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1. Electronics Control H Ber 0 i Ea 1 NJECTOR PCB 433 39 INJECTOR PCB 425 32 NJECTOR PCB 17 24 INJECTOR PCB 49 16 INJECTOR 1 8 E E B20 2 3 7 z e E 4 4 ml M M M M EIE WHT cx c 2 gt WHI cx CIRCUIT BREAKER 1 ca
2. CIRCUIT BREAKER ae e a a AN e d r3 en jag CIRCUIT BREAKER x a 24 x n a 5 6 z S a WAT 055 8 x 91 WAT P4 D a a c E POWER SWITCH ISOLATION D a TRANSFORMER GND YLW GRN YLW GR AC POWER INPUT a a S zo xz GI TRACTION p DRIVE MOTOR 0000 TERMINAL BLOCK e BLK MM wur 49 9 wur e N nite NH WHITES Wr 2 oe E VACUUM TRACTION DRIVE BLK BLK M
3. Comments Pattern Parameters Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling 24 Surface Age Notes ZONE GRAPH 50 B1 m2 Units of Oil n3 Board Number Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 195 5 Pattern Competitive 1 ANUTHOHITY22 LANE PATTERN DESIGN RECORD SHEET Date Pattern Designer Brunswick Pattern Number 5 Pattern Length 37 Conditioner Pattern Name Competitive 1 Cleaner Ratio Mode Clean Condition X Clean amp Conditioner Split Pattern Y N Cleaner Transition Distance 38 Zone End Distance 1 7 2 13 3 19 4 26 5 31 6 37 7 8 feet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L 15 L16 L17 L 18 L19 C20 R19 R18 R17 R16 R15 R14 R13 R12 R11 R10 R9 R8 R7 Re R5 RA 2 R1 1 22 24 26 30 35 50 70 77 79 80 80 82 83 83 85 85 85 85 85 85 85 85 85 85 85 83 83 82 80 80
4. Q 8 amp T 9 9 9 Figure 6 2 Cleaner Spray System 1 CLEANER SUPPLY TANK 2 CLEANER VENT VALVE 3 CLEANER LEVEL FLOAT SENSOR 4 CLEANER SCREEN FILTER 5 CLEANER PRESSURE GAUGE 6 CLEANER MANIFOLD 7 CLEANER PUMP 8 CLEANER BYPASS VALVE 9 CLEANER SPRAY Authority22 Operation amp Service Manual NOZZLES Section 6 Troubleshooting 137 3 The absorbent wiper agitates the cleaning fluid on the lane to help loosen dirt and conditioner Refer to Figure 6 3 Figure 6 3 Cleaner Vacuum System Bottom View 1 WASTE RECOVERY TANK 2 VACUUM MOTOR ASSEMBLY 3 WASTE HOSE 4 ABSORBENT WIPER 5 SQUEEGEE BLADE 6 SQUEEGEE HEAD ASSEMBLY 138 Section 6 Troubleshooting Authority22 Operation amp Service Manual 4 The squeegee assembly and vacuum remove cleaner and conditioner from the lane surface and collect it in the waste recovery tank Refer to Figure 6 3 Authority22 Operation amp Service Manual The squeegee blade channels waste fluid to the center of the squee gee assembly which optimizes the suction of the vacuum Waste fluid is suctioned to the waste recovery tank A baffle system in the waste recovery tank directs waste liquids and solids to the bottom of the tank This keeps airflow near the vacuum motor substantially free from liquids or solids and isolates the waste material aw
5. Figure 5 25 Adjusting and Lubricating Drive Chains 1 TRACTION DRIVE MOTOR 2 TRACTION DRIVE MOTOR 3 TRACTION DRIVE CHAIN MOUNTING BOLTS 4 TRACTION DRIVE SHAFT SPROCKET 5 REAR SHAFT BEARING BLOCKS 6 TRACTION DRIVE BEARING BLOCKS 7 DISPERSION ROLLER CHAIN Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 127 1 When you depress the traction drive chain there should be about 3 8 of movement in the chain If there is too much or too little movement follow this procedure 2 Place machine in transport position with power supply disconnected 3 Slightly loosen 4 mounting bolts that secure the traction drive motor to the frame 4 Place machine in operating position 5 Check movement of chain 6 To tighten chain slide traction drive motor assembly away from the traction drive wheels to tighten up slack 7 loosen chain slide traction drive motor assembly toward the traction drive wheels to provide more slack 8 Tighten the 4 bolts on the bottom side of the center compartment to align the chain 9 Loosen the 2 set screws on the drive shaft sprocket with a 5 32 allen wrench 10 Carefully tap the sprocket with a soft face hammer to align with the motor sprocket m NOTE Improper alignment will cause drive system to make noise during travel 11 Tighten the set screws with the 5 32 allen wrench Lubricating the Traction Driv
6. Date Pattern Designer Brunswick Pattern Number 6 Pattern Length 41 Conditioner Pattern Name Competitive 2 Strips Cleaner Ratio Mode Clean Condition X Clean amp Conditioner Split Pattern Y N Cleaner Transition Distance 42 Zone End Distance 1 8 2 15 3 23 4 32 5 41 6 T 8 feet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L 18 L19 C20jR19 R18R17 R16 R15 R14 R13 R12 R11 R10 R9 R8 R7 R6 R5 RA R3 R2 R1 1 20 20 20 20 55 55 55 55 55 55 30 30 30 30 30 30 75 75 75 75 75 75 75 30 30 30 30 30 30 55 55 55 55 55 55 20 20 20 20 2 16 16 16 16 40 40 40 40 40 40 27 27 27 27 27 27 55 55 55 55 55 55 55 27 27 27 27 27 27 40 40 40 40 40 40 16 16 16 16 3 12 12 12 12 30 30 30 30 30 30 22 22 22 22 22 22 45 45 45 45 45 45 45 22 22 22 22 22 22 30 30 30 30 30 30 12 12 12 12 4 9 9 9 9 24 24 24 24 24 24 15 15 15 15 15 15 33 33 33 33 33 33 33 15 15 15 15 15 15 24 24 24 24 24 24 9 9 9 9 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Comments Pattern Parameters Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling 6 Surface Age Notes ZONE GRAPH 80 Units of Oil
7. D34 1 J14 R R Q24 KpseE E 57 M CLEANER PUMP b Koss J13 LJ J16 RACTION 6 DISPERSION 250Vac 4 0A SB 250Vac 1 25A SB Q22 Ca AN LL DOO 5 R42 250Vac 1 25 SB 250Vac 6 5A SB R4 Q17 Q18 9 Hi mi JP4 SEEN HS2 SWICK ING AND BILLIARDS O O Pige x D RVET co O o COPYRIGHT C 2004 po gt K ps4r OIL PUMP wo CER EK E SPARE2 SPARES Fuse Locations amp Motor Controller PCB Specifications and Output LED Locations 205 Intentionally Blank 206 11 616031 000 REF CORD KILL SWITCH 11 696944 000 CONDITIONER TEMPERATURE SENSOR 11 696945 000 CONDITIONER PRESSURE SENSOR CLEANER BYPASS VALVE 11 616025 000 REF 14 100277 000 REF DUSTER CLOTH DOWN 11 616025 000 REF DUSTER CLOTH UP DUSTER CLOTH MOTOR BUFFER BRUSH DOWN 14 100269 XXX REF DISPERSION ROLLER MOTOR 14 100079 000 REF HEATER RAIL CONDITIONER RAIL ASSY 14 100013 000 REF
8. nmm LHE IRS TTT u HUTT TS TTT TTT u UP S LEE LH ER GU N IHRER LIH HERE N x OD d ID ID st tw OO Q Q 1040 SHUN Board Number Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 7 Pin Side Figure 7 2 Crosswise Shape 186 Design a Conditioner Pattern Pattern design with the Authority22 has become a lot easier We have given you the control over the patterns you deserve in the language you are accustomed to units of oil 1 Zone configuration The zone configuration allows you to design patterns with a minimum of one zone to a maximum of eight zones Zone lengths can range from 3 feet to 57 feet Recreational patterns can vary from 3 zones to 5 zones with zone lengths from 8 feet to 12 feet The last zone in the pattern should always be a buff zone to help optimize the lengthwise taper of the pattern Adjust the cleaner transition so the volume of cleaner reduces at least two feet into the last zone Sport and competitive patterns utilize 5 to 8 zones with zone lengths ranging from 5 feet to 10 feet Again the last zone should be a buff zone The cleaner transition should be ad justed to two feet past the pattern ending distance to ensure that the pattern is properly cleaned Refer to Figure 7 3
9. The Lane Machine is not ready for operation The Lane Machine is not ready for operation The Squeegee is not working properly The Squeegee Down Sensor did not activate The Oil Pressure is not set iproperly Oil Pressure is too low Figure 6 15 Error Messages Preparation The images in Figure 6 16 are examples of possible error messages the GUI may display during operation An error occurred during operation An error occurred during operation The Encoder Sensor is not working properly The machine is not moving The Cord Kill Switch was activated Figure 6 16 Error Messages Operation 154 Section 6 Troubleshooting Authority22 Operation amp Service Manual Tables 6 1 through 6 11 provide a list of error messages with potential problems and remedies If using the Authority22 s Diagnostics menu does not resolve your problem please contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or interna tionally at 231 725 4966 For non emergency support e mail crcsupport brunbowl com List of Error Messages Error Messages that Appear During Preparation on approach Error Message Table 6 1 The lane machine is not ready for operation The duster cloth is not working properly The Duster Cloth down sensor did not activate Error Message Table 6 2 The lane machine is no
10. T 14 100393 000 REF 14 100186 000 REF 0 Bo 2 2 UL O O I 965 gu 7 311 POWER CM 12V0C RED GND GREEN 2 GROUND ELECTRONICS ENCLOSURE USER F INTERFACE GUI amp Handle Keypad Schematic 215 Intentionally Blank 216
11. Use the up down arrows to view the entire log 74 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual Pattern Run Log This log provides historical information on the machine s operations including what lanes were run in what order the lanes were run the times the lanes were run which patterns were run on each lane any pattern overrides and the ID of the user who ran the lanes if the login feature is enabled 1 2 4 Go to the Maintenance menu Select Logs and press OK Use the up down arrows to navigate to select Pattern Run Log and press OK Use the up down arrows to view the entire log Maintenance Log This log tracks when hardware items needed to be replaced when counters were reset and provides a date and time stamp to verify when these actions took place 1 2 4 Go to the Maintenance menu Select Logs and press OK Use the up down arrows to navigate to select Maintenance Log and press OK Use the up down arrows to view the entire log Messages Log This log tracks all errors and warning messages and provides a date and time stamp to verify when those messages were displayed 1 2 4 m on Go to the Maintenance menu Select Logs and press OK Use the up down arrows to navigate to select Messages Log and press Use the up down arrows to view the entire log Maintenance
12. Zone Configuration Pattern 41 A22 HOUSE 1 Total Zone pengthe 42 0 feet Cleaner Transition 32 Add Zone Remove Zone Cleaner Feb 15 2006 10 51 18 Configuration Figure 7 3 Zone Configuration Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 187 Oil levels The oil levels screen allows you to create the shape and levels of the conditioner pattern in units of oil Minimum and maximum levels range from 0 to 100 units To create the proper lengthwise taper of a pattern oil levels from zone to zone should decrease between 1596 and 30 This is the same for sport and recreational patterns The percent de crease from zone to zone depends on the starting oil level in the first zone If the first zone conditioner level 1s lower 60 units or less the percentage decrease in the following zones will be smaller and if the first zone conditioner level is higher above 60 units the percentage of decrease is higher The last zone or buff zone should have 1 to 3 units set in the oil level screen on at least one board This allows the machine to buff the remaining zone of the pattern in both directions without injecting conditioner and enhance the lengthwise taper Set all boards for zero 0 and the machine will buff the last zone in the forward direction of travel only This increases the lengthwise taper even more Refer to Figure 7 4 Oil Levels Pattern 1 A22 HOUSE
13. 10 S lt 0 VER SA BD ON Xo hk O OB A NO g o9 DMP SP PB PPS US UB ue BH Bh oS ee ob ar oS oe EC SE S Board Number Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 197 T Pattern Sport 3 1 AUTHORITY22 LANE PATTERN DESIGN RECORD SHEET Date Pattern Designer Brunswick Pattern Number 7 Pattern Length 37 Conditioner Pattern Name Sport 3 1 Cleaner Ratio 38 Mode Clean L Conaition X Clean amp Conditioner Y Split Pattern Y N Cleaner Transition Distance 38 Zone End Distance 1 10 2 17 3 24 4 29 5 37 6 T 8 feet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L 17 L 18 L19 COOR19 R18 R17 R16R15 R14 R13 R12 R11 R10 R9 R8 R7 R6 5 R4 R3 2 R1 1 20 20 21 22 24 28 34 40 50 60 64 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 64 60 50 40 34 28 24 22 21 20 20 2 14 14 14 15 16 18 21 25 30 37 43 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 43 37 30 25 21 18 16 15 14 14 14 3 12 12 12 12
14. a NC e E a en a x O BLK m hz 3 Udleloldlolole CIRCUIT BREAKER x e 2E ry Ld m wy 3 6 gt __ B a WHT 515 86 m o WH eli pate BLK a a c POWER SWITCH ISI GG o us MOTOR CONTROLLER PCB CND YLW GRN YLW GRN IF e go Ji YLW GR 8 AC POWER INPUT 2 X z 1 tk 5 e d b aid dH cox a aa gt TRACTION z DRIVE MOTOR TERMINAL BLOCK A U i e WHT 224 wur E h WHI WHT We ee L vacuum TRACTION DRIVE N NHO BL MOTOR CONTROLLER BL ES BLK BL BLK WH e Lr BLK WHT 2 N ej Ll RED S LE OILICLEANER PUMPS N OIL HEATER RELAY 0 S DISPERSION BUFFER BRUSH BLK LE HT EMERGENCY STOP SWITCH QI 9 Enclosure 230V BLK 211 Intentionally Blank 212 INVERTER PCB LCD PANEL BACK SIDE VIPER ADAPTER PCB BACK SIDE RESET SWITCH 1 s PL9 TO HANDLE KEYPAD ooo lololol iaa D Qa 2 C i Co eo Old 99 0124 YdlA RE a 1 Overall GUI Schematic 9v 18 A389 3IIHM 13101A 32v 18 32v 18 9v 18 035 213 Intentionally Blank 214 9 0069
15. to start the test m NOTE The machine will automatically clean approximately the first 25 feet of the bowling lane and inject at the same time while performing this test Perform clean only or a clean and condition after completion of the Oil Injector test Cleaner Spray Test The test for the Cleaner spray is used to verify the coverage for both the maxi mum and minimum spray pressures This test allows the technician to visually see how well the cleaning spray is covering the lane during a cleaning run The process is performed in two passes of the lane machine The first pass of the machine will clean approximately 25 feet of the bowling lane The second pass sprays cleaner to the bowling lane as it travels without interference of the duster and the squeegee assembly The cleaner will transition from maximum to minimum about half way through the second run 72 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual To test the Cleaner Spray on the lane 1 2 Go to the Maintenance menu Select Diagnostics and press Use the up down arrows to navigate to Tests and press Select the Cleaner Spray test press and the following screen will appear Cleaner Spray will appear at the top of the screen for the spray test Refer to Figure 4 30 Cleaner Spre Figure 4 30 Cleaner Spray m NOTE Press to pr
16. Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 131 Section 6 Troubleshooting The Authority22 s Graphical User Interface GUI will alert you to most opera tional or maintenance problems by displaying an error or warning message It is also a powerful tool for troubleshooting This section teaches you to properly use the GUI to effectively troubleshoot lists all the messages you might encoun ter and provides guidance for correcting problems This section also provides a highly detailed look at the machine s sequence of operations Understanding the normal operation can be useful for identifying and correcting problems when they arise In this section you will find 1 sequence of machine operation system by system a Preparing for operation b Thecleaning system c Theconditioning system d The buffing operation e The traction drive system 2 guide to troubleshooting using the GUI 3 A list of error messages with troubleshooting guidance 4 Alist of warning messages with troubleshooting guidance 5 Alist of maintenance messages with replacement information 6 Alist of mechanical failures with troubleshooting guidance N WARNING Do not attempt to undertake any maintenance or service for which you are not quali fied If you need assistance or are interested in training call Brunswick Customer Response Center or contact your Brunswick Sales or Service Representative If a message a
17. CLEANER TANK 14 100229 XXX REF CONDITIONER PUMP 14 100228 XXX REF CLEANER PUMP 14 100349 000 REF BUFFER UP DOWN MOTOR 11 616026 000 REF BUFFER BRUSH UP 14 100086 001 CONDITIONER TANK VENT VALVE EL 14 100086 001 CONDITIONER PRESSURE CONTROL VALVE Keo CONDITIONER TANK GREEN NO WHITE COM BROWN NO BLUE COM 11 616026 000 REF J L 1 616031 000 REF CORD KILL SWITCH INJECTORS 33 39 INJECTORS 25 32 INJECTORS 17 24 INJECTORS 9 16 INJECTORS 1 8 14 100254 000 DISTANCE ENCODER DUSTER HANDLE AC POWER INPUT SQUEEGEE BUFFER UP DOWN VACUUM DRIVE MOTOR VALVES OIL CLEANER PUMPS OIL HEATER CORD TANK SPEED SENSORS DISPERSION BUFFER BRUSH PRESSURE COVER EOL SENSORS ELECTRONICS ENCLOSURE 14 100235 000 END OF LANE SENSOR 14 100016 000 REF MOTOR BUFFER DRIVE MOTOR 14 100268 000 REF up UP DOWN MOTOR 11 616026 000 REF SQUEEGEE DOWN BROWN NO BLUE COM Overall Electrical System Schematic GREEN NO WHITE COM 14 100233 REF 11 616026 000 REF TRACTION DRIVE MOTOR SQUEEGEE UP 14 100275 000 REF VACUUM MOTOR ASSEMBLY 207 Intenti
18. MOTOR lr e 5 BUFFER DRIVE MOTOR p 6 BUFFER DRIVE BELT BrunswicklB o Figure 6 5 Buffing System a The buffer brush lowers at the selected starting pattern distance and begins rotating 142 Section 6 Troubleshooting Authority22 Operation amp Service Manual b The dispersion roller rotating in the opposite direction of the buffer brush contacts the buffer brush and blends the conditioner amongst the bristles through side to side oscillation c When the machine reaches the end of the selected conditioning pattern distance the control system stops the rotation of the buffer brush and dispersion roller It turns on the buffer lift motor and raises the brush up and out of contact from the lane as the machine continues its travel to the pin deck when in the Clean and Oil mode Authority22 Operation amp Service Manual Section 6 Troubleshooting 143 The Traction Drive System 1 The machine travels up and down the lane by means of a traction drive motor connected through a chain to two drive wheels Refer to Figure 6 6 a At normal speed the machine travels at a constant 26 5 inches per second in forward and reverse travel b At the optional reduced s
19. Maintenance Diagnostics 66 Maintenance Losso n innsinn on av ead Da ores eae Ae 74 Authority22 Operation amp Service Manual Section 5 Maintenance amp Ser VICe conevesecosceesseas sscesnceucaseescnceccesss cescsedsosendoncsnsqeonesescesesoe 76 Before You Perform Any Mainiteriance eee ed eU Me ead er ee e RUE ERE CE ERE EE H ERI STIEG URS 76 Daily Maintenance Ee ROTER Sec So ent RUE ERSTER UP RN WIRE ER E E T EP ERR TOT RES 76 Daily Maintenance in Operating Position eeesseeseeseee ERA Ra tnnt tentent tenete trennen TI Daily Maintenance in Transport Position es 79 Weekly Maintenance eseeeeereereere s 81 Weekly Maintenance in Operating Position Weekly Maintenance in Transport Position 82 Annual Maintenance esee ss 83 Annual Maintenance in Operating Position eese eene ener tenete ennt 83 Annual Maintenance in Transport Position nne nente 85 GUI eta neereen o Hen et de i re tete HER E ROT 87 Quick list of Maintenance Counters 2 eorr etin 87 How to Replace Adjust or Lubricate atab trennt nennen nennen 88 Whe Gleaming Systems eee etc eade resi e RED e ERE n Ede etc 88 The Conditioning S y
20. not aligned properly Traction motor chain is too loose or too tight Too much traction drive shaft movement from side to side Bent traction drive shaft Wrong speed selected in the Pattern Design Forward Speed option Electrical issue low voltage Traction wheels not in contact with lane Traction drive motor is not operating 1 Adjust sprockets until the chain is aligned correctly Adjust traction drive motor until there is a 1 2 movement in the chain Adjust traction drive wheels 1 16 from bearing blocks Verify shaft is bent replace if necessary Make sure the desired Forward Speed is selected Contact Brunswick CRC or contact your certified A22 technician Option 1 Verify squeegee head assembly adjustment Refer to Squeegee Head Assembly Adjustment for more information Option 2 Verify guide rollers adjust guide roller spacing if necessary Option 3 Verify proper gutter height repair if necessary Option 1 Verify fuse condition and replace if necessary Option 2 Verify motor function using GUI diagnostics and replace if necessary Authority22 Operation amp Service Manual Electrical System Table 6 19 J WARNING Always unplug power cord from the machine before servicing or lifting machine into transport position Problem Cause sd Solution O No power to power to electronics enclosure Trips in
21. overview of basic systems and operation a The cleaning system b The conditioning system c The buffing operation d The drive system Machine Specifications Dimensions and Weights Refer to Figure 2 2 Crate Dimensions 64 x 53 x 26 1 63m x 1 35m x 66m Crate Machine amp Power Cord Weight 500 Ibs 227 kg Machine Dimensions 57 x 45 x 18 1 45m x 1 14m x 46m Machine Weight 375 165 170 kg Figure 2 2 Crate amp Machine Dimensions 12 Section 2 Getting to Know the Authority22 Authority22 Operation amp Service Manual Capacities Cleaner Tank Capacity 2 5 gal 320 fl oz 9 46 1 9464 ml up to 40 lanes Conditioner Tank Capacity 1 6 qt 51 fl oz 1 5112 1508 ml up to 60 lanes Waste Tank Capacity 2 5 gal 320 fl oz 9 46 1 9464 ml up to 40 lanes Machine Features The Authority22 is designed to make lane care easy reliable and customized for the needs of individual bowling centers 1 Advanced injector technology We have leveraged the technology of our Mercury Marine division to develop a patented injection system with unprecedented precision Thirty nine injectors one for each board are independently controlled to deliver precise amounts of conditioner directly to the lane surface Oil output is measured in industry standard units of oil calculations Powerful and rugged controller A powerful computer system moni tors operations tells you when the
22. 4 Use the up down arrows to select the number of lanes you can run after the fluid low warning message displays 62 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual 5 Press exit to save and return to the previous screen Conditioner _ Operator Pattern System l c man Conditioner Tess Machine Custom NN NE BN NE NH Security Settings 20 2005 11 44 12 2 Figure 4 20 Conditioner Changing Conditioner m NOTE If you change conditioners you must identify the brand of conditioner you are using to ensure proper operation Different conditioners have different flow rates which may require the machine to recalculate conditioner patterns If your brand is not listed select Custom and please contact your authorized Dis tributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emergency support e mail crcsupport brunbowl com to get the flow values for that brand 1 Goto the System menu Refer to Figure 4 20 2 Select Conditioner and press OK 3 Usethe up down arrows to select the conditioner brand 4 Press exit to save and return to the previous screen m NOTE Selecting a different conditioner will require the download of all patterns Authority22 Operation amp Service Manual Section 4 Using the Graphical User Inte
23. 46 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual ER NOTE The GUI will prompt you to download the pattern to the machine control board after you exit the zone configuration screen Press OK to start the download or Exit to download at a later time Adding a zone 1 Use the left and right arrow to navigate to the Add Zone button 2 Press and a new zone will appear at the end of the last zone in the pattern 3 Use the up and down arrows to adjust the length of the new zone Removing a zone 1 Use the left and right arrow to navigate to the Remove Zone button 2 Press OK and the zone closest to the pindeck will be removed 3 Use the up and down arrows to adjust the zones to desired distances Modifying the Cleaner Transition The cleaner is applied in a continuous spray to the lane during the cleaning operation except for a short pause of the cleaner spray at the transition distance You can select the distance at which the cleaner spray transitions between Maximum and Minimum output This lets you synchronize the cleaner volume with the conditioner pattern using maximum volume for the front thicker conditioner zone s and minimum volume for the back end and pin deck 1 Use the right left arrows to navigate to Cleaner 2 Use the up down arrows to increase or decrease the number of feet at which the cleaner volume transitions from Maximum to Minimum
24. 65 65 65 65 65 65 65 65 65 65 50 40 33 28 23 18 11 11 11 11 11 11 2 9 9 9 9 10 13 18 23 28 33 38 43 50 50 50 50 50 50 50 50 50 50 50 50 50 43 38 33 28 23 18 13 10 9 9 9 9 3 4 4 4 4 4 4 4 5 7 18 23 28 33 33 35 35 35 35 35 35 35 35 35 35 35 33 33 28 23 18 7 5 4 4 4 4 4 4 4 4 o 0000000000 o o o o 0000 o 0 0 OF OF o 0j O0 OF o O o o OF O Comments Pattern Parameters Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling 12 Surface Age Notes Authority22 ZONE GRAPH m2 o3 04 Units of Oil A OQ a nO o PAPAS AE UP PS MS a qae qo eas Board Number 192 Section 7 Pattern Design Theory Authority22 Operation amp Service Manual 2 Pattern House 2 AUTHORITY22 LANE PATTERN DESIGN RECORD SHEET Date Pattern Designer Brunswick Pattern Number 2 Pattern Length 39 Conditioner Pattern Name House 2 Cleaner Ratio Mode Clean Condition X Clean amp Conditioner Split Pattern Y N Cleaner Transition Distance 31 Zone End Distance 1 7 2 14 3 22 4 30 5 39 6 T 8 f
25. To adjust the sensitivity of the sensor use a small screwdriver supplied in spare parts kit to increase clockwise or decrease counterclockwise the sensitivity adjustment yellow slotted dial The factory set position is with the slotted dial at approximately 3 o clock While the machine is on the approach the LED on the sensor should be off Rotate the sensitivity adjustment clockwise so the LED turns and then counterclockwise so it is off Place finger underneath sensor and the LED should turn and then off once the finger is removed If the light stays on then adjust sensitivity down counterclockwise Run the lane machine to verify proper sensitivity adjustment if it returns too early then increase the sensitivity Verify that the end of lane sensor does not contact the lane when the front lane to lane castors drop into the gutter at the foul line Replacing the End of Lane Sensor Refer to Figure 5 23 Tools needed adjustable wrench Parts needed replacement EOL sensor Part Number 14 100235 000 included with spare parts pkg l m NOTE Place machine in transport position with the cover open and power supply disconnected Loosen and remove nut at base of sensor Remove black O ring from base of sensor Disconnect sensor cable from the quick connect cable harness Pull sensor out from the top side of the machine and remove the second O ring on top side of the sensor Place an O rin
26. bend at the knees and use a back support if needed 84 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Annual Maintenance in Transport Position 10 7 4 2 2 4 11 3 1 3 2 9 2 2 Figure 5 6 Transport Position Annual Maintenance 1 DISPERSION ROLLER 2 REAR WHEEL TRACTION DRIVE 3 BUFFER BRUSH GREASE LOCATION BEARING BLOCKS BEARINGS 4 ABSORBENT WIPER AND 5 BUFFER BRUSH 6 DUSTER CLUTCH SQUEEGEE BLADE ASSEMBLY 7 DUSTER CONTACT ROLLER 8 DUSTER UP DOWN SWITCHES 9 DISPERSION ROLLER 10 CLEANER SPRAY NOZZLES 11 TRACTION DRIVE CHAIN AND CHECK VALVE FILTERS m NOTE The following procedures are explained in detail next in the How to Replace Adjust or Lubricate Parts portion 1 Grease dispersion roller 2 Lubricate rear wheel bearing blocks and traction drive bearing blocks 3 Grease buffer brush bearings 4 Replace absorbent wiper flip every 3 months rotate every 6 months and replace every 12 months and squeegee blade flip every 6 months replace every 12 months You may need to replace them sooner de pending on the usage of the machine Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 5 Inspect buffer brush and replace if needed 6 Inspect duster clutch assembly and hardware and replace if needed 7 Inspect duster contact roller for chunks dents or brittleness a
27. 1 2 Thick 115V Version Seal Waste Tank 3 8 Thick 230V Version Seal Vacuum diffuser foam 1 4 OD x 41 00 Lg Polyethylene Tube Union Elbow 1 4 Tube Fitting Duster up down switch Buffer Squeegee up down switch Cord kill switch 1 4 T Handle Allen Long 2 Phillips with 10 Shank Screw Driver Dual Fuse Puller Tool 11 32 Open End Box Combination Wrench Cleaner Check Valve Strainer 200 mesh Cleaner Spray Nozzle Grease Dispersion Roller Fitting Fuse 4 0A S50V Slow Blo 5MM x 20MM Package of 5 Fuse 3 15A S50V Slow Blo 5MM x 20MM Package of 5 Fuse 10 0A 550 Slow Blo 5MM x 20MM Package of 5 Fuse 8 0A S50V Slow Blo 5MM x 20MM Package of 5 Fuse 6 3A S50V Slow Blo 5MM x 20MM Package of 5 Fuse 2 9A S50V Slow Blo 5MM x 20MM Package of 5 Cleaning Mixing Vessel with No Spill Spout Package Authority22 Operation amp Service Manual Electrical Schematics amp Diagrams The following schematics and diagrams are provided for your reference Fuse Locations amp Specifications and Output LED Locations Overall Electrical System Schematic Electronics Control Enclosure 115V Electronics Control Enclosure 230V Overall GUI Schematic GUI amp Handle Keypad Schematic Qy UN eoa p I Authority22 Operation amp Service Manual Appendix 203 Intentionally Blank 204 Appendix Authority22 Operation amp Service Manual Table of Lane Machine Fuses on Motor Controller All in Spare
28. 13 14 16 18 21 25 30 36 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 36 30 25 21 18 16 14 13 12 12 12 12 4 8 8 8 8 9 10 11 13 15 17 20 25 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 25 20 17 15 13 11 10 9 8 8 8 8 5 1 1 1 1 1 1 1 1 1 1 13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Comments Pattern Parameters Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling 6 Surface Age Notes ZONE GRAPH 70 5 2 SPP PP PAP APH MP MW EF LE LHP sh SVMs ee SE PE PS Board Number 198 Section 7 Pattern Design Theory Authority22 Operation amp Service Manual 8 Pattern Sport 2 5 1 AUTHORITY22 LANE PATTERN DESIGN RECORD SHEET Date Pattern Designer Brunswick Pattern Number 8 Pattern Length 38 Conditioner Pattern Name Sport 2 5 1 Cleaner Ratio Mode ___ clean Condition X Clean amp Conditioner Y Split Pattern Y N Cleaner Transition Distance 39 Zone End Distance 1 6 2 11 3 17 4 22 5 27 6 32 T 38 8
29. 160 F 70 for more than 24 hours This machine is designed and manufactured to provide many years of dependable service Industry experience and common sense are impor tant factors to ensure optimal reliability Authority22 Operation amp Service Manual Section 1 Safety 7 Grounding This Class I Single Phase lane cleaning conditioning machine must be grounded while in use to protect the operator from electric shock The machine is provided with a three conductor cord and a three contact grounding type attachment plug to fit the proper grounding type receptacle The GREEN YELLOW conductor in the cord is the grounding wire Never connect this wire to any other terminal than the grounding pin of the attachment plug Machines rated at 115 Volts AC are for use on a nominal 120 Volt circuit and have a grounding plug as shown in Figure 1 1 Make sure that the machine is connected to an outlet having the same configuration as the plug Figure 1 1 20A Male Plug 125V Machines rated at 220 230 Volts AC are for use on a nominal 240 Volt circuit and have a grounding plug as illustrated in Figure 1 2 Figure 1 2 15A Male Plug 230V Machine Decals Daily Maintenance reorder part number 14 100379 000 Serial Number and Cautions reorder part number 14 100146 000 decals are located on the lane machine as shown in Figures 1 3 and 1 4 Please make sure that you understand and are familiar with the instr
30. 79 77 70 50 35 30 26 24 22 2 18 20 22 25 28 35 44 53 56 57 57 59 60 60 62 62 62 65 65 65 65 65 62 62 62 60 60 59 57 57 56 53 44 35 28 25 22 20 18 3 14 14 15 16 17 18 20 24 28 32 38 44 48 49 49 50 50 52 52 52 52 52 50 50 49 49 48 44 38 32 28 24 20 18 17 16 15 14 14 4 11 11 11 11 11 12 13 14 16 18 23 28 35 38 38 39 40 40 42 42 42 40 40 39 38 38 35 28 23 18 16 14 13 12 11 11 11 11 11 5 9 9 9 9 9 9 10 11 13 16 20 25 27 28 28 29 29 30 30 30 29 29 28 28 27 25 20 16 13 11 10 9 9 9 9 9 9 9 6 0 0 0 Oo Oo 0 0 00000000 000000000000 0 0 00 0 00 OF OF Comments Pattern Parameters Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling 6 Surface Age Notes ZONE GRAPH 90 Units of Oil ET m2 04 m5 m6 Board Number A aO SS ON Gm ak oO o PSD OP UP A ep as o M a9 Q9 od gh od N WISE ESE dare qe 196 Section 7 Pattern Design Theory Authority22 Operation amp Service Manual 6 Pattern Competitive 2 Strips AUTHORITY22 LANE PATTERN DESIGN RECORD SHEET
31. DOWN ARROW BUTTON 4 RIGHT ARROW BUTTON 5 OK BUTTON 6 EXIT BUTTON 7 DISPLAY SCREEN 24 Section 2 Getting to Know the Authority22 Authority22 Operation amp Service Manual Handle Controls of the machine s operations can be controlled using the control pad on the machine s handle By putting the machine functions on the handle we reduce stooping kneeling and bending and allow more healthful operation of the ma chine Refer to Figure 2 12 S 3 4 OV 659 0 OMNE Figure 2 12 Handle Controls 1 OPERATOR HANDLE 2 HANDLE KEYPAD 3 UP ARROW BUTTON 4 DOWN ARROW BUTTON 5 LEFT ARROW BUTTON 6 RIGHT ARROW BUTTON 7 EXIT BUTTON 8 OK BUTTON Authority22 Operation amp Service Manual Section 2 Getting to Know the Authority22 25 Section 3 Operating the Machine Ready to get to work Here s what you need to know to start stop and run the machine for normal daily use If you want detailed information about the se quence of operations or to find out more about what s happening within the machine at each stage see Sequence of Operations portion of Section 6 Troubleshooting In this section you will find 1 Whatto know before you get started 2 Start up procedure 3 Shutdown procedure 4 Storing the machine Before You Supply Power Step 1 Check tanks and duster cloth supply roll to be sure the machine is r
32. Dispersion Roller Refer to Figure 5 22 1 2 7 Place machine in transport position with power supply disconnected Remove side cover from 10 pin side of machine Remove the button head bolt that fastens dispersion roller on the 10 pin side of the machine Insert grease fitting part number 14 100202 000 supplied in spare parts package into the dispersion roller Attach grease gun with standard bearing grease and pump 2 to 3 times Remove grease fitting and insert bolt Check adjustment to buffer brush and tighten For more information see Adjusting the buffer brush 122 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual The Drive System Adjusting the End of Lane Sensor Tools needed small screwdriver included in spare parts kit with sensor accurate measuring device 2 15 16 wrench or adjustable wrench Refer to Figure 5 23 Figure 5 23 End of Lane Sensor END OF LANE SENSOR 2 SENSOR ADJUSTING SCREW 1 123 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Place machine in operating position with power supply connected This sensor must be set in proper position and at the proper sensitivity for accurate operation To adjust the physical position of the sensor verify that the sensor extends 1 3 8 3 5mm beyond shield at its base and adjust if necessary using the 15 16 wrenches or adjustable wrenches
33. ID number of the GUI date of manufacturing and the date of installation set by your installer This information will be required by our Customer Response Center to track the history of the lane machine Refer to Figure 4 17 Operator Pattern Maintenance User Interface 1 01 Center Machine Controller 0 32 Serial Number 599 ID co As 14 14 Security Settings Conditioner Date of Installation Nov 02 2004 Date of Manufacture May 19 2004 Figure 4 17 System Machine 56 Accessing Basic Identifying Information About Your Machine 1 Go to the System menu 2 Select Machine amp press 3 This screen displays the serial number of your GUI the software version of the User Interface and Machine Controller the date of manufacture the date of installation and other general information Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual System Security The system security on the Authority22 enables you to safely protect your critical machine settings from unwanted access When completely enabled the machine will track every action taken by a user during the time they are logged in Setting Up PINs Information in the Pattern System and Maintenance menus can be protected from unauthorized access by setting up to 10 4 digit PINs personal identifica tion numbers for different users The ten ID numbers 1 10 will
34. Parts Kit TO CONTROLLER BOARD FD1 O 0 9 D52 TH 1 J1 F L PUMP IND IN R38 R39 C22 L1 n C E SPARE AC2 20 wo 20 IJ Fi F13 250Vac 10A SB J K D60E E VACUUM MOTOR l Table of Lane Machine Output LEDs on Motor Controller PCB Conditioner Pump AC EN DNOIL PRESS OIL VALVE OIL PUMP CL VALVE m S 20 ID NI D59F DISPERSION MOTOR 20 D BL SPARE AC1 ae I 23 21 gt K_E KpisE E SQUEEGE BUFF UP e 250Vac 3 15A SB 1 1 O 250Voc 1 25A SB Q19 K pssE L1 OIL HEATER N c2 Cc kD E 24 HANDLE REVERSE PHASE ON DUSTER DIR DUSTER po Co D33 RACTION MOTOR TO KBMG 212D 2 CA CR 0555 BUFF BRUSH MOT Ka D38 SPARE BRAKE IR o n
35. Will designate a mechanical or nonelectrical alert which could potentially cause personal injury or death J WARNING Will designate electrical alerts which could potentially cause personal injury or death N CAUTION Will designate an alert which could potentially cause product damage A Will designate grounding alerts Authority22 Operation amp Service Manual Section 1 Safety 5 Safety Notice to Users of this Manual This manual has been written and published by the Service Department of Brunswick Bowling and Billiards to aid the reader when servicing or installing the products described It is assumed that these personnel are familiar with and have been trained in the servicing or installation procedures of these products which includes the use of common mechanic s hand tools and any special Brunswick or recommended tools from other suppliers We could not possibly know of and advise the reader of all conceivable proce dures by which a service might be performed and of the possible hazards and or results of each method We have not attempted any such wide evaluation Therefore anyone who uses a service procedure and or tool which is not recom mended by Brunswick must first completely satisfy himself that neither his nor the product s safety will be endangered by the service procedure selected information illustrations and specifications contained in this manual are based on the latest product information availa
36. com We will assign you a temporary PIN and help you with the reset process Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 57 Operator Pattern System Maintenance Settings center ajem ajej gt J m J MAD 2 m mj Settings AK 5 sese an Conditioner _ 20 2005 12 08 45 _ cene Figure 4 18 System Security To Set a PIN 1 Goto the System menu Refer to Figure 4 18 2 Select Security amp press OK 3 Usethe up down arrows to select an ID number 0 is always the login PIN a To enter a new PIN select an empty ID number 4 Use the left right and up down arrows to create a 4 digit PIN 5 Select a security level a 1 Operator Pin number provides access to pattern override and some maintenance menus only b 2zManager Mechanic level pin number provides access to all functions and systems 58 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual 6 Entera user name for this pin number 7 Use the left right arrow to navigate to Set PIN m NOTE If the PIN is already assigned to a different user ID a warning message will indicate that you must enter a different number m NOTE Once PIN is set the status line will display assigned instead of empty and the 4 digit PIN will di
37. contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emergency support e mail crcsupport brunbowl com 10 Section 1 Safety Authority22 Operation amp Service Manual Section 2 Getting to Know the Authority22 Before you get started you should understand the basic parts and processes of the machine This section gives you a general introduction to the machine its design and how it works Illustrations identify important parts and systems and provide references to better understand the machine For purposes of orientation and reference unless stated otherwise when this manual refers to areas on the machine it will be assumed the machine is in the operating position as viewed by the operator at the foul line Refer to Figure 2 1 FRONT 7 PIN OR LEFT SIDE 10 PIN OR RIGHT SIDE REAR TOP BOTTOM 3 ac 8 OOJ Brunswick B o 4 Figure 2 1 Machine Orientation Authority22 Operation amp Service Manual Section 2 Getting to Know the Authority22 11 In this section you will find 1 Machine Specifications 2 An introduction to the machine s features 3 A visual guide to the machine a In operating position Top View b In transport position Bottom View c Graphical User Interface GUD d Handle controls 4
38. each injection without interference by the buffer brush Oil Injectors Current Lane Figure 6 13 Oil Injectors 1 Use the up and down arrows to highlight Tests and press 2 Use the up and down arrows to select Oil Injectors and press 3 Press to prepare the lane machine to run a lane The injector test pattern may need to be downloaded 4 Put the lane machine on the lane when instructed 5 Press to start the cleaning operation of the Oil Injectors test The machine will automatically clean approximately the first 25 feet of the bowling lane and inject at the same time while performing this test Perform a clean only or a clean and condition after completion of the Oil Injector test m NOTE After test is completed it will be necessary to clean and recondition the lane with the appropriate conditioner pattern 152 Section 6 Troubleshooting Authority22 Operation amp Service Manual Cleaner Spray test for the Cleaner spray is used to verify the coverage for both the maximum and minimum spray pressures This test allows the technician to visually see how well the cleaning spray is covering the lane during a cleaning run The process is performed in two passes of the lane machine The first pass of the machine will clean approximately 25 feet of the bowling lane The second pass sprays cleaner to the bowling lane as it travels without interfer
39. encoder and the encoder wheel sprocket using the set of feeler gauges and verify that it is 1 5mm 0 5mm 06 02 Replacing the Distance Encoder Refer to Figure 5 24 Tools needed 11 16 wrench 3 8 socket Parts needed replacement distance encoder Part Number 14 100254 000 included spare parts pkg 1 10 11 Place the machine in transport position with the cover open and power supply disconnected from the machine Loosen and remove bolts that secure encoder bracket to machine wall Located underneath the Conditioner supply tank Disconnect encoder cable from the cable harness Pull encoder assembly out from the top side of machine Remove mounting nut on bottom side of mounting bracket using 11 16 wrench Install new encoder assembly from top side of the machine so that the sensor end extends 15 16 from the bottom side of the encoder bracket Insert and tighten mounting nut to secure encoder assembly to bracket Replace bolts to secure encoder bracket to machine wall Connect encoder cable to the quick connect cable harness Check the distance between the encoder and the encoder wheel sprocket It should be 1 5mm 0 5mm 06 02 Adjust encoder as needed 126 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Adjusting the Traction Drive Chain Tension and Alignment Tools needed 3 8 socket wrench 5 32 allen wrench Refer to Figure 5 25
40. fast on cable connectors 14 Position switches on mounting bracket as close to the motor shaft as possible and tighten screws that secure switches to the bracket 15 Replace the up down motor assembly motor bracket and switches aligning set screw in the cam with the flat on the motor shaft and tighten into position Ensure that the lobes of the cam line up with the switches 16 Insert the four bolts that secure the assembly to the 7 pin side of the machine wall using a 3 8 open end wrench 17 Reconnect motor cable at quick connect cable harness 18 Check the buffer brush adjustment Refer to Adjusting the buffer brush Lubricating the Buffer Brush Bearings Refer to Figure 5 21 1 Attach grease gun to the grease fitting located on the wall mounted buffer bearing 2 Squeeze gun twice 3 Repeat for the opposite side Lubricating the Buffer Brush Lifting Assembly Refer to Figure 5 21 1 Apply one drop of oil to the bearings in the buffer brush lifting linkages on 7 and 10 pin sides 120 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Replacing the Dispersion Roller Tools needed 5 32 Allen wrench Refer to Figure 5 22 1 Figure 5 22 Replacing Lubricating Dispersion Roller 1 DISPERSION ROLLER 2 DISPERSION ROLLER 3 MOU
41. feet so the cleaning system can clear the pin deck and then the controller turns off the motor 3 traction drive motor turns on and the machine returns to the foul line at the same rate of speed as it moved in forward travel 4 As the machine nears the foul line the controller turns off the traction drive motor and it stops at the foul line 5 Once the machine stops at the foul line the GUI displays the number of the next lane to be maintained it takes about 62 seconds to clean amp condition a lane Figure 2 8 Traction Drive System 1 TRACTION WHEEL DRIVE SHAFT 2 TRACTION MOTOR CHAIN 3 TRACTION DRIVE WHEELS 4 TRACTION DRIVE MOTOR 5 END OF LANE SENSOR Authority22 Operation amp Service Manual Section 2 Getting to Know the Authority22 21 Finding Your Way Around the Authority22 This section gives you an illustrated tour of the machine to help you locate important components and systems Operating Position Most maintenance operations are made with the machine in operating position with the covers open Refer to Figure 2 9 N WARNING Brunswick recommends using a partner whenever possible to help with lifting or lowering the machine from the operating position Take care when lowering this machine into the operating position Use proper lifting and lowering techniques bend at the knees and use a back support if needed 1 WASTE RECOVERY 21 22 2 BUFFE
42. feet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 C20 R19 R18 R17 R16 R15 R14 R13 R12 R11 R10 R9 R8 R7 R6 R5 R4 R3 R2 R1 1 30 30 36 50 64 75 79 80 80 80 80 80 80 82 82 82 82 82 82 82 82 82 82 82 82 82 80 80 80 80 80 80 79 75 64 50 36 30 30 2 28 28 32 40 51 62 70 72 72 72 72 72 72 74 74 74 74 74 74 74 74 74 74 74 74 74 72 72 72 72 72 72 70 62 51 40 32 28 28 3 22 22 23 30 38 46 54 59 61 61 61 61 61 61 63 63 63 63 63 63 63 63 63 63 63 61 61 61 61 61 61 59 54 46 38 30 23 22 22 4 18 18 18 18 20 23 26 30 35 40 46 48 48 48 48 48 50 50 50 50 50 50 50 48 48 48 48 48 46 40 35 30 26 23 20 18 18 18 18 5 15 15 15 15 16 17 18 21 24 28 32 36 39 39 39 39 40 40 40 40 40 40 40 39 39 39 39 36 32 28 24 21 18 17 16 15 15 15 15 6 10 10 10 10 11 11 12 14 16 18 20 22 24 24 26 26 26 26 27 27 27 26 26 26 26 24 24 22 20 18 16 14 12 11 11 10 10 10 10 7 131 3 13 4f 4 4 4 4f 1 13 2 155 1 13 2 d 1 1 13 1 3 2 185 1 1 1 1 1 1 1 1 1 1 1 Comments Pattern Parameters Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling 6 Surface Age Notes ZONE GRAPH 90 8 ic 2 0 amp A
43. flash drive as explained earlier in Backing Up and Importing Data in Section 4 This function saves the entire system data including the PIN ID number Pattern Scheduler Condi tioner Selection and Maintenance Logs Do not import backup data from another center unless you know their PIN ID numbers and intend to change your entire system data file Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 53 The System Screen m NOTE This screen may be PIN protected About the System Screen The system menu provides basic information about the bowling center and the machine and provides a security function to control access to different machine functions Refer to Figure 4 15 Operator Pattern System Maintenance Machine Security Settings Oct 19 2005 15 33 25 2 Configuration Figure 4 15 System Screen Center displays the name of the bowling center and the total number of lanes Machine displays the date of manufacture and installation the serial number and the specifications for the controller and interface Security lets you control who has access to the machine s operation and pro gramming Settings lets you change the date time language and start distance from the foul line Conditioner lets you select the brand of conditioner used in the machine 54 Section 4 Using the Graphical User Interface GUI Authority22 Operatio
44. is 40 total number of lanes in center 6 Select a pattern for that range a To use different patterns on different lanes 1 Select the start and end lane for up to 5 lane ranges 2 Selecta pattern for each lane range m NOTE If any day or time period is left without a scheduled pattern all lanes will run on the default pattern patternl 7 Press exit to save and return to the previous screen 40 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual Pattern Design This menu allows you to program custom information for each conditioning pattern including pattern shape and volume The first screen in your Pattern Design menu is the Pattern Parameters screen This screen allows you to customize specific functions and modes for each of the 10 patterns Refer to Figure 4 7 m NOTE This screen may be PIN protected Operator Pattern System Maintenance Pattern Parameters cenas Pattern B s pE EE Scheduler Start Cleaner Spray 9 feet Start Squeegee Ee feet Design Start Oiling in Last Update Oct 14 2005 14 55 Oct 19 2005 14 21 44 2 Configuration Figure 4 7 Pattern Design Pattern Number and Name You can select one of 10 preset patterns or customize any pattern to perform based on your bowlers needs You can also assign a name to each pattern making it easier to keep track and identify Changing the Pattern Name or Num
45. main screen on this screen the active area will be blank and only the upper menu bar with the names of the four main screens will be visible 2 Use the left right arrow buttons to select a screen from the upper menu bar Then select that menu using the OK button To Navigate Between Choices in the Left Navigation Bar 1 Press the Exit button until you reach the main screen for that section Operator Pattern System or Maintenance the active area of the screen will be blank and only the left menu bar will be visible Refer to Figure 4 4 2 Selecta new choice in the left navigation bar using the up down arrow buttons Then select that screen using the OK button Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 31 N CAUTION Backing Up and Importing Data The GUI is designed with a USB port that allows you to connect a USB flash drive for importing or exporting data Backing Up Your System It s important to back up the data in your machine regularly to prevent loss of information You can backup most data on the Authority22 to an external drive using the USB port on the control box This capability lets you back up most information on the system in one step You can save up to five previous system backups To backup your system 1 Pluga USB flash drive into the GUI s USB port The Import Export screen appears 2 Use the left right arrows to select export
46. proper lifting and lowering techniques Make sure to bend at the knees and use a back support if needed Be sure the building s power supply provides properly grounded recep tacles and the correct voltage and amps for this machine 115V 20A or 230V 15 service Do not attempt to make any wiring modifications Replace fuses with those of the same specifications listed in the wiring diagram in the Appendix of this manual Use only cleaners and conditioners intended for use with this machine Always disconnect power before filling tanks Do not overfill tanks Do not allow fluid to enter the electrical enclosure or come in contact with electrical components Be sure all components are dry before supplying power to the machine Always undertake maintenance operations away from the approach to avoid spilling liquids on the approach and clean up any drips or spills immediately If you need assistance please contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emer gency support e mail crcsupport brunbowl com This product should only be operated in 40 F to 105 F 5 C to 40 C ambient air temperature in relative humidity not exceeding 50 and at altitudes up to 6560 feet 2000m above mean sea level Transportation and storage temperatures should not exceed 10 F to 130 F 25 C to 55 and should not exceed
47. was last modified Refer to Figure 4 11 The pattern has not been downloaded to the controller board Download it now Figure 4 11 Pattern Download 50 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual The download time is approximately 4 minutes A download progress bar will appear along with the pattern number and name If necessary the download may be aborted by pressing Exit Refer to Figure 4 12 Hh NOTE The pattern must be downloaded to perform a conditioning run using that pattern When the pattern is downloaded from the Operators screen the machine will prepare to run when the download is completed The vacuum motor will run and the machine will instruct the operator to place the machine on the lane Download from the Pattern Design Screen to avoid the vacuum motor turning on at the end of the downloads Pattern Downloadinq Name A22 HOUSE 1 Figure 4 12 Download Progress m NOTE All patterns must be downloaded after changing to a different conditioner selection To avoid unnecessary downloads select your desired conditioner from the System menu before downloading patterns Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 51 Pattern Data This screen allows the user to save pattern data restore default data and restore saved conditioner pattern data within the GUI memory The GUI
48. you skip lanes the GUI will direct you to return to the closest lane once you ve completed the last lane in the normal sequence the end lane 1 Goto the Operator screen 2 Use the left right arrows to navigate to the Current Lane 3 Use the up down arrows to change the number of the lane you are currently on 36 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual The Pattern Screen m NOTE This screen may be PIN protected The pattern screen lets you select change design or override a lane conditioning pattern The Authority22 comes preprogrammed with conditioning patterns You may use these patterns as your own or use them as templates to create custom ized patterns just find the pattern that s closest to what you want and then adjust the zone lengths and oil volumes You can return to the original default patterns at any time Refer to Figure 4 4 Y wee BEBE o sem Scheduler Configuration Figure 4 4 Pattern Screen Override lets you override the scheduled conditioning pattern and select another programmed pattern for this session Scheduler lets you program the machine to automatically use different condi tioning patterns on different days of the week times of day or both The sched uler will also allow you to run different conditioner patterns on specific lanes within those days or times of day Design lets you change the patterns an
49. 0 F 12 C the target temperature will have minimal effect on the pattern 2 When the operator presses OK to prepare the machine to operate the control system Authority22 Operation amp Service Manual Rotates the duster cloth take up roll to lower the duster contact roller into operating position and confirms that the duster cloth is in the down position via the duster down switch Lowers the squeegee head assembly into operating position via the squeegee up down motor and confirms that the squeegee is in the down position via the squeegee down switch Turns on the conditioner pump and conditioner vent valve to slightly over pressurize the conditioning system accumulator and injector rail assembly and then turns off the conditioner pump and vent valve Opens the conditioner pressure control valve and conditioner vent valve to allow conditioner to flow back to the conditioner tank until the system has reached target pressure Starts the vacuum motor The operator screen displays PUT THE MACHINE ON THE LANE when the machine is ready to begin operation Section 6 Troubleshooting 133 134 Normal Clean and Condition Operation on Lane Section 6 Troubleshooting As the Authority22 is placed on the lane the system sprays a pulse of cleaner as the duster contact roller assembly is lifted off the down switch only if the start cleaner distance and the start squeegee distance are set at 0 in the
50. 4 inches 15 24 to 60 96 cm 6 152mm is the minimum value and no pattern may start closer to the foul line than the value selected in this box 1 Go to the System menu 2 Select Settings and press 3 Use the left right arrows to navigate to Start from foul line 4 Use the up down arrows to change the start distance 5 Press exit to save and return to the previous screen Changing the Units of Measure Imperial vs Metric il NOTE You can change from Imperial to Metric units of measure If you do so all units of distance and temperature that appear on the GUI will be converted to the new standard 1 to the System menu 2 Select Settings and press 3 Use the left right arrows to navigate to Units 4 Usethe up down arrows to switch between Imperial and Metric units 5 Press exit to save and return to the previous screen Changing the Fluid Low Stop Running Function m NOTE The GUI alerts you when you are running low on conditioner or cleaner fluid and will shut down the machine in low fluid situations to prevent damage to the machine You may select the number of lanes you can run between 0 and 3 after a low fluid warning After 3 lanes the machine will automatically shut down until you have refilled the fluids 1 Go to the System menu 2 Select Settings and press 3 Use the left right arrows to navigate to fluid low stop running
51. 48 48 49 49 49 48 48 47 47 45 44 42 40 39 37 35 33 31 28 25 23 20 16 4 12 14 17 19 22 24 26 28 29 31 32 34 35 35 36 37 37 37 38 38 38 37 37 37 36 35 35 34 32 31 29 28 26 24 22 19 17 14 12 5 9 10 12 14 15 17 19 20 21 22 23 25 26 26 27 28 28 28 29 29 29 28 28 28 27 26 26 25 23 22 21 20 19 17 15 14 12 10 9 6 0 0 O0 OF OF OF ol ol oj 0000000000000 0000000000 000 0 0 OF Comments Pattern Parameters Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling Surface Age Notes ZONE GRAPH 80 m1 m2 e n3 o t 04 mS m A aS a BDA WEP PBL PP Peels 9 VON AS Vo ako AN o9 o9 q oo ok od N NBN NT x SSE PE POPS Board Number 200 Section 7 Pattern Design Theory Authority22 Operation amp Service Manual 10 Pattern Sport Flat AUTHORITY22 LANE PATTERN DESIGN RECORD SHEET Date Pattern Designer Brunswick Pattern Number 10 Pattern Length 43 Conditioner Pattern Name Sport Flat Cleaner Ratio Mode L Ciean Condition X Clean amp Conditioner Y Split Pattern Y N Cleaner Transition Distance 44 Zone End D
52. ANIFOLD 5 SUPPLY TUBING 6 CLEANER LEVEL FLOAT SENSOR 7 CLEANER SCREEN FILTER 8 MINIMUM PRESSURE 9 MAXIMUM PRESSURE ADJUSTING VALVE ADJUSTING VALVE 10 DISCONNECT TO USE DRAIN TUBE 1 Place the machine in the operator position and supply power 2 Place a rag underneath the fitting on the 7 pin side of the cleaner mani fold 3 Remove the supply tubing from the 7 pin side of the cleaner manifold by depressing the retainer on the fitting and pulling the tubing out 4 Attach the drain tubing with the 1 4 elbow union to the supply tubing removed in step 3 5 Route the drain tubing into a container 6 Goto Cleaning Diagnostics and turn on the cleaner pump 7 Continue to run pump until cleaner has been completely drained 8 Remove the drain tubing and reconnect the supply line to the manifold 102 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual ER IMPORTANT It is very important to make sure the tubing is not damaged and that it is inserted completely into the fitting Replacing the Level Float Sensor in the Cleaner Supply Tank Refer to Figure 5 14 Tools needed none Parts needed Replacement Level Float Sensor Part Number 14 100014 002 1 Drain the cleaner supply tank Refer to draining the cleaner supply tank at the beginning of this section 2 Place the machine in transport position with the power supply discon nected 3 Disconnect cable from level float sens
53. AREIS OE ERR REP e ERREUR UNS 155 Error Messages that Appear During Preparation on 157 Error Messages that Appear During Operation on the lane sess 161 Waring Messages ole tere noie pte fee i ra d ede ce eer ddp ede Ee bae deett bre etes 170 Maintenance Messages iinun ER 173 Quick list of Maintenance Counters s 173 Mechanical Fai1luges NOE DE dete nme ce enit ere Ee 175 Last Of Mechanical Failure Categories nie LU e eU ee ee een 175 Section 7 Pattern Design TheOrY sososssssssssisessssessossesvosrososssossesosessoo cosesessse seoaren sos sdssssss s sssro neones 183 Pattern Developmerit Een ch dbi ae e ede Beide a ene ea e ed certet dete 183 Understanding a CoriditionerP ttern Ree b etude eg ees 184 Design Conditioner Pattern i nesei aee bi etre ter rte n terii eec ae genit bebat Verifying the Conditioner Pattern Adjusting the Conditioner Pattern Authority22 Factory Preset Patterns t Pattern HOUSE e concen 2 Patterm HOUSE MR 3 Pattern Ladies xe ae ER E AAN AAA i e cde RE e 4 Patternc Open d E N AEE E hes coh St T A EEE A A T E EE bp Eus tb s EAE 5 Pattern Competitive 1 eb be
54. E RECOVERY TANK 2 FRONT FRAME DIVISION WALL 3 FLAT HEAD BOLTS 4 PLATE ADJUSTING SCREW 5 SQUEEGEE BLADE 1 Place machine in operating position covers open and the power supply on 2 Goto the Cleaner Diagnostics screen in the Maintenance menu of the GUI 3 Lower the squeegee head so the sensor shows the squeegee is down 94 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 10 11 12 13 14 15 16 17 Disconnect power from the machine Lift the machine into the transport position and measure the height adjustment using the buffer squeegee adjustment tool for the initial appropriate adjustment refer to the beginning of this section Using the buffer squeegee adjustment tool If an adjustment is needed loosen but do not remove the 4 flat head bolts on the front frame division wall of the machine Using the 10 Phillips screwdriver on the plate adjusting screw raise or lower the adjusting plate so the front edge of the blade contacts the lane surface Turning the adjustment screw clockwise will lower the squee gee blade while turning the screw counter clockwise will raise the squeegee blade a lfit s too high the bottom of the squeegee blade will not contact the 1 8 notch surface of the buffer squeegee adjustment tool b If it s too low the front face of squeegee blade will contact the 1 8 notch surface of the buffer squeegee adjustmen
55. M EXHAUST DEFLECTOR 1 Wipe duster contact roller with a dry cloth 2 Remove and squeeze out the absorbent foam material inside the vacuum exhaust deflector N WARNING Brunswick recommends using a partner whenever possible to help with lifting or lowering the machine from the operating position Take care when lowering this machine into the operating position Use proper lifting and lowering techniques bend at the knees and use a back support if needed 82 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Annual Maintenance In addition to the daily and weekly maintenance these items should be done once a year depending on use The Authority22 uses high quality parts to ensure long life Yet with the demands of daily use you ll want to replace parts that wear and check the adjustment of other components to keep your machine in peak working order Wear on your machine is directly related to the amount of use and quality of preventative maintenance Your replacement needs may be higher or lower than the guidelines given here If you have questions about maintaining your machine please contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emergency support e mail crcsupport 2 brunbowl com J WARNING Before performing maintenance be sure the power cord is disconnected from both the mach
56. MPS 6 WIPE BOTH REAR GUIDE WHEELS 10 7 WIPE REAR SHAFT AND REAR POWER MASS FRAME AREA 5 7 5 2 5 kW 170 kg PROTECTED BY THE FOLLOWING US PATENT 7 014 714 OTHER PATENTS PENDING BRUNSWICK BOWLING AND BILLIARDS CO MUSKEGON MI USA CAUTION A READ OPERATORS MANUAL BEFORE USING REMOVE POWER BEFORE SERVICING Figure 1 3 Serial Number and Daily Maintenance Decal Locations 1 SERIAL DECAL 2 DAILY MAINTENANCE DECAL REORDER PART NUMBER 14 100379 000 Authority22 Operation amp Service Manual Section 1 Safety CAUTIONS 0 REDUCE THE RISK OF INJURY FROM SHOCK OR MOVING PARTS UNPLUG BEFORE SERVICING OR LIFTING MACHINE UPRIGHT DO NOT OVERFILL TANKS CLEAN UP SPILLS IMMEDIATELY EMPTY WASTE TANK BEFORE STANDING MACHINE P AND WHEN FILLING TANKS TO AVOID RISK OF FIRE USE ONLY COMMERCIALLY AVAILABLE LANE CLEANERS AND CONDITIONERS DO NOT USE A POWER CORD OTHER THAN THE ONE PROVIDED FOR THIS MACHINE READ AND UNDERSTAND OPERATORS MANUAL BEFORE USING OR SERVICING THIS MACHINE THIS PRODUCT IS INTENDED FOR USE IN A COMMERCIAL BOWLING CENTER BY A TRAINED OPERATOR 1 Figure 1 4 Cautions Decal Location 1 CAUTION DECAL REORDER PART NUMBER 14 100146 000 GUI Safety amp Warning Screens There are no user serviceable items inside the Graphical User Interface If you need assistance please
57. NTING BOLTS 4 GREASEABLE END OF DISPERSION ROLLER DISPERSION ROLLER CHAIN 1 Place machine in transport position with the power supply disconnected Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 121 Remove dispersion roller a Remove side covers from machine b Remove 2 button head bolts one from each end of dispersion roller using a 5 32 Allen wrench c Slide the dispersion roller out removing the roller drive chain from the 10 pin side of the machine Position the new dispersion roller in place sprocket end first replacing the chain on the sprocket Replace the buffer brush idler pulley on the mounting shaft and ensure that it s in line with the motor drive and brush drive pulleys and make sure the drive belt is in proper position Insert button head bolts and position the dispersion roller in the center of the mounting slots Refer to Dispersion Roller Adjustment Tighten button head bolts completely With the machine in the operator position lower the buffer brush in the diagnostics for conditioning using the Toggle Buffer Brush button Once the brush is in the down position disconnect power cord from the machine and lift into the transport position Verify that there is slight contact between the buffer brush and disper sion roller across the entire width Adjust the dispersion roller bolt in the side frame slot if necessary for uniform contact Lubricating the
58. OTOR CONTROLLER le BLK BLK FS See m E BLK T e RED S OIL CLEANER PUMPS e OIL HEATER LJ E DISPERSION BUFFER BRUSH BLK WHT O EMERGENCY STOP SWITCH She Electronics Control WHT BLK Enclosure 115V 209 Intentionally Blank 210 CONTROLLER PCB T um SPARE CORD TANK E SPEED SENSORS ial m PRESSURE TEMPERATURE _ COVER EOL SENSORS iE rui mq ds m USER INTERFACE c x 3 DUSTER HANDLE SQUEEGEE BUFFER UP DOWN SPARE V VALVES
59. Operation amp Service Manual Authority22 Lane Machine October 2006 14 900077 000 e e Brunswickt3 CUSTOMER SERVICE tradition 1n excellence Authority22 Operation amp Service Manual October 2006 by the Brunswick Bowling and Billiards Corporation rights reserved Past Revisions None Authority22 is a registered trademark of the Brunswick Bowling and Billiards Corporation Reorder Part No 14 900077 000 Notice If available updates to this manual can be found on line at www brunswickbowling com Confidential proprietary information information contained in this document is subject to change without notice Protected by the following U S Patent 7 014 714 Other patents pending Brunswick Bowling amp Billiards Corporation 525 West Laketon Avenue P O Box 329 Muskegon MI 49443 0329 U S A 231 725 3300 2 Authority22 Operation amp Service Manual Contents Section r 5 Notes amp Warnings eee Safety Notice to Users of this Manual General Safety Precautions tecti PIE det IRI P DER ERA ER SUR E Grounding duse EE UU RUOTE EY rein eae RS VEREOR RE UD Machine dvo xe teen E e TUA TR ese GUUSafety amp Warrning Scteelis eoo ee e ove ER ERE I e i evel tds Section 2 Getting to Know the Authority22 Ma chine SpecifiCations i ue
60. Pattern Parameters Screen Once the machine is properly seated on the lane with the larger rear wheels aligned with the gutters just in front of the foul line and the operator presses for the second time the control system Turns on the traction drive motor to accelerate the machine toward the pin deck Directs the cleaner pump to apply a steady spray of cleaning fluid on the lane Vacuums the used conditioner and cleaner Lowers the buffer brush into contact with the lane surface via the buffer lifting motor at a distance specified by the operator Turns on the buffer drive motor to start rotating the buffer brush and turns on the dispersion motor to start rotating the dispersion roller Tells the conditioning system to inject conditioner onto the lane surface according to the user s selected pattern The machine continues at a steady forward speed and the control system Stops the buffer drive and dispersion motors and raises the buffer brush at the end of the user specified conditioner pattern Pulses the cleaner spray off at the end of the lane Stops the machine at the end of the lane after the end of lane sensor is activated Winds the duster cloth to the up position and advances more cloth for use on the next lane Lifts the squeegee into the up position The traction drive motor is turned on in reverse to accelerate the machine toward the foul line and the control system Lowers the buffer brush an
61. Q 9 OW Sk A 5 9 AO KO x N O9 o9 o9 A o9 oh od od QS SP PAP SF RE SE AR SPLIT QUE aE US QUAE IPS Pau SEIS RO Pa GE qe Board Number Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 199 9 Pattern Sport 2 1 AUTHORITY22 LANE PATTERN DESIGN RECORD SHEET Date Pattern Designer Brunswick Pattern Number 9 Pattern Length 39 Conditioner Pattern Name Sport 2 1 Cleaner Ratio Mode Clean Condition X Clean amp Conditioner Y Split Pattern Y N Cleaner Transition Distance 40 Zone End Distance 1 7 2 13 3 19 4 26 5 33 6 39 T 8 feet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 C20 R19 R18 R17 R16 R15 R14 R13 R12 R11 R10 R9 Ra R7 R6 R5 R4 R3 R2 R1 1 23 28 32 37 40 44 47 51 54 57 60 63 66 68 70 70 72 72 73 73 73 72 72 70 70 68 66 63 60 57 54 51 47 44 40 37 32 28 23 2 19 24 28 31 35 38 41 45 48 50 53 55 57 58 60 60 61 61 62 62 62 61 61 60 60 58 57 55 53 50 48 45 41 38 35 31 28 24 19 3 16 20 23 25 28 31 33 35 37 39 40 42 44 45 47 47
62. R DRIVE MOTOR 8 BUFFER LIFTING MOTOR 4 LEFT CORD KILL ASSEMBLY 5 RIGHT CORD KILL ASSEMBLY 6 CONDITIONER PUMP 7 CONDITIONER SUPPLY 09 TANK 8 CLEANER PUMP Q 9 CONDITIONER SPIN ON FILTER 3 10 CLEANER SUPPLY TANK 11 ELECTRONICS ENCLOSURE 12 GRAPHICAL USER INTERFACE GUI 13 DISPERSION ROLLER MOTOR 14 TRACTION DRIVE MOTOR 15 TRACTION WHEELS 16 VACUUM MOTOR ASSEMBLY 17 DUSTER CLOTH MOTOR 18 DUSTER CLOTH SUPPLY ROLL 19 DUSTER CLOTH TAKE UP ROLL 20 END OF LANE SENSOR 21 FRONT HANDLE BUMPER 22 EMERGENCY SHUT OFF SWITCH 23 HANDLE KEYPAD 11 20 19 18 16 15 14 13 12 10 5 Brunswick B ol 23 Figure 2 9 Operating Position 22 Section 2 Getting to Know the Authority22 Authority22 Operation amp Service Manual Transport Position Some maintenance procedures are performed with the machine in transport position with the machine upright its underside exposed and resting on its transport casters refer to Figure 2 10 J WARNING Always unplug power cord from the machine before servicing or lifting machine into transport position Never supply power to machine when it is in transport position N WARNING Brunswick recommends using a partner whenever possible to help with lifting or lowering the machine from the operating position Take care when lo
63. With the machine on the approach and in the Operating Position open the covers Grasp the lower duster cloth take up roll the full one in front and push it to your right to compress the spring loaded hub Lift the duster cloth take up roll towards you and remove from the lane machine Tip the duster cloth take up roll to allow the metal stiffener tube to slide out of the duster cloth take up roll core Set the metal stiffener tube aside and dispose of the duster cloth take up roll and core Remove the empty duster cloth supply roll core from the top position by following the same process as in 2 amp 3 above Keep the metal stiffener tube with the empty duster cloth supply roll core Insert the metal stiffener tube from the duster cloth take up roll core into the new supply roll core and install the new duster cloth supply roll in the upper supply roll position on the machine Unwind several feet of cloth and route it through the duster system as shown on the routing decal This decal should be located on the left side wall of the machine 7 pin side in the area of the supply roll hub Drape the loose end of the duster supply cloth over the top of the waste recovery tank and onto the electronics enclosure Remove the paper backing from the unused strip of double sided tape on the old duster cloth supply core Lay the core adhesive side down across the duster supply cloth between the waste recovery tank and the electronics enclos
64. absorbent wiper agitates the cleaning fluid on the lane to loosen dirt and old conditioner from the surface Refer to Figure 2 5 4 The squeegee blade channels waste fluid to the center of the squeegee head assembly Refer to Figure 2 5 5 All waste fluid is suctioned into the waste recovery tank Refer to Figure 2 5 16 Section 2 Getting to Know the Authority22 Authority22 Operation amp Service Manual Figure 2 5 Cleaner Vacuum System Bottom View 1 WASTE RECOVERY TANK 2 VACUUM MOTOR ASSEMBLY 3 WASTE HOSE 4 ABSORBENT WIPER 5 SQUEEGEE BLADE 6 SQUEEGEE HEAD ASSEMBLY 6 When the machine reaches the end of the lane the duster cloth and squeegee assembly raise for the return travel to the approach 7 The duster cloth take up roller continues to rotate to advance new duster cloth for use on the next lane Refer back to Figure 2 3 Authority22 Operation amp Service Manual Section 2 Getting to Know the Authority22 17 The Conditioning System The conditioning system is a highly advanced computer controlled direct applica tion system that applies conditioner to the lane surface in any pattern specified by the bowling center Here s how it works 1 39 conditioner injectors mounted on a pressurized injector rail assembly apply conditioner to the lane surface according to the selected pattern Refer to Figure 2 6 2 Conditioner injectors are individually controlled to disperse condition
65. achine to run NOTE During first usage you are required to download a pattern if you change the pattern or change the selected conditioner 1 The machine lowers the duster contact roller and squeegee into operating position turns on the vacuum motor and pressurizes the conditioning system NOTE After the first lane machine will pressurize the conditioning system when the reverse pass is completed 2 The display screen displays Put the lane machine on the lane when the machine is ready to begin operation 3 Position the machine on the lane with the larger rear wheels aligned with the gutter just in front of the foul line Use the handle magnetic catch to center the machine onto the lane Step 3 Press OK a second time to begin operation on first lane 1 The machine accelerates forward automatically cleaning and condition ing the lane until it reaches the pin deck a Fora detailed look at these operations see Basic Operations in the Getting to know the Authority22 section 2 When the machine reaches the end of the pin deck it reverses direction and returns to the foul line completing conditioning operation 3 The GUI displays the number of the next lane to be cleaned and condi tioned Authority22 Operation amp Service Manual Section 3 Operating the Machine 27 Step 4 Move machine to subsequent lanes 1 When the lane is completed pull the machine back about 2 feet from the foul line 2 Turn ma
66. acing Buffer Up Down Switches Lubrication Buffer Brush Bearings and Lubricating Brush Lifting Assembly 1 BUFFER UP SWITCH 2 BUFFER DOWN SWITCH 3 BUFFER BELT IDLER ASSEMBLY 4 BUFFER BRUSH BEARING 5 BUFFER BRUSH LIFTING LINKAGES 6 BUFFER DRIVE BELT 1 Place machine in transport position with the power supply disconnected 2 Remove the side cover from the 7 pin side of the machine 3 Place machine in operating position 4 Supply power to machine 5 Lower buffer brush by selecting toggle buffer up down on the Condi tioner diagnostics screen in the Maintenance menu 118 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 10 11 m NOTE Disconnect power from machine Place adjustable wrench on the hex mount inside the machine and place the 1 2 wrench on the bolt on the outside of the machine Loosen the bolt from the outside using the 1 2 wrench To increase belt tension lower the idler assembly To decrease belt tension raise the idler assembly Secure the assembly position by tightening the nut place adjustable wrench on spacer nut inside machine and tighten bolt on the outside of machine using 1 2 wrench Make sure that the belt tension is not too tight or too loose Poor adjustment can cause damage to belt and or motor Replacing the Buffer Up Down Switches Refer to Figure 5 21 Tools needed 1 16 Allen wrench 3 8 open end wrench 1 8 Allen wr
67. all to make it down the lane without interference from the lane surface 190 Section 7 Pattern Design Theory Authority22 Operation amp Service Manual Pattern 9 Sport 2 1 A very smooth crown pattern that creates no defined area of the lane to play It is designed for the bowlers to play where they feel comfortable and is influenced more by the lane surface Pattern 10 Sport Flat version 2 Designed to enhance lane surface characteristics this pattern has no crosswise shape to define a specific area of the lane to play The pattern has a strong lengthwise taper that promotes very good ball reaction and gives the impression that it is easier than it really is Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 191 1 Pattern House 1 AUTHORITY22 LANE PATTERN DESIGN RECORD SHEET Date Pattern Designer Brunswick Pattern Number 1 Pattern Length 40 Conditioner Pattern Name House 1 Cleaner Ratio Mode __ Clean __ Condition X Clean amp Conditioner L JSpiit Pattern Y N Cleaner Transition Distance 30 Zone End Distance 1 12 2 21 3 29 4 40 5 6 T 8 feet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 C20 R19 R18 R17 R16 R15 R14 R13 R12 R11 R10 R9 R8 R7 R6 R5 R4 R2 R1 1 11 11 11 11 11 11 18 23 28 33 40 50 65 65 65 65 65
68. and below the screen are the navigation buttons A lower task bar also guides you in navigation with the current date time and status displayed at the bottom of the screen Refer to Figure 4 1 TD Operator Pattern System Maintenance Start Lane Pattern 4 End Lane ee eura d Current Lane Clean amp Oil Change Duster Cloth Figure 4 1 Screen Elements DATE AND TIME CURRENT STATUS OK ENTER OR ACCEPT EXIT BACK OR ESCAPE UP DOWN ARROWS MOVE UP OR DOWN AND INCREASE OR DECREASE ITEM VALUE LEFT RIGHT ARROWS MOVE LEFT OR RIGHT UPPER MENU BAR LOWER TASK BARS CUES TO NAVIGATION ACTIVE AREA CoOUBDARON IOS Co M s 30 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual How to Navigate Left right arrow buttons let you move around between areas on the screen or select information in a content area gt Up down arrow buttons let you move up or down or increase or decrease the value in an active box As The button works like an enter or return button it accepts or says yes to a selection The Exit button works like a back or escape button taking you back to the previous screen When you press exit the GUI saves all changes made to that screen before exiting To Navigate Between the Four Main Menus 1 Press the Exit button until you reach the
69. and press 3 Use the up down arrows to select the backup version you want and press to start the backup Never remove the USB flash drive from the USB port if the light on the drive is still flashing Doing so could damage the file system on the USB flash drive When the text on the GUI returns it is safe to remove the USB flash drive N CAUTION Importing Data You can also import data via the USB port except for machine specific data like name of center date of installation etc This may be helpful if you ve had a system problem and want to restore your settings from a previously saved backup NOTE This operation will replace current patterns schedules and PINs with older data saved on the USB flash drive This function saves the entire system data includ ing the PIN ID number Pattern Scheduler Conditioner Selection and Mainte nance Logs Do not import backup data from another center unless you know their PIN ID numbers and intend to change your entire system data file To import data 1 Plugin the USB flash drive into the GUT s USB port The Import Export screen appears 2 Use the right left arrows to select import and press OK 3 Use the up down arrows to select the backup version you want and press OK to import the files If there are no backups available the backups will appear grayed out Never remove the USB flash drive from the USB port if the light on the drive is st
70. ane or gutter repairs 2 Reconnect cable Authority22 Operation amp Service Manual Maintenance messages as detailed in Table 6 14 tell you when a consumable part has reached its usage limit We recommend you perform the necessary maintenance as soon as the message occurs You can however override the message if necessary For example until you have completed all lanes To override a maintenance message press The message continues to display each time the machine is prepared for operation until the maintenance is completed and the counter is reset Once you have checked or replaced the part reset the counter in the Counters screen of the Maintenance menu Navigate to the expired counter reset and press OK Refer to Figure 6 18 Maintenance Messages Operator Pattern Buffer Lanes Counters Diagnostics Calibration System Squeegee Lanes 0 0 Duster Lanes 0 Oil Filter Lanes 0 0 Cleaner Filter Lanes Maintenance Reset Reset Reset Reset Drive Motor Hours 0 0 Reset Vacuum Motor Hours 0 0 Reset Logs Total Lanes Run 0 Oct 20 2005 11 44 30 Configuration Figure 6 18 Maintenance Messages Quick list of Maintenance Counters Buffer Lanes 29 200 lanes Squeegee Lanes 14 600 lanes Duster Lanes 700 lanes Oil Filter Lanes refers to Spin on filter 29 200 lanes Cleaner Filters Lanes 29 200 lanes Drive Motor Hours 5000 hours Vacuum M
71. asks See the Maintenance amp Service Section for more information Step 4 Store machine in secure warm location 28 Section 3 Operating the Machine Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI The Graphical User Interface GUI is powerful yet intuitive and easy to use and understand This section gives you a tour of the four primary menus of the GUI and provides step by step instructions for customizing the machine s operations in each of those areas In this section you will find 1 2 Authority22 Operation amp Service Manual An introduction to the GUI The operator screen The pattern menu The system menu The maintenance menu Section 4 Using the Graphical User Interface GUI 29 Introduction to the Graphical User Interface GUI The Graphical User Interface GUI is the interface between the user and the machine s computer control system The GUI monitors the machine s operation tells you when you need to replace or repair parts and lets you customize just about every aspect of operation to the needs of your bowling center or the preferences of your bowlers m NOTE Oil is used interchangeably with conditioner on the GUI display screen The Elements of Most Display Screens Most display screens have an upper menu bar that shows the four main content areas a left hand menu bar that lets you choose options within those four main screens
72. ay from the vacuum motor Section 6 Troubleshooting 139 The Conditioning System 1 The machine applies conditioner directly to the lane surface in a pattern specified by the user Refer to Figure 6 4 3 CAL HE di JO NOILO3YIC 9 11 12 N E 15 14 Figure 6 4 Conditioning System 1 CONDITIONER VENT VALVE 2 CONDITIONER OVERFLOW 3 CONDITIONER SUPPLY TANK RESERVOIR 4 CONDITIONER LEVEL FLOAT SENSOR 5 CONDITIONER SPIN ON FILTER 6 INJECTOR RAIL ASSEMBLY 7 CONDITIONER PRESSURE 8 CONDITIONER SCREEN FILTER 9 CONDITIONER PUMP CONTROL VALVE 10 CONDITIONER INJECTOR 11 ACCUMULATOR RAIL 12 CONDITIONER 13 CONDITIONER PRESSURE TEMPERATURE SENSOR GAUGE 14 CONDITIONER PRESSURE SENSOR 15 ACCUMULATOR a 39 injectors mounted a pressurized rail apply conditioner directly onto the lane b The rail is fixed i e the injectors do not reciprocate from side to side to avoid creating a zigzag conditioner pattern on the bowling lane 140 Section 6 Troubles
73. ay nozzles away from duster cloth Loosen clutch adjustment See Adjusting the duster cloth for more information Option 1 Check for binding in roller movement Option 2 Check for uneven winding of cloth Option 1 Replace contact roller cushion tube Option 2 Check lane for topography problems Replace contact roller cushion tube Tighten clutch adjustment per manual See Adjusting the duster cloth for more information Tighten set screw in hub Repair or replace hub on cardboard take up core Verify motor function using GUI diagnostics and replace if necessary Authority22 Operation amp Service Manual Cleaning System Table 6 16 m NOTE Verify failure source through GUI diagnostics Problem 1 Cause id Solution Lane is not getting clean Cleaner spray system problems Authority22 Operation amp Service Manual Obstruction in cleaner supply tank Clogged cleaner screen filter Cleaner pump not running Blockage in one or more cleaner spray nozzles Cleaner supply tank empty Low cleaner spray system pressure Cleaner spray nozzle s not properly adjusted Poor water quality Improper cleaner or mix ratio 1 Check inside supply tank for foreign matter Remove cleaner screen filter clean or replace as needed Option 1 Verify operation using maintenance screen Option 2 Check for correct voltage a
74. ber 1 Goto the Pattern menu 2 Select Design amp press 3 Use the up down arrows to select the pattern number 4 Usethe left right arrows to select the pattern name Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 41 5 Use the up down arrows to change the pattern name 6 Press exit to save and return to the previous screen Mode The mode allows you to select the type of operation you wish to perform for that pattern You can select between clean and oil clean only and oil only The clean and oil mode cleans and condition the lanes in one forward and reverse run The clean only mode uses only the cleaning system and the oil only mode will only apply conditioner To separate the clean and condition mode into a two run operation refer to Split Pattern later in this section Changing the Mode of Operation 1 Goto the Pattern menu 2 Select Design amp press 3 Use the left right arrows to navigate to Mode 4 Use the up down arrows to select a Clean amp Oil b Oil c Clean 5 Press exit to save and return to the previous screen Forward Speed The Authority22 offers you two choices of travel speeds Normal and duced In most instances the patterns will travel in Normal speed 27 inches per second completing the lane in about 62 seconds The Reduced speed 21 inches per second slows the
75. ble at the time of publication It should be kept in mind while working on the product that the electrical system is capable of violent and damaging short circuits or severe electrical shocks When performing any work where electrical terminals could possibly be grounded or touched by the mechanic the power to the product should be disconnected prior to servicing and remain disconnected until servicing is complete General Safety Precautions 6 Section 1 Safety In addition to the cautions provided within the manual you should understand and follow these general principles for safe machine operation 1 This product is intended only for use in commercial bowling centers and by a trained operator 2 Do notattempt to undertake any maintenance or service for which you are not qualified 3 Contact your Brunswick Sales or Service Representative if you are interested in receiving training 4 Always unplug the machine from the power source before servicing or lifting machine into transport position 5 Never supply power to machine when it is in transport position 6 Do not operate with an extension cord or power cord other than the one provided with this machine Authority22 Operation amp Service Manual 10 11 12 13 14 15 16 17 18 19 20 Get a partner to help in lifting and lowering to avoid back injury Take care when lifting or lowering this machine into transport position Use
76. bowl on the screen filter 10 Clean filter screen by running under water or replace if necessary 11 Replace screen and bowl and secure cleaner supply tank and the tank support shields 12 Replace GUI locking pin and cables 13 Fill cleaner supply tank with cleaner solution and restore power to machine 14 Place machine on lane and turn on the cleaner pump via Cleaner Diagnostics screen in the Maintenance menu of the GUI 15 Test clean one lane to verify that all air has been purged from the clean ing system and the filter is not leaking m NOTE To test the cleaning performance set the pattern to a clean mode in the 66 Pattern menu design pattern parameters screen Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Adjusting the Cleaner Min Max Pressures Refer to Figure 5 14 Tools needed none Adjustment Min 18 psi Max 22 psi 1 2 Place the machine in the operator position and supply power Place the machine on the lane and open the two top covers Navigate to Cleaning Diagnostics in the Maintenance menu Select the Cleaner pump and press OK to check the Max pressure setting a Turn the maximum pressure adjusting valve handle clockwise on the 10 pin side of the cleaner manifold to increase the pressure to 22 psi b Turn the maximum pressure adjusting valve handle counterclock wise on the 10 pin side of t
77. can store 50 patterns 10 patterns in each backup file Each file will display a date and time if already used Refer to Figure 4 13 Operator Pattern Maintenance Restore Default Data Restore Saved Data zoos _ Figure 4 13 Pattern Data Steps for saving restoring default and restoring saved data 1 Go to the Pattern menu and press 2 Use the up down arrows and select Data by pressing 3 Select the option you wish to perform by navigating with the up down arrows and press and the following screen will appear Refer to Figure 4 14 m NOTE The backup screen will not appear when restoring the default patterns 52 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual pave Pattern Data backup 2 backup 3 Nov 23 2004 16 31 43 backup 4 Nov 16 2004 18 10 39 backup 5 Apr 15 2005 10 46 23 Oct 20 2005 11 00 38 Configuration Figure 4 14 Save Pattern Data 4 For saving data or restoring saved data you may select one of the five available backup folders and press m NOTE Backup files may be over written when saving pattern data Be sure that the data is saved to a file that is not used or saved to a file in which you no longer need the previously saved data m NOTE Pattern data can be backed up and imported to a USB
78. ces This pattern is a great starting point for a majority of bowling centers with bowlers of all styles and skill levels Pattern 3 Ladies and Seniors A pattern designed for the active women and senior bowlers in your center This is a lower volume pattern that will produce less conditioner transition and reduce back end calls Pattern 4 Open Play As the name says this pattern is designed with open bowlers and house balls in mind The low volume and simple structure of the pattern is designed to make open play life easier Pattern 5 Competitive 1 For bowlers that like a little more challenge than they get with typical house pattern This pattern is great for those who are ready to take their game to the next level It offers a smooth crosswise and lengthwise transition Pattern 6 Competitive 2 Otherwise known as strips or stripes it defines two areas of the lane to play deep inside or way outside For bowlers who are not ready it can be very difficult Definitely one of the most entertaining Pattern 7 Sport 3 1 Based on USBC specifications for Sport Bowling this pattern offers a higher volume good lengthwise taper and the shape that is within the 3 1 ratio for older lane surfaces Pattern 8 Sport 2 5 1 The middle of the road sport pattern that complies with USBC specifications for the age range of surfaces it is designed for This pattern like pattern 7 provides a good lengthwise taper to allow the b
79. ch 3 8 open end wrench 9 64 Allen wrench buffer squeegee adjustment tool 1 With the machine in the operators position lower the buffer brush in the diagnostics for conditioning using the Toggle buffer brush button 2 Once the brush is in the down position disconnect power cord from the machine and lift into the transport position 3 Lay the handle on the floor with a towel underneath and open the 7 pin side top cover 4 Remove the eight button head screws that mount the 7 pin side cover to the frame with the 1 8 allen wrench and remove the side cover 5 Loosen the four 4 bolts that mount the brush lifting motor assembly to the 7 pin side of the machine using a 3 8 open end wrench Refer to Figure 5 17 Figure 5 17 Adjusting the Buffer Brush 1 FOUR MOUNTING BOLTS Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 113 6 Place adjustment tool mounted inside the lane machine behind the electronics enclosure across the rear wheel and drive wheel on the 7 pin side of the machine Refer to Figure 5 18 0 o 1 iss 2 2 2 B do a 3 a o 3 PE TIEL o d z i 2 o 4 5 Figure 5 18 Ad
80. chine and use the front lane to lane wheels to steer it to the next lane Press OK to prepare the machine to run and wait for the display screen to prompt Put the lane machine on the lane 3 Position the larger rear wheels so they align with the gutter just in front of the foul line of the next lane 4 Continue same procedure on subsequent lanes Shutting Down Step 1 Pull machine off of the lane and onto approach Step 2 Empty the waste recovery tank This will allow time for the machine to depressurize the conditioning system Step 3 Remove power cord from machine and unplug cord at receptacle this will shut down the graphical user interface the LED will continue to blink as long as the short term memory is active N CAUTION Never raise the machine into transport position until you have emptied the waste recovery tank AN WARNING Always disconnect the power cord from the back of the machine before placing the machine in transport position Storing the Machine N WARNING Brunswick recommends using a partner whenever possible to help with lifting or lowering the machine from the operating position Take care when lowering this machine into the operating position Use proper lifting and lowering techniques bend at the knees and use a back support if needed Step 1 Stand machine upright onto its transport casters Step 2 Wrap power cord in large loops for storage Step 3 Perform all daily maintenance t
81. cluding traction drive rear wheels rear guide wheels rear shaft and rear frame area 7 Blotinjector tips with a lint free terry cloth N WARNING Always inspect approach areas and clean spills or drips immediately Replace any loose foam m NOTE The Daily Maintenance Decal on the bottom of the machine refer to Figure 5 2 contains helpful reminders for each step explained above 80 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Weekly Maintenance In addition to daily maintenance these tasks should be done once a week depending on use J WARNING Before performing maintenance be sure the power cord is disconnected from both the machine and the wall outlet Weekly Maintenance in Operating Position 2 1 DUSTER CLUTCH ASSEMBLY 2 WASTE RECOVERY TANK 2 9 0 G ZS Figure 5 3 Operating Position Weekly Maintenance 1 Check the tension setting on duster clutch assembly For more information go to the adjusting the duster clutch section 2 Rinse waste recovery tank 3 Inspect all electrical connections for loose or damaged wires Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 81 Weekly Maintenance in Transport Position 1 2 Figure 5 4 Transport Position Weekly Maintenance 1 DUSTER CLOTH CONTACT ROLLER 2 VACUU
82. commonly replaced parts change out in half the time of similar machines Enhanced ergonomics Most of the machine s basic functions can be controlled from a standing position using the handle controls By putting common functions at the operator s fingertips we ve reduced unneces sary stooping and bending Larger fixed wheels make it easy to move the machine with less effort and better control than other designs The Authority22 performs a variety of cleaning and conditioning operations simultaneously as it travels the lane surface When the machine is in clean and condition mode it follows this sequence of operation 1 2 10 11 12 13 14 15 Begins forward travel down the lane Dusts Applies cleaning solution Scrubs the surface of the lane Channels cleaning solution and waste to the vacuum system Vacuums cleaning solution and waste into the waste recovery tank Applies fresh conditioner directly to the lane surface Buffs the conditioner on the lane until it reaches the pattern end distance you specify Stops conditioner application Continues cleaning the lane through the end of the pin deck Stops cleaning and travel Reverses direction Continues to buff the conditioner in the oil pattern Stops buffing at programmed distance from the foul line Prepares to start the next lane 14 Section 2 Getting to Know the Authority22 Authority22 Operation amp Service Manual The Cleaning System The cl
83. contact roller when the machine is in transport position b The duster down switch is mounted in an adjustable slot and is visible from below the duster contact roller 4 Move the duster cloth out of the way in order to access the switches 5 Remove the duster up down switch by removing the 2 mounting screws with the 1 4 wrench and 1 16 allen wrench and disconnecting the wires from the fast on connectors 6 Transfer the wires from the old duster up down switch to the new switch 7 Replace wires following the same wiring pattern as the original switch a Upswitch wiring white common green n o normally open b Down switch wiring blue common brown n o normally open 8 Remount duster up down switch 9 Verify the placement of the duster down switch a The switch should begin to engage when the contact roller pivot arm is contacting the down stop b Loosen the screw and adjust the position of the switch until it is correct 10 Replace duster cloth 11 Replace side cover Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 93 Adjusting the Squeegee Blade Height Tools needed Buffer Squeegee adjustment tool 10 2 Phillips screwdriver Part Number 11 112133 000 included with spare parts package Adjustment 1 8 notch on buffer squeegee adjustment tool Refer to Figure 5 11 Figure 5 11 Adjusting Squeegee Blade Height 1 WAST
84. d customize the type of operation speed of travel distances at which to start different operations and whether to split the cleaning and conditioning operations Data lets you save your custom patterns restore previously saved patterns or restore default patterns Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 37 Pattern Override The Pattern Override enables the user to select and run a conditioner pattern that is different than scheduled pattern When the system security feature is used level 1 and level 2 users are able to access this option a PIN number may be required for access Each pattern override is recorded in the Pattern Run Log in the Maintenance menu under Logs Refer to Figure 4 5 operara seem maintenance Design Figure 4 5 Pattern Override Overriding the Conditioning Pattern 1 Go to the Pattern menu 2 Select Override Press OK w Use up down arrows to select a new pattern number 4 Press OK m NOTE After you press OK the GUI will return to the operator screen to begin running the new pattern and Pattern Override will display next to the current lane m NOTE If EXIT is pressed while in the Pattern Override screen the selected override will not be saved 38 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual m NOTE The override pat
85. d out of contact with the lane surface until the machine reaches the pin deck 4 When the machine returns from the end of the lane to the conditioner pattern section of the lane the buffer brush will lower back to the lane surface if conditioner values are programmed in last zone If last zone conditioner values equals zero it is skipped and the buffer brush lowers at the next to last zone The buffer brush will continue blending the conditioner until the machine reaches the programmed distance from the foul line 5 The buffer lifting motor will raise the buffer brush and the brush will stop turning The machine will continue traveling back to the foul line and stop 20 Section 2 Getting to Know the Authority22 Authority22 Operation amp Service Manual The Traction Drive System The traction drive system moves the machine forward and in reverse as it cleans and conditions Sensors detect the machine s travel and position on the lane and send signals to the controller which activates and deactivates other operations based on the machine s position on the lane 1 The traction drive motor turns a chain which rotates the traction wheel drive shaft The traction drive wheels contact the lane surface and as the traction wheel drive shaft turns the machine begins to move down the lane towards the pin deck Refer to Figure 2 8 2 When the end of lane sensor travels past the end of the pin deck the machine travels an additional 1 2
86. d turns of the buffer drive and dispersion motors to rotate the brush and dispersion roller once the machine reaches the proper position in the conditioner pattern Authority22 Operation amp Service Manual b Stops at the foul line turns off the brush and dispersion motors and lifts the buffer brush c Turns off the vacuum motor d Turns on the conditioner pump and conditioner vent valve to slightly over pressurize the conditioning system accumulator and injector rail assembly and then turns off e Opens the conditioner pressure control valve and conditioner vent valve to allow conditioner to flow back to the conditioner supply tank until the system has reached target pressure Authority22 Operation amp Service Manual Section 6 Troubleshooting 135 The Cleaning System Although the cleaning and conditioning operations work simultaneously they are described separately to simplify the explanation of operation The duster cloth removes dust and dirt from the lane surface Refer to Figure 6 1 Figure 6 1 Duster Cloth System 1 DUSTER CLUTCH 2 DUSTER UP SWITCH 3 DUSTER CLOTH MOTOR 4 DUSTER DOWN SWITCH 5 DUSTER CLOTH SUPPLY ROLL 6 DUSTER CLOTH TAKE UP 7 DUSTER CONTACT ROLLER ROLL a The duster cloth motor unwinds the duster cloth take up roll to allow the duster contact roller to lower under its own weight until it engages the duster down switch b The duster cloth dusts the lane su
87. display a status for each position ID number zero 0 is used to enable a Log in feature that requires four digit access code prior to being able to access the operators screen user with a valid PIN number is allowed to log in and accountability during that session will be assigned to that user The pattern change log and the pattern run log will assign the users name for each action taken during operation Users not assigned PIN numbers will be restricted from viewing or operating the GUI and lane machine If you do not assign PINs all users will have access to all operations and menus If you assign PINs each user can also be assigned a security level that deter mines which machine functions and menus he or she can access You can choose between 2 security levels Level 1 is generally for machine operators It allows the user to run lanes and it allows access to the pattern override function and most maintenance menus Menus that may affect the performance of a conditioning pattern will be re stricted in this security level Level 2 is generally for managers or mechanics It allows the user access to all screens menus and operations If for any reason you lose your PIN and need access to the machine please contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emergency support e mail crcsupport 2 brunbowl
88. ditioner pattern should be made based on ball reaction The ball reaction should be observed when the pattern is fresh and as it transitions as lineage increases If the pattern transition is not as desired refer to the follow procedure for making adjustments 1 Identify the area of the pattern that is not performing properly 2 Go to the pattern design screen and view the Zone Configuration and Oil Levels screens 3 Select the zone that corresponds with the area of the lane that needs adjustments 4 Make adjustments to the zone length or to the oil levels to change the pattern transition 5 Download the pattern 6 Ifthe pattern adjustments are successful go to the Pattern Data screen and save the pattern data to a backup file folder Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 189 Authority22 Factory Preset Patterns The Authority22 comes complete with 10 factory starting patterns to accommo date the ever changing bowling environment to meet your customer s needs The patterns range from standard recreational patterns to USBC compliant Sport Bowling patterns Pattern 1 A22 House 1 This pattern has a slight blend and a good lengthwise taper that produces high scores for the average bowler It is also good for lane surfaces that have a less aggressive reaction characteristic Pattern 2 A22 House 2 A higher volume and more blended pattern designed for more aggressive reacting lane surfa
89. ds by pressing OK Sensors will highlight when a motor function related to the sensor is activated Section 6 Troubleshooting Authority22 Operation amp Service Manual Conditioning The Conditioning diagnostics screen is also split into 2 sections The top section displays the sensors and current status used in conjunction with the conditioning system sensors include buffer position temperature pressure and conditioner supply tank level sensor The bottom section displays the motor functions buffer drive and lift motors conditioner pump heater and dispersion motor that can be selected and tested for either a period of up to 20 seconds or may toggle Toggle Buffer up down between positions Multiple functions may be turned on at the same time always turn on the Oil Tank Vent whenever running the Oil Pump or the Oil Press Valve Refer to Figure 6 10 Diagnostics Conditioning Oil Tank Low Oil Temp 80 Oil Press 20 Oil Press Valve Oil Heater Dispersion Roller Buffer Toggle Buffer up down Buffer Lift Configuration Oct 20 2005 11 52 33 2 Figure 6 10 Diagnostics Conditioning 1 Use the up and down arrows to highlight Conditioning and press 2 Identify and navigate to the motor function that is suspect to failure 3 Press OK and the component will run for up to 20 seconds and shut off except for the Toggle Buffer u
90. duster cloth is changed during a running session via the change duster cloth button in the Operator s Screen A list of the counter values is shown in section 6 Operator Pattern System Maintenance Buffer Lanes 531 Reset Squeegee Lanes 512 Reset Duster Lanes 540 Reset Oil Filter Lanes 531 Reset Diagnostics Cleaner Filter Lanes 512 Reset Drive Motor Hours 8 4 Reset Logs SEEN Vacuum Motor Hours 8 1 Reset Total Lanes Run 604 24 2006 16 58 32 Configuration Figure 4 22 Maintenance Counters Viewing and Resetting Counters 1 Go to the Maintenance menu Refer to Figure 4 22 2 Select Counters and press OK 3 Use the up down arrows to navigate to the counter to be reset and press 4 The counter will reset the number of lanes to 0 on the item you select 5 Press exit to save changes and return to the previous screen v Changes will not be saved until screen is exited Be sure that you select the correct counter before pressing reset m NOTE You can t reset the counter for Total Lanes Run Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 65 Maintenance Diagnostics This menu allows you to operate the pumps and motors and test the operation of sensors and switches Diagnostics is an invaluable function for troubleshooting machine problems Refer to Section 6 0 Tr
91. e Wi ll Tests Apr 24 2006 16 59 17 Configuration Figure 6 7 Diagnostics 146 Section 6 Troubleshooting Authority22 Operation amp Service Manual Sensors The Sensors diagnostic screen displays the current status of all sensors and switches used in the lane machine Refer to Figure 6 8 The display can inform you of the position of a motor or components such as the squeegee up or can give you a digital reading such as the temperature or pressure sensors To test a particular sensor or switch you can manually activate it by engaging the plunger on the switch or spinning the rear shaft to activate the speed encoder Certain functions can also be tested through the diagnostics for the Cleaning Condi tioning and Drive systems Refer to Figure 6 7 Diagnostics Sensors Speed Cord Kill Oil Tank Low Cleaner Tank Low Squeegee Up End of Lane Oil Temp 80 Oil Press 20 Apr 24 2006 16 59 43 B Configuration J Figure 6 8 Diagnostics Sensors 1 Use the up and down arrows to highlight Sensors and press 2 Identify the sensor that is suspect to failure 3 Physically actuate the switch or sensor and the sensor status will be displayed Sensors such as the fluid level sensors can only be checked by draining and filling the tank However if the Warning message appears and the tank is full ther
92. e 4 28 Operator Pattern Sensors Cleaning Conditioning Drive Counters Apr 24 2006 17 00 20 E Configuration Figure 4 28 Diagnostics Tests Oil Injector Test The test for the Oil Injectors is designed for the technician to visually see each injectors spray pattern This diagnostic function verifies that each injector is firing properly and to identify if an injector has failed or not creating the appro priate spray pattern The machine will travel approximately 25 feet down the lane during this test The process includes cleaning the lane and firing each injector in a sequential order allowing the technician to easily see each injection without interference by the buffer brush To test the Oil Injectors on the lane 1 Goto the Maintenance menu 2 Select Diagnostics and press OK 3 Usethe up down arrows to navigate to Tests and press OK Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 71 4 Select the Oil Injector test press and the following screen will appear Oil Injector will appear at the top of the screen for the injector test Refer to Figure 4 29 Oil Injectors Current Lane Figure 4 29 Oil Injectors 5 Press OK to prepare the machine for operation This may require a pattern download 6 Put the lane machine on the lane when the message appears 7 Press
93. e 91 Adjusting the Down Stop for the Duster Contact Roller Pivot Arm Tools needed 3 16 allen wrench 7 16 Open end wrench Refer to Figure 5 10 1 DUSTER CONTACT ROLLER DOWN STOP BOLT 2 DUSTER CONTACT ROLLER PIVOT ARM 3 DUSTER UP SWITCH 4 DUSTER DOWN SWITCH Figure 5 10 Adjusting Down Stop Bottom View 1 Place the machine in transport position with the power supply discon nected 2 Locate the duster contact roller down stop bolt below the pivot arm of the contact roller 3 Loosen the bolt using a 3 16 allen wrench and 7 16 open end wrench and move the stop bolt up or down in the slotted hole to adjust the position of the stop The stop bolt should be located in the center of the adjustment slot on both the 7 and 10 pin sides Replacing the Duster Up Down Switches Tools needed 1 8 allen wrench 1 16 allen wrench 1 4 open end wrench Parts needed duster up or down switch Part Number 11 616025 000 Refer to Figure 5 9 92 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 1 Place the machine in transport position with the power supply discon nected and open the cover 2 Remove side cover on the 10 pin side of the machine by removing the 3 screws on the bottom side and the 5 screws on the top inside using a 1 8 Allen wrench 3 Identify the faulty switch a The duster up switch is in a fixed position up and behind the duster
94. e Chain and Dispersion Roller Chain Refer to Figure 5 25 1 Apply a small amount of chain grease to the traction drive chain at the sprocket and spread the grease across the chain links 2 Repeat the procedure for the dispersion roller chain Lubricating the Bearing Blocks Refer to Figure 5 25 1 Apply one drop of oil to each side of the rear wheel bearing blocks where the shaft and bearing meet 2 Repeatthe procedure for the traction drive bearing blocks 128 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual General Machine Maintenance Replacing Fuses Tools needed fuse puller replacement fuses included in spare parts kit Place machine in the operator position with the cover open and power supply disconnected 2 Remove the holding pin from the GUI mounting supports to access enclosure screws 3 Remove cover from electronics enclosure by removing 4 screws in cover 4 Locate motor control board The motor control board is the large board on the top il NOTE See fuse drawings in Appendix 5 Locate bad fuse all fuses are labeled on the control board m NOTE See electrical diagrams in the appendix for more information 6 Remove fuse using fuse puller 7 Install new fuse J WARNING Always use the correct size and amperage fuse 8 Replace cover and reinstall cover screws and GUI along with the holding pin Authority22 Operation amp Service Manual Sec
95. e accumulator rail assembly to the machine s center compartment wall 6 Disconnect 3 8 tubing and 1 4 tubing from each end of the accumula tor rail assembly m NOTE Place towels underneath tubing and position tubing upward to prevent dripping 7 Carefully remove accumulator rail assembly and place it on a work bench Cover the ends of the tubes to prevent inadvertent drips and drain residual conditioner in a container 8 Remove the faulty sensor using an adjustable wrench m NOTE Pressure sensor is always on the same side of the rail assembly as the pressure gauge with the temperature sensor on the other side Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 111 9 Inspect the sensor mounting hole and remove any debris in threads 10 Install new sensor with the adjustable wrench using metal pipe sealant part number 11 676692 000 11 Replace accumulator rail assembly 12 Place the accumulator rail assembly in position and insert and tighten nuts that secure the assembly to the machine s center compartment wall 13 Reconnect 3 8 and 1 4 tubing 14 Reconnect cables from both sensors at connector 15 Turn on Settings Temperature cycle in the System menu to cycle conditioner through the system 112 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual The Buffing System Adjusting the Buffer Brush Tools needed 1 8 Allen wren
96. e d ue eite e debe perdete 6 Pattern Competitive 2 SUIDS sete re tee oe Ure Edo ede ee ERR E e T Pattern SpOrt 3 T EA ERUNT ISTE YR EN ees nee ER RUNE EIC BU DAE Rune trie center E 9 Pattern Sport 2 1 10 Pattern Sport Flat Appendix eee Precinstall tion Packing LAS ie eet eter ese bee te eere d et deese eene bt lapin tee Lane Machine Complete with Covers and GUI essent 202 Spare Parts Kit 14 860207 700 eee en tte pete een iR 202 Electrical Schematics amp Diagrams v5 o UI ER PER E HU DE D heen eee 203 4 Authority22 Operation amp Service Manual Section 1 SAFETY Notes amp Warnings Throughout this publication Warnings and Cautions accompanied by one of the International HAZARD Symbols are used to alert the mechanic to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly They are defined below OBSERVE AND READ THEM CAREFULLY These Safety Alerts alone cannot eliminate the hazards that they signal Strict compliance to these special instructions when performing the service plus training and Common Sense operation are major accident prevention measures m NOTE or IMPORTANT Will designate significant informational notes N WARNING
97. e may be a failure of the sensor Authority22 Operation amp Service Manual Section 6 Troubleshooting 147 Cleaning The Cleaning diagnostics screen is split into 2 sections The top section displays the sensors and current status used in conjunction with the cleaning system sensors include squeegee and duster position cleaner fluid level sensor The bottom section displays the motor functions vacuum cleaner pump duster motor that can be selected and tested for either a period of up to 20 seconds or may be toggled between positions Toggle Squeegee Any timed function can be turned off in less than the remaining 20 seconds by pressing OK Multiple functions may be turned on at the same time cleaner pump and cleaner valve to check Min spray pressure Refer to Figure 6 9 Diagnostics Cleaning Cleaner Tank Low Squeegee Lift Vacuum ar Duster Duster Wind Toggle Squeegee Figure 6 9 Diagnostics Cleaning N CAUTION Do not operate cleaner pump with the machine on the approach 1 Use the up and down arrows to highlight Cleaning and press 2 Identify and navigate to the motor function that is suspect to failure 3 Press OK and the component will run for 20 seconds and shut off except for the Toggle Squeegee button which moves between the squeegee up and down switches Any timed function can be turned off in less than the remaining 20 secon
98. e meae Desc d P e 32 What Else You Should Kno wi sis o REIR ERE RERO Eu 33 The Operator Screen Changing the Start Lane Changing the End Lane Er Skipping Or Repeating Lanes Be re ESL ree eae eta ON sitet oet Ed theo ah Oat 36 Whe PatternS Creer 2 tenure DERI ERIT E UE UDINE MIR A EEEN 37 Pattern Override maerens eere 38 Pattern Scheduler stet NE e dace eh RR ots 39 Pattern Design P tt rn Number and Name 3 ed reri ei pe RE ER Re o E e fred eo ne HO ret E e bee uates 41 ur IDEM IMEEM Lode es 42 Forward Speed beet ho ep tae pb Ope e rtc e pce red 42 Start Cleaner Spraye DE 43 Start Squeegee Em Start Qiling adde A ee ete ee ia de as em ELS Split Pattern e S e eim e e a E Ide ed MEI Additional Pattern Design Screens aene pete pm nee e DT aei TER ID TO 45 Pattern Download 2 90 Pattern Data 92 The System Screen 204 Aboutth System SGIeeti oe he par Pa qe p AR YR OT EUR ERN EE RI URS 54 SyStem decuit eve vr eite re didis ee Me ETE System Machine System Security System Settings CotniclitiOner AEA EE EEE EEE LU Ae Musee The Maintenance Screen About the Maintenance Screen Maintenance Counters
99. e mechanical failures and the steps to correct them If you need assistance please contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emergency support e mail crcsupport brunbowl com List Of Mechanical Failure Categories Duster Cloth Assembly Table 6 15 Cleaning System Table 6 16 Conditioning Appearance amp Application Table 6 17 Traction Drive System Table 6 18 Electrical System Table 6 19 GUI Table 6 20 Authority22 Operation amp Service Manual Section 6 Troubleshooting 175 Duster Cloth Assembly Table 6 15 m NOTE Verify failure source through GUI diagnostics Problem Case sd Solution O Machine leaving lines of dust on the lane Duster cloth is not dusting entire lane Duster assembly chatters on back of lane Duster cloth is dragging on lane during return run 176 Section 6 Troubleshooting 1 Duster cloth is too wet Duster clutch is too tight cloth is not advancing Duster contact roller is not lowering completely Duster contact roller has flat spots or depressions Contact roller cushion has a flat spot Clutch is adjusted too loose Loose hub on duster cloth motor shaft Hub on take up core is loose and slipping Duster cloth motor failure Option 1 Verify correct cleaner pressure Option 2 Adjust spr
100. e sensor failure Pump does not run Air inside the conditioning system Bad tube fitting connection Oil pressure control valve failure Incorrect accumulator pressure Pump by pass failure 1 Repair connection Verify sensor function using GUI diagnostics and replace if necessary Option 1 Blown fuse replace fuse and check wire connections Option 2 Broken wire or loose connection at pump or at the electronic enclosure repair connection Option 3 Verify pump function using GUI diagnostics and replace if necessary Cycle conditioner with vent valve and oil pressure control valve open Option 1 make sure tube is cut at 90 angle Option 2 make sure tubing is seated properly in fitting If both are correct replace fitting Verify oil pressure control valve function using GUI diagnostics and replace if necessary Check for 10 psi pressure at the accumulator call CRC Option 1 Adjust by pass call Option 2 Replace pump Section 6 Troubleshooting 159 Error Message Table 6 4 The lane machine is not ready for operation The oil pressure is not set properly The oil pressure is too high il NOTE Verify error source through GUI diagnostics What you may observe Potential problem Action 1 y 1 System pressure 1 Broken wire or loose 1 Repair connection above limit for required connection at oil pressure operating pressure co
101. eady to operate 1 Make sure cleaner and conditioner supply tanks are properly filled and caps are properly tightened 2 Make sure waste recovery tank is empty 3 Make sure there is enough cloth on the duster cloth supply roll to complete the number of lanes desired N CAUTION Fill and empty tanks with the machine in operating position See Finding Your Way Around the Authority22 and away from lanes and approaches Use the no spill con trainers to avoid spilling Clean all spills and drips immediately Step 2 Position the machine on the approach 1 With the machine in operating position roll the machine to the first lane about 2 feet away from the foul line 2 Align the center mark on the machine with the center board of the lane 26 Section 3 Operating the Machine Authority22 Operation amp Service Manual Start Up Procedure Step 1 Supply power 1 Plug one end of cord into the machine and the other end into the wall outlet 115 volt 50 60HZ 20 amp outlet or 230 volt 50HZ 15 amp outlet NOTE If the GUI doesn t power up check the main switch on the electronic enclosure also rotate the emergency shut off switch clockwise 1 4 turn and release 2 Place power cord ring into the cord kill assembly NOTE The cord should follow machine from lane to lane to avoid interference 3 The display screen displays READY in the lower right box on the screen Step 2 Press OK to prepare the m
102. eaning system removes dust and dirt from the lane surface applies clean ing solution to the lane scrubs the surface and then removes all waste from the lane collecting it in the waster recovery tank The basic operation of the cleaning system is as follows 1 The duster contact roller lowers so the duster cloth is in contact with the lane surface removes dust and dirt from the lane surface as the machine travels toward the pin deck Refer to Figure 2 3 Figure 2 3 Duster Cloth System 1 DUSTER CLUTCH 2 DUSTER UP SWITCH 3 DUSTER CLOTH MOTOR 4 DUSTER DOWN SWITCH 5 DUSTER CLOTH SUPPLY ROLL 6 DUSTER CLOTH TAKE UP 7 DUSTER CONTACT ROLLER ROLL Authority22 Operation amp Service Manual Section 2 Getting to Know the Authority22 15 2 The cleaner spray nozzles apply a continuous spray of cleaning fluid to the lane Refer to Figure 2 4 1 l 3 DIRECTION OF FLOW _ 4 5 B 9 8 E Tu 9 9 j 9 9 S 9 Figure 2 4 Cleaner Spray System 1 CLEANER SUPPLY TANK 2 CLEANER VENT VALVE 3 CLEANER LEVEL FLOAT SENSOR 4 CLEANER SCREEN FILTER 5 CLEANER PRESSURE GAUGE 6 CLEANER MANIFOLD 7 CLEANER PUMP 8 CLEANER BYPASS VALVE 9 CLEANER SPRAY NOZZLES 3 The
103. eet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L 11 L 12 L13 L 14 L 15 L 16 L 17 L 18 L 19 C20 R19 R18 R17 R16 R15 R14 R13 R12 R11 R10 R9 R8 R7 R6 R5 RA R3 R2 R1 1 14 14 14 14 14 16 20 33 50 65 69 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 69 65 50 33 20 16 14 14 14 14 14 2 8 8 8 8 8 8 12 24 37 50 54 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 54 50 37 24 11 8 8 8 8 8 8 3 6 6 6 6 6 6 6 10 25 39 44 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 44 39 25 10 6 6 6 6 6 6 6 4 4 4 4 4 4 4 4 6 18 29 34 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 34 29 18 6 4 4 4 4 4 4 4 5 0 0 0o 0o o OF OF o OF o OF OF OF OF OF OF o o OF OF OF o o o OF o o OF OF OF ol o OF 0 OF 0 0 Comments Pattern Parameters Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling 12 Surface Age Notes Authority22 ZONE GRAPH z m1 m o n3 5 B5 0 TT EE T ERE EE EE T DT Ts Totum ar T TT TOT rov CPSP SS EPO SIO 4431 7242772 7 Se CSP SS da Board Number Authority22 Operation amp Ser
104. efault setting allows the machine to spray a single pulse of cleaner as soon as the duster cloth con tacts the lane surface Values above zero will start to spray at that selected distance 5 Press exit to save and return to the previous screen Start Squeegee The start squeegee option is the counter part to the start cleaner spray option when used for cleaning the back end of the lane It also allows you to dry squeegee the conditioner from old wood lanes showing feathering or board separation leaving a thin film of oil that will help protect the wood surface Measured in feet this option may be turned on before the cleaner spray starts but not afterward Changing the Distance from the Foul Line at which the Squeegee Starts 1 Go to the Pattern menu 2 Select Design amp press OK 3 Use the left right arrows to navigate to Start Squeegee Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 43 4 Use the up down arrows to select the number of feet from the foul line you want to start the squeegee vote Default setting is 0 Select any distance up to 57 feet The number must be less than or equal to the start Cleaner Spray distance 5 Press exit to save and return to the previous screen Start Oiling This option is used as a safety feature on the lane machine Select a start dis tance from the foul line to start conditioning in 6 inch incre
105. elect Design amp press 3 Use the up down arrows to select the number of the pattern you want to modify 4 Press to go to the Zone Configuration screen details follow Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 45 Zone Configuration Screen Zone Confiquration Pattern 1 A22 HOUSE 1 Total Zone Length 42 0 feet i 21 0 29 0 42 0 60 EN Add Zone Remove Zone EE Feb 15 2006 10 51 18 2 Configuration Figure 4 8 Zone Configuration The Zone Configuration screen shows conditioner patterns graphically to make it easy to visualize and change the zones and the oil volumes You can create anywhere from 1 to 8 zones in a pattern A zone can be between 3 and 57 feet long and can be adjusted in increments of 5 feet The Zone Con figuration screen displays the length of each zone and the distance to the end of the zone from the foul line Within each zone oil levels for each board are shown and screen colors are based on oil volumes selected Refer to Figure 4 8 Modifying a zone 1 Use the left and right arrow to navigate to the zone number you wish to modify 2 Use the up and down arrows to increase or decrease the length of the zone 3 After making the modification you may choose another zone to modify or press to enter the Oil Levels or you may Exit to save the changes
106. ence of the duster and the squeegee assembly The cleaner will transition from maximum to minimum about half way through the second run Refer to Figure 6 14 Cleaner Spray Current Lane Feb 14 2006 15 57 24 Ready Figure 6 14 Cleaner Spray 1 Use the up and down arrows to highlight Tests and press 2 Use the up and down arrows to select Cleaner Spray and press OK 3 Press to prepare the lane machine to run a lane 4 Putthe lane machine on the lane when instructed 5 Press to start the cleaning operation of the Cleaner Spray test 6 Press when the machine returns to the foul line this will start the cleaner spray coverage test m NOTE DO NOT allow cleaner to completely dry on lane surface After test is completed it will be necessary to clean and recondition the lane with the appropriate conditioner pattern Authority22 Operation amp Service Manual Section 6 Troubleshooting 153 Error Messages Error messages appear on the GUI if the lane machine fails during preparation or operation Some errors allow you to continue operation Some require immediate attention especially those that affect the consistency and performance of a conditioner pattern In such cases you may need to recondition a lane after correcting the error The images in Figure 6 15 are examples of possible error messages the GUI may display during preparation
107. ench Parts needed replacement switches Part Number 11 616026 000 1 Place the machine in operating position with the cover open and the power supply connected to the machine 39 Turn on the Buffer lift motor in the Conditioning Diagnostics of the Maintenance menu and turn off when set screw on the cam is facing upward Disconnect power cord from the machine Disconnect motor cable from quick connect cable harness leaving the wire assembly attached to the switches Disconnect buffer switch cables from quick connect cable harness Remove the 4 bolts that secure the brush lifting bracket assembly to the machine side wall using a 3 8 open end wrench Loosen set screw in the cam attached to the up down motor shaft using a 1 8 Allen wrench Carefully remove the up down motor assembly from the machine motor bracket and switches Identify faulty switch Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 119 m NOTE The up down switches which are mounted back to back on the bracket can be distinguished by the color of their wires the up switch has green and white cables the down switch has blue and black cables 10 Disconnect cables from faulty switch at cable connectors 11 Remove switches from the mounting bracket by loosening and removing 2 mounting screws using a 1 16 Allen wrench 12 Remove faulty switch 13 Connect cables to new switch at
108. epare the machine for operation Put the lane machine on the lane when the message appears Press to start the test The machine will clean the first 25 feet of the lane After the machine returns to the foul line press again to complete the Cleaner Spray test utilizing the cleaner spray only It is important to either clean only or clean and condition the lane after perform ing the Cleaner Spray test Do not allow cleaner to dry on the bowling lane Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 73 Maintenance Logs Most programming changes and all of the maintenance and error messages displayed are tracked and can be viewed on the Logs screen to make trouble shooting faster and more reliable Users with Level 1 or 2 security access can view all logs Logs cannot be edited or deleted by the user Refer to Figure 4 31 Pattern Run Log Calibration maintenance Log ETETEA Oct 20 2005 11 49 26 Configuration System Figure 4 31 Maintenance Logs Pattern Change Log This log tracks all changes to any pattern parameter or pattern modifications It also logs the date and time of the change and the ID of the user who made the change if the login feature is enabled 1 2 Go to the Maintenance menu Select Logs and press OK Use the up down arrows to navigate to select Pattern Change Log and press
109. er dragging in pattern Buffer brush worn or out of adjustment Lane monitor not working properly 1 Option 1 Reconnect plug to conditioner injector Option 2 Reconnect plug at electronic enclosure Contact CRC for troubleshooting support Refer to Buffer Brush Adjustment for more information Refer to Dispersion roller adjustment for more information Option 1 Tighten buffer brush bolt Option 2 Verify and adjust buffer belt tension Verify buffer brush lane counter and replace if necessary Option 1 Verify fuse condition and replace is necessary Option 2 Verify motor function using GUI diagnostics and replace if necessary Select the correct lane conditioner if not listed contact Brunswick CRC Verify pressure through GUI diagnostics if machine is not holding pressure contact the Brunswick CRC Check cleaning system adjustments Refer to Cleaning System Adjustment for more information Adjust duster clutch Refer to Buffer Brush Adjustment for more information Contact the Brunswick CRC Section 6 Troubleshooting 179 Traction Drive System Table 6 18 m NOTE Verify failure source through GUI diagnostics Problem 1 Case sd Solution O Noise coming from the drive system Travel Speed is incorrect or inconsistent Not traveling down lane Section 6 Troubleshooting The traction motor chain is
110. er brush may use all three notches 1 8 3 16 and 1 4 To properly use the Squeegee Buffer Brush adjustment tool position so it spans the rear shaft wheel and the traction drive wheel on one side of the machine and then the opposite side The notches should align with the squeegee and buffer brush so they are spanning the assembly Refer to Figure 5 9 ct EM 14 100092 000 Hsnue u344n8 3aoaanos 1 Figure 5 8 Adjustment Tool Storage Location 1 SQUEEGEE BUFFER ADJUSTMENT 2 ADJUSTMENT TOOL STORAGE LOCATION TOOL 88 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 1 8898 88888 ud o mg TST ipe 2 3 8888 98880 Gm dud 14 00092 000 a 5 Figure 5 9 Using the Adjustment Tool Section View 1 SQUEEGEE HEAD ASSEMBLY 2 TRACTION WHEELS 3 SQUEEGEE BUFFER 4 BUFFER BRUSH 5 REAR SHAFT WHEELS ADJUSTMENT TOOL m NOTE Refer to the Adjusting the squeegee blade height and Adjusting the buffer brush height in this section Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 89 Replacing the Duster Cloth Parts needed new duster cloth supply roll 1 10 11 12
111. er the width of one board in pulses every 1 2 inches along the length of the lane surface allowing precise application and volume control me iv 3 O O _ 4 2 ann nt DIRECTION OF FLOW H 3O NOLOYIQ 8 7 ae ES 13 12 14 15 AKULUL BUD ULL e Figure 2 6 Conditioning System 1 CONDITIONER VENT VALVE 2 CONDITIONER OVERFLOW 3 RESERVOIR 4 CONDITIONER LEVEL FLOAT SENSOR 5 CONDITIONER SPIN ON FILTER 6 7 CONDITIONER PRESSURE 8 CONDITIONER SCREEN FILTER 9 CONTROL VALVE 10 CONDITIONER INJECTOR 11 ACCUMULATOR RAIL 12 13 CONDITIONER PRESSURE GAUGE 14 CONDITIONER PRESSURE SENSOR 15 m NOTE CONDITIONER SUPPLY TANK INJECTOR RAIL ASSEMBLY CONDITIONER PUMP CONDITIONER TEMPERATURE SENSOR ACCUMULATOR For more information on designing or selecting conditioning patterns see The Pattern Screen section in Section 4 Using the Graphical User Interface and Section 7 Pattern Design Theory 18 Section 2 Getting to Know the Authority22 Authority22 Operation amp Service Manual The Buffing Operation The buffing op
112. eration blends the conditioner on the lane surface 1 The buffer lifting motor lowers the buffer brush to the lane surface and the buffer drive motor rotates the buffer brush in the direction of forward machine travel clockwise when viewed from the right side of the brush assembly blending the injected conditioner lengthwise on the surface of the lane Refer to Figure 2 7 The dispersion roller rotates in the opposite direction of the buffer brush contacting only the buffer brush and blending the conditioner amongst the bristles through side to side oscillation Refer to Figure 2 7 1 BUFFER BRUSH 2 DISPERSION ROLLER 3 BUFFER LIFTING MOTOR 4 DISPERSION ROLLER MOTOR 5 BUFFER DRIVE MOTOR 6 BUFFER DRIVE BELT E e 9 4 Brunswick Bi Figure 2 Authority22 Operation amp Service Manual 7 Buffing System Section 2 Getting to Know the Authority22 19 3 When the machine reaches the end of the conditioning pattern the buffer brush and dispersion roller stop rotating and the buffer brush is raised up an
113. evel of access based on their job function See the Setting up PINS later in this section for more info on security levels and pin access Messages Status messages Status messages display in the lower right area of the control screen and remain visible on the screen until another status message is displayed Status messages describe general information about the machine s current and normal operations Examples ready running Warning messages Warning messages alert you to minor issues that need to be addressed Example low cleaner fluid Error messages Error messages alert you to operational issues that need to be addressed An error message will stop the machine from running until the problem has been corrected Example Squeegee switch is not working properly Maintenance messages Maintenance messages are warning messages that tell you when a replaceable part has reached its useful life Maintenance messages display during start up Maintenance messages will not prevent the machine from running Example duster cloth needs to be replaced 34 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual The Operator Screen This screen displays during the normal operation of the machine As you work it gives you general information about the current setup and operation When an area is highlighted in blue that is an indication the area can be changed Refer to Figure 4 3 m NOTE Thi
114. g under the top side nut and then install new sensor from top side of the machine so that sensor extends 1 3 8 beyond shield The sensor must be set in proper position for accurate operation 124 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 7 Place second O ring on the sensor pushing it up to the bottom side of the mounting shield 8 Insert and tighten nuts at base of sensor m NOTE Do NOT over tighten nuts 9 Adjust sensor as needed For more information see Adjusting the end of lane sensor Adjusting the Distance Encoder Tools needed 11 16 wrench 3 8 socket wrench feeler gauges Refer to Figure 5 24 1 DISTANCE ENCODER 2 MOUNTING BRACKET 3 ENCODER WHEEL SPROCKET Figure 5 24 Distance Encoder 1 Place machine in transport position with the power supply disconnected 2 Check the distance between the encoder and the encoder wheel sprocket using the set of feeler gauges and verify that it is 1 5mm 0 5mm 06 02 To adjust distance do the following steps Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 125 a Loosen mounting nut on bottom side of mounting bracket using 11 16 wrench b Adjust assembly position so that the sensor end of the distance encoder extends 15 16 from the bottom side of the encoder bracket c Tighten mounting nut to secure position d Check the distance between the
115. he cleaner manifold to decrease the pressure to 22 psi Select and OK both the Cleaner valve and Cleaner pump to check the Min pressure setting a Turn the minimum pressure adjusting valve handle clockwise on the cleaner bypass valve located on the 10 pin side wall to increase the pressure to 18 psi b Turn the minimum pressure adjusting valve handle counterclockwise on the cleaner bypass valve located on the 10 pin side wall to decrease the pressure to 18 psi Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 105 Replacing the Vacuum Seal Tools needed single edge razor blade Parts needed New Vacuum Seal Part Number 14 100205 001 for 1 2 thick 115V or 14 100205 002 3 8 thick for 230V included with spare parts package Refer to Figure 5 15 1 VACUUM SEAL 2 VACUUM HOUSING Figure 5 15 Replacing the Vacuum Seal l 6 m men Place the machine in transport position with the power disconnected and the cover open Remove waste recovery tank Remove the old seal and carefully clean residue with isopropyl alcohol from vacuum housing Remove self adhesive backing from new seal Attach new seal to vacuum motor housing centering the seal over the hole in housing Replace waste recovery tank Make sure that the vacuum motor assembly mounting bracket is positioned in the slots to provide even pressure between the vacuum housing and the waste recover
116. hooting Authority22 Operation amp Service Manual c Each injector disperses fluid across the approximate width of one board of the lane and is independently controlled based on the conditioning pattern selected d Injectors pulse every 0 1 feet 30 5 mm pulse pattern is distance based not dependent on machine s rate of travel e The pressure of the conditioning system is set before the first lane as described previously in this section Preparing for Operation The pressure of the conditioning system is then reset as soon as the lane machine returns to the foul line so it is ready for the next lane m NOTE Allow the conditioning system to depressurize by waiting at least one minute before unplugging or turning off the lane machine after completing the last lane Troubleshooting Using the GUI Authority22 Operation amp Service Manual Section 6 Troubleshooting 141 The Buffing Operation 1 During the forward travel of the buffing operation the machine disperses and buffs the conditioner on the lane surface then continues its return travel to the foul line Refer to Figure 6 5 SI 1 BUFFER BRUSH M 2 DISPERSION ROLLER MZ 3 BUFFER LIFTING HN ig MOTOR o o 4 DISPERSION ROLLER NI
117. htly loosen the 2 screws using a 9 64 allen wrench on the short side of the shaft assembly 15 Check the adjustment of the buffer brush and push pull on the buffer brush wall mounted bearing until the proper adjustment is achieved 16 Tighten the screws on the collar 17 Tighten but do not over tighten the four mounting bolts making sure not to deform the adjustment slots Refer to Figure 5 16 18 Replace the 7 pin side cover and fasten to the machine Replacing the Buffer Brush Tools needed 1 8 Allen wrench and long 1 4 T Wrench supplied with kit Parts needed Buffer Brush Assembly part number 14 100043 000 and attach ment screw part number 11 005308 000 Refer to Figure 5 20 3 4 1 2 Figure 5 20 Replacing the Buffer Brush 1 WALL MOUNTED BEARING 2 BUFFER BRUSH 3 BUFFER DRIVE PULLEY 4 ACCESS HOLE FOR 1 4 SOCKET HEAD CAP SCREW 116 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual m NOTE Place machine in transport position Remove 2 set screws on the 10 pin side wall mounted buffer brush bearing using a 1 8 Allen wrench Remove socket head cap screw inside the buffer drive pulley using 1 4 T wrench This will allow the buffer brush shaft to separate from the buffer drive pulley which will remain in the machine Access the socket head cap screw via the access hole on the 7 pin side of the machine s co
118. hut off is depressed switch to disengage Power cord is not plugged Check the 125 power cord is in properly connected at both ends Main switch on the Turn on main switch on electronics electronics enclosure is enclosure turned off GUI reboots when Uninterruptible Power Supply power to GUI for 4 hours changing outlets Supply UPS is not charged LED does not blink when turned off Failed UPS Board Contact Brunswick CRC 182 Section 6 Troubleshooting Authority22 Operation amp Service Manual Section 7 Pattern Design Theory Pattern Development The Authority22 pattern design theory is based on Brunswick s history of understanding the relationship between bowling balls lane conditioners and lane surfaces Coupled with the new Accu ject M innovation it is now possible for centers to truly customize their lane conditioner patterns to better benefit the bowlers and their bowling balls Accu ject innovation allows accurate placement of conditioner nearly every inch of the pattern so you can design and adjust specific areas of the conditioner patterns without affecting the entire pattern This makes the process of setting up and adjusting patterns much quicker than existing machines You simply select the zone that you wish to design or adjust and set the oil level to the desired volume and shape The Authority22 s forward only conditioner application is an enormous benefit for creating not just good ball react
119. i hee euh e rte duret o eibi Ha n cete DIR tot ee e eo Hn Don Dimensions and Weights eee tete e eel tah ex e ee t RE eene esee cs Redeem eh Capacities M Machine Features 32 teen REI eR d dee are ON e RN e edet the Basic Operations E The Cleanitis SyStem e nete ese eee eei t e RE PU ERI ERE The Conditioning System i etre tee tir e ee tee re Eve NN The B ffins Operation E E The Traction Drive System once dmn iege pH en e epi aee AO ATOR Finding Your Way Around the Authority22 4 22 Operating Position 02 Transport Position 23 The Graphical 7 ener certet ere norte eet pH REDE p Ee Ns tes tre te eU ERE 24 Handle Controls orn emet PUE eine ERE Nit xe CER 25 Section 3 Operating the Machine wee 26 Before You Supply Power 2 26 Start Up Procedure 2031 Shutting DOW d dt bons titre ee usar teh sab tay cte emn ee en e tenete t See eee 28 Storing the Machine isi heb ree tee ib tr RO uec t PE e te b genda end e ren be b prts 28 Section 4 Using the Graphical User Interface GUI 29 The Elements of Most Display Screens 2 30 How to Navigate ESSI Backing Up ard Importing Datani ee RO hee i
120. id not activate il NOTE Verify error source through GUI diagnostics What you may observe Potential problem Action 1 1 1 y 1 Squeegee motor Broken wire or loose Repair connection cycles until it actuates connection at switch or at the down switch the electronic enclosure Failed switch Verify switch function using GUI diagnostics and replace if necessary 2 Squeegee is down and Loose cam Tighten set screw on the flat of did not raise the motor shaft Broken wire or loose Repair connection connection at motor or at the electronic enclosure Squeegee lifting motor Verify motor function using GUI failure diagnostics and replace if necessary 166 Section 6 Troubleshooting Authority22 Operation amp Service Manual Error Messages Table 6 10 An error occurred during operation The Duster cloth is not working properly The Duster cloth up sensor did not activate m NOTE Verify error source through GUI diagnostics What you may observe Potential problem 1 Duster cloth is down Duster cloth not attached Check attachment and did not raise properly to the waste core Duster cloth supply roll Tighten clutch torque bolt turns easily See Adjusting the duster clutch for more information Option 1 Loosen clutch torque bolt Duster cloth supply roll is See Adjusting the duster clutch for more not able to turn information Option 2 Replace friction pad s Broken wire
121. ill flashing Doing so could damage the file system on the USB flash drive When the text on the GUI returns it is safe to remove the USB flash drive 32 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual What Else You Should Know Handle Controls A secondary keypad on the machine s handle lets you control the machine from an upright position as you work Refer to Figure 4 2 i O Brunswick 9 E NE eo PP 6 CV 5 9 5 6 jJ Figure 4 2 Handle Controls 1 OPERATOR HANDLE 2 HANDLE KEYPAD 3 UP ARROW BUTTON 4 DOWN ARROW BUTTON 5 LEFT ARROW BUTTON 6 RIGHT ARROW BUTTON 7 EXIT BUTTON 8 OK BUTTON Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 33 Screen Saver A screen saver protects the screen against burn in after the controller is inactive for about 20 minutes Press to return to active screen Removable GUI The Authority22 is supplied with a 12V DC power source so you can remove the GUI to change information check counters or design patterns from the comfort of your desk Security Access to machine operations can be controlled by assigning Personal Identifica tion Numbers PINs that prevent unauthorized access to the machine or its programs Additionally each user can be assigned a different l
122. in transport position with the power supply discon nected 2 Remove all 11 nuts on top of squeegee assembly using 11 32 wrench 3 Remove drip foam and clamp strap 4 Remove old absorbent wiper v Do not remove metal shield beneath wiper 5 Replace or rotate wiper Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 97 m NOTE The wiper is two sided after one side has reached its useful life rotate the wiper to place the opposite edge in use Expected life is 3 months for a 40 lane bowl ing center however the wear is dependant on use and the condition of the lane surface 6 Align studs to holes in absorbent wiper 7 Replace clamp strap 8 Replace drip foam 9 Replace nuts 10 Tighten nuts 1 2 turn past snug while keeping bottom edge of absorbent wiper straight Replacing the Squeegee Blade Refer to Figure 5 12 Tools needed 11 32 Wrench Part Number 11 112135 000 included with spare parts package 1 2 wrench and 3 16 allen wrench Parts needed New Squeegee Blade Part Number 14 100126 000 1 Toggle squeegee head assembly to the down position through diagnos tics 2 Placethe machine in transport position with the power supply discon nected 3 Remove squeegee head assembly from machine by taking out the 2 squeegee head attachment bolts using 1 2 wrench and 3 16 allen wrench and place on a work bench 4 Remove all 11 nuts on underside of squeegee head a
123. ine and the wall outlet Annual Maintenance in Operating Position 3 6 4 amp Brunswick B L Figure 5 5 Operating Position Annual Maintenance 1 CLEANER CONDITIONER 2 CONDITIONER SPIN ON FILTER 3 SQUEEGEE LIFTING SCREEN FILTERS ASSEMBLY 4 TRACTION DRIVE DISPERSION 5 BUFFER LIFTING ASSEMBLY 6 BUFFER DRIVE BELT ROLLER CHAINS Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 83 m NOTE The following procedures are explained in detail next in the How to Replace Adjust or Lubricate Parts portion 1 Clean or replace in line cleaner and conditioner wire mesh filters 2 Replace conditioner spin on filter 3 Lubricate squeegee lifting assembly 4 Lubricate traction drive chain and dispersion roller chain 5 Lubricate buffer lifting assembly 6 Inspect buffer drive belt check tension and adjust if needed 7 Inspect all fittings and tubing for damage and replace if needed 8 Inspect all electrical connections and repair or replace if needed AN WARNING Take care when working around electrical connections to avoid damaging wire con nections N WARNING Brunswick recommends using a partner whenever possible to help with lifting or lowering the machine from the operating position Take care when lowering this machine into the operating position Use proper lifting and lowering techniques
124. ing Authority22 Operation amp Service Manual Tests The Tests diagnostic screen allows you to test the Oil injectors and the Cleaner spray In the event that an oil injector or a cleaner spray nozzle is suspect to failure you may perform these tests to visually inspect the spray patterns and identify an issue without the interference of the buffer brush or squeegee assemblies Refer to Figure 6 12 Operator Pattern System Sensors Counters Gian ing Conditioning D Spray tor 24 2006 11 00 20 E oo cene Figure 6 12 Diagnostics Tests Authority22 Operation amp Service Manual Section 6 Troubleshooting 151 Oil Injectors diagnostics function allows the user to perform specific tests on the injectors to verify that all injectors are firing properly and to test the cleaner spray coverage on the lane at maximum 22 psi and minimum 18 psi pres sures Refer to Figure 6 13 The test for the Oil Injectors is designed for the technician to visually see each injectors spray pattern This diagnostic function verifies that each injector is firing properly and to identify if an injector has failed or not creating the appro priate spray pattern The machine will travel approximately 25 feet down the lane during this test The process includes cleaning the lane and firing each injector in a sequential order allowing the technician to easily see
125. ing GUI diagnostics and replace if necessary Section 6 Troubleshooting 157 Error Message Table 6 2 The lane machine is not ready for operation The squeegee is not working properly The squeegee down sensor did not activate il NOTE Verify error source through GUI diagnostics What you may observe Potential problem 1 Squeegee lift motor Broken wire or loose 1 Repair connection cycles until it actuates connection at switch or at the up switch the electronic enclosure Failed switch Verify switch function using GUI diagnostics and replace if necessary 2 Squeegee is up and Broken wire or loose Repair connection did not lower connection at motor or at electronic enclosure Loose Cam Tighten set screw on the flat of the motor shaft Squeegee motor failure Verify motor function using GUI diagnostics and replace if necessary 158 Section 6 Troubleshooting Authority22 Operation amp Service Manual Error Message Table 6 3 The lane machine is not ready for operation The oil pressure is not set properly The oil pressure is too low m NOTE Verify error source through GUI diagnostics What you may observe Potential problem 1 No pressure reading from digital pressure sensor 2 System pressure below limit for required operating pressure Authority22 Operation amp Service Manual Broken wire or loose connection at sensor or at electronic enclosure Pressur
126. ion Poor vacuum seal Option 1 Adjust vacuum mounting bracket plate Option 2 Replace vacuum seal Poor performance of vacuum motor Repair or replace vacuum motor Waste recovery tank is over full Empty waste recovery tank Dirty cleaner drips on return Option 1 Vacuum hose cuffs are not tight around the in take pipe of the squeegee head assembly or on the waste recovery tank Option 2 Vacuum exhaust diffuser foam is not in proper position or needs to be cleaned or replaced Option 3 Squeegee blade is not clamped straight 178 Section 6 Troubleshooting Authority22 Operation amp Service Manual Conditioning Appearance amp Application Table 6 17 m NOTE Verify failure source through GUI diagnostics Problem Case sd Solution O One or more conditioner injectors are not firing Injector marks not blended on lane surface Tape readings different than programmed units Authority22 Operation amp Service Manual Unplugged conditioner injector cable Defective conditioner injector wire connection or PCB Buffer brush out of adjustment Dispersion roller out of adjustment Bufffer brush not rotating Defective buffer brush Buffer drive motor not operating Wrong conditioner selected in the System Conditioner Screen Conditioning system not holding pressure Lane surface is not getting cleaned properly Duster contact roll
127. ion but great ball reaction Since the condi tioner is applied on the forward travel the pattern transition down the lane will always be smooth and allows the ball to store more energy for the back end of the lane Unlike other machines that rely on reverse conditioner application to create the lengthwise taper of a pattern Reverse conditioner creates inconsisten cies within the pattern that causes the bowling ball to release its energy incon sistently as it travels down the lane storing less for the back ends This action is responsible for making patterns less predictable and bowler adjustments more difficult Follow these important steps to develop proper lane maintenance practices and a great conditioner pattern for you center 1 Identify your bowling environment The bowling environment holds many variables that can affect your lane surface The surface type age and name of the surface or finish give it specific ball reaction characteristics The condition of the kickbacks and kickback plates and the solidness of the pin deck and flat gutters can affect pin movement 2 Recognize your geographic region The region of the world in which you live can dictate how you need to store your equipment and supplies To eliminate issues with varying temperatures as the seasons change store your Authority22 condition ers and cleaners in a room that has temperature control Conditioners can become thicker and cleaners can crystallize when the
128. ir bumpers Option 3 Adjust the front rear transition guide rollers Check squeegee adjustment See Adjusting the squeegee blade for more information Check pattern settings and conditioner settings Check squeegee adjustment See Adjusting the squeegee blade for more information Check for loose set screws at traction drive wheels Replace fuse and check wire connections Repair connection Verify motor function using GUI diagnostics and replace if necessary Re align bearing blocks and carefully tighten Replace shaft Adjust one wheel 1 16 away from sleeve bearing by loosening set screws on wheel Replace rear shaft if bent Section 6 Troubleshooting 161 Error Message Table 6 5 continued What you may observe Potential problem 4 Distance encoder 1 Broken wire or loose 1 Option 1 Repair connection sensor failure connection at sensor or at Option 2 Verify sensor function the electronic enclosure using GUI diagnostics and replace if necessary 5 Distance encoder 1 Loose sensor or mounting Tighten hardware and verify sensor out of hardware adjustment adjustment See Adjusting the distance encoderfor more information 2 Loose mounting hardware Tighten hardware and verify for the rear shaft adjustment 162 Section 6 Troubleshooting Authority22 Operation amp Service Manual Error Message Table 6 6 An error occurred during operation The Cord Kill S
129. istance 1 8 2 16 3 22 4 27 5 32 6 37 T 43 8 feet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L 18 L19 C20jR19 R18R17 R16 R15 R14 R13 R12 R11 R10 R9 R8 R7 R6 R5 R4 R3 R2 R1 1 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 2 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 3 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 4 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 5 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 0 OF o 000000000 000000000000 000000000 0000 0 0 Comments Pattern Parameters Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling 6 Surface Age Notes ZONE GRAPH 70 Units of Oil Xo NV QNS oA qe ee De
130. justment Tool Section View 1 SQUEEGEE VACUUM HEAD 2 TRACTION DRIVE WHEELS 3 BUFFER SQUEEGEE ASSEMBLY ADJUSTMENT TOOL 4 BUFFER BRUSH 5 REAR SHAFT WHEELS 114 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 10 11 12 13 Verify that the desired adjustment notch is sitting over the buffer brush it is suggested to start with the 1 8 or 3 16 notch To raise the buffer brush lower the motor position in the slots of the 7 pin side wall To lower the buffer brush raise the motor position in the slots of the 7 pin side wall When the brush is in desired position snug two of the four mounting bolts using the 3 8 wrench Verify adjustment on 7 pin side of machine then check the adjustment across the rear and drive wheels on the 10 pin side of the machine If the adjustment is equal on both sides of the machine then completely tighten the four mounting bolts making sure not to over tighten and deform the adjustment slots If the adjustment is not balanced continue with the following steps Locate the collar on the 10 pin side inside of the machine in the condi tioning compartment found directly under the dispersion roller motor that holds the two sides of the brush lifting shaft Refer to Figure 5 19 1 Figure 5 19 Collar 1 COLLAR 2 SHORT SHAFT Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 115 14 Slig
131. line breakers Blown fuse Authority22 Operation amp Service Manual Power cord is not plugged In Main switch on the electronic enclosure is turned OFF Emergency shut off switch button is depressed Bad wire connection in power supplied to machine Incorrect wiring at outlet Short in electrical system Waste fluid overflow into vacuum motor Bad or pinched wire or cable assembly Wrong fuse size Improper adjustment of component 1 Connect the power cord to the machine and power receptacle Turn on main switch switch should illuminate when ON Twist the Emergency shut off switch to disengage Check all connections in the power cord and power cable assembly to electronic enclosure Check for incorrect polarity at power outlets where machine plugs in and repair if necessary Contact the Brunswick CRC Clean waste fluid from vacuum motor and empty waste recovery tank at proper intervals Repair or replace cable assembly Replace with correct size fuse See Appendix for electrical drawings Adjust chain belt or check for binding of component s related to the fuse Section 6 Troubleshooting 181 GUI Table 6 20 Problem Cause sd Solution amp O No power to GUI Power is disconnected at Reconnect cable the GUI or the electronic enclosure Emergency shut off switch Twist the Emergency s
132. logs can be backed up to a USB flash drive as explained earlier in Section 4 Backing Up and Importing Data These logs may contain informa tion that is helpful to the Brunswick Customer Response Center when trouble shooting issues They can explain how to attach backup files to an e mail or ship the USB flash drive with your center maintenance logs The maintenance logs counters and critical center data cannot be imported back to your GUI Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 75 Section 5 Maintenance amp Service All machines need regular maintenance to stay in good working condition The Authority22 was designed to make routine maintenance easy parts are located where you can get to them and maintenance procedures are logical and simple to follow In this section you will find 1 Checklist for daily maintenance 2 Checklist for weekly maintenance 3 Checklist for annual maintenance 4 Quick List of Counter limits 5 Step by step instructions for replacing servicing and adjusting machine components Before You Perform Any Maintenance Daily Maintenance J WARNING Before undertaking any maintenance you should be familiar with the following Maintenance precautions and all of the Safety precautions noted in Section 1 Safety In order to safely maintain this machine you must be trained in the procedures in this manual including the use of common mechanic
133. machine down to allow the lane cleaner to spray a higher volume and have more time to break up the lane conditioner Reduced speed is used when the conditioner is difficult to remove from the lane Changing the Machine s Operating Speed 1 Go to the Pattern menu 2 Select Design amp press 3 Use the left right arrows to navigate to Travel Speed 4 Usethe up down arrows to select 42 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual a Normal b Reduced 5 Press exit to save and return to the previous screen Start Cleaner Spray This option allows you to set a distance down the lane in feet to start spraying cleaner It is designed for use on patterns that require the back end of the lane to be cleaned without cleaning the entire lane We also recommend using this option if you have wood lanes and the head maple section has feathering splintering between boards or board separation Software prevents your start cleaner spray distance from being shorter than the start squeegee distance Changing the Distance from the Foul Line at which Cleaning Starts 1 Goto the Pattern menu 2 Select Design amp press 3 Use the left right arrows to navigate to Start Cleaner Spray 4 Usethe up down arrows to select number of feet from the foul line you want to start cleaning m NOTE Default setting is 0 Select any distance up to 57 feet The d
134. machine needs maintenance and lets you customize just about every aspect of operation from daily sched ules to cleaner patterns to conditioner volumes and more Intuitive Graphical User Interface GUI The graphical user interface is deliberately simple to use and understand without extensive training or instruction Operating procedures are logical and intuitive The display screen and GUIs are large easy to see and use Unparalleled customization The Authority22 lets you design your own conditioner patterns decide when you want to start and stop most operations set up schedules that vary by time of day day of the week or set of lanes No other machine offers as much built in flexibility in operation Superior pattern control The Authority22 comes preprogrammed with high performance conditioner patterns that can be graphically displayed and easily customized center s existing patterns can be easily pro grammed in the Authority22 so you can duplicate favorite patterns without trial and error High efficiency The Authority22 works faster than competitors ma chines it takes just 62 seconds to clean and condition a lane at normal speed And with 25 more cleaner and recovery tank capacity than existing machines you can complete more than 40 lanes without refilling or emptying tanks Authority22 Operation amp Service Manual Section 2 Getting to Know the Authority22 13 Basic Operations Easy maintenance Many
135. ments up to 24 inches This prevents any applying or buffing of oil within that distance from the foul line leaving it clean so recreational bowlers have less tendency to track oil onto the approaches A level 2 security ID will allow you to set the minimum distance in the System Settings menu Changing the Distance from the Foul Line at which Conditioning Starts 1 Go to the Pattern menu 2 Select Design amp press 3 Use the left right arrows to navigate to Start Oiling 4 Usethe up down arrows to select the number of inches from the foul line you want to start the conditioning operation v Default setting is 6 Select between 6 12 18 and 24 5 Press exit to save and return to the previous screen Split Pattern The split pattern option enables the user to separate the clean amp oil mode into two separate runs of the machine performed on the same lane By selecting Yes the machine will travel down the lane performing the cleaning operation and return to the foul line Then by the user s action the machine will travel down the lane performing the conditioning operation and also buffing the pattern on the reverse When No is selected the machine will clean and condition the lanes in one operation Splitting the Pattern to Separate Cleaning and Conditioning Functions 1 Go to the Pattern menu 2 Select Design amp press 44 Section 4 Using the Graphical Use
136. mperial US to Metric International and the number of lanes they wish to be able to run after the first low fluid level message appears Refer to Figure 4 19 Operator Pattern syster Maintenance Clock 88 20 2005 a iat 35 Date Format Jan 31 1999 Temperature Cycle OFF Language english Start from foul line 6 in Units Imperial Fluid low stop running o lanes Center Security Conditioner Oct 20 2005 11 35 57 System Controls Figure 4 19 System Settings 60 Changing the Date and Time 1l Gotothe System menu 2 Select Settings amp press OK 3 Use left right arrows to navigate to Clock 4 Use up down arrows to change month date time 5 Press exit to save and return to the previous screen Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual Changing the Date Format 1 Go to the System menu 2 Select Settings amp press OK 3 Use left right arrows to navigate to Date Format 4 Useup down arrows to select the format you prefer 5 Press exit to save and return to the previous screen Changing the Temperature Cycle m NOTE The temperature cycle allows the machine to heat the conditioner to a constant temperature throughout the conditioning process This offers the greatest consistency of the conditioning pattern from one lane to another Since the
137. n amp Service Manual System Center The Center screen allows you to enter the name and number of bowling lanes in the center It is very important to have the correct number of lanes if you are using the scheduler option Refer to Figure 4 16 m NOTE A Certified Brunswick installer will set up this screen with the name of your center and the number of lanes Maintenance Center Nam EEREEITTI Number of lanes 0 4 0 ter Machine Figure 4 16 System Center Entering the Name of Your Bowling Center 1 Go to the System menu 2 Select Center amp press 3 Use the left right arrows to navigate through the center name 4 Use the up down arrows to select a letter number or space Entering the Number of Lanes 1 Use the left right arrows to navigate to Number of lanes 2 Usethe up down arrows to enter the number of lanes in your center Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 55 m IMPORTANT If you change the number of lanes after initial setup you may have to update your pattern scheduler the pattern scheduler uses the number of lanes entered here in establishing schedules 3 Press exit to save and return to the previous screen System Machine The machine screen displays machine information such as the GUI software and machine control software versions the serial number and
138. n be backed up to a USB flash drive as explained earlier in Section 4 Backing Up and Importing Data These logs may contain informa tion that is helpful to the Brunswick Customer Response Center when trouble shooting issues They can explain how to attach backup files to an e mail or ship the USB flash drive with your center maintenance logs The maintenance logs counters and critical center data cannot be imported back to your GUI 170 Section 6 Troubleshooting Authority22 Operation amp Service Manual Warning Messages Table 6 13 il NOTE Verify warning source through GUI diagnostics These messages begin The lane machine is not ready for operation The oil level is low Add more oil to the tank The cleaner level is low Add more cleaner to the tank The oil temperature is too low Only occurs when the Temperature cycle function is turned ON Authority22 Operation amp Service Manual Potential problem Conditioner Level Level sensor is unplugged at the tank or electronic enclosure Level sensor has failed Cleaner level is low Level sensor is unplugged at the tank or electronic enclosure Level sensor has failed Conditioning system has not reached the target temperature Temperature sensor or the heating element is unplugged Temperature sensor or heating element has failed Add conditioner to the conditioner supply tank 1 from the to
139. nd inspect hardware for wear and replace as needed 8 Inspect duster up down switches for damage and replace if needed 9 Inspect dispersion roller for damage check chain tension and repair replace or adjust if needed 10 Remove cleaner spray nozzles and check valve filters Clean all with isopropyl alcohol and warm water N WARNING Place a cloth under the spray tip assembly to absorb residual fluid that may drip when removing tips 11 Inspect traction drive chain alignment and tension and adjust if needed 86 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual GUI Maintenance Messages The GUI will generate Warning messages when counters expire for specific components listed in the Diagnostics Counters Each component has an expected life it should achieve before it should be replaced Keep in mind that lanes with surface issues and environments that are very dirty can accelerate wear For each lane that is run once a counter has expired the GUI will display the warning message until the component is replaced or cleaned and the counter is reset The warning message will always appear Warning A hardware counter has expired Refer to Figure 5 7 Operator Pattern System Maintenance Buffer Lanes 531 Reset Saucer Saueegee Lanes 512 Reset Duster Lanes 540 Reset Oil Filter Lanes 531 Reset Diagnostics Cleaner Filter Lanes 512 Reset Drive Motor Hours 8 4 Rese
140. ntrol valve or at the electronic enclosure 2 Pressure control valve 2 Verify oil pressure control valve failure function by using GUI diagnostics and replace if necessary 3 Pressure sensor failure 3 Verify sensor function using GUI diagnostics and replace if necessary 160 Section 6 Troubleshooting Authority22 Operation amp Service Manual Error Messages that Appear During Operation on the lane Error Message Table 6 5 An error occurred during operation The Encoder Sensor is not working properly The machine is not moving m NOTE Verify error source through GUI diagnostics What you may observe Potential problem 1 Machine does not move traction drive wheels slipping 2 Machine does not move traction drive wheels not turning 3 Rear shaft does not turn Authority22 Operation amp Service Manual Machine not seated properly onto lane High gutters bumpers or wide lanes Excess cleaner causing wheels to slip Too much oil Squeegee too low Traction drive wheels binding against frame Blown fuse Broken wire or loose connection at motor or at the electronic enclosure Traction drive motor failure Rear shaft bearing blocks not aligned Rear shaft is bent Rear wheels binding against bearing blocks Rear shaft noise Reposition Authority22 onto lane surface Option 1 Lower gutters Option 2 Replace or repa
141. o continue buffing conditioner on the return to the foul line no conditioner is applied on the return m NOTE If the last pattern zone conditioner values equal zero the buffer brush will not lower until reaching the next to last zone c Asa Safety precaution the machine is designed to decelerate as it reaches the foul line d Once the machine reaches the foul line the conditioner system prepares the pressure and the GUI displays the number of the next lane to be maintained Authority22 Operation amp Service Manual Section 6 Troubleshooting 145 Troubleshooting Using the GUI The GUI is a very helpful tool to use for troubleshooting machine issues that may occur from time to time In the Maintenance menu you can enter the Diag nostics sub menu of the lane machine and have a choice of selections for Sensors Cleaning Conditioning Drive and Tests Within each of the choices you have sensory components and motor functions that can be tested to check the status and functionality 1 Place the machine in the operator position and supply power 2 Navigate to the Maintenance menu and press 3 Navigate to the Diagnostics sub menu and press The screen will now display your Diagnostics options that are broken into each system of the lane machine Refer to Figure 6 7 Operator Pattern System Counters Cleaning Conditioning EL Driv
142. onally Blank 208 SPARE CORD TANK SPEED SENSORS PRESSURE TEMPERATURE COVER EOL SENSORS a rte OR 433 539 INJECTOR 425 32 L k NJECTOR PCB INJECTOR 9 16 INJECTOR PCB BIW N L USER NTERFACE EEeREE H cal CONTROLLER PCB Cf ol s Le 8S Dip ae 2 HE U H Eo H AL 2 HE H HHBHHG SQUEEGEE BUFFER UP DOWN MOTOR CONTROLLER PCB WHT WHT
143. or push down and away on tab to disconnect 4 Remove faulty sensor from the tank using a wiggling and pulling motion 5 Push new sensor into place and look inside tank to check position il NOTE Sensor is correctly positioned if the white float hangs down toward the bottom of the tank when machine is in operating position 6 Reconnect sensor cable 7 Fill the cleaner supply tank to verify that there is no leaking from around the new cleaner level float sensor Replacing Cleaning the Cleaner Screen Filter Parts needed Cleaner filter screen only 200 mesh part number 11 655044 004 or complete filter assembly with fittings part number 14 100353 000 Refer to Figure 5 14 1 Place machine in operating position with cover open 2 Supply power to machine 3 Drain cleaner tank Refer to the Draining the cleaner supply tank in The Cleaning System section 4 Disconnect power from machine 5 Disconnect the cables attached to the GUI Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 103 104 6 Remove the GUI by pulling the locking pin and pivoting the GUI for ward and lift out of the machine 7 Remove 2 bolts for upper tank support shield and disconnect upper support shield by unhooking the hinged edge 8 Position cleaner supply tank so you can access the cleaner screen filter bowl 9 Place towel under the filter bowl to catch any remaining cleaner and unscrew the
144. or loose Repair connection connection at switch motor or at the electronic enclosure Failed switch Verify switch function using GUI diagnostics and replace if necessary Failed duster motor Verify motor function using GUI diagnostics and replace if necessary Plastic plug on end of Check that duster cloth is not duster cloth waste core is restricting the plastic plug from full not properly engaged into engagement with roll pin in drive drive hub hub Also check staples are not loose between plug and core Authority22 Operation amp Service Manual Section 6 Troubleshooting 167 Error Message Table 6 11 An error occurred during operation The End of Lane Sensor is not working properly il NOTE The above message is generated when the machine forward travel stops and reverses before the end of the pin deck m NOTE Verify error source through GUI diagnostics What you may observe Potential problem 1 LED on end of lane Improper Height Adjust Height sensor is not lit See Adjusting the end of lane sensorfor more information Improper Sensitivity ET ee Adjusting the end of lane sensorfor Adjustment more information Pin deck out of spec Option 1 Adjust or repair pin deck defective pin spot or Option 2 Replace pin spot or missing lane plug missing lane plug Failed Sensor Verify sensor function using GUI diagnostics and replace if necessary 168 Section 6 T
145. oto Maintenance menu 2 Select Diagnostics and press OK 3 Use the up down arrows to navigate to Cleaning and press 4 check sensors review the list of sensors on the upper half of the screen If a sensor is active or on it will be highlighted in color 5 test the motors valves and pumps of the cleaning system review the list on the lower half of the screen You can turn each device off or on for a limited period of time for diagnostics or maintenance purposes 68 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual Conditioning This menu lets you view the current status of all sensors or switches and view or test all motors in the conditioning system Refer to Figure 4 26 Oil Tank Low Oil Temp 80 Oil Press 20 Oil Press Valve Oil Heater Dispersion Roller Buffer Toggle Buffer up down Buffer Lift Oct 20 2005 11 52 33 EI Configuration Diagnostics Conditioning Figure 4 26 Diagnostics Conditioning To view a conditioning system sensor position or test a motor function l 2 Go to the Maintenance menu Select Diagnostics and press Use the up down arrows to navigate to Conditioning and press To check sensors review the list of sensors on the upper half of the screen If a sensor is active or on it will be highlighted in color To test the mo
146. otor Hours 500 hours Authority22 Operation amp Service Manual Section 6 Troubleshooting 173 Maintenance Messages Table 6 14 These messages begin A hardware counter has expired Duster cloth needs to be replaced The buffer brush needs to be replaced The squeegee blade needs to be replaced The cleaner screen filter needs to be replaced or cleaned The conditioner spin on filter needs to be replaced The traction drive motor needs to be replaced The vacuum motor assembly needs to be replaced 174 Section 6 Troubleshooting Replace the duster cloth select reset and press OK See Replacing the duster cloth for more information Replace the buffer brush select reset and press OK See Replacing the buffer brush for more information Replace the squeegee blade select reset and press OK See Replacing the squeegee blade for more information Clean or replace the cleaner screen filter select reset and press OK See Replacing cleaning the conditioner inline strainer for more information Replace the conditioner spin on select reset and press See Replacing the spin on conditioner filter for more information Service and replace the traction drive motor select reset and press OK Service and replace the vacuum motor assembly select reset and press OK Authority22 Operation amp Service Manual Mechanical Failures Tables 6 15 through 6 20 provide a list of possibl
147. oubleshooting for more information Refer to Figure 4 23 Apr 24 2006 16 59 17 Figure 4 23 Maintenance Diagnostics 66 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual Sensors This menu lets you view the current status of all sensors or switches for diagnos tic purposes Refer to Figure 4 24 Diagnostics Sensors Speed Cord Kill Oil Tank Low Cleaner Tank Low Buffer Brush Up Buffer Brush Down UC MES End of Lane Oil Temp 80 Oil Press 20 Apr 24 2006 16 59 43 amp Configuration Figure 4 24 Diagnostics Sensors 1 Goto the Maintenance menu 2 Select Diagnostics and press 3 Use the up down arrows to navigate to Sensors and press OK to see the machine sensors 4 Ifa sensor is active or on it will be highlighted in color Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 67 Cleaning This menu lets you view the current status of all sensors or switches and view or test all motors in the cleaning system Refer to Figure 4 25 Diagnostics Cleaning 701230888 Cleaner Tank Low Squeegee Lift Vacuum Duster Duster Wind Toggle Squeegee Oct 20 2005 11 52 05 Configuration Figure 4 25 Diagnostics Cleaning To view a cleaning system sensor position or test a motor function 1 G
148. ows to select the board you want to adjust num bered 1 39 from the right of the screen or L2 left 2 board to R2 right 2 board Refer to Figure 4 10 Oil Levels Pattern 1 A22 HOUSE 1 Zone 1 Board L5 35 Units 43 Feb 15 2006 10 53 01 E Configuration Figure 4 10 Oil Level 4 Usethe up down arrows to increase or decrease the amount of oil to be applied to a board Continue on all boards as needed a change oil levels for groups of boards 1 Use left right arrows to select the first board in the group press 2 Usethe left right arrows to select the last board in the group Do NOT press again 3 Use the up down arrows to adjust oil volume 4 Press again to unlock the selected group of boards 5 adjust oil volume in other zones Press exit to return to the previous screen and follow the same procedure for other zones 6 Press exit to save and return to the previous screen Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 49 Pattern Download Each time a conditioner pattern is modified the GUI is required to download the pattern data to the machine control board inside the electronic enclosure The download message will appear when you Exit the Zone Configuration screen or if you are in the operator screen and a pattern has not been downloaded since it
149. p Reconnect the cable Verify sensor function using GUI diagnostics and replace if necessary Add cleaner to the cleaner supply tank 1 from the top Reconnect the cable Verify sensor function using GUI diagnostics and replace if necessary Press OK to bypass message and continue heating or allow system to reach the target temperature Reconnect the cable Verify sensor or heating element using GUI diagnostics and replace if necessary Section 6 Troubleshooting 171 172 Warning Messages Table 6 13 continued These messages begin Potential problem The lane machine is not ready for operation The oil temperature is too high 1 Conditioning system has exceeded the target temperature 2 Heater is always on 1 End of lane sensor is out of adjustment The end of lane sensor was activated too early The end of lane sensor may be faulty 2 End of lane sensor is unplugged Section 6 Troubleshooting 1 Go to the System settings and turn OFF the Temperature Cycle Option 1 Check voltage going to heater Option 2 Check LED function on motor control board Option 1 Check height and sensitivity adjustments See Adjusting the end of lane sensorfor more information Option 2 Check for excess gap between lane panels and pindeck missing plugs or gutters that are too high raising the front of machine Have qualified maintenance person address l
150. p down button which moves between the buffer brush up and down switches Any timed function can be turned off in less than the remaining 20 seconds by pressing OK Sensors will highlight when a motor function related to the sensor is activated Authority22 Operation amp Service Manual Section 6 Troubleshooting 149 Drive The Drive diagnostics screen is used to test the traction drive motor The test can be performed on the lane surface or on the approach The machine will travel if on lane at a slow speed for up to 20 seconds While it is traveling on the lane you will notice the distance speed encoder sensor button highlighting on each time a tooth from the encoder wheel passes the encoder sensor If you are testing the traction drive motor on the approach the distance encoder sensor will not transition between on and off unless the rear shaft is rotated by hand Refer to Figure 6 11 Drive Forward oct 20 2005 11 50 56 oo cene Figure 6 11 Diagnostics Drive 1 Use the up and down arrows to highlight Drive and press 2 Navigate using the left and right arrows to the Drive Forward and select either forward or reverse by pressing 3 Navigate back to Drive and press and the drive motor will run for 20 seconds Any timed function can be turned off in less than the remaining 20 seconds by pressing OK 150 Section 6 Troubleshoot
151. peed the machine travels at a constant 20 inches per second in forward and reverse This option is used to enhance lane cleaning with difficult conditioners Figure 6 6 Traction Drive System 1 TRACTION WHEEL DRIVE SHAFT 2 TRACTION MOTOR CHAIN 3 TRACTION DRIVE WHEELS 4 TRACTION DRIVE MOTOR 5 END OF LANE SENSOR For information on how to change the travel speed see Section 4 2 Forward travel a The machine travels forward at a constant 26 5 inches per second or 20 inches per second at optional reduced speed 144 Section 6 Troubleshooting Authority22 Operation amp Service Manual b Asthe front of the machine travels past the end of the pin deck the end of lane sensor signals the controller to travel an additional 1 2 feet 36 5 cm before applying the brake c The squeegee head assembly raises d The duster cloth motor rotates the take up roll to raise the contact roller away from the lane surface until it contacts the duster up switch e The take up roll continues to rotate to advance clean cloth for use on the next lane f The traction drive motor turns on to accelerate the machine back to the foul line 3 Return to the foul line a The machine returns to the foul line in reverse travel at a constant rate of 26 5 inches per second or 20 inches per second at optional reduced speed b The buffer brush lowers into contact with the lane surface at the end of the lane pattern t
152. place if necessary 2 Buffer brush is up and Loose cam Tighten set screw on the flat of did not lower the motor shaft Broken wire or loose Repair connection connection at motor or at the electronic enclosure Buffer brush lifting motor Verify motor function using GUI failure diagnostics and replace if necessary 164 Section 6 Troubleshooting Authority22 Operation amp Service Manual Error Message Table 6 8 An error occurred during operation The Buffer Brush is not working properly The Buffer Brush up sensor did not activate m NOTE Verify error source through GUI diagnostics What you may observe Potential problem Acio 1 1 1 Buffer brush lifting Broken wire or loose Repair connection motor cycles until it connection at switch or at actuates the down the electronic enclosure switch Failed switch Verify switch function using GUI diagnostics and replace if necessary 2 Buffer brush is down Loose cam Tighten set screw on the flat of and did not raise the motor shaft Broken wire or loose Repair connection connection at motor or at the electronic enclosure Buffer brush lifting motor Verify motor function using GUI failure diagnostics and replace if necessary Authority22 Operation amp Service Manual Section 6 Troubleshooting 165 Error Message Table 6 9 An error occurred during operation The Squeegee is not working properly The Squeegee Up sensor d
153. ppears or a problem occurs that is not addressed in the trouble shooting section please contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emergency support e mail crcsupport brunbowl com 132 Section 6 Troubleshooting Authority22 Operation amp Service Manual Sequence of Operation This section provides a detailed look at how the machine its controller and its component parts work together in sequence Understanding the normal sequence of operations can be a useful resource for troubleshooting Preparing for Operation on Approach 1 When the operator supplies power the machine warms the conditioner to operating temperature This will only occur if the Temperature Cycle feature is turned ON on the GUI The control system m NOTE Opens the conditioner pressure control valve and the conditioner vent valve allowing the conditioner pump to circulate conditioner through the heated injector rail When conditioner reaches operating temperature factory set to 80 F 21 C the conditioner pump turns off and the pressure control valve and the conditioner vent valve close The operator screen displays READY when the conditioner has reached operating temperature You can press the OK button at any time during the temperature cycle to temporarily stop this feature to condition the lanes Operating within 1
154. pty the waste recovery tank before transporting machine 2 Wipe cleaner shield and frame division wall 3 Check duster cloth supply roll and replace if needed 4 Fill cleaner supply tank a Remove cap from cleaning tank remove cap on end of the fill tube located on the cleaner mixing vessel and insert fill tube into clean ing tank Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 77 78 CAUTION Use only Brunswick approved cleaning fluids b Press and hold button on container until cleaner nears the top of the tank c Release button and let cleaner remaining in tube drain into tank WARNING Fill and empty tanks with the machine in operating position and away from lanes and approaches Use the no drip containers to avoid spilling Clean all spills and drips immediately 5 Fill conditioner supply tank until conditioner nears top a Remove cap from conditioner tank remove cap on end of the fill tube and insert fill tube into conditioner tank CAUTION Use only Brunswick approved conditioner fluids b Press and hold button on container until conditioner nears full mark 1 25mm from top c Release button and let conditioner remaining in tube drain into tank 6 Wipe conditioning compartment including buffer brush guard filters tanks pumps and felt with a dry cloth WARNING Take care when working around electrical connections to avoid damaging wi
155. que QO vo mk ORDADA 9 4 uL dX ur cl cl Pl Board Number Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 201 Appendix This Appendix provides technical documentation that may be helpful for your general reference In this Appendix you will find 1 Pre Installation Packing List 2 Asetofelectrical schematics and diagrams Pre installation Packing List These items should be shipped with the Authority22 Lane Machine Please call us if you are missing any items on this packing list 202 Appendix Lane Machine Complete with Covers and GUI 1 125 38 1m Power Cord 2 Spare Parts Kit 3 Straight Edge Alignment Tool 4 Authority22 Operation amp Service Manual Spare Parts Kit 14 860207 700 The Spare Parts Kit includes all items listed below These items can also be ordered individually with the part number provided 1 1 1 1 1 1 1 1 1 1 1 Q Q 1 1 1 1 1 1 14 860213 000 14 100320 000 14 100205 001 14 100205 002 14 100378 000 11 655013 013 11 655018 000 11 616025 000 11 616026 000 11 616031 000 11 112132 000 11 112133 000 11 112134 000 11 112135 000 11 655002 000 11 655003 000 14 100202 000 14 860214 000 14 860215 000 14 860216 000 14 860217 000 14 860218 000 14 860219 000 14 860209 000 AC Input Adapter Kit GUI Package Absorbent Squeegee Wiper Waste Tank
156. queegee Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 99 Replacing the Squeegee Up Down Switches Tools needed 1 16 allen wrench 3 8 socket wrench with extension Parts needed replacement switches Part Number 11 616026 000 Refer to Figure 5 13 2 Figure 5 13 Replacing Squeegee Up Down Switches 1 SQUEEGEE UP SWITCH 2 SQUEEGEE DOWN SWITCH 3 SQUEEGEE PIVOT ARMS 4 SQUEEGEE LIFTING LINKAGE 1 Place machine in operating position with the power supply disconnected and open the cover 2 Remove the electronic enclosure and set aside using this process a Disconnect all cables from the sides and rear of the enclosure b Loosen and remove 4 bolts that secure electronic enclosure to mounting brackets 100 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual c Remove and set aside N CAUTION Do not use emergency stop button as a handle to lift enclosure 3 Disconnect switch cables at connector plug leaving the wires on the switches 4 Remove the 2 screws that secure the switch to the mounting bracket using a 1 16 allen wrench il NOTE The up down switches are mounted back to back on the bracket and can be distinguished by the color of their wires the up switch has green and white cables the down switch has blue and black cables 5 Remove switches 6 Replace faulty switch 7 Reconnect cables using
157. r Interface GUI Authority22 Operation amp Service Manual 3 Use the left right arrows to navigate to Split Pattern 4 Usethe up down arrows to select yes to separate the cleaning and conditioning patterns into two operations 5 Press exit to save and return to the previous screen Last Update The last update is a feature that allows you to see if and when a conditioning pattern was last modified This proves helpful when trying to troubleshoot the pattern or if the pattern was suspect to an unauthorized modification The Pattern change log stores each time the pattern or its parameters are modified Checking the Date and Time a Pattern was Updated 1 Goto the Pattern menu 2 Select Design amp press OK 3 Use the up down arrows to select the number of the pattern you are checking on 4 See Last Update at the bottom of the active area of the screen 5 Press exit to return to the previous screen Additional Pattern Design Screens Two additional screens may be accessed in the pattern parameters screen These additional screens are the Zone Configuration screen and the Oil Levels screen Please observe the following steps to gain access to both of these design screens m NOTE Changes made to the Zone Configuration screen or the Oil Level screen will require a new download of the pattern to the machine control board Creating or Changing a Conditioning Pattern 1 Goto the Pattern menu 2 S
158. re con nections 7 Wipe top rear and side covers Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Daily Maintenance in Transport Position 6 5 2 13 10 15 14 4 12 11 7 3 9 17 1 4 5 15 14 16 Figure 5 2 Transport Position Daily Maintenance 1 SQUEEGEE HEAD ASSEMBLY 4 CLEANER SPRAY NOZZLES 7 BUFFER BRUSH 10 ABSORBENT FOAM IN FRONT OF INJECTORS 13 TRACTION DRIVE WHEELS 16 REAR SHAFT AREA 19 DAILY MAINTENANCE DECAL Authority22 Operation amp Service Manual 2 ABSORBENT WIPER 3 SQUEEGEE BLADE 5 SQUEEGEE ADJUSTMENT 6 CONTACT ROLLER GUIDE BLOCKS PIVOT ARMS 8 FRAME DIVISION WALL 9 REAR WALL 11 ABSORBENT FOAM 12 ABSORBENT FOAM UNDER REAR SHAFT UNDER BRUSH SHIELD 14 REAR WHEELS 15 REAR GUIDE WHEELS 17 REAR FRAME AREA 8 INJECTOR TIPS Wipe the entire squeegee head assembly including the absorbent wiper and squeegee blade with a dry terry cloth to remove dirt and moisture Wipe cleaner spray nozzles Wipe the squeegee adjustment guide blocks for the squeegee head assembly Wipe the contact roller pivot arms Section 5 Maintenance amp Service 79 5 Wipe buffer brush area including frame division wall rear wall and absorbent foam in front of injectors under rear shaft and under brush shield 6 Wipe bottom side of machine in
159. rface GUI 63 The Maintenance Screen m NOTE This screen may be PIN protected About the Maintenance Screen The maintenance screen provides information about the long term use and maintenance of the machine Refer to Figure 4 21 rg ERES ESTY Diagnostics Aug 01 2006 14 18 43 Figure 4 21 Maintenance Counters display the total lanes run the amount of use on a variety of replace able parts and alerts you when a part is reaching the end of its useful life These will generate a warning message when the counter expires The maintenance message will continue to appear before running each lane until the counter is reset Diagnostics shows the current state of all major hardware devices and allows you to cycle motors on and test sensors and switches for troubleshooting pur poses Logs keeps and displays records of pattern changes patterns run maintenance and error messages 64 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual Maintenance Counters The Authority22 monitors the life of consumable items that will need periodic replacing or cleaning Life expectancy of most items are based on the number of lanes they will perform Motors are monitored in the number of hours they are used After you replace a part you must reset the counter for that part to start the counter for the new part the duster cloth counter will reset automatically if the
160. rface as the machine travels toward the pin deck 136 Section 6 Troubleshooting Authority22 Operation amp Service Manual When the machine reaches the end of the lane the duster cloth take up roll winds up creating tension in the cloth that lifts the duster cloth contact roller until it reaches the duster up switch a friction clutch attached to the duster cloth supply roll is adjusted to ensure the contact roller reaches a fixed stop in the up position before it unrolls The duster cloth take up roll continues to rotate to advance clean duster cloth for use on the next lane 2 Thecleaner pump applies cleaning fluid to the lane Refer to Figure 6 2 Five adjustable spray nozzles apply a continuous spray of cleaning fluid to the lane A spring loaded check valve opens when more than 10 psi of clean ing fluid is supplied by the pump A cleaner bypass valve and max min pressure adjusting valves control the cleaner volume and pressure allowing you to select the distance along the lane at which the cleaner spray stops and transi tions from higher to lower flow The control system turns off the cleaning pump when the machine crosses the front and rear of the pin deck stopping the flow of cleaner through the spray nozzles 1 lt i 5 3 DIRECTION OF FLOW 4 ib
161. roubleshooting Authority22 Operation amp Service Manual Error Messages Table 6 12 A communication error occurred m NOTE Verify error source through GUI diagnostics What you may observe Potential problem Action 1 1 1 1 This error message 1 Broken wire or loose 1 Check connection at either end of may occur when the connection between the cable and repair if necessary lane machine is on the GUI com 2 port and approach or at the foul electronics enclosure user line interface connector Damaged PCB or other 2 Call CRC electrical problem inside electronics enclosure or GUI Authority22 Operation amp Service Manual Section 6 Troubleshooting 169 Warning Messages Warning messages appear when certain parameters are incorrect for proper operation Maintenance messages are warning messages generated by counters that track when wearable parts have reached their usage limits covered in the next section The images in Figure 6 17 are examples of warning messages the GUI may display Figure 6 17 GUI Warning Messages Table 6 13 provides a list of warning messages with potential remedies If you re unable to resolve a problem please contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emergency support e mail crcsupport brunbowl com m NOTE Maintenance logs ca
162. rred during operation The End of Lane Sensor is not working properly Error Message Table 6 12 A communication error occurred Section 6 Troubleshooting Authority22 Operation amp Service Manual Error Messages that Appear During Preparation on approach Error Message Table 6 1 The lane machine is not ready for operation The duster cloth is not working properly The Duster Cloth down sensor did not activate m NOTE Verify error source through GUI diagnostics What you may observe Potential problem Acion Duster cloth is down and contacting the switch Broken wire or loose connection at switch or at the electronic enclosure Failed switch Duster cloth is down and not contacting the switch Switch has come out of adjustment Duster contact roller is Duster Cloth is up and did not lower binding The duster cloth is routed incorrectly on the take up core Broken wire or loose connection at motor or at the electronic enclosure Duster motor failure Authority22 Operation amp Service Manual Repair connection Verify switch function using GUI diagnostics and replace if necessary Re adjust switch so it actuates when cloth is in its full down position Check duster assembly for damage check for loose hardware Refer to adjustments in section 4 0 or the diagram located in the Machine Repair connection Verify motor function us
163. rs Travel Speed Normal Start Cleaner Spray 0 Start Squeegee 0 Start Oiling 12 Surface Age Notes ZONE GRAPH Units of Oil MAR RR IPH MH PLO PT SP PP WG Pease Ee Ede Ered Board Number 194 Section 7 Pattern Design Theory Authority22 Operation amp Service Manual 4 Pattern Open Play AUTHORITY22 LANE PATTERN DESIGN RECORD SHEET Date Pattern Designer Brunswick Pattern Number 4 Pattern Length 36 Conditioner Pattern Name Open Play Cleaner Ratio Mode Clean ___ Condition X Clean amp Conditioner Split Pattern Y N Cleaner Transition Distance 25 Zone End Distance 1 12 2 24 3 36 4 5 6 T 8 feet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 LA L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L 17 L18 L19 C20 R19 R18IR17 R16 R15 RT4 R13 R12 R11 R10 R9 R8 R7 R6 R5 R4 R2 R1 1 10 10 10 10 10 10 10 10 10 30 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 30 10 10 10 10 10 10 10 10 10 2 5 5 5 5 5 5 5 5 5 17 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 17 5 5 5 5 5 5 5 5 5 3 1 13 125 13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
164. s dila Zone 1 Board nf 39 Units 11 d 3 20 25 20 15 10 5 23 3 Figure 7 4 Oil Levels 188 Section 7 Pattern Design Theory Authority22 Operation amp Service Manual Verifying the Conditioner Pattern Verification of the conditioner pattern is a step used to qualify the pattern you are using It allows you to see that the Authority22 is consistently producing a conditioner pattern based on what is programmed in the Pattern Design screens It also allows you to identify wear components such as the absorbent wiper squeegee or buffer brush of which can have an effect on the units of oil and the performance of a pattern as they have exceeded their life To verify the conditioner pattern follow these steps 1 Verify that the machine is cleaning properly before performing the verification process 2 Selectthe zone or zones you wish to verify 3 After running a few lanes take a tape sample of the conditioner pattern one foot before the end of that zone i e zone 2 ends at 15 feet tape distance is 14 feet 4 Readthe tape using the Brunswick Computer Lane Monitor 5 Compare the lane monitor readings to the programmed units of oil in the GUI Adjusting the Conditioner Pattern The Authority22 allows you to make adjustments to specific area of the condi tioner pattern without having to make unnecessary adjustments to the rest of the pattern Adjustments to the con
165. s hand tools and any special Brunswick tools For clarification on any of this information please contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emergency support e mail crcsupport brunbowl com Always perform maintenance in an open area away from lanes and approaches Before performing maintenance be sure the power cord is disconnected from both the machine and the wall outlet N WARNING Brunswick recommends using a partner whenever possible to help with lifting or lowering the machine from the operating position Take care when lowering this machine into the operating position Use proper lifting and lowering techniques bend at the knees and use a back support if needed 76 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Daily Maintenance in Operating Position 1 WASTE RECOVERY 1 3 TANK 2 FRAME DIVISION WALL 3 DUSTER CLOTH 12 SUPPLY ROLL 4 CLEANER SUPPLY TANK 5 CONDITIONER TANK 6 BUFFER BRUSH GUARD 7 FILTERS 8 PUMPS 9 0 1 2 3 13 12 FELT TOP COVERS REAR COVER SIDE COVERS 10 CLEANER SHIELD 90 Brunswick Figure 5 1 Operating Position Daily Maintenance 1 Empty waste recovery tank after each use and wipe with a dry cloth N CAUTION You must em
166. s screen may be PIN protected 1 Operator ne Clean amp Oil Change Duster Cloth Oct 19 2005 11 32 53 Maintenance End Lane 2 5 Figure 4 3 Operator Screen START LANE END LANE CURRENT PATTERN THE OPERATION MODE STATUS MESSAGE ae eR a ee aes CURRENT LANE Authority22 Operation amp Service Manual PATTERN OVERRIDE NOTICE APPEARS WHEN RUNNING PATTERN OTHER THAN THE SCHEDULED PATTERN DUSTER MAINTENANCE BUTTON ALLOWS CLOTH REPLACEMENT FROM OPERATOR S SCREEN Section 4 Using the Graphical User Interface GUI 35 Changing the Start Lane 1 Goto the Operator screen 2 Use the left right arrows to navigate to Start Lane 3 Use the up down arrows to change the number of the start lane for this session m NOTE When you exit the operator screen the lane machine will return to its default start lane settings Changing the End Lane 1 Goto the Operator screen 2 Usethe left right arrows to navigate to End Lane 3 Use the up down arrows to change the number of the end lane for this session m NOTE When you exit the operator screen the lane machine will return to its default end lane settings Skipping or Repeating Lanes If you want to skip or repeat lanes during a session you must change the Cur rent Lane so the machine can maintain your place in the process If
167. sing a wiggling and pulling motion 108 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 5 il NOTE Push new level float sensor into place and look inside tank to check position Sensor is correctly positioned if the white float hangs down toward the bottom of the tank when machine is in operating position 6 7 Reconnect sensor cable Fill the conditioner supply tank to verify that there is no leaking from around the new level sensor Replacing the Conditioner Spin On Filter Refer to Figure 5 16 Tools needed Shop towels Parts needed new conditioner spin on filter Part Number 11 655029 001 1 2 7 8 m NOTE Place the machine in operating position with the cover open Supply power to machine If the conditioning system is pressurized refer to Depressurizing the conditioning system at the beginning of the Conditioning System section Disconnect power from the machine Place rag or towel underneath the conditioner spin on filter Remove the conditioner spin on filter drain and discard Fill new filter with conditioner to about 1 2 from the top Carefully spin the new filter into position Spin on filter should be tightened hand tight to ensure proper seal 9 10 Restore power to the machine Go to the Conditioner Diagnostics in the Maintenance screen of the GUI a Turnon the conditioner vent valve b Turnon the conditioner press
168. splay as all zeroes for security reasons 8 Press exit to save and return to the previous screen Changing PINs 1 Go to the System menu 2 Select Security amp press 3 Use the right left arrows to navigate to PIN 4 Use the up down arrows to change the PIN number 5 Press exit to save and return to the previous screen m NOTE Updating the user ID requires you to also change the PIN number Resetting PIN Access m NOTE You can reset the PIN security if you want all users to have access to all infor mation 1 Go to the System menu 2 Select Security amp press 3 Navigate to Reset and press OK 4 Press exit to save and return to the previous screen Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 59 System Settings The system settings are used to set clock functions like the date and time date format MM DD Y Y or DD MM YY The Temperature Cycle allows the user to enable or disable the oil heating function we recommend this feature to be on during which the conditioning system cycles conditioner and steadily heats it to 80 Fahrenheit 26 Centigrade Operators may choose the language they prefer The default start distance from the foul line must be selected so no pattern may be set to apply conditioner between this setting and the foul line The operator can change their Units of measure from I
169. ssembly using 11 32 ratchet or wrench 5 Remove clamp strap 6 Remove old squeegee blade 7 Replace or rotate blade v The squeegee blade is two sided after one side has reached its useful life rotate the blade to place the opposite edge in use Expected life is 6 months for a 40 lane bowling center however squeegee wear is dependant on the lane surface 98 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 8 Align studs to holes in squeegee blade 9 Replace clamp strap 10 Pull squeegee blade down as far as it will go in the center of the assem bly and let it settle 11 Tighten center nut 12 Align the top of the outside of the squeegee blade with the top of the clamp strap and tighten the 2 nuts on the outside 13 Place squeegee head assembly on a flat surface and put slight pressure on the center of the squeegee blade 14 Push the squeegee blade down so it becomes flat along the surface the assembly is sitting on and tighten the other 8 nuts while straightening 5 Tighten nuts 1 2 turn past snug 1 vote Do not overtighten nuts Doing so may distort the leading edge of the squeegee blade 16 Replace squeegee head assembly back into machine 17 Verify the height and pitch of the squeegee assembly using the straight edge alignment tool and check squeegee blade deflection on an actual lane 18 Place the machine in operating position supply power and raise the s
170. stetm zo ed RHOD REO BUONA ERO E AR ERE 107 The B fting System omi endrerit nene ect be dU 113 The Drive System 3 5 532 0 3 m EORR Re Ao e EE RUNE ee adis o tm enata 123 General Machine Maintenance ro pire oro RE NOR ENSE RD eoe OUR No eon 129 5 seasons aiso s soes o i s siao or SE s Ee a E i e ra siei ioie 132 sequence OperaBiofis cd iuro er remeare oo rte Propane e e ta tad et ever d ute eee bt icol edes 133 Preparing for Operation on Approacli tette treten ee a cp te deep ree eet e iek eet 133 Normal Clean and Condition Operation on Lane esee 134 The Cleaning System eie RUD ID EEUU HEIDI RUDI A HG 136 The Conditioning Systemen UAE UE EUROS 140 The Buffing Operation NE E E A 142 The Traction Drive System enero eee e e He OR Up ehe tot Pee ee cob e ed 144 Troubleshooting Using the GU Lace eerte iere es abe ER Eoo IN ue ee ee 146 DEBSOFSA 147 eI 148 CotiditiOIlg au n nente oe iet Noir bedient NE te dec tesi e P t Ries 149 escono nhu E UII 150 HIT eI E I D EUER AE HP EE ERES 151 Error Messages p a 154 Last ob Ertor MESSa ges o ro RR e PEERS
171. t Logs Vacuum Motor Hours 8 1 Reset Total Lanes Run 604 Apr 24 2006 16 58 32 Configuration Figure 5 7 GUI Maintenance Messages Below is a list of all the counters and the expected life in lanes or in hours for each component monitored by the GUI Refer to Section 4 Maintenance Counters for instructions on resetting a counter m NOTE The Spin on filter is recommended to be replaced after 29 200 lanes however it should also be replaced whenever switching brands of lane conditioner Quick list of Maintenance Counters Buffer Lanes 29 200 lanes Squeegee Lanes 14 600 lanes Duster Lanes 7700 lanes Oil Filter Lanes refers to Spin on filter 29 200 lanes Cleaner Filters Lanes 29 200 lanes Drive Motor Hours 5000 hours Vacuum Motor Hours 500 hours Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 87 How to Replace Adjust or Lubricate Parts The Cleaning System Using the Squeegee Buffer Adjustment Tool The Authority22 is equipped with its own adjustment tool for measuring the height of the squeegee and the buffer brush The adjustment tool is mounted inside the lane machine between the electronic enclosure and the center compart ment wall separating the cleaning section from the center compartment It is fastened by two wing nuts Refer to Figure 5 8 The adjustment tool has three notches used to verify adjustments The squeegee uses the 1 8 notch only while the buff
172. t cleaner pump plug Option 3 Check for bad fuse on motor controller PCB Option 4 Check for bad wire or plug connection Option 5 Replace cleaner pump Option 1 Clean with hot water or replace check valve filter Option 2 Clean with hot water or replace spray tip 5 Adjust low fluid sensor by turning to allow for clean vertical drop or replace Option 1 Adjust max pressure to 22 psi Option 2 Adjust min pressure to 18 psi Option 3 Verify cleaner screen filter is not clogged Option 4 Replace cleaner bypass Valve Option 5 Replace cleaner pump Option 1 Perform cleaner spray test in maintenance menu test screen Option 2 Adjust cleaner spray nozzles so spray in a straight line across the lane with even overlap Align ball join if necessary call CRC Use a charcoal filter to filter impurities when mixing cleaner 9 Try using a higher mix concentration of cleaner 4 1 or call CRC for advice on the proper cleaner for your type of conditioner Section 6 Troubleshooting 177 Cleaning System Table 6 16 continued Lane is not getting clean 1 Worn absorbent wiper Turn flip or replace based on Squeegee head condition assembly problems Improperly adjusted Use adjusting template to perform squeegee head assembly adjustment and check squeegee blade deflection on the lane See Adjusting Squeegee for more information Worn squeegee blade Turn or replace based on condit
173. t ready for operation The squeegee is not working properly The squeegee down sensor did not activate Error Message Table 6 3 The lane machine is not ready for operation The oil pressure is not set properly The oil pressure is too low Error Message Table 6 4 The lane machine is not ready for operation The oil pressure is not set properly The oil pressure is too high Error Messages that Appear During Operation on lane Error Message Table 6 5 An error occurred during operation The Encoder Sensor is not working properly The machine is not moving Error Message Table 6 6 An error occurred during operation The Cord Kill Switch is not working properly The Cord Kill Switch was activated Error Message Table 6 7 An error occurred during operation The Buffer Brush is not working properly The Buffer Brush down sensor was not activated Error Message Table 6 8 An error occurred during operation The Buffer Brush is not working properly The Buffer Brush up sensor did not activate Authority22 Operation amp Service Manual Section 6 Troubleshooting 155 156 Error Message Table 6 9 An error occurred during operation The Squeegee is not working properly The Squeegee Up sensor did not activate Error Messages Table 6 10 An error occurred during operation The Duster cloth is not working properly The Duster cloth up sensor did not activate Error Message Table 6 11 An error occu
174. t tool with some deflection of the blade Tighten the 4 flat head bolts Lower the lane machine into the operator position and open covers Remove the cleaner waste recovery tank Place the machine on the lane surface Visually check the squeegee for even deflection away from the vacuum head Loosen but do not remove the 4 flat head bolts on the front frame division wall of the machine Using the 10 Phillips screwdriver on the plate adjusting screw raise or lower the adjusting plate so the front edge of the blade contacts the lane surface at about a 45 degree angle a If it s too high the bottom of the squeegee blade will just contact the lane surface with very little deflection b If it s too low the front face of the squeegee blade will contact the lane surface with too much deflection 90 degree angle Tighten the 4 flat head bolts Replace the waste recovery tank Restore power to the machine and test clean the lane Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 95 Adjusting the Squeegee Blade Pitch Tools needed 3 8 open end wrench 7 16 open end wrench Adjustment slightly forward from center of the adjustment slot Refer to Figure 5 12 Figure 5 12 Adjusting Squeegee Blade Pitch 1 SQUEEGEE ADJUSTMENT 2 ABSORBENT WIPER 3 SQUEEGEE BLADE GUIDE BLOCKS 1 Place machine in operating position covers open and the power s
175. tern divided by the units of oil measured at the end of the pattern i e 75 unit and 15 units equals 5 1 ratio The proper taper will help store the ball energy making the pins come alive and improving the strike percentage Refer to Figure 7 1 Jo suun Tl Board Number Figure 7 1 Lengthwise Taper Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 185 First Tape Reading 10 Pin Side recreational league patterns and 3 1 or less for sport patterns The higher The crosswise shape of the pattern influences the scoring difficulty level the ratio the higher the scores typically are The crosswise shape is It is measured by the amount conditioner on the center boards divided by the amount on the outside boards Ratios can range from 5 1 to 10 1 for based on lane surface and bowler characteristics Refer to Figure 7 2 3 Crosswise shape ilii j u LEE HT Lai i LLL LLLI HIDE HTT TS ELLE EE m LLL m j il Inm dumm o TTT Tamer j HF amni o An LEN EET E D T AA E LP UTA 4 ETA 4 NTT A S ET nr mmm o MUTT TS nn qmm o He LLL LLL EB Tg N
176. tern remains active until you exit the operator screen Pattern Scheduler Lets you schedule different conditioning patterns for up to 3 time periods per day 7 days per week and for up to 5 different ranges of lanes to accommodate different types of bowlers and leagues Refer to Figure 4 6 m NOTE This screen may be PIN protected m NOTE Make sure that a certified Brunswick installer has set up the number of lanes in your center from the system menu before you start setting up your Pattern Scheduler page 53 Figure 4 6 Pattern Scheduler Setting up a Cleaning Conditioning Schedule that Varies by Time Day or Lane Number 1 Goto the Pattern menu 2 Usethe up down arrows to navigate to Scheduler Press OK 3 Select the day of the week Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 39 a Use the right left arrows to navigate to the day of the week b Use the up down arrow to select the day of the week 4 Selecta time period up to 3 time periods per day a To use the same pattern all day use the default settings 1 Time period 1 2 Start time is 1 00 end time is 23 59 b To use different patterns during different times of the day enter start and end times for up to 3 time periods per day 5 Select lane ranges amp patterns a To use the same pattern on all lanes use the default setting 1 Lane range 1 2 Start lane is 1 end lane
177. th hands to check for proper adjustment of the duster clutch If the duster contact roller does not remain in the raised position after trying to press it down the duster clutch assembly needs to be tightened To increase torque use the supplied 1 4 Allen wrench to turn the adjustment bolt clockwise in the duster clutch assembly Next check to make sure that the duster clutch is not tightened too tightly to advance new duster cloth Lower the duster cloth using the duster unwind button in the GUI diagnostics for cleaning then wind the duster cloth up using the duster wind button The load on the duster cloth motor should increase and turn more slowly when the supply roller turns causing the duster clutch to slip If the duster cloth motor stalls before it advances new duster cloth or if it reverses direction or back lashes after the duster cloth motor stops turning there is too much torque on the duster clutch assembly To decrease torque use the supplied 1 4 Allen wrench to turn the adjust ment bolt counterclockwise in the duster clutch assembly Tip The spring on the duster clutch adjustment bolt may cause unpredictable results after turning it counterclockwise Instead of turning bolt 1 8 turn counterclockwise turn bolt 14 counterclockwise followed by 1 8 turn clockwise Repeat steps 1 5 to verify the proper duster clutch adjustment Authority22 Operation amp Service Manual Section 5 Maintenance amp Servic
178. the fast on cable connectors 8 Position switches on mounting bracket and replace and tighten screws that secure switches to the bracket m NOTE Position switches as close to the cam as possible to ensure good contact with switches 9 Connect Cable plug to harness 10 Position the electronics enclosure in place replace and tighten bolts that secure the electronic enclosure to mounting brackets and reconnect all cables Lubricating the Squeegee Lifting Assembly Refer to Figure 5 13 1 Apply one drop of oil to each side of the bearings on the squeegee pivot arm 2 Apply one drop of oil to the bearings on the squeegee lifting linkage connected to the cam for the lifting motor and to the shaft connecting both squeegee pivot arms Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 101 Draining the Cleaner Supply Tank Tools needed None Parts needed Drain tubing found in the spare parts kit spare container Refer to Figure 5 14 2 L Dm DIRECTION OF FLOW _ 7 5 Say 1 9 8 VLL j B i B S 4 B d h Figure 5 14 Draining the Cleaner Supply Tank 1 CLEANER BYPASS VALVE 2 CLEANER SUPPLY TANK 3 CLEANER PUMP 4 CLEANER M
179. the sensor reading in the Sensor sub menu in the Maintenance diagnostics menu 4 Ifthe conditioning system is pressurized refer to Depressurizing the conditioning system at the beginning of the Conditioning System section 5 Locate the conditioner pressure control valve across from the condi tioner supply tank and place a rag underneath the valve fitting facing the 10 pin side 6 Remove the tubing from the conditioner pressure control valve only that extends to the accumulator rail assembly and attach the drain tubing supplied in the spare parts kit 7 Route the drain tubing to a container 8 Goto Conditioning Diagnostics and turn on the vent valve and oil pump 9 Continue to run pump until the conditioner supply tank has been com pletely drained 10 Remove the drain tubing and reconnect the tubing to the conditioner pressure control valve m NOTE It is very important to make sure the tubing is not damaged and that it is inserted completely into the fitting Replacing the Level Float Sensor in Conditioner Supply Tank Parts needed Replacement Level Float Sensor part number 14 100014 002 Refer to Figure 5 16 1 Drain the conditioner supply tank Refer to draining the conditioner supply tank 2 Placethe machine in transport position with the power supply discon nected 3 Disconnect cable from level float sensor push down and away on tab to disconnect 4 Remove faulty sensor from the tank u
180. tion 5 Maintenance amp Service 129 Replacing the Cord Kill Switches Tools needed 3 8 wrench 1 16 allen wrench 1 4 open end wrench Parts needed replacement switch Part Number 11 616031 000 Refer to Figure 5 26 Figure 5 26 Replacing Cord Kill Switches 1 CORD KILL SWITCH BRACKET 2 CORD KILL SWITCH 3 CORD KILL STUD 130 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 1 Place machine in operating position with cover open and power supply disconnected 2 Identify the bad switch using the Diagnostics screen on the GUI Refer to Troubleshooting section for instructions on using the GUI Diagnostics 3 Remove the 2 bolts that secure the cord kill bracket to the machine side wall and remove the cord kill switch assembly 4 Remove the screws that secure the switch to the bracket using a 1 16 Allen wrench amp 1 4 open end wrench 5 Remove faulty switch 6 Using the old switch as a guide reconnect the wires on the new switch following the order for wire connections Refer to electrical schematics in the Appendix for details 7 Mountthe new switch to the bracket using the 2 mounting screws 8 Insert and tighten the 2 bolts to secure the bracket to the side wall 9 Check to ensure there is a 1 32 to 1 16 gap between the cord kill stud and the switch body to provide the proper contact between the plunger on the lanyard and the switch
181. tors valves and pumps of the conditioning system review the list on the lower half of the screen You can turn each device off or on for a limited period of time for diagnostics or maintenance purposes Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 69 Drive This me and test nu lets you view the readings of the distance encoder labeled Speed the drive mechanism in forward and reverse Refer to Figure 4 27 _ 20 2005 11 52 56 E Configuration Figure 4 27 Diagnostics Drive To view the drive system sensor position or test a motor function 1 2 Go to the Maintenance menu Select Diagnostics and press Use the up down arrows to navigate to Drive and press To test the distance encoder manually spin the rear shaft The screen will display the activation of the encoder sensor in the Speed box To test the drive mechanisms select between Drive Forward or Drive Reverse and then select Drive to test the forward or reverse drive systems TO Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual Tests The Tests diagnostics function allows the user to perform specific tests on the injectors to verify that all injectors are firing properly and to test the cleaner spray coverage on the lane at maximum 22 psi and minimum 18 psi pres sures Refer to Figur
182. uctions on these decals before operating or servic ing this lane machine If you need assistance or replacement decals please contact your authorized Distributor or the Brunswick Customer Response Center CRC in the United States at 1 800 YES BOWL or internationally at 231 725 4966 For non emergency support e mail crcsupport Q2 brunbowl com 8 Section 1 Safety Authority22 Operation amp Service Manual 1 Brunswick 525 W Loketon Ave BOWLING amp BILLIARDS Muskegon MI 49441 M MODEL NUMBER VOLTAGE FREQUENCY 14 100500 115 115 50 60 HZ DAILY MAINTENANCE SERIAL NUMBER FULL LOAD AMPS 15 USE TERRY CLOTH TOWEL ALWAYS INSPECT APPROACH AREAS I Sun AND CLEAN SPILLS OR DRIPS PROTECTED BY THE US PATENT 014 714 MMEDIATELY BRUNSWICK BOWLING AND BILLIARDS CO MAIN ud REPLACE ANY LOOSE FOAM A READ OPERATORS MANUAL BEFORE USING REMOVE POWER BEFORE SERVICING 1 WIPE ALL CLEANER SPRAY NOZZLES 1 2 BLOT ABSORBENT FOAM WIPER 4 lt 3 WIPE SQUEEGEE CASTING AND 525 W Loketon Ave BOWLING amp BILLIARDS 4 BLOT ALL INJECTOR TIPS Muskegon MI 49441 5 BLOT ABSORBENT FOAM IN FRONT MODEL NUMBER VOLTAGE REQUENCY OF INJECTORS UNDER REAR SHAFT 14 100500 230 230 50 HZ AND BUFFER BRUSH SHIELD SERIAL NUMBER FULL LOAD A
183. unhappy customers Making the proper choice is sometimes not so easy conditioner should provide good durability have minimal movement down the lane carry down and clean easily Always use a bowling specific lane cleaner Cleaners should be designed to remove the type of conditioner you are using Not all cleaners will clean all conditioners Synthetic conditioners require cleaners with d limonene while standard conditioners can use a standard bowling lane cleaner If the lanes are not clean then the pattern will not be consistent Understanding a Conditioner Pattern The proper design of the conditioner pattern is critical to making your customers happy Here are some tips to help you understand key components for develop ing patterns 1 Pattern length Typical pattern lengths used today range between 36 to 42 feet Al though we do see pattern lengths both shorter and longer for tourna ments the distance should be determined by the back end hook charac teristic of your lane surface 184 Section 7 Pattern Design Theory Authority22 Operation amp Service Manual 2 Lengthwise taper The lengthwise distribution of the conditioner pattern influences the quality of ball reaction The greater the taper from the beginning to the end of the pattern results in more smooth and predictable ball reaction The lengthwise ratio usually ranges from 3 1 to 5 1 and is measured by the units of oil in the front heads of the pat
184. upply on 2 Goto the Cleaner Diagnostics screen in the Maintenance menu of the GUI 3 Lower the squeegee head so the sensor shows the squeegee is down 4 Disconnect power from the machine 5 Loosen but do not remove the two mounting bolts for each the squeegee adjustment guide blocks on the 7 and 10 pin sides 96 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 6 Adjust the guides a Moving the guides towards the front of the machine forces more pressure on the center of the squeegee blade for lane depressions b Moving the guide blocks towards the rear of the machine releases pressure from the center of the squeegee blade for crowning lanes and applies more pressure to the absorbent wiper 7 Tighten the bolts for the squeegee adjustment guide blocks 8 Remove the cleaner waste recovery tank 9 Place the machine on the lane surface 10 Visually check the squeegee for even deflection away from the vacuum head m NOTE It may be necessary to perform the squeegee height adjustment after making the pitch adjustment 11 Replace the waste tank 12 Restore power to the machine and test clean the lane Replacing the Absorbent Wiper Refer to Figure 5 12 Tool needed 11 32 Wrench Part Number 11 112135 000 included with spare parts package Parts needed or rotate existing absorbent wiper New Absorbent Wiper Part Number 14 100320 000 1 Place the machine
185. ure Care should be taken to keep the core at a straight 90 degree angle to the cloth Wind the duster cloth over the top of the old duster cloth supply core as shown on the routing decal With at least two full winds on the old duster cloth supply core install it into the lower duster cloth take up roll position in the front of the machine 90 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual 13 14 15 From the Operators screen use the left right arrows to highlight the Change Duster Cloth button in the lower center of the screen and press OK The GUI will prompt you on how to correctly wind up the slack duster cloth This process will also automatically reset the duster cloth counter in the maintenance screen Close the covers and resume operation of the machine Adjusting the Duster Clutch Tools needed 1 4 Allen wrench part number 11 112132 000 included in the spare parts package 1 Lower the duster cloth using the duster unwind button in the GUI diagnostics for cleaning then wind the cloth up using the duster wind button The motor should lift the duster contact roller to its raised position and then advance 1 2 of new cloth Once the motor quits turning the clutch on the duster cloth supply roll and duster motor on the duster cloth take up roller should maintain their position Press down firmly on the raised duster contact roller with the fingertips of bo
186. ure control valve c Turnon the conditioner pump Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 109 m NOTE This forces air out and circulates oil through the system You may have to repeat this procedure a couple times until the system maintains 15 20 psi as it cycles Another way to cycle the air out of the conditioning system is to go to the Sys tems menu and turn on the temperature cycle in the Settings option This will automatically open the conditioner pressure control and vent valves as it cycles the conditioner pump until the conditioner reaches the proper temperature Replacing Cleaning the Conditioner Screen Filters Refer to Figure 5 16 Tools needed drain tubing conditioner spare container Parts needed Conditioner filter screen only 40 mesh part number 11 655024 004 or complete filter assembly with fittings part number 14 100321 000 To replace the conditioner screen 1 Place machine in operating position with cover open 2 Supply power to machine 3 Drain conditioner tank Refer to Draining the conditioner supply tank at the beginning of the The conditioning system section 4 Disconnect power from machine 5 Unscrew bowl on the 40 mesh strainer Bg Place a towel beneath the strainer to capture any oil 6 Clean filter by rinsing with isopropyl alcohol or replace if necessary 7 Replace screen and bowl and refill conditioner tank 8 Restore po
187. ver above the 8 lane wheel 4 As 8 il un Slide buffer brush toward 10 pin side of machine swing brush away from the machine and then slide brush out of the bearing housing Inspect the groove end of the buffer shaft and make sure there are no burrs or scars that may effect how well the brush slides into the wall mounted bearing File if necessary Install new buffer brush by reversing step 4 Replace socket head cap screw Replace set screws on wall mounted bearing Make sure that the set screws align within the groove on the end of the buffer brush shaft 9 10 11 12 13 14 Tighten set screws Verify the adjustment of the buffer brush using the straightedge align ment tool Place the buffer squeegee adjustment tool from the drive wheel to the rear wheel with the edge of straightedge resting on both wheels Check to ensure that the brush contacts the desired notch of the adjust ment tool Check adjustment on both the 7 pin and the 10 pin sides of the machine Adjust if necessary For information see Adjusting the Buffer Brush Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 117 Adjusting the Buffer Belt Tension Tools needed adjustable wrench 1 2 wrench Parts needed if replacing Buffer Drive Belt part number 11 655022 000 Refer to Figure 5 21 Figure 5 21 Adjusting Buffer Belt Tension Repl
188. vice Manual Section 7 Pattern Design Theory 193 3 Pattern Ladies Seniors AUTHORITY22 LANE PATTERN DESIGN RECORD SHEET Date Pattern Designer Brunswick Pattern Number 3 Pattern Length 38 Conditioner Pattern Name Ladies Seniors Cleaner Ratio Mode Clean Condition X Clean amp Conditioner Split Pattern Y N Cleaner Transition Distance 32 Zone End Distance 1 10 2 19 3 31 4 38 5 6 T 8 feet or meters ZONE 7 Pin Side Board Number 10 Pin Side L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L 14 L15 L16 L17 L 18 L19 C20 R19 R18 R17 R16 R15 R14 R13R12 R11 R10 R9 R8 R7 R6 R5 RA R2 R1 1 10 10 10 10 10 10 12 20 30 40 48 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 48 40 30 20 12 10 10 10 10 10 10 2 7 7 7 7 7 7 7 9 17 25 33 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 33 25 17 9 7 7 7 7 7 7 7 3 5 5 5 5 5 5 5 6 12 18 23 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 23 18 12 6 5 5 5 5 5 5 5 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Comments Pattern Paramete
189. viscosity of a conditioner can change with varying temperatures we recommend that this function be used especially in areas around the world that the tempera ture changes significantly through the course of a year or if the lane machine and conditioner is stored in a cold location Target temperature is 80 Fahren heit 26 Celsius Operating within 10 Fahrenheit 12 2 Celsius the target temperature will have minimal effect on the pattern AN WARNING Do not stand machine upright transport position with power cord attached or power supplied 1 Go to the System menu 2 Select Settings and press 3 Use the left right arrows to navigate to Temperature Cycle 4 Usethe up down arrows to select between and Off 5 Press exit to save and return to the previous screen Changing the Language 1 Goto the System menu 2 Select Settings and press 3 Use the left right arrows to navigate to Language 4 Usethe up down arrows to select from the list of languages 5 Press exit to change the language and return to the previous screen Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 61 Changing the Conditioner Start Distance from the Foul Line il IMPORTANT For bowler safety you should not start dispensing oil at the foul line You can set the start distance from the foul line in increments of 6 152mm between 6 and 2
190. volume 3 Press exit to save and return to the previous screen Authority22 Operation amp Service Manual Section 4 Using the Graphical User Interface GUI 47 Cil Level Screen The Oil Levels screens allow you to look at the shape of the pattern within a zone You can make adjustments to individual boards or you may select a group of boards to adjust This screen is accessed through the Zone Configuration screen in the Pattern design menu Refer to Figure 4 9 Board Ll 39 Units 11 Oil Levels Pattern 1 A22 HOUSE 1 Zone 1 Feb 15 2006 10 52 26 amp Configuration 7 pir Figure 4 9 Oil Level From the Zone Configuration screen use the following steps to enter into the Oil Levels screen NOTE Changes made in the Oil Levels screen will require a new download of the pattern to the machine control board 1 Use the left right arrow to navigate to select the zone you want to adjust 2 Press to go to the Oil Levels screen NOTE The Oil Levels screen lets you adjust the amount of oil applied to each of the 39 boards in each zone of your pattern Oil levels are measured in units of oil the USBC standard and are adjustable in 1 unit increments The USBC mini mum oil volume of 3 units is shown as a red line on the oil levels graph 48 Section 4 Using the Graphical User Interface GUI Authority22 Operation amp Service Manual 3 Use the left right arr
191. wer to machine 9 Goto Conditioner Diagnostics in the Maintenance menu of the GUI Turn on the conditioner vent valve the pressure control valve and the conditioner pump Verify the bowl strainer does not leak il NOTE This forces air out and circulates oil through the system You may have to repeat this procedure a couple times until the system maintains 15 20 psi as it cycles 110 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual Replacing the Conditioner Pressure Sensor or Temperature Sensor Refer to Figure 5 16 Tools needed 1 2 wrench Adjustable wrench Spare towels rags Parts needed Replacement Pressure Sensor part number 11 696945 000 or Temperature Sensor part number 11 696944 000 Metal Pipe Sealant part number 11 676692 000 1 Place machine in operators position and supply power to the machine 2 Depressurize conditioning system in the Conditioner Diagnostics screen of the Maintenance menu turn on the conditioner vent valve and the pressure control valve until the pressure gauge and digital sensor both read 0 3 Disconnect power cord from the lane machine 4 Disconnect electrical cables from both the pressure and temperature sensors push down and away on tab to disconnect WARNING Verify there is no pressure with the analog gauge on the accumulator rail 5 Loosen and remove 2 nuts 5 16 18 with a 1 2 open end wrench or socket that secur
192. wering this machine into the operating position Use proper lifting and lowering techniques bend at the knees and use a back support if needed A 4 17 17 8 8 16 16 15 17 17 8 10 13 14 12 11 9 9 Figure 2 10 Transport Position 1 FRONT HANDLE BUMPER 2 END OF LANE SENSOR 3 TRANSITION ROLLERS 4 DUSTER CLOTH MOTOR 5 DUSTER CONTACT ROLLER 6 CLEANER SPRAY NOZZLES 7 VACUUM SQUEEGEE HEAD 8 LANE TO LANE WHEELS 9 TRANSPORT CASTERS ASSEMBLY 10 REAR SHAFT ASSEMBLY 11 DISTANCE ENCODER 12 CONDITIONER INJECTORS 13 DISPERSION ROLLER 14 BUFFER BRUSH 15 SKID PLATES TRACTION DRIVE WHEELS 17 GUIDE ROLLERS Authority22 Operation amp Service Manual Section 2 Getting to Know the Authority22 23 The Graphical User Interface GUI The GUI lets you monitor the machine s operation while you use it It also alerts you to maintenance needs tells you about past service records gives access to conditioning programs and much more Refer to Figure 2 11 m NOTE For detailed information on using the GUI see Section 4 Graphical User Interface o 1 o TISA ee 6 oggi B T Figure 2 11 Graphical User Interface GUI 1 UP ARROW BUTTON 2 LEFT ARROW BUTTON 3
193. witch is not working properly The Cord Kill Switch was activated m NOTE Verify error source through GUI diagnostics What you may observe Potential problem Action 1 y 1 Power cord is Make sure that power cord has free obstructed movement as it travels Do not step on cord while machine is in operation 2 Cord kill switch Broken wire or loose Repair connection malfunction connection at switch or at the electronic enclosure Cord kill switch failed Verify switch function using GUI diagnostics and replace if necessary Cord kill switch is out of Position switch mounting bracket adjustment so the switch is activated by the cord kill stud 1 32 to 1 16 from switch housing Cord kill stud tension is Adjust cord kill stud to 70 pounds of incorrect pulling force to activate the switch compressed length of heavy spring is 3 4 Authority22 Operation amp Service Manual Section 6 Troubleshooting 163 Error Message Table 6 7 An error occurred during operation The Buffer Brush is not working properly The Buffer Brush down sensor was not activated il NOTE Verify error source through GUI diagnostics What you may observe Potential problem 1 Buffer brush lifting Broken wire or loose 1 Repair connection motor cycles until it connection at switch or at actuates the up switch the electronic enclosure Failed switch Verify switch function using GUI diagnostics and re
194. y become cold This can increase the preparation time to set up the machine and possibly affect the characteristics of the products The amount of dirt your center produces can affect lane pattern Authority22 Operation amp Service Manual Section 7 Pattern Design Theory 183 3 Frequency of general maintenance centers should perform general maintenance to the bowling area on a daily basis Though we know that is not always true you should recognize how dirty your environment is and structure a maintenance program accordingly Dust and dirt can affect the performance of a conditioner pattern making it appear that it is breaking down faster Dust migrates with the air flow and dirt is transferred by the bowlers and the balls Keeping the floors and carpets clean the approaches and gutters clean along with pinsetter maintenance will help the performance of the bowlers and the conditioner pattern 4 Your bowlers Bowlers are a product of their environment How they bowl and what they throw is based on what they bowl on Bowlers vary between recreational to competitive bowlers and everywhere in between Setting up appropriate patterns for various customers can minimize pinsetter issues and allow you to use your supplies more efficiently 5 Choose the correct supplies This is the most important step in consistent lane conditions It is also the most forgotten The correct choices in supplies can make the differ ence between happy or
195. y tank 106 Section 5 Maintenance amp Service Authority22 Operation amp Service Manual The Conditioning System Depressurizing the Conditioning System Tools needed None 1 Enter the Conditioning sub menu in Diagnostics 2 Navigate using the left right arrows to the Vent valve and press OK 3 Immediately navigate to the Pressure relief valve and press m NOTE Each valve function will run for 20 seconds It may be necessary to repeat steps 2 and 3 for a second time to fully depressurize the system so the pressure sensor reads 0 Draining the Conditioner Supply Tank Tools needed None Refer to Figure 5 16 1 JO DIRECTION OF FLOW 2 7 Figure 5 16 Replacing Level Sensor in Supply Tank 1 CONDITIONER LEVEL FLOAT SENSOR 2 CONDITIONER SPIN ON FILTER 3 DISCONNECT TO USE DRAIN TUBE 4 CONDITIONER PRESSURE 5 CONDITIONER SCREEN FILTER 6 CONDITIONER CONTROL VALVE TEMPERATURE SENSOR 7 ACCUMULATOR RAIL 8 CONDITIONER PRESSURE GAUGE 9 CONDITIONER PRESSURE SENSOR 10 ACCUMULATOR Authority22 Operation amp Service Manual Section 5 Maintenance amp Service 107 Parts needed Drain tubing found in the spare parts kit spare container 1 Place the machine in the operator position and supply power 2 Supply power to the machine 3 Verify that there is no pressure within the conditioning system by viewing

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