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216510_90 H.O. to 300_Evinrude E-TEC.book - BRP -

1. 1 Water pump indicator 008469A Engine Stopping Move control handle to NEUTRAL Turn key switch counterclockwise to the OFF position 007072 1 Key switch OFF position Remove the key when the boat will be unat tended 2 Using Your Evinrude E TEC Outboard REMOTE CONTROLS EVINRUDE ICON Control System ICON User s Guide IMPORTANT For complete information about using CON remote control systems re fer to the ICON User s Guide Remote Control Selection A WARNING If you choose a non Evinrude remote control it must have a start in gear pre vention feature This feature can prevent injuries resulting from unexpected boat movement when the engine starts Evinrude ICON is an intelligent electronic shift and throttle control system for use with ICON equipped outboards CON control sys tems are available for single up to five en gine installations The CON control system supports dual station and flying bridge appli cations ICON features include e Smooth effortless shifting e Gear position indicators e Neutral throttle advance e RPM Tune precision speed control e PowerSync automatic engine synchronization e Multiple engine trim control with one switch IMPORTANT The CON control system must be used with ICON or Command gauges or other instruments using the NMEA 2000 open communication standard For more detailed information about using CON control systems r
2. 22 FUEL ADDITIVES The only fuel additives approved for use in your Evinrude E TEC outboard are e Evinrude Johnson 2 4 Fuel Conditioner e Evinrude Johnson Fuel System Cleaner MULTA Use of other fuel additives can result in poor performance or engine damage Evinrude Johnson 2 4 Fuel Conditioner will help prevent gum and varnish deposits from forming in fuel system components and will remove moisture from the fuel system lt can be used continuously and should be used during any period when the outboard is not being operated on a regular basis lts use will help reduce spark plug fouling and deteriora tion of fuel system components Evinrude Johnson Fuel System Cleaner will help keep fuel injectors in optimal operating condition FUEL SYSTEM INFORMATION 44 WARNING Store portable fuel tanks in well venti lated areas away from heat sources and open flames Close the vent screw of the fuel tank cap if equipped to prevent escape of fuel or fuel vapors which could accidentally ignite Do not allow disconnected fuel hoses to leak fuel Always wipe off any fuel spillage In the United States the U S EPA requires low permeability fuel hose fuel primer bulbs portable fuel tanks and fuel caps to be used with outboard engines IMPORTANT Fuel distribution hoses in the boat must deliver fuel at a specific flow rate Minimum inside diameter of fuel hoses must be 3 8 in 9 mm Fuel systems with bui
3. If the oil hose is disconnected for any reason seal it to prevent spillage Install a cap on the hose fitting to prevent contamination You must use an oil tank equipped with a filter and an oil supply hose The oil system must be purged if air is in the oil supply hose Refer to Priming the Oil System on page 19 DR44607A Install the oil tank following the instructions provided with the unit MULTA Consider the installation loca tion of the oil tank carefully The oil tank is vented to the atmosphere To avoid seri ous powerhead damage be sure the oil tank is installed in a location that does not allow constant exposure to sunlight rain bilge water or spray Periodically inspect the oil tank for evidence of water Filling the Oil Tank Remove the filler cap and fill the tank with rec ommended outboard lubricant as specified in Oil Requirements on page 18 Replace the filler cap and tighten securely If you run the tank empty you MUST prime the oil system before using the engine gt OIL AND FUEL PRIMING THE OIL SYSTEM MOIO The oiling system MUST be primed to avoid engine damage from a lack of lubrication Prime the oiling system to remove air from the system before operating the outboard if e The outboard is new Dealer must prime the oiling system using Evinrude Diagnostic software e The oil tank is emptied or outboard is run out of oil e The oil supply hose is disconnected or e The o
4. 2 EXCLUSIONS The following are not warranted under any circumstances e Replacement of parts due to normal wear and tear e Routine maintenance parts and services including but not limited to maintenance requirements en gine and lower unit oil changes lubrication valve and linkage adjustments and replacement of fuses zinc anodes thermostats timing belts starter motor bushings trim motor brushes filters propellers propeller bushings and spark plugs Damage caused by improper or lack of installation maintenance winterization and or storage failure to follow the procedures and recommendations in the Operator s Guide Damage resulting from removal of parts improper repairs service maintenance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Product or adversely affect its operation performance or durability or re sulting from repairs done by a person that is not an authorized Dealer as described below Damage caused by abuse misuse abnormal use neglect racing improper operation or operation of the Product in a manner inconsistent with the recommended operation described in the Operator s Guide Damage resulting from external damage accident submersion water ingestion fire theft vandalism or any act of God Operation without proper fuel oil or lubrication or with fuels oils or lubricants which are not suita
5. 39 Using Your Evinrude E TEC Outboard SHALLOW WATER Gearcase damage can occur if the gearcase is allowed to drag on the waterway bottom Use caution when operating in shallow water IMPORTANT Impact damage is NOT cov ered by the outboard warranty UNDER TOW Should you require a tow from another boat e Shift your engine to NEUTRAL e Tilt its gearcase out of the water e Off load all persons into another boat and e Keep speed slower than planing speed 40 WEEDY WATER Weeds block water intakes and may cause your outboard to overheat Weeds on the pro peller create vibration and reduce boat speed When operating in weedy water run at slow speeds and in REVERSE frequently to clear weeds from the propeller and water intakes Check the water pump indicator often If REVERSE operation does not clear away weeds SHUT OFF the engine Remove weeds from propeller area and water intakes before operating at higher speed TRANSPORTING THE OUTBOARD TRAILERING Pull down the trailering bracket A detent will hold the bracket in position A WARNING Keep everyone clear of stern area when raising or lowering the outboard Per sonal injury or death can result from contact with moving parts of the out board Trailering Bracket The outboard is designed to be trailered in a vertical position or tilted using the trailering bracket Use the position best suited for your boat To engage bracket Tilt the out
6. IMPORTANT Your engine cut off switch can be effective only when in good working condi tion At each outing inspect clip and tether cord for cuts breaks or wear Replace worn or damaged parts gt OPERATION ICON Remote Control Features NED N l WS Y NS KZ BN Dual Lever ICON Control 007290 Concealed Side Mount ICON Control 007967a 1 Handle shift and throttle 1 Handle shift and throttle 2 Master Trim ilt switch 2 Master Trim tilt switch 3 Individual engine trim switches 3 Switch panel 4 Fast idle neutral button 4 START STOP switch o id 5 N NEUTRAL Throttle switch 6 RPM Tune button 6 NEUTRAL Indicator LED 7 Gear position indicators 7 RPM Tune switch If the following directions are not suitable for your boat s control see your Dealer before proceeding Shifting ICON Controls With engine running and control handle in NEUTRAL Move the control handle fore or aft until it en gages the forward or reverse gear detent Speed Control ICON Controls After gear engagement move the control handle slowly in the same direction to in crease speed Single Lever ICON Control 007289 1 Handle shift and throttle Press the RPM or button to fine tune en 2 Trim tilt switch gine speed up or down in 1 increments 3 Fast idle neutral button 4 RPM Tune button Engine Synchronization ICON 5 Gear position indicators Controls Press the SYNC button to automatically s
7. 3 Tighten the manual release valve to hold the outboard in its new position 4 Thrust rod is normally in the lowest posi tion position 1 DR5076 1 Manual release screw IMPACT DAMAGE PROTECTION Your outboard has a shock absorption system designed to help withstand damage from im pact with underwater objects at low to moder ate speeds High speed impacts with rigid underwater objects like pilings or boulders can be beyond the capability of the absorption system Such impacts can result in serious damage to your outboard and injury to boat occupants from the outboard or its parts en tering the boat Occupants can also be eject ed or injured by falling against portions of the boat as a result of rapid deceleration following impacts When boating in unfamiliar shallow or de bris laden waters seek information on safe boating areas and navigation hazards from a reliable local source Reduce your speed and keep a sharp lookout IMPORTANT Impact damage is NOT cov ered by the outboard warranty 007021 MUI The outboard s shock absorp tion system does not work while operat ing in reverse If you back into an object either in the water or while trailering your gt TILTING AND TRIM boat and outboard can be seriously dam aged DR4412 If you hit any object e STOP immediately and examine the out board for loosening of attaching hardware e INSPECT for damage to swivel and stern brackets an
8. Always perform a pre ride inspection before operating the boat Check the proper operation of critical controls safety features and mechanical components Correct any problems BEFORE leaving the dock Make sure all safety equipment required by local law is onboard A WARNING The engine s should be OFF and the tether cord must always be removed from the engine cut off switch before verifying any of the following Only start the engine s after all items have been checked and operate properly ITEM OPERATION A ama E E ome E Cooling system inspect water intake screens Safety equipment Ensure safety equipment is onboard Olive E TO Cwe rain Ensure drain plug s are securely nstaied fue A insulated Ensure battery battery box are secure Fu Check Refitaseeded Navigation Ights Checkoperation T Steering system Checkoperation i Boat systems hom pumps radio Check operali n i Inspect condition Attach tether cord to key switch EeInercora remote control or engine cut off switch tiller control A JEK aranana Engine Star sen lr cono Testoperaton Engine cut off switch ter otro Testoperatin oy switch remote contra Testorn a shitandThrotte Checkoperaton cooing system Conf operation water pump indcaton 43 EVINRUDE E TEC Maintenance 45 Maintenance ENGINE EMISSIONS INFORMATION Maintenance replacement or repair of the emission control d
9. Cee eed nie aa 19 Fueling POCO QUe a Ada 21 Fuel REQuirements ss tersa a RA e 22 FUE AQQIIVOS casi A a Dieter we aid 23 Fuel System Information lt lt ska aaa es 23 Operaatio sia a AAA 25 Safety Information 40d nr A A a NK 25 Engine Starting Stopping iria a 25 Remote Controls Evinrude ICON Control System 28 Remote Controls Evinrude Johnson BRP Controls 30 FUCIVECONOMY aaa ana ag ekesti E BA dadas 31 MING and TEN as daa ia sd ado 32 Engine Monitoring ss anaa eee ees 36 Engine Overheating 000 cee eee es 38 Special Operating Conditions 39 Cold and Freezing Weather 0000 c cece ees 39 Dual Outboard Operation lt susu aana ee 39 High Altitude armenia ale te ewe a 39 It VV ALOR lt a ak eS Mea acl eee Reine antes a 39 Shallow Water ccc ee ees 40 Under TOW ii cidad tides deo a N Br aga ud awe pee say 40 Wecay Water ada ais 40 Transporting the Outboard 0 o o ooooo 41 MA A O E ae a te ee 41 Transporting Storage a ia era aaa aana on 42 Pre Ride Inspection lt sa aaa eee eee aaa 43 Maintenance Engine Emissions Information 46 Maintenance Schedule 0oocoocooooooooo 47 SEVICE cadera aba 48 Anti Corrosion Anodes saa a Aa 48 RUSAN dada aos 48 USO i A AR as adan 49 O A A oe ea Bei 50 Outboard External Fi
10. Fill the oil tank with recommended outboard oil as soon as possible to avoid emptying the tank The outboard has a limited amount of normal running time before NO OIL condition occurs Refer to Filling the Oil Tank on page 19 Always refill the oil tank with recom mended oil as soon as possible NO OIL Symptom There is an oil delivery problem EMM will activate S A F E mode NGGON e If the oil tank is empty add the recommended oil e If the oil tank is not empty seek assistance and or return to safe harbor Your outboard is designed to run in get home mode for up to five hours in the event you run out of oil Refill the oil tank Prime oil system Refer to Priming the Oil System on page 19 WATER TEMP or HOT Symptom The engine is overheating EMM will activate S A F E mode e A continuous light with S A F E mode The EMM has identified an overheating condi tion Check the water pump indicator for a steady stream of water Shut OFF the engine Clear the water intake screens of any debris If the overheat condition still exists the en gine will operate in get home mode Return to harbor immediately e A flashing light The EMM has identified a damaging overheating condition The engine will not operate Allow the engine to cool for 20 minutes and return to harbor immediately See your Dealer CHECK ENGINE or CHK ENG Symptom An abnormal operating condition EMM will acti
11. and personal injury Respect no wake zones rights of other water users and the environment As the skipper and owner of a boat you are re sponsible for damage to other boats caused by the wake of your boat Allow no one to throw refuse overboard Do not operate your boat if you are under the influence of drugs or alcohol High performance boats have a high power to weight ratio If you are not ex perienced in the operation of a high per formance boat do not attempt to operate one at or near its top speed until you have gained that experience Become completely familiar with the con trol and operation of your boat and out board before embarking on your first trip or taking on a passenger s If you have not had the opportunity to do so with your Dealer practice driving in a suitable area and feel the response of each control Be familiar with all controls before applying the throttle above idle speed As the op erator you are in control and responsible for safe operation SAFETY MEASURES Installation and Maintenance The outboard must be correctly installed Failure to correctly install the outboard could result in serious injury death or property damage We strongly recom mend that your Dealer install your out board to ensure proper installation Do not overpower your boat by using an engine that exceeds the horsepower in dicated on the boat s capacity plate Overpowering could result in loss of con tr
12. fogged and extra oil is used to coat internal engine components Re fer to Long Term Storage Winterization on page 52 Stabilize the fuel supply Fuel remaining in your fuel tank can oxidize resulting in loss of octane and fuel system deposits Use Evinrude Johnson 2 4 Fuel Conditioner to prevent gum and varnish deposits from forming in fuel system components Refer to Operation on page 25 A WARNING Prevent injury from moving engine com ponents Before starting the outboard e Shift it to NEUTRAL e Keep hands clothes and hair clear of powerhead e Remove the propeller Store fuel tanks in well ventilated areas away from heat sources and open flames Prevent escape of fuel or fuel vapors which could accidentally ignite Close the vent screw of the fuel tank cap if equipped Do not allow disconnected fuel hoses to leak fuel Always wipe off any fuel spillage If the outboard is removed from the boat for transportation or storage you MUST seal the oil and fuel lines on the boat and on the out board to prevent leaks and prevent contami nants from entering the oil or fuel system The oiling system must be primed before re using the outboard Refer to Priming the Oil System on page 19 SHORT TERM STORAGE BETWEEN USES If you must tilt the outboard to remove it from the water lower it and allow the cooling sys tem to drain completely as soon as you clear the launch area Between uses
13. on page 52 4 Squeeze the oil primer bulb until oil flows through the oil distribution hoses of the rear oil pump 20 MUA The software priming or win terize function must be used along with the primer bulb for two reasons e The primer bulb alone will not move oil through the rear pump assembly unless the pump is running e The pump assembly cannot prime itself until it has been filled with oil 5 Observe oil flow through all oil distribution hoses Air must be purged during the prim ing procedure Small bubbles are acceptable Large bubbles must be eliminated through continued prim ing 004398 1 Small bubbles 2 Large bubble FUELING PROCEDURE A WARNING Fuel is flammable and explosive under certain conditions Follow these instruc tions to ensure safety when handing fuel e Always work in a well ventilated area Always turn off the engine before fuel ing Never permit anyone other than an adult to refill the fuel tank Do not smoke or allow open flames or sparks or use electrical devices such as cellular phones in the vicinity of a fuel leak or while fueling When fueling keep boat level Remove portable fuel tanks from the boat before fueling Fuel tank may be pressurized turn cap slowly when opening Do not overfill or top off the fuel tank and leave boat in the sun As tempera ture increases fuel expands and might overflow e Always wipe off any fuel spillage Portable
14. or death if inhaled in suffi cient concentrations CO accumulation can occur while docked anchored or un derway and in many confined areas such as the boat cabin cockpit swim platform and heads It can be worsened or caused by weather mooring and oper ating conditions and other boats Avoid exhaust fumes from your engine or other boats provide proper ventilation shut off your engine when not needed and be aware of the risk of backdrafting and con ditions that create CO accumulation In high concentrations CO can be fatal within minutes Lower concentrations are just as lethal over long periods of time Avoid standing up or shifting weight sud denly in light weight boats Keep your passengers seated in seats The boat s bow gunwale transom and seat backs are not intended for use as seats Insist on the use of personal floatation devices approved by the U S Coast Guard by all passengers when boating conditions are hazardous and by chil dren and nonswimmers at all times Proceed with caution and at very low speed in shallow water Grounding or abrupt stops may result in personal injury or property damage Also be alert for de bris and objects in the water Be familiar with the waters you are oper ating in The gearcase of this outboard extends below the water surface and could potentially come in contact with un derwater obstructions Contact with un derwater obstructions may result in loss of control
15. page 36 and Engine Over heating on page 38 e Flashing Check Engine or Chk Eng light refer to Engine Monitoring on page 36 Engine will not idle properly Debris on propeller e Spark plugs damaged or incorrect Refer to Service on page 48 e Fuel system contaminated with water or dirt Engine loses power S A F E protection mode activated Refer to Engine Monitoring on page 36 e Water intakes obstructed and cooling system not operating correctly Refer to Engine Overheating on page 38 e Spark plugs damaged or incorrect Refer to Service on page 48 e Fuel filter obstructed e Fuel system contaminated with water or dirt e Oiling system malfunction Engine runs but makes little or Throttle needs to be reset refer to Refer to no progress Operation on page 25 e Propeller hub loose slipping e Propeller blades bent or missing e Propeller shaft bent e Propeller debris Warning system activates e Refer to Engine Overheating on page 38 96 Product Information Product Information INSTALLATION A WARNING Your outboard must not exceed the max imum horsepower indicated on the boat s capacity plate Such overpower ing can cause loss of control Contact your Dealer or the boat s manufacturer if your boat lacks a capacity plate Boats designed for remote steered out boards might be overpowered by a tiller steered outboard of the maximum rated horsepower Ask your Dealer or
16. propellers are considered counter rotation propellers When propelling a boat forward the propeller rotates in a left hand counterclockwise direction as viewed from the rear 000033 1 Right Hand clockwise 2 Left Hand counterclockwise P INSTALLATION 44 WARNING In dual outboard installations check to make sure correct propellers are installed on each outboard before aggressively operating your boat Shift each engine individually into FORWARD or REVERSE at idle speed only If the boat moves opposite the direction indi cated by the remote control handle the wrong propeller has been installed on the outboard being checked Installation NOTICE Apply Triple Guard grease to the entire propeller shaft before installing the propeller At least annually remove the propeller and check for debris Clean the shaft and regrease it before reinstall ing a propeller Slide thrust washer onto shaft with shoulder facing aft Slide propeller onto shaft engaging the splines and seating it on the thrust bushing Slide spacer onto the shaft and engage the propeller shaft splines a de CO2917 Wedge a block of wood between the propeller blade and the anti ventilation plate 61 Product Information 20 Inch 90 130 HP V4 Models Install pro peller nut and tighten to a torque of 120 144 in lbs 13 6 16 3 N m 25 inch 90 130 HP V4 Models and All 135 300 HP V6 Models Install propell
17. property of Bombardier Recreational Products Inc or its affiliates Evinrude Evinrude E TEC Evinrude Johnson Genuine Parts Evinrude Johnson XD100 Evinrude Johnson XD50 RPM Tune 2013 BRP US Inc All rights reserved T 115 H O and 130 HP models are NOT Evinrude Johnson XD30 I Command BRP Logo SAFE 2 4 Fuel Conditioner SystemCheck HPF XR Gearcase Lubricant Triple Guard Grease HPF Pro Gearcase Lubricant Evinrude ICON Remote Control PowerSync sold in North America 200 60 V6 250 H O and 300 HP models are CARB 2 Star Emissions Compliant EVINRUDE E TEC BRP US Inc 10101 Science Drive Sturtevant Wisconsin USA 53177 T 262 884 5000 F 262 884 5194 www brp com Dear New Evinrude E TEC Owner Thank you for your recent purchase of an Evinrude E TEC outboard engine and welcome to the BRP Evinrude family Your purchase comes with the full commitment and support of the BRP Evinrude outboard engine team We are confident that your new engine will provide you and your family with years of fun and time on the water Power and performance We know that you want performance and immediate response That s why instant throttle re sponse and hole shot are so important The key to your new Evinrude E TEC outboard engine is that every revolution is a power stroke That means twice the power strokes of a 4 stroke Plus the computer controlled engine managemen
18. the latest specifications available at the time of publication Photographs and illustrations used in this Guide might not depict actual models or equipment but are intended as representative views for reference only Certain features of systems discussed in this Guide might not be found on all models in all marketing areas Owner s Identification United States and Canada At the time of purchase your Dealer will complete your out board registration forms Your portion provides proof of ownership and date of purchase Outside United States and Canada See your Dealer or distributor for details Model and Serial Numbers The model and serial numbers appear on a plate attached to the stern bracket or swivel brack et Record your outboard s Model Number Serial Number Purchase Date Ignition Key Number Stolen Outboards United States and Canada Report stolen outboards to your local dealer or distributor Outside United States and Canada Report the theft to the Bombardier Recreational Prod ucts distributor where the outboard was registered Technical Literature BRP offers technical literature specifically for your outboard A service manual or an extra Op erator s Guide can be purchased from your selling Dealer For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www evinrude com DECLARATION OF CONFORMITY e Application of Council Directives and their relevant har
19. your Dealer gt STORAGE WOME Do not run your outboard even for a brief start up without supply ing water to it Following Engine Starting Stopping on page 25 start the outboard If the outboard was auto winterized it will emit a puff of smoke on the first start of the season Let engine idle while you Observe running quality If poor refer to Troubleshooting on page 56 or see your Dealer Confirm water pump operation Water must flow from the water pump indicator in a steady stream If it does not shut off the outboard and investigate Refer to Engine Overheat ing on page 38 Stop the outboard and check the fuel system for leaks A WARNING Failure to check for fuel leakage could allow a leak to go undetected resulting in fire or explosion 55 Maintenance TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate e Shift handle not in NEUTRAL e Fuse blown e Battery is dead Engine will not start e Not following starting instructions Refer to Engine Starting Stopping on page 25 e Fuel system not primed after running out of fuel Refer to Operation on page 25 e Fuel tank empty e Fuel hose kinked e Fuel system contaminated with water or dirt e Fuel filter obstructed e Spark plugs incorrect Refer to Service on page 48 e Spark plugs improperly gapped carboned burned or wet Flashing Water Temp or hot light refer to En gine Monitoring on
20. 0 2 Fuel Requirements 87 Pump Posted AKI 90 RON Refer to Fuel Requirements on page 22 Oil Lubricant Evinrude Johnson XD1 00 oil or TC W3 NMMA certified oil Refer to Oil Requirements on page 18 Warning Signals Controlled by the outboard s EMM Battery Minimum 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Gearcase Capacities Model Gearcase Type Capacity L Models S2 Type 32 1 fl oz 950 ml X Models O Type 0 44 Standard Rotation 32 8 fl oz 970 ml CX Models O Type 0 44 Counter Rotation 32 8 fl oz 970 ml Power Trim Tilt Fluid X Models Evinrude Johnson Power Trim Tilt amp Power Steering Fluid Capacity 21 fl oz 622 ml Propeller Refer to Propeller Selection on page 61 Weight L Models 390 lbs 177 kg 375 Ibs 170 kg X Models 405 Ibs 184 kg 390 lbs 177 kg Sound at Driver s Ear 80 0 dB A LpA ICOMIA 39 94 Transom Height L Models 19 1 2 to 20 in 495 to 508 mm X Models 24 1 2 to 25 in o to 635 mm Rated following the standards of ICOMIA 28 83 ISO 3046 and NMMA 1 2 Emission Control Information 3 4 Use a 800 CCA 1000 MCA battery when operating in temperatures below 32 F 0 C Under extraordinary electrical load or environmental conditions use a 107 amp hour minimum battery generally available in group 29 size 5 Use Evinrude Johnson HPF Pro Gearcase Lubricant for high performance outboards and com
21. 08536 2 Typical ICON Pro Digital gauge Function The EMM activates the warning horn and the gauge displays as follows LOW OIL means that oil in the tank is at re serve level about 1 4 full NO OIL indicates an oil delivery problem such as an empty oil tank or damaged oil system WATER TEMP or HOT indicates an engine or EMM overheat condition CHECK ENGINE or FAULT is used to indi cate other fault conditions identified by the EMM 36 For Command and other gauges refer to the gauge user s guide for gauge displays oper ation warnings and monitoring instructions System Self Test During engine start up pause with the key switch in the ON position SystemCheck The SystemCheck monitor self tests by sounding a half second beep SystemCheck gauges self test by turning the indicator lights on simultaneously then off in sequence I Command The Command system self tests by displaying the Evinrude E TEC wel come screen followed by the tachometer dis play ICON The ICON system self tests by sounding a beep The ICON tachometer and speedometer LCD screens display SELF TEST MODE IN OPERATION When the self test is complete the gauges will beep a final time and then display SELF TEST COM PLETE IMPORTANT If the self test does not happen as stated see your Dealer Engine Monitor Warnings Engine monitor system warnings activate the horn for 10 seconds and the appropriate gauge ligh
22. 800 368 5647 Outside North America please contact your Dealer or distributor for details about boating safety This Operator s Guide uses the following sig nal words identifying important safety mes sages A DANGER Indicates a hazardous situation which if not avoided will result in death or seri ous injury A WARNING Indicates a hazardous situation which if not avoided could result in death or seri ous injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury MOT Indicates an instruction which if not followed could severely damage engine components or other property IMPORTANT Identifies information that will help with assembly and operation of the prod uct IMPORTANT SAFETY MESSAGES This Operator s Guide contains essential in formation to help prevent personal injury and damage to equipment Safety messages ap pear throughout this Guide in the applicable section Be careful Human error is caused by many factors carelessness fatigue overload pre occupation unfamiliarity of operator with the product drugs and alcohol to name a few Damage to your boat and outboard can be fixed in a short period of time but injury or death has a lasting effect A WARNING For your safety and the safety of others follow all safety warnings and recom mendations Do not disregard any of the safety precautions and instructions Any
23. 997 Port www _ rs 15 18 O O 004996 item Description em oes 7 Flywheel Cover EMM Engine Management Module 1 14 Trailering Tilt Switch 18 Fuel Filter 1 Access requires removal of flywheel cover 15 Using Your Evinrude E TEC Outboard COMPONENT IDENTIFICATION 200 225 250 300 HP 90 V6 003956 DR22834A item Description Hem oemp a Air Inlet 6 Anti Corrosion Anodes NE Trailering Tilt Switch Fuel and Oil Hoses Engine Cover Latch 8 Tilt Limit Cam MESE Tilt Support Lever KEH Power Tilt and Trim Reservoir DHL DHX HCX HSL Models use trim tab cover plate 16 gt COMPONENT IDENTIFICATION 200 225 250 300 HP 90 V6 Starboard 6 13 12 52 Wee JA 14 AN C IE gt 15 la 003957 Port 18 O O lt 19 17 O O ANN oe 16 ENS E 2 2 20 E dl LD e 003958 item Description iem Description Pe Water Pump Indicator Flushing Port 16 Fuel Filter L aa Electronics Ri
24. CA March 2013 73 Product Information CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your Evinrude E TEC outboard has a special environmental label required by the California Air Resources Board The label has one two three or four stars A hangtag provided with your outboard describes the meaning of the star rating system The Star Label Means Cleaner Marine Engines Eumisgsio The Symbol for Cleaner Marine Engines Cleaner Air and Water For a healthier lifestyle and environment Better Fuel Economy Burns up to 30 to 40 percent less gas and oil than conventional carbureted two stroke engines saving money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet the Air Resource Board s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards Engines meeting these standards have 20 lower emissions than One Star Low Em
25. CALIFORNIA PROPOSITION 65 WARNING A WARNING This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm Operator s Guide 90 H O 115 130 135 150 175 200 225 250 300 HORSEPOWER Original instructions Revision C September 2013 FEATURES AT A GLANCE E asy to Own and Operate Three Year Limited Warranty No Scheduled Dealer Maintenance for Three Years of Normal Recreational Use No Operational Break In Procedure Easy Starts no choking or priming Digital Engine Management Self Flushing Cooling System Long Term Storage Design Simplified Winterization Procedure Digital Diagnostics Low Oil Usage Durable and Reliable Full Corrosion Protection Evinrude E TEC Lubrication System Auto Calibrated Linkage Robust Heavy Duty Design Posi Lock Latches Extra Capacity Water Pump Iridium Spark Plugs Vibration Isolated Electronics Beltless Charging System Stainless Steel Thermostat Nickel Chrome Faced Piston Rings Micro Finished Connecting Rods Crankshaft Cleaner and Quieter EPA Emissions Compliance European Union Emissions Compliance California 3 Star Emissions Compliance Sealed Fuel System Low Friction Design No powerhead gears belts cams oil scraping rings or mechanical oil pump Full Length Insulated Lower Pans Quiet Signature Sound Air Intake Silencer Idle Air Bypass The following trademarks are the
26. D Flush engine for at least five min utes A steady stream of water must flow from exhaust relief port of outboard 1 Flushing device 2 Stream of water 7 Turn engine OFF Leave the outboard in vertical position long enough to completely drain the powerhead gt SERVICE FUSE A blown fuse will not allow the engine to start Replace it with a fuse of the same rating A spare fuse is provided Repeated fuse failures indicate a potentially serious problem Do not replace it with higher rated fuse see your Dealer for service Fuse Replacement OU Use only fuses of the same rating Your Evinrude E TEC outboard uses 10 amp fuses Remove engine cover Install spare fuse in place of failed fuse Detach fuse from plug by pulling down on fuse connector clip Install spare fuse in place of failed fuse 60 V4 8 V6 Models 004999 1 Fuse port 2 Spare fuse Y b i 5 4 AAA A wo vo if AN AT A 4 90 V6 Models 003984 1 Fuse starboard 2 Spare fuse MULTA Failure to install cover securely may cause electrical problems 49 Maintenance HULL FINISH The condition of your boat s bottom affects performance Marine growth or bottom paint ing may reduce speed and fuel efficiency For maximum performance keep the boat s running surface clean by rinsing it with fresh water and wiping it dry Apply Evinrude anti corrosi
27. E www epa gov MAINTENANCE SCHEDULE Routine inspection and maintenance is necessary to prolong outboard life The following chart provides guidelines for inspection and maintenance to be performed by an authorized Dealer IMPORTANT Outboards used in rental commercial or other high hour applications require more frequent inspections and maintenance Adjust schedule for operating and environmental conditions Engine Every 300 Care Hours or Description Product 3 Years 1 e A NT ecc end gnion wres spero ea orto Engine o ransom meaning hardware retoque MO BS Fasteners inspectanyiooseredcompenenis Fel and ol system componeisnspoctandroparteaks Femme DN A Gearcasetbncertrepace AI Grease ftings arce Y Muir foam inspect replace necessary 0 30 HP modal any V OH Fi replace 4B VO modelo ony O Power system and fudlevehiepet RT ropeler sha spines npea n E Spark plug pecan replace necessay fT Stare pinion sha inspect and brat lei iarmodals oni D V Seeing sytem nonne O Thermostat nd pressure valve me Trate cal andshitcableinspect ST LE AA Average recreational use Commercial use heavy use or use in salt or polluted water requires more frequent inspection and maintenance annual checks are recommended 2 Annually in salt water applications Refer to Service on page 48 3 Emission related component Refer to Owner Responsibility on page 46 Product Warranty mornnauon o
28. ES OUTBOARDS A WARNING Pontoon Series outboards are intended to be installed ONLY on pontoon boats Boat hulls other than pontoons may experience instability and steering torque if operated above certain speeds If any adverse conditions occur reduce Shift position Reverse Neutral Forward throttle and or adjust tilt angle to main e tain control If you experience boat insta bility and or high steering torque see 008488 your Dealer to correct these conditions If the bow of the boat plows the water at high speeds the boat may bow steer or spin suddenly possibly ejecting or oth erwise seriously injuring occupants All Pontoon Series outboards are shipped with the following hang tag attached NOTICE PONTOON SERIES OUTBOARDS ARE OPTIMIZED FOR USE ON PONTOON BOATS USE ON OTHER TYPES OF BOATS CAN RESULT IN LESS THAN OPTIMUM PERFORMANCE 0357258 00 357258 13 Using Your Evinrude E TEC Outboard COMPONENT IDENTIFICATION 90 115 130 HP 60 V4 135 150 175 200 HP 60 V6 EAN EAN 14 Description Air Inlet Trailering Tilt Switch Engine Cover Latch Tilt Support Lever Trim Tab 004933 DR22834A item Beseit 7 ICI Ani ConosionAnodes Ce jm o PowerTitand TAM Reseno 10 Weteriniake sees E gt COMPONENT IDENTIFICATION 90 115 130 HP 60 V4 135 150 175 200 HP 60 V6 Starboard 13 ti 004
29. FRANCE ONLY The following terms and conditions are applicable to products sold in France only The seller shall deliver goods that are complying with the contract and shall be responsible for defects existing upon delivery The seller shall also be responsible for defects resulting from packaging assem bling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility To be compliant with the contract the good shall 1 Be fit for normal use for goods similar thereto and if applicable e Correspond to the description provided by the seller and have the qualities presented to the buyer though sample or model e Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon as between the parties or be fit for the specific use in tended by the buyer and brought to the attention of the seller and which accepted The action for failure to comply is prescribed after two years after delivery of the goods The seller is re sponsible for the warranty for hidden defects of the good sold if such hidden defects are rendering the good unfit for the intended use or if they diminish its use in such a way that the buyer would not have acquired the good or would have given a lesser price had he known The action for such hi
30. Fuel Tank Cap Allow fuel vapor to escape before removing the fuel tank cap 1 Open the vent screw on fuel tank cap 2 Turn the cap counterclockwise until the cap contacts the pressure relief tab 3 Press down on the tab and turn the cap one quarter turn counterclockwise until the cap contacts the pressure relief tab again 4 Allow fuel vapor to escape 5 Press down on tab to remove cap 008556 1 Vent screw 2 Pressure relief tab gt OIL AND FUEL Always follow the instructions provided with the fuel tank and cap On a Trailer 1 Make sure the boat is level 2 Slowly turn the fuel tank cap counterclock wise to remove it 3 Insert the gas pump nozzle into the filler neck of the fuel tank 4 Fill the fuel tank A WARNING To prevent fuel back flow fill the fuel tank slowly so air can escape from tank 5 Stop filling immediately when the automat ic shut off feature of the gas pump handle activates 6 Wait a moment before removing the gas pump nozzle from the filler neck Do not re tract the gas pump nozzle from the filler neck to top off the fuel tank 7 Install the fuel tank cap and turn clockwise to fully tighten it In the Water 1 Turn off engine 2 Tie boat securely to the fueling pier 3 Do not allow anyone to remain in or on the boat 4 Have a fire extinguisher close at hand 5 Slowly turn the fuel tank cap counterclock wise to remove it 6 insert the gas pump nozzle i
31. ND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY FOR PRODUCTS PURCHASED IN AUSTRALIA SEE CLAUSE 4 BELOW Neither the OE Distributor Dealer nor any other person has been authorized to make any affirmation rep resentation or warranty regarding the product other than those contained in this limited warranty and if made shall not be enforceable against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty is in effect If the Prod ucts were purchased under a governmental contract the terms of such contract supersede the terms stat ed herein 3 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under this limited warranty under any circumstances Normal wear and tear Routine maintenance adjustments including but not limited to maintenance requirements lower unit oil change lubrication linkage adjustments and replacement of fuses zinc anodes thermostats starter motor bushings trim motor brushes filters and spark plugs Negligence or failure to provide proper maintenance including winterization and or storage or failure to follow the procedures and recommendations in the Operator s Guide Damage resulting from removal of parts improper
32. US LES CONSIGNES ET AVERTISSEMENTS WARNUNG BETREIBSANLEITUNG AUSFINDIG MACHEN UND LESEN ALLE ANWEISUNGEN UND WARHINWEISE BEFOLGEN 6 ADVERSEL FINN OG LES BRUKSANVISNINGEN F LG ALLE ANVISNINGER OG ADVARSLER 355633 ADVERTENCIA UBICAR Y LEER LA GU A DEL OPERADOR ATENERSE A TODAS LAS INSTRUCCIONES Y MENSAJES DE ADVERTENCIA ADVERTENCIA LOCALIZE E LEIA O MANUAL DO OPERADOR SIGA TODAS AS INSTRUGOES E OS AVISOS 355926 12 gt SAFETY INFORMATION ON THE OUTBOARD HANG TAG H O MODELS REMOTE CONTROL DECALS All H O model outboards are shipped with the All remote controls have the following labels following hang tag attached attached A WARNING NOTICE Significant variation from this initial setting either up or down could result in engine dammage caused by excessive operating temperatures IMPORTANT This outboard has been designed for high performance applications Its mounting height on the transom will have a significant effect on top speed acceleration and coolant Locate read and delivery Initial installation should place the propeller shaft understand operator s centerline approximately 3 6in 9 cm below the bottom of guide and all warnings the boat Small vertical adjustments should then be made to Failure to do so could optimize performance result in serious injury 356199 Attach engine shut off cord Lanyard to operator HANG TAG PONTOON SERI
33. an relieve steering ef fort under all speed outboard angle and load conditions If the boat pulls to the left or right when its load is evenly distributed adjust the trim tab as follows With the outboard shut OFF loosen the trim tab screw If the boat pulled to the right move the rear of the trim tab slightly to the right If the boat pulled to the left move the rear of the trim tab slightly to the left DR5158 1 Trim tab screw Tighten the trim tab screw to a torque of 35 40 ft lbs 47 54 N m Test the boat and if needed repeat the pro cedure until steering effort is as equal as pos sible High outboard installations The trim tab might be above the water when the out board is trimmed out Steering effort might in crease Steering effort will be reduced if you trim the outboard in and submerge the trim tab Dual standard rotation outboards Move both trim tabs equally and in the same direction Dual outboards one counter and one standard rotation Set both trim tabs to the center position Tilt Limiter Cam If your outboard contacts the boat s motor well while tilting adjust the tilt limiter cam to limit maximum tilt up DR5157 Place the outboard in its normal operating po sition Rotate the tilt limiter cam pull its tab forward and up to REDUCE the amount of tilt UP Check your adjustment tilt the outboard ful ly and adjust further if necessary Return the outboar
34. arts Catalog or engine ECI Label P N 967545 Refer to Fuse on page 49 Fuel Filter 10 micron P N 502906 Battery Charging 50 Amp Fully Regulated Dual Isolated Gearcase Lubricant Evinrude Johnson HPF Pro Gearcase Lubricant Gearcase Capacities Model Gearcase Type Capacity L Models O Type 33 1 fl oz 980 ml X Models M2 Type Standard Rotation 38 9 fl oz 1150 ml CX Models M2 Type Counter Rotation 41 fl oz 1220 ml Power Trim Tilt Fluid Evinrude Johnson Power Trim Tilt and Power Steering Fluid Capacity 21 fl oz 622 ml Propeller Refer to Propeller Selection on page 61 Weight L Models 418 Ibs 190 kg X Models 433 Ibs 196 kg Sound at Driver s Ear 79 0 dB A LpA ICOMIA 39 94 Transom Height L Models 19 1 2 to 20 in 495 to 508 mm X Models 24 1 2 to 25 in 622 to 635 mm Rated following the standards of ICOMIA 28 83 ISO 3046 and NMMA Emission Control Information Use a 800 CCA 1000 MCA battery when operating in temperatures below 32 F 0 C Under extraordinary electrical load or environmental conditions use a 107 amp hour minimum battery generally available in group 29 size 5 Use Evinrude Johnson HPF Pro Gearcase Lubricant for high performance outboards and commercial applications Evinrude Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long gearcase life in marine use 67 SPECIFICATIONS 200 225 250 3 3 Li
35. arts with new genuine Product parts without charge for parts and labour at any authorized OE Distributor Dealer during the warranty coverage period under the conditions described herein BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the Product to the owner You may have other legal rights which may vary from country to country In the event that service is required outside of the country of original sale the owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 8 TRANSFER If the ownership of a Product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided BRP or an authorized OE Distrib utor Dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the co ordinates of the new owner 9 CONSUMER ASSISTANCE 1 In the event of a controversy or a dispute in connection with this limite
36. ble for use with the Product see the Operator s Guide Damage resulting from rust or corrosion Damage caused from cooling system blockage by foreign material Damage resulting from sand or debris in the water pump e Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void where e Product has been altered or modified in such a way so as to adversely affect its operation performance or durability or change its intended use horsepower or emission levels or e Product is or has been used for racing at any point even by a prior owner 3 LIMITATIONS OF LIABILITY ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRAN TY OF MER CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURA TION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY ALL INCIDENTAL CONSEQUENTIAL DIRECT INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY INCLUDING BUT NOT LIMITED TO ex pense for gasoline expense for transporting Product to and from Dealer removal of Product from a boat and reinstallation mechanic s travel time in and out of water charges slip or dock fees trailering or tow ing storage telephone cell phone fax or telegram charges rental of a like or replacement Product or boat during warranty services or down time taxi travel lodging loss of or damage to personal property inconvenience cost
37. board fully DR5081 using the tilt switch inside the boat or the a trailering tilt switch on port or starboard side Lower the outboard until the trailering bracket of engine depending on configuration eos de place in the stern brackets see B elow 1 Trailering tilt switch DR3964 2 Tilt switch inside boat DRC4014 DR5073 41 Using Your Evinrude E TEC Outboard To disengage bracket Tilt the outboard ful ly Return the trailering bracket to its stowed position Lower the outboard to its vertical po sition DR5074 42 TRANSPORTING STORAGE If the outboard is removed from the boat for transportation or storage you MUST seal the oil and fuel lines on the boat and on the out board to prevent leaks and prevent contami nants from entering the oil or fuel system A WARNING A small amount of fuel may be released when the fuel line is disconnected Always wipe off any fuel spillage Gasoline is extremely flammable and highly explosive under certain condi tions Do not allow disconnected fuel hoses to leak fuel Use caution when working on the fuel system Wear safety glasses and work in a well ventilated area Extinguish all smoking materials and make certain no open flames or ignition sources exist Always wipe off any fuel spillage The oiling system must be primed before re using the outboard Refer to Priming the Oil System on page 19 PRE RIDE INSPECTION 44 WARNING
38. boat manufacturer if you are unsure about your boat s suitability Incorrectly matched boat and outboard transom heights can cause boat instabil ity and loss of control Refer to Transom Height Prevent lateral movement and possible outboard loss by using the mounting hardware supplied or hardware of suffi cient size strength and quality Refer to Installing the Outboard on page 59 A mounting surface that is damaged or too thin to support your outboard while underway might fail during operation causing a loss of control Be sure the boat s transom or mounting bracket is structurally sound and between 1 5 8 in 41 mm and 2 3 4 in 70 mm in thick ness MCU Use an appropriate hoist to lift the engine Refer to Specifications on page 69 for engine weight 98 TRANSOM HEIGHT Make sure the transom height matches the length of the outboard to be installed e A 19 to 21 in 48 3 to 53 3 cm transom height uses a 20 in 50 8 cm shaft out board e The shaft length of the outboard being in stalled should come close to matching the transom height of the boat e Refer to Specifications on page 69 for transom height Determine transom height by measuring from the top edge of the transom along the center line 007039 1 Centerline 2 Antiventilation plate 3 Transom Height Boat performance depends on outboard mounting height Generally the anti ventilation plate of the gearcase should align
39. cal down position in a well ventilated area lary inlets resulting in engine overheat Remember to uncover the holes after flushing the engine 48 NOTICE you cannot store the out board in the recommended vertical posi tion be sure the cooling system is drained completely Never place the gearcase higher than the powerhead Any water remaining in the exhaust passages can run into the cylinders and cause seri ous damage Using Lower Engine Cover Flushing Port 1 Place the outboard in an area with good drainage 2 Connect garden hose to flushing port 3 Turn on the water lt is not necessary to run the engine for a good flushing 002024 4 Leave the outboard in vertical position long enough to completely drain the power head Using Gearcase Flushing Device 1 Place the outboard in an area with good drainage 2 If equipped temporarily cover the six aux lliary water inlet holes on the front of the gearcase with heavy tape to insure enough water travels to the powerhead from the water intakes Water can drain from auxil 008358 1 Auxiliary water inlet holes 3 Remove propeller and place the shift lever in NEUTRAL position 4 Connect garden hose to flushing device and install flushing device on gearcase 5 Turn on the water Keep the water pres sure between 20 and 40 psi 140 to 300kPa 6 Start the engine and RUN AT IDLE SPEE
40. d outboard s cover contacts the boat s motor well limit the maximum tilt by fol lowing the procedures in Tilt Limiter Cam on page 63 007069 1 Water intakes 33 Using Your Evinrude E TEC Outboard Tilt Support Lever If you intend to leave the outboard tilted for a period of time engage the tilt support lever IMPORTANT Do NOT use the tilt support le ver while trailering Refer to Trailering on page 41 1 Tiltthe outboard UP using the trailering tilt switch 2 Flip the tilt support lever down Lower the outboard until the tilt support le ver rests solidly on the stern brackets DR5071 1 Tilt support lever When you are finished tilting the outboard disengage the tilt support lever 1 Tilt the outboard UP 2 Flip the tilt support lever up 3 Lower the outboard to operating position 34 Manual Release Valve If needed the outboard will tilt up or down manually using the manual release valve A WARNING Keep everyone clear of a tilted outboard when backing out the manual release screw The outboard could drop sud denly and forcibly Be sure to tighten the manual release screw after manually repositioning the outboard Tightening the screw also reactivates the outboard s impact protection and reverse thrust capability 1 Turn the manual release screw counter clockwise slowly about 3 1 2 turns until it lightly contacts its retaining ring 2 Reposition the outboard
41. d steering components e EXAMINE the boat for structural damage e TIGHTEN any loosened hardware If the collision occurred in the water proceed slowly to harbor Before boating again have your Dealer thoroughly inspect all compo nents A WARNING Failure to inspect for damage after an accident or striking an object could result in sudden unexpected component failure loss of boat control and personal injury Unrepaired damage could reduce your boat and outboard s ability to resist future impacts 35 Using Your Evinrude E TEC Outboard ENGINE MONITORING IMPORTANT Your outboard must be equipped with an engine monitoring system such as Command SystemCheck or equiv alent Operating your outboard without an en gine monitor will void your warranty for failures related to monitored functions The engine monitoring system warns you of conditions that could damage your outboard The monitoring system consists of a dash mounted gauge a warning horn sensors on the engine and oil tank and related wiring The system is compatible with the Evinrude Modular Wiring System MWS or can be con nected to an Command system or other NMEA 2000 compliant CANbus instruments Gauges Gauges are available in several styles such as a digital LCD displays or a basic System Check gauge Wy Y WU wy SN XS Y Zo rimin x1000 VOLT 136V TRIM I 1 Typical Command Digital gauge 0
42. d to vertical position for each adjust ment and repeat your check after each ad justment A WARNING Adjusting the tilt limiter cam will NOT prevent the outboard from tilting fully and contacting the motor well if the gearcase hits an object at high speed Such contact could damage the out board and boat and injure boat occu pants 63 Product Information SPECIFICATIONS 90 H O 115 60 V4 Models Engine Type 60 V 4 Cylinder Two Cycle E TEC Full Throttle Operating Range 90 HP 5500 to 6000 RPM 115 HP 5500 to 6000 RPM Power 90 HP 90 HP 66 2 kw 5500 RPM 115 HP 115 HP 84 65 kw 5500 RPM Idle RPM in Neutral 580 50 Ignition Timing Controlled by the outboard s EMM Emission Control System ECM E TEC Engine Control Module E TEC per SAE J1930 Fuel Requirements 2 87 Pump Posted AKI 90 RON Refer to Fuel Requirements on page 22 Oil Lubricant Evinrude Johnson XD1 00 oil or TC W3 NMMA certified oil Refer to Oil Requirements on page 18 Warning Signals Controlled by the outboard s EMM Battery Minimum 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Spark Pug Battery Charging Gearcase Lubrcant Gearcase Capacities Model Gearcase Type Capacity Pontoon Series O Type 0 44 32 8 fl oz 970 ml S2 Type 32 1 fl oz 950 ml X Models O Type 0 44 Standard Rotation 32 8 fl oz 970 ml CX Models O Type 0 44 Count
43. d warranty BRP suggests that you try to resolve the issue at the OE Distributor Dealer level We recommend discussing the issue with the authorized OE Distributor Dealer s service manager or owner 2 If further assistance is required the OE Distributor Dealer service department should be contacted in order to resolve the matter 3 If the matter still remains unresolved then contact BRP at the address listed below For countries within Europe Middle East Africa Russia amp CIS please contact our European office BRP EUROPE N V Customer Assistance Center SKALDENSTRAAT 125 9042 GENT Belgium Tel 32 9 218 26 00 78 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Ahjotie 30 Fin 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact your local Distributor Dealer or contact our Canadian office at BOMBARDIER RECREATIONAL PRODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Canada Tel 1 819 566 3366 You will find your Distributor s Dealer s coordinates on www brp com In the European Economic Area and elsewhere Products are distributed and serviced by BRP European Distribution S A and other subsidiaries of BRP The BRP limited warranty offered on Products sold in the USA and Canada is different than the one offered in the EEA and elsewhere ADDITIONAL TERMS AND CONDITIONS FOR
44. dden defects shall be taken by the buyer within 2 years of the discovery of the defect International Limited Warranty Revision March 2013 79 Product Information EVINFUDE E TEC 80 gt READINESS TEST Readiness Test The Operator s Readiness Test 1 Did you read this Guide from front cover to rear cover 2 Are you ready to take responsibility for the safe operation of your boat and outboard 3 4 Do you understand all the safety precautions and instructions contained in this Guide Do you understand that this Guide contains essential information to help prevent personal injury and damage to equipment Are you ready to follow the recommendations in this Guide and take a boating safety course before you operate your boat and outboard Do you know who to ask if you have any questions about your boat and outboard Do you know your local marine traffic laws Do you understand that human error can be caused by carelessness fatigue overload preoccupation unfamiliarity of operator with the product drugs and alcohol just to name a few A WARNING It is impossible for this Guide to cover every hazardous situation you may encounter however your understanding of and adherence to essential information contained in this Guide will build good judgment when boating Always be alert and careful a good foundation for safety 81 EVINRUDE E TEC FREQUENTLY ASKED QUESTIONS No dealer sched
45. de E TEC outboard e Yes When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics including type strength and material Using substandard parts could result in injury or product malfunction Your dealer can order the parts and ac cessories you desire Do I need to complete any paperwork when move or sell my Evinrude E TEC outboard Yes In order to maintain contact with you or the new Evinrude E TEC owner BRP requests you complete the form outlining Change of Address Change of Ownership on page 85 This will ensure you or the new owner is made aware of any product announcements and keep the warranty coverage up to date What do need to do before storing my Evinrude E TEC outboard for the winter e Winterization is minimal Refer to Storage on page 51 for step by step instructions to store your Evinrude E TEC outboard for the off season 83 EVINRUDE E TEC CHANGE OF ADDRESS CHANGE OF OWNERSHIP If your address has changed or if there has been a change of ownership be sure to fill out and mail the form provided on this page This notification is necessary for your own safety even after expiration of the original warranty since BRP will be in a position to contact you if correction to your outboard is required Outside the U S and Canada this card should be sent to the Bombardier Recreational Products division where the outboard was registered Please contac
46. e Johnson Power Trim Tilt and Power Steering Fluid Capacity 21 fl oz 622 ml Propeller Refer to Propeller Selection on page 61 Weight L Models 518 lbs 235 kg X Models 524 Ibs 238 kg Z Models 530 lbs 240 kg Sound at Driver s Ear 84 0 dB A LpA ICOMIA 39 94 Transom Height L Models 19 1 2 to 20 in 495 to 508 mm X Models 24 1 2 to 25 in 622 to 635 mm Z Models 29 1 2 to 30 in 749 to 762 mm Rated following the standards of ICOMIA 28 83 ISO 3046 and NMMA Emission Control Information Use a 800 CCA 1000 MCA battery when operating in temperatures below 32 F 0 C Under extraordinary electrical load or environmental conditions use a 107 amp hour minimum battery generally available in group 29 size 5 Use Evinrude Johnson HPF Pro Gearcase Lubricant for high performance outboards and commercial applications Evinrude Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long gearcase life in marine use 69 EVINRUDE E TEC PRODUCT WARRANTY INFORMATION BRP US INC LIMITED WARRANTY FOR EVINRUDE OUTBOARD ENGINES SOLD IN THE UNITED STATES AND CANADA 1 SCOPE OF THE LIMITED WARRANTY BRP US Inc BRP warrants its Evinrude outboard engines sold by authorized Evinrude dealers in the fifty United States and Canada Product from defects in material or workmanship for the period and under the conditions described below
47. ectronic idle control system If the outboard is started with the throttle ad vanced the outboard will be in a safety mode It will not respond to throttle until the throttle is returned to slowest IDLE position After the engine starts the engine manage ment module EMM automatically increases idle speed slightly Idle speed will decrease as the engine warms up Engine Starting IMPORTANT If equipped with Evinrude ICON Remote Control System refer to Re mote Controls Evinrude ICON Control System on page 28 Turn the key switch fully clockwise to the START position LULA The starter motor can be dam aged if operated continuously for more than 20 seconds 007015A 1 Key switch START position Upon start up release the key If the engine did not start release the key mo mentarily then try again Each time the key switch is turned from OFF to ON the warning system will self test Refer to Engine Monitoring on page 36 If the warning system fails to self test during start up see your Dealer If your outboard does not react normally to this starting procedure or if it fails to start re fer to Troubleshooting on page 56 OPERATION After Engine Starts Check the water pump indicator A steady stream of water indicates the water pump is working If a steady stream of water from the water pump indicator is not visible stop the engine Refer to Engine Overheating on page 38
48. efer to the ICON User s Guide Engine Cut off Switch Key Switch The ICON system uses a combination engine cut off switch and key switch This master switch controls power to the entire network 28 A WARNING Avoid knocking or pulling the clip off the engine cut off switch during normal boating Avoid bumping the key if oper ating without the clip on the switch The resulting unexpected loss of forward motion can throw occupants forward causing injury Keep the tether cord free from obstruc tions and entanglements At each outing test the system s opera tion With the engine running remove the clip from the switch by pulling the tether cord If the engine does not stop running see your Dealer Connect the clip and tether cord to the engine cut off switch key switch Snap the tether cord to a secure place on the operator s clothing or life vest not where it might tear away instead of activating the engine cut off switch Disconnecting the clip and tether cord will stop the engine and prevent the boat from becoming a runaway if the driver moves be yond the range of the tether cord Pulling the clip and tether cord stops all outboards in a multi outboard installation Turn the key switch to the RUN position Indi vidual outboards are started or stopped with the rocker switches on switch panel 007291 1 Clip and tether a 2 Engine cut off switch key switch 3 Engine start stop switch
49. er nut and tighten to a torque of 70 to 80 ft Ibs 95 to 109 N m Install keeper on propeller nut align keeper slots and cotter pin hole IMPORTANT If cotter pin holes in the propel ler nut and propeller shaft are not aligned tighten the nut until they are in line Do not loosen Install new cotter pin and bend ends to se cure Remove block of wood Make sure engine is in NEUTRAL give propeller a spin lt must turn freely 62 Repair If your propeller hits a solid object the impact is partially absorbed by the bushing in the hub to help prevent damage to the outboard A strong impact can damage the hub and pro peller blades Damage to blades can cause unusual and excessive vibration Damage to the hub can cause excessive engine RPM with little forward movement AUT Avoid or limit operation using a damaged propeller Carry a spare pro peller Keep your propeller in good condition Use a file to smooth slight damage to blade edges See your Dealer for repair of serious damage ADJUSTMENTS Trim Tab A WARNING Improper trim tab adjustment can cause difficult steering A propeller will generate steering torque when the propeller shaft is not running parallel to the water s surface The trim tab is adjustable to compensate for this steering torque IMPORTANT A single trim tab adjustment will relieve steering effort under only one set of speed outboard angle and load conditions No single adjustment c
50. er Rotation 32 8 fl oz 970 ml Power Trim Tilt Fluid Evinrude Johnson Power Trim Tilt amp Power Steering Fluid Capacity 21 fl oz 622 ml Propeller Refer to Propeller Selection on page 61 Weight L Models 390 lbs 177 kg 375 lbs 170 kg X Models 405 lbs 184 kg 390 lbs 177 kg Sound at Driver s Ear 80 0 dB A LpA ICOMIA 39 94 Transom Height L Models 19 1 2 to 20 in 495 to 508 mm X Models 24 1 2 to 25 in 622 to 635 mm Rated following the standards of ICOMIA 28 83 ISO 3046 and NMMA Emission Control Information Use a 800 CCA 1000 MCA battery when operating in temperatures below 32 F 0 C L Models Under extraordinary electrical load or environmental conditions use a 107 amp hour minimum battery generally available in group 29 size 5 Use Evinrude Johnson HPF Pro Gearcase Lubricant for high performance outboards and commercial applications Evinrude Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long gearcase life in marine use 64 gt SPECIFICATIONS SPECIFICATIONS Displacement 105 4 cu in 1727 ee 4 cu in 105 4 cu m 1727 ee CC Engine Type Type Engine Type 60 V 4 Cylinder Two Cycle E TEC 130 HP 5500 to 6000 RPM 115 HP 115 HP 84 65 kw 5750 RPM 130 HP 130 HP 95 6 kw 5750 RPM Emission Control System ECM E TEC Engine Control Module E TEC per SAE J193
51. eriod this warranty shall also be transferred and be valid for the remaining coverage period provided that BRP is notified of such transfer of ownership in the following way 1 The former owner contacts BRP at the phone number provided below or a Dealer and gives the co ordinates of the new owner or 2 BRP or a Dealer receives a proof that the former owner agreed to the transfer of ownership in addi tion to the coordinates of the new owner 9 CONSUMER ASSISTANCE e In the event of a controversy or dispute in connection with this BRP limited warranty BRP recommends that you first try to resolve the issue at the dealership level by discussing the issue with Dealer s service manager or owner e If further assistance is required please contact BRP U S Inc Attn Consumer Support P O Box 597 Sturtevant WI 53177 1 262 884 5993 BRP US INC LIMITED WARRANTY FOR EVINRUDE OUTBOARD ENGINES SOLD OUTSIDE THE UNITED STATES AND CANADA For a copy of the Limited Warranty see your Bombardier Recreational Products BRP distributor dealer authorized to distribute Evinrude products in the country in which the sale occurs If further assistance is required please contact BRP US Inc Attn After Sales Support P O Box 597 Sturtevant WI 53177 or the affiliate of BRP where the Product was registered for warranty Engines sold in Canada are distributed and serviced by Bombardier Recreational Products Inc Limited Warranty Revision US
52. evices and systems may be performed by any marine Sl spark ignition engine repair establishments or individual Manufacturer s Responsibility Beginning with 1999 model year outboards manufacturers of marine engines must deter mine the exhaust emission levels for each en gine horsepower family and certify these outboards with the United States of America Environmental Protection Agency EPA An emissions control information label showing emission levels and engine specifications must be placed on each outboard at the time of manufacture Dealer s Responsibility When performing service on all 1999 and more recent Evinrude outboards that carry an emissions control information label adjust ments must be kept within published factory specifications Replacement or repair of any emission relat ed component must be executed in a manner that maintains emission levels within the pre scribed certification standards Dealers are not to modify the outboard in any manner that would alter the horsepower or al low emission levels to exceed their predeter mined factory specifications Exceptions include manufacturer s prescribed changes such as altitude adjustments for ex ample Owner Responsibility The owner operator is required to have en gine maintenance performed to maintain emission levels within prescribed certification standards The owner operator is not to and should not allow anyone to modify the engine i
53. f off you may not have used the fast idle le ver or button and the outboard was shifted into gear e If the engine exceeds 3000 RPM the out board may have been shifted into gear In either event immediately turn the key switch OFF and re start the procedure gt STORAGE Tiller Control Outboards 1 Fully advance throttle grip Start the out board Outboard runs at slow idle speed 007036 007037 Tiller Control Typical 2 After outboard runs for at least 15 seconds move throttle grip to IDLE position Out board continues to run at slow idle speed 007038 3 After outboard runs for another 15 sec onds fully advance the throttle grip again Outboard will accelerate to fast idle speed and fog itself 4 Allow outboard to run until it shuts itself OFF automatically one to two minutes Winterization is complete when outboard shuts itself off e If the outboard DOES NOT shut itself off you may not have properly advanced throttle grip lt If the engine exceeds 3000 RPM the out board may have been shifted into gear In either event immediately press the engine cut off switch to turn outboard OFF and re start the procedure 53 Maintenance Remote Control Outboards with Foot Throttle 1 Fully advance the foot throttle Start the outboard Outboard runs at slow idle speed 006454 Foot Throttle Typical 2 After outboard runs for at least 15 sec
54. f the outboard Owner s Warranty Responsibilities As the outboard owner you are responsible for the performance of the required maintenance listed in your Operator s Guide BRP recommends that you retain all receipts covering maintenance on your outboard but BRP cannot deny war ranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance As the outboard owner you should however be aware that BRP may deny you warranty coverage if your outboard or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your outboard to an authorized BRP dealer as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days For any questions regarding your warranty rights and responsibilities or for the name and location of the nearest autho rized BRP dealer contact BRP US Inc After Sales Support P O Box 597 Sturtevant WI 53177 1 262 884 5993 or visit www evinrude com 79 Product Information PRODUCT WARRANTY INFORMATION BRP US INC INTERNATIONAL LIMITED WARRANTY EVINRUDE JOHNSON OUTBOARD ENGINES 1 SCOPE OF THE LIMITED WARRANTY BRP US Inc BRP warrants its Evinrude Johnson outboard engines Product s sold by distribu tors or dealers authorized by BRP to distribute Evinrude Johnson outboard engines OE Distributor Dealer outside of the fifty U
55. gging Cover 19 EMM Engine Management Module 15 Trailering Tilt Switch 20 Spark Plugs 17 Using Your Evinrude E TEC Outboard OIL AND FUEL OIL REQUIREMENTS Evinrude Johnson Brand Oils Evinrude Johnson outboard oils are formulat ed to give best engine performance while con trolling piston and combustion chamber deposits providing superior lubrication and ensuring maximum spark plug life The following outboard oils are recommended for use in your Evinrude E TEC outboard e Evinrude Johnson XD100 e Evinrude Johnson XD50 or e Evinrude Johnson XD30 Evinrude Johnson XD100 Oil Evinrude Johnson XD100 oil is preferred for your Evinrude E TEC outboard This synthetic formula oil provides uncompro mised lubrication and superior performance even in extreme conditions especially in cold temperatures down to 0 F 17 C If requested an authorized dealer can pro gram your Evinrude E TEC outboard EMM for the exclusive use of Evinrude Johnson XD100 Only an authorized Evinrude deal er can program your outboard for this op tional benefit Oil consumption is reduced if the outboard is programmed for exclusive use of Evinrude Johnson XD100 as compared to using a conventional oil The XD100 oil set ting is not available on all models IMPORTANT If your EMM has been pro grammed for Evinrude Johnson XD100 DO NOT use any other oil unless in an emer gency If Evinrude Johnson XD100 is tempo rarily unavai
56. hat you have under Austra lian law Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably fore seeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled e The Product must be purchased as new and unused by its first owner from an OE Distributor Dealer authorized to distribute Product in the country in which the sale occurred e The BRP specified pre delivery inspection process must be completed and documented e The Product must have undergone proper registration by an authorized OE Distributor Dealer e The Product must be purchased within the country or union of countries in which the purchaser resides and e Routine maintenance outlined in the operator s guide must be timely performed in order to maintain war ranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance as outlined in the maintenance schedule proper service pre ride inspection and storage conditions BRP will not honor this limited warranty to any private use owner or commercial use owner if one of the preceding condition
57. he engine is allowed to cool After any overheat causing engine shutdown see your Dealer for e Inspection of the water pump for excessive wear or damage e Inspection of the thermostats AQUA Although the S A FE mode can help prevent engine damage it does not guarantee you can run your engine in definitely without engine damage S A F E Mode Recovery The engine will operate in S A F E as long as the fault condition exists To recover normal operation two conditions must be met e Sensor or switch readings must return to normal limits e The throttle setting must return to IDLE IMPORTANT Under some conditions nor mal operation may not be restored or the lights ofthe SystemCheck gauge may not turn OFF e Some ICON fault conditions require the ICON system be reset e The SystemCheck gauge requires power OFF to reset If either of these conditions exist turn the key switch OFF then restart the engine SPECIAL OPERATING CONDITIONS COLD AND FREEZING WEATHER MCU When operating in conditions under 32 F 0 C Evinrude Johnson XD100 oil must be used During operation in freezing weather keep the gearcase submerged at all times Upon removing your outboard from the water leave it in a vertical position until its cooling system is drained Store the outboard verti cally If the outboard s gearcase is equipped with an integral speedometer pickup all water must be cleared from the hose to preven
58. in parallel The accessory connection must not be used to charge either battery in a 24 volt system WATER PRESSURE An optional water pressure gauge is recom mended to monitor cooling system pressures Noticing changes in water pressure can help prevent engine overheating The water pres sure gauge must be connected at the correct point to ensure the most accurate pressure readings Follow the installation instructions included with the water pressure gauge 60 V4 8 V6 Models 1 Water pressure port starboard UA 90 V6 Models 1 Water pressure port starboard 008528 PROPELLER Propeller Selection To select the correct propeller for your boating application your boat and outboard MUST be water tested See your Dealer for assistance IMPORTANT The correct propeller for your boat under normal load conditions will allow the engine to run near the midpoint of the RPM operating range at full throttle Refer to Specifications on page 69 A WARNING When servicing the propeller always shift the outboard to NEUTRAL position turn the key switch OFF and twist and remove all spark plug wires so the out board cannot be started accidentally Standard vs Counter Rotation Right hand propellers are considered stan dard rotation propellers When propelling a boat forward the propeller rotates in a right hand clockwise direction as viewed from the rear Left hand
59. inrude owner you are automatically a member of our Evinrude s owners group T E The Evinrude Club To start receiving your rewards like parts and clothing discounts a T E membership card and a window decal register today at www TheEvinrudeClub com C C As you experience more with Evinrude we d love to hear from you online and encourage you to share your story and pictures while joining the conversation Visit us on Facebook at www Face book com BRPE vinrude Thank you again for your purchase and we look forward to seeing you on the water Sincerely Steve Laham Vice President Sales and Marketing Ski Doo Lynx Sea Doo Evinrude Johnson Rotax Can Am TABLE OF CONTENTS About This Guide cursada 6 Important Safety Messages 0 ooooooo ooo oo 7 Product References lllustrations and Specifications 9 Declaration of Conformity 0 00 ccc eee 10 Using Your Evinrude E TEC Outboard Safety Information on the Outboard 12 Warning SVMDOIS 5 sara a aa gaga a a AAA 12 Hang Tags sive tery ete dete An AA eg NA aa 12 Remote Control Decals iuris abad 13 Component Identification 90 115 130 HP 60 V4 135 150 175 200 HP 60 V6 14 200 225 250 300 HP 90 V6 viscosa edd ean a Cals Ba ka 16 Oilanda Fuel covered sos 18 Oil Requirements ic el ans did dadas 18 Oiling System information 0 0c eee ees 18 Priming the Oil System 224 esac eek
60. iority and it should be yours too It is strongly recommended you read this Guide from cover to cover The more you know and understand about your Evinrude E TEC out board the greater the safety and pleasure you will get from using it Following this rec ommendation will assure the completeness of the information essential to your safety the safety of any passengers and other water us ers This Operators Guide identifies important safety messages Although the mere reading of such informa tion does not eliminate the hazard the under standing and application of the information will promote the correct use of your outboard engine Safety Alert Symbol This is the Safety Alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This Guide should be kept in a waterproof bag with the outboard at all times during opera tion If the product ownership is transferred this Guide should be forwarded to the new owners A responsible educated boater will fully ap preciate the pleasures of boating and will be a safe boater Boating Safety Classes are con ducted by the U S Coast Guard Auxiliary the U S Power Squadron and some Red Cross Chapters For information about classes call toll free 1 800 336 BOAT For additional information about boating safe ty and regulations call e U S Coast Guard Boating Safety Hotline 1
61. ission engines Three Stars Ultra Low Emission The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003 exhaust emission standards Engines meeting these standards have 65 lower emissions than One Star Low Emission engines Four Stars Super Ultra Low Emission The four star label identifies engines that meet the Air Resources Board s Sterndrive and Inboard marine engine 2009 exhaust emission standards Personal Watercraft and Outboard marine engines may also comply with these standards Engines meeting these standards have 90 lower emission than One Star Low Emission engines For more information Cleaner Watercraft Get the Facts 1 800 END SMOG www arb ca gov 74 gt CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR EMISSION CONTROL WARRANTY RIGHTS AND OBLIGATION The California Air Resources Board and Bombardier Recreational Products BRP are pleased to explain the emission control system warranty on your Evinrude E TEC outboard In California new outboard engines must be designed built and equipped to meet the State s stringent anti smog standards BRP must warrant the emission control system on your outboard for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your outboard Your emission control system may i
62. ive emission related components are warranted for twenty four 24 consecutive months The Product is used commercially when it is used in connection with any work or employment that generates income during any part of the warranty period The Product is also used com mercially when at any point during the warranty period it is installed on a boat that has commercial tags or is licensed for commercial use Please see your Authorized Evinrude Outboard Engine Dealer for emis sion related service In cases where the delivery date is not established to BRP s satisfaction the date of sale will be used to determine the warranty start date The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date For All Evinrude Johnson Gen uine Parts and accessories installed by an authorized dealer at the time of sale reference the BRP parts and accessories limited Warranty Statement California residents who purchased or warranty registered a Product in California should refer to BRP s California Emissions Control Warranty Statement 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on Evinrude outboard engines purchased as new and unused from a dealer authorized to distribute Evinrude products in the country in which the sale occurred Deal er and then only after the BRP specified pre delivery inspecti
63. ke screens are below the water surface Engine Cut off Switch Key Switch A combination engine cut off switch and key switch is a feature of Evinrude prewired re mote controls and all Evinrude control wiring kits Use of the engine cut off switch feature is highly recommended on all boats Connect the clip to the engine cut off switch key switch PUSH KEY IN FOR FULL CHOKE dr6819 dr5992a 1 Clip 2 Engine cut off switch key switch 3 Tether cord A WARNING Always use the tether cord when operat ing your boat to help prevent a runaway boat and reduce the risk of personal injury or death 25 Using Your Evinrude E TEC Outboard In an emergency situation the engine can be started without the clip in place Follow the normal starting procedure Reinstall a clip as soon as possible The operator should al ways use the clip and tether cord anytime the engine is running Refer to Engine Cut off Switch Key Switch on page 25 IMPORTANT Your engine cut off switch can be effective only when in good working condi tion At each outing inspect clip and tether cord for cuts breaks or wear Replace worn or damaged parts Snap the tether cord to a secure place on the operator s clothing or life vest not where it might tear away instead of activating the en gine cut off switch 1 Tether cord 004850 Disconnecting the clip and tether cord will stop the engine and prevent the boat from be coming a r
64. kup after all the water has been removed 3 Top off oil tank Extra engine oil is used during the winteriza tion procedure Some excess oil may appear on the skeg below the gearcase area This is normal Avoid potential oil stains by placing a shop towel or suitable container under the propeller and skeg for the duration of the storage PRE SEASON CHECK Remove your outboard from storage and pre pare itfor a season of reliable service by per forming a general check and a few preventive maintenance procedures Examine all loosened or removed hardware Replace damaged or missing parts with Evin rude Johnson Genuine Parts or equivalent Check the gearcase for leakage If leakage is evident the gearcase seals should be re placed See your Dealer IMPORTANT Gearcase lubricant is thick and clear Do not confuse this with engine oil which may normally appear on the skeg after performing the long term winterization stor age procedure Anticorrosion anodes Check condition Refer to Anti Corrosion Anodes on page 48 Battery Charge fully Refer to Battery on page 59 A WARNING Do not use a booster battery and jumper cables to start the outboard Gasoline fumes can cause explosion and fire resulting in property damage personal injury or death Review your outboard s warning system self test routine During your preseason start up make sure the warning system self tests properly If it does not see
65. lable a one time only use of an oil that meets NMMA TC W3 certification standards is allowed If you discontinue using Evinrude Johnson XD100 you MUST first re turn to your Dealer to have the EMM repro grammed back to the original factory setting 18 Other Oils If Evinrude Johnson brand oils are not avail able you must use an oil that meets NUMA TC W3 certification standards Failure to follow oil specifications could void the engine warranty if a lubrication related failure occurs OILING SYSTEM INFORMATION The oiling system must be primed on new out boards Refer to Priming the Oil System on page 19 If a LOW OIL warning occurs you have a limited amount of time of normal operation be fore running out of oil Refill the oil tank with approved oil as soon as possible Refer to Engine Monitoring on page 36 Check the oil tank level frequently Always top off your oil tank prior to prolonged usage or long trips New outboards are programmed to use addi tional oil during the first two hours of operation above 2000 RPM AULA When operating in conditions under 32 F 0 C Evinrude Johnson XD100 oil must be used Always keep an extra supply of outboard oil in the boat Refer to Oil Requirements on page 18 If you run the oil tank empty you MUST refill the oil tank and prime the oil system before using the engine Refer to Filling the Oil Tank on page 19 and Priming the Oil Sys tem on page 19
66. lection on page 61 Weight L Models 418 lbs 190 kg X Models 433 Ibs 196 kg Sound at Driver s Ear 79 0 dB A LpA ICOMIA 39 94 Transom Height L Models 19 1 2 to 20 in 495 to 508 mm X Models 24 1 2 to 25 in 622 to 635 mm Rated following the standards of ICOMIA 28 83 ISO 3046 and NMMA Emission Control Information Use a 800 CCA 1000 MCA battery when operating in temperatures below 32 F 0 C Under extraordinary electrical load or environmental conditions use a 107 amp hour minimum battery generally available in group 29 size L Models 5 Use Evinrude Johnson HPF Pro Gearcase Lubricant for high performance outboards and commercial applications Evinrude Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long gearcase life in marine use 66 gt SPECIFICATIONS SPECIFICATIONS 60 V 6 Cylinder Two Cycle E TEC Idle RPM in Neutral 2 500 50 Ignition Timing Controlled by the outboard s EMM Emission Control System ECM E TEC Engine Control Module E TEC per SAE J1930 2 Fuel Requirements 87 Pump Posted AKI 90 RON Refer to Fuel Requirements on page 22 Oil Lubricant Evinrude Johnson XD100 oil or TC W3 NMMA certified oil Refer to Oil Requirements on page 18 Warning Signals Controlled by the outboard s EMM Battery Minimum 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Spark Plug Refer to P
67. ll sound the warning horn and turn on the WATER TEMP or HOT light Also the S A F E Speed Adjusting Failsafe Electron ics mode will immediately limit the engine s speed to 1200 RPM If the engine was run ning faster than 1200 RPM when the S A F E mode activated it will shake noticeably The protection system must be RESET before the engine will operate at speeds over 1200 RPM Under certain conditions the EMM will shut off the engine IF the S A F E mode activates and the stream from the water pump indicator be comes intermittent or stops reduce speed to idle and 1 Shift to NEUTRAL 2 SHUT OFF the engine 3 Tilt the outboard up 4 Clean the intake screens of any blockage 5 Clean the water pump indicator of any blockage 38 6 Lower the outboard 7 Restart the engine and run at idle IF cleaning the screens and indicator does not restore the water pump indicator s steady discharge the engine will operate only in get home mode Return to harbor immediately See your Dealer IF cleaning the screens and indicator does re store the water pump indicator s steady dis charge you might have to run for two minutes in NEUTRAL to allow the engine to cool and the light to go off IMPORTANT If cooling is not restored the EMM will identify a progressive overheating condition and shut off the engine The WA TER TEMP or HOT light will flash The en gine will not restart until t
68. lt in tanks particularly those that include antisiphon valves and fil ter primer units may have restrictions not al lowing the engine fuel pump to deliver sufficient fuel under all conditions This can result in a loss of performance If a perfor mance problem exists see your Dealer gt OIL AND FUEL Fuel Filters A boat mounted water separating fuel filter assembly will help prevent water and other contaminants from entering the engine fuel system Use of a boat mounted water separating fuel filter is highly recommended on all boats Boat mounted water separating fuel filter as semblies must meet the required fuel flow and filter specification Refer to Boat Mounted Fuel Filters on page 59 Fuel Hose Connections 1 If the fuel hose is disconnected for any rea son seal it to prevent spillage Cap the fuel fitting to prevent contamination 2 Connect the fuel hose to the 3 8 in 9 mm fuel fitting Fasten hose securely with clamp 18 5 mm from owner s kit 3 Squeeze fuel primer bulb outlet end up until firm 00397 1 Fuel hose 3 8 in 9 mm Fuel System Priming If the outboard is run out of fuel refill the fuel tank and squeeze the primer bulb until firm 23 EVINRUDE E TEC gt OPERATION OPERATION SAFETY INFORMATION A DANGER Serious injury or death can result from contact with a rotating propeller or mov ing boat and outboard Propeller blades can be sharp a
69. lt switch where equipped 3 Neutral lock lever 3 Fast idle button warm up 4 Fast idle button warm up 4 Throttle friction adjusting screw under cover 5 Throttle friction adjusting screw 30 Shifting MUI When shifting from FOR WARD to REVERSE or from REVERSE to FORWARD pause at NEUTRAL until the engine is at idle speed and the boat has slowed If the following directions are not suitable for your boat s control see your Dealer before proceeding With engine running and control handle in NEUTRAL Side Mount Controls Unlock the control handle by lifting the neutral lock lever on the hand grip Move the control handle with a firm quick motion forward or aft until it engages the forward or reverse gear detent NEUTRAL 004854 Binnacle Mount Controls Move the control handle with a firm quick mo tion forward or aft until it engages the forward or reverse gear detent NEUTRAL FORWARD REVERSE REVERSE 005502 gt OPERATION Speed Control After gear engagement move the control handle slowly in the same direction to in crease speed FUEL ECONOMY Fuel economy can vary depending on boat load hull design and throttle setting When boat reaches top speed throttle back from FULL SPEED to a lower throttle setting You will save fuel with a minimal loss of speed 008490 Typical Fuel Economy Throttle Range 1 Side mount control 2 Binnacle
70. lter 25 micron P N 502905 BATTERY Requirements e 12 volt heavy duty designated for marine use e Vented refillable or maintenance free and e Rated according to the minimum require ments in Specifications on page 69 Deep cycle batteries are suitable IF they meet or exceed the minimum CCA require ments Ask your Dealer about your outboard s re quirements before installing longer battery ca bles or a battery switch P INSTALLATION Installation A WARNING Read and understand the safety informa tion supplied with your battery BEFORE you begin installation MULTA Make sure all components are clean and free of corrosion Connect the RED cable to the positive battery post first Connect the BLACK cable to the negative battery post last If you have marine battery posts install each main cable on the clamp adapter with a star washer below it Install all wires from acces sories on the threaded portion of the post 1 Main cable DR6495 2 Starwasher 3 Accessory wires If you have automotive battery posts place a starwasher on the clamp adapter first then the main cable and then the wires from the accessories DR6496 1 Main cable 2 Starwasher 3 Accessory wires 99 Product Information Tighten all connections securely and coat the installation with Triple Guard grease A WARNING Keep the battery connections clean tight and insulated to prevent
71. mercial applications Evinrude Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long gearcase life in marine use 65 Product Information SPECIFICATIONS Displacement 158 2 cu in 2592 cc Engine Type 60 V 6 Cylinder Two Cycle E TEC Full Throttle Operating Range 135 HP 5300 to 6000 RPM 150 HP 5300 to 6000 RPM 175 HP 5300 to 6000 RPM Power 135 HP 135 HP 100 7 kw 5300 RPM 150 HP 150 HP 110 kw 5300 RPM 175 HP 175 HP 129 kw 5300 RPM Idle RPM in Neutral 500 50 Ignition Timing Controlled by the outboard s EMM Emission Control System ECM E TEC Engine Control Module E TEC per SAE J1930 2 Fuel Requirements 87 Pump Posted AKI 90 RON Refer to Fuel Requirements on page 22 Oil Lubricant Evinrude Johnson XD1 00 oil or TC W3 NMMA certified oil Refer to Oil Requirements on page 18 Warning Signals Controlled by the outboard s EMM Battery Minimum 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Spark Pug Gearcase Capacities Model Gearcase Type Capacity O Type 33 1 fl oz 980 ml L2 Type 32 5 fl oz 961 ml X Models M2 Type Standard Rotation 38 9 fl oz 1150 ml CX Models M2 Type Counter Rotation 41 fl oz 1220 ml Power Trim Tilt Fluid Evinrude Johnson Power Trim Tilt and Power Steering Fluid Capacity 21 fl oz 622 ml Propeller Refer to Propeller Se
72. monized standard s Recreational Craft Directive 94 25 EC as amended by 2003 44 EC EN ISO 8178 1 1996 EN ISO 14509 Electromagnetic Compatibility Directive 2004 108 EC EN 55012 2007 EN 61000 6 1 2007 EN 61000 4 2 2008 EN 61000 4 3 2006 Machinery Directive 2006 42 EC SO 12100 2010 e Product Type Marine Outboard 2 Stroke Cycle SI Engine sold under the Evinrude name Manufacturer Authorized Representative BRP US Inc BRP Europe N V 10101 Science Drive Geert De Brandt Operations Manager Sturtevant WI USA 53177 Skaldenstraat 125 Gent Belgium B 9042 the undersigned hereby declare that the product conforms to the above Directive s and Standard s George Broughton Director of Engineering 10 Using Your Evinrude E TEC Outboard Using Your Evinrude E TEC Outboard SAFETY INFORMATION ON THE OUTBOARD This outboard comes with hang tags and la HANG TAG bels containing important safety information about the operation of the outboard Any per son who operates this outboard should read and understand this safety information All outboards are shipped with the following hang tag attached WARNING SYMBOLS The following symbols are used together to indicate CAUTION Read the engine s Operator s Guide before preceding WARNING LOCATE AND READ OPERATOR S GUIDE FOLLOW ALL INSTRUCTIONS 8 WARNINGS AVERTISSEMENT LOCALISER ET LIRE LE GUIDE DE L OP RATEUR SUIVRE TO
73. mount control 31 Using Your Evinrude E TEC Outboard TILTING AND TRIM POWER TRIM AND TILT A WARNING Any malfunction of the power trim and tilt unit could result in loss of shock absorber protection if an underwater obstruction is hit Malfunction can also result in loss of reverse thrust capability Correct fluid level must be maintained to ensure operation of the impact protection on this unit When operating in rough water or crossing a wake excessive bow up trim may result in the boat s bow suddenly rising skyward possibly ejecting or otherwise seriously injuring occupants Some boat outboard propeller combinations may encounter boat instability and or high steering torque when operated at high speed at or near the outboard s trim range limits full bow up or bow down Boat stability and steering torque can also vary due to changing water conditions If any adverse conditions occur reduce throt tle and or adjust trim angle to maintain control If you experience boat instability and or high steering torque see your Dealer to correct these conditions Some boats plow or are difficult to plane when operated in the trim s lowest position If your boat handles unsuitably when trimmed fully bow down adjust transom angle or limit the travel of the power trim A WARNING If the bow of the boat plows the water at high speeds the boat may bow steer or spin suddenly possibly ejecting or otherwise seriously injuring occupa
74. n any manner that would alter the horsepower or al low emissions levels to exceed their predeter mined factory specifications Tampering with the fuel system to change horsepower or modify emission levels beyond factory settings or specifications will void the product warranty 46 EPA Emission Regulations All new 1999 and more recent Evinrude out boards manufactured by BRP are certified to the EPA as conforming to the requirements of the regulations for the control of air pollution from new watercraft marine spark ignition en gines This certification is contingent on cer tain adjustments being set to factory standards For this reason the factory proce dure for servicing the product must be strictly followed and whenever practicable returned to the original intent of the design The re sponsibilities listed above are general and in no way a complete listing of the rules and reg ulations pertaining to the EPA requirements on exhaust emissions for marine products For more detailed information on this subject you may contact the following locations VIA U S POSTAL SERVICE Office of Mobile Sources Engine Programs and Compliance Division Engine Compliance Programs Group 64033 401 M St NW Washington DC 20460 VIA EXPRESS or COURIER MAIL Office of Mobile Sources Engine Programs and Compliance Division Engine Compliance Programs Group 64033 501 3rd St NW Washington DC 20001 EPA INTERNET WEB SIT
75. n page 71 and if applicable California Emission Control Warranty Statement on page 4 Replace boat mounted fuel filter annually Refer to Boat Mounted Fuel Filters on page 59 HPF Pro Gearcase Lubricant in high performance or commercial applications Evinrude Johnson Biodegradeable TNT Fluid Triple Guard Grease Starter Bendix Lube ONLY P N 337016 59 Oo WD Pp 47 Maintenance SERVICE ANTI CORROSION ANODES Your outboard is equipped with one or more anodes that protect it from galvanic corrosion Disintegration of the anode is normal and in dicates it is working Check each anode peri odically Replace anodes smaller than 2 3 their original size See your Dealer for re placements DR5082 Anti corrosion anode Galvanic corrosion destroys underwater met al parts and can occur in fresh or salt water however salt brackish and polluted waters will accelerate corrosion Metal based antifouling paint on the boat or outboard and the use of improperly installed shore power in the area of your moored boat will also accelerate corrosion MOLO NEVER paint the anode its fasteners or its mounting surface Paint ing will reduce its corrosion protection FLUSHING Flush the outboard with fresh water following use in brackish salt or polluted water to minimize the accumulation of scale and silt deposits in cooling system passages The outboard can be flushed on the trailer or at dockside Place outboard in verti
76. nclude parts such as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your outboard at no cost to you including diagnosis parts and labor provided that such work is performed by an authorized BRP dealer Manufacturer s Limited Warranty Coverage This emission limited warranty covers Evinrude outboards certified and produced by BRP for sale in California that are originally sold in California to a California resident or subsequently warranty registered to a California resident The BRP U S and Canada limited warranty conditions for Evinrude outboards are still applicable to these models with the neces sary modifications Select emission control parts of your Evinrude E TEC outboard are warranted from the date of purchase by the first retail consumer or the date the product is first put to use whichever occurs first for a period of 4 years or for 250 hours of use whichever occurs first However warranty coverage based on the hourly period is only permitted for outboards equipped with the appropriate hour meters or their equivalent If any emission related part on your engine is defective under warranty the part will be repaired or replaced by BRP Parts covered are D Wiring Harmess ji TT SO 0ilSystem SS A AS B Adaptor Exhaust Manifold C Megaphone I
77. nd the propeller can continue to turn even after the engine is off Assure the engine propeller area is clear of people and objects before starting engine or operating the boat Be alert of people in the water Always shift the outboard to NEUTRAL and shut off the engine immediately when your boat is in an area where there might be people in the water A DANGER DO NOT run the engine indoors or with out adequate ventilation or permit exhaust fumes to accumulate in confined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious brain damage or death A WARNING The engine cover is a machinery guard DO NOT operate your outboard with the cover off unless you are performing maintenance or emergency starting and then be careful to keep hands hair and clothing clear of all moving parts Con tact with moving parts could cause injury A WARNING Be familiar with the waters you are oper ating in The gearcase of this outboard extends below the water surface and could potentially come in contact with underwater obstructions Contact with underwater obstructions may result in loss of control and personal injury ENGINE STARTING STOPPING Refer to the Pre Ride Inspection on page 43 Complete the inspection before using your Evinrude E TEC outboard MOLO you MUST supply water to the engine before attempting to start it Engine damage can occur quickly Be sure the water inta
78. nish aaa ee 50 Scratch RODAT usaran cai ls a Godhead EN 50 9 Park PLUGS dro ao am acia 50 Submerged Outboard bucal 50 Stord ri ras SA 51 Short Term Storage Between Uses aaa aaa aana aa aan 51 Long Term Storage Winterization 0o o oooooooooooo 52 Pre Season Check 0 aaa a a 55 Troubleshooting ss eaaa aaa aaa aaa 56 Product Information INSTANAUON sa sana ae O JA ah D an A eae aa a ANA NG TAB 58 IManasom Hells E a GG ee oe ee 58 Installing the Outboard io gece ee a da aaa 59 Boat Mounted Fuel Filters o 0oooooooooncara aaa 59 Battery ciar da dog eG eras aaa 59 Accessory Battery Connection oococcccoccccc es 60 Water Pressure ccs siete eine Wows tak a wie wid aras es re 60 Propeler es cores coda ia ewes we ae Bea a ee Ga E 61 Adjustments aa tata Aa 63 SPeciHcatiONS irradia 64 Product Warranty Information 71 California Emission Control Warranty Statement 74 Readiness Test cria 81 Frequently Asked Questions ooooooooomo 83 Change of Address Change of Ownership 85 Confirmation of Receipt 000 e eee eee 87 ABOUT THIS GUIDE This Operator s Guide is an essential part of your Evinrude E TEC outboard lt contains pertinent information which if followed will provide you with a thorough understanding needed for proper operation maintenance care and above all safety Safety is our first pr
79. nited States or Canada from defects in material or workmanship for the period and under the conditions described below All genuine Evinrude Johnson parts and accessories including but not limited to propellers gauges oil tanks remote controls wiring and key switches that installed by an authorized OE Distributor Dealer at the time of delivery of the Product bear the standard BRP limited warranty for Evinrude Johnson genuine parts and accessories See your authorized OE Distributor Dealer for a full copy of such limited warranty This limited warranty will become null and void if 1 the Product was used for racing or any other com petitive activity at any point even by a previous owner or 2 the Product has been altered or modified in such a way so as to adversely affect its operation performance or durability or 3 the Product has been altered or modified to change its intended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PUR POSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JU RISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS A
80. nner Exhaust A Ai Temperature Sensor 3 Fuel System B Crank Position Sensor A Fuel Lift Pump C Throttle Position Sensor B Fuel Supply Pump D Water Temperature Sensor C Fuel Injectors E A eeo_ Q O D Vapor Separator D Vapor Separator Separator E Fuel Lines Fittings and Clamps 7 ERE AAN Emission Component Gaskets The emission warranty covers damage to other engine components that is caused by the failure of a warranted part The BRP Operator s Guide provided contains written instructions for the proper maintenance and use of your outboard All emission warranty parts are warranted by BRP for the entire warranty period of the outboard unless the part is sched uled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required maintenance are warranted by BRP for the pe riod of time before the first scheduled replacement date for that part Emission warranty parts that are scheduled for reg ular inspection but not regular replacement are warranted by BRP for the entire warranty period of the outboard Any emission warranty part repaired or replaced under the terms of this warranty statement is warranted by BRP for the re mainder of the warranty period of the original part All parts replaced under this limited warranty become the property of BRP Maintenance receipts and records should be transferred to each subsequent owner o
81. ntenance requirements for Evinrude E TEC outboards ICOMIA Marine Engine Duty Cycle Engine Speed as Time at Specified RPM Percentage of Rated Percentage of total Speed RPM engine running time IDLE AQUI Some running profiles and conditions can lead to spark plug wear sooner than expected Depending on your specific usage the spark plug mainte nance schedule may require adjustment SUBMERGED OUTBOARD If your outboard has been under water have it serviced immediately upon recovery If immediate service is unavailable resub merge it in fresh water to avoid prolonged ex posure to the atmosphere After submersion all boat and engine electri cal fuel and oiling systems must be inspect ed for signs of water intrusion Your Dealer should perform this service STORAGE A WARNING A WARNING DO NOT run the engine indoors or with out adequate ventilation or permit exhaust fumes to accumulate in confined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious brain damage or death You must protect against natural environmen tal conditions that can be damaging to an out board Your warranty does not cover engine failure caused by these conditions NOTICE Temperature and humidity changes during storage period can cause corrosion of internal engine components Winterization prepares your outboard for long term off season storage During winter ization the engine is
82. nto the filler neck of the fuel tank 7 Fill the fuel tank A WARNING To prevent fuel back flow fill the fuel tank slowly so air can escape from tank 8 Stop filling immediately when the automat ic shut off feature of the gas pump handle activates 9 Wait a moment before removing the gas pump nozzle from the filler neck Do not re tract the gas pump nozzle from the filler neck to top off the fuel tank Install fuel tank cap and turn clockwise to fully tighten it 21 Using Your Evinrude E TEC Outboard FUEL REQUIREMENTS A WARNING Gasoline is extremely flammable and highly explosive under certain conditions Fol low the instructions in this section explicitly Improper handling of fuel could result in property damage serious injury or death Leaking fuel is a fire and explosion hazard All parts in the fuel system should be inspected frequently and replaced if signs of deterioration or leakage are found Inspect the fuel system each time you refuel each time you remove the engine cover and annually NOTICE Always use fresh gasoline Gasoline will oxidize the result is loss of octane volatile compounds and the production of gum and varnish deposits which can damage the fuel system Fuel blending varies by country and region Your outboard has been designed to operate us ing the recommended fuels however be aware of the following e The boat s fuel system may have different requirements regarding the u
83. nts 1 Parallel to the surface of the water 007027 2 Trim switch DOWN 3 Trim switch UP 32 Trim Angle Adjustment Use the trim tilt switch to adjust the outboard position in the tilt range or trim range Run the boat in the water to determine the best trim angle IMPORTANT Weight distribution can affect the performance of the boat Distribute weight evenly in the boat The boat should accelerate quickly plane easily and run parallel to the surface of the water at high speeds If trim position is too LOW the front of boat will be DOWN and push water If trim position is too HIGH the front of boat will be UP and bounce Tilt The tilt range allows the operator to tilt the outboard for clearance when beaching moor ing launching or trailering Trim In most operating conditions it is recom mended to trim the outboard to the full down position when accelerating Once on plane trim the outboard up for best performance Over trimming increases engine RPM while decreasing speed The best trim setting is when the highest speed is achieved with the lowest engine RPM Shallow Water Drive Adjust the outboard position within the tilt range for shallow water operation ALU When operating a tilted out board do not run above idle speed Keep the water intakes submerged at all times to prevent the engine from overheating gt TILTING AND TRIM 1 Tilt range 007028 2 Trim range If the tilte
84. of insurance coverage loan payments loss of time loss of income revenue or prof its or loss of enjoyment or use of Product SOME STATES PROVINCES OR JURISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS LIMI TATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR OTHER EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROMSTATE TO STATE OR PROVINCE TO PROVINCE No distributor Dealer or any other person is authorized to make any affirmation representation or war ranty regarding Product other than those contained in this limited warranty and if made shall not be en forceable against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty is in effect 71 Product Information 4 WARRANTY COVERAGE PERIOD This limited warranty will be in effect from the date of delivery to the first retail consumer or the date the Product is first put to use whichever occurs first for a period of THIRTY SIX 36 CONSECUTIVE MONTHS for private recreational use or TWELVE 12 CONSECUTIVE MONTHS for commercial use except that exhaust emission related com ponents are warranted for sixty 60 consecutive months or one hundred seventy five 175 hours of engine use whichever occurs first and evaporat
85. ol If your boat has no capacity plate contact your Dealer or the boat s manu facturer When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics in cluding type strength and material Us ing substandard parts could result in injury or product malfunction Only perform service procedures which are detailed in this Operator s Guide At tempting to perform maintenance or re pair on your outboard if you are not familiar with the correct service and safe ty procedure could cause personal injury or death Further information can be ob tained from your authorized Evinrude Johnson Dealer In many instances prop er tools and training are required for cer tain service or repair procedures Maintain your boat and engine in top condition at all times Adhere to the Maintenance Schedule on page 47 Operate your boat and outboard pru dently and have fun Do not forget that all persons must assist other boaters in case of emergency Prevent injury from contact with rotating propeller remove propeller before flush ing or before performing any mainte nance PRODUCT REFERENCES ILLUSTRATIONS AND SPECIFICATIONS BRP reserves the right to make changes at any time without notice to features specifications and model availability and to change any specification or part at any time without incurring any obligation to update older models The information in the Guide is based on
86. on process has been completed and doc umented by the purchaser and Dealer Warranty coverage only becomes available upon proper registration of Product by Dealer or owner Only the original purchaser and any subsequent owners who reside in the United States and Canada and have purchased Product from a U S or Canadian Dealer are eligible for warranty registration and warran ty coverage hereunder Such limitations are necessary in order to allow BRP to protect the safety of its products its consumers and the general public As outlined in the Operator s Guide timely routine required maintenance must be performed to maintain warranty cover age BRP may require proof of proper maintenance prior to authorizing warranty coverage 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The registered owner must notify an authorized Dealer within two 2 days of the appearance of a defect BRP is not responsible for damages caused by the use of a Product after the appearance of a defect Owner must bring Product including any defective part therein to Dealer promptly after the appearance of the defect and in any event within the warranty period and must provide Dealer with reasonable op portunity to repair the defect The expenses of transporting Product to and from Dealer for warranty ser vice are to be borne by the owner If the Product has not previously been registered the owner may also be required to present proof of pur chase to Dealer for warranty
87. on spray to any surface subject to cor rosion but avoid the anti corrosion anode s OUTBOARD EXTERNAL FINISH Periodically wash the entire boat and out board with soapy water and apply a coat of automotive wax Leave the engine cover in place when washing the outboard QUIE When trailering your out board DO NOT cover the engine with can vas it will dull the finish of the outboard s engine covers SCRATCH REPAIR Surface scratches on the upper and lower en gine covers can be painted IMPORTANT Your Dealer has the profes sional materials and matching paint colors to properly repair scratches See your Dealer to repair any deep scratches or gouges SPARK PLUGS A CAUTION The ignition system presents a serious shock hazard Use caution to avoid injury from shock or injury resulting from your reaction to shock Do not han dle primary or secondary ignition com ponents while the engine is cranking or running Spark plugs should be serviced by an Evin rude E TEC Dealer Incorrect spark plug maintenance can lead to engine damage NOTICE Replacement MUST be indexed correctly spark plugs 50 Marine Engine Duty Cycles The International Council of Marine Industry Associations ICOMIA Standard No 36 88 specifies a marine engine duty cycle based on documented studies A duty cycle is a profile of engine running and usage This duty cycle is used to determine average spark plug lon gevity and mai
88. onds remove foot from foot throttle and allow throttle to return to IDLE position Outboard continues to run at slow idle speed 006466 3 After outboard runs for another 15 sec onds fully advance the foot throttle again Outboard will accelerate to fast idle speed and fog itself 006454 4 Allow outboard to run until it shuts itself OFF automatically one to two minutes 54 Winterization is complete when outboard shuts itself off e If the outboard DOES NOT shut itself off you may not have allowed enough run ning time at a throttle position e If the engine exceeds 3000 RPM the out board may have been shifted into gear In either event immediately turn the key switch OFF and re start the procedure After Winterization All Outboards 1 After the outboard shuts itself off turn key switch OFF For tiller models remove en gine cut off clip key switch Do not start the outboard again after winterization is completed 2 If winterizing on a trailer turn off water and detach garden hose Grease propeller shaft splines with recommended lubricant and re install propeller MOLO when winterizing is finished leave the outboard in vertical position long enough to completely drain the pow erhead If equipped disconnect the speedometer pickup at the upper connec tion and blow all water out of the hose using air pressure of 25 psi or less Reconnect speedometer pic
89. one operating your boat should first read and understand this guide before they operate your boat and outboard SAFETY MEASURES General To fully appreciate the pleasures enjoy ment and excitement of boating there are some basic rules that should be ob served and followed by any boater Some rules may be new to you and oth ers may be common sense or obvious irrespective take them seriously Be sure at least one of your passengers knows how to handle your boat in case of an emergency All passengers should know the location of emergency equipment and how to use it Know the marine traffic laws and obey them All safety equipment and personal floata tion devices must be in good condition and suitable for your type of boat Always comply with the regulations that apply to your boat Remember gasoline fumes are flamma ble and explosive Always adhere to the fueling procedure contained in this Oper ator s Guide and those given to you by the fueling station Always verify fuel lev el before use and during the ride Apply the principle of 1 3 fuel to destination 1 3 back and 1 3 reserve fuel supply Do not carry spare fuel or flammable liquids in any storage or engine compartments Whenever running the engine assure there is proper ventilation to avoid the ac cumulation of carbon monoxide CO which is odorless colorless and taste less and can lead to unconsciousness brain damage
90. repairs Owner is required to sign the repair work order prior to the start of the repair in order to validate the warranty repair All parts replaced under this warranty become the property of BRP 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing or replacing parts of Product found to be defective in material or workmanship in the reasonable judgment of BRP Such repair or replacement of parts will be done without charge for parts and labor at any authorized Dealer BRP s responsibility is limited to making the required repairs or replacements of parts with new or BRP certified re manufactured parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of Product to owner In the event that warranty service is required outside of the fifty United States or Canada owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies 12 gt PRODUCT WARRANTY INFORMATION BRP reserves the right to improve modify or change Products from time to time without assuming any obligation to modify Products previously manufactured 8 TRANSFER If the ownership of Product is transferred during the warranty coverage p
91. repairs service maintenance modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with the Product or adversely affect its operation performance or durability or re sulting from repairs done by a person that is not an authorized OE Distributor Dealer Damage caused by abuse misuse abnormal use neglect racing or operation of the Product in a man ner inconsistent with the recommended operation described in the Operator s Guide Damage resulting from accident submersion water ingestion fire theft vandalism or any act of God 76 gt PRODUCT WARRANTY INFORMATION e Operation with fuels oils or lubricants which are not suitable for use with the Product see the Operator s Guide Damage resulting from rust or corrosion Damage caused from cooling system blockage by foreign material Damage resulting from sand or debris in the water pump Cosmetic or paint changes due to exposure to the elements or Incidental or consequential damages or damages of any kind including without limitation towing stor age transportation expenses telephone rental taxi inconvenience insurance coverage loan pay ments loss of time loss of income or time missed for downtime experience due to service work 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from 1 the date of delivery to the first retail consumer or 2 the date the Product is firs
92. s has not been met Such limitations are necessary in order to allow BRP to preserve both the safety of its products and also that of its consumers and the general public 77 Product Information 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must cease using the Product upon the appearance of an anomaly The customer must notify an authorized servicing OE Distributor Dealer within 2 days of the appearance of a defect The customer must bring the Product including any defective part therein to the OE Distrib utor Dealer promptly after the appearance of the defect and in any event within the warranty period and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized OE Distributor Dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair The expenses of transporting Product to and from OE Distributor Dealer for warranty service are to be borne by the owner All parts replaced under this warranty become the property of BRP Note that the notification period is subject to the applicable national or local legislation in custom er s country 7 WHAT BRP WILL DO To the extent permitted by law BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such p
93. se of alcohol fuels Refer to the boat s owner guide e Alcohol blended fuels attract and hold moisture which may lead to fuel phase separation and can result in engine performance problems or engine damage e Use of fuel containing alcohol above the percentage specified by government regulation can result in the following problems in outboard engines and fuel system components Vapor lock or fuel starvation Starting and operating difficulties Deterioration of rubber or plastic parts Corrosion of metal parts Damage to internal engine parts e Inspect frequently for the presence of fuel leaks or other fuel system abnormalities if you sus pect the presence of alcohol in gasoline exceeds the current government regulations Recommended Fuel Use unleaded gasoline with an AKI R M 2 octane rating of 87 or an RON octane rating of 90 Use in North America MUA Do NOT use fuel from fuel pumps labeled E85 Never experiment with other fuels The use of unleaded gasoline containing alcohol above the percentage specified by govern ment regulations is not recommended Use of fuel labeled E15 is prohibited by U S EPA Reg ulations Use of a boat mounted water separating fuel filter is strongly recommended Use Outside North America The use of unleaded gasoline containing alcohol above the percentage specified by local gov ernment regulations is not recommended Use of a boat mounted water separating fuel filter is strongly recommended
94. store your outboard in a vertical position 91 Maintenance LONG TERM STORAGE WINTERIZATION A WARNING Outboard must be in NEUTRAL before performing winterization Starting out board in gear can cause personal injury If winterizing on a trailer the propeller must be removed before performing pro cedure Failure to remove propeller can cause personal injury or death Winterization prepares your outboard for long term off season storage During winter ization the engine is fogged and extra oil is used to coat internal engine components Note The Long Term Storage procedure can be used to prime the oiling system Winterization requires a specific process of steps Closely follow the applicable winterization procedure for your outboard lt Remote control e Tiller control lt Remote control with foot throttle If you are unsure which procedure is right for you contact your Dealer for assistance You can confirm your outboard enters winter ization mode when the engine runs at fast idle and e The SystemCheck gauge lights flash if equipped e The Command gauge displays winteriza tion message if equipped Preparation Your outboard can be winterized in the water If winterizing in water make sure the water intake screens are completely submerged 1 Stabilize the engine s fuel supply Add 2 4 Fuel Conditioner following instructions on container Fill fuel tank 2 If winteri
95. t for a minimum of 30 seconds or until alarm is acknowledged If the failure is momentary for example oil moving in the tank the engine monitor gauge light or dis play may remain ON for a full 30 seconds be fore going out If the unsafe operating condition continues a light or display remains ON until the key is turned OFF or the failure is corrected The warning will reoccur at the next startup if the problem is not corrected gt ENGINE MONITORING S A F E SPEED ADJUSTING FAILSAFE ELECTRONICS If the EMM senses a problem could cause permanent engine damage it will limit engine speed to 1200 RPM This additional protection feature is referred to as S A F E Speed Adjusting Failsafe Electronics If the engine was running faster than 1200 RPM when the S A F E mode activated it will shake noticeably Under certain operating conditions the EMM will shut OFF the engine A WARNING In the S A FE mode engine speed is limited Under certain conditions the engine s limited speed may reduce maneuverability of your boat If the S A F E mode is activated and you are unable to correct the problem seek assistance and or return to safe harbor Serious engine damage engine shutoff and or reduced maneuverability may be imminent The following warnings may appear on the engine monitor gauge LOW OIL Symptom Oil in the oil tank is at reserve level about 1 4 full EMM will activate low oil light or display warning e
96. t gearcase damage Refer to Storage on page 51 AQUA Water remaining in the gearcase cooling system or other com ponents can freeze causing serious engine damage DUAL OUTBOARD OPERATION When in reverse above slow speed be sure both outboards are running even if one is in NEUTRAL If it is necessary to return to harbor with one outboard not running tilt the inoperative out board high enough to keep its propeller out of the water HIGH ALTITUDE Your outboard s EMM will automatically com pensate for changes in altitude However if you boat above 3000 ft 900 m you will ex perience a slight loss of power due to reduced air density If your engine drops below the recommended RPM operating range at full throttle have your Dealer select a lower pitch propeller If you return to sea level have your Dealer in stall the original propeller and verify correct RPM operating range SALT WATER Anode protection for the outboard has been provided for use in salt or brackish water Upon removal from salt water leave outboard in a vertical position until its cooling system has drained During long periods of mooring tilt the gearcase out of the water except in freezing temperatures Flush the outboard if desired Refer to Flushing on page 48 Salt Water Lubrication Points 1 Tilt lever and swivel bracket lubrica DR5073A tion points annually 1 Tilt tube lubrication points annually DR38798
97. t put to use whichever occurs first for a period of 36 CONSECUTIVE MONTHS for private recreational use or 12 CONSECUTIVE MONTHS OR 750 HOURS OF OPERATION as determined by Product Engine Man agement Module EMM whichever occurs first for commercial use The Product is used commercially when it is used in connection with any work or employment that gener ates income during any part of the warranty period The Product is also used commercially when at any point during the warranty period it is installed on a boat that has commercial tags or is licensed for com mercial use The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date Note that the duration and any other modalities of the warranty coverage are subject to the applicable na tional or local legislation in the customer s country FOR PRODUCTS SOLD IN AUSTRALIA ONLY Nothing in these Warranty terms and conditions should be taken to exclude restrict or modify the appli cation of any condition warranty guarantee right or remedy conferred or implied under the Competition and Consumer Act 2010 Cth including the Australian Consumer Law or any other law where to do so would contravene that law or cause any part of these terms and conditions to be void The benefits given to you under this limited warranty are in addition to other rights and remedies t
98. t system delivers the perfect fuel mix directly to the combustion chamber for hair trigger response The natural 2 stroke advantage combined with our super natural fuel injection and combustion system means that you will gain up to 23 more torque than a comparable 4 stroke outboard engine Simply stated more torque instant throttle response less weight and more power Evinrude E TEC will deliver In addition Evinrude E TEC outboard engines require no dealer scheduled maintenance for three years or 300 hours No inspections or adjustments no changing gearcase lube no spring tune ups for a full three years then every three years after that This means you ll experience more time on the water with your new Evinrude E TEC outboard engine History amp heritage Evinrude E TEC outboard engines are manufactured in Sturtevant Wisconsin in a state of the art manufacturing facility that is less than 30 miles away from where Ole Evinrude invented the first outboard engine more than 100 years ago And Evinrude is part of the BRP family of prod ucts inclusively over 200 years of heritage Powerful brands including legendary names such as Ski Doo snowmobiles Sea Doo personal watercraft and boats and Can Am off road and on road products We take pride in leveraging all of our BRP brands in a very effective way to bring you the most innovative and expertly engineered products The Evinrude Club T E C for owners like you As an Ev
99. t your Dealer or Distributor E SS ee Change of Address Change of Ownership Old Address Previous Owner restvame TT TTT agarose ee Zip code rt tt tt LL Country Signature Date New Address New Owner Type of Use Last name First name Address ev ET e Signature Date Dealer Information Dealer name In the U S or Canada mail completed form to BRP US Inc After Sales Support P O Box 597 Sturtevant WI 53177 85 EVINRUDE E TEC CONFIRMATION OF RECEIPT Your Dealer Upon delivery of your new Evinrude Johnson outboard complete and sign the form below Your Dealer will take receipt of the form for their records A A L MlM Receipt Name Address Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all of which understand and agree to be bound with am also satisfied with the predelivery set up and inspection of my Evinrude Johnson outboard have also received a copy of the Operator s Guide Signature Date 87 EVINRUDE E TEC
100. tandards of ICOMIA 28 83 ISO 3046 and NMMA Use a 800 CCA 1000 MCA battery when operating in temperatures below 32 F 0 C 1 2 Emission Control Information 3 4 Under extraordinary electrical load or environmental conditions use a 107 amp hour minimum battery generally available in group 29 size 5 Use Evinrude Johnson HPF Pro Gearcase Lubricant for high performance outboards and commercial applications Evinrude Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long gearcase life in marine use 68 gt SPECIFICATIONS SPECIFICATIONS 250 300 3 4 Liter Models Displacement 210 cu in 3441 cc Engine Type 90 V 6 Cylinder Two Cycle E TEC 250 HP 5300 to 6000 RPM 300 HP 5300 to 6000 RPM 250 HP 250 HP 184 kw 5600 RPM 300 HP 300 HP 221 kw 5600 RPM Emission Control System ECM E TEC Engine Control Module E TEC per SAE J1930 2 Fuel Requirements Refer to Fuel Requirements on page 22 Oil Lubricant Evinrude Johnson XD100 oil or TC W3 NMMA certified oil Refer to Oil Requirements on page 18 Warning Signals Controlled by the outboard s EMM Battery Minimum 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Gearcase Capacities Models Gearcase Type Capacity All M2 Type Standard Rotation 38 9 fl oz 1150 ml M2 Type Counter Rotation 41 fl oz 1220 ml Power Trim Tilt Fluid Evinrud
101. ter Models Displacement 200 1 cu in 3279 cc Engine Type 90 V 6 Cylinder Two Cycle E TEC Full Throttle Operating Range 200 HP 5250 to 6000 RPM 225 HP 5250 to 6000 RPM 250 HP 5250 to 6000 RPM Power 200 HP 200 HP 147 kw 5700 RPM 225 HP 225 HP 166 kw 5700 RPM 250 HP 250 HP 184 kw 5700 RPM Idle RPM in Neutral 500 50 Ignition Timing Controlled by the outboard s EMM Emission Control System ECM E TEC Engine Control Module E TEC per SAE J1930 2 Fuel Requirements Refer to Fuel Requirements on page 22 Oil Lubricant Evinrude Johnson XD100 oil or TC W3 NMMA certified oil Refer to Oil Requirements on page 18 Warning Signals Controlled by the outboard s EMM 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Gearcase Capacities Models Gearcase Type Capacity All M2 Type Standard Rotation 38 9 fl oz 1150 ml M2 Type Counter Rotation 41 fl oz 1220 ml Power Trim Tilt Fluid Evinrude Johnson Power Trim Tilt and Power Steering Fluid Capacity 21 fl oz 622 ml Propeller Refer to Propeller Selection on page 61 Weight L Models 518 Ibs 235 kg X Models 524 Ibs 238 kg Z Models 530 Ibs 240 kg Sound at Driver s Ear 84 0 dB A LpA ICOMIA 39 94 Transom Height L Models 19 1 2 to 20 in 495 to 508 mm X Models 24 1 2 to 25 in 622 to 635 mm Z Models 29 1 2 to 30 in 749 to 762 mm Rated following the s
102. their shorting or arcing and causing an explo sion If the battery mounting system does not cover the connections install covers Check often to see that connec tions stay clean and tight DR5104 AULA DO NOT use wing nuts on bat tery connections even if they came with the battery Wing nuts can loosen and cause errant warning signals or electrical system damage Service Before servicing the battery or the outboard remove both battery cables from the battery battery negative cable first Keep metal objects from contacting either battery post MULTA Service electrical components only while the outboard is NOT running Be careful when identifying positive and negative battery cables and posts A WARNING Battery electrolyte is acidic handle with care If electrolyte contacts any part of the body immediately flush with water and seek medical attention Do not use a booster battery and jumper cables to start the outboard Gasoline fumes can cause explosion and fire resulting in property damage personal injury or death 60 ACCESSORY BATTERY CONNECTION An optional accessory battery charge kit is available to allow the charging system to charge the cranking and accessory batteries at the same time See your Dealer to order and install this kit P N 5006253 IMPORTANT The accessory battery connec tion must only be used to charge a single 12 volt battery or two 12 volt batteries wired
103. uled maintenance for the first three years of normal recreational use Really e Yes BRP knows you want to spend your time out on the water not servicing your Evinrude E TEC outboard There are no valves to adjust belts to service chains to replace or oil to change We do recommend pre launch inspections of your outboard at each use and at reg ular intervals Salt water applications require minimal additional inspections and lubrication What fuel octane is recommended for my Evinrude E TEC outboard e Evinrude E TEC outboards require a minimum octane of 87 U S Use of higher octane fu els is not harmful but also not necessary What kind of oil does my Evinrude E TEC outboard require e Any TC W3RL oil may be used The outboard can be programmed by your Dealer to run on Evinrude Johnson XD100 oil for lower oil consumption and reduced operating cost Refer to Filling the Oil Tank on page 19 see also Oil Requirements on page 18 Do I need to mix oil into my fuel e No Evinrude E TEC outboards do not require any mixing of oil and fuel Where should take my Evinrude E TEC outboard for service e For repairs covered under warranty you must take your Evinrude E TEC outboard to an au thorized dealer BRP approved dealers and distributors have received the necessary train ing to properly service your outboard Contact BRP for an authorized Evinrude E TEC dealer near you Can order replacement parts and accessories for my Evinru
104. unaway if the driver moves beyond the range of the tether cord If the tether cord is too long it can be shortened by knotting or looping it DO NOT cut and retie the tether cord A WARNING Avoid knocking or pulling the clip off the engine cut off switch during normal boating Avoid bumping the key if oper ating without the clip on the switch The resulting unexpected loss of forward motion can throw occupants forward causing injury Keep the tether cord free from obstruc tions and entanglements At each outing test the system s opera tion With the engine running remove the clip from the switch by pulling the tether cord If the engine does not stop running see your Dealer 26 NOTICE Carefully check the function of all control and engine systems before leaving the dock DO NOT shift the engine into FORWARD or REVERSE while it is shut off If the following directions are not suitable for your boat s control see your Dealer before proceeding Move the remote control handle to NEU TRAL A WARNING If you are using a remote control that does not have start in gear prevention the outboard can be started while it is in gear Always shift to NEUTRAL before starting the outboard to prevent sudden boat movement which can cause injury Set control to SLOWEST speed position 007071 1 SLOWEST speed position DO NOT advance the throttle before start up Advancing the throttle overrides the el
105. utboard is laid down for transportation or storage Oil Hose Priming All Models 1 Squeeze the oil primer bulb until a steady stream of oil comes from the supply hose 2 Connect oil supply hose to the oil inlet fit ting Secure with the small clamp 13 8 mm from owner s kit 003971 1 Oil supply hose 2 Oil inlet fitting 3 Squeeze oil primer bulb again until no air bubbles appear in the individual oil lines entering the crankcase The oil supply hose connection must be airtight 19 Using Your Evinrude E TEC Outboard Oil Pump Priming Prime the oiling system using Evinrude Diag nostic software or by performing Long Term Storage Winterization on page 52 MULTA 250 H O and 300 HP 3 4 L 90 V6 models REQUIRE additional oil priming procedures See Oil Pump Prim ing 250 300 HP 90 V6 3 4 L Models on page 20 Oil Pump Priming 250 300 HP 90 V6 3 4 L Models 1 Squeeze the oil primer bulb until oil flows from the oil supply hose through the oil fil ter and into the crankcase oil pump IMPORTANT Inspect the oil filter to make sure it is filled with oil All air must be eliminat ed from the oil filter during priming procedure 2 Continue to squeeze the oil primer bulb un til oil flows through the front oil pump into the oil distribution hoses and to the crank case fittings 3 Start the outboard Next activate the Win terize function Refer to Long Term Stor age Winterization
106. vate check engine light or display warning e A flashing light The EMM has identified an abnormal operating condition related to the fuel system The engine will shut OFF and cannot be restarted e A continuous light with S A F E mode The EMM has identified a problem with the outboard Seek assistance and or return to harbor See your Dealer e A continuous light without S A F E mode The EMM has identified a problem that should be addressed by your Dealer as soon as practical to avoid operational difficulties A WARNING If the outboard shuts OFF and the CHECK ENGINE or CHK ENG light is flashing the out board cannot be restarted A hazardous fuel condition may exist Seek assistance to return to port See your Dealer 37 Using Your Evinrude E TEC Outboard ENGINE OVERHEATING MULA Do not run your outboard even for a brief start up without supply ing water to it Refer to Flushing on page 48 While boating the outboard s water intakes must stay completely submerged and unob structed Observe proper transom height and trim angle While the outboard is running the outboard s water pump indicator must dis charge a steady stream of water Check the indicator often especially when operating in weeds mud and debris laden water and at extreme trim angles 008469A 1 Water intake screens 2 Water pump indicator If the engine overheats the engine monitor wi
107. with the bottom of the hull Conventional V hulls often perform well with the anti ventilation plate approximately 1 in 25 mm above the bottom of the hull Test outboard and boat performance at differ ent heights until the best performance is achieved IMPORTANT Be sure that outboard water pressure is not adversely affected by the mounting height of the outboard INSTALLING THE OUTBOARD A WARNING The outboard must be correctly installed Failure to correctly install the outboard could result in serious injury death or property damage We strongly recom mend that your Dealer install your out board to ensure proper installation IMPORTANT Follow all directions carefully The outboard s warranty will not cover prod uct damage or failure that results from incor rect outboard installation Refer to Priming the Oil System on page 19 BOAT MOUNTED FUEL FILTERS Boat mounted fuel filters and water separat ing fuel filter assemblies must meet the follow ing requirements e Fuel flow 0 4 in Hg maximum pressure drop at 20 gph 76 I hr flow Filter area 150 in 2 1290 cm of filter area The filter must be mounted to a rigid surface above the full level of the fuel tank and acces sible for servicing Fuel Filter Assembly P N 174176 meets all requirements for a water separating fuel filter If equipped replace the boat mounted fuel fil ter annually See your dealer for replacement Fuel Fi
108. yn chronize the RPM of multiple engines The SYNC button also transfers control of all en gines to the port lever on the control 29 Using Your Evinrude E TEC Outboard REMOTE CONTROLS EVINRUDE JOHNSON BRP CONTROLS A WARNING If you choose a non Evinrude remote control it must have a start in gear prevention feature This feature can prevent injuries resulting from unexpected boat movement when the engine starts IMPORTANT When selecting the remote control system for your boat specify Evinrude com ponents Evinrude controls deliver the cable stroke your outboard needs for positive shift and throttle control and they incorporate such safety and convenience features as e Start in gear prevention e Plug in compatibility with Evinrude Modular Wiring System MWS Side Mount Control 006448 Single Lever Binnacle Mount Control 006446 1 Handle shift and throttle 1 Handle shift and throttle 2 Trim tilt switch where equipped 2 Trim tilt switch where equipped 3 Neutral lock lever 3 Fast idle button warm up 4 Fast idle lever warm up 4 Throttle friction adjusting screw under cover 5 Throttle friction adjusting screw 5 Engine cut off switch clip and tether cord 6 Engine cut off switch clip and tether cord Concealed Side Mount Control 006447 006445 1 Handle shift and throttle 1 Handle shift and throttle 2 Trim tilt switch where equipped 2 Trim ti
109. zing on a trailer remove the pro peller Attach a garden hose to flushing port and turn on the water Refer to Flush ing on page 48 3 Outboard must be in NEUTRAL and re mote control and shift linkage must be in NEUTRAL position at all times during win terization procedure 92 Remote Control Outboards 1 For side mount controls fully lift the fast idle lever Start the outboard Outboard runs at slow idle speed Side Mount Control Typical 006455A For binnacle or concealed side mount controls press fast idle button and fully advance throttle handle Start the out board Outboard runs at slow idle speed Binnacle Control Typical 006456 006457 Concealed Side Mount Control Typical 2 After outboard runs for at least 15 seconds For side mount controls lower fast idle lever For binnacle or concealed side mount controls return throttle handle to IDLE po sition Outboard continues to run at slow idle speed 006458 3 After outboard runs for another 15 sec onds For side mount controls fully raise the fast idle lever again For binnacle or concealed side mount controls fully advance throttle handle again Outboard will accelerate to fast idle speed and fog itself 006459 4 Allow outboard to run until it shuts itself OFF automatically one to two minutes Winterization is complete when outboard shuts itself off e If the outboard DOES NOT shut itsel

216510_90 H.O. to 300_Evinrude E-TEC.book - BRP -

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