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Service Manual

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9. e0000000000000000 0 e0000000000000000 e0000000000000000 e0000000000000000 00000000000000000000009 Nurse Call Cable 3 Pin Circular to Unterminated Defib Synch Cable Serial Port to Serial Port Cable ECG Shielded Lead Wires
10. 1 Connectors for Peripheral Devices and Indicators 2 4 Connectors for Peripheral Devices 8 10 11 11 11 12 13 14 Indicators Main Unit Input System
11. ITEM NO DESCRIPTION PART NUMBER SUBASSEMBLY BACK 12 1 0997 00 0607 01 MONITOR 2 12 14 16 17 18 35 36 3 4 5 8 26 28 33 6 9 11 23 25 10 19 20 21 22 24 27 BACK HOUSING SERVICE KIT 12 1 MONITOR SMALL PARTS SERVICE KIT 12 1 MONITOR SCREWS SERVICE KIT DA6K SPEAKER AND CABLE ASSEMBLY SERVICE KIT MONITOR BRACKET SPEAKER MOUNTING 12 1 MONITOR CABLES SERVICE KIT 12 1 MONITOR FAN CONTROL PCBA SERVICE KIT MONITOR PUSHBUTTON SWITCH AND CABLE ASSEMBLY MONITOR GASKET BOTTOM FAN 12 1 MONITOR SMALL FAN SERVICE KIT MONITOR TRIPLE FAN SERVICE KIT 12 1 MONITOR GASKET TOP FANS 12 1 MONITOR BRACKET FAN MOUNTING CHASSIS SUBASSEMBLY SERVICE KIT 12 1 MONITOR POWER MANAGEMENT SERVICE KIT MONITOR 801 DA6K 00001 00 801 DA6K 00111 00 801 DA6K 001 10 00 801 DA6K 00022 00 0406 00 0919 01 801 DA6K 00107 00 801 DA6K 00014 00 801 DA6K 0009
12. e0000000000000000 e000000000000000 0 e000000000000000 e0000000000000000 e0000000000000000 e0000000000000000 e0000000000000000 00000000000000000000000000000 0 e0000000000000000 e0000000
13. II
14. e000000000000000 0 e0000000000000000 e000000000000000 000000000000000000000000 e0000000000000000 0000000 e0000000000000006 e0000000000000000 e0000000000000000 e0000000000000000
15. System Dialog e000000000000000 00000000000000000000009 0000000000000000000000 e0000000000000000 Navigating to the System Dialog Configuring the General Tab Configuring the Quick Functions Tab 046 001131 00 V Series Service Manual 1 UJ U N NN Table of Contents Configuring the Alarms Tab Configuring the Printer Tab Configuring the Network Tab Configuring the System Tab Changing Password
16. Installing V Dock Mounting V Dock to a Wall Mount Mounting V Dock toa Rolling Stand Installing 12 1 Monitor 21 3 Monitor to V Dock Installing V Hub e000000000000000 0 e0000000000000000 00000000000000000000000 0 e000000000000000 0 e000000000000000 0 e0000000000000000 0 e0000000000000000 00000000000000000000000 0 e0000000000000000 m COO arranty 0900000000
17. IBP Troubleshooting NIBP Troubleshooting SpO Troubleshooting e000000000000000 0 e0000000000000000 000000000000000000000000 e000000000000000 e000000000000000 Power Supply Troubleshooting
18. Interface Requirements Parameter Module e000000000000000 0 e0000000000000000 e000000000000000 0 e0000000000000000 e000000000000000 e0000000000000000 0 Information 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 Introduction Safety Precautions 00000000000000000000000 0 e000
19. Sterilization and Cleaning of Cuffs Reusable Cuffs with Bladders Disposable Blood Pressure Cuffs 1 e0000000000000000 e0000000000000000 e00000000000000000 e0000000000000000 e0000000000000000 Care Cleaning of ECG Cables Lead wires 00000000000000000000000 00000000000000000000000 0 e000000000000000 Battery Replacement and Maintenance
20. Human Interface Human Interface Human Interface _ 2 V 12N 21 Monitor Alarm LED Status CPU Module Wireless Device Speakers PCB 2p Indicator s C dim lt lt E Control Human NEM Me Interface ZEN RS 232 Device RS 232 Diagnostic D Connector a 9 Touch L To Module Bus ENY Screen Interface 1 V Hub E Monitor Carrier PCB Assembly Backlight Internal V Hub l Inverter 6 Module Bays To V Dock N Human mr D Interface k 20 6 Mass Storage Mass Storage iod On Cel Ruman Device 1 Device 2 evice s Power Management Switch Interface IDE SATA PCB Assembly Internal Backup Battery Removable Batteries To V Dock Power FIGURE 1 13 Electrical Architecture of V 12 V 21 1 10 046 001131 00 V Series Service Manual Theory of Operation Main Unit 1 3 1 Input System Touchscreen The touchscreen is operable with or without gloves and provides a recalibration function Touch Pad The touch pad is only for the V 21 and located at the lower part of the monitor s front panel Power Button The power button is located at the lower right part of V 12 V 21 Pressing it will power the monitor on
21. Changing Password to Access Service Menu Configuration Management System Information Page NIBP Calibration e0000000000000000 Microstream CO Calibration Microstream CO Leakage Test Touchscreen Calibration Verification Initial Setup V 12 Monitor Only V 12 Monitor with V Hub First Turn On ECG Tests Initialization Leads Off Pacer Detect Heart Rate Alarms IBP 1 and IBP 2 Verification Temperature Verification SpO Verification NIBP Verification RESP Verification Verification
22. Removal of the Front Housing 00000000000000000000000 0 6000000000000000 0000006 e0000000000000000 Removal of the Back Housing Disassembling V 21 21 3 Monitor Disassembling V Dock e0000000000000000 e0000000000000000 e000000000000000 0 e0000000000000000 e000000000000000 00000000000000000000009 0 Disassembling V Hub Disassembling VPS Module Disassembling CO Module Disassembling 1X Module Disassembling 12 Lead ECG Module Cable Wiring Diagrams
23. e0000000000000000 0000000 00000000000000000000000 0 00000000000000000000000000009 9 e0000000000000000 0 e000000000000000000000 0
24. Battery Replacement Battery Maintenance e0000000000000000 00000000000000000000000 e000000000000000 0 Serial Number of Li ion Battery Specification for Internal Battery Replacement P N 801 DA6K 00026 00 Specification for Coin Battery on Carrier Board O 4 DHA A A A FA Installation Guide 0900000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000
25. Interface Failure Troubleshooting USB Troubleshooting Network Related Problem Troubleshooting e0000cc00000000006 e000000000000000 0 e0000000000000000 e000000000000000 Software Upgrade Troubleshooting Block Diagrams 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 Introduction
26. CON Ul 11 13 14 14 15 17 18 19 20 20 20 20 20 21 21 21 21 21 21 22 22 22 23 23 23 24 24 25 25 26 27 29 30 32 O O O OG Ul Un A U UL UJ V Series Service Manual 046 001131 00 Table of Contents II Perform Battery Verification Perform Network Print Test
27. Wp PP PP PHP RR d U MN No NONO ON Introduction Warnings and Guidelines e000000000000000 e000000000000000 e0000000000000000 00000000000000000000000 e0000000000000000 System Setup Introduction
28. 0000000 e000000000000000 e0000000000000000 e0000000000000000 0000000 00000000000000000000000 9 Care Cleaning of the Monitor Decontamination of the Monitor Care Cleaning 5 Sensors 00000000000000000000000 0000000 00000000000000000000000 9 ecccccccccc Care and Cleaning of Reusable Temperature Probes Cleaning CO Sensors Adapters and Sampling Components
29. CO Operation Verification Battery Operation Verification Network Print Test Electrical Safety Tests Protective Earth Resistance Earth Leakage Test Patient Leakage Current Mains on Applied Part Leakage Patient Auxiliary Current Maintenance 00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 User Maintenance Introduction Maintenance Schedule Mechanical Physical Visual Inspection Perform NIBP Verification and Calibration Perform CO2 Verification and Calibration Perform ECG Verification Perform RESP Verification Perform IBP Verification Perform SpO2 Verification Perform Temperature Verification Perform C O Verification Perform Electrical Safety Tests Perform Touchscreen Calibration
30. e0000000000000000 e0000000000000000 e0000000000000000 ecccccccce e0000000000000006 00000000000000000000000 e0000000000000000 Block Diagram Isometric Drawings and Parts List 09000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 e0000000000000006 ecccccccccc Introduction ds V Dock Assembly P N 0998 00 1801 01 AC DC Power Module P N 801 DA6K 00032 00 Subassembly 12 1 Monitor P N 0998 00 1800 101 Subassembly Back 12 1 Monitor P N 0997 00 0607 01 Subassembly Chassis 12 1 Monitor P N 801 DA6K 00023 00 Subassembly Front 12 1 Monitor P N 801 DA6K 001 17 00 Subassembly 21 3 Monitor P N 0998 00 1800 201 Subassembly Back 21 3 Monitor P N 0997 00 0614 01 Subassembly Chassis 21 3 Monitor P N 801 DA6K 00024 00 Subassembly Front 21 3 Monitor P N 801 DA6K 001 18 00 V Hub Assembly P N 0998 00 1803 01 Assembly Masimo VPS Module P N 0998 00 1802 0101A Subassembly Valve Pneumatic P N 801 DA6K 00066 00 Subassembly VPS Front End P N 0997 00 0611 01 Subassembly Front 3X Module P N 0997 00 0612 03 Assembly Nellcor VPS Module P N 0998 00 1802 01024 Assembly CO Module P N 0998 00 1802 03014 Assembly Temperature Module P N 0998 00 1802 0
31. 00000000000000000000000000000 1 00000000000000000000000000000 0 0 e000000000000000 e0000000000000000 e0000000000000000
32. D G HE O D D 4 Hm MR2 FIGURE 1 5 Example V Dock Rear View l Equipotential lug Connects the equipotential lug of other equipment when the monitor is used with other equipment eliminating the potential difference between them V Hub connector 3 Connects V Hub via PUSB cables connected AC receptacle Connects an AC power source 100 240 VAC 50 60 Hz Digital video interface DVI connector Connects a second display via a DVI cable Central station CS connector A RJ45 connector through which a network or PC can be V Series Service Manual 046 001131 00 1 5 Connectors for Peripheral Devices and Indicators Theory of Operation Right Side View FIGURE 1 6 Example V Dock Right Side View 1 V Hub connector 3 Connects V Hub via PUSB cables 2 Standard USB connector or serial bus 3 Connects external USB devices Left Side View ABBA 1 SB1 SB2 FIGURE 1 7 Example V Dock Left Side View 1 Standard USB connector or serial bus 3 Connects external USB devices 2 Nurse call Connects nurse call relay 1 6 046 001131 00 V Series Service Manual Theory of Operation Connectors for Peripheral Dev
33. Power On Off Troubleshooting e0000000000000000 e0000000000000000 eccccccccec e000000000000000 0 e000000000000000 Display Failure Troubleshooting V Hub External Module Hub Troubleshooting Integral Module Hub Troubleshooting V Hub Failure Troubleshooting e000000000000000 e000000000000000 0 e000000000000000 0000000 Alarm Troubleshooting
34. 0 e000000000000000 0 e0000000000000000 e000000000000000 6 00000000000000000000000 Output System Processing and Communications System e0000000000000000 000000 00000000 e000000000000000 0 e0000000000000000 Power Management System Equipment Interface System
35. V Series Service Manual 046 001131 00 2 11 Disassembly Instructions Repair Information 2 Remove the CF solid state drive from the carrier PCBA by pushing it up forward CF Solid State Drive Removal of the Wireless Transceiver Antenna and Cable Assembly 1 Remove the 2 antenna and cables from the wireless transceiver 2 Removethe 2 M3X6 screws that secure the fan mounting bracket Then pull out the antenna and cables Antenna and Cable Assembly 2 12 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 3 Unfold the clips two places and remove the wireless transceiver Wireless Transceiver Removal of the Triple Fans and Cable Assembly Remove the cable from the carrier PCBA J30 Remove the fans and gasket from the back housing Then remove the fans from the gasket Gasket Triple Fan NOTE When reassembling the fans make the side of the fans with marks the figure on the left face the symmetric holes of gaskets and the other side the figure on the right face the dissymmetric holes Ensure that the side with marks face outside when assembling the fan to the back housing Face outside Face inside V Series Service Manual 046 001131 00 2 13 Disassembly Instructions Repair Information Removal of the Speaker and Cable Assembly Remove the speaker cable assembly from J9 and J12 of the carrier PCBA Remove the 2 M3X6 screws and 2
36. Isolated Data Masimo 2013 Nellcor 1 SpO 2 PCB Assembly Isolated Power To Patient Sensor Cable PCB Assembly FIGURE 1 22 Electrical Architecture of OEM SpO Module 046 001131 00 V Series Service Manual z0 Repair Information 2 1 Introduction This chapter provides the necessary technical information to perform repairs on the instrument The most important prerequisites for effective troubleshooting are a thorough understanding of the instrument functions as well as understanding the theory of operation 2 2 Safety Precautions In the event the instrument covers are removed observe the following warnings and guidelines 1 Donotshort component leads together 2 Theinstrument covers must not be removed by other than qualified technical personnel who have received supplementary instructions regarding maintenance of medical equipment or has equivalent experience in this area WARNING Internal Electrical Shock Hazard This unit does not contain any user serviceable parts Do not remove instrument covers Refer servicing to qualified personnel WARNING Whenever the monitor is opened for calibration or repair a risk leakage current safety check and a verification of basic functions of all parameters should be performed before the monitor is returned clinical use See Section 5 14 Verification on Page 5 22 through 5 36 for details V Series S
37. 2 Durasensor OxibandS or Duraform oxygen transducers the Nellcor RS 10 or Max Fast oxygen transducers or any Nellcor adhesive in water or cleaning solution Clean Durasensor Oxiband and Duraform oxygen transducers and the Nellcor RS 10 or Max Fast oxygen transducers by wiping with a disinfectant such as a solution containing 70 alcohol Do not sterilize by irradiation steam or ethylene oxide Use a new Oxiband adhesive wrap or FORM A adhesive bandage for each patient Do not re sterilize Oxisensor or OxiMax oxygen transducers V Series Service Manual 046 001131 00 6 5 Care and Cleaning of Reusable Temperature Probes Maintenance 6 6 6 7 6 8 6 8 1 Care and Cleaning of Reusable Temperature Probes NOTE Refer to the individual instruction sheets that are packaged with each temperature probe for additional information Check temperature probes and cables daily for signs of damage Replace as required Clean the probes before and after each new patient Wipe the patient contact area using a soft cloth with mild soap and water solution or isopropyl alcohol Allow the probe to completely dry before using Cleaning CO Sensors Adapters and Sampling Components Oridion patient monitoring accessories are designed for single patient use and should not be cleaned or reused Sterilization and Cleaning of Cuffs Reusable Cuffs with Bladders Remove the bladder from the cuff
38. test See C O Verification in section 5 9 8 on Page 5 23 Perform Electrical Safety Tests l Perform protective earth resistance test See Protective Earth Resistance Test in section 5 9 12 1 on Page 5 26 and Page 5 27 2 Perform earth leakage test See Earth Leakage Test in section 5 9 12 2 on Page 5 27 and Page 5 28 3 Perform patient leakage current test See Patient Leakage Current Test in section 5 9 12 3 on Page 5 29 and Page 5 30 4 Perform mains on applied part leakage test See Mains on Applied Part Leakage in section 5 9 12 4 on Page 5 30 through Page 5 32 V Series Service Manual 046 001131 00 6 3 Care and Cleaning the Monitor Maintenance 6 2 11 6 2 12 6 2 13 6 3 5 Perform patient auxiliary current test See Patient Auxiliary Current Test in section 5 9 12 5 on Page 5 32 and Page 5 33 Perform Touchscreen Calibration e Perform touchscreen calibration See Touchscreen Calibration on Page 5 21 Perform Battery Verification e Perform battery operation verification See Battery Operation Verification on Page5 26 Perform Network Print Test Perform network print test See Network Print Test on Page 5 27 Care and Cleaning of the Monitor NOTE Only use the following approved cleaning solutions System may become inoperable or halted because of contamination or damage caused by use of unapproved cleaning solution chlorinated hydrocarbon Clean with
39. 5 3 2 3 Configuring the Quick Functions Tab The Quick Functions tab may be configured to include six 6 predefined keys These functions apply to all patient sizes To select the Quick Function Keys buttons 1 From the General tab select the Quick Functions button to display the Quick Function Keys dialog shown in FIGURE 5 2 V Series Service Manual 046 001131 00 5 3 System Setup Diagnostics and Calibration FIGURE 5 2 Example Quick Function Keys Dialog 2 Select from the available choices listed in TABLE 5 2 NOTE The order of the keys shown in the Quick Function row of the Navigation Area is dependent on how the keys are ordered in the Quick Function Keys dialog list box For example in FIGURE 5 2 the NIBP Start Stop key is listed first and displays as the first button in the Quick Functions row TABLE 5 2 NIBP Start Stop NIBP Stat NOTE The NIBP Start Stop and NIBP Stat keys only display in the Navigation Area provided NIBP or NIBP List is configured to display in the Display Setup configuration Zero View All ECG e Print 12 Lead e Alarm Responses Transfer Discharge Arrhythmia e Demographics e Quick Trends Display Presets List Trends Privacy Mode Relearn Arrhythmia The default configuration selections are in bold 5 4 046 001131 00 V Series Service Manual Diagnostics and Calibration System Setup TABLE 5 2 Parameters Relearn ST Hemodyn
40. 5 9 2 2 Leads Off 1 Disconnect one lead at a time RA RL LL LA V1 C1 V2 C2 VA C4 V5 C5 and V6 C6 from the simulator and observe that the message Lead OFF appears on the display 2 Setthe ECG simulator to Short Leads Verify that the resolution does not exceed one pixel 5 9 2 3 Pacer Detect 1 Set the Pacer Enhancement feature to ON in the ECG Pacer Menu 2 Setthe ECG simulator to Ventricular Pacer 3 Verify the pacer pulse yellow line is displayed before the wave of the ORS signal 5 9 2 4 Heart Rate 1 Set the ECG simulator to ECG QRS Waveform Set the rate to 251 bpm 2 Verify the displayed rate is 251 5 bpm 3 Decrease the rate to 30 bpm and allow signal to stabilize Verify that the displayed rate is 30 bpm 3 bpm 5 9 2 5 Alarms 1 Set the simulator to 1mv ECG ORS signal and rate to 60 bpm 2 Set the Low HR alarm to 50 bpm and High alarm to 120 bpm 3 Increase the HR to 125 and verify the following d The middle or high alarm violates with an audio tone and yellow or red LED on the front panel b Mute the alarm by selecting the Silence All key c Verify that the Alarm Silenced message is displayed in the message area and the alarm is silent 4 Select the Capture Event key Select the History button and examine the trend data The high HR rate should be yellow or red LCD indicating the High HR is violated V Series Service Manual 046 001131 00 5 21 Verifica
41. FIGURE 5 5 Example System Dialog Network Tab 2 Configure the tab using the buttons described in TABLE 5 6 TABLE 5 6 BUTTON CHECK BOX DESCRIPTION COMMENTS CHOICES Hospital Provides clinician or biomedical engineer a Accepts up to 15 alphanumeric means to specify the hospital name characters Factory defaults to blank The default configuration selections in bold 5 8 046 001131 00 V Series Service Manual Diagnostics and Calibration System Setup TABLE 5 6 BUTTON CHECK BOX DESCRIPTION COMMENTS CHOICES Department Provides clinician or biomedical engineer a Accepts up to 15 digital means to specify the hospital name characters Factory defaults to blank Wired Select to enter the IP Address and Subnet Factory default IP address Mask 7 6 6 0 Factory default Subnet Mask is 255 255 255 0 i The default configuration selections are in bold 3 Select Cancel or Accept The Cancel button closes the dialog without saving the settings The Accept button saves the settings and closes the dialog 5 3 2 7 Configuring the System Tab Select the System tab to configure the demo mode and service settings These functions apply to all patient sizes To configure the System tab 1 From the Setup tab enter the required password SYSTEM and select the System button to display the System dialog shown in FIGURE 5 6 FIGURE 5 6 Example System Dialog System Tab 2 Config
42. d a Hou ri ert wd ta or b E m E 7 Removal of the Module Electronics Subassembly 1 Remove the 1 screw that secures the module electronics subassembly 2 Remove the module electronics subassembly from the back housing 3 Unlatch the socket and remove the keypad cable from J2 of the host communications PCBA Module Electronics Subassembly 2 56 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 4 Remove the 4 screws and 4 nuts that secure the host communications PCBA Parameter Measurement PCBA Host Communications PCBA V Series Service Manual 046 001131 00 Disassembly Instructions Repair Information 2 5 11 Disassembling 12 Lead ECG Module Removal of the Top Housing 1 Remove the top label and remove the 4 M3X16 screws that secure the top housing 2 Separate the top housing and the bottom housing Removal of the 12 Lead Resp Board and the 12 Lead ECG Board 1 Separate the 12 Lead Resp board and the 12 Lead board 12 Lead Resp Board 2 58 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 2 Remove the 12 Lead ECG board from the bottom housing 12 Lead ECG Board Removal of the Patient Cable of the 12L ECG Module the Monitor Cable of the 12L ECG Module 1 Remove the patient cable from J1 of the 12L ECG board 2 Remove the monito
43. P N 0012 00 1803 XX LENGTH L 8 5 KEY POS2 24V Il 4j FERRITE 1 2 3 4 5 6 7 8 FIGURE 2 6 Powered USB Cable P N 0012 00 1803 XX PART NUMBER POWER TYPE LENGTH L 001 2 00 1803 01 24V 5V 2 Feet 0012 00 1803 02 24V 5V 6 Feet 0012 00 1803 03 24V 5V 12 Feet 0012 00 1803 04 24V 5V 3 Feet 0012 00 1803 05 24V 5V 4 Feet V Series Service Manual 046 001131 00 2 79 Troubleshooting Repair Information 2 7 2 1 MESSAGE PROBLEM ECG Troubleshooting Troubleshooting REASON SOLUTION Noisy ECG traces i LU i n Wr F um rp dq Vi Excessive electro surgical interference Muscle noise Intermittent signal Excessive alarms heart rate Lead fault ECG noise No ECG waveform Loose or dry electrodes Defective electrode wires Patient cable or Leads are routed too close to other electrical devices Wrong ECG cable used Inadequate skin preparation prior to application of electrode tremors tense subject and or poor electrode placement Connections not tight and or properly secured Electrodes dry or loose Cable or Lead wires damaged Electrodes dry Alarm limits set too close to patient s normal heart rate R wave wrong size Excessive patient movement or muscle tremor External interference Patient movement Gain set too low Lead wires and patient cable not ful
44. Power failure or unintended power off during boot file upgrade N A Upgrade package must be a pkg file N A IP address conflict SOLUTION Return the CPU board to factory for repair Check that network connector not CIS connector on the patient monitor is used Ensure that the V Hub or switch runs normally Check that net twines are of the right type and have been connected correctly Select package according to system requirement Recommend not to upgrade a program when the patient monitor is connected to a network with multiple PCs Configure a fixed IP address in range as specified for the patient monitor V Series Service Manual 046 001131 00 Troubleshooting Repair Information This page intentionally left blank 2 94 046 001131 00 V Series Service Manual 30 Diagrams 3 1 Introduction The block diagrams indicate the internal organization of the instrument The block diagrams are used to gain both familiarity with the instrument and locate malfunctioning boards as readily as possible DESCRIPTION PART NUMBER CPU Module 067 1 00 0093 02 1GB DDR2 667MHZ 801 DA6K 0001 1 00 Front Interface Board 801 DA6K 00004 00 Alarm LED Board V 12 801 DA6K 00003 00 Alarm LED Board V 21 801 DA6K 00017 00 Inverter Board 801 DA6K 00005 00 Monitor Carrier Board 801 DA6K 00008 00 Power Management Board 801 DA6K 00038 00 Docking Station Board 801 DA6K 00033 00 AC DC Module Board
45. Ww If the calibration fails the previously stored readings will be used until a passing calibration has occurred WARNING During Earth Resistance testing the DUT must be plugged into the 601PRO front outlet If the DUT fails Earth Resistance discontinue tests and label the device defective 5 26 046 001131 00 V Series Service Manual Diagnostics and Calibration Verification To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet 2 Attach the 601PRO RED input lead to the device s Protective Earth terminal or an exposed metal area 3 Select shortcut key 3 The Protective Earth Resistance test is displayed 4 Select SOFT KEY 3 to select a test current 1AMP 10AMP or 25AMP The selected test current is displayed in the upper right corner of the display Prot Earth Resistance Test Current 1A A Ohm Limit 0 000 START TEST CAL LEADS AMPERES GD i 5 Select START TEST to start the test The test current is applied while resistance and current readings are taken This takes approximately 5 seconds 6 Select the print data key at any time to generate a printout of the latest measurement s NOTE When Over is displayed for Ohms this signifies that a valid measurement was not obtained because either an open connection was detected or that the measurement was not within range Readings greater than 9 999 Ohms will be disp
46. 2 6 6 IBP Cable PART NUMBER DESCRIPTION 040 000052 00 IBP Cable Hospira Transpac IV 12ft 040 000053 00 IBP Cable BD P10EZ 1 P23XL 1 DTX Plus 12ft 040 000054 00 IBP Cable Edwards Life Sciences TruWave PX 12ft 040 000096 00 IBP Cable Adapter P N 040 000052 00 141 111152 11 REV 2 YY WW_919588 Wiring Table Wire Jacket Black GND White SIGNAL SIGNAL Shield ids P N 040 000053 00 141 111153 11 REV 2 919588 Wiring Table Pin No Signal Wire Jacket View A 2 74 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams P N 040 000054 00 HE 040 000052 11 REV Z YY WW 919588 S 7 Wiring Table Wire Jacket Green Shield 040 000196 11 REV Z YY WW_919588 Wiring Table Spin Side Signal Wire Jacket 6 Pin Side Pin No Color Pin No 1 V Green a 2 SIGNAL Black b 3 SIGNAL White 4 GND Red d 5 SH Shield e Else pins should not be welded View B 2 6 7 Temperature Cable PART NUMBER DESCRIPTION 040 000055 00 Reusable Temperature Probe Adult Esophageal Rectal 040 000056 00 Reusable Temperature Probe Pediatric Esophageal Rectal 040 000057 00 Reusable Temperature Probe Adult Skin 040 000058 00 Reusable Temperature Probe Pediatric Neonatal Skin 040 000091 00 Reusable Instr
47. 5 4 Configuration Management If the monitor is inadvertently powered down due to power failure or battery depletion monitor settings are recovered as follows System Information Page To enter the system information page Select Tools tab from the navigation area Select System Information tab from Tools System Information Serial Number Part Number Boot Application SW Version Hardware Version 1 0 Part Number Serial Number Boot Application SW Version Hardware Version 1 0 Part Number Serial Number Boot Application SW Version Hardware Version 10 Part Number Serial Number Masimo_Spo2 FIGURE 5 12 Example Module Information Restarting the monitor within 60 seconds restores the latest user settings Restarting the monitor after 60 but before 120 seconds restores the settings by either the latest user settings or the user saved settings Restarting the monitor after120 seconds restores the user saved configurations Select DCU or Modules from System Information to display DCU or module information Figure 5 12 takes module information as an example 1 0 0 0 1 0 0 0 1000 1000 1000 1000 046 001131 00 V Series Service Manual Diagnostics and Calibration NIBP Calibration 5 5 NIBP Calibration The purpose of this test is to verify the pressure transducer sensitivity for optimal accuracy Tools required e Manometer Bulb valve Test chamber Tubing T
48. 801 DA6K 00080 00 0343 00 0116 01 801 DA6K 00090 00 4 6 2 Subassembly VPS Front End P N 0997 00 061 1 01 EZ 2 i dd AX A d E 7 AS J 4 p D a A 24 p d f di a 5 4 5 ITEM NO DESCRIPTION PART NUMBER SUBASSEMBLY VPS FRONT END 0997 00 061 1 01 1 IBP TEMP PCBA SERVICE KIT VPS 801 DA6K 00083 00 2 CABLES SERVICE KIT MODULE 801 DA6K 00109 00 3 SCREWS SERVICE KIT DA6K 801 DA6K 00110 00 4 ECG RESP DSP PCBA SERVICE KIT 801 DA6K 00082 00 VPS 5 CHASSIS VPS FE HCB 0380 00 0585 01 V Series Service Manual 046 001131 00 4 17 Assembly Masimo VPS Module P N 0998 00 1802 0101A Isometric Drawings and Parts List 4 6 3 Subassembly Front 3X Module P N 0997 00 0612 03 ITEM NO DESCRIPTION PART NUMBER SUBASSEMBLY FRONT MODULE 0997 00 0612 03 1 SUPPORT MODULE 0380 00 0591 02 MECHANISM CO gt RECORDER 2 5 9 10 SMALL PARTS SERVICE KIT 801 DA6K 001 13 00 MODULE 3 LATCH MODULE 0386 00 0345 01 4 12 SCREWS SERVICE KIT DA6K 801 DA6K 00110 00 6 FPC SSD MODULE BAY INTERFACE 801 DA6K 00104 00 SERVICE KIT 7 HCB MODULE INTERFACE 801 DA6K 00103 00 SERVICE KIT 8 FRONT HOUSING SERVICE KIT 3X 801 DA6K 00070 00 MODULE 11 USB STORAGE PCBA SERIVICE KIT 801 DA6K 00091 00 VPS 4 18 046 001131 00 V Series Service Manual Isometric Drawings and Parts List Assembly
49. 9 Pressure Waves To Patient To Module Bus e PUSB E 5 Volts NIBP PCB Assembly To Cuff o a Data 29 E a t To Patient 3 3 Volts gt lt EO 5 8 Volts Front Assembly z Data gt cC IABP or 9 Defib fee o U To Module Bus PUSB Mass Storage Device FIGURE 1 15 Electrical Architecture of VPS The Front End serves as the main source of patient parameter data It contains the primary functions of ECG Respiration IBP and Temperature FIGURE 1 16 shows the electrical architecture of front end module Front End PCB Assembly ECG Resp PCB Assembly 12 Lead Power 12 Lead Data Monitoring Diagnostics odd ESSE 5 To Patient Power Management E ECG Function m i To Module Host a Psat Communications 2 ssembly PCB Assembly 8 e Data 5 Processing E E 9 Respiration Function IBP TEMP AO PCB Assembly Data To Patient Power IBP Function Connector Management PCB 2 Assembly To Patient Connector Temperature Function PCB Power Assembly To Instrument Analog Output Function Connector PCB
50. Reposition electrodes to better detect respirations Change Respiration scale Turn Resp on Check that proper patient cable is used Use non ESIS patient cable Check cable Ensure proper connection Electrode to Lead Lead to cable cable to monitor Re prep skin and apply fresh moist electrodes Check with continuity tester Check that proper patient cable is used Use Mindray non ESIS patient cable 2 82 046 001131 00 V Series Service Manual Repair Information Troubleshooting MESSAGE PROBLEM CVA message 2 4 MESSAGE PROBLEM REASON Can be caused by shallow breathing or an apnea event Patient HR and respiratory rate identical IBP Troubleshooting REASON SOLUTION Check the patient Adjust scales or Leads if necessary Check the patient SOLUTION Damped invasive waveform IBP not displayed No IBP waveform Dashes display in place of numerics Abnormally high or low readings Sensor off Unable to zero PAWP button disabled Air bubbles in tubing Kinked catheter Catheter against wall of blood vessel Blood in tubing Catheter partially occluded with clot Improper setup Cable not plugged in Transducer not connected Stopcock turned improperly Transducer not zeroed The measured result is invalid or out of range IBP might be set to non pulsatile labels like CVP LA RA and ICP Transducer too HIGH or to LOW The
51. 12 Pull out the PCBA and unlatch the RESP Flex cable from J11 of the RESP DSP PCBA 2 46 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions ECG RESP Flex Cable ECG RESP DSP PCBA Removal of the NIBP Assembly 1 Remove the 2 M3X6 screws that secure the NIBP assembly Pull the NIBP assembly out 2 Remove the 2 M2 5X6 self taping screws that secure the NIBP tubing retaining frame 3 Remove the tubes from the fitting of the Linear Bleed Valve the pump valve and the pump V Series Service Manual 046 001131 00 2 47 Disassembly Instructions Repair Information Tubing Retaining Frame Tubes 4 Removethe pump cable from J4 of the NIBP PCBA Open the 2 mounting clamps that secure the pump Mounting Clamp Pump 5 Remove 2 M2x4 screws that secure the dump valve 6 Remove the dump valve cable from J7 of the NIBP PCBA Dump Valve 2 48 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 7 Remove the 2 M3X16 screws and 2 M3 nuts 8 Remove the linear bleed valve cable from J8 of the NIBP PCBA Linear Bleed Valve 9 Remove the 3 M3X6 screws that secure the NIBP PCBA NIBP PCBA V Series Service Manual 046 001131 00 2 49 Disassembly Instructions Repair Information Removal of the Keypad Tear off the overlay and the keypad with your fingers Overlay Keypad Removal
52. 16 degrees Docking Station P N 0998 00 1801 01 VHM Wall Mount Assembly P N 115 006911 00 A junoy D 02 20 A uonpj p su EU 00 1 1 100 970 Salas A Docking Station junoy DA D 02 420g A P N 0998 00 1801 01 J Rear View gt ia Ay VHM Wall Mount Assem bly P N 115 00691 1 00 Subassembly Docking Station Mounting Plate P N 115 006941 00 V Hub Rack P N 00 1803 01 V Hub Wall Mount Assembly nod P N 115 006912 00 Telescoping Down Post P N 045 000295 00 uonpj p su v ZL 00 181 100 970 S
53. 3 5 Lead ECG Leadset 6 Lead Leadset Extension Lead ECG Leadset ECG Cable ESIS and Non ESIS 3 5 Lead Cable 6 Lead ECG Cable Neonatal ECG Cable IBP Cable Temperature Cable IABP SYNC Cable Service Diagnostics Cable Powered USB Cable Troubleshooting e000000000000000 e0000000000000000 e0000000000000000 000000000000000000000000000000 e0000000000000000 e000000000000000
54. Battery Connector UDJDDI 20 9 20 9 Isometric Drawings and Parts List 4 0 ion Introduct 4 1 This chapter provides information necessary to identify the replacement parts and assemblies of instruments V Dock Assembly P N 0998 00 1801 01 4 2 046 001131 00 V Series Service Manual Isometric Drawings and Parts List V Dock Assembly P N 0998 00 1801 01 V Series Service Manual 046 001131 00 V Dock Assembly P N 0998 00 1801 01 Isometric Drawings and Parts List 046 001131 00 V Series Service Manual V Dock Assembly P N 0998 00 1801 01 Isometric Drawings and Parts List ITEM NO DESCRIPTION PART NUMBER SUBASSEMBLY DOCKING STATION 0998 00 1801 01 1 TOP HOUSING SERVICE KIT DOCK 801 DA6K 00030 00 2 AC DC POWER SERVICE KIT 801 DA6K 00032 00 DOCK 2 7 19 SCREWS SERVICE DA6K 801 DA6K 001 10 00 4 POWER PIN BOARD SERVICE KIT 801 DA6K 00031 00 DOCK 5 SHAFT DOCKING STATION 0226 04 0652 6 LATCH DOCKING STATION 0380 00 0577 01 8 DOCKING STATION PCBA SERVICE 801 DA6K 00033 00 KIT 9 BRACKET SUPPORT DOCKING 0380 00 0576 01 STATION 10 POWER PIN RADIATOR 045 000292 00 11 POWER PIN HEAT CONDUCT GLUE 045 000290 00 12 RETAINER POWER CORD 0226 00 0046 01 13 COVER REAR DOCKING STATION 0380 00 0578 01 14 HOUSING B
55. Check that the cable is correctly connected Check that connecting cables and connectors are not damaged Replace the power board Power board failure and recharge the replacement battery If the replacement battery can be recharged the original one fails Check that cable between battery interface board and power module is correctly connected Check that cables and connectors are not damaged Replace the power board Turn off the monitor then restart it 046 001131 00 V Series Service Manual Repair Information Troubleshooting 2 8 MESSAGE PROBLEM REASON SOLUTION No 5 0V output Power board failure If the problem remains No 5 0V CIS output disconnect the AC mains for 5s and reconnect it then restart the No 12 output patient monitor If the problem still remains replace the power board NOTE When the power module has a failure it may cause problems to other components e g the monitor suddenly breaks down during start up as the power module may have a power supply protection In this case troubleshoot the power module per the procedure described in the table above NOTE Components of the main unit V Hub and parameter modules are powered by the power module In the event that a component malfunctions check if the operating voltage is correct Refer to Theory of Operation for the operating voltage and measurement points of each component Power On Off Troubleshooting ME
56. Decontamination of a unit that has come in contact with a biological material can be performed using LpH SE Germicidal detergent Apply a small amount of detergent to a disposable wipe paper based and wipe down the outside of the unit Discard the wipe appropriately After waiting 10 minutes use a clean dry wipe to dry the unit CAUTION During the decontamination process do not get the LpH SE Germicidal detergent into any vent openings Care and Cleaning of SpO Sensors NOTE Refer to the individual instruction sheets that are packaged with each sensor e Check sensors and cables daily for signs of damage Replace as required Sensors should be cleaned before and after each new patient e Wipe the patient contact area using a soft cloth with mild soap and water solution or isopropyl alcohol Hydrogen peroxide can be used to remove dried blood Allow the sensor to completely dry before using CAUTION When cleaning sensors do not use excessive amounts of liquid Wipe the sensor surface with a soft cloth dampened with cleaning solution Do not attempt to sterilize Cleaning and Re use of a Nellcor Sensor Sensors may be reattached to the same patient if the emitter and detector windows are clear and the adhesive still adheres to the skin The adhesive can be partially rejuvenated by wiping with an alcohol wipe and allowing the sensor to thoroughly air dry prior to replacement on the patient Do not immerse any Oxisensor
57. Nellcor VPS Module P N 0998 00 1802 0102 4 7 Assembly Nellcor VPS Module P N 0998 00 1802 0102 ITEM NO DESCRIPTION PART NUMBER NELLCOR VPS MODULE 0998 00 1802 0102A 1 KEYPAD AND OVERLAY SERVICE 801 DA6K 00071 00 KIT VPS 2 BACK HOUSING SERVICE KIT VPS 801 DA6K 00050 00 3 5 6 17 SMALL PARTS SERVICE KIT 801 DA6K 001 13 00 MODULE 4 10 12 14 21 22 7 13 15 16 8 20 23 SCREWS SERVICE DA6K CABLES SERVICE KIT MODULE SUBASSEMBLY VPS FRONT END ISOLATED HOST COM PCBA VPS 5 PCBA SERVICE KIT VPS INSTRUMENT CONNECTOR PCBA SERVICE KIT NIBP SUBASSEMBLY SERVICE KIT VPS PATIENT CONNECTOR SUBASSY NELL VPS SUBASSEMBLY FRONT 3X Module 801 DA6K 001 10 00 801 DA6K 00109 00 0997 00 061 1 01 801 DA6K 00081 00 801 DA6K 00078 00 801 DA6K 00062 00 801 DA6K 00066 00 801 DA6K 00057 00 0997 00 0612 03 V Series Service Manual 046 001131 00 Assembly CO2 Module P N 0998 00 1802 0301 Isometric Drawings and Parts List 4 8 Assembly CO Module P N 0998 00 1802 0301A ITEM NO DESCRIPTION PART NUMBER CO MODULE 0998 00 1802 0301A 1 3 5 7 9 11 12 SMALL PARTS SERVICE KIT ALL 801 DA6K 001 13 00 MODULES 2 4 10 13 SCREWS SERVICE DA6K 801 DA6K 001 10 00 6 FPC HCB MODULE BAY INTERFACE 801 DA6K 00103 00 SERVICE KIT 8 OVERLAY SERVICE KIT ALL 801 DA6K 001 16 00 MODULES 4 20 046 001131
58. Rua Joaquim Floriano 488 floor Intermedi rio cj 02 Itaim Bibi S o Paulo SP CEP 04534 002 Brazil Tel 55 11 3078 8026 Fax 55 11 3078 8035 Mindray Medical Mexico S de L de C V Insurgentes Sur 1787 Piso 2 Col Guadalupe Inn Mexico D F 01020 Tel 52 55 5662 6620 52 55 5661 9450 Fax 52 55 5662 6597 Email forland yang mindray com 046 001881 00 AK JE AG
59. calibration is performed once a year or whenever CO readings appear suspicious The date of the last successful calibration appears on the Calibration CO Menu NOTE For maximum accuracy during calibration a 20 minute warm up time is recommended Tools required e Gas cylinder T shape connector Tubing 1 Select Calibrate from the CO Menu The same menu can be accessed by selecting the Setup tab and Parameters then Cm Ce FIGURE 5 15 Example CO Calibration screen 2 Connectthe gas cylinder with the tubing using a T connector as follows Check the airway and make sure there are no leaks V Series Service Manual 046 001131 00 5 17 Microstream CO2 Leakage Test Diagnostics and Calibration 5 7 Relief Valve 5 Open tothe Air Tubing a CO Module Gas Cylinder Open the relief valve to vent calibration gas P N 0075 00 0033 01 and make sure that there is an excess gas flow through the T shape connector to air and reading is displayed during the calibration After the measured concentration becomes stable select Start to calibrate the CO module the message Calibrating continue to apply 5 will appear in the Calibration Menu When the calibration is complete the message will change to Calculating calibration gas can be removed Turn off the button on the canister and remove the connector After a moment the message will ch
60. external cables sensors cuffs hoses or mounts Mindray will not be liable for any incidental special or consequential loss damage or expense directly or indirectly arising from the use of its products liability under this warranty and the buyer s exclusive remedy under this warranty is limited to servicing or replacing at Mindray s option at the factory or at an authorized Distributor any product which shall under normal use and service appear to the Company to have been defective in material or workmanship No agent employee or representative of Mindray has any authority to bind Mindray to any affirmation representation or warranty concerning its products and any affirmation representation or warranty made by any agent employee or representative shall not be enforceable by buyer This warranty is expressly in lieu of any other express or implied warranties including any implied warranty or merchantability or fitness and of any other obligation on the part of the seller V Series Service Manual 046 001131 00 8 1 Phone Numbers and How Get Assistance Warranty 8 2 8 3 Damage to any product or parts through misuse neglect accident or by affixing any non standard accessory attachments or by any customer modification voids this warranty Mindray makes no warranty whatever in regard to trade accessories such being subject to the warranty of their respective manufacturers A condition of this warranty is that th
61. sensor on same limb as cuff Patient has poor perfusion There is too much ambient room light for the sensor to function properly The sensor is not recognized by the Monitor Masimo SET board failed to operate properly 046 001131 00 Troubleshooting SOLUTION Retry will be attempted Check for leaksand quality of peripheral pulses Decrease patient movement Switch cuff to another limb SOLUTION Check sensor placement move as necessary Switch limb notify physician Refer to Display Options Dialog on page 3 2 of V 12 V 21 Operating Instructions for additional information Plug the sensor into the monitor Check patient connection Decrease patient motion check sensor Change to site where pulse is stronger if patient is vasoconstricted Change or readjust sensor if loose Check to patient connection and patient status Power cycle the unit If the message reappears contact Customer Support Check sensor placement move as necessary Switch limb notify physician Minimize the room light around the patient Check sensor Replace the sensor with a recommended sensor See Proper Service Menu Suggestion 2 85 Troubleshooting Repair Information MESSAGE PROBLEM REASON SOLUTION SpO sensor fault SpO motion Nellcor only SpO check sensor Nellcor only SpO weak signal Nellcor only Unable to obtain SpO reading No SpO2
62. user should be aware A NOTE is provided when additional general information is available V Series Service Manual 046 001131 00 V Introduction Warnings Cautions and Notes This page intentionally left blank vi 046 001131 00 V Series Service Manual 1 0 1 1 Theory of Operation Introduction The V 12 V 21 is a modular patient monitoring system The system architecture allows users to customize by removal or addition of modules monitored parameters based on a patient s monitoring need or acuity level The modular design simplifies the addition of monitoring additional parameters with the addition of parameter modules The V 12 V 21 focuses on the philosophy of Ease of Use while incorporating traditionally highly complex monitoring parameters The user interface minimizes menu layers and excessive user interaction to simplify patient care The V 12 V 21 maximizes the amount of viewable data through the use of a portrait display orientation mindray FIGURE 1 1 Example V 12 V 21 Patient Monitor V Series Service Manual 046 001131 00 Connectors for Peripheral Devices and Indicators Theory of Operation 1 2 Connectors for Peripheral Devices and Indicators This section describes all the connectors for peripheral devices and indicators 1 2 1 Connectors for Peripheral Devices V 12 21 V 12 and V 21 refer to 12 1 monitor and 21 3 monitor resp
63. 00 V Series Service Manual Isometric Drawings and Parts List Assembly Temperature Module P N 0998 00 1802 0501 4 9 Assembly Temperature Module P N 0998 00 1802 0501 ITEM NO DESCRIPTION PART NUMBER TEMPERATURE MODULE 0998 00 1802 0501A 1 3 5 7 12 14 15 SMALL PARTS SERVICE KIT ALL 801 DA6K 001 13 00 MODULES 2 4 8 9 13 16 17 SCREWS SERVICE KIT DA6K 801 DA6K 001 10 00 6 FPC HCB MODULE BAY INTERFACE 801 DA6K 00103 00 SERVICE KIT 10 CABLES SERVICE KIT ALL 801 DA6K 00109 00 MODULES 11 OVERLAY SERVICE KIT ALL 801 DA6K 00116 00 MODULES V Series Service Manual 046 001131 00 4 21 Assembly IBP Module P N 0998 00 1802 0401A Isometric Drawings and Parts List 4 10 Assembly IBP Module P N 0998 00 1802 0401A ITEM NO DESCRIPTION PART NUMBER IBP MODULE 0998 00 1802 0401A 1 3 5 7 12 14 15 SMALL PARTS SERVICE KIT ALL 801 DA6K 00113 00 MODULES 2 4 8 9 13 16 17 SCREWS SERVICE KIT DA6K 801 DA6K 001 10 00 6 FPC HCB MODULE BAY INTERFACE 801 DA6K 00103 00 SERVICE KIT 10 CABLES SERVICE KIT ALL 801 DA6K 00109 00 MODULES 11 OVERLAY SERVICE KIT ALL 801 DA6K 00116 00 MODULES 4 22 046 001131 00 V Series Service Manual Isometric Drawings and Parts List Subassembly Cardiac Output C O Module P N 0998 00 1802 07014 4 11 Subassembly Cardiac Output C O Module P N 0998 00 1802 07014 ITEM NO DESCRIPTION P
64. 1 1 2 AAAA f _ Sy gt POSITION 1 POSITION 6 uz LEADWIRE LEADWIRE TERMINALS PLUG POSITIONS am N ES N N RL N 1 5 X10 N J IE E ia N N V 7 23 N78 RA R _ 023 LJ 7 vc J 1 06 2 SHIELD PART NUMBER DESCRIPTION 0012 00 1503 01 Leadset ECG 5 Lead Snap AAMI 18 0012 00 1503 02 Leadset ECG 5 Lead Snap AAMI 24 0012 00 1503 03 Leadset ECG 5 Lead Snap AAMI 36 0012 00 1503 10 Leadset ECG 5 Lead Snap IEC 18 0012 00 1503 11 Leadset ECG 5 Lead Snap IEC 24 0012 00 1503 12 Leadset ECG 5 Lead Snap IEC 36 2 62 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams PL c M e POSITION 1 lt p POSITION6 NS d LEADWIRE PLUG POSITIONS LEADWIRE 05 TERMINALS a a 9 3 8 RAR 2 4 39 A SHIELD gt j 1 6 PART NUMBER DESCRIPTION 0012 00 1503 04 Leadset ECG 3 Lead Snap AAMI 18 0012 00 1503 05 Leadset ECG 3 Lead Snap AAMI 24 0012 00 1503 06 Leadset ECG 3 Lead Snap AAMI 36 0012 00 1503 13 Leadset ECG 3 Lead Snap IEC 18 0012 00 1503 14 Leadset ECG 3 Lead Snap IEC 24 0012 00 1503 15 Leadset ECG 3 Lead Snap IEC 36 V Series Service Manual 046 001131 00 2 63 Cable Wiring Diagrams Repair Information Le
65. 115 004971 00 MONITOR 5 SCREWS SERVICE KIT DA6K 801 DA6K 001 10 00 6 SMALL PARTS SERVICE KIT 21 3 801 DA6K 001 12 00 MONITOR 4 10 046 001131 00 V Series Service Manual Isometric Drawings and Parts List Subassembly 21 3 Monitor P N 0998 00 1800 201 4 4 1 Subassembly Back 21 3 Monitor P N 0997 00 0614 01 Y S A ui A 7 DESCRIPTION PART NUMBER SUBASSEMBLY BACK 21 3 0997 00 0614 01 MONITOR 1 BACK HOUSING SERVICE 21 3 801 DA6K 00015 00 MONITOR 2 3 23 26 29 30 31 SMALL PARTS SERVICE KIT 21 3 801 DA6K 0001 2 00 MONITOR 4 SUPPORT GRIP 21 3 MONITOR 0380 00 0595 01 5 8 10 12 28 SCREWS SERVICE KIT DA6K 801 DA6K 001 10 00 6 CHASSIS SUBASSEMBLY SERVICE 801 DA6K 00024 00 KIT 21 3 MONITOR 7 15 18 19 25 CABLES SERVICE KIT 21 3 801 DA6K 00108 00 MONITOR 9 POWER MANAGEMENT SERVICE 801 DA6K 00038 00 KIT MONITOR 11 CARRIER BOARD AND CPU SERVICE 801 DA6K 00008 00 KIT MONITOR 13 21 3 MONITOR BRACKET SHEET 042 003419 00 METAL 14 COVER COMPACT FLASH SHIELD 0337 00 0221 02 16 CF SOLID STATE DRIVE SERVICE 801 6 00036 00 MONITOR V Series Service Manual 046 001131 00 4 11 Subassembly 21 3 Monitor P N 0998 00 1800 201 Isometric Drawings and Parts List ITEM NO DESCRIPTION PART NUMBER 17 TRIPLE FAN SERVICE KIT 21 3 801 DA6K 00025 00 MONI
66. 801 DA6K 00032 00 V Hub Board 801 DA6K 00029 00 NOTE See Isometric Drawings and Parts List in Chapter 4 for a complete list of Part Numbers V Series Service Manual 046 001131 00 00 1 1 100 970 adIAJag 5226 A 3 2 Block Diagram EXTERNAL MODULE RACK 1 LCD RC LED Screen Module Bus Audio Connec Audio Connecto Module Connector Connector CF IDE Connector Backlight _ Touch Screen to USE Carrier Connectors 12V Power Distribution External HI Cable Fan onvoff spead control lt Backlight control an affidim Nurse Dock Cooling three color LEDs Data FAN Diagnastic Watchdog COM reset External Racks 12V Power Distribution Analog Inputs R3 232 Heatsink Temperature Sensor Diagnostic 4 Carrier Temperature Sensor Connector ipe ACDC Pwr Supply Temperature Sensor EXTERNAL MODULE RACK 2 EXTERNAL MODULE RACK 3 12V Power Distribution M1 J j ma j 5 External EXTERNAL MODULE RACK 4 Racks 2 if m3 J ms Docking Connector USB Power Distribution 12V Power Distribution External Racks LIN MEM MEM MEM EJ J 10 100 1000 Ethernet Connector Management AC Present 9 LED Board Connector Connector Battery Packs 3
67. Polarity Earth Open Outlet ON Normal Polarity Outlet ON e Normal Polarity L2 Open Outlet ON Reversed Polarity Outlet ON e Reversed Polarity Earth Open Outlet ON Reversed Polarity L2 Open Outlet ON WARNING If all of the applied parts correspond to the instrument type the applied parts will be tied together and one reading will be taken If any of the applied parts differ from the instrument type all applied parts will be tested individually based on the type of applied part This applies to Auto and Step modes only To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet and turn on the device 2 Attach the applied parts to the 601PRO s applied part terminals 3 Select shortcut key 6 The Patient Leakage test is displayed and the test begins immediately Patient Leakage All Earth Outlet Rev Pol Earth No L2 Limit Inv DUT OFF NO EARTH L2 APPLIED PART aD qe we wc aD 4 Select APPLIED PART SOFT KEY 4 at any time to select the desired applied part leakage current 5 Modify the configuration of the front panel outlet by selecting the appropriate SOFT KEY on the 601PRO 6 Selectthe print data key at any time to generate a printout of the latest measurement WARNING If the current test standard being used does not include Patient Leakage DC readings or the DC option is not enabled then DC readings will not be available thr
68. RETAINER INDICATOR MECHANISM GEAR DRIVE INDICATOR MECHANISM BRACKET MODULE LOCKING V HUB HOUSING HANDLE V HUB BACK HOUSING SERVICE KIT V HUB 0998 00 1803 01 801 DA6K 00028 00 0380 00 0605 40 801 DA6K 001 10 00 801 DA6K 00029 00 0380 00 0627 01 0380 00 0626 01 0380 00 0628 01 0380 00 0625 01 0380 00 0607 01 0380 00 0605 30 801 DA6K 00027 00 046 001131 00 V Series Service Manual Isometric Drawings and Parts List Assembly Masimo VPS Module P N 0998 00 1802 0101 ITEM NO DESCRIPTION PART NUMBER 15 V HUB QUICK RELEASE MOUNTING 045 000297 00 PLATE 16 HOUSING LOCK ASSEMBLY V HUB 0380 00 0606 01 17 LOCK SLOTTED 0105 00 0155 01 18 CAM MODULE LOCKING V HUB 0380 00 0608 01 19 SPRING COMPRESSION 0214 00 0288 01 4 6 Assembly Masimo VPS Module P N 0998 00 1802 01014A ITEM NO DESCRIPTION PART NUMBER MASIMO VPS MODULE 0998 00 1802 0101A 1 KEYPAD AND OVERLAY SERVICE 801 DA6K 00071 00 KIT VPS 2 BACK HOUSING SERVICE KIT VPS 801 DA6K 00050 00 3 5 6 17 21 22 SMALL PARTS SERVICE KIT 801 DA6K 00113 00 MODULE 4 10 12 14 SCREWS SERVICE KIT DA6K 801 DA6K 001 10 00 7 13 15 16 CABLES SERVICE KIT MODULE 801 DA6K 00109 00 8 SUBASSEMBLY VPS FRONT END 0997 00 061 1 01 V Series Service Manual 046 001131 00 4 15 Assembly Masimo VPS Module P N 0998 00 1802 0101A Isometric Drawings and Parts List ITEM NO DESCRIPTION PART NUMBER 9 ISOLATED HOST COM PCBA
69. Repair Information Troubleshooting 2 10 2 10 1 MESSAGE PROBLEM SMR cannot identify parameter modules V Hub Failure Troubleshooting REASON Extension cable defective or poorly connected Defective parameter module Wrong communication board software revision Module in some slots unrecognized Power supply failure Cable defective or poorly connected Nois module loose or failure V Hub interface board failure V Hub communication board failure USB interface board failure Carrier board failure V Hub External Module Hub Troubleshooting SOLUTION Check that the cable between SMR and main unit is properly connected Check that the connecting cables and connectors are not damaged Check that contact screws on V Hub are tightly screwed and properly contact the V Hub Replace the suspicious parameter module with a known good module Check if the patient monitor identifies the replacement module If yes it means that the original one is defective Upgrade the program of the module or V Hub Replace the Nios Il module Replace the 6 slot V Hub communication board Check if the voltage between two contact screws in any slot reaches 12VDC If yes and the parameter module functions the PCB assembly in SRM might fail If there is no 12V sent to the V Hub check that the power module output voltage to the USB interface board reaches 12V If yes the fuse on the USB
70. V 21 and wired network connector is on the docking station 1 3 7 Parameter Module Parameter modules include VPS CO C O IBP TEMP 12L ECG EKG NIBP 5 Each parameter module consists of four parts host communication board keypad LED parameter board and instrument patient connector board The NI HCB or HCB is the interface between module bus and the parameter board playing a role of power supply data communication and processing Parameter serves as the main source of patient parameter data Instruments or sensors are connected to parameter modules via the instrument patient connector board Keypad LED is for indication and operation VPS V Patient Server The VPS is a collection of the most commonly measured parameters including 3 5 6 Lead ECG Respiration Invasive Blood Pressure 2 channels Temperature 5 Analog Output 2 and a Defibrillator Sync Otherwise the VPS also provides mass storage to store all patients historical data and specific configuration data It s a 3X module FIGURE 1 15 shows the electrical architecture of VPS 1 14 046 001131 00 V Series Service Manual Theory of Operation Main Unit Human Interface Buttons LEDs i VPS Keypad LED _ 5 Volts 3 3 Volts SpO 2 Module D To Patient lt O Data ed e
71. an underlay to secure it 2 Remove the 6 M4X10 screws 3 Remove the bottom housing 4 Remove the power cord retainer 5 Open the rear cover Bottom Housing Power Cord Retainer Rear Cover HD ITI LC Removal of the Docking Station PCBA Power Pin Board l 2 3 Remove the AC charge indicator cable from J14 Remove the fan cable assembly from J16 Remove the 4 M3X6 screws that secure the docking station PCBA Docking Station PCBA 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 4 Turn the docking station PCBA over to the other side 5 Remove the 4 screws that secure the support bracket as shown in the picture above Then separate the support bracket and the docking station PCBA NOTE The support bracket includes a heat sink and silica gel as shown below V Series Service Manual 046 001131 00 2 35 Disassembly Instructions Repair Information 6 Remove the power pin board 7 Remove the cable of AC DC power module from J1 of the power pin board Power Pin Board 2 36 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the AC DC Power Module 1 Remove the 2 M3X6 screws 2 Pull the AC DC power module out of the top housing AC DC Power Module V Series Service Manual 046 001131 00 2 37 Disassembly Instructions Repair Information 2 5 7 Disassembling V Hub Place the V
72. devices Patient movement The high frequency electrosurgery unit interference signal is detected Connections not tight or properly secured Electrodes dry or loose Cable or Lead wires damaged When Pacer Reject is set to On Gain set too low Electrodes dry old Skin improperly prepared This could be the patient s normal QRS complex Electrodes could be positioned over a bone or muscle mass SOLUTION Secure Lead wires and cable to patient Reposition electrodes Re prep skin and apply fresh moist electrodes Check with local biomedical personnel Set ECG Filter to Monitor mode Check patient Check electrode contacts reposition electrodes cable Check for electrical interferences replace wires as necessary Wait unit the high frequency electrosurgery unit interference disappears Ensure proper connection Electrode to Lead Lead to cable cable to monitor Re prep skin and apply fresh moist electrodes Check with continuity tester This is normal operatio When Pace Reject is set to Off this message disappears Readjust as required Set via the Waveforms tab Apply fresh moist electrodes Abrade skin Verify with a 12 Lead electro cardiagram Move ECG patches closer towards each other V Series Service Manual 046 001131 00 2 81 Troubleshooting Repair Information 2 2 2 3 Temperature Troubleshooting MESSAGE PROBLEM
73. of the Module Unlatching Trigger 1 Push the linkage to compress the spring and remove the M3X8 screw 2 Removethe linkage and the trigger Linkage Trigger 2 50 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 2 5 9 Disassembling CO Module Removal of the Front Housing 1 Remove the 4 M3X10 screws that secure the front housing 2 Separate the front housing from the back housing 3 Remove the HCB FPC from J1 of the non isolated host communications PCBA Removal of the HCB Module Bay Interface FPC HCB FPC 1 Remove the 2 M3X8 screws that secure the latch 2 Remove the module latch and the module support mechanism 3 Remove the back friction plate 4 Remove the HCB FPC V Series Service Manual 046 001131 00 2 51 Disassembly Instructions Repair Information HCB FPC Back Friction Plate Module Support Mechanism Removal of the Patient Connector Assembly 1 Remove the tube from the CO pneumatic fitting 2 Useasmall blade screw driver to unclench the buckle that secure the CO input fitting Patient Connector Assembly 2 52 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the CO Module Electronics Subassembly 1 Loosen the 2 M3X10 captive screws inside the bottom of the back housing 2 Pull out the module electronics subassembly 3 Unlatch the socket and remove the keyp
74. or off The power button s status is detected by the power management board Keyboard Mouse USB keyboard and mouse is supported 1 3 2 Output System LCD Panel The V 21 display uses a 21 3 LCD screen with a resolution of 1600x1200 V 12 display uses a 12 1 LCD screen with a resolution of 768x1024 The LCD panel gets signals from the main board and gets power from the inverter board which is driven by the main board through the front interface connector board Alarm Lamp The monitor has two groups of alarm lamps on the alarm LED board which is on the front panel The monitor I O microprocessor passes the control signal to the LED driver TLC59116 via I2C bus Speaker The speakers provide sound for alarms heart beats etc They are driven by the COM Express Module and the monitor carrier board AC and Battery Status LEDs The AC and battery status LEDs located on V Dock docking station are controlled by the AC DC power board and PMB respectively The PMB monitors battery status and passes the control signal to V Dock via connectors 1 3 3 Processing and Communications System The processing and communication system mainly consists of two boards CPU module and monitor I O carrier board CPU Module The CPU module is a standard COM Express board which is the heart of the patient monitor and implements a series of tasks including display processing system control data storage and processing input and output sy
75. s Park Huntingdon Cambridgeshire PE29 652 United Kingdom Tel 01480 416840 Fax 01480 436588 Mindray Medical France SARL Europarc Cr teil 123 Chemin des Bassins 94035 Cr teil Cedex France Tel 0 1 45 13 91 50 Fax 0 1 45 13 91 51 Mindray Medical German GmbH Zwischen den 4 64625 Bensheim Germany Tel 49 6251 17524 0 Fax 49 6251 17524 20 Mindray Medical Espana 5 1 Av Manoteras 38 Madrid 28050 Spain Tel 34 91 392 37 54 Fax 34 91 392 37 56 Mindray Medical International Ltd 2813 Office Tower Convention Plaza No 1 Harbour Road Wanchai Hong Kong Tel 852 2793 5596 Fax 852 2344 8824 Mindray Medikal Teknoloji Istanbul Ltd Sti General Ali Ryza G rcan Cad Metropol Center No 31 A Blok 13 D 52 Merter Istanbul Turkey Tel 90 212 482 0877 Fax 90 212 482 0878 Mindray Medical Rus Co Ltd 1295 15 51 3 Kondratyuka Moscow Russia Tel 7 499 553 6036 Fax 7 499 553 6039 Mindray Medical Italy Srl Via Girardo Patecchio 4 20141 Milano Italy Tel 39 02 57402 4444 Fax 39 02 5523 2018 PT Mindray Medical Indonesia Menara Dea 1 Suite 301 Kav E4 No 3 1 Mega Kuningan Jakarta Selatan 12950 Indonesia Tel 62 21 576 2650 Fax 62 21 576 2655 Mindray Medical India Private Limited No 105 Sagar Pallazio Saki Naka Junction Mumbai 72 Tel 91 22 4245 0000 Mindray Medical Brazil Limited
76. shape connector 1 Connect the equipment as shown below Monitor Manometer Connector for NIBP Cuff Bulb Valve Test Chamber FIGURE 5 13 Example NIBP Calibration 2 Select Service tab from System menu shown in FIGURE 5 6 to display NIBP Calibration screen 3 Select Adjusted Value Reference Pressure to set the calibration reference pressure V Series Service Manual 046 001131 00 5 15 NIBP Calibration Diagnostics and Calibration Measured Value Adjusted Value FIGURE 5 14 Example NIBP Calibration Screen NOTE The adjusted value can be set from 240 mmHg to 260 mmHg The default pressure is 250 mmHg and input step is 1 mmHg Select Start to activate the calibration After inflation wait 10 seconds for the measured value to settle Adjust the up or down arrow to match the measured value When the pressure displayed the manometer matches the reference pressure select Accept to accept the calibrated result Then select Done to complete the calibration Verification of NIBP Calibration l Select Start 2 After inflation verify the measured value is that of the manometer or mercury column Specification 4mmHg 3 Select Done 5 16 046 001131 00 V Series Service Manual Diagnostics and Calibration Microstream CO2 Calibration 5 6 Microstream CO Calibration It is recommended that in order to provide accuracy verification of the CO
77. speaker mounting brackets Speaker Removal of the Handle Remove the 2 M3X16 socket head screws with 3 mm inner hexagon wrench Separate the handle from the back housing 2 14 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the Carrier Board and CPU Subassembly 1 Remove the thermistor and cable assembly from J20 of the carrier board PCBA Remove the 5 M3X6 pan head screws that secure the carrier PCBA Remove the 6 M3X12 screws that secure the heat sink Carrier Board and CPU Subassembly NOTE EMI clip is assembled at the sixth rib on the heat sink for V 12 only V Series Service Manual 046 001131 00 2 15 Disassembly Instructions Repair Information Removal of the Fan Control PCBA Remove the fan control PCBA from the back housing assembly Remove the carrier board connecting cable from J1 Remove the fan connecting cable from J2 Fan Control PCBA Removal of the Power Management PCBA 1 Remove the 4 M3X30 screws that secure the power management PCBA Power Management PCBA 2 Separate the power management PCBA from the back housing assembly by pushing its heat sink to the right Push in This Direction 2 16 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 3 Slantthe power management module toward 1 marked in the figure below and remove it 4 Remove the pushbutton switch and c
78. ve Grommet P N 043 000742 00 Specifications 1 Weight 35 Ibs 2 Size 47 H x 27 W x 27 D 3 Max head tilt 10 degrees Hardware Kit P N 115 007069 00 Hardware Kit M4x122 5mm M5x123mm M6x25 4mm M6x40 bui oy D 420g A Bununow uonpj p su Installation Guide Installing 12 1 Monitor 21 3 Monitor to V Dock 7 4 Installing 12 1 Monitor 21 3 Monitor to V Dock FIGURE 7 2 shows the 12 1 monitor package The 12 1 monitor package consists of a 12 1 monitor and three batteries FIGURE 7 2 12 1 Monitor Package FIGURE 7 3 shows the 21 3 monitor package 21 3 monitor can only be mounted to a wall mount See Section 7 2 on Page 7 2 through 7 4 for steps of installing 21 3 Monitor FIGURE 7 3 21 3 Monitor Package V Series Service Manual 046 001131 00 7 6 Installation Guide V Series Service Manual Installing 12 1 Monitor 21 3 Monitor to V Dock Installing 12 1 Monitor 21 3 Monitor to V Dock The 12 1 monitor can be placed on a desktop directly or mounted to V Dock The 21 3 monitor can only be mounted to a wall mount 1 Place the monitor onto V Dock with the pins of the monitor snapped into the slots of V Dock 2 Push the monitor toward V Dock until it is clicked into place as shown in FIGURE 7 4 FIGURE 7 4 Installing the Monitor to V Dock 046 001131 00 7 7 Installatio
79. waveform Defective Sensor Motion is detected The 5 module has sensed a poor connection or a bad sensor The 5 signal is too low or too weak Patient has poor perfusion Sensor not on patient Cables loose not connected Ambient light Waveform not selected to display Cable or sensor not plugged in 2 7 7 Power Supply Troubleshooting MESSAGE PROBLEM REASON Replace sensor Decrease patient motion check sensor Reconnect the same sensor If the problem persists replace sensor Check sensor placement move as necessary Switch limb Notify physican Switch limbs notify physician Reapply sensor Check connections switch cable Switch limbs and cover sensor with opaque material Go to the Display Setup Menu choose to display Pleth in the waveform area Check cable and sensor SOLUTION Different battery voltages Battery capacity too low Battery cannot be recharged No 3 3V output Battery failure Cable defective or poorly connected Power board failure Battery failure Cable defective or poorly connected Power board failure Battery failure Cable defective or poorly connected Power board failure Power supply protection Replace battery Check that the cable between battery interface board and power module is correctly connected Check that cables and connectors are not damaged Replace the power board Power board failure
80. 0 1800 101 801 DA6K 001 17 00 801 DA6K 00107 00 0997 00 0607 01 801 DA6K 001 10 00 801 DA6K 0011100 V Series Service Manual 046 001131 00 Isometric Drawings and Parts List V Series Service Manual SS N S Ms By ZA JE 2 AeA 2 f ee M L 4 iy N My FOB Es Subassembly Back 12 1 Monitor P N 0997 00 0607 01 4 3 1 Subassembly 12 1 Monitor P N 0998 00 1800 101 046 001131 00 Isometric Drawings and Parts List Subassembly 12 1 Monitor P N 0998 00 1800 101
81. 0 1816 11 Leadset ECG 6 Lead Pinch IEC 18 0012 00 1816 12 Leadset ECG 6 Lead Pinch IEC 24 0012 00 1816 13 Leadset ECG 6 Lead Pinch IEC 36 V Series Service Manual 046 001131 00 2 67 Cable Wiring Diagrams Repair Information 2 6 4 3 Extension Lead ECG Leadset Leadset ECG Extension Snap 2 aa lt lt SIS j 16 els t POSITION1 7 S LEADWIRE LEADWIRE TERMINALS PLUG POSITIONS V2 C2 C C 10 LU A vc e UN a E 8 vc 2 Q 7 vacs 3 C s 7 2 21 SHIELD PART NUMBER DESCRIPTION 0012 00 1818 01 Leadset ECG Extension Snap AAMI 18 0012 00 1818 02 Leadset ECG Extension Snap AAMI 24 0012 00 1818 03 Leadset ECG Extension Snap AAMI 36 0012 00 1818 10 Leadset ECG Extension Snap IEC 18 0012 00 1818 11 Leadset ECG Extension Snap IEC 24 0012 00 1818 12 Leadset ECG Extension Snap IEC 36 2 68 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams Leadset ECG Extension Pinch Z c POSITION 7 7X POSITION 6 TA LEADWIRE LEADWIRE TERMINALS PLUG POSITIONS v2 C s C 10 0 ve 4 9 VA CA C C 8 V5 C5 C 2 C 7 veces i C gt SHIELD PART NUMBE
82. 000000000 e000000000000000 0 e0000000000000000 NNN NY NY NY PN PN MN PN N N NN NN NH HSH KP PSP PP eee 2 Ui V Series Service Manual 046 001131 00 Table of Contents ECG Troubleshooting Temperature Troubleshooting e0000000000000000 e0000000000000006 e0000000000000000 e000000000000000 6 e0000000000000000 00000000000000000000000 Resp Troubleshooting
83. 0000000000000 e0000000000000000 e0000000000000000 00000000000000000000000 Troubleshooting Guidelines Special Tools Required Disassembly Instructions Disassembling V 12 12 1 Monitor Removal of the Battery Door e0000000000000000 ecccccccce e0000000000000000 e0000000000000000 e00000000000000000 e000000000000000 eccccccccce
84. 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 Warranty Statements Phone Numbers and How To Get Assistance O O DO O AA A A A 000000000000000000000000 0 e0000000000000000 00000000000000000000000 e0000000000000000 e000000000000000 00000000000000000000009 9 00000000000000000000000 Manufacturer s Responsibility iv 046 001131 00 V Series Service Manual Foreword Introduction Foreword The V Series Service Manual is intended as a guide for technically qualified personnel during repair and calibration procedures Unauthorized servicing may void the remainder of the warranty Check with the factory or with a local authorized representative to det
85. 1 00 V Series Service Manual Theory of Operation Connectors for Peripheral Devices and Indicators 90000006 000006000 00000000 00600000 930000009 D Q D FIGURE 1 3 Example V 21 Rear View 3 RS 232 debug port Connects a PC and is used for debug 6 SATA connector for V 21 only Connects SATA driver optional V Series Service Manual 046 001131 00 1 3 Connectors for Peripheral Devices and Indicators Theory of Operation V Dock Physical Views Front View FIGURE 1 4 Example V Dock Front View 1 V Dock connector Interfaces to a V 12 or V 21 monitor which allows for power and data communication 1 4 046 001131 00 V Series Service Manual Theory of Operation Rear View mindray Manufactured in China for Mindray DS USA Inc 800 MacArthur Blvd Mahwah NJ 07430 100 240 A 24 1 0 HZ 60 50 mmm PX1 C Intertek 0044 3191955 Connectors for Peripheral Devices and Indicators V Dock D D D D
86. 2 00 049 0001 18 00 801 DA6K 00013 00 801 DA6K 0001 2 00 049 0001 16 00 0380 00 0583 01 801 DA6K 00023 00 801 DA6K 00038 00 V Series Service Manual 046 001131 00 Subassembly 12 1 Monitor P N 0998 00 1800 101 Isometric Drawings and Parts List ITEM NO DESCRIPTION PART NUMBER 29 CARRIER BOARD AND CPU SERVICE 801 DA6K 00008 00 KIT MONITOR 30 CF SOLID STATE DRIVE SERVICE KIT 801 DA6K 00036 00 MONITOR 31 COVER COMPACT FLASH SHIELD 0337 00 0221 02 32 PRO WIRELESS SERVICE KIT 801 DA6K 00037 00 MONITOR 34 CLIP PIECE GROUNDING 024 000077 00 e n e 4 3 2 Subassembly Chassis 12 1 Monitor P N 801 DA6K 00023 Q Qu T4 A F 2 a Oe OL Pb n2 ae ITEM NO DESCRIPTION PART NUMBER SUBASSEMBLY CHASSIS 12 1 801 DA6K 00023 00 MONITOR 1 2 3 4 5 SMALL PARTS SERVICE KIT 12 1 801 DA6K 00111 00 MONITOR 6 LI ION BATTERY PACK SERVICE KIT 801 DA6K 00026 00 MONITOR 7 SCREWS SERVICE KIT DA6K 801 DA6K 00110 00 046 001131 00 V Series Service Manual Isometric Drawings and Parts List Subassembly 12 1 Monitor P N 0998 00 1800 101 4 3 3 Subassembly Front 12 1 Monitor P N 801 DA6K 001 17 00 ITEM NO 4 8 9 DESCRIPTI
87. 2 10 Mechanical Physical Visual Inspection 1 Inspect outercase line cords rolling stands wall mounts modular accessories and interconnecting cables 2 Inspect patient interface connections ECG IBP SpO2 Temp CO and NIBP Perform NIBP Verification and Calibration 1 Perform NIBP test See NIBP Verification in section 5 9 6 on Page 5 23 2 Perform NIBP calibration See NIBP Calibration in section 5 5 on Page 5 15 and Page 5 16 Perform CO Verification and Calibration 1 Perform CO test See CO Operation Verification in section 5 9 9 on Page 5 24 2 Perform 2 calibration See 2 Calibration section 5 6 on Page 5 17 and Page 5 18 3 Perform 2 leakage test See 2 CO Leakage Test in section 5 7 on Page 5 18 Perform ECG Verification e Perform ECG test See ECG Tests in section 5 9 2 on Page 5 21 Perform RESP Verification e Perform RESP test See RESP Verification in section 5 9 6 on Page 5 23 Perform IBP Verification e Perform IBP test See IBP 1 and IBP 2 Verification in section 5 9 3 on Page5 22 Perform SpO Verification Perform SpO test See SpO Verification in section 5 9 5 on Page 5 22 Perform Temperature Verification Perform temperature test See Temperature Verification in section 5 9 4 on Page 5 22 Perform C O Verification e Perform
88. 212 898 POSITION 1 POSITION 7 3 5 Lead ECG Cable ESIS 10 ft 3 5 Lead ECG Cable ESIS 20ft V Series Service Manual 046 001131 00 Cable Wiring Diagrams Repair Information NON ESIS ECG HEADER RESISTORS SHIELD POSITIONS CONNECTOR SIGNAL POSITIONS DESCRIPTION RL N LA L LL F RA R Vx Cx Vy Cy SHIELD C 10 CABLE SENSE HEADER CONNECTOR PART NUMBER DESCRIPTION 0012 00 1746 01 6 Lead ECG Cable Non ESIS 10 ft 0012 00 1746 02 6 Lead ECG Cable Non ESIS 20ft ESIS ECG HEADER INDUCTORS p RESISTORS INSTRUMENT y CONNECTOR SIGNAL POSITIONS j 7 POSITIONS NAMES LA LL RA VX Vy SHIELD O10 CABLE SENSE HEADER CONNECTORS 2 72 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams PART NUMBER 0012 00 1746 03 0012 00 1746 04 DESCRIPTION 6 Lead ECG Cable ESIS 10 ft 6 Lead ECG Cable ESIS 20ft 2 6 5 3 Neonatal ECG Cable N CONNECTOR V n E nd 000072 00 REV X YY WW 909588 i GJ INSTRUMENT YOKE 3 PIN CONNECTOR LA L 1 LA L LL F 3 RA R 2 J 8 SHIELD uM 4 4 ALL OTHER PINS OPEN PART NUMBER DESCRIPTION 040 000072 00 Neonatal ECG Cable 3 Lead V Series Service Manual 046 001131 00 2 73 Cable Wiring Diagrams Repair Information
89. 5 Volts gt Patient Connector PCB Assembly To Patient FIGURE 1 18 Electrical Architecture of C O Module 1 16 046 001131 00 V Series Service Manual Theory of Operation Main Unit V Series Service Manual IBP Module The IBP module is used to measure the invasive blood pressure It s a 1X module FIGURE 1 19 shows the electrical architecture of IBP module Human Interface Buttons LEDs IBP Module Key Pad LED n Isolated Data g To Patient USB Data oU IBP Temp PCB mI E ES Assembly 552 Isolated Power o 2 lt i To Module Bus 12 Volts 2 To Patient 387 z por a 5 Volts FIGURE 1 19 Electrical Architecture of IBP Module TEMP Module The Temp module is used to measure temperature It s a 1X module FIGURE 1 20 shows the electrical architecture of TEMP module Human Interface LEDs TEMP Module Key Pad LED Isolated Data USB Data IBP Temp PCB Assembly From Patient Assembly Isolated Power To Module Bus 12 Volts Patient Connector PCB 5 Volts Isolated Module Host Communications PCB A
90. 501 Assembly IBP Module P N 0998 00 1802 0401 Subassembly Cardiac Output C O Module P N 0998 00 1802 0701 A Subassembly Module 12 Lead P N 0998 00 1804 01 0998 00 1804 02 iagnostics and Calibration 090000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0 e0000000000000000 e0000000000000000 0000000
91. 7 Example of Entering Password 2 Enterthe password defaulted to SYSTEM or the existing password and click Accept 3 Enter the desired password into the Create Password dialog shown in FIGURE 5 8 V Series Service Manual 046 001131 00 5 11 System Setup Diagnostics and Calibration FIGURE 5 8 Example of Creating Password 4 Enter the new password again into the Verify Password dialog shown in FIGURE 5 9 FIGURE 5 9 Example of Verifying Password 5 Once the new password is set successfully the following screen will display indicating successful password setting Select the Continue button to proceed 5 12 046 001131 00 V Series Service Manual Diagnostics and Calibration System Setup FIGURE 5 10 Example Password Changed Confirmation 5 3 2 9 Changing Password to Access Service Menu Select the Change Password button to configure the desired password for Service tab To change the Service password 1 From the System tab select the Service button 2 Enterthe required password defaulted to SERVICE to display the Service menu shown in FIGURE 5 11 Calibration Measured Value Adjusted Value T FIGURE 5 11 Example Service Menu 3 Select the Change Password button and repeat Steps1 through 5 in section 5 3 2 8 Changing Password on Page 5 11 through 5 13 V Series Service Manual 046 001131 00 5 13 System Information Page Diagnostics and Calibration 5 3 3
92. AP to Earth Select the print data key at any time to generate a printout of the latest measurement In Case of Failure Check any broken of the enclosure Replace any defective part Inspect wiring for bad crimps poor connections or damage Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead Change another probe to confirm if the fail is caused by console Inspect wiring for bad crimps poor connections or damage If the leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation If all else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS USA 300 pA Normal Condition 1000 Single Fault Condition OTHER COUNTRIES 500 pA Normal Condition 1000 Single Fault Condition 046 001131 00 V Series Service Manual Diagnostics and Calibration Verification 5 9 12 3 Patient Leakage Current Patient leakage currents are measured between a selected applied part and mains earth All measurements may have either a true RMS or a DC only response Preparation Perform a calibration from the Mains on Applied Part menu The following outlet conditions apply when performing this test e Normal
93. ART NUMBER CARDIAC OUTPUT C O MODULE 0998 00 1802 0701A 1 3 5 7 12 14 15 SMALL PARTS SERVICE KIT ALL 801 DA6K 001 13 00 MODULES 2 4 8 9 13 16 17 SCREWS SERVICE KIT DA6K 801 DA6K 001 10 00 6 FPC HCB MODULE BAY INTERFACE 801 DA6K 00103 00 SERVICE KIT 10 CABLES SERVICE KIT ALL 801 DA6K 00109 00 MODULES 11 OVERLAY SERVICE KIT ALL 801 DA6K 00116 00 MODULES V Series Service Manual 046 001131 00 4 23 Subassembly Module 12 Lead P N 0998 00 1804 01 0998 00 1804 02 Isometric Drawings and Parts List 4 12 Subassembly Module ECG 12 Lead P N 0998 00 1804 01 0998 00 1804 02 ITEM NO DESCRIPTION PART NUMBER N A 12 LEAD DEVICE CABLE 0998 00 1804 01 N A 12 LEAD DEVICE CABLE IEC 0998 00 1804 02 4 24 046 001131 00 V Series Service Manual so Diagnostics and Calibration 5 1 Introduction The following procedures are provided to verify the proper operation of the V Series Patient Monitor Service Diagnostics provide the capability of diagnosing problems within the V 12 V 21 hardware A menu driven interface similar to that of the V 12 V 21 user interface is used to execute all tests CAUTION Do not perform calibration while monitoring a patient 5 2 Warnings and Guidelines In the event that the instrument covers are removed observe the following warnings and general guidelines 1 Donotshort component leads together 2 Perform all steps in the exact order given 3 Use extreme care when
94. Alarms tab to display the Alarms dialog shown in FIGURE 5 3 V Series Service Manual 046 001131 00 5 5 System Setup Diagnostics and Calibration 3 Accept FIGURE 5 3 Example System Dialog Alarms Tab 2 Configure the tab using the buttons described in TABLE 5 4 TABLE 5 4 BUTTON DESCRIPTION COMMENTS CHOICES Silence All Allows an authorized user to choose which France only settings are available in the Alarm Setup 1 2 min dialog Silence All functions This setting 1 2 5 min controls how long an alarm is muted 1 2 5 10 min Other countries 1 2 min 1 2 5 min 1 2 5 10 min 1 2 5 10 min Permanent NOTE The Silence All configuration applies to all patient sizes Lethal Alarms Allows an authorized user to determine Locked whether or not a user can modify the lethal Unlocked arrhythmia settings and decide whether Asystole VTach and VFib alarms can be turned off by the user Apnea Alarms Allows an authorized user to enable Apnea Locked alarms at the monitor Unlocked NOTE Apnea Detection is always enabled when patient size is Neonate T The default configuration selections are in bold 5 6 046 001131 00 V Series Service Manual Diagnostics and Calibration System Setup 3 Select Cancel or Accept The Cancel button closes the dialog without saving the settings The Accept button saves the settings and closes the dialog 5 3 2 5 Configuring the Printer Tab Select the Print
95. Assembly Data Power Management 13 Power To Instrument Defib Sync Function Connector PCB Assembly FIGURE 1 16 Electrical Architecture of Front End Module V Series Service Manual 046 001131 00 1 15 Main Unit Theory of Operation CO Module The CO module is used to measure the percentage of CO inspired and expired air from breathing It is a 2X module FIGURE 1 17 shows the electrical architecture of CO module Human Interface OEM CO2 Bench LEDs CO2 Module Key Pad LED OA Data USB Data G 2 wu c Power To Module Bus 12 Volts ou gc 2 5 Volts T G SU zt FIGURE 1 17 Electrical Architecture of CO Module C O Module From Patient Exhaust The cardiac output module is used to measure thermodilution cardiac output It is a 1X module FIGURE 1 18 shows the electrical architecture of C O module Human Interface Buttons LEDs CO PCB Assembly CO Module Key Pad LED Isolated Data USB Data I c 5 5 Isolated Power To Module Bus 12 Volts lt
96. ERVICE KIT 21 3 MONITOR FRONT INTERFACE PCBA SERVICE KIT MONITOR CCFL INVERTER PCBA SERVICE KIT 21 3 MONITOR PART NUMBER 801 DA6K 001 18 00 801 DA6K 00016 00 801 DA6K 00019 00 801 DA6K 00021 00 0406 00 0936 02 801 DA6K 00020 00 0380 00 0622 01 801 DA6K 001 10 00 0343 00 0120 01 0000 10 10996 801 DA6K 00108 00 801 DA6K 00004 00 801 DA6K 00018 00 V Series Service Manual 046 001131 00 V Hub Assembly P N 0998 00 1803 01 Isometric Drawings and Parts List ITEM NO DESCRIPTION PART NUMBER 14 PLATE FRONT ASSY 21 3 0386 00 0364 01 MONITOR 16 ALARM LED PCBA SERVICE KIT 801 DA6K 00017 00 21 3 MONITOR 17 BRACKET DISPLAY MOUNTING TOP 0406 00 0936 01 4 5 V Hub Assembly P N 0998 00 1803 01 ITEM NO DESCRIPTION PART NUMBER 2 3 4 6 14 5 7 12 13 ASSEMBLY V FRONT HOUSING SERVICE KIT V HUB PLATE EAVE V HUB SCREWS SERVICE KIT DA6K V HUB PCBA SERVICE KIT WHEEL INDICATOR LOCK UNLOCK GEAR IDLER INDICATOR MECHANISM
97. Hub face down on a protective surface Removal of the Quick Release Subassembly Remove the 4 M3X6 screws that secure the quick release subassembly Quick Release Subassembly Removal of the Back Housing Remove the 5 M3X6 screws and open the back housing 2 38 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the V Hub PCBA 1 Remove the lock assembly 2 Remove the module locking bracket Lock Assembly Module Locking Bracket 3 Remove the 12 M3X8 screws to remove the V Hub PCBA if the V Hub PCBA is the one as shown below Remove the 7 M3X8 pan head screws and 5 M3X8 plastic screws to remove the V Hub if the V Hub PCBA is the one as shown below V Series Service Manual 046 001131 00 2 39 Disassembly Instructions Repair Information Removal of the Lock 1 Remove the bolt and the nut 2 Remove module locking cam and the lock assembly housing Removal of the Lock Unlock indicate wheel 1 Remove the indicator retainer and the idler gear 2 Remove the indicator Indicator Retainer Idler Gear Indicator 2 40 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 2 5 8 Disassembling VPS Module Removal of the Front Housing 1 Remove the 4 M3X10 screws that secure the front housing 2 Pull off the front housing from the back housing 3 Remove the HCB module ba
98. IBP sensor disconnected from the patient or the monitor Sensor off and can not zero IBP channel Input the pulsatile pressure can not zero IBP channel The pressure is overange can not zero IBP channel Stopcock not open to atmosphere One IBP channel must be labeled PA Eliminate air from tubing Change position of catheter check patient Check for leaks at connector flush catheter Pump pressure bag up to 300 mmHg Consult physician Check display setup in monitor setup Check cable Check transducer connection Check transducer Check and zero the transducer Change to a pulsatile label Check patient adjust transducer rezero Reconnect sensor re zero IBP channel Reconnect sensor re zero IBP channel Input the static pressure rezero IBP channel Check the static pressure value re zero IBP channel Check transducer Label an IBP channel as PA V Series Service Manual 046 001131 00 2 83 Troubleshooting Repair Information 2 7 5 MESSAGE PROBLEM NIBP Troubleshooting REASON SOLUTION Dashes numerics display in place of Double beep tone heard Unable to obtain a BP Reading too high or too low NIBP pneumatic leak NIBP unable to measure NIBP cuff overpressure NIBP retry pump higher Measurement is invalid An NIBP Start button is selected when an NIBP measurement is in currently in progress The NIBP cuff
99. L inverter cable from JP6 Remove the touchscreen cable from J4 Remove the 2 MX6 screws that secure the front 1 2 interface Front Interface PCBA 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 3 Remove the alarm LED cable from J1 Remove the 2 M3X6 screws that secure the alarm LED PCBA Alarm LED PCBA 4 Remove the LCD cable from CN2 Remove the CCFL inverter cable from Remove the 2 M3X6 screws that secure the CCFL inverter CCFL Inverter PCBA V Series Service Manual 046 001131 00 2 9 Disassembly Instructions Repair Information Removal of the LCD Display Cable Touchscreen 1 Remove the 8 M3X6 screws First pull the LCD subassembly out from the bracket Then lift the subassembly up and place the LCD face up 2 Remove the display cable from the LCD Remove the 4 M3X6 screws and separate the LCD from the display mounting frame Remove the touchscreen from the front housing Touchscreen Mie ee LCD Subassembly 2 10 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 2 5 4 Removal of the Back Housing Lie down the back housing and use an underlay to secure it Removal of the CF Solid State Drive 1 Open the CF Shield cover with sharp nose pliers clamping the tips of the cover 2 2 gt CF Shield Cover
100. N SOLUTION No connection to LAN DVI interface board failure Incorrect LAN cable connection Frequent dropouts and network disconnects Incorrect LAN cable connection Excessive requests for viewing the patient monitor at the same time Incorrect IP configuration The patient monitor is connected to a LAN but cannot view other patients under the View Others mode N A N A N A Incorrect IP address configuration N A N A N A CIS assembly failure Check that the cables and connectors are in good condition and that the network is correctly connected Check that the hub or switch is correctly configured Replace DVI interface board Check LAN cable connection LAN cable shall not be longer than 50 m Check for IP address conflict Reconfigure IP address Check LAN cable connection LAN cable shall not be longer than 50m A patient monitor can only be viewed by 4 other patient monitors at the same time under the View Others mode The excessive view requests system will be ignored Check for IP address conflict Reconfigure IP address Replace CIS assembly 2 92 046 001131 00 V Series Service Manual Repair Information Troubleshooting 2 7 15 Software Upgrade Troubleshooting MESSAGE PROBLEM Boot file upgrade fails Incorrect network connection Wrong upgrade package has been downloaded Program upgrade fails Incorrect IP address configuration REASON
101. ON SUBASSEMBLY FRONT 12 1 MONITOR FRONT HOUSING SERVICE KIT 12 1 MONITOR TOUCHSCREEN SERVICE KIT 12 1 MONITOR NEC LCD SERVICE KIT 12 1 MONITOR CABLES SERVCIE KIT 12 1 MONITOR FRAME DISPLAY MOUNTING 12 1 MONITOR CCFL INVERTER PCBA SERVICE KIT 12 1 MONITOR FRONT INTERFACE PCBA SERVICE KIT MONITOR ALARM LED PCBA SERVICE KIT 12 1 MONITOR SCREWS SERVICE DA6K PART NUMBER 801 DA6K 001 17 00 801 DA6K 00002 00 801 DA6K 00006 00 801 DA6K 00007 00 801 DA6K 00107 00 0426 00 0096 01 801 DA6K 00005 00 801 DA6K 00004 00 801 DA6K 00003 00 801 DA6K 001 10 00 V Series Service Manual 046 001131 00 Subassembly 21 3 Monitor P N 0998 00 1800 201 Isometric Drawings and Parts List 4 4 Subassembly 21 3 Monitor P N 0998 00 1800 201 CONNECT TO FRONT INTERFACE sil ll a d oe Age AAA Lae af d CONNECT TO FRONT INTERFACE REAR 557 ITEM NO DESCRIPTION PART NUMBER 21 3 MONITOR 0998 00 1800 201 1 SUBASSEMBLY FRONT 21 3 801 DA6K 001 18 00 MONITOR 2 SUBASSEMBLY BACK 21 3 0997 00 0614 01 MONITOR 3 CABLES SERVICE KIT 21 3 801 DA6K 00108 00 MONITOR 4 SUB ASSY COVER SERVICE 21 3
102. OTTOM DOCKING 0380 00 0579 20 STATION 16 FOOT V SERIERS 0348 00 0223 17 DOCK LATCH SPRING 033 000097 00 18 BUMPER 9 5MMX3 8MM 034 0001 17 00 4 2 1 AC DC Power Module P N 801 DA6K 00032 00 ITEM NO DESCRIPTION PART NUMBER AC DC POWER MODULE 801 DA6K 00032 00 1 FAN SERVICE KIT DOCK 801 DA6K 00034 00 4 4 046 001131 00 V Series Service Manual Isometric Drawings and Parts List Subassembly 12 1 Monitor P N 0998 00 1800 101 4 3 Subassembly 12 1 Monitor P N 0998 00 1800 101 ITEM NO DESCRIPTION PART NUMBER SUBASSEMBLY 12 1 MONITOR SUBASSEMBLY FRONT 12 1 MONITOR CABLES SERVICE KIT 12 1 MONITOR SUBASSEMBLY BACK 12 1 MONITOR SCREWS SERVICE KIT DA6K SMALL PARTS SERVICE KIT 12 1 MONITOR 0998 0
103. R DESCRIPTION 0012 00 1820 01 Leadset ECG Extension Pinch AAMI 18 0012 00 1820 02 Leadset ECG Extension Pinch AAMI 24 0012 00 1820 03 Leadset ECG Extension Pinch AAMI 36 0012 00 1820 10 Leadset ECG Extension Pinch IEC 18 0012 00 1820 11 Leadset ECG Extension Pinch IEC 24 0012 00 1820 12 Leadset ECG Extension Pinch IEC 36 V Series Service Manual 046 001131 00 2 69 Cable Wiring Diagrams Repair Information 2 6 5 ECG Cable ESIS and Non ESIS 2 6 5 1 3 5 Lead ECG Cable POSITION 6 A mnm WR P uen Dy b M 1 4 E DD f 2 a oD s S YS iy Z T P x N gt POSITION 1 PO NON ESIS ECG HEADER RESISTORS YOKE POSITIONS SHIELD INSTRUMENT CONNECTOR SIGNAL POSITIONS DESCRIPTION RL N LA L LL F RA R V C SHIELD CONNECTOR HEADER PART NUMBER DESCRIPTION 0012 00 1745 01 3 5 Lead ECG Cable Non ESIS 10 ft 0012 00 1745 02 3 5 Lead ECG Cable Non ESIS 20 ft 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams ESIS NDUCTIONS Bn i 5 5 CHOKES RESISTORS POSITIONS 7 SHIELD P d INSTRUMENT CONNECTOR SINGAL POSITIONS NAMES SHIELD CONNECTOR HEADER PART NUMBER DESCRIPTION 0012 00 1745 03 0012 00 1745 04 6 Lead ECG Cable P N 0012 00 1746 XX 2 6 5 2 MX I 119 op 412
104. REASON SOLUTION Dashes display in place of numerics Temperature probes not Working Temperature not displayed in tile The measurement is invalid Poor probe contact with body Improper display setup Cable not plugged in Resp Troubleshooting MESSAGE PROBLEM REASON Check the patient Check the body surface contact at the probe tip Reposition or apply thermoconductive gel Check Display Setup and change as needed Check the cable SOLUTION Do not see Resp parameter titles in display Resp waveform too large Resp waveform too small False apnea Alarm No Resp waveform or rate displayed High Impedance Check Leads message Parameter not configured to display Scales set inappropriately Patient breathing is shallow or patient is turned on side Scale set inappropriately Apnea delay may be improperly set Patient may be having frequent episodes of CVA Scale size may be too low Respiration turned Off Patient connected using ESIS choke cable Cable not connected Connections not tight and or properly secured Electrodes dry or loose Cable or Lead wires damaged Patient connected using ESIS choke cable Refer to Display Options Dialog on page 3 2 of V 12 V 21 Operating Instructions for additional information Change Lead selection Change Respiration scale Change Lead selection Change respiration scale Choose another apnea delay
105. SSAGE PROBLEM REASON SOLUTION The patient monitor fails to AC mains not connected or Check that AC mains is properly start AC LED or battery LED battery too low connected or battery capacity is does not light Power supply protection Cables defective or poorly connected Power switch and LED cable defective Power module defective Carrier board defective sufficient Refer to Power Supply Failures Check the cables from power switch and LED cable to front interface board front interface board to main board Check that cables and connectors are not damaged Replace the power switch and LED cable Replace the power module Replace the carrier board V Series Service Manual 046 001131 00 2 87 Troubleshooting Display Failure Troubleshooting MESSAGE PROBLEM Integrated display is blank out but the patient monitor still works correctly Secondary display does not function Secondary display displays snows or flashing specks Images overlapped or distorted Touchscreen does not respond Touch position invalid REASON Cables defective or poorly connected Backlight board defective Power module defective Display defective Cables defective or poorly connected DVI interface board defective Cables defective or poorly connected DVI interface board defective The carrier board is damaged Cables defective or poorly connected Touchscreen disabled Cables de
106. Snap f NW Au E MSN WS Hip 2 Gils ses Lu Gre HEBR c 4 position 2 Pe POSITION 1 LEADWIRE SIGNAL LEADWIRE PLUG POSITIONS DESCRIPTION TERMINALS Os Qu E LA L E 5 C Y 11 LA F 4 10 RA R j Vx Cx J Vy Cy 2 SHIELD PART NUMBER 2 8 BEES CUN f As 1 7 F DESCRIPTION 0012 00 1773 01 0012 00 1773 02 0012 00 1773 03 0012 00 1773 11 0012 00 1773 12 0012 00 1773 13 Leadset ECG 6 Lead Snap AAMI 18 Leadset ECG 6 Lead Snap AAMI 24 Leadset ECG 6 Lead Snap AAMI 36 Leadset 6 Lead Snap IEC 18 Leadset ECG 6 Lead Snap IEC 24 Leadset 6 Lead Snap IEC 36 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams Leadset ECG 6 Lead Pinch c elie b lloj ella POSITION1 POSITION 2 SIGNAL LEADWIRE LEADWIRE DESCRIPTION TERMINALS PLUG POSITIONS a T UM Lo l LA L ge 5 15 11 LL F Ja Co z 4 RA R Qs 0 Vx Cx C 298 1 E 7 SHIELD PART NUMBER DESCRIPTION 0012 00 1816 01 Leadset ECG 6 Lead Pinch AAMI 18 0012 00 1816 02 Leadset ECG 6 Lead Pinch AAMI 24 0012 00 1816 03 Leadset ECG 6 Lead Pinch AAMI 36 0012 0
107. T 5 crossover cable USB cable 2 0 USB memory stick or USB hard drive 2 0 specified in the Operator s Manual Desktop PC or notebook PC Microsoft XP Vista Windows 7 operating system Intel Pentium CPU above 500MHz Above 128M memory At least one net card At least one USB port 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 2 5 Disassembly Instructions This section describes the disassembly procedures for the patient monitor and its components Tools Required Screwdrivers Flat bladed screwdrivers Sharp nose pliers 3 mm inner hexagon wrench ESD mat and wrist strap Antistatic glove Preparation for Disassembly Ou hon Power down the V 12 V 21 Remove the line cord from V Dock Remove all cable assemblies connecting to V 12 V 21 V Hub and modules Remove all the modules from V 12 V 21 and V Hub Remove any batteries installed Perform all work on a properly grounded ESD workstation V Series Service Manual 046 001131 00 2 3 Disassembly Instructions Repair Information 2 5 1 Disassembling V 12 12 1 Monitor Removal of the Diagnostics Access Cover 1 Open the module bus access and loosen the captive screw 2 Remove the diagnostics access cover Diagnostics Access Cover Module Bus Captive Screw Access 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the Small Fan and Cable Ass
108. TOR 20 FAN CONTROL PCBA SERVICE KIT 801 DA6K 00014 00 MONITOR 21 BRACKET SPEAKER MOUNT 21 3 0406 00 0919 02 MONITOR 22 SPEAKER AND CABLE ASSEMBLY 801 DA6K 00022 00 SERVICE KIT MONITOR 24 BRACKET ANTENNA MOUNTING 0380 00 0643 01 27 PUSH BUTTON SWITCH AND CABLE 801 DA6K 00092 00 ASSEMBLY MONITOR 32 SMALL FAN SERVICE KIT MONITOR 801 DA6K 0001 3 00 33 BRACKET FAN MOUNTING 0406 00 0937 01 e n e 4 4 2 Subassembly Chassis 21 3 Monitor P N 801 DA6K 00024 ITEM NO DESCRIPTION PART NUMBER SUBASSEMBLY CHASSIS 21 3 801 DA6K 00024 00 MONITOR 1 2 3 6 SMALL PARTS SERVICE 21 3 801 DA6K 001 12 00 MONITOR 4 SCREWS SERVICE DA6K 801 DA6K 001 10 00 5 LI ION BATTERY PACK SERVICE KIT 801 DA6K 00026 00 MONITOR 4 12 046 001131 00 V Series Service Manual Isometric Drawings and Parts List Subassembly 21 3 Monitor P N 0998 00 1800 201 4 4 3 Subassembly Front 21 3 Monitor P N 801 DA6K 001 18 00 ITEM NO 9 10 11 15 12 DESCRIPTION SUBASSEMBLY FRONT 21 3 MONITOR FRONG HOUSING SERVICE KIT 21 3 MONITOR TOUCHSCREEN SERVICE KIT 21 3 MONITOR NEC LCD SERVICE KIT 21 3 MONITOR BRACKET DISPLAY MOUNTING BOTTOM TOUCH PAD SERVICE KIT 21 3 MONITOR FRAME MOUNTING TOUCHPAD SMALL SERVICE KIT DA6K FASTENER RECLOSABLE DUAL LOCK CLIP PIECE GROUNDING CABLES S
109. V 12 monitor is locked in place Insert the power cord P N 0012 25 0001 into V Dock Insert the interface cable from the V Hub to V Dock Turn unit on and verify the initialization screen appears on screen 5 9 1 3 First Turn On Initialization at first turn on requires the user to set the country code and language Select the appropriate country code and language accordingly Country Code US UK Germany France Spain Italy Canada Ireland Switzerland Belgium Austria Luxembourg Argentina Bolivia Chile Colombia Costa Rica Dominican Republic Ecuador Mexico Paraguay Peru Uruguay Venezuela Language English French Spanish German Italian NOTE Some of the country codes and languages may be not currently available to all the V Series Patient Monitors 5 20 046 001131 00 V Series Service Manual Diagnostics and Calibration Verification 5 9 2 ECG Tests Tool required Fluke Medsim 300B patient simulator recommended 5 9 2 1 Initialization 1 Use an simulator with Fluke Medsim 300B patient simulator recommended and connect an cable to the VPS Set the ECG simulator to 60 bpms 1mv QRS signal 2 Observe that the trace display sweeps across the waveform 1 screen in five 5 seconds There should be four 4 complete ECG cycles The same display and timing should be seen on the Waveform 2 screen 3 Check the following sweep speeds for the appropriate displays 12 5 mm sec 10 second sweep window
110. VAULT COPY Service Manual V Series Patient Monitors mindray Service Manual V Series Patient Monitors mindray is a registered trademark of Shenzhen Mindray Bio Medical Electronics Co Ltd FilterLine is a U S registered trademark of Oridion Medical Ltd Microstream isa U S registered trademark of Oridion Medical Ltd Nellcor is a U S trademark of Nellcor Puritan Bennett Inc Oxiband is a U S registered trademark of Nellcor Puritan Bennett Inc Durasensor is a U S registered trademark of Nellcor Puritan Bennett Inc is a U S trademark of Nellcor Puritan Bennett Inc Oxisensor isa U S registered trademark of Nellcor Puritan Bennett Inc Max Fast is a trademark of Nellcor Puritan Bennett Inc miniMediCO P is a trademark or registered trademark of Oridion Medical Ltd LNCS is a U S registered trademark of Masimo Corp is a U S registered trademark of Masimo Corp Masimo SET is a U S registered trademark of Masimo Corp Panorama is a U S trademark of Mindray Inc Hypervisor is a registered trademark of Shenzhen Mindray Bio Medical Electronics Co Ltd Copyright Mindray DS USA Inc 2011 All rights reserved Contents of this publication may not be reproduced in any form without permission of Mindray DS USA Inc 046 001131 00 V Series Service Manual Table of Contents Foreword How to Use This Gu
111. VPS 801 DA6K 00081 00 11 MAIMO 5 PCBA SERVICE KIT 801 DA6K 00079 00 VPS 18 INSTRUMENT CONNECTOR PCBA 801 DA6K 006200 SERVICE KIT 19 NIBP SUBASSEMBLY SERVICE KIT 801 DA6K 006600 VPS 20 PATIENT CONNECTOR SUBASSY 801 DA6K 00058 00 MASI VPS 23 SUBASSEMBLY FRONT MODULE 0997 00 0612 03 4 6 1 TUBE LENGTH 40 5 CONNECT CABLE OF ITEM 5 TQ CONNECTOR J8 OF ITEM 15 CONNECT CABLE OF ITEM CONNECTOR J7 OF ITEM 15 Subassembly Valve Pneumatic P N 801 DA6K 00066 00 TUBE LENGTH amp 6 5MM ENGTH 110 5 CONNECT CABLE OF ITEM 3 CONNECTOR OF ITEM 15 ITEM NO DESCRIPTION PART NUMBER SUB ASSY VALVE PNEUMATIC 801 DA6K 00066 00 1 CHASSIS VPS NIBP SpO 0380 00 0623 01 2 PUMP SERVICE KIT VP5 MODULE 801 DA6K 00067 00 3 DUMP VALVE SERVICE KIT 801 DA6K 00102 00 4 LINEAR BLEED VALVE SERVICE KIT 801 DA6K 00100 00 046 001131 00 V Series Service Manual Isometric Drawings and Parts List Assembly Masimo VPS Module P N 0998 00 1802 0101 ITEM NO DESCRIPTION PART NUMBER 5 12 16 17 18 20 SCREWS SERVICE KIT DA6K 801 DA6K 001 10 00 6 7 8 9 10 11 13 TUBE AND FITTING SERVICE KIT 801 DA6K 00106 00 NIBP 14 15 19 NIBP PCBA SERVICE KIT VPS NIBP FIXED BUTTON ID 22 2 MM WHITE NYLON SMALL FAN SERVICE KIT VPS MODULE
112. a lint free cloth moistened with warm water 40 C 104 F maximum and soap diluted in any of the approved cleaning solutions 70 isopropyl alcohol 9096 isopropyl alcohol e 10 sodium hypocholride bleach solution e Water Virkon SuperSani cloth 0 5 Quaternary ammonium chloride an d 5596 Isopropyl alcohol Apply cleaning solution to the cloth not directly onto the monitor DO NOT apply large amounts of liquid DO NOT use abrasive cleaning agents or organic solvents To prevent scratches on the screen carefully brush dust and dirt particles with a soft sponge moistened with cleaning solution or a fine soft hair brush DO NOT use abrasive cleaning materials such as acetone or trichloroethylene Remove fingerprints and stains with a liquid lens cleaner and a soft cloth DO NOT wipe a dry screen or use alcohol or solvents containing chlorinated hydrocarbon Take extra care when cleaning the monitor screen because it is more sensitive to rough cleaning methods than the housing Do not permit any liquid to enter the monitor case and avoid pouring it on the monitor while cleaning Do no allow water or cleaning solution to enter the measurement connectors Wipe around not over connector sockets 046 001131 00 V Series Service Manual Maintenance Decontamination of the Monitor 6 4 6 5 Decontamination of the Monitor WARNING Perform the decontamination process with the unit powered down and power cord removed
113. able from J3 Removal of the Chassis Subassembly 1 Remove the 2 M4X10 screws and the thermistor and cable assembly Thermistor and Cable Assembly 2 Remove the captive screw in the bottom of the chassis and pull out the chassis assembly V Series Service Manual 046 001131 00 2 17 Disassembly Instructions Repair Information 3 Remove the 6 M3X6 screws to separate the li ion battery pack PCBA Chassis Subassembly Li ion Battery Pack PCBA Removal of the Pushbutton Switch and Cable Assembly If the pushbutton switch and cable assembly in your unitis the one as shown below loosen the nut with sharp nose pliers and pull out the pushbutton switch and cable assembly carefully Pushbutton Switch and Cable If the pushbutton switch and cable assembly in your unitis the one as shown below loosen the screw and remove the pushbutton switch and cable assembly Pushbutton Switch and Cable Screw 2 18 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 2 5 5 Disassembling V 21 21 3 Monitor Removal of the Front Housing 1 Place the monitor face down on a protective surface 2 Useasmall flat bladed screwdriver to remove the 8 screw hole covers Screw Hole Cover 3 Remove the 8 M4X10 screws from the rear of the monitor Turn the rear housing over to the left side of the front housing For pictures please see the picture in Step 4 4 Unlatch the socket
114. ad cable from J2 of the non Isolated host communications PCBA CO Module Electronics Subassembly Removal of the Non Isolated Host Communications CO Module 1 Remove the 4 M2 6X6 self tapping screws that secure the non Isolated host communications PCBA 2 Remove the CO UART POWER cable from J4 of the CO module V Series Service Manual 046 001131 00 2 53 Disassembly Instructions Repair Information Non isolated Host Communications PCBA 3 Remove the 4 M2 6X6 self tapping screws that secure the module CO Module 2 5 10 Disassembling 1X Module Removal of the Front Housing 1 Remove the 2 M3X10 screws that secure the front housing 2 Pull off the front housing from the back housing Remove the HCB FPC from J1 of the host communications PCBA 2 54 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the HCB Module Bay Interface FPC HCB FPC 1 Remove 2 M3X8 screws that secure the latch 2 Remove the module latch and the module support mechanism 3 Remove the back friction plate 4 Remove the HCB FPC HCB FPC Back Friction Plate Module Support Mechanism V Series Service Manual 046 001131 00 2 55 Disassembly Instructions Repair Information Removal of the Patient Connector Assembly Remove the cable from the socket of the patient connector PCBA s e Tn eX puc PON EE
115. ad mounting frame 12 Remove the touchpad mounting frame V Series Service Manual 046 001131 00 2 21 Disassembly Instructions Repair Information Touchpad e ya Touchpad Tire 1 aning Frame Removal of the LCD Touchscreen 1 Remove the 14 M3X6 screws that secure the LCD subassembly 2 Lift the subassembly up and pull out the touchscreen cable carefully and place the LCD face up Separate the touchscreen from the front housing LCD Subassembly 3 Remove the 2 M3X6 screws that secure the top bracket to the LCD Remove the 2 M3X6 screws that secure the bottom bracket to the LCD 2 22 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Top Bracket Bottom Bracket Removal of the Back Housing Lie down the back housing and use an underlay to secure it V Series Service Manual 046 001131 00 2 23 Disassembly Instructions Repair Information Removal of the CF Solid State Drive 1 Open the CF shield cover using sharp nose pliers to clamp the tips of the cover CF Shield Cover 2 Remove the CF solid state drive from the carrier PCBA by pushing it up forward CF Solid State Drive 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the Wireless Transceiver Antenna and Cable Assembly 1 Remove the two antenna and cables from the wireless transceiver Remove the 2 M3X6 screws
116. adset ECG 3 5 Lead Pinch c amp POSITION1 POSITION 2 LEADWIRE LEADWIRE TERMINALS PLUG POSITIONS RUN 25 Co _ et LAL O O4 0 _ Q Os RAR Q7 Fi SHIELD PART NUMBER DESCRIPTION 0012 00 1514 01 Leadset ECG 5 Lead Pinch AAMI 18 0012 00 1514 02 Leadset ECG 5 Lead Pinch AAMI 24 0012 00 1514 03 Leadset ECG 5 Lead Pinch AAMI 36 0012 00 1514 10 Leadset ECG 5 Lead Pinch IEC 18 0012 00 1514 11 Leadset ECG 5 Lead Pinch IEC 24 0012 00 1514 12 Leadset ECG 5 Lead Pinch IEC 36 2 64 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams c C PosmoN1 22 POSITION 6 L LEADWIRE PLUG POSITIONS LEADWIRE 5 Coo TERMINALS Q 4 ur O Os RAR C O2 O7 SHIELD 6 PART NUMBER DESCRIPTION 0012 00 1514 04 Leadset ECG 3 Lead Pinch AAMI 18 0012 00 1514 05 Leadset ECG 3 Lead Pinch AAMI 24 0012 00 1514 06 Leadset ECG 3 Lead Pinch AAMI 36 0012 00 1514 13 Leadset ECG 3 Lead Pinch IEC 18 0012 00 1514 14 Leadset ECG 3 Lead Pinch IEC 24 0012 00 1514 15 Leadset ECG 3 Lead Pinch IEC 36 V Series Service Manual 046 001131 00 2 65 Cable Wiring Diagrams Repair Information 2 6 4 2 6 Lead ECG Leadset Leadset ECG 6 Lead
117. after takes 601 safety analyzer as an example Different safety analyzers may be used in different areas Be sure to choose applicable test plan Connection of the equipment is shown below V Series Service Manual 046 001131 00 5 25 Verification Diagnostics and Calibration A B L ih a Equipment under Test N ISO m Ld a A AC Source B Leakage Resistance Test Apparatus C Safety Analyzer Tools required Safety analyzer e Isolation transformer 5 9 12 1 Protective Earth Resistance Protective Earth Resistance is measured using the RED test lead attached to the DUT Protective Earth terminal or enclosure Select the test current by selecting SOFT KEY 3 to toggle between 1 10 and 25AMP The front panel outlet power is turned off for this test The following conditions apply L1 and L2 Open Preparation l Firstselect the test current that will be used for performing the protective earth resistance test by selecting AMPERES SOFT KEY 3 2 Connectthe test lead s between the RED input jack and the GREEN input jack 3 Select CAL LEADS The 601PRO will measure the lead resistance and if less than 0 150 Ohms it will store the reading and subtract it from all earth resistance readings taken at the calibrated current Calibration in Progress 5 1 004 Lead Resistance Too High Connect test lead from RED input jack To GREEN input jack Qum CIX ep
118. alas A Docking Station P N 0998 00 1801 01 Subassembly Docking Station Mounting Plate P N 115 006941 00 VHub Wall Mount Assembly P N 115 006912 00 V Hub Rack P N 0998 00 1803 01 VHM Wall Mount Assembly P N 115 00691 1 00 junoy DA D 02 420g A RA UR Telescoping Down Post P N 045 000295 00 uonpj p su 00 161100 9 0 Salas A 7 3 Mounting V Dock to a Rolling Stand Basket Bin P N 043 000744 00 12 1 Only V Series with Rolling Stand Subassembly Docking Station Mounting Plate P N 115 006941 00 _ Mounting Tray gt Bracket Assembly 7 115 005785 00 he Swivel Head Assy w screws Sm P N 115 003088 00
119. amics ST Review Drug Calculator e Interval C O Run e ECG Menu PAWP e Quick Trends PA Insertion e Graphic Trends Alarm Limits e Full Disclosure Events The default configuration selections are in bold 3 Use the buttons described in TABLE 5 3 to navigate around this dialog TABLE 5 3 BUTTON DESCRIPTION Add Adds the selected choice to the Selected list located to the right of the navigation buttons Remove Removes the selected choice from the Selected list Remove All Removes all the choices from the Selected list and moves them back to the Choices list located to the left of the navigation buttons Move to Top Moves the highlighted choice to the top position in the Selected list Move Up Moves the choice in the Selected list up one position Move Down Moves the choice from the Selected list down one position Move to Bottom Moves the cursor up by one in the Selected list 4 Select Cancel or Accept The Cancel button closes the dialog without saving the settings The Accept button saves the settings and closes the dialog 5 3 2 4 Configuring the Alarms Tab Select the Alarms tab to configure the alarm silencing lethal alarms alarm delays and other alarm related settings Except for the Lethal Alarms and Apnea Detection which apply to Adult and Pediatric patient sizes only the other alarm settings apply to all patient sizes To configure the Alarms tab 1 From the System dialog select the
120. ange to Calibration Completed Successfully The date and time of the successful calibration will appear in the Calibration Menu NOTE If no gas is being delivered or the mixture does not contain 596 the 6 message Calibration error Caused by no gas or wrong gas concentration will appear In this case perform another calibration Select Accept tab in the CO menu and the monitor returns to normal display screen Microstream Leakage Test Plug the module into the V Hub Wait until warm up is finished and then use your hand to completely block the gas inlet of the sampling line The alarm message Purge is displayed on the screen after certain time Keep on blocking the gas inlet If the alarm message Occlusion is shown it indicates that the module does not leak 046 001131 00 V Series Service Manual Diagnostics and Calibration Touchscreen Calibration 5 8 Touchscreen Calibration To access the touchscreen calibration screen 1 Select the Setup tab from the navigation area 2 Select the Display tab 3 Select Touch Screen Calibration L Touchscreen Icon FIGURE 5 16 Touchscreen Calibration Screen 4 Press the center of the touchscreen icon and release it when the word RELEASE is prompted around the icon 5 Oncethe touch screen calibration is completed select Accept NOTE Make sure you complete the calibration procedure and accept it If the tou
121. before cleaning and disinfecting the cuff Cleaning Hand or machine wash the cuff in warm water or with mild detergent Clean the bladder with a damp cloth Air dry the cuff thoroughly after washing NOTE Machine washing may shorten the service life of the cuff Disinfection Disinfect the cuff with a cloth dampened in 7096 isopropanol or with ultraviolet Also clean the bladder with ultraviolet NOTE Prolonged use of disinfectant may cause discoloration of the cuff Replace the bladder after cleaning and disinfecting the cuff Place the bladder on the top of the cuff as shown in FIGURE 6 1 Roll the bladder lengthwise and insert it into the large opening as shown in FIGURE 6 1 Hold the hose and the cuff and shake the complete cuff until the bladder is in position h ON Thread the hose from inside the cuff and out through the small hole under the internal flap 046 001131 00 V Series Service Manual Maintenance Care and Cleaning of ECG Cables and Lead wires 6 8 2 6 9 FIGURE 6 1 Example NIBP Cuff CAUTION Clean and disinfect the cuff according to the instructions CAUTION Do not dry clean the cuff CAUTION Do not press the cuff with a hot iron CAUTION Do not clean with detergent or disinfectant CAUTION Disinfect the bladder with 70 isopropanol or ultraviolet Disposable Blood Pressure Cuffs Disposable cuffs are intended for single patient use only Once a cuff is used on a patient it sho
122. chscreen is accidentally mis calibrated by selecting the wrong spot you should access the touch screen calibration screen and calibrate it again V Series Service Manual 046 001131 00 Verification Diagnostics and Calibration 5 9 Verification 5 9 1 Initial Setup 5 9 1 1 V 12 Monitor Only Insert the VPS into the rear of the V 12 monitor Insert the CO Module if applicable into the rear of the V 12 monitor Insert the IBP modules if applicable into the rear of the V 12 monitor e Insert the recorder module if applicable into the rear of the V 12 monitor Insert the CO module if applicable into the rear of the V 12 monitor e Insert the V 12 monitor assembly into the V Dock and verify the V 12 monitor is locked in place Insert the power cord P N 0012 25 0001 into V Dock Turn unit on and verify the initialization screen appears on screen NOTE Please insert the modules one by one into the V 12 monitor 5 9 1 2 V 12 Monitor with V Hub Insert the VPS into the rear of the V 12 monitor or V Hub Insert the CO module if applicable into the rear of the V 12 monitor or V Hub Insert the IBP modules if applicable into the rear of the V 12 monitor or V Hub e Insert the recorder module if applicable into the rear of the V 12 monitor or V Hub Insert the CO module if applicable into the rear of the V 12 monitor or V Hub e Insert the V 12 monitor assembly into the V Dock and verify the
123. ction of the manual outlines routine user maintenance guidelines The V Series Patient Monitor is designed for stable operation over long periods of time Under normal circumstances the monitor should not require technical maintenance beyond that described in this section However routine maintenance calibration and safety checks are recommended at least once a year or more often as required by local statutory or hospital administration practice V Series Service Manual 046 001131 00 Maintenance Schedule Maintenance 6 2 Maintenance Schedule The following is a list of activities required for periodic maintenance of the V Series Patient Monitor The physical inspection replacement of consumable items and performance checks should be performed at the recommended intervals stated below Mindray is not responsible for component failure or loss resulting from the use of stated consumable items beyond their recommended replacement interval SUGGESTED MAINTENANCE TIMETABLE FREQUENCY Preventative Maintenance Tests Required Mechanical Physical Visual inspection Once per year NIBP calibration Microstream CO calibration Microstream leakage test Performance Tests ECG performance Resp performance NIBP performance IBP performance SpO performance Temperature performance CO performance C O performance Electrical Safety Tests Protective earth resistance test Earth leakage test Patient leakage curre
124. d does not include Patient Auxiliary Current DC readings or the DC option is not enabled then DC readings will not be available through the APPLIED PART SOFT KEY selections 046 001131 00 V Series Service Manual Diagnostics and Calibration Verification In Case of Failure Check any broken of the enclosure Replace any defective part Inspect wiring for bad crimps poor connections or damage Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead Change another probe to confirm if the fail is caused by console Inspect wiring for bad crimps poor connections or damage If the leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation If all else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS For CF applied parts 10 Normal Condition 50pA Single Fault Condition For BF applied part 100uA Normal Condition 500A Single Fault Condition V Series Service Manual 046 001131 00 2499 Verification Diagnostics and Calibration This page intentionally left blank 046 001131 00 V Series Service Manual 6 0 6 1 Maintenance User Maintenance Introduction This se
125. d then select Print 12 Lead The network printer shall print out the report correctly 5 9 12 Electrical Safety Tests WARNING Electrical safety tests are a proven means of verifying the electrical safety of the patient monitor They are intended for determining potential electrical hazards Failure to find out these hazards timely may cause personnel injury WARNING Commercially available test equipment such as safety analyzer etc can be used for electrical safety tests Be sure that the test equipment can be safely and reliably used with the patient monitor before use The service personnel should acquaint themselves with the use of the test equipment WARNING Electrical safety tests should meet the requirements of the new edition of standards EN 60601 1 and UL60601 WARNING These electrical safety tests do not supersede local requirements WARNING All devices using the AC mains and connected to medical equipment within patient environments must meet the requirements of the IEC 60601 1 medical electrical systems standard and should be put under electrical safety tests at the frequency recommended for the patient monitor Electrical safety tests are intended to check if potential electrical hazards are imposed on the patient operator or service personnel of the equipment Electrical safety test should be performed under normal ambient conditions of temperature humidity and pressure The electrical safety test plan described here
126. duit for 12V and 15V to pass between the power supply and mid and high acuity versions of the V Series patient monitor Power Management Board PMB This board is responsible for power management and performs the following functions e Auto selects available power source DS DC removable li ion battery packs or internal li ion backup battery e Provides three regulated DC output voltages 12V 5V and 3 3V e Detects the power switch status to turn on off the outputs e Monitors the system status PS ON to hold the power or to turn it off e Provides over voltage over current and short circuit protection for all outputs Monitors the input voltage and current provided to and the output voltage and current draw from each DC DC converter output e Monitors the temperature of the PMB e Provides means to charge the three removable li ion battery packs and the internal backup battery and provides a CHRGR ACTIVE output signal e Provides a UART interface to communicate with monitor I O board and passes the PMB information to monitor at a regular interval 1 12 046 001131 00 V Series Service Manual Theory of Operation Main Unit 1 3 5 Equipment Interface System Monitor Carrier Board The monitor carrier board implements the following tasks e Provides interfaces for CF SATA WiFi LVDS display and so on e Communicates with PMB through UART and provides a debug serial port e Communicates with the CPU mod
127. e life 500 cycles at 25 degrees C 92 700 cycles at 25 degrees C 82 Shelf life of 10 years Specification for Coin Battery on Carrier Board Use the following coin battery CR2340 3 Volt li ion 290 mAh Specs cycle life is 300 cycles at 25 degrees C 90 Shelf life of 10 years Replacement cycle typical is 8 to 10 years V Series Service Manual 046 001131 00 6 9 Battery Replacement and Maintenance Maintenance This page intentionally left blank 6 10 046 001131 00 V Series Service Manual 7 0 7 1 Installation Guide Installing V Dock V Dock package shown in FIGURE 7 1 consists of a docking station unit and an AC power cord V Dock can be placed on a desktop directly or be mounted on a wall mount or rolling stand FIGURE 7 1 V Dock Package V Series Service Manual 046 001131 00 00 1 1 100 970 Salas A 7 2 Mounting V Dock to a Wall Mount V Series Wall Mount 21 3 VHM Wall Mount Assembly P N 1 15 00691 1 00 Docking Station P N 0998 00 1801 01 Subassembly Docking Station Mounting Plate P N 115 006941 00 Subassembly Docking Station Mounting Plate P N 115 006941 00 Specifications 1 Max Weight 40 Ibs 2 Size 4 5 Hx 5 1 W x 22 D 3 Max head tilt
128. ectively aoamgoeogoo DOOOOOOO Q O 9 agd FIGURE 1 2 Example V 12 Rear View uh ON Integrated module bays for V 12 only Provides six module bays for modules and can accommodate any combination of one two or three bay wide modules that total six or less bays V Hub connector Connects V Hub via a PUSB cable RS 232 debug port Connects a PC and is used for debug Battery connector for V 12 only Contains 3 battery connectors for removable batteries V Dock connector Provides quick connection and release with components during stationary operation 046 00113
129. ector Assembly Removal of the SPO PCBA Isolator Host Communication PCBA ECG RESP DSP PCBA IBP TEMP AnalogOut PCBA 1 Remove the 2 M3X6 screws that secure the ECG IBP SpO gt assembly Remove the HCB UART POWER cable from J2 of NIBP PCBA Remove the small fan cable from the socket HCB UART Small Fan Power Cable Cable 2 Pull out the ECG IBP SpO assembly from the back housing Unlatch the socket and remove keypad cable from J2 of the isolator host communication PCBA 2 44 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions ECG IBP SpO Assembly 3 Remove the 2 M3X4 screws and then remove the 5 PCBA Remove the SpO cable assembly 5 Remove the 4 M3X6 screws that secure the isolator host communication PCBA 6 Hold the PCBA and pull it off cautiously V Series Service Manual 046 001131 00 2 45 Disassembly Instructions Repair Information Isolator Host Communication PCBA 7 Unlatch the socket and remove instrument connector flex cable from J2 of the IBP TEMP AnalogOut PCBA 8 Unlatch the socket and remove IBP TEMP flex cable from J11 of the TEMP AnalogOut PCBA 9 Remove the 4 M3X6 screws that secure the IBP TEMP AnalogOut PCBA 10 Hold the PCBA and remove it cautiously IBP TEMP Flex Cable Instrument Connector Flex Cable Isolator Host Communication PCBA 11 Remove the 4 M3X6 screws that secure the RESP DSP PCBA
130. embly 1 Open the battery compartment door and use a flat bladed screwdriver to push out the small fan cover from the hole of the first battery door Small Fan Cover Small Fan NOTE When reassembling the small fan ensure that the fan is installed in the proper direction V Series Service Manual 046 001131 00 2 5 Disassembly Instructions Repair Information 2 5 2 Removal of the Battery Door Open the battery door and remove it 2 5 3 Removal of the Front Housing 1 Place the monitor face down on a protective surface 2 Useasmall flat bladed screwdriver to remove the 6 screw hole covers 2 6 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 3 Remove the 8 M4X10 screws from the rear of the monitor Turn the rear housing over to the top side of the front housing as indicated by the long arrow shown in the first picture below Turn over in This Direction Back Housing Assembly Front Housing Assembly V Series Service Manual 046 001131 00 2 7 Disassembly Instructions 4 Repair Information Remove the display cable from J13 of the carrier PCBA Unlatch the sockets and remove the front interface cable from J14 of the carrier PCBA and JP2 of the front Interface PCBA ite ow eee py Removal of the Alarm LED CCFL Inverter PCBA Front Interface PCBA Remove the alarm LED cable from J1 Remove the CCF
131. er tab to configure up to three 3 laser printers These functions apply to all patient sizes To configure the Printer tab 1 From the System dialog select the Printer button to display the Printer dialog shown in FIGURE 5 4 FIGURE 5 4 Example System Dialog Printer Tab 2 Configure the tab using the buttons described in TABLE 5 5 TABLE 5 5 BUTTON CHECK BOX DESCRIPTION COMMENTS CHOICES Printer Allows an authorized user a means to Accepts up to 15 alphanumeric specify a name for each laser printer An characters example could be department name unit Factory defaults to a blank value or nurses station etc IP Address Allows an authorized user to specify the Accepts up to 15 digital laser printer IP address for each laser characters printer Factory default 7 7 7 0 5 The default configuration selections are bold V Series Service Manual 046 001131 00 5 7 System Setup Diagnostics and Calibration 3 Select Cancel or Accept The Cancel button closes the dialog without saving the settings The Accept button saves the settings and closes the dialog 5 3 2 6 Configuring the Network Tab Select the Network tab to define the hospital name department and indicate if the monitor will be networked to another monitor or to a central station These functions apply to all patient sizes 1 From the System dialog select the Network button to display the Network dialog shown FIGURE 5 5
132. ermine the warranty status of a particular instrument The V 12 V 21 operates on line voltages Therefore an electric shock hazard may exist when the instrument covers are removed Repair and calibration procedures should only be performed by qualified personnel who proceed with care and follow proper servicing techniques Warnings are given in various chapters as well as in other appropriate locations How to Use This Guide This guide is divided into eight sections Navigate through the table of contents at the left of the screen to select the desired topic Links to other relevant sections are also provided within the individual topics In addition scrolling through the topics with the page up and page down keys is also possible Passwords A password may be required to access different modes within the monitor The default passwords are listed below Service Mode SERVICE System Setup SYSTEM Warnings Cautions and Notes Read and adhere to all of the warnings and cautions listed throughout this manual A WARNING is provided to alert the user to potentially serious outcomes death injury or serious adverse events to the patient or the user A CAUTION is provided to alert the user that special care should be taken for the safe and effective use of the device They will include actions to be taken to avoid effects on patients or users that will not be potentially life threatening or result in serious injury but about which the
133. ervice Manual 046 001131 00 2 1 Troubleshooting Guidelines Repair Information 2 3 2 4 Troubleshooting Guidelines Identify the problem Due to the wide variety of potential symptoms certain problems may be more subtle than others One approach to troubleshooting is to set up the instrument as described in Chapter 5 0 Following the guidelines of the tests will help determine the problem if one exists Avoid shorting component leads During repair procedures it can become tempting to make a series of quick measurements Always turn the power off before connecting and disconnecting the test Leads and probes The accidental shorting of Leads can easily stress the components and cause a second fail ure aside from the safety risk Use the proper equipment The equipment listed below is suggested to fulfill a wide range of troubleshooting require ments It is imperative to use the designated equipment in order to ensure proper results of any and all test procedures Clean up the repair area After any repair especially after any soldering or desoldering clean off the repair area with alcohol and a stiff brush This will remove any residual solder flux in turn allowing the instru ment to return to its original appearance Special Tools Required DVM Digital mercury manometer 0 to 300 mmHg Safety analyzer Patient simulator NIBP test chamber Dummy cuff P N 0138 00 0001 01 700 or 03 500 CA
134. fective or poorly connected Touchscreen control board defective Touchscreen defective Carrier board defective Touchscreen not calibrated 046 001131 00 Repair Information SOLUTION Check that cables from the display to the carrier board and from the backlight board to the front interface board display are correctly connected Check that the cables and connectors are not damaged Replace the backlight board Replace the power module Replace the display Check that the cable between the display and the patient monitor is correctly connected Check that the cables and connectors are not damaged Replace the DVI interface board Check that the cable between the display and the patient monitor is correctly connected Check that the cables and connectors are not damaged Replace the DVI interface board Replace the carrier board Check that the cable between the display and the carrier board is correctly connected Check that the cables and connectors are not damaged Check that the cables from the touchscreen to the touchscreen control board the touchscreen control board to the front interface board and the front interface board to the carrier board are correctly connected Check that the cables and connectors are properly connected Replace the touchscreen control board Replace the touchscreen Replace the carrier board Calibrate the touchscreen V Series Service Manual
135. form the Customer Service Engineer for analysis and disposal V Series Service Manual 046 001131 00 5 31 Verification Diagnostics and Calibration 5 9 12 5 LIMITS For CF applied parts 50uA For BF applied parts 5000pA Patient Auxiliary Current Patient Auxiliary currents are measured between any selected ECG jack and the remaining selected ECG jacks All measurements may have either a true RMS or a DC only response Preparation 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet and turn on the device 2 Attach the patient leads to the 601PRO ECG jacks 3 Define the Lead Types from the View Settings Option refer to Lead Type Definitions in Section 5 of this chapter 4 Select shortcut key 8 The Patient Auxiliary Current test is displayed and the test begins immediately Display values are continuously updated until another test is selected Patient Auxiliary Cur RA AII Outlet Norm Pol Earth L2 OuA Limit Inv DUT OFF NO EARTH NOL2 APPLIED PART qr ep T 5 Select SOFT KEYS 1 4 to select leakage tests 6 Select APPLIED PART SOFT KEY 4 at any time to select the desired applied part leakage current 7 Modify the configuration of the front panel outlet by selecting the appropriate SOFT KEY on the 601PRO 8 Select the print data key at any time to generate a printout of the latest measurement NOTE If the current test standard being use
136. ices and Indicators V Hub Physical View Front View JO Of oe FIGURE 1 8 Example V Hub Front View 1 Integrated module 6 Accommodates any combination of one two or three bay wide modules that totals six or less bays It allows for power and data communication to modules Bottom View FIGURE 1 9 Example V Hub Bottom View 1 V Hub connector Allows for power and data communication to the monitor or V Dock V Series Service Manual 046 001131 00 1 7 Connectors for Peripheral Devices and Indicators Theory of Operation 1 2 2 Indicators Module Indicator Each module has one indicator The status indicator is a single bi color LED green amber Indicator FIGURE 1 10 Example VPS Front View The status indicator shows three kinds of status levels C Indicates unconnected and no power Indicates USB power and no communication When a module is con O Module nected the amber LED illuminates to indicate that USB power is available to the module but there is no communication Indicates fully functional and proper communication Once the V Hub communicates and is identified the LED turns green 1 8 046 001131 00 V Series Service Manual Theory of Operation Connectors for Peripheral Devices and Indicators V Hub Indicator FIGURE 1 11 Examp
137. ide Passwords 0000000 e0000000000000000 e000000000000000 0 e000000000000000 e000000000000000 lt lt lt lt Warnings Cautions and Notes COPY of Operatii e EN Introduction
138. interface board might blow Replace the USB interface board Check that cable between SMR interface board and communication board is properly connected Check that connecting cables and connectors are not damaged Check that Nois Il module is correctly plugged If the symptom persists replace the Nois Il module Replace the V Hub interface board Replace the V Hub communication board Replace the USB interface board Replace the carrier board V Series Service Manual 046 001131 00 Troubleshooting Repair Information 2 10 2 MESSAGE PROBLEM Integral Module Hub Troubleshooting REASON SOLUTION Integral V Hub cannot identify parameter modules Module failure Cable defective or poorly connected Wrong communication board software revision Module in some slots unrecognized Power supply to integral V Hub abnormal 3 slot or VPS module rack communication board failure Nois 11 module failure Carrier board failure Replace the parameter module If a new module is identified the original one is defective Check that the cables from 3 slot V Hub communication board to VPS module rack communication board module rack to carrier board are properly connected Replace the Nios Il module Checkthat connecting cables and connectors are not damaged Upgrade the program of the module or integral V Hub Replace the 6 slot V Hub communication board Check if the vol
139. is equipment or any accessories which are claimed to be defective be returned when authorized freight prepaid to Mindray DS USA Inc Mahwah New Jersey 07430 Mindray s agents or Mindray service centers in your region Mindray shall not have any responsibility in the event of loss or damage transit Calibration may be performed without the need to disassemble the instrument It is the responsibility of the purchaser to perform calibration as necessary in accordance with the instructions provided in this manual Phone Numbers and How To Get Assistance A network of service representatives and factory trained distributors is available Prior to requesting service perform a complete operational check of the instrument to verify proper control settings If operational problems continue to exist In North and South Americas contact the Service Department at 800 288 2121 ext 8116 for Technical Support or 201 995 8000 for assistance in determining the nearest field service location In areas other than North and South Americas contact Mindray s agents or Mindray service centers in your region If Mindray service centers are not available in your region please contact the Customer Service of Mindray headquarters in Shenzhen at 86 755 26582492 or 86 26582888 for technical support or assistance Please include the instrument model number the serial number and a description of the problem with all requests for service Wa
140. is still deflating when the NIBP Start button is selected Patient movement Cuff or hose NOT attached leaking HR irregular arrhythmia present Blood pressure is out of range Improper cuff size brand Incorrect cuff size Patient movement Leakage in pneumatic check Air leakage is found in hose Unable to make measurement after three automatic retries The hardware overpressure limit has exceeded overpressure The cuff pressure exceeds 297 mmHg in ADU mode 240 mmHg in PED mode or 147 mmHg in NEO mode A measurement has been attempted but no reading was possible This results from inadequate cuff inflation pressure Check sensor placement move as necessary Switch limb notify physician Complete the current measurement before selecting the NIBP Start button Wait for the cuff to default before selecting the NIBP Start button Wait until a patient is calm or gently hold limb Check all connections Check patient and notify physician Check patient and verify BP with manual method Measure patient limb Use only properly sized approved accessories Measure patient limb use correct cuff Wait until patient is calm or gently hold limb Change the cuff Check patient Retry measurement If message reappears contact Mindray technical support Power cycle unit If message reappears contact Mindray Technical Support Retry will be attempted Check that appropriate patient s
141. isassembly Instructions 4 Remove the pushbutton switch and cable from J3 d i i lt Removal of the Monitor Undocking Grips Chassis Subassembly 1 Remove the 8 M3X6 screws and 4 grip supports Remove the undocking grips Grip Support Undocking Grip 2 Remove the 2 M4X10 screws and the thermistor and cable assembly Thermistor and Cable Assembly V Series Service Manual 046 001131 00 2 31 Disassembly Instructions Repair Information 3 4 Remove the captive screw in the bottom of the chassis and pull out the chassis Remove the 6 M3X6 screws to separate the li ion battery pack PCBA Chassis Subassembly Li ion Battery Pack PCBA 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the Pushbutton Switch and Cable Assembly If the pushbutton switch and cable assembly in your unitis the one as shown below loosen the nut with sharp nose pliers and pull out the pushbutton switch and cable assembly carefully Pushbutton Switch and Cable If the pushbutton switch and cable assembly in your unitis the one as shown below loosen the screw and remove the pushbutton switch and cable assembly Pushbutton Switch and Cable Screw V Series Service Manual 046 001131 00 2 33 Disassembly Instructions Repair Information 2 5 6 Disassembling V Dock 1 Placethe V Dock docking station top down and use
142. ize is set Preset initial inflation pressure 2 84 046 001131 00 V Series Service Manual Repair Information V Series Service Manual MESSAGE PROBLEM NIBP retry REASON Cuff is loosely wrapped The cuff may be too loosely wrapped or not attached at all Weak signal The pulse of the patient may be too weak or the cuff is loosely wrappped Excessive motion in measurement Signals contain motion artifact or too much interference Timeout Measurement takes more than 120 seconds in ADU PED mode and 90 seconds in NEO mode Retry Overpressure or bad measurement SpO Troubleshooting MESSAGE PROBLEM Dashes display in place of numerics Do not see 5 parameter titles in display SpO no sensor SpO sensor off SpO interference Masimo Nellcor only 5 pulse search 5 no pulse Nellcor Only SpO failure Low amplitude SpO signal SpO too much light Masimo only 5 unrecognized sensor Masimo SET only SpO board fault REASON Measurement is invalid Parameters not configured to display Sensor is not plugged in to the monitor Sensor may not be connected to the patient Noise detected on the pulse signal prevents pulse discrimination Hardware settings are being adjusted in order to discriminate a pulse waveform No detectable pulse is measured The system has detected an unrecoverable failure of the SpO system SpO
143. lace the carrier board 2 7 12 Interface Failure Troubleshooting MESSAGE PROBLEM REASON SOLUTION No analog signals or nurse call signals are issued Respective output disabled N A Check that cable between DVI interface board and carrier board is properly connected Check that connecting cables and connectors are not damaged DVI interface board cable loose interface board failure Replace the DVI interface board Carrier board failure Replace the carrier board Device with USB port does Cable defective or poorly Check that cable between USB not function Assume that connected interface board and carrier board is the peripheral devices are properly connected Check that good connecting cables and connectors are not damaged USB interface board failure Replace the USB interface board Carrier board failure Replace the carrier board V Series Service Manual 046 001131 00 2 91 Troubleshooting Repair Information 2 7 13 USB Troubleshooting MESSAGE PROBLEM REASON SOLUTION USB stick malfunction Wrong USB stick or small memory space Cable defective or poorly connected Use only SanDisk manufactured USB storage cards Those with 1GB memory space are recommended Check that cable between USB board and carrier board is properly connected Check that connecting cables and connectors are not damaged 2 7 14 Network Related Problem Troubleshooting MESSAGE PROBLEM REASO
144. layed Mains on Applied Part All Earth Outlet Norm Pol Earth L2 Norm uA Rev uA Limit Inv START TEST CAL DUT OFF APPLIED PART Gu awe aD 5 Selectthe desired outlet configuration and applied part to test using the appropriate SOFT KEYS 6 Select START TEST SOFT KEY 1 to begin the test 7 Select the print data key to generate a printout of the latest measurement WARNING If all of the applied parts correspond to the instrument type the applied parts will be tied together and one reading will be taken If any of the applied parts differ from the instrument type all applied parts Will be tested individually based on the type of applied part This applies to Auto and Step modes only In Case of Failure e Check any broken of the enclosure Replace any defective part Inspect wiring for bad crimps poor connections or damage e Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead e Change another probe to confirm if the fail is caused by console Inspect wiring for bad crimps poor connections or damage Ifthe leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation e Ifall else fails stop using and in
145. layed as Over In Case of Failure Once it reaches the limitation stop using and inform the Customer Service Engineer for analysis and disposal LIMITS ALL COUNTRIES R 0 2 ohm Maximum 5 9 12 2 Earth Leakage Test Run an Earth Leakage test on the device being tested before performing any other leakage tests Leakage current is measured the following ways Earth Leakage Current leakage current measured through DUT outlet Earth e Earth Leakage Current AP EARTH ALL Applied Parts connected to Earth leakage current measured through DUT outlet Earth There is no need to attach a test lead the 601PRO automatically connects the measuring device internally To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet and turn on the device 2 Attach the device s applied parts to the 601PRO applied part terminals if applicable V Series Service Manual 046 001131 00 5 27 Verification Diagnostics and Calibration 3 Select shortcut key 4 The Earth Leakage test appears on the display and the test begins immediately Earth Leakage Outlet Rev Pol No Earth L2 No AP Earth OuA Limit Inv DUT OFF EARTH NO L2 AP EARTH 4 SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse SOFT KEY 2 toggles the DUT outlet from Earth to No Earth SOFT KEY 3 toggles the DUT outlet from L2 to No L2 SOFT KEY 4 toggles the AP to Earth to No
146. le V Hub Indicator l Indicates the 12 Volt and 5 Volt power status of V Hub When the V Hub indicator is off it indicates power source disconnection When the V Hub indicator is lit in yellow 5V is normal but 12V is abnormal When the V Hub indicator is lit in green 12V is normal Battery Indicator Battery indicators for V 12 only show the capacity and the charging status of each battery Alarm Indicator Alarm Indicator Battery Indicator FIGURE 1 12 Example Battery Indicator Alarm Indicator Alarm indicators show the status of the patient monitor or patient See FIGURE 1 12 V Series Service Manual 046 001131 00 1 9 Main Unit Theory of Operation 1 3 Main Unit The patient monitor consists of e Input system Touchscreen touch pad power button keyboard mouse e Output system LCD panel alarm lamp speaker AC and battery status LEDs e Processing and communications system CPU module monitor carrier board Power management system Li lon battery internal backup battery battery interface board AC DC power board power management board PMB e Power interface system Monitor carrier board V Dock Equipment interface system Monitor carrier board V Dock V Hub In addition the patient monitor can also utilize a USB storage device USB mouse USB keyboard etc FIGURE 1 13 illustrates the architecture of V 12 V 21 patient monitor
147. ly or properly inserted Cable or Lead wires damaged Apply fresh moist electrodes Replace wires as necessary Eliminate 60Hz interference Use ESIS ECG cable with internal filter block NOTE Respiration monitoring via the ECG electrodes will not be available when using the cable Repeat skin preparation and electrode location procedures Apply fresh moist electrodes Avoid areas of the torso that are very muscular Ensure proper connection Electrode to Lead Lead to cable cable to monitor Re prep skin and apply fresh moist electrodes Check with continuity tester Re prep skin and apply fresh moist electrodes Readjust Must have a higher amplitude than the other ECG waves like the P and T waves Reposition electrodes and secure with tape if necessary Check patient Check electrode contacts reposition electrodes cable Check environment for source of interference Readjust as required Check for proper insertion Check with Lead continuity tester 046 001131 00 V Series Service Manual Repair Information Troubleshooting MESSAGE PROBLEM Base line wander ECG artifact ESU Resp off ECG lead fault Pacer rejection on Low amplitude ECG signal REASON Patient moving excessively Patient s respiration Electrodes dry or loose Static build up around patient ECG Filter set to ST or Diagnostic mode Electrode interference from auxiliary
148. n Guide Installing V Hub 7 5 Installing V Hub FIGURE 7 5 shows the V Hub package The V Hub package consists of a V Hub unit and a PUSB cable FIGURE 7 5 V Hub Package V Hub can be mounted to a rolling stand and wall mount Installing a V Hub to a Rolling stand 1 Install a V Hub to a rolling stand as shown in FIGURE 7 6 2 Plug the PUSB cable from the V Hub to the V Dock 12 1 monitor or 21 3 monitor if there is any PUSB Cable FIGURE 7 6 Installing a V Hub to a Rolling Stand V Series Service Manual 046 001131 00 7 8 s0 Warranty 8 1 Warranty Statements Mindray warrants that components within the monitor unit will be free from defects in workmanship and materials for the number of years shown on the invoice Under this extended warranty Mindray will repair or replace any defective component at no charge for labor and or materials This extended warranty does not cover consumable items such as but not limited to batteries displays external cables and sensors Recommended preventative maintenance as prescribed in the Service Manual is the responsibility of the user and is not covered by this warranty Except as otherwise provided herein the terms conditions and limitations of Mindray s standard warranty will remain in effect Mindray warrants that its products will be free from defects in workmanship and materials This warranty does not cover consumable items such as but not limited to batteries
149. n saves the settings and closes the dialog 5 3 2 7 1 Restoring Factory Defaults The following settings are not affected when the Restore Factory Defaults button is selected because they are tied to regional settings e Date Time e Temperature Language e Country password is required prior to restoring the current database values to the factory default values 5 10 046 001131 00 V Series Service Manual Diagnostics and Calibration System Setup 5 3 2 7 2 Importing Exporting Configuration Settings l Inserta serial bus device in one of the serial ports 2 From the System tab select the Export Config or Import Config button A message displays warning not to remove the USB device and a progress bar displays 3 The files are copied to or from the unit A message indicating that the files were copied is displayed 5 3 2 7 3 Saving Dept Defaults The following settings are not affected when the Save Dept Defaults button is selected because the setting is intended to be temporary Notch Filter ESU Filter NOTE A confirmation message displays prior to saving the department default settings as the power up settings 5 3 2 8 Changing Password Select the Change Password button to configure the desired password for system tab To change the system password 1 From the System tab select the Change Password button to display the Enter Password dialog shown in FIGURE 5 7 FIGURE 5
150. nt test Mains on applied part leakage Patient auxiliary current test Other Tests Power on test Touchscreen calibration Battery check Network print test Once per year If relevant performance test fails Following any repairs or replacement of relevant module Required If the user suspects that the measurement is incorrect Following any repairs or replacement of relevant module At least once every two years Note At least once a year is recommended for NIBP and CO modules Required Once every two years Following any opened repair type Once every two years Following any opened repair type with modifying the power board Once every two years Following any opened repair type with modifying the power board or patient circuit board Once every two years Following any opened repair type with modifying the power board or patient circuit board Once every two years Following any opened repair type with modifying the power board or patient circuit board Required When first installed or reinstalled Following any replacement of any main unit parts When the touchscreen appears abnormal After the touchscreen is replaced When first installed Whenever a battery is replaced When first installed Whenever the printer is serviced or replaced 046 001131 00 V Series Service Manual Maintenance Maintenance Schedule 6 2 1 6 2 2 6 2 3 6 2 4 6 2 5 6 2 6 6 2 7 6 2 8 6 2 9 6
151. o the right until it firmly clicks into place CAUTION Replace li ion batteries with P N 0146 00 0091 01 ONLY Battery Maintenance The batteries may be subject to local regulations regarding disposal At the end of the battery life dispose of the batteries in accordance with any local regulations NOTE V 12 batteries may only be charged within a V 12 monitor Do not attempt to use commercial rechargers NOTE Remove the batteries if the V 12 is not likely to be used for an extended period of time Storage of the li ion batteries depends on temperature time period and the degree of cell charging state After 6 months of storage at 23 C fully charged li ion batteries have a remaining capacity of 9396 Serial Number of Li ion Battery Each li ion battery has a unique serial number S N DSO4A9006YYMMX X5X3X4Xz as shown FIGURE 6 2 S N 0504 9006 1 3 4 5 FIGURE 6 2 Li ion Battery Serial Number DS04A9006 indicates the battery model and is unchanged YY indicates the year of manufacture MM indicates the week of manufacture X1X gt X3X4Xz indicates the production serial number and starts from 00001 046 001131 00 V Series Service Manual Maintenance Battery Replacement and Maintenance 6 10 4 6 10 5 Specification for Internal Battery Replacement P N 801 DA6K 00026 00 Use the following Internal Battery Single Cell li ion Sanyo UR 18650W 3 7 Volts 1500 mAh Specs cycl
152. ough the APPLIED PART SOFT KEY selections Refer to Chapter 8 Standards and Principles V Series Service Manual 046 001131 00 5 29 Verification Diagnostics and Calibration 5 9 12 4 In Case of Failure e Check any broken of the enclosure Replace any defective part Inspect wiring for bad crimps poor connections or damage Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead e Change another probe to confirm if the fail is caused by console Inspect wiring for bad crimps poor connections or damage Ifthe leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation e Ifall else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS For CF applied parts e Normal Condition Single Fault Condition For BF applied part e 100p A Normal Condition e 50OUA Single Fault Condition Mains on Applied Part Leakage The Mains on Applied Part test applies a test voltage which is 11096 of the mains voltage through a limiting resistance to selected applied part terminals Current measurements are then taken between the selected applied part and earth Measurements are taken wi
153. r as follows lead II to the respiration lead base impedance line to 1500 ohms delta impedance to 0 5 ohm respiration rate to 40 rpm 3 Checkthe Resp wave is displayed without any distortion and the displayed Resp value is within 40 2 rpm 5 9 8 Verification Tools required Fluke Medsim 300B patient simulator recommended C O adapter box Connect the patient simulator to the C O module using a C O cable set the blood temperature TB to 37 C on the patient simulator and check the temperature value is 37 0 1 Set Auto start to Off and adjust Computational Constant to 0 595 on the patient monitor Set the injectate temperature to 24 C and C O to 5L min on the simulator Select Start CO in the C O measurement window to start C O measurement and after 3 10 seconds select the run key on the simulator Check that the C O value displayed on the patient monitor is 5 0 25L min V Series Service Manual 046 001131 00 5 23 Verification 5 9 9 5 9 10 Diagnostics and Calibration CO Operation Verification Tools required e Gas cylinder with calibration gas P N 0075 00 0033 01 T shape connector Tubing 1 Connect the gas cylinder with the tubing using a T connector as follows Check the airway and make sure there are no leaks Open to the Air Tubing M d CO Module 1 Relief Valve Gas Cylinder 2 Open and then close the relief valve alte
154. r cable from J4 of the 121 Resp board Patient Cable Monitor Cable V Series Service Manual 046 001131 00 2 59 Cable Wiring Diagrams Repair Information 2 6 Cable Wiring Diagrams 2 6 1 Nurse Call Cable 3 Pin Circular to Unterminated P N 0012 00 1277 01 02 6 ft lin 1 in 13 in 9ft 6 in Cable shield Cable shield Connector shield Circuit Board FIGURE 2 1 Nurse Call Cable 3 Pin Circular to Unterminated 2 60 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams 2 6 2 Defib Synch Cable P N 0012 00 1801 01 STRIPPED AND TINNED O 5in ER 257 05 STRIP JACKET Connector shell GND GND GND GND GND IBP OUT 1 IBP OUT 2 ECG OUT ETRIG 9 F n p n RR mw c a rhi n FIGURE 2 2 Defib Synch Cable 2 6 3 Serial Port to Serial Port Cable P N 0012 00 1275 01 EIS rese Cable Shield p Connector Shield a Connector Shield ite r P FIGURE 2 3 Serial Port to Serial Port Cable V Series Service Manual 046 001131 00 2 61 Cable Wiring Diagrams Repair Information 2 6 4 ECG Shielded Lead Wires 2 6 4 1 3 5 Lead ECG Leadset Leadset ECG 3 5 Lead Snap gt SS nd TNE MEER ud ra if a my EH j i i i f J
155. reaching inside the opened instrument Do not contact exposed metal parts which may become electrically active 4 Read and understand each step of the procedure prior to beginning the step V Series Service Manual 046 001131 00 5 1 System Setup Diagnostics and Calibration 5 3 System Setup 5 3 1 Introduction The V 12 V 21 System Setup dialog provides access to the system default settings such as date and time format parameter timeouts enabling disabling lethal alarms Quick Functions buttons default printers service mode and password updates Access to this dialog requires a password 5 3 2 System Dialog The System dialog located in the Setup tab shown in FIGURE 5 1 contains the following tabs General Alarms e Printer Network System A description of each tab follows 5 3 2 1 Navigating to the System Dialog 1 From the Navigation Area select the Setup tab 2 Select the System button NOTE The n icon in the System button indicates that a password is required to access the System dialog 3 Enter the password defaulted to SYSTEM and be changed 4 Select the Accept button to display the System dialog shown in FIGURE 5 1 Mure Call aconcany Dipty FIGURE 5 1 Example System Dialog General Tab 5 2 046 001131 00 V Series Service Manual Diagnostics and Calibration System Setup 2222 Configuring the General Tab Select the General tab to configure the screen formats
156. rnately at the interval of 2 to 3 seconds and make sure that there is an excess gas flow through the T shape connector to air when the relief valve is open Check the displayed CO value is within 5 0 3 Battery Operation Verification 1 Remove batteries if they are installed in the unit 2 Verify the unit functions on line power correctly 3 Install the three batteries in the appropriate slots located on the left side of the monitor 4 Remove the line cord from the unit Verify the unit operation is not interrupted 046 001131 00 V Series Service Manual Diagnostics and Calibration Verification 5 9 11 Network Print Test Tools required e Hub e Network cable 1 Connect the patient monitor and network printer to a hub using a common network cable 2 Set IP address as follows Select Setup from System menu enter the required password SYSTEM or the password you configured select IP Address and then select Printer gt gt NOTE See the instructions for use accompanying the printer 3 Set the IP address of the patient monitor to the IP of the network printer in the same network segment Select Setup from System gt gt enter the required password and select Network gt gt from Wired 4 Enter the Demo mode of the patient monitor Select Setup from System gt gt enter the required password select System gt gt from Demo Mode gt gt and then select Enable and select Accept 5 Select Print an
157. rranty questions should be directed to a local representative A list of offices along with their phone numbers is provided at the end of this manual Manufacturer s Responsibility Mindray is responsible for the effects on safety reliability and performance of the equipment only if d assembly operations extensions readjustments modifications or repairs are carried out by persons authorized by Mindray and b the electrical installation of the relevant room complies with the appropriate requirements and the equipment is used in accordance with the instructions for use 046 001131 00 V Series Service Manual Warranty Manufacturer s Responsibility This page intentionally left blank V Series Service Manual 046 001131 00 8 3 046 001131 00 Revision 1 0 January 2011 SHENZHEN MINDRAY BIO MEDICAL ELECTRONICS CO LTD Mindray Building Keji 12th Road South High tech Industrial Park Nanshan Shenzhen 518057 China Tel 86 755 26582888 26582492 Fax 86 755 26582500 26582501 26582680 Mindray DS USA Inc 800 MacArthur Boulevard Mahwah NJ 07430 USA Dom Customer Service 1 800 288 2121 Intl Customer Service 1 201 995 8000 Dom Fax 1 800 926 4275 Intl Fax 1 201 995 8680 www mindray com Mindray Medical Netherlands B V Box 26 3870 CA Hoevelaken The Netherlands Tel 31 33 25 44911 Fax 31 33 25 37 621 Mindray UK Limited 3 Percy Road St John
158. s and remove the front interface cable from J14 of the carrier PCBA and JP2 of the front interface PCBA V Series Service Manual 046 001131 00 2 19 Disassembly Instructions Repair Information 5 Remove the double coated tape that secures the display cable Remove the display cable from J13 and J24 of the carrier PCBA Remove the display cable from the socket of the LCD Double Coated Tape Removal of the Front Interface PCBA CCFL Inverter PCBA Alarm LED PCBA Front Plate Touchpad Remove the alarm LED cable from J1 Remove the touchpad cable from Jp10 Remove the AC present cable from J3 Remove the touchscreen cable from J4 Remove the CCFL inverter cable from JP5 ou Remove the 2 M3X6 screws that secure the front interface PCBA 7 Remove the LCD cable from the CCFL inverter PCBA 6 places 8 Remove the CCFL inverter cable from CN Remove the 4 M3X6 screws that secure the CCFL inverter PCBA 2 20 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 9 Remove the alarm LED cable from J1 Remove the 3 M3X6 screws that secure the alarm LED PCBA Remove the 3 M3X6 screws that secure the front plate shown in the picture above and turn the front plate around to separate the reclosable fastener Reclosable Fastener Front Plate NOTE One EMI clip is assembled on the front plate 11 Remove the 4 M3X6 screws that secure the touchp
159. ssembly FIGURE 1 20 Electrical Architecture of TEMP Module 046 001131 00 1 17 Main Unit Theory of Operation 12L ECG EKG Module The12L ECG EKG module monitors 12 lead ECG and Respiration including ST and arrhythmia analysis through the VPS module NIBP Module The NIBP module is used to measure non invasive blood pressure FIGURE 1 21 indicates the electrical architecture of NIBP module To Module Bus Human Interface Buttons LEDs VPS Key Pad LED 4 PUSB Isolated Module Host Communication PCB Assembly 12 Volts 5 Volts Data NIBP PCB Assembly Pump Linear Valve Dump Valve Pneumatic Control and Connection To Cuff gt To Patient FIGURE 1 21 Electrical Architecture of NIBP Module OEM SpO Module There are two types of SpO modules Masimo 2013 5 and Nellcor 1 5 module Host communication board keypad LED and patient connector board are also needed to work with the OEM SpO board FIGURE 1 22 shows the electrical architecture of OEM 5 module To Module Bus Human Interface Buttons LEDs OEM SpO2 Module Key Pad LED USB Data 12 Volts 5 Volts Isolated Module Host Communications PCB Assembly
160. stem The CPU module contains CPU north bridge south bridge DDR2 RAM real time clock EEPROM etc It interfaces to the carrier board only which then provides interfaces to all other external devices V Series Service Manual 046 001131 00 1 11 Main Unit Theory of Operation Monitor Carrier Board The monitor carrier board is the CPU module s carrier board and will be described in detail in section1 3 5 Equipment Interface System on Page 1 14 and Page 1 15 1 3 4 Power Management System Li lon Battery Three removable li ion batteries are available The battery compartment door is located at the lower right of the patient monitor The battery power is introduced to the power module via the battery interface board and then processed and distributed to V 12 via the power management board Internal Backup Battery The monitor uses one single cell li ion backup battery P N 022 000006 00 SANYO UR18650W high rate li ion battery 3 7V 1500mAh The battery is fixed to the battery interface board Battery Interface Board battery interface board serves as an interface between the batteries and the power management board AC DC Power Board The AC DC power board converts input from AC power and generates one regulated DC output of voltage 15V The output is turned on off via connection or disconnection of the AC power cord The power supply provides an indication of AC presence The Power Pin Board acts as a con
161. t you stay healthy 5 Verify SpO displays the pleth waveform and the 5 indicates a valid reading within 95 through 100 Verify the HR source is 5 and a beep tone is present NOTE A functional tester cannot be used to assess the accuracy of the pulse oximeter probe or a pulse oximeter monitor 046 001131 00 V Series Service Manual Diagnostics and Calibration Verification 5 9 6 NIBP Verification Tools required Manometer Bulb valve Test chamber Tubing T shape connector 1 Connect the equipment as shown in the figure of section 5 5 NIBP calibration on Page 5 15 2 Setthe patient monitor to adult mode and enter NIBP calibration mode 3 Before inflation the reading of the manometer should be O If not turn off the bulb valve to let the whole airway open to the atmosphere Turn on the bulb valve after the reading is O 4 Raise the pressure in the test chamber to 50 mmHg with the bulb valve Then wait for 10 seconds until the measured values become stable 5 Compare the manometer values with the monitor values The difference should be within 3 mmHg 6 Raise the pressure in the test chamber to 200 mmHg with the bulb valve Then wait for 10 seconds until the measured values become stable and repeat Step 5 5 9 7 RESP Verification Tool required Fluke Medsim 300B patient simulator recommended 1 Connect the patient simulator to the module using a non ESU proof cable 2 Configure the simulato
162. tage between two contact screws in any slot reaches 12VDC If yes and the parameter module functions the PCB assembly in SRM might fail If there is no 12V sent to the V Hub check that the power module output voltage to the USB interface board reaches 12V If yes the fuse on the USB interface board might blow Replace the USB interface board Replace the 3 slot or VPS module rack communication board Replace the Nois Il module Replace the carrier board 046 001131 00 V Series Service Manual Repair Information Troubleshooting 2 7 11 Alarm Troubleshooting MESSAGE PROBLEM The alarm lamp is not lit or extinguished but alarm sound is issued No alarm sound is issued but alarm lamp is lit REASON Cable defective or poorly connected Alarm LED board failure Carrier board failure Audio alarm disabled Cable defective or poorly SOLUTION Check that cables from alarm LED board to the front interface board and the front interface board to carrier board are properly connected Check that connecting cables and connectors are not damaged Replace the alarm LED board Replace the carrier board N A Check that the cable between connected speaker and carrier board is properly connected Check that connecting cables and connectors are not damaged FPGA audio logic error Upgrade the audio logic part of the FPGA program Speaker failure Replace the speaker Carrier board failure Rep
163. th the test voltage 11096 of mains to applied parts in the normal and reverse polarity conditions as indicated on the display The following outlet conditions apply when performing the Mains on Applied Part test Normal Polarity e Reversed Polarity Preparation To perform a calibration from the Mains on Applied Part test 1 Select CAL SOFT KEY 2 2 Disconnect ALL patient leads test leads and DUT outlet connections 3 Select CAL to begin calibration as shown Disconnect All Patient Leads and OUTLET connections CAL oo 046 001131 00 V Series Service Manual Diagnostics and Calibration Verification If the calibration fails the previously stored readings will be used until a passing calibration has occurred Also the esc stop key has no effect during calibration 4 When the calibration is finished the Mains on Applied Part test will reappear WARNING A 2 beep per second signal indicates high voltage present at the applied part terminals while a calibration is being performed WARNING High voltage is present at applied part terminals while measurements are being taken To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601 2 Attach the applied parts to the 601PRO applied part terminals 3 Attach the red terminal lead to a conductive part on the DUT enclosure 4 Select shortcut key 7 The Mains on Applied Part test is disp
164. that secure antenna mounting bracket Then pull out the antenna and cables Antenna and Cable Assembly rd NOTE After reinstallation the assembled antenna and cable assembly should look the same as the one above 2 Unfold the clips 2 places and take out the wireless transceiver Wireless Transceiver V Series Service Manual 046 001131 00 2 25 Disassembly Instructions Repair Information Removal of the Triple Fan and Cable Assembly Remove the cable from the carrier PCBA J30 Remove the 2 screws that secure the fan mounting bracket Pull off the 12 fan mounting fasteners Triple Fan Removal of the Speaker and Cable Assembly Remove the speaker cable assembly from J9 and J12 of the carrier PCBA Remove the 2 M3X6 screws and the 2 speaker mounting brackets Speaker 2 26 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the Small Fan Handle 1 Remove the small fan cable from the socket of the fan control cable Remove the M4x12 screws Remove the 3 M2 5x12 screws Small Fan 2 Remove the other M4x12 screws and separate the handle from the back housing V Series Service Manual 046 001131 00 2 27 Disassembly Instructions Repair Information Removal of the Carrier Board and CPU Subassembly 1 Removethe thermistor and cable assembly from J20 of the carrier board PCBA If the carrier board and CPU subassembly is the one as sho
165. timeouts display setup and Quick Functions buttons These functions apply to all patient sizes 1 From the System dialog select the General tab shown in FIGURE 5 1 NOTE The current setting displays beside the tab button 2 Configure the parameter using the tab buttons described in TABLE 5 1 TABLE 5 1 BUTTON DESCRIPTION COMMENTS CHOICES Date Format Changes the format in which dates are D M Y Y M D M D Y displayed in the system Time Format Changes the format in which time is 12 Hr 24 Hr displayed in the system NIBP Timeout Determines the time interval at which the 15 min 30 min 45 min 1 hr NIBP measurement is automatically removed from the Main Display CO PAWP Timeout Determines the time interval at which the 15 min 30 min 45 min 1 hr CO PAWP measurement is automatically removed from the Main Display Nurse Call Sends an electronic signal to the Nurse Call Off One Shot Continuous system when an alarm is active NOTE When Nurse Call is configured for Off the Alarm Responses dialog does not display the Nurse Call column Quick Functions Configures the buttons in the Quick Refer to the Configuring the Functions tab in Navigation Area Quick Functions Tab on page 5 3 for additional information The default configuration selections are bold 3 Select Cancel or Accept The Cancel button closes the dialog without saving the settings The Accept button saves the settings and closes the dialog
166. tion Diagnostics and Calibration 5 9 3 5 9 4 5 9 5 IBP 1 and IBP 2 Verification Tools required Fluke Medsim 300B patient simulator or MPS 450 equivalent recommended e Dedicated IBP adapter cable 1 Set the simulator to 0 mmHg for both IBP 1 and IBP2 2 Select the Zero All IBP key Verify the systolic diastolic and mean values display as 0 1 Hg 3 Configure the patient simulator as P static 50 mmHg the displayed value should be within 50 2 mmHg 4 Reset the patient simulator as P static 2 150mmHg and 300 mmHg the displayed value should be within 150 3 mmHg and 300 6 mmHg 5 Applya 120 80 mmHg signal into IBP 1 and apply a 60 20 mmHg signal into IBP 2 and verify that the waveforms are displayed on the screen Temperature Verification Tool required Resistance box with accuracy above 0 1 ohm 1 Connect the two pins of any Temp connector of a module to the two ends of the resistance box using 2 wires 2 Set the resistance box to 1354 9 ohms corresponding temperature is 37 3 Verify the temperature is 37 0 1 C SpO Verification Tools required None 1 Set the display waveform 4 to Pleth Set the HR source to Auto 2 Verify that the 5 message is displaying gt No Sensor in the message area Connect the 5 sensor to the panel connector Verify the SpO message changes to Sensor Off or SpO3 Initializing 4 Apply sensor to finger assuming tha
167. uld be discarded Do not use the same cuff on any other patient Do not sterilize or use an autoclave on disposable cuffs CAUTION Disposable cuffs can be cleaned using a mild soap solution and dried with a clean cloth Care and Cleaning of ECG Cables and Lead wires Use the same approved cleaning solutions outlined in the Care and Cleaning of the Monitor on Page 6 4 After cleaning the ECG cables and lead wires should be wiped with water using a clean damp cloth then dried with a clean dry cloth The ECG cables and lead wires must be allowed to dry thoroughly before use NOTE ECG cables and lead wires must never be immersed soaked in any fluids and they should not be cleaned with harsh chemicals such as acetone or non diluted bleach NOTE Do not autoclave radiation or steam sterilize ECG cables or lead wires NOTE Extended exposure to Ethylene Oxide gas may shorten life V Series Service Manual 046 001131 00 6 7 Battery Replacement and Maintenance Maintenance 6 10 6 10 1 6 10 2 6 10 3 Battery Replacement and Maintenance Battery Replacement 1 Open battery compartment door on left side of unit by pressing the finger grip area and sliding the door to the rear 2 Slide the release located at the top of the installed battery This ejects the battery Slide out and remove battery 3 Slide replacement battery until it clicks into place 4 Close battery compartment door by sliding the door t
168. ule through USB e Interfaces with I2C devices such as EEPROMs the CPU module alarm led drivers and Port Expander e Monitors temperatures detects fan status and controls fan speed e Detects dock presence and implements power control e Controls backlight and display brightness e Detects V Hub status and implements power control V Dock V Dock docking station mounts to a fixed location and provides electrical connections for network power USB nurse call display and V Series module bus devices V Series Service Manual 046 001131 00 1 13 Main Unit Theory of Operation V Hub V Hub provides the electrical interface between V 12 V 21 patient monitor and parameter modules It is used to extend the module bus to six module bays By V Hub Indicator Power Module Bay Power Management Module 1 Module USB Data Bus Module Bay 2 USB Data To Module Bay 3 USB Data Parameter NEN Module a SES ILS Module Bay 4 USB Data Module 5 USB Data Module Bay 6 USB Data FIGURE 1 14 Electrical Architecture of V Hub 1 3 6 Interface Requirements V Series Patient Monitor provides wired or wireless network interface to communicate with Panorama Hypervisor etc Wireless card is in V 12
169. ument Cable 400 Series 040 000100 00 5 Pin Temp Adapter Cable V Series Service Manual 046 001131 00 2 75 Cable Wiring Diagrams Repair Information P N 040 000055 00 Wiring Diagram Probe Tip Side Plug Side View A P N 040 000056 00 CC Wiring Diagram Probe Tip Side Plug Side View A P N 040 000057 00 A Wiring Diagram Probe Tip Side Plug Side Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 View A 2 76 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams P N 040 000058 00 A Wiring Diagram Probe Tip Side Plug Side View A P N 040 000091 00 B Wiring Diagram Plug Side Jack Side View B P N 040 000100 00 Wiring Diagram Plug Side Jack Side pin 2 1 View V Series Service Manual 046 001131 00 2 77 Cable Wiring Diagrams Repair Information 2 6 8 IABP SYNC Cable P N 0012 00 1801 02 Hoe BR Nom p 15 ft 2 in Connector shell GND GND GND GND GND IBP OUT 1 i E PAECGOUT IBP OUT2 ECG OUT ETRIG OA P2IBP OUT1 e OUT2 PSETRIG OA FIGURE 2 4 IABP SYNC Cable 2 6 9 Service Diagnostics Cable P N 009 001051 00 is 9 ft 2 in FIGURE 2 5 Service Diagnostics Cable 2 78 046 001131 00 V Series Service Manual Repair Information Cable Wiring Diagrams 2 6 10 Powered USB Cable
170. ure the tab using the buttons described in TABLE 5 7 V Series Service Manual 046 001131 00 5 9 System Setup Diagnostics and Calibration TABLE 5 7 BUTTON CHECK BOX DESCRIPTION COMMENTS CHOICES Demo Mode Allows an authorized user to choose a Enable Disable demonstration mode for in servicing staff or testing product features Demo Scenario Allows an authorized user various List all scenarios contained in the demonstration scenarios that are intended Scenarios folder to non clinical conditions 1 Restore Factory Allows an authorized user to reestablish the Defaults original database power up settings to factory default values NOTE Refer to Restoring Factory Defaults on page 5 10 for a list of exceptions Change Password Allows an authorized user to change the N A system password Service Allows an authorized user access to the N A password protected Service Diagnostic mode Export Config Copies the current settings to the external N A drive Import Config Copies the settings from the external drive N A to the V 12 V 21 unit Save Dept Defaults Allows an authorized user to save the N A current monitor settings as the new power up settings Print System Settings Prints all the system settings by patient size The default configuration selections are bold 3 Select Cancel or Accept The Cancel button closes the dialog without saving the settings The Accept butto
171. wn below first remove the 2 M3X20 screws that secure the actuator bracket then remove the 4 M3X16 screws that secure the heat sink and then remove the 5 M3X6 screws that secure the carrier PCBA Heat sink BN 3 14 B Actuator Bracket If the carrier board and CPU subassembly is the one as shown below first remove the 6 M3X18 screws that secure the actuator bracket and the heat sink and then remove the 5 M3X6 screws that secure the carrier PCBA 2 28 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions 2 Remove the 5 M3X6 screws that secure the carrier PCBA Remove the 4 M3X12 screws that secure the heat sink Carrier Board and CPU Assembly Removal of the Fan Control PCBA Remove the fan control PCBA from the back housing assembly Remove the carrier board connecting cable from J1 Remove the fan connecting cable from J2 Fan Control PCBA V Series Service Manual 046 001131 00 2 29 Disassembly Instructions Repair Information Removal of the Power Management PCBA 1 Remove the 4 M3X30 screws that secure the power management Power Management PCBA 2 Separate the power management PCBA from the back housing assembly by pulling its heat sink to the right Push in This Direction 3 Slantthe power management module toward 1 marked in the figure below and remove it 2 30 046 001131 00 V Series Service Manual Repair Information D
172. y Interface FPC HCB FPC from J1 of the isolator host communication PCBA V Series Service Manual 046 001131 00 2 41 Disassembly Instructions Repair Information Removal of the HCB Module Bay Interface FPC HCB FPC the SSD Module Bay Interface FPC SSD FPC USB PCBA 1 Remove the SSD FPC from J1 of USB PCBA 2 Remove the 3 M3X8 screws that secure the latch 3 Remove the module latch and the module support mechanism 4 Remove the back friction plate 5 Remove the SSD FPC and HCB FPC HCB FPC Back Friction Plate SSD FPC Module Support Mechanism Remove the M3X8 screw that secures the USB PCBA USB PCBA 046 001131 00 V Series Service Manual Repair Information Disassembly Instructions Removal of the Patient Connector Interface Assembly 1 Remove the 2 M2 5X4 screws that secure the 5 connector 2 Remove the tube from the NIBP fitting 3 Unlatch the socket and remove ECG RESP flex cable from J2 of the patient connector interface PCBA 4 Unlatch the socket and remove TEMP flex cable from J1 of the patient connector interface PCBA Patient Connector Interface Assembly V Series Service Manual 046 001131 00 2 43 Disassembly Instructions Repair Information Removal of the Instrument Connector Assembly 1 Pull out the instrument connector assembly 2 Unlatch the connectors and remove instrument connector flex cable from J1 Instrument Conn

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