PARTS CATALOG 2003 G22EY
Contents
1. BREAKER 15AAC 1 14061 7 10 23 00 DC CORD ASSY 1 CDC1023 8 MAC M1409 80 00 DC PLUG SET 1 M14098 9 6680 00 00 STRAIN RELIEF 1 M6680 10 154 77 00 DC FUSE ASSY 1 WP15477 0 11 MAC M1546 10 00 _TIE CABLE STRAP 1 M15461 12 MAC 0480S 1F 17 CONTROL CIRCUIT 1 CNM048081F17 13 1406 50 00 RELAY 1 14065 14 MAC TX141 10 V0 POWER TRANSFORMER 4 US 120v Tx14110V MAC TX141 70 V0 POWER TRANSFORMER 1 EXPORT 220 240V TX14170V 15 MAC TX141 10 V1 TX RAIL 2 WP14108 1A 16 MAC WP120 09 20 SINK 2 WP12009 2 17 MAC WP135 52 L0 SHUNT 1 WP13552 18 MAC M3998 00 00 RECTIFIER SCR 2 3098 19 1304 90 00 SWITCH AC VOLTAGE 4 EXPORT 220 240V M13049 20 139 76 00 RESISTOR ASSY 4 EXPORT 220 240V WP13976 21 MAC M1422 00 00 HANDLE 1 M14220 22 1202 60 00 BUMPER 1 M12026 23 122 36 50 VARISTOR ASSY 4 US 120v WP12236 5 MAC WP140 18 40 VARISTOR ASSY 4 EXPORT 130 220 240V WP14018 4 Page 31 Q JU0100 5340 FIG 21 OPTIONAL HUB CAPS jd PART NUMBER DESCRIPTION QTY REMARKS 4 6 512 0 00 HUB CAP CHROME 4 Comes with clips 4 Comes with clips 2 JN6 F512M SM 00 HUB CAP BRUSHED ALUMINUM 3 JG5 F512N 00 00 CLIP HUB CAP Page 32 3 JUO100 5360 FIG 22 OPTIONAL WINDSHIELD jd PART NUMBER DESCRIPTION QTY REMARKS 4 JUO K7200 00 00 WINDSHIELD ASSY SOLID CLEAR 1 UR AP JUO K7200 10 00 WINDSHIEL2. REF PARTNUMBER DESCRIPTION QTY REMARKS 1 JR1 85885 00 00 THROTTLE SENSOR ASSY 1 2 95607 05316 00 SCREW PAN HEAD WWASHER 3 3 JF3 2625H 00 00 ARM THROTTLE 1 4 JF3 27825 00 00 SPRING RETURN 1 5 JU2 F7241 00 00 ROD JOINT 1 6 92907 06100 00 WASHER SPRING 1 7 95307 06600 00 NUT HEX 1 8 JF3 27981 00 00 BRACKET THROTTLE 1 9 JF3 27813 00 00 PIN PEDAL CRANK 1 10 99001 04600 00 CIRCLIP E 2 11 JN4 F7486 00 00 COVER 1 1 42 JF3 27487 00 00 COVER 2 1 13 97507 05616 00 BOLT HEX HEAD WWASHER 6 14 95307 08700 00 NUT HEX 2 15 JF3 27445 00 00 PLATE 1 1 16 2 6510 00 00 CONTROL UNIT 1 17 JR1 H2727 00 00 SWITCH TOW STORAGE 1 18 97507 06620 00 BOLT HEX HEAD WWASHER 3 19 JU2 H332G 00 00 BOLT SPECIAL 1 3 20 JU2 H2534 00 00 WASHER LOCK 4 21 JU2 H332H 00 00 BOLT SPECIAL 1 22 JU2 H2558 00 00 WASHER 4 23 JR1 H215D 00 00 Page 28 SEAL MCU CANNON PLUG JU2100 5200 FIG 19 ELECTRICAL 1 REF PARTNUMBER DESCRIPTION QTY REMARKS 4 JF3 H2136 00 00 PLATE BATTERY 3 2 JN3 H2133 00 00 SCREW FITTING 6 3 90201 068R7 00 WASHER PLAIN 6 4 95707 06500 00 NUT FLANGE 6 5 JU2 H2115 00 00 WIRE PLUS LEAD 1 6 JR1 H2127 01 00 WIRE LEAD 2 4 7 JR1 H2149 01 00 WIRE LEAD 3 1 8 JR1 H2917 10 00 SWITCH F R CONTROL 1 9 JU2 H2521 00 00 WIRE LEAD 1 10 JU2 H2531 00 00 WIRE LEAD 1 11 JU2 H6171 00 00 WIRE LEAD 1 1 12 90465 13152 00 CLAMP 3 13 JU2 H6172 00 00 WIRE LEAD 2 1 144 JU2 H7196 00 00 TUBE 1 1 15 JU2 H2590 00 00 WIRE HARN
3. YAMAHA PARTS CATALOG 2003 G22EY JU21 u DECEMBER 2002 FOREWORD This Parts Catalogue is related to the parts for the model s shown in the frame 6 Applicable Serial No and Color Code Vehicle Frame Serial No JU2 000101 below When vou are ordering replacement parts please refer to this Parts Catalogue and quote both part numbers and part names correctiv G22E JU21 1 Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News 2 Abbreviations The following abbreviations are used in this Parts Catalogue UR Use specified part number UN Use as many as needed AP Alternate parts LM Local Made Parts need to be ordered locally F Frame Number Applicable machine number 3 Parts which are to be supplied in an assembly are listed with a dot in front of the part name as shown below EXAMPLE MOTOR ASSY BRACKET FRONT ARMATURE ASSY 4 Number of component for assembly 7 Note that the illustrations are to be used as a reference for finding part numbers The numeral appearing to the right of each component part indicates the and not to be used for assembling When dis assembling and or re assembling quantity of parts for each assembly unit please
4. 09828 00 JU0 K7762 00 15 JUO K7762 00 00 JU0 K7762 10 00 JU0 K7762 20 00 16 JN6 K8340 00 00 21 JN6 W001D 00 00 LABEL WARNING 2 LABEL WARNING 2 LABEL WARNING 2 SWEATER BASKET BOLT HEX SOCKET BUTTON WASHER PLAIN NUT SELF LOCKING PLUG SCORECARD HOLDER KIT NOTE B Includes 10 11 12 13 14 Page 25 2 2 1 FIG 15 CARRIER ad PART NUMBER DESCRIPTION REMARKS 1 JF2 K8356 00 00 PAD BAG SUPPORT 1 2 JN6 K8355 00 00 BAND 1 3 J38 78367 00 00 PLATE ANCHOR 1 4 90101 06865 00 BOLT HEX 1 5 90185 06836 00 NUT SELF LOCKING 1 6 JN6 K8380 00 00 LOCK ASSY 2 7 90159 06845 00 SCREW WITH WASHER 4 8 9299R 06200 00 WASHER PLAIN 4 9 JN3 K8357 00 00 HOLDER 1 1 SEE NOTE 10 6 8358 01 00 HOLDER 2 1 11 97707 40625 00 SCREW PAN HEAD 2 12 90201 044H9 00 WASHER PLAIN 2 13 90502 10013 00 SPRING CONICAL 2 14 90387 046N7 00 COLLAR 2 UR FOR USA SEE NOTE A UR FOR CAN SEE NOTE A UR FOREUR SEE NOTE A SEE NOTE B NOTE A When replacing Holder 1 JN3 K8357 00 00 you must also replace Label Warning 2 FIG 16 SEAT REF PART NUMBER DESCRIPTION REMARKS 4 JN6 K8401 10 00 CUSHION SEAT 1 2 JN6 K8404 10 00 COVER SEAT 2 1 3 JF2 K8427 00 00 HINGE SEAT FEMALE 2 4 90105 06903 00 BOLT FLANGE 4 5 JN3 K8426 01 00 HINGE SEAT MALE 2 6 90111 06810 00 BOLT HEX SOCKET BUTTON 4 7 90204 06870 00 WASHER SPRG 4 8 JN6 K8361 00 00 ARM REST 1 1
5. 2 1 10 JR1 H1910 00 00 VOLTAGE REGULATOR 1 N JR1100 1010 JN8100 1010 FIG 25 OPTIONAL ENERGY HOUR GAUGES PART NUMBER DESCRIPTION REMARKS 1 JR1 H351C 10 00 BATTERY ENERGY METER 1 SEE NOTE 2 JN6 H351C 00 00 HOUR METER 1 SEE NOTE NOTE A Includes mounting screws and terminal connectors Page 36 CHASSIS Rear Arm Suspension Frame Front Suspension Wheel Steering Brake Brake 2 Brake 3 Accelerator Transmission Rear Axle Mount Wheel Bumper Body Front Body 2 Rear Body Fitting Carrier Seat Electric Motor Controller 1 Electrical 1 Battery Charger Optional Hub Caps Optional Windshield Optional Sunroof PAGE 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 CONTENTS Optional Light Kit Optional Energv Hour Gauges PAGE 35 36
6. 9 JUO K8362 00 00 ARMREST 2 1 10 90167 04815 00 SCREW P H TAPPING 4 11 9560 08200 00 NUT U FLANGE 12 12 8121 00 00 REINFORCEMENT 1 2 13 JN6 K8122 01 00 REINFORCEMENT 2 2 14 JN3 K8402 00 00 BACK SEAT SUB 2 15 JN3 K841G 09 00 COVER SEAT BACK 2 1 16 JN3 K8413 00 00 COVER SEAT BACK 2 47 90119 08820 00 BOLT HEX W WASHER 4 18 90201 098J4 00 WASHER PLAIN 4 19 95895 06025 00 BOLT FLANGE 4 20 90201 06800 00 WASHER PLAIN 4 21 90201 06806 00 WASHER PLAIN 4 22 JUO K8423 00 00 SUPPORT SEAT BACK 1 23 JN3 K842H 00 00 RETAINER SEAT 2 24 90105 08871 00 BOLT FLANGE 4 Page 26 FIG 17 ELECTRIC MOTOR jd PART NUMBER DESCRIPTION REMARKS 1 JU2 H1890 00 00 MOTOR ASSY 1 2 JH7 H183J 00 00 BRACKET FRONT 1 3 JU2 H1850 00 00 ARMATURE ASSY 1 4 JU2 H1160 00 00 FIELD COIL ASSY 1 5 7 1872 00 00 NUT SPECIAL 4 6 JR1 H1843 00 00 WASHER 1 2 7 JU2 H1840 00 00 BRUSH HOLDER ASSY 1 8 JU2 H1801 00 00 BRUSH SET 1 9 JU2 H1617 00 00 SPRG BRUSH 1 10 7 1848 00 00 SCREW BRUSH HOLDER 2 11 JG6 H1824 00 00 WASHER 2 2 12 JH7 H1856 10 00 RETAINER 1 13 JU2 H185B 00 00 BEARING 1 1 44 JU2 H1822 00 00 BRACKET ELECTRIC 1 15 JU2 H1670 00 00 PICK UP ASSY 1 16 1 1828 00 00 BOLT 2 4 17 JH7 H1846 00 00 SCREW 1 2 18 90101 06857 00 BOLT 3 49 90215 06811 00 WASHER TONGUED 3 20 90201 068 2 00 WASHER PLATE 2 21 JH7 H1829 00 00 GROMMET 1 Page 27 6 JU2100 5190 FIG 18 CONTROLLER 1
7. use the applicable service manual EXAMPLE 8 The asterisk before a reference number indicates modification items after the first edition PART NO DESCRIPTION Q TY REMARKS JU2 H1160 00 00 FIELD COIL ASSY 1 JH7 H1872 00 00 NUT SPECIAL 4 5 Applicable colors of body panels as well as other relevant information are represented in the REMARKS column as shown below EXAMPLE PART NO DESCRIPTION Q TY REMARKS JUO K81 15 00 00 COWL FRONT 1 Ivory color JN6 F512M C0 00 HUB CAP CHROME 4 With clips CHASSIS Rear Arm Suspension Frame Front Suspension Wheel Steering Brake Brake 2 Brake 3 Accelerator Transmission Rear Axle Mount Wheel Bumper Body Front Body 2 Rear Body Fitting Carrier Seat Electric Motor Controller 1 Electrical 1 Battery Charger Optional Hub Caps Optional Windshield Optional Sunroof PAGE 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 CONTENTS Optional Light Kit Optional Energv Hour Gauges PAGE 35 36 FIG 1 REAR SUSPENSION REF NO PART NUMBER DESCRIPTION QTY REMARKS 1 JU2 F2110 00 00 REAR ARM COMP 1 2 JN6 F2123 01 00 BUSHING 1 1 3 90105 13864 00 BOLT FLANGE 1 4 90179 13878 00 NUT 1 5 9751P 10620 00 BOLT HEX HEAD W WASHER 2 6 JN6 F2172 00 00 ROD CONNECTING 2 1 7 JN6 F2124 00 00 BUSHING 2 2 8 95817 12065 00 BOLT FLANGE 2 9 95617 12200 00 NUT U FLANGE 2 10 90201 12426
8. 00 WASHER PLAIN 2 11 JN4 F2210 00 00 SHOCK ABSORBER 2 12 95807 10055 00 BOLT FLANGE 4 13 95607 10200 00 NUT U FLANGE 4 JU2100 5010 Page 5 FIG 2 FRAME REF PART NUMBER DESCRIPTION REMARKS 1 JU2 F2501 00 00 FRAME COMP 1 2 JUO F254R 00 00 SUPPORT BODV MOUNT UPPR 1 3 95817 08016 00 BOLT FLANGE 2 4 JU2 F2554 01 00 BASE BATTERV 1 5 90105 10881 00 BOLT FLANGE 4 6 90201 11800 00 WASHER PLATE 4 7 JU2 F252M 00 00 BRKT 3 1 8 90163 06005 00 SCREW HEX TAPPING 5 9 JR1 K8298 10 00 PLATE CAUTION 2 1 UR USA SEE NOTE A JR1 K8298 20 00 PLATE CAUTION 2 1 UR CAN EUR SEE NOTE A NOTE A When replacing Frame Comp JU2 F2501 00 00 you must also replace Plate Caution 2 JR1 K8298 00 JU2100 5020 Page 6 JU0100 5120 QC R S VIEW FIG 3 FRONT SUSPENSION WHEEL REF PARTNUMBER DESCRIPTION QTY REMARKS 4 JUD F3570 20 00 FRONT LOWER ARM COMP 2 FITSLSANDRS 2 90381 18001 00 BUSHING SOLID 4 FITSLSANDRS 3 2HR 23526 00 00 BUSH 1 4 FITSLS AND RS 4 90387 12016 00 COLLAR 2 5 401 22128 01 00 COVER 1 4 6 90105 10890 00 BOLT FLANGE 4 7 95607 10200 00 NUT U FLANGE 12 8 95817 12080 00 BOLT FLANGE 2 9 9561 12100 00 NUT U FLANGE 2 10 JUO F3350 10 00 CUSHION ASSY 1 11 JUO F3390 10 00 CUSHION ASSY 2 1 12 95807 10065 00 BOLT FLANGE 2 43 90105 10064 00 BOLT FLANGE 2 14 91401 25020 00 PIN SPLIT 8 15 JUO F3511 00 00 KNUCKLE STEERING LH 1 46 90381 1
9. 48 00 00 BOOT 2 22 JUO F5418 00 00 BRG INSERT 1 1 23 JUO F387E 00 00 GEAR RACK 1 24 JUO F387F 00 00 25 JUO F387K 00 00 26 JUO F387G 00 00 27 JUO F3834 00 00 Page 9 PAD PRESSURE SPRING PRESSURE COVER ADJUST NUT 2 JUQ100 5130 FIG 4 STEERING RE PART NUMBER DESCRIPTION QTY REMARKS 28 JUO F3841 00 00 JT UNIVERSAL 2 29 95607 12200 00 NUT U FLANGE 2 30 91401 25020 00 PIN SPLIT 2 31 90105 10810 00 BOLT FLG 4 32 5FU F5384 00 00 WASHER 1 J 7 0100 5150 FIG 5 BRAKE REF PARTNUMBER DESCRIPTION QTY REMARKS 1 J46 27250 03 00 BRAKE ARM COMP 1 2 90384 14080 00 BUSH BIMETAL FORMED 2 3 JU0 27211 01 00 PEDAL BRAKE 1 4 JU0 25671 00 00 PEDAL PARKING BRAKE 1 5 90384 05163 00 BUSH BIMETAL 1 6 90387 08014 00 COLLAR 1 7 90387 08013 00 COLLAR 1 8 97017 06035 00 BOLT HEX 1 9 90179 06387 00 NUT 1 10 97027 08100 00 BOLT HEX 1 11 95337 08600 00 NUT HEX 1 12 92907 08200 00 WASHER PLAIN 1 13 J17 25666 02 00 SECTOR PARKING BRAKE 1 44 90384 10162 00 BUSH BIMETAL 1 45 J17 27221 00 00 SEAL SHAFT 2 16 92907 10600 00 WASHER PLAIN 1 17 99080 07600 00 CIRCLIP 1 18 90508 14548 00 SPRING TORSION 1 49 JI7 25672 01 00 PAD PARKING 1 20 17 27231 03 00 ROD BRAKE 1 21 JI7 27232 00 00 END ROD 1 1 22 95317 06700 00 NUT HEX 2 23 90506 08526 00 SPRING TENSION 1 24 J17 25673 00 00 DAMPER BRAKE 1 25 J17 27228 00 00 PIN LINK JOINT 1 26 92907 05600 00 WASHER PLAI
10. 7067 00 BUSH SOLID 4 17 2NL 23517 00 00 COVER THRUST 1 4 18 JUO F3512 00 00 ARM KNUCKLE 2 49 90105 10728 00 BOLT FLANGE 4 20 JUD F3521 00 00 KNUCKLE STEERING RH 1 21 93102 30083 00 SEAL OIL 2 22 93306 204 0 00 BEARING 2 23 JG5 WF511 00 00 HUB 2 24 90114 12800 00 BOLT KNURLED 8 25 90387 241M7 00 COLLAR 2 26 93306 005Y3 00 BEARING 2 27 90209 32832 00 WASHER 2 Page 7 ER Q K PS JU0100 5120 FIG 3 FRONT SUSPENSION WHEEL REF NO PART NUMBER DESCRIPTION QTV REMARKS 28 95607 14100 00 NUT U FLANGE 2 29 JN6 F5118 00 00 COVER HUB DUST 2 30 JN6 F5100 00 00 WHEEL ASSY 2 31 90179 12262 00 NUT 8 32 2NL 23448 00 00 SPACER 2 Page 8 JU0100 5130 FIG 4 STEERING REF PART NUMBER DESCRIPTION QTY REMARKS 1 JUO F3811 00 00 COLUMN STEERING 1 2 9581P 08016 00 BOLT FLG 7 FQA 4 3 JN3 F3814 00 00 HOLDER HANDLE UPPER 2 4 JUD F3828 00 00 ROD STRG 1 5 JN3 F3838 00 00 WHEEL STRG 1 6 9290P 12200 00 WASHER PLAIN 7 FQA 1 90185 12061 00 NUT SELF LOCKING 1 8 JUO F3822 00 00 JT 1 1 9 97517 08530 00 BOLT HEX HEAD W WASHER 2 10 JUO F3400 00 00 STEERING ASSEMBLY 1 11 JUO F3844 00 00 SEAL 1 12 JUO F387J 00 00 RING 1 13 JUO F3183 00 00 CIRCLIP 1 14 JUO F339Y 00 00 BEARING 1 15 JUO F387A 00 00 GEAR PINION 1 16 JUO F582M 00 00 BEARING 1 17 JUO F2966 00 00 HOUSING MAIN 1 1 18 JUO F3837 00 00 ROD TIE 2 19 JUO F3833 00 00 NUT 1 2 20 JUO F1338 00 00 CLAMP 2 21 JUO F38
11. ABEL WARNING 8 1 UR FOREUR SEE NOTE A 20 JN6 K835E 00 00 HOLDER BEVERAGE 1 21 JR1 K835G 00 00 HOUSING HOLDER 1 22 97707 60130 00 SCREW PAN HEAD 6 23 JN6 K8182 00 00 PLATE 2 1 24 90267 63047 00 RIVET BLIND 2 JU0100 5250 8 Page 21 NOTE A When replacing Housing Holder JR1 K835G 00 00 you should also replace Label Warning 8 JN3 K7768 00 JU2100 5130 FIG 13 BODY2 REF NO PART NUMBER DESCRIPTION QTY REMARKS 10 11 12 13 14 15 16 17 18 19 20 JN6 K8142 02 00 JUO K8142 32 00 JUO K8142 52 00 JUO K8142 62 00 JUO K8142 72 00 90110 06837 00 90201 068 0 00 90183 06811 00 JN3 K8363 00 00 JR1 K8139 00 00 JN4 K827A 00 00 90267 60840 00 JU2 K7765 00 00 JN3 K8425 00 00 JN3 K842A 00 00 90338 05834 00 90338 25836 00 JN6 K824E 00 00 JF2 K8237 00 00 90269 08813 00 90101 06876 00 90201 068G7 00 90185 06836 00 JUO K8151 00 00 Page 22 PANEL REAR BODY PANEL REAR BODY PANEL REAR BODY PANEL REAR BODY PANEL REAR BODY BOLT HEX SOCKET WASHER PLAIN NUT SPRING PROTECTOR CAP END GUIDE 1 RIVET BLIND LABEL WARNING 5 SEAL SEAT SEAL SEAT 2 PLUG PLUG TRIM REAR BODY 1 COVER REAR FLOOR RIVET BOLT HEX W WASHER WASHER PLAIN NUT SELF LOCK PANEL INSPECTION LID OUTER IVORY SEE NOTE A BURGUNDY SEE NOTE A HUNTER GREEN SEE NO
12. D ASSY SOLID TINTED 1 UR AP 2 JUO K838C 00 00 HOLDER SHIELD 2 3 JUO K722A 01 00 FASTENER 2 3 4 JUO K7200 20 00 WINDSHIELD ASSY HINGED CLEAR 1 UR AP JUO K7200 30 00 WINDSHIELD ASSY HINGED TINTED 1 UR AP 5 JUD K722E 00 00 SLIDE LATCH 2 6 JN3 K7238 00 00 DAMPER WINDSHIELD 6 7 JUO K838A 00 00 RETAINER 1 2 8 JUO K7222 00 00 BRACKET W S 3 Page 33 JU0100 5370 FIG 23 OPTIONAL SUN ROOF PART NUMBER DESCRIPTION REMARKS 1 JUO K8310 00 00 SUN ROOF ASSY 1 2 JUO K8314 00 00 SUNROOF 1 3 JUO K8312 01 00 SUPPORT ROOF 1 1 4 JUO K8313 01 00 SUPPORT ROOF 2 2 5 JUO K8388 00 00 BOLT ROOF 1 8 6 90201 088T2 00 WASHER PLAIN 16 7 8398 00 00 ROOF 1 8 8 90101 22864 00 BOLT HEX 4 9 90201 088J3 00 WASHER PLAIN 8 10 90185 12835 00 NUT SELF LOCKING 4 11 90201 088J4 00 WASHER PLAIN 2 12 90176 08801 00 CAP 2 13 JUO K834A 00 00 REINF HOLDER 2 14 90201 11800 00 WASHER PLATE 2 15 JN3 K832F 00 00 GROMMET ROOF 2 Page 34 FIG 24 OPTIONAL LIGHT KIT REF NO PART NUMBER DESCRIPTION QTY REMARKS 1 JR1 H430A 20 00 HEAD LIGHT UNIT COMP 1 2 JN3 H4303 20 00 HEAD LIGHT UNIT ASSY 1 INCLUDES RH LH HEADLIGHTS 3 JN3 H3976 20 00 SWITCH HANDLE 1 1 4 9E212 10401 00 TERMINAL WIRE 2 5 JR1 H4159 00 00 CORD HEAD LIGHT 1 6 JN3 H4700 00 00 TAIL LIGHT ASSY 2 7 JN3 H4718 00 00 GROMMET TAIL LAMP 2 8 90464 40800 00 CLAMP 20 9 JR1 H4149 00 00 WIRE LEAD
13. ESS 1 16 1 2151 00 00 FUSE 1 8A BL 17 JR1 H1950 00 00 RELAY ASSY 1 18 JN6 H2105 00 00 HARNESS WIRE 1 19 90163 06005 00 SCREW 2 20 JR1 H3383 01 00 BUZZER 1 21 JN6 H3386 01 00 STAV BUZZER 1 22 JRI HE181 02 00 RECEPTACLE 1 23 JU2 H1215 00 00 WIRE LEAD 1 1 24 JU2 H1216 00 00 WIRE LEAD 2 1 25 7 82817 20 00 SWITCH ACCELERATOR STOP 1 26 97607 05325 00 SCREW PAN HEAD W WASHER 2 27 90464 31827 00 CLAMP 4 Page 29 FIG 19 ELECTRICAL 1 REF PART NUMBER DESCRIPTION REMARKS 28 JG6 H1872 00 00 NUT SPECIAL 4 29 JU2 H6527 00 00 WIRE 7 1 30 JU2 H6521 00 00 WIRE 1 1 31 90464 25826 00 CLAMP 3 32 JR1 H221 0 20 00 BATTERY ASSY 6 8V x6 BCI GROUP GC 2H USE LOCAL MFR JR1 H2110 C0 00 BATTERY ASSY 6 8 V x 6 BCI GROUP GC 2H USE LOCAL MFR 33 JR1 82510 02 00 MAIN SWITCH ASSY 1 JR1 82510 09 00 MAIN SWITCH ASSY RANDOM KEY 1 P 34 J44 82511 00 YY MAIN SWITCH 14 FOR STD MAIN SWITCH ONLY JU2100 5200 Page 30 JU2100 5201 FIG 20 BATTERY CHARGER REF PART NUMBER DESCRIPTION REMARKS 1 MAC SCR48 17 17 CHARGER JR1 H2107 03 4 120v SCR481717 MAC BA165 00 20 CHARGER JR1 H2107 20 4 EXPORT 220 240V BA1650 2 MAC WP141 06 20 CASE COVER 1 WP14106 2 3 MAC WP140 81 00 CASE MAIN 1 WP14081 4 11438 10 00 AC CORD ASSY 120v WP11438 1 CORD ASSY 4 5 MAC M3660 00 00 STRAIN RELIEF 1 M366 6 1406 10 00
14. JG5 F819G 00 00 4 JG5 F7286 00 00 5 JN6 F722E 00 00 Page 14 BACKING PLATE LH SHOE BRAKE SET REPAIR PARTS KIT COVER DUST LEVER ADJUSTER LH 1 1 FOR LEFT WHEEL ONLY FOR ONE WHEEL JU2100 5080 FIG 8 ACCELERATOR REF PART NUMBER DESCRIPTION QTY REMARKS 1 JN6 F7874 01 00 BRKT PEDAL ACCELERATOR 1 2 J17 27853 01 00 SHAFT PEDAL 1 1 3 J22 27872 00 00 ARM ACCELERATOR PEDAL 1 4 91609 60028 00 PIN SPRING 1 5 JF3 27871 00 00 PEDAL ACCELERATOR 1 6 90381 06033 00 BUSH SOLID 1 7 J14 27815 00 00 LEVER CRANK PEDAL 1 8 92907 06600 00 WASHER PLAIN 1 9 91490 20015 00 PIN SPLIT 1 10 95817 06025 00 BOLT FLANGE 1 11 90106 08806 00 BOLT RD HEX 1 12 95707 08500 00 NUT FLANGE 1 43 91609 35028 00 PIN SPRING 1 44 90384 14080 00 BUSH BIMETAL FORMED 2 15 93210 14104 00 O RING 4 16 90105 08878 00 BOLT HEX H 3 17 90506 26282 00 18 95817 06025 00 19 95707 06500 00 20 90387 068T4 00 Page 15 SPRING TENSION BOLT FLANGE NUT FLANGE COLLAR r NU aj 33 awam Page 16 FIG 9 TRANSAXLE 1 REF PART NUMBER DESCRIPTION 1 JR1 G6300 04 00 TRANSAXLE ASSEMBLY 1 2 JR1 G6310 00 00 CASE ASSY 1 3 93420 50804 00 CIRCLIP 3 4 93210 47888 00 RING 3 5 93306 303V6 00 BEARING 2 6 JN6 G6410 00 00 DIFFERENTIAL ASSY 1 7 93306 203X1 00 BEARING 1 8 93306 005Y1 00 BEARING 1 9 JH7 G3396 00 00 PLUG BLIND 2 10 93306 007 0 00 BEARI
15. N 1 27 99080 04600 00 CIRCLIP 1 11 FIG 5 BRAKE REF NO PART NUMBER DESCRIPTION 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 90387 12009 00 90508 32015 00 92907 08200 00 JN3 F 7245 00 00 90508 40007 00 90101 10884 00 95607 10200 00 J55 2252M 00 00 J17 27246 00 00 90105 08878 00 J17 25673 00 00 90387 107F8 00 JN6 F 5685 00 00 93210 14104 00 91701 10022 00 91490 30020 00 JN6 F5681 00 00 90249 14129 00 90179 08894 00 95317 08700 00 JUO F6341 00 00 JUO F6351 00 00 99001 09600 00 91701 08018 00 91701 08026 00 91490 25020 00 Page 12 BUSH SPRING TORSION PLATE PAD BRAKE PEDAL SPRING TORSION BOLT HEX NUT U FLANGE BRACKET 3 NAIL BRAKE BOLT FLANGE DAMPER BRAKE COLLAR ROD O RING PIN PIN SPLIT EQUALIZER BRAKE PIN NUT NUT HEX WIRE BRAKE 1 WIRE BRAKE 2 CIRCLIP E PIN PIN PIN SPLIT 4 JN4100 5061 FIG 6 BRAKE 2 REF No PART NUMBER DESCRIPTION QTY REMARKS 1 JN6 F7280 03 00 2 JN6 F5331 01 00 3 JG5 F819G 00 00 4 JG5 F7286 00 00 5 JN6 F722F 00 00 Page 13 BACKING PLATE RH SHOE BRAKE SET REPAIR PARTS KIT COVER DUST LEVER ADJUSTER RH 1 1 FOR RIGHT WHEEL ONLY FOR ONE WHEEL ne 00 5071 FIG 7 BRAKE REF NO PART NUMBER DESCRIPTION QTY REMARKS 1 JN6 F7290 03 00 2 JN6 F5331 01 00 3
16. NG 2 11 93210 14889 00 O RING 2 12 91490 25030 00 SPLIT 2 13 90101 10854 00 BOLT HEX 4 14 90170 10840 00 HEX 4 15 90105 10840 00 BOLT FLANGE 4 16 JN3 G6432 00 00 STOPPER 1 17 90101 08856 00 BOLT HEX 10 18 JR1 G6312 10 00 CASE TRANSMISSION 2 1 19 JH7 G6321 00 00 SHAFT INPUT 1 20 JR1 G6350 00 00 COUNTER GEAR ASSY 1 21 JH7 G6421 00 00 GEAR RING 1 22 93101 24822 00 SEAL OIL 2 23 JR1 G6512 00 00 SHAFT RR AXLE RIGHT2 1 24 JR1 G6511 00 00 SHAFT RR AXLE LEFT 1 1 25 93420 44805 00 CIRCLIP 4 26 93306 004X5 00 BEARING 2 alta un 00 3220 17 FIG 9 TRANSAXLE 1 REF NO PART NUMBER DESCRIPTION QTY REMARKS 27 JN3 G6514 00 00 HUB RR AXLE 2 28 90114 12804 00 BOLT KNURLED 8 29 90185 16833 00 NUT SELF LOCKING 2 30 JH7 G5619 00 00 CAP 1 31 90101 08855 00 BOLT HEX 8 32 90170 08841 00 NUT HEX 8 33 JN6 F5118 00 00 COVER HUB DUST 2 34 ACC YAMAB ON D5 YAMABOND 5 1 35 ACC QUICK GS KT SEALANT 1 FIG 10 REAR AXLE MOUNT WHEEL REF NO PART NUMBER DESCRIPTION QTV REMARKS 1 JN6 F5100 11 00 WHEEL ASSY 2 2 90179 12262 00 NUT 8 3 J55 G6521 10 00 DRUM 2 4 JN6 F5118 00 00 COVER HUB DUST 2 5 9751P 10620 00 BOLT HEX HEAD W WASHER 7 8 JU2100 5100 Page 18 FIG 11 BUMPER REF PARTNUMBER DESCRIPTION QTY REMARKS JN3 K7510 02 00 FRONT BUMPER COMP 1 2 JUO K8164 00 00 STAV F
17. R BUMPER 1 2 90105 06876 00 BOLT FLANGE 8 4 9581P 08012 00 BOLT FLANGE 2 5 JN3 K8174 00 00 STAV RR BUMPER 1 2 6 JN6 K7540 00 00 REAR BUMPER COMP 1 7 90105 10881 00 BOLT FLANGE 2 0100 5240 19 JU0100 5250 8 FIG 12 BODY REF PART NUMBER DESCRIPTION REMARKS 1 JUO K8115 00 00 COWL FRONT 1 IVORY JUO K8115 30 00 COWL FRONT 1 BURGUNDY JUO K8115 50 00 COWL FRONT 1 HUNTER GRN JUO K8115 60 00 COWL FRONT 1 CANDY APPLE RED METALLIC JUO K8115 70 00 COWL FRONT 1 BRILLIANT BLUE METALLIC 2 JN3 K818E 00 00 PROTECTOR 2 W O SUNTOP 3 JUO F4161 00 00 EMBLEM 1 1 4 JUO K7573 00 00 NUT SPECIAL 2 5 JUO F2567 00 00 CLIP FRONT COWL 1 6 JF2 K811V 00 00 PROTECTOR 1 1 7 JUO K8261 00 00 PLATE BODY PROTECTOR 2 8 90201 06829 00 WASHER PLAIN 10 9 JF2 K8262 01 00 PLATE BODY PROTECTOR2 1 10 JF2 K8263 01 00 PLATE BODY PROTECTOR3 1 11 90185 06836 00 SELF LOCKING 10 12 JN6 K8264 00 00 PLATE BODY PROTECTOR4 1 13 95607 06200 00 NUT U FLANGE 4 14 JN6 K8265 00 00 PLATE BODY PROTECTOR5 1 15 JN3 K8273 00 00 COVER HOLE 1 1 16 JF2 K8114 02 00 PANEL FRONT 1 17 90269 08069 00 RIVET 3 18 JN3 K815G 00 00 SEAL FRONT STORAGE 1 19 JN3 K7768 00 00 LABEL WARNING 8 Den eres JN3 K7768 10 00 Page 20 LABEL WARNING 8 UR FOR CAN SEE NOTE A FIG 12 BODY PART NUMBER DESCRIPTION 5 JN3 K7768 20 00 L
18. TE A CANDY APPLE RED METALLIC SEE NOTE A BRILLIANT BLUE METALLIC SEE NOTE A SEE NOTE A FIG 13 BODY 2 Ad PART NUMBER DESCRIPTION amv REMARKS 21 90267 36853 00 RIVET BLIND 2 22 JN6 K8233 01 00 MAT MAIN FLOOR 3 1 23 JN6 K8231 01 00 MAT MAIN FLOOR 1 1 24 JN6 K8232 01 00 MAT MAIN FLOOR 2 1 25 90269 08813 00 RIVET 4 26 90267 63047 00 RIVET BLIND 9 27 JN4 K8297 10 00 PLATE CAUTION 1 1 SEE NOTE 28 JN3 K8243 00 00 MAT BODY SIDE LEFT 1 29 JN3 K8244 00 00 MAT BODY SIDE RIGHT 1 30 90269 07810 00 RIVET 10 NOTE A When replacing Panel Rear Body JN6 K8142 00 or JUO K8142 00 you must also replace Label Warning 5 JU2 K7765 00 00 and Plate Caution 1 JN4 K8297 10 00 f JU2100 5130 Page 23 FIG 14 BODY FITTING jse PART NUMBER DESCRIPTION REMARKS 4 JN6 K8271 00 00 SERVICE LID PEDAL 1 27 2 JU0 K818A 00 00 PROTECTOR SIDE PLATE 1 1 3 JUO K818B 00 00 PROTECTOR SIDE PLATE 2 1 4 JF2 K8215 10 00 PLATE SIDE TRIM 1 5 JF2 K821F 10 00 PLATE SIDE TRIM 1 6 90338 05829 00 PLUG 4 7 90267 48831 00 RIVET BLIND 8 8 90267 48154 00 RIVET BLIND 6 9 90267 48086 00 RIVET BLIND 4 10 2 191 00 00 PANEL REAR FENDER 1 1 11 JF2 K8192 00 00 PANEL REAR FENDER 2 1 12 JF2 K8187 00 00 FLAP FRONT FENDER LEFT 1 13 JF2 K8189 00 00 FLAP FRONT FENDER RIGHT 1 JU0100 6021 Page 24 JU0100 5280 17 90111 08803 00 18 90201 088 9 00 19 90185 08832 00 20 90338
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