MANUAL - Keating of Chicago
Contents
1. GRIDDLE ELECTRIC GRIDDLE CONTROL PANEL 8 keatingofchicago com ITEM DESCRIPTION GREASE DRAWER LIGHT SWITCH THERMOSTAT 550 F THERMOSTAT REPLACEMENT KIT 400 F THERMOSTAT DIAL PLATE 400 F THERMOSTAT DIAL PLATE 550 F THERMOSTAT KNOB 400 F BLACK 550 F BLACK P N 052505 050255 054920 029521 035954 034870 060105 060612 038368 HEATING ELEMENT ASSEMBLY TO REPLACE THERMOSTAT 1 Loosen nuts 7 Loosen nuts to Dispersion Plate m if needed P d Slide thermostat bulb through slots pictured in items 2 3 amp 4 d With bulb tight against the plate tighten all nuts l N 7 ITEM DESCRIPTION PART NUMBER 1 Rene ever 06248 006355 sways oz 05557 HEAT DISPERSION PLATE 24 610mm INSULATION BOARD 24 610mm 002489 HEATING ELEMENT PAN 24 610mm 020553 5 HEATING ELEMENT BULB HOLD DOWN BRACKET 008593 HEATING ELEMENT HOLD DOWN BRACKET 029352 7 3 8 NUT WASHER LOCK WASHER AND PALNUT 028736 ITEMS 6 amp 7 as a KIT 029352 WIRING DIAGRAM A wiring diagram is mounted inside the control panel of every griddle See your individual piece of equipment for specific diagram 1 800 KEATING 9 11 9 WOO OSVOIHOAOONILV MMM SNILVAN 008 T DNJ AO ONILVAY euy eq pawg 142. ay 01 10 5 9 JULJJEM 5 pajesoid Aled PEEL Jaye paseysind 5 9 4 AINVIDIVM TASSAA VIS Vd 8 WAJAN se ale else P 19414 Jo ejep ay s ep ponad e 10 sued juawadejdas Duneoy uonejjexsur zuawdinba ay jo 10 aq eys sued pue 21584 x 19414 uey aygo y JO HLONAT suonipuoo pue swa 0 aui 03 398 9 5 diysueW YOM 10 jenazew 199j9p 0199 41 01766 Jaye s onpold sued queue eda Hunesy pue e1sed X 18 14 3193005 00 suiajs S eiseg WNI daay sajppig suiejs g 193114 Buneey mau 19101519 1 9 jo Buneey SNOISNTOXA ODYDIHO NIWA TEE E SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number av
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5. ELECTRIC TEPPANYAKI GRIDDLE KEATING OF CHICAGO INC MANUAL IMPORTANT THIS MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE MIRACLEAN ELECTRIC GRIDDLE ONLY AS INSTRUCTED IN THIS MANUAL KEEP A COPY OF YOUR BILL OF SALE The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL Record the Serial number and Model number of this Miraclean Electric Griddle in the spaces provided Keep these numbers for future reference SERIAL NUMBER MODEL NUMBER Keating commercial griddles are not intended for household use As continuous product improvement occurs specifications may be changed without notice 1 800 KEATING keatingofchicago com teppanyaki_2013 07 13 PURCHASER SHOULD POST IN PROMINENT LOCATION AWARNING Gas Burns Shock AWA R N Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Improper installation can cause damage injury or death AWARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Do not
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7. Thermostat bulb improperly placed Exhaust problems or drafts in kitchen Thermostat out of calibration b Thermostat is faulty Improper exhaust or draft PROBABLE CAUSE SOLUTION Connect griddle to an approved source of power Reset circuit breakers external Set On Off switch to ON position Turn thermostat to desired cooking temperature Replace On Off switch Replace thermostat Tighten connections Replace element Replace indicating light Calibrate thermostat See page 6 Calibration b Adjust thermostat bulb Contact your HVAC representative Calibrate thermostat See page 6 Calibration Replace thermostat Contact your HVAC representative Parts may be ordered by calling 1 800 KEATING or your local Keating service company You may also order on line at Keating s part store www keatingofchicago com Refer to the Keating MIRACLEAN Electric Griddle Limited Warranty for complete service and ordering information The model serial plate is located inside of the grease drawer area to the left or on the front of the upper heat shield above the control panel The serial and model numbers are necessary when ordering WARNING AND OPERATING PLATES All warning and operating plates on the Keating MIRACLEAN Electric Griddle should be in place at all times If plates are damaged or lost replace them immediately 1 800 KEATING 7 PARTS LIST
8. WIRE SIZE TABLE to help determine the proper wire size for electrical service hook up Use the largest amp value of the three conductors for 3 phase installations when using the table The amperage values for a product can be found on its serial number tag Consult the National Electrical Code Handbook for additional information or to help answer questions about wire size selection WIRE SIZE TABLE Current Amps up to Wire Size AWG 15 14 For runs greater than 75 up to 125 use the next wire size larger to keep the voltage drop to less than 3 For runs greater than 125 consult the National Electrical Code Handbook to help determine the proper wire size 2 0 wire ambient temperature must be kept at less than 104 F 40 C OPERATING CONDITIONING THE MIRACLEAN GRIDDLE The Teppanyaki Miraclean Griddle has been sea soned at the factory The chrome surface when heated creates a thin layer of chrome oxide which acts as a releasing agent for food products If you feel you need to recondition the surface the following instruc tions should be followed 1 Follow cleaning instructions on page 5 2 Heat the Teppanyaki to 400 F for one hour 3 Lower thermostat to 350 F allowing the Teppanyaki to cool to about 350 F as is evident when griddle cycles on or surface thermometer indicates correct temperature 4 Lightly coat the Miraclean surface with griddle oil NOTE Despite the food r
9. store flammable liquids near this or any other appliance Intertek Intertek 9902091 9902091 TABLE OF CONTENTS Important Safety Instructions eese i INTRODUCTION 1 Standard veo eae 1 Safety Precautions 1 2 INSTALLATION ocina 2 Damage During Shipment 2 FIRST STEPS eee epe etes teneo dioc ues Rer ce 3 POSITIONING m 3 Leveling 3 Electrical Connection iR 3 Wire SiZ 3 3 Conditioning the 3 COOKING P 4 E INTRODUCTION Griddle Surface COR 4 CIS AMINE r Or 5 ShutdOoWs 5 PREVENTATIVE MAINTENANCE 6 Warranty 6 Limited Calibrati OMe eiriaa 6 SERVICE DIAGNOSIS 7 Troubleshooting Chart 7 ORDERING PARTS 7 Service Parts Ordering 7 Warning and Operating Plates 7 Miraclean E
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11. L 230V 1 Phase MODEL VARIATIONS Keating Teppanyaki Griddles can range in size from 24 610mm x 24 610mm to 72 1829mm x 30 762mm The actual heating surface on all sizes is 24 W 610mm x 18 D 457mm E SAFETY PRECAUTIONS AWARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED 1 800 KEATING 1 AWARNING THIS APPLIANCE MUST BE EARTHED e This service manual should be retained in a safe place for future reference The installation of your new griddle must conform to local codes or in the absence of local codes with the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable e Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard Installation clearance requires 152mm from rear and side walls and supporting surfaces regard less of size of unit 6 152 4mm side clearance also required below the cooking surface You must maintain this appliance free and clear from combustibles e Adequate clearance for servicing and proper opera tion must be maintained e Your Keating Miraclean is designed to be serviced from the front except for the rear field wire connec tions electric input Keating commercial griddles are intended for other than household use e ALWAYS instruct new employees on proper griddle operation Miraclean gr
12. OTE Calibration is not covered under warranty CLEANING Proper care should be taken to fully clean the griddle on a regular basis DISCONNECT ELECTRIC POWER SOURCE BEFORE CLEANING CONTROL PANEL Clean any grease build up on the switches and thermostat knobs NOTE If grease gets into the body of the switch or thermostat it may cause it to fail IF GREASE GETS INTO THE BODY OF THE SWITCH OR THERMOSTAT IT MAY CAUSE ELECTRICAL SHOCK See page 5 CLEANING THE GRIDDLE E SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified amp licensed service company Equipment still under warranty requires it Call 1 800 KEATING if you need assistance in locating a qualified service company NOTE To correctly and quickly diagnose the system the chart below should be followed in sequential order TROUBLE SHOOTING CHART PROBLEM Griddle won t heat Indicating light does not illuminate although element is heating Temperature of griddle is erratic Griddle is overheating E ORDERING PARTS No electricity to griddle Griddle circuit breakers external have tripped On Off switch is on OFF position Thermostat isn t on On Off switch is faulty Thermostat is faulty Connections are loose Element is faulty Indicating light is faulty Thermostat out of calibration b
13. VOID THE WARRANTY THE DAMAGE DONE TO THE SURFACE IS IRREPARABLE NEVER USE ICE TO COOL THE TEPPANYAKI SURFACE USE OF ICE MAY WARP THE TEPPANYAKI SURFACE e USE ONLY KEATING SUPPLIED CLEANING TOOLS AND KLENZER NOTE Keating Klenzer MSDS is available on our website CLEANING THE GRIDDLE POLISHED STEEL SURFACE To clean polished steel surface use griddle stone or screen with Keating Klenzer Rinse with potable water to remove excess Keating Klenzer Put a light coating of oil on the polished steel surface to prevent rusting SHUTDOWN Turn each thermostat fully counterclockwise and On Off switch to OFF position MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installa tion In the event that your Teppanyaki Electric Griddle under warranty needs repairs other than routine maintenance or cleaning you are required to contact Keating of Chicago at 1 800 KEATING before calling a local service company 1 800 KEATING 5 PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily week ly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your Teppanyaki Griddle working efficiently Proper care and servicing will lead to years of quality performance PREVENTATIVE MAINTENANCE CHART TIME FRAME OPERATOR OWNER AT LEAST Check lights and controls DAILY Clean griddle sur
14. ailable when ordering parts As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED OR COMPLETE THE WARRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL FRYER GRIDDLE CUSTOM PASTA FILTER SYSTEM L TOP SIDE COOKER HOTPLATE HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE KEATING OF CHICAGO INC 1 800 KEATING KEATING 8901 West 50th Street PHONE 708 246 3000 OF CHICAGO INC 7 McCook IL 60525 6001 FAX 708 246 3100 Those Whe the Very
15. eating Klenzer Keating palmetto brush and a 4 scraper are included with each new griddle 1 Scrape Teppanyaki chromium surface with the Keating Scraper 2 Clean your Miraclean Griddle while hot at 300 F to 350 F Using a plastic pitcher pour water ahead of a palmetto pot brush Then scrub the griddle clean with the pot brush sweeping the water into the drain trough 3 Sprinkle with Keating Klenzer Polish with a soft cloth towel It will sparkle like new in just a few minutes Rinse with potable water to remove excess Keating Klenzer Proper care should be taken to fully clean the griddle on a regular basis CLEANING THE UTENSILS HAMBURGER SPATULA Spatulas should be hand washed in mild to medium strength deter gent and towel dried NOTE Avoid contact with Chlorine or bleach it will discolor the steel spatula Rubbing the spatula with vegetable oil will slow discoloration Rinse scraper and carefully wipe blade with a dry cloth Cover blade with plastic protection cover when not in use GRIDDLE SCRAPER Rinse Palmetto brush until clean NOTE BECAUSE OF THE SUPERIOR MIRACLEAN SURFACE THE ONLY TOOLS YOU WILL EVER NEED TO CLEAN THE GRIDDLE ARE A NATURAL BRISTLE BRUSH AND A KEATING SCRAPER NEVER USE A GRIDDLE STONE BRICK OR SCREEN TO CLEAN THE MIRACLEAN SURFACE DAMAGE DONE TO THE TEPPANYAKI SURFACE BY GRIDDLE STONE BRICK OR SCREEN WILL
16. eleasing properties the chrome surface is not a true non stick surface For best cooking results and product appearance use griddle oil for products that require the surface to be conditioned CONDITIONING THE POLISHED STEEL GRIDDLE The surface of the polished steel griddle is conditioned by lightly coating the surface with griddle oil before each run of product 1 800 KEATING 3 COOKING Teppanyaki Griddles are designed to provide maxi mum production efficiency and deliver high quality food products Follow cooking procedures below 1 The actual heating section on all Teppanyaki griddles is 24 610mm x 18 457mm The heating section is located in the center front of the griddle NOTE Because of the superior heating character istics and heat retention properties found in the Teppanyaki Griddle operating temperatures should be set 10 F to 25 F below conventional griddles 2 Set the thermostat to the desired temperature and wait ten minutes for preheating 3 See figure 3 1 for proper food placement The ther mostat sensing bulbs are located below the plate 4 Load the product to the left and right of each sensing bulb then fill the area above the thermostat sensing bulb See figure 3 1 Figure 3 1 Sample configuration of proper food placement Load 1 Load 3 Load 2 D O Thermostat Bulb Location If you cook over the sensing bulb only you are d
17. face Drain and clean grease drawer Completely wipe down griddle cabinet AT LEAST MONTHLY Check condition of Teppanyaki surface and review proper cooking procedures Check calibration of thermostat s Review operating instructions received with Teppanyaki griddle TIME FRAME QUALIFIED SERVICE PERSONNEL AT LEAST Have Teppanyaki Griddle YEARLY completely checked calibrated tested cleaned etc by qualified service personnel High production facilities should be checked more often Contact the factory or a local service company to perform maintenance and repairs A CAUTION Damage done to the Miraclean surface is irreparable and is not covered under Keating Warranty CALIBRATION One standard flat blade screwdriver One accurate griddle thermometer You will need 1 Set thermostat to 300 F 2 Allow thermostat to cycle three times 3 Locate inverted V on front of griddle plate above thermostat to be calibrated to locate thermostat bulb position Place thermometer on plate over bulb half way toward rear of griddle 4 If calibration of griddle is found to be less than 15 F off remove knob Loosen two screws in the thermostat dial 5 Replace knob Turn dial plate until temperature matches thermometer 6 keatingofchicago com 6 Remove knob Tighten screws on dial plate Replace knob For calibration over 15 difference contact your local service distributor N
18. iddle should be operated ONLY by properly trained personnel ALWAYS turn griddle off each night e ALWAYS disconnect electrical supply before servicing NEVER leave a griddle unattended during operation NEVER move griddle when hot NEVER submerge in water THIS GRIDDLE MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANYWAY ACAUTION Safe operation of this equipment is possible only when the operat ing instructions and the safety precautions are read completely and the instructions contained therein are strictly observed Be fore operating this equipment ask for a practical demonstration safety instructions before using equipment Servicing should be performed by qualified and licensed service companies 2 keatingofchicago com This unit is designed to be connected by fixed wir ing only Cords and plug caps are not acceptable Electrical connection must be hard wired by qualified personnel This is a fixed appliance and requires a disconnect on the fixed wiring with a contact separation of at least 3mm in all poles Power connection must remain accessible after installation NOTE Only install in a non combustible supporting surface INSTALLATION INSTRUCTIONS Proper installation will assure top performance Alterations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage INSTALLATION Ins
19. lectric Griddle Parts List 8 9 Heating Element Assembly 9 WIRING DIAGRAM 9 Instructions in this manual should be read thoroughly before attempting to operate this Keating Teppanyaki Griddle All installation and service on Keating equipment must be performed by qualified certified licensed and or authorized installation or service personnel Operating information for Keating equipment has been prepared for use by qualified and or authorized personnel Keating equipment is made in the USA and has American sizes of hardware metric conversions are approximate GENERAL Keating Miraclean or polished steel Teppanyaki Griddles are designed to give maximum production ef ficiency delivering high quality food products The fol lowing design features are incorporated into Keating Miraclean or polished steel Teppanyaki Griddles STANDARD FEATURES Miraclean or polished steel energy efficient plate Baffle grease drawer with rear handle Stainless steel control panel OPTIONS Welded stainless steel perimeter Front drain trough STANDARD ACCESSORIES FOR MIRACLEAN TEPPANYAKI GRIDDLE Keating griddle scraper Package of 10 scraper blades Palmetto brush Keating Klenzer sample STANDARD ACCESSORIES FOR POLISHED STEEL TEPPANYAKI GRIDDLE Keating Klenzer sample ELECTRICA
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21. raw ing heat from that section activating the thermostat to call for more heat even though the area around it is still at the temperature setting This will result in higher surface temperatures which will affect your cooking and product appearance 4 keatingofchicago com Figure 3 2 Top view placement of elements under Teppanyaki Griddle plate 5 After each load scrape the chromium griddle sur face completely clean using the 4 wide replaceable blade scraper NOTE NEVER use the griddle scraper on the pol ished steel Teppanyaki Griddle This will damage the surface ACAUTION DO NOT HACK CHOP HIT OR CUT ON THE TEP SURFACE You will dent the steel plate under the trivalent chrome It is even possible to hack two nicks close together and actually tear the Teppanyaki surface as the chromium will not stretch Below is a sketch showing the side view of a griddle plate and how the surface can be damaged Proper use of the utensils supplied with your Teppanyaki Griddle will prevent surface damage SPACED NICKS CLOSE NICKS CHROMIUM PLATE Figure 3 3 Surface Damage ACAUTION Damage done to the Teppanyaki surface is irrepa rable and is not covered under Keating Warranty CLEANING THE GRIDDLE The Miraclean surface of the Teppankayi Griddle is very durable and with proper care following the proce dures below will last many years A sample of K
22. tallation must conform with local codes or in absence of local codes with the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN22 2 as applicable IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the time of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the merchan dise has been unpacked The contents may be dam aged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a writ ten request for inspection by the carrier s agent within fifteen days of the delivery date Then file a claim with the carrier since such damage is the carrier s respon sibility By following these instructions carefully we guarantee our full Support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately describe such external evidence of loss or damage ma
23. y result the carrier refusing to honor a damage claim The form required to file such a claim will be supplied by the carrier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS STATED E FIRST STEPS POSITIONING The griddle must be placed under an exhaust hood with a fire retardant system Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard ALL connections and placement must comply with local and national codes It is the responsibility of the owner and local installer to comply with these regulations when installing the griddle NOTE NOT FOR OUTDOOR INSTALLATION LEVELING Your Teppanyaki Griddle will operate at its highest ef ficiency when properly leveled The Teppanyaki griddle must be leveled within the table and the table must be leveled to the floor ELECTRICAL CONNECTION The Keating Teppanyaki Griddle is equipped with a three wire terminal block with ground for field wiring Compare the griddle terminal connections with the wir ing diagram mounted on the inside of the control panel of the griddle This unit is designed to be connected by hard fixed wiring only Cords and plug caps are not acceptable Electrical connection must be hard wired by qualified personnel NOTE NOT FOR OUTDOOR INSTALLATION NOTE Customer must provide drawing of table that will be used and table must be ventilated Keating does not manufacture the table WIRE SIZE Use the
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