below BASEEFA Series 1 Hygrometer BASO1ATEX7097 Rack Bench Panel amp Weatherproof Series 1 I S S
55. een Menu Graph Screen Menu GRAPHS CYCLE CONTRAST DONE MATRIX SCALE CONTRAST DONE Contrast Adjust Menu Contrast Adjust Menu HELP DECR C INCR pr DONE HELP DECR jC INCR DONE Graph Scale Menu HELP X AXIS Y AXIS DONE Figure 2 13 Help Select and Options Menu Initial Setup 2 25 June 2004 SELECT Main Menu HELP Help System See Figure 2 13 wee Display Select Menu See Figure 2 13 S OI ETTINGS PTIONS Settings Menu Option Menu See Figure 2 13 OUTPUTS SYSTEM SERVICE DONE Output Settings Menu System Settings Menu System Service Menu ALARMS RECORDER PORT DONE C HELP CALIB CONFIG DONE HELP C REFS CLOCK DONE 2 c o z Alarm Setting Menu Port Settings Menu System Calibration Menu Reference Menu SET CHANNEL TEST DONE FUNCTION BAUD INTERVAL DONE HELP CHANNEL PROBE DONE HELP INTERVAL PROBE DONE printer or Probe Configuration Menu a o TRIP MODE A498 DONE PanaLink HELP TAG ERRORS DONE 5 Em L Recorder Settings Menu SET CHANNEL TEST DONE abei Enty Men rr Prossssing Meri CHELP_ NEXT ROW PREV ROW DONE HELP CHANNEL ACTION DONE Set Recorder Recorder Test Menu RANGE MODE Ag B DONE HELP
56. entry While the meter displays measurements in the matrix format the pointer moves sequentially from box to box to indicate measurement updates However while in the user program you can use the arrow keys to move the pointer to the desired location for data entry The menu options appear at the bottom of the screen Below the screen are the corresponding menu keys refer to Figure 2 3 Each menu key corresponds to each of the menu options in the user program Up to four new menu options appear each time you enter a menu The line above the menu options is the message line see Figure 2 3 The message line displays the menu title the time and the date The message line also displays a list of selections depending on the menu option you enter The page indicator is located in between the message line and the menu keys Since the meter is capable of displaying up to six pages of data the page indicator displays the currently selected page Message Line Page Indicator Main Menu 11 35 01 22 2800 pg 1 HELP GELECT GETTINGS OPTIONS Menu Options Menu Keys Figure 2 3 Screen Components 2 4 Initial Setup June 2003 Screen and Key Functions cont Entering the Passcode The keypad to the side of the screen consists of 16 keys including the and symbols two arrow keys and two response keys YES and NO The numeric keys are for numeric entry only however the
57. g Setup Data in Chapter 2 of this manual NOTICE FOR BASEEFA CERTIFICATION The TF Series probe may not be capable of withstanding the 500 V insulation test required by clause 5 7 of EN50 020 when installed in the process media This must be taken into account in any installation in which it is used See Cert Ex95C2002X in its entirety Copies of official BASEEFA documentation certificates of compliance licenses etc are to be made in their entirety Table 1 3 TF Series Probe Connections To STD TF PROBE TB red wire moisture H1 green wire moisture H2 white wire temperature T1 black wire temperature T2 violet wire IN orange wire IN yellow wire OUT blue wire OUT shield IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Once you connect the probe s perform a calibration test as described in Performing an MH Calibration Test Adjustment in Chapter 1 of the Service Manual to check for small electrical offsets in the cable 1 24 Installation April 2004 TF Series Probes cont Moisture Image Series Probes STD TF Probe Terminal Block om
58. g to 75 PSIG M2 5 microns Hg to 5000 PSIG Gases From static to 10 000 cm sec linear velocity at 1 atm Liquids From static to 10 cm sec linear velocity at density of 1 gm cc Response Time Less than 5 seconds for 63 of a step change in moisture content in either wet up or dry down cycle Type Non linear thermistor Range 30 C to 70 C 22 F to 158 F Accuracy 0 5 C 0 33F overall Response Time Maximum 1 second in well stirred oil 10 seconds in still air for a 6396 step change in increasing or decreasing temperature Specifications April 2004 Type Available Cells Accuracy Sensitivity Response Time Ambient Temperature Background Gas Delta F Oxygen Cell Non depleting electrolytic oxygen sensing cell PPB O gt Range L 0 to 500 ppb 5 ppm 50 ppm Ranges for each cell are software selectable in GE Panametrics analyzers PPM 2 Ranges A 0 to 1 10 100 ppm B 0 to 10 100 1000 ppm C 0 to 100 1000 10 000 ppm D 0 to 50 500 5000 ppm Ranges for each cell are software selectable in GE Panametrics analyzers Percent O Ranges A 0 to 5 B 0 to 1096 C 0 to 2596 1 full scale ranges gt 0 to 2 5 ppm 5 full scale ranges lt 0 to 2 5 ppm 5 ppb 0 to 500 ppb range Sensor responds instantaneously to O change Equilibrium time is application specific 0 to 49 C 32 to 120 F Standard Cell Compatibility Ultra pure inert gases
59. gauge cable yields longer acceptable cable lengths Use Table 1 5 below to determine acceptable installation lengths Table 1 5 Acceptable Cable Lengths for Delta F Ranges Delta F Sensor Range Cable Gauge Max Length 0 50 ppm and 0 100 ppm 1300 ft 0 1000 ppm 400 ft 0 10 000 ppm and greater 100 ft 0 50 ppm and 0 100 ppm 2100 ft 0 1000 ppm 630 ft 0 10 000 ppm and greater 160 ft 0 50 ppm and 0 100 ppm 3300 ft 0 1000 ppm 1000 ft 0 10 000 ppm and greater 250 ft 0 50 ppm and 0 100 ppm 6600 ft 0 1000 ppm 2000 ft 0 10 000 ppm and greater 500 ft 1 28 Installation June 2004 Connecting the Delta F Note Cable with 16 AWG wire is the largest cable size that can be Oxygen Cell cont easily installed into the instrument terminal blocks and the Delta F sensor terminal posts Instructions for connecting each type of cell are described in the following sections If you are installing the oxygen cell in an intrinsically safe area you should refer to the following section for special installation requirements IWARNING The Delta F Oxygen Cell is BASEEFA approved for use in intrinsically safe areas when connected to a BASEEFA approved Series 1 Hygrometer The certification numbers are as follows Series 1 I S System Ex95D2246 Delta F Oxygen Cell Ex96D2191X Install the apparatus so that the terminals are protected to at least the requirements of IP20 Copies of official BASEEFA documentation certif
60. h near the electronics console To comply with the Low Voltage Directive you must install an external current protection device Initial Setup 2 1 June 2003 Powering Up The Series 1 has a universal power supply that automatically adjusts to line voltages from 90 to 260 VAC After making electrical connections including grounding as described in Chapter 1 Installation press the power switch to power up the meter Note The AC power cord is the main disconnect device IMPORTANT For compliance with the EU s Low Voltage Directive IEC 1010 this unit requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the unit Caution Do not operate the Delta F oxygen cell for extended periods of time at oxygen concentrations that are over range Trace and low percent range sensors may be damaged if exposed to high levels of oxygen such as air for long periods gt 1 hour while the Series 1 is on If exposure is unavoidable either disconnect the oxygen cell from the Series 1 or equip the sample system with a valve that allows the cell to be switched to purge gas If the unit passes its self test the screen begins displaying measurements in a matrix format similar to the one shown in Figure 2 1 below 1 Dew Point 4 Oxygen 18 0 C 48 3 ppb 2 Temperature 5 Pressure 435 9 C
61. happens dry out the probe following the procedures outlined in Appendix A Application of the Hygrometer in the Service Manual 1 6 Installation April 2004 Static or Dynamic Use Pressure Long Term Storage amp Operational Stability Freedom from Interference Corrosive Materials The sensor performs equally well in still air or where considerable flow occurs Its small size makes it ideal for measuring moisture conditions within completely sealed containers or dry boxes It will also perform well under gas flow conditions as high as 10 000 cm sec and liquid flow conditions to 10 cm sec Refer to Appendix A Application of the Hygrometer in the Service Manual for maximum flow rates in gases and liquids The moisture probe always senses the correct water vapor pressure regardless of the total ambient pressure The moisture sensor measures water vapor under vacuum or high pressure conditions from as little as a few microns Hg to as high as 5000 psi total pressure Sensors are not affected by continuous abrupt humidity changes or damaged by exposure to saturation conditions even when stored However you should store probes in their original shipping containers in a clean dry location If the probe is saturated during storage refer to Moisture Condensation on page 1 6 before installing the probe For best performance do not store probes longer than one to two years from their calibration date The sensor is completely
62. ical or thermal stresses in excess of those permitted in the certification documentation and the instruction manual The product contains no exposed parts which produce surface temperature infrared electromagnetic ionizing or non electrical dangers CE 2 CERT ATEX C 7 16 03 GE Panametrics DECLARATION CONFORMITY GE Panametrics Shannon Industrial Estate Shannon Co Clare Ireland declare under our sole responsibility that the Moisture Image Series 1 Analyzer Moisture Image Series 2 Analyzer Moisture Monitor Series 3 Analyzer to which this declaration relates are in conformity with the following standards EN 50014 1997 A1 A2 1999 EN 50020 1994 II 1 G EEx ia IIC BASO1ATEX7097 Baseefa 2001 Ltd EECS Buxton SK17 9JN UK EN 61326 1998 Class A Annex A Continuous Unmonitored Operation EN 61010 1 1993 A2 1995 Overvoltage Category II Pollution Degree 2 following the provisions of the 89 336 EEC EMC Directive the 73 23 EEC Low Voltage Directive and the 94 9 EC ATEX Directive The units listed above and any sensors and ancillary sample handling systems supplied with them do not bear CE marking for the Pressure Equipment Directive as they are supplied in accordance with Article 3 Section 3 sound engineering practices and codes of good workmanship of the Pressure Equipment Directive 97 23 EC for DN 25 Shannon July 1 2003 p T A A Mr James Gibson GENERAL MANAGER LS EN 1809002 TUV
63. icates of compliance licenses etc are to be made in their entirety MIS PRB N o o 00 a RDOUS AREA CONNECTIONS NOOR WON A Oxygen Terminal Block o LT T H STD TF OXYGEN STD TF OXYGEN PROBE CHANNEL 4 PROBE CHANNEL 2 ALMA ALMB ALMA ALMB Al Mo c ho ucla Do vc Iho 0000000 0 0000000 9 o FR REC Br AUX 3 r7 RECHT AU 4 4B RN 2 424 4 8 RIN 1 00000000 0000000 Figure 1 17 OXYGEN Terminal Block Installation 1 29 June 2004 Standard Delta F Figure 1 18 below shows the standard oxygen cell and identifies the Oxygen Cells sensing and secondary electrodes Make oxygen cell connections from the electrodes on the oxygen cell to the OXYGEN terminal block on the back of the electronics unit Use Table 1 6 below to make oxygen cell connections IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the c
64. ired We recommend about 2 to 10 PSIG upstream of the flow control valve depending on which valve is installed in the sample system To safeguard against over pressurizing the oxygen cell install a relief valve rated at 10 PSIG into the gas flow system If the pressure exceeds 10 PSIG the relief valve will open therefore there should be no restrictions downstream of the oxygen cell Use 1 4 inch tubing or larger on the oxygen cell outlet and relief valve outlet Both outlets should vent to atmosphere if possible Caution Do not tie the relief valve and oxygen cell outlet to a common outlet line smaller than 1 4 inch This pressure restriction will damage the oxygen cell In addition a relief valve should be installed in the oxygen sample system If either of these conditions are not met the Delta F Oxygen Cell warranty will be voided Installation 1 33 April 2004 Establishing a Gas Flow Through the Oxygen Cell cont Slowly open the flow control valve until the recommended flow of 2 to 2 5 SCFH is established on the flow meter When the proper flow is achieved make sure the relief valve is closed by placing an object e g your finger if the gas is non corrosive over the relief valve vent Cover and uncover the relief valve vent and verify that the flow meter shows no change in the flow rate Keep the relief valve closed during operation to minimize leakage in the sample system Optimum Inlet Pressure Limits 0
65. laying The Series 1 can display measurements in a matrix format or a line Measurements graph The first time you power it up the screen will display measurements in the matrix format The matrix format has six pages and each page consists of six boxes as shown in Figure 2 10 You can program each box to display any measurement for any channel 1 Dew Point 4 Oxygen 18 0 C 48 3 ppby 2 Temperature 5 Pressure 35 9 C 27 10 PSIG 3 20 X Unassigned 0 535 ppm Main Menu 11 35 01 22 2000 pg 1 CHELP SELECT Figure 2 10 Series 1 Matrix Format Screen Each box in the matrix format is either assigned or unassigned An assigned box displays a channel number measurement mode units and a value An unassigned box displays no data See Figure 2 11 on page 2 22 for examples of each type of box Initial Setup 2 21 June 2003 Displaying Measurements cont Channel Measurement Number Mode Units v v 5 Pressure ls 27 10 PSIG Indicators X Unassigned Value Un ssigned Box Figure 2 11 Assigned and Unassigned Boxes The channel number is from 1 to 6 depending on how many channel cards are installed in the unit Additional channel cards can be purchased separately and installed later see Installing a Channel Card on Chapter 2 page 2 22 of the Service Manual The measurement mode is the parameter currently being measured by the Series 1 There are a va
66. llows see Figure 1 4 on page 1 11 1 The oxygen cell requires a sample gas flow of 2 0 to 2 5 SCFH 2 The sample gas pressure in the cell must be between 0 0 and 1 0 psig The pressure must not exceed 1 0 psig 3 A 10 psig pressure relief valve installed upstream of the oxygen cell is required to prevent over pressure 4 A flow meter is required to measure the flow 5 A pressure gage is required to measure the pressure 6 Aflow regulating or needle valve is required to regulate flow and should be located upstream of the cell 7 A pressure regulator is required for sample gas supplies of 50 psig or greater If a sample pump is required to draw a sample to the oxygen cell the pump should be installed downstream of the oxygen cell This will also require you to install a vacuum relief valve set at 1 0 psig between the oxygen cell and the pump Installation April 2004 Oxygen Sample Systems cont O Sample Outlet Figure 1 4 A Typical Oxygen Cell Sample System Note The actual sample system design is dependent on the application requirements Installation 1 11 April 2004 Mounting the System Mounting the Electronics Unit Mounting the Sample System Mounting the hygrometer system consists of mounting the electro
67. low MOISTURE REFERENCE TABLE CH HIGH LOW PRESSURE REFERENCE TABLE CH HIGH LOW OXYGEN CELL REFERENCE TABLE CH HIGH LOW Auto Cal Interval page 2 43 Programming Manual SERVICE INTERVAL Automatic calibration should be performed at least every eight hours 480 minutes Enter an Auto Cal Interval between 0 and 1440 minutes 0 to 1 day The Auto Cal Interval is set at the following A 2 Program Information List June 2003 Recorder Setup page 3 1 Programming Manual PRESS SETTINGS OUTPUTS RECORDER RECORDER OUTPUT SETTINGS RECORDER A RECORDER B Alarm Setup page 3 4 Programming Manual PRESS SETTINGS OUTPUTS ALARMS ALARM SETPOINT TABLE CH HIGH UNITS LOW UNITS Program Information List A 3 June 2003 User Constants page 3 9 Programming Manual PRESS OPTIONS USER USER CONSTANT TABLE Kh Kt Kp Saturation Constants page 3 9 Programming Manual PRESS OPTIONS USER Compound Compound Compound Channel Channel Channel Temp Cs Temp Temp 1 1 2 2 3 3 4 4 5 5 6 6 Compound Compound Compound Channel Channel Channel
68. n Specifications Appendix A Program Information List June 2003 D AAAA AIAAAZZAAAAAE 0OAALAN iIn EUILLLEILLRRLIRU OSU UGI Program Information List This list provides a space to enter program data that is stored in the Moisture Image Series 1 memory If for any reason data is lost use this list to re program your unit Store this sheet and any other related documents in a safe place for future reference Notes Date Serial Number Application Description Location Step Data Activating or Changing Probes page 2 7 PROBE CONFIGURATION TABLE PRESS HYG T P AUX1 SETTINGS SYSTEM CONFIG Calibration Data Refer to the Calibration Data Sheets for the following page 2 11 Moisture Probes PRESS Oxygen Cells SETTINGS Pressure Transmitters Enter the calibration data for each probe on the corresponding SYSTEM channels If you make changes to the calibration data make sure you record the changes on the Calibration Data Sheet CALIB Note In order to keep all programming data together you should staple the Calibration Data Sheets for all probes to the back of this page Program Information List A 1 June 2003 Reference Values page 2 16 PRESS SETTINGS SERVICE REFS PROBE Reference values are printed on a sticker on the side of Series 1 chassis Record these reference values in the spaces provided be
69. ng Range 30 C to 70 C 22 F to 158 F Accuracy 0 5 C overall Response Time 1 second in well stirred oil 10 seconds in still air for a 63 step change in increasing or decreasing temperatures Specifications 3 7 April 2004 eV 5 bC AGSGLLDED Moisture Image Series Probe cont Built in Pressure Sensor Type optional Solid state piezoresistive Available Ranges 30 to 300 PSIG 50 to 500 PSIG 100 to 1000 PSIG 300 to 3000 PSIG 500 to 5000 PSIG Accuracy 1 of span 3 8 Specifications April 2004 Type Input voltage Impedance Range Calibration Operating Temperature Storage Temperature Operating Pressure Flow Range TF Probe Analyzer Separation Probe Analyzer Cable TF Series Probe Aluminum oxide moisture sensor probe patented 1 VAC 50 KQ to 2 MQ at 77 Hz depending on water vapor pressure Each sensor is individually computer calibrated against known moisture concentrations traceable to National Institute of Standards and Technology NIST or National Physical Lab U K NPL as approved by Irish Laboratory Accreditation Board ILAB 110 C to 70 C 166 F to 158 F 70 C 158 F maximum 5 microns Hg to 5000 PSIG Gases Static to 10 000 cm sec linear velocity at 1 atm Liquids Static to 10 cm sec linear velocity at 1 g cc Response Time 5 seconds for 63 step change in moistur
70. nics unit the probes and the sample system s Use the outline and dimension drawings at the end of this chapter to mount the Series 1 These drawings provide clearance and other mounting dimensions needed to prepare the site for mounting IMPORTANT To comply with the Low Voltage Directive you must install a switch or circuit breaker on the input power line For greatest safety locate the circuit breaker or power switch near the electronics console Be sure to follow the guidelines outlined in Choosing a Site on page 1 4 before mounting the enclosure Note You may want to make probe Delta F Oxygen Cell recorder and alarm connections before mounting the enclosure if the installation location does not provide enough room for these connections to be made easily after installation The sample system is normally fastened to a metal plate that has four mounting holes GE Panametrics also provides the sample system in an enclosure if requested In either case fasten the sample system plate or enclosure with four bolts one in each corner If you ordered sample system outline and dimension drawings they will be included in your shipment Connect the sample system inlet and outlet to the process and return using the appropriate fittings or an appropriate NPT adapter Caution Do not start a flow through the system until all probes and transmitters are properly installed Mounting the Oxygen If your oxygen cell is not mounted into
71. nnect Terminal Block red wire To Series 1 OXYGEN Terminal Block shield green wire white wire black wire Figure 1 20 Explosion proof Delta F Oxygen Cell 1 32 Installation April 2004 Establishing a Gas Caution Flow Through the Establish a gas sample flow before you power up or Oxygen Cell damage may occur to the oxygen cell If you are using an oxygen cell you must establish a gas flow through the cell before powering up If you are not using an oxygen cell proceed to Chapter 2 Initial Setup The oxygen cell requires a flow rate of 2 to 2 5 SCFH through the cell Oxygen cell inlet pressure should be between 0 2 and 1 0 PSIG Refer to Figure 1 21 on page 1 34 when establishing a gas sample flow Caution Do not operate the Delta F oxygen cell for extended periods of time at oxygen concentrations that are over range Trace and low percent range sensors may be damaged if exposed to high levels of oxygen such as air for long periods gt 1 hour while the Series 1 is on If exposure is unavoidable either disconnect the oxygen cell from the Series 1 or equip the sample system with a valve that allows the cell to be switched to purge gas Close the flow control valve and adjust the upstream pressure as requ
72. nstall moisture probes with different fittings in the appropriate manner gt ae y Sample Cell Outlet Figure 1 5 Moisture Probe Installed in a Sample Cell Installation 1 13 June 2004 EE Moisture Probes cont Note Standard moisture probes have a sintered stainless steel shield that protects the aluminum oxide sensor Leave the shield in place for maximum protection It is important to eliminate all leaks whether in gas or liquid applications for safety reasons and to be sure that measurements are not affected by ambient contamination For gas applications you should check for leaks using a soap bubble solution IMPORTANT Refer to the Calibration Data Sheets to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data Pressure Sensors If a pressure measurement is required and for some reason the TF or Moisture Image Series probe pressure option is not used you can connect a separate pressure transmitter to an auxiliary input The Series 1 uses any type of 0 4 to 20 mA or 0 to 2 V pressure transducer or transmitter GE Panametrics offers two types of pressure transmitters the P40 and P40X The P40 has a 1 4 inch threaded NPTM fitting and the P40X has a 1 2 inch threaded NPTF fitting for mounting directly into the process line or into
73. nt DP K Dew Frost Point K Kelvin Dew Point R H Relative Humidity Rel Humidity H ppMv Parts per Million of Water by Volume H O H ppMw Parts per Million of Water by Weight for liquids only 2 H ppBv Parts per Billion of Water by Volume 2 MCF IG Pounds of Water per Million Std Cubic Feet in Ideal Gas NG MCF NG Pounds of Water per Million Std Cubic Feet in Natural Gas H O MMSCF NG ppMv NG Parts Per Million by Volume in Natural Gas H 0 Nat Gas mmHg Vapor Pressure Vapor Pressure Pas Vapor Pressure Vapor Pressure MH MH Diagnostic Mode H O H DVM Digital Voltmeter Diagnostic Mode Moisture DVM FH FH Diagnostic Mode MIS Probe Temperature T C Degrees Celsius default Temperature T F Degrees Fahrenheit Temperature T K Kelvin Temperature T DVM Digital Voltmeter Diagnostic Mode Temp DVM Pressure PSlg Pounds per Square Inch Gauge default Pressure Bars Bars Pressure mbs Millibars Pressure mm Hg Millimeters of Mercury Pressure Pa g Pascal gauge Pressure kPas g KiloPascal gauge Pressure P mV Pressure in millivolts Pressure P DVM Digital Voltmeter Diagnostic Mode Pressure DVM FP FP Diagnostic Mode MIS Probe Auxiliary 1 Aux1 V Volts default
74. nual Repeat Steps 1 through 9 to enter oxygen calibration data for the remaining channels To enter calibration data for moisture probes refer to A Entering Moisture Probe Calibration Data page 2 12 For other types of probes see Chapter 2 of the Programming Manual To exit press the DONE menu key until Main Menu appears on the message line Then refer to Entering High and Low Reference Values on page 2 16 Oxygen Probe Calibration S N pA ppm 2 Zero Span O2 Current Multiplier 1 00 System Calibration Menu HELP CHANNEL PROBE DONE HELP COHANNEL XCPHOBE DONE C Figure 2 7 System Calibration Menu for Oxygen Cell Initial Setup 2 15 April 2004 Entering High and Low Reference Values The last step in setup is entering high and low reference values The Series 1 requires reference values for its measurement circuitry for moisture and oxygen inputs The references are factory calibration values that are specific to each channel card Reference values are located on a label placed on the side or front of the unit Note f you receive a channel card replacement or change the instrument program you need to re enter the reference data for that channel Table 2 4 shows the key sequences for entering the Reference Menu See Figure 2 14 on page 2 26 for a menu map Table 2 4 Entering the Reference Menuu Press the Main Menu key To enter the SETTINGS Settings Menu SERVICE System
75. o make proper pin connections to a bayonet type connector IMPORTANT Refer to the Calibration Data Sheets to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Use Table 1 3 on page 1 24 to connect the remaining end of the cable to the terminal block labeled STD TF PROBE on the back of the electronics unit See Figure 1 13 on page 1 25 for terminal block locations STD TF Probe TF Probe Terminal Block Red H1 To gt Moisture Sensor H1 H2 Green H2 White Ti To T1 gt Temp Black T2 Sensor T2 Pia Violet gt Excitation P1 Orange To Pressure Transducer Yellow P2 Blue gt Output P2 002 009 ON OO OO OR OW ON O Shield Figure 1 12 TF Series Probe Cable Wiring Diagram Installation 1 23 April 2004 TF Series Probes cont If you do connect a probe to the wrong channel you can either reconnect the probe to the assigned channel or reconfigure the channel where the probe is connected as described in Verifying and Enterin
76. obes It is not necessary to enter calibration data for the Moisture Image Series Probe unless you send the probe back to GE Panametrics for calibration without its electronics module If this is the case enter the calibration data for the recalibrated probe as described in this section The Series 1 will automatically download the new calibration data into the Moisture Image Series Probe electronics module Note You do not need to enter calibration data for the Moisture Image Series Probe because it is stored in the probe s electronics module The Moisture Image Series Probe uploads the calibration data into the Series 1 memory when needed Use the procedure below to enter the following data the probe serial number the number of data points the dew point and MH or FH depending on the probe reading for each data point Procedure for Entering Moisture Probe Calibration Data Referring to the Calibration Data Sheets enter calibration data separately for each probe on the designated channel as described below See Figure 2 14 on page 2 26 for a menu map Note f you want to enter a constant value refer to Entering Constants and User Functions in Chapter 3 of the Programming Manual It is not necessary to enter the calibration data if you are using a constant 2 12 Initial Setup April 2004 Entering Moisture Probe 1 Atthe System Calibration Menu see Table 2 3 on page 2 11 Calibration Data cont press the PROBE
77. onnector straight on not at an angle when the wiring is complete Table 1 6 Connect red wire Standard Delta F Oxygen Cell Connections To Delta F Oxygen Cell sensing electrode To Series 1 OXYGEN Terminal Block green wire sensing electrode white wire secondary electrode black wire secondary electrode shield Secondary Electrodes Sensing Electrodes Figure 1 18 Standard Delta F Oxygen Cell 1 30 Installation June 2004 Weatherproof Delta F Figure 1 19 below shows the weatherproof oxygen cell The oxygen Oxygen Cells cell has a set of sensing and secondary electrodes that are wired to a terminal strip in the weatherproof enclosure Connect the weatherproof oxygen cell using a four wire shielded cable with a mating bayonet type connector Fasten the bayonet type connector to the mating connector on the bottom of the weatherproof enclosure Connect the other end of the cable to the OXYGEN terminal block on the back of the electronics unit as shown in Table 1 7 below IMPORTANT 70 maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Table 1 7 Weatherproof Delta F Oxygen Cell Connections
78. ory for calibration use a different probe use anon GE Panametrics input To enter verify or change calibration data for any probe type you must enter the System Calibration Menu as described in Table 2 3 See Figure 2 14 on page 2 26 for a menu map Table 2 3 Entering the System Calibration Menu Press the Main Menu key To enter the SETTINGS Settings Menu SYSTEM System Settings Menu CALIB System Calibration Menu he Settings Menu will prompt for a passcode see page 2 5 Refer to the appropriate section that follows to verify or enter calibration data for Moisture Probes page 2 12 Delta F Oxygen Cell page 2 14 Be sure you have the Calibration Data Sheets that are supplied with each GE Panametrics probe Each Calibration Data Sheet consists of a list of data points that you will need to enter or verify Each Calibration Data Sheet lists its corresponding probe serial number as well as the preassigned channel number Calibration Data Sheets are usually packed inside the probe cases IMPORTANT Staple Calibration Data Sheets to the Program Information List Appendix A and store them in a safe place If they are lost contact GE Panametrics for a duplicate If you alter any of the calibration data make sure you make the change on the Calibration Data Sheet Initial Setup April 2004 Entering Moisture Probe Calibration Data You only need to enter calibration data for M and TF Series pr
79. ost contact GE Panametrics for a duplicate If you alter any of the calibration data make sure you make the change on the Calibration Data Sheet 1 Atthe System Calibration Menu see Table 2 3 on page 2 11 press the PROBE menu key until the Oxygen Probe Calibration screen appears See Figure 2 7 on page 2 15 2 Usethe CHANNEL menu key to cycle to the desired channel The channel number is indicated in the top right hand corner of the screen The screen will only display installed channels 3 Move the pointer to the S N line and press YES 4 Enter the probe serial number from the Calibration Data Sheet and press YES The serial number is also on the side of the oxygen cell Initial Setup April 2004 I Entering Delta F Cell Calibration Data cont Move the pointer to the Zero uA line and press YES Enter the microamp uA value and press YES Move the pointer to the Zero ppm or line and press YES Enter the zero range value and press YES The range units will be either ppm ppb or depending on the cell type model selected in the Probe Configuration Menu 9 Repeat Steps 5 through 8 to enter the microamp MA and range value for the span line IMPORTANT Leave the O2 Current Multiplier at 1 00 unless you are using a background gas other than nitrogen See the section Background Gas Correction Factors for the Delta F Oxygen Cell in Chapter 2 Troubleshooting and Maintenance of the Service Ma
80. ot be made of any material that will affect measurements A sample system may include a filter to remove particulates from the sample stream or a pressure regulator to reduce or control the pressure of the stream However most common filters and pressure regulators are not suitable for sample systems because they have wetted parts that may absorb or release components such as moisture into the sample stream They may also allow ambient contamination to enter the sample stream In general you should use stainless steel material for all wetted parts Contact GE Panametrics for further instructions 1 8 Installation April 2004 Moisture Sample Systems cont Sample Outlet Figure 1 3 A Typical Moisture Sample System Note The actual sample system design is dependent on the application requirements Installation 1 9 April 2004 Oxygen Sample Systems Oxygen sample systems are required and can be ordered from GE Panametrics for bench or wall mounting You can also build your own sample system by using the following guidelines IMPORTANT The GE Panametrics warranty will be voided if the sample system does not have a relief valve The basic sample system requirements are as fo
81. probe by inserting the bayonet type connector onto the probe and twisting the shell clockwise until it snaps into a locked position approximately 1 8 inch of a turn If you are not using a GE Panametrics supplied cable refer to Figure 1 10 below to make proper pin connections to a bayonet type connector STD TF Probe Terminal Block Red To Moisture Sensor Temp T2 Sensor H1 H2 T1 T2 Bayonet Connector Pins 00 O ON OO O OR OW ON O Shield Figure 1 10 M Series Probe Cable Wiring Diagram Use Table 1 2 on page 1 22 to connect the remaining end of the cable to the terminal block labeled STD TF PROBE on the back of the electronics unit See Figure 1 11 on page 1 22 for the terminal block location You must make all the connections listed in the table even if you do not have the temperature option IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete IMPORTANT See the Calibration Data Sheets shipped with the probes to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data Installation 1 21 April 2004 M
82. probe type then press YES The selected probe type displays 5 Repeat Steps 1 through 4 for each channel 6 To exit press the DONE menu key until Main Menu appears on the message line Note You can only select probes for an installed channel If you are only using Moisture Image Series probes proceed to Displaying Measurements on page 2 21 If you are using any other type of input device proceed to Entering Calibration Data on page 2 11 Initial Setup 2 9 April 2004 EE mm 77 Entering or Changing Probe Configuration Data Probe Type None OXY Oxygen Percent ppM Parts per Million ppB Parts per Billion None MIS MIS Probe HYG Hygrometry H Three Function Probe xx M Series Probe i Constant Dew Point None MIS MIS probe T Temperature i Three Function probe xx M Series probe E Constant Temperature None MIS MIS probe TF Three Function probe P Pressure Au1 Auxiliary 1 Au2 Auxiliary 2 Kp Constant Pressure None Aux1 Auxiliary 1 Current V Voltage Aux2 Auxiliary 2 2 10 Initial Setup April 2004 Entering Calibration Data The Series 1 needs calibration data for moisture and oxygen probes GE Panametrics has already entered calibration data for probes however you should verify this data before startup You will need to enter this data if you sent the probes back to the fact
83. quires that the Series 1 be mounted in a general purpose area only M Series TF Series and Moisture Image Series probes and Delta F oxygen cells are intrinsically safe when connected to the Series 1 allowing for sensor installation in IEC CENELEC zone 0 areas Newer versions of rack bench panel and WPF Series 1 units are CS A NRTL certified intrinsically safe Installation requires that the Series 1 be mounted in either a NEC CL 1 Div 2 Group B C or D hazardous area or a general purpose area M Series TF Series and Moisture Image Series probes and Delta F oxygen cells are intrinsically safe when connected to the Series 1 allowing for sensor installation in NEC CL 1 Div 1 Groups A B C and D hazardous areas Note Refer to certification labels on your instrument and installation drawing 8752 158 to determine the applicable level of certification that your meter carries 1 4 Installation April 2004 General Guidelines for Choosing a Site Choose an installation site for the probes and sample systems that is as close to the process line as possible Avoid long lengths of connecting tubing If long distances are unavoidable a fast sampling by pass loop is recommended Do not install any other components such as filters ahead of the probes or sample system unless instructed to do so by GE Panametrics Observe all normal safety precautions Use the probes within their maximum pressure and temperature ratings Altho
84. raved on the hex nut of the probe Figure 1 9 below shows a probe with the serial number on the hex nut Probe Serial Number Figure 1 9 Moisture Probe Serial Number The Moisture Image Series Probe does not require any preprogramming because it stores all the necessary setup data in its electronics module Therefore you can install the Moisture Image Series probe on any available channel Once you install the probe you must activate the probe on the installed channel as described in Activating and Changing Probes in Chapter 2 If you are using a combination of moisture probes you should connect them in the following order e M Series probes TF Series probes Moisture Image Series probes Use the following sections to properly connect probes 1 20 Installation April 2004 nu IS M Series Probes M Series probes are primarily used for moisture measurement but can be ordered to measure temperature as well If ordered an optional temperature thermistor is included in the moisture probe and requires an additional connection Use a four wire shielded cable with a bayonet type connector to connect an M Series Probe to the electronics unit The M Series Probe may be located up to 600 meters 2000 feet from the Series 1 Before making electrical connections connect the cable to the
85. riety of units for each measurement mode Table 2 5 on page 2 23 shows a list of the measurement modes and a description of the units for each The table also shows the measurement modes and units as they are displayed on the screen An example of a measurement is shown in Figure 2 12 The shaded area in Figure 2 11 represents the indicator area When you program the meter with constants or use Enhanced Response a symbol appears in this area A K indicates a constant is being used in the measurement and an E indicates the Series 1 is using Enhanced Response to determine the measurement An example of a measurement using a constant and Enhanced Response activated is shown in Figure 2 12 The value is expressed in the units selected for a desired measurement mode Measurement Indicators Channel Mode Number 5 H 0 123 45 Figure 2 12 Example of a Displayed Measurement 2 22 Initial Setup April 2004 Selected Meas Mode Oxygen Table 2 5 Measurement Modes and Units for the Series 1 Description of Units O5 Percent Oxygen default Displayed Meas Mode Oxygen Displayed Units Parts Per Million Oxygen O2 ppB Parts Per Billion Oxygen 2 Microamps Diagnostic Mode Oxygen O DVM Digital Voltmeter Diagnostic Mode Oxygen DVM Hygrometry DP C Dew Frost Point default Dew Point DP F Dew Frost Point F Dew Poi
86. ring the Delta F Oxygen Cell Reference Values IMPORTANT The instructions in this section apply to entering reference data for the Delta F oxygen cell only Use the steps below to change the reference values for oxygen cell inputs See Figure 2 14 on page 2 26 for a menu map Caution Do not adjust oxygen cell reference data unless instructed to do so by the factory IMPORTANT You should record this data on the Program Information List supplied in Appendix A or on a separate sheet of paper and keep it in a safe place 1 Atthe Reference Menu see Table 2 4 on page 2 16 press the PROBE menu key until the Oxygen Cell Reference Table appears See Figure 2 9 OXYGEN CELL REFERENCE TABLE HIGH LOW Zero Span Zero Span AutoCal Interval HH MM 01 00 Reference Menu 11 15 6 2 00 HELP INTERVAL PROBE DONE Figure 2 9 Reference Menu for the Delta F Cell 2 Compare the data on the screen to the reference data printed on the label placed on the side or front of the unit If the data is incorrect use the following procedure to correct it If the data is correct do one of the following continue to enter reference values for moisture inputs as described in A Entering Moisture Reference Values page 2 17 For other types of probes see Chapter 2 of the Programming Manual press the DONE menu key until Main Menu appears on the message line then refer to Displaying Measurements on page 2
87. sture temperature and pressure calibration data is stored in a 512 KB battery backed SRAM Occurs on power up and at user selectable time intervals Meets specified accuracy within 5 minutes of turn on Up to six simultaneous logs per storage device with up to 12 parameters each Stored in 512 KB battery backed SRAM 64kB or on optional PCMCIA card Optional 3 4 Specifications April 2004 EE mr EE Output Specifications Analog Two per channel Internally optically isolated 12 bit 0 025 Resolution Standard Switch 0 to 2 V 10K ohm minimum load resistance Selectable Outputs Oto 20 mA 400 ohm maximum series resistance 4to 20 mA 400 ohm maximum series resistance Each output can correspond to any one parameter on that channel Zero and span are user programmable within the range of the instrument and the corresponding sensor Digital Outputs Choice of RS232 serial communications port or PanaLink packet protocol information is transmitted as ASCII characters at these baud rates 300 1200 e 2400 4800 9600 e 19 200 e 38 400 e 57 600 Alarm Relays 2 Optional Form C relays per channel SPDT rated for 2 amps at 28 VDC 28 VAC Available for high and low limits on each channel The relay contacts can be set to trip at any numerical level within the range of the instrument Optional hermetically sealed relays are available for applications in Division 2 hazardous areas Output Updating Th
88. t breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the unit Installation Instructions Caution for CE Mark Conformity In order to meet CE Mark requirements you must install electrical cables as described below Note CE Mark compliance is required only for units used in EEC countries To meet CE Mark compliance shield and ground the electrical connections as shown in Table 1 1 below Table 1 1 Wiring Modifications for CE Compliance Termination Modification Input Output Connect the shields to the nearest chassis E P ground using the shortest run of wire possible After all necessary electrical connections are made seal the unused cable entry holes with standard conduit plugs or equivalent Installation 1 19 April 2004 Connecting Moisture Probes GE Panametrics manufactures a variety of moisture probes for the Series 1 The most commonly used are the M Series TF Series and Moisture Image Series probes If you ordered an M and or TF Series probe s GE Panametrics has entered the necessary probe setup data on a preassigned channel IMPORTANT See the Calibration Data Sheets shipped with the probes to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data Probes are identified on the Calibration Data Sheet by a serial number The serial number is also eng
89. t whether the input is current or voltage If you do not select current or voltage the meter defaults to current Note f you are using an auxiliary input to measure pressure activate Aul or Au2 depending on which input you are using in the pressure column for the desired channel then activate current or voltage in the Aux I or Aux 2 column In addition if you connect a pressure transducer to the STD TF PROBE terminal block you must activate the TF probe in the pressure column for that channel If you need to change any data in the Probe Configuration Menu refer to the following section Entering or Changing Probe Configuration Data on the next page Initial Setup April 2004 HIl Umon Ue eua Entering or Changing See Figure 2 14 on page 2 26 for a menu map Probe Configuration Data 1 From the Probe Configuration Menu Table 2 1 on page 2 7 move the pointer to the channel and probe you want to select The arrow will only move to installed channels 2 Press YES 3 The possible probe types appear on the message line at the bottom of the screen Table 2 2 shows the available probe types If you choose to enter a constant for moisture Kh temperature Kt or pressure Kp you must enter a constant value in the User Constant Menu See Entering Constants and User Functions in Chapter 3 of the Programming Manual for instructions 4 Move the brackets to the correct
90. ugh the Series 1 may not need to be accessed during normal operation install the electronics unit at a convenient location for programming testing and servicing A control room or instrument shed are typical locations Locate the electronics unit away from high temperatures strong electrical transients mechanical vibrations corrosive atmospheres and any other conditions that could damage or interfere with the meter operation See Chapter 3 Specifications for limits Protect the probe cables from excessive physical strain bending pulling twisting etc In addition do not subject the cables to temperatures above 65 C 149 F or below 50 C 58 F Observe the proper cable restrictions for the probes You can locate the Moisture Image Series probe up to 915 meters 3000 feet away from the electronics unit with unshielded twisted pair cable The M Series and TF Series probes require specially shielded cable You can locate the M and TF probes up to 600 meters 2000 feet from the unit If you are measuring pressure with a TF probe the cable length should not exceed 152 meters 500 feet Installation June 2004 Moisture Temperature Probe Considerations Temperature Range Moisture Condensation The M Series TF Series and Moisture Image Series probes consist of an aluminum oxide sensor mounted on a connector head Standard probe mounts include a protective stainless steel shield The probe sensor materials and ho
91. upplied with a replacement channel card If the data is incorrect use the procedure below to correct it If the data is correct do one of the following continue to enter reference values for oxygen cell and pressure inputs as described in the following sections press the DONE menu key until Main Menu appears on the message line then refer to Displaying Measurements on page 2 21 When you exit the Series 1 automatically calibrates each channel Initial Setup 2 17 April 2004 ee Entering Moisture 1 Move the pointer to HIGH for the desired channel and press Reference Values cont YES 2 Enter the high reference value for that channel and press YES 3 The pointer automatically moves to LOW for the same channel Press YES 4 Enter the low reference value for that channel and press YES 5 Repeat steps 1 through 4 to enter the high and low reference values for the remaining channels Note You may also enter the Auto Cal Interval while in the Reference Menu Simply press the INTERVAL menu key and enter the desired interval See Chapter 3 of the Programming Manual for more information To enter reference values for oxygen cell inputs refer to the following section To exit press the DONE menu key until Main Menu appears on the message line Then refer to Displaying Measurements on page 2 21 When you exit the Series 1 automatically calibrates each channel 2 18 Initial Setup April 2004 Ente
92. using maximize durability and insure a minimum of water absorbing surfaces in the vicinity of the aluminum oxide surface A sintered stainless steel shield is used to protect the sensor from high flow rates and particulate matter The end cap should not be removed except upon advice from GE Panametrics The sensor has been designed to withstand normal shock and vibration You should make sure that the active sensor surface is never touched or allowed to come into direct contact with foreign objects since this may adversely affect performance Observing these few simple precautions will result in a long and useful probe life GE Panametrics recommends that probe calibration be checked routinely at 12 month intervals or as recommended by our applications engineers for your particular application The probe will measure the water vapor pressure in its immediate vicinity therefore readings will be influenced by its proximity to the system walls materials of construction and other environmental factors The sensor can be operated under vacuum or pressure flowing or static conditions Observe the following environmental precautions The standard probe is operable from 110 C to 70 C 166 F to 158 F Be sure the temperature is at least 10 C higher than the dew frost point temperature If this condition is not maintained moisture condensation could occur on the sensor or in the sample system which will cause reading errors If this
93. ygen cell s you must check it for damage and or leakage Depending on the application the oxygen cell may have a top drain or both a top and bottom drain for the electrolyte reservoir It is important to identify which type of cell you have for the following procedure Use Figure 1 1 below to identify your cell To check the cell for leakage 1 Remove the top of the electrolyte reservoir IMPORTANT If your cell also has a bottom drain make sure that the electrolyte discharge valve mounted on the rear of the oxygen cell is closed in the vertical position See Figure 1 1 below 2 Add approximately three ounces 100 ml of distilled water to the reservoir and replace the top 3 Using the min max window on the oxygen cell check the water level see Figure 1 2 on page 1 3 The water should cover about 60 of the window Top Drain Bottom Drain Electrolyte Discharge Valve in vertical closed position Figure 1 1 Delta F Oxygen Cell Drains 1 2 Installation April 2004 Checking the Delta F 4 Let the oxygen cell stand for about 6 hours then check for any Oxygen Cell for leakage Leakage cont 5 If there is no leakage drain the cell completely If the cell leaks see the warranty information at the beginning of this manual Min Max Window ums 4 Water Level Figure 1 2 Delta F Oxygen Cell Water Level Window Installation 1 3 April 2004 Choosing a Site Low Voltage Directive
94. ystem Ex95D2246 TF Probe including M Series BASOI ATEX1096X MIS Probe BASOI ATEX7097 MIS Probe System Ex95C2056 Delta F Oxygen Cell BASOIATEX1098X CSA NRTL Series 1 M Series TF Series MIS Probe Delta F Oxygen Cell LR44204 23 Note GE Panametrics does not provide power supply cords with CSA Div 2 hygrometers 3 6 Specifications April 2004 Probe Specifications Type Calibration Process Temperature Storage Temperature Operating Pressure Flow Range Moisture Image Series Probe Analyzer Separation Moisture Image Series Probe Analyzer Cable Built in Temperature Sensor optional Moisture Image Series Probe Aluminum oxide moisture sensor probe and electronics module Each sensor is individually computer calibrated against known moisture concentrations traceable to National Institute of Standards and Technology NIST or National Physical Lab U K NPL as approved by Irish Laboratory Accreditation Board ILAB 110 C to 70 C 166 F to 158 F dew frost point temperature 70 C 158 F maximum 5 microns of Hg to 5000 PSIG Gases Static to 10 000 cm sec linear velocity at 1 atm Liquids Static to 10 cm sec linear velocity at 1 g cc Response Time 5 seconds for 6396 step change in moisture content in either wet up or dry down cycle 915 meters 3000 feet with AWG 22 twisted pair cable Unshielded twisted pair maximum loop resistance of 100 ohms Type Thermistor network Operati

Moisture Image Series 1 Hygrometer

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