Aegis Drum Scale Aegis Drum Scale with Backstop
Contents
1. Am 7 E FAIRBANKS 2 CAL 5 5 38 X 38 MILDSTEELPARTS LIST P N 28723 Section 5 Parts PARTS LIST 3 1168 8 SCREW CAP 1 220X175 2 4 5 10 11 1 1 17546 CONNECTOR LIQUID TIGHT 14278 NUT GLAND 1 BOT 20 28896 1 LABEL FAIRBANKS 11175 A 2 LOAD CELL TABLE PART NO MODEL NO CAPACITY LOAD CELL 28746 3200 202 2000 LB 83634 28725 3200 203 2500 LB 83634 28724 3200 201 1000 LB 83634 28723 3200 200 500 LB 63893 SCALE ASSY DRUM MILD STEEL 38 x 38 51190 5 08 14 2 51190 Rev 3 Section 5 Parts bs 5 6 38 X 38 MILDSTEELPARTS DIAGRAM P N 28723 2 5 w1 00 E1 8 6 1 zal 43 62 REF 49 25 GEO CORNER CORNER dot NO 2 35 50 REF BOTTOM VIEW CENTER ON RAIL TOP VIEW DRUM SCALE ASSY MILD STEEL 38 x 38 51190 6 08 14 28 51190 Rev 3 Am 7 E FAIRBANKS amp A L P 5 7 38 X38 MILDSTEELPARTS LIST P N28726 PARTS LIST ITEM PART NO DESCRIPTION WELDMENT PLATFORM SEE TABLE BELOW LOAD CELL LC1 LC4 SCREW 1 2 20 X 1 75 Section 5 Parts 8 x 4 69899 4 25 WIRE NUT CRIMP ON STYLE WIRE CRIMP STYLE 1 1 8 11099 NUT HEX 10 24 55 9 28599 CONNECTOR L2. hua FAIRBANKS Installation Manual Wye Aegis Drum Scale Aegis Drum Scale with Backstop 5 1190 2008 2014 by Fairbanks Scales Inc Revision 3 08 14 All rights reserved Revision 1 Revision 2 Revision 3 08 14 07 08 07 08 04 10 08 14 Amendment Record AEGIS DRUM SCALE Document 51190 Manufactured by Fairbanks Scales Inc 821 Locust St Kansas City Missouri 64106 Created Document Preliminary Release Corrected part number on page 29 Added Backstop model Aegis Stainless Steel Drum Scale shown with optional Ramp and Integral Pillar 51190 Rev 3 Disclaimer Every effort has been made to provide complete and accurate information in this manual However although this manual may include a specifically identified warranty notice for the product Fairbanks Scales makes no representations or warranties with respect to the contents of this manual and reserves the right to make changes to this manual without notice when and as improvements are made Fairbanks Scales shall not be liable for any loss damage cost of repairs incidental or consequential damages of any kind whether or not based on express or implied warranty contract negligence or strict liability arising in connection with the design development installation or use of the scale Copyright 2008 2014 This document contains proprietary information protected by copyright All rights are reserved no pa
3. 30 x 30 Mild Steel Parts Diagram p n 28374 24 5 3 30 x 30 Stainless Steel Parts List p n 28379 25 5 4 30 x 30 Parts Diagram p n 28379 26 5 5 38 x 38 Mild Steel Parts List p n 28723 27 5 6 38 x 38 Mild Steel Parts DIAGRAM p n 28723 20 5 6 38 x 38 Mild Steel Parts Diagram p n 28723 29 5 7 38 x 38 Stainless Steel Parts List p n 28726 30 9 9 Accessory Part U U Uu U UU LLULLU 31 08 14 5 51190 Rev 3 Section 1 General Information 1 1 INTRODUCTION The Aegis Drum Scale has a half inch 1 1 low profile for easy on and off loading Threaded half inch 2 holes for inserting Eyebolts to make the Platform easy 10 move Ultra low profile for easy on and off loading Available in Mild Steel and Stainless Shown with optional Ramp Steel Stainless Steel Load Cells used on all models However on the Stainless Steel Platform Models the Load Cells have a true hermetically sealed IP69K rating optional on Mild Steel Models The Aegis Drum Scale is used with either analog or digital weight indicators e Three inch 3 high Side Rails for pallet weighing The Platform is sup
4. Instrument DO NOT SHOCKLOAD THE SCALE True Hermetically Sealed Load Cells used on both the Stainless and Mild Steel models Prevents problems with accidental Example of Load Cell from a Mild Steel Scale spills and washdown 08 14 8 51190 Rev 3 lt Am Section 1 General Information TV 12 GEN ERAL SERVICE POLI CY Prior to installation always verify that the equipment satisfies the customer s requirements as supplied and as described in this manual If the equipment cannot satisfy the application and the application cannot be modified to meet the design parameters of the equipment the installation should NOT be attempted Itis the customer operator s responsibility to ensure the equipment provided by Fairbanks is operated within the parameters of the equipment s specifications and protected from accidental or malicious damage Absolutely NO physical electrical or program modifications other than selection of standard options and accessories can be made by customers to this equipment Repairs are performed by Fairbanks Scales Service Technicians and 6 Authorized Distributor Personnel ONLY Failure to comply with this policy voids all implied and or written warranties 08 14 9 51190 Rev 3 lt k Section 1 General Information FAIRBANKS wawas Le d ayz 13 CONFERRING WITH OUR CLIENT The technician must be pr
5. SHOWN sO i CORNER 1 CORNER 1 NO 4 35 62 41 25 REF O S Z CORNER NO 3 DL CORNER a 2 27 50 30 24 BOTTOM VIEW CENTER ON RAIL TOP VIEW DRUM SCALE ASSY MS 30 x 30 51190 2 08 14 24 51190 lt i Section 5 Parts FAIKI ANKS CAL 5 3 30 X 30 STAINLESS STEELPARTS LIST P N 28379 PARTIS LIST ITEM PART NO DESCRIPTION 28389 WELDMENT PLATFORM SEE TABLE BELOW LOAD CELL LC1 LC4 11088 SCREW CAP 1 2 20 X 1 75 4 6389 4 40000 2 SEALING SCREW 1 4 20 X 50 A E EN LOAD CELL TABLE PART NO MODEL NO CAPACITY LOAD CELL 28743 3200 106 2000 LB 63895 28381 3200 107 2500 LB 63895 28380 3200 105 1000 LB 63895 28379 3200 104 500 LB 63898 SCALE ASSY DRUM ST ST 30 x 30 51190 3 08 14 25 51190 Rev 3 Am 7 E FAIRBANKS Section 5 Parts A L P 5 4 30 X30 PARTS DIAGRAM P N 28379 N Mon LOCATE APPROX AS SHOWN ON INSIDE OF COVER PLATE LOCATE APPROX AS SHOWN 2 5 e E1 8 14 5 CORNER 41 25 35 62 REF NO 2 27 50 REF boo 30 24 BOTTOM VIEW TOP VIEW SCALE ASSY DRUM ST ST 30 x 30 51190 4 08 14 26 51190 Rev 3
6. Scale Platform 14 2 2 2 Wheel Kit Assembly Sl OS 2 122 cccccccccosenseececcssiecsseseneeccscsdedssessneccnccedasesensescsscaciadesetesenstes 15 2 2 2 Wheel Kit Assembly Steps Continued 16 2 2 3 Installing the Ramp Ss r 17 2 2 4 Installing Ramp s With Integral Pillar 17 SECTION 3 USER OPERATIONS iu uuu uuu unas 18 3 1 Moving the Scale with a Wheel 18 3 2 Changing Position of Top Plate 18 SECTION 4 SERVICE amp MAINTENANGCGE 19 4 1 General 19 4 2 Scale Platform 20 LUN aus 20 2 22 Load Cell au Em 20 4 2 3 Load Cell Replacement Steps 000 0000000000000000000005550000000 nnns sanas aaa nnn nnns 21 4 2 3 Load Cell Replacement Steps 1 2 2220 22 SECTIONS PARTS uu E 23 5 1 30 x 30 Mild Steel Parts List P N 28374 23 5 2
7. be adjusted to performance specifications may be charged to warranly No physical alterations mounting holes etc are permitted during installation The installing technician is responsible that all personnel are fully trained and familiar with the equipment s capabilities and limitations before the installation is considered complete e All electrical assemblies must be replaced as assemblies or units Replacement of individual components is not permitted These components must be returned intact for replacement credit using the standard procedures e Atthe time of installation all electronic and mechanical adjustments are considered to be part of the installation and are included in the installation 5 receptacle outlet shall be located near the Indicator and easily accessible Electrical connections other than those specified may not be performed Aegis Drum Scale shown with FB 2200 Indicator and optional Wheel Kit 08 14 11 51190 3 s Section 2 Scale Installation FAIRBANKS wawa amp SM E CAL 2 1 2 Pre Installation Checklist The following points should be checked and discussed with the Area Sales Manager and or customer if necessary before the technician goes to the site and installs the equipment Y Check the customer s application to make certain it is within the capabili
8. the foot from the loading pin 6 Wire the scale cable to the proper type WIRE COLOR indicator as shown in the chart Red Signal 7 Calibrate the unit according to the Excitation appropriate inaicator service manual Ex ilatlon 08 14 14 51190 Rev 3 Am 1 wa Section 2 Scale Installation L d 2 2 2 Wheel Kit Assembly Steps 1 Unpack the Wheel Kit Inspect it thoroughly for any obvious shipping or handling damages 2 Stand the Instrument Pillar onto the Wheel Kit Assembly 3 Fasten the Pillar to the Platform with the three 184 5 16 bolts lock washers 4 Place the Instrument Stand on the Pillar 5 Rotate the Instrument Stand to its desired position 6 Screw in but do not tighten completely the three 3 4 Allen Screws the collar of the Instrument Stand 7 Place the Aegis Drum Scale into the Wheel Kit Assembly Use Eye Bolts for ease of installation The area in the Drum Scale where the Interface Cable exits should face the pillar plu P P UU EE EEE ELE ru Z WATCH YOUR FINGERS 2 Fingers be pinched when placing the Scale into the y Wheel Kit Assembly especially in the corners 4 8 Route the Platform Interface Cable up through the pillar to a second hole just under the Indicato
9. 0 51190 Rev 3 A 1 1 i Section 4 Service amp Maintenance TTE 4 2 3 Load Cell Replacement Steps NOTE Torque the two 2 Load Cell Fastening Bolts to 90 ft Ibs when replacing them IMPORTANT PRECAUTION DO NOT CUT OR SHORTEN ANY LOAD CELL CABLES the scale on its Unscrew the two 2 7 16 bolts and open the Load Cell Wiring Panel Locate and cut the defective Load Cell Interfacing Cable connection Remove the two bolts securing the damaged Load Cell to its mounting block Remove the Load Cell from the Platform Make a note of the cable routing design and the wiring connections St aS S cas E So 1 08 14 21 51190 Rev 3 sanum Section 4 Service amp Maintenance FAIRBANKS CCCL k d 4 S CAL 4 2 3 Load Cell Replacement Steps Continued 7 Carefully remove the new replacement Load Cell from its packing 8 Inspect it thoroughly for any obvious shipping or handling damages 9 Remove the Load Cell Foot Assembly from the defective Load Cell then place it onto the new replacement Load Cell 10 Replace the new Load Cell onto its Mounting Block then secure it with the Mounting Bolts 11 Torque each Mounting Bolt to 90 ft Ibs 12 Secure the Load Cell Cable into place WIRE COLOR 13 Strip away the insulation from the four 4 Signal 00 Load Cell to a minimum of 94 14 Using Cr
10. Backstop INSTALLATION MANUAL DOCUMENT 51190
11. IQUID TIGHT NUT GLAND BOOT 28896 LABEL FAIRBANKS LOAD CELL TABLE PART NO MODEL NO CAPACITY LOAD CELL 28747 3200 206 2000 LB 63895 28728 3200 207 25001 63895 28727 3200 205 1000 LB 63895 28726 3200 204 500 LB 63898 DRUM SCALE ASSY ST ST 38 x 38 91190 7A 08 14 29 51190 Rev 3 TALAT FAIRBANKS TA 5 0 38 X 38 STAINLESS STEELPARTS DIAGRAM P N 28726 G SectionsParts LOCATE APPROX AS SHOWN ON INSIDE OF COVER PLATE 2 W140 E1 8 04 Ce i213 CORNER 2 NO 1 A A NO 4 49 25 43 62 REF 1 CORNER CORNER 2 35 ne vid BOTTOM VIEW TOP VIEW CENTER ON RAIL DRUM SCALE ASSY ST ST 38 x 38 51190 8 08 14 30 51190 Rev 3 Section 5 Parts FAIRBANKS gt o gt x gt T D s J o F P gt gt W t9XTS gt S hv sa gt A s wv CAL 2 9 ACCESSORY PART NUMBERS Part Part Description Number 27779 Ramp Assembly 27791 Ramp Assembly with Pillar 28549 Wheel Base Assembly 16291 Quad multilexerBoard SSCS 26591 Ramp Assembly with 38 x38 22119 2802 intrinsically Safe Controler l 15291 Quad multiplexer Board 08 14 31 51190 Rev 3 Manufactured by Fairbanks Scales Inc 821 Locust St Kansas City MO 64106 www fairbanks com Aegis Drum Scale amp Drum Scale with
12. IRBANKS TQ 4 2 SCALEPLATFORM TROUBLESHOOTING Except for severe structural damages most Platform Assembly problems can be traced to the following causes Material under or around the Platform Broken Load Cell Feet e Faulty Load Cells Incorrect loose or damaged Load Cells 4 2 1 Scale Platform Testing 1 Inspect the Interface Cable from the Platform to the Instrument for visible breaks or cracks 2 ZERO the Instrument Display 3 Apply a test load of 2596 of the Load Cell capacity to one corner Instrument should display a weight reading within 0 1 of the applied weight or One Instrument Division whichever is greater 4 Repeat Step 3 for all the corners placing the same Test Load on each corner 4 2 2 Load Cell Testing When corners do not match the correct tolerances unsolder each Load Cell Cable then test each Load Cell for the settings on the following chart TEST READING REMARKS Green to Black Input 1106 Ohms 5 2 Ohms Input Resistance Red to White Output 1000 Ohms 5 2 Ohms Output Bridge Resistance Yellow Shield to Load Cell Case Input and Output Leads to Shield More than 1 000 megohms Insulation Resistance Input and Output Leads to Case If any Load Cell fails it should be replaced according to Subsection 4 4 08 14 2
13. en the three 3 4 Allen Screws on the collar of the Top Plate Assembly 2 Rotate the Top Plate Assembly to the best position 3 Re tighten the set screws 08 14 18 51190 Rev 3 Section 4 5 amp Maintenance 4 1 GENERAL TROUBLESHOOTING From the following chart identify the symptom s and cause s of each malfunction solving each issue with an appropriate solution SYMPTOM Displays stay at zero Erratic Weights Inaccurate Weights 08 14 Load Cell connections faulty Instrument faulty Faulty bad Load Foreign object around load cells ramps or under platform Excessive vibration near platform Instrument faulty Platform not level within 4 3 09 Surface not smooth enough within 1 8 Faulty bad Load Cell Instrument out of span Instrument not properly adjusted to zero Faulty bad Load Cell 19 SOLUTION Cable replacement Service Instrument Test and replace according to Subsection 4 3 2 and 4 3 3 Clear the area Remove the vibration source Service Instrument Level the platform surface Find a smoother surface for the platform Test and replace according to Subsection 4 3 2 and 4 3 3 Check and alter per the Instrument Service Manual Zero the instrument according to normal operation procedures Test and replace according to Subsection 4 3 2 and 4 3 3 51190 Rev 3 sanum Section 4 Service amp Maintenance FA
14. epared to recommend the arrangement of components which provide the most efficient layout using the equipment to the best possible advantage The warranty policy must be explained and reviewed with the customer Refer to Instrument Manual for power requirements 1 3 1 Service technician s Responsibilies All electronic and mechanical calibrations and or adjustments required for making this equipment perform to accuracy and operational specifications are considered to be part of the installation They are included in the installation charge Only those charges which are incurred as a result of the equipment s inability to be adjusted or calibrated to performance specifications may be charged to warranty If the equipment consists of printed circuit assemblies they must be handled using ESD handling procedures and must be replaced as units Replacement of individual components is not permitted assemblies must be properly packaged in ESD protective material and returned intact for replacement credit per normal procedures 1 3 2 Users Responsibility Absolutely no physical electrical Or program modifications other than selection of standard options and accessories are to be made to this equipment 08 14 10 51190 Rev 3 Section 2 5 Installation 2 1 OVERVIEW 2 1 1 Physical Installation Notes Only those charges which are incurred as a result of the equipment s inability to
15. fect the weight accuracy Platform vibrations may also affect the weighing accuracy Wherever possible locate the platform as far away from heavy low frequency vibrations as much as possible Do not load the platform if there is any evidence of damage to the platform or supporting structure Ease of access is very important Allow plenty of room for maneuvering a box truck Heading the Indicator is also important to workers so place it in a very visible position When installing the Scales and Indicator in an outdoor location set it up so the Snow ice accumulation rain and other conditions do not affect the platform operations 08 14 13 51190 lt A A Section 2 Scale Installation FAIRBANKS 2 2 INSTALLATION STEPS 2 2 1 Assembling the Scale Platform Remove the top of the crate and all packing material ocrew the two 2 eyebolts optional into the threaded adapters in the platform top It is recommended that two 2 adults remove the scale from the crate bottom p p oet the scale so the interface cable exits in a direction where it can be protected If possible use a cable protector to reduce hazards and to protect the interface cable from being damaged thirty foot 30 cable can be shortened as needed 5 Level the scale Turn the Load Cell Foot clockwise or counter clockwise to level the scale Be careful not to unthread
16. imp Connectors fasten all five 5 green wires together all five 5 black wires together all five 5 white wires together all five 5 red wires together and all five 5 yellow wires together 15 Replace the Wiring Panel Cover then screw in the two 2 7 16 bolts 16 Level the scale Turn the Load Cell Foot clockwise or counter clockwise to level the scale Be careful not to unthread the foot from the loading pin taa 17 Reapply power to the Instrument 18 Recalibrate the scale with the Instrument Service Manual 19 Test the Platform for proper operations 08 14 22 51190 Rev 3 Section 5 Parts 5 1 30 X30 MILD STEEL PARTS LIST P N 28374 PARTS LIST 2 12 NEN PART NO 28388 SEE TABLE BELO 11168 63899 24988 28384 10105 28599 12838 17546 14278 11175 11039 28896 W 4 LOAD CELL TABLE 28742 3200 102 2000 LB 83634 28376 3200 103 2500 LB 83634 28375 28374 7 08 3200 101 3200 100 1000 LB 500 LB 83634 63893 SCALE ASSY DRUM MILD STEEL 30 x 30 51190 1 23 51190 Rev 1 H Section 5 Parts ARENS CAL 5 2 30 X30 MILD STEELPARTS DIAGRAM P N 28374 27 lt lt lt lt BREST eS LOCATE APPROX AS SHOWN ON INSIDE OF COVER PLATE LOCATE APPROX AS
17. late Holes 2 2 4 Installing Ramp s With Integral Pillar Each Ramp With the Pillar Accessory comes with Integral Bolt down Plates and four 4 Anchors 1 Place the Ramp in position 2 Drill Four 4 7 16 holes Use a standard drill a wood floor anda hammer drill on cement 3 Screw the ramp with the pillar into the floor using the appropriate fastener 4 Tighten the bolts securely 5 Lift and set the Platform Feet into the bolt down plate holes IMPORTANT TIPS f two ramps are installed then no other bolt down plates are needed e Only two ramps total may be installed per platform and each is placed on opposite sides 08 14 17 51190 Section 3 User Operations 3 1 MOVING THE SCALE WI TH A WHEEL KIT 1 Remove all objects from the Platform 2 Remove the AC Power from the Instrument if applicable 3 Pull down each of the three 3 pivoting Wheel Cam Levers lowering and locking each wheel onto the floor v Please work carefully Y Possible Pinch Point 4 Using the T handle move the scale to the desired location 5 Once the scale is repositioned raise the wheels by lifting each of the Wheel Cam Levers The wheels will be raised approximately 1 16 above the floor line 6 Reapply AC Power to the Instrument if applicable 3 2 CHANGING POSITION OF TOP PLATE The Top Plate Assembly can rotate the Indicator to any viewing angle 3609 1 Loos
18. ported by four 4 17 4ph Stainless Steel Shear Beam Load Cells e Bubble Level for platform leveling confirmation 1 1 1 Specifications Feature Description Platform Sizes 30 x 30 x 1 12 and 38 x 38 x 1 12 Overall Dimensions 41 x 30 x 3 and 49 x 38 x 3 Temperatures Operating 10 C to 40 C 14 F to 104 F Storage 20 C to 70 14 F to 158 F Humidity 10 to 100 Wash down Stainless Steel models only Accuracy Platform Accuracy up to 0 02 Power Cable Thirty cable feet 30 of four 4 conductor interface cable PVC jacketed Adjustment Limits e Scale must be level within three degrees 3 Height adjustment allows for up to one quarter inch 1 per foot Construction Mild steel with black enamel finish Type 304 PH stainless steel brushed Approvals Both Stainless Steel and Mild Steel have FM Approved Load Cells NTEP and CWM approvals PENDING 08 14 7 51190 Rev 3 Section Information FAIRBANKS TP v 1 1 2 Applications Manufacturing Food amp Beverage Chemical Textile Scrap or Recycling Pharmaceutical 1 1 3 Accessories Available modifications and accessories include the following Loading Ramp Stand alone Pillar Ramp with Pillar intrinsically Safe Controller Wheel Kit Quad multiplexer Board Factory Calibration and Quick Disconnect not available for Intrinsically Safe
19. r Stand 9 Feed the cable through the final bushing leaving enough cable to connect it to the Instrument 10 Tighten the three set screws to secure the top plate to the pillar 08 14 15 51190 Rev 3 NN lt A sS Section 2 Scale Installation FAIRBANKS wawa 2 2 2 Wheel Kit Assembly Steps Continued 11 Place the Indicator and Stand on the Plate lining up their holes together 12 Secure the Indicator Stand and Plate into place using the fastening bolts supplied with the Wheel Kit 13 Connect the cable to the Instrument according to the appropriate Instrument service Manual Always raise the Wheels off the floor before calibrating or using the Scale Weighing or storing the Scale with the Wheels down can damage the Scale or can cause personal injury 14 Calibrate the Platform to the Instrument according to the Instrument Service Manual 08 14 16 51190 Rev 3 lU UU UR UR Section 2 Scale Installation FAIRBANKS n as Cs O O 2 2 3 Installing the Ramp s Each Ramp Accessory comes with Integral Bolt down Plates and two 2 Anchors 1 Place the Ramp in position 2 Drill Two 2 7 16 holes Use a standard drill a wood floor and hammer drill on cement 3 Screw the Ramp into the floor using the appropriate fastener 4 Tighten the bolts securely 5 Lift and set the platform feet into the Bolt down P
20. rt of this manual may be reproduced copied translated or transmitted in any form or by any means without prior written permission of the manufacturer 08 14 4 51190 Rev 3 Table of Contents TABLE OF CONTENTS 5 SECTION 1 GENERAL INFORMATION 7 Ji d 7 CCMA NOVI mHE 7 POONA T 8 15 ACCES SIOS 8 1 2 General Service Polley U LLL LLL 9 1 3 Conferring with ODrOIenm 10 1 3 1 Service technician s Responsibilies 10 Users 4 9 uuu u u EE 10 SECTION 2 SCALE INSTALLATION ss u uuu 11 ANNE TUI 11 2 1 1 Physical Installation 11 2 1 2 Pre Installation 12 TID e A 12 mM 13 2 2 Installation 14 2 2 1 Assembling the
21. ties and design parameters of the equipment Y sure that the equipment operator s are available for training 2 1 3 Unpacking Follow these guidelines when unpacking all equipment Y Check in all components and accessories according to the customer s order Y Remove all components from their packing material checking against the invoice that they are accounted for and not damaged Advise the shipper immediately if damage has occurred Order any parts necessary to replace those which have been damaged Keep the shipping container and packing material for future use Check the packing list Y Collect all necessary installation manuals for the equipment and accessories NOTE It is the owner s responsibility to document notify and follow up regarding shipping damage with the carrier 08 14 12 51190 Rev 3 lt A z i wa Section 2 Scale Installation L d 2 1 4 Positioning the Equipment Position the equipment with these points in mind yx yx The scale is to be placed on flat solid level surface that fully supports the weight of the platform plus a full capacity load The smooth surface must be within 1 8 on a level plane within 7 4 across both the length and width of the platform The four corners of the Platform must rest solidly on the surface and not rock Irregular bumps and foreign material under the Platform can cause an out of level condition which will af
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