the User Manual
Contents
1. trots 3 8 NPTF X 3 8 NPTF DETERGENT INJECTOR JE ADAMS 7655 579 00001 01 NIPPLE BRASS 3 8 CLOSE HEX MANIFOLD 185 00001 01 THERMOSTAT 573 00001 01 PRESSURE SWITCH 574 00002 01 1 2 NPT PLUG GARDEN HOSE CONNECTOR 3 4 SWIVEL X 3 8 NPTM 542 00002 01 Figure 11 Ref Part Description Qty 1 185 00001 01 Manifold Coil Outlet 1 2 569 00003 01 Pressure Relief Valve 1500 PSI AV 150 1 2a 569 00003 02 Pressure Relief Valve 2000 PSI AV 200 230 300 1 2b 569 00003 03 Pressure Relief Valve 2500 PSI AV 500 1 3 280 00002 02 Hose Low Pressure Relief 3 8 24 4 574 00002 01 Pressure Switch 1 5 230 00007 01 Unloader Intergrated 1 6 284 00010 04 Hose High Pressure 28 7 430 00013 01 Street Elbow 1 4 1 8 570 00002 01 Strainer Soap 1 4 Plastic Check Valve 1 9 285 00002 01 Hose Soap 48 1 10 577 00001 01 Strainer Garden Hose 50mesh 1 11 281 00002 03 Hose Fitting Inlet Connector 1 12 579 00001 01 Injector Detergent 1 13 528 00002 03 Street Elbow 3 8 Not Shown 1 536 00003 01 Street Tee 1 4 Not Shown 1 T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 20 TROUBLESHOOTING PROBLEM Low Water Pressure No Chemical Flow Burner Not Igniting Excessive Burner Smoke Pressure Relief Valve Leaks CAUSE Insufficient water source Old or incorrect nozzle Plumbing or hose leak Obstruct2. Operator s Manual NHP Small Series Gas READ THIS MANUAL This manual contains important information for the use and safe opera tion of your Amazing Machinery machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS ALSO DAMAGE TO THE MACHINE OR TO OTHER PROPERTY AMAZING MACHINERY 3807 OLD TASSO RD CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 2 TABLE OF CONTENTS SECTION 1 OPERATOR S MANUAL Unpacking Safety Instructions and Warnings Installation Instructions Operation Instructions Starting Checklist Washing Techniques Stopping Machine Moving Storage and Winterizing Maintenance Instructions Engine Maintenance Pump Maintenance Heat Exchanger Coil Coil Descaling Electrode Settings Unloader Adjustment Oil Burner Air Band Adjustment 2 4 OYOYUI UJ UJ SECTION 2 PARTS AND SERVICE MANUAL Exploded Assembly View NHP Series 11 Parts List 11 Gun and Wand Assembly 12 Burner Assembly 13 Pump Assembly 14 Control Box 15 Wiring Diagrams 16 17 Pump and Related Plumbing Diagrams 18 19 Troubleshooting 20 21 Warranty 22 23 NOTICE Information in this operator s manual is subject to change without notice Amazing Machinery INCORPORATED SHALL NOT BE LIABLE FOR TECHNICAL O
3. Including but not limited to Surface Cleaners Becket or Wayne Burners Burner Fans and Heater Coils warranted against manufacture defects for repair or replacement by Equipment Manufacturer for a period of one 1 year from date of purchase Including but not limited to Cart or Frame warranted against manufacture defects for repair or replacement by Equipment Manufacturer for a period of one 1 year from date of purchase LIMITATION OF LIABILITY Amazing Machinery and Equipment Manufacturer liability for special incidental or consequential damages is expressly disclaimed In no event shall any liability exceed the purchase price of the product in question The warranty contained herein is in lieu of all other warranties express or implied including any implied warranty of fitness for particular purpose NOTE It is understood that a manufacturers limited warranty pertains to equipment used in it s prescribed manner without abuse and does not include wear and tear NOTE All freight charges incurred on warranty situations are the responsibility of the customer Specifications Warranties and Pricing are subject to change without notice Refund does not include shipping handling fees No refund will be given for installation kits Customer is respon sible for lost or misdirected packages It is recommended that the customer insure the package for its full retail value This warranty does not cover or include any damage as a result o
4. adjusting nut clockwise until machine is at normal operating pressure Open and close the trigger gun to set unloader and check for high spike pressures Turn the adjusting nut counterclockwise decreasing pressure slightly Replace lock nut adjusting it down to lock the adjusting nut to shaft See figure 4 Figure 4 OIL BURNER AIR BAND ADJUSTMENT Amazing Machinery sets oil burners at sea level Air bands may need adjustment at higher elevations to offer enhanced performance of the burner and extended life of the machine IF BLACK OR WHITE SMOKE VENTS FROM EXHAUST PORT UPON STARTING EQUIPMENT DISCONTINUE USE AND ADJUST AIR BANDS BEFORE RESTARTING WARNING Adjustment of burner is done with pump motor and burner switches Lock Screw Loosen locking screw on air band then Adjustable close band until black smoke vents up Air Shutter exhaust vent Take careful note of air band position when black smoke is Burner first noticed Slowly open air band until To Open white smoke vents then turn air band Air Band 4 Adjustable halfway back to where black smoke Locking Air Band was first noted Tighten air band Screws locking screw See figure 5 Figure 5 AMAZING MACHINERY 3807 OLD TASSO RD CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL Chassis Components Part 180 00300 01 180 00308 01 175 00001 04 567 0001 6 01 516 00001 01 170 00007 01
5. flush line Clean coil AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 21 TROUBLESHOOTING PROBLEM Pump Motor Not Running Pump Noisy Water In Oil Water Dripping Pump Oil Dripping Fluctuating Pressure Pump Head Overheating CAUSE Pump motor switch off GFCI tripped No voltage to machine Clogged water nozzle Insufficient voltage amperage Air in suction line Pump valves dirty Check valve springs worn Low pump oil Pump bearings are worn Incoming water too hot High humidity environment Oil seal worn Plunger packing worn Plunger packing is worn Plunger retainer oil ring worn Cracked ceramics Oil seal worn Cracked manifold Unloader not adjusted Valves worn Dirt or blockage in valve Pump sucking air Worn plunger packing Extended period in bypass ACTION Turn on pump motor switch Reset and test GFCI Check power source Clean water nozzle Use proper drop cord Check inlet water fittings Clean replace pump valves Replace check valves Add SEA 30wt non detergent Replace rebuild pump Reduce temperature ambient Change oil frequently Check and replace oil seal Check and replace packing Install new packing kit Replace oil ring Replace ceramics Check and replace oil seals Replace manifold Adjust to specifications Replace with valve kit Clean or replace valve Check water detergent supp
6. 190 00002 01 530 00002 02 140 00001 01 180 00287 01 505 00006 03 508 00007 02 522 00001 01 280 00003 01 280 00003 01 Description Chassis NHP small Series Handle NHP small series round tubing Axle SS 5 8 x28 5 small Spacer nylon 812 OD x 63 ID x 220 thk Bushing Wheel Collar 5 8 Wheel pneu 12 tubetype 1 pc hub 5 8 brg Tank fuel 9 gal green 100104 Elbow brs 1 4nptm x 1 4 barb 90degr Cap fuel guage diesel black Power Plate XV Series Electric Bolt SS Carriage 3 8 16x1 Pushnut SP5 16 Conn hose end 1 4nptm x 1 4 barb Fuel line 1 4 ID x 3 8 OD Black Fuel line 1 4 ID x 3 8 OD Black Qty 1EA 1EA 2EA 4EA 4EA 4EA 1EA 2EA 1EA 1EA 3EA 3EA 2EA 121 121 PAGE 11 T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR s MANUAL PAGE 12 Trigger Gun Wand and Hose Dual Lance Wand Down Stream injection Figure 7 Ref Part Description 270 00002 01 Nozzle 4 0 x 02 x 1 4 270 00002 02 Nozzle 4 0 x 15 x 1 4 270 00002 03 Nozzle 4 0 x 25 x 1 4 270 00002 04 Nozzle 4 0 x 409 x 1 4 265 00001 01 36 Wand Insulated optional 275 00001 01 511500 Trigger Gun 552 00004 03 3 8 nptm Quick Connect Plug 284 00001 01 Hose 3 8 X 50 R 1 Swivel Ends kkk 554 00006 02 1 4 nptm Quick Connect Socket 270 00038 01 Nozzle Low Pressure Soap 40 15 265 00002 01 Dual Lance Wand T AMAZING MACHINERY 3807
7. 3807 OLD TASSO RD NE CLEVELAND 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 15 NHP small CONTROL BOX PARTS LIST Figure 10 Ref Part Description Qty 1 450 00001 01 Rocker Switch 1 2 571 00002 01 Hourmeter 1 3 305 00040 01 Label Controls 1 4 573 00001 01 Thermostat Assembly 1 T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 16 Note See sequence of operations INDICATES WIRE NUT TIMER 3 SEC es PHOTOCELL pm Keo 16 GA FROM NUT Bile FROM NUT Bip ele ae BURNER ii MOTOR REA White TIMER OPERATION WITH OPTIONAL CAD CELL _1 GA 12 VOLT POWER IS APPLIED TO THE RED AND FROM NUT BLACK LEADS j 2 WHEN 12 VOLT POWER IS APPLIED THE NORMALLY OPEN custom CONTACTS WILL CLOSE 3 JUST PRIOR TO THE CONTACTS CLOSING THE CAD CELL WILL GENERATE 25000 OHMS OF RESISTANCE 4 WITH 12 VOLT POWER APPLIED TO THE CONTACTS THE IGNITER WILL BE ENERGIZED FOR 3 SECONDS 5 AFTER 3 SECONDS THE IGNITER WILL DROP OUT 6 AT THIS POINT THE CAD CELL WILL DEVELOP 250 TO 500 OHMS OF RESISTANCE WHICH WILL ALLOW THE TIMER XVG NHP small TO REMAIN IN OPERATION 7 IF A FLAME FAILURE OCCURS AFTER THE IGNITER IS DROPPED THE CAD CELL SIGNAL WL INCREASE 1 00 TO BE RE ENERGIZED WIRING DIAGRAM __ 8 THE SEQUENCE IS INIT
8. IATED WHEN POWER IS REMOVED gt BURNER WIRING DIAGRAM FROM THE 12 VOLT LEADS AMAZING MACHINERY 3807 OLD TASSO RD CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 17 Photocell Small RED CONTROL PANEL BURNER SW TYPICAL SCHEMATIC FLOW SW or PRESSURE SW STARTER SOLENOID BATTERY AITERPNATOD 12 VOLT Electrical Schematic AMAZING MACHINERY 3807 OLD TASSO RD CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 4 275 NW FREEWAY PHONE 713 983 6000 HOUSTON TX 77040 FAX 713 983 6405 T 224 4 m wirina 12v aas enaines OPERATOR S MANUAL NHP small PLUMBING DIAGRAM NO FLOAT NIPPLE GALVANIZED STEEL 1 2NPTX QUICK CONNECT COUPLER 3 8 NPTM X 3 8 MALE Upgrade Plumbing AV150 2 AN 2 300 END HIGH PRESSURE 3 8 NPTM SWIVEL X 3 8 HOSE CONNECTOR BRASS 8 FLARE X 1 2 NPTM 554 00005 01 BULKHEAD FITTING 1 2 NPTF 1 0 HOSE END SWIVEL CONNECTOR BRASS 3 8 BARB X 3 8 NPTM POLYPROPYLENE 3 8 BARB X 3 8 BARB COUPLER UNIVERSAL 3 8 NPTF X 3 8 Ref Z Part 185 00001 01 569 00003 01 2 569 00003 02 25 569 00003 03 3 280 00002 02 4 574 00002 01 5 230 00007 01 6 284 00010 04 7 8 9 N 430 00013 01 570 00002 01 285 00002 01 10 577 00001 01 11 281 00002 03 12 579 00001 01 13 528 00002 03 536 00003 01 C
9. NTENANCE E First 8 hours Change oil Every 8 hours Check oil level W Every 25 hours Change oil if operating under heavy load or high ambient temperature Service air cleaner pre cleaner Every 50 hours Change oil Clean and inspect spark arrester if equipped Every 100 hours Service air cleaner cartridge replace oil filter if equipped Clean oil cooler if equipped Clean cooling system PUMP MAINTENANCE B Fill crankcase to dot on oil gauge window per specifications with 30W Nondetergent Oil B Change oil after 40 Hour Break in Period B Change oil every Three Months or at 500 Hour Intervals thereafter HEAT EXCHANGER COILS Hard water conditions may eventually cause clogging in the heat exchanger If so it may be necessary to descale coil since scale deposits will compromise the heating efficiency and produce an unsafe condition B Scale buildup from certain detergents may eventually clog up the heat exchanger coil causing an unsafe condition Use only Amazing Machinery recommended detergents for better cleaning efficiency COIL DESCALING B Mix in a 5 gallon pail one pound of deliming powder for every gallon of water used B Attach one end of a 4 6 foot length of rubber hose to the water intake connector and insert the other end into the thoroughly mixed deliming solution B Remove the trigger gun from the high pressure hose and place the hose end into the mixed deliming solution Turn pump motor
10. OIL INLET 8 JIC FEMALE X 3 8 BARB y GARDEN HOSE CONNECTOR 3 4 SWIVEL X 3 8 NPTM o 4 MANIFOLD HOSE END HIGH PRESSURE 3 8 NPTM SWIVEL X 3 8 HOSE HIGH PRESSURE HOSE ELBOW PLATED STEEL 3 8 STREET 3 8 NPT PLUG UNLOADER 1 4 PLUG SUTTNER ST 280 d ia pa BUSHING PLATED STEEL PRESSURE SWITCH 3 8 NPT X 1 4 NPT 2 y ELBOW PLATED STEEL or 1 4 STREET TEE PLATED STEEL rr 1 4 NPT STREET m FENET STREET LOW PRESSURE HOSE ELBOW BRASS 3 8 LD X 43 3 8 NPTM X 8 FLARE CLAMP BAND 5 Jap ELBOW PLATED STEEL gia 3 8 NPTF X 1 2 HOSE END SWIVEL i 8 JIC FEMALE X 3 8 BARB ELBOW BRASS 1 4 NPTM X 4 FLARE NIPPLE GALVANIZED STEEL CONNECTOR BRASS 1 2 NPT X 2 3 8 BARB X 3 8 NPTM TEE PLATED STEEL 3 8 NPT BRANCH LOW PRESSURE HOSE LOW PRESSURE HOSE 1 4 LD X 16 3 8 1 0 X 35 LOW PRESSURE HOSE 3 8 I D X 10 5 METER VALVE DETERGENT LINE 1 4 1 0 TUBE X 50 ELBOW BRASS 1 4 NPTM X 1 4 Figure 11 ELBOW BRASS 1 4 NPTM X 1 4 BARB Description Manifold Coil Outlet Pressure Relief Valve 1500 PSI AV 150 Pressure Relief Valve 2000 PSI AV 200 230 300 Pressure Relief Valve 2500 PSI AV 500 Hose Low Pressure Relief 3 8 Pressure Switch Unloader Intergrated Hose High Pressure Street Elbow 1 4 Strainer Soap 1 4 Plastic Check Valve Hose Soap 48 Str
11. OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL Ref 12 Volt Burner Assembly Part 260 00004 01 256 00001 02 254 00001 04 253 00002 01 252 00001 04 253 00001 01 251 00001 01 259 00001 01 259 00001 02 258 00002 03 245 00012 14 577 00002 01 Air Cone Main Burner Gasket Motor 12v DC Fasco Motor Flange Fan Wheel 3 44 X 4 25 Ignitor Coupling Fuel Pump Air Band Inner Air Band Outer Electrodes Nozzle Fuel Filter Racore Burner Assembly Complete AMAZING MACHINERY 3807 OLD TASSO RD CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 250 00005 01 MSR DC Wayne 12 volt Burner b d 13 OPERATOR S MANUAL PAGE 14 NHP small SERIES PUMP Comet Pump LWD3025G Hollow Shaft Triplex Pump Figure 9 Ref Part Description Qty 1 220 00096 01 Comet LWD3025G Triplex Plunger Pump Complete 7hp 1 2 non stock Manifold Brass Head 3218 0108 00 1 Pump Repair Kits Part Description Qty 221 00310 02 Check Valve Assembly Kit 1 kit required 1 kit 221 00315 03 Oil Seals sold per each 3 required 3 221 00309 01 Brass Valve Cap sold per each 6 required 6 221 00306 01 Valve Cap O ring sold per each 6 required 6 221 00301 01 Brass Packing Retainer sold per each 3 required 3 221 00302 01 Packing Kit brass not included 1 kit required 1 kit T AMAZING MACHINERY
12. R EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN This operator s manual contains information protected by copyright No part of this operator s manual may be photocopied or reproduced in any form without prior written consent from Amazing Machinery Incorporated Amazing Machinery rights reserved Printed in USA First Printing February 2005 TE AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 3 UNPACKING INSTRUCTIONS INSPECTION Carefully unpack your new Amazing Machinery pressure washer by removing the banding and cardboard box from pallet Remove the pressure washer from the pallet and check for any physi cal damages that may have occurred during shipment Check for all parts specified and shown in figure 1 Included Parts Pallet e Packing Material Outer Box Machine Small Series Wand Trigger Gun Nozzle 09 15 259 40 Hose 3 8 X 50 Manual Hose Fittings FIGURE 1 SAFETY INSTRUCTIONS READ THIS FIRST FAILURE TO READ AND OBSERVE ALL WARNING STATEMENTS COULD RESULT IN SEVERE BODILY INJURY OR DEATH POSSIBLE INJURY TO OTHER PERSONS WARNING DAMAGE TO MACHINE OR OTHER PROPERTY m This machine should not be operated in areas where open flames are not permitted m Do not store or use combustible materials on or near this machine m Do not operate this machine whil
13. ade of gasoline m Quick connect the 50ft discharge hose and gun assembly to outlet of heater coil and remove pressure nozzle from end of wand m Turn on water supply and open trigger gun m DO NOT START ENGINE WITH BURNER SWITCH ON Start gas engine and allow RPM to develop SMALL ENGINES MAY KICK BACK DO NOT HOLD PULL CORD TOO TIGHTLY m Turn burner switch and open the trigger gun while firmly gripping the wand assembly Grasp the grip on the wand with one hand and the trigger gun with the other Do not touch unprotected HOT surfaces with bare hands m Insert detergent siphoning tube into a DOT approved container and open the metering valve for detergent application T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 7 OPERATING INSTRUCTIONS DO NOT STORE COMBUSTIBLE MATERIALS GASOLINE DIESEL OR OTHER PETROLEUM PRODUCTS NEAR PRESSURE WASHER WHILE OPERATING WARNING WASHING TECHNIQUES m Water spray should be hot and soapy prior to washing m Washing from bottom up increases dwell time of soap and lessens vertical streaks m Turn soap metering valve and burner switch OFF to purge system of soap and hot water m Rinsing with cold water from top down will retard detergent reaction which will enhance the rinsing performance m Wash at 30 to 60 degree angles to prevent splashback STOPPING THE MACHINE m Turn burn
14. ainer Garden Hose 50mesh Hose Fitting Inlet Connector Injector Detergent Street Elbow 3 8 Not Shown Street Tee 1 4 Not Shown HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB HOSE END SWIVEL 4 JIC FEMALE X 1 4 BARB PAGE 18 RELIEF VALVE AV150 amp AV230 JE ADAMS 7415 1500 PSI 569 00003 01 RELIEF VALVE AV200 amp AV300 JE ADAMS 7416 2000 PSI v 569 00003 02 SS 8 FLARE X 1 4 NPTM 3 8 NPT PLUG 1 2 NPT PLUG Qty ok 24 28 c c k T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 19 NHP small PLUMBING DIAGRAM FLOAT TANK NIPPLE GALVANIZED STEEL 1 2 NPT X 2 5 526 00005 01 RELIEF VALVE AV150 amp AV230 JE ADAMS 7415 1500 PSI 569 00003 01 RELIEF VALVE AV200 amp AV300 Base Plumbing AN A50 QUICK CONNECT COUPLER JE ADAMS 999 3 8 NPTM X 3 8 MALE AN 200 552 00002 01 AV2Z30 HOSE END HIGH PRESSURE 3 8 NPTM SWIVEL X 3 8 HOSE ELBOW BRASS 282 00001 01 45 1 4 NPTM X 1 4 ELBOW PLATED STEEL ELBOW BRASS TO COIL INLET 1 2 NPT X 2 5 526 00005 01 HIGH PRESSURE HOSE 3 8 ELBOW PLATED STEEL 3 8 NPTF X 1 2 526 00007 01 528 00003 01 NIPPLE GALVANIZED STEEL X 13 280 00001 02 HOSE END HIGH PRESSURE 3 8 NPTM SWIVEL X 3 8 HOSE 282 00001 01 INTEGRATED UNLOADER
15. e under the influence of alcohol drugs or while fatigued AMAZING MACHINERY 3807 OLD TASSO RD CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 4 SAFETY INSTRUCTIONS m Do not direct discharge stream at yourself or others Risk of injection or injury may occur This product should only be operated by trained personnel m Do not operate this machine without wearing protective eye wear m Do not tie back or block trigger gun in OPEN position m Do not operate this machine in areas with poor or no ventilation This machine requires air for combustion and flue gas evacuation See specifications for required volume for your model m Do not overreach or stand on an unstable support while operating this machine Maintain good footing and balance m Do not permit this machine to run while unattended or for extended periods of time with trigger gun closed Damage to pump may occur Do not operate this machine an unsafe manner or around unsupervised children Keep all other personnel clear while operating this machine m Do not service this machine without disconnecting power supply and shutting off gas source This machine is equipped with a manual shutoff valve m Do not alter original factory settings prior to operating this machine Risk of injury to yourself or other persons may occur Do not remove hoses guns nozzles or any components while this machine is still hot or wh
16. er motor switch OFF and continue allowing water to discharge while cooling down m Turn engine off and discharge water pressure from trigger gun m Turn water supply OFF m Place wand in holder and coil up pressure hose or wind up on hose reel MOVING STORAGE m Protect machine from freezing temperatures by storing in heated area WINTERIZING m Direct Drive Machines To protect the machine from freezing temperatures while storing or transporting connect short length of garden hose approximately 3 ft to water inlet connection on machine Remove the pressure nozzle from the wand and insert the short garden hose end into a container of antifreeze Place the wand into the antifreeze container and start engine running machine until antifreeze appears from the end of the wand Turn engine OFF and replace pressure nozzle Coil up hose and move machine to storage area m Float Tank Machines Pour antifreeze into float tank and remove water nozzle from end of wand and carefully insert into opening of float tank Start machine and run until antifreeze water mixture has circulated throughout the machine returning back to the float tank T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 8 MAINTENANCE INSTRUCTIONS FAILURE TO MAINTAIN HEAT EXCHANGER COIL MAY RESULT IN A STEAM EXPLOSION WHICH MAY CAUSE SERIOUS INJURY OR DEATH ENGINE MAI
17. f acts of God improper installation alteration negligence or abuse T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436
18. il if needed m Connect water hose to the water inlet connection located on the machine m Turn on water and check float tank for water level m Start gas engine and continue until water discharges from coil m Stop engine and connect high pressure hose to the outlet m Restart engine and open trigger gun control to flush system until water is clear m Install water nozzle at the end of wand making sure it is clear of any obstructions m Turn burner switch to ON position and check for burner ignition m Check for leaks in the system and cycle trigger gun to insure bypass is adjusted correctly Repair and leaks nad correct unloader adjustment if needed m f unit is hot run until unit is cool then shut down machine T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 6 OPERATING INSTRUCTIONS MAKE SURE ALL SWITCHES ARE IN THE OFF POSITION BEFORE STARTING MACHINE WARNING STARTING THE MACHINE m Read this manual before starting this machine m Protective eye wear and clothing is required during operation of this machine m Check pump oil level If needed add SAE 30 weight non detergent oil m Connect water supply hose to unit do not turn water on m Check all fluid levels a Pump Oil If needed add SAE30 w non detergent oil b Fuel Oil Tank Use only kerosene diesel 1 or 2 or 1 home heating oil Fuel Gasoline Use a good gr
19. ile it is running m Do not operate machine with service covers removed m Do not attempt to service this machine before reading the service manual m Do not operate this machine without knowing how to stop and bleed water pressures Know all controls before using this machine m Do not spray caustic acids or abrasive fluids through this machine m Do not permit lime and scale buildup to occur in the heat exchanger coil m Do not permit water to freeze inside this machine Risk of coil pump and plumbing damage may occur m Use only recommended Amazing Machinery parts when servicing this machine m Amazing Machinery will not be held liable for any unauthorized modifications made to this machine T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR s MANUAL PAGE 5 INSTALLATION INSTRUCTIONS FILL FUEL TANKS IN OPEN AREA AWAY FROM OPEN FLAMES OR SPARKS USE ONLY CLEAN FUEL VOID OF WARNING WATER AND CONTAMINATES Following the requirements below will insure a successful installation m Install group 24 750 850 cold cranking amp battery Red cable is attached to positive terminal m Check fuel oil and fill with diesel 1 diesel 2 kerosene or 1 home heating oil m Check the gasoline tank and fill with a good grade of gasoline m Check the engine oil level and fill with SAE 10W40 if needed m Check the pump oil level and fill with SAE 30w non detergent o
20. ion in spray nozzle Chemical valve open Unloader valve worn Pump valves dirty or worn Detergent valve closed Low detergent level Chemical screen dirty No fuel Burner switch turned off Thermostat set too low Clogged fuel filter Defective pressure switch Clogged burner nozzle Fuel pump malfunction Improper electrode setting Improper fuel being used Water contamination in fuel Improper air band adjustment Low fuel pressure Air leaks in fuel lines Soot on coils burner assembly Misaligned electrodes Dirty burner nozzle Nozzle is dirty Defective relief valve Unloader adjusted incorrectly Restriction on discharge hose Scale restricting flow in coil ACTION Check hose size water source Replace nozzle Tighten repair or replace leak Clean or replace nozzle Close valve or submerge hose Replace unloader Clean or replace packing valves Open detergent valve Fill detergent container Clean detergent screen Fill fuel tank with proper fuel Turn burner switch on Reset thermostat Replace fuel filter Replace pressure switch Replace burner nozzle Replace fuel pump Clean reset to specifications Use Diesel 1 2 or Kerosene Drain fuel and replace with new Readjust air band altitude Adjust to specifications Check for air leaks or bubbles Clean coils burner assembly Realign to specifications Clean or replace burner nozzle Clean or replace nozzle Replace relief valve Adjust unloader valve Remove nozzle and
21. ly Replace packing kit Pull trigger gun for water flow T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 22 WARRANTY MANUFACTURER LIMITED WARRANTY ENGINES Honda GC Series Engines ONE Year from date of purchase Honda will repair or replace any manufacturer defect at their expense To be handled directly by Honda Service Centers See owners manual for details Honda GX Series Engines TWO years from date of purchase Honda will repair or replace any manufacturer defect at their expense To be handled by Honda Service Centers See owners Manual for details Vanguard Series Engines TWO years from date of purchase Briggs and Stratton will repair or replace any manufac turer defect at their expense To be handled by Briggs and Stratton Service Centers See owners Manual for details Robin Series Engines TWO years from date of purchase Robin Subaru will repair or replace any manufacturer defect at their expense To be handled by Robin Subaru Service Centers See owners Manual for details Yanmar Diesel Engines TWO years from date of purchase Yanmar will repair or replace any manufacturer defect at their expense To be handled by Yanmar Service Centers See owners Manual for details ELECTRIC MOTORS Marathon and Baldor brand electric motors have a manufacture limited warranty of one year from purchase date to repair or replace the motor at their opti
22. ons any manufacturing defects The limited warranty does not include damage from low voltage or amperage use high voltage or amperage use water or any other operator incurred damage PUMPS Pump manufacturers offer a one and five limited warranty on tri plex ceramic plunger type pumps from date of purchase The body head and power train of the pump is warranted for 5 years from date of purchase against manufacturer defects See owners manual for details The valves packings and o rings are warranted for one year from date of purchase against manufacturer defects See owners manual for details Pump manufacturers offer a one year limited warranty on Axial Type pumps from date of purchase See owners manual for details NOTE Over Heated Pumps void all warranties T AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 23 WARRANTY MANUFACTURER LIMITED WARRANTY continued ACCESSORY PARTS Including but not limited to unloader valve thermal relief valve reels easy start valve chemical injector rotating nozzles spray tips spray guns wand extensions telescoping wands ball valves sand injectors quick couplers high pressure hose ground fault interrupter all burner electronics and wiring flow switches diesel fuel injectors are warranted for repair or replacement by Equipment Manufacturer for a period of 90 days from date of purchase
23. switch ON allowing even water flow from the pickup hose the deliming solution through the pump plumbing coil and hose returning back to the solution container DO NOT TURN THE BURNER ON B Continue to circulate solution for as long as it takes to clear the build up may require multiple treatments Re install the trigger gun Flush the system with clean water TE AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 9 MAINTENANCE INSTRUCTIONS ELECTRODE SETTINGS Inspection of all wires spring contacts and electrodes should be done periodically See figure 2 ELECTRODE SUPPORT NOZZLE Figure 2 1 8 FLAMELOCK HEAD NOZZLE FACE TO FACE OE INNER AIR CONE USE INSULATED SCREWDRIVER WHEN CHECKING TRANSFORMER WARNING Proper electrode setting should be Figure 3 done with a defect free insulated screwdriver across one contact Settings are correct when arc spans 1 2 between the end of the screwdriver blade and the other contact See figure 3 transformer check AMAZING MACHINERY 3807 OLD TASSO RD NE CLEVELAND TN 37312 PHONE 1 800 504 7435 FAX 1 800 504 7436 OPERATOR S MANUAL PAGE 10 MAINTENANCE INSTRUCTIONS UNLOADER ADJUSTMENT Turn adjusting knob to the lowest spring ten sion counterclockwise and start machine Open trigger gun and begin adjustment of pressure by turning
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