INSTALLATION MANUAL / / /
Contents
1. A1UDIXC048DB 10 Attach the mylar sheets Two places Note Make sure that the collar is completely covered with the mylar sheet 4040IXC208DA 11 Ready a packet of developer and cut off one cor ner of the aluminum packet with scissors 4030U012AA 12 While turning the gear in the direction of the arrow pour the packet of developer evenly into the developer chamber Note e Turn the magnet roller in the direction of its nor mal rotation and not the backward e Not touching the gear of A side e Be sure not to let developer get inside the col lar Magnet roller 4040IXC209DA 13 Remove the mylar sheets that were attached in step 10 Two places Note Discard the removed mylar sheets 14 Reinstall the toner supply port Note Make sure of the correct mounting position and LY F 4040IXC077DA 15 Reinstall the developing unit cover ensuring that its tabs are fitted properly into the slits Three screws Tighten this screw first 4030U015AC 16 Align the shaft of the developing unit with the inner guide of the drum unit 17 Slide the drum unit along the guide to check that the positioning pin is properly aligned with the mating hole 18 Screw the drum unit in position Two silver screws each on the right and left sides Note Use care not to touch or scratch the photo conduc tor Positioning pin Guide Shaft A1UDIXC012DA A1UDIXC013DA A1UDIXC2. Press the Start key Check that Adjustment Result is OK Touch END Touch Exit on the Service Mode screen XIX Adjusting the document stop position lt Sub Scanning Direction 1 side Sub Scanning Direction 2 side gt Note For the 423 machine or the 363 machine that comes with the ADF as standard perform this adjustment during their installation if necessary For the 363 machine that does not have the ADF as standard or the 283 223 machines follow the ADF installation manual and perform the adjust ment during the ADF installation 1 Place the chart in the document feeding tray with the side having an arrow facing up z A01HIXC011DC 2 Make full size copies 3 Place the chart in the document feeding tray Make sure that the blank surface of the chart faces up s A1DMIXCOO5DA 4 Make full size copies Make copies in duplex mode Check whether the difference in the width B between the chart and the copy sample is within the specified range Difference in the width B B of the copy sample B of the chart Specifications 0 2 0 mm If the difference in the width B does not fall within the specified range perform the following adjustment A1DMIXC017DA 6 Display the Service Mode screen For details of how to display the Service Mode screen see the service manual 7 Touch ADF 8 Touch Original St
3. gt Printer Area gt Printer Image Center ing Side 1 gt 3rd Press the start key A test print will be produced Measure width A of the test pattern on the back side of the test print produced and check that it falls within the specified range Specifications 3 0 mm 1 0 mm Paper exit direction lt 4061IXC152DA If the measured width A falls outside the specified range enter the correction value using the Laza tJ key Produce another test print and check to see if width A falls within the specified range Select the function to be used as follows Prt Image Center Side 2 Dup gt 3rd Press the start key A test print will be produced 9 Measure width A of the test pattern on the back side of the test print produced and check that it falls within the specified range Specifications 3 0 mm 2 0 mm Paper exit direction lt 4061IXC152DA If the measured width A falls outside the speci fied range enter the correction value using the ataj key Produce another test print and check to see if width A falls within the specified range Perform the same adjustment procedure also for the 4th Touch END Touch Exit on the Service Mode screen XXVIII Check through test print Make operation checks using Setting Information Print 1 Select the function to be used as follows Utility Counter User Settings Printer Set tings Print R
4. machine will start reading the test pattern When the machine completes reading the test pattern the Gradation Adjust screen will reap pear 10 Confirm that OK is displayed for Max Density Adjustment on the right top of the screen Place about ten sheets of A3 Ly or Ledger Ly paper on the test pattern placed on the original glass Lower the cover A1UDIXC0O20DA Press the start key The machine will start reading the test pattern When the machine completes reading the test pattern the Gradation Adjust screen will reap pear Repeat steps from 11 through 14 to let the machine read the test pattern two times Touch END Touch Exit on the Service Mode screen XVII Magnification adjustment lt Magnification in the feeding direction gt Note For the 423 machine or the 363 machine that comes with the ADF as standard perform this adjustment during their installation if necessary For the 363 machine that does not have the ADF as standard or the 283 223 machines follow the ADF installation manual and perform the adjust ment during the ADF installation 1 Place the chart in the document feeding tray with the side having an arrow facing up AO1HIXC011DC 2 Make full size copies 3 Check whether the difference in the width C between the chart and the copy sample is within the specified range Difference in the widt
5. 014DA 21 Install the cover shown in the illustration One screw Note Make sure that the hole of the cover is aligned with the positioning pin of the machine Positioning pin A1UDIXC007DB Note e After setting the IU in place do not close the right door After setting the IU in place promptly plug the power cord into an outlet and clear the counters within 1 minute X Connecting the power cord 1 Connect the power cord Note This step may not be performed depending on the applicable marketing area C4004U139CA XI Clearing the counters 1 Turn ON the Main Power Switch and then Sub Power Switch Note Though the control panel displays the message that informs you that the right door is open ignore the message and perform the following steps Display the Service Mode screen For details of how to display the Service Mode see the service manual Touch Counter Touch Life Touch 2 Using the Clear key clear Drum Unit Rotation Time Using the Clear key clear Developing Unit Rota tion Time Using the Clear key clear Developer Use Time Touch END XII TCR sensor adjustment Close the right door Make sure that the Service Mode screen is dis played Touch Imaging Process Adjustment Touch TCR Sensor Adjust Touch Black and press the start key Note After pressing the start key wait about one minu
6. Attach the supplied seals A and B Note If you install the finisher FS 527 or the job sepa rator JS 505 immediately after the installation of the machine you do not have to attach the seals AOEDIXC010DA AOEDIXC011DB A1UDIXC045DA 3 Install the spacer supplied with the machine Note This step may not be performed depending on the applicable marketing area A1UDIXE034DA Set the panel pen in the pen holder at the control panel AOPOIXCO55DA VIII Installing the user s guide holder Install the user s guide holder A1UDIXCO06DA IX Loading the developer 1 Open the right door 2 Remove the cover shown in the illustration One screw Note After removing the screw slightly raise the cover and pull it toward you A1UDIXC058DA A1UDIXCO08DA Remove the imaging unit IU 8 Remove the toner supply port A1UDIXCOO9DA Remove screws that secure the drum unit in posi tion Two silver screws each on the right and left sides Slightly opening the lower part the shadowed portion on both sides of the drum unit take out the drum unit Note Do not touch or scratch the photo conductor Cover the drum unit which has been removed with a protective cloth or similar tool A1UDIXC010DA 7 Remove the developing unit cover Three screws A1UDIXC011DA KO H 4040IXC078DA 9 Remove the supplied sheets of mylar from the paper backing
7. KONICA MINOLTA bizhub 423 bizhub 363 bizhub 283 bizhub 223 INSTALLATION MANUAL BUSINESS TECHNOLOGIES INC lt mportant gt Be sure to correctly follow the procedures in order as explained in this Installation Manual If you do not follow the procedure in order the image trouble may occur Outline of installation procedures PC 109 PC 208 PC 409 Applied Machines bizhub 423 bizhub 363 bizhub 283 bizhub 223 DF 621 2 SP 501 Electronic system options r Electronic system options HD 516 2 No particular order in installation procedures Whether the device is standard or optional depends on each model and marketing area When installing the machine and associated options as a system follow the order shown on the upper Caution For the detailed installation procedures for each option follow the instructions given in the corre sponding installation manual and perform the procedures correctly Optional devices must be installed after completing the main body instal lation When placing the machine on the floor make sure to use the paper feed cabinet or the desk to secure the performance and the quality of the product To use this machine install the reverse auto matic document feeder ADF or the original cover Even if you do not install the original cover be sure to install the hinge covers sup plied with the original cover Once the Power Switch is turned ON do no
8. Setting has been completed 6 Touch END 7 Touch Exit on the Service Mode screen 8 Select the Date Time Setting function as follows Utility Counter Administrator Settings Enter the Administrator Password Default setting 12345678 System Settings Date Time Set tings 9 Select the item you want to set and press the clear key 10 Enter the data for the year month day and time of day from the 10 key pad 11 Touch OK 12 Touch Close three times XXI Install date Display the Service Mode screen For details of how to display the Service Mode screen see the service manual Select the Install Date function as follows System 1 Install Date Press the clear key Enter the data for the year month and day from the 10 key pad Touch Entry Note Touching the Entry key returns the figures in the Install Date screen to 0 and Install Date has been completed 6 Touch END XXII Serial number input Note Serial number input is needed only for optional devices that will be installed later Select the Serial Number Input function as fol lows System 1 Serial Number Touch the item you want to enter and input the serial number Touch END For other devices enter their serial number in the same way Touch END XXIII Unit change Note This function allows the user to select the type of message that will
9. appear when the replacement time arrives for each of the different units 1 Select the Unit Change function as follows System 2 Unit Change 2 Select the appropriate message type for each unit 3 Touch END XXIV List output 1 Load the tray 1 with A4 Ly or Letter Ly paper 2 Touch List Output 3 Check that Machine Management List is selected and press the start key The list will be output Output Adjustments List in the same way Touch 2 Check that Service Parameter is selected and press the start key The list will be output 7 Touch END Note If installing paper feed options is unnecessary touch Exit on the Service Mode Screen XXV Affixing the paper size label Affix the paper size label Paper size label A1UDIXC024DA For loading the paper as well as setting the paper type refer to the user s guide Affix the paper size labels under the labels that show the number of the drawers XXVI Affixing the label Legal restrictions on copying Affix the label Legal restrictions on copying to the position shown below Note This step may not be performed depending on the applicable marketing area A1UDIXE036DA XXVII Adjusting registration of paper source options lt 1 way paper feed cabinet large capacity cabinet gt 1 Display the Service Mode screen For details of how to display the Service Mode screen see the ser
10. eports The types of the test prints that can be printed will be displayed Touch Configuration Page Touch A 4 size and press the start key Check that the machine produces the corre sponding printed page Touch Cancel and then touch Close four times XXIX Connecting cables 1 Connect the network cable to the machine and route the cable as shown in the illustration za A1UDIXC025DA 2 Connect the networking equipment HUB using the network cable Note The following shows the recommended network cables that correspond to each communication speed e 10BaseT 100BaseTX Category 5 e 1000BaseT Category 5E Category 6 Nene A1UDIXC026DA Check LEDs for lighting conditions LED1 Should light up steadily if the link network con nection has been made LED2 Should blink according to the communications status of the ACT network XXX Network setting Make the TCP IP address setting for the network Note Consult the network administrator for the setting value to be entered and make settings as required 1 Select the function to be used as follows Utility Counter Administrator Settings Enter the Administrator Password Network Settings TCP IP Settings IPv4 Settings Touch Manual Input of IP Address Setting Method and make the following settings IP Address IP address of the controller Subnet Mask Subnet mask of the
11. f the screen Touch Gradation Adjustment select A3 L7 11x17 Ly and press the start key A test pattern will then be produced on the A3 Ly or Ledger Ly paper Place the test pattern face down on the original A1UDIXC021DB Place about ten sheets of A3 Ly or Ledger Ly paper on the test pattern placed on the original glass Lower the cover A1UDIXC020DA lt If A4 or Letter paper is set in step 1 gt 5 Touch Max Density Adjustment select A4 812x11 3 and press the start key A test pattern will then be produced on the two A4 or Letter papers Place the test pattern face down on the original A1UDIXC022DA Place about ten sheets of A3 Ly or Ledger Ly paper on the test pattern placed on the original glass Lower the cover Touch Gradation Adjustment select A4L 8 2x11L and press the start key A test pattern will then be produced on the A4L or LetterL paper Place the test pattern face down on the original glass A1UDIXC023DB Press the start key The machine will start reading the test pattern When the machine completes reading the test pattern the Gradation Adjust screen will reap pear Repeat steps from 11 through 14 to let the machine read the test pattern two times Touch END Touch Exit on the Service Mode screen A1UDIXC0O20DA Press the start key The
12. h C C of the copy sample C of the chart Specifications 0 1 0 mm If the difference in the width C does not fall within the specified range perform the following adjustment A1DMIXC018DA Display the Service Mode screen For details of how to display the Service Mode screen see the service manual Touch ADF Touch Feed Zoom Touch Orig Feed Zoom Ad Specify a value using the key Adjustable range 2 00 to 2 00 0 1 per step If the difference in the width C is greater than the specifications use the minus key If the difference in the width C is smaller than the specifications use the plus key 9 Touch END 10 Touch Exit on the Service Mode screen 11 Make copies again and check the difference in the width C XVIII Mixed original size adjustment Note For the 423 machine or the 363 machine that comes with the ADF as standard perform this adjustment during their installation if necessary For the 363 machine that does not have the ADF as standard or the 283 223 machines follow the ADF installation manual and perform the adjust ment during the ADF installation Display the Service Mode screen For details of how to display the Service Mode screen see the service manual Touch ADF Touch Mixed original size adjustment Place the chart in the document feeding tray lengthwise AOPOIXC075DA
13. network to which the machine is connected Default Gateway IP address of the default gate way Touch OK Turn OFF and ON the Main Power Switch Select the function to be used as follows Utility Counter Administrator Settings Enter the Administrator Password Network Settings Forward gt Detail Settings gt PING Confirma tion and make the operation check of TCP IP OC 509 Original Cover INSTALLATION MANUAL Accessory parts 4599U001AA Hinge cover A right Q AOEDIXC028DA Hinge cover A left AOEDIXC029DA Hinge cover B right 1 A1UDIXC027DA Hinge cover B left 1 A1UDIXC028DA 4 This part is not used with the original cover WARNING After unpacking be sure to get rid of the packaging materials and keep them out of the reach of children Putting the head in the plastic bag involves danger of suffocation Il Installation procedures 1 Remove the two knockouts using nippers or a similar tool A1UDIXC032DA 2 Attach the supplied hinge cover B right and hinge cover B left Four screws supplied with the original cover A1UDIXC029DA 3 Install the original cover A02EIXC038DA
14. only when the ADF is standard lll Pre installation check items 1 Select a level and stable place for installing the machine 2 Be sure to use a power source of the voltage and frequency indicated in the product specifications Ensure that the current carrying capacity of the power outlet is at least equal to the current listed in the product specifications Power the machine directly from a dedicated power outlet Do not use an extension cord Do not plug or unplug the power cord with wet or dirty hands otherwise you may get an electric shock Avoid a hot and humid environment or a place exposed to direct sunlight Avoid a dusty location or a place near volatile and flammable substances Avoid a poorly ventilated place A WARNING After unpacking be sure to get rid of the packaging materials and keep them out of GD the reach of children Putting the head in the plastic bag involves danger of suffocation Note This manual provides the illustrations of the acces sory parts and machine that may be slightly differ ent in shape from yours In that case instead of the illustrations use the appearance of your machine to follow the installation procedure This does not cause any significant change or problem with the procedure V Removing the machine 1 Unpack the packaging box and remove cushion ing materials and plastic bags from the box 2 Hold onto the portions indicated in the illu
15. op Position 9 Touch Sub Scanning Direction 1 Side or Sub Scanning Direction 2 Side 10 While looking at the copy sample enter a value using the ten key pad To switch the signs press the key Adjustable range 4 0 mm to 4 0 mm 0 1 mm per step If the difference in the width B is greater than the specifications enter a positive value If the difference in the width B is smaller than the specifications enter a negative value Touch END Touch Exit on the Service Mode screen Make copies again and check the difference in the width B lt Main Scanning Front Main Scanning Back gt Note For the 423 machine or the 363 machine that comes with the ADF as standard perform this adjustment during their installation if necessary For the 363 machine that does not have the ADF as standard or the 283 223 machines follow the ADF installation manual and perform the adjust ment during the ADF installation 14 Place the chart in the document feeding tray with the side having an arrow facing up P A01HIXC011DC 15 Make full size copies 16 Place the chart in the document feeding tray Make sure that the blank surface of the chart faces up E A1DMIXCOO5DA 17 Make full size copies Make copies in duplex mode 18 Check whether the difference in the width A between the chart and the copy sample is within the s
16. ote Pressing the touch panel hard may cause dam age When all the markers at four places have been touched the start key turns blue and lights up steadily blue Press the start key Touch Close XVI Setting gradation adjust Note Before starting the gradation adjustment install the optional reverse automatic document feeder or the original cover 1 Set that A3 Ly or Ledger Ly paper is loaded in the tray Note If the A3 Ly or Ledger Ly paper is not readily available use A4 or Letter paper Display the Service Mode screen For details of how to display the Service Mode screen see the service manual Touch Imaging Process Adjustment Touch Gradation Adjust lt If A3 _ or Ledger Ly paper is set in step 1 gt 5 Touch Max Density Adjustment select A3 Ly 11x17 Ly and press the start key A test pattern will then be produced on the A3 Ly or Ledger Ly paper Place the test pattern face down on the original glass A1UDIXC019DA Place about ten sheets of A3 Ly or Ledger Ly paper on the test pattern placed on the original glass Lower the cover A1UDIXC020DA Press the start key The machine will start reading the test pattern When the machine completes reading the test pattern the Gradation Adjust screen will reap pear 10 Confirm that OK is displayed for Max Density Adjustment on the right top o
17. pecified range Difference in the width A A of the copy sample A of the chart Specifications 0 2 0 mm Ifthe difference in the width A does not fall within the specified range perform the following adjustment A1DMIXC0O16DA Display the Service Mode screen For details of how to display the Service Mode screen see the service manual Touch ADF Touch Original Stop Position Touch Main Scanning Front or Main Scan ning Back While looking at the copy sample enter a value using the ten key pad To switch the signs press the key Adjustable range 3 0 mm to 3 0 mm 0 1 mm per step If the difference in the width A is greater than the specifications enter a positive value If the difference in the width A is smaller than the specifications enter a negative value Touch END Touch Exit on the Service Mode screen Make copies again and check the difference in the width A XX Date Time setting 1 Make sure that the Service Mode screen is dis played Display the Date amp Time Setting screen To display the Date amp Time Setting screen press Stop 1 1 4 4 Clear on the control panel Press the clear key Enter the data for the year month day and time of day from the 10 key pad Touch Entry Note Touching the Entry key returns the figures in the Date amp Time Setting screen to 0 and Date amp Time
18. pper back into the machine until it clicks into position Then close the front door A1UDIXC018DA XIV Performing Non Image Area Erase Check Note Perform the below at the site where customer uses the machine 1 Make sure that the Service Mode screen is dis played 2 Select the Non lmage Area Erase Check function as follows Machine gt Non lmage Area Erase Check Note e Open fully the original cover reverse automatic document feeder When the OC 509 DF 621 is installed e Do NOT place a document on the document glass e Clean the document glass if dirty AOPOIXC091DA 3 Press the Start key 4 Make sure that Result is OK Note If Result is NG1 or NG2 review the place and direction of installation or take measures to block the light source by covering it etc then perform installation checking again If a fluorescent light or other bright light sources exist right above the machine the light source can hinder installation checking and cause operation errors in the Non lmage Area Erase Check For detailed information see the service manual 5 Touch OK 6 Touch Exit on the Service Mode screen XV Adjusting touch panel 1 Press the accessibility key 2 Touch Touch Panel Adjustment 3 Using the panel pen lightly touch the center of the markers at four places on the touch panel Any specific marker can be the first one N
19. stration While keeping the machine level take it out from the box Caution Machine mass e Approx 78 kg 171 15 16 Ib 423 ADF standard 363 machines e Approx 66 kg 145 1 2 Ib 363 machines without ADF 283 223 e Make available collective manpower of an appropriate size for transporting the machine e When attaching the machine as the reference fit the machine with the corner A and B of the paper feed cabinet A1UDIXC003DA A1V4IXC010DA VI Removing protective tape packing and other shipping materials Installing the control panel 1 Remove the protective tapes and the protective materials A1UDIXC038DB A1UDIXC039DC lt In the case of the 423 363 machine equipped with ADF gt A1UDIXC041DB 2 Slide out the 1st drawer and remove protective tape from the inside of the drawer AOEDIXC012DA 3 Slide out the 2nd drawer and remove protective tape from the inside of the drawer AOEDIXC013DA 4 Open the right door and remove the protective tape 5 Push the lever in the direction of the arrow and remove the spacer from the transfer roller A1UDIXC033DA 6 Close the right door Remove the packing bracket A1UDIXC042DB 8 Install the supplied control panel Note Insert the hook of the control panel into the posi tioning hole of the machine A1UDIXCO05DA 10 Connect the machine connector to the control Vil Mounting the accessory parts panel 1
20. t turn OFF it until the installation work has been completed Lifting the machine in an awkward position or transporting it in a poorly balanced position could result in personal injury When transport ing the machine assign an adequate number of persons to the job and ensure that each person can take a good position of not being exces sively loaded Machine mass e Approx 78 kg 171 15 16 Ib 423 ADF standard 363 machines e Approx 66 kg 145 1 2 Ib 363 machines without ADF 283 223 A1UDIXC001DA A1UD 9622 02 Il Installation space unit mm inch bizhub 423 PC 208 FS 527 SD 509 1634 64 5 16 658 976 25 7 8 38 7 16 gt 1187 46 3 4 Le 293 834 11 9 16 32 13 16 lt _______ 412 16 1 4 816 32 1 8 325 12 13 16 A1UDIXC002DA IV Accessory parts User s guide holder 1 2 Quick guide 4 Copy Fax Scan Box operations 3 Installation manual 1 set User s guide CD CD ROM Paper size label 7 Label Legal restrictions on copying l 8 Chart 2 Seal A Round Seal B Square Cap A Black Cap B White 13 Power cord 1 Power cord instruction Control panel 16 Screw 3 x 8 mm 1 18 Panel pen 19 Developer 1 1 2 1 Varies depending on the applicable marketing area k Supplied
21. te as it is When the start key lights up blue go to step 6 6 Touch END 7 Touch Exit on the Service Mode screen XIII Installing the toner bottle Note The toner bottle is not shipped with the machine Purchase one that is separately available 1 From a height of about 10 cm tap the toner bottle against a table or other hard object four to five times Then turn it upside down and repeat the same procedure Note Toner can be caked in the toner bottle Be sure to perform this procedure se 4h y fs w 4a 11660228AA Shake the toner bottle well about five times in the vertical direction Then turn it over and repeat the same procedure 11660095AA 3 To move toner to the toner supply port side in the bottle drop the toner bottle with the supply port side down onto a table or other hard surface from the height of about 10 cm several times M A1UDIXC049DA 4 Open the front door and slide the toner hopper out of the machine A1UDIXCO15DA A1UDIXC037DA 6 Open the toner holder and mount the toner bottle Note Place the toner bottle so that its seal surface faces upward 7 Close the toner holder Place the surface to which the seal is adhered upward Toner holder A1UDIXCO16DA 8 Gently peel off the seal toward you from the bot tle Note Perform this procedure slowly as toner can burst out when the seal is peeled off A1UDIXC017DA 9 Slide the toner ho
22. vice manual Select the function to be used as follows Machine Printer Area Printer Image Center ing Side 1 3rd Press the start key A test print will be produced Measure width A of the test pattern on the back side of the test print produced and check that it falls within the specified range Specifications 3 0 mm 1 0 mm Paper exit direction gs 4061IXC152DA If the measured width A falls outside the specified range enter the correction value using the Uz or Lt key Produce another test print and check to see if width A falls within the specified range Select the function to be used as follows Prt Image Center Side 2 Dup gt 3rd Press the start key A test print will be produced Measure width A of the test pattern on the back side of the test print produced and check that it falls within the specified range Specifications 3 0 mm 2 0 mm Paper exit direction lt 4061IXC152DA If the measured width A falls outside the speci fied range enter the correction value using the Eker 11 Produce another test print and check to see if width A falls within the specified range 12 Touch END 13 Touch Exit on the Service Mode screen lt 2 way paper feed cabinet gt 1 Display the Service Mode screen For details of how to display the Service Mode screen see the service manual Select the function to be used as follows Machine
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